SHELL AND

DESIGN DATA
Fluid material
Temperature
Temperature
Total fluid entering
Gravity of liquid
Density
Specific Heat
v100
v210
v, TP

cp
cp
cp

EXCHANGER :

Tube

In
Out
API

Length =
do =
BWG =

(1)

CALCULATION :
Heat Balance :
0
0

(2)

Q=
Q=

Temperature Difference t:
Hot Fluid
T1
=
T2
=
T1-T2 =

350
160
190
L.M.T.D. =
R = (T1-T2)/(t2-t1) =
FT =
t = L.M.T.D. x FT =

(3)

Caloric Temperature Tc and tc :

(tc)/(th) =
C=
Fc
Tc = T2 + Fc(T1-T2)=
tc = t1 + Fc(t2-t1) =

Trial :

8950000
8950000

F
F
F
57.5
0.875

(a)

Estimated Overral Coefficient UD :

UD =
A = Q/(UD.t) =
a" =
No of tube, Nt =

(b)

Assummed Heat Exchanger Type :

Number of tube passes
Tube diameter
Tube pitch
Pitch
Number of tubes
Shell diameter
Minimum Baffle Spacing

(c)

Corrected Coefficient, UD :
Total surface area

Shell side : Hot fluid, Light Oil

(4')

(5')

(6')

Flow area, as :
as = (ID x C' x B)/(144 x PT)

0.3229

Mass velocity, Gs :
Gs = W/as
Reynolds Number Res :
At,
Tc =
= (cp)
De = de/12 =
Res = (De.Gs)/ =

268177

193.6
1.3 , x 2.42 =

0.0792
6748

(7')

Factor for Heat Transfer jH :

45
jH =

(8')

Prandtl Number Pr :
At,
Tc(tc) =
cp =
API =
Pr = K.(cp./K)1/3 =

193.6
1.3 cP
36
0.213

(9')

Heat Transfer Coeficient ho :

ho = jH (K/De) (cp./K)s=jH (K.(cp./K)).s/De
ho/s =
121.07368421

(10') Tube-Wall temperature tw :

tw = tc + (ho/s)/(hio/t+ho/s) x (Tc-tc)
=
224.03835742 F
(11')

At,
tw
=
w = (cp)
s =(/w)^0.14

224.0383574231
1.3 x 2.42 =
1

(12') Correction coefficient ho :

ho = (ho/s) x s =
=
121.07368421 BTU/h.ft.F
(13)

Clean Overall Coefficient Uc :

Uc = (hio x ho)/(hio + ho) =

(14)

Dirt factor, Rd :
Rd(Calculated) = (Uc - Ud)/(Uc x Ud) =
Rd (Required) = rio + ro
=

Shell Side
(1')

Friction Reynold number

Re's
f=
s =

(2')

No. of crosses
N + 1 = 12.L / B
Ds = ID(assume)/12

(3')

Pressure drop
Ps = fGs2Ds(N+1)/5,22.10^10.De.s.s
Allowable Pa =

SHELL AND TUBE HEAT EXCHANGER SIZING

(KERN METODE)

Hot Fluid
35API Lean Oil
350
160
84117
35
53.03
0.560
2.600
1.150

F
F
lb/h
lb/ft3

255

16 ft
0.75 inch
16

8950000
8950000

0.62

di =
pitch =

BTU/h
BTU/h

square

8950000

Cold Fluid
Higher Temp.
Lower Temp.
Difference

t2
=
t1
=
t2-t1 =

295
100
195

F
0.974 , S = (t2-t1)/(T1-t1) =

0.780

3)

( Shell Passes =
50.3

1.091

0.320 sama aja Kc

0.480
251.2
193.6

F
F

yang panas

50

BTU/h.ft.F

3560
0.1963

Table 8

ft
Table 10

567
Table 9
n =
O.D. =
PT =
Nt =
I.D. =
B= ID/5 =
Taken B =

At = Jumlah seri exchanger*Nt x Lenght x a" =

UD = Q/(At.t) =

6
0.75
1
square
580
31
6.2
12

in.
in.

in.
in.
in.

