Catalytic Thermochemical Conversion of Glycerol To Simple and Polyhydric Alcohols Using Raney Nickel Catalyst
Catalytic Thermochemical Conversion of Glycerol To Simple and Polyhydric Alcohols Using Raney Nickel Catalyst
Catalytic Thermochemical Conversion of Glycerol To Simple and Polyhydric Alcohols Using Raney Nickel Catalyst
pubs.acs.org/IECR
INTRODUCTION
Biodiesel is an alternative fuel produced by transesterication
of an alcohol and a plant oil or animal fat. With the introduction of
the next generation feedstocks such as jatropha and algae, it is
predicted that the biodiesel production will be tripled by 2020.1
However, along with the success of the biodiesel industry, the global
production of glycerol, a byproduct of biodiesel production, also
increased. The rapid increase in crude glycerol greatly aected the
market price of glycerol, which dropped from $0.43/kg in 2003 to
$0.18/kg in 2010 for pure glycerol, and to only $0.02/kg for crude
glycerol.2,3 Although various products can be derived from glycerol
for dierent applications, the demand for these products is still not
enough to handle the increasing supply of crude glycerol. Thus, new
technologies of producing valuable products with relatively large
markets from glycerol are urgently needed.
Converting glycerol to primary alcohols such as ethanol and
methanol, and polyhydric alcohols such as propylene glycol, through
a thermochemical process is a potential way to increase the value of
crude glycerol. Thermochemical processes can use heat only to
break down organic matter into desired products. The problem with
thermochemical processes is, however, the low selectivity toward
desired products. Conventional thermochemical conversions involve high operating temperatures. Such conditions also favor
further decomposition and repolymerization of the desired products
to undesired compounds such as char and tar. This problem can
be avoided if appropriate catalysts are employed to increase the
selectivity and eciency of the chemical process. Catalysts have the
capability to decrease the energy required by lowering the activation energy of a chemical reaction and to increase the selectivity
by breaking specic chemical bonds to produce the intended
products. It is logical, therefore, to apply catalysts to the thermochemical decomposition of glycerol to improve the selectivity
toward the desired alcohol products.
Metal catalysts have been used in converting glycerol to
polyhydric alcohols and hydrogen through hydrogenolysis and
reforming, respectively. Ethylene glycol and propylene glycol are
examples of useful polyhydric alcohols that can be derived from
r 2011 American Chemical Society
glycerol using metal catalysts. However, the production of propylene glycol from glycerol has received more attention and is mostly
researched as compared to the production of other polyhydric
alcohols such as 1,3-propanediol and ethylene glycol.48 Propylene
glycol is also the preferred product rather than ethylene glycol
because of the less desired toxic characteristics of ethylene glycol.
Suppes and co-workers performed research on the conversion of
glycerol to propylene glycol and patented a process of selectively
producing propylene glycol.911 In producing propylene glycol, one
of the primary hydroxyl groups in glycerol is selectively removed
through hydrogenolysis using a metal catalyst. There are two
theories in hydroxyl group selective removal, namely, the acetol
pathway and the glyceraldehyde pathway,4 of which the acetol
pathway has been the most widely investigated. According to the
theory of acetol pathway, the secondary hydroxyl group of glycerol is
dehydrated to acetol followed by catalytic hydrogenation to propylene glycol. Therefore, hydrogen presence in the system is a must.
In addition to polyhydric alcohols, ethanol and methanol are
other valuable products that can be derived from glycerol. In
producing propylene glycol from glycerol, degradation of acetol
and propylene glycol to other products has been reported.10
However, secondary reactions such as the decomposition of acetol
and propylene glycol can be utilized in a favorable way to produce
valuable compounds in addition to propylene glycol. Wojcik and
Adkins12 used hydrogenolysis to prepare specic hydrocarbons
from long-chain alcohols. In their process, the carbon with the
hydroxyl group is cleaved at the carbon to carbon bond from the
long-chain alcohol, producing a hydrocarbon, methane, and water.
Based on this concept, further hydrogenolysis of acetol could lead to
ethanol formation, as shown in Scheme 1.
Theoretically, hydrothermal cracking of glycerol, i.e., the hightemperature reaction of glycerol with water, can produce
Received: December 28, 2010
Accepted: March 31, 2011
Revised:
March 30, 2011
Published: March 31, 2011
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ARTICLE
METHODS
Materials and Equipment. Reagent grade glycerol (BDH
distributed by VWR, West Chester, PA) with 99.5% purity was
used throughout the experiments in our first phase research to
avoid the interference of impurities found in crude glycerol from
biodiesel. Active Raney nickel catalyst was purchased from
Sigma-Aldrich (St. Louis, MO) and used. Standards of methanol,
ethanol, n-propanol, 2-propanol, propylene glycol, acetol, and
glycerol were prepared for calibrating the gas chromatograph.
