Track Design Handbook

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The document outlines changes made between issues 10 and 12 of a technical railway standard, including additions of new sheets, revisions of existing sheets, and withdrawals of sheets.

A new sheet (Additional Clearances required for Cant and Curvature) was added.

The whole sheet (Curving Design Values – Guidance on Circular Curves) was expanded and clarified.

Ref:

Issue:
Date:
Compliance Date

NR/L2/TRK/2049
12
06 March 2010
05 June 2010

Issue record
Issue
1
1A
2
3
4
5
6
7
8
9
10
11

Date
Mar 1996
Dec 1997
Dec 1999
April 2000
Aug 2000
June 2001
Feb 2002
Feb 2003
Aug 2004
June 2006
Feb 2007
June 2008

12

Mar 2010

Comments
Supersedes GC/EH0049 and CE HB3
For details of changes see Issue 10, February 2007 (NR/SP/TRK/0049)
For details of changes see Issue 10, February 2007 (NR/SP/TRK/0049)
For details of changes see Issue 10, February 2007 (NR/SP/TRK/0049)
For details of changes see Issue 10, February 2007 (NR/SP/TRK/0049)
For details of changes see Issue 10, February 2007 (NR/SP/TRK/0049)
For details of changes see Issue 10, February 2007 (NR/SP/TRK/0049)
For details of changes see Issue 10, February 2007 (NR/SP/TRK/0049)
For details of changes see Issue 10, February 2007 (NR/SP/TRK/0049)
For details of changes see Issue 10, February 2007 (NR/SP/TRK/0049)
For details of changes see Issue 10, February 2007 (NR/SP/TRK/0049)
Preferred Geometries and Configurations of S&C according to usage are
provided for the first time (sheet J.1.1).
Values in tables in Section A verified/corrected. Structure Gauging Sheets
re-formatted and now include Temporary Works and TENs Routes. New
sheet (A.8.9b) on Construction of On-Track Plant Calibration Sidings. New
sheet (A.9.2) on Gauge Transition between CEN60 plain line and 1432mm
gauge track.
Majority of formulae/equations in Section C rationalised.
New sheets (D.8.1 & 2) on Level Crossing Surface Systems.
Minor corrections and updates to a number of data sheets. Several sheets
withdrawn (use RE/PW drawings instead).
The Briefing Note gives further detail of changes to each data sheet.
Sheets A.1.2, A.6.3, A.6.7, B.2.1, B.2.2, B.2.3. (S&C Geometry) have new
and/or more fully explained geometry requirements:
Sheet A.8.1d (Additional Clearances for Cant & Curvature) is new.
Sheets B.2.4 (Guidance on Circular Curves) and B.3.3, B.3.10 (Speeds
through Follow-on Turnouts & Crossovers) completely revised.
Rail section sheets withdrawn, instead they are cross referenced to RE/PW
drawings on sheet D.1.1.
Sheet D.2.6 updated in line with current rail purchasing contracts.
Sheets D.4.1a through to D.4.3 (Rail Pads, Clips and Insulators) have
been substantially updated to include new and corrected information.
Sheet D.6.2 now cross references the company standard on Train
Detection.
Sheets D.8.3 & D.8.4 (Level Crossing Road Profiles) are completely new.
Sheet E.1.1 shows revised switch and/or stock rail lengths for all full depth
vertical switches.
Sheet J.1.1 CVS 10 (Str) Turnout & Crossover and NR60 C11 Scissors
(both Non-preferred) added.
Sheet J.1.2 In Bearer Clamplock with Mechanical Supplementary Drive
POE introduced. Hy-Drive POE on Vertical S&C withdrawn.
Sheet J.2.2 Clauses iv & v (re Bearer Ties) added to para 4
Sheet J.3.1 References different Group Standard; and approach control
speed differential reduced from 15 to 10 mph.
Sheet J.4.1 Where switch diamonds are required they are to be of full
depth vertical design.
Sheet J.4.2 Occasional use of NR60 stress transfer blocks explained.
Sheet J.5.2 Measurement of lead length detailed more fully.
The Briefing Note gives further detail of changes to each data sheet.

Page 2 of 9

Ref:
Issue:
Date:
Compliance Date

NR/L2/TRK/2049
12
06 March 2010
05 June 2010

Compliance
This Network Rail Company standard is mandatory and shall be complied with by Network
Rail and its contractors if applicable from 05 June 2010.
When this standard is implemented, it is permissible for all projects, which have formally
completed GRIP Level 4, to continue to comply with the Issue of any relevant Network Rail
Standards current when GRIP Level 4 was reached and not to comply with requirements
contained herein unless the designated Standard Owner has stipulated otherwise in the
accompanying Briefing Note.
Reference Documentation
See section 3.
Disclaimer
In issuing this document for its stated purpose, Network Rail makes no warranties, express
or implied, that compliance with all or any documents it issues is sufficient on its own to
ensure safe systems of work or operation. Users are reminded of their own duties under
health and safety legislation.
Supply
Copies of documents are available electronically, within Network Rails organisation. Hard
copies of this document may be available to Network Rail people on request to the relevant
controlled publication distributor. Other organisations may obtain copies of this document
from IHS (Technical Indexes Ltd) tel: 01344 328039.

Page 3 of 9

Ref:
Issue:
Date:
Compliance Date

NR/L2/TRK/2049
12
06 March 2010
05 June 2010

Contents

Purpose

Scope

Reference documentation

Alternative Designs

Issue of data sheets

Summary of handbook sections

Index list of data sheets

Page 4 of 9

Ref:
Issue:
Date:
Compliance Date

NR/L2/TRK/2049
12
06 March 2010
05 June 2010

Purpose

This specification gives the requirements for the design of track alignments and layouts.
Information provided on track geometry, the mathematics of track layouts, switch & crossing
(S&C) assemblies, sleepers and rail fastenings is intended to result in designs that take
proper account of the speed of traffic.
2

Scope

The specification applies to all design work carried out on existing and new track assets for
use in Network Rail Infrastructure.
3

Reference documentation

NR/L2/TRK/2500 Technical Approval in the Design of Track Infrastructure.


4

Alternative Designs

This specification sets out both maximum and recommended normal values for track
geometry parameters to be used in track alignment and layout designs. The designs of
Network Rails standard range of S&C are based on these values.
Preferred Geometries and Configurations of S&C are tabulated on sheet J.1.1.
Alternative designs of S&C, or of other components or methods having a bearing on track
geometry, may be approved for use subject to demonstration of acceptable values; and
there being an accepted business benefit from so doing. The approval process is set out in
Network Rail Company Procedure NR/L2/TRK/2500 Technical Approval in the Design of
Track Infrastructure.
5

Issue of data sheets

The data sheets, which follow, are numbered, as sheets rather than pages, in a separate
series. Revised or additional sheets will not be issued individually; the complete Track
Design Handbook will be re-issued, and each re-issue will incorporate a revised index as
well as the sheets themselves.
6

Summary of handbook sections


Section A
Section B
Section C
Section D
Section E
Section F
Section G
Section H
Section J

Track Geometry
Requirements for Speed
Permanent Way Mathematics
Selection of Components and/or Systems
Assemblies
Miscellaneous
Other publications
Obsolescent and Historic Data
Switch & Crossing (S&C) Design Fundamentals

Page 5 of 9

Ref:
Issue:
Date:
Compliance Date

NR/L2/TRK/2049
12
06 March 2010
05 June 2010

Index list of data sheets


NR60,
Vertical,
General

Section A
Geometry
A.1.1
Switch and crossing design philosophy General
A.1.2
Switch and crossing design philosophy NR60
A.1.3
Vertical S&C switch details
A.1.4
NR60 Inclined S&C switch details
A.2.1
Standard Circular Curve Turnouts leads and radii
A.2.2
Circular Curve Turnouts setting out offsets
A.2.3
Standard Circular Curve Turnouts leads and radii
A.2.4
Standard Circular Curve Turnouts leads and radii
A.3.1
Standard Transitioned Turnouts leads and radii
A.3.2
Transitioned Turnouts setting out offsets
A.3.3
Standard Transitioned Turnouts & Crossovers leads and radii
A.4.1
Leads and Radii across Standard Track Interval 1970
A.4.2
Leads and Radii across Standard Track Interval 1970
A.5.1
Diamonds - Leads and Radii 1
A.5.2
Diamonds - Leads and Radii 2
A.6.1
Standard Double Junctions from Tracks at 1970 Interval
A.6.2
Standard Tandem Turnouts Radii, leads and offsets to crossing noses
A.6.3
Standard Scissors Crossovers
A.6.4
Standard Double Junctions from Straight Tracks at 1970 Interval
A.6.5
Standard Single Junctions
Sheet withdrawn March 2010
A.6.7
Standard Slips: Single and Double
A.6.8
Obtuse Crossings and Switch Diamonds Openings at Knuckle
A.7.1
End and Centre Throw General
A.7.2
Centre Throw (Static) of Coaches built to C1 gauge, Appendix A, on
Vertical Switches
A.7.3
Centre Throw (Static) of Coaches with 16m Bogie Centres (Type B) on
Vertical Switches
A.7.4
End Throw (Static) of Type A and Type B Coaches on Vertical Switches
A.7.5
Buffer Locking Considerations
A.8.1a Standard Structure Gauge
A.8.1b Temporary Works Structure Gauge
A.8.1c Special TENs Structure Gauge
A.8.1d Additional Clearances required for Cant & Curvature New Sheet March 2010
A.8.2
Track Intervals
A.8.4
Electrical Clearances 25kV
A.8.5
Design of Layouts for 25kV Overhead Electrified Lines 1
A.8.6
Design of Layouts for 25kV Overhead Electrified Lines 2
A.8.7
Relationship of Conductor Rail to Standard Load Gauge
A.8.8
Conductor Rail Positioning at Switches
A.8.9a Sidings Layouts and Geometry Requirements
A.8.9b Construction of On-Track Plant Calibration Sidings
A.8.10 Passing Clearances 1
A.8.11 Passing Clearances 2
A.8.12 Passing Clearances 3
A.8.13 Platform Structure Standards
A.8.14 Platform Alignments and Lengths
A.9.1
Gauge Widening on Plain Line Curves
A.9.2
Gauge Transition between 1438mm and 1432mm gauge track

Rev.

Date

4
7
3
6
4
1
10
3
2
2
9
1
6
4
2
3
2
2
6

06/08
03/10
03/10
03/10
03/10
06/08
03/10
03/10
02/07
06/08
03/10
06/08
06/08
06/08
06/08
03/10
03/10
03/10
03/10

Vertical

03/10
08/04
06/08
03/96

Vertical

03/96

NR60
Vertical
NR60
Vertical
Vertical
NR60
NR60
Vertical
Vertical
NR60
Vertical
NR60
Vertical
Vertical
Vertical
Vertical
NR60
NR60
Vertical
Vertical

Vertical
1
3
1
1
1
3
1
6
1
6
3
New
1
1

1
3
New

03/96
12/99
03/10
03/10
03/10
03/10
03/10
12/99
06/06
12/99
03/96
06/08
06/08
06/08
12/99
02/07
03/96
03/96
06/08
02/07
06/08

Page 6 of 9

Ref:
Issue:
Date:
Compliance Date

NR60,
Vertical,
General
Section B
Requirements for Speed
B.1.1
Definitions for curving rules
B.2.1
Curving design values Cant and Rate of Change of Cant
B.2.2
Curving design values Cant Deficiency
B.2.3
Curving design values Rate of Change of Cant Deficiency
B.2.4
Curving design values Guidance on Circular Curves
B.2.5
Curving design values Guidance on Transitions
B.3.1
Curve Formulae
B.3.2
Speeds through turnouts Equivalent Radius Formulae
B.3.3
Maximum Speeds through Follow-on Crossovers and Turnouts
B.3.4
Principle of Virtual Transition
B.3.5
Compound Curves, Reverse Curves
B.3.6
Transition Lengths in Relation to Speed, Cant and Deficiency
B.3.7
Speeds Through Turnouts with Track Reversing to Parallel Main Line 1
B.3.8
Speeds Through Turnouts with Track Reversing to Parallel Main Line 2
B.3.9
ditto for NR60
Sheet withdrawn March 2010
B.3.10 Maximum speeds through follow-on crossovers and turnouts
B.3.11 Maximum Speeds for Short Switches and Complex S&C
B.4.1
Vertical Curves
B.4.2
Vertical Curves Formulae
B.4.3
Compensating and Equivalent Gradients due to Curved Track
B.5.1
Two Levelling
B.5.1 (continued) Two Levelling
Section C
Permanent Way Mathematics
C.1.1
Permanent Way Mathematics 1
C.1.2
Permanent Way Mathematics 2
C.1.3
Permanent Way Mathematics 3
C.1.4
Permanent Way Mathematics 4
C.1.5
Permanent Way Mathematics 5
C.1.6
Permanent Way Mathematics 6
C.1.7
Permanent Way Mathematics 7
C.1.8
Permanent Way Mathematics 8
C.2.1
Transition Curves Straight to Circular Curve (and vice-versa)
C.2.2
Transition Curves Circular Curve to Circular Curve
C.2.3
Transition Curves Circular Curve to Circular Curve
C.2.4
Transition Curves Reverse Curves
C.2.5
Transition Curves Clothoid Spirals
C.2.6
Transition Curves Bloss Form
C.2.7
Transition Curves Bloss Form Comparison to Cubic Parabola
C.3.1
Centre-Line Setting Out for S&C 1
C.3.2
Centre-Line Setting Out for S&C 2
Section D
Selection of Components and/or Systems
D.1.1
Rail section designations
D.2.1
Rail Section CEN60E1
Sheet withdrawn March 2010
D.2.2
Rail Section CEN60E1A1
Sheet withdrawn March 2010
D.2.3
Rail Section CEN56E1
Sheet withdrawn March 2010
D.2.4
Rail Section CEN54E1A1
Sheet withdrawn March 2010
D.2.5
Rail Section CEN33C1
Sheet withdrawn March 2010
D.2.6
Standard Rail Lengths
D.2.8
Rail Section 60E2
Sheet withdrawn March 2010
D.4.1a Rail Pads, Clips and Insulators 1a
D.4.1b Rail Pads, Clips and Insulators 1b
New Sheet March 2010
D.4.2
Rail Pads, Clips and Insulators 2
D.4.3
Rail Pads, Clips and Insulators 3

Vertical

Vertical
NR60
NR60

NR/L2/TRK/2049
12
06 March 2010
05 June 2010

Rev.

Date

2
7
8
4
3
3
1
2
3
1
2
3
1
1

02/02
03/10
03/10
03/10
03/10
03/10
12/99
06/01
03/10
12/99
06/01
03/10
12/99
12/99

03/10
02/07
06/06
03/10
12/99
03/10
02/07

3
2
1
4
1

1
1
1

1
5

06/08
06/08
06/08
03/96
03/96
06/08
06/08
06/08
03/96
03/96
03/96
03/96
06/06
03/10
12/99
12/99
02/07

03/10

03/10

2
New
3
3

03/10
03/10
03/10
03/10

1
1
1

2
1
Vertical
NR60

Page 7 of 9

Ref:
Issue:
Date:
Compliance Date
NR60,
Vertical,
General
D.5.1
D.5.3
D.6.1
D.6.2
D.7.1
D.7.2
D.7.3
D.7.4
D.8.1
D.8.2
D.8.3
D.8.4

Standard Timber Lengths


Extended Bearer Lengths for Point Motors (formerly Sheet D.6.3)
Insulated Rail Joints
Positioning of Insulated Rail Joints and Train Detection
Trap Points and Vehicle Retardation
Interlaced Retarder Trap Points
Sand Drags 1
Sand Drags 2
Level Crossing Surface Systems 1
Level Crossing Surface Systems 2
Level Crossing Road Profiles 1
New Sheet March 2010
Level Crossing Road Profiles 2
New Sheet March 2010

Section E
Assemblies
E.1.1
Switches - Full Depth Rail and Timber Lengths
E.2.1
Switches - Shallow Depth Rail and Timber Lengths
E.3.1
Common Crossings Rail Lengths for Turnouts and Crossovers
E.4.1
Common Crossings Baseplates and Timber Spacings for Built-Up and
Part-Welded Crossings 1
E.4.2
Common Crossings Baseplates and Timber Spacings for Built-Up and
Part-Welded Crossings 2
E.4.3
Cast Centre Block Crossings 1, EAE Type Common crossings
E.4.4
Cast Centre Block Crossings 2, EAE Type Common crossings
E.4.5
Cast Centre Block Crossings 3, EAE Type Common crossings
E.4.6
Cast Centre Block Crossings 4, EAE type Obtuse crossings
E.4.7
Cast Centre Block Crossings 5, EAE type Obtuse crossings
E.5.1
Obtuse Crossings 1 in 4.75 to 1 in 8
E.6.1
Cast Manganese Crossings, Single Lead Turnouts 1, EAE Type
E.6.2
Cast Manganese Crossings, Single Lead Turnouts 2, EAE Type
E.6.3
Cast Manganese Crossings, Double Junctions, N1/N5, EAE Type
E.6.4
Cast Manganese Crossings, Double Junctions, N2, EAE Type
E.6.5
Cast Manganese Crossings, Double Junctions, N3 Obtuse, EAE Type
E.6.6
Cast Manganese Crossings, Double Junctions, N4, EAE Type
E.6.7
Cast Manganese Crossings, Scissors Common Crossing, N6,
EAE Type
E.6.8
Cast Manganese Crossings, Scissors Saddle, N7, EAE Type
E.6.9
Cast Manganese Crossings, Scissors Common, N8, EAE Type
E.6.10 Cast Manganese Crossings, Scissors Compound Crossing, N6/N7,
EAE Type
E.6.11 Cast Manganese Crossings, Common Crossing for 1 in 7.5 Single &
Double Slips, EAE Type
E.6.12 Cast Manganese Crossings, Obtuse Crossing for 1 in 7.5 Single &
Double Slips, EAE Type
E.6.13 Cast Manganese Crossings of Manoir Industries 1
E.6.14 Cast Manganese Crossings of Manoir Industries 2
E.6.15 Cast Manganese Crossings of Manoir Industries 3
E.6.16 Cast Manganese Crossings of Manoir Industries 4
E.6.17 Cast Steel Vees for Common and Obtuse Crossings EAE Type
E 7.1
Identification Markings of Edgar Allens Cast Crossings
E.7.2
Identification Markings of Manoir Industries Outreaus Cast Crossings
E.8.1
Check Rails 1 Types 1 & 2 and Special Applications
E.8.3
Check Rails 2 Positioning in Relation to Crossing Nose
E.8.4
Check Rails 3 Using CEN33C1 Rail Profile
E.8.5
Check Rails 4 NR60 S&C
E.9.1
Swing Nose Crossings
E.10.1 S&C Baseplates 1 (Types VA and V)

Vertical

NR/L2/TRK/2049
12
06 March 2010
05 June 2010
Rev.

2
2
1
3
1
1
2

New
New

Vertical
Vertical
Vertical
Vertical

3
3

Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical

Date

03/96
03/10
03/10
03/10
02/07
08/04
08/04
02/07
06/08
06/08
03/10
03/10

03/10
06/08
03/96
03/96
03/96

1
1
1
1
1

06/01
06/01
06/01
06/01
06/01
12/99
03/96
03/96
03/96
03/96
03/96
03/96
03/96

Vertical
Vertical
Vertical

03/96
03/96
03/96

Vertical

03/96

Vertical

03/96

Vertical
Vertical
Vertical
Vertical
Vertical

1
1
2

Vertical
Vertical
NR60
Vertical
Vertical

1
1
1
6
2

03/96
06/01
03/96
12/99
06/01
03/10
03/96
06/01
06/01
03/10
03/10
06/06
03/96

Page 8 of 9

Ref:
Issue:
Date:
Compliance Date

E.10.2
E.10.3
E.11.1
E.12.2
E.12.3
E.12.4

S&C Baseplates 2 (Types VB and VC)


S&C Baseplates 3 (Types VD and CV)
Concrete Bearers, Size and Weight
Switch Diamonds Full Depth Strengthened 1
Switch Diamonds Full Depth Strengthened 2
Switch Diamonds Shallow Depth Strengthened 1

NR60,
Vertical,
General
Vertical
Vertical
Vertical
Vertical
Vertical
Vertical

Section F
Miscellaneous
F.1.1
Identification of Pandrol Baseplates 1
F.1.2
Identification of Pandrol Baseplates 2
F.2.1
Identification of Concrete Sleepers Chaired/Baseplated Types
F.2.2
Identification of Concrete Sleepers Fastenings
F.2.3a Identification of Concrete Sleepers Direct Fastening Types 1
F.2.3b Identification of Concrete Sleepers Direct Fastening Types 2
F.2.3c Identification of Concrete Sleepers Direct Fastening Types 3
F.2.3d Identification of Concrete Sleepers Direct Fastening Types 4
F.2.4a Identification of Concrete Sleepers Special Types & Shallow Depth 1
F.2.4b Identification of Concrete Sleepers Special Types & Shallow Depth 2
F.2.5a Identification of Concrete Sleepers post-1996 designs 1
F.2.5b Identification of Concrete Sleepers post-1996 designs 2
F.3.1
Standard Method of Measurement of S&C
F.4.1
Standard Symbols for use on Layout Drawings 1
F.4.2
Standard Symbols for use on Layout Drawings 2
F.4.3
Standard Symbols for use on Layout Drawings 3
F.5.1
Adjustment Switches & Welds Adjacent to Non-Ballasted Underbridges
F.6.1
Weights of Components and S&C Units
F.7.1
S&C Detail Drawing Aide-Memoir 1
F.7.2
S&C Detail Drawing Aide-Memoir 2
F.9.1
Calculation of Leads and Lags in Curved Jointed Track

NR/L2/TRK/2049
12
06 March 2010
05 June 2010
Rev.

Date

1
1
2
1
1
1

12/99
12/99
08/04
06/01
06/01
06/01

2
3

06/08
06/08
03/96
06/01
06/08
06/08
06/08
06/08
06/08
06/08
06/08
06/08
03/96
06/08
03/96
06/08
12/99
03/96
03/96
06/08
03/96

1
1
1
1
1
1
1
4
4
1
1

Section G
Other Publications
G.1.1
List of Other Relevant Publications (Sheet temporarily withdrawn)
Section H
Obsolescent and Historic data
H.1.1
Rail section BS95RBH
Sheet withdrawn March 2010
H.2.5
Speeds through turnouts
H.3.1
H.3.2
H.4.1
H.4.2
H.4.4
H.4.5

Switch diamonds: Vertical S&C Full-depth, non-strengthened


Check Rails: Vertical S&C High Speed
RT60 Switch Details
RT60 Diamonds Leads and Radii 1
RT60 Double Junctions from Straight Tracks at 1970 Interval
RT60 Single Junctions from Straight Tracks at 1970 Interval

Section J
Switch & Crossing (S&C) Design Fundamentals
J.1.1
Preferred Geometries and Standard Configurations of S&C
J.1.2
Standard Configurations of S&C for Running Lines Construction Codes
J.2.1
S&C Layout Design
J.2.2
Siting of S&C 1
J.2.3
Siting of S&C 2
J.3.1
Design Considerations Speeds Through S&C
J.4.1
Types of S&C Unit 1
J.4.2
Types of S&C Unit 2
J.4.3
Rail Joints, Bearers, and Checking Arrangements
J.5.1
Measurement of Crossing Angles
J.5.2
Measurement of Lead Lengths and Track Intervals

FB
Inclined

12/99

Vertical
Vertical
RT60
RT60
RT60
RT60

12/99
02/07
02/07
06/08
02/07
02/07

1
1
4
3
5
4
4
4
3

03/10
03/10
06/08
03/10
02/02
03/10
03/10
03/10
06/08
02/02
03/10

Page 9 of 9

Network Rail

Track Design Handbook NR/L2/TRK/2049

Index
A.1.1: Switch and Crossing Design Philosophy - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
A.1.2: Switch and Crossing Design Philosophy - NR60 S&C . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
A.1.3: CEN56E1 Vertical S&C Switch Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
A.1.4: NR60 Inclined S&C Switch Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
A.2.1: CEN56E1 Vertical S&C - Standard Circular Curve Turnouts - Leads & Radii . . . . . . . . 10
A.2.2: CEN56E1 Vertical S&C Circular Curve Turnouts - Setting Out Offsets . . . . . . . . . . . . . 11
A.2.3: NR60 Inclined S&C Standard Circular Curve Turnouts - Leads & Radii . . . . . . . . . . . . . 12
A.2.4: NR60 Inclined S&C Standard Circular Curve Turnouts - Leads & Radii . . . . . . . . . . . . . 13
A.3.1: CEN56E1 Vertical S&C Standard Transitioned Turnouts and Crossovers Leads and Radii . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
A.3.2: CEN56E1 Vertical S&C Transitioned Turnouts - Setting Out Offsets . . . . . . . . . . . . . . . 15
A.3.3: NR60 Inclined S&C Standard Transitioned Turnouts & Crossovers - Leads & Radii . . . 16
A.4.1: CEN56E1 Vertical S&C Leads and Radii Across Standard (1970) Track Interval . . . . . 17
A.4.2: NR60 Inclined S&C Leads and Radii Across Standard (1970) Track Interval . . . . . . . . 18
A.5.1: CEN56E1 Vertical S&C Diamonds - Leads and Radii - 1 . . . . . . . . . . . . . . . . . . . . . . . . 19
A.5.2: CEN56E1 Vertical S&C Diamonds - Leads and Radii - 2 . . . . . . . . . . . . . . . . . . . . . . . . 20
A.6.1: CEN56E1 Vertical S&C Standard Double Junctions from Tracks at 1970 Interval . . . . . 21
A.6.2: CEN56E1 Vertical S&C Standard Tandem Turnouts - Radii, Leads and
Offsets to Crossing Noses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
A.6.3: Standard Scissors Crossovers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
A.6.4: NR60 Inclined S&C Standard Double Junctions from Straight Tracks at 1970 Interval . 24
A.6.7: CEN56E1 Vertical Standard S&C Slips - Single and Double . . . . . . . . . . . . . . . . . . . . . 25
A.6.8: CEN56E1 Vertical S&C Obtuse Crossings and Switch Diamonds Openings at Knuckle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
A.7.1: End and Centre Throw - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
A.7.2: Centre Throw (Static) of Coaches Built to C1 Gauge
Appendix A* on Vertical Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
A.7.3: Centre Throw (Static) of Coaches with 16 m Bogie Centres (Type B) on
Vertical Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
A.7.4: End Throw (Static) of Type A and Type B Coaches on Vertical Switches . . . . . . . . . . . 30
A.7.5: Buffer Locking Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
A.8.1a: Standard Structure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
A.8.1a (continued): Notes on Standard Structure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
A.8.1b: Temporary Works Structure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
A.8.1b (continued): Notes on Temporary Works Structure Gauge . . . . . . . . . . . . . . . . . . . . . . 35
A.8.1c: Special TENs Structure Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
A.8.1c (continued): Notes on the Special TENs Structure Gauge . . . . . . . . . . . . . . . . . . . . . . . 37
A.8.1d: Additional Clearances required for Cant and Curvature . . . . . . . . . . . . . . . . . . . . . . . . 38
A.8.2: Track Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
A.8.4: Electrical Clearances - 25 kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
A.8.5: Design of Layouts for 25kV Overhead Electrified Lines - 1 . . . . . . . . . . . . . . . . . . . . . . . 41
A.8.6: Design of Layouts for 25kV Electrified Lines - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
A.8.7: Relationship of Conductor Rail to Standard Load Gauge . . . . . . . . . . . . . . . . . . . . . . . . 43
A.8.8: Conductor Rail Positioning at Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
A.8.9a: Sidings - Layouts and Geometry Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
A.8.9b: Construction of On-Track Plant Calibration Sidings . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Revision

Date:

Sheet 1 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.8.10: Passing Clearances - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47


A.8.11: Passing Clearances - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
A.8.12: Passing Clearances - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
A.8.13: Platform Structure Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
A.8.14: Platform Alignments and Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
A.9.1: Gauge Widening on Plain Line Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
A.9.2: Gauge Transition - between CEN60 plain line and 1432mm gauge track . . . . . . . . . . . 53
B.1.1: Definitions for Curving Rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
B.2.1: Curving Design Values - Cant and Rate of Change of Cant . . . . . . . . . . . . . . . . . . . . . . 55
B.2.2: Curving Design Values - Cant Deficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
B.2.3: Curving Design Values - Rate of Change of Cant Deficiency . . . . . . . . . . . . . . . . . . . . . 57
B.2.4: Curving Design Values - Guidance on Circular Curves . . . . . . . . . . . . . . . . . . . . . . . . . 58
B.2.5: Curving Design Values - Guidance on Transitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
B.3.1: Curve Formulae . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
B.3.2: Speeds Through Turnouts - Equivalent Radius Formulae . . . . . . . . . . . . . . . . . . . . . . . 61
B.3.3: Speeds Through CEN56E1 Vertical Follow-on Turnouts & Crossovers . . . . . . . . . . . . . 62
B.3.4: Principle of Virtual Transition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
B.3.5: Compound Curves, Reverse Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
B.3.6: Transition Lengths in Relation to Speed, Cant & Deficiency . . . . . . . . . . . . . . . . . . . . . . 65
B.3.7: Speeds Through Turnouts with Track Reversing To Parallel Main - 1 . . . . . . . . . . . . . . 66
B.3.8: Speeds Through Turnouts with Track Reversing to Parallel Main - 2 . . . . . . . . . . . . . . . 67
B.3.10: Speeds Through NR60 Follow-on Turnouts & Crossovers . . . . . . . . . . . . . . . . . . . . . . 68
B.3.11: Maximum Speeds for Short Switches and Complex S&C . . . . . . . . . . . . . . . . . . . . . . . 69
B.4.1: Vertical Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
B.4.2: Vertical Curves Formulae . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
B.4.3: Compensating and Equivalent Gradients due to Curved Track . . . . . . . . . . . . . . . . . . . 72
B.5.1: Two-Levelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
B.5.1 (continued): Two-Levelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
C.1.1: Permanent Way Mathematics - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
C.1.2: Permanent Way Mathematics - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
C.1.3: Permanent Way Mathematics - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
C.1.4: Permanent Way Mathematics - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
C.1.5: Permanent Way Mathematics - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
C.1.6: Permanent Way Mathematics - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
C.1.7: Permanent Way Mathematics - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
C.1.8: Permanent Way Mathematics - 8 (Calculation of Diamonds) . . . . . . . . . . . . . . . . . . . . . 82
C.2.1: Transition Curves - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
C.2.2: Transition Curves - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
C.2.3: Transition Curves - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
C.2.4: Transition Curves - 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
C.2.5: Transition Curves - 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
C.2.6: Transition Curves - 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
C.2.7: Transition Curves - 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
C.3.1: CEN56E1 Vertical - Centreline Setting Out for S&C . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
C.3.2: NR60 Inclined - Centreline Setting Out for S &C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

Revision

Date:

Sheet 2 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

D.1.1: Rail Section Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92


D.2.6: Standard Rail Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
D.4.1a: Rail Pads, Clips and Insulators - 1a . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
D.4.1b: Rail Pads, Clips and Insulators - 1b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
D.4.2: Rail Pads, Clips and Insulators - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
D.4.3: Rail Pads, Clips and Insulators - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
D.5.1: Standard Timber Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
D.5.3: Extended Bearer Lengths for Point Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
D.6.1: Insulated Rail Joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
D.6.2: Positioning of Insulated Rail Joints - and Train Detection . . . . . . . . . . . . . . . . . . . . . . . 101
D.7.1: Trap Points and Vehicle Retardation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
D.7.2: Interlaced Retarder Trap Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
D.7.3: Sand Drags - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
D.7.4: Sand Drags - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
D.8.1: Level Crossing Surface Systems - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
D.8.2: Level Crossing Surface Systems - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
D.8.3: Level Crossing Road Profiles - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
D.8.4: Level Crossing Road Profiles - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
E.1.1: CEN56E1 Vertical S&C Switches - Full Depth - Rail and Timber Lengths . . . . . . . . . . 110
E.2.1: CEN56E1 / CEN54E1A1 Vertical S&C Switches - Shallow Depth Rail and Timber Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
E.3.1: CEN56E1 Vertical S&C - Common Crossings Rail Lengths for Turnouts & Crossovers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
E.4.1: CEN56E1 Vertical S&C - Common Crossings Baseplates & Timber Spacings for Built-Up & Part Welded Crossings - 1 . . . . . . . . 113
E.4.2: CEN56E1 Vertical S&C - Common Crossings Baseplates & Timber Spacings for Built-Up & Part-Welded Crossings - 2 . . . . . . . 114
E.4.3: Cast Centre Block Crossings - Baseplate Designations & Spacings - 1 . . . . . . . . . . . . 115
E.4.4: Cast Centre Block Crossings - Baseplate Designations & Spacings - 2 . . . . . . . . . . . . 116
E.4.5: Cast Centre Block Crossings - Baseplate Designations & Spacings - 3 . . . . . . . . . . . . 117
E.4.6: Cast Centre Block Crossings - Baseplate Designations & Spacings - 4 . . . . . . . . . . . . 118
E.4.7: Cast Centre Block Crossings - Baseplate Designations & Spacings - 5 . . . . . . . . . . . . 119
E.5.1: CEN56E1 Vertical S&C - Obtuse Crossings - 1 in 4.75 to 1 in 8 . . . . . . . . . . . . . . . . . 120
E.6.1: Cast Manganese Crossings - Single Lead Turnouts - 1 (LH or RH) . . . . . . . . . . . . . . . 121
E.6.2: Cast Manganese Crossings - Single Lead Turnouts - 2 (LH or RH) . . . . . . . . . . . . . . . 122
E.6.3: Cast Manganese Crossings - Common Crossings for Double Junctions . . . . . . . . . . . 123
E.6.4: Cast Manganese Crossings - Common Crossings for Double Junctions . . . . . . . . . . . 124
E.6.5: Cast Manganese Crossings - Obtuse Crossings for Double Junctions . . . . . . . . . . . . 125
E.6.6: Cast Manganese Crossings - Common Crossings for Double Junctions . . . . . . . . . . . 126
E.6.7: Cast Manganese Crossings - Common Crossings for Scissors Crossover . . . . . . . . . 127
E.6.8: Cast Manganese Crossings - Saddle Crossings for Scissors Crossover . . . . . . . . . . . 128
E.6.9: Cast Manganese Crossings - Common Crossings for Scissors Crossover . . . . . . . . . 129
E.6.10: Cast Manganese Crossings - Combined Saddle Crossings for Scissors Crossover . 130
E.6.11: Cast Manganese Crossings - Common Crossings Single and Double Slips . . . . . . . 131
E.6.12: Cast Manganese Crossings - Obtuse Crossings for Single and Double Slips . . . . . . 132
E.6.13: Cast Manganese Common Crossings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
E.6.14: Cast Manganese Common Crossings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
E.6.15: Cast Manganese Common Crossings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Revision

Date:

Sheet 3 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.6.16: Cast Manganese Common Crossings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136


E.6.17: Cast Steel Vees for Common and Obtuse Crossings . . . . . . . . . . . . . . . . . . . . . . . . . 137
E.7.1: Identification Markings of Edgar Allens Cast Crossings . . . . . . . . . . . . . . . . . . . . . . . . 138
E.7.2: Identification Markings of Manoir Industries Cast Crossings . . . . . . . . . . . . . . . . . . . . 139
E.8.1: Check Rails - 1: Vertical S&C - Types 1 & 2 and Special Applications . . . . . . . . . . . . . 140
E.8.3: Check Rails - 2: Vertical S&C - Positioning in Relation to Crossing Nose . . . . . . . . . . 141
E.8.4: Check Rails - 3: Using CEN33C1 Rail Profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
E.8.5: Check Rails - 4: NR60 Inclined S&C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
E.9.1: CEN56E1 Vertical S&C - Swing Nose Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
E.10.1: CEN56E1 Vertical S&C - Baseplates - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
E.10.2: CEN56E1 Vertical S&C - Baseplates - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
E.10.3: CEN56E1 Vertical S&C - Baseplates - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
E.11.1: CEN56E1 / CEN54E1A1 Vertical S&C - Concrete Bearers - Size & Weight . . . . . . . 148
E.12.2: CEN56E1 Vertical S&C - Switch Diamonds, Full Depth, Strengthened - 1 . . . . . . . . . 149
E.12.3: CEN56E1 Vertical S&C - Switch Diamonds, Full Depth, Strengthened - 2 . . . . . . . . . 150
E.12.4: CEN56E1 / CEN54E1A1 Vertical S&C - Switch Diamonds, Shallow Depth,
Strengthened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
F.1.1: Identification of Pandrol Baseplates - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
F.1.2: Identification of Pandrol Baseplates - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
F.2.1: Identification of Concrete Sleepers - Chaired / Baseplated types . . . . . . . . . . . . . . . . . 154
F.2.2: Identification of Concrete Sleepers (Fastenings) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
F.2.3a: Identification of Concrete Sleepers - Direct Fastening Types - 1 . . . . . . . . . . . . . . . . 156
F.2.3b: Identification of Concrete Sleepers - Direct Fastening Types - 2 . . . . . . . . . . . . . . . . 157
F.2.3c: Identification of Concrete Sleepers - Direct Fastening Types - 3 . . . . . . . . . . . . . . . . 158
F.2.3d: Identification of Concrete Sleepers - Direct Fastening Types - 4 . . . . . . . . . . . . . . . . 159
F.2.4a: Identification of Concrete Sleepers - Special Types & Shallow Depth 1 . . . . . . . . . . . 160
F.2.4b: Identification of Concrete Sleepers - Special Types & Shallow Depth 2 . . . . . . . . . . . 161
F.2.5a: Identification of Concrete Sleepers - Post 1996 Designs - 1 . . . . . . . . . . . . . . . . . . . . 162
F.2.5b: Identification of Concrete Sleepers - Post 1996 Designs - 2 . . . . . . . . . . . . . . . . . . . . 163
F.3.1: Standard Method of Measurement of S&C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
F.4.1: Standard Symbols for use on Layout Drawings - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
F.4.2: Standard Symbols for use on Layout Drawings - 2 (Crossings) . . . . . . . . . . . . . . . . . . 166
F.4.3: Standard Symbols for use on Layout Drawings - 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
F.5.1: Minimum Distance for Welds adjacent to Non-Ballasted Underbridges . . . . . . . . . . . . 168
F.6.1: Weights of Components and S&C Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
F.7.1: S&C Detail Drawing Aide-Memoire - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
F.7.2: S&C Detail Drawing Aide-Memoire - 2 continued from Sheet F.7.1. . . . . . . . . . . . . . . . 171
F.9.1: Calculation of Leads and Lags in Curved Jointed Track . . . . . . . . . . . . . . . . . . . . . . . . 172
G.1.1: List of Relevant Publications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
H.2.5: BR109/BS110A/BS113A FB Inclined S&C, 1435 mm Gauge:
Speeds Through Turnouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
H.3.1: CEN56E1 Vertical S&C - Switch Diamonds - Full Depth,
Non-strengthened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
H.3.2: Check Rails: Vertical S&C - High Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
H.4.1: RT60 Inclined S&C Switch Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Revision

Date:

Sheet 4 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

H.4.2: RT60 Inclined S&C Diamonds - Leads and Radii - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . 178


H.4.4: RT60 Inclined S&C Double Junctions from Straight Tracks at 1970 Interval . . . . . . . . 179
H.4.5: RT60 Inclined S&C Single Junctions from Straight Tracks at 1970 Interval . . . . . . . . . 180
J.1.1: Preferred Geometries and Standard Configurations of S&C . . . . . . . . . . . . . . . . . . . . . 181
J.1.2: Standard Configurations of S&C - Construction Codes . . . . . . . . . . . . . . . . . . . . . . . . . 187
J.2.1: S&C Layout Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
J.2.2: Siting of S&C - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
J.2.3: Siting of S&C - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
J.3.1: Design Considerations - Speeds Through S&C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
J.4.1: Types of S&C Unit - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
J.4.2: Types of S&C Unit - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
J.4.3: Rail Joints, Bearers and Checking Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
J.5.1: Measurement of Crossing Angles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
J.5.2: Measurement of Lead Lengths and Track Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

Revision

Date:

Sheet 5 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.1.1: Switch and Crossing Design Philosophy - General


Turnouts
Design of turnouts
By definition, a turnout is handed left or right, the reference being to the direction of the turnout line from the
through or main line. The creation of a track layout will define the hand of switches required, the turnout can then
be designed by applying the various lead lengths of the standard elements.
Normally a left handed turnout will have left hand switches but in some instances, where the majority of the traffic
takes the turnout route, switches of an opposite hand are installed to provide a smoother alignment through the
turnout.

