Universal Sheet Metal Testing Machine Model 146: Maximum Strain Deep Drawing Cup Test

Universal
Sheet Metal
Testing Machine
Model 146
Maximum Strain
Deep Drawing Cup Test
Square Deep Drawing

Cup Test
Software for
Control, Adjustment,
Documentation and Filing
of Measuring Data
testing equipment for quality management
FLC-Test
Bulge-Test
Extensive
High Speed Test
Tools/Accessories
standardized
With
electro-hydraulic
Drive and PLC
Product
The special feature of Models 145-60 and 145-100
is the increased drawing speed of the drawing
punch which, in addition to the normal drawing
speed range of 0 1200 mm/min can be adjusted,
in an infinitely variable manner and independent of
load, up to 3000 mm/min. This is achieved by using
a separate oil circuit, fed by a pump with high
volumetric displacement. Contrary to the high
speed attachment based on a nitrogen
accumulator, here a constant drawing speed
behaviour is guaranteed over the total displacement
of 150 mm. As to the technical design and the
options available, including PC control and
proportional valve technique, this machines are
similar to Models 145.
Application
This Sheet Metal Testing Machine is not only ideal
for the effortless, quick and accurate performance
of all significant known deep drawing tests for
ferrous and non-ferrous metals, it is also designed
for a large number of additional technological
investigations:
Ring Expanding Test acc. to DIN EN 10236

ERICHSEN Cupping Test for Lacquer and Paint
in accordance with DIN ISO 1520
Stamping Lacquer Test and Deep Drawing Cup
Test on Coil Coatings
Description
The Testing Machine is driven electro-hydraulically.
The test sequence is controlled automatically or
manually as appropriate. A programme logic
controller is used for the functions of the machine
(optional computer controls). The drawing force and
blankholder force as well as the drawing punch
stroke are digitally displayed. The triple-acting
hydraulic system in conjunction with the general
design results in the following cost saving
simplifications:
Blanking press in the test head
Hydraulic cup ejector
Fully-automatic test sequence.
ERICHSEN Cupping Test in accordance with

ISO 8490
JIS Z-2247
EN 14-58
JIS Z-7729
EN 14-67
UNI 3037
EN ISO 20482
UNE 7080
BS 3855
GOST 10510
NF A 03-602
ICONTEC 21
NF A 03-652
SIS 11 26 35
ASTM E 643-84
SABS 0132-197
GB 4156-84
on sheet and strip metal 0.1 to 6.0 mm thick
ERICHSEN Deep Drawing Cup Test in accordance with

ISO 11 531
DIN 50 155
EN 16-69
GB/T 15825
MSZ 5731-68
UNI 6124-67
JIS Z 2249
Square Cup Test (40 x 40 mm or 70 x 70 mm)

Hole Expansion Test (KWI Test)
Olsen Cupping Test
Persoz Cupping Test
Deep Drawing Cup Test acc. to Swift I (32 mm dia.)
Deep Drawing Cup Test acc. to Swift II (50 mm dia.)
Fukui Test
Engelhardt Test
Determination of the Forming Limit Curves (FLC)
LDH Test
High Speed Deep Drawing Cup Test
Deep Drawing Tests with Blankholder Quick
Release (for Earing Test)
Deep Drawing Tests with Preselected Punch
Stroke
Deep Drawing Test at High Temperatures up to
550 C/ High Temperature Facility up to 900 C
Deep Drawing Test with PC (incl. software) for
data evaluation
Bulge Test 50 mm dia. or 100 mm dia.
Counter Draw
Fine Blanking Test
Tensile Test
Brinell Hardness Test
Lubricant Test
Tube Expanding Test acc. to DIN EN 10234
Further technical advantages:

Cylinder head with bayonet lock
permitting direct access to drawing dies,
blanking rings, blank holders etc. and quick and
convenient changing of the drawing and
blanking tools
Infinitely variable drawing speed
once set it remains constant throughout the
drawing movement, independent of any change
of load
Cardanic drawing die retention
ensures the consistent, parallel clamping of the
specimen, independent of variations in
thickness.
Sheetholder Quick Release and Drawing

Punch Stop (BSA-ZS)
During the drawing sequence the constant sheet
holder force acts on a continuously reducing area of
sheet metal under the sheet holder. The result is
increasing specific pressure as the remaining flange
reduces with the result that in the final phase of the
drawing process and especially in cases with
severe ear forming tendency, a squashing of the
ear-ends will occur. For this reason, provision is
made to release the sheet holder pressure
completely at a preselected depth where there is no
more tendency for folds to form.
The machine is provided with an digital display of
the drawing punch stroke and a selector switch for
either "BSA" or "ZS". When the depth of draw
selected on the digital display unit is reached the
drawing punch stops completely - in case of the
"ZS" mode, or the sheet holder force is released - in
the case of the "BSA" mode.
Hydraulically lifted test head