3643 ft

48.86

de : Hot fluid, Light Oil

ft

(4) Flow area, at :

(Eq 7.1) at' =
at = Nt.at' / 144.n

lb/h.ft

(Eq 7.2)

F
3.146 lb/ft.h
ft

di tabel fig 28

(5) Mass velocity Gt :

Gs = w/at

(6) Reynolds Number Res :

At,
Tc =
(from fig 14) = (cp)
(from fig 28) D = di/12 =
Ret = (D.Gt)/ =
(7) Factor for Heat Transfer jH :
(from fig 24) jH =
(8) Prandtl Number Pr :
At,
Tc =
cp =
API =

sama dengan

(from fig 16)

Pr = K.(cp./K)1/3 =

)).s/De

(Eq 6.15b)

F
3.146 lb/ft.h

(from fig 14)

(9) Heat Transfer Coeficient hi :

hi = jH (K/De) (cp./K)t
hi/t =
hio/t = hi/t x ID/OD
=

(11) At,
tw
=
w = (cp)
t =(/w)^0.14

(12) Correction coefficient ho :

hio = (hio/t) x t =
=

57.09 BTU/h.ft.F

(Uc x Ud) =

0.0030 h.ft.F/BTU
0.0050 h.ft.F/BTU

PRESSURE DROP

6748
0.00230
0.79

Re's
(from fig 29) f =
(from fig 6) s =

64
2.58 ft

(Eq 7.43)

8.38 psi
10 psi

(Eq 7.44) Pt = fGs2Ln/ 5,22.10^10.D.s.s

Allowable Pa =

DATA SUMMARY
ho =

Shell
121.073684211 h outside BTU/h.ft.F
Uc =
57.093057917
Ud =
48.856544601

Tube

Rd Calculated =
Rd Required =
8.377076691 P Calculated
10 P Allowable

0.0030
0.0050
psi
psi

EXCHANGER DESIGN
Shell

Tube

ID =

31 in

Baffle space =

12 in

Passess =

Number =
Length =
OD =
BWG =
Pitch =
Passess =

SIZING

Cold Fluid
36API Rich Oil
100
295
86599
36
52.71
0.530
2.600
1.150

F
F
lb/h
lb/ft3

198

inch

(from table 10)

Diff.
(th)
F
(tc)
F
F
(Eq 5.14)
(from fig 18)
(Eq 7.42)

(from fig 17)

(Eq 5.28)
(Eq 5.29)

=
=

55
60

F
F

(Eq 11.4)

0.2

Tube side : Hot Fluid, 35API Lean oil

w area, at :
0.302 in
0.203 ft/s

Nt.at' / 144.n

Table 10
(Eq 7.48)

ass velocity Gt :
414916 lb/h.ft

ynolds Number Res :

= di/12 =
= (D.Gt)/ =

251.2 F
0.88 , x 2.42 =
0.0517 ft
10066

2.1296 lb/ft.h

(from fig 14)

Table 10

ctor for Heat Transfer jH :

36.5

(from fig 24)

andtl Number Pr :

= K.(cp./K)1/3 =

251.2 F
0.88 cP
35
0.185

(from fig 16)

at Transfer Coeficient hi :
= jH (K/De) (cp./K)t
130.69
t = hi/t x ID/OD
108.04

At,

tw

=(/w)^0.14

(Eq 6.15a)
(Eq 6.5)

224.038357423 F
0.88 x 2.42 =
1

2.1296 lb/ft.h

(from fig 14)

Correction coefficient ho :
= (hio/t) x t =
108.04 BTU/h.ft.F

(Eq 6.38)

(Eq 6.13)

Tube Side
10066
0.00027
0.77

4.30 psi
10 psi

Gs2Ln/ 5,22.10^10.D.s.s

ble Pa =

Tube
hio =

108.04
BTU/h.ft.F
BTU/h.ft.F

(from fig 26)

(from fig 6)

(Eq 7.45)

h.ft.F/BTU
h.ft.F/BTU
4.2974788488
10

Tube
580
16 ft
0.75 in
16
1 in
6

density = (141,5/(API+131,5))*62,4
53.030630631

SHELL AND
DESIGN DATA
Fluid material
Temperature
Temperature
Total fluid entering
Gravity of liquid
Density
Specific Heat
v100
v210
v, TP

cp
cp
cp

EXCHANGER :

