7 - Design Calculation

2015
Cover Page
DYNAXCEL Engineers Pvt Ltd.
[EXTERNAL ATTENUATOR]
Pv Elita 2014 SP1 Licnae: P. E.D.

Fil.eNae : 1500 ID attenuato! Rev
Warnings and Elrors :
CONSUITANTS
Stp:
5: agI>DJun 15,2015
DYNAXCEL Engrs Pvt. Ltd.
Plol A-2. Gut no. '1239.

Vrllage l\,4arkal. Tal Khed.. Maharashtra
+9'2135308909fax +91 2135 308919
No'r
lDoc
412105
l-_..
Dxr'15-Dor508eA-REVc:
^^.
MECIIAI\TICAL DESIGN CALCUI,ATION FOR

ATTENUATORS-O15OOMM.
CLIENT-\TAI,MET TECENOIOGIES CO. PV'!T. LTD.
ff-ueeru
o*',"",..i
&,
/2A75
/ 2015
Rev Dale
29 /06
29 /45
Revised as per conrnent

Issued for dpproval
Status
Preoared
ve
at6
oouk"
toeo
"*.0
rn
i;\""l''
Cover Page
Table of Contents
Cover Sheet.................................................................................................................................................................... 2
Title Page ...................................................................................................................................................................... 4
Warnings and Errors :............................................................................................................................................ 5
Input Echo : ................................................................................................................................................................. 6
XY Coordinate Calculations : .........................................................................................................................14
Flg Calc [Int P] :
FLANGE .........................................................................................................................15
Flg Calc [Int P] :
FLANGE .........................................................................................................................18
Flg Calc [Int P] :
FLANGE .........................................................................................................................21
Flg Calc [Int P] :
New Flange ...............................................................................................................24
Internal Pressure Calculations : ...............................................................................................................27
Element and Detail Weights : .........................................................................................................................34
Nozzle Flange MAWP : ............................................................................................................................................37
Natural Frequency Calculation :..................................................................................................................38
Wind/Earthquake Shear, Bending : ...............................................................................................................39
Longitudinal Stress Constants :..................................................................................................................40
Longitudinal Allowable Stresses : .............................................................................................................41
Longitudinal Stresses Due to . . . :......................................................................................................42
Stress due to Combined Loads : ....................................................................................................................44
Center of Gravity Calculation :..................................................................................................................49
Sup. Lug Calcs: Ope :..........................................................................................................................................50
Sup. Lug Calcs: Test : .......................................................................................................................................52
Conical Section : ...................................................................................................................................................54
Conical Section : ...................................................................................................................................................55
Nozzle Calcs. : N4.................................................................................................................................................57
Nozzle Calcs. : N5.................................................................................................................................................61
Nozzle Calcs. : N7.................................................................................................................................................65
Nozzle Calcs. : Manhole .....................................................................................................................................69
Nozzle Calcs. : N1.................................................................................................................................................72
Nozzle Calcs. : N2.................................................................................................................................................75
Nozzle Calcs. : N3.................................................................................................................................................78
Nozzle Schedule : ...................................................................................................................................................81
Nozzle Summary :......................................................................................................................................................82
Vessel Design Summary : .....................................................................................................................................83
Flg Calc [Int P] :
FLANGE .........................................................................................................................85
Flg Calc [Int P] :
New Flange ...............................................................................................................88
Flg Calc [Int P] :
FLANGE .........................................................................................................................91
Flg Calc [Int P] :
New Flange ...............................................................................................................94
Flg Calc [Int P] :
FLANGE .........................................................................................................................97
Cover Page
DESIGN CALCULATION
In Accordance with European Code EN-13445
Analysis Performed by : P.E.D.CONSULTANTS

Job File
: K:\PED BACK UP - 18.02.14\2015-16\DYNAXEL\RAUZ17
Date of Analysis
: May 15,2015
PV Elite 2014 SP1,
March 2014
11:02am
PV Elite 2014 SP1 Licensee: P.E.D.CONSULTANTS

FileName : 1500 ID attenuator Rev
Warnings and Errors :
Step:
4
0
5:49pmJun 15,2015
DOC NO.:-DXL15-DO15089A-REV01
REV-001
MECHANICAL DESIGN CALCULATION FOR

ATTENUATORS-1500MM.
CLIENT-VALMET TECHNOLOGIES CO. PVT. LTD.
29/06/2015
29/05/2015
Rev Date
Revised as per comment

Issued for approval
Status
AKK
AKK
Prepared By
AKK
AKK
Checked By
SND
SND
Approved By

Warnings and Errors :
Step:
5
0
5:49pmJun 15,2015
Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data
==========================================================================
There were no geometry errors or warnings.
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

Input Echo :
Step:
6
1
5:49pmJun 15,2015
PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)
Design Internal Temperature
Hydrotest Position
Projection of Nozzle from Vessel Top
Projection of Nozzle from Vessel Bottom
Minimum Design Metal Temperature
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
User Defined Hydro. Press. (Used if > 0)
User defined MAWP
User defined MAPnc
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Wind Design Code

Seismic Design Code
Design Nozzle for M.A.W.P. (maximum)
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
0.5000
60
Vertical
0.0000
0.0000
-29
Y
N
N
N
N
Y
No
0.0000
0.5000
0.0000
MPa
C
mm
mm
C
MPa
MPa
MPa
NP+EW+WI+FW+BW
NP+EW+EE+FS+BS
NP+OW+WI+FW+BW
NP+OW+EQ+FS+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+FW+BW
IP+OW+EQ+FS+BS
EP+OW+WI+FW+BW
EP+OW+EQ+FS+BS
HP+HW+HI
HP+HW+HE
IP+WE+EW
IP+WF+CW
IP+VO+OW
IP+VE+EW
NP+VO+OW
FS+BS+IP+OW
FS+BS+EP+OW
No Wind Loads
No Seismic
Y
N
Y
N
Complete Listing of Vessel Elements and Details:

Element From Node
Element To Node
Element Type
Description
Distance "FROM" to "TO"
Inside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
10
20
Cylinder
250.00
600.00
5.0000
0.0000
5.0000
0.0000
0.5000
60
mm
mm
mm
mm
mm
mm
MPa
C

Input Echo :
Step:
7
1
5:49pmJun 15,2015
Design External Pressure

0.0000
Design Temperature External Pressure
0
Effective Diameter Multiplier
1.2
Material Name
X2CrNiMo17-12, EN 10028-7:2000
Allowable Stress, Ambient
180.01
Allowable Stress, Operating
160.01
Material Density
0.007840
Efficiency, Longitudinal Seam
1.0
Efficiency, Circumferential Seam
1.0
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Liquid
Liquid Density
10
Liquid
L
0.0000
250.00
0.0009996
MPa
C
MPa
MPa
kg/cm^3
mm
mm
kg/cm^3
-------------------------------------------------------------------Element From Node

20
Element To Node
30
Element Type
Flange
Description
26.000
Flange Inside Diameter
600.00
Element Thickness
26.000
0.0000
Nominal Thickness
0.0000
0.0000
0.5000
60
0.0000
0
1.2
Material Name
X2CrNiMo17-12, EN 10028-7:2000
Perform Flange Stress Calculation (Y/N)
Y
Weight of ANSI B16.5/B16.47 Flange
0.0000
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange
mm
mm
mm
mm
mm
mm
MPa
C
MPa
C

30
Element To Node
40
Element Type
Flange
Description
26.000
605.00
Element Thickness
26.000
0.0000
Nominal Thickness
0.0000
0.0000
0.5000
60
0.0000
0
1.2
Material Name
X2CrNiMo17-12, EN 10028-7:2000
Y
0.0000
mm
mm
mm
mm
mm
mm
MPa
C
MPa
C
--------------------------------------------------------------------

Input Echo :
Step:
8
1
5:49pmJun 15,2015
Element From Node

40
Element To Node
50
Element Type
Cylinder
Description
61.350
Inside Diameter
605.00
Element Thickness
5.0000
0.0000
Nominal Thickness
5.0000
0.0000
0.5000
60
0.0000
0
1.2
Material Name
X2CrNiMo17-12, EN 10028-7:2000
1.0
1.0
Element From Node
Detail Type
Detail ID
Liquid Density
40
Liquid
L
0.0000
61.350
0.0009996
mm
mm
mm
mm
mm
mm
MPa
C
MPa
C
mm
mm
kg/cm^3

50
Element To Node
60
Element Type
Conical
Description
551.44
Inside Diameter
605.00
Element Thickness
5.0000
0.0000
Nominal Thickness
5.0000
0.0000
0.5000
60
0.0000
0
1.2
Material Name
X2CrNiMo17-12, EN 10028-7:2000
1.0
1.0
Cone Diameter at "To" End
760.00
Design Length of Cone
551.44
Half Apex Angle of Cone
8.0000181
Toriconical (Y/N)
N
Element From Node
Detail Type
Detail ID
Liquid Density
50
Liquid
L
0.0000
551.44
0.0009996
mm
mm
mm
mm
mm
mm
MPa
C
MPa
C
mm
mm
degrees
mm
mm
kg/cm^3

Element To Node
Element Type
Description
60
70
Conical
757.46
mm

Input Echo :
Step:
9
1
5:49pmJun 15,2015
Inside Diameter
760.00
Element Thickness
5.0000
0.0000
Nominal Thickness
5.0000
0.0000
0.5000
60
0.0000
0
1.2
Material Name
X2CrNiMo17-12, EN 10028-7:2000
1.0
1.0
Cone Diameter at "To" End
1500.0
Design Length of Cone
757.46
Half Apex Angle of Cone
26.034330
Toriconical (Y/N)
N
Element From Node
Detail Type
Detail ID
Liquid Density
60
Liquid
L
0.0000
757.46
0.0009996
Element From Node

Detail Type
Detail ID
Number of Lugs
Dist. from OD to Lug Cntrline(dlug)
Height of Gusset Plates (hgp)
Force Bearing Width (wfb)
Weight of Lug
Lug Start Angle (degrees)
60
Lug
LUG
672.00
3
128.00
140.00
100.00
500.00
30.0
mm
mm
mm
mm
mm
MPa
C
MPa
C
mm
mm
degrees
mm
mm
kg/cm^3
mm
mm
mm
mm
N

70
Element To Node
80
Element Type
Cylinder
Description
131.00
Inside Diameter
1500.0
Element Thickness
5.0000
0.0000
Nominal Thickness
5.0000
0.0000
0.5000
60
0.0000
0
1.2
Material Name
X2CrNiMo17-12, EN 10028-7:2000
1.0
1.0
Element From Node
Detail Type
Detail ID
Liquid Density
70
Liquid
L
0.0000
131.00
0.0009996
mm
mm
mm
mm
mm
mm
MPa
C
MPa
C
mm
mm
kg/cm^3
--------------------------------------------------------------------

Input Echo :
Step:
10
1
5:49pmJun 15,2015
Element From Node

80
Element To Node
90
Element Type
Flange
Description
Bottom Flange
67.000
1500.0
Element Thickness
67.000
0.0000
Nominal Thickness
5.0000
0.0000
0.5000
60
0.0000
0
1.2
Material Name
X2CrNiMo17-12, EN 10028-7:2000
Y
0.0000
Element From Node
Detail Type
Detail ID
Liquid Density
80
Liquid
L
0.0000
90.000
0.0009996
mm
mm
mm
mm
mm
mm
MPa
C
MPa
C
mm
mm
kg/cm^3

90
Element To Node
100
Element Type
Flange
Description
Top Flange
67.000
1500.0
Element Thickness
67.000
0.0000
Nominal Thickness
5.0000
0.0000
0.5000
60
0.0000
0
1.2
Material Name
X2CrNiMo17-12, EN 10028-7:2000
Y
0.0000
Element From Node
Detail Type
Detail ID
Liquid Density
90
Liquid
L
0.0000
90.000
0.0009996
mm
mm
mm
mm
mm
mm
MPa
C
MPa
C
mm
mm
kg/cm^3

Element To Node
Element Type
Description
100
110
Cylinder

Input Echo :
Step:
11
1
5:49pmJun 15,2015

1500.0
Inside Diameter
1500.0
Element Thickness
5.0000
0.0000
Nominal Thickness
5.0000
0.0000
0.5000
60
0.0000
0
1.2
Material Name
X2CrNiMo17-12, EN 10028-7:2000
1.0
1.0
Element From Node
Detail Type
Detail ID
Liquid Density
100
Liquid
L
0.0000
1207.0
0.0009996
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
100
Nozzle
N4
492.37
903.0
None
None
90.0
N
0.0000
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
Element From Node
Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
mm
mm
mm
mm
mm
mm
MPa
C
MPa
C
mm
mm
kg/cm^3
mm
mm
X2CrNiMo17-12
100
Nozzle
N5
1207.5
316.0
None
None
180.0
N
0.0000
mm
mm
X2CrNiMo17-12
100
Nozzle
N7
1448.0
20.0
5S
None
285.0
N
0.0000
mm
mm
X2CrNiMo17-12-2

Element To Node
110
120

Input Echo :
Step:
12
1
5:49pmJun 15,2015
Element Type
Elliptical
Description
50.000 mm
Inside Diameter
1500.0 mm
Element Thickness
4.5000 mm
0.0000 mm
Nominal Thickness
5.0000 mm
0.0000 mm
0.5000 MPa
60 C
0.0000 MPa
0 C
1.2
Material Name
X2CrNiMo17-12, EN 10028-7:2000
1.0
1.0
Elliptical Head Factor
2.0
Element From Node
Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
110
Nozzle
Manhole
0.0000
520.0
None
10
0.0
Y
0.0000
3E0 50<vR<=150
X2CrNiMo17-12
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
110
Nozzle
N1
595.00
50.0
40
10
210.0
N
0.0000
3E0 50<vR<=150
X2CrNiMo17-12-2
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Nozzle Matl
110
Nozzle
N2
506.00
40.0
None
None
327.0
N
0.0000
X2CrNiMo17-12-2
Element From Node

Detail Type
Detail ID
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
110
Nozzle
N3
550.00
60.0
None
None
180.0
mm
mm
mm
mm
mm
mm
mm
mm

Input Echo :
Step:
Blind Flange (Y/N)
Nozzle Matl
13
1
5:49pmJun 15,2015
N
0.0000
X2CrNiMo17-12-2

XY Coordinate Calculations :
Step:
14
2
5:49pmJun 15,2015
XY Coordinate Calculations
|
|
|
|
|
|
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
|
|
mm
|
mm
|
mm
|
mm
|
-------------------------------------------------------------10| 20|
... |
250.000 |
... |
250.000 |
20| 30|
... |
250.000 |
... |
-26.0000 |
30| 40|
... |
276.000 |
... |
26.0000 |
40| 50|
... |
311.350 |
... |
61.3500 |
50| 60|
... |
862.790 |
... |
551.440 |
60| 70|
... |
1620.25 |
... |
757.460 |
70| 80|
... |
1751.25 |
... |
131.000 |
Bottom Fla|
... |
1751.25 |
... |
-67.0000 |
Top Flange|
... |
1818.25 |
... |
67.0000 |
100| 110|
... |
3251.25 |
... |
1500.00 |
110| 120|
... |
3301.25 |
... |
50.0000 |
15

Flg Calc [Int P] : FLANGE
Flng:
Flange Input Data Values
Description: FLANGE
5:49pmJun 15,2015
:
Item: Node 20 to 30
Description of Flange Geometry (Type)
Design Pressure
P
Design Temperature
ci
ce
Use Corrosion Allowance in Thickness Calcs.
B
Flange Outside Diameter
A
Flange Thickness
e
Loose
0.53
60
0.0000
0.0000
No
610.000
732.000
26.0000
Ring
MPa
C
mm
mm
mm
mm
mm
Flange Material X2CrNiMo17-12, EN 10028-7:2000, EN 10028-7:2000

Flange Allowable Stress At Temperature
f
160.01 MPa
Flange Allowable Stress At Ambient
fa
180.01 MPa
Bolt Material
X5CrNiMo17-12-2 +AT, EN 10269:1999
Bolt Allowable Stress At Temperature
fb
119.00
Bolt Allowable Stress At Ambient
fb,a
120.00
MPa
MPa
Length of Weld Leg at Back of Ring

Number of Splits in Ring Flange
tw
n
0.0000
0
mm
Diameter of Bolt Circle

Nominal Bolt Diameter
Diameter of Bolt Hole
Type of Threads
Number of Bolts
C
db
dh
665.000
20.0000
23.0000
TEMA Metric
20
mm
mm
mm
Fod
630.000
Fid
610.000
1, Code Sketch 1a
mm
mm
Flange Face Outside Diameter

Flange Face Inside Diameter
Flange Facing Sketch
Gasket
Gasket
Gasket
Gasket
Outside Diameter
Inside Diameter
Factor
Design Seating Stress
Go
Gi
m
y
Column for Gasket Seating
630.000
610.000
0.0000
0.00
mm
mm
MPa
2, Code Column II
European Std: BS EN 13445-3:2009+A1:2012- Section 11

Code R Dimension,
Gasket Contact Width,
Basic Gasket Width,
Effective Gasket Width,
Gasket Reaction Diameter,
R = (C-B)/2 - g1
N
bo
b
G
=
=
=
=
(Go - Gi) / 2
N / 2
bo
Go (Self-Energizing)
Basic Flange and Bolt Loads:

Hydrostatic End Load due to Pressure [H]:
= 0.785 * G * Peq
= 0.785 * 630.0000 * 0.527
= 164123.938 N
Contact Load on Gasket Surfaces [Hp]:
= 2 * b * Pi * G * m * P
= 2 * 5.0000 * 3.1416 * 630.0000 * 0.0000 * 0.53
= 0.000 N
Hydrostatic End Load at Flange ID [Hd]:
= Pi * Bcor * P / 4
= 3.1416 * 610.0000 *0.5265/4
27.500
mm
10.000
5.000
5.000
630.000
mm
mm
mm
mm

Flng:
16
5
5:49pmJun 15,2015
= 153868.781 N
Pressure Force on Flange Face [Ht]:
= H - Hd
= 164123 - 153868
= 10255.159 N
Operating Bolt Load [Wm1]:
= max( H + Hg + Hr, 0 )
= max( 164123 + 0 + 0 , 0 )
= 164123.938 N
Gasket Seating Bolt Load [Wm2]:
= Pi * G * b' * y + yPart * bPart * lp
= 3.141*630.00*5.0000*0.000+0.00*0.0000*0.00
= 0.000 N
Required Bolt Area [Am]:
= Maximum of Wm1/Sb, Wm2/Sa
= Maximum of 164123/119 , 0/120
= 1379.310 mm^2
Bolt Spacing Correction Factor per TEMA, PD:5500 or EN-13445 [cF]:
= max( sqrt( Deltab /(2 * dB + 6 * e / ( m + 0.5 ) ); 1.0 )
= max( sqrt( 104.029/(2 * 20.000 + 6 * 26.000/(0.000 + 0.5)); 1.0 )
= max( 0.5436 ; 1.0 )
= 1.0000
where the actual circumferential spacing is [Deltab]:
= C * sin( Pi / n ) )
= 665.000 * sin( 3.142/20 )
= 104.0289 mm
Bolting Information for TEMA Metric Thread Series (Non Mandatory):
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm^2
1379.310
4341.020
Radial distance bet. hub and bolts
23.810
27.500
Radial distance bet. bolts and the edge
23.810
33.500
Circumferential spacing between bolts
52.390
104.029
352.000
----------------------------------------------------------------------------Flange Design Bolt Load, Gasket Seating [W]:
= fb,a * ( Am + Ab ) / 2
= 120.00 * ( 1379.3101 + 4341.0200 )/2
= 343190.66 N
Gasket Load for the Operating Condition [HG]:
= Wm1 - H
= 164123 - 164123
= 0.00 N
Moment Arm Calculations:
Distance to Gasket Load Reaction [hg]:
= (C - G ) / 2
= ( 665.0000 - 630.0000 )/2
= 17.5000 mm
Distance to Face Pressure Reaction [ht]:
= ( hD + hG ) / 2
= ( 27.5000 + 17.5000 )/2
= 22.5000 mm
Distance to End Pressure Reaction [hd]:
= ( C - Bcor )/ 2
= ( 665.0000 - 610.0000 )/2
= 27.5000 mm
Summary of Moments for Internal Pressure:
Loading
Force
Distance Bolt Corr
End Pressure,
Md
153869.
27.5000
1.0000
Moment
4233106. N-mm

