Level Cum Temp. Sensor Boschrexroth-Re50222 PDF
Level Cum Temp. Sensor Boschrexroth-Re50222 PDF
Level Cum Temp. Sensor Boschrexroth-Re50222 PDF
RE 50222/05.10
Replaces: 50214
1/18
Type ABZMS-41
Component series 1X
HAD 7708/09
Table of contents
Features
Content
Page
Features
Ordering code
Technical data
Mating connectors
Connection variants and pin assignment
4, 5
6
68
10
11
12, 13
14
15, 16
17
2/18
ABZMS-41 RE 50222/05.10
Ordering code
ABZM
S 41 1X
K24 =
=S
Version
Component series 10 to 19
(10 to 19: unchanged installation and
connection dimensions)
K14 =
= 41
= 1X
K6 =
= 0370
= 0500
= 0800
= 1000
= 1200
= M1
= M2
= M3
= M4
= M1-T70F
= M2-T70F
= M3-T70F
Voltage
VDC 1036
VAC 10230
DC =
AC =
= M1-TA
= M2-TA
= M3-TA
= RTA
= D1
= D2
Order example:
Float switch with flange port,
ordering length 370 mm [14.57 inch]
Two pre-set level contacts and temperature contact normally closed
at 70 C [158 F]
Connector K24
ABZMS-S-41-1X/0370/M2-T70/DC-K24
1)
2)
3)
Option:
Temperature contact 60 C [140 F] = T60F
Temperature contact 80 C [176 C] = T80F
4)
Combination possibilities
Function / Electrical connection
Function
Float switch
Electrical connection 1)
Connector 4-pole
M12x1 (standard)
Connector 4-pole
(3+PE)
DIN EN 175301-803
Connector 7-pole
(6+PE)
DIN EN 175201-804
Voltage
VDC10-36
VAC10-230
K14
K6
M1
M2
M3
M4
M1-T70F
M2-T70F
M3-T70F
M1-TS
M2-TS
M3-TS
M1-TA
M2-TA
M3-TA
RTA
D1
D2
Standard types,
see page 3!
Standard types and standard units
are contained in the EPS
(standard price list).
RE 50222/05.10 ABZMS-41
Symbols
Sx
L1-..
Sx
L1-..
4-20mA
4-20mA
4-20mA
4-20mA
L2-..
L2-..
T-..
with two
switching contacts
Standard types
Float switch with two switching contacts, Type ...M2...
Ordering length L in mm [inch]
Type
Material number
0370 [14.57]
ABZMS-41-1X/0370/M2/DC-K24
R901212588
0500 [19.69]
ABZMS-41-1X/0500/M2/DC-K24
R901212589
Float switch with two switching contacts and temperature contact, Type ...M2-TF70F...
Ordering length L in mm [inch]
Type
Material number
0370 [14.57]
ABZMS-41-1X/0370/M2-T70F/DC-K24
R901212590
0500 [19.69]
ABZMS-41-1X/0500/M2-T70F/DC-K24
R901212591
Float switch with resistance measuring chain and resistance thermometer, Type ...RTA...
Ordering length L in mm [inch]
Type
Material number
0370 [14.57]
ABZMS-41-1X/0370/RTA/DC-K24
R901212592
0500 [19.69]
ABZMS-41-1X/0500/RTA/DC-K24
R901212593
Float switch with display and control unit, resistance measuring chain and resistance thermometer, Type ...D2...
Ordering length L in mm [inch]
Type
Material number
0370 [14.57]
ABZMS-41-1X/0370/D2/DC-K24
R901212594
0500 [19.69]
ABZMS-41-1X/0500/D2/DC-K24
R901212595
3/18
4/18
ABZMS-41 RE 50222/05.10
Technical data (For applications outside these parameters, please consult us!)
general
Installation position
Vertical 10
Material
M and RTA
D1 and D2
Sliding tube
Float
1.4571
Flange
Klinger C-4400
mm [inch] 1140 [44.88]
mm
[inch]
0370
[14.57]
0500
[19.69]
0800
[31.50]
1000
[39.37]
1200
[47.24]
kg
[Ibs]
0.5
[1.10]
1.3
[2.87]
1.8
[3.97]
2.0
[4.41]
2.2
[4.85]
hydraulic
Maximum operating pressure
Hydraulic fluid
Density
Resistance
Mineral oils
Mineral oil
HLP
according to
DIN 51524
Emulsions
HFA-E
according to
DIN 24320
Water solutions
HFC
HFD-R
Organic esters
HFD-U
HEES
Polyglycols
HEPG
according to
VDMA 24317
according to
VDMA 24568
electrical
Protection class according to DIN EN 60529
IP 65
Plug-in connection
Reed contacts of the float switches with connection K24, K14, K6/DC
Switching voltage range
Max. switching current
Max. contact load
VDC 10 to 36
A 0.5
VA 10
Temperature contacts of the float switches with connection K24, K14, K6/DC
Switching voltage range
Max. switching current
Max. contact load
Max. switching cycles
Response tolerance
Hysteresis
Max. temperature change velocity
VDC 10 to 50
A 0.5
VA 10
100.000
K 3 with max. 1k/min.