Methanol (99.8% purity), acetone (99.7%), and 2-propanol
(99.99%) were purchased from EMD (Gibbstown, NJ). Acetol
(95%) and propylene glycol (99.5%) was purchased from Alfa
Aesar (Ward Hill, MA), and 1-propanol (99.9%, J.T. Baker) was
purchased from VWR (West Chester, PA). Ethanol was bought
from AAPER, Alcohol and Chem. Co. (Shelbyville, KY). Diethel
ether (99.0%, BDH) was purchased from VWR.
ARTICLE
Table 1. Conversion Rates of Glycerol and Yields of Gases at 230 C Using Raney Nickel Catalysta
reaction time (min)
a
c
WGMRb
pressure di c (MPa)
15
1:1
91.1 ( 2.3
2.314 ( 0.158
13.1 ( 1.7
45
1:1
98.6 ( 0.2
3.240 ( 0.137
18.2 ( 0.7
75
1:1
99.6 ( 0.5
4.904 ( 0.458
30.9 ( 3.9
105
1:1
99.9 ( 0.1
5.216 ( 0.123
33.9 ( 0.2
45
7:3
99.9 ( 0.1
3.493 ( 0.258
35.5 ( 2.8
45
3:7
95.3 ( 0.2
2.893 ( 0.042
12.3 ( 0.3
Each treatment was conducted in triplicate. Data are presented as average ( standard deviation. b WGMR = water to glycerol mass ratio in the feed.
Measured at 30 C before and after the reaction.
cF3
F2 expF2
T2
where P is the absolute pressure, Pa; T is the absolute temperature, K; F is the gas density, mol/m3; R is the gas constant,
EXPERIMENTAL RESULTS
Effect of Reaction Time. Table 1 summarizes the experimental results of the overall glycerol conversion and gaseous
products at different reaction time and water to glycerol mass
ratio. Water to glycerol mass ratio, WGMR, is defined as the ratio
of water and glycerol used in the feed. It shows that at 45 min and
longer into the reaction, more than 98 mol % glycerol was
converted (Table 1). In addition to liquid products, gaseous
compounds were also formed during the reaction. The results
also show that more gaseous compounds were formed at
extended reaction time. Pairwise analysis on the pressure readings using the least significant difference test (LSD test) at 95%
confidence level by the Statistical Analysis System software (SAS
Institute Inc., Cary, NC) suggested that there were significant
differences in the amount of gases formed from 15 to 75 min
while no differences were observed thereafter.
Propylene glycol and ethanol were the major liquid products
of the process. Other simple alcohols, such as methanol and
2-propanol, were also produced but in small amounts. Acetol,
which is the proposed intermediate compound for producing
propylene glycol and ethanol, was also present in the liquid
product. The alcohol yields against the reaction time are shown
in Figure 2. Ethanol yield increased from 6.1 ( 0.4 to 10.4 ( 0.2
mol % while propylene glycol decreased from 30.2 ( 0.7 to 17.4 (
0.7 mol %. Similarly to that of propylene glycol, the yield of acetol
dropped at extended reaction time.
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ARTICLE
7:3
1:1
3:7
methanol
3.919 ( 0.645
2.658 ( 0.463
2.115 ( 0.125
2-propanol
0.149 ( 0.024
0.547 ( 0.425
0.065 ( 0.006
ethanol
n-propanol
10.911 ( 0.387
0.456 ( 0.012
8.519 ( 0.733
0.388 ( 0.028
7.249 ( 0.326
0.380 ( 0.012
DISCUSSION
The presence of signicant amounts of ethanol and propylene
glycol in the liquid product conrms that hydrogenolysis had
occurred in the catalytic thermochemical conversion of glycerol.
The formation of gaseous products also supported the authors
hypothesis that a portion of glycerol has been converted to
hydrogen and utilized simultaneously in the production of alcohols.
Although the presence of hydrogen was unconrmed due to a lack
of tests for this study, we have no other explanation for the formation
of gases other than the aqueous-phase reformation of glycerol that
occurs at the same conditions as in this study, which typically
produces carbon dioxide and hydrogen.24 Methanol and n-propanol
were also produced in the process. The low yields of methanol and
n-propanol, however, suggest that the conditions explored in the
study favor other competing reactions such as formation of
propylene glycol.