Hand of switches
To determine the hand of a turnout observe, from a position in advance of the switch toes looking towards the
common crossing - if the right hand stock rail has a set or kink in it at the switch toe, then by definition, it is a right
hand turnout. Similarly, a left hand stock rail with a set will define a left hand turnout. In the very rare instance of
both stock rails having a very small set, the turnout would be defined as equal split - this design is discouraged as it
involves non-standard manufacturing processes.

Measurement of lead lengths


See Sheet J.5.2.

Speed calculations
The calculations required to establish the maximum speed over a particular layout/curve/turnout/etc., (detailed on
various sheets in this handbook) will produce a specific speed in km/h. This must be converted to mph by dividing by
1.609344, as all speed restrictions in the UK are quoted in mph. It is important to realise that when rounding the
resultant figure to a multiple of 5 mph (the increments used), no upward rounding is permitted. Hence a
calculated figure of say 24.6 mph MUST be rounded down to 20 mph. Failure to do so would result in an excess of
cant deficiency/rate of change beyond the permitted limits.

Revision 4

Date: June 2008

Sheet 6 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.1.2: Switch and Crossing Design Philosophy - NR60 S&C


Basis of NR60 Series Geometry
NR60 geometry is identical to the earlier RT60 geometry. However, NR60 S&C uses components of a single
converged design; whereas RT60 components varied between the S&C manufacturers. NR60 uses 60E2 rail profile,
RT60 used CEN60E1 rail. CEN60E1A1 switch rail is used in both.
The NR60 series is a range of turnouts, crossovers and junctions incorporating principles of geometry which offer
good ride quality while reducing impact forces. They have been optimised for mixed traffic including high speed
tilting trains above 125 mph.
The range of configurations is described in more detail on Sheets A.1.4, A.2.3, A.2.4 & A.3.3, and includes:

Transitioned turnouts - for turnouts, crossovers, and single and double junctions;

Natural (and circular curve) turnouts - for turnouts and junctions where space is restricted or geometry dictates.

The main principles on which the range is based are as follows:

Switches have a clothoidal entry curve which minimises the angle of attack and consequently reduces lateral
wheel impact forces.

In the transitioned turnouts, a comfortable ride is assured by a clothoidal transition from the switch curve to the
straight at the crossing; the crossing area is designed with straight alignment on all 4 legs - improving the ride
through the crossover road.

Principles Adopted for Standard Turnout Configurations


1. Design maximum speeds are based upon useable increments in miles per hour (i.e. 25, 30, 35 mph etc.).
2. Maximum allowable cant deficiency values, as set out in sheet B.2.2, are used in the determination of switch
radii and initial crossing angles.
3. Crossing angles are rounded up to the nearest of a whole number (e.g. 1 in 17, 1 in 17, I in 17 etc.).
However, many CEN56E1 and all NR60 crossing angles will be quoted as decimals (1 in 17.25, 1 in 17.5 etc.).
4. Based on the rounded-up crossing angle the final switch and turnout radii, transition and lead lengths, and
general geometry are determined.

General Parameters (see Sheets B.2.1 to B.2.4)

Rails inclined at 1 in 20 and set at 1435 mm nominal track gauge within fully welded layouts.

Maximum cant deficiency, on the turnout line, of 110 mm at speeds up to 105 mph, and 85 mm above that.

Maximum rate of change of cant deficiency of 80 mm/sec. On a transitioned turnout only, an exceptional value
of 93.33 mm/sec may be applied to the transitioned part of the turnout line between the heel of the switch and
the IP of the crossing.

Revision 7

Date: March 2010

Sheet 7 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.1.3: CEN56E1 Vertical S&C Switch Details


Switch
type

Natural
angle
1 in

Turnout
Speed
mph

Length
of
planing
P

Planing radius
R1

20

2900
2900

Switch
radius
R2

Toe to origin
of switch
curve
T

Lead
length.
Toe to IP
L2

Heel offset
H

Toe to
heel
L1

Heel angle
1 in

Entry angle
1 in

196 750.16

141 052

1542.98208

18 505

278.53865

7317

15.904403

59.669887

196 750.16

186 936.65

2988.02322

20 288

219.55314

6527

19.633740

59.669886

AV

AVT

BV

20

3500

230 724.78

184 012

1574.84848

21 337

289.16004

8737

17.830694

80.586548

CV

9.25

25

4250

287 251.45

245 767

1615.10392

24 877

372.99182

11 920

18.143969

110.266503

DV

10.75

30

5200

367 038.30

331 687

1613.80233

29 174

297.86830

12 440

23.590631

156.854444

EV

15

40

7000

739 696.30

645 116

2503.06229

40 457

302.69882

17 257

32.639808

189.846820

FV

18.5

50

8550

1 137 066.68

980 920

3168.39649

49 816

293.04404

20 807

40.907497

225.888333

SGV

21

60

10 150

1 398 518.18

1 263 740

3150.95190

56 993

299.41963

24 357

45.935453

306.055765

GV

24

70

11 600

1 826 293.27

1 650 380

3600.16188

65 136

300.77672

27 907

52.376332

349.842595

HV

32.365*

90

17 495

3 000 716.00

3 000 716

3000.35326

89 693

291.75251

38 843

71.709978

500.059376

NOTES
1. All dimensions are in millimetres, gauge is 1432 mm.
2. All angles shown are in centre-line measure.
3. Speeds shown may need alteration in respect of curved and canted main lines.
4. HV planing length includes 3000 mm of straight from the toe.
5. The origin of the AVT switch radius occurs at 22.75992 mm outside the running edge of the main line.
6. For details of rail lengths and timbers for full depth switches, see sheet E.1.1.
7. For details of rail lengths and timbers for shallow depth switches, see E.2.1.
8. For vertical S&C all radii shown are to the running edge of the high, or outer, rail.
9. * True value of 1 in 32.365 crossing is 32.3648889.

Toe

Entry angle
Heel angle
L2
L1

P la n

Origin of switch radius


(except AVT)

P la n

in g

70
ing L
en
Rad

gth

1432
iu s R
1

Sw

i tc h

Ra

diu

sR
2

IP

Revision 3

Date: March 2010

Sheet 8 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.1.4: NR60 Inclined S&C Switch Details


Referring to the figure below, the clothoidal entry curve forms the tangent with the straight stock rail at A and merges
with the switch radius R at B, where the offset is 12 mm. The shift of the switch radius is 3 mm. For practical
purposes, a straight tangent is taken from the point C where the offset to the transition is 3 mm, and projected back
to the stock rail at point T, which is the mathematical switch toe.
A

3mm

Str

aig

ht

C
12mm

R
R

Definition of Switch Geometry


Switch details
Switch
designation

Natural
crossing
angle

Turnout
speed mph

Switch
radius
R (R6)

Length of
straight at
toe
T - C (L1)

Entry angle
1 in ~

Length of
transition at
toe
C - B (L2)

Headcut
length

Flexing
length

NR60C

8.25

25

195 647

788

263

1389

5497

10 580

NR60D

9.5

30

259 192

907

302

1599

6327

11 230

NR60E

12.5

40

448 216

1193

398

2102

8320

14 480

NR60F

15.75

50

711 167

1503

501

2648

10 480

17 080

NR60SG

20.25

65

1 175 135

1932

644

3404

13 471

20 330

NR60G

23.5

75

1 582 360

2241

747

3950

15 632

22 280

NR60H

31.25

100

2 797 591

2980

993

5251

20 783

30 080

Positioning of Switch Heels


Switch designation

Switch curve origin to heel

Heel to toe

Heel angle 1 in N

NR60C

11 129.663

11 430.014

17.564647

NR60D

11 237.949

11 583.654

23.053150

NR60E

14 962.163

15 416.757

29.948284

NR60F

19 867.924

20 440.557

35.787745

NR60SG

27 698.972

28 435.061

42.419327

NR60G

27 446.977

28 301.106

57.647184

NR60G Trans 31.25

31 346.649

32 200.778

50.476757

NR60H

36 514.040

37 648.303

76.613595

NOTES
1. All dimensions are in millimetres.
2. Switch Radii shown above are to the running edge of the high, or outer, rail of curve. Radii shown on
subsequent sheets for NR60 geometry are to centre line.
3. Speeds shown may need alteration in respect of curved and canted main lines.

Revision 6

Date: March 2010

Sheet 9 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.2.1: CEN56E1 Vertical S&C - Standard Circular Curve Turnouts - Leads & Radii
Switch

Crossing
1 in ~

Lead L2.
Nose to toe

Planing
radius

Switch
radius

Turnout
radius

Toe to heel
L1

Heel
H

Max turnout
speed [A] mph.
See note 7

AV

6
6.5
7
7.5
8
9.25
7
7.5
8
9.25
10
10.75
8
9.25
10
STR 10 #
10.75
13
9.25
10
10.75
13
STR 13 $
15
13
15
16
18.5
21
16
18.5
21
24
18.5
21
24
28
21
24
28
32.365
28
32.365

17 437
18 040
18 617
19 170
19 700
20 934
20 315
20 901
21 465
22 785
23 520
24 218
23 787
25 025
25 716
25 117
26 371
28 152
27 642
28 513
29 346
31 644
29 940
33 464
38 451
40 697
41 752
44 211
46 444
47 252
50 112
52 743
55 638
54 518
57 329
60 441
64 202
62 149
65 520
69 628
73 676
85 208
90 211

196 750
196 750
196 750
196 750
196 750
196 750
230 725
230 725
230 725
230 725
230 725
230 725
287 251
287 251
287 251
287 251
287 251
287 251
367 038
367 038
367 038
367 038
367 038
367 038
739 696
739 696
739 696
739 696
739 696
1 137 067
1 137 067
1 137 067
1 137 067
1 398 518
1 398 518
1 398 518
1 398 518
1 826 293
1 826 293
1 826 293
1 826 293
3 000 716
3 000 716

141 052
141 052
141 052
141 052
141 052
141 052
184 012
184 012
184 012
184 012
184 012
184 012
245 767
245 767
245 767
245 767
245 767
245 767
331 687
331 687
331 687
331 687
331 687
331 687
645 116
645 116
645 116
645 116
645 116
980 920
980 920
980 920
980 920
1 263 740
1 263 740
1 263 740
1 263 740
1 650 380
1 650 380
1 650 380
1 650 380
3 000 716
3 000 716

97 599
117 821
141 052*
167 780
198 620
299 450
133 185
157 024
184 012*
268 573
344 544
416 918
169 051
245 767*
305 201
245 767/Str.
378 263
737 191
230 112
277 328
331 687*
551 575
331 687/Str.
858 076
454 448
645 116*
762 010
1 139 974
1 700 938
689 242
980 920*
1 363 999
2 001 909
926 126
1 263 740*
1 795 616
2 827 066
1 189 637
1 650 380*
2 484 540
3 835 055
2 110 303
3 000 716*

7317
7317
7317
7317
7317
7317
8737
8737
8737
8737
8737
8737
11 920
11 920
11 920
11 920
11 920
11 920
12 440
12 440
12 440
12 440
12 440
12 440
17 257
17 257
17 257
17 257
17 257
20 807
20 807
20 807
20 807
24 357
24 357
24 357
24 357
27 907
27 907
27 907
27 907
38 843
38 843

279
279
279
279
279
279
289
289
289
289
289
289
373
373
373
373
373
373
298
298
298
298
298
298
303
303
303
303
303
293
293
293
293
299
299
299
299
301
301
301
301
292
292

15
15
20
20
20
20
20
20
20
20
20
20
20
25
25
25
25
25
25
25
30
30
25
30
35
40
40
40
40
45
50
50
50
50
60
60
50
55
70
70
55
75
90

BV

CV

DV

EV

FV

SGV

GV

HV

NOTES

5.
6.
7.
8.

9.

L1

25

30
35
35

35
40
45
40
40
50
40
45
55
50
55

Heel Offset H
Gauge

Nose

IP

For permitted usage, see Sheet J.1.1.


16N
Planing Switch
Gauge is 1432 mm.
curve
curve
Turnou
All dimensions are in millimetres.
t curve
Lead lengths are given from the toes of
switches to noses of common crossings.
* indicates a natural lead, i.e. the radii of the
L2
switch and turnout are equal.
# The length of straight in a CV STR 10 is 2217 mm measured along the main line from the nose toward the toe.
$ The length of straight in a DV STR 13 is 6077 mm measured along the main line from the nose toward the toe.
Speeds shown may need alteration in respect of curved and canted main lines.
Maximum Turnout Speeds: [A] Turnout radius continued beyond IP. [B] Straight beyond IP (figures only given where
Toe

1.
2.
3.
4.

Max turnout
speed [B] mph.
See note 7

maximum speed is different to the curved beyond IP case).

Revision 4

Date: March 2010

Sheet 10 of 196

736
779
817
851
882
946
822
856
886
950
982
1010
892
955
986
963
1013
1079
958
990
1017
1084
1063
1128
1088
1132
1150
1187
1216
1152
1189
1218
1245
1190
1218
1248
1273
1219
1246
1274
1296
1274
1297

479
526
569
609
646
726
581
621
657
737
778
814
671
746
786
754
821
907
754
795
831
919
873
978
929
989
1013
1065
1106
1017
1069
1110
1148
1070
1111
1150
1189
1112
1151
1190
1223
1 192
1224

286
326
366
405
443
528
387
426
463
547
592
633
486
564
606
570
645
743
578
622
663
765
701
836
784
855
885
949
999
892
955
1006
1054
958
1009
1057
1107
1011
1059
1109
1151
1112
1154

10 000
7500
351

5000
Heel length L1

302
381
425
467
407
447
413
486
588
428
472
514
623
548
702
652
731
765
837
896
775
848
907
964
853
911
968
1027
915
972
1031
1080
1036
1086

2500
Gauge

1059
1086
1110
1131
1149
1186
1111
1132
1150
1187
1206
1222
1151
1188
1207
1198
1222
1259
1189
1207
1223
1260
1255
1284
1261
1285
1295
1315
1330
1295
1315
1331
1345
1315
1331
1345
1359
1331
1345
1360
1371
1360
1371

Offsets at 2500 intervals from the crossing nose


10 000 12 500 15 000 17 500 20 000 22 500 25 000 27 500 30 000 32 500 35 000 37 500 40 000 42 500 45 000 47 500 50 000

Toe

7500

16N

316

IP

Nose

Lead length L2
442
307
345
384
492
413
575
535
617
653
732
797
668
747
812
876
754
819
882
950
824
888
955
1012
962
1019

NOTES
373
298
455
431
512
549
632
701
570
653
722
792
662
731
800
874
738
807
881
945
892
955

342
341
417
454
537
609
481
565
637
711
576
648
722
801
658
731
811
879
824
893

1. All dimensions are in millimetres.


2. Gauge is 1432 mm.
3. Lead lengths are given from toes of switches to noses of common
crossings.
332
366
448
521
401
483
556
633
498
571
647
730
583
659
742
816
760
833

364
436
330
408
480
558
426
498
575
662
513
590
676
754
698
775

355
339
409
486
361
430
507
595
449
525
613
693
639
720

342
417
303
368
442
531
389
464
552
634
583
666

351
310
381
469
335
406
494
577
531
614

323
409

351

353
438
522
481
565

303
385
468
434
517

334
415
390
472

365
349
429

316
311
387

348

311

Track Design Handbook NR/L2/TRK/2049

Sheet 11 of 196

5000

Network Rail

Date: June 2008

2500

A.2.2: CEN56E1 Vertical S&C Circular Curve Turnouts - Setting Out Offsets

Revision 1

Switch Crossin Lead L2


g 1 in ~ Toe Nose
AV
6
17 437
6.5
18 040
7
18 617
7.5
19 170
8
19 700
9.25 20 934
BV
7
20 315
7.5
20 901
8
21 465
9.25 22 785
10
23 520
10.75 24 218
CV
8
23 787
9.25 25 025
10
25 715
STR 10 25 117
10.75 26 371
13
28 152
DV
9.25 27 642
10
28 513
10.75 29 346
13
31 644
STR 13 29 940
15
33 464
EV
13
38 451
15
40 697
16
41 752
18.5 44 211
21
46 444
FV
16
47 252
18.5 50 112
21
52 743
24
55 638
SGV
18.5 54 518
21
57 329
24
60 441
28
64 202
GV
21
62 152
24
65 523
28
69 632
32.365 73 680
HV
28
85 208
32.365 90 211

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.2.3: NR60 Inclined S&C Standard Circular Curve Turnouts - Leads & Radii

Switch
Designation

Crossing
Angle
1 in ~

Lead
(Toe to IP)
L2

Centreline
switch
radius

Centreline
turnout
radius

Heel length
L1

Max turnout
Heel Offset
speed [A] mph.
H
See note 5

Max turnout
speed [B] mph.
See note 5

NR60C

8.25

23 928

194 930

194 930

11 430

319.82

25

20

NR60D

9.5

27 554

258 475

258 475

11 584

246.74

30

25

NR60E

12.5

36 255

447 498

447 498

15 417

252.80

40

30

NR60F

15.75

45 681

710 450

710 450

20 441

280.58

50

35

NR60SG

20.25

58 732

1 174 417

1 174 417

28 435

329.49

65

40

NR60G

23.5

68 158

1 581 643

1 581 643

28 301

241.06

75

45

NR60H

31.25

90 634

2 796 873

2 796 873

37 648

241.30

100

55

NOTES
1. For permitted usage, see Sheet J.1.1.
2. These are natural turnouts (switch and turnout radii equal).
3. The heel position coincides with the start of the transition in the transitioned turnouts shown on Sheet A.3.3,
and has no relevance to the position of the last fixed block/baseplate as defined in vertical S&C design.
4. All dimensions are in millimetres. Gauge is 1435mm.
5. Speeds shown may need alteration in respect of curved and canted main lines.
6. Maximum Turnout Speeds: [A] Turnout radius continued beyond IP. [B] Straight beyond IP.

Mathematical
Toe

Plani ng S
wi tch
cur ve c
ur ve

Heel Offset H

L2

Revision 10

16N

T ur no
ut
c ur v e

Date: March 2010

IP

Gauge

L1

Nose

Sheet 12 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.2.4: NR60 Inclined S&C Standard Circular Curve Turnouts - Leads & Radii
Switch
Designation

Crossing
Angle
1 in ~

Lead toe - IP
L2

Centreline
switch
radius

Centreline
turnout
radius

Heel length
L1

Heel Offset
H

Max turnout
speed [A] mph.
See note 5

NR60C

9.5

25 160

194 930

284 822

11 430

319.82

25

NR60D

8.25

26 004

258 475

185 562

11 584

246.74

25

20

11

29 264

258 475

372 559

11 584

246.74

30

25

12.5

30 829

258 475

526 343

11 584

246.74

30

9.5

32 454

447 498

237 267

15 417

252.80

25

11

34 424

447 498

330 766

15 417

252.80

30

25

13.5

37 405

447 498

540 978

15 417

252.80

40

30

15.75

39 809

447 498

811 082

15 417

252.80

40

35

12.5

41 818

710 450

410 903

20 440

280.58

35

30

13.5

43 061

710 450

490 648

20 440

280.58

40

30

17.25

47 304

710 450

895 159

20 440

280.58

50

35

17.25

55 540

1 174 417

788 326

28 435

329.49

50

35

21.5

59 974

1 174 417

1 375 580

28 435

329.49

65

45

23.5

61 862

1 174 417

1 762 047

28 435

329.49

60

50

21.5

65 687

1 581 643

1 282 213

28 301

241.06

65

45

27

72 202

1 581 643

2 230 155

28 301

241.06

70

50

33.5

93 289

2 796 873

3 312 779

37 648

241.30

100

60

NR60E

NR60F

NR60SG

NR60G

NR60H

Max turnout
speed [B] mph.
See note 5

NOTES
1. For permitted usage, see Sheet J.1.1.
2. The heel position coincides with the start of the transition in the transitioned turnouts shown on Sheet A.3.3,
and has no relevance to the position of the last fixed block/baseplate as defined in vertical S&C design.
3. All dimensions are in millimetres. Gauge is 1435mm.
4. Speeds shown may need alteration in respect of curved and canted main lines.
5. Maximum Turnout Speeds: [A] Turnout radius continued beyond IP. [B] Straight beyond IP (figures only given
where maximum speed is different to the curved beyond IP case).

L1
Pl aning S
wit ch
cur ve c
ur ve

L2

Revision 3

16N

T ur no
ut
c ur v e

Date: March 2010

IP

Gauge

Mathematical
Toe

Heel Offset H

Nose

Sheet 13 of 196

Lead lengths

Switch
radius

Turnout
radius

Length of
transition

Length of
straight to
nose

Turnout
speed
(mph)

Natural

Actual

Toe to nose
L2

Nose to
nose across
a 1970
interval

Toe to toe
across a
1970 interval

AV

9.25

19 698

4589

43 984

141 052

141 052

9760

1188

20

BV

9.25

21 808

4589

48 204

184 012

184 012

6195

469

15

10

22 261

4975

49 497

184 012

184 012

9170

920

20

CV

DV

10.75

22 852

5360

51 065

184 012

184 012

11 730

1510

20

9.25

10.75

25 448

5360

56 256

245 767

245 767

7366

584

20

9.25

13

27 007

6513

60 526

245 767

245 767

13 000

3271

25

10.75

13

30 125

6513

66 762

331 687

331 687

10 630

964

25

15

31 713

7533

70 960

331 687

331 687

17 455

2534

30

15

18.5

42 017

9315

93 349

645 116

645 116

16 255

1560

35

15

21

44 066

10 585

98 718

645 116

645 116

24 555

3605

40

FV

18.5

24

52 606

12 109

117 321

980 920

980 920

24 290

2787

50

21

28

56 331

14 138

126 801

980 920

1 364 999

30 000

5165

50

SGV

21

28

60 782

14 138

135 702

1 263 740

1 263 740

30 075

3787

60

GV

24 #

28

66 678

14 138

147 493

1 650 380

1 650 380

19 640

1538

60

24 *

28

67 135

14 040

148 310

1 650 380

1 650 380

36 200

- 7056

70

24

32.365

69 933

16 350

156 216

1 650 380

1 650 380

38 000

3559

70

32.365

45.75

93 153

32 830

219 137

3 000 716

3 000 716

55 700

2730

90

Trans

16N

Date: February 2007

HV

6.

Sheet 14 of 196

7.
8.
9.

For permitted usage, see Sheet J.1.1.


Planing
All dimensions are in millimetres.
Switch
Radius
Radius
Gauge is 1432 mm.
All angles are shown in centre-line measure.
Lead lengths are shown between the toes of switches and the noses of
common crossings.
Speeds shown may need alteration in respect of curved and canted main
lines.
# For details of the cant applied within a GV24/28 turnout see drawing
RE/PW/655.
* For details of the GV24/28 extended transition turnout (no cant) see
drawing RE/PW/781.
The HV32.365/45.75 turnout uses a swing nose crossing; the IP to nose dimension being - 4118.
Toe

1.
2.
3.
4.
5.

Turnout
Radius

ition
Str

I.P. Natural Angle


Nose of Actual Crossing
L2

Gauge

NOTES

Track Design Handbook NR/L2/TRK/2049

10.75
EV

Network Rail

Crossing 1 in ~

A.3.1: CEN56E1 Vertical S&C Standard Transitioned Turnouts and


Crossovers - Leads and Radii

Revision 2

Switch

Toe to
nose

2500

5000

7500 10 000 12 500 15 000 17 500 20 000 22 500 25 000 27 500 30 000 32 500 35 000 37 500 40 000 42 500 45 000 47 500 50 000 52 500

AV

9.25

19 698

1177

913

666

448

BV

9.25

21 808

1178

920

687

487

10

22 261

1198

954

725

521

CV

DV

EV

FV

10.75

22 852

1215

985

766

564

387

9.25

10.75

25 447

1216

990

780

593

432

9.25

13

27 007

1255

1063

874

694

527

378

10.75

13

30 125

1256

1066

884

713

558

423

306

10.75

15

31 713

1281

1115

951

793

642

503

377

15

18.5

42 017

1313

1178

1046

917

793

675

566

466

376

15

21

44 066

1329

1210

1091

974

860

749

643

542

447

360

282

18.5

24

52 606

1344

1240

1136

1034

933

836

741

650

564

483

408

339

28

56 331

1359

1269

1180

1091

1003

916

830

747

665

587

511

439

370

306

21

28

60 782

1359

1269

1180

1092

1004

918

834

752

673

597

524

455

391

331

GV

24

# 28

66 679

1359

1270

1181

1094

1008

925

844

766

692

621

554

492

432

377

24

28

67 135

1358

1270

1184

1099

1015

934

855

778

705

634

567

503

443

387

24

335

32.365

69 933

1371

1293

1216

1140

1064

988

914

842

771

702

635

570

508

449

393

341

HV (T) 32 365 45.75

93 153

1287

1233

1178

1124

1070

1016

963

910

858

807

756

706

658

610

564

519

476

434

393

354

317

HV (A) 32 365 45.75

93 153

1287

1233

1178

1124

1070

1016

963

911

859

808

757

708

660

613

567

522

479

438

398

359

323

NOTES

10 000
7500

1. All dimensions are in millimetres.


2. Gauge is 1432 mm.

5000

Heel length L1

Toe

4. # denotes a GV 24/28 turnout to drawing RE/PW/655.

16N

5. * denotes a GV 24/28 extended transition turnout to drawing RE/PW/781.

Sheet 15 of 196

6. (T) = Theoretical values, (A) = Actual values of existing installations.


IP
Lead length L2

Nose

Gauge

2500

3. Lead lengths are given from toes of switches to noses of common


crossings.

Track Design Handbook NR/L2/TRK/2049

Date: June 2008

21
SGV

Network Rail

Natural Actual

Offsets at 2500 intervals from the crossing nose

A.3.2: CEN56E1 Vertical S&C Transitioned Turnouts - Setting Out Offsets

Revision 1

Switch Crossing 1 in Lead L2

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.3.3: NR60 Inclined S&C Standard Transitioned Turnouts & Crossovers Leads & Radii
Transitioned Turnouts
Mathematical
Toe

B
IP

L1

L2

L3

L4

L5

Origin of
Clothoidal Entry
Curve

ition
Straigh
t

Gauge

Tr a n s

Y=12

Y=3

IP

NOTES
1. For permitted usage, see Sheet J.1.1.
2. All dimensions are in millimetres. Gauge is 1435mm.
3. All lengths are measured along the main line straight (right hand switch rail for a right hand turnout and the left
hand switch rail for a left hand turnout)
4. Speeds shown may need alteration in respect of curved and canted main lines.
5. Definitions:
L1 = Length of straight, T - C (see sheet A.1.4: NR60 Inclined S&C Switch Details).
L2 = Length of transition curve, C - B (see sheet A.1.4).
L3 = Length of switch radius, R (see sheet A.1.4).
L4 = Length of transition curve from radius R to straight through crossing.
L5 = Length of straight to common crossing intersection point, IP.
Switch
designation
NR60C
NR60D
NR60E
NR60F
NR60SG
NR60G
NR60G

Crossing angle
1 in ~
11
13.5
17.25
21.5
27
#31.25
33.5

L3

L4

L5

9253
9078
12 122
16 290
23 100
26 010
22 110

13 234
15 872
21 997
26 382
31 618
38 550
39 555

662
2345
1492
1939
2054
1384
5958

25 326
29 800
38 906
48 761
62 107
72 135
73 814

Turnout speed
mph
25
30
40
50
60
70
75

Transitioned crossovers, across 1970 six-foot (running edges)


Switch
designation
NR60C
NR60D
NR60E
NR60F
NR60SG
NR60G
NR60G

Crossing angle
1 in ~
11
13.5
17.25
21.5
27
#31.25
33.5

Turnout lead
length L
25 326
29 800
38 906
48 761
62 107
72 135
73 814

Lead across 1970


six-foot
5808
7159
9179
11 463
14 413
16 692
17 897

Total crossover lead


length
56 460
66 760
86 991
108 985
138 627
160 961
165 525

Crossover speed
mph
25
30
40
50
60
70
75

NOTES
1. # NR60G 31.25 has a different heel position from standard (see sheets A.1.4. & A.2.3.) - 32 201.085 mm from
toe, offset 313.52 mm.

Revision 10

Date: March 2010

Sheet 16 of 196

4.5

5.5

6.5

7.5

9.25

10

10.75

13

15

16

18.5

21

24

28

32.365

45.75

64

72

80

88

96

104

112

120

128

148

160

172

208

240

256

296

336

384

448

518

- 4118

271 766

64

1811 89 815 51 641 39 057

4.5

72

1942

2088 123 436 70 213

80

2058

2217

2360

5.5

88

2161

2333

2488

2628

96

2437

2604

2756

2894

6.5

104

2709

2872

3021

3158

112

2978

3137

3285

3421

7.5

120

3245

3401

3547

3682

128

3344

3509

3664

3807

3942

9.25

148

3748

3923

4087

4241

4589

10

160

4059

4234

4400

4774

4975

10.75

172

4368

4545

4945

5160

5360

13

208

4912

5383

5640

5880

6513

15

240

5698

5988

6260

6985

7533

16

256

5835

6140

6427

7195

7779

8043

18.5

296

6130

6469

6790

7657

8326

8630

21

336

6738

7089

8046

8792

9133

9908

10 586

24

384

7384

8435

9265

9647

10 521

11 293

12 109

52 632

164 726 92 821 69 034


RADII

214 492 119 870 88 531


273 540 151 762 111 392 91 356
342 676 188 900 137 886 92 007
422 708 231 688 126 304 105 550

LEADS

514 442 180 735 141 154 120 069


279 396 195 072 157 061 112 312
649 655 360 545 188 770 150 040 139 544

123 681

811 961 266 672 195 528 178 109

153 101

140 002

189 010

169 470

361 420

296 323

258 440

232 625

2 013 859 710 737

496 611

398 825

340 609

309 137

1 099 162 659 625

497 667

410 235

365 456

314 385

1 651 689 910 613

655 371

548 201

440 903

2 031 309 1 087 411 821 253

601 978

397 788 258 003 228 559


736 845 539 182

9315

156 318

2 341 805 1 379 602 856 111

28

448

9782

10 213

11 206

12 093

13 041

14 138

32.365

518

10 235

10 712

11 819

12 818

13 896

15 159

16 350

2 258 522

45.75

- 4118

16 004

16 589

17 969

19 243

20 647

22 336

23 974

32 830

8855

NOTES

3 359 723 1 350 257

1. All dimensions are in millimetres.


2. Gauge is 1432 mm.
3. Leads are from nose to nose and are to the nearest 1 mm.

16M

4. Radii are to the nearest 1 mm.

S = 1970mm

16N

Gauge

IP

Nose

Nose

Sheet 17 of 196

IP

Lead
Nose of (45.75)
Swing Nose
crossing is 90N in
front of IP

Track Design Handbook NR/L2/TRK/2049

Date: June 2008

1 in

Network Rail

IP to
nose

A.4.1: CEN56E1 Vertical S&C Leads and Radii Across Standard (1970) Track Interval

Revision 1

Xing 1 in

8.25

9.5

1 IN

IP to
Nose

120

132

152

7.5

120

3899

357 197

164 019

8.25

132

4095

4311

303 278

11
176

12.5

13.5

200

216

15.75
252

17.25
276

20.25
324

21.5

23.5

344

376

27
432

31.25
500

33.5
502.5*

CROSSING
1 IN

7.5
169 987

8.25

131 544

RADII
9.5

152

11

4384

4993

386 770

232 302

194 220

153 907

140 451

9.5

176

4956

5371

5808

581 651

390 123

255 627

220 535

185 477

177 062

167 335

12.5

200

5236

5698

6188

6619

1 184 760

456 056

355 214

272 310

254 549

234 918

214 321

200 393

13.5

216

5892

6416

6879

7159

741 475

507 317

353 576

324 205

293 018

261 652

241 188

234 184

13.5

15.75

252

6273

6866

7397

7720

8372

1 606 443

675 866

576 101

484 473

404 333

357 464

342 290

15.75

17.25

276

6491

7127

7698

8048

8758

9179

1 166 738

898 219

693 671

540 331

459 772

434 970

17.25

20.25

324

7572

8218

8617

9432

9922

10 792

758 781

693 519

20.25

21.5

344

7734

8408

8825

9681

10 197

11 117

11 463

3 046 074

941 904

843 385

21.5

23.5

376

7968

8684

9129

10 047

10 602

11 600

11 976

12 536

11

3 902 843 1 710 821 1 006 415


1 356 111

12.5

2 444 323 1 363 534 1 166 308

23.5

LEADS
27

432

9099

9588

10 604

11 224

12 345

12 772

13 410

14 413

3 083 781 2 230 674

27

31.25

500

9515

10 049

11 169

11 858

13 115

13 596

14 321

15 470

16 692

8 063 364

31.25

33.5

502.5*

10 260

11 429

12 150

13 473

13 981

14 748

15 969

17 273

17 897

33.5

NOTES
1. Lead lengths are from intersection point to intersection point (IP
to IP) across a standard track interval of 1970 mm between
running edges.

3. Gauge is 1435 mm.


4.

G auge

* IP to Nose dimension for the 1 in 33.5 crossing is 15 times


crossing angle. All others are 16 times crossing angle.

R
Lead

S=1970

Sheet 18 of 196

2. All dimensions are shown in millimetres and radii and lead


lengths are rounded to the nearest millimetre.

Track Design Handbook NR/L2/TRK/2049

Date: June 2008

4629

Network Rail

7.5

A.4.2: NR60 Inclined S&C Leads and Radii Across Standard (1970) Track Interval

Revision 7

CROSSING 1 IN

4.75

151

5.5

130

119

6.5

110

102

7.5

95

89

9.25

77

10

72

10.5

68

12.75

56

4.5

5.5

6.5

7.5

9.25

10

10.75

13

15

16

18.5

IP to Nose

64

72

80

88

96

104

112

120

128

148

160

172

208

240

256

296

IP to Nose

6366

6768

7134

7469

7773

8051

8306

8541

8758

9236

RA

161 782

579 186

676 804

259 215

176 253

141 041

121 712

109 579

101 304

88 993

RC

6776

7233

7649

8029

8382

8707

9006

9283

9540

10108

10 407

10 679

RA

99 612

179 072

420 122

Straight

550 697

309 372

229 445

189 823

166 292

135 519

125 549

118 581

RC

7508

7957

8369

8748

9102

9 429

9733

10 016

10 643

10 975

11 277

12 047

RA

135 131

238 314

550 697

Straight

705 976

393 318

289 671

238 230

179 754

162 624

151 122

132 117

RC

8238

8681

9089

9467

9822

10 152

10 460

11 146

11 509

11 842

12 692

13 305

RA

178 170

309 372

705 976

Straight

888 105

491 227

359 564

241 157

211 297

192 282

162 533

150 027

RC

8496

8968

9405

9810

10 187

10 543

10 875

11 618

12 013

12 376

13 306

13 979

RA

148 398

229 445

393 318

888 105

Straight

1 099 233

604 173

331 050

277 264

245 417

198 942

180 523

RC

8734

9233

9697

10 129

10 531

10 908

11 264

12 063

12 489

12 881

13 890

14 624

RA

130 747

189 823

289 671

491 227

1 099 233

Straight

1 341 507

473 717

370 790

315 959

242 903

215 994

RC

9479

9969

10 425

10 852

11 253

11 629

12 482

12 939

13 360

14 447

15 241

15 590

RA

166 292

238 230

359 564

604 173

1 341507

Straight

732 314

512 422

413 302

296 610

257 445

245 589

RC

10 570

11 086

11 570

12 026

12 456

13 433

13 962

14 453

15 732

16 675

17 092

18 009

RA

179 754

241 157

331 050

473 717

732 314

Straight

1 706 538

948 763

498 530

397 017

369 507

327 929

RC

10 887

11 434

11 950

12 437

12 898

13 947

14 516

15 047

16 436

17 467

17 925

18 933

RA

162 624

211 297

277 264

370 790

512 422

1 706 538

Straight

2 136 650

704 266

517 383

471 625

405933

RC

11 649

12 185

12 692

13 172

14 269

14 864

15 419

16 881

17 970

18 454

19 523

RA

197 795

254 469

331 123

439 639

1 100 041

3 095 251

6 899 090

911 709

621 223

556 404

467 205

RC

16 907

18 672

20 009

12 480

13 097

13 685

14 245

15 536

16 243

RA

164 717

202 224

247 813

303 964

519 662

747 190

1 148 996 12 259 484 1 682 209

20 609

21 947

1 278 802

888 799

RC

5.5

6.5

7.5

9.25

10

10.5

12.75

1. Gauge is 1432 mm. All dimensions are in millimetres and are given to the nearest millimetre.
2. Lead lengths are from noses of fixed common crossings to the intersection of gauge lines of
obtuse crossings or switch diamonds, calculated from formul based on sheet C.1.4., and
apply to straight main lines only. For calculation purposes, the obtuse crossing/switch diamond
angle is taken as the angle between the intersecting track centrelines, at which point the radii
are also assumed to change. The physical crossings will be marginally different in angle (one
slightly less, the other slightly more) but the difference is negligible in manufacturing terms.

