Ni Catalysts Derived From Mgeal Layered Double Hydroxides For Hydrogen Production From Landfill Gas Conversion
Ni Catalysts Derived From Mgeal Layered Double Hydroxides For Hydrogen Production From Landfill Gas Conversion
Ni Catalysts Derived From Mgeal Layered Double Hydroxides For Hydrogen Production From Landfill Gas Conversion
School of Energy and Power Engineering, Shandong University, Jinan 250061, Shandong, China
School of Municipal and Environmental Engineering, Shandong Jianzhu University, Jinan 250100, Shandong, China
article info
abstract
Article history:
Ni/Mg/Al cations was prepared. A series of Ni catalysts containing mixed-oxides and spinel
phases were then obtained through thermal treatment of the LDH precursor. X-ray
2 May 2012
reduction (TPR) revealed that the LDH derived Ni catalysts have well-dispersed nickel
phases upon reduction. The thermal treatment temperatures have noticeable effects on
the specific surface area, pore volume, phase transformation, particle size, and reducibility
Keywords:
LDH material
mesopores which facilitate an increase in specific area and pore volume. Beyond 700 C
Ni catalyst
sintering occurs, mesopores collapse, and specific area and pore volume decrease. High
Landfill gas
thermal treatment temperatures favor the phase transformation to spinel solid solutions
Methane reforming
and the particle size growth. Metal-support interaction is enhanced but reducibility is
Carbon dioxide
hindered due to the formation of spinel solid solution phases. The LDH derived Ni catalysts
were tested for landfill gas conversion at 750 C and have shown excellent activity and
stability in terms of methane conversion. At gas hourly space velocity (GHSV) of 240,000 h1
and pressure of 1 atm, 81% methane conversion was achieved during a 48 h test period
without apparent catalyst deactivation.
Copyright 2012, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
reserved.
1.
Introduction
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2.
Experimental
2.1.
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2.2.
2.3.
2.4.
Landfill gas conversion over the LDH derived Ni
catalyst
Landfill gas used to test the LDH derived Ni catalyst was
simulated using 50% methane (99% purity) and 50% carbon
dioxide (99% purity). The tests were carried out in a benchtop, fixed-bed quartz micro reactor with an inner diameter
of 4 mm, at 750 C and 1 atm. In each test, 10 mg of catalyst
were charged in the reactor and was tested for 48 h. The
catalysts were reduced using hydrogen at 800 C for 4 h
prior to reaction. Reaction products were analyzed using an
on-line GC.
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3.
Results
3.1.
Sample
Vt (cm3 g1)
Dp (nm)
LDH-600
LDH-700
LDH-800
LDH-900
23
220
132
31
0.193
0.351
0.247
0.120
25.5
6.4
7.5
15.4
3.2.
Textural characteristics of the LDH derived Ni
catalyst
The LDH material was activated to get Ni catalysts through
thermal treatments at 600, 700, 800, and 900 C, respectively.
The obtained catalysts were labeled as LDH-600, LDH-700,
LDH-800, and LDH-900. Table 1 summarizes the physicochemical properties of the LDH materials after thermal
treatment. It is clear that the increase in calcination temperature from 600 to 700 C produced a remarkable increase of
specific surface area, SBET, and pore volume, Vt. Specific
surface area increased from 23 to 220 m2 g1 and pore volume
increased from 0.193 to 0.351 cm3 g1. However, average pore
diameter, Dp, dropped dramatically from 25.5 nm to 6.4 nm.
The change in specific surface area, pore volume, and average
pore diameter indicate that the textural characteristics of the
samples are drastically affected when calcination temperature increases from 600 to 700 C. This is confirmed by the
adsorption isotherms and pore distributions of the LDH
materials shown in Fig. 2.
100
3.3.
Crystalline phase and morphology of the LDH
derived Ni catalysts
The XRD patterns of calcinated LDH samples at various
temperatures are shown in Fig. 3. In comparing the XRD
spectra of the samples, only weak diffraction peaks
280
LDH-600
LDH-700
240
10
LDH-800
80
60
TG
-20
50
-30
40
30
-40
20
160
120
80
-50
40
-60
100 200 300 400 500 600 700 800 900 1000
10
0
DTG ( g/min )
-10
70
Temperature ( o C )
LDH-900
200
( cm 3/g STP )
Volume of N 2 Adsorbed
DTG
90
TG ( % )
0.2
0.4
0.6
0.8
Relative Pressure
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3.4.
Intensities ( a.u. )
LDH-900
LDH-800
LDH-700
LDH-600
5
10
15
20
25
30
35
40
45
50
55
60
65
2 x Theta ( degree )
Fig. 3 e The XRD patterns of the LDH derived Ni catalysts.
70
75
80
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100
LDH-600
LDH-900
LDH-700
LDH-800
LDH-800
LDH-700
LDH-600
200
400
600
800
1000
Temperature ( o C )
Methane Conversion ( % )
Intensities ( a.u. )
90
LDH-900
80
70
60
50
0
10
20
30
40
50
Time ( h )
3.5.
Landfill gas conversion using the LDH derived Ni
catalysts
Landfill gas is the product of microbiological decomposition of
land-filled garbage. Typical landfill gas is composed of 45e50%
methane and 45e50% carbon dioxide, including hundreds of
other impurity gases such as nitrogen, moisture, and oxygen.