Flng:
Face Pressure, Mt
Gasket Load,
Mg
Gasket Seating, Matm
10255.
0.
343191.
22.5000
17.5000
17.5000
1.0000
1.0000
1.0000
Total Moment for Operation,

Mop
Total Moment for Gasket seating, Matm
Effective Hub Length, ho =
Hub Ratio,
h/h0 = Defined as 0.0
Thickness Ratio,
g1/g0 = Defined as 0.0
Factors from EN 13445 paragraph 11.5.4.1
K =
BetaT =
1.839
BetaU =
BetaY =
10.750
BetaZ =
17
5
5:49pmJun 15,2015
230835. N-mm
0. N-mm
6008270. N-mm
4463940. N-mm
6008270. N-mm
0.000
0.000
0.000
1.200
11.813
5.545
mm
Tangential Flange Stress, Operating [SigmaTo]:

= ( BetaY * Mo )/( e * Bcor )
= (10.7496*4463940)/(26.0000*610.0000)
= 116.33 MPa
Tangential Flange Stress, Seating [SigmaTa]:
= ( BetaY * Matm )/( e * Bcor )
= (10.7496*6008270)/(26.0000*610.0000)
= 156.58 MPa
Bolt Stress, Operating [SigmaBo]:
= ( Wm1 / Ab )
= (164123/4341.0200)
= 37.81 MPa
Bolt Stress, Seating [SigmaBa]:
= ( Wm2 / Ab )
= (0/4341.0200)
= 0.00 MPa
Flange Stress Analysis Results:
Operating
Gasket Seating
Actual
Allowed
Actual
Allowed
--------------------------------------------------------------------Tangential Flange
116.
160.
157.
180. MPa
Bolting
38.
119.
0.
120. MPa
--------------------------------------------------------------------Minimum Required Flange Thickness
Estimated M.A.W.P. ( Operating )
Estimated Finished Weight of Flange at given Thk.
Estimated Unfinished Weight of Forging at given Thk
24.257
0.724
26.2
26.2
mm
MPa
kg
kg
18

Flng:
Description: FLANGE
5:49pmJun 15,2015
:
Item: Node 30 to 40
Design Pressure
P
Design Temperature
ci
ce
B
A
Flange Thickness
e
Loose
0.53
60
0.0000
0.0000
No
615.000
732.000
26.0000
Ring
MPa
C
mm
mm
mm
mm
mm

f
160.01 MPa
fa
180.01 MPa
Bolt Material
X5CrNiMo17-12-2 +AT, EN 10269:1999
fb
119.00
fb,a
120.00
MPa
MPa

tw
n
0.0000
0
mm

Type of Threads
Number of Bolts
C
db
dh
665.000
20.0000
23.0000
TEMA Metric
20
mm
mm
mm
Fod
630.000
Fid
615.000
1, Code Sketch 1a
mm
mm

Gasket
Gasket
Gasket
Gasket
Outside Diameter
Inside Diameter
Factor
Go
Gi
m
y
630.000
615.000
0.0000
0.00
mm
mm
MPa
2, Code Column II

Code R Dimension,
Basic Gasket Width,
R = (C-B)/2 - g1
N
bo
b
G
=
=
=
=
(Go - Gi) / 2
N / 2
bo

= 0.785 * G * Peq
= 0.785 * 630.0000 * 0.527
= 164123.938 N
= 2 * b * Pi * G * m * P
= 2 * 3.7500 * 3.1416 * 630.0000 * 0.0000 * 0.53
= 0.000 N
= Pi * Bcor * P / 4
= 3.1416 * 615.0000 *0.5265/4
25.000
mm
7.500
3.750
3.750
630.000
mm
mm
mm
mm

Flng:
19
6
5:49pmJun 15,2015
= 156401.547 N
= H - Hd
= 164123 - 156401
= 7722.388 N
= max( H + Hg + Hr, 0 )
= max( 164123 + 0 + 0 , 0 )
= 164123.938 N
= 3.141*630.00*3.7500*0.000+0.00*0.0000*0.00
= 0.000 N
= Maximum of 164123/119 , 0/120
= 1379.310 mm^2
= max( sqrt( 104.029/(2 * 20.000 + 6 * 26.000/(0.000 + 0.5)); 1.0 )
= max( 0.5436 ; 1.0 )
= 1.0000
= C * sin( Pi / n ) )
= 665.000 * sin( 3.142/20 )
= 104.0289 mm
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm^2
1379.310
4341.020
23.810
25.000
23.810
33.500
52.390
104.029
352.000
= fb,a * ( Am + Ab ) / 2
= 120.00 * ( 1379.3101 + 4341.0200 )/2
= 343190.66 N
= Wm1 - H
= 164123 - 164123
= 0.00 N
= (C - G ) / 2
= ( 665.0000 - 630.0000 )/2
= 17.5000 mm
= ( hD + hG ) / 2
= ( 25.0000 + 17.5000 )/2
= 21.2500 mm
= ( C - Bcor )/ 2
= ( 665.0000 - 615.0000 )/2
= 25.0000 mm
Loading
Force
Distance Bolt Corr
End Pressure,
Md
156402.
25.0000
1.0000
Moment
3911624. N-mm

Flng:
Face Pressure, Mt
Gasket Load,
Mg
Gasket Seating, Matm
7722.
0.
343191.
21.2500
17.5000
17.5000
1.0000
1.0000
1.0000

Mop
Hub Ratio,
Thickness Ratio,
K =
BetaT =
1.843
BetaU =
BetaY =
11.241
BetaZ =
20
6
5:49pmJun 15,2015
164167. N-mm
0. N-mm
6008270. N-mm
4075791. N-mm
6008270. N-mm
0.000
0.000
0.000
1.190
12.353
5.800
mm

= (11.2413*4075791)/(26.0000*615.0000)
= 110.17 MPa
= (11.2413*6008270)/(26.0000*615.0000)
= 162.41 MPa
= ( Wm1 / Ab )
= (164123/4341.0200)
= 37.81 MPa
= ( Wm2 / Ab )
= (0/4341.0200)
= 0.00 MPa
Operating
Gasket Seating
Actual
Allowed
Actual
Allowed
110.
160.
162.
180. MPa
Bolting
38.
119.
0.
120. MPa
24.714
0.765
25.2
25.2
mm
MPa
kg
kg
21

Flng:
Description: FLANGE
5:49pmJun 15,2015
:
Bottom Flange
Design Pressure
P
Design Temperature
ci
ce
B
A
Flange Thickness
e
Loose
0.51
60
0.0000
0.0000
No
1510.000
1740.000
67.0000
Ring
MPa
C
mm
mm
mm
mm
mm

f
158.34 MPa
fa
173.34 MPa
Bolt Material
X5CrNiMo17-12-2 +AT, EN 10269:1999
fb
119.00
fb,a
120.00
MPa
MPa

tw
n
0.0000
0
mm

Type of Threads
Number of Bolts
C
db
dh
1650.000
24.0000
27.0000
TEMA Metric
36
mm
mm
mm
Fod
1535.000
Fid
1512.200
1, Code Sketch 1a
mm
mm

Gasket
Gasket
Gasket
Gasket
Outside Diameter
Inside Diameter
Factor
Go
Gi
m
y

Gasket Thickness
1529.000
1512.200
0.0000
0.00
2, Code Column II
tg
10.0000
mm
mm
MPa
mm

Code R Dimension,
Basic Gasket Width,
R = (C-B)/2 - g1
N
bo
b
G
=
=
=
=
(Go - Gi) / 2
N / 2
bo

= 0.785 * G * Peq
= 0.785 * 1529.0000 * 0.512
= 939712.750 N
= 2 * b * Pi * G * m * P
= 2 * 4.2000 * 3.1416 * 1529.0000 * 0.0000 * 0.51
= 0.000 N
= Pi * Bcor * P / 4
70.000
mm
8.400
4.200
4.200
1529.000
mm
mm
mm
mm

Flng:
22
7
5:49pmJun 15,2015
= 3.1416 * 1510.0000 *0.5118/4

= 916503.312 N
= H - Hd
= 939712 - 916503
= 23209.455 N
= max( H + Hg + Hr, 0 )
= max( 939712 + 0 + 0 , 0 )
= 939712.750 N
= 3.141*1529.00*4.2000*0.000+0.00*0.0000*0.00
= 0.000 N
= Maximum of 939712/119 , 0/120
= 7897.417 mm^2
= max( sqrt( 143.807/(2 * 24.000 + 6 * 67.000/(0.000 + 0.5)); 1.0 )
= max( 0.4108 ; 1.0 )
= 1.0000
= C * sin( Pi / n ) )
= 1650.000 * sin( 3.142/36 )
= 143.8070 mm
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm^2
7897.417 11258.928
28.580
70.000
28.580
45.000
58.740
143.807
852.000
= fb,a * ( Am + Ab ) / 2
= 120.00 * ( 7897.4175 + 11258.9277 )/2
= 1149283.00 N
= Wm1 - H
= 939712 - 939712
= 0.00 N
= (C - G ) / 2
= ( 1650.0000 - 1529.0000 )/2
= 60.5000 mm
= ( hD + hG ) / 2
= ( 70.0000 + 60.5000 )/2
= 65.2500 mm
= ( C - Bcor )/ 2
= ( 1650.0000 - 1510.0000 )/2
= 70.0000 mm
Loading
Force
Distance Bolt Corr
Moment

Flng:
End Pressure,
Face Pressure,
Gasket Load,
Gasket Seating,
Md
Mt
Mg
Matm
916503.
23209.
0.
1149283.
70.0000
65.2500
60.5000
60.5000
1.0000
1.0000
1.0000
1.0000

Mop
Hub Ratio,
Thickness Ratio,
K =
BetaT =
1.858
BetaU =
BetaY =
13.749
BetaZ =
23
7
5:49pmJun 15,2015
64181276.
1515032.
0.
69559864.
N-mm
N-mm
N-mm
N-mm
65696308. N-mm
69559864. N-mm
0.000
0.000
0.000
1.152
15.108
7.101
mm

= (13.7487*65696308)/(67.0000*1510.0000)
= 133.21 MPa
= (13.7487*69559864)/(67.0000*1510.0000)
= 141.04 MPa
= ( Wm1 / Ab )
= (939712/11258.9277)
= 83.47 MPa
= ( Wm2 / Ab )
= (0/11258.9277)
= 0.00 MPa
Operating
Gasket Seating
Actual
Allowed
Actual
Allowed
133.
136.
141.
149. MPa
Bolting
83.
119.
0.
120. MPa
66.396
0.521
308.4
308.4
mm
MPa
kg
kg
24

Flg Calc [Int P] : New Flange
Flng:
Description: New Flange
5:49pmJun 15,2015
:
Top Flange
Design Pressure
P
Design Temperature
ci
ce
B
A
Flange Thickness
e
Loose
0.51
60
0.0000
0.0000
No
1510.000
1740.000
67.0000
Ring
MPa
C
mm
mm
mm
mm
mm

f
158.34 MPa
fa
173.34 MPa
Bolt Material
X5CrNiMo17-12-2 +AT, EN 10269:1999
fb
119.00
fb,a
120.00
MPa
MPa

tw
n
0.0000
0
mm

Type of Threads
Number of Bolts
C
db
dh
1650.000
24.0000
27.0000
TEMA Metric
36
mm
mm
mm
Fod
1535.000
Fid
1512.200
1, Code Sketch 1a
mm
mm

Gasket
Gasket
Gasket
Gasket
Outside Diameter
Inside Diameter
Factor
Go
Gi
m
y

Gasket Thickness
1529.000
1512.200
0.0000
0.00
2, Code Column II
tg
10.0000
mm
mm
MPa
mm

Code R Dimension,
Basic Gasket Width,
R = (C-B)/2 - g1
N
bo
b
G
=
=
=
=
(Go - Gi) / 2
N / 2
bo

= 0.785 * G * Peq
= 0.785 * 1529.0000 * 0.512
= 939712.750 N
= 2 * b * Pi * G * m * P
= 2 * 4.2000 * 3.1416 * 1529.0000 * 0.0000 * 0.51
= 0.000 N
= Pi * Bcor * P / 4
70.000
mm
8.400
4.200
4.200
1529.000
mm
mm
mm
mm

Flng:
25
8
5:49pmJun 15,2015
= 3.1416 * 1510.0000 *0.5118/4

= 916503.312 N
= H - Hd
= 939712 - 916503
= 23209.455 N
= max( H + Hg + Hr, 0 )
= max( 939712 + 0 + 0 , 0 )
= 939712.750 N
= 3.141*1529.00*4.2000*0.000+0.00*0.0000*0.00
= 0.000 N
= Maximum of 939712/119 , 0/120
= 7897.417 mm^2
= max( sqrt( 143.807/(2 * 24.000 + 6 * 67.000/(0.000 + 0.5)); 1.0 )
= max( 0.4108 ; 1.0 )
= 1.0000
= C * sin( Pi / n ) )
= 1650.000 * sin( 3.142/36 )
= 143.8070 mm
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm^2
7897.417 11258.928
28.580
70.000
28.580
45.000
58.740
143.807
852.000
= fb,a * ( Am + Ab ) / 2
= 120.00 * ( 7897.4175 + 11258.9277 )/2
= 1149283.00 N
= Wm1 - H
= 939712 - 939712
= 0.00 N
= (C - G ) / 2
= ( 1650.0000 - 1529.0000 )/2
= 60.5000 mm
= ( hD + hG ) / 2
= ( 70.0000 + 60.5000 )/2
= 65.2500 mm
= ( C - Bcor )/ 2
= ( 1650.0000 - 1510.0000 )/2
= 70.0000 mm
Loading
Force
Distance Bolt Corr
Moment

Flng:
End Pressure,
Face Pressure,
Gasket Load,
Gasket Seating,
Md
Mt
Mg
Matm
916503.
23209.
0.
1149283.
70.0000
65.2500
60.5000
60.5000
1.0000
1.0000
1.0000
1.0000

Mop
Hub Ratio,
Thickness Ratio,
K =
BetaT =
1.858
BetaU =
BetaY =
13.749
BetaZ =
26
8
5:49pmJun 15,2015
64181276.
1515032.
0.
69559864.
N-mm
N-mm
N-mm
N-mm
65696308. N-mm
69559864. N-mm
0.000
0.000
0.000
1.152
15.108
7.101
mm

= (13.7487*65696308)/(67.0000*1510.0000)
= 133.21 MPa
= (13.7487*69559864)/(67.0000*1510.0000)
= 141.04 MPa
= ( Wm1 / Ab )
= (939712/11258.9277)
= 83.47 MPa
= ( Wm2 / Ab )
= (0/11258.9277)
= 0.00 MPa
Operating
Gasket Seating
Actual
Allowed
Actual
Allowed
133.
136.
141.
149. MPa
Bolting
83.
119.
0.
120. MPa
66.396
0.521
308.4
308.4
mm
MPa
kg
kg

Internal Pressure Calculations :
Step:
27
7
5:49pmJun 15,2015
Element Properties:
|
| Int. Press |
Nominal | Total Corr|
Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance |
Diameter | Stress(SE)|
|
|
MPa
|
mm
|
mm
|
mm
|
MPa
|
--------------------------------------------------------------------------10| 20|
0.5290 |
5.0000 |
... |
600.00 |
160.01 |
20| 30|
0.5265 |
... |
... |
600.00 |
160.01 |
30| 40|
0.5265 |
... |
... |
605.00 |
160.01 |
40| 50|
0.5265 |
5.0000 |
... |
605.00 |
160.01 |
50| 60|
0.5259 |
5.0000 |
... |
760.00 |
160.01 |
60| 70|
0.5205 |
5.0000 |
... |
1500.0 |
160.01 |
70| 80|
0.5131 |
5.0000 |
... |
1500.0 |
160.01 |
Bottom Fla|
0.5118 |
5.0000 |
... |
1500.0 |
158.34 |
Top Flange|
0.5118 |
5.0000 |
... |
1500.0 |
158.34 |
100| 110|
0.5118 |
5.0000 |
... |
1500.0 |
160.01 |
110| 120|
0.5000 |
5.0000 |
... |
1500.0 |
160.01 |
Calculation Results:
|
|
Design |
M.A.W.P. |
M.A.P. |
Minimum |
Required |
From| To |
Pressure | Corroded | New & Cold | Thickness | Thickness |
|
|
MPa
|
MPa
|
MPa
|
mm
|
mm
|
---------------------------------------------------------------------------10| 20|
0.50000 |
2.61576 |
2.97531 |
5.00000 |
0.99346 |
20| 30|
0.50000 |
0.69763 |
0.81471 |
26.0000 |
24.2570 |
30| 40|
0.50000 |
0.73052 |
0.76955 |
26.0000 |
24.7142 |
40| 50|
0.50000 |
2.59654 |
2.95092 |
5.00000 |
0.99709 |
50| 60|
0.50000 |
2.05085 |
2.33027 |
5.00000 |
1.25040 |
60| 70|
0.50000 |
0.94250 |
1.07506 |
5.00000 |
2.68101 |
70| 80|
0.50000 |
1.05006 |
1.19606 |
5.00000 |
2.40897 |
Bottom Fla|
0.50000 |
0.50964 |
0.57084 |
67.0000 |
66.3956 |
Top Flange|
0.50000 |
0.50964 |
0.57084 |
67.0000 |
66.3956 |
100| 110|
0.50000 |
1.05134 |
1.19605 |
5.00000 |
2.40293 |
110| 120|
0.50000 |
0.69917 |
0.82904 |
4.50000 |
3.59856 |
Minimum
0.500
0.571
MAWP: 0.500 MPa, limited by: DESIGN (user specified)
Internal Pressure Calculation Results :
European Std: BS EN 13445-3:2009+A1:2012
Cylindrical Shell From 10 To 20 X2CrNiMo17-12 at 60 C
Design Stress at Ambient Temperature = 180.006 MPa
Thickness due
= P * Di
= 0.53 *
= 0.9935
to internal pressure [e]:

/ ( 2 * f * z - P ) EN13445 Equation: 7.4.2:
600.00/( 2 * 160.008 * 1.000 - 0.529 ) + c + cext
+ 0.0000 + 0.0000 = 0.9935 mm
The shell is suitable for the design pressure.