4 75

ge
Gau

A
M

N>M

STR.
M
N<M

RA

Gauge

RC

3. The flattest fixed obtuse crossing in vertical S&C is 1 in 8.

Sheet 19 of 196

4. The limiting radii for fixed obtuse crossings (switch diamonds must be used if the radius is sharper) are given in the table below.
Angle

Desirable radius

Minimum radius

Angle

Desirable radius

Minimum radius

Angle

Desirable radius

Minimum radius

Angle

Desirable radius

Minimum radius

1 in 8

600 000

500 000

1 in 7

400 000

300 000

1 in 6

200 000

180 000

1 in 4.75

180 000

160 000

1 in 7.5

500 000

400 000

1 in 6.5

300 000

240 000

1 in 5.5

180 000

160 000

Track Design Handbook NR/L2/TRK/2049

NOTES

Obtuse /
SW Dia
Angle M

Network Rail

Date: June 2008

FIXED COMMON CROSSINGS


N

A.5.1: CEN56E1 Vertical S&C Diamonds - Leads and Radii - 1

Revision 4

OBTUSE
CROSSINGS/
SWITCH
DIAMONDS

68

12.75

56

13

55

15

48

17

42

17.615

41

18.5

39

21

34

21.829

33

24

30

28

26

7.5

9.25

10

10.75

13

15

16

18.5

24

28

32.365

45.75

384

448

518

- 4 118

IP to Nose

IP to Nose

104

112

120

128

148

160

172

208

240

256

296

336

11 649

12 185

12 692

13 172

14 269

14 864

15 419

16 881

17 970

18 454

19 523

20 429

RA

197 795

254 469

331 123

439 639

1 100 041

3 095 251

6 899 090

911 709

621 223

556 404

467 205

422 202

RC

16 907

18 672

20 009

12 480

13 097

13 685

14 245

15 536

16 243

RA

164 717

202 224

247 813

303 964

519 662

747 190

1 148 996 12 259 484 1 682 209

20 609

21 947

23 092

24 268

25 577

1 278 802

888 799

738 955

649 923

588 461

RC

13 186

13 782

14 350

15 661

16 380

17 055

18 852

20 215

20 828

22 195

23 366

24 570

25 912

27 120

RA

198 942

242 903

296 610

498 530

704 226

1 050 536

Straight

1 949 748

1 427 731

958 272

786 353

686 307

618 132

578 120

RC

14 480

15 108

16 568

17 375

18 136

20 180

21 744

22 454

24 047

25 424

26 850

28 453

29 905

28 271

RA

215 994

257 445

397 017

517 383

682 696

1 949 748

Straight

5 332 612

1 884 454

1 317 858

1 059 111

905 067

821 789

722 904

RC

15 745

17 337

18 223

19 062

21 331

23 085

23 884

25 691

27 266

28 909

30 769

32 467

31 411

RA

236 558

349 435

439 409

553 170

1 168 406

2 915 622

6 432 745

5 328 284

2 404 847

1 663 319

1 312 489

1 144 325

961 233

RC

15 921

17 551

18 459

19 320

21 655

23 464

24 290

26 160

27 794

29 502

31 440

33 213

32 337

RA

232 016

339 614

423 992

528 957

1 065 395

2 348 896

4 198 037

9 530 546

3 002 328

1 928 805

1 472 409

1 264 022

1 044 301

RC

17 482

18 781

19 673

22 099

23 986

24 849

26 807

28 525

30 326

32 376

34 256

33 638

RA

327 929

405 933

501 143

958 272

1 884 454

2 914 328

Straight

4 383 098

2 418 204

1 741 452

1 457 302

1 172 811

RC

20 564

23 228

25 321

26 284

28 483

30 425

32 479

34 835

37 015

37 128

RA

449 723

786 353

1 317 858

1 750 451

4 383 098

Straight

5 394 298

2 889 470

2 183 165

1 601 273

RC

28 993

31 007

33 141

20 829

23 566

25 724

26 718

RA

438 112

751 527

1 222 887

1 586 768

3 483 356 16 969 176 7 908 229

35 597

37 874

38 229

3 482 453

2 505 511

1 768 119

RC

21 463

24 382

26 697

27 770

30 234

32 429

34 767

37 476

40 003

40 987

RA

415 115

686 307

1 059 111

1 321 593

2 418 204

5 394 298

Straight

6 222 647

3 667 443

2 277 270

RC

22 446

25 658

28 234

29 436

32 217

34 719

37 410

40 557

43 527

45 645

RA

389 155

618 132

905 067

1 090 078

1 741 452

2 889 470

6 222 647

Straight

8 931 264

3 591 710

RC

NOTES

1. Gauge is 1432 mm. All dimensions are in millimetres, and are given to
the nearest millimetre.

Sheet 20 of 196

2. Lead lengths are from noses of fixed common crossings to the


intersection of gauge lines of obtuse crossings or switch diamonds,
calculated from formulae based on sheet C.1.4. and apply to straight
main lines only. For calculation purposes, the obtuse crossing/switch
diamond angle is taken as the angle between the intersecting track
centrelines, at which point the radii are also assumed to change. The
physical crossings will be marginally different in angle (one slightly less,
the other slightly more) but the difference is negligible in manufacturing
terms.

N>M

STR.
M

RA

10.5

12.75

13

15

17

17.615

18.5

21

21.829

24

28

ge
Gau

N<M

Angle M

21

RC

Gauge

Track Design Handbook NR/L2/TRK/2049

Date: June 2008

10.5

Network Rail

6.5

A.5.2: CEN56E1 Vertical S&C Diamonds - Leads and Radii - 2

Revision 2

N
M

SWING
NOSE

FIXED COMMON CROSSINGS

SWITCH DIAMONDS

1970 Interval

Switch Turnout
Radius
R6

Radius
R1

Common
Crossing
N1

Lead
N1/N2
L2

Radius
R2

Diamond

Common
Crossing
N2

Lead
N2/N3
L3

Radius
R3

Diamond
Crossing
N3

Type of
Crossing

Obtuse
stagger
X

Lead
N3/N4
L4

Common
Crossing
N4

Radius
R4

Lead
Toe/N4
L5

Turnout
Stagger
N5/N1
L6

Maximum
Turnout
Speed
(mph)

AV

18 617

141 052

3137

151 762

7773

176 253

4.75

Obt/SD

151

6201

161 782

35 728

2130

20

BV

21 465

184 012

3664

231 688

9006

229 445

5.5

Obt/SD

130

7089

179 072

4.5

41 224

2130

20

25 025

245 767

9.25

4241

279 396

10 016

238 230

Obt/SD

119

7826

238 314

47 107

1420

25

25 025

245 767

9 25

4241

279 396

10 460

359 564

6.5

Obt/SD

110

8561

309 372

5.5

48 286

1420

25

10

4774

649 655

9.25

11 618

331 050

Obt/SD

102

9294

393 818

51 402

710

25
25

CV

DV

EV

25 716

245 767

305 201

25 716

245 767

305 201

10

4774

649 655

9.25

12 482

732 314

SD

90

10 757

604 173

53 729

710

29 346

331 687

10.75

4945

360 545

9.25

12 063

473 717

7.5

Obt/SD

95

10 026

491 227

6.5

56 380

710

30

29 346

331 687

10.75

4945

360 545

9.25

12 482

732 314

SD

90

10 757

604 173

57 530

710

30

29 346

331 687

10.75

4945

360 545

9.25

12 482

732 314

SD

90

11 160

1 341 507

7.5

57 933

710

30

29 346

331 687

10.75

5160

811 961

10

13 962

1 706 538

9.25

SD

77

12 373

732 314

60 841

710

30

29 346

331 687

10.75

5160

811 961

10

13 962

1 706 538

9.25

SD

77

13 355

Straight

9.25

61 824

710

30

40 697

645 116

15

6985

736 845

13

16 881

911 709

10.5

SD

68

14 196

1 100 041

9.25

78 759

710

40
50

50 112

980 920

18.5

8630

1 099 162

16

20 609

1 278 802

12.75

SD

56

16 846

1 148 996

10.75

96 197

710

57 329

1 263 740

21

9908

1 651 689

18.5

24 047

1 884 454

15

SD

48

20 128

1 949 278

13

111 412

710

60

GV

65 520

1 650 380

24

11 293

2 031 309

21

27 266

2 404 847

17

SD

42

23 040

2 915 622

15

127 119

710

70

HV

90 211

3 000 716

32.365

15 159

3 359 723

28

35 597

3 482 453

21.829

SD

33

28 957

3 483 356

18.5

169 923

710

90

NOTES

L1

Ga u

1. For permitted usage, see Sheet J.1.1.

Gauge

S = 1970

Gauge

L6

R2

uge
Ga

X
R4
N4

N2

Toe

3. Interval between tracks is 1970 mm (running edges).


4. Dimensions given are to toes of switches, noses of
common crossings, knuckles of obtuse crossings
and switch diamonds, and running edges.

R3

N5

N3
Toe

2. All dimensions are given in millimetres.


Gauge is 1432 mm

ge

R1
N1

R6

5. For limiting radii through fixed obtuse crossings, see


sheet A.5.1.

L1

6. Lengths of point and splice rails of crossings N1, N2


and N5 are non-standard to suit the timbering.

L2

L3

L4

L5

Sheet 21 of 196

7. The turnout stagger shown (L6) is a minimum to obtain 1970 mm between turnout roads. This should be increased as necessary to obtain HMRI
requirements for minimum passing clearance.
8. Maximum speeds shown may need alteration in respect of curved and canted main lines.
9. Radius beyond crossing N5 to be compatible to maintain the six foot interval and speed.
10. SD = switch diamond.
11. Obt = fixed obtuse crossing.
12. Radii R2 and R3 are low rail, other radii are high rail.

Track Design Handbook NR/L2/TRK/2049

Date: March 2010

FV
SGV

Network Rail

Lead
Toe / N1
L1

A.6.1: CEN56E1 Vertical S&C Standard Double Junctions from Tracks at 1970 Interval

Revision 3

Turnout
Switch

Lead lengths

Trailing

AVT

AVT

AVT

BV

BV

AVT

BV

BV

CV

CV

CV

CV

CV

CV

CV

BV

CV

L1

RE to centre line of nose

Crossing 1 in

Radii

L2

L3

L4

R1

R2

20 416

20 416

8400

3052

352

186 937

20 416

22 785

8400

2709

314

186 937

22 785

20 416

9230

3956

393

184 012

268 573

22 785

22 785

9230

3552

355

184 012

268 573

25 025

25 025

10 650

3236

323

245 767

25 025

25 715

10 650

3234

323

245 767

25 715

25 715

10 650

3649

338

245 767

26 371

22 785

10 650

4812

412

245 767

CV

26 371

26 371

10 650

4064

351

245 767

R3

R4

186 937
184 012

268 573

186 937
184 012

268 573

245 767

Speed

RE/PW

Leading

Trailing

5.797

20

20

692

9.25

5.929

20

20

702

9.25

6.228

20

20

9.25

9.25

6.427

20

20

693

9.25

9.25

6.818

25

25

9.25

10

6.785

25

25

694

245 767

305 201

305 201

245 767

305 201

10

10

7.074

25

25

378 263

184 012

268 573

10.75

9.25

6.928

25

20

378 263

245 767

378 263

10.75

10.75

7.319

25

25

695
701

AVT

BV

20 416

22 785

8400

3022

1151

186 937

184 012

268 573

9.25

14.430

20

20

AVT

CV

20 416

26 371

8400

9445

694

186 937

245 767

378 263

10.75

12.056

20

25

BV

CV

21 465

26 371

9230

9061

720

184 012

245 767

378 263

10.75

12.015

20

25

711

BV

CV

22 785

26 371

9230

4151

1095

CV

CV

25 025

26 371

11 470

4372

1077

184 012

268 573

245 767

245 767

378 263

9.25

10.75

17.214

20

25

245 767

378 263

9.25

10.75

16.458

25

25

1. For permitted usage, see Sheet J.1.1.


2. All dimensions are in millimetres. Gauge is 1432 mm.
3. Speeds shown may need alteration in respect of curved and canted main lines.
4. Lead lengths are given from toes of switches to noses of common crossings.
5. Planing radii are omitted for clarity.
6. Offset dimension Y is measured to the centre-line of nose S.
7. For the purposes of clarity within the diagrams below, the radii are shown to centrelines; however, the values in the table above are to the high rail.
L1

L3

L4

R2

L2
L4

R1
M
S

Sheet 22 of 196

R3

L3

R1

R3

R4

L2
TYPE 1

L1
R2
TYPE 2

R4

Track Design Handbook NR/L2/TRK/2049

Date: March 2010

NOTES

Network Rail

Switches
Leading

A.6.2: CEN56E1 Vertical S&C Standard Tandem Turnouts - Radii, Leads and
Offsets to Crossing Noses

Revision 2

Type

N7

N6
N8

N8

N6

Gauge

Turnout
crossing
N6

Compound
obtuse crossing
N7

Six foot
crossing
N8

1 in

1 in

1 in

Lead length
toe to N6

N6

Lead length
N6 to N7

Lead length
N7 to N8

Total length
toe to toe

Crossover
Speed
(mph)

BVS (or BV)*

3.9844

4.7940

21 465

1 971

6 148

46 872

20

CVS (or CV)*

STR 10

4.9875

5.5545

25 117

2 487

7 393

55 209

25

DVS (or DV)*

STR 13

6.4904

6.4904

29 940

3 256

9 426

66 393

25

NR60C

11

5.489

5.718

25 497

2 728

8 055

56 460

25

NOTES
1. For permitted usage, see Sheet J.1.1.
2. All dimensions are in millimetres.
3. Gauge is 1432 mm for Vertical Scissors; and 1435 mm for NR60.

Sheet 23 of 196

4. Lead lengths are given to toes of switches, noses of common crossings, and intersection of gauge lines of obtuse crossings.
5. All lead lengths are measured along the main line.
6. For details of cast manganese crossings, see sheets E.6.7, E6.8, E6.9 & E6.10.
7. The centre section covering the common and obtuse crossings must be straight to enable the use of standard crossings.
8. Speeds shown may need alteration in respect of curved and canted main lines.
9. * Shallow Depth Vertical to be used for new construction.

Track Design Handbook NR/L2/TRK/2049

Date: March 2010

Switch type

N7

S=1970

Network Rail

N6

A.6.3: Standard Scissors Crossovers

Revision 2

Gauge

Diamond
Common Total Lead
crossing Length

Turnout
stagger
N5 - N1

Switch
radius

Turnout
radius

L1

R6

R1

N1

L2

R2

N2

L3

R3

N3

L4

R4

N4

L5

NR60C

23 928

194 930

8.25

3943

194 930

7.01

9012

255 114

5.62 Obt

128

7381

255 114

4.82

44 265

NR60D

27 554

258 475

9.5

4575

258 475

8.08

10 452

367 364

6.57 Obt

109

8684

367 364

5.68

51 265

650

358 657

30

NR60E

36 255

447 499

12.5

6078

447 499

10.65

13 775

653 091

8.69 Obt*

83

11 538

653 091

7.53

67 645

650

559 012

40

Common
crossing

Lead
length
N1-N2

Radius

Common
crossing

Lead
length
N2-N3

Radius

Fixed obtuse
crossings or switch
diamonds

Lead
length
N3 - N4

Radius

Radius

Turnout
Speed

L6

R5

mph

650

243 447

25

NOTES
R5

1. For permitted usage, see Sheet J.1.1.

L1
X
N5

Gauge

L6

R2

N4

N2
N3

N1

Gauge

5. Turnout stagger L6 provides a minimum interval of


1970mm between turnout roads. This should be
reviewed to ensure that clearances between
turnout roads remain adequate when the through route is curved.

N3
R3

R1

R6

S = 1970

R4

L2

L1

L3

L4

L5

6. Maximum speeds shown through fixed obtuse crossings take account of the maximum allowable cant deficiency of 75 mm (See sheet A.5.3).
7. Maximum speeds shown may require adjustment to take account of any curvature and cant of the main through route.
8. The radii beyond the final common crossings (N4 and N5) should not be changed until clear of the bearers (as shown on the RE/PW drawings) to avoid the
requirement for cast crossings with unique geometry.
9. Refer to RE/PW drawings for location of the change of radii between R1 and R5.
10. * NR60E 12.5 with 1 in 8.69 Fixed Obtuse crossing may only be used with the authority of the Head of Track Engineering at Network Rail HQ.

Sheet 24 of 196

Track Design Handbook NR/L2/TRK/2049

Date: March 2010

4. Dimensions given are to toes of switches,


intersection points (IPs) of common crossings,
intersection of gauge lines of obtuse crossings
and running edges.

R1

R6

Toe

3. Interval between tracks (running edges) is


1970 mm. Radii shown are of centreline of tracks.

Toe

2. All dimensions are in millimetres and are given to


the nearest millimetre; gauge is 1435 mm.

Network Rail

Six foot space

Lead
length
Toe - N1

A.6.4: NR60 Inclined S&C Standard Double Junctions from Straight Tracks at 1970 Interval

Revision 7

Turnout
Switch
designation

R
Gauge

Angle N

Lead A

Planing Radius

Slip Radius R

RE/PW Drawing number


Single Slip

(see notes 4, 5 & 9)

Double Slip

Fixed

Switch

Fixed

Switch

2044

160 000

158 300

626

625

20

(see notes 4, 6 & 9)

2190

196 750

165 250

628

627

20

(see notes 4, 6 & 9)

2190

193 835

193 835

706

707

20

(see notes 6 & 8)

2293

219 625

219 625

none

none

20

(see notes 6 & 8)

2293

219 625

219 625

696

697

20

(see notes 7, 8 & 9)

3157

350 510

350 510

750

751

25

10

NOTES

Sheet 25 of 196

1.
2.
3.
4.
5.
6.
7.
8.

All dimensions are in millimetres and are given to the nearest millimetre; gauge is 1432 mm.
Lead A is measured from the common crossing nose along the centre line of the diamond.
For details of leads across diamonds, see Sheet A.5.1.
1 in 7 and 1 in 7 slips shall only be installed on straight track.
1 in 7 slips are only available as a fixed diamond.
1 in 7 and 1 in 8 slips are available as both fixed or switch diamond.
1 in 10 slips are available as switch diamond only.
The through line radius applied to 1 in 8 and 1 in 10 slips is limited to a minimum slip radius of 176 metres.
(Below 176 metres, gauge widening should be applied, which may require specially manufactured switches).
9. 1 in 7, 1 in 7 and 1 in 10 slips should not be used for new work - see sheet J.1.1.
10. Speeds shown may need alteration in respect of curved and canted main lines.
11. For permitted usage, see Sheet J.1.1.

Track Design Handbook NR/L2/TRK/2049

Date: March 2010

Turnout
Speed
(mph)

Network Rail

A.6.7: CEN56E1 Vertical Standard S&C Slips - Single and Double

Revision 2

Gauge

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.6.8: CEN56E1 Vertical S&C Obtuse Crossings and Switch Diamonds Openings at Knuckle
Switch Diamonds
Obtuse Crossings
Knuckle to
Knuckle

Throat opening

Crossing Angle 1 in ~

Neck Radius

Throat Opening

Knuckle to Knuckle

Obtuse crossings before 1994:

4.75

475

47.17

1445.16

5.5

550

46.22

1442.44

600

45.73

1441.12

6.5

650

45.33

1440.07

700

44.99

1439.22

7.5

750

44.69

1438.51

Obtuse crossings from 1994 onwards:

4.75

650

49.10

1447.09

5.5

650

47.04

1443.27

650

46.08

1441.47

6.5

650

45.33

1440.07

650

44.73

1438.96

7.5

650

44.25

1438.06

650

43.86

1437.33

Switch Diamonds:

800

1437.92

9.25

925

1436.79

10

1000

1436.29

10.5

1050

1436.00

12.75

1275

1435.06

15

1500

1434.46

17

1700

1434.09

17.615

1761

1434.14

18.5

1850

1433.87

21

2100

1433.60

21.829

2183

1433.52

24

2400

1433.35

28

2800

1433.12

NOTES
1. All dimensions are in millimetres and are measured at running edge level.

Revision

Date: August 2004

Sheet 26 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.7.1: End and Centre Throw - General


For further details, see Railway Group Standard GM/RT2149; Requirements for Defining and Maintaining the Size of
Railway Vehicles, and Network Rail Company Standards NR/SP/TRK/0036; Management of Gauging & Clearances
and NR/L2/TRK/3201; Management of Tight Clearances and Track Position.

L/2
A/2
C = Centre throw

E = End throw

E
Wheelbase or bogie pivot centres, A
R

Overall length of vehicle, L

When a vehicle is on a curved track, its corners overhang the rail to the outside of the curve by an increased amount
to which they overhang when on straight track. This increase is known as the end throw.
To the inside of a curve, the middle of the vehicle has an increased overhang and this is known as the centre throw.
End and centre throw must be included, together with the effect of cant, in calculations for clearances to lineside
structures and for clearances to vehicles passing on an adjacent track.
The diagram shows a vehicle as it would lie when standing on curved track. For simplicity, the width of the vehicle is
shown equal to track gauge.
Given that:
L = Overall Length of the vehicle.
A = Wheelbase or distance between bogie pivot centres.
then:
2

A
Maximum centre throw, C = ------------8R
2

and, Maximum end throw, E = K - C =

( L A )--------------------8R

For example:
A two-axle vehicle, Wheelbase A = 6.00 m, Length over headstock L = 8.560 m, on a curve of 250 m radius.
2

Maximum centre throw =

6
------------------ = 0.018 m = 18 mm.
8 250
2

8.56 6 End throw at headstocks = ------------------------= 0.019 m = 19 mm.


8 250

Revision 3

Date: June 2008

Sheet 27 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.7.2: Centre Throw (Static) of Coaches Built to C1 Gauge


Appendix A* on Vertical Switches
NOTES
1. * 19 354 mm over headstocks, 14 173 mm bogie centres.
2. When the main line is curved, the end or centre throw due to that curvature is to be added or subtracted as
appropriate.
3. For vehicle types, see sheet A.8.11.
200

190

180

AV

170

160

140

BV

130

120

110

CV

100

CENTRE THROW millimetres

150

90

80

DV
70

60

50

EV

40

FV
SGV
GV

30

20

10

0
10

10

15

20

DISTANCE FROM TOE OF SWITCH (metres)

Revision

Date: March 1996

Sheet 28 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.7.3: Centre Throw (Static) of Coaches with 16 m Bogie Centres (Type B) on


Vertical Switches
NOTES
1. When the main line is curved, the end or centre throw due to that curvature is to be added or subtracted as
appropriate.
2. For vehicle types, see sheet A.8.11.
230

AV

220

210

200

190

180

BV
170

160

150

140

CV

130

110

100

DV

90

80

70

60

EV

CENTRE THROW millimetres

120

50

40

FV
SGV
GV

30

20

10

0
10

10

15

20

DISTANCE FROM TOE OF SWITCH metres

Revision

Date: March 1996

Sheet 29 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.7.4: End Throw (Static) of Type A and Type B Coaches on Vertical Switches
NOTES
1. When the main line is curved, the end or centre throw due to that curvature is to be added or subtracted as
appropriate
2. For vehicle types, see sheet A.8.11.
To main or through route.
To turnout or diverging route.

Key.

17
0

AV

AV

16
0
15
0
14
0
13
0

BV

BV

12
0

10
0

CV

CV

90

80

DV

DV

70

TYPE A

60

END THROW millimetres

11
0

50

TYPE B
EV

40

EV
FV

30

SGV

FV
SGV
GV

GV

20

10

0
20

15

10

10

DISTANCE FROM TOE OF SWITCH metres

Revision

Date: March 1996

Sheet 30 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.7.5: Buffer Locking Considerations


When vehicles which are coupled together pass from one curve to another of opposite hand, i.e. through a reverse
curve, with little or no straight track between the curves, there is relative lateral movement between contiguous
buffers. Taking oscillation, track and vehicle tolerances into account, there is a possibility of the buffers locking as
shown in the first diagram. This may cause vehicle derailment.
In the design of track layouts, care must be taken to reduce the risk of buffer locking on reverse curves by
introducing as much straight track as possible between the two curves. Particular attention should be given to
crossovers using A or B switches across 1970 mm spacing.
Consideration should also be given, with multiple unit passenger rolling stock, to the maximum permitted lateral
movement of corridor connections between coaches where there are no intermediate buffers

Buffers locked
B
Figure 1

W
Figure 2

Radius R 1

Straight
D

Figure 3

Radius R 2

In the following formulae:


D = The length of the straight between the two curves,
Re = The equivalent radius of the two curves,

(R R )
( R1 + R2 )

1
2
Re = ------------------------

L = Length of the vehicle over buffer heads, (fig 2).


W = Distance between bogie centres, (fig 2).
B = The relative lateral movement of the buffers, (fig 1).
For all practical purposes B should not exceed 300 mm.
2

8 Re

Where D> (L - W) <

(L W D )
B = -------------------------------------

Where D < (L - W)

(L W) (L + W D)
B = -----------------------------------------------------------

(L W )
-----------------------2

16 W Re

NOTES
1. All dimensions must be in the same units.

Revision 1

Date: December 1999

Sheet 31 of 196

BOUNDARY FOR PLATFORM AWNINGS


AND STATION FOOTBRIDGES WHICH
CATERS FOR 25KV ELECTRIFICATION.

NOT TO SCALE

COLUMNS AND
OTHER FIXED
WORKS ON
PLATFORMS;
INCL. FACES
OF BUILDINGS.

595

SEE NOTE 8

730
SEE
NOTE 11

1624

CLEAR AREA
SEE NOTE 7

LOWER SECTOR
STRUCTURE GAUGE
SEE NOTE 6

1100

RUNNING
EDGE OF RAIL

RUNNING
EDGE OF RAIL

SEE NOTE 9

RAIL LEVEL

SEE NOTE 12

SEE NOTE 12

1625 ( 100mph)
2480 (>100mph)

1435

1970 Standard Interval


SEE NOTE 13

2500 TO PLATFORM SURFACE


SEE NOTE 10

FACE OF
PLATFORM

4020

1470

1435

1625 ( 100mph)
2480 (>100mph)

Sheet 32 of 196

Track Design Handbook NR/L2/TRK/2049

Date: March 2010

SEE NOTE 3

1190

Network Rail

See following page for details of the notes referenced in this drawing.

A.8.1a: Standard Structure Gauge

Revision 3

NOTES

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.8.1a (continued): Notes on Standard Structure Gauge


1. This diagram illustrates minimum lateral and overhead clearances to be adopted in construction or
reconstruction and for alterations or additions to existing track and structures and applies to all routes other than
those defined as major projects on designated TENs routes.
2. All dimensions are in millimetres. Dimensions from rail running edge are taken at 14mm below top of rail level.
3. Where Heights (Rail Level to Soffit of Structure) less than those shown in the table below are being considered then
these are subject to special referral to, and review by, the Network Rail Senior Track Principles Engineer (Gauging) or
the Senior Gauging Engineer; and where applicable, the Route Asset Manager (Electrification & Plant).
Type of Route

Primary InterCity main routes

Work Type?

Yes

New Construction

Yes

Alterations

No

All

Rolling Stock Clearance *


Desired

Minimum

5100

4780

4640

4780

4640
4780

UK1, UK2, W12, W10, W9, W8, W7, W6


and all passenger and locomotive stock.

4640
4640

Secondary cross country links and


inner suburban commuter routes

Yes

All

No

All

4640

4640

Other passenger routes (no freight)

No

All

4640

4440

Yes

All

4780

4640

No

All

4640

4440

Freight only routes

Height to Soffit of Structure

OLE
Route?

UK1, UK2, W12, W10, W9, W8, W7, W6


and all passenger and locomotive stock.
All UK domestic passenger and locomotive
stock.
W12, W10, W9, W8, W7, W6 and all ECS
passenger and locomotive stock.

Rolling stock shown as clear refers to vertical height clearance only. If lateral clearances are less than shown on
the Standard Structure Gauge then the stock shown may not have adequate gauge clearance and must be
gauge assessed by approved methods. This will be a particular consideration on arched structures.

Allows for OLE Normal Clearance with full tolerance. Allows for OLE Normal Clearance with close tolerance.
Allows for OLE Special Reduced Clearance (required to allow potential for OLE in future).
4. The clearance dimensions given are valid for straight and level track only and due allowance must be made
for the effects of horizontal and vertical curvature, including super-elevation (cant). See sheet A.8.1d.
5. The structure gauge allows for overhead electrification with voltages up to 25kV as shown above [note 3]. The
proximity of track features such as level crossings or OLE sectioning may require greater vertical clearance
than shown above [note 3]. The Route Asset Manager (Electrification & Plant) must be consulted so that adequate
clearance to OLE equipment can be considered.
6. Permissible infringements in respect of conductor rail equipment, guard and check rails, train stops and
structures in the space between tracks are not shown. Refer to Lower Sector Structure Gauge shown in
Appendix 1 of GC/RT5212 Requirements For Defining And Maintaining Clearances.
7. The minimum dimensions of a single face platform from the edge of the platform to the face of the nearest
building structure or platform furniture shall be 2500mm for speeds up to 165km/h (100mph) and a minimum of
3000mm for speeds greater than 165km/h. The minimum, distance to the face of any column shall be 2000mm.
Refer to GC/RT7014 Infrastructure Requirements at Stations.
8. Nearest face of masts carrying overhead line equipment on electrified railways.
9. Nearest face of signal posts and other isolated structures less than 2000mm in length but excluding masts
carrying overhead line equipment on electrified railways. This dimension may be reduced for signalling
installations in certain circumstances; refer to NR/GN/SIG/11210 Appendix 2G05.
10. Vertical clearances to the canopy above the platform shall be minimum 2500mm up to 2000mm from the
platform edge or up to 3000mm where the line speed exceeds 165km/h (100mph). At distances beyond
2000mm or 3000mm from the platform edge, as applicable, the minimum headroom shall be 2300mm.
11. Platform clearances are subject to the maintenance of HMRI stepping distances and specific requirements shall
be calculated from the particular Kinematic Envelope with an allowance made for structural clearance. The
minimum lateral dimension is 730mm and is shown for guidance only. Refer to GC/RT5212 Requirements for
Defining and Maintaining Clearances and GI/RT7016 Interface between Station Platforms, Track and Trains.
12. Where reasonably practicable these dimensions shall be increased by at least 300mm to facilitate the provision
of a cess walkway in accordance with GC/RT5203 Infrastructure Requirements for Personal Safety In Respect
of Clearances and Access.
13. This dimension shall be calculated from the dimensions associated with the chosen Kinematic Envelope with an
allowance made for passing clearance.

Revision 3

Date: March 2010

Sheet 33 of 196

NOT TO SCALE

2500 TO PLATFORM SURFACE


SEE NOTE 10

FACE OF
PLATFORM

SEE NOTES 3 & 5

1370
SEE NOTE 5

LOWER SECTOR
STRUCTURE GAUGE
SEE NOTE 6

1435

1970 Standard Interval


SEE NOTE 13

1435

SEE NOTE 7

1100

RAIL
LEVEL

CLEAR AREA

RUNNING
EDGE OF RAIL

RUNNING
EDGE OF RAIL

730
SEE
NOTE 11

1370
SEE NOTE 5

Sheet 34 of 196

Track Design Handbook NR/L2/TRK/2049

Date: March 2010

4200

COLUMNS AND
OTHER FIXED
WORKS ON
PLATFORMS;
INCL. FACES
OF BUILDINGS.

Network Rail

See following page for details of the notes referenced in this drawing.

A.8.1b: Temporary Works Structure Gauge

Revision 1

NOTES

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.8.1b (continued): Notes on Temporary Works Structure Gauge


1. This diagram illustrates minimum lateral and overhead clearances to be adopted for Temporary Works on
lines not equipped with OLE. Not applicable to TENs Routes and other routes with special requirements.
2. All dimensions are in millimetres. Dimensions from rail running edge are taken at 14mm below top of rail level.
3. Where a dimension less than those shown is being considered then clearance must be confirmed by gauge
assessment and is subject to special referral and review by the Network Rail Senior Gauging Engineer.
Route Type

All routes
(excluding TENs)

OLE
Route?

No

Designated
TENs routes
*

Work Type?

Temporary
Works

Height to Soffit of
Structure
Desired

Minimum

4200

4200

Rolling Stock Clearance *

UK1, UK2, W12, W10, W9, W8,


W7, W6 and all passenger and
locomotive stock.

Special minimum clearance requirements consult Gauging Engineer

Rolling stock shown as clear refers to vertical height clearance only. If lateral clearances are less than shown on
the Temporary Works Structure Gauge then the stock shown may not have adequate gauge clearance and must
be gauge assessed by approved methods. This will be a particular consideration on arched structures.

4. The clearance dimensions given are valid for straight and level track only and due allowance must be made for
the effects of horizontal and vertical curvature, including super-elevation (cant).
5. The structure gauge does not allow for overhead electrification. The Route Asset Manager (Electrification & Plant)
must be consulted so that adequate clearance to OLE equipment can be considered.
6. Permissible infringements in respect of conductor rail equipment, guard and check rails, train stops and
structures in the space between tracks are not shown. Refer to Lower Sector Structure Gauge shown in
appendix 1 of GC/RT5212 Requirements for Defining and Maintaining Clearances.
7. The minimum dimensions of a single face platform from the edge of the platform to the face of the nearest
building structure or platform furniture shall be 2500mm for speeds up to 165km/h (100mph) and a minimum of
3000mm for speeds greater than 165km/h. The minimum, distance to the face of any column shall be 2000mm.
Refer to GC/RT7014 Infrastructure Requirements at Stations. Hoardings designed to prevent access to a
portion of the platform may be erected in the Clear Area beyond 1370mm from the rail (see also note 4). An
anti-trespass guard (max height 150mm) may be placed between the platform edge and any hoarding. The antitrespass guard shall not foul the Lower Section Structure Gauge (see note 6); in most cases this will prevent the
guard extending to the platform edge.
8. (This note intentionally blank).
9. (This note intentionally blank).
10. Vertical clearances to the canopy above the platform shall be minimum 2500mm up to 2000mm from the
platform edge or up to 3000mm where the line speed exceeds 165km/h (100mph). At distances beyond
2000mm or 3000mm from the platform edge, as applicable, the minimum headroom shall be 2300mm.
11. Platform clearances are subject to the maintenance HMRI stepping distances and specific requirements shall
be calculated from the particular Kinematic Envelope with an allowance made for structural clearance. The
minimum lateral dimension is 730mm and is shown for guidance only. Refer to GC/RT5212 Requirements for
Defining and Maintaining Clearances and GI/RT7016 Interface between Station Platforms, Track and Trains.
12. The Gauging Engineer must be informed of all locations where temporary works are erected and the proposed
erected and removal dates. Full dimensions of the available space must be provided complete with the relative
track geometry data (radius, cant, sixfoot etc) in order that out-of-gauge loads are not authorised for gauge
clearance through the structure.
13. This dimension shall be calculated from the dimensions associated with the chosen Kinematic Envelope with an
allowance made for passing clearance.

Revision 1

Date: March 2010

Sheet 35 of 196

2. See following page for details of the notes referenced in this drawing.

NOT TO SCALE

FACE OF
PLATFORM

SEE NOTE 3

Sheet 36 of 196

3450
SEE NOTE 12

LOWER SECTOR
STRUCTURE GAUGE
SEE NOTE 6

1435

1970 Standard Interval


SEE NOTE 13

SEE NOTE 7

1435

1100

RAIL
LEVEL

CLEAR AREA

RUNNING
EDGE OF RAIL

RUNNING
EDGE OF RAIL

730
SEE
NOTE 11

3450
SEE NOTE 12

Track Design Handbook NR/L2/TRK/2049

Date: March 2010

2500 TO PLATFORM SURFACE


SEE NOTE 10

COLUMNS AND
OTHER FIXED
WORKS ON
PLATFORMS;
INCL. FACES
OF BUILDINGS.

Network Rail

1. To be applied to major projects on routes designated as being part of the Trans European Network (in accordance with Department for Transport
guidance and map - to be found on the DfT website [TENs routes are annotated as High Speed and Conventional on the map]).

A.8.1c: Special TENs Structure Gauge

Revision 1

NOTES

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.8.1c (continued): Notes on the Special TENs Structure Gauge


1. The minimum lateral and overhead clearances to be adopted in construction or reconstruction and for
alterations or additions to existing track and structures associated with major projects on designated TENs
Routes are depicted on this drawing. Special requirements apply for viaducts and tunnels.
2. All dimensions are in millimetres. Dimensions from rail running edge are taken at 14mm below top of rail level.
3. Where Heights (Rail Level to Soffit of Structure) less than those shown in the table below are being considered then
these are subject to special referral to, and review by, the Network Rail Senior Track Principles Engineer (Gauging) or
the Senior Gauging Engineer; and where applicable, the Route Asset Manager (Electrification & Plant).
Route Type

TENs routes

OLE
Route?

Work Type?

Height to Soffit of
Structure
Desired

Minimum

Always
OLE

New Construction

5800

5450

Always
OLE

Alterations

5450

5450

Rolling Stock Clearance *

All UIC profiles, (Piggyback/


GB+), UK1, UK2, W12, W10,
W9, W8, W7, W6 and all
passenger and locomotive stock.

Rolling stock shown as clear refers to vertical height clearance only. If lateral clearances are less than shown on
the TENs Route Structure Gauge then the stock shown may not have adequate gauge clearance and must be
gauge assessed by approved methods. This will be a particular consideration on arched structures.

Allows for OLE Normal Clearance with full tolerance.


Allows for OLE Normal Clearance with close tolerance.
4. The clearance dimensions given are valid for straight and level track only and due allowance must be made
for the effects of horizontal and vertical curvature, including super-elevation (cant).
5. The structure gauge allows for overhead electrification with voltages up to 25kV as shown above [note 3]. The
proximity of track features such as level crossings or OLE sectioning may require greater vertical clearance
than shown above [note 3]. The Route Asset Manager (Electrification & Plant) must be consulted so that adequate
clearance to OLE equipment can be considered.
6. Permissible infringements in respect of conductor rail equipment, guard and check rails, train stops and
structures in the space between tracks are not shown. Refer to Lower Sector Structure Gauge shown in
Appendix 1 of GC/RT5212 Requirements for Defining and Maintaining Clearances.
7. The minimum dimensions of a single face platform from the edge of the platform to the face of the nearest
building structure or platform furniture shall be 2500mm for speeds up to 165km/h (100mph) and a minimum of
3000mm for speeds greater than 165km/h. The minimum, distance to the face of any column shall be 2000mm.
Refer to GC/RT7014 Infrastructure Requirements at Stations.
8. (This note intentionally blank).
9. (This note intentionally blank).
10. Vertical clearances to the canopy above the platform shall be minimum 2500mm up to 2000mm from the
platform edge or up to 3000mm where the line speed exceeds 165km/h (100mph). At distances beyond
2000mm or 3000mm from the platform edge, as applicable, the minimum headroom shall be 2300mm.
11. Platform clearances are subject to the maintenance of HMRI stepping distances and specific requirements shall
be calculated from the particular Kinematic Envelope with an allowance made for structural clearance. The
minimum lateral dimension is 730mm and is shown for guidance only. Refer to GC/RT5212 Requirements for
Defining and Maintaining Clearances and GI/RT7016 Interface between Station Platforms, Track and Trains.
12. Included within the dimension is an allowance for a 700mm wide walkway and 300mm wide cable trough. It may
be possible in tight situations to reduce the dimension, but only where alternative access is available, via a route
in a position of safety, connecting with the walkways each side of the structure or where the railway operates on
a no person basis, whereby staff are only allowed on the track when special protection measures are in place.
13. This dimension shall be calculated from the dimensions associated with the chosen Kinematic Envelope with an
allowance made for passing clearance.