Tube

In
Out
API

Length =
do =
BWG =

(1)

CALCULATION :
Heat Balance :
0
0

(2)

Q=
Q=

Temperature Difference t:
Hot Fluid
T1
=
T2
=
T1-T2 =

350
160
190
L.M.T.D. =
R = (T1-T2)/(t2-t1) =
FT =
t = L.M.T.D. x FT =

(3)

Caloric Temperature Tc and tc :

(tc)/(th) =
C=
Fc
Tc = T2 + Fc(T1-T2)=
tc = t1 + Fc(t2-t1) =

Trial :

8950000
8950000

F
F
F
57.5
0.875

(a)

Estimated Overral Coefficient UD :

UD =
A = Q/(UD.t) =
a" =
No of tube, Nt =

(b)

Assummed Heat Exchanger Type :

Number of tube passes
Tube diameter
Tube pitch
Pitch
Number of tubes
Shell diameter
Minimum Baffle Spacing

(c)

Corrected Coefficient, UD :
Total surface area

Shell side : Hot fluid, Light Oil

(4')

(5')

(6')

Flow area, as :
as = (ID x C' x B)/(144 x PT)

0.3438

Mass velocity, Gs :
Gs = W/as
Reynolds Number Res :
At,
Tc =
= (cp)
De = de/12 =
Res = (De.Gs)/ =

251924

193.6
1.3 , x 2.42 =

0.0792
6339

(7')

Factor for Heat Transfer jH :

42
jH =

(8')

Prandtl Number Pr :
At,
Tc(tc) =
cp =
API =
Pr = K.(cp./K)1/3 =

193.6
1.3 cP
36
0.213

(9')

Heat Transfer Coeficient ho :

ho = jH (K/De) (cp./K)s=jH (K.(cp./K)).s/De
ho/s =
113.00210526

(10') Tube-Wall temperature tw :

tw = tc + (ho/s)/(hio/t+ho/s) x (Tc-tc)
=
224.49451406 F
(11')

At,
tw
=
w = (cp)
s =(/w)^0.14

224.4945140596
1.3 x 2.42 =
1

(12') Correction coefficient ho :

ho = (ho/s) x s =
=
113.00210526 BTU/h.ft.F
(13)

Clean Overall Coefficient Uc :

Uc = (hio x ho)/(hio + ho) =

(14)

Dirt factor, Rd :
Rd(Calculated) = (Uc - Ud)/(Uc x Ud) =
Rd (Required) = rio + ro
=

Shell Side
(1')

Friction Reynold number

Re's
f=
s =

(2')

No. of crosses
N + 1 = 12.L / B
Ds = ID(assume)/12

(3')

Pressure drop
Ps = fGs2Ds(N+1)/5,22.10^10.De.s.s
Allowable Pa =

SHELL AND TUBE HEAT EXCHANGER SIZING

(KERN METODE)

Hot Fluid
35API Lean Oil
350
160
84117
35
53.03
0.560
2.600
1.150

F
F
lb/h
lb/ft3

255

16 ft
0.75 inch
16

8950000
8950000

0.62

di =
pitch =

BTU/h
BTU/h

square

8950000

Cold Fluid
Higher Temp.
Lower Temp.
Difference

t2
=
t1
=
t2-t1 =

295
100
195

F
0.974 , S = (t2-t1)/(T1-t1) =

0.780

3)

( Shell Passes =
50.3

1.091

0.320 sama aja Kc

0.480
251.2
193.6

F
F

yang panas

40

BTU/h.ft.F

4450
0.1963

Table 8

ft
Table 10

708
Table 9
n =
O.D. =
PT =
Nt =
I.D. =
B= ID/5 =
Taken B =

At = Jumlah seri exchanger*Nt x Lenght x a" =

UD = Q/(At.t) =

6
0.75
1
square
676
33
6.6
12

in.
in.

in.
in.
in.