Maximum Working Pressure Hot and Corroded [MAWP]:
= ( 2 * f * ecor * z ) / (Di + ecor) - Phead
= ( 2 * 160.01 * 5.0000 * 1.000 )/(600.00 + 5.0000 )-0.03
= 2.616 MPa
Maximum Pressure New and Cold [MAPNC]:
= ( 2 * fa * e * z ) / ( D + e )
= ( 2 * 180.01 * 5.00 * 1.000 )/( 600.00 + 5.00 )
= 2.975 MPa

Step:
28
7
5:49pmJun 15,2015
Stress at Design Pressure [Stres]:

= P( Di + ecor ) /(2 * ecor * z)
= 0.529 (600.000 + 5.0000 )/(2 * 5.0000 * 1.000 )
= 32.004 MPa
Uncorrected (for liquid) Hydrotest Pressure per 6.2.2 stress limitation:
= ( 2 * Ftest * e * z ) / (Di + e)
= ( 2 * 265.04 * 5.00 * 1.000 )/( 600.00 + 5.00 )
= 4.381 MPa
Elongation of the extreme fiber per EN 13445-4 Para 9.2.2 [F]
= 50*Max(e, enom)/Rm = 50*Max(5.000 ,5.000 )/302.500 = 0.826 %
Thickness due
= P * Di
= 0.53 *
= 0.9971

/ ( 2 * f * z - P ) EN13445 Equation: 7.4.2:
605.00/( 2 * 160.008 * 1.000 - 0.527 ) + c + cext
+ 0.0000 + 0.0000 = 0.9971 mm

= ( 2 * 160.01 * 5.0000 * 1.000 )/(605.00 + 5.0000 )-0.03
= 2.597 MPa
= ( 2 * fa * e * z ) / ( D + e )
= ( 2 * 180.01 * 5.00 * 1.000 )/( 605.00 + 5.00 )
= 2.951 MPa
= P( Di + ecor ) /(2 * ecor * z)
= 0.527 (605.000 + 5.0000 )/(2 * 5.0000 * 1.000 )
= 32.119 MPa
= ( 2 * Ftest * e * z ) / (Di + e)
= ( 2 * 265.04 * 5.00 * 1.000 )/( 605.00 + 5.00 )
= 4.345 MPa
= 50*Max(e, enom)/Rm = 50*Max(5.000 ,5.000 )/305.000 = 0.820 %
Conical Section From 50 To 60 X2CrNiMo17-12 at 60 C
Note: Junction analysis is included in full Cone Analysis where thickness
e2 is the final thickness is based on Dk, Dc, L1, L2 and other factors.
Thickness Due to Design Internal Pressure: e - para 7.5.2
= (( P * Dica ) / ( 2 * f * z - P ) ) * ( 1/Cosa ) Eqn 7.6-2
= ((0.52*760.00)/(2*160.01*1.00-0.52))*(1/0.99)
= 1.2504 + 0.0000 + 0.0000 = 1.2504 mm
The cone is suitable for the design pressure
Maximum Allowable Working Pressure at Given Thickness [Pmax]:
Less Operating Hydrostatic Head Pressure of 0.02 MPa
= ( 2 * f * z * ecor * Cosa ) / ( Dica + (ecor * Cosa)) [MAWP]

Step:
29
7
5:49pmJun 15,2015
= (2*160.01*1.00*5.00)/(0.99+(760.00*5.00))-Phead
= 2.07 - 0.02 = 2.05 MPa
Maximum Allowable Pressure, New and Cold [PmaxNC]:
= ( 2 * fa * z * e * Cosa ) / ( D + (e * Cosa)) [MAPNC]
= (2*180.01*1.00*5.00*0.99)/(760.00+(5.00*0.99))
= 2.33 MPa
Actual Stress at Given Thickness [Stres]:
= ( P * Dica / ( 2 * ecor * cos( angle )) [Stres]
= (0.52*760.00)/(2*5.0000*0.9903)
= 39.95 MPa
Hydrotest pressure no liquid pressure [Phyd]:
= 2 * ftest * e * z * cos(a) / ( D + e * cos(a) )
= 2 * 265.038 * 5.000 * 1.00 * 0.990/( 760.000 + 5.000 * 0.990 )
= 3.4311 MPa
Note: The Pressure at the Large Diameter is used in the TR calculation.
Conical Section From 60 To 70 X2CrNiMo17-12 at 60 C
Note: Junction analysis is included in full Cone Analysis where thickness
e2 is the final thickness is based on Dk, Dc, L1, L2 and other factors.
Thickness Due to Design Internal Pressure: e - para 7.5.2
= (( P * Dica ) / ( 2 * f * z - P ) ) * ( 1/Cosa ) Eqn 7.6-2
= ((0.51*1500.00)/(2*160.01*1.00-0.51))*(1/0.90)
= 2.6810 + 0.0000 + 0.0000 = 2.6810 mm
The cone is suitable for the design pressure
Maximum Allowable Working Pressure at Given Thickness [Pmax]:
Less Operating Hydrostatic Head Pressure of 0.01 MPa
= ( 2 * f * z * ecor * Cosa ) / ( Dica + (ecor * Cosa)) [MAWP]
= (2*160.01*1.00*5.00)/(0.90+(1500.00*5.00))-Phead
= 0.96 - 0.01 = 0.94 MPa
Maximum Allowable Pressure, New and Cold [PmaxNC]:
= ( 2 * fa * z * e * Cosa ) / ( D + (e * Cosa)) [MAPNC]
= (2*180.01*1.00*5.00*0.90)/(1500.00+(5.00*0.90))
= 1.08 MPa
Actual Stress at Given Thickness [Stres]:
= ( P * Dica / ( 2 * ecor * cos( angle )) [Stres]
= (0.51*1500.00)/(2*5.0000*0.8985)
= 85.66 MPa
Hydrotest pressure no liquid pressure [Phyd]:
= 2 * ftest * e * z * cos(a) / ( D + e * cos(a) )
= 2 * 265.038 * 5.000 * 1.00 * 0.899/( 1500.000 + 5.000 * 0.899 )
= 1.5829 MPa
Note: The Pressure at the Large Diameter is used in the TR calculation.
Thickness due to internal pressure [e]:
= P * Di / ( 2 * f * z - P ) EN13445 Equation: 7.4.2:
= 0.51 * 1500.00/( 2 * 160.008 * 1.000 - 0.513 ) + c + cext

Step:
30
7
5:49pmJun 15,2015
= 2.4090 + 0.0000 + 0.0000 = 2.4090 mm

= ( 2 * 160.01 * 5.0000 * 1.000 )/(1500.00 + 5.0000 )-0.01
= 1.050 MPa
= ( 2 * fa * e * z ) / ( D + e )
= ( 2 * 180.01 * 5.00 * 1.000 )/( 1500.00 + 5.00 )
= 1.196 MPa
= P( Di + ecor ) /(2 * ecor * z)
= 0.513 (1500.000 + 5.0000 )/(2 * 5.0000 * 1.000 )
= 77.224 MPa
= ( 2 * Ftest * e * z ) / (Di + e)
= ( 2 * 265.04 * 5.00 * 1.000 )/( 1500.00 + 5.00 )
= 1.761 MPa
= 50*Max(e, enom)/Rm = 50*Max(5.000 ,5.000 )/752.500 = 0.332 %
Thickness due
= P * Di
= 0.51 *
= 2.4029

/ ( 2 * f * z - P ) EN13445 Equation: 7.4.2:
1500.00/( 2 * 160.008 * 1.000 - 0.512 ) + c + cext
+ 0.0000 + 0.0000 = 2.4029 mm

= ( 2 * 160.01 * 5.0000 * 1.000 )/(1500.00 + 5.0000 )-0.01
= 1.051 MPa
= ( 2 * fa * e * z ) / ( D + e )
= ( 2 * 180.01 * 5.00 * 1.000 )/( 1500.00 + 5.00 )
= 1.196 MPa
= P( Di + ecor ) /(2 * ecor * z)
= 0.512 (1500.000 + 5.0000 )/(2 * 5.0000 * 1.000 )
= 77.031 MPa
= ( 2 * Ftest * e * z ) / (Di + e)
= ( 2 * 265.04 * 5.00 * 1.000 )/( 1500.00 + 5.00 )
= 1.761 MPa
= 50*Max(e, enom)/Rm = 50*Max(5.000 ,5.000 )/752.500 = 0.332 %
Elliptical Head From 110 To 120 X2CrNiMo17-12 at 60 C

Step:
Required thickness
=
Required thickness in the crown =
31
7
5:49pmJun 15,2015
3.599 mm
2.111 mm
Note: This head has a nozzle located outside the 80% diameter limit!
This modifies the value of Beta (Beta_k) per paragraph 7.7.3.
This is an Elliptical Head
The Material is Austenitic Steel which affects value of fb:
Buckling Strs at ope. fb = Yield/1.5 = 203.035/1.5 = 135.357 MPa
Buckling Strs at amb. fb = Yield/1.5 = 278.290/1.5 = 185.527 MPa
Note: Although head is Austenititic Steel, Rp0,20% is used.
Ellipsoidal head find geometry for equiv. tori-head EN-13445 Equation 7.5.4:
Pressure including hydro
Inside Head Diameter
Head Thickness
Head Aspect Ratio
Head Corrosion Allowance
Head Corrosion Allowance
Joint Efficiency
hi
K
r
R
=
=
=
=
head
(new)
(new)
(new)
Internal
External
P
Di
e
Di/2h
ci
co
Z
=
=
=
=
=
0.5000 MPa
1500.0000 mm
4.5000 mm
2.0000
0.0000 mm
0.0000 mm
1.0000
0.5 * Di/AR + c = 0.5 * 1500.00/2.000 + 0.00 = 375.0000 mm

Di / (2 * hi) = 1500.000 / (2 * 375.000) = 2.0000
Di((0.5 / K) - 0.08) = 1500.000((0.5/2.000)-0.08) = 255.0000
Di(0.44*K + 0.02) = 1500.000 (0.44*2.000 + 0.02) = 1350.0000
The nozzle is outside the 80% limit:

Nozzle corroded inside Diameter
Y
Z
X
N
:
:
:
:
:
:
:
mm
mm
di : 60.3250 mm
min(e/R, 0.04) = Min(3.59856/1350.0000, 0.04) = 0.0026656

Log10(1 / Y) = Log10(1 / 0.003) = 2.5742
r / Di = 255.0000 / 1500.0000 = 0.17000
1.006 - 1 / ( 6.2+( 90 * Y )^4) )
1.006-1 / (6.2+( 90 *0.0027)^4) = 0.84480
Beta01 = N( -0.1833*Z^3 + 1.0383*Z^2 - 1.2943*Z + 0.837 )

= 0.845 (-.1833*2.574^3 + 2.2124*2.574^2 - 3.2937*2.574 + 1.8873)
= 1.0634
Beta02 = max ( 0.95 * ( 0.56 - 1.94 * Y - 82.5 * Y^2), 0.5 )
= max ( 0.95 * ( 0.56 - 1.94 * 0.003 - 82.5 * 0.003^2), 0.5 )
= 0.5265
Beta = 10( ( 0.2 - X ) * Bets01 + ( X - 0.1 )Beta02
= 10( ( 0.2 - 0.1700 ) * 1.0634 + ( 0.1700 - 0.1 )0.5265
= 0.6876
Thickness Due to Design Internal Pressure: e = max(es, ey, eb) - para 7.5.3.2
Compute from Section 7.7.3 [Beta_k]:
V = Log10(1000 * P / S )
= Log10( 1000 * 0.500/160.008 ) = 0.4948
Note: Compute Beta_K using the Korbbogen equations.
A =
=
B =
=
0.54
0.54
7.77
7.77
+
+
-
0.41
0.41
4.53
4.53
*
*
*
*
V - 0.044 * V
0.495 - 0.044 * 0.495 = 0.7375
V + 0.744 * V
0.495 + 0.744 * 0.495 = 5.7106

Step:
32
7
5:49pmJun 15,2015
Beta_k = max ( A + B * di/De, 1.0 + 0.5 * B * di/De )

= max ( 0.738 + 5.711 * 60.325/1509.000 , 1.0 +
0.3 * @3 * @3/@3 ) = @4
Thickness Due to Design Internal Pressure: e = max(es, ey, eb) - para 7.5.3.2
Required Crown Thickness due to Internal Pressure, see Figure 7.5-3 [es]:
= P * R/( 2 * f * z - 0.5 * P )
= 0.500 * 1350.0/( 2 * 160.008 * 1.00 - 0.5 * 0.500 )
= 2.1109 mm
ey = Beta*Beta_k*P(0.75*R+0.2*Di)/f
=1.114*0.688*0.500(0.75*1350.00+0.2*1500.00/
Computed Thickness [eb]
= (0.75R+0.2Di)((P/111*fb)*(Di/r)0.825)1/1.5
= (0.75*1350.00+0.2*1500.00) *
(0.50/111 *135.36)(1500.00/255.00)0.825)1/1.5
= 3.5986 mm
Computed Head Thickness per EN13445 - 7.5.4:
= max(es,eb,ey) + c + cext
= max(2.1109,3.5986,3.1420) + 0.0000 + 0.0000
= 3.5986 + 0.0000 + 0.0000
= 3.5986 mm
The head is suitable for the design pressure.
Actual stress at design pressure cannot be computed
because the thickness for buckling pressure controls.
Computed Maximum Allowable Working Pressure - Design [MAWP]:
MAWP - Phydro = 0.6992 - 0.0000 = 0.6992 MPa
Computed Maximum Pressure New and Cold [MAPNC]:
= 0.829 MPa
Uncorrected (for liquid) Hydrotest Pressure:
= 0.827 MPa
Elongation of the extreme fiber:
For a spun head per EN 13445-4 Para 9.2.1 [F]:
Assuming the blank is 20% larger than the head diameter.
= 100 * ln( 1812.000/1500.000 ) = 18.897 %
For a segmented head per EN 13445-4 Para 9.2.5 [F]:
= 100 * e/R = 100 * 5.000/29.626 = 0.664 %
If F exceeds 5% PWHT may be required. Please refer
to EN 13445 Part 4 Table 9.4.1
Required Thickness of Straight Flange = 2.347 mm
Hydrostatic Test Pressure Results:
Note: The Hydrotest Pressure Derivation is an Iterative Process
Limited by: Ellipse Head Node: 110 to 120
Hydrotest pressure is based upon stress (ftest) in the weakest element:
Note: 1.5 / 1.05 = 1.429, The PED requirement is 1.43
Test Pressure = Calc Test Press - Liquid Head
= 0.827 - 0.004 = 0.822 MPa

Step:
33
7
5:49pmJun 15,2015
Stresses on Elements due to Test Pressure:

From To
Stress
Allowable
Ratio
---------------------------------------------------------------------10
20
52.0
265.0
0.196
40
50
52.3
265.0
0.197
50
60
65.3
265.0
0.246
60
70
140.8
265.0
0.531
70
80
126.9
265.0
0.479
100 110
126.7
265.0
0.478
110 120
160.0
160.0
1.000
---------------------------------------------------------------------Elements Suitable for Internal Pressure.

Element and Detail Weights :
Step:
34
9
5:49pmJun 15,2015
Element and Detail Weights

|
|
Element |
Element | Corroded |
Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc %
|
|
|
kg
|
ltr
|
kg
|
ltr
|
kg
|
--------------------------------------------------------------------------10| 20|
18.6268 |
70.6985 |
18.6268 |
70.6985 |
1.86268 |
20| 30|
26.2119 |
... |
26.2119 |
... |
2.62119 |
30| 40|
25.2313 |
... |
25.2313 |
... |
2.52313 |
40| 50|
4.60882 |
17.6398 |
4.60882 |
17.6398 |
0.46088 |
50| 60|
47.1512 |
202.644 |
47.1512 |
202.644 |
4.71512 |
60| 70|
117.891 |
786.926 |
117.891 |
786.926 |
11.7891 |
70| 80|
24.2801 |
231.538 |
24.2801 |
231.538 |
2.42801 |
80| 90|
308.389 |
... |
308.389 |
... |
30.8389 |
90| 100|
308.389 |
... |
308.389 |
... |
30.8389 |
100| 110|
278.016 |
2651.19 |
278.016 |
2651.19 |
27.8016 |
110| 120|
115.536 |
530.239 |
115.536 |
530.239 |
11.5536 |
--------------------------------------------------------------------------Total
1274
4490.88
1274
4490.88
127
Weight of Details
|
| Weight of | X Offset, | Y Offset, |
From|Type|
Detail | Dtl. Cent. |Dtl. Cent. | Description
|
|
kg
|
mm
|
mm
|
------------------------------------------------10|Liqd|
70.6554 |
... |
125.000 |
L
40|Liqd|
17.6290 |
... |
30.6750 |
L
50|Liqd|
202.520 |
... |
275.720 |
L
60|Liqd|
786.446 |
... |
378.730 |
L
60|Lugs|
168.264 |
... |
742.000 |
LUG
70|Liqd|
231.396 |
... |
65.5000 |
L
80|Liqd|
... |
... |
45.0000 |
L
90|Liqd|
... |
... |
45.0000 |
L
100|Liqd|
2132.03 |
... |
603.500 |
L
100|Nozl|
200.142 |
1201.50 |
492.370 |
N4
100|Nozl|
28.6715 |
908.000 |
1207.50 |
N5
100|Nozl|
0.11488 |
763.335 |
1448.00 |
N7
110|Nozl|
17.2965 |
... |
679.800 |
Manhole
110|Nozl|
3.86526 |
-515.285 |
837.895 |
N1
110|Nozl|
0.16928 |
424.367 |
886.396 |
N2
110|Nozl|
1.14957 |
-550.000 |
864.551 |
N3
Total Weight of Each Detail Type
Total Weight of Liquid
3440.7
Total Weight of Nozzles
251.4
Total Weight of Lugs
168.3
--------------------------------------------------------------Sum of the Detail Weights
3860.3 kg
Weight Summation
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
-----------------------------------------------------------------------------1401.8
1821.4
1401.8
1821.4
1401.8
1821.4
...
4488.1
...
...
...
3440.7
251.4
...
251.4
...
...
...
168.3
...
168.3
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
251.4
...
...
...
...
...
168.3
...

Step:
35
9
5:49pmJun 15,2015
-----------------------------------------------------------------------------1821.4
6309.6
1821.4
1821.4
1821.4
5262.1 kg
Miscellaneous Weight Percent: 10.0 %
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt. Shop Test Wt.
Shipping Wt.
Erected Wt.
Ope. Wt. no Liq Operating Wt.
Field Test Wt. Mass of the Upper
Bare Weight W/O Removable Internals

Fabricated Weight + Water ( Full )
Fab. Wt + Rem. Intls.+ Shipping App.
Fab. Wt + Rem. Intls.+ Insul. (etc)
Fab. Wt + Intls. + Details + Wghts.
Empty Wt + Operating Liq. Uncorroded
Empty Weight + Water (Full)
1/3 of the Vertical Vessel
1821.4
6309.6
1821.4
1821.4
1821.4
5262.1
6309.6
1930.5
kg
kg
kg
kg
kg
kg
kg
kg
Note: The Field Test weight as computed in the corroded condition.

Outside Surface Areas of Elements
|
|
Surface
|
From| To |
Area
|
|
|
mm^2
|
---------------------------10| 20|
479093. |
20| 30|
188379. |
30| 40|
183569. |
40| 50|
118533. |
50| 60|
1.212E+06 |
60| 70|
3.022E+06 |
70| 80|
621438. |
80| 90|
953332. |
90| 100|
953332. |
100| 110|
7.116E+06 |
110| 120|
2.709E+06 |
------------------------------Total
17555934.000 mm^2
Element and Detail Weights
| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |
From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
|
|
kg
|
kg
|
kg
|
N-mm
|
kg
|
--------------------------------------------------------------------------10| 20|
20.4895 |
91.1449 |
91.1448 |
... |
20.4895 |
20| 30|
28.8331 |
28.8331 |
28.8331 |
... |
28.8331 |
30| 40|
27.7545 |
27.7545 |
27.7545 |
... |
27.7545 |
40| 50|
5.06970 |
22.6987 |
22.6987 |
... |
5.06970 |
50| 60|
51.8663 |
254.387 |
254.387 |
... |
51.8663 |
60|Lugs|
115.049 |
812.765 |
812.765 |
... |
115.049 |
Lugs| 70|
14.6311 |
103.361 |
103.361 |
... |
14.6311 |
70| 80|
26.7081 |
258.104 |
258.104 |
... |
26.7081 |
80| 90|
339.228 |
339.228 |
339.228 |
... |
339.228 |
90| 100|
339.228 |
339.228 |
339.228 |
... |
339.228 |
100| 110|
534.746 |
2666.77 |
3184.32 | 2.615E+06 |
534.746 |
110| 120|
149.571 |
149.571 |
679.486 |
26445.8 |
149.571 |

Step:
36
9
5:49pmJun 15,2015
Cumulative Vessel Weight

|
| Cumulative Ope | Cumulative | Cumulative |
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
|
|
kg
|
kg
|
kg
|
------------------------------------------------------10| 20|
... |
... |
... |
20| 30|
-20.4895 |
-91.1449 |
-91.1448 |
30| 40|
-49.3226 |
-119.978 |
-119.978 |
40| 50|
-77.0771 |
-147.732 |
-147.732 |
50| 60|
-82.1468 |
-170.431 |
-170.431 |
60|Lugs|
-134.013 |
-424.818 |
-424.818 |
Lugs| 70|
1404.11 |
3856.26 |
4903.73 |
70| 80|
1389.48 |
3752.90 |
4800.37 |
80| 90|
1362.77 |
3494.80 |
4542.26 |
90| 100|
1023.54 |
3155.57 |
4203.04 |
100| 110|
684.316 |
2816.34 |
3863.81 |
110| 120|
149.571 |
149.571 |
679.486 |
Note: The cumulative operating weights no liquid in the column above
are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment
|
| Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
|
|
N-mm
|
N-mm
|
N-mm
|
------------------------------------------------10| 20|
... |
... |
... |
20| 30|
... |
... |
... |
30| 40|
... |
... |
... |
40| 50|
... |
... |
... |
50| 60|
... |
... |
... |
60|Lugs|
... |
... |
... |
Lugs| 70| 2.642E+06 | 2.642E+06 | 2.642E+06 |
70| 80| 2.642E+06 | 2.642E+06 | 2.642E+06 |
80| 90| 2.642E+06 | 2.642E+06 | 2.642E+06 |
90| 100| 2.642E+06 | 2.642E+06 | 2.642E+06 |
100| 110| 2.642E+06 | 2.642E+06 | 2.642E+06 |
110| 120|
26445.8 |
26445.8 |
26445.8 |

Nozzle Flange MAWP :
Step:
10
37
5:49pmJun 15,2015
Nozzle Flange MAWP Results :

Nozzle
Description
----- Flange Rating

Operating
Ambient
Temperature
Class
Grade|Group
MPa
MPa
C
---------------------------------------------------------------------------Manhole
1.0
1.0
60
PN10
3E0 50<vR<=150
N1
1.0
1.0
60
PN10
3E0 50<vR<=150
---------------------------------------------------------------------------Minimum Rating
1.0
1.0 MPa
(for Core Elements)

Natural Frequency Calculation :
Step:
11
38
5:49pmJun 15,2015
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 127.630 Hz.
The Natural Frequency for the Vessel (Ope...) is 68.2097 Hz.
The Natural Frequency for the Vessel (Filled) is 55.3779 Hz.