K up to 10 with max. 1k/min.
K/min. 1
Resistant
RE 50222/05.10 ABZMS-41
Technical data (For applications outside these parameters, please consult us!)
Reed contacts of the float switches
with connection K14 according to DIN EN 175301-803 / K6 according to DIN EN 175201-804/AC
Switching voltage range
Max. switching current
VDC/VAC 10 to 230
A 0.5
VA 10
VDC/VAC 10 to 230
A 2.5
VA 100
100.000
Response tolerance
Hysteresis
K/min. 1
PT100
Sensor element
VDC 10 to 36
Signal output
mA 4 to 20
(alternatively 0 to 10, 2 to 10 or 0 to 5 V can be set)
mm 5
Max. load
(U 9.0 V) / 0.02 A
VDC 10 to 32
Display range
Alarm adjustment
range:
Switching points
Housing design
Display
ca. 50 mA with UB 24 V
Switching output
Accuracy
Operation
3 buttons
5/18
6/18
ABZMS-41 RE 50222/05.10
53 [2.09]
34,2
[1.35]
M16 x 1,5
1
1 fastening screw M3, tightening torque MA = 0.5 Nm
Description
Material no.
Description
Material no.
R901017012
R900002803
M12 x 1
19,6
[ 0.77]
M12x1
41,5 [1.63]
54 [2.13]
Description
Material no.
Description
Material no.
R900031155
R900064381
M12x1
Version M
with 1 x level contact
+ temperature contact
Version M
with 1 or 2 level contacts
L1
L1
1
4
2
3
TK
L2
L1
4
2
3
Version RTA
with level output 4-20 mA
+ temperature output 4-20 mA
4
3
+24 V DC 1
4-20 mA 4
level
4-20 mA
level
4-20
mA
level
4-20
mA
Pt100
RE 50222/05.10 ABZMS-41
7/18
M12 x 1
L2
L1
A
1
TK
Version M with
1 or 2 level contacts
L1
2
3
4
2
3
4
2
3
L2
L1
Connector type K6
L1
L2
L1
L3
L2
L1
L4
L3
L2
L1
Switching point L1 is by default set as normally closed contact and switching points L2 to L4 as normally open contact.
The switching points can be adjusted in the device (instructions see page 12).
2
4
3
1
Pt100
Version M with
1 x level contact + temperature contact
1
L1
TK
2
3
PE
2
3
PE
Version M with
up to 4 level contacts
4
2
3
L1
PE
1
L2
Version M with
up to 3 level contacts + temperature contact
or temperature sensor PT100
2
3
4
5
6
PE
2
3
4
5
6
PE
2
3
4
5
6
PE
L1
TK / Pt100
L2
L1
TK / Pt100
L3
L2
L1
TK / Pt100
2
3
4
PE
6
2
3
4
PE
6
2
3
4
PE
6
2
3
4
5
6
PE
8/18
ABZMS-41 RE 50222/05.10
M12 x 1
B
A
+24 V 1
Display and
control unit
Version D1
4 freely programmable
PNP switching outputs
OUT2 2
GND 3
OUT1 4
Version D2
2 freely programmable PNP switching outputs
and 2 analog outputs 4-20 mA
B
1 +24 V
+24 V 1
1 +24 V
2 OUT4
Temp. 4-20 mA 2
GND 3
3 GND
4 OUT3
Display and
control unit
Display and
control unit
with 2 x K24
Level
4-20 mA 4
2 OUT2
3 GND
4 OUT1
Pt100
Pt100
Level
Level
Float switch
Ordering length L
in mm [inch]
0370 [14.57]
220 [8.66]
L2
220 [8.66]
220 [8.66]
280 [11.02]
140 [5.51]
140 [5.51]
220 [8.66]
60 [2.36]
140 [5.51]
280 [11.02]
280 [11.02]
340 [13.38]
160 [6.29]
160 [6.29]
280 [11.02]
60 [2.36]
160 [6.29]
L3
L4
L1
0500 [19.69]
60 [3.36]
280 [11.02]
L2
L3
L4
L1
0800 [31.50]
60 [2.36]
600 [23.6]
L2
600 [23.6]
600 [23.6]
400 [15.74]
400 [15.74]
600 [23.6]
200 [7.87]
400 [15.74]
700 [27.55]
700 [27.55]
800 [31.49]
500 [19.68]
500 [19.68]
700 [27.55]
200 [7.87]
500 [19.68]
L3
L4
L1
1000 [39.37]
200 [7.87]
700 [27.55]
L2
L3
L4
L1
1200 [47.24]
L2
L3
L4
700 [27.55]
200 [7.87]
800 [31.49]
800 [31.49]
600 [23.62]
800 [31.49]
1000 [39.36]
600 [23.62]
800 [31.49]
300 [11.81]
600 [23.62]
300 [11.81]
RE 50222/05.10 ABZMS-41
M12x1
36 [1.42]
5 [0.20]
3
60,3
1 [0.04]
43 [1.69]
[ 2.37]
L2
2K24
43 [1.69]
K14
M12x1
A B
K6
57 [2.24]
1 Switching points
