1/16 & 1/32 Din Temperature Controller MANUAL (59423-2) : Mechanical Installation
1/16 & 1/32 Din Temperature Controller MANUAL (59423-2) : Mechanical Installation
1/16 & 1/32 Din Temperature Controller MANUAL (59423-2) : Mechanical Installation
INITIAL SET-UP
MECHANICAL INSTALLATION
The Controllers are designed to be mounted either in a 1/16 or a 1/32 DIN panel cutout. The units are sleeve mounted with the front
bezel assembly rated NEMA4/IP66 provided that:
MOUNTING
To mount a Controller proceed as follows:
1 Check that the controller is correctly orientated and then slide the unit into the cutout.
2 Slide the panel clamp over the controller sleeve pressing it firmly against the panel until the controller is held firmly.
3 The controller front bezel and circuit board assembly can be unplugged from the sleeve. Grasp the bezel firmly by the recesses on
each side and pull. A screwdriver can be used as a lever if required.
4 When refitting the bezel assembly it is important to press it firmly into the sleeve until the latch clicks in order to compress the
gasket and seal to NEMA4X/IP66.
F1
S1
Model
1/32 DIN 48 x 24mm
1/16 DIN 48 x 48mm
Bezel*
Width
Height
51.0
28.5
51.0
51.0
Behind panel
Width
Height
44.8
22.0
44.8
44.8
Overall
length
116.2
116.2
Behind panel
length*
106.7
106.7
This is a single shot procedure to match a controller to the process. Select either Tune or Tune at Setpoint from the criteria below.
The Tune program should be used when the load temperature is at or near ambient. The procedure will apply disturbances when
the temperature reaches 75% of the setpoint value, causing overshoot which is monitored in order to adjust the DAC overshoot
inhibit feature. Care should be taken to ensure that any overshoot is safe for the process.
SAFETY INFORMATION
Dimensions in mm
* includes gasket
INSTALLATION
Designed for use:
UL873 - only in products where the acceptability is determined by Underwriters Laboratories Inc.
EN61010-1 / CSA 22.2 No 1010.1 - 92
To offer a minimum of Basic Insulation only.
Suitable for installation within Category II and III and Pollution Degree 2.
SEE ELECTRICAL INSTALLATION It is the responsibility of the installation engineer to ensure this equipment is installed as
specified in this manual and is in compliance with appropriate wiring regulations.
CONFIGURATION
All functions are front selectable, it is the responsibility of the installing engineer to ensure that the configuration is safe. Use the
program lock to protect critical functions from tampering.
Hereafter in the Manual the symbol (VW) signifies both buttons are held pressed for 3 seconds to ENTER or EXIT
program mode.
Do not use SP2 as the sole alarm where personal injury or damage may be caused by equipment failure.
The TUNE program will now start. The display will show tunE as the process temperature climbs to setpoint.
Note: During tuning, the main setpoint (SP1) LED will flash.
When the TUNE or TUNE AT SETPOINT program is complete the PID values are entered automatically. The process temperature
will rise to setpoint and control should be stable. If not, this may be because optimum cycle time is not automatically implemented.
To set the cycle time see PROPORTIONAL CYCLE-TIME.
PROPORTIONAL CYCLE-TIME
The choice of cycle-time is influenced by the external switching device or load. eg. Contactor or SSR. A setting that is too long for a
process will cause oscillation or a setting that is too short will cause unnecessary wear to an electro-mechanical switching device.
Prepare the cable carefully, remove a maximum of 8mm insulation and ideally tin to avoid bridging. Prevent excessive cable strain.
Maximum recommended wire size: 32/0.2mm 1.0mm2 (18AWG).
Factory set - To use the 20 sec factory set cycle-time no action is needed whether autotune is used or not.
INDUCTIVE LOADS
To prolong relay contact life and suppress interference it is recommended engineering practice to fit a snubber (0.1uf/100 ohms)
between terminals 5 and 6.
CAUTION:Snubber leakage current can cause some electro-mechanical devices to be held ON.
Check with the manufacturers specifications.
ADJUSTMENTS
To enter or exit program mode: Press V W together for 3 seconds
To scroll through functions: Press V or W
To change levels or options: Press 4 V together or 4 W together
To view setpoint: Press 4
To increase setpoint: Press 4 V together
To decrease setpoint: Press 4 W together
To reset an alarm or fault condition: Press V W together briefly
Notes: If in difficulty by becoming lost in program mode, press V and W together for 3 seconds to return to
display mode, check the INSTRUMENT ADJUSTMENTS above and try again.
SENSOR SELECTION
When in program mode, after 60 seconds of key inactivity the display will revert to either inPt : nonE or, if the
initial configuration has been completed, the measured value. Any settings already completed will be retained.