Wind/Earthquake Shear, Bending :
Step:
12
39
5:49pmJun 15,2015
The following table is for the Operating Case.

Wind/Earthquake Shear, Bending
|
| Distance to| Cumulative |Earthquake |
Wind | Earthquake |
From| To |
Support| Wind Shear |
Shear |
Bending |
Bending |
|
|
mm
|
N
|
N
|
N-mm
|
N-mm
|
--------------------------------------------------------------------------10| 20|
1409.79 |
... |
... |
... |
... |
20| 30|
1297.79 |
... |
... |
... |
... |
30| 40|
1271.79 |
... |
... |
... |
... |
40| 50|
1254.11 |
... |
... |
... |
... |
50| 60|
947.720 |
... |
... |
... |
... |
60|Lugs|
336.000 |
... |
... |
... |
... |
Lugs| 70|
42.7301 |
... |
... |
... |
... |
70| 80|
150.960 |
... |
... |
... |
... |
80| 90|
182.960 |
... |
... |
... |
... |
90| 100|
249.960 |
... |
... |
... |
... |
100| 110|
966.460 |
... |
... |
... |
... |
110| 120|
1850.80 |
... |
... |
... |
... |

Longitudinal Stress Constants :
Step:
13
40
5:49pmJun 15,2015
Longitudinal Stress Constants

|
| Metal Area | Metal Area |New & Cold | Corroded |
From| To | New & Cold |
Corroded |Sect. Mod. | Sect. Mod. |
|
|
mm^2
|
mm^2
|
mm
|
mm
|
-------------------------------------------------------------10| 20|
9503.34 |
9503.34 | 1.426E+06 | 1.426E+06 |
20| 30|
9503.34 |
9503.34 | 1.426E+06 | 1.426E+06 |
30| 40|
9581.88 |
9581.88 | 1.449E+06 | 1.449E+06 |
40| 50|
9581.88 |
9581.88 | 1.449E+06 | 1.449E+06 |
50| 60|
9582.62 |
9582.62 | 1.450E+06 | 1.450E+06 |
60| 70|
12025.4 |
12025.4 | 2.285E+06 | 2.285E+06 |
70| 80|
23640.4 |
23640.4 | 8.865E+06 | 8.865E+06 |
80| 90|
23640.4 |
23640.4 | 8.865E+06 | 8.865E+06 |
90| 100|
23640.4 |
23640.4 | 8.865E+06 | 8.865E+06 |
100| 110|
23640.4 |
23640.4 | 8.865E+06 | 8.865E+06 |
110| 120|
21269.4 |
21269.4 | 7.976E+06 | 7.976E+06 |

Longitudinal Allowable Stresses :
Step:
14
41
5:49pmJun 15,2015
Longitudinal Allowable Stresses

|
|
| Hydrotest
|
| Hydrotest
|
From| To |
Tensile
| Tensile
| Compressive | Compressive |
|
|
MPa
|
MPa
|
MPa
|
MPa
|
------------------------------------------------------------------10| 20|
192.010 |
291.609 |
-95.4120 |
-130.262 |
20| 30|
192.010 |
291.609 |
-95.4120 |
-130.262 |
30| 40|
192.010 |
291.609 |
-95.3362 |
-130.159 |
40| 50|
192.010 |
291.609 |
-95.3362 |
-130.159 |
50| 60|
192.010 |
291.609 |
-95.4254 |
-130.280 |
60|Lugs|
192.010 |
291.609 |
-94.1694 |
-128.582 |
Lugs| 70|
192.010 |
291.609 |
-94.1694 |
-128.582 |
70| 80|
192.010 |
291.609 |
-82.8661 |
-113.304 |
80| 90|
190.009 |
280.811 |
-79.5051 |
-108.697 |
90| 100|
190.009 |
280.811 |
-79.5051 |
-108.697 |
100| 110|
192.010 |
291.609 |
-82.8661 |
-113.304 |
110| 120|
192.010 |
291.609 |
-80.6844 |
-110.356 |

Longitudinal Stresses Due to . . .
Step:
15
42
5:49pmJun 15,2015
Longitudinal Stress Report

Note: Longitudinal Operating and Empty Stresses are computed in the
corroded condition. Stresses due to loads in the hydrostatic test
cases have also been computed in the corroded condition.
|
| Long. Str. | Long. Str. |Long. Str. |
From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |
|
|
MPa
|
MPa
|
MPa
|
------------------------------------------------10| 20|
14.8760 |
... |
24.4692 |
20| 30|
... |
... |
... |
30| 40|
... |
... |
... |
40| 50|
15.0010 |
... |
24.6747 |
50| 60|
14.8538 |
... |
24.4326 |
60| 70|
16.9480 |
... |
27.8773 |
70| 80|
37.3754 |
... |
61.4777 |
80| 90|
... |
... |
... |
90| 100|
... |
... |
... |
100| 110|
37.3754 |
... |
61.4777 |
110| 120|
41.5420 |
... |
68.3313 |
|
| Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To |
Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
|
|
MPa
|
MPa
|
MPa
|
MPa
|
MPa
|
--------------------------------------------------------------------------10| 20|
... |
... |
... |
... |
... |
20| 30|
0.021144 |
0.094056 | 0.094056 |
... |
... |
30| 40|
0.050481 |
0.12279 |
0.12279 |
... |
... |
40| 50|
0.078887 |
0.15120 |
0.15120 |
... |
... |
50| 60|
0.084069 |
0.17442 |
0.17442 |
... |
... |
60|Lugs|
0.10929 |
0.34644 |
0.34644 |
... |
... |
Lugs| 70|
-1.14506 |
-0.57607 | -1.14506 |
1.15570 |
1.15570 |
70| 80|
-0.57640 |
-0.57640 | -0.57640 |
0.29789 |
0.29789 |
80| 90|
-0.56532 |
-0.56532 | -0.56532 |
0.29789 |
0.29789 |
90| 100|
-0.42460 |
-0.42460 | -0.42460 |
0.29789 |
0.29789 |
100| 110|
-0.28388 |
-0.28388 | -0.28388 |
0.29789 |
0.29789 |
110| 120| -0.068963 | -0.068963 | -0.068963 | 0.0033145 | 0.0033145 |
|
| Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |
|
|
MPa
|
MPa
|
MPa
|
MPa
|
MPa
|
--------------------------------------------------------------------------10| 20|
... |
... |
... |
... |
... |
20| 30|
... |
... |
... |
... |
... |
30| 40|
... |
... |
... |
... |
... |
40| 50|
... |
... |
... |
... |
... |
50| 60|
... |
... |
... |
... |
... |
60|Lugs|
... |
... |
... |
... |
... |
Lugs| 70|
1.15570 |
... |
... |
... |
... |
70| 80|
0.29789 |
... |
... |
... |
... |
80| 90|
0.29789 |
... |
... |
... |
... |
90| 100|
0.29789 |
... |
... |
... |
... |
100| 110|
0.29789 |
... |
... |
... |
... |
110| 120| 0.0033145 |
... |
... |
... |
... |

Step:
15
43
5:49pmJun 15,2015
|
| Long. Str. | Long. Str. |Long. Str. | EarthQuake |
From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.|
Empty |
|
|
MPa
|
MPa
|
MPa
|
MPa
|
-------------------------------------------------------------10| 20|
... |
... |
... |
... |
20| 30|
... |
... |
... |
... |
30| 40|
... |
... |
... |
... |
40| 50|
... |
... |
... |
... |
50| 60|
... |
... |
... |
... |
60|Lugs|
... |
... |
... |
... |
Lugs| 70|
... |
... |
... |
... |
70| 80|
... |
... |
... |
... |
80| 90|
... |
... |
... |
... |
90| 100|
... |
... |
... |
... |
100| 110|
... |
... |
... |
... |
110| 120|
... |
... |
... |
... |
|
| Long. Str. | Long. Str. |
From| To | Y Forces W | Y ForceS S |
|
|
MPa
|
MPa
|
------------------------------------10| 20|
... |
... |
20| 30|
... |
... |
30| 40|
... |
... |
40| 50|
... |
... |
50| 60|
... |
... |
60|Lugs|
... |
... |
Lugs| 70|
... |
... |
70| 80|
... |
... |
80| 90|
... |
... |
90| 100|
... |
... |
100| 110|
... |
... |
110| 120|
... |
... |
Long. Stresses due to User Forces and Moments
|
|Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|
From| To | Corroded
| Corroded
| No Corr. |
No Corr. |
|
|
MPa
|
MPa
|
MPa
|
MPa
|
-------------------------------------------------------------10| 20|
... |
... |
... |
... |
20| 30|
... |
... |
... |
... |
30| 40|
... |
... |
... |
... |
40| 50|
... |
... |
... |
... |
50| 60|
... |
... |
... |
... |
60|Lugs|
... |
... |
... |
... |
Lugs| 70|
... |
... |
... |
... |
70| 80|
... |
... |
... |
... |
80| 90|
... |
... |
... |
... |
90| 100|
... |
... |
... |
... |
100| 110|
... |
... |
... |
... |
110| 120|
... |
... |
... |
... |

Stress due to Combined Loads :
Step:
16
44
5:49pmJun 15,2015
Stress Combination Load Cases for Vertical Vessels:

Load Case Definition Key
IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Longitudinal Stress due to Internal Pressure

Longitudinal Stress due to External Pressure
Longitudinal Stress due to Hydrotest Pressure
No Pressure
Longitudinal Stress due to Weight (No Liquid)
Longitudinal Stress due to Weight (Operating)
Longitudinal Stress due to Weight (Hydrotest)
Bending Stress due to Wind Moment (Operating)
Bending Stress due to Earthquake Moment (Operating)
Bending Stress due to Earthquake Moment (Empty)
Bending Stress due to Wind Moment (Hydrotest)
Bending Stress due to Earthquake Moment (Hydrotest)
Bending Stress due to Wind Moment (Empty) (no CA)
Bending Stress due to Wind Moment (Filled) (no CA)
Longitudinal Stress due to Weight (Empty) (no CA)
Bending Stress due to Vortex Shedding Loads ( Ope )
Bending Stress due to Vortex Shedding Loads ( Emp )
Bending Stress due to Vortex Shedding Loads ( Test No CA. )
Axial Stress due to Vertical Forces for the Wind Case
Axial Stress due to Vertical Forces for the Seismic Case
Bending Stress due to Lat. Forces for the Wind Case, Corroded
Bending Stress due to Lat. Forces for the Seismic Case, Corroded
Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
General Notes:
Case types HI and HE are in the Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that
type of stress.
For PD:5500 and EN-13445, computed stress intensities are compared
to the design stress f and the compressive stress is compared to the
allowable compressive as Rat 4.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+FW+BW

From
f1-f2
f2+0.5p Hoop+.5p
Rat 1 Rat 2 Rat 3 Rat 4
Node --------- Stress Intensities
------------------- Stress Ratios
----------------------------------------------------------------------10
0.000
0.000
0.000
0.000 0.000 0.000 0.000
40
0.079
0.079
0.000
0.000 0.000 0.000 0.000
50
0.084
0.084
0.000
0.000 0.000 0.000 0.000
60
0.109
0.109
0.000
0.001 0.001 0.000 0.000
60
2.301
2.301
0.000
0.012 0.012 0.000 0.024
70
0.874
0.874
0.000
0.005 0.005 0.000 0.011
100
0.582
0.582
0.000
0.003 0.003 0.000 0.007
110
0.072
0.072
0.000
0.000 0.000 0.000 0.001
Analysis of Load Case 2 : NP+EW+EE+FS+BS
From
f1-f2
f2+0.5p Hoop+.5p
------------------- Stress Ratios
-----------------------------------------------------------------------

Step:
16
10
40
50
60
60
70
100
110
0.000
0.079
0.084
0.109
2.301
0.874
0.582
0.072
0.000
0.079
0.084
0.109
2.301
0.874
0.582
0.072
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.001
0.012
0.005
0.003
0.000
45
5:49pmJun 15,2015
0.000
0.000
0.000
0.001
0.012
0.005
0.003
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.024
0.011
0.007
0.001
Analysis of Load Case 3 : NP+OW+WI+FW+BW

From
f1-f2
f2+0.5p Hoop+.5p
------------------- Stress Ratios
----------------------------------------------------------------------10
0.000
0.000
0.000
0.000 0.000 0.000 0.000
40
0.151
0.151
0.000
0.001 0.001 0.000 0.000
50
0.174
0.174
0.000
0.001 0.001 0.000 0.000
60
0.346
0.346
0.000
0.002 0.002 0.000 0.000
60
1.732
1.732
0.000
0.009 0.009 0.000 0.018
70
0.874
0.874
0.000
0.005 0.005 0.000 0.011
100
0.582
0.582
0.000
0.003 0.003 0.000 0.007
110
0.072
0.072
0.000
0.000 0.000 0.000 0.001
Analysis of Load Case 4 : NP+OW+EQ+FS+BS
From
f1-f2
f2+0.5p Hoop+.5p
------------------- Stress Ratios
----------------------------------------------------------------------10
0.000
0.000
0.000
0.000 0.000 0.000 0.000
40
0.151
0.151
0.000
0.001 0.001 0.000 0.000
50
0.174
0.174
0.000
0.001 0.001 0.000 0.000
60
0.346
0.346
0.000
0.002 0.002 0.000 0.000
60
1.732
1.732
0.000
0.009 0.009 0.000 0.018
70
0.874
0.874
0.000
0.005 0.005 0.000 0.011
100
0.582
0.582
0.000
0.003 0.003 0.000 0.007
110
0.072
0.072
0.000
0.000 0.000 0.000 0.001
Analysis of Load Case 5 : NP+HW+HI
From
f1-f2
f2+0.5p Hoop+.5p
------------------- Stress Ratios
----------------------------------------------------------------------10
0.000
0.000
0.000
0.000 0.000 0.000 0.000
40
0.151
0.151
0.000
0.001 0.001 0.000 0.000
50
0.174
0.174
0.000
0.001 0.001 0.000 0.000
60
0.346
0.346
0.000
0.001 0.001 0.000 0.000
60
2.301
2.301
0.000
0.008 0.008 0.000 0.018
70
0.874
0.874
0.000
0.003 0.003 0.000 0.008
100
0.582
0.582
0.000
0.002 0.002 0.000 0.005
110
0.072
0.072
0.000
0.000 0.000 0.000 0.001
Analysis of Load Case 6 : NP+HW+HE
From
f1-f2
f2+0.5p Hoop+.5p
------------------- Stress Ratios
----------------------------------------------------------------------10
0.000
0.000
0.000
0.000 0.000 0.000 0.000
40
0.151
0.151
0.000
0.001 0.001 0.000 0.000
50
0.174
0.174
0.000
0.001 0.001 0.000 0.000
60
0.346
0.346
0.000
0.001 0.001 0.000 0.000
60
2.301
2.301
0.000
0.008 0.008 0.000 0.018
70
0.874
0.874
0.000
0.003 0.003 0.000 0.008
100
0.582
0.582
0.000
0.002 0.002 0.000 0.005
110
0.072
0.072
0.000
0.000 0.000 0.000 0.001
Analysis of Load Case 7 : IP+OW+WI+FW+BW
From
f1-f2
f2+0.5p Hoop+.5p
------------------- Stress Ratios
-----------------------------------------------------------------------

Step:
16
10
40
50
60
60
70
100
110
17.128
16.967
24.922
68.365
70.443
40.723
40.237
42.114
15.141
15.415
15.291
17.555
17.784
37.353
37.639
41.476
32.269
32.383
40.213
85.919
85.916
77.480
77.281
83.583
0.089
0.088
0.130
0.356
0.367
0.212
0.210
0.219
46
5:49pmJun 15,2015
0.079
0.080
0.080
0.091
0.093
0.195
0.196
0.216
0.202
0.202
0.251
0.537
0.537
0.484
0.483
0.522
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
Analysis of Load Case 8 : IP+OW+EQ+FS+BS

From
f1-f2
f2+0.5p Hoop+.5p
------------------- Stress Ratios
----------------------------------------------------------------------10
17.128
15.141
32.269
0.089 0.079 0.202 0.000
40
16.967
15.415
32.383
0.088 0.080 0.202 0.000
50
24.922
15.291
40.213
0.130 0.080 0.251 0.000
60
68.365
17.555
85.919
0.356 0.091 0.537 0.000
60
70.443
17.784
85.916
0.367 0.093 0.537 0.000
70
40.723
37.353
77.480
0.212 0.195 0.484 0.000
100
40.237
37.639
77.281
0.210 0.196 0.483 0.000
110
42.114
41.476
83.583
0.219 0.216 0.522 0.000
Analysis of Load Case 9 : EP+OW+WI+FW+BW
From
f1-f2
f2+0.5p Hoop+.5p
------------------- Stress Ratios
----------------------------------------------------------------------10
0.000
0.000
0.000
0.000 0.000 0.000 0.000
40
0.151
0.151
0.000
0.001 0.001 0.000 0.000
50
0.174
0.174
0.000
0.001 0.001 0.000 0.000
60
0.346
0.346
0.000
0.002 0.002 0.000 0.000
60
1.732
1.732
0.000
0.009 0.009 0.000 0.018
70
0.874
0.874
0.000
0.005 0.005 0.000 0.011
100
0.582
0.582
0.000
0.003 0.003 0.000 0.007
110
0.072
0.072
0.000
0.000 0.000 0.000 0.001
Analysis of Load Case 10 : EP+OW+EQ+FS+BS
From
f1-f2
f2+0.5p Hoop+.5p
------------------- Stress Ratios
----------------------------------------------------------------------10
0.000
0.000
0.000
0.000 0.000 0.000 0.000
40
0.151
0.151
0.000
0.001 0.001 0.000 0.000
50
0.174
0.174
0.000
0.001 0.001 0.000 0.000
60
0.346
0.346
0.000
0.002 0.002 0.000 0.000
60
1.732
1.732
0.000
0.009 0.009 0.000 0.018
70
0.874
0.874
0.000
0.005 0.005 0.000 0.011
100
0.582
0.582
0.000
0.003 0.003 0.000 0.007
110
0.072
0.072
0.000
0.000 0.000 0.000 0.001
Analysis of Load Case 11 : HP+HW+HI
From
f1-f2
f2+0.5p Hoop+.5p
------------------- Stress Ratios
----------------------------------------------------------------------10
24.469
24.469
0.000
0.084 0.084 0.000 0.000
40
24.826
24.826
0.000
0.085 0.085 0.000 0.000
50
24.607
24.607
0.000
0.084 0.084 0.000 0.000
60
28.224
28.224
0.000
0.097 0.097 0.000 0.000
60
25.577
27.888
0.000
0.088 0.096 0.000 0.000
70
60.603
61.199
0.000
0.208 0.210 0.000 0.000
100
60.896
61.492
0.000
0.209 0.211 0.000 0.000
110
68.259
68.266
0.000
0.234 0.234 0.000 0.000
Analysis of Load Case 12 : HP+HW+HE
From
f1-f2
f2+0.5p Hoop+.5p
------------------- Stress Ratios
-----------------------------------------------------------------------