Revision 1

Date: March 2010

Sheet 37 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.8.1d: Additional Clearances required for Cant and Curvature


The clearance dimensions given in the preceding sections are valid for straight and level track only; and allowance must
be made for the effects of curvature and cant.
The vertical allowance should be taken from Table 2;
whilst the horizontal allowance is the sum of the appropriate values from Table 1 and Table 2.
More precise values can be derived from a full analysis using ClearRoute or other approved methodology. This analysis
must take account of all vehicles using, or likely to use, the particular section of route; where necessary, advice shall be
obtained from the Network Rail Senior Track Principles Engineer (Gauging) or the Senior Gauging Engineer.
Horizontal

Vertical

Cant

Rail Level

Table 1: Allowance for Overthrow of Rolling Stock on Curves


Radius
(m)
Greater than 5000 (and straight)
2001 - 5000
1501 - 2000
1001 - 1500
751 - 1000
501 - 750
401 - 500
301 - 400
251 - 300
201 - 250
151 - 200
101 - 150
100 or less

Increase for ALL Horizontal dimensions


(mm)
0
6
16
21
32
43
64
80
107
128
160
213
320

Table 2: Allowances for Cant


Cant
(mm)
0
up to 10
11 - 20
21 - 30
31 - 40
41 - 50
51 - 60
61 - 70
71 - 80
81 - 90
91 - 100
101 - 110
111 - 120
121 - 130
131 - 140
141 - 150
151 - 160
161 - 170
171 - 180
181 - 190
191 - 200

# Horizontal [between 3000 and


3900mm above rail level] (mm)
0
26
52
78
104
130
156
182
208
234
260
286
312
338
364
389
415
441
467
493
519

# Horizontal [up to 915mm


above rail level] (mm)
0
6
12
18
24
30
37
43
49
55
61
67
73
79
85
91
97
104
110
116
122

Vertical
(mm)
0
15
30
45
60
75
90
105
120
135
151
166
181
196
211
226
241
256
271
286
301

1. The lowest rail is taken as rail level.


2. # Added only to dimensions on the inside of a curve (dimensions on the outside of a curve are unaffected).

Revision

Date: March 2010

Sheet 38 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.8.2: Track Intervals


New Construction
Network Rail will apply the Standard Structure Gauge as a minimum for all new construction but may decide to use a
larger gauge for commercial reasons on particular routes.

Clearances Between Trains

1. On new lines, the lateral clearances between kinematic envelopes for adjacent tracks shall normally be at least
380 mm and track intervals will need to be increased appropriately on curves to attain this.
2. When existing lines are reconstructed or altered, the same minimum clearance of 380 mm shall be provided
wherever possible. If such provision is not reasonably practicable, the maximum clearance possible shall be
achieved.
3. Where the clearance between kinematic envelopes becomes less than 200 mm, Network Rail will notify Her
Majestys Railway Inspectorate (HMRI).
4. Where it is proposed that the clearance between kinematic envelopes is likely to be less than 100 mm, Network
Rail will seek dispensation from HMRI beforehand.

Intervals Between Tracks

1. In all new construction where there are only two tracks, they must be at such spacing as will provide the
required clearances as specified in paragraph (1.1) above.
(With 1435 mm track gauge and kinematic envelope widths of 3020 mm on straight track, this equates to an
interval of 1965 mm between running edges, normally taken as 1970 mm).
2. Where there are more than two running lines an extra spacing of 1200 mm shall be provided between each pair
of running lines or additional running lines. In reconstruction of existing railways this extra spacing may be
reduced to 900 mm.
(With 1435 mm track gauge and kinematic envelope widths of 3020 mm on straight track, this equates to
intervals of 3165 mm and 2865 mm respectively between running edges - normally taken as 3188 and
2883 mm respectively).
3. Sidings: In new works and also in reconstruction of existing railways (except where otherwise approved in
cases of special difficulty), the spacing between the centreline of a siding and that of the nearest running line
shall be not less than 4300 mm.
Where rolling stock examination or shunting operations are likely to be regularly performed in the siding, this
dimension shall not be less than 4600 mm.
(With 1435 mm track gauge and kinematic envelope widths of 3020 mm on straight track, this equates to
intervals of 2865 and 3165 mm respectively between running edges - normally taken as 2883 and 3188mm
respectively).
Requirements for intervals between sidings are given on Sheet A.8.9a.

Revision 3

Date: March 2010

Sheet 39 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

Column 1

Column 2

Column 3

Column 4

200 min

200 min

150 min

125 min

70

70

50 max

25 max

75

10

10

10

120

120
Note 8

120 max
Note 8

115 max
Note 8

75

10

10

10

200 min

200 min

150 min

125 min

25

15

15

15

4015

4015

4015

4015

H
Static
clearance

Passing
clearance

A.8.4: Electrical Clearances - 25 kV

Uplift

Designed height of
contact wire

Construction
depth

Tolerance

Passing clearance

Tolerance

Kinematic load gauge normal Network Rail


height

Track tolerance (see note 11)

Designed rail level.

Height of structure above designed rail


level

At supports

4780

4640

4520

4440

Between
supports (see
note 8)

4780

4545

4425

4350

Designed height of contact wire above designed rail level

4315

4240

4190

4165

Static clearance, H

270 (min)

270 (min)

200 (min)

150 (min)

Depth, K

765

625

505

425

NOTES
1. Column 1 - Normal clearances with full tolerances.
2. Column 2 - Normal clearances with close tolerances.
3. Column 3 - Reduced clearances.
4. Column 4 - Special reduced clearances.
5. All dimensions are in millimetres.
6. Where different load gauges, construction depths or uplifts apply, appropriate adjustments shall be made.
7. Column 1 gives the recommended height for new or reconstructed structures.
8. In columns 2 and 3 the construction depths may be reduced and in column 4 shall be reduced between
supports giving appropriately lower structure heights.
9. Where the height of a structure lies between two of the limits shown in the columns above, the additional
clearance shall be used to increase electrical clearances before increasing construction depth/uplift tolerances.
10. The dimensions given relate to straight and level track and due allowance must be made for the effects of
vertical and horizontal curvature, including cant, in order to maintain the required clearances.
11. For ease of presentation, the track tolerance is shown above the kinematic load gauge rather than below it.

Revision 1

Date: December 1999

Sheet 40 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.8.5: Design of Layouts for 25kV Overhead Electrified Lines - 1


NB: Designers are advised to seek specialist advice at the earliest stage of a project. However, the following general
information may be of assistance:-

Relationship between S&C switches and Overhead Structures


The standard design for overhead electrification requires a supporting structure to be located at a position along the
track where the dimension Y (shown in the diagram below) measured between running edges is:
150 mm minimum, 200 mm desirable, 380 mm maximum.

Toe

Type of Switch

Length L = Switch toe to opening position Y


Minimum, Y = 150

Desirable, Y = 200

Maximum, Y = 380

AV

4960

5966

8804

BV

5854

7002

10 245

CV

6970

8298

12 046

DV

8360

9903

14 259

EV

11 408

13 559

19 639

FV

13 985

16 639

24 133

CEN56E1 Vertical S&C

SGV

16 319

19 331

27 838

GV

18 650

22 092

31 814

HV

27 002

31 643

44 752

NR60 Inclined S&C


NR60C

7874

9067

12 423

NR60D

9065

10 439

14 305

NR60E

11 969

13 681

18 871

NR60F

15 021

17 298

23 708

NR60SG

19 323

22 253

30 500

NR60G

22 422

25 821

35 391

NR60H

29 807

34 327

47 050

NOTES
1. All dimensions are in millimetres.
2. If the above criteria cannot be met, discussion with the OLE designer will be required.
3. Continued on sheet A.8.6.

Revision 6

Date: June 2006

Sheet 41 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.8.6: Design of Layouts for 25kV Electrified Lines - 2


Having satisfied all permanent way design parameters, the location of S&C, to give desirable mast positions, can be
applied as follows:1. A distance of 50 metres is to be applied between the desirable 200 mm running edges opening point for followon switches.
2. Where headspans are to be provided, the 200 mm running edges opening points are to be located in line
across, where possible.
For example:

200mm

200mm

200mm

50 m etres
H eadspan

H eadspan

Location of S&C in relation to Overbridges


If the switch toe of any turnout can be located at a distance greater than 50 metres from the nearest face of an
overbridge, this should result in no design problems for the overhead wiring.
This distance can be reduced but consultation is advised with the OLE designer at this stage.

Location of S&C in relation to Level Crossings


The location of S&C within 600 metres either side of a level crossing should be avoided, and only adopted after
consultation with the OLE designer.

Overhead clearances
All bridge, tunnel and awning profiles where lines are to be electrified should be made available to the OLE designer
at the earliest possible stage, preferably at 1:20 scale.

Track intervals
In designing new multi-track layouts for electrified lines, a track interval of 3800 mm (R.E.s) will provide sufficient
clearance for overhead support structures to be erected in that interval.

Revision 1

Date: December 1999

Sheet 42 of 196

Load gauge W5 (static)


1104

855

220

280

23

60

50

155

Side ramp

Conductor rail
+10

185

76 - 3

50
B

Running rail level

100

280

64
With the exception of approved
electric track equipment, there
must be no permanent obstructions
within this area

Running rail level

'0'

Conductor rail
insulator

Boundary of
mechanical clearance

50
Conductor rail
insulator clip

C
D

50

405
675

10

TRACK ENGINEER'S BOUNDARY OF MECHANICAL CLEARANCE


Rectangular coordinates of index points A, B, C and D are to be
measured from origin '0' on the railhead centreline. Straight lines
are horizontal or vertical as perceived.
A: x = -320, y = 86
C: x = -285, y = -115

All dimensions are in millimetres.

B: x = -285, y = 15
D: x = -250, y = -160

Sheet 43 of 196

Track Design Handbook NR/L2/TRK/2049

Date: March 1996

Centre line of vehicle

Electrical
clearance to
rolling stock

Network Rail

1295

A.8.7: Relationship of Conductor Rail to Standard Load Gauge

Revision

1350
W6A load gauge
(kinematic)

Type of switch

F (BH)

F (FB)

Distance L

4960

6320

7965

9490

12 660

15 780

5545

6950

8320

11 100

13 880

15 280

Inclined Fine entry

Inclined Short fine entry

Type of switch

SG

Distance L

7280

8390

10 160

12 180

15 610

18 400

20 470

25 030

6360

7475

9245

11 265

14 695

17 480

Slip switches

CEN56E1 Vertical

Type of switch

S7

S7

S8

S9

S10

AV

BV

CV

DV

EV

FV

SGV

GV

HV

Distance L

5210

5475

5640

6170

7090

6025

7070

8380

9995

13 685

16 795

19 510

22 300

31 650

NR60 Inclined
Type of switch

SG

Distance L

9067

10 439

13 681

17 298

22 253

25 821

34 327

Y
X
X
760

w ith
Track speed
lin e
lo w e r

Z
T ra c k w ith
h ig h e r lin e s p e e d

C le a ra n c e fo r
C la m p lo c k
m e c h a n is m s

NOTES
1. These are minimum requirements. See RE/PW general arrangement drawings for standard conductor rail positions. Site specific requirements will be
indicated on the relevant conductor rail layout drawing.
2. X not less than 200 mm between running edges; Y not less than 1055 mm between running edges (not less than 915 between outside edges); Z not
less than 200 mm between conductor rails.

Sheet 44 of 196

3. All dimensions are in millimetres.


4. All possible conductor rail positions are shown; actual requirements for conductor rails shall be indicated on the relevant conductor rail layout drawing.
5. Conductor rail to be installed so that a minimum electrical clearance of 75 mm to other earthed metalwork, including track components, is maintained.
6. At locations where point motors are fitted, the conductor rail shall be terminated with the midpoint of the end ramp level but not beyond the switch tips, and
gauged to the faster running line.

Track Design Handbook NR/L2/TRK/2049

Date: June 2008

S w itc h to e s

Network Rail

Inclined straight planed

A.8.8: Conductor Rail Positioning at Switches

Revision 6

Inclined curved planed

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.8.9a: Sidings - Layouts and Geometry Requirements


GUIDELINES FOR SIDING LAYOUT DESIGN
Grouping
1. Sidings are to be arranged, preferably in groups of not more than five.
2. In overhead electrified sidings, a space between the groups of sidings of 5370 mm (running edges) should be
provided for the installation of overhead masts.

Length
Sidings shall be of sufficient length to accommodate the train intended to use them, plus an allowance for stopping
accuracy - normally the length of the train plus 20m. Exceptionally, this may be reduced to the length of the train
plus 10m.

Intervals
Track intervals
Between tracks

Between groups

Track
centrelines

Running
edges

Track
centrelines

Running
edges

No activities between tracks (i.e. stabling


sidings)

3405

1970

5305

3870

Activities between tracks (i.e. preheating,


examination, watering, cleaning, etc.)

4005

2570

5505

4070

Oil fuel sidings (subject to the size of the


fuelling equipment)

5405

3970

NOTES
1. Tracks are assumed to be straight.
2. Track gauge is taken as 1435 mm.
3. See sheet A.8.2 for intervals between sidings and running lines.

TRACK GEOMETRY REQUIREMENTS FOR SIDINGS


Horizontal alignment
Horizontal curves shall be designed to take account of the curving characteristics of vehicles likely to use the siding.
The normal minimum radius on sidings shall be 150 m. The exceptional minimum radius on sidings shall be 125 m.
The need for a length of straight track or transition between small radius reverse curves shall be considered, taking
into account the following factors:
1. The ability to traverse the curves of vehicles likely to use the sidings;
2. The likelihood of buffer locking;
3. Vehicle coupling designs;
4. A length of straight track not less than 3 m long shall be provided between the reverse curves if one of the
curves has a radius of less than 160 m.
The requirements for the alignment of track at buffer stops and arresting devices are set out in GC/RT5033.
All new and re-laid sidings, whether straight or curved, shall be designed without cant.

Vertical alignment
Where possible, standing or berthing sidings should be on the level. When this is not possible, the track gradient of
sidings where vehicles stand shall not be steeper than 1 in 500 and should not fall towards the running line
connections.

Revision 3

Date: June 2008

Sheet 45 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.8.9b: Construction of On-Track Plant Calibration Sidings


1 General
1. On Track Plant requires regular calibration of the lining system. The accuracy of the calibration affects the ability
of the machine to create an alignment that replicates the design input into the machine.
2. For best results the calibration is adjusted and then tested on straight track while the vehicle is moving. This
operation requires a considerable length of straight track.
3. This specification describes the requirements for the construction of new calibration sidings.

2 Construction Specification
1. A calibration siding shall be 150m in length.
2. One rail shall be selected as the reference rail. This will be marked Reference Rail and will be the reference
used for construction and maintenance of the siding and for calibration of on-track machines. The machine
measurement trolleys shall therefore always be preloaded to this rail.
3. The alignment shall lie between +/- 10mm of a straight line between the sleepers marked as survey points at
each end of the siding. The versine measured on a 20m chord will not exceed 5mm.
4. The vertical profile will be within the range of +0mm and -30mm of the design position and overlapping 20m
chords will vary by a maximum of 7mm. The cross level will be within 3mm of design. The maximum allowable
twist is 1 in 1000.
Note: This is equivalent to the track geometrical construction tolerances for track with a line speed of up to 125
mph.

3 Construction materials specification


1. New or serviceable CEN56 or CEN60 rail shall be used. If serviceable rail is used it shall be free from
deformation and wear around the gauge corner and gauge face where the machine measuring trolley will
contact the rail.
Note: For an on-track machine to be calibrated correctly the contact between the reference rail and the machine
trolley must be consistent.
2. New or serviceable concrete sleepers, preferably with a nominal design gauge of 1432mm, shall be used and
shall be of a uniform type throughout the length of the calibration siding. A special check shall be made on
gauge and sleepers selected such that gauge on the finished siding is within a tolerance of +3mm / -0mm to the
original design gauge for the sleeper type chosen
3. New pads, insulators and fastenings shall be used. Where serviceable sleepers are used, and a choice of rail
pad is available, the more resilient pad shall be used.
4. Ballast shall conform to NR/SP/TRK/006 Track ballast. The minimum ballast depth shall be 150mm measured
from the bottom of the sleeper.

4 Survey Points
1. A sleeper shall be selected at each end of the siding to define the straight. There will be a clear line of site
between these sleepers to enable the use of the optical instruments to construct and maintain the siding.

5 Marking
1. At Survey Points the sleeper shall be painted yellow across the fourfoot and marked SP in black letters in the
centre.
2. The Reference Rail shall be marked at both ends of the siding next to the survey point and at 20 metre
intervals throughout the siding. The sleeper will be painted yellow next to the reference rail and marked with
RR in black the four foot with a black arrow pointing to it.
3. A sign will be attached in the 4 foot of the track at each end of the calibration siding bearing the words
CALIBRATION SIDING. DO NOT TAMP.

Revision

Date: June 2008

Sheet 46 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.8.10: Passing Clearances - 1


Manual rules for calculating passing clearances where safety validated kinematic envelope computer programmes
are not available.
Kinematic envelope

Normal
300
Notify HMRI
200
HMRI dispensation
100
required

3020
But see notes 1 & 5

Maximum width of rolling


stock over all projections

1510
But see
notes 1 & 5

Figure 1

NOTES
1. The clearance dimensions given in Figure 1 are valid for straight and level track only. Due allowance must be
made for the effects of end and centre throw on curves, and also of superelevation; also for possible increments
in the dimensions of the kinematic envelope.
2. For details of curve overthrows, see sheet A.7.1.
3. For values of end and centre throw on switches, see sheets A.7.2, A.7.3 and A.7.4 for vertical 113A S&C, and
sheets A.7.6, A.7.7 and A.7.8. for NR60 inclined S&C.
4. Effect of differing cants on each track:
(Notes continued on sheet A.8.11)

3415

Cantrail

Figure 2

In Figure 2, the cant on the left hand track is shown as x and that on the right hand track as y. For this illustration x is
deemed to be greater than y.
Reduction in passing clearance at cantrail level is given by:
3415
------------- ( X Y )
1502

= 2.274 ( X Y )
NB: If tracks are canted towards each other, cants must be added together.

Revision 1

Date: December 1999

Sheet 47 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.8.11: Passing Clearances - 2


NOTES - Continued from sheet A.8.10
5. The kinematic envelope of width 3020 mm, shown in Figure 1 on sheet A.8.10, is appropriate to vehicles
constructed to the British Railways C1 Rolling Stock Gauge. These include Mk.1 and Mk.2 coaches and the
older Diesel Multiple Units.
6. Modern vehicles have their own characteristics and it is not possible to group them under a single kinematic
envelope. The requirements are more onerous than those which satisfy the British Railways C1 Gauge and
each case should be examined individually.
7. In the absence of kinematic envelope information, it is permissible to consider the problem using information
applying to the static situation. The following tables on sheet A8.12 give the track interval which provides
305 mm passing clearance between static body profiles, after an allowance for end and centre throw, but with
no allowance for cant (see Note 4).
8. The vehicles concerned have been grouped into four types as follows:
Type A

Classes 150, 309, 313 to 322 incl., 455, 465, 471, 507, 508, Mk. 1 and Mk. 2.

Bogie Centres

14.173 metres

End Throw

1mm on a 21 600 metre radius curve

Centre Throw

1mm on a 25 110 metre radius curve

Type B

Classes 153, 155, 156, 158, 159, 165, 166, 171, 253 and 254 (HST), 323, 331, Mk. 3 and Mk. 4.

Bogie Centres

16. 00 metres

End Throw

1mm on a 29 330 metre radius curve

Centre Throw

1mm on a 32 000 metre radius curve

Type C

Classes 373 and similar.

Bogie Centres

18.70 metres

End Throw

1mm on a 24 200 metre radius curve

Centre Throw

1mm on a 43 710 metre radius curve

Type D

Mk. 5 coach.

Bogie Centres

19. 00 metres

End Throw

1mm on a 21 000 metre radius curve

Centre Throw

1mm on a 45 125 metre radius curve

(The End Throw and Centre Throw figures above are generated using the formulae shown on sheet A.7.1).
The values shown in tables 1 and 2 on sheet A.8.12 allow for the worst cases under the following conditions:
Column 1 Routes used by Type A only.
Column 2 Routes used by Types A and B only.
Column 3 Routes used by Types A, B, C and D.
Column 4 Routes used by Types A, B and D only.

Revision 1

Date: February 2007

Sheet 48 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.8.12: Passing Clearances - 3


Table 1: Sixfoots to be Used for Design Purposes (mm, Running Edges)
Curve radius
m

1
Type A vehicles
passing type A vehicles

2
Type B vehicles
passing type B vehicles

3
Type C vehicles
passing type C vehicles

Straight to 250

1970

1970

1970

225

1970

1970

200

1970

1970

180

1970

1992

160

1986

2030

140

2028

2078

120

2084

2141

4
Type D vehicles
passing type B vehicles
1970
1970
1988

* This dimension applies


to straight track only; see
note.

2025
2072
2132
2211

* 373 and similar stock, categorised as Type C for these purposes, must be considered as separate cases
kinematically and reference should be made to the Network Rail Track Geometry & Gauging NST.

Table 2: Minimum Sixfoots (mm, Running Edges), to achieve 305mm passing clearance between
body profiles in the static condition, after allowance for throw.
Curve radius
m

1
Type A vehicles
passing type A vehicles

2
Type B vehicles
passing type B vehicles

3
Type C vehicles
passing type C vehicles

4
Type D vehicles
passing type B vehicles

Straight

1693

1693

1693

5000

1702

1704

1704

2000

1716

1720

1720

1500

1724

1729

1729

1000

1740

1747

1747

900

1745

1753

1753

800

1750

1760

1760

750

1756

1765

1765

700

1760

1770

1770

650

1765

1776

1776

600

1771

1783

1783

550

1778

1791

1791

500

1787

1801

450

1797

1813

400

1810

1828

375

1818

1837

1837

350

1827

1847

1847

325

1837

1859

1859

300

1850

1872

1876

275

1864

1889

1897

250

1881

1908

1921

225

1902

1932

1951

200

1928

1962

1988

180

1954

1992

2025

160

1986

2030

2072

140

2028

2078

2132

120

2084

2141

2211

See note on 373 type


stock above.

1801
1813
1828

These values may be used as appropriate at those locations where such track intervals already exist and cannot be
sensibly corrected, due to site constraints.

Revision

Date: March 1996

Sheet 49 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.8.13: Platform Structure Standards

2380

*
* where speeds are > 165km/h

Platform width 2500


3000

Headroom 2500*

Overhead structure or
hanging sign

Face of nearest structure, building


275 #

730 @

915 #

Running edge

890 *

35

* from

250 #

Vehicle floor or step

or platform furniture 2000


the platform edge

Surface crossfall 1 in 100 minimum


1 in 40 standard
1 in 8 maximum
a = 300 * or 800 * when there are
platforms both sides of a single track

(4000

W = W idth of any structure, building or


platform furniture - to be 2000* from
platform edges

* + W)

(6000 * + W ) where speeds > 165km/h

ISLAND PLATFORM

NOTES
1. Indicates a minimum dimension.
2. # Indicates a maximum dimension.
3. All dimensions are in millimetres.
4. For clearances to/from the kinematic envelope, see sheet A.8.1.
5. The back edges of platforms, i.e. non-track faces, are to be fenced to a minimum height of 1500 mm.
6. Longitudinal gradient through platforms to be not steeper than 1 in 500.
7. Ramps at each end of a platform are to be 2000 wide and not steeper than 1 in 8.
8. All dimensions shown are for straight and level track; allowances must be made for the effects of vertical and
horizontal curvature, including cant.
9. @ Platform clearances are subject to the maintenance of HMRI stepping distances and specific requirements
shall be calculated from the particular kinematic envelope with an allowance made for structural clearance.

Revision

Date: March 1996

Sheet 50 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.8.14: Platform Alignments and Lengths


1. Group Standard Requirements
See GI/RT7016 for the requirements regarding length of platforms, useable widths, and clearances to structures.

2. Location of new platforms


Horizontal track alignment through station platforms
Station platforms shall be located on straight track unless the particular geographical characteristics of the site and
the characteristics of the railway infrastructure at the proposed location of the platform do not provide a reasonable
opportunity for achieving this.
Station platforms shall not be located on horizontal curves with radii less than 1000 m.
Before station platforms are located on curved track, consideration shall be given to the following:
a) Train to platform stepping distances, taking the types of train likely to call at the platform into account
b) Visibility (either direct, by means of CCTV screens, or by mirrors) along the length of trains for train crew
and station staff responsible for dispatching trains.

Vertical track alignment through station platforms


Wherever possible, platforms shall be located on track with an average gradient not steeper than 1 in 500. It is
permissible for platforms to be located on track with average gradients steeper that 1 in 500 provided trains are not
planned to terminate or reverse at the platform. Where platforms are located on gradients steeper than 1 in 500,
consideration shall be given to the need for additional arrangements to ensure safety.
The gradient through the platform shall be constant unless the particular geographical characteristics of the site and
the characteristics of the railway infrastructure at the proposed location of the platform do not provide a reasonable
opportunity for achieving this. Where the gradient is not constant, the average gradient shall be measured over the
length of any train likely to use the platform in its planned stopping position.

3. Calculation of minimum Platform Length for splitting and joining of trains


P=

minimum platform length.

L=

maximum length of train to be accommodated. (L1 + L2) where two separate trains are to be accommodated.

A=

allowance for inaccurate stopping as detailed in Group Standard GI/RT7016, normally taken as 5 metres.

S=

allowance for splitting a train into two portions, both of which will continue forward, taken as 4 metres.

B=

buffer stop allowance taken as 2m, in addition to A, to give the correct stopping position at a point 2 metres
from the face of a buffer stop.

D=

This is a negative allowance to be used only in cases of special difficulty. If the drivers door is not at the end
of the coach or locomotive an allowance of -1m may be made. On multiple unit stock only, this allowance may
be used at both ends of a platform.

Case 1. Train continuing complete

P=L+A

Case 2. Train terminating and reversing

P=L+A+B

Case 3. Train splitting into two portions, both continuing

P=L+A+S

Case 4. Train splitting into two portions, one reversing

P=L+A+S+B

Case 5. Two trains arriving separately, joining and continuing as one

P = L1 + L2 + A + A

Case 6. Stabled train in platform, second train terminating and


reversing (without attaching)

P = L1 + L2 + A + A + B

Revision 1

Date: June 2008

Sheet 51 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.9.1: Gauge Widening on Plain Line Curves


NOTES
1. Track gauge and check rail flangeway dimensions are shown in Network Rail Company Standard
NR/SP/TRK/102; Track Construction Standards.
2. Changes in gauge and flangeway widening shall not be steeper than 1 in 400, i.e. 3 mm per 1200 mm nominal,
approximating to two sleeper spaces.
3. The outside rail shall be considered as the datum rail for all gauge widening.
4. Check rail gauge, i.e. the dimension from the gauge face of the outside rail to the active face of the check rail,
shall be 1391mm.
5. Gauge widening must not be applied to S&C without permission of the Head of Track Engineering at Network
Rail HQ.

Revision 3

Date: February 2007

Sheet 52 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

A.9.2: Gauge Transition - between CEN60 plain line and 1432mm gauge track
When CEN60 plain line, nominal gauge 1438mm, abuts with track of nominal gauge 1432mm, sufficient 1435mm
gauge CEN56 sleepers should be used to limit the rate of gauge variation to 3mm in 1200mm (nominally 2 sleepers
or as shown in the table below).
This may be achieved by using 5F40 or 5EF28 sleepers (see Note 2) - or by G44 sleepers configured for CEN56E1
track (see Note 3).
Line speed (mph)

Up to 20

25 to 60

65 to 95

100 to 125

Permissible gauge change over 3m

6mm

5mm

4mm

3mm

Distance for gauge change from 1432 to 1438

3.0m

3.6m

4.5m

6.0m

Number of 1435mm gauge sleepers required

NOTES
1. When CEN60 plain line (nominal gauge 1438mm) abuts with track of nominal gauge 1435mm, no special
measures are required to control the gauge variation.
2. 5F40 & 5EF28 sleepers have a designed gauge of 1435mm (+/-2mm).
3. G44 sleepers configured for CEN56E1 track have a designed gauge of 1436mm (+2/-1mm).
4. G44 sleepers configured for CEN60E1/E2 track have a designed gauge of 1438mm (+2/-1mm).

Revision

Date: June 2008

Sheet 53 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

B.1.1: Definitions for Curving Rules


CIRCULAR CURVE - a curve of constant radius.
TRANSITION CURVE - a curve of constantly varying curvature. It is normally provided between two lateral circular
curves of differing radii, or between a lateral circular curve and a straight. If the variation is linear, the transition is in
the form of a clothoid, often approximated by a cubic parabola. Non-linear forms are also available.
COMPOUND CURVE - a curve formed of two similar flexure circular curves of differing radii, which may be
connected by a transition curve.
REVERSE CURVE - a curve formed by two circular curves of opposite hand, which may be connected by a
transition curve.
CANT (superelevation, or crosslevel) - is the vertical difference in height of the two rails of a track measured at the
centre lines of the heads of the rails. It is POSITIVE when the outer rail on a curve is elevated above the inner rail,
and NEGATIVE when the inner rail on a curve is raised above the outer rail.
EQUILIBRIUM SPEED - is the speed of a vehicle on a curve with a particular cant such that the resultant force of the
weight of the vehicle and the effect of centrifugal force is perpendicular to the running plane of the rails. The vehicle
is then said to be in equilibrium.
EQUILIBRIUM CANT - is that cant at a particular speed at which the vehicle will have a resultant force
perpendicular to the running plane of the rails.
CANT DEFICIENCY - is the difference between the applied cant on the track and the equilibrium cant for the vehicle
at the particular stated speed.
HIGH CANT DEFICIENCY CURVES - are those curves where specific train fleets have permission to run at cant
deficiencies in excess of 150 mm.
DESIGN SPEED - is the speed in miles per hour for which a stretch of track is to be or has been designed. All
speeds are quoted and signed in multiples of 5 mph (e.g. 5, 10, 15, 20, etc.) It should be noted that speeds will
normally be governed by curvature and its associated cant, but may also be affected by clearances, signal sighting
and other engineering requirements.
PERMISSIBLE SPEED - is the highest speed at which conventional trains (i.e. not tilting trains) may traverse a
curve with associated transition curves when radius, cant, cant deficiency, cant gradient and rates of change of cant
and cant deficiency have all been taken into consideration. The Permissible Speed includes what have previously
been referred to as Permanent Speed restrictions (PSRs). All Permissible Speeds are shown in the relevant
Sectional Appendix.
ENHANCED PERMISSIBLE SPEED - is the highest permitted speed (higher than the Permissible Speed) applying
to a specific type of train over a section of line operating at cant deficiencies in excess of those permitted at the
Permissible Speed. There may be more than one Enhanced Permissible Speed applicable to a given section of line,
depending on the characteristics of the particular train fleet. All Enhanced Permissible Speeds are listed in the
relevant Sectional Appendix.
CANT GRADIENT - indicates the amount by which the designed cant (superelevation or crosslevel) is increased in
a given length of track, e.g. 1 in 1200 means that a cant of 1 mm is gained or lost in 1200 mm of track. Cant
Gradients should always be flatter than 1 in 400.
TWIST- is a cant gradient which is steeper than 1 in 400 and has irregularities imposed on the design cants. It is
expressed either as an average gradient over a given base distance or as a dimension in millimetres by which the
crosslevel varies over the base length.
RATE OF CHANGE OF CANT OR CANT DEFICIENCY - is the rate at which cant or cant deficiency is increased or
decreased, relative to the maximum speed of a vehicle passing over the transition curve expressed as the change of
cant or cant deficiency in mm per second of travel.
RATE OF ROTATION OF CARBODY - is the sum of the rate of change of cant and the rate of application of tilt and
represents the total rate of rotation experienced by a passenger on a tilting train.
SECTIONAL APPENDIX - All permissible and enhanced permissible speeds are listed in the relevant publication
known as the Sectional Appendix for a particular route. Any amendments/additions to these must be published in
the approved manner.

Revision 2

Date: February 2002

Sheet 54 of 196

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Track Design Handbook NR/L2/TRK/2049

B.2.1: Curving Design Values - Cant and Rate of Change of Cant


Parameter / Constraints

Normal
Design Value

Maximum
(or Minimum)
Design Value

Exceptional Design
Value (where different
from Max.)

Cant - existing and upgraded lines

150 mm

150 mm

180 mm (see note 1)

Cant - in platforms

110 mm

110 mm

130 mm (see note 2)

Cant Excess at the normal operating speed of the


slowest trains on a curve when running under clear
signals

110 mm

110 mm

(R-50)/1.5

(R-50)/1.5

150 mm

150 mm

0 mm

0 mm

Cant - in Other S&C (with 50 mm FWC)

110 mm

110 mm

Cant - on fixed obtuse crossings

110 mm

110 mm

Negative Cant - on fixed obtuse crossings

0 mm

0 mm

Negative Cant - on the turnout route and adjoining plain


line

0 mm

80 mm

Cant (mm) on sharp - i.e. less than 290 m radius - curves


(where R is the radius in metres)
Cant - in S&C on Concrete with 60 mm FWC
Cant - in Complex S&C (see note 5)

Maximum Cant Gradients:0 - 60 mph

1 in 400

1 in 400

65 - 95 mph

1 in 500

1 in 400

100 mph and over

1 in 600

1 in 500

1 in 400

Switch Toes

None

None

1 in 800

Swing Nose Crossings

None

None

1 in 1200

1 in 600

None

1 in 1200

1 in 1500

1 in 2500

30 m

25 m

Rate of Change of Cant for Permissible Speed

35 mm/s

55 mm/s

85 mm/s

Rate of Change of Cant for Enhanced Permissible Speed

35 mm/s

75 mm/s

95 mm/s

Rate of Rotation of Car Body

140 mm/s

180 mm/s

200 mm/s

Turnout Rail opposite Common and Obtuse


Crossings (See Note 3)
Switch Diamonds
Minimum Cant Gradient
Minimum Length of Transition (See Note 4)

NOTES
1. Cants in excess of 150 mm will only be permitted where:
(a) they existed before 1st July 1999;
OR
(b) they are located where trains are unlikely to stop AND use of a higher cant will remove a dip in the Permissible
Speed Profile or Enhanced Permissible Speed Profile AND Transport and Works Act powers would be required for realignment;
OR
(c) they are specifically approved by the Head of Track Engineering at Network Rail HQ.
2. Cants in excess of 110 mm in platforms will only be permitted if platforms are to gauge and level and all HMRI
requirements are met.
3. Bearer rake and baseplate thickness must remain constant through the crossing (see Sheet B.5.1).
4. Minimum transition lengths are necessary to support the manual control of tampers. Short element lengths (curves
or straights) should also be avoided as they are difficult to replicate and constant changes in deficiency lead to poor
ride quality.
5. Complex S&C is as listed in the table on Sheet B.3.11. A maximum design value of 50 mm of cant may be permitted
in BV or BVS switches.
6. FWC = The designed minimum Free Wheel Clearance through switches.

Revision 7

Date: March 2010

Sheet 55 of 196

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Track Design Handbook NR/L2/TRK/2049

B.2.2: Curving Design Values - Cant Deficiency


Parameter / Constraints

Normal Design
Value

Maximum
(or Minimum)
Design Value

Exceptional Design Value


(where different from
Max.)

Jointed track

90 mm

90 mm

110 mm (see note 1)

CWR for Permissible Speed

110 mm

110 mm

150 mm (see note 2)

Plain Line

CWR for Enhanced Permissible Speed (EPS) on datum plated curves of radius (see note 3):
700 m and over

265 mm

265 mm

400 to 699 m

150 mm

225 mm

under 400 m

110 mm

110 mm

110 mm

110 mm

S&C not designed to withstand stressing

90 mm

90 mm

S&C designed to withstand stressing with Cast


Centre Block common crossings with welded on
legs or tight jointed Cast Monobloc crossings

110 mm

110 mm

Complex S&C (see note 8) and switches without


backdrives

50 mm

50 mm

Adjustment Switches

300 mm
150 mm (see note 2)

Through Route of S&C


150 mm (see notes 4 & 5)

Turnout Route of S&C (see notes 6 & 7)


At switch toes

125 mm

Fixed obtuse crossings

75 mm

Elsewhere in Vertical S&C

90 mm

Elsewhere in NR60 S&C

110 mm

NOTES
1. Applies to passenger type bogie rolling stock with air suspension, maximum 13 tonne axle weight, all seats full.
2. Applies to passenger type bogie rolling stock, light engines and class 140 to 144 trains PROVIDED THAT no
spring catch point, level crossing, direct fastening structure or other feature that is likely to contribute to lateral
misalignment is situated on the curve or transition where 110 mm Cant Deficiency is exceeded. Differential
speeds may be required to limit the speed of freight traffic.
3. Enhanced Permissible Speeds apply to specific trains only. Speeds must be calculated using cant deficiencies
which do not exceed the maximum operating cant deficiency of the particular train. All values of cant deficiency
in excess of 150 mm must also take into consideration the effects of wind on curves (See GC/RC5521).
4. Cant deficiency above 110 mm in S&C may only be applied when:
a) The S&C is NR60,
b) the main line radius is flatter than 400 metres,
c) high speed flares have been provided on the check rails and on the facing wing rails on crossings installed on
the low rail,
d) there are no longitudinal bearers, level crossings or direct fastening structures on the approach to or exit from
the S&C,
e) and the following have been considered and the assessment recorded with the design information: degree of
track fixity, any change in cant deficiency on the approach to or exit from the S&C, maintenance regime.
5. The exceptional cant deficiency on the through route of S&C with swing nose crossings is 200 mm.
6. Enhanced Permissible Speeds are not applicable on the turnout route of S&C.
7. On leads which have been designed as split equal, both routes must be regarded as turnout routes.
8. Complex S&C is as listed in the table on Sheet B.3.11.

Revision 8

Date: March 2010

Sheet 56 of 196

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Track Design Handbook NR/L2/TRK/2049

B.2.3: Curving Design Values - Rate of Change of Cant Deficiency


Parameter / Constraints

Normal Design
Value

Maximum Design
Value

Exceptional Design
Value (where
different from Max.)