4246 ft

41.92

de : Hot fluid, Light Oil

ft

(4) Flow area, at :

(Eq 7.1) at' =
at = Nt.at' / 144.n

lb/h.ft

(Eq 7.2)

F
3.146 lb/ft.h
ft

di tabel fig 28

(5) Mass velocity Gt :

Gs = w/at

(6) Reynolds Number Res :

At,
Tc =
(from fig 14) = (cp)
(from fig 28) D = di/12 =
Ret = (D.Gt)/ =
(7) Factor for Heat Transfer jH :
(from fig 24) jH =
(8) Prandtl Number Pr :
At,
Tc =
cp =
API =

sama dengan

(from fig 16)

Pr = K.(cp./K)1/3 =

)).s/De

(Eq 6.15b)

F
3.146 lb/ft.h

(from fig 14)

(9) Heat Transfer Coeficient hi :

hi = jH (K/De) (cp./K)t
hi/t =
hio/t = hi/t x ID/OD
=

(11) At,
tw
=
w = (cp)
t =(/w)^0.14

(12) Correction coefficient ho :

hio = (hio/t) x t =
=

52.39 BTU/h.ft.F

(Uc x Ud) =

0.0048 h.ft.F/BTU
0.0050 h.ft.F/BTU

PRESSURE DROP

6339
0.00230
0.79

Re's
(from fig 29) f =
(from fig 6) s =

64
2.75 ft

(Eq 7.43)

7.87 psi
10 psi

(Eq 7.44) Pt = fGs2Ln/ 5,22.10^10.D.s.s

Allowable Pa =

DATA SUMMARY
ho =

Shell
113.002105263 h outside BTU/h.ft.F
Uc =
52.391946759
Ud =
41.918337084

Tube

Rd Calculated =
Rd Required =
7.8693750734 P Calculated
10 P Allowable

0.0048
0.0050
psi
psi

EXCHANGER DESIGN
Shell

Tube

ID =

33 in

Baffle space =

12 in

Passess =

Number =
Length =
OD =
BWG =
Pitch =
Passess =

SIZING

Cold Fluid
36API Rich Oil
100
295
86599
36
52.71
0.530
2.600
1.150

F
F
lb/h
lb/ft3

198

inch

(from table 10)

Diff.
(th)
F
(tc)
F
F
(Eq 5.14)
(from fig 18)
(Eq 7.42)

(from fig 17)

(Eq 5.28)
(Eq 5.29)

=
=

55
60

F
F

(Eq 11.4)

0.2

Tube side : Hot Fluid, 35API Lean oil

w area, at :
0.302 in
0.236 ft/s

Nt.at' / 144.n

Table 10
(Eq 7.48)

ass velocity Gt :
355993 lb/h.ft

ynolds Number Res :

= di/12 =
= (D.Gt)/ =

251.2 F
0.88 , x 2.42 =
0.0517 ft
8637

2.1296 lb/ft.h

(from fig 14)

Table 10

ctor for Heat Transfer jH :

33.0

(from fig 24)

andtl Number Pr :

= K.(cp./K)1/3 =

251.2 F
0.88 cP
35
0.185

(from fig 16)

at Transfer Coeficient hi :
= jH (K/De) (cp./K)t
118.16
t = hi/t x ID/OD
97.68

At,

tw

=(/w)^0.14

(Eq 6.15a)
(Eq 6.5)

224.49451406 F
0.88 x 2.42 =
1

2.1296 lb/ft.h

(from fig 14)

Correction coefficient ho :
= (hio/t) x t =
97.68 BTU/h.ft.F

(Eq 6.38)

(Eq 6.13)

Tube Side
8637
0.00027
0.77

3.16 psi
10 psi

Gs2Ln/ 5,22.10^10.D.s.s

ble Pa =

Tube
hio =

97.68
BTU/h.ft.F
BTU/h.ft.F

(from fig 26)

(from fig 6)

(Eq 7.45)

h.ft.F/BTU
h.ft.F/BTU
3.163561948
10

Tube
676
16 ft
0.75 in
16
1 in
6

density = (141,5/(API+131,5))*62,4
53.030630631