Pamantasan NG Lungsod NG Maynila: Master of Engineering Management - Construction Management

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PAMANTASAN NG LUNGSOD NG MAYNILA

Graduate School of Engineering


Master of Engineering Management Construction Management

GEM 832 Project Planning and Control

GROUP NO. 4 REPORTER NO. 2


PERT-CPM CRASHING METHOD

Prepared By:
Engr. Romen P. Real
Submitted to:
Dr. Antonio V. Sobrevias, Jr.

August 16, 2016

Crashing an activity - refers to taking special costly measures to reduce the duration of an
activity below its normal value. These special measures might include using overtime, hiring
additional temporary help, using special time-saving materials, obtaining special equipment,
etc.
Crashing the project - refers to crashing a number of activities in order to reduce the
duration of the project below its normal value.
The CPM method of time-cost trade-offs - is concerned with determining how much (if
any) to crash each of the activities in order to reduce the anticipated duration of the project to
a desired value.
The data necessary for determining how much to crash a particular activity are given by the
time-cost graph for the activity. Figure 1 shows a typical time-cost graph. Note the two key
points on this graph labeled Normal and Crash.

The normal point on the time-cost graph for an activity shows the time (duration) and cost of
the activity when it is performed in the normal way. The crash point shows the time and cost
when the activity is fully crashed, i.e., it is fully expedited with no cost spared to reduce its
duration as much as possible. As an approximation, CPM assumes that these times and costs
can be reliably predicted without significant uncertainty.
For most applications, it is assumed that partially crashing the activity at any level will give a
combination of time and cost that will lie somewhere on the line segment between these two
points.4 (For example, this assumption says that half of a full crash will give a point on this
line segment that is midway between the normal and crash points.) This simplifying
approximation reduces the necessary data gathering to estimating the time and cost for just

two situations: normal conditions (to obtain the normal point) and a full crash (to obtain the
crash point).
Time/Cost Trade-off Analysis
We might think that the total project costs will increase when we begin to crash activities.
But, total project costs consist of both indirect (project-based) costs (PBC) and direct
(activity-based) costs (ABC). Direct costs (ABC) go up when we crash activities in an effort
to finish the project early. But, the indirect costs (PBC) go down if we finish the project early.
Which Activities are the Best Candidates for Crashing?
Any activity that is on the critical path
Activities with relatively long durations
Bottleneck activities (that appear on multiple critical paths)
Activities with relatively low costs to crash
Activities that are not likely to cause quality problems if crashed
Activities that occur relatively early in the schedule and are labor intensive
Options for Crashing Activities
1. Adding Resources
2. Outsourcing Project Work
3. Overtime
4. Establishing Core Project Team
5. Temporary Fixes
6. Fast-Tracking
7. Critical Chain PM
8. Brainstorming
9. Reduce Scope
10. Phasing Project Deliverables
Potential Problems with Crashing
1. Reduces flexibility and less margin for error. (Increased risk of failure to complete
project on time.)
2. Raises potential for poor quality
3. Increases potential for staff burn-out, stress, and turnover
4. Raises activity-based costs.
5. May negatively affect other projects.

6. May create unrealistic expectations for future projects.


7. Hard to know true indirect costs.
Time-Cost Tradeoff Heuristic
1. Set each activity duration to its normal time.
2. Determine the critical path(s) and project duration based on the current activity times.
3. Calculate total direct costs and indirect costs for the current schedule.
4. Chose an activity or activities that can be expedited to reduce project duration by one
time unit. Use cost slopes and critical path information to guide your choice. If no
further reduction in project duration is possible, go to step 5. Otherwise, go to step 2.
5. Plot the project's direct and indirect costs for each possible duration. Select the
duration that minimizes total costs.
Example Problem
The indirect cost of a project is P10,000 per week up to its duration. The project manager was
furnished the following cost and time information.
1. Determine an optimum crashing plan.
2. Graph the total costs for the plan.

Solution:
1. Determine the path lengths and critical path.

2. Rank the critical activities of Path A, B according to crashing costs.

Activity B has the lower crashing cost, hence, it should be shortened by one week. This will
reduce the indirect costs by:
10,000 3,000 = 7,000 net savings
At this point, path A, B and E, F will have the same length of 21 weeks, thus both will be
critical path.
3. Rank activities by crashing costs on the two critical path.

Choose one activity on each path to crash. Say B on Activity A-B and F on Activity E-F:
4,000 + 2,000 = 6,000 crashing costs
10,000 6,000 = 4,000 net savings
4. Verify which path might be critical. Path A-B and E-F would be 20 weeks to crash
one week and C-D would still be 17 weeks.
5. Again rank activities on the critical path.

Crash B on Path A-B and E on Path E-F:


4,000 + 5,000 = 9,000 crashing costs
10,000 9,000 = 1,000 net savings
6. At this point, no further improvement is possible. Both Path A-B and Path E-F has 19
weeks and to shorten one more week from each path would mean another P8,000 for
Activity A and P5,00 for Activity E or A total of P13,000 which exceeds the P10,000
potential savings in direct costs.
Summary of the result showing the length of the project after crashing N weeks:

SUMMARY OF COSTS

CRASHING SUMMARY
In planning, crashing can pull your project into the delivery window.
Once started, a late project can get pulled back in to schedule compliance.
Crashing can increase the size of the critical core, thereby reducing flexibility.
Capability in MS Project.

References:
F.S.Hiller and G.J. Lieberman, 2010: Introduction to Operations Research. McGraw-Hill
Companies, Inc.
http://www.slideshare.net/juliuscuaresma/crashing-and-cost-plan
https://www.coursehero.com/file/11010700/Project-Crashing-Magnan/

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