Permissible Speed

35 mm/s

55 mm/s

70 mm/s

Enhanced Permissible Speed (See Notes 1


and 2)

35 mm/s

110 mm/s

150 mm/s

Plain Line and Through Route of S&C

Note: Normal Design and Maximum Design Values may be increased by 33% if the transition is of Bloss form.
[See sheets C.2.1, C.2.2, C.2.3 & C.2.4 for Cubic Parabola transitions, sheet C.2.5 for Clothoid transitions and
sheets C.2.6 & C.2.7 for Bloss transitions].
Turnout Route of S&C

BS95RBH rail

55 mm/s

55 mm/s

BR109, BS110A, CEN56E1 (BS113A)


Flat Bottom rail, Inclined

55 mm/s

55 mm/s

CEN56E1 (BS113A)
Flat Bottom rail, Vertical

80 mm/s

80 mm/s

NR60 Inclined

80 mm/s

80 mm/s

Switch Toes (all forms of S&C)

93.33 mm/s
(See Note 3)

It is permissible to disregard the rate of change of cant deficiency


at the switch toes.

NOTES
1. These figures are maxima. Not all trains may be able to run at these values.
2. These rates should be calculated based on a vehicle which has no tilt lag [i.e. ignoring effects on the leading
vehicle(s)].
For transitions where cant deficiency exceeds the value at which maximum tilt occurs, the average rate of
change of cant deficiency over the length of a clothoid or cubic parabola transition shall be used. If the transition
is of the Bloss form, then 1.5 times the average rate of change of cant deficiency shall be used.
3. Maximum rate of change of cant deficiency of 80 mm/sec. On an NR60 transitioned turnout only, an exceptional
value of 93.33 mm/sec may be applied to the transitioned part of the turnout line between the heel of the switch
and the IP of the crossing.

Revision 4

Date: March 2010

Sheet 57 of 196

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Track Design Handbook NR/L2/TRK/2049

B.2.4: Curving Design Values - Guidance on Circular Curves


Cant & Cant Deficiency
Trains travelling around curves are subjected to lateral acceleration, this is normally offset in part by the application of
cant, the remaining lateral force is referred to as the cant deficiency.
All curves should be designed to operate with some cant deficiency to aid steering. Curves should be designed so that the
cant deficiency (for conventional trains) does not normally exceed 60% of the applied cant on jointed track or 73% of the
applied cant in continuously welded track. Exceptionally this may be increased to 73.3% for jointed track and in excess of
100% for continuously welded track. Values in excess of 100% in CWR will require the approval of the Head of Track
Engineering at Network Rail HQ.

Tilting Trains
Tilting trains generally run about 20% faster then non-tilting trains. Designs should be generally based on Permissible
Speeds and checked for suitability for Enhanced Permissible Speeds. Only if the speed differential exceeds 20% should
curves be designed for Enhanced Permissible Speed and checked for Permissible Speeds. In all cases, the alignment and
clearances to structures and other tracks should be checked at all speeds quoted for tilting, non-tilting and freight trains.
Cant deficiency for tilting trains should not normally exceed 200% of the applied cant.

Design
Cant is normally applied to the high rail but may be split between high and low rails (if the low rail can be lowered).
Each track of a double (or multiple) line shall be treated separately. This is particularly important on steep gradients, where
slow moving freights may restrict the cant that may be applied (excess cant values) and on tracks where lines have
different speeds (e.g. Fast and Slow lines). In exposed places, where high winds may be experienced, it is undesirable to
apply cant to the maximum value.
For each track, and particularly through areas of complex curvature such as compound curves and S&C on a curved
through alignment, it is prudent to plot the applied cant, and cant deficiency (or excess) against chainage for the design
alignment, highlighting key track features such as switch toes, crossing noses, through bearer limits, longitudinal timber
systems and expansion switches as this will greatly facilitate optimising the applied cant to produce a profile that gives
both the best passenger comfort whilst meeting the design values and limits.
Exceptional Design Values shall only be used after an assessment of the additional risks involved has been undertaken
and consideration given to the amelioration of those risks. Such assessment shall accompany the design for approval.
New lines should, whenever possible, make use of Normal Design Values. Values up to the Maximum (or Minimum)
Design Values may be used when necessary for new construction and realignments.
The number of individual elements (straights or curves) shall be kept to a minimum. Each element shall be as long as
possible, and shall not normally be of a length equal to less than 2 seconds at a maximum line speed.

Switches & Crossings


When switches and crossings are located on curved track, cant may be applied up to the maximum, provided that the
turnout is of similar flexure to the main line or through line. If the turnout is of contrary flexure, the cant to be applied to the
main or through line shall not cause the maximum permitted value of negative cant (see Sheet B.2.1) to be exceeded on
the turnout.

Cant Deficiency & Rolling Contact Fatigue


Research into rolling contact fatigue (RCF) has shown that the rate of growth of RCF can be reduced significantly by
increasing the cant deficiency on a curve. The effect will be greatest in curves in the 1000 m to 2500 m range where
vehicles with primary yaw stiffnesses in excess of 16 MNm/radian operate. In tighter curves the reduction in RCF is less
significant but sidewear can be reduced with increased cant deficiency.
Where rail life due to RCF has been found to be less than 5 years, and where whole life costs make it economic to do so,
then cant deficiencies in excess of cant may be applied subject to site specific approval by the Head of Track Engineering
at Network Rail HQ.

Revision 3

Date: March 2010

Sheet 58 of 196

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Track Design Handbook NR/L2/TRK/2049

B.2.5: Curving Design Values - Guidance on Transitions


Transitions should be provided between circular curves unless:
1. At permissible speed for conventional trains, the rate of change of cant deficiency on a 12.2m virtual transition
meets the requirements for rate of change of cant deficiency.
2. At enhanced permissible speeds up to 31mph (50km/h) or through switches and crossings for tilting trains, the
rate of change of cant deficiency on a 12.2m virtual transition meets the requirements for rate of change of cant
deficiency for permissible speed.
3. At enhanced permissible speeds over 31mph (50km/h) transitions must be provided if the change of cant
deficiency exceeds 100mm for trains with a rate of tilt application between 4 and 5 degrees per second (pro rata
for other rates of tilt). Transitions are recommended if the change of cant deficiency exceeds 50mm.
4. The transition is given by switch toes - where the rate of change of cant deficiency shall be ignored.
For permissible speeds up to 50mph and enhanced permissible speeds up to 70mph, design of transitions will
normally be determined based upon cant gradient rather than rate of change of cant. Both of these guideline speeds
are based on maximum design values.
Cant should be applied to transitions in proportion to the curvature (i.e. l/radius). For a clothoid and its
approximation, the cubic parabola, this is a linear increase in cant with distance. Other forms of transition (such as
Bloss) give a non-linear cant increase and may only be used when installation and maintenance equipment is
capable of installing and maintaining the alignment.
Both ends of all transitions shall be clearly marked on site and the cant marked up on the transition in 5mm intervals.
In the case of curves without transitions, the change of cant shall be applied over the length of the virtual transition
by applying the principles set out on Sheet B.3.4.
On transitions between reverse curves with no intervening straight, the point of zero cant shall coincide with the
reverse point (point of zero curvature). Where possible, the rates of change of cant, cant deficiency and curvature
shall be the same on either side of the reverse.
Transitions will generally need to be designed to accommodate conventional trains travelling within normal
permissible speeds (even though they are also intended and designed for tilting trains at Enhanced Permissible
Speeds).
The minimum Normal Design transition length is 30 metres; the Minimum Design value is 25 metres. Minimum
transition lengths are necessary to support the manual control of tampers.

Revision 3

Date: March 2010

Sheet 59 of 196

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Track Design Handbook NR/L2/TRK/2049

B.3.1: Curve Formulae


Symbols:
Vmax = Maximum speed in km/h
Ve = Equilibrium speed in km/h
R = Radius of curve in m
E = Cant in mm
D = Cant deficiency in mm

Maximum Speed on circular curve:


R
( E + D )----------------------11.82

V max =

Equilibrium Cant:
2

11.82 Ve
E = ------------------------------R

Equilibrium Speed:
Ve =

RE
--------------11.82

Switches - Effective Radius:


To calculate the theoretical cant deficiency at the toes of switches, an effective radius is used.
It is calculated by placing a 12.2m chord centred on the switch toe, and using the versine v measured at the toe:
2

C
R = ------8v
2

then:

11.82V
D = ---------------------R

For formulae relating radius to tangent length, chord length, offset, versine etc., see Sheet C.1.2.

Revision 1

Date: December 1999

Sheet 60 of 196

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Track Design Handbook NR/L2/TRK/2049

B.3.2: Speeds Through Turnouts - Equivalent Radius Formulae


Where the main line is curved, the turnout radius should be adjusted in accordance with the following formulae to
obtain its equivalent radius.
For turnouts diverging with contraflexure,
Rm R
Re = -------------------Rm R

For turnouts diverging with similar flexure,


Rm R
Re = -------------------Rm + R

where Re = equivalent radius, Rm = radius of the main line, R = radius of turnout from a straight main line as shown
on Sheets A.2.1 and A.2.3.
The cant on the main line must be taken into account when assessing the cant deficiency and maximum permissible
speed under these conditions. Where negative cant involved, the maximum permissible speed on the contraflexure
turnout is governed by
for CEN56E1 Vertical and earlier designs:

D = (90 - E) mm

for NR60 designs up to and including 105 mph:

D = (110 - E) mm

for NR60 designs above 105 mph:

D = (85 - E) mm

where E is the numerical value of the negative cant.


In crossovers, the lowest speed calculated from both the turnouts and from the reverse curve shall form the speed
restriction.

Revision 2

Date: June 2001

Sheet 61 of 196

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Track Design Handbook NR/L2/TRK/2049

B.3.3: Speeds Through CEN56E1 Vertical Follow-on Turnouts & Crossovers

Toe to T oe

Where one switch follows another such that a reverse curve is created between the two adjacent switches, a
minimum length of intermediate straight must be provided. The length of this straight (measured in millimetres
between the physical switch toes) for a given speed, must be no less than the Exceptional Design Values set out
below, wherever possible the Desirable/Unconstrained Values should be used - and further increased, where
practicable, to accommodate standard rail lengths. These figures allow for tilting train technology.
.

Speed in mph

Desirable /
Unconstrained

Normal Design Value

Exceptional Design Value

15

7510

4828.*

3152.*

20

10 014

6437.#

4202.*

25

12 517

8047.#

5253.*

30

15 021

9656.#

6303.#

35

17 524

11 265

7354 #

40

20 027

12 875

8404 #

45

22 531

16 093

9455 #

50

25 034

17 882

10 505 #

55

27 538

19 670

11 556

60

30 041

21 458

12 607

65

32 545

29 348

18 306

70

35 048

31 606

19 714

75

37 551

33 863

21 123

80

40 055

36 121

22 531

85

42 558

38 378

23 939

90

45 062

40 636

25 347

95

47 565

42 893

26 755

100

50 068

45 151

28 164

105

52 572

47 409

29 572

110

55 075

49 666

30 980

115

57 579

51 294

32 388

120

60 082

54 181

33 796

125

62 586

56 439

35 204

NOTES
1.

For desirable toe to toe distances on New Works see sheet J.2.1 paragraph 4.

2. * Using Standard 3070 mm stock rail fronts the toe to toe distance is 6140 mm.
3. # Using Standard 3070 mm stock rail fronts with a minimum (4500 mm) length between, the toe to toe distance
is 10 640 mm.
4. Closure rails between the stock rail fronts should be rounded up to a standard rail length (see sheet D.2.6).
5. Minimum distances between toes derived from time intervals:Desirable / Unconstrained based upon 1.12 secs;
Normal Design based upon 0.72 secs (< 43 mph), 0.8 secs (44 - 62 mph) and 1.01 secs (> 62 mph); and
Exceptional based upon 0.47 secs (< 62 mph) and 0.63 secs (> 63 mph).

Revision 3

Date: March 2010

Sheet 62 of 196

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Track Design Handbook NR/L2/TRK/2049

B.3.4: Principle of Virtual Transition


The determination of maximum permissible speeds on curves without transitions involves the concept of a virtual
transition.
Consider a coaching vehicle, having bogie centres C1 and C2, B metres apart, travelling at a uniform speed V km/h,
from the straight on to a circular curve of radius R which is tangential to the straight at TP (see diagram).

Straight
Cir
cula
r cu
rve

TP

C2

C1

R
The vehicle moves with a uniform velocity in a straight line until the bogie centre C1 reaches TP. Here the motion of
the vehicle begins to change as it passes on to the curve, and the vehicle gradually acquires angular velocity. The
change continues until the bogie centre C2 reaches TP, after which the vehicle moves round the curve with uniform
angular velocity. The change of motion of the vehicle from straight to curve conditions takes place in a distance of B
metres. The length B may therefore be considered as a virtual transition.
The value of B to be used is 12.2 metres which is the shortest distance between bogie centres of the British Railway
coaches. Shorter wheelbase vehicles will suffer higher values of cant deficiency at switch toes and higher rates of
change of deficiency elsewhere so the actual wheelbase of shorter (less than 12.2m bogie centres) passenger
rolling stock should be used in speed calculations. The value of 12.2m should not however be relaxed for vehicles
with a longer wheelbase as the lateral thrust on track components becomes excessive.
Deficiency of cant is considered as being gained in the length of the virtual transition, commencing on the straight
6.1m before TP, and terminating on the curve 6.1m beyond TP.
Cant will normally be gained in the same length in a similar manner, but the cant gradient must not be steeper than
the values shown in Sheet B.2.1. The run-up must be extended as necessary, or alternatively the cant must be
suitably reduced so as not to exceed this gradient.
The above principles also apply to instantaneous changes of radius without transition between, either similar flexure
or indeed reverse curves. To check the rates of change of cant deficiency at the virtual transition, the deficiency on
each curve R1 and R2 at the stated speed V must first be calculated.
2

11.82V
11.82V
- and D2 = ---------------------then: D1 = --------------------R
R
1

Then the rate of change of cant deficiency over the virtual transition is given by
dD
-------- = 0.02277 V (D1 -D2), where R1 is sharper than R2;
dt

Note that for reverse curves, D1 must be added to D2.

Revision 1

Date: December 1999

Sheet 63 of 196

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Track Design Handbook NR/L2/TRK/2049

B.3.5: Compound Curves, Reverse Curves


Compound Curves
R1 is the smaller radius
R2 is the larger radius

T1

T2

1 is the central angle of the arc radius R1


2 is the central angle of the arc radius R2
is the deflection angle of the complete curve

T1 is the tangent touching the arc radius R1

R1

T2 is the tangent touching the arc radius R2

R2
2

= 1 + 2
R ( cos cos ) + T sin

R R cos [ ( R R ) cos ]
sin

2
1
2
R1 = ------------------------------------------------------------------------1 cos

2
1
2
1
2
T1 = ---------------------------------------------------------------------------------------

R ( cos cos ) + T sin

R 1 R 2 cos + [ ( R 2 R 1 ) cos 1 ]
---------------------------------------------------------------------------------------sin

T2 =

1
2
1
R2 = ------------------------------------------------------------------------1 cos
2

Compound curves with transitions


The length of the transition (L) is obtained from the GREATER length of:
L=

( E 1 E 2 )V max
--------------------------------------------------------------3.6 ( rate of change of E )

OR

L=

( D 1 D 2 )V max
--------------------------------------------------------------3.6 ( rate of change of D )

Where
a) E1 and E2 represent the cant applied to curves 1 and 2 respectively in mm.
b) D1 and D2 represent the deficiency of cant on curves 1 and 2 respectively in mm.
c) Vmax is the maximum permissible speed in km/h.
The longest transition will therefore be obtained when E = D.
Using the desirable rate of change of 35mm/sec, these equations become:
L = 0.0079365(E1 - E2) Vmax

OR

L = 0.0079365(D1 - D2) Vmax

Using the maximum rate of change of 55mm/sec, the MINIMUM length of transition (Lmin) becomes:
Lmin = 0.0050505(E1 - E2)Vmax

OR

Lmin = 0.0050505(D1 - D2)Vmax

Reverse curves
The rates of change of cant and cant deficiency on the transition should be the same on each side of the
reverse point.
Using the same abbreviations as shown above, the length of the transition, L, is obtained from the GREATER
length of:
( E + E )V

1
2
max
L = --------------------------------------------------------------3.6 ( rate of change of E )

OR

L=

( D 1 + D 2 )V max
--------------------------------------------------------------3.6 ( rate of change of D )

Using the desirable rate of change of 35mm/sec, these equations become:


L = 0.0079365(E1 + E2) Vmax

OR

L = 0.0079365(D1 + D2) Vmax

Using the maximum rate of change of 55mm/sec, the MINIMUM length of transition (Lmin) becomes:
Lmin = 0.0050505(E1 + E2)Vmax

Revision 2

OR

Lmin = 0.0050505(D1 + D2)Vmax

Date: June 2001

Sheet 64 of 196

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Track Design Handbook NR/L2/TRK/2049

B.3.6: Transition Lengths in Relation to Speed, Cant & Deficiency


For the form of transition curves, see Sheets C.2.1 to C.2.7 inclusive.
Versines should be taken on overlapping chords and curves adjusted by the Hallade or other similar method.
If the half-chords are measured out along the track and not the baseline, the resultant realignment will be a clothoid
spiral.

Half chord No

Straight

Transition

6
Circular curve

The diagram of versines in graphical form shows a transition from straight to circular curve. The versine at HC 1
should be one-sixth of the versine at HC 2, and similarly at the other end of the transition - in the example shown
above, the versine at HC 5 will be reduced by one-sixth of the difference between versines at HC 6 and HC 4.
The length of the transition (L) is obtained from the GREATER length of:
E V max
--------------------------------------------------------------3.6 ( rate of change of E )

OR

D V max
--------------------------------------------------------------3.6 ( rate of change of D )

where E = applied cant in mm, D = deficiency of cant in mm, Vmax = maximum permissible speed in km/h, and rate
of change is measured in mm/sec. Hence also, the longest transition is obtained when E = D.
Using the desirable rate of change of 35mm/sec, these equations become:
L = 0.0079365 E. Vmax

OR

L = 0.0079365 D. Vmax

Using the maximum rate of change of 55mm/sec, the MINIMUM length of transition (Lmin) becomes:
L = 0.0050505 E. Vmax

OR

L = 0.0050505 D. Vmax

It should be noted that the equation (Lmin = 0.0050505 E.Vmax) only applies to speeds equal to or greater than
50mph (80km/h). Below this figure, the minimum cant gradient of 1 in 400 is the critical factor, and L is obtained
from:
Lmin = 0.4 E
Where the calculated minimum length of transition is unobtainable due to site conditions, the cant (E) or cant
deficiency (D) must be reduced on the circular curve. This will also reduce the maximum permissible speed (Vmax)
and may involve the imposition of a lower speed restriction on the curve.
The minimum Normal Design transition length is 30 metres; the Minimum Design value is 25 metres. Minimum
transition lengths are necessary to support the manual control of tampers.

Revision 3

Date: March 2010

Sheet 65 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

B.3.7: Speeds Through Turnouts with Track Reversing To Parallel Main - 1


B

Parallel m ain line

P
S
R
A
Basis of design
The designs are based on point A, being the running edge of the heel end of the cast monobloc crossing
manufactured to leg lengths as shown on Sheets E.6.1 and E.6.2. The angle at B is also the crossing angle, and the
space S is dependent on the length of the crossing leg and whether the reverse is to 1970 or 3188 spacing. The
speeds used equate to those for the transitioned turnouts detailed on sheet A.3.1.

Explanation of tabulated data (Sheets B.3.8, B.3.9)


Table 1 shown on Sheet B.3.8 gives the radius and transition lengths when no length of straight is introduced from
point A, i.e. full advantage is taken of the 1970 space to get the flattest radius with minimum length (55 mm/sec)
transitions assuming zero actual cant (for concrete bearer layouts). These figures are used again for the 3188
space, and the resulting length of straight along the turnout rail from point A is shown.
Table 2 on shown Sheet B.3.8 gives the minimum overall length by allowing cant deficiency to reach 90 mm where
possible, and minimum length (55mm/sec) transitions are used. This design results in a length of straight at point A
before the transition commences. In most cases, there is no actual circular curve radius - the two transitions meet
each other.
All dimensions are in millimetres.

Revision 1

Date: December 1999

Sheet 66 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

B.3.8: Speeds Through Turnouts with Track Reversing to Parallel Main - 2


NOTES
1. Tables on this page apply to CEN56E1 Vertical S&C.
2. For diagrams and notes regarding designs, see sheet B.3.7.

Table 1
Crossing
Angle
1 in

Design
Speed
km/h

Crossing
Leg Length
Nose - End

Radius
R

Transition
Length

1970 space
Lead PQ

9.25
10
10.75
13
15
18.5
21
24
28
32.365
45.75

32
34
35
44
50
63
70
83
103
112
151

3397
3095
3458
3952
4120
4689
4674
4031
3832
5341
14 649

156 560
225 517
279 461
387 970
554 552
833 370
1 155 847
1 519 015
1 877 025
2 768 030
5 041 894

12 494
10 404
9 159
13 107
13 456
17 912
17 715
22 471
34 753
30 300
40 765

29 334
32 874
35 079
42 888
50 370
62 913
72 714
85 726
101 757
115 797
150 952

3188 space
Length of
straight
along AB

Lead PQ

11 299
12 210
13 122
15 857
18 290
22 549
25 593
29 245
34 115
39 430
55 730

40 568
45 024
48 144
58 699
68 620
85 430
98 278
114 945
135 850
155 208
206 669

Table 2
Crossing
Angle
1 in

Design
Speed
km/h

Crossing
Leg
Length
Nose - end

Radius
R

Transition
Length

9.25

32

3397

134 515

10

34

3095

10.75

35

13

For 1970 space

For 3188 space

Length of
straight
along AB

Lead PQ

Length of
straight
along AB

Lead PQ

14 542

168

29 166

11 467

40 400

153 177

15 318

1160

31 713

13 370

43 863

3458

165 875

15 430

2147

32 932

15 269

45 997

44

3952

257 115

19 778

1698

41 190

17 555

57 001

15

50

4120

334 562

22 304

2909

47 461

21 199

65 711

18.5

63

4689

525 500

28 405

3074

59 839

25 623

82 356

21

70

4674

655 741

31 226

5152

67 562

30 745

93 126

24

83

4031

905 104

37 713

5169

80 557

34 414

109 776

28

103

3832

1 393 315

46 818

2605

99 152

36 720

133 245

32.365

112

5341

1 647 558

50 906

7007

108 790

46 437

148 201

45.75

151

14 649

3 066 457

67 026

8459

142 494

64 189

198 211

Revision 1

Date: December 1999

Sheet 67 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

B.3.10: Speeds Through NR60 Follow-on Turnouts & Crossovers

Toe to Toe

Where one switch follows another such that a reverse curve is created between the two adjacent switches, a
minimum length of intermediate straight must be provided. The length of this straight (measured in millimetres
between the physical switch toes) for a given speed, must be no less than the Exceptional Design Values set out
below, wherever possible the Desirable/Unconstrained Values should be used - and further increased, where
practicable, to accommodate standard rail lengths. These figures allow for tilting train technology.
Speed in mph

Desirable /
Unconstrained

Normal Design Value

Exceptional Design Value

15

7242

4828.*

3152 *

20

9656

6437.#

4202 *

25

12 070

8047.#

5253 *

30

14 484

9656 #

6303 #

35

16 898

11 265

7354 #

40

19 312

12 875

8404 #

45

21 726

16 093

9455 #

50

24 140

17 882

10 505

55

26 554

19 670

11 556

60

28 968

21 458

12 607

65

31 382

29 348

18 306

70

33 796

31 606

19 714

75

36 210

33 863

21 123

80

38 624

36 121

22 531

85

41 038

38 378

23 939

90

43 452

40 636

25 347

95

45 866

42 893

26 755

100

48 280

45 151

28 164

105

50 694

47 409

29 572

110

53 108

49 666

30 980

115

55 522

51 924

32 388

120

57 936

54 181

33 796

125

60 350

56 439

35 204

NOTES
1.

For desirable toe to toe distances on New Works see sheet J.2.1 paragraph 4.

2. * Using Standard 2670 mm stock rail fronts the toe to toe distance is 5340 mm.
3. # Using Standard 2670 mm stock rail fronts with a minimum (4500 mm) length between, the toe to toe distance
is 9840 mm.
4. Closure rails between the stock rail fronts should be rounded up to a standard rail length (see sheet D.2.6).
5. Minimum distances between toes derived from time intervals:Desirable / Unconstrained based upon 1.08 secs;
Normal Design based upon 0.72 secs (< 43 mph), 0.8 secs (44 - 62 mph) and 1.01 secs (> 62 mph); and
Exceptional based upon 0.47 secs (< 62 mph) and 0.63 secs (> 63 mph).

Revision 7

Date: March 2010

Sheet 68 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

B.3.11: Maximum Speeds for Short Switches and Complex S&C

The following maximum speeds apply to the through route when renewing S&C
Type of S&C

Normal
Maximum Speed (mph)

Exceptional
Maximum Speed (mph)

AV, BV or BVS Switches

40

60

Slips with Fabricated or Part-Welded Crossings

40

40

Slips with Cast Crossings

40

60

Tandems with AVT or BV Switches

40

60

Scissors Crossovers with CV(S) or DV(S) Switches and


Fabricated or Part-Welded Crossings

40

60

Scissors Crossovers on Concrete Bearers with CV(S)


or DV(S) Switches and Cast Crossings

60

75

NOTES
1. Exceptional speeds can only be approved by the Head of Track Engineering at Network Rail HQ through the
Engineering Project Specification or the Form A.

Revision

Date: February 2007

Sheet 69 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

B.4.1: Vertical Curves


1. The design of vertical curves shall take into account the types of vehicle likely to use the line, clearances to the
underside of the vehicle and to structures over the track.
Design values of vertical acceleration:
Normal

2.25%g

Maximum for a hollow

3.25%g

Maximum for a hump

4.25%g

Exceptional

6.00%g

2. Minimum radius
Normal limiting design and all new construction 1000 m
Exceptional design for a hump

600 m

Exceptional design value for a hollow

900 m

Note: Minimum length of 30m constant gradient must be provided between curves if radius is less than 1000m.
3. Vertical curves shall be provided if the change of gradient exceeds:
2mm/m

for speeds up to and including 125 mph

1mm/m

for speeds greater than

125 mph

4. Vertical curves should at least be 20m long


These should be a length of 30m nominal (0m exceptional, providing radius >= 1000m) constant gradient
between curves
V

5. The graph below is based on the formula: R = -------------- where: 491F


R is the Radius in kilometres
V is the speed in mph
F is the % of g
20
2.25 % g - N orm al

18

3.25 % g - H ollow

Vertical Curve in km

16

4.25 % g - H um p
6.00 % g - E xcep tion al

14
12
10
8
6
4
2
0
10

20

30

40

50

60

70

80

90

10 0

1 10

12 0

1 30

140

Speed m ph

Revision 3

Date: June 2006

Sheet 70 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

B.4.2: Vertical Curves Formulae


Assumptions

L
L /2

1. In the diagram, the design extends from


TP1 (A) toward TP2 (K).

A
(TP 1)

2. Due to long horizontal lengths


compared with vertical differences,
length L is presumed to be equal to AD,
ABK, ACK and AIK.

B
-G 1%
y
l1

3. The curve has equal length either side


of the intersection point IP, i.e. L/2 is
regarded as equal to AC, CK, AI and IK.

y1

y2

l2

K
(TP

G
+G 2%

y
H
l

4. The curve bisects BI at C, thus


CI = y (the centre offset).

5. All distances along the curve are


considered to be horizontal and all
offsets are considered to be vertical.
6. All gradients are expressed in
percentages, thus 1 in 200 equals
0.5%. Down gradients are considered to
be negative and all up gradients positive.

7. Offsets from each gradient are equal at equal distances each side of the intersection point, e.g. y1 = GH, y2 = EF.

8. As BI = 2y so KJ = 4y.

Formulae
G l
100

1. Grade level

1 1
= (Level at A) + -----------

2. Offset y

Gl = -----------where G = (G1 - G2)


200L

3. Curve level

= grade level - offset

4. Maximum height of curve

1
= -------------------------------- where Ah = level at A

5. Chainage of maximum height

Ah + ( G ) L
200G
LG
----------1G

y
y

1
6. Offsets are proportional to the square of the distance from A, i.e. -----1 = -----------2

7. Radius R

L
---
2

100L
= -----------G

8. Tamper correction value = R - R2 T 2

where R is the radius in metres and T is either 4, 8 or 12 m.

NOTES
1. For details of vertical curve to be used, see sheet B.4.1.
2. The tamper correction value is to be applied as: negative adjustment on sag curves or
positive adjustment on a hog curve.

Revision 2

Date: March 2010

Sheet 71 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

B.4.3: Compensating and Equivalent Gradients due to Curved Track


To achieve consistency of resistance to travel of trains on straight track and curved track on a gradient it is
necessary to ease or flatten the gradient of curved track such that the demands on the traction units are more or less
constant. Similarly, if a limiting value of equivalent gradient, together with permitted speed, track type and radius of
curvature of the track is known, a value for the actual gradient to achieve equivalent resistance can be deduced.
1. Establish criteria
The radius of the curve in metres = R
Calculate gradient as a percentage (e.g. 1 in 200 = 0.5%) = G
2. Find the degree of curvature, expressed in degrees = D,
where D = 2 sin-1 15.24
--------------R

3. Determine compensation or increment to gradient due to curvature = P


Track Type

CWR

CWR

Jointed

Jointed

Jointed

Degree of curvature, D
Compensation factor speed < 30mph(P)
Compensation factor speed > 30mph(P)

<5
0.04
0.03

5 - 6
0.03
0.02

<5
0.05
0.04

5 - 10
0.04
0.03

>10
0.03
0.02

4. Apply increment to the gradient


Equivalent final gradient = G + DP
The actual gradient for a set of given data = G - DP

Example
Gradient = 1 in 250, Radius = 220 m, Jointed track, Speed = 20 mph
then:

1
G = ---------- 100 = 0.400%
250

and:

D = 2 sin-1 15.24
--------------- = 7.944
220

Equivalent final gradient:

= 0.400 + ( 7.944 0.04 )


= 0.718%
= 1 in 139

Or conversely, for an equivalent gradient of 1 in 250, the actual gradient must be:
0.400 ( 7.944 0.04 )
= 0.08224%
= 1 in 1216

Revision 1

Date: December 1999

Sheet 72 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

B.5.1: Two-Levelling
1

General
Two-levelling is the process whereby an additional thickness is applied to the base of S&C baseplates to give
differing cants for two or more tracks on the same through bearer (or timber).

Rules

1. Two-levelling is not possible through switches, switch diamonds or obtuse crossings. It is only applied beyond
the switch heel.
2. Two levelling shall not normally be applied to complex S&C (as listed in the table on Sheet B.3.11), nor through
plain leads or crossovers with A or B switches.
3. 40 mm is the maximum permitted two-levelling.
4. The rake of the bearer is the actual cant over gauge taken by the bearer with no two-level baseplates present.
5. Neither the bearer rake nor the baseplate thickness should vary under the length of the body of cast
manganese crossings; nor with the blocked portion of fabricated crossings as they cannot be physically twisted
and would not sit truly on their baseplates.
6. The longest practicable distance should be used when changing the rake or cant.
7. The change of rake should not exceed 3 mm per nominal 650 or 710 mm bearer spacing, desirable 1 mm per
bearer.
8. On the plain line where the two-levelling is terminated, the rake may be increased to 5 mm per bed provided
that the line speed is 50 mph or less.
9. Two-level baseplates for Vertical and NR/RT60 S&C are produced in 1mm steps, from 1 mm to 40 mm of
additional thickness.
10. Speeds above 50 mph are only permitted on track that has been two-levelled (by more than 10 mm across
gauge) where the rail head profile has been corrected.
11. The preferred method of adding height to the rail seat area is to increase the depth of the baseplate during the
casting process. If this is not possible then shims or packing may be used under the baseplate, but such shims
must be designed to prevent relative movement between the baseplate and the shim or packing.
12. Note that on timbers where the thickening exceeds 20 mm, long coach screws (type LSA to RE/PW/517) shall
be used.
13. On concrete bearers the additional thickness could be applied only under the rail seat area (in which case
height of the baseplate boss and the length of the screw will not change).

General methodology

1. The S & C layout drawing needs to be produced at a sufficiently large scale, say 1 : 50, and fully detailed to
show all timbers within the layout.
2. All values of required cants and where they change should be marked. Note the positions of the first/last
through bearers, and calculate precise cants on all tracks at these points.
3. Check that all cant gradients are within the limits stated on sheet B.2.1.
4. Determine the best constant rake of the through bearers - a good starting point is often half way between the
two desired cants, i.e. 0.5 (E1 + E2).
5. Apply all two-level baseplates to achieve the desired cants with the rakes now stated. Note that through
baseplates can only have one thickness alteration, i.e. all rail seats on one baseplate are thickened by say
23 mm.
6. When a two-levelling scheme has been completed, a relative rail level diagram should be produced, taking the
low rail of the whole layout as a base. This will show up any unacceptable humps or dips in the rail levels which
might not otherwise have been apparent, see Section 6 below.
7. Where there are longitudinal level difficulties on site, i.e. any change in gradient within the length of the layout,
or when the layout is positioned under overhead electrification, it is essential to produce a full longitudinal level
design.

Revision 4

Date: March 2010

Sheet 73 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

B.5.1 (continued): Two-Levelling


4

Rail Head Profile


Two-levelling, when applied in the standard manner by thickening the baseplates, has the effect of changing the
effective rail head inclination when viewed in the plane of the rails.
In Inclined S&C the application of 40mm of two-levelling by thickening baseplates under one rail will change the
rail inclination from the designed 1 in 20 to 1 in 13 for the high rail and 1 in 43 for the low rail. this is at odds with
normal practice where tight tolerances are placed on the inclination of the rail seat, typically between 1 in 18
and 1 in 22 for concrete sleepers and baseplates (equivalent to 10mm of two-levelling across gauge).
At low speeds this variation in head profile is not an issue; but as speed increases, such a change in wheel
contact area will lead to increasing poor running and should be managed out either by grinding on a 1 in 20
rail head inclination (relative to the plane of the rails), or by adjusting the inclination of the rail by casting a
wedge on the base of the baseplate or rail seat area.
In practice, grinding on a corrected rail head profile will be the easier option. The initial grind should be carried
out as soon as possible, and in any case within 3 months of installation, and then repeated at two-yearly
intervals. Corrective grinding is not necessary if the two-levelling is 10mm or less.
Renewal of IBJs or closure rails should be planned such that the renewal work is carried out on a date as close
as practicable before the rail grinding work; thereby enabling the soonest possible application of the correct rail
head profile to the replacement rails.

5 Baseplate & Chair Designations


Two-levelled baseplates for Vertical, RT60 and NR60 S&C are identified by the addition of (e.g.) T23 to the
baseplate designation, where the figure 23 is the extra thickness in millimetres.
In BS95RBH design, chairs are thickened by sixteenths of an inch (e.g. S8 for half an inch), or by twelfths of an
inch (e.g. T6 for half an inch).
In old inclined FB design, baseplates are thickened by hundredths of an inch (e.g. 50 for half an inch).

Preparation of the Relative Rail Level Diagram

1. Take the lowest rail of the two-levelled layout and use this as the datum, bearing in mind note 2 above.
2. Project down onto the datum line the salient points of the two-level scheme, viz. toes and heels of switches,
common crossing intersection points, and all extreme positions where bearer (or timber) and sleeper rake
changes.
3. Project down about every fifth bearer position.
4. Plot the actual cant of the datum line track, full size. From the first/last through bearer positions, deduce the
difference in level due to the rake only (see diagram), and produce all other rails.
T ra c k In
te rv al

Gauge G

Gauge G

Gauge G

X=R

(G+S)
G

X
R

5. Apply all two-level baseplate thicknesses to the diagram, thus achieving the final rail levels.
6. Where 2/L baseplates appear on ALL rails carried by one particular bearer, all values on that bearer may be
reduced by the lowest value it carries.
7. Adjust the full design as necessary to produce as even a vertical alignment as possible.

Revision 2

Date: February 2007

Sheet 74 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

C.1.1: Permanent Way Mathematics - 1


1

Values of Angles in N Ratios (M & N = centreline measure, = degrees).