2 Flat seal
3 Stilling tube from L = 500 mm [19.69]
4 Name plate
5 Installation opening of the tank see page 14
6 Mating connector for plug-in connection K24 (M12x1), see page 6
7 Connector K24 04-pole M12x1
8 Stroke limitation ring set to 20 mA (Type RTA)
[ 0.24]
51
[ 2.01]
73 [ 2.87]
Top view
90 [ 3.54]
(Measuring range)
20 [ 0.79]
3,5 [0.14]
60 [2.36]
(57 [2.24])
L1
M12x1
60 [2.36]
M12x1
9/18
10/18
ABZMS-41 RE 50222/05.10
Housing
rotatable
by 270
M12x1
12 [0.47]
7
10
1 [0.04]
5 [0.20]
121 [4.76]
L2 = 25 [0.98]
3
2
60,3
20 [0.79]
[2.37]
1
Top view
1 Measuring range 4 20 mA
2 Flat seal
3 Stilling tube from L = 500 mm [19.69]
4 Name plate
5 Installation opening of the tank see page 14
6 Mating connector for plug-in connection K24 (M12x1), see page 6
7 Connector K24 04-pole M12x1
8 Stroke limitation ring set to 20 mA
9 LEDs for the display of alarm switching points
73 [2.87]
[2.01]
5
6 [0.24]
51
90 [3.54]
57 [2.24]
3,5 [0.14]
57 [2.24]
(Measuring range)
L1
RE 50222/05.10 ABZMS-41
11/18
Function level
Level contacts:
The sliding tubes contain the adjustable reed contacts (normally closed and normally open) that are switched by the permanent magnets installed in the float.
If with falling oil level, the float reaches the switching points,
the contacts are operated magnetically. The spool positions
of the contacts are maintained until the float exceeds the
switching points again as the oil level rises.
The switching points can be adjusted in the device.
Function temperature
Temperature contact:
At the lowest point within the sliding tube, the bi-metal temperature contacts are attached to the board and secured by
means of a shrink tube (the same procedure is used for the
versions with temperature sensor PT 100 and resistance thermometer with analog output 4-20 mA). If the desired temperature switching point is reached, the bi-metal contact is opened
or closed.
Parameterization
The menu navigation is based on the VDMA standard sheet
for fluid sensors 24574-1.
The operating menu is designed hierarchically, as tree structure.
That means that frequently used functions and adjustment
points can be accessed very quickly and rarely used menu
items can be found in a sub-menu.
Using the and keys, the corresponding parameter is set
and/or the next menu item is displayed.
Using the key, the marked menu item is selected and/or
the set parameter is accepted and saved.
After confirmation of a parameter or selection of a function using the key, the display switches back to the current menu
item. Then, you can display the next menu item using and
and select it using .
12/18
ABZMS-41 RE 50222/05.10
L1
L2
max.
min.
1
1 Residual quantity with switching point L1 1)
2 Residual quantity with switching point L2 1)
Switching point
pre-set
Dimensions in mm [inch]
Float switch
Ordering length L
in mm [inch]
L1
370 [14.57]
500 [19.69]
220 [8.66]
280 [11.02]
L2
140 [5.51]
160 [6.30]
Size
63
28 [7.40]
42 [11.10]
100
45 [11.89]
67 [17.70]
160
74 [19.55]
100 [26.42]
250
120 [31.70]
174 [45.97]
400
190 [50.19]
277 [73.18]
630
365 [96.42]
475 [125.48]
800
460 [121.52]
600 [158.50]
1000
490 [129.44]
740 [195.49]
1250
780 [206.05]
1030 [272.10]
1600
990 [261.53]
1310 [346.07]
2000
1380 [364.56]
1730 [457.02]
Attention!
Before commissioning, the switching contacts are to be set according to the necessary operating conditions.