Thermocouples
tC b
tC E
tC J
tC K
tC L
tC n
tC r
tC s
tC t
Resistance Thermometer RTD
Note: For precise control of an application the controller may need to be TUNED. Please see the following section on AUTOTUNE
AUTOTUNE
CLEANING
DIMENSIONS: MODELS
On power-up the controller will display the self test sequence followed by the initial display inPt : none
Select input sensor.
Press and hold 4 and use the V or W buttons to scroll through the sensor selection list until the correct sensor is
displayed. Release the buttons. The display will now read selected sensor type e.g. inPt : tCs
Press and hold 4 and use the V or W buttons to scroll through the unit selection list until the correct unit is
displayed. Release the buttons. The display will read selected unit e.g. unit : C
Press and hold 4 and use the V or W buttons to select SSd or rLY as required. The controller will now read
selected output device e.g. SP1.d : SSd
To enter initial configuration into controller memory
Press and hold both V and W buttons for 3 seconds. The display will now read ParK and measured variable
(temperature) (eg. 23 ) ParK is displayed because a setpoint has not yet been entered.
To display setpoint
Press and hold 4 The displays will now read unit (eg. C ) and 0
To enter setpoint
Press and hold 4 and use V button to increase or W button to decrease the reading and scroll to required setpoint
value. (The digit roll-over rate increases with time).
Description
Pt-30% Rh/Pt-6%Rh
Chromel/Con
Iron/Constantan
Chromel/Alumel
Fe/Konst
NiCrosil/NiSil
Pt-13% Rh/Pt
Pt-10% Rh/Pt
Copper/Con
Pt100/RTD-2
Sensor Range
0 to 1800C
0 to 600C
0 to 800C
-50 to 1200C
0 to 800C
-50 to 1200C
0 to 1600C
0 to 1600C
-200 to 250C
-200 to 400C
Linearity
2.0*
0.5
0.5
0.25*
0.5
0.25*
2.0*
2.0*
0.25
0.25*
CYCLE-TIME RECOMMENDATIONS
Output device
Internal relay : rLY / rLY1 / rLY2
Solid state drives : SSd / SSd1 / SSd2
This feature enables the controller to ramp up or down from current temperature to a target setpoint at a pre-determined rate. It then
controls at the target setpoint for an adjustable soak period before switching off the SP1 output.
Set Setpoint ramp rate (0 to 9995 deg/hour)
From SPrr in Level 1, press and hold 4 and V
or W to scroll to required ramp rate.
Set Soak (if required) 0 to 1440 minutes
From SoAk in Level 1, press and hold 4 and
V or W to scroll to required Soak time.
Set Ramp on (Off: On: Hold)
From Sprn in Level 1, press and hold 4 , then
press V to select On
Exit program (V W) to enter settings into
memory and commence ramp to target setpoint.
After power-up the controller requires programming with the following information:
Type of Sensor
Operating unit
Temperature Setpoint
When the above information has been programmed into the controller it will be operational with the following factory settings.
10C/18F
5 mins
25 secs
20 secs
1.5
Notes:
(Typical setting for relay output)
(Average setting for minimum overshoot)
NOTE: The instruments covered in this manual may be fitted with either a single or a dual display. Where a single display
shows more than one reading, it will alternate between them.
Recommended minimum
10 seconds
0.1 seconds
PROGRAMMER - RAMP-SOAK
GETTING STARTED
Proportional band/Gain
Integral time/Reset
Derivative time/Rate
Proportional cycle-time
DAC Derivative approach control
Factory setting
20 seconds
20 seconds
In Ramp on configuration, if power is removed from the controller, the Ramp will re-start when power is restored.
The Ramp hold option suspends the ramp at its last value.
If no Soak period has been set, control at target setpoint continues indefinitely.
SP2 deviation alarms follow the ramp setpoint and can be used to alarm out of limits ramp rate.
WARNING: The Soak timer is triggered when the ramp setpoint reaches the target setpoint. If the ramp rate is set too fast for the
process, the Soak timer will be triggered before the process temperature reaches the target setpoint.
LEVEL 4
LEVEL 2
dV.hi
dV.Lo
Band
FS.hi
FS.Lo
Function
SPI.P
hAnd
PL.1
PL.2
LtCh
Hold
SP2.b
Once activated, the alarms will latch and can be manually reset when the alarm condition has been removed.
This prevents any alarm operation on power-up and is automatically disabled once the process reaches setpoint in
order to allow normal alarm operation.
Combines the effects of both LtCh & Hold and can be applied
SP2.A
Access to level 4 is gained through UEr in level 3. Press and hold V or W for 10 seconds.
Enter level 4 at Lock, release V or W together. Display reads LoCK nonE
Function
[1] 0.1
hi.SC
inPt
Unit
Lt.ho
Description
Lo.SC
ERROR MESSAGES
Display Flashes
inPt: FAiL
dAtA : FAiL
hAnd : FAiL
Fault Type
SENSOR FAULT
Thermocouple burnout RTD/Pt100 open or short circuit
or negative over-range.