1
N = ---------------------

= 2 arctan

Trigonometrical ratios:

sin

2 tan 2

1
------ 2N

1
sin --- = -------------------------

N
----------------2 1
N + --4

2 1
N --4
= ----------------2 1
N + --4

cos

tan

N =

2 1
2 N + --4

N
cos --- = --------------------2

2 1
N + --4

1
tan --- = --------

N
---------------2 1
N --4

2N

1 1 + tan
cos 1
+ cos
NA = 1
-------------------- = --- 1
----------------------- = -------------------------------------- (generally positive)
2 sin

2 1 cos

2 tan

Addition, subtraction, etc.,


1
NM --Sum (N + M) = ------------------4N+M

1
NM + --4
Difference (N - M) = ------------------MN

1
180 - Angle N = -------

2N + 1
90 - Angle N = -------------------------

2 1
N --Twice Angle 2N = ---------------42N

2 1
Half Angle N
---- = N + N + --- (positive)

4N

Revision 1

2 ( 2N 1 )

Date: June 2008

Sheet 75 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

C.1.2: Permanent Way Mathematics - 2


2

Location of Tangent Points (for use in Co-ordinate Geometry)


M
R

a
b

Tb

x
Ta
2

Let A = x + ( a + b )

and B = x + ( a b )

abB
Ta = ax
-----------------------------------ab

x +Q
a = ------------------------------------------4M ( x QM ) + Q

abB
Tb = bx
-----------------------------------ab

x +Q
b = ----------------------------------------4N ( QN x ) Q

B ( a + b ) + 2x a b B
R = ----------------------------------------------------------2
2(a b)

R=

2
2
2 1
2
2
2 1
( x + Q ) N + ---
( x + Q ) M + ---

4 =
4
---------------------------------------------------------------------------------------------Q
Q
2M ( x QM ) + ---2N ( QN x ) ---2
2

Revision 1

Date: June 2008

Sheet 76 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

C.1.3: Permanent Way Mathematics - 3


3

Tangents, Chords and Offsets

sin

cos

= 1-

or, cos
tan

T
---R
2

C
---------2
2R

R
2

(R T )
---------------------------R

L
T

arc length = R radians


R
--------------------2 1 =
N + --4

2RQ =

RN
- = 2QN =
= ---------------2

C
R
T
2
2
= -------------------------- = -------- = R- R T = -------- =

1
= C N +1
--- = 2Q N + --- = 2LN =
4
4

T +Q

2
2
R 1
T
R R T (generally positive)
-------- --- = -------- = --------------------------------2Q 4
2Q
2T

R 1
R
------- --- = ------- =
2 4
2L
C

2RQ Q

1
N + --4

C Q

2R

2 1
2 N + ---
4

C T

2N

T
----------------------2
2
R T

Nx
------------------------------2 1
N + --- N
4
N

T N + ---
T +Q
C
4
= -------- = -------------------- = ------------------------2Q
2Q
N

---------------------

2
2
=R- 1
--- 4R C = R - CN = R 1
2 1
N + ---
2

1
2
2
Q N + ---
R
T +Q
4
= -------- = -------------------- =
2

2N

--------------------------N

2T

N2 + 1

--= R --------------------4- 1

L
-------------------------

x+v = 2 N 2 + 1
--4

R
2RL
- = -------------------- = - R + R 2 + U 2
= -----------------2
2
2 1
2N --2

R L

Revision 1

RN
= ---------------1
N --4
2

y + 2yR

Date: June 2008

Sheet 77 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

C.1.4: Permanent Way Mathematics - 4


4

Intersecting Parallel Straight Lines


A
b

B
d

X
a

--B = 2G N + 1
2

A = 2GN

2 1
G N + ---

4
C = --------------------------

---
D = G N 4

E = S N + --4-

G
X = --------

2N

-------------------------N

2
1
N ( S G ) + --- ( S + G )

2
1
N ( S G ) --- ( S + G )

4
a = --------------------------------------------------------

4
b = --------------------------------------------------------

d=

Revision

a +G

--------------------------N

b +S

Date: March 1996

Sheet 78 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

C.1.5: Permanent Way Mathematics - 5


5

Straight Line Intersecting Arc and Tangent


2

R(M N)
MN
l = ------------------------------- = ---------------D
M+N

2 1
2N M + ---
4
2

R(M N )
+N
D = ------------------------------- = M
--------------- l
2 1
2N M + ---
4

M
R

M=

MN

D+l
N ( 2RN + D )
--------------------------------- = ------------ N
Dl
2 ( R 2 DN )

2 1
2 1
2 l N M + ---
2DN M + ---
4
4
- = -------------------------------R = ----------------------------------2
2
2
(M N)
M N

N
D
2

2
2 1
2 2
2 1
D M + --- + R M D M + ---
Dl

-M =
N = ----------4
4
D+l
--------------------------------------------------------------------------------------------R

R(N M)
NM
l = ------------------------------- = ---------------D
2 1
2N M + ---

4
2

N+M

R(N M )
N+M
D = ------------------------------- = --------------- l
2 1
2N M + ---

M=
N

NM

D -l
N ( 2RN D ) = ----------N
-------------------------------D+l
2 ( R + 2DN )

2 1
2 1
2 l N M + ---
2DN M + ---
4
4
- = -------------------------------R = ----------------------------------2
2
2
(N M)
N M

2 1
2
2 1
2 2
D M + --- + D M + --- + R M
D+l

N = ------------ M =
4
4
Dl
---------------------------------------------------------------------------------------------R

Revision

Date: March 1996

Sheet 79 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

C.1.6: Permanent Way Mathematics - 6


6

Solutions of Triangles
CE

a sin C
tan A = ------------------------------

b a cos C

b+x
NA = -----------2p
B

x
c

2 1
bN A N C + ---

4
a = -------------------------------------------------------------------------2 1
2 1
N C N A --- + N A N C ---
4
4

a
- = -----------Sine formula: ------------ = ----------sin C
sin B
sin A

Cosine formulae: a2 = b2+ c2- 2bc cosA


b2 = a2+ c2- 2ac cosB
c2 = a2+ b2- 2ab cosC
2 1
bNA N B + ---
4
a = ------------------------------------2 1
N B N A + ---

a=

2
ab
( a b ) + -------------------2 1
N C + --4

c=

c=

2 1
cN A N B + ---

4
------------------------------------------------------------------------2 1
2 1
N A N B --- + NB N A ---
4
4

2
ab
( a + b ) -----------------------2 1
N CE + --4

s formulae, where 2s = a + b + c:
s( s c)
NC = -------------------------------------- =
4( s a)( s b)

NCE =

s(s c)
ab
----------------------------------------- = 1
--- ---------------------------------- 1
4 [ ab s ( s c ) ]
2 ( s a)( s b)

(s b)(s a)
---------------------------------- =
4s ( s c )

ab s ( s c )
--------------------------------4s ( s c )

1
(s a)(s b)
= --2- ----------------------------------------------ab ( s a ) ( s b )

2
P = --- s ( s a ) ( s b ) ( s c )
c

When a = b:
2

1 2 c
NC = --c- a ----4

NB =

c
a + --2
---------------------c
4 a ---

NA, NB, NC and NCE represent the angles at corners A, B, C and external angle CE respectively,
expressed in N units.
A, B and C represent internal angles at corners A, B and C respectively, expressed in degrees.

Revision 1

Date: June 2008

Sheet 80 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

C.1.7: Permanent Way Mathematics - 7


7

Leads and Radii Across Track Interval


4MN ( S G ) ( S + G )
S ( 4MN 1 ) G ( 4MN + 1 )
L = ----------------------------------------------------------------------- = ----------------------------------------------------------2( M + N)

2( M + N)

( 4N + 1 ) [ ( 4M + 1 ) ( S G ) + 2G ]
R = -----------------------------------------------------------------------------------------2
2

8( M N )

8R ( M N ) 2G ( 4N + 1 )
- +G
S = ------------------------------------------------------------------------2
2

( 4N + 1 ) ( 4M + 1 )

Leads and Radii Across Diamonds


D
Z
A

G
M1

F
G

R2
S

R1

M2
X

Dimensions A and C are chord lengths and these formul only apply when the main line is straight.
Formul use M1 when working with S, A, B, etc. and M2 when working with F, D, C, etc.
X
R1 = ---------------------------------------------------------

Z
R2 = --------------------------------------------------------

4S
4M
-------------------- --------------------2
2
4S + 1
4M + 1

4M
4F
--------------------- -------------------2
2
4M + 1
4F + 1

8( F + M)( F M)

8( M + S)(M S )

4M ( 2R 2 + G ) + G
F = ------------------------------------------------------2
4 [ 2R2 G ( 4M + 1 ) ]

S=

4M ( 2R 1 G ) G
-------------------------------------------------------2
4 [ 2R1 + G ( 4M + 1 ) ]

2( F + M)

2( M + S)

GS ( 4M + 1 )
B = -----------------------------------

GF ( 4M + 1 )
D = -----------------------------------

2M ( M + S )

2( M + S)

2M ( M + F )

G
y = -------

2M

( 4FM 1 )
Z= G
-------------------------------

2( F + M)

M 1=

Revision 1

4S ( 2R 1 + G ) + G
-----------------------------------------------------2
4 [ 2R 1 G ( 4S + 1 ) ]

G ( 4M + 1 ) ( 4F + 1 )
C = ------------------------------------------------------------

G ( 4M + 1 ) ( 4S + 1 )
A = -------------------------------------------------------------

G ( 4SM 1 )
X = -------------------------------

G ( 4M + 1 ) ( 4F + 1 )
R2 = --------------------------------------------------------

( 4S + 1 ) ( 4M + 1 )
R1 = G
--------------------------------------------------------

M2 =

4F ( 2R 2 G ) G
------------------------------------------------------2
4 [ 2R 2 + G ( 4F + 1 ) ]

Date: June 2008

Sheet 81 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

C.1.8: Permanent Way Mathematics - 8 (Calculation of Diamonds)


1

Sharper Common Crossing


2

GN
W = ---------------2 1
N + --4

M1

( 4NM 1 )
--------------------------------X= W

2( N + M)

b
a

GN
a = --------------------------

2 1
2 N + ---

R1

G
b = ------4M

M2
R

L= X+ab
2LN
----------- + 1
G
M1 = --------------------2L
4N ------G

Lead length N to M2 = a + x + b
Lead length N to M1, A =

G ( 4M 1 + 1 ) ( 4N + 1 )
---------------------------------------------------------------2( M1 + N )

( 4M 1 + 1 ) ( 4N + 1 )
and R1 = G
------------------------------------------------------------

8 ( M1 + N ) ( M1 N )

Flatter Common Crossing

x
b

M1

F
W

R
M2

R2

GF
W = ---------------

W ( 4FM 1 )
X = --------------------------------

GF
a = -----------------------2 1

G
b = -------

Lead length (D) M1 to F = x + a + b

R2 =

1
F + --4
2

2 F + ---

2(F + M)

4M

G ( 4M2 + 1 ) ( 4F + 1 )
---------------------------------------------------------8 ( F + M 2 ) ( F M2 )

Lead length (D) M2 to F = x + a - b

Revision 1

Date: June 2008

Sheet 82 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

C.2.1: Transition Curves - 1


1

Transition from Straight to Circular Curve

The form of the curve is the cubic parabola* set out by rectangular offsets from the straight, produced from the toe of
the transition to its heel. Alternatively, the curve can be set out from the circular curve produced by radial offsets
measuring from the heel toward the toe.
* If angle at the heel of the transition is more than 4, a CLOTHOID form of transition should be used.
3

l
y = -----------

L
tan = -------2R

6RL

L
S = ----------24R

Transition
centreline

6RL
Toe

R
l3
6RL

S
2

t at
gen
n
a
T

Straight

4S

L
3

L
2

L
2

c lVersine at any point P = ---------8RL

l
Slope of curve at point P, i.e tan = ----------2RL

RL
Local radius at point P = -------l

Straight

l
hee

rve
cu
r
la
cu
Cir
Heel

l
3
l

Transition from Circular Curve to Straight


2

gh
t ra i

t.

l l y = ------- ---------2R
6RL

Transiton
centreline.

C irc u

la r c u
rv e

l3
6RL

l2
2R

S
8S

L
tan = --------

2R

l
L/3
L

c (L l)
Versine at any point P = ---------------------

8RL

l ( 2L l )
Slope of curve at any point P, i.e. tan = ---------------------

2RL

RL
Local radius at point P = ---------Ll

Revision

Date: March 1996

Sheet 83 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

C.2.2: Transition Curves - 2


3

Transition from Circular Curve to Circular Curve

A transition from a curve of radius R1 to a similar flexure curve of radius R2 may be calculated by using the
equivalent radius RE, where:
R R
R1 R2

1 2
RE = --------------------

and R1 > R2 in place of R in the transition formula.

a) Transition from R2 to R1
R2

Transition
centreline

R1

l3
l

2
6REL l

1. R1 > R2.

2R1

2. Shift S = L2 / 24RE

l (3REL + R1l)

l (3REL + 2R1l)

3(2REL + R1l)

3(2REL + R1l)

The equation to the transition from the common tangent at R1 is given by


2

l
y = ----------

2R1

l
6R E L

+ ---------------

c (R l R l + R L)
8R 1 R 2 L

1
2
2
Versine at any point P on a chord c = ---------------------------------------------------

Slope of curve at point P, i.e. tan =

l ( 2R E L + R 1 l )
-----------------------------------2R 1 R E L

R R L
RE L + R1 l

1 E
Local radius at any point P = --------------------------

Revision

Date: March 1996

Sheet 84 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

C.2.3: Transition Curves - 3


b) Transition from R1 to R2

Transition
centreline.

R2

R1
P

)
2l
- 2R
L
l)
RE
l(3
- R2
L
E
R
3(2
)
R2l

EL
l)
l(3R
- R2
EL
R
2
3(

1. R1 > R2.
2. Shift S = L2 / 24RE

l
The equation to the transition from the common tangent at R2 is given by y = ----------

2R 2

l
--------------6R E L

c (R l R l + R L)
8R 2 R1 L

2
1
1
Versine at any point P on a chord c = ---------------------------------------------------

Slope of curve at point P, i.e. tan =

l ( 2R E L R 2 l )
-----------------------------------2R 2 R E L

R R L
RE L R2 l

2 E
Local radius at any point P = -------------------------

Revision

Date: March 1996

Sheet 85 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

C.2.4: Transition Curves - 4


4

Reverse Curves

In railway work, S1 and S2 are very small compared with R1 and


R2 and are therefore ignored in the following approximate
expressions:
L 8A ( R1 + R2 )

8A
R 1 ------------------R1 + R2

8R 2

l2 ( R1 + R2 )
--------------------------------2
8R1

on t
o

, co
mm

(R + R )

and A

2 L
( R 1 + R 2 ) + ------ - ( R 1 + R 2 )
4

mal

Nor

1
1
2
A -------------------------------2

both

To determine A for any given or desirable transition length:

Centreline Transition l1

LR
R1 + R2

1
l 2 = --------------------

8A
R 2 -------------------R1 + R2

circ
ular
curv
es

LR
R1 + R2

2
l 1 = --------------------

R1

R1
l2

l1 + l2

l1

T ra
la r

c u rv

e.

R2

Centreline Transition l2

u
irc

v
ur

i on
ns i t

Transition

S2
Reverse point

R2(l1 + l2)

R1(l1 + l2)

2(R1 + R2)

2(R1 + R2)

[approx.]

[approx.]

R2

S1

L
2

Reverse transitions must have a constant rate of change of


curvature. Cants, when rounded off, may not necessarily give
a constant rate of change of cant but, ideally, levels should
be set out as shown in the diagram below.
Refer to sheet C.2.1 for details of the form of the transition
curve used.

HIGH RAIL

Radius R1

Ca
nt

Radius R2

Transition l1

Reverse

Transition l2

Ze
ro

Tangent to transition at
reverse point

l ar
cu
C i r r ve .
cu

Cant E 1

Cant E 2
LOW RAIL

Lift =

Revision

Date: March 1996

E1E2
E 1 + E2

Sheet 86 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

C.2.5: Transition Curves - 5


5

Clothoid Spirals

th 'L'
leng
l
a
ir
Sp

Shift
'S'

C
X

l is any distance measured along the spiral from the origin.


L is the total length of the transition measured along the spiral.

90L
l
- radians = ---------- degrees.
= ----------

2RL
2

L
L
S = ----------- --------------------3
24R

2668R

l
X = l --------------------2

40 ( RL )

L
L
C = --- ----------------22

240R

l
l
Y = ----------- ------------------------3

6RL

336 ( RL )

This form of transition is used in the NR60 design of switches as shown on sheets A.1.2 & A.3.3
This form of transition is also used in normal Hallade curve realignment work.

Revision 2

Date: June 2006

Sheet 87 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

C.2.6: Transition Curves - 6


6

Bloss Transition Curves

The Bloss transition is a geometric form of transition in which the fourth differential of acceleration is set at zero, as
compared with the second differential for a clothoid spiral. The general equation to the curve is:
y=

5
1 l4
l
---- -------- ------------3-
R 2
4L 10L

4
l

1 l
Hence the slope of the curve, , at any point is given by: tan = ---- -----2- ---------3
RL

2L

L
With the special case of the slope at the heel of the transition, , being given by: tan = --------

2R

l
1 3l 2
The local curvature (reciprocal of radius) at any point is given by: ---
- -------- ------3
2
2

R L

L
Shift on transition, S = -----------

3
2
2
c 3 l 2 l -
-------- -------- ------
8R L 2 L 3

Versine at any point is given by:

40R

R
cu
Cir

Transition
centreline

Toe
Straight

S/2

Heel
y
g
an
a T

en

t
ta

he

el

0.3L
l

l
L/2

L/2

Revision 1

r ve

6S

la

u
rc

Date: March 2010

Sheet 88 of 196

0.001

7
Key

0.0008
0.0007

0.0005
3

0.0004
0.0003

0.0002

Curvature in 1/metre

0.0006

1
0.0001
0
0

10

20

30

40

50
% of transition

60

70

80

90

0
100

Sheet 89 of 196

Track Design Handbook NR/L2/TRK/2049

Date: December 1999

Offset in metres

0.0009

Offset, Bloss
Offset, cubic parabola
Curvature, Bloss
Curvature, cubic parabola

Network Rail

C.2.7: Transition Curves - 7

Revision

The graph below illustrates the comparison of the Bloss transition with the cubic parabola

Network Rail

Track Design Handbook NR/L2/TRK/2049

C.3.1: CEN56E1 Vertical - Centreline Setting Out for S&C


Crossing angle
1 in ~

Deg. Min. Sec.

Decimal
degrees

Radians

Nose to IP
a (mm)

Intersection of
centrelines to IP
b (mm)

4
4.5
4.75
5
5.5
6
6.5
7
7.5
8
9.25
10
10.75
12.75
13
15
16
17.615
18.5
21
21.829
24
28
32.365
45.75

14 15 00.12
12 40 49.38
12 01 04.84
11 25 16.27
10 23 19.89
09 31 38.22
08 47 50.68
08 10 16.44
07 37 41.34
07 09 09.61
06 11 17.22
05 43 29.32
05 19 33.61
04 29 29.35
04 24 18.71
03 49 05.90
03 34 47.36
03 15 06.47
03 05 46.74
02 43 40.28
02 37 27.47
02 23 13.12
02 02 45.82
01 46 12.58
01 15 08.34

14.25003270
12.68038349
12.01801191
11.42118627
10.38885782
9.52728338
8.79741071
8.17123356
7.62814967
7.15266875
6.18811612
5.72481045
5.32600153
4.49148513
4.40519632
3.81830487
3.57982122
3.25179672
3.09631540
2.72785506
2.62429624
2.38697885
2.04606038
1.77015980
1.25231691

0.24870999
0.22131444
0.20975388
0.19933730
0.18131978
0.16628246
0.15354378
0.14261493
0.13313633
0.12483762
0.10800300
0.09991679
0.09295626
0.07839120
0.07688518
0.06664199
0.06247967
0.05675456
0.05404090
0.04761005
0.04580261
0.04166064
0.03571049
0.03089512
0.02185705

64
72
80
88
96
104
112
120
128
148
160
172
208
240
256
296
336
384
448
518
N/A

5728
6444
7160
7875
8592
9308
10 024
10 740
11 456
13 246
14 320
15 394
18 616
21 480
22 912
26 492
30 072
34 368
40 096
46 347
65 514

Diagram Showing Turnout Intersection of Centrelines

NOTES
1. Crossing angles shown are for CEN56E1 Vertical S & C design, at 1432mm gauge.
2. See Sheet C.3.2 for NR60 Inclined S & C design
3. The use of the last column requires the main line to be straight, and assumes that the centreline of the branch
line is parallel at the common crossing intersection point (I.P.).
4. For details of turnout lead lengths, and toe to IP, see sheet A.2.1 and A.3.1.
5. N/A - not applicable - swing nose required.

Revision 1

Date: December 1999

Sheet 90 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

C.3.2: NR60 Inclined - Centreline Setting Out for S &C


Crossing angle
1 in ~

Deg. Min. Sec.

Decimal
degrees

Radians

Nose to IP
a (mm)

Intersection of
centrelines to IP
b (mm)

7.5
8.25
9.5
11
12.5
13.5
15.75
17.25
20.25
21.5
23.5
27
31.25
33.5

07 37 41.34
06 56 11.25
06 01 32.07
05 12 18.45
04 34 52.39
04 14 31.89
03 38 11.78
03 19 14.03
02 49 43.85
02 39 51.98
02 26 15.90
02 07 18.56
01 49 59.91
01 42 36.70

7.6281497
6.9364585
6.0255750
5.2051244
4.5812200
4.2421927
3.6366059
3.3205647
2.8288464
2.6644397
2.4377504
2.1218233
1.8333085
1.7101947

0.1331363
0.1210640
0.1051661
0.0908465
0.0799573
0.0740402
0.0634707
0.0579547
0.0493727
0.0465032
0.0425467
0.0370328
0.0319972
0.0298485

120
132
152
176
200
216
252
276
324
344
376
432
500
502.5*

10 740
11 839
13 633
15 785
17 938
19 373
22 601
24 754
29 059
30 853
33 723
38 745
44 844
48 073

Diagram Showing Turnout Intersection of Centrelines

NOTES
1. Crossing angles shown are for NR60 inclined S&C design, at 1435mm gauge.
2. See sheet C.3.1 for CEN56E1 Vertical design.
3. The use of the last column requires the main line to be straight, and assumes that the centreline of the branch
line is parallel at the common crossing intersection point (I.P.).
4. For details of turnout lead lengths, and toe to IP, see sheets A.2.3, A.3.4 and A.3.3.
5. * Nose of 1 in 33.5 crossing extended to 15mm point, this dimension would have been 536 if the nose were at
16mm point - as per all other crossing angles.

Revision 5

Date: February 2007

Sheet 91 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

D.1.1: Rail Section Designations

Rail Profile
Designations

Previous Profile
Designation(s)

60E2

Revision 3

Full Details
shown on
Drawing Number

RE/PW/979

CEN60E1

UIC60

RE/PW/901

CEN60E1A1

A73, UIC60B, Zu l-60

RE/PW/902

CEN56E1

BS113A

RE/PW/792

CEN54E1A1

A69, UIC54B,
Zu UIC 54B

RE/PW/800

CEN33C1

U69, UIC33, R1 1-60

RE/PW/862

BS95RBH

95RBS,
95 lb RBS BH

RE/PW/549

Date: March 2010

Sheet 92 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

D.2.6: Standard Rail Lengths


CEN56E1 (BS113A)
260 (Grade A)

60E2 (or CEN60E1)


260 (Grade A)

9.144
10.973
12.192
13.716
13.860
16.270
18.000
18.288 (60 ft)
19.000 #
20.000 #
20.500 #
21.000 #
22.710
23.395
27.665 #
36.000
108.000
216.000 *

9.144
10.793
12.000 #
13.716
13.860
16.000 #
16.270
18.000
18.288 (60 ft)
19.000
21.450 #
22.710
26.000 #
27.000 #
29.250
36.000
108.000
216.000 *

BS95RBH
260 (Grade A)

CEN33C1
260 (Grade A)

75FB (150 lb/yd)


Conductor Rail
[BS7865:1997]

9.144
12.192 #
13.716 #
13.860 #
18.288 (60 ft)

12.500 #
18.288 (60 ft)
15.000 #

18.288 (60 ft)


91.440 *
182.880 *

NOTES
1. Lengths marked thus # are less commonly ordered than others.
2. 60 ft Rails can be ordered as undrilled, or drilled both ends for fishing. All other rails will be undrilled.
3. All metric dimensions are in metres.
4. Lengths marked thus * are not rolled at lengths shown, but are (flash butt) welded up to these lengths.

Revision 4

Date: March 2010

Sheet 93 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

D.4.1a: Rail Pads, Clips and Insulators - 1a


Insulators
Sleeper / Bearer
Type

F7, F7A fitted with


MRC 6/3 Baseplates

F10 Site conversion of


former BJB fastening

F10 Shop Conversion of


former BJB fastenings

Rail
Section
113A
110A
109
98

Steel Sleepers
(Pressed-out
Shoulders)

Steel Sleepers
(Crimped Ends)

INST.

MTCE.

3A

3A

3A

3A

4A

4A

4A

4A

Cat.
No. 57/-

MILLS C3R

48229

PR401A
PR401A
PR402A
e1809

48239
48253
48243
48255

CP
LH

PR401A
PR401A
PR402A
e1809

48239
48253
48243
48255

CP
LH

3A

3A

113A
110A

Composite
(Branded 2549)

48437

3A

3A (5.5 mm) or
4A (7.5 mm)

3A

3A (5.5 mm) or
4A (7.5 mm)

113A
110A

Nylon (Orange)

48424

5 (10.5 mm) or
4A+2 (13 mm)

5 (10.5 mm) or
4A+2 (13 mm)

109
98

Nylon (Blue)

48423

5 (10.5 mm) or
4A+2 (13 mm)

5 (10.5 mm) or
4A+2 (13 mm)

Part of fastening
assembly

3A

4A

3A

4A

RNB7

48128

109
98

Part of fastening
assembly

3A

4A

3A

4A

RNB6

48127

113A
110A

Either: Nylon (Orange)


or Composite
(Branded 1460)

48424
48427

3A

3A (5.5 mm)
or
4A (7.5 mm)

3A

3A (5.5 mm) or
4A (7.5 mm)

4A (7.5 mm)
or
5 (10.5 mm)

4A

4A (7.5 mm) or
5 (10.5 mm)

PR401A
PR401A
PR402A
e1809

48239
48253
48243
48255

SHC Clips:
Rectangular
Vee

48240
48241

CS3

48222

PR401A
PR401A
PR402A
e1809

48239
48253
48243
48255

e2001
e2001

48247
48044
48239
48253
48243
48255

109
98

Nylon (Blue)

48423

4A

113A
110A

Nylon

48422

6 or 19

6, 6A or 20

6 or 19

6, 6A or 20

4A

4A (7.5 mm)
or
5 (10.5 mm)

4A

4A (7.5mm) or
5 (10.5mm)

3A

3A (5.5 mm)
or
4A (7.5 mm)

3A

3A (5.5 mm) or
4A (7.5 mm)

4A

4A (7.5 mm)
or
5 (10.5 mm)

4A

4A (7.5 mm) or
5 (10.5 mm)

7 (5.5 mm)
or
8 or 9
(7.5 mm)

109
98

113A
110A

Nylon

Nylon CS3
Nylon Heel Block

Either
Nylon (Orange)
or
Composite
(Branded 1460)
or GRN (White)

48428

48425
48426

48424
48427

2 (5.5 mm)
or 4B, 8 or 9
(7.5 mm)

48436

109
98

Nylon (Blue)

48423

8 or 9

8 or 9 (7.5 mm)
or
10 or
11 (10.5 mm)

113A
110A

GRN (Blue)

48027

10, 11 or
12

10, 11 or 12

10 or 12

10 or 12

113A
110A

Either Nylon (Orange)


or
Composite
(Branded 1460)

48424
48427

2 or 7

2 or 7 (5.5 mm)
or 4B, 8 or 9
(7.5 mm)

2 or 7

2 or
7 (5.5 mm) or
4B, 8 or 9
(7.5 mm)

109
98

Nylon (Blue)

48423

4B or 9

4B (7.5 mm) or
10 (10.5 mm)

4B or 9

4B (7.5 mm) or
10 (10.5 mm)

113A
110A
109
98

Composite
(Branded 1575)

48420

2 or 7

2 or
7 (5.5 mm)
or 4B, 8 or
9 (7.5 mm)

2 or 7

2 or
7 (5.5 mm)
or 4B, 8 or
9 (7.5 mm)

Either Nylon (Orange)


or
Composite
(Branded 1460)

48424
48427

e1809

48255

Nylon (Blue)

48423

4B or 9

4B or 9

4B or 9

4B or 9

PR401A
e1809

48239
48255

113A
110A
109
98

Notes

Type

3A

109
98

Steel Sleepers (Hook-in


shoulders)

MTCE.

3A

CS3

F40, 5F40

INST.

48437

113A
110A

F23, F23A, F23B,


F23D, F24, F24A,
F24/1, F24BS, F24A/1,
F24A/1CP, F24/4R,
EF25, F27, F27P, F27S,
F27AS, F27BS, EF28,
EF29, EF32, EF33,
EF28S, EF29S, EF32S,
EF33S, F34S, CC 226
F35

None

Clips

90 m.p.h. and below

Composite
(Branded 2549)

F16 RNB

F19 SHC

Type

Above 90 m.p.h.

113A
110A
109
98

113A
110A

F16 Conversion of
former RNB fastenings

Rail Seat Pad Type


Cat.
No.
57/-

4B

4B (7.5 mm)
or
5 (10.5 mm)

PR401A
PR401A
PR402A
e1809
e 1809

48255

PR401A
PR401A
PR402A
PR402A
e1809
e1809
e1810
e1810

48239
48253
48243
48234
48255
48031
48256
48043

CP
LH

CP
LH

CP
CP
LH

CP
LH
LH, CP
CP
LH
LH, CP

[Table continued on next page]


For notes, see Sheet D.4.2.

Revision 2

Date: March 2010

Sheet 94 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

D.4.1b: Rail Pads, Clips and Insulators - 1b


Insulators

Rail Seat Pad Type

Clips

Sleeper /
Bearer Type

Rail
Section

Type

Cat.
No.
57/-

Concrete Bearers
for Vertical S&C

113A
110A

Composite
(Branded 1460)

48427

Concrete Bearers
for NR60 S&C

CEN60E2

9875 (9 mm White) both.


[6 mm & 10 mm gauge
management insulators
also available]

48294

22
(note 7)

22
(note 7)

22
(note 7)

G44

CEN56E1

8582 (Blue) field


8690 (Black) gauge

48064
48066

23

23

23

G44

CEN60E1/
E2

7551 (White) both

48021

24

24

G45

CEN56E1

14.4 mm gauge,
19.9 mm field

48684

26

26

G45

CEN60E1/
E2

12 mm both

48685

27

27

27

27

EG47

CEN56E1

8582 (Blue) field


8690 (Black) gauge

48064
48066

23

23

23

EG47

CEN60E1/
E2

48021

24

24

EG48

14.4 mm gauge, 19.9 mm


CEN56E1
field

48684

26

26

EG48

CEN60E1/
E2

12 mm both

48685

27

27

27

27

EG49

CEN56E1
1436 Gauge

10274 (Red) field


10275 (Yellow) gauge

48082
48081

21

21

21

10079 (Grey) field

non-cat

EG49

CEN56E1
1432 (S&C)
Gauge

21

21

21

4452 (Blue) gauge

48027

7551 (White) both

Above 90 m.p.h.
INST.

MTCE.

90 m.p.h. and below

Notes

Type

Cat.
No. 57/-

PR401A
PR401A
PR402A
PR402A

48239
48253
48243
48234

CP
LH
LH, CP

22
(note 7)

eP20129
eP20129
eP20130
eP20130

48236
48308
48252
48309

CP
LH
LH, CP

23

FC1504
FC1504

48048
48055

CP

24

24

FC1504
FC1504

48048
48055

CP

26

26

Vossloh W14
(Black)

48681

23

FC1504
FC1504

48048
48055

CP

24

24

FC1504
FC1504

48048
48055

CP

26

26

Vossloh W14
(Black)

48681

21

e2007
e2007

48248
48045

CP

21

e2007
e2007

48248
48045

CP

48236
48308
48252
48309

CP
LH
LH, CP

48248
48045

CP

INST.

MTCE.

5.5 mm railpads available see RE/PW/196

EG49

CEN60E1/
E2

9875 (White) both

48294

22

22

22

22

eP20129
eP20129
eP20130
eP20130

EG49

CEN60E1/
E2

5720 (Green) both

48060

21

21

21

21

e2007
e2007

Screw with
Washer
57/48686

Screw with
Washer
57/48686

For notes, see Sheet D.4.2.

Revision

Date: March 2010

Sheet 95 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

D.4.2: Rail Pads, Clips and Insulators - 2


Insulators
Baseplate Type

Rail
Section

Type

Rail Seat Pad Type

Cat No.
57/-

Above 90 m.p.h.
INST.

MTCE.

Clips

90 m.p.h. and
below
INST.

Cat. No.
57/-

PR427A
PR427A
PR428A
PR428A

48245
48242
48244
48249

CP
LH
LH, CP

PR401A
PR401A
PR402A

48239
48253
48243

CP
LH

MTCE.

113A / 110A

3A

3A

3A

3A

109 / 98

4C

4C

4C

4C

PAN 2, PAN 4, PAN


4A, PAN 5

113A / 110A

Nil

Nil

Nil

Nil

109/98

PAN 7, PAN 8, PAN


10, HO PAN

113A / 110A

Nil

Nil

Nil

Nil

109/98

PAN 6, PAN 9, PAN


9J, PAN 11, PAN 12,
ASP, V4N

113A / 110A

3A

3A or 4C

3A

3A or 4C

PAN 1, PAN 3

Notes

Type

109/98

4C

4C or 5

4C

4C or 5

V, L PAN 6,
PAN M6, PAN L6,
LGN, LR6

113A / 110A

3A

3A

3A

3A

CV

113A / 110A

3B

3B

3B

3B

RCV, Switch Heel


Baseplates &
Crossing Baseplates

113A / 110A

3C

3C

3C

3C

Cut pads required


from strip

3A

Type of insulator
used is dependent
upon the side Gall of
the rail.
Blue - Gall Severe
White - Gall Slight

MV

113A / 110A

GRN (Blue)
GRN (White)

48027
48436

3A

3A

3A

113A / 110A

3D

3D

3D

3D

109/98

4C

4C

4C

4C

PR401A
PR402A

48239
48253

150

18

18

18

18

Slab Track using


10 mm thick strip pad

113A / 110A

16 or 17

16 or 17

16 or 17

16 or 17

PR401A
PR401A
PR402A
e1809

48239
48253
48243
48255

VB

113A / 110A

2 x 3A

2 x 3A

2 x 3A

2 x 3A

1 x 3A
1 x 3B

1 x 3A
1 x 3B

1 x 3A
1 x 3B

1 x 3A
1 x 3B

2 x 3B

2 x 3B

2 x 3B

PR401A
PR401A
PR402A
PR402A

48239
48253
48243
48234

CP
LH
LH, CP

ASP, VASP
3rd Rail Insulators
types 140, 120, 100

LH

CP
LH

VC

113A / 110A

VD

113A / 110A

2 x 3B

NRS1, NRS2

CEN56E1

10274 field
10275 gauge

48082
48081

25 (or 21)

25 (or 21) 25 (or 21) 25 (or 21)

e2007
e2007

48248
48045

CP

NRS1, NRS2

CEN60E1/E2

5720 Both
(or 4452 both)

48060
48027

25 (or 21)

25 (or 21) 25 (or 21) 25 (or 21)

e2007
e2007

48248
48045

CP

Abbreviations used throughout:


GRN: Glass Reinforced Nylon
EVA: Ethyl Vinyl Acetate
RBC: Rubber Bonded Cork

INST: Installation with all new materials


MTCE: Maintenance or serviceable materials
CP: Corrosion Protection (previously Sheradised)

FC: FASTCLIP
eP: e-Plus
LH: Left Handed

NOTES
1. If the rail seat is worn, use type 1 instead of Nil; Type 3A instead of Type 1 (baseplates only); Type 4A instead of
Type 3A; Type 4C instead of type 2A; Type 5 instead of type 4A.
2. 98 lb. and 109 lb. FB rail must not be used in conjunction with concrete S&C bearers. F40 concrete sleepers not
suitable for 98 lb. FB rail.
3. Pimpled or Dimpled pads must NOT be used in tunnels or level crossings.
4. e series clips must NOT be used in grey (Flake Graphite) cast iron baseplates.
5. Pads 3A and 4C are for baseplates up to 205 mm wide.
6. For details of pad types see sheet D 4.3.
7. NR60 S&C: Schwihag slide and check rail baseplates use 5.5mm EVA rail pads. Between cast crossing and
baseplates use 10.5mm RBC rail pad. Elsewhere use 10.5mm Studded Rubber.
8. BS113A and CEN56E1 rail sections are fully interchangeable.

Revision 3

Date: March 2010

Sheet 96 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

D.4.3: Rail Pads, Clips and Insulators - 3


Rail Seat Pad Types
Code

Rail Seat Pad Type

Cat no. 57/-

Code

Rail Seat Pad Type

Cat no. 57/-

2.5 mm Lipped EVA (220 X 140)

48476

12

10.5 mm H Rubber (Pandrol)

48028

5.5 mm H EVA

48521

13

1.5 mm RBC

48017

3A

5.5 mm Lipped EVA (260 x 140)

48093

14

1.5 mm RBC (Height adjustment)

48730

3B

5.5 mm Lipped EVA (260 x 250)

48178

15

1.5 mm RBC (Height adjustment)

48731

3C

5.5 mm Lipped EVA (260 wide strip)

48449

16

10.5 mm RBC (150 x 2000)

3D

5.5 mm Lipped EVA (220 x 140)

48094

17

10.5 mm Rubber (150 x 2000)

4A

7.5 mm Lipped EVA

48095

18

FC16 9.3/8 x 5.7/8 x 3/16


(pad under conductor rail insulator)

49152

4B

7.5 mm H EVA

48086

19

5.5 mm + EVA (for SHC)

48493

4C

7.5 mm Lipped EVA (220 x 140)

48089

20

7.5 mm + EVA (for SHC)

48499

10.5 mm Lipped EVA

48096

21

10.5mm H Rubber (Pandrol 5197)

48088

5.5 mm + Rubber (for SHC)

48092

22

10.5mm H Rubber (Pandrol 9328)

48293

6A

7.5 mm + Rubber (for SHC)

48492

23

10.5mm H Rubber (Pandrol 6650)

48271

5.5 mm H Rubber

48091

24

10.5mm H Rubber (Pandrol 8854)

48254

7.5 mm H RBC

48267

25

10.5mm H Rubber (Pandrol 7031)

48613

7.5 mm H Rubber

48269

26

10.5mm for Vossloh W14 with CEN56E1 Rail

48682

10

10.5 mm H RBC

48029

27

10.5mm for Vossloh W14 with CEN60E1/E2 Rail

48683

11

10.5 mm H Rubber

48268

Attenuation types: EVA (Ethyl Vinyl Acetate) = Type C, Rubber = Type B, RBC (Rubber Bonded Cork) = Type A.

Insulators
Location of N um ber

G auge P ost

N ylon

G lass R einfo rced N ylon


(G R N )

C om p osite
(S G Iron and N ylon )

Pandrol Clips

PR Series

Revision 3

e Series

Date: March 2010

e-plus Series

Sheet 97 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

D.5.1: Standard Timber Lengths


AVAILABLE TIMBER LENGTHS FOR SWITCH AND CROSSING WORK
LENGTH (mm)

Catalogue No. 57/-

LENGTH (mm)

Catalogue No. 57/-

2450*

091000

5450

091020

2600

091001

5600

091021

2750

091002

5750

091022

2900

091003

5900

091023

3050

091004

6050

091024

3200

091005

6200

091025

3350

091006

6350

091026

3500

091007

6650

091027

3650

091008

6950

091028

3800

091009

7250

091029

3950

091010

7550

091030

4100

091011

7850

091031

4250

091012

8150

091032

4400

091013

8450

091033

4550

091014

8750

091034

4700

091015

9050

091035

4850

091016

9350

091036

5000

091017

9650

091037

5150

091018

9950

091038

5300

091019

10 250

091039

NOTES
1. * 2450 length may also be cut from 2600 if required.

Revision

Date: March 1996

Sheet 98 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

D.5.3: Extended Bearer Lengths for Point Motors

S e e n o te s :

3a
3d

3350

3350

Switches

3a
3d

3800

3350

3800

3350

Switch Diamonds

3d
See notes:

3b
3d

3b 3d
3d

Follow-on Switches

See note: 3c

NOTES
1. The diagrams show typical timber bearer extensions for point motors. The responsible Network Rail Signal
Engineer may require particular alterations.
2. Switches fitted with Rail Clamp Point Lock (RCPL) mechanisms will not normally require extended bearers at
the toe.
3. (a)
(b)
(c)

(d)

Revision 2

These bearers may be extended in the opposite direction by agreement.