Adjustment of the switching height
The contacts installed in the float switch are screwed to a contract strip within the sliding tube. They are set to the switching
points according to the preceding table and can be adjusted upwards or downwards retroactively (observe minimum distances!). Proceeds as follows in order to adjust the contacts:
Interrupt the voltage supply
Loosen the plug-in connections
Loosen the screws of the plug-in connector base and pull out the plug-in connector base with the contact strip
Loosen the contact from the strip and mount it at the requested spot (can be adjusted in 10 mm increments)
Insert the contact strip smoothly
Fasten the plug-in connector base using screws
Re-establish the plug-in connection and the power connection
RE 50222/05.10 ABZMS-41
Measuring range
370 [14.57]
310 [12.20]
100
150
200
250
80
16
70
14
60
12
50
10
40
30
20
15
350
200
150
250
450
200
150
50
100
79
20
1010
1300
1655
1600
2110
100
18
900
1200
1500
250
16
800
1100
1400
1800
200
14
700
1000
1300
1700
350
12
1200
1600
1100
1500
1000
1400
900
1300
800
755
1200
1120
DN100
30
30 [1.81]
500
800
400
700
10
8
400
440
595
2000
1900
DN2000
900
DN1600
350
600
DN1250
Measuring range
131 [5.16]
76 [2.99]
500 [19.69]
440 [17.32]
300
DN1000
55 [2.17]
76 [2.99]
min.
400
800
750
700
650
600
550
500
450
400
350
100
Liter
mA
550
500
mm
630
600
300
DN400
393
DN250
310
249
160
150
140
130
120
110
100
90
80
70
60
50
40
30
25
97
90
18
76 [2.99]
min.
20
300
350
250
225
285
DN800
30
max.
Liter
mA
DN630
mm
DN160
55 [2.17]
30 [1.81]
13/18
14/18
ABZMS-41 RE 50222/05.10
6 x M5
4]
0.0
4+
4
.
[2
[2.87
0.0
08]
RE 50222/05.10 ABZMS-41
Spare parts (only for version K24: Electrical connection VDC 10-36)
1
1 Temperature monitoring
R901217053 TEMPERATURE SENSOR T60F-DC ABZMS-41
R901217052 TEMPERATURE SENSOR T70F-DC ABZMS-41
R901217054 TEMPERATURE SENSOR T80F-DC ABZMS-41
1.0X90X60
ABZMS-41
15/18
16/18
ABZMS-41 RE 50222/05.10
Spare parts (only for version K14 and K6: Electrical connection VDC 10-230)
1
1 Temperature monitoring
R901270930 TEMPERATURE SENSOR T60F-AC ABZMS-41
R901270931 TEMPERATURE SENSOR T70F-AC ABZMS-41
R901270932 TEMPERATURE SENSOR T80F-AC ABZMS-41
2 Level contacts
R901270933 REED CONTACT K231-AC ABZMS-41
RE 50222/05.10 ABZMS-41
17/18
Assembly information
Vertical installation according to technical data page 4
Electrical connections:
Avoid flows
Avoid external magnetic fields. They may impair the function of the reed contacts.
Normative references
AB 24-02
Cable sets and distributors
DIN EN 175301-803: Detail specification: Rectangular connectors Flat contacts, 0.8 mm thickness, locking screw not
detachable; German version EN 175301-803:1999
AB 40-40
Tanks made of steel, form AN, cover form C,
oil pan according to WHG
AB 40-43
Tanks made of steel, cover form C
AB 40-44
Tanks made of steel, with frame
RE 08006
Mating connectors for controlling electrically operated valves
and sensors
DIN 24320
Flame-resistant fluids Hydraulic fluids of categories HFAE
and HFAS Properties and requirements
DIN 51524
Hydraulic fluids; hydraulic oils
DIN EN 175201-804: Detail specification Circular connectors Round contacts, size diameter 1.6 mm; threaded coupling; German version EN 175201-804:1999
DIN EN 60751
Industrial platinum resistance thermometers and platinum
temperature sensors (IEC 60751:2008)
DIN EN 60529
Degrees of protection provided by enclosures
VDMA 24317
Fluid technology Flame-resistant fluids Technical minimum requirements
VDMA 24568
Fluid technology Fast biodegradable hydraulic fluids Technical minimum requirements
VDMA 24574-1
Fluid technology Terms, menu navigation and electrical
connection for fluid sensors
18/18
ABZMS-41 RE 50222/05.10
Notes
Bosch Rexroth AG
Hydraulics
Zum Eisengieer 1
97816 Lohr am Main, Germany
Phone +49 (0) 93 52 / 18-0
Fax
+49 (0) 93 52 / 18-23 58
[email protected]
www.boschrexroth.de
This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth AG. It
may not be reproduced or given to third parties without its consent.
The data specified above only serve to describe the product. No statements concerning a certain condition or suitability for a certain application can be derived from our information. The information given does not
release the user from the obligation of own judgment and verification. It
must be remembered that our products are subject to a natural process
of wear and aging.