Step:
16
10
40
50
60
60
70
100
110
24.469
24.826
24.607
28.224
25.577
60.603
60.896
68.259
24.469
24.826
24.607
28.224
27.888
61.199
61.492
68.266
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.084
0.085
0.084
0.097
0.088
0.208
0.209
0.234
47
5:49pmJun 15,2015
0.084
0.085
0.084
0.097
0.096
0.210
0.211
0.234
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
Analysis of Load Case 13 : IP+WE+EW

From
f1-f2
f2+0.5p Hoop+.5p
------------------- Stress Ratios
----------------------------------------------------------------------10
17.128
15.141
32.269
0.089 0.079 0.202 0.000
40
17.040
15.343
32.383
0.089 0.080 0.202 0.000
50
25.012
15.201
40.213
0.130 0.079 0.251 0.000
60
68.602
17.318
85.919
0.357 0.090 0.537 0.000
60
71.012
17.215
85.916
0.370 0.090 0.537 0.000
70
40.723
37.353
77.480
0.212 0.195 0.484 0.000
100
40.237
37.639
77.281
0.210 0.196 0.483 0.000
110
42.114
41.476
83.583
0.219 0.216 0.522 0.000
Analysis of Load Case 14 : IP+WF+CW
From
f1-f2
f2+0.5p Hoop+.5p
------------------- Stress Ratios
----------------------------------------------------------------------10
17.128
15.141
32.269
0.089 0.079 0.202 0.000
40
16.967
15.415
32.383
0.088 0.080 0.202 0.000
50
24.922
15.291
40.213
0.130 0.080 0.251 0.000
60
68.365
17.555
85.919
0.356 0.091 0.537 0.000
60
69.287
16.628
85.916
0.361 0.087 0.537 0.000
70
40.425
37.055
77.480
0.211 0.193 0.484 0.000
100
39.939
37.342
77.281
0.208 0.194 0.483 0.000
110
42.110
41.473
83.583
0.219 0.216 0.522 0.000
Analysis of Load Case 15 : IP+VO+OW
From
f1-f2
f2+0.5p Hoop+.5p
------------------- Stress Ratios
----------------------------------------------------------------------10
17.128
15.141
32.269
0.089 0.079 0.202 0.000
40
16.967
15.415
32.383
0.088 0.080 0.202 0.000
50
24.922
15.291
40.213
0.130 0.080 0.251 0.000
60
68.365
17.555
85.919
0.356 0.091 0.537 0.000
60
70.443
17.784
85.916
0.367 0.093 0.537 0.000
70
40.723
37.353
77.480
0.212 0.195 0.484 0.000
100
40.237
37.639
77.281
0.210 0.196 0.483 0.000
110
42.114
41.476
83.583
0.219 0.216 0.522 0.000
Analysis of Load Case 16 : IP+VE+EW
From
f1-f2
f2+0.5p Hoop+.5p
------------------- Stress Ratios
----------------------------------------------------------------------10
17.128
15.141
32.269
0.089 0.079 0.202 0.000
40
17.040
15.343
32.383
0.089 0.080 0.202 0.000
50
25.012
15.201
40.213
0.130 0.079 0.251 0.000
60
68.602
17.318
85.919
0.357 0.090 0.537 0.000
60
71.012
17.215
85.916
0.370 0.090 0.537 0.000
70
40.723
37.353
77.480
0.212 0.195 0.484 0.000
100
40.237
37.639
77.281
0.210 0.196 0.483 0.000
110
42.114
41.476
83.583
0.219 0.216 0.522 0.000
Analysis of Load Case 17 : NP+VO+OW
From
f1-f2
f2+0.5p Hoop+.5p
------------------- Stress Ratios
-----------------------------------------------------------------------

Step:
16
10
40
50
60
60
70
100
110
0.000
0.151
0.174
0.346
1.732
0.874
0.582
0.072
0.000
0.151
0.174
0.346
1.732
0.874
0.582
0.072
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.001
0.001
0.002
0.009
0.005
0.003
0.000
48
5:49pmJun 15,2015
0.000
0.001
0.001
0.002
0.009
0.005
0.003
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.000
0.018
0.011
0.007
0.001
Analysis of Load Case 18 : FS+BS+IP+OW

From
f1-f2
f2+0.5p Hoop+.5p
------------------- Stress Ratios
----------------------------------------------------------------------10
17.128
15.141
32.269
0.089 0.079 0.202 0.000
40
16.967
15.415
32.383
0.088 0.080 0.202 0.000
50
24.922
15.291
40.213
0.130 0.080 0.251 0.000
60
68.365
17.555
85.919
0.356 0.091 0.537 0.000
60
70.443
17.784
85.916
0.367 0.093 0.537 0.000
70
40.723
37.353
77.480
0.212 0.195 0.484 0.000
100
40.237
37.639
77.281
0.210 0.196 0.483 0.000
110
42.114
41.476
83.583
0.219 0.216 0.522 0.000
Analysis of Load Case 19 : FS+BS+EP+OW
From
f1-f2
f2+0.5p Hoop+.5p
------------------- Stress Ratios
----------------------------------------------------------------------10
0.000
0.000
0.000
0.000 0.000 0.000 0.000
40
0.151
0.151
0.000
0.001 0.001 0.000 0.000
50
0.174
0.174
0.000
0.001 0.001 0.000 0.000
60
0.346
0.346
0.000
0.002 0.002 0.000 0.000
60
1.732
1.732
0.000
0.009 0.009 0.000 0.018
70
0.874
0.874
0.000
0.005 0.005 0.000 0.011
100
0.582
0.582
0.000
0.003 0.003 0.000 0.007
110
0.072
0.072
0.000
0.000 0.000 0.000 0.001
Absolute Maximum of the all of the Stress Ratio's
Element From : 60 to : 70
Governing Load Case 7 : IP+OW+WI+FW+BW
0.5370

Center of Gravity Calculation :
Step:
17
49
5:49pmJun 15,2015
Shop/Field Installation Options :

Note : The CG is computed from the first Element From Node
Center of Gravity of Liquid
Center of Gravity of Nozzles
Center of Gravity of Lugs
1894.840 mm
2479.914 mm
1604.790 mm
Center of Gravity of Bare Shell New and Cold

Center of Gravity of Bare Shell Corroded
1894.833 mm
1894.833 mm
Vessel CG in the Operating Condition

Vessel CG in the Fabricated (Shop/Empty) Condition
Vessel CG in the Test Condition
1913.516 mm
1948.796 mm
2148.459 mm

Sup. Lug Calcs: Ope :
Lugs:
50
2
5:49pmJun 15,2015
Support Lug Calculations: Operating Case

INPUT ECHO OF SUPPORT LUG INPUT
Type of Geometry : Gussets with No Top Plate
Number of Support Lugs
Nlug
3
Distance from Vessel OD to Lug Contact Point Dlug
128.0000
Lug Support Force Bearing Width
Wfb
100.0000
Lug Material
X2CrNiMo17-12, EN 10028-7:2000
Lug Yield Stress
229.51
Radial Width of bottom Support Lug Plate
Wpl
150.0000
Effective Force Bearing Length
Lpl
160.0000
Thickness of bottom Support Lug Plate
Tpl
15.0000
Distance between Gussets
Dgp
100.0000
Mean Width of Gusset Plate
Wgp
110.0000
Height of Gusset Plate
Hgp
140.0000
Thickness of Gusset Plate
Tgp
10.0000
mm
mm
MPa
mm
mm
mm
mm
mm
mm
mm
Bolt Material
X5CrNiMo17-12-2 +AT, EN 10269:1999
Bolt Allowable Stress at Design Temperature
62.60 MPa
Thread Series
TEMA Metric
Bolt Diameter
24.00 mm
Results for Support Lugs:
Description: LUG
Overturning Moment at Support Lug

Weight Load at the top of one Lug
0. N-mm
16650. N
Force on one Lug, Operating Condition [Flug]:

= ( W/Nlug + Mlug/( Rlug * Nlug/2 ) )
= ( 49950/3 + 0/( 883.00 * 3/2 ))
= 16650.08 N
Bearing Area [Ba]:
= Lpl * Wfb
= 160.000 * 100.000
= 16000.00 mm^2
Bending Stress in bottom Plate (Unif. Load) Per Bednar p.156 [Spl2]:
= Beta1 * Flug/Ba * Wfb / Tpl per Roark & Young 5th Ed.
= 0.598 * 16650.1/15999.999 * 100.000/15.000
= 27.67 MPa
Bottom Plate Required Thickness (Uniform Load)
6.3788 mm
Bottom Plate Required Thickness based on ADM S 3/4 [trAD]:

= 0.71 * Dgp * (( Flug / ( Lpl * Wfb ))/Spa )
= 0.71*100.00*((16650/(160.00*100.00))/153.009)
= 5.856 mm
Note: If using the AD Code recommendations, the force bearing width (Wfb) must
be greater than or equal to 1/3 of the bottom plate radial width (Wpl)
plus the pad thickness (Padthk), if there is a pad.
Bottom Support Plate Allowable Stress [Spa]:
= 2/3 * Ylug
= 2/3 * 229
= 153.01 MPa
Gusset Plate Axial Stress ( Force / Gusset Plate Area ) [Sgp]:
= ( Flug/2 )/( Wgp * Tgp )
= ( 16650/2 )/( 110.000 *10.0000 )
= 7.57 MPa

Sup. Lug Calcs: Ope :
Lugs:
Required Thickness of Gussets per AISC
51
2
5:49pmJun 15,2015
2.8134 mm
Gusset Plate Allowable Stress [Sga]:

= ( 1-(Klr)/(2*Cc))*Fy /( 5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
= ( 1-( 56.00 )/(2 * 133.43 )) * 229/
( 5/3+3*(56.00 )/(8* 133.43 )-( 56.00)/(8*133.43)
= 115.33 MPa
Maximum Compressive Gusset Plate Stress per Bednar [SgpB]:
= Flug*( 3*Dlug-Wpl )/( Tgp* Wpl * (Sin(Alph_G)) )
= 16650 *( 3*128.000 -150.000 )/( 10.0000 *150.000*(Sin(60.26 )) )
= 22.97 MPa
Gusset Plate Allowable Compressive Stress [SgaB]:
= 18000/(1+(1/18000)*( Hgp/Sin(Alph_G)/(0.289*Tgp)) )
= 18000/(1+(1/18000)* (140.000/Sin(60.25 )/(0.289*10.0000 )) )
= 105.81 MPa
Note :
There was no uplift. Please choose an appropriate bolt
size for this support design.

Sup. Lug Calcs: Test :
Step:
19
52
5:49pmJun 15,2015
Support Lug Calculations: Test Case

INPUT ECHO OF SUPPORT LUG INPUT
Type of Geometry : Gussets with No Top Plate
Number of Support Lugs
Nlug
3
Distance from Vessel OD to Lug Contact Point Dlug
128.0000
Lug Support Force Bearing Width
Wfb
100.0000
Lug Material
X2CrNiMo17-12, EN 10028-7:2000
Lug Yield Stress
260.01
Radial Width of bottom Support Lug Plate
Wpl
150.0000
Effective Force Bearing Length
Lpl
160.0000
Thickness of bottom Support Lug Plate
Tpl
15.0000
Distance between Gussets
Dgp
100.0000
Mean Width of Gusset Plate
Wgp
110.0000
Height of Gusset Plate
Hgp
140.0000
Thickness of Gusset Plate
Tgp
10.0000
mm
mm
MPa
mm
mm
mm
mm
mm
mm
mm
Bolt Material
X5CrNiMo17-12-2 +AT, EN 10269:1999
Bolt Allowable Stress at Design Temperature
66.67 MPa
Thread Series
TEMA Metric
Bolt Diameter
24.00 mm
Results for Support Lugs:
Description: LUG
Overturning Moment at Support Lug

Weight Load at the top of one Lug
0. N-mm
20074. N
Force on one Lug, Test Condition [Flug]:

= ( W/Nlug + Mlug/( Rlug * Nlug/2 ) )
= ( 60221/3 + 0/( 883.00 * 3/2 ))
= 20073.89 N
Bearing Area [Ba]:
= Lpl * Wfb
= 160.000 * 100.000
= 16000.00 mm^2
Bending Stress in bottom Plate (Unif. Load) Per Bednar p.156 [Spl2]:
= Beta1 * Flug/Ba * Wfb / Tpl per Roark & Young 5th Ed.
= 0.598 * 20073.9/15999.999 * 100.000/15.000
= 33.36 MPa
Bottom Plate Required Thickness (Uniform Load)
6.5804 mm
Bottom Plate Required Thickness based on ADM S 3/4 [trAD]:

= 0.71 * Dgp * (( Flug / ( Lpl * Wfb ))/Spa )
= 0.71*100.00*((20073/(160.00*100.00))/173.339)
= 6.041 mm
Note: If using the AD Code recommendations, the force bearing width (Wfb) must
be greater than or equal to 1/3 of the bottom plate radial width (Wpl)
plus the pad thickness (Padthk), if there is a pad.
Bottom Support Plate Allowable Stress [Spa]:
= 2/3 * Ylug
= 2/3 * 260
= 173.34 MPa
Gusset Plate Axial Stress ( Force / Gusset Plate Area ) [Sgp]:
= ( Flug/2 )/( Wgp * Tgp )
= ( 20073/2 )/( 110.000 *10.0000 )
= 9.13 MPa

Sup. Lug Calcs: Test :
Step:
19
Required Thickness of Gussets per AISC
53
5:49pmJun 15,2015
2.9850 mm
Gusset Plate Allowable Stress [Sga]:

= ( 1-(Klr)/(2*Cc))*Fy /( 5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
= ( 1-( 56.00 )/(2 * 125.95 )) * 260/
( 5/3+3*(56.00 )/(8* 125.95 )-( 56.00)/(8*125.95)
= 128.57 MPa
Maximum Compressive Gusset Plate Stress per Bednar [SgpB]:
= Flug*( 3*Dlug-Wpl )/( Tgp* Wpl * (Sin(Alph_G)) )
= 20073 *( 3*128.000 -150.000 )/( 10.0000 *150.000*(Sin(60.26 )) )
= 27.70 MPa
Gusset Plate Allowable Compressive Stress [SgaB]:
= 18000/(1+(1/18000)*( Hgp/Sin(Alph_G)/(0.289*Tgp)) )
= 18000/(1+(1/18000)* (140.000/Sin(60.25 )/(0.289*10.0000 )) )
= 105.81 MPa
Note :
There was no uplift. Please choose an appropriate bolt
size for this support design.

Conical Section :
Cone:
54
3
5:49pmJun 15,2015
Conical Reinforcement Calculations, EN-13445

Conical Section From 50 To 60 X2CrNiMo17-12
Small End Cone Calculations:
Note: Analysis based on constant cone thickness and iterating on
on the small end cylinder thickness.
Iterated Mean Diameter of the Cylinder at the Cone Small End [Dc]:
= Di + e + ci
= 605.0000 + 0.5952 + 0.0000
= 605.600 mm
Thickness ratio based on final iterated Small End Thickness [s]:
= e2/e1 = 5.000/0.595
= 8.336
Intermediate value [Tau]:
= 1 + sqrt( s * ( 1 + s ) /( 2 * cos( Alpha ) ) )
= 1 + sqrt(8.336 *(1 + 8.336)/( 2 * cos(8.000 ) ) )
= 18.224
Iterated intermediate value [BetaH]:
= 0.4 * sqrt( Dc / e1 ) * tan( Alpha ) / Tau + 0.5
= 0.4 * sqrt( 605.600/0.595 ) * tan( 8.000 )/18.224 + 0.5
= 0.5980
Small End Cylinder Required Thickness [e1]:
= max( P * Dc * BetaH / ( 2 * f * Z ) + ca + cext, e )
= max( 0.53 * 605.6 * 0.60/( 2 * 160.0 * 1.000 ) + 0.00 , 0.997 )
= max( 0.595, 0.997)
= 0.997 mm
Required Length along the Small End Cylinder [L1]:
= sqrt( Dc * ( e1 - ci - cext ) )
= sqrt( 605.600 * ( 0.997 - 0.000 - 0.000 ) )
= 24.573 mm

Conical Section :
Cone:
55
4
5:49pmJun 15,2015
Conical Reinforcement Calculations, EN-13445

Conical Section From 60 To 70 X2CrNiMo17-12
Large End Cone Calculations:
Without a knuckle radius in accordance with:EN 13445 Equations 7.6.6.
Cone Geometry and Geometry Factors:
Mean Large End Diameter [Dc]:
= Di + ej + ci
= 1500.000 + 3.595 + 0.000
= 1503.595 mm
Note: Analysis based on constant cone thickness and iterating
on the large end cylinder thickness.
Final required thickness of the Cone [e]:
= max( ej, ecyl, econ ) + ci + co
= max( 3.595 , 2.444 , 2.720 ) + 0.000 + 0.000
= 3.5947 mm
The detailed calculation follows:
Iterated intermediate value [Beta]:
= (1/3)*sqrt(Dc/ej)*tan(a)/(1+1/sqrt(cos(a))-0.15
= (1/3)*sqrt(1503.595/3.595 )*tan(26 )/(1+1/sqrt(cos(26 ))-0.15
= 1.4705
Required Thickness [ej]:
= P * Dc * Beta / (2 * f * z) + ci + cext
= 0.521 * 1503.595 * 1.471/(2 * 160.008 * 1.00 ) + 0.000
= 3.5947 + 0.0000 + 0.0000 = 3.5947 mm
Required thickness of the cylinder [ecyl]:
= p * Di/( 2 * f - p ) = 0.521 * 1500.000/( 2 * 160.008 - 0.521 )
= 2.4439 mm
Required thickness of the cone [econ]:
= p * Di / Cos(a) * ( 2 * f * z - p ) )
= 0.521 *1500.000/(cos(26.03 )*(2*160.008 *1.00 -0.521 ))
= 2.7199 mm
Required Large End Thickness [e1]:
= max( ecyl, ej, econ ) + ci + co
= max( 2.4439 , 3.5947 , 2.7199 )+ 0.000 + 0.000
= 3.595 mm
Distance [1.4 * L1]:
= 1.4 * sqrt(Dc * ( e1 - ci - cext ))
= 1.4 * sqrt(1503.595 * ( 3.595 - 0.000 - 0.000 ))
= 102.927 mm
Junction MAWP based upon corroded thickness:
= 0.861 MPa
Junction MAPnc based upon new thickness:
= 0.969 MPa
Actual Stress at Design Conditions:
= 94.978 MPa

Conical Section :
Cone:
56
4
5:49pmJun 15,2015
Uncorrected hydrotest pressure (liquid ignored):

= 1.384 MPa
Allowable Stress used to determine hydrotest pressure:
= 180.0 MPa

Nozzle Calcs. : N4
Nozl:
INPUT VALUES, Nozzle Description: N4
57
8
5:49pmJun 15,2015
From : 100
Pressure for Reinforcement Calculations

Temperature for Internal Pressure
P
Temp
0.5118
60
MPa
C
Shell Material
X2CrNiMo17-12, EN 10028-7:2000
Shell Allowable Stress at Temperature
f
160.01 MPa
Shell Allowable Stress At Ambient
fa
180.01 MPa
Inside Diameter of Cylindrical Shell
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance
Di
ea
c
co
1500.00
5.0000
0.0000
0.0000
mm
mm
mm
mm
Note : User defined Limit(s) of Reinforcement specified below:

Physical Maximum for Diameter Limit
Dmax
1003.0000
Distance from Bottom/Left Tangent
2310.6199
mm
mm
Type of Element Connected to the Shell : Nozzle

Nozzle Material
Allowable Stress at Temperature
Allowable Stress At Ambient
X2CrNiMo17-12, EN 10028-7:2000
fn
160.01 MPa
fna
180.01 MPa
Diameter Basis (for tr calc only)

Layout Angle
Diameter
ID
90.00
903.0000
Size and Thickness Basis

Actual Thickness
Corrosion Allowance
deg
mm.
Actual
12.0000 mm
tn
can
0.0000
mm
Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi
150.0000
5.0000
5.0000
0.0000
0.0000
mm
mm
mm
mm
mm
Class of attached Flange

Grade of attached Flange
The Pressure Design option was Overall MAWP.

Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Insert/Set-in Nozzle No Pad, no Inside projection
Isolated Nozzle Calculation per EN 13445, Description: N4
Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation
903.000
12.000
mm.
mm

Nozzle Calcs. : N4
Nozl:
58
8
5:49pmJun 15,2015
Required Thickness of Nozzle Neck due to Internal Pressure:

= P * Di / ( 2 * f * z - P ) + c
EN-13445 Equation: 7.4.2:
= 0.512 * 903.000/( 2 * 160.008 * 1.000 - 0.512 ) + 0.000
= 1.447 mm
EN13445 Section 9 - Pressure Area Design Method:
Dist from Center of Nozzle to Nearest Circ. Seam: 492.370 mm
Credit Distance along the Shell per 9.5.1 [Iso, l's]:
= sqrt(( 2 * ris + ec,s )ec,s )
= sqrt(2*750.000 + 5.000 )5.000 ) (where ec,s is ea,s)
= 38.00 mm
Note: l's equals Iso if no physical diameter limit value is entered. Otherwise
l's considers the physical diameter limit entry.
Inside Radius per paragraph 9.5-3 [ris]:
= ( Di + 2 * c ) / 2
= ( 1500.000 + 2 * 0.000 )/2
= 750.00 mm
Credit Distance Along the Nozzle per 9.5-76 [Ibo]:
= min( sqrt( ( deb - 2 * cext - eab)eab), ho )
= min( sqrt((927.00 -2*0.00 -12.00 )12.00 ),150.00 )
= 104.79 mm
Credit Distance Along the Nozzle per 9.5-77 [Ibi]:
= min( hi, 0.5 * Ibo )
= min( 0.00 , 0.5 * 104.79 )
= 0.00 mm
Compute area in the re-pad [Afp]:
= Ip * ep
= 0.000 * 0.000
= 0.0 mm^2
Calculate the Pressure Area per 9.5-60 [Aps]:
Note: a (nozzle OD/2) taken as the diameter of the hole in the shell.
= ris(l's + a )
= 750.000 (38.000 + 463.500 )
= 376.1250 x 10^3 mm^2
Pressure Area of Nozzle using dib and Ibo [Apb]:
= 0.5 * dib(I'b + ea,s)
= 0.5 * 903.00 (104.79 + 5.00 )
= 49.5682 x 10^3 mm^2
Available Metal Areas per 9.5-78 to 9.5-81 [Afs, Afb, Afp, Afw]:
Afs = (l's + ea,b)ea,s = (38.00 + 12.00 )5.00 = 190.00 mm^2
Afb = eb(l'b + l'bi + e's) = 12.00 (104.79 + 0.00 + 5.00 )
= 1317.43 mm^2
Afp = Ip * ea,p = 15.29 * 0.00 = 0.00 mm^2
Afw = (wshell + wpad + winside) / 2
= (5.00 + 0.00 + 0.00)/2
= 12.50 mm^2
Note: The welds are considered to be corroded.
Note: There is No Reinforcing Pad.
Calculation per paragraph 9.5.2.1.1 [fob, fop]:
fob = min(fs, fb) = min( 160.01,
fop = min(fs, fp) = min( 160.01,
160.01) =
0.00) =
160.01 MPa
0.00 MPa

Nozzle Calcs. : N4
Nozl:
59
8
5:49pmJun 15,2015
Force Term per 9.5.2.1.1 [Pa]:

= P( Aps + Apb + 0.5 * Appsi )
= 0.51 ( 376125.00 + 49568.15 + 0.5*0.00 )
= 217.86 x 10^3 N
Force requirement per paragraph 9.5.2.1.1 [Fa]:
= (Afs+Afw)(fs-0.5P) + Afp(min(fs,fp) - 0.5P) + Afb(min(fs,fb) - 0.5P)
= (190.0 + 12.50 )(160.01 - 0.5 * 0.51 ) +
(0.0 (min(160.01 , 0.00 ) - 0.50 * 0.51 ) +
(1317.4 (min(160.01 , 160.01 ) - 0.50 * 0.51 )
= 242.79 x 10^3 N
Since Fa >= Pa, Code Requirements are satisfied.
Determination of Maximum Pressure in this Plane (9.5-10) [Pmax]:
= (( Afs + Afw )fs + Afb * fob + Afp * fop ) /
(( Aps + Apb + 0.5 * Appsi ) + 0.5( Afs + Afw + Afb + Afp ))
= ((190.00+12.50)103221.98+1317.43*160.01+0.00*0.00)/
((376125.00+49568.15+0.5*0.00)+0.5(1.31+12.50+1317.43+0.00))
= 0.570 MPa
Checking the Nozzle Reinforcement in the Transverse direction:
Determine Shell/Head mean Radius [rms]:
= ris + 0.5 * ea,s
= 750.00 + 0.5 * 5.00
= 752.50 mm
Determine intermediate Angle [delta]:
= deb / ( 2 * rms )
= 927.00/( 2 * 752.50 )
= 0.6159 radians
Determine Opening Length [a]:
= rms * asin( delta )
= 752.50 * asin( 0.6159 )
= 499.35 mm
Determine Pressure Loaded Area [Aps]:
= 0.5 * ris( l's + a )/( 0.5 * ea,s + ris )
= 0.5 * 750.00( 38.00 + 499.35 )/( 0.5 * 5.00 + 750.00 )
= 200836.58 mm^2
= 0.51 ( 200836.58 + 49568.15 + 0.5*0.00 )
= 128.15 x 10^3 N
= (190.0 + 12.50 )(160.01 - 0.5 * 0.51 ) +
(0.0 (min(160.01 , 0.00 ) - 0.50 * 0.51 ) +
(1317.4 (min(160.01 , 160.01 ) - 0.50 * 0.51 )
= 242.79 x 10^3 N
= ((190.00+12.50)103221.98+1317.43*160.01+0.00*0.00)/
((200836.58+49568.15+0.5*0.00)+0.5(1.31+12.50+1317.43+0.00))
= 0.968 MPa

Nozzle Calcs. : N4
Nozl:
60
8
5:49pmJun 15,2015
The Drop for this Nozzle is : 160.3664 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 315.3664 mm
For possible nozzle interference - See Nozzle Summary

Nozzle Calcs. : N5
Nozl:
61
9
5:49pmJun 15,2015
From : 100

P
Temp
0.5118
60
MPa
C
Shell Material
X2CrNiMo17-12, EN 10028-7:2000
f
160.01 MPa
fa
180.01 MPa
Di
ea
c
co
1500.00
5.0000
0.0000
0.0000
mm
mm
mm
mm
3025.7500
mm

Nozzle Material
X2CrNiMo17-12, EN 10028-7:2000
fn
160.01 MPa
fna
180.01 MPa

Layout Angle
Diameter
ID
180.00
316.0000

Actual Thickness
Corrosion Allowance
deg
mm.
Actual
5.0000 mm
tn
can
0.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
This is a Manway or Access Opening.
150.0000
5.0000
5.0000
0.0000
0.0000
mm
mm
mm
mm
mm


| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
316.000
5.000
mm.
mm

= P * Di / ( 2 * f * z - P ) + c

Nozzle Calcs. : N5
Nozl:
62
9
5:49pmJun 15,2015
= 0.512 * 316.000/( 2 * 160.008 * 1.000 - 0.512 ) + 0.000

= 0.506 mm
= 86.75 mm
= ( Di + 2 * c ) / 2
= ( 1500.000 + 2 * 0.000 )/2
= 750.00 mm
= min( sqrt((326.00 -2*0.00 -5.00 )5.00 ),150.00 )
= 40.06 mm
= min( hi, 0.5 * Ibo )
= min( 0.00 , 0.5 * 40.06 )
= 0.00 mm
= Ip * ep
= 0.000 * 0.000
= 0.0 mm^2
= ris(l's + a )
= 750.000 (86.747 + 163.000 )
= 187.3101 x 10^3 mm^2
= 0.5 * dib(I'b + ea,s)
= 0.5 * 316.00 (40.06 + 5.00 )
= 7.1199 x 10^3 mm^2
Afs = (l's + ea,b)ea,s = (86.75 + 5.00 )5.00 = 433.73 mm^2
Afb = eb(l'b + l'bi + e's) = 5.00 (40.06 + 0.00 + 5.00 )
= 225.31 mm^2
Afp = Ip * ea,p = 5.35 * 0.00 = 0.00 mm^2
= (5.00 + 0.00 + 0.00)/2
= 12.50 mm^2
160.01) =
0.00) =
160.01 MPa
0.00 MPa

Nozzle Calcs. : N5
Nozl:
63
9
5:49pmJun 15,2015
= 0.51 ( 187310.05 + 7119.87 + 0.5*0.00 )

= 99.51 x 10^3 N
= (433.7 + 12.50 )(160.01 - 0.5 * 0.51 ) +
(0.0 (min(160.01 , 0.00 ) - 0.50 * 0.51 ) +
(225.3 (min(160.01 , 160.01 ) - 0.50 * 0.51 )
= 107.27 x 10^3 N
= ((433.73+12.50)103221.98+225.31*160.01+0.00*0.00)/
((187310.05+7119.87+0.5*0.00)+0.5(2.99+12.50+225.31+0.00))
= 0.552 MPa
= ris + 0.5 * ea,s
= 750.00 + 0.5 * 5.00
= 752.50 mm
= deb / ( 2 * rms )
= 326.00/( 2 * 752.50 )
= 0.2166 radians
= 752.50 * asin( 0.2166 )
= 164.30 mm
= 0.5 * ris( l's + a )/( 0.5 * ea,s + ris )
= 0.5 * 750.00( 86.75 + 164.30 )/( 0.5 * 5.00 + 750.00 )
= 93830.65 mm^2
= 0.51 ( 93830.65 + 7119.87 + 0.5*0.00 )
= 51.67 x 10^3 N
= (433.7 + 12.50 )(160.01 - 0.5 * 0.51 ) +
(0.0 (min(160.01 , 0.00 ) - 0.50 * 0.51 ) +
(225.3 (min(160.01 , 160.01 ) - 0.50 * 0.51 )
= 107.27 x 10^3 N
= ((433.73+12.50)103221.98+225.31*160.01+0.00*0.00)/
((93830.65+7119.87+0.5*0.00)+0.5(2.99+12.50+225.31+0.00))
= 1.061 MPa

Nozzle Calcs. : N5
Nozl:
64
9
5:49pmJun 15,2015


Nozzle Calcs. : N7
Nozl:
10
65
5:49pmJun 15,2015
From : 100

P
Temp
0.5118
60
MPa
C
Shell Material
X2CrNiMo17-12, EN 10028-7:2000
f
160.01 MPa
fa
180.01 MPa
Di
ea
c
co
1500.00
5.0000
0.0000
0.0000
mm
mm
mm
mm
3266.2500
mm

Nozzle Material
X2CrNiMo17-12-2, EN 10216-5:2004
fn
142.41 MPa
fna
163.34 MPa

Layout Angle
Diameter
OD
285.00
20.0000

Nominal Thickness
Corrosion Allowance
deg
mm.
Nominal
5S
eb
can
0.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
150.0000
5.0000
5.0000
0.0000
0.0000
mm
mm
mm
mm
mm


| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Actual Outside Diameter Used in Calculation
26.670
1.651
mm.
mm

= P * Di / ( 2 * f * z - P ) + c
= 0.512 * 23.368/( 2 * 142.406 * 1.000 - 0.512 ) + 0.000

Nozzle Calcs. : N7
Nozl:
10
66
5:49pmJun 15,2015
= 0.042 mm
= 86.75 mm
= ( Di + 2 * c ) / 2
= ( 1500.000 + 2 * 0.000 )/2
= 750.00 mm
= min( sqrt((26.67 -2*0.00 -1.65 )1.65 ),150.00 )
= 6.43 mm
= min( hi, 0.5 * Ibo )
= min( 0.00 , 0.5 * 6.43 )
= 0.00 mm
= Ip * ep
= 0.000 * 0.000
= 0.0 mm^2
= ris(l's + a )
= 750.000 (86.747 + 13.335 )
= 75.0613 x 10^3 mm^2
= 0.5 * dib(I'b + ea,s)
= 0.5 * 23.37 (6.43 + 5.00 )
= 133.51 mm^2
Afs = (l's + ea,b)ea,s = (86.75 + 1.65 )5.00 = 433.73 mm^2
Afb = eb(l'b + l'bi + e's) = 1.65 (6.43 + 0.00 + 5.00 )
= 18.87 mm^2
Afp = Ip * ea,p = 0.40 * 0.00 = 0.00 mm^2
= (5.00 + 0.00 + 0.00)/2
= 12.50 mm^2
142.41) =
0.00) =

= 0.51 ( 75061.31 + 133.51 + 0.5*0.00 )
142.41 MPa
0.00 MPa

Nozzle Calcs. : N7
Nozl:
10
67
5:49pmJun 15,2015
= 38.48 x 10^3 N
= (433.7 + 12.50 )(160.01 - 0.5 * 0.51 ) +
(0.0 (min(160.01 , 0.00 ) - 0.50 * 0.51 ) +
(18.9 (min(160.01 , 142.41 ) - 0.50 * 0.51 )
= 73.96 x 10^3 N
= ((433.73+12.50)103221.98+18.87*142.41+0.00*0.00)/
((75061.31+133.51+0.5*0.00)+0.5(2.99+12.50+18.87+0.00))
= 0.982 MPa
= ris + 0.5 * ea,s
= 750.00 + 0.5 * 5.00
= 752.50 mm
= deb / ( 2 * rms )
= 26.67/( 2 * 752.50 )
= 0.0177 radians
= 752.50 * asin( 0.0177 )
= 13.34 mm
= 0.5 * ris( l's + a )/( 0.5 * ea,s + ris )
= 0.5 * 750.00( 86.75 + 13.34 )/( 0.5 * 5.00 + 750.00 )
= 37406.23 mm^2
= 0.51 ( 37406.23 + 133.51 + 0.5*0.00 )
= 19.21 x 10^3 N
= (433.7 + 12.50 )(160.01 - 0.5 * 0.51 ) +
(0.0 (min(160.01 , 0.00 ) - 0.50 * 0.51 ) +
(18.9 (min(160.01 , 142.41 ) - 0.50 * 0.51 )
= 73.96 x 10^3 N
= ((433.73+12.50)103221.98+18.87*142.41+0.00*0.00)/
((37406.23+133.51+0.5*0.00)+0.5(2.99+12.50+18.87+0.00))
= 1.961 MPa

Nozzle Calcs. : N7
Nozl:
10
68
5:49pmJun 15,2015

Nozzle Calcs. : Manhole
Nozl:
11
INPUT VALUES, Nozzle Description: Manhole
69
5:49pmJun 15,2015
From : 110
P
Temp
0.5118
60
MPa
C
Shell Material
X2CrNiMo17-12, EN 10028-7:2000
f
160.01 MPa
fa
180.01 MPa
Inside Diameter of Elliptical Head
Aspect Ratio of Elliptical Head
Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance
Di
Ar
ea
c
co
1500.00
2.00
4.5000
0.0000
0.0000
mm
mm
mm
mm
Distance from Head Centerline
L1
0.0000
mm

Nozzle Material
X2CrNiMo17-12, EN 10028-7:2000
fn
160.01 MPa
fna
180.01 MPa

Layout Angle
Diameter
Actual Thickness
ID
0.00
520.0000
tn
deg
mm.
Actual
12.0000 mm
Flange Material
Flange Type
X2CRNIMO17-12
Weld Neck Flange
Corrosion Allowance
can
0.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
This is a Manway or Access Opening.
100.0000
5.0000
4.5000
0.0000
0.0000
mm
mm
mm
mm
mm

PN10
3E0 50<vR<=150

| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
Isolated Nozzle Calculation per EN 13445, Description: Manhole
520.000
mm.
70

Nozl:
11
5:49pmJun 15,2015
12.000
mm

= P * Di / ( 2 * f * z - P ) + c
= 0.512 * 520.000/( 2 * 160.008 * 1.000 - 0.512 ) + 0.000
= 0.833 mm
Head Depth [h]:
= D/2 * Ar + c
= 2 * 1500.000 + 2.000
= 375.00 mm
Compute the spherical radius per 9.5.1 [ris]:
= Di(0.44 * Ar + 0.02)
= 1550.800 ( 0.44 * 2.000 + 0.02 )
= 1350.00 mm
= 110.32 mm
Credit Distance Along the Nozzle outside per 9.5.2.4.4 [Ibo]:
= min( sqrt( ( deb - eb )eb ), ho (outside projection) )
= min( sqrt((544.00 - 12.00 )12.00 , 100.00 )
= 79.90 mm
Credit Distance Along the Nozzle inside per 9.5.2.4.4 [l'bi]:
= min( hi (inside projection), 0.5 * Ibo)
= min( 0.00 , 0.5 * 79.90 )
= 0.00 mm
Mean radius of Head [rms]:
= ris + 0.5 * ea,s
= 1350.000 + 0.5 * 4.500
= 1352.25 mm
Determine Angle [delta]:
= deb / ( 2 * rms )
= 544.00/( 2 * 1352.25 )
= 0.2011 radians
The distance as depicted in figure 9.5-3 [a]:
= 273.87 mm
Pressure area inside shell/head per 9.5-56 [Aps]:
= 0.5 * ris( l's + a )/( 0.5 * ea,s + ris )
= 0.5 * 1350.000(110.319 +273.868 )/(0.5 * 4.500 + 1350.000 )
= 258894.88 mm^2
Area
=
=
=
in the nozzle [Apb]:

0.5 * dib( l'b + eas )
0.5 * 520.00 ( 79.90 + 4.50 )
21943.98 mm^2
Afs = l's * eas = 110.319 * 4.500 = 496.4 mm^2
Afb = eb( l'b + l'bi + e's )
= 12.00 ( 79.90 + 0.00 + 4.50 )
= 1012.80 mm^2

Nozl:
11
71
5:49pmJun 15,2015
Afp = Ip * eap = 0.000 * 0.000 = 0.00 mm^2

= (5.00 + 0.00 + 0.00)/2
= 12.50 mm^2
160.01) =
0.00) =
160.01 MPa
0.00 MPa

= 0.51 ( 258894.88 + 21943.98 + 0.5*0.00 )
= 143.73 x 10^3 N
= (496.4 + 12.50 )(160.01 - 0.5 * 0.51 ) +
(0.0 (min(160.01 , 0.00 ) - 0.50 * 0.51 ) +
(1012.8 (min(160.01 , 160.01 ) - 0.50 * 0.51 )
= 243.08 x 10^3 N
= ((496.43+12.50)103222.12+1012.80*160.01+0.00*0.00)/
((258894.88+21943.98+0.5*0.00)+0.5(3.42+12.50+1012.80+0.00))
= 0.865 MPa
= 110.32 mm


Nozzle Calcs. : N1
Nozl:
12
72
5:49pmJun 15,2015
From : 110

P
Temp
0.5118
60
MPa
C
Shell Material
X2CrNiMo17-12, EN 10028-7:2000
f
160.01 MPa
fa
180.01 MPa
Di
Ar
ea
c
co
1500.00
2.00
4.5000
0.0000
0.0000
mm
L1
595.0000
mm
mm
mm
mm

Nozzle Material
X2CrNiMo17-12-2, EN 10216-5:2004
fn
142.41 MPa
fna
163.34 MPa

Layout Angle
Diameter
OD
210.00
50.0000

Nominal Thickness
eb
Flange Material
Flange Type
Corrosion Allowance
deg
mm.
Nominal
40
X2CRNIMO17-12
Slip on
can
0.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
150.0000
5.0000
4.5000
0.0000
0.0000
mm
mm
mm
mm
mm