Extended additionally for the detector.
The minimum opening between running edges is to be:
For point motor worked switches: 1067 mm
For RCPL operated switches: 385 mm
The standard length of concrete bearer for point motors is 3600 mm, i.e. 250 mm longer than the
timber equivalent. Similarly, where a 3800 mm timber is required, the concrete equivalent will be
4050 mm.

Date: March 2010

Sheet 99 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

D.6.1: Insulated Rail Joints


Insulated Rail Joints
Rail section(s)

0057/053965 CEN56E1 / CEN56E1


0057/053421 CEN56E1 / CEN56E1
0057/053391 CEN56E1 / CEN56E1
0057/053390 CEN56E1 / CEN56E1

SHOP
PREPARED
ONLY

Part No.

Type and description


4-hole Mk. 3 kits, complete with locking pins and end post
4-hole Mk. 3 semi-encapsulated fishplates complete with 11/8 bolts, nuts, washers & end post
6-hole semi-encapsulated fishplates complete with locking pins and end post
6-hole Mk. 3 semi-encapsulated fishplates complete with 11/8 bolts, nuts, washers & end post

0057/053867 98lb / 98 lb

Insulated fishplate kits complete with 11/8 bolts, nuts, washers and end post

0057/053830 95lb / 95lb

Insulated fishplate kits complete with 11/8 bolts, nuts, washers and end post

0057/053860 95lb / 95lb

Insulated fishplate kits complete with 11/8 bolts, nuts, washers and end post. (Skirted type)

0057/053871 109/110A/CEN56E1 to
109/110A/CEN56E1

Insulated fishplate kits complete with 11/8 bolts, nuts, washers and end post

0057/053982 CEN56E1 / CEN56E1

Double block joint insulated fishplate complete with 11/8 bolts, nuts, washers and end post

0057/053839 CEN56E1 / CEN56E1

4-hole Coronet kit including joint assembly kit and pair of fishplates

0057/053840 CEN56E1 / CEN56E1

6-hole Coronet kit including joint assembly kit and pair of fishplates

0057/060019 CEN60 / CEN60

4-hole Coronet kit including joint assembly kit and pair of fishplates

0057/060020 CEN60 / CEN60

6-hole Coronet kit including joint assembly kit and pair of fishplates

0057/053730 CEN56E1 / CEN56E1

4-hole Mk 1 Tenconi (Benkler) complete kit

0057/053630 CEN56E1 / CEN56E1

6-hole Mk 2HT Tenconi (Benkler) complete kit

0057/060015 CEN60 / CEN60

4-hole Tenconi (Benkler) complete kit

0057/060100 CEN60 / CEN60

6-hole Tenconi (Benkler) complete kit

Nylon insulated lift and junction fishplates


Part No.

057/053913
057/053893
057/053895

Rail section(s)
From

To

New 95lb BH

CEN56E1 worn 1/8

Complete Set *

New CEN56E1 FB

CEN56E1 worn /16

Complete Set *

Complete Set *

New CEN56E1

1/

CEN56E1 worn

New 95lb BH

95lb BH worn

16

Complete Set *

057/053944

New 95lb BH

95lb BH worn /8

Complete Set *

057/053760

New CEN56E1 FB

New 95lb BH

Complete Set *

New CEN56E1 FB

95lb BH worn

1/

95lb BH worn

1/

057/053943

057/053761
057/053762
057/053912

New CEN56E1 FB
New 95lb BH

1/
1

16

Complete Set *

Complete Set *

CEN56E1 worn /16


1

Complete Set *

* Lift and junction plate sets exclude end posts.

Revision 2

Date: March 2010

Sheet 100 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

D.6.2: Positioning of Insulated Rail Joints - and Train Detection


b

T
l
T

c
T

l
c

Key.

Insulated joint (IRJ or IBJ).


Insulated joint (IRJ or IBJ) at
a track circuit boundary.

Key to dimensions shown in the figure.


a
b
c
d

e
f
l
s

Signal to replacement IRJ: 5 metres in new or altered track layout; 0 - 20 m in existing track layouts.
IRJ to facing point of toes: 20 metres minimum wherever possible.
Clearance for vehicle overhang: To be 4.88 metres minimum from fouling point to IRJ.
Distance between the inner joints of staggered pairs:
To be 11 metres minimum, if both pairs are staggered by less than 1.6 metres;
if either pair is staggered by 1.6 metres or more, d must be not less than 18.3m.
Distance between staggered pair and joint at end of track circuit. To be 18.3 metres minimum.
Fouling point: 1.97 metres between running edges.
Minimum effective length of track circuit: To be 18.3 metres minimum.
Stagger - must not exceed the following dimensions:
2.6 metres in non-electrified areas.
2.6 metres in electrified areas if the traction current return rails overlap.
2.1 metres in electrified areas if the insulated rails overlap.
1.7 metres on the Isle of Wight line.

NOTES
1. For further detail see Network Rail Company Standard NR/SP/SIG/11752 - Train Detection.
2. Although axle counters are becoming more common, track circuits (with associated IRJs) remain as the
standard means of detecting trains in S&C - particularly in complex S&C.

Revision 1

Date: March 2010

Sheet 101 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

D.7.1: Trap Points and Vehicle Retardation


Unless other arrangements are in place which fulfil the same purpose, trap points are required to protect passenger
lines from unauthorised train movements from:

Freight-only lines and sidings;


Crossing loops on single lines where the overlap beyond the protecting signal is substandard or where the line
is worked by a non-token method;
Passenger loops, bay and loop platform lines;
Converging freight-only lines where the consequence of an overrun might foul a passenger line.

Any trap point provided for the protection of a passenger line shall be of the double switch type and shall have the
appropriate switch rail extended to form a throw-off, which will enable the vehicle running through the points to be
deflected away from the passenger line being protected. In situations where the trap is close to the fouling point of
the main line, the turnout rails should be further extended to enable the derailed vehicle to be guided away from the
running line. In some situations a full lead may be required.
The secondary risk of consequence to the derailed vehicles themselves shall be considered in the siting and design
of trap points. Derailed vehicles should remain upright wherever possible and be deflected away from hazards and
obstructions such as overhead line structures, adjacent highways, signals and buildings.

Trap points in sidings may be formed using AV switches, provided that they are not installed in CWR.
In running lines, strengthened traps shall be formed of BV or BVS switches, except where the PSR on the
approach is greater than 40mph; in which case CV or CVS switches shall be used
NR60C leads may be used as trap points, but their use should be confined to locations where it is not possible
to install Vertical traps.

In particular locations; at the approach to swing or moveable bridges, or at stations where vehicles are left
unattended at gradients steeper than 1 in 500, it may be necessary to consider the provision of some means of
progressively slowing vehicles to a stand.
The design chosen will depend on a risk assessment and the ability of the design to stop the type of traffic using the
route. the installation and outcome of a TPWS intervention should be taken into account at the design stage and
considered in the risk assessment.
These retardation arrangements include Friction Buffer Stops, Retarder Trap Points (see sheet D.7.2), spring or
mechanical retarders and (where appropriate) Sand Drags (see sheet D.7.3).
The effectiveness of friction buffer stops can be accurately modelled and designed to suit the traffic and location.
The effectiveness of sand drags depends on the type of material used, its depth and compaction, whether it is wet or
dry, and the type, weight and speed of the vehicles involved. Sand drags are best suited to retard trains running at
low speed; typically the exits from bay platforms, loops, approaching buffer stops in terminal or bay platforms, and
protecting running lines from shunt movements.
Loose, uncompacted blanketing sand (to Network Rail Specification NR/SP/TRK/033) to a depth of 450mm above
rail level is recommended for new sand drags.

Revision 3

Date: February 2007

Sheet 102 of 196

24 6m

24 6m

246m
c

Straight

Toe.

Key to dimensions.
a.
b.
c.
d.
e.

20935mm
25455mm
20775mm
26455mm
45785mm

Toe to the start of the check rails.


Toe to the start of the straight.
Toe to the start of gauge widening, gauge = 1432mm.
Toe to the end of the trap gauge widening, gauge = 1455mm.
Length, from d, over which the trap gauge is 1455mm.

1. Interlaced retarder trap points shall not be used where London Underground Limited (LUL) stock operates.
2. After any vehicle has passed into the retarder, rolling stock examiners shall inspect the vehicle prior to its return to traffic.
3. A right hand interlaced retarder trap point is shown, all dimensions apply equally to a left hand type. Left hand or right hand retarder trap points are to be
ordered as required.
4. Except for radii which are given in metres, dimensions are in millimetres.
5. Refer to Standard Drawing RE/PW/ 748 for full details of the design.
6. Each running rail and check rail joint within the retarder portion shall be fitted with F4 fishplates in the flangeway.
7. Both ends of each check rail to be provided with a Type 1 flare entry, see Sheet E.8.1.
8. The accuracy of the 1455mm trap gauge is important for correct retardation.

Sheet 103 of 196

Track Design Handbook NR/L2/TRK/2049

Date: August 2004

NOTES

Network Rail

CV RH switches.

D.7.2: Interlaced Retarder Trap Points

Revision 1

Network Rail

Track Design Handbook NR/L2/TRK/2049

D.7.3: Sand Drags - 1


Suggested form of Sand Drags
NOTES
1. All dimensions in mm
2. Lengths of sand drags shown are considered to be a minimum - site conditions may require extra provision (due
to gradients)

Types:
A)

B)

C)

Facing trap points at exit from Bay and Loop Platform


Lines and from Crossing Loops on Single Passenger Lines

12 200 mm

Facing trap points at exits from Passenger Loops and


in Passenger Lines approaching Swing or other Moveable bridges

24 400 mm

Buffer stop ends of Terminal and Bay Platform Lines

6 100 mm
Commencement of sand drag

Position of red or white 'stop' lamp


End of sand drag
Covering

450

Rail level
150

6100

TYPE A

6100
Level
1370

End of sand drag


Covering

450

Rail level
150

18300

TYPE B

6100
Level
1370
Covering
End of sand drag

1370

450

Rail level
150

3050

TYPE C

3050
Level

NOTES
1. * = one red lamp only should be exhibited, except when a red lamp would be misinterpreted by drivers
approaching on an adjacent running line, in which case a lamp painted white and showing a white light should
be substituted.
2. See further notes on next page.

Revision 1

Date: August 2004

Sheet 104 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

D.7.4: Sand Drags - 2


Height at end of the sand drag.

64

300 x 75 boarding.

Fill.

150

Height at commencment
of the sand drag.

450

20 dia. bolt.
Sleeper.

150 x 150 x 12 angle cleats.

CROSS SECTION.
D
150 x 75 boarding across the tracks at the ends
of the sand drag, secured to the sleepers by
150 x 150 x 12 angle cleats if required.

RED (OR WHITE)


LAMP (See note 3)

300 x 75 boarding

1 220

12 DIA BOLT
254 LONG,
TIGHT ENOUGH
TO HOLD POST
RIGID

40 X 40
TIMBER

Rail level.
20 dia. bolt.

R.L.
20 dia. coach
screws.

100 X 65
TIMBER
SECTION D - D.
SLEEPERS

COACH
SCREWS

150 x 150 x 12 angle cleats at alternate


sleepers except at joints in the 300 x 75 boards
which are to be spaced midway between
sleepers each having cleats

POST FOR LAMP

NOTES
1. Material for filling should be Blanketing Sand to Network Rail Company Standard NR/SP/TRK/033.
2. In terminal stations the 300 x 75 mm boarding to be omitted and the filling materials to be extended to the
platform walls and across the space between the tracks.
3. The red stopping lamp should be sited in the centre of the track, 1370 mm from the commencement of the sand
drag and the supporting post should be of timber.

Revision 2

Date: February 2007

Sheet 105 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

D.8.1: Level Crossing Surface Systems - 1


Definition of a level crossing surface system:
An installation, including the associated support system, providing a continuation of the road surface to enable
road vehicles to cross the railway on the level. The term does not include cattle-cum-trespass guards,
signalling devices, signs, barriers and the track system.

Table 1:
Application of Proprietary Systems by Crossing Type:
Manufacturer

Polysafe:

Public
Vehicular

Walkway

Accommodation
or Farm

RRV
Access

Frameless Polymer

1,2,3

Concrete Steel Framed

1,2

Polymer Steel Framed

Public Vehicular

3
3
3

Emergency/Track Access

Pedestrian

Farm

Inno STRAIL

3
3

TAP STRAIL

Pede STRAIL

STRAIL/STRAIL 2005

Timber

35

36

Ballast/Aggregate

35
37

Slab with embedded rails

HoldFast:

STRAIL:

Others:

Crossing Type
System

NOTES
1.
2.
3.
4.
5.
6.
7.

Must not be used on routes equipped with Vaughan Harmon Track Circuits
Available for flat bottom rail sections only
Not recommended at Accommodation/Farm crossings on track circuited lines
STRAIL will be superseded by STRAIL 2005
Only permitted where timber sleepered track exists in track categories 4 - 6
In accordance with NR/L2/RVE/0007 Specification for on and off tracking of Road-Rail Vehicles (RRV)
Not in running lines

Revision

Date: June 2008

Sheet 106 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

D.8.2: Level Crossing Surface Systems - 2


Table 2:
Surface System Type to be Installed as a New or Replacement Public Vehicular Crossing
Surface system types for public vehicular crossings:
Type A
Modular bridging system
Type B
Modular bridging system with reinforced filling
Type C
Full depth modular system with multiple 4ft panel
Type D
Full depth interlocking modular system with single 4ft panel
Type E
Concrete slab with embedded rails

Road speed

Operating condition

Up to 30 mph

Up to 40 mph

Up to 50 mph

Above 50 mph

Normal

A, B, C, D

A, B, C, D

B, C, D

D,

Exceptional

B1, C, D, E

B1, C, D, E

C, D, E

D, E

NOTES
1. Not where track radius is <400 m
Definition of Operating Condition:
Normal Operating Conditions are defined in NR/SP/TRK/040 Level Crossing Surface Systems.
Exceptional Operating Conditions exist where any one or more of the normal parameters are exceeded.
Proprietary surface systems with Network Rail Product Acceptance, by system type, for use as a public vehicular
level crossing:
Type A
Polysafe steel framed concrete
Type B
Polysafe steel framed polymer
Type C
HoldFast Public Vehicular System
Type D
STRAIL Premium
Type E
Harmelen style crossing (currently under development for UK application)

Revision

Date: June 2008

Sheet 107 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

D.8.3: Level Crossing Road Profiles - 1


Level Crossing Road Profiles
The vertical profile over any vehicular crossing should have no sudden changes of vertical curvature.
The profile over Public Road Crossings and User Worked Crossings (UWC) must be installed to the requirements
shown below.
These design parameters will apply:1. On the installation of any new vehicular crossing.
2. Where the entire crossing surface system across the track or tracks is to be replaced due to deterioration of
the existing asset or due to any other reason such as a change in approved road use or track renewal.
3. Whenever renewal of ballast and/or sleepers takes place at any Automatic Half Barrier Crossing, Automatic
Full Barrier Crossing (including MCBs with auto lower and MCB-OD), Automatic Open Crossings Remotely
Monitored or User Worked Crossing with vehicular use.
4. Where the renewal of the ballast and/or sleepers through all tracks at a crossing is undertaken.
The road profile is to be made as compliant as reasonably practicable but in no way rendered worse:
1. Where one of a number of tracks is to be provided with new surface systems for whatever reason.
2. Where the renewal of ballast and/or sleepers to one of a number of tracks at a crossing is to be undertaken.
Where a crossing is to be converted, e.g. from gates to some form of barrier, the profile must be appropriate to the
new category.

Public Road Crossings


The profile over any Public Road Crossing should not cause a long, low vehicle, e.g. a low-loader, to become
grounded and obstruct the railway. The safe profile is defined by the vehicle category, which is in turn determined by
the road and rail traffic density defined below:
3

Measurement of Safe Profiles


Actual Daily Road Vehicle
User

more than 2000


2000 or less
600 or less

or

Daily Traffic Moment

Crossing Category by
vehicle type

Theoretical Wheelbase
Length

more than 80 000


80 000 or less
25 000 or less

1
2
3

15.3
9.75
8.5

The profile must comply with a maximum permitted hump of 75 mm anywhere on the road surface over a length
equal to the wheelbase of a specified nominal road vehicle.
Note: The traffic data in the table above should be established by consulting the recorded vehicle usage in ALCRM
obtainable from the Operations Risk Control Coordinator (ORCC), or if a profile is recorded in the Level Crossing
Order, the latter shall be used. Any likely increase in road usage following automation of the crossing should be
taken into account. Other factors, such as the proximity of heavy plant operators, which may necessitate a flatter
profile, should be taken into account.
The profile should exist across the full width of the carriageway and the approaches. The approaches extend for a
minimum of 20 m from the nearest rail for category 2 and 3 crossings, and up to 30 m for category 1 crossings.

Continued on next sheet

Revision

Date: March 2010

Sheet 108 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

D.8.4: Level Crossing Road Profiles - 2


User Worked Crossings (UWC)
The wheelbase to be adopted in assessing the vertical profile for these crossings is dependent upon the vehicular
use and is based upon the definitions shown below. The category of the crossing must be agreed with the
Operations Risk Control Coordinator (ORCC) for that asset and it must take account of legal agreements between
Network Rail and the users.
Category A: Private roads or field-to-field crossings which are used throughout the year or are subject to
intensive seasonal use in that they give access to several fields or large tracts of agricultural land; and crossings
used by large vehicles and large heavy farm machinery. Maximum design hump of 75 mm with a theoretical
wheelbase of 8.5 m, profile to extend 12 m beyond nearest rail.
Category B: Little used private roads and other field-to-field crossings where large lorries or heavy farm
machinery is evidently taken over the crossing. Maximum design hump of 75 mm, theoretical wheelbase of
6.5 m, profile to extend 9 m beyond nearest rail.
Category C: Occupation or accommodation crossings subject to use only by cars and light farm vehicles.
Maximum design hump of 75 mm, theoretical wheelbase of 4 m, profile to extend 6 m beyond nearest rail.
Category D: Crossing restricted to use by livestock only. No restrictions on the crossing profile.
Approach slopes shall not exceed a 1 in 8 gradient. Where there is a sharp change in profile at the bottom of an
approach slope, or where there is a steep slope up from the crossing, care must be taken in order that overhung
ends of vehicles or machinery will not ground or strike overhead line equipment.
Definitions:

Actual Daily Road


Vehicle User

The number of road vehicles passing between 06.00 and 24.00, averaged
over a 9 day period. The value recorded in ALCRM is acceptable if a full
9 day census is not available.

Traffic Moment

The number of road vehicles using the crossing multiplied by the number of
trains passing in a given period.

Accommodation Crossing

A field-to-field crossing, essentially for the use of the farmer.

Occupation Crossing

Where a private road crosses the railway, e.g. leading to a house or farm.

ALCRM

All Level Crossing Risk Model

Revision

Date: March 2010

Sheet 109 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.1.1: CEN56E1 Vertical S&C Switches - Full Depth - Rail and Timber Lengths

Switch type

Stock rail
length

Switch rail
length

Stock rail
fronts

Stretcher
bars
(Drives)

Lengths of timbers required

2600

2750

2900

3050

AV

11 960

8890

3070

2 (1)

11

BV

13 380

10 310

3070

2 (1)

12

CV

16 930

13 860

3070

3 (2)

14

DV

16 930

13 860

3070

4 (2)

16

EV

20 555

17 485

3070

4 (2)

19

FV

23 395

20 325

3070

5 (3)

22

SGV

26 945

23 875

3070

6 (3)

23

14

GV

30 495

27 425

3070

6 (3)

26

17

HV

41 430

38 360

3070

9 (5*)

37

21

NOTES
1. The numbers shown for timbers required are as detailed on the relevant RE/PW drawing (600, 601 and 603).
Timber lengths will require alteration to provide for:
a) conductor rail fixings.
b) point motors, cranks, etc.
2. All dimensions are in millimetres.
3. For the details of switch geometry, see sheet A.1.1.
4. * Backdrives on the HV switch are hydraulic type, adjacent to stretcher bar Nos. 4, 6, 8 & 9 (see RE/PW/603).

Revision 3

Date: March 2010

Sheet 110 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.2.1: CEN56E1 / CEN54E1A1 Vertical S&C Switches - Shallow Depth - Rail


and Timber Lengths
Switch

Stock rail
length

Switch rail
length

Stock rail
fronts

Stretcher
bars
(Drives)

Lengths of timbers required


2600

2750

2900

3050

BVS

14 750

11 680

3070

2 (1)

10

CVS

16 930

13 860

3070

2 (2)

14

DVS

16 930

13 860

3070

2 (2)

16

EVS

20 555

17 485

3070

3 (2)

19

FVS

23 395

20 325

3070

3 (2)

22

SGVS

26 945

23 875

3070

5 (3)

23

14

GVS

30 495

27 425

3070

5 (3)

26

17

HVS

41 430

38 360

3070

7 (4*)

37

21

NOTES
1. The numbers shown for timbers required are as detailed on the relevant RE/PW drawing (801 - 805 incl).
Timber lengths will require alteration to provide for:
a) conductor rail fixings.
b) point motors, cranks, etc.
2. All dimensions are in millimetres.
3. For the details of switch geometry, see sheet A.1.1.
4. * Backdrives on the HVS switch are hydraulic type, adjacent to stretcher bar Nos. 3, 5 & 7 (see RE/PW/805).
5. CEN54E1A1 switch rail is identical to the former UIC54B.

Revision 3

Date: June 2008

Sheet 111 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.3.1: CEN56E1 Vertical S&C - Common Crossings - Rail Lengths for


Turnouts & Crossovers
Nose

IP
a

127mm

606

607

668

608
669
609

610

670

611
673
684

684

Nose to I.P.

Cast centre

Part Welded

Built up

RE/PW drg.no.

Crossing angle 1 in N

e=a+b

64

f=c+d
Built up/Part-Welded/Cast Centre Block/ Cast
Nose Crossings
Wing rail fronts
a
(LH)

c
(RH)

3070

Vee rails
d
(LH)

b
(RH)
4030

Cast manganese crossings

Wing rails
[see note 6]

Wing fronts

LH

a
(LH)

RH

c
(RH)

Vee legs
d
(LH)

b
(RH)

Overall lengths

5720

4.5

72

3070

4030

5720

80

3070

4030

5720

5.5

88

3070

4030

5720

96

3070

4740

5720

6.5

104

3070

4740

5720

112

3070

5450

5720

7.5

120

3070

5330

5720

128

3070

5590

5720

2358

2747

5105

9.25

148

3070

4110

5720

2358

3397

5755

10

160

3070

4495

5720

2360

3095

5455

10.75

172

3070

4880

5720

2357

3458

5815

13

208

3070

6035

5720

2358

3952

6310

15

240

3780

4830

6430

3070

4120

16

256

3780

5435

6430

3066

18.5

296

4490

6080

7140

2391

21

336

5200

6655

7850

7190

3989

4054

7120

7055

2326

4624

4689

7080

6950

2391

2326

4609

4674

7065

6935

7135

7070

24

384

5885

8790

9245

3104

3039

24*

384

3104

3039

28

448

6445

8870

10 275

3683

3618

32.365

518

7185

10 305

10 965

4031
5341

5406
3832

8510

8380

7515

7450

NOTES
1. Gauge is 1432mm. All dimensions are in millimetres.
2. Cast manganese crossings shown are for single turnouts and crossover conditions. Further crossings are
detailed on sheets E.6.3 to E.6.12.
3. For details of timber spacings and baseplates, see sheets E.4.1; E.4.2; E.6.1. to E.6.12.
4. Cast crossings marked * are produced by M.I. Outreau.
5. Overall wing rail lengths do not apply to cast centre block crossings.
6. For short wing rail built-up crossings, deduct 720mm from the lengths quoted.
7. For details of check rail lengths see sheet E.8.1.
8. Not all of the crossings included in the table are available as cast nose or centre block types.

Revision

Date: March 1996

Sheet 112 of 196

1 in 4

1 in 4.5

1 in 5

1 in 5.5

1 in 6

1 in 6.5

1 in 7

1 in 7.5

1 in 8

1 in 9.25

1 in 10

1 in 10.75

4F

V-V

V-V
710

3F

V-V

2F

V-V

1F

4XV

NOSE

4AV

1H

4BV

2H

CV CV

3H

CV CV

4H

V-V

5H

V-V

V-V
710

V-V
710

V-V
710

V-V
710

710

710

710

710

710

710

710

710
4CV

710

710

710

710
V-V

710

710
V-V

V-V

710

710

710

710
V-V

710
V-V

710

710

710

710

710
V-V

710
V-V

710
V-V

710
7H

V-V

710
V-V

NOTES

Sheet 113 of 196

1.
2.
3.
4.
5.
6.
7.
8.
9.

710

All dimensions are in millimetres.


Nose baseplates are indicated by shaded boxes with thickened sides in the table, thus: (N)AV
Joints for cast manganese crossings shown by a double line.
Joints for built up / part welded crossings indicated by a thickened horizontal line.
Dimension nose to centreline of the AV baseplate is 127mm in all cases.
For details of timber spacings and baseplates for cast crossings, see sheets E.6.1. to E.6.12.
Built up crossings are not available beyond 1 in 21.
The baseplates quoted in the table are for straight/straight crossings.
For details of 1 in 13 to 1 in 32.365 see sheet E.4.2.

561

710

766
VB300

660
VB360

710

750
V-V

710
V-V

710
V-V

750
VA456

VB294

V-V

V-V

660

748

710

710
VA384

VD462

VB348

V-V

710

749

710

710
VA318

VA396

VD492

V-V

710

710

846

710
10AV

VA324

VA408

VD540

V-V

V-V
710

V-V

586

710

710

710

710
VA192

10AV

VA330

VA432

VD528

V-V

V-V
710

V-V

710

710

710

710

710

710

710

710
VB246

VA192

9AV

VA342

VA444

VD564

V-V

V-V

710

710

710

710

710

710

710

710
VB312

VB252

VA192

8AV

VA354

VD462

VD588

V-V

V-V

710

710

710

710

710

710

V-V
710

VB324

VB264

VA198

7AV

VA360

VD480

CV CV

V-V

V-V
710

6H

710

710
V-V

710
VD498

CV CV

710
VA366

710

710

710
7AV

VB342

VB288

VA204

V-V
710

710
V-V

Track Design Handbook NR/L2/TRK/2049

Date: March 1996

710

710

710

710

710

710

710

V-V
710

V-V

VB300

VA210

6AV

VA378

VD522

CV CV

710

710

710

710

V-V
710

V-V

VB312

VA216

6AV

VA390

VD552

CV CV

710

710

710

710

V-V
710

V-V

VB324

VA222

5AV

VA408

710

710

V-V
710

V-V

VB342

VB234

5AV

4BV

710

710

V-V
710

V-V

VB360

VB240

4AV

V-V
710

V-V

V-V

4XV
710

V-V
710

Network Rail

Crossing

Timber

E.4.1: CEN56E1 Vertical S&C Common Crossings - Baseplates & Timber


Spacings for Built-Up & Part Welded Crossings - 1

Revision

1 in 15

1 in 16

1 in 18.5

1 in 21

1 in 24
(Note 7)

1 in 28
(Note 7)

1 in 32.365
(Note 7)

Timber

V-V

12F

V-V
690

11F

V-V

10F

VB366

690

705
VB336

690
V-V

9F

VB342
700

V-V

8F

VB360
710

V-V

7F

VB354
710

V-V

6F

V-V
710

V-V

4F

VB336

3F

VB282

2F

VA222

1F

VA198

NOSE

13AV

1H

VA306

2H

VA360

3H

VA408

4H

VB240

5H

VB294

6H

VB348

7H

V-V

8H

V-V

VB354
710

710
VB342

710
VB306

710

VB294

VB258
710
VA210
710

710

710
15AV

710

710

710

710

710

660

710

801

681

710

710

710

700

710

660

711

710

700

711
VB324

710

710

9H

VB366

10H

V-V

625
710

720

640

660
V-V

720

710

Sheet 114 of 196

VB372

13H

V-V

710
VB240

720
VB294

710

12H

710
VA216

VB270

VB342

698
VA192

VB246

VB312

695
VA174

720

636

710
VB354

723
VA222

VB282

695
VA150

VA192
640

710
VB318

710

710
VA258

695
VA348

VA168

VA228
591

VB282

670

710

710
VB258

710

695
VA330

VA366

VA204

695
VA306

670

710

710
VA222

VB288
710

V-V
710

710

670
VA342

VA174

695
VA288

VA318
710

660

695
VA264

670

710
VA336

VA186

VB252

VB336
801

V-V

710
VA210

VB294

VB366
710

VA156

670
VA294

VA336
660

695
32AV

VA270
710

710

695
VA222

685
28AV

VA306

VA348
625

VA174

VB246

VB318

710

685

710

710

695
VA204

VA222
710

VA276

VA312

VA360
710

VA204

VB270

710

685

710

710

695
VA186

VA198

24AV

VA282

VA324

VA384
710

VA222

710
VA282

VA336

VA396
710

21AV

VA204

VA198

VA216
710

695

685

710

710

695
VA228

VA222

VA186

VA210
710

18AV

VA294

VA342

710

710
685

710

710

695
VB252

VB246

VA210

VA192

VA210
710

16AV

VA294

VA222
710

710

704
VB240

695
VB270

710

715

710

VB294

VB270

VB270

VB252

VA198

VA204
710

710

710
VB234

700

710

695

690
VB294

VB300

VB288

VB270

VA204

VA204
710

710
710

710
VB252

710
VB324

VB312
710

710

710

VB348

VB318
700

VB330

705
VB312

690

710
VB258

720
VB324

710

710
VB282

720
VB348

710
VB318

723

14H

VB372

15H

V-V

710
VB336

710

710
VB360
710

16H

VB384

17H

V-V

710

Track Design Handbook NR/L2/TRK/2049

Date: March 1996

5F

11H

705
VB360

Network Rail

1 in 13

E.4.2: CEN56E1 Vertical S&C Common Crossings - Baseplates & Timber


Spacings for Built-Up & Part-Welded Crossings - 2

Revision

Crossin
g

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.4.3: Cast Centre Block Crossings - Baseplate Designations & Spacings - 1


CEN56E1 Vertical S&C - Common Crossings - Edgar Allen Type

18H
17H
16H
15H
14H
13H
12H
11H
10H
9H
8H
7H
6H
Jt
5H
4H
3H
2H
1H
NOSE N
1F
2F
3F
4F
Jt
5F
6F

927
3070

3070

3070

927

1827

1827
94 4

1824

927
3070

743.0 R.E.

4740

803.2 R.E.

4740

745.7 R.E.

4030

4030
3070

924

1875

4030

817.9 R.E.

1159
3070

3070

Angle

906.0 R.E.

927

1126

4030

1015.6 R.E.

924

1159

4030

1117.1 R.E.

823.1 R.E.

745.7 R.E.

662.1 R.E.

595.0 R.E.

540.0 R.E.

494.0 R.E.

455.0 R.E.

1 in 3.625

1 in 4

1 in 4.5

1 in 5

1 in 5.5

1 in 6

1 in 6.5

Angle
18H
17H
16H
15H
14H
13H
12H
11H

Jt
710
710
710
710
710
710
710
710
710

Jt
V-V
V-V
CV - CV
CV - CV
3.625BV
VA 432 N
3.625XV
V-V
V-V
V-V
Jt

710
710
710
710
710
710
710
710
710

Jt
V-V
V-V
CV - CV
CV - CV
4 BV
VA180 N
4 XV
V-V
V-V
V-V
Jt

710
710
710
710
710
710
710
710
710

Jt
V-V
V-V
CV - CV
VD 588
4.5 BV
VA 180 N
4.5 XV
V-V
V-V
V-V
Jt

710
710
710
710
710
710
710
710
710

Jt
V-V
V-V
CV - CV
VA 552
VA 408
VA 180 N
VA240
V-V
V-V
V-V
Jt

710
710
710
710
710
710
710
710
710

V-V
V-V
CV - CV
VA 522
VA 390
VA 180 N
VA 234
VB 360
V-V
V-V
Jt

710
710
710
710
710
710
710
710
710
710

Jt
V-V
V-V
V-V
CV - CV
VD 498
VA 378
VA 180 N
VA 222
VB 342
V-V
V-V
Jt

10H
9H
8H
7H
710
710
710
710
710
710
710
710
710
710

V-V
V-V
V-V
VD 588
VA 480
VA 372
VA 180
VA 216
VB 324
V-V
V-V

6H
5H
4H
3H
2H
1H
NOSE
1F
2F
3F
4F
5F
6F

7F
8F
9F
10F
11F

7F
8F
9F
10F
11F

12F

12F

Mass c/w
fittings
Mass w/o
fittings

Mass c/w
fittings
Mass w/o
fittings

2245.9

2205.1

2151.8

2083.4

2283.2

2228.7

2228.2

1604.0

1592.9

1543.8

1471.0

1540.4

1592.2

1579.7

Type

Splay

Splay

Splay

Splay

Splay

Splay

Splay

Type

Angle

1 in 3.625

1 in 4

1 in 4.5

1 in 5

1 in 5.5

1 in 6

1 in 6.5

Angle

NOTES
1. All crossing dimensions to Nose.
2. Flash butt welds shown:
3. All legs shown straight/straight.

Revision 1

4. All weights in kg.


5. Fronts and Vee legs supplied to customer
requirement.

Date: June 2001

Sheet 115 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.4.4: Cast Centre Block Crossings - Baseplate Designations & Spacings - 2


CEN56E1 Vertical S&C - Common Crossings - Edgar Allen Type

6035
2627

3070

3070

967

867

1852
987

937
3070

479.9 R.E.

1972

4880

4495

469.4 R.E.

2230

867
3070

3070

987

927

927
3070

3070

464.9 R.E.

1972

4110
1852

5590
1961

1827
927

1827

459.7 R.E.

421.5 R.E.

392.5 R.E.

367.0 R.E.

315.4 R.E.

290.6 R.E.

269.3 R.E.

220.0 R.E.

1 in 7

1 in 7.5

1 in 8

1 in 9.25

1 in 10

1 in 10.75

1 in 13

Angle
18H
17H
16H
15H
14H
13H
12H
11H
10H
9H
8H
Jt
7H
6H
5H
4H
3H
2H
1H
NOSE N
1F
2F
3F
4F
Jt
5F
6F

713.4 R.E.

5330

725.1 R.E.

5450

792.6 R.E.

Angle
18H
17H
16H
15H
14H
13H
12H
11H
10H
9H

Jt
Jt

710
710
710
710
710
710
710
710
710
710
710

V-V
V-V
V-V
V-V
VD 564
VA 462
VA 360
VA 180 N
VA 210
VB 312
V-V
V-V
Jt

Jt

710
710
710
710
586
710
710
710
710
710
710

V-V
V-V
V-V
V-V
VD 528
VA 444
VA 354
VA180 N
VA 204
VB 300
V-V
V-V
Jt

710
710
710
710
846
710
710
710
710
710
710

V-V
V-V
Jt
V-V
V-V
VA 540
VA 432
VA 342
VA 180 N
VA 198
VB 288
V-V
V-V
Jt

Jt
710
748
749
710
710
710
710
710
710

V-V
VB 348
VD 492
VA 408
VA 342
VA 180 N
VA 192
VB 264
VB 342
V-V
Jt

710
660
561
660
710
710
710
710
710
710

Jt
V-V
VB 360
VB 294
VA 462
VA 396
VA 342
VA 180 N
VA 180
VA 252
VB 324
V-V
Jt

710
750
766
750
710
710
710
710
710
710

V-V
V-V
VB 300
VA 456
VA 384
VA 342
VA 180 N
VA 180
VA 246
VB 312
V-V
Jt

710
660
710
681
710
660
710
710
710
710
710
710
710

V-V
V-V
VB 348
VB 294
VB 240
VA 408
VA 360
VA 342
VA 180
VA 180
VA 222
VB 282
VB 336
V -V

6H
5H
4H
3H
2H
1H
NOSE
1F
2F
3F
4F
5F
6F

7F
8F
9F
10F
11F

7F
8F
9F
10F
11F
12F

12F
Mass c/w
fittings
Mass w/o
fittings

8H
7H

2254.7

2324.7

2312.9

1965.2

1935.8

2026.8

2435.2

1644.7

1623.2

1619.5

1385.5

1349.0

1462.2

1710.4

Mass c/w
fittings
Mass w/o
fittings

Type

Splay

Splay

Splay

Splay

Splay

Splay

Splay

Type

Angle

1 in 7

1 in 7.5

1 in 8

1 in 9.25

1 in 10

1 in 10.75

1 in 13

Angle

NOTES
1. All crossing dimensions to Nose.
2. Flash butt welds shown:
3. All legs shown straight/straight.

Revision 1

4. All weights in kg.


5. Fronts and Vee legs supplied to customer
requirement.

Date: June 2001

Sheet 116 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.4.5: Cast Centre Block Crossings - Baseplate Designations & Spacings - 3


CEN56E1 Vertical S&C - Common Crossings - Edgar Allen Type
334.4 R.E.

