Programmable Logic Control Trainer IT-1200S
Programmable Logic Control Trainer IT-1200S
Programmable Logic Control Trainer IT-1200S
IT-1200S
TABLE OF CONTENTS
Introduction .............................................................................................................................02
Main Board Module with PLC ................................................................................................03
PLC Introduction .....................................................................................................................07
Step 7 Programming Software .................................................................................................16
Experiment 1 ...........................................................................................................................25
Experiment 2 ...........................................................................................................................27
Experiment 3 ...........................................................................................................................28
Experiment 4 ...........................................................................................................................29
Experiment 5 ...........................................................................................................................30
INTRODUCTION
Overview
This board facilitates the students in getting practical knowledge of PLC interfacing with
different applications/modules. Its a single station solution for learning as it provides almost
all commonly used applications mounted on board and ready to get interfaced with PLC.
1.1
1.2.4
Converters:
This module consists of two types of converters.
i) V to I converter
This converts 0-10V DC analog signal to 0-20mA analog signal with accuracy of
+ 10%.
ii) I to V converter
This converts 0-20mA analog signal to 0-10V DC analog signal with accuracy of
+ 10%.
1.2.6
Interface Connector:
This expansion connector is used to connect the add-on modules to the Main board.
All Digital inputs, Digital outputs, Analog inputs, Analog outputs and Power Supplies are
linked with the expansion connector.
1.2.7
PLC INTRODUCTION
Overview
This section describes the device features and gives brief overview of the device which is
Siemens 11215C PLC. Before writing a program a student should know about the I/O
registers and device resources which available so that one can use them according to ones
requirement.
2.1 Siemens 1215C core features
Following are the some of the key features of the device:
1. Branded Micro PLC in easy to use form.
2. Based on standard PLCs from Siemens.
3. Use of IEC-1131-3 standard languages Ladder, SCL & FBD for easy understanding.
4. Exhaustive course material & References.
5. Hardware and software included.
6. PC Based computer programming facility.
7. Easy downloading of programs.
8. Extremely easy and student friendly software to develop different programs.
9. Expandable input output.
10. Built- in DC power supplies.
11. Compact size.
2.2
Technical Specifications:
CPU 1215C
2.2.1
General specifications
CPU features
1 The slower speed is applicable when the HSC is configured for quadrature mode of operation.
2 For CPU models with relay outputs, you must install a digital signal board (SB) to use the pulse outputs.
Performance
2.2.2
Sensor power
Communication
Power supply
2.2.4
Digital inputs
10
Digital outputs
Relay group-to-group isolation separates line voltage from SELV/PELV and separates
different phases up to 250 VAC
line to ground.
2. For CPU models with relay outputs, you must install a digital signal board (SB) to use
the pulse outputs.
3. Depending on your pulse receiver and cable, an additional load resistor (at least 10%
of rated current) may improve
pulse signal quality and noise immunity.
1.
11
2.2.5
Analog inputs
12
Analog outputs
In an overflow condition, analog outputs will behave according to the device configuration properties
settings. In the
"Reaction to CPU STOP" parameter, select either: "Use substitute value" or "Keep last value".
1.
Analog output representation for current (CPU 1215C and CPU 1217C)
In an overflow condition, analog outputs will behave according to the device configuration properties
settings. In the
"Reaction to CPU STOP" parameter, select either: "Use substitute value" or "Keep last value".
1.
13
2.2.6
14
Note
Unused analog inputs should be shorted.
15
When you create a code block, you select the programming language to be used by that
Block. Your user program can utilize code blocks created in any or all of the programming
languages.
Note
STEP 7 is the programming and configuration software component of the TIA Portal.
The TIA Portal, in addition to STEP 7, also includes WinCC for designing and executing
runtime process visualization, and includes online help for WinCC as well as STEP 7.
3.1 System requirements:
You must install STEP 7 with Administrator privileges.