PN10
3E0 50<vR<=150

| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
60.325
3.912
mm.
mm

Nozzle Calcs. : N1
Nozl:
12
73
5:49pmJun 15,2015

= P * Di / ( 2 * f * z - P ) + c
= 0.512 * 52.502/( 2 * 142.406 * 1.000 - 0.512 ) + 0.000
= 0.095 mm
Note: This Is a Hillside Nozzle (Offset)
WARNING: Nozzle or Reinforcing Pad is outside Spherical D Limit !
Head Depth [h]:
= D/2 * Ar + c
= 2 * 1500.000 + 2.000
= 375.00 mm
= Di(0.44 * Ar + 0.02)
= 1550.800 ( 0.44 * 2.000 + 0.02 )
= 1350.00 mm
= 110.32 mm
= min( sqrt((60.33 - 3.91 )3.91 , 150.00 )
= 14.85 mm
= min( 0.00 , 0.5 * 14.85 )
= 0.00 mm
= ris + 0.5 * ea,s
= 1350.000 + 0.5 * 4.500
= 1352.25 mm
= deb / ( 2 * rms )
= 60.33/( 2 * 1352.25 )
= 0.0223 radians
The distance
= 0.5 *
= 0.5 *
= 33.59
as depicted in figure 9.5-3 [a]:

rms( asin( delta + sin(psi) ) + asin( delta - sin(psi)))
1352.25 ( asin( 0.022 + sin( 0.456 ) ) + asin( 0.022 - sin( 0.456 ))
mm
Angle between nozzle centerline and head centerline [psi]:

= asin( Offset / rms )
= asin( 595.000/1352.250 )
= 0.4556 radians (26.104 degrees)
Area
=
=
=
due to Nozzle Obliquity [Appsi]:

0.5 * dib * tan(psi)
0.5 * 52.502 * tan(0.456 )
675.31 mm^2

Nozzle Calcs. : N1
Nozl:
12
74
5:49pmJun 15,2015

= 0.5 * ris( l's + a )/( 0.5 * ea,s + ris )
= 0.5 * 1350.000(110.319 +33.595 )/(0.5 * 4.500 + 1350.000 )
= 96980.01 mm^2
Area
=
=
=

0.5 * dib( l'b + eas )
0.5 * 52.50 ( 14.85 + 4.50 )
508.08 mm^2
Afs = l's * eas = 110.319 * 4.500 = 496.4 mm^2
= 3.91 ( 14.85 + 0.00 + 4.50 )
= 75.71 mm^2
Afp = Ip * eap = 0.000 * 0.000 = 0.00 mm^2
= (5.00 + 0.00 + 0.00)/2
= 12.50 mm^2
142.41) =
0.00) =
142.41 MPa
0.00 MPa

= 0.51 ( 96980.01 + 508.08 + 0.5*675.31 )
= 50.07 x 10^3 N
= (496.4 + 12.50 )(160.01 - 0.5 * 0.51 ) +
(0.0 (min(160.01 , 0.00 ) - 0.50 * 0.51 ) +
(75.7 (min(160.01 , 142.41 ) - 0.50 * 0.51 )
= 92.06 x 10^3 N
= ((496.43+12.50)103222.12+75.71*142.41+0.00*0.00)/
((96980.01+508.08+0.5*675.31)+0.5(3.42+12.50+75.71+0.00))
= 0.940 MPa
= 110.32 mm


Nozzle Calcs. : N2
Nozl:
13
75
5:49pmJun 15,2015
From : 110

P
Temp
0.5118
60
MPa
C
Shell Material
X2CrNiMo17-12, EN 10028-7:2000
f
160.01 MPa
fa
180.01 MPa
Di
Ar
ea
c
co
1500.00
2.00
4.5000
0.0000
0.0000
mm
mm
mm
mm
L1
506.0000
mm

Nozzle Material
X2CrNiMo17-12-2, EN 10272:2000
fn
155.01 MPa
fna
166.67 MPa

Layout Angle
Diameter
OD
327.00
40.0000

Actual Thickness
Corrosion Allowance
deg
mm.
Actual
9.0000 mm
tn
can
0.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
34.0000
5.0000
4.5000
0.0000
0.0000
mm
mm
mm
mm
mm


| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
40.000
9.000
mm.
mm

= P * Di / ( 2 * f * z - P ) + c

Nozzle Calcs. : N2
Nozl:
13
76
5:49pmJun 15,2015
= 0.512 * 22.000/( 2 * 155.007 * 1.000 - 0.512 ) + 0.000

= 0.036 mm
Head Depth [h]:
= D/2 * Ar + c
= 2 * 1500.000 + 2.000
= 375.00 mm
= Di(0.44 * Ar + 0.02)
= 1550.800 ( 0.44 * 2.000 + 0.02 )
= 1350.00 mm
= 110.32 mm
= min( sqrt((40.00 - 9.00 )9.00 , 34.00 )
= 16.70 mm
= min( 0.00 , 0.5 * 16.70 )
= 0.00 mm
= ris + 0.5 * ea,s
= 1350.000 + 0.5 * 4.500
= 1352.25 mm
= deb / ( 2 * rms )
= 40.00/( 2 * 1352.25 )
= 0.0148 radians
The distance
= 0.5 *
= 0.5 *
= 21.57

1352.25 ( asin( 0.015 + sin( 0.384 ) ) + asin( 0.015 - sin( 0.384 ))
mm

= asin( 506.000/1352.250 )
Area
=
=
=

0.5 * 22.000 * tan(0.384 )
97.65 mm^2

= 0.5 * ris( l's + a )/( 0.5 * ea,s + ris )
= 0.5 * 1350.000(110.319 +21.568 )/(0.5 * 4.500 + 1350.000 )
= 88875.60 mm^2

Nozzle Calcs. : N2
Nozl:
13
Area
=
=
=
77
5:49pmJun 15,2015

0.5 * dib( l'b + eas )
0.5 * 22.00 ( 16.70 + 4.50 )
233.24 mm^2
Afs = l's * eas = 110.319 * 4.500 = 496.4 mm^2
= 9.00 ( 16.70 + 0.00 + 4.50 )
= 190.83 mm^2
Afp = Ip * eap = 0.000 * 0.000 = 0.00 mm^2
= (5.00 + 0.00 + 0.00)/2
= 12.50 mm^2
155.01) =
0.00) =
155.01 MPa
0.00 MPa

= 0.51 ( 88875.60 + 233.24 + 0.5*97.65 )
= 45.63 x 10^3 N
= (496.4 + 12.50 )(160.01 - 0.5 * 0.51 ) +
(0.0 (min(160.01 , 0.00 ) - 0.50 * 0.51 ) +
(190.8 (min(160.01 , 155.01 ) - 0.50 * 0.51 )
= 110.83 x 10^3 N
= ((496.43+12.50)103222.12+190.83*155.01+0.00*0.00)/
((88875.60+233.24+0.5*97.65)+0.5(3.42+12.50+190.83+0.00))
= 1.240 MPa
= 110.32 mm


Nozzle Calcs. : N3
Nozl:
14
78
5:49pmJun 15,2015
From : 110

P
Temp
0.5118
60
MPa
C
Shell Material
X2CrNiMo17-12, EN 10028-7:2000
f
160.01 MPa
fa
180.01 MPa
Di
Ar
ea
c
co
1500.00
2.00
4.5000
0.0000
0.0000
mm
L1
550.0000
mm
mm
mm
mm

Nozzle Material
X2CrNiMo17-12-2, EN 10272:2000
fn
155.01 MPa
fna
166.67 MPa

Layout Angle
Diameter
OD
180.00
60.0000

Actual Thickness
Corrosion Allowance
deg
mm.
Actual
5.8000 mm
tn
can
0.0000
mm
Outside Projection
ho
Wo
Inside Projection
h
Wi
54.0000
5.0000
4.5000
0.0000
0.0000
mm
mm
mm
mm
mm


| |
| |
| |
| |
____________/| |
|
\ | |
|
\ | |
|____________\|__|
60.000
5.800
mm.
mm

= P * Di / ( 2 * f * z - P ) + c

Nozzle Calcs. : N3
Nozl:
14
79
5:49pmJun 15,2015
= 0.512 * 48.400/( 2 * 155.007 * 1.000 - 0.512 ) + 0.000

= 0.080 mm
Head Depth [h]:
= D/2 * Ar + c
= 2 * 1500.000 + 2.000
= 375.00 mm
= Di(0.44 * Ar + 0.02)
= 1550.800 ( 0.44 * 2.000 + 0.02 )
= 1350.00 mm
= 110.32 mm
= min( sqrt((60.00 - 5.80 )5.80 , 54.00 )
= 17.73 mm
= min( 0.00 , 0.5 * 17.73 )
= 0.00 mm
= ris + 0.5 * ea,s
= 1350.000 + 0.5 * 4.500
= 1352.25 mm
= deb / ( 2 * rms )
= 60.00/( 2 * 1352.25 )
= 0.0222 radians
The distance
= 0.5 *
= 0.5 *
= 32.84

1352.25 ( asin( 0.022 + sin( 0.419 ) ) + asin( 0.022 - sin( 0.419 ))
mm

= asin( 550.000/1352.250 )
Area
=
=
=

0.5 * 48.400 * tan(0.419 )
521.48 mm^2

= 0.5 * ris( l's + a )/( 0.5 * ea,s + ris )
= 0.5 * 1350.000(110.319 +32.844 )/(0.5 * 4.500 + 1350.000 )
= 96474.20 mm^2

Nozzle Calcs. : N3
Nozl:
14
Area
=
=
=
80
5:49pmJun 15,2015

0.5 * dib( l'b + eas )
0.5 * 48.40 ( 17.73 + 4.50 )
537.97 mm^2
Afs = l's * eas = 110.319 * 4.500 = 496.4 mm^2
= 5.80 ( 17.73 + 0.00 + 4.50 )
= 128.94 mm^2
Afp = Ip * eap = 0.000 * 0.000 = 0.00 mm^2
= (5.00 + 0.00 + 0.00)/2
= 12.50 mm^2
155.01) =
0.00) =
155.01 MPa
0.00 MPa

= 0.51 ( 96474.20 + 537.97 + 0.5*521.48 )
= 49.78 x 10^3 N
= (496.4 + 12.50 )(160.01 - 0.5 * 0.51 ) +
(0.0 (min(160.01 , 0.00 ) - 0.50 * 0.51 ) +
(128.9 (min(160.01 , 155.01 ) - 0.50 * 0.51 )
= 101.25 x 10^3 N
= ((496.43+12.50)103222.12+128.94*155.01+0.00*0.00)/
((96474.20+537.97+0.5*521.48)+0.5(3.42+12.50+128.94+0.00))
= 1.039 MPa
= 110.32 mm


Nozzle Schedule :
Step:
29
81
5:49pmJun 15,2015
Nozzle Schedule:
Nominal Flange
Noz.
Wall
Re-Pad
Cut
Size Sch/Type
O/Dia
Thk
ODia Thick Length
mm
Cls
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------N7
20
5S
None
26.670 1.651
155
N2
40
0
N/A
40.000 9.000
47
N1
50
40
SlipOn 60.325 3.912
170
N3
60
0
N/A
60.000 5.800
72
N5
316
0
None 326.000 5.000
172
Manhole
520
10
WNF
544.000 12.000
132
N4
903
0
None 927.000 12.000
315
Description
General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:
Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside
Nozzle
Material
Weld
Weld
Weld
Weld
Weld
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------N7
X2CrNiMo17-12-2, EN
5.000
5.000
N2
X2CrNiMo17-12-2, EN
4.500
5.000
N1
X2CrNiMo17-12-2, EN
4.500
5.000
N3
X2CrNiMo17-12-2, EN
4.500
5.000
N5
X2CrNiMo17-12, EN 10
5.000
5.000
Manhole
4.500
5.000
N4
5.000
5.000
Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Layout
Projection
Installed In
From Datum
Angle
Outside
Inside
Component
mm
deg.
mm
mm
---------------------------------------------------------------------------N7
3249.250
285.00
150.00
0.00
Node: 100
N2
327.00
34.00
0.00
Node: 110
N1
210.00
150.00
0.00
Node: 110
N3
180.00
54.00
0.00
Node: 110
N5
3008.750
180.00
150.00
0.00
Node: 100
Manhole
0.00
100.00
0.00
Node: 110
N4
2293.620
90.00
150.00
0.00
Node: 100
Nozzle

Nozzle Summary :
Step:
30
82
5:49pmJun 15,2015
Nozzle Calculation Summary:

Per EN 13445 Section 9:
Pmax(Long)
Pmax(Trans)
Description
Pressure Area Result
MPa
MPa
--------------------------------------------------------------------------N4
Passed
0.000
0.000
N5
Passed
0.000
0.000
N7
Passed
0.000
0.000
Manhole
Passed
0.000
0.000
N1
Passed
0.000
0.000
N2
Passed
0.570
0.968
N3
Passed
0.552
1.061
--------------------------------------------------------------------------Minimum
0.000
0.000
Check the Spatial Relationship between the Nozzles
From Node
100
100
100
110
110
110
110
Nozzle Description
N4
N5
N7
Manhole
N1
N2
N3
Y Coordinate,
2310.620
3025.750
3266.250
0.000
0.000
0.000
0.000
Layout Angle,
90.000
180.000
285.000
0.000
210.000
327.000
180.000
If any interferences/violations are found, they will be noted below.

Note: Items not derived explicitly will be found in the individual nozzle
calculation. These items include such values as Afls etc.
No interference violations have been detected !
Please refer to the nozzles treated as isolated openings for more information
Mean Radius
457.500
160.500
12.510
266.000
28.207
15.500
27.100

Vessel Design Summary :
Step:
23
83
1:32amMay 10,2015
European Std: BS EN 13445-3:2009+A1:2012

Diameter Spec : 600.000 x 605.000 x 1500.000 mm ID
Vessel Design Length, Tangent to Tangent
3301.25
mm
Distance of Bottom Tangent above Grade

Specified Datum Line Distance
mm
mm
Shell Material
Lug Material
Nozzle Material
Nozzle Material
Nozzle Material
250.00
-50.00
X2CrNiMo17-12, EN 10028-7:2000
X2CrNiMo17-12, EN 10028-7:2000
X2CrNiMo17-12-2, EN 10216-5:2004
X2CrNiMo17-12, EN 10028-7:2000
X2CrNiMo17-12-2, EN 10272:2000
Internal Design Temperature

Internal Design Pressure
60
0.500
External Design Temperature
Maximum Allowable Working Pressure

Hydrostatic Test Pressure
0.500
0.822
Wind Design Code

Earthquake Design Code
C
MPa
C
MPa
MPa
No Wind Loads
No Seismic
Element Pressures and MAWP: MPa

Element Desc
| Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure |
| Allowance
--------------------------------------------------------------------Cylinder
0.529
0.000
2.616
0.0000
Body Flg
0.527
0.000
0.698
0.0000
Body Flg
0.527
0.000
0.731
0.0000
Cylinder
0.527
0.000
2.597
0.0000
Conical
0.526
0.000
2.051
0.0000
Conical
0.521
0.000
0.943
0.0000
Cylinder
0.513
0.000
1.050
0.0000
Bottom Flange
0.512
0.000
0.510
0.0000
Top Flange
0.512
0.000
0.510
0.0000
Cylinder
0.512
0.000
1.051
0.0000
Ellipse
0.500
0.000
0.699
0.0000
Liquid Level: 3138.25 mm
Dens.: 0.001 kg/cm^3
Sp. Gr.: 1.000
Element
"To" Elev Length
Element Thk
R e q d T h k
Joint Eff
Type
mm
mm
mm
Int.
Ext. Long Circ
----------------------------------------------------------------------Cylinder
300.0
250.0
5.0
1.0
No Calc 1.00 1.00
Body Flg
300.0
26.0
26.0
24.3
21.1
1.00 1.00
Body Flg
326.0
26.0
26.0
24.7
21.5
1.00 1.00
Cylinder
361.3
61.3
5.0
1.0
No Calc 1.00 1.00
Conical
912.8
551.4
5.0
1.3
No Calc 1.00 1.00
Conical
1670.2
757.5
5.0
2.7
No Calc 1.00 1.00
Cylinder
1801.2
131.0
5.0
2.4
No Calc 1.00 1.00
Body Flg
1801.2
67.0
67.0
66.4
50.1
1.00 1.00
Body Flg
1868.2
67.0
67.0
66.4
50.1
1.00 1.00
Cylinder
3301.2
1500.0
5.0
2.4
No Calc 1.00 1.00
Ellipse
3351.2
50.0
5.0
3.6
No Calc 1.00 1.00
Element thicknesses are shown as Nominal if specified, otherwise are Minimum
Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified

Vessel Design Summary :
Step:
23
84
1:32amMay 10,2015
to act (compute loads and stresses) during these cases. Also

included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
Field Test
Bare W/O Removable Internals

Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
Empty + Operating Liquid (No CA)
Empty Weight + Water (Full)
1821.4
6309.6
1821.4
1821.4
1821.4
5262.1
6309.6
kg
kg
kg
kg
kg
kg
kg
85

FileName : inlet nozzle flange-640 ID
Flng:
Description: FLANGE
1:12amJun 13,2015
:
Item: Node 20 to 30
Design Pressure
P
Design Temperature
ci
ce
B
A
Flange Thickness
e
Loose
0.50
60
0.0000
0.0000
No
650.000
755.000
30.0000
Ring
MPa
C
mm
mm
mm
mm
mm

f
160.01 MPa
fa
180.01 MPa
Bolt Material
X5CrNiMo17-12-2 +AT, EN 10269:1999
fb
119.00
fb,a
120.00
MPa
MPa

tw
n
0.0000
0
mm

Type of Threads
Number of Bolts
C
db
dh
705.000
20.0000
23.0000
TEMA Metric
24
mm
mm
mm
Fod
665.000
Fid
650.000
1, Code Sketch 1a
mm
mm

Gasket
Gasket
Gasket
Gasket
Outside Diameter
Inside Diameter
Factor
Go
Gi
m
y
665.000
655.000
0.0000
0.00
mm
mm
MPa
2, Code Column II

Code R Dimension,
Basic Gasket Width,
R = (C-B)/2 - g1
N
bo
b
G
=
=
=
=
(Go - Gi) / 2
N / 2
bo

= 0.785 * G * Peq
= 0.785 * 665.0000 * 0.500
= 173646.578 N
= 2 * b * Pi * G * m * P
= 2 * 2.5000 * 3.1416 * 665.0000 * 0.0000 * 0.50
= 0.000 N
= Pi * Bcor * P / 4
27.500
mm
5.000
2.500
2.500
665.000
mm
mm
mm
mm

Flng:
86
3
1:12amJun 13,2015
= 3.1416 * 650.0000 *0.5000/4

= 165901.266 N
= H - Hd
= 173646 - 165901
= 7745.323 N
= max( H + Hg + Hr, 0 )
= max( 173646 + 0 + 0 , 0 )
= 173646.578 N
= 3.141*665.00*2.5000*0.000+0.00*0.0000*0.00
= 0.000 N
= Maximum of 173646/119 , 0/120
= 1459.339 mm^2
= max( sqrt( 92.021/(2 * 20.000 + 6 * 30.000/(0.000 + 0.5)); 1.0 )
= max( 0.4796 ; 1.0 )
= 1.0000
= C * sin( Pi / n ) )
= 705.000 * sin( 3.142/24 )
= 92.0210 mm
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm^2
1459.339
5209.224
23.810
27.500
23.810
25.000
52.390
92.021
400.000
= fb,a * ( Am + Ab ) / 2
= 120.00 * ( 1459.3390 + 5209.2236 )/2
= 400079.78 N
= Wm1 - H
= 173646 - 173646
= 0.00 N
= (C - G ) / 2
= ( 705.0000 - 665.0000 )/2
= 20.0000 mm
= ( hD + hG ) / 2
= ( 27.5000 + 20.0000 )/2
= 23.7500 mm
= ( C - Bcor )/ 2
= ( 705.0000 - 650.0000 )/2
= 27.5000 mm
Loading
Force
Distance Bolt Corr
Moment

Flng:
End Pressure,
Face Pressure,
Gasket Load,
Gasket Seating,
Md
Mt
Mg
Matm
165901.
7745.
0.
400080.
27.5000
23.7500
20.0000
20.0000
1.0000
1.0000
1.0000
1.0000