NON-VOLATILE MEMORY ERROR
MANUAL POWER ERROR
SP1 set to ON/OFF in CYC.t
IMMEDIATE FAIL ON AUTOTUNE START
Note: To reset and clear error press
V W together briefly to cancel message.
FAIL LATER DURING AUTOTUNE CYCLE
The thermal characteristics of the load exceed the
autotune algorithm limits. The failure point is indicated by
any display 0.0 in tech e.g. Ctb = 0.0
tunE : FAiL
Action
Check sensor/wiring
De-power briefly.
Replace unit if problem persists
Select proportional mode
1. If display setpoint=0 then enter setpoint
2. If SP1 set to ON/OFF in CyC.t then
select proportional mode
1. Change conditions. eg. raise setpoint
2. Try tunE : At.SP
3. If the error message persists, call local
CAL representative for advice.
Security
LoCK
Function Options
ProG
[Auto] StAY
no.AL
di.SS
[oFF] on
Dir, 1 to 32 [6]
dEr.S
SPECIFICATION
Thermocouple
Standards:
CJC rejection:
External resistance:
Description
Output Configuration
Description
LEVEL 3
Function
Note: Read only after initial configuration. rSET ALL full reset to factory settings required to change SP1.d subsequently.
SP1.d
[nonE] rLY SSd rLY1 rLY2
Select SP1 output device
SSd1
Dual Relay and Dual SSd output options are factory set.
SP2.d
[nonE] SSd rLY rLY2 rLY1
Read SP2 output device(read only)
SSd2
Dual Relay and Dual SSd output options are factory set.
For SP1.d & SP2.d
Note: (when in initial configuration only) Hold 4 and V or W for 10 seconds to move to or from output options shaded.
burn
SP1 / SP2
Sensor burn-out/break protection
[uP.SC] Upscale/Upscale
Caution: Settings affect fail safe state.
dn.SC Downscale/Downscale
1u.2d Upscale/Downscale
1d.2u Downscale/Upscale
rEu.d
SP1
/
SP2
Select output modes: Direct/Reverse
[1r.2d] Reverse Direct
Select Reverse on SP1 for heating and Direct for cooling applications.
1d.2d Direct
Direct
1r.2r
Reverse Reverse
Caution: Settings affect fail safe state.
1d.2r Direct
Reverse
rEu.L
SP1 / SP2
Select SP1/2 LED indicator modes
[1n.2n] Normal Normal
1i.2n
Invert Normal
1n.2i
Normal Invert
1i.2i
Invert
Invert
SPAn
[0.0] to 25% sensor
Sensor span adjust
maximum
For recalibrating to align readings with another instrument e.g. External Meter,
data logger. See Full Operating Manual (ADVANCED SETTINGS).
ZEro
[0.0] to 25% sensor f/s
Zero sensor error (see Sensor span adjust above).
ChEK
[oFF] on
Select control accuracy monitor
rEAD
[Var] hi Lo
Read control accuracy monitor
tECh
[Ct A] CT b Ct 1 Ct 2 Ct 3 Ct
Read Autotune tuning cycle data (see Operating Manual)
4 oS 1 uS oS 2
UEr
Software version number
rSET
[nonE] ALL
Resets all functions to factory settings
Caution: This selection will lose all of the current settings.
9 types
IPTS/68/DIN 43710
20:1 (0.05/C) typical
100 maximum
0 to 50mV
solid state relay driver: To switch a remote SSR 5Vdc +0/-15% 15mA non-isolated
form A/SPST contacts (AgCdO) rLY and rLY1: 2A/250ac resistive load rLY2: 1A/250ac resistive load
General
Displays:
Lower,
Digital range Hi-res mode LED output indicators Keypad:
Environmental
Humidity:
Altitude:
Installation:
Pollution:
Protection:
EMC emission:
EMC immunity:
Ambient:
Mouldings:
Weight:
Max 80%
up to 2000M
Categories ll and lll
Degree ll
NEMA 4X, lP66
EN50081-1 FCC Rules 15 subpart J Class A
EN50082-2
0-50C (32-130F)
flame retardant polycarbonate
1/32 DIN - 110g (3.9oz), 1/16 DIN single display - 120g (4.2oz), 1/16 DIN dual display - 130g (4.6oz).
Approvals
FUNCTIONS MENU
Description
Select Autotune
tunE
Used to switch the Autotune feature on and off, to select ParK or tune at setpoint.
ParK temporarily turns the output(s) off. To use select ParK and exit program
mode. To disable re-enter program at tunE and select oFF.
int.t
dEr.t
dAC
CyC.t
oFSt
[0] to * C/F
SP.LK
[oFF] on
Programmer Settings
SPrr
SPrn
SoAK
0 to * C/F [0]
bnd.2
CyC.2
Range of Adjustment shown under description. If applicable, factory settings shown in bold.
Note: The letter K appears in the instrument display as the character K