16
Portal view
1. Portals for the different tasks
2. Tasks for the selected portal
3. Selection panel for the selected action
4. Changes to the Project view
17
Project view
1. Menus and toolbar
2. Project navigator
3. Work area
4. Task cards
5. Inspector window
6. Changes to the Portal view
7. Editor bar
With all of these components in one place, you have easy access to every aspect of your
project. For example, the inspector window shows the properties and information for the
object that you have selected in the work area. As you select different objects, the inspector
window displays the properties that you can configure. The inspector window includes tabs
that allow you to see diagnostic information and other messages. By showing all of the
editors that are open, the editor bar helps you work more quickly and efficiently. To toggle
between the open editors, simply click the different editor. You can also arrange two editors
to appear together, arranged either vertically or horizontally. This feature allows you to drag
and drop between editors.
18
Create a project
Working with STEP 7 is easy! See how quickly you can get started with creating a
project. In the Start portal, click the "Create new project" task. Enter a project name and click
the "Create" button.
After creating the project, select the Devices & Networks portal. Click the "Add new device"
task.
19
20
21
Use the buttons on the "Favorites" to insert contacts and coils onto the network.
1. Click the "Normally open contact" button on the "Favorites" to add a contact to the
network.
2. Click the "Open branch" icon to add a branch to the rail of the network.
22
23
4. Drag the double-headed arrow to a connection point (the green square on the rung)
between the two contacts on the first rung.
To save the project, click the "Save project" button in the toolbar. Notice that you do
not have to finish editing the rung before saving. You can now associate the tag names with
these instructions.
Note: For details please check Chapter # 3 of System Manual given in documents CD.
24
EXPERIMENT 1
Objective:
To implement logic gates.
Task:
Implement the following logic gates using I0.0 and I0.1 as input and Q0.0 as output complete
the following truth tables:
Connections:
1. Connect B.0 with I0.0
2. Connect B.1 with I0.0
3. Connect 24V with L4+.
1. Inverter.
I0.0
Q0.0
0
1
2. Two input AND gate.
I0.0
I0.1
Q0.0
25
I0.1
I0.0
I0.1
I0.0
I0.1
Q0.0
26
EXPERIMENT 2
Objective:
To implement UP/DOWN Counter.
Task:
In this experiment you have to implement an UP/DOWN counter.
1.
2.
3.
4.
Connections:
1. Connect A.0 with I0.0
2. Connect A.1 with I0.1
3. Connect A.2 with I0.2
4. Connect 24V with L4+.
27
EXPERIMENT 3
Objective:
To implement Timers.
Task:
In this experiment you have to implement different Timers.
1. When I0.0 is ON delay of 10s to Switch ON Q0.0
2. When I0.1 is OFF delay of 10s to Switch OFF Q0.1
3. When I0.2 is collectively switch ON for 10s delay to Switch ON Q0.2
Connections:
1. Connect B.0 with I0.0
2. Connect B.1 with I0.1
3. Connect B.2 with I0.2
4. Connect 24V with L4+.
28
EXPERIMENT 4
Objective:
To implement 4-bit Analog to Digital Converter.
Task:
In this experiment you have to implement ADC using Analog Input.
The PLC should read the value of the Analog Input and show digital value accordingly.
Connections:
1. Connect Source-1 from Analog input Simulator to AI0.
2. Connect 24V with L4+.
S No.
1
2
3
4
5
6
7
8
9
10
11
Q0.1
Q0.2
Q0.3 (LSB)
29
EXPERIMENT 5
Objective
To implement 4-bit Digital to Analog Converter.
Task
In this experiment you have to implement DAC using toggle switches and Analog Output.
The PLC should read the value of the toggle switches set analog value accordingly.
Connections
1. Connect B.0 with I0.0 and so on till B.3.
2. Connect DMM to AQ0 and Ground pin.
I/P Value
S No.
I0.0
I0.1
I0.2
I0.3
10
11
Analog
Output
30
Notes:
31
Notes:
32
Notes:
33