Issue No 74 - Friction Calculations PDF

Issue No.
74 February 2015
Im thinking of a
number between 0
and 1 Guidelines for
selecting the
appropriate friction
coefficient for use in
engineering
calculations.
Coefficient of
Static Friction (s)
Coefficient of
Kinetic Friction
New Publication
Friction Calculations
Last months Technical Tidbits showed that friction is a highly variable quantity with a virtually unlimited
number of factors influencing it. So the question becomes, What value for coefficient of friction should I
use in my calculations.
Luckily, the world is filled with test data. There are entire laboratories dedicated to testing friction and
wear behavior. The problem is again that the data are truly valid only for the specific system under test.
So, what value should you use in your calculations?
(k)
Reciprocating Ball on Flat

ASTM G133
Pin on Disk
ASTM G99
Ring on Disk
ASTM D3702
Plane Bearing
(No ASTM Spec)
Crossed Cylinders
ASTM G83
Block on Ring
ASTM G77
Figure 1. Greatly Simplified Schematics of Various Friction and Wear Test Methods.
In all cases, one part of the test couple is held stationary while the other moves. In some
cases, the wear test specimen (copper color) is the stationary part, in other cases it is the load
applicator (steel color). Motion is represented by the blue arrows, applied load by the red
arrows. For clarity, no support apparatus, friction sensors or load cells are shown.
The next issue of
Technical Tidbits will
initiate a discussion on
various spring types,
starting with the
cantilever beam.
The first thing to do is find a system that approximates yours. Some examples of standard friction and
wear test set ups are shown above. The surfaces may be flat on flat, flat on convex, convex on convex, or
concave on convex. The relative motion may be linear or rotary. The materials used for the two surfaces
should be the same as those in your application, with similar relative size, surface finish, and hardness. The
load should be of a similar magnitude, and the lubrication conditions should be similar. Sophisticated test
equipment will measure the coefficient of static friction (S) at startup, and will monitor how the
coefficient of kinetic friction (K) changes over time.
2015 Materion Brush Inc.
Friction Calculations (continued)

Even under constant load and constant motion, the friction coefficient will change over time as the test
samples wear and as lubrication runs out and gets replenished. The roughness of the surfaces will also
change over time. For these tests, the usual pattern will be an initial upward spike in friction, followed
by a decrease as the surfaces wear in (effectively polishing each other), then a gradual increase as wear
debris starts building up in the interface, increasing wear and friction between the surfaces.
In fact, as you may have guessed, the primary purpose of the tests shown on the previous page is to
measure the wear behavior of the various material couples. A number of the configurations represent
bushing and bearing applications rather nicely. Frictional behavior is just a fringe benefit of these tests.
Some electrical connector manufacturers have done their own testing to compare the frictional behavior
of various coatings. While much of it is proprietary, some general trends have been published.
For electrical and electronic connectors, the coefficient of friction will be governed by the geometry of
the pin and socket (whether curved or flat surfaces); the normal force; the presence or absence of
lubricant; the type of lubricant; wipe length; and the composition and hardness of the plating,
underplating, and base metal. That being said, some generally reasonable values for friction coefficient
are shown in table 1, based on the top layer of plating.
References:
ASTM D3702 - Standard
Test Method for Wear Rate
and Coefficient of Friction of
Materials in Self-Lubricated
Rubbing Contact Using a
Thrust Washer Testing
Machine
ASTM G77 - Standard Test

Method for Ranking
Resistance of Materials to
Sliding Wear Using Block-onRing Wear Test

Method for Wear Testing with
a Crossed-Cylinder Apparatus
(Withdrawn 2005)
Mating Surfaces
Gold on Gold (Au/Au)
Palladium on Palladium (Pd/Pd)
Silver on Silver (Ag/Ag)
Tin on Tin (Sn/Sn)
Typical Friction Coefficient

0.1 to 0.3
0.2 to 0.4
0.5 to 0.8
0.4 to 0.8
Table 1. Approximate Typical Friction Coefficients for Electronic Connector Surface

Finishes. These numbers assume that the mating surfaces are identical and that there is a
nickel underplate for increased resistance to wear and corrosion. Harder, smoother, well
lubricated surfaces with lower normal force will typically have lower friction coefficients
than softer, rougher, unlubricated surfaces with higher normal force.
Friction becomes important when calculating connector mating and removal forces, or when running
general finite element simulations of contact mating. The two approaches to use would be to assume a
friction coefficient based on typical data, and explicitly state that assumption. The second approach
would be to run the analysis with multiple values of coefficient of friction, and to report the results for
all cases used. The latter results would be good for ensuring that the proper plating and lubricants are
specified for the design.
Written by Mike Gedeon of Materion Performance Alloys Marketing Department. Mr.

Gedeons primary focus is on electronic strip for the automotive, telecom, and computer
markets with emphasis on application development.
Materion Performance Alloys

6070 Parkland Blvd.
Mayfield Heights, OH 44124
(216) 486-4200
(216) 383-4005 Fax
(800) 375-4205 Technical Service
2015 Materion Brush Inc.
Method for Wear Testing with

a Pin-on-Disk Apparatus
ASTM G115 - Standard

Guide for Measuring and
Reporting Friction
Coefficients

Method for Linearly
Reciprocating Ball-on-Flat
Sliding Wear
Please contact your local

sales representative for
further information on
friction or other
questions pertaining to
Materion or our products.
Health and Safety

Handling copper beryllium in
solid form poses no special
health risk. Like many
industrial materials, berylliumcontaining materials may pose a
health risk if recommended safe
handling practices are not
followed. Inhalation of airborne
beryllium may cause a serious
lung disorder in susceptible
individuals. The Occupational
Safety and Health
Administration (OSHA) has set
mandatory limits on
occupational respiratory
exposures. Read and follow the
guidance in the Material Safety
Data Sheet (MSDS) before
working with this material. For
additional information on safe
handling practices or technical
data on copper beryllium,
contact Materion Performance
Alloys or your local
representative.

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Issue No.

Reciprocating Ball on Flat

2015 Materion Brush Inc.

Friction Calculations (continued)

ASTM G77 - Standard Test

ASTM G83 - Standard Test

ASTM G99 - Standard Test

Typical Friction Coefficient

Table 1. Approximate Typical Friction Coefficients for Electronic Connector Surface

Written by Mike Gedeon of Materion Performance Alloys Marketing Department. Mr.

Materion Performance Alloys

2015 Materion Brush Inc.

Method for Wear Testing with

ASTM G115 - Standard

ASTM G133 - Standard Test

Please contact your local

Health and Safety

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