Hydraulic test head lifting function (Fig. 1) ensures
a high rate of working safety and facilitates
convenient testing due to the fact that the test head
is hydraulically opened and closed.
High Temperature Facility up to 900 C

Due to the close co-opertion between ERICHSEN
with universities, research institutes and the
industry, the possibilities of application of sheet
metal testing have multiplied.
A high temperature facility (Fig. 3) enables to
characterize the forming behaviour of metal sheets
at up 900 C. Contrary to the already existing hot
drawing equipment (550 C), here the test panel is
inserted directly into the sheet metal testing
machine. By means of a temperature measurement
temperature profiles can be established.
Fig. 1
Accessories
Hot Drawing Equipment up to 550 C
A further valuable addition to the possibilities
offered by Model 145 is provided by the additional
hot drawing equipment (Fig.2). In this, the
blankholder and drawing die are heated in an
insulated container and special provision is made to
enable these then to be set up without difficulty on
the machine. An electronic temperature measuring
device is incorporated, and on this the preset
intended temperature and the current measure
temperature are displayed. The preset temperature
can be set up to 550 C, and in the test, the
temperature remains constant within 10 C.
Fig. 3
Special Applications
This Sheet Metal Testing Machines can be
customized and extended to accommodate special
requirements (Fig. 4), e.g. determination of forming
limit curves (FLC) using a 3D.
Generally the sheet metal testing machine will be
equipped with proportional technology and
difference pressure measuring. As option it is
possible to select a PC controls/regulation with
software.
Fig. 4
Fig. 2
Universal User Software

The software enables the control, adjustment,
documentation and filing of measuring data of the
sheet metal testing machine. Software for recording
of force-displacement diagrams such as drawing
force and blank holder force, stroke. Creation of
scripts (test sequences); presetting of freely
selectable parameters such as drawing and blank
holder force as well as drawing speed.
The measuring system integrated in the sheet metal
testing machine is designed in modular system with
analogue and digital inputs and outputs. Hereby
drawing force, blank holder force and stroke are
acquired. The data will be exchanged with the PC
via a USB connection.This programme enables to
create and evaluate test sequences for tests e.g.
Erichsen deep-drawing cup test, bore expanding
test, bulge test, Erichsen deep drawing test (only in
connection with the proportional valve technique).
The scope of supply includes PC, VDU and printer.
Fig. 5
The Universal Sheet Metal Testing Machines, Models 146, together with the wide range of accessories can be
comprehensively adapted to individual requirements. Since due to the tremendous number of different
applications our price lists cannot take all conceivable tools and accessories into account, please contact us if
you have any special requirements. This will enable us to draw up a quotation according to your specific needs.
Technical Data
Drawing force
Blanking force
Blankholder force, max.
146-60
146-100
146-60
146-100
146-60
146-100
Drawing punch stroke

Blankholder stroke
Ejector stroke
Drawing punch dia.
Blank dia.
FLC test (drawing punch dia.)
Bulge test (bulge dia.)
Drawing speed
Digital indicators:
Drawing punch stroke
600 kN
1000 kN
700 kN
1000 kN
600 kN
1000 kN
approx. 150 mm
approx. 38 mm
approx. 150 mm
up to 100 mm
up to 220 mm
up to 100 mm
up to 100 mm
approx. 0 - 3000 mm/min
Resolution:
0.1 mm
(on request 0.01 mm)
Drawing force
Blankholder force
0.1 kN
0.1 kN
Mains supply
400 V / 3, 50/60 Hz
(Other voltages upon request)
Power required
Dimensions
The right to technical modification is reserved.

TBE 146 VIII/2007
146-60
43 kW
1600 x 1300 x 1400 mm
(W x D x H)

Universal Sheet Metal Testing Machine Model 146: Maximum Strain Deep Drawing Cup Test

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Universal Sheet Metal Testing Machine Model 146: Maximum Strain Deep Drawing Cup Test

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Available Formats

Universal

Deep Drawing Cup Test

Square Deep Drawing

testing equipment for quality management

High Speed Test

Ring Expanding Test acc. to DIN EN 10236

ERICHSEN Cupping Test in accordance with

ERICHSEN Deep Drawing Cup Test in accordance with

Square Cup Test (40 x 40 mm or 70 x 70 mm)

Further technical advantages:

Sheetholder Quick Release and Drawing

Hydraulically lifted test head

High Temperature Facility up to 900 C

Universal User Software

Drawing punch stroke

The right to technical modification is reserved.

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