Effect of Operating Parameters. The yield of propylene glycol
was significantly affected by the parameters tested in this study. At
230 C, the highest yield of propylene glycol was observed at the
shortest reaction time, i.e., 15 min. Extending the reaction time
resulted in degradation of propylene glycol to other products as
indicated by the increasing yields of ethanol and gases (Table 1 and
Figure 2). Maris and Davis6 also observed a decreasing trend in
propylene glycol yields when the reaction time was prolonged. In
their study, the yield of propylene glycol peaked at the same time
when almost all of the glycerol has been converted to products and
then the yield continuously decreased thereafter. Although it took
100 min of reaction to achieve a conversion rate of glycerol greater
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ARTICLE
Table 3. Conversion Rates of Glycerol and Gas Yields at 230 C for 45 min and 1:1 Water to Glycerol Mass Ratio Using Raney
Nickel Catalyst
catalyst concentration
glycerol conversion
yield of gas
catalyst concentration
glycerol conversion
yield of gas
(wt %)
rate (mol %)
(mol %)
(wt %)
rate (mol %)
(mol %)
1.0
2.9
49.04
77.19
3.69
8.31
6.4
8.9
95.75
98.59
16.36
17.60
4.7
87.95
12.12
than 90 mol % in the study of Maris and Davis, almost all glycerol
has been converted to products after 45 min in our study, as
summarized in Table 1. Comparing it to the results from the study of
Maris and Davis,6 it can be concluded that the production of
propylene glycol had reached its maximum at or earlier than 15 min.
The degradation of propylene can also be explained by the increase
of gaseous products. The inverse trend between the molar conversion of propylene glycol and gaseous products at different reaction
time supports this claim (Table 1 and Figure 2). One of the possible
reactions that lead to the formation of gases is the hydrocracking of
propylene glycol to ethylene glycol and methane as suggested by
Chiu and co-workers.10
On the other hand, increasing the water to glycerol mass ratio
favored more the reformation reactions than the hydrogenolysis to
propylene glycol. This explains the low yield of propylene glycol and
the high yield of gaseous products at 7:3 water to glycerol mass ratio
(Table 1 and Figure 3). Though water thwarted the yield of the
process toward propylene glycol at higher water to glycerol mass
ratios, water was still essential in inhibiting other reactions such as
dehydration of the intermediates to unwanted compounds. As
shown in Figure 3, the yield of propylene glycol decreased as the
water content in the reactant mixture was decreased from 50 to
30 wt %.
Ethanol production was also aected by the operating parameters but in a dierent way. The yield of ethanol increased as the
reaction time increased while it decreased at lower water to
glycerol mass ratios. As shown in Scheme 1, ethanol was
produced from hydrogenolysis of acetol. However, the results
of this study suggest that ethanol may have been produced from
dierent reaction routes. The observed decreasing trend of acetol
was caused by the decreasing of glycerol in the reactant rather
than being consumed in a reaction to form ethanol. More than 98
mol % glycerol had already been converted at 45 min of reaction
(Table 1). Thus, there was no more glycerol to replenish acetol
that was then further converted to propylene glycol beyond 45
min. Instead of acetol, propylene glycol reformation to ethanol
could have occurred. Following the same reaction mechanism
discussed by Wojcik and Adkins,12 hydrogenolysis of propylene
glycol can also produce ethanol, as shown in Scheme 2.
However, there was no direct correlation between the ethanol
produced and the propylene glycol degraded (Figure 2). Other
reactions such as reformation of propylene glycol to hydrogen
and carbon monoxide may have competed with the reaction
suggested in Scheme 2. Moreover, possible reformation of ethanol
to gaseous products may have occurred while it was produced
simultaneously.
CONCLUSIONS
The results of this study conrmed that propylene glycol and
ethanol can be produced from glycerol in the absence of external
hydrogen supply. Hydrogen was produced under the operating
conditions as explored in this study. Higher yield for propylene
glycol was observed at shorter reaction time and water to glycerol
mass ratio of 1:1. Water is essential in inhibiting side reactions, such
as dehydration of intermediate compounds, in propylene glycol
production. Water also promotes additional reformation reactions
that make propylene glycol degrade to other products. On the other
hand, competing with these reactions is the hydrogenolysis of
propylene glycol to ethanol. Thus, longer reaction time and
increased initial water results in higher ethanol yield.
On the basis of the results of this study, it can be proposed that
the reactions of glycerol reformation to hydrogen and hydrogenolysis to propylene glycol via the acetol pathway occur
simultaneously in the catalytic thermochemical conversion of
glycerol. These reformation reactions include carbon-to-carbon
and hydrogencarbon bond cleavages, which produce carbon
monoxide and hydrogen, and the water-gas shift reaction, which
produces hydrogen. The hydrogen produced initiates immediately the hydrogenation of acetol to propylene glycol. On the
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AUTHOR INFORMATION
Corresponding Author
*E-mail: [email protected].
Notes
E-mail: [email protected].
ACKNOWLEDGMENT
This study was supported nancially by the National Institute
of Advanced Transportation Technology (NIATT) and the Biological
and Agricultural Engineering Department at the University of
Idaho. The authors also express their gratitude to Dr. Joe
Thompson for his great assistance in the study. Valuable discussions with and advice from Dr. Peter Griths (professor of
Chemistry), Dr. Jon Van Gerpen (professor of Biological and
Agricultural Engineering), and Dr. Roger Korus (professor of
Chemical Engineering) are also gratefully acknowledged.
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