As expressed in Eq. (1), to convert landfill gas into valuable
synthesis gas or hydrogen has significant environment and
green-energy implications.
CH4 CO2 /2H2 2CO DH 247 kJ
(1)
80.5% at the 20th hour. From the 20th to 30th hour of reaction
time, the methane conversion of LDH-600 stabilized at
approximately 80%. The LDH-600 activity started to drop after
the 30th hour of reaction. At the end of testing, methane
conversion of LDH-600 was 76.3%. Ruchkenstein et al. [24] and
Zhang et al. [25,26] reported that the increased activity of
catalysts during the initial stage of methane dry reforming is
due to the formation of new active sites. These are created
when the catalyst is exposed to the reaction mixture. The
reaction took place at 750 C, which is higher than the thermal
treatment temperature of LDH-600. The higher reaction
temperature induced phase transformations and a change in
the nature of active sites. The products of landfill gas
conversion were hydrogen and carbon monoxide, which can
continue to reduce the nickel to Ni0 in the catalysts.
Similar activity evolution behavior was also observed over
LDH-700, where activity increased in the first 2 h and dropped
afterward. The activity evolution behavior of LDH-700
occurred faster in comparison to LDH-600. This indicates
that phase transformation plays a more important role in the
formation of new active sites than continuous reduction by
hydrogen and carbon monoxide. The activity of LHD-800 was
very stable in terms of methane conversion. Conversion was
in the range of 80.0e81.0% during the entire testing period.
The stable performance of LDH-800 further confirms the
Initial
Conv.
(%)
Max
Conv.
(%)
Final
Conv.
(%)
Final /Max
(%)
Carbon
formation
( gc/gcat)
LDH-600
LDH-700
LDH-800
LDH-900
66.5
75.5
80.5
83.0
80.5
77.5
80.6
83.0
76.3
67.2
80.0
72.0
94.8
86.7
99.3
86.7
0.0112
0.0381
0.0001
0.0853
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assumption of phase transformation of the LDH-600 and LDH700 in a higher reaction temperature of 750 C. Since this
temperature is higher than their thermal treatment temperatures, it is possible that the catalyst undergoes further phase
transformation. It is interesting to see that the LDH-900 had
the highest initial activity of 83.0%; however, it dropped to
72.0% at the end of testing and showed faster deactivation in
comparison with other samples performance. TG analysis for
the spent LDH derived catalysts showed that LDH-900 had the
most severe carbon formation in comparison with other
samples, as shown in Table 2. Using maximum methane
conversion to indicate stable activity, one finds that stability
followed the order of LDH-800 > LDH-600 > LDH-700 LDH900. TG analysis for the spent catalysts showed that carbon
formation followed the opposite order of LDH-900 > LDH700 > LDH-600 > LDH-800. The correlation of stability and
carbon formation indicates that carbon formation is the major
cause of deactivation in LDH derived catalysts used in landfill
gas conversion.
4.
Discussion
4.1.
Catalyst properties and catalytic activity of the LDH
derived Ni catalysts
For solid heterogeneous catalysts, surface area is critical as it
is related to the availability of catalytic active sites, but is not
proportional to the activity of LDH derived Ni catalysts. LDH700, with the highest specific surface area, had the lowest
activity and the lowest stability among the samples. LDH-800,
with the highest activity and stability, had less surface area in
comparison with LDH-700. It suggested that higher surface
area of the LDH did not provide higher amount of active sites.
Zhang et al. [10] reported it is necessary to calcine catalysts at
a temperature higher than reaction temperature. Catalysts
made in this way possess strong interactions between metals
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4.2.
Carbon formation and stability of the LDH derived
Ni catalysts for landfill gas conversion
It has been well known that carbon formation is the major
cause of catalyst deactivation for methane dry reforming
[17e19]. The correlation between stability and carbon formation shows that carbon formation is the major cause of
deactivation for LDH derived Ni catalysts. Zhang et al. [11]
reported if carbon generation and removal is maintained at
the same rate, no carbon formation will occur on the catalyst
surface, resulting in little catalytic deactivation. Carbon
accumulation rate on the catalyst surface is dependant upon
the carbon removal, as this is the rate limiting step [22,23].
Carbon removal efficiency is determined by the activation of
CO2, which will react with carbon species derived from CH4
decomposition [30,31]. Segner et al. [28] observed that small
particle size prompts CO2 activation. Rostrup-Nielsen [29]
reported that large Ni particles favor carbon formation. As
shown by the TEM image, LDH-900 had large metal particle
sizes, which could explain its severe carbon formation. LDH800, characterized by low carbon formation and excellent
stability, contained small metal particle sizes. LDH-600 and
LDH-700 had even smaller particle sizes when compared to
LDH-800, yet experienced more carbon formation and less
stability. It was reported that exceedingly small metal particle
sizes are susceptible to sintering [32]. This eventually results
in metal agglomeration and larger metal particle sizes. As
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5.
Conclusion
LDH derived Ni catalysts show promise as a developing technology for landfill gas conversion. The thermal treatment
process is critical in producing a catalyst which demonstrates
long-lasting activity and reliability. A thermal treatment
process of 800 C is recommended for generating LDH derived
Ni catalysts.
Acknowledgment
The authors acknowledge the financial support from the
National Natural Science Foundation (51078224) and Special
Research Fund for the Doctoral Program of Higher Education
of China (200804221027).
references