Mop
Hub Ratio,
Thickness Ratio,
K =
BetaT =
1.854
BetaU =
BetaY =
13.031
BetaZ =
87
3
1:12amJun 13,2015
4564134.
184026.
0.
8004836.
N-mm
N-mm
N-mm
N-mm
4748159. N-mm
8004836. N-mm
0.000
0.000
0.000
1.162
14.320
6.728
mm

= (13.0311*4748159)/(30.0000*650.0000)
= 105.73 MPa
= (13.0311*8004836)/(30.0000*650.0000)
= 178.25 MPa
= ( Wm1 / Ab )
= (173646/5209.2236)
= 33.34 MPa
= ( Wm2 / Ab )
= (0/5209.2236)
= 0.00 MPa
Operating
Gasket Seating
Actual
Allowed
Actual
Allowed
106.
160.
178.
180. MPa
Bolting
33.
119.
0.
120. MPa
29.870
0.757
27.3
27.3
mm
MPa
kg
kg

Flng:
88
4
1:42amMay 10,2015
:
Item: Node 30 to 40
Design Pressure
P
Design Temperature
ci
ce
B
A
Flange Thickness
e
Loose
0.50
60
0.0000
0.0000
No
655.000
755.000
31.0000
Ring
MPa
C
mm
mm
mm
mm
mm

f
160.01 MPa
fa
180.01 MPa
Bolt Material
X5CrNiMo17-12-2 +AT, EN 10269:1999
fb
119.00
fb,a
120.00
MPa
MPa

tw
n
0.0000
0
mm

Type of Threads
Number of Bolts
C
db
dh
705.000
20.0000
23.0000
TEMA Metric
24
mm
mm
mm
Fod
665.000
Fid
655.000
1, Code Sketch 1a
mm
mm

Gasket
Gasket
Gasket
Gasket
Outside Diameter
Inside Diameter
Factor
Go
Gi
m
y
665.000
655.000
0.0000
0.00
mm
mm
MPa
2, Code Column II

Code R Dimension,
Basic Gasket Width,
R = (C-B)/2 - g1
N
bo
b
G
=
=
=
=
(Go - Gi) / 2
N / 2
bo

= 0.785 * G * Peq
= 0.785 * 665.0000 * 0.500
= 173646.578 N
= 2 * b * Pi * G * m * P
= 2 * 2.5000 * 3.1416 * 665.0000 * 0.0000 * 0.50
= 0.000 N
= Pi * Bcor * P / 4
25.000
mm
5.000
2.500
2.500
665.000
mm
mm
mm
mm

Flng:
89
4
1:42amMay 10,2015
= 3.1416 * 655.0000 *0.5000/4

= 168463.391 N
= H - Hd
= 173646 - 168463
= 5183.188 N
= max( H + Hg + Hr, 0 )
= max( 173646 + 0 + 0 , 0 )
= 173646.578 N
= 3.141*665.00*2.5000*0.000+0.00*0.0000*0.00
= 0.000 N
= Maximum of 173646/119 , 0/120
= 1459.339 mm^2
= max( sqrt( 92.021/(2 * 20.000 + 6 * 31.000/(0.000 + 0.5)); 1.0 )
= max( 0.4726 ; 1.0 )
= 1.0000
= C * sin( Pi / n ) )
= 705.000 * sin( 3.142/24 )
= 92.0210 mm
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm^2
1459.339
5209.224
23.810
25.000
23.810
25.000
52.390
92.021
412.000
= fb,a * ( Am + Ab ) / 2
= 120.00 * ( 1459.3390 + 5209.2236 )/2
= 400079.78 N
= Wm1 - H
= 173646 - 173646
= 0.00 N
= (C - G ) / 2
= ( 705.0000 - 665.0000 )/2
= 20.0000 mm
= ( hD + hG ) / 2
= ( 25.0000 + 20.0000 )/2
= 22.5000 mm
= ( C - Bcor )/ 2
= ( 705.0000 - 655.0000 )/2
= 25.0000 mm
Loading
Force
Distance Bolt Corr
Moment

Flng:
End Pressure,
Face Pressure,
Gasket Load,
Gasket Seating,
Md
Mt
Mg
Matm
168463.
5183.
0.
400080.
25.0000
22.5000
20.0000
20.0000
1.0000
1.0000
1.0000
1.0000

Mop
Hub Ratio,
Thickness Ratio,
K =
BetaT =
1.858
BetaU =
BetaY =
13.720
BetaZ =
90
4
1:42amMay 10,2015
4213292.
116669.
0.
8004836.
N-mm
N-mm
N-mm
N-mm
4329962. N-mm
8004836. N-mm
0.000
0.000
0.000
1.153
15.076
7.085
mm

= (13.7195*4329961)/(31.0000*655.0000)
= 94.35 MPa
= (13.7195*8004836)/(31.0000*655.0000)
= 174.42 MPa
= ( Wm1 / Ab )
= (173646/5209.2236)
= 33.34 MPa
= ( Wm2 / Ab )
= (0/5209.2236)
= 0.00 MPa
Operating
Gasket Seating
Actual
Allowed
Actual
Allowed
94.
160.
174.
180. MPa
Bolting
33.
119.
0.
120. MPa
30.531
0.848
26.9
26.9
mm
MPa
kg
kg
91

FileName : manhole flange-520 ID
Flng:
Description: FLANGE
1:16amJun 13,2015
:
Item: Node 20 to 30
Design Pressure
P
Design Temperature
ci
ce
B
A
Flange Thickness
e
Loose
0.50
60
0.0000
0.0000
No
545.000
660.000
30.0000
Ring
MPa
C
mm
mm
mm
mm
mm

f
160.01 MPa
fa
180.01 MPa
Bolt Material
X5CrNiMo17-12-2 +AT, EN 10269:1999
fb
119.00
fb,a
120.00
MPa
MPa

tw
n
0.0000
0
mm

Type of Threads
Number of Bolts
C
db
dh
610.000
20.0000
23.0000
TEMA Metric
12
mm
mm
mm
Fod
576.000
Fid
545.000
1, Code Sketch 1a
mm
mm

Gasket
Gasket
Gasket
Gasket
Outside Diameter
Inside Diameter
Factor
Go
Gi
m
y
576.000
560.000
0.0000
0.00
mm
mm
MPa
2, Code Column II

Code R Dimension,
Basic Gasket Width,
R = (C-B)/2 - g1
N
bo
b
G
=
=
=
=
(Go - Gi) / 2
N / 2
bo

= 0.785 * G * Peq
= 0.785 * 576.0000 * 0.500
= 130277.055 N
= 2 * b * Pi * G * m * P
= 2 * 4.0000 * 3.1416 * 576.0000 * 0.0000 * 0.50
= 0.000 N
= Pi * Bcor * P / 4
32.500
mm
8.000
4.000
4.000
576.000
mm
mm
mm
mm

Flng:
92
3
1:16amJun 13,2015
= 3.1416 * 545.0000 *0.5000/4

= 116631.531 N
= H - Hd
= 130277 - 116631
= 13645.525 N
= max( H + Hg + Hr, 0 )
= max( 130277 + 0 + 0 , 0 )
= 130277.055 N
= 3.141*576.00*4.0000*0.000+0.00*0.0000*0.00
= 0.000 N
= Maximum of 130277/119 , 0/120
= 1094.858 mm^2
= max( sqrt( 157.880/(2 * 20.000 + 6 * 30.000/(0.000 + 0.5)); 1.0 )
= max( 0.6283 ; 1.0 )
= 1.0000
= C * sin( Pi / n ) )
= 610.000 * sin( 3.142/12 )
= 157.8796 mm
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm^2
1094.858
2604.612
23.810
32.500
23.810
25.000
52.390
157.880
400.000
= fb,a * ( Am + Ab ) / 2
= 120.00 * ( 1094.8583 + 2604.6118 )/2
= 221949.34 N
= Wm1 - H
= 130277 - 130277
= 0.00 N
= (C - G ) / 2
= ( 610.0000 - 576.0000 )/2
= 17.0000 mm
= ( hD + hG ) / 2
= ( 32.5000 + 17.0000 )/2
= 24.7500 mm
= ( C - Bcor )/ 2
= ( 610.0000 - 545.0000 )/2
= 32.5000 mm
Loading
Force
Distance Bolt Corr
Moment

Flng:
End Pressure,
Face Pressure,
Gasket Load,
Gasket Seating,
Md
Mt
Mg
Matm
116632.
13646.
0.
221949.
32.5000
24.7500
17.0000
17.0000
1.0000
1.0000
1.0000
1.0000

Mop
Hub Ratio,
Thickness Ratio,
K =
BetaT =
1.835
BetaU =
BetaY =
10.249
BetaZ =
93
3
1:16amJun 13,2015
3792062.
337864.
0.
3774670.
N-mm
N-mm
N-mm
N-mm
4129925. N-mm
3774670. N-mm
0.000
0.000
0.000
1.211
11.263
5.287
mm

= (10.2491*4129925)/(30.0000*545.0000)
= 86.27 MPa
= (10.2491*3774669)/(30.0000*545.0000)
= 78.85 MPa
= ( Wm1 / Ab )
= (130277/2604.6118)
= 50.02 MPa
= ( Wm2 / Ab )
= (0/2604.6118)
= 0.00 MPa
Operating
Gasket Seating
Actual
Allowed
Actual
Allowed
86.
160.
79.
180. MPa
Bolting
50.
119.
0.
120. MPa
22.047
0.927
25.6
25.6
mm
MPa
kg
kg

Flng:
94
4
1:44amMay 10,2015
:
Item: Node 30 to 40
Design Pressure
P
Design Temperature
ci
ce
A
Flange Thickness
e
0.50
60
0.0000
0.0000
Yes
660.000
20.0000
Blind
MPa
C
mm
mm
mm
mm

f
160.01 MPa
fa
180.01 MPa
Bolt Material
X5CrNiMo17-12-2 +AT, EN 10269:1999
fb
119.00
fb,a
120.00
MPa
MPa
Diameter of the Load Reaction, Long Span

Diameter of the Load Reaction, Short Span
Perimeter along the Center of the Bolts
Type of Threads
Number of Bolts
Gasket
Gasket
Gasket
Gasket
Outside Diameter
Inside Diameter
Factor
D
d
L
0.000
0.000
1916.372
mm
mm
mm
C
db
dh
610.000
20.0000
23.0000
TEMA Metric
12
mm
mm
mm
Fod
551.000
Fid
535.000
1, Code Sketch 1a
mm
mm
Go
Gi
m
y
551.000
535.000
0.0000
0.00
mm
mm
MPa
2, Code Column II

Basic Gasket Width,
N
bo
b
G
=
=
=
=
(Go - Gi) / 2
N / 2
bo

= 0.785 * G * Peq
= 0.785 * 551.0000 * 0.500
= 119213.688 N
= 2 * b * Pi * G * m * P
= 2 * 4.0000 * 3.1416 * 551.0000 * 0.0000 * 0.50
= 0.000 N
= max( H + Hg + Hr, 0 )
= max( 119213 + 0 + 0 , 0 )
= 119213.688 N
8.000
4.000
4.000
551.000
mm
mm
mm
mm

Flng:
95
4
1:44amMay 10,2015

= 3.141*551.00*4.0000*0.000+0.00*0.0000*0.00
= 0.000 N
= Maximum of 119213/119 , 0/120
= 1001.881 mm^2
= max( sqrt( 157.880/(2 * 20.000 + 6 * 20.000/(0.000 + 0.5)); 1.0 )
= max( 0.7509 ; 1.0 )
= 1.0000
= C * sin( Pi / n ) )
= 610.000 * sin( 3.142/12 )
= 157.8796 mm
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm^2
1001.881
2604.612
23.810
25.000
52.390
157.880
280.000
= fb,a * ( Am + Ab ) / 2
= 120.00 * ( 1001.8809 + 2604.6118 )/2
= 216371.17 N
= Wm1
= 119213.69 N
= (C - G ) / 2
= ( 610.0000 - 551.0000 )/2
= 29.5000 mm
Tangential Flange Stress, Flat Head, Operating [STo]:
= P/ep(3(3+0.3)G/32 + 3(cF)(G/4+2(b)*m)(C-G)
= 0.500/20.000(3(3+0.3)551.000/32+
3(0.300)(551.000/4+2(4.000)*0.000)(610.0-551.0)
= 147.89 MPa
Tangential Flange Stress, Flat Head, Seating [STa]:
= W * cF * 3(C-G)/( ea * pi * G)
= 216371.2*1.000*3(610.000-551.000)/(20.000*pi*551.000)
= 55.32 MPa
= ( Wm1 / Ab )
= (119213/2604.6118)
= 45.77 MPa
= ( Wm2 / Ab )
= (0/2604.6118)
= 0.00 MPa
Actual
Operating
Allowed
Gasket Seating
Actual
Allowed

Flng:
96
4
1:44amMay 10,2015
148.
160.
55.
180. MPa
Bolting
46.
119.
0.
120. MPa
--------------------------------------------------------------------Reqd. Blind Flange Thickness at Center
19.227
0.541
53.6
53.6
mm
MPa
kg
kg
97

FileName : sight glass flange-213 ID
Flng:
Description: FLANGE
1:50amMay 10,2015
:
Item: Node 20 to 30
Design Pressure
P
Design Temperature
ci
ce
B
A
Flange Thickness
e
Loose
0.50
60
0.0000
0.0000
No
223.100
325.000
25.0000
Ring
MPa
C
mm
mm
mm
mm
mm

f
160.01 MPa
fa
180.01 MPa
Bolt Material
X5CrNiMo17-12-2 +AT, EN 10269:1999
fb
119.00
fb,a
120.00
MPa
MPa

tw
n
0.0000
0
mm

Type of Threads
Number of Bolts
C
db
dh
275.000
20.0000
23.0000
TEMA Metric
12
mm
mm
mm
Fod
247.000
Fid
223.100
1, Code Sketch 1a
mm
mm

Gasket
Gasket
Gasket
Gasket
Outside Diameter
Inside Diameter
Factor
Go
Gi
m
y
247.000
235.000
0.0000
0.00
mm
mm
MPa
2, Code Column II

Code R Dimension,
Basic Gasket Width,
R = (C-B)/2 - g1
N
bo
b
G
=
=
=
=
(Go - Gi) / 2
N / 2
bo

= 0.785 * G * Peq
= 0.785 * 247.0000 * 0.500
= 23956.145 N
= 2 * b * Pi * G * m * P
= 2 * 3.0000 * 3.1416 * 247.0000 * 0.0000 * 0.50
= 0.000 N
= Pi * Bcor * P / 4
25.950
mm
6.000
3.000
3.000
247.000
mm
mm
mm
mm

Flng:
98
2
1:50amMay 10,2015
= 3.1416 * 223.1000 *0.5000/4

= 19544.393 N
= H - Hd
= 23956 - 19544
= 4411.751 N
= max( H + Hg + Hr, 0 )
= max( 23956 + 0 + 0 , 0 )
= 23956.145 N
= 3.141*247.00*3.0000*0.000+0.00*0.0000*0.00
= 0.000 N
= Maximum of 23956/119 , 0/120
= 201.329 mm^2
= max( sqrt( 71.175/(2 * 20.000 + 6 * 25.000/(0.000 + 0.5)); 1.0 )
= max( 0.4575 ; 1.0 )
= 1.0000
= C * sin( Pi / n ) )
= 275.000 * sin( 3.142/12 )
= 71.1752 mm
----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, mm^2
201.329
2604.612
23.810
25.950
23.810
25.000
52.390
71.175
340.000
= fb,a * ( Am + Ab ) / 2
= 120.00 * ( 201.3293 + 2604.6118 )/2
= 168342.16 N
= Wm1 - H
= 23956 - 23956
= 0.00 N
= (C - G ) / 2
= ( 275.0000 - 247.0000 )/2
= 14.0000 mm
= ( hD + hG ) / 2
= ( 25.9500 + 14.0000 )/2
= 19.9750 mm
= ( C - Bcor )/ 2
= ( 275.0000 - 223.1000 )/2
= 25.9500 mm
Loading
Force
Distance Bolt Corr
Moment

Flng:
End Pressure,
Face Pressure,
Gasket Load,
Gasket Seating,
Md
Mt
Mg
Matm
19544.
4412.
0.
168342.
25.9500
19.9750
14.0000
14.0000
1.0000
1.0000
1.0000
1.0000

Mop
Hub Ratio,
Thickness Ratio,
K =
BetaT =
1.730
BetaU =
BetaY =
5.331
BetaZ =
99
2
1:50amMay 10,2015
507382.
88160.
0.
2357744.
N-mm
N-mm
N-mm
N-mm
595543. N-mm
2357744. N-mm
0.000
0.000
0.000
1.457
5.858
2.782
mm

= (5.3310*595542)/(25.0000*223.1000)
= 22.76 MPa
= (5.3310*2357744)/(25.0000*223.1000)
= 90.11 MPa
= ( Wm1 / Ab )
= (23956/2604.6118)
= 9.20 MPa
= ( Wm2 / Ab )
= (0/2604.6118)
= 0.00 MPa
Operating
Gasket Seating
Actual
Allowed
Actual
Allowed
23.
160.
90.
180. MPa
Bolting
9.
119.
0.
120. MPa
17.704
3.515
8.6
8.6
mm
MPa
kg
kg

7 - Design Calculation

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2015

DYNAXCEL Engineers Pvt Ltd.

Pv Elita 2014 SP1 Licnae: P. E.D.

DYNAXCEL Engrs Pvt. Ltd.

Plol A-2. Gut no. '1239.

MECIIAI\TICAL DESIGN CALCUI,ATION FOR

CLIENT-\TAI,MET TECENOIOGIES CO. PV'!T. LTD.

Revised as per conrnent

Analysis Performed by : P.E.D.CONSULTANTS

: K:\PED BACK UP - 18.02.14\2015-16\DYNAXEL\RAUZ17

PV Elite 2014 SP1,

PV Elite 2014 SP1 Licensee: P.E.D.CONSULTANTS

MECHANICAL DESIGN CALCULATION FOR

CLIENT-VALMET TECHNOLOGIES CO. PVT. LTD.

Revised as per comment

PV Elite 2014 SP1 Licensee: P.E.D.CONSULTANTS

Class From To : Basic Element Checks.

PV Elite 2014 SP1 Licensee: P.E.D.CONSULTANTS

PV Elite Vessel Analysis Program: Input Data

Wind Design Code

Complete Listing of Vessel Elements and Details:

PV Elite 2014 SP1 Licensee: P.E.D.CONSULTANTS

Design External Pressure

-------------------------------------------------------------------Element From Node

-------------------------------------------------------------------Element From Node

PV Elite 2014 SP1 Licensee: P.E.D.CONSULTANTS

Element From Node

-------------------------------------------------------------------Element From Node

-------------------------------------------------------------------Element From Node

PV Elite 2014 SP1 Licensee: P.E.D.CONSULTANTS

Element From Node

-------------------------------------------------------------------Element From Node

PV Elite 2014 SP1 Licensee: P.E.D.CONSULTANTS

Element From Node

-------------------------------------------------------------------Element From Node

-------------------------------------------------------------------Element From Node

PV Elite 2014 SP1 Licensee: P.E.D.CONSULTANTS

Distance "FROM" to "TO"

Element From Node

Element From Node

-------------------------------------------------------------------Element From Node

PV Elite 2014 SP1 Licensee: P.E.D.CONSULTANTS

Element From Node

Element From Node

Element From Node

PV Elite 2014 SP1 Licensee: P.E.D.CONSULTANTS

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: P.E.D.CONSULTANTS

PV Elite 2014 SP1 Licensee: P.E.D.CONSULTANTS

Flange Material X2CrNiMo17-12, EN 10028-7:2000, EN 10028-7:2000

Length of Weld Leg at Back of Ring

Diameter of Bolt Circle

Flange Face Outside Diameter

Column for Gasket Seating

European Std: BS EN 13445-3:2009+A1:2012- Section 11

Beta01 = N( -0.1833Z^3 + 1.0383Z^2 - 1.2943*Z + 0.837 )