7185

2305

5341
6445

2280

5165
5885

5200

1722

1701

4742

8870

10305

332.8 R.E.

8790

6655
1670
4490

1666
3780

3780

382.2 R.E.

3969

6080
3960

3441
1651

2701

332.8 R.E.

235.9 R.E.

220.1 R.E.

226.6 R.E.

231.6 R.E.

229.2 R.E.

214.2 R.E.

206.0 R.E.

1 in 15

1 in 16

1 in 18.5

1 in 21

1 in 24

1 in 28

1 in 32.365

Angle
18H
17H
16H
15H
14H
13H
12H
11H
10H
9H
8H
7H
Jt
6H
5H
4H
3H
2H
1H
NOSE N
1F
2F
3F
4F
5F
Jt
6F

344.6 R.E.

5435

355.5 R.E.

4830

337.8 R.E.

Jt

801
710
710
710
710
801
710
710
710
710
710
710
710
710

V-V
Jt
VB 366
VB 318
VB 270
VA 222
VA 396
VA 342
VA 342
VA 180 N
VA 180
VA 210
VB 258
VB 306
VB 354
Jt
V-V

7F
8F
9F
10F
11F

710
700
711
700
710
710
710
710
710
710
710
710
710
710

Jt
V-V
VB 336
VB 294
VB 246
VA 438
VA 378
VA 312
VA 270
VA 270 N
VA 270
VA 270
VB 252
VB 294
VB 342
V-V
Jt

625
710
710
711
710
710
625
710
710
710
710
710
710
710
710
710
710

V-V
Jt
VB 366
VB 324
VB 288
VB 252
VA 234
VA 402
VA 330
VA 270
VA 270
VA 270 N
VA 270
VA 270
VB 234
VB 270
VB 306
VB 342
V-V

Jt

660
710
710
591
710
710
660
660
710
710
710
710
710
710
710
710
710
710
710

V-V
VB 354
VB 318
VB 282
VB 258
VA 222
VA 210
VA 378
VA 318
VA 270
VA 270
VA 270 N
VA 270
VA 270
VA 222
VB 258
VB 288
VB 324
VB 360
V-V

Jt

710
710
710
640
636
640
710
710
710
710
710
710
710
710
710
710
710
715
704
700
700
700

V-V
VB 372
VB 342
VB 312
VB 282
VA 258
VA 228
VA 234
VA 234
VA 372
VA 336
VA 306
VA 306
VA 306
VA 276
VA 270
VA 210
VA 240
VB 270
VB 300
VB 330
VB 354
V-V

Jt

Jt

Jt

Jt

710
723
720
720
720
720
720
720
723
710
670
670
670
670
685
685
685
685
685
710
710
690
690
690
690
690

V-V
Jt
VB 372
VB 348
VB 324
VB 294
VB 270
VB 246
VA 222
VA 216
VA 234
VA 270
VA 354
VA 282
VA 270
VA 270
VA 270 N
VA 270
VA 270
VA 270
VA 218
VB 240
VB 270
VB 294
VB 318
VB 342
VB 366
Jt
V-V

12F
Mass c/w
fittings
Mass w/o
fittings

710
710
710
710
710
710
710
710
710
698
695
695
695
695
695
695
695
695
695
695
695
695
695
695
695
695
705
705
705

V-V
VB 372
VB 348
VB 324
VB 306
VB 282
VB 258
VB 240
VA 216
VA 192
VA 174
VA 180
VA 252
VA 330
VA 294
VA 270
VA 270
VA 270
VA 270
VA 270
VA 270
VA 204
VA 228
VB 252
VB 270
VB 294
VB 312
VB 336
VB 360
V-V

Angle
18H
17H
16H
15H
14H
13H
12H
11H
10H
9H
8H
7H
6H
5H
4H
3H
2H
1H
NOSE
1F
2F
3F
4F
5F
6F
7F
8F
9F
10F
11F
12F
Mass c/w
fittings
Mass w/o
fittings

2203.6

3293.3

2430.7

2765.6

3188.7

3511.5

3462.4

1627.4

2263.2

1899.3

1948.2

2158.2

2531.8

2509.3

Type

Splay

Splay

Splay

Splay

Splay

Splay

Splay

Type

Angle

1 in15

1 in 16

1 in 18.5

1 in 21

1 in 24

1 in 28

1 in 32.365

Angle

NOTES
1. All crossing dimensions to Nose.
2. Flash butt welds shown:
3. All legs shown straight/straight.

Revision 1

4. All weights in kg.


5. Fronts and Vee legs supplied to customer
requirement.

Date: June 2001

Sheet 117 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.4.6: Cast Centre Block Crossings - Baseplate Designations & Spacings - 4


CEN56E1 Vertical S&C - OBTUSE Crossings - Edgar Allen Type

1L

650
650
K

650

3L

650

4L

650

5L
6L
7L

650
650

2L

1460
2845

3360

3360

2845
1460

1460
2845
3360

1 in 5

650

2R

3360

668.7 R.E.

1 in 4.75

710

3R

2845
1460

703.5 R.E.

1 in 4.5

Jt

4R

1R

3360

2845
1460

5R

668.7 R.E.

742.1 R.E.
Angle

7R
6R

703.5 R.E.

1460
2845

3360

742.1 R.E.

V-CV

710

CV-CV

650

VD 546

650

VA 420
VA 252
VA 252

650
K

650

VD 546

650

CV-CV

650

V-CV

Jt

650
650

VA 420

710

Mass c/w
fittings
Mass w/o
fittings

Jt

V-CV

710
650

VD 528

650

VA 414
VA 246
VA 246

650
K

650

VD 528

650

CV-CV

650

V-CV

Jt

650
650

VA 414

710

7R
6R

Jt

CV-CV

Angle

V-CV

5R

CV-CV

4R

VD 510

3R

VA 402

2R

VA 246

1R

VA 246

1L

VA 402

2L

VD 510

3L

CV-CV

4L

V-CV

5L

710

6L

Jt

7L

1830

1826

1817

1486

1486

1486

Mass c/w
fittings
Mass w/o
fittings

Type

Obtuse

Obtuse

Obtuse

Type

Angle

1 in 4.5

1 in 4.75

1 in 5

Angle

NOTES
1. All crossing dimensions to Knuckle.
2. Flash butt welds shown:
3. All legs shown straight/straight.

Revision 1

4.
5.
6.
7.

All weights in kg.


All check rails supplied with 2250 splay.
Point & Wing rail ends supplied to customer requirement.
Check extension rails supplied as required.

Date: June 2001

Sheet 118 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.4.7: Cast Centre Block Crossings - Baseplate Designations & Spacings - 5


CEN56E1 Vertical S&C - OBTUSE Crossings - Edgar Allen Type

7R
6R

4875

4237

4215
2014

2014
4215

4875

608.2 R.E.

1784
3555

4237

4237

3555
1784

1784
3555

4237

4237

3555
1784

1784
3555

4237

4237

3555
1784

1784
3555

4237
3555
1784

563.7 R.E.

703.7 R.E.

649.9 R.E.

603.7 R.E.

563.7 R.E.

608.2 R.E.

1 in 5.5

1 in 6

1 in 6.5

1 in 7

1 in 7.5

1 in 8

650
650
650

3R

650

2R

650
K

650
650
650
650

3L

650

4L

650

5L
7L

603.7 R.E.

Jt

4R

6L

649.9 R.E.

767.2 R.E.

Jt

5R

1R
KN
1L
2L

4237

3555
1784

Angle

703.7 R.E.

1784
3555

4237

767.2 R.E.

650

V-CV

650

CV-CV

650

CV-CV

650

VD 540

650

VA 438
VA 294
VA 192 K
VA 294
VA 438
VD 540

650
650
650
650
650

CV-CV
V-CV

650

650

CV-CV

Jt

Mass c/w
fittings
Mass w/o
fittings

Jt

650

V-CV

Jt

650

CV-CV

650

CV-CV

650

VD 510

650

VA 420
VA 282
VA 192 K
VA 282
VA 420
VD 510

650
650

CV-CV

Jt

650
650
650
650

CV-CV
V-CV

650

650

V-CV

Jt

650

CV-CV

650

VD 582

650

VD 480

650

VA 402
VA 276
VA 192 K
VA 276
VA 402
VD 480

650
650

CV-CV

Jt

650
650
650
650

VD 582
V-CV

650

650

Jt

V-CV

650

CV-CV

650

VD 552

650

VD 462

650

VA 390
VA 264
VA 192 K
VA 264
VA 390
VD 462

650
650

CV-CV

Jt

650
650
650
650

VD 552
V-CV

650

650

650

V-CV

650

CV-CV

650

VD 528

650

VA 444

650

VA 378
VA 264
VA 192 K
VA 264
VA 378
VA 444

650
650
650
650
650

VD 528

650

CV-CV

Jt

650

650

V-CV

650

Angle

V-CV

7R

CV-CV

6R

VD 588

5R

VD 510

4R

VA 426

3R

VA 366

2R

VA 258
VA 192
VA258
VA 366

1R
KN
1L
2L

VA 426

3L

VD 510

4L

VD 588

5L

CV-CV

6L

V-CV

7L

Jt

Mass c/w
fittings
Mass w/o
fittings

2246

2234

2373

2363

2360

2813

1854

1854

1854

1854

1864

2180

Type

Obtuse

Obtuse

Obtuse

Obtuse

Obtuse

Obtuse

Type

Angle

1 in 5.5

1 in 6

1 in 6.5

1 in 7

1 in 7.5

1 in 8

Angle

NOTES
1. All crossing dimensions to Knuckle.
2. Flash butt welds shown:
3. All legs shown straight/straight.

Revision

4.
5.
6.
7.

All weights in kg.


All check rails supplied with 2250 splay.
Point & Wing rail ends supplied to customer requirement.
Check extension rails supplied as required.

Date: June 2001

Sheet 119 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.5.1: CEN56E1 Vertical S&C - Obtuse Crossings - 1 in 4.75 to 1 in 8


Table of Timber Spacings and Baseplates for Fabricated Crossings
1 in 4.75

1 in 5.5

1 in 6

1 in 6.5

1 in 7

1 in 7.5

1 in 8

5L
710
4L

V - CV

3L

V - CV

2L

D4BVL

1L

D4AV

Knuckle

1R

D4AV

2R

D4BVR

3R

V - CV

4R

V - CV

710

710

V - CV
710

710
680

700
380

D5
AV

670

380
700

D5
AV

446

419

446
664
VC366

680
V - CV

710

670

710
V - CV

710

710

710

625

640

710

630

710

710

608
VC330

VC420

V - CV

552
D8AV

VC336

VC438

V - CV
710

525

641

650

552
7-8NV

D7AV

VC348

VC456

V - CV

525

499

658

608
D8AV

7 - 8NV

D7AV

VC354

VC480

625

499

472

620
VC330

D7.5AV

7 - 8NV

D6AV

681

630

641

472

710
VC408

VC336

D7AV

6 - 6NV

D6AV

710

640

658

710
V - CV

VC420

VC348

D6AV

6 - 6NV

VC384
700

650

664

419

VA192

VC438

VC354

D6AV

710
V - CV

710

VC456

VC366
681

V - CV
710

VC480

VC384

710

V - CV
710

V - CV
700

710

V - CV

620
VC408

710
V - CV

710

710
V - CV

710

710

5L

NOTES
1. Fixed obtuse crossings shall not be used where
a) the line speed exceeds 90 mph on jointed track or 105 mph on fully welded track;
b) the crossing angle is flatter than 1 in 7.5, exceptionally 1 in 8;
c) the radius of either track is sharper than the limiting radii shown in sheet A.5.1;
d) a negative cant occurs on either track through the crossing.
In any of these cases, switch diamonds shall be specified.
2. Fabricated obtuse crossings shall not be used where the line speed exceeds 75mph.
3. All dimensions are in millimetres.
4. Rail lengths:
Wing rails
5690 for all angles.
Check rails
5690 for all angles.
Point rails
Length depends upon the adjacent common crossings, see table, below, which
gives point rail lengths measured from the nose.
Combined point/wing rails, indicated in the table as special are to be specifically detailed and manufactured.
Knuckle
Obtuse
to nose
crossing
mm

Common crossing
1 in 4

1 in 4.5

1 in 5

1 in 5.5

1 in 6

1 in 6.5

1 in 7

1 in 7.5

1 in 8

1 in 9.25

1 in 10

1 in 10.75

1 in 4.75

253

Special

Special

Special

4200

4500

4800

5000

1 in 5.5

292

Special

Special

4300

4700

5100

5400

5700

6000

6200

6800

7200

1 in 6

319

Special

4200

4600

5000

5400

5800

6100

6400

6700

7300

3946

3946

1 in 6.5

345

4900

5300

5700

6100

6500

6800

7100

3920

3920

3920

1 in 7

372

1 in 7.5

398

1 in 8

425

5600

6000

6400

6800

7100

3893

3893

3893

3893

6300

6700

7100

3867

3867

3867

3867

3867

7100

7400

3840

3840

3840

3840

3840

3840

Non-standard with heel end undrilled, the rail to be cut and


drilled or welded on site.
No closure rail required.

Revision 1

Standard, with heel end drilled for a fishplated joint or left


undrilled for a welded joint.
Closure rail required.

Date: December 1999

Sheet 120 of 196

c/w fittings

Centres
splay

978

1490

pwl/r

1041

1575

710

710

710

710

710

279 Straight Opening


- 13

846

358 Straight Opening

184

128 IP-N

VA390 VA318 VA258 VA312 VA312 VA420 VA348

274

7N
S tr

a ig

ht

1 in 8

VA390 VA438
S tr

Angle

Type

Weight

c/w fittings

Centres
1 in 91/4

splay

1067

1622

pwl/r

1193

1778

710

710

710

710

710

748

a ig

ht

Type

Weight

S tr a ig

8N

245
.8

VA246

VA366 VA360 VA486

c/w fittings

Centres

710

710

710

710

710

660

ht

383 Straight Opening

148 IP-N

VA366 VA300 VA252 VA312 VA312 VA384 VA288 VA366

1029

1577

VA342 VA282 VA252 VA312 VA312 VA378 VA264 VA324

pwl/r

1105

1668

VA342 VA282 VA252 VA312 VA312 VA360 VA336 VA432

N
aig
Str

ht

ht

5755 O/A

305
.2

splay

7
339

Straig

8N
235

220 Straight Opening


-8

561

ht

5105 O/A

238 Straight Opening


- 10

748

aig
Str

Angle

235

325 Straight Opening

160 IP-N

5N
309

aig
Str

ht

1 in 10
aig
Str

Type

Weight

c/w fittings

Centres
splay

1029

745

1577

745

745

710

685

600

0
236

Straig

220 Straight Opening


Stra
ight

713

ht

5455 O/A
325 Straight Opening

160 IP-N

VJA348 VA282 VA252 VA312 VA312 VA378 VA258 VJA300

5
309

ht
aig
Str

1 in 10
aig
Str

Angle

Type

Weight

c/w fittings

Centres
1 in 103/4

Angle

splay

1067

1609

pwl/r

1168

1739

splay

1067

1609

Type

Weight

c/w fittings

710

1245

1854

pwl/r

1311

1942

710

710

710

710

Straig

0N
236

203 Straight Opening


-7

846

331
.7

VA246

VA330 VA324 VA444

t/o curve cont. VA324 VA282 VA252 VA312 VA312 VA372 VA270 VA348

710

710

710

710

710

660

710

661

ht
aig
Str

7
235

ht

5455O/A

VA324 VA282 VS252 VA312 VA312 VA366 VA258 VA330

Centres
splay

710

ht

338 Straight Opening

172 IP-N

8
345

aig
Str

Straig

ht

ht

5815 O/A

165 Straight Opening


Stra
ight

320 Straight Opening

208 IP-N

VA300 VA264 VA258 VA312 VA312 VA342 VA414 VA486 VA318

2
395

ht
aig
Str

1 in 13

VA378 VA444 VA426


aig
Str

Sheet 121 of 196

Angle

Type

Weight

c/w fittings

Centres
splay

1372

2026

pwl/r

1435

2100

710

710

710

710

710

710

800

710

710

ht

8N
235

Straig

188 Straight Opening


Stra
ight

290 Straight Opening

240 IP-N

VA324 VA282 VA258 VA258 VA312 VA312 VA324 VA396 VA456 VA288

ht

6310 O/A

0
412

ht
aig
Str

1 in 15

VA366 VA426 VA414

ht
aig
Str

0N
307

Straig

7190 O/A

ht

Track Design Handbook NR/L2/TRK/2049

Date: March 1996

Angle

ht

Network Rail

Weight

E.6.1: Cast Manganese Crossings - Single Lead Turnouts - 1 (LH or RH)

Type

CEN56E1 Vertical S&C - Details of Edgar Allen Crossings

NOTES

1. All dimensions in mm.

2. All weights in kg.

Revision

Angle

c/w fittings

Centres
splay

1327

2013

pwl/r

1435

2112

710

710

710

710

710

710

710

710

175.5 Straight Opening


-5

700

265 Straight Opening

762

256 IP-N

VA294 VA282 VA258 VA264 VA312 VA312 VA318 VA384 VA444 VA246

3 98

9N
S tr

1 in 16

VA354 VA408 VA360


a
S tr

Angle

Type

Weight

c/w fittings

1 in 181/2

1359

2005

pwl/r

1422

2090

710

710

710

710

710

710

625

710

710

Type

Weight

239

VA252 VA240 VA264 VA294 VA300 VA300 VA360 VA402 VA450 VA270

VA336 VA372 VA414 VA384

c/w fittings

Centres
splay

1318

OLD BPLATE

1966

1 in 21

710

710

710

710

710

710

660

660

710

Weight

745

745

745

710

710

710

710

710

1324

1931

710

710

710

710

710

710

710

710

ht

980

266 Straight Opening

.9

1N

232

296 IP-N

239

a
S tr

ig h

310

VA258 VA246 VA246 VA276 VA306 VA306 VA306 VA330 VA372 VA198

S tr

a ig

236 Straight Opening

336 IP-N

46 0

9N

a ig

7065 O/A
184 Straight Opening

384 IP-N

403

1N
S tr

a ig

ht

Type

Weight

c/w fittings

Centres
1372

2016

686

686

686

686

670

670

670

670

670

OLD BP

3 03

S tr a

9N

113 Straight Opening


S tr a
ig h t
368

VA246 VA252 VA252 VA258 VA276 VA294 VA312 VA324 VA342 VA360 VA144

ig h t

7135 O/A

3N

153 Straight Opening

448 IP-N

383

2N
S tr

a ig

ht

1 in 28
700
splay
Angle

Type

Weight

c/w fittings

Centres

Sheet 122 of 196

Angle

Type

705

705

705

705

690

690

690

690

685

NEW BP

VJA246 VA252 VA252 VA258 VA276 VA294 VA312 VA324 VA342 VA360 VJA144

Weight

c/w fittings

Centres

S tr

a ig

ht

3 61

S tr a

8N

7515 O/A

ig h t

CI BLOCK

splay

686

ht

Track Design Handbook NR/L2/TRK/2049

Angle

a ig

ht

S tr a
ig h t
46 7
4N

4N

S tr

1 in 24
S tr

ht

S tr a
ig h t
468
9N

111 Straight Opening


S tr a
ig h t

710

4N

7080 O /A

1N

6
232

4 62

6N

95 Straight Opening
S tr a
ig h t

715

c/w fittings

Centres
splay

7120 O /A

CI BLOCK

Date: March 1996

Type

a ig

VA246 VA246 VA270 VA312 VA312 VA312 VA336 VA378 VA426 VA246
NEW BPLATE

VJA246 VA246 VA270 VA312 VA312 VA312 VA336 VA378 VA426 VJA246

Angle

S tr a
ig h t
405
4N

6
306

ht

-2

S tr

Angle

109 Straight Opening

Centres
splay

ig h

a ig

Network Rail

Weight

E.6.2: Cast Manganese Crossings - Single Lead Turnouts - 2 (LH or RH)

Type

CEN56E1 Vertical S&C - Details of Edgar Allen Crossings

NOTES

1. All dimensions in mm

2. All weights in kg.

Revision

Angle

c/w fittings

Centres
pwl/r

1008

1602

710

710

710

N 710

710

571

279 Straight Opening


- 15

710

169
.1

VA378 VA312 VA258 VA312 VA312 VA408 VA390 VA504

415 Straight Opening

128 IP-N

0N
319

ht
aig
Str

1 in 8
ht
aig
Str

Angle

Type

Weight

c/w fittings

Centres
PWL/R

1152

1730

710

710

710

N 710

710

642

8
235

239 Straight Opening


- 10

642

233
.1

5548 O/A

245
.8

VA366 VA294 VA246 VA312 VA312 VA372 VA354 VA450

+ 24

358 Straight Opening

148 IP-N

6
316

ht
aig
Str

1 in 9
ht
aig
Str

Angle

Type

Weight

c/w fittings

Centres
1 in 103/4

PWL/R

1122

1692

710

710

710

N 710

593

710

203 Straight Opening


-7
331
.7

711

VA324 VA282 VA246 VA312 VA312 VA342 VA318 VA408


ht
aig
Str

Type

Weight

8
235

281
.8

5524 O/A

+ 20

312 Straight Opening

172 IP-N

3N
318

ht
aig
Str

362

+ 16

5541 O/A

c/w fittings

Centres
1 in 13

Angle

Type

Weight

c/w fittings

Centres
splay

1305

1953

710

710

710

710

N 710

710

641

641

641

189 Straight Opening


-6
645
.1

VA324 VA282 VA258 VA258 VA312 VA312 VA324 VA384 VA438 VA270

271 Straight Opening

240 IP-N

5
382

ht
aig
Str

1in 15
ht
aig
Str

Angle

Type

Weight

c/w fittings

Centres

Sheet 123 of 196

Angle

Type

Weight

c/w fittings

Centres

0
307

6895 O/A

738
.3

+ 11

Track Design Handbook NR/L2/TRK/2049

Date: March 1996

Angle

8N
235

Network Rail

Weight

E.6.3: Cast Manganese Crossings - Common Crossings for Double Junctions

Type

CEN56E1 Vertical S&C - N1 and N5 Positions - Details of Edgar Allen Crossings

NOTES

1. All dimensions in mm

2. All weights in kg.

Revision

Angle

c/w fittings

Centres
DPW

896

1401

710

710 N 710

710

219 Straight Opening


+5
229
.4

571

369 Straight Opening

112 IP-N

VA312 VA264 VA300 VA306 VA408 VA534

9N
247

aig
Str

ht

1 in 7
aig
Str

Angle

Type

Weight

c/w fittings

Centres
1 in 71/2

DPW

1067

1613

Type

Weight

711

711 N 711

711

711

Stra
ig

DPW

1184

1790

2 31
.7

ht

710

710

710 N 692

670

642

364 Straight Opening

120 IP-N

ht

5
261

N
aig
Str

ht

36 0
.5

0N
245

-10

5065 O/A

278 Straight Opening


+7
359
.6

642

-14

4131 O/A

VA402 VA330 VA258 VA312 VA312 VA384 VA534

c/w fittings

Centres

2
165

310 Straight Opening

800

aig
Str

Angle

ht

404 Straight Opening

128 IP-N

VA390 VA318 VA258 VA312 VA312 VA360 VA438 VA570

8N
310

ht
aig
Str

1 in 8
ht
aig
Str

Type

Weight

c/w fittings

Centres
1 in 91/4

DPW

1265

1857

710

710

710 N 710

593

710

Type

Weight

-19

5466 O/A

239 Straight Opening


+5
473
.7

711

360 Straight Opening

148 IP-N

VA366 VA300 VA252 VA312 VA312 VA336 VA408 VA534


ht
aig
Str

Angle

279
.4

8N
235

3
318

ht
aig
Str

360
.5

-15

5541 O/A

c/w fittings

Centres
1 in 10

Angle

Type

Weight

c/w fittings

Centres
splay

1221

1818

710

710

710 N 710

710

641

641

652

165 Straight Opening


+3
911
.7

311 Straight Opening

208 IP-N

VA300 VA258 VA258 VA312 VA312 VA324 VA414 VA474 VA276

7N
383

aig
Str

ht

1 in 13

Sheet 124 of 196

N2

aig
Str

Angle

Type

Weight

c/w fittings

Centres

ht

8
235

736
.8

6195 O/A

-11

Track Design Handbook NR/L2/TRK/2049

Date: March 1996

Angle

8
235

Network Rail

Weight

E.6.4: Cast Manganese Crossings - Common Crossings for Double Junctions

Type

CEN56E1 Vertical S&C - N2 Positions - Details of Edgar Allen Crossings

NOTES

1. All dimensions in mm.

2. All weights in kg.

Revision

Angle

c/w fittings

387 Straight Opening

Centres
1 in 51/2

OBT

880

680

1223

681

419

419

681

387 Straight Opening


5K
213

680

VA378 VA252 VA192 VA252 VA378

229.5 m OS = 10
179.07 m OS = 13 #
5
213

4270 O/A

Angle

Type

Weight

c/w fittings

356 Straight Opening

Centres
OBT

880

670

1225

1 in 6

664

446

446

664

356 Straight Opening

2K
214

670

VA366 VA246 VA192 VA246 VA366

238.3 m OS = 9
238.2 m OS = 9 #

2
214

K
4284 O/A

Angle

Type

Weight

c/w fittings

328 Straight Opening

Centres
1 in 61/2

OBT

844

650

1034

658

472

472

658

328 Straight Opening


2K
214

650

VA354 VA252 VA192 VA252 VA354

359.6 m OS = 6
309.4 m OS = 7 #
2
214

Type

Weight

c/w fittings

305.2 Straight Opening

Centres
OBT

819

1358

640

641

499

499

641

305.2 Straight Opening


2K
214

640

VA348 VA360 VA246 VA192 VA246 VA360 VA348

1 in 7
SV4 PROFILES

393.3 m OS = 6
331.1 m OS = 7 #
2
214

4284 O/A

Angle

Type

Weight

c/w fittings

Centres
1 in 71/2

obt

1179

1778

378 Straight Opening

710

630

625

525

525

625

630

378 Straight Opening


K
5
284

710

VA402 VA420 VA330 VA246 VA192 VA246 VA330 VA420 VA402

473.7 m OS = 8
491.2 m OS = 8 #
5
284

5690 O/A

Angle

Type

Weight

c/w fittings

Centres

Type

Weight

c/w fittings

Centres

* = Baseplate varies according to type of


common crossing fitted.

N3

# = Standard Junction radii and offset.

N3

Sheet 125 of 196

Angle

Track Design Handbook NR/L2/TRK/2049

Date: March 1996

4284 O/A

Angle

Network Rail

Weight

E.6.5: Cast Manganese Crossings - Obtuse Crossings for Double Junctions

Type

CEN56E1 Vertical S&C - N3 Positions - Details of Edgar Allen Crossings

NOTES

1. All dimensions in mm.

2. All weights in kg.

Revision

Angle

c/w fittings

Centres
1 in 41/2

SPLAY

889

710

1376

710

710

685

350 Straight Opening


-7

753

179
.1

VA408 VA300 VA318 VA390 VA564 VA528


aig
Str

ht

356 Straight Opening


8N
ht
262
aig
Str

72 IP-N

8N
165

179

+ 20

4286 O/A

Angle

Type

Weight

c/w fittings

Centres
SPLAY

880

600

1339

600

710

710

269.5 Straight Opening


-4
238
.3

710

VA336 VA270 VA312 VA372 VA528 VA480

538.6 Straight Opening


5N
ht
262
aig
Str

80 IP-N

1 in 5
aig
Str

ht

5N
143

238

+ 15

4060 O/A

Angle

Type

Weight

c/w fittings

Centres
1 in 51/2

SPLAY

892

710

1337

710

710

710

284 Straight Opening


-4
309
.4

710

VA366 VA276 VA306 VA354 VA498 VA438


aig
Str

ht

490 Straight Opening


3N
ht
262
aig
Str

88 IP-N

5N
165

309

+11

Angle

Type

Weight

c/w fittings

Centres
SPLAY

876

710

1341

710

710

710

259.8 Straight Opening


-3
393
.3

710

VA360 VA270 VA312 VA354 VA516 VA414

451.1 Straight Opening


0
262

96 IP-N

ht
aig
Str

1 in 6
aig
Str

ht

0
166

393

+9

4280 O/A

Angle

Type

Weight

c/w fittings

Centres
1 in 61/2

SPLAY

851

710

1305

710

710

710

239 Straight Opening


-2
491
.2

710

418 Straight Opening


0N
ht
262
aig
Str

104 IP-N

VA324 VA264 VA312 VA330 VA462 VA366


ht
aig
Str

0N
166

491

+7

4280 O/A

Angle

Type

Weight

c/w fittings

Centres
SPLAY

832

710

1267

710

710

710

219 Straight Opening


-2
604
.2

710

389 Straight Opening


9N
ht
261
aig
Str

112 IP-N

VA306 VA264 VA312 VA318 VA444 VA342

1 in 7
aig
Str

ht

2N
165

604

+6

4271 O/A

Type

Weight

c/w fittings

Centres
SPLAY

1306

1950.3

176 Straight Opening


-1

710

710

710

710

710

710

710

710

710

300
0

VJA324 VA294 VA276 VA294 VA312 VA312 VA312 VA366 VA438 VJA276

268.5 Straight Opening


247.5
IP-N

9N
ht
396
aig
Str

1 in 15.47
N4

Sheet 126 of 196

Angle

aig
Str

ht

3N
297

6942 O/A

3
390 000
5N

+3

Track Design Handbook NR/L2/TRK/2049

Date: March 1996

4278 O/A

Network Rail

Weight

E.6.6: Cast Manganese Crossings - Common Crossings for Double Junctions

Type

CEN56E1 Vertical S&C - N4 Position - Details of Edgar Allen Crossings

NOTES

1. All dimensions in mm.

2. All weights in kg.

Revision

Angle

c/w fittings

196 Straight Opening

Centres
DPW

648

909

647

630

630 N 680

VA306 VA276 VA246 LV312

1 in 10

Stra
ig

Type

Weight

c/w fittings

Centres
DPW

806

1118

713

713

713 N 680

VA342 VA306 VA270 VA258 LVA312

Stra
ig

Weight

c/w fittings

Centres

Type

Weight

c/w fittings

Centres

Angle

Type

Weight

c/w fittings

Centres

Angle

Type

Weight

c/w fittings

Centres

N6

N6

N6

N6

Sheet 127 of 196

Angle

Type

Weight

c/w fittings

Centres

ht
aig
Str

5N
212

ht

Stra
ight

3275 O/A

104 Straight Opening

208 IP-N

0
115

ht
aig
Str

ht

5N
308

4235 O/A

Stra
ight

Track Design Handbook NR/L2/TRK/2049

Date: March 1996

Angle

0N
115

*
aig
Str

Type

ht

221 Straight Opening

714

1 in 13

Angle

160 IP-N

*
aig
Str

Angle

ht

131 Straight Opening

Network Rail

Weight

E.6.7: Cast Manganese Crossings - Common Crossings for Scissors Crossover

Type

CEN56E1 Vertical S&C - N6 Position - Details of Edgar Allen Crossings

NOTES

1. All dimensions in mm.

2. All weights in kg.

3. * See Sheet E.6.8. for baseplate.

Revision

Angle

c/w fittings

131 Straight Opening 'a'

Centres
COMD

1142

680
10SC
VB

1652

1 in 4.988

645

355

VA540 VA468

K
-

355

645

680
VB

Type

Weight

c/w fittings

Centres
COMD

1632

2396

1 in 6.490

13SC
VL

649

648

472

472

648

649

680

VA588 VA528 VA468 VA444 VA468 VA528 VA588 13SC

211
6K

Type

Weight

VR

Weight

Type

Weight

Type

Weight

N7

N7

Sheet 128 of 196

Type

Weight

c/w fittings

Centres

Angle

Stra
ight

c/w fittings

Centres

Angle

279
7K

c/w fittings

Centres

Angle

Straight
ight
Stra

c/w fittings

Centres

Note:
Obtuse Crossings for use in slips
and scissors crossovers must be
specified with the raised portion
of the check rail removed where
3rd rail electrification is in use.

Track Design Handbook NR/L2/TRK/2049

Date: March 1996

Type

6K
2 11

c/w fittings

Centres

Angle

Stra
ight

325 Straight Opening 'b'

4212 E-E

7K
2 79

Angle

203
0K

104 Straight Opening 'a'

680

Straight
ight
Stra
b

0
2 03

Angle

0K
1 35

135
0K

VA468 VA540 10SC

269 Straight Opening 'b'

2670 E-E

Network Rail

Weight

E.6.8: Cast Manganese Crossings - Saddle Crossings for Scissors Crossover

Type

CEN56E1 Vertical S&C - N7 Position - Details of Edgar Allen Crossings

NOTES

1. All dimensions in mm.

2. All weights in kg.

Revision

Angle

c/w fittings

Centres
SPLAY

838

1316

279

630

630 N 684

683

683

Straight O pening

S tr a ig

520

Straight O pening
252

80
IP-N

ht

VA354 VA276 VA312 VA366 VA522 VA450

9N
S tr

a ig

ht

1 in 4.988
S tr

a ig

ht

14 7

S tr a

9 N

ig h t

4008 O /A

Angle

Type

Weight

SPLAY

838

c/w fittings

Centres
1302

630

630 N 684

683

249 Straight Opening


+4
244
.3

683

89
IP-N

VA330 VA264 VA312 VA354 VA486 VA384

1 in 5.552

9N
147

Type

Weight

c/w fittings

Centres
SPLAY

851

1303

244
.3

.3
2 44

+4

Angle

470 Straight Opening


-14
.3
244
N
9
252

239 Straight Opening

714

714 N 710

710

710

Straig

104
IP-N

ht

VA324 VA264 VA312 VA330 VA456 VA348

1 in 6.490
aig
Str

ht

0
166

-14

4008 O/A

419 Straight Opening


-11
.3
330
N
0
262

N
330
.3

-11

Angle

Type

Weight

c/w fittings

Centres
DPW

1045

752

710 N 710

710

341 Straight Opening


+7
182
.6

710

VA444 VA312 VA312 VA384 VA528

77 IP-N

CV

560 Straight Opening


-20
.6
182
N
6
262

1 in 4.813
+7

Angle

Type

Weight

c/w fittings

Centres

N8

Angle

Type

Weight

c/w fittings

Centres

Type

Weight

c/w fittings

Centres
N8

Sheet 129 of 196

Angle

0N
172

.6
182

4346 O/A

182
.6

-20

Track Design Handbook NR/L2/TRK/2049

Date: March 1996

4280 O/A

Network Rail

Weight

E.6.9: Cast Manganese Crossings - Common Crossings for Scissors Crossover

Type

CEN56E1 Vertical S&C - N8 Position - Details of Edgar Allen Crossings

NOTES

1. All dimensions in mm.

2. All weights in kg.

Revision

Angle

c/w fittings

Centres
1 in 8 /
3.984

Special

752

752

710

752

CV

CV

CV

CV

Straight

752

710

752

6
182.

CHECKED CLOSURES

CV

CV

752

CV

See Details Below


CV

1 IN 8

1 IN 8
128
N-IP

18 4

128
IP-N

3940 N-N

1685 N

16 85

1685 N
ST R
780

960
RE 2
OSU
L
C
K)
CAST ITH CHEC
(W

377

377
E-K K
1514

15 14

1 IN 3.984

E-K

-6.5

Straight

STR
780
182.6
CAST
CLO
(WIT SURE 29
H CH
ECK) 60

c/w fittings

Centres

Angle

Type

Weight

c/w fittings

Centres

Angle

Type

Weight

c/w fittings

Centres
N6

N6

N7

N7
N6

N6

Sheet 130 of 196

Angle

Type

Weight

c/w fittings

Centres

Note:
Obtuse Crossings for use in slips
and scissors crossovers must be
specified with the raised portion
of the check rail removed where
3rd rail electrification is in use.

Track Design Handbook NR/L2/TRK/2049

Date: March 1996

Weight

753

194 Straight Opening

184
1685
N

Type

676

VA288 VA258 LVA312 VA636 VA492 VA492 VA636 LVA312 VA258 VA288

1790
(Rails 410
each)

194 Straight Opening


-6.5

Angle

753

Network Rail

Weight

E.6.10: Cast Manganese Crossings - Combined Saddle Crossings for


Scissors Crossover

Type

CEN56E1 Vertical S&C - N6 and N7 Position - Details of Edgar Allen Crossings

NOTES

1. All dimensions in mm

2. All weights in kg.

Revision

Angle

c/w fittings

Centres
DPW

877

167 Straight Opening

600

600

710

710

694

Stra
ight

137
6N

369 Straight Opening


a
Str

120 IP-N

VA270 VA252 VA318 VA318 VA396 VA540

1 in 7
260
2
ight
Stra

Angle

Type

Weight

c/w fittings

Centres

Angle

Type

Weight

c/w fittings

Centres

Type

Weight

c/w fittings

Centres

Angle

Type

Weight

c/w fittings

Centres

Angle

Type

Weight

c/w fittings

Centres

Sheet 131 of 196

Angle

Type

Weight

c/w fittings

Centres

3978 O/A

Stra
ight

Track Design Handbook NR/L2/TRK/2049

Date: March 1996

Angle

t
igh

Network Rail

Weight

E.6.11: Cast Manganese Crossings - Common Crossings Single and Double Slips

Type

CEN56E1 Vertical S&C - Details of Edgar Allen Crossings

NOTES

1. All dimensions in mm.

2. All weights in kg.

Revision

Angle

c/w fittings

280 Straight Opening

Centres
1 in 7
(a)

Angle

OBT

620

Weight

Angle

OBT

Type

Weight

Type

Weight

Type

Weight

Sheet 132 of 196

Type

Weight

NX

ARX

BRX

CRX

ht
aig
Str

0K
210

210
0

625

525

CLX

BLX

ALX

525

625

620

ARX

BRX

NX

CRX

Str
aig

ht

280 Straight Opening


0K
210
ht
aig
Str

210
Stra 0 K
ight

ht
aig
Str

4200 O/A

280 Straight Opening

620

0K
210

210
0

4200 O/A

Str
aig

ht

NOTES

c/w fittings

Centres

Angle

ALX

0K
210
ht
aig
Str

c/w fittings

Centres

Angle

BLX

280 Straight Opening

21 0
Stra 0 K
ight

c/w fittings

Centres

Angle

620

c/w fittings

Centres

(a) Both sides of double slip or one


side of single slip.
(b) One side of single slip only.
(c) Obtuse crossings for use in slips
and scissors crossovers must be
specified with the raised portion of the
check rail removed where 3rd rail
electrification is in use.

Track Design Handbook NR/L2/TRK/2049

Date: March 1996

Type

625

c/w fittings

Centres

Angle

525

SV7 /2 SSV7 /2 SSV7 /2 SSV7 /2 SSV7 /2 SSV7 /2 SV7 /2

854

Weight

c/w fittings

Centres
1 in 7
(b)

525

SV71/2 SV71/2 SV71/2 SV71/2 SV71/2 SV71/2 SV71/2

854

CLX

Type

625

Network Rail

Weight

E.6.12: Cast Manganese Crossings - Obtuse Crossings for Single and Double Slips

Type

CEN56E1 Vertical S&C - Details of Edgar Allen Crossings

NOTES

1. All dimensions in mm.

2. All weights in kg.

Revision

Angle

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.6.13: Cast Manganese Common Crossings


CEN56E1 Vertical S&C - Details of Manoir Industries Crossings - 1
369.7 STR OPG

325.5 STR OPG

337.7 STR OPG

326.0 STR OPG

320.0 STR OPG

Angle

ht
Stra
ig

ht
aig
Str

6310 O/A

2N
395

208
IP-N

5565 O/A

3
333
m

172
IP-N

5815 O/A

Stra
ig

8
23 5

ig
Stra

ht

ht

2N
2 23

ht

-6.4

-7.2

ig
Stra

ig
Stra

ht

R.33

7N
23 5

1.68
7

m
1.68
7
R.33

0N
23 6

ht

ht
Stra
ig

ig
Stra

3N
22 3

ht

ig
Stra

Str
aig
ht

ht
aig
Str
N

Str
aig

8N
345

172
IP-N

5455 O/A

5N
309

160
IP-N

5505 O/A

ht

ht
aig
Str

ht
Stra
ig

ht

Str
aig

aig
Str

ht

ht

148
IP-N
m
5.75
0
R.24

p
g

-8.8

-10

ig
Stra

ht

R.24

8N
23 5

5.75
0

148
IP-N

5755 O/A

2N
327

7N
339

aig
Str

ht
Str
aig

ht
aig
Str

383.2 STR OPG

238.9 STR OPG

225.4 STR OPG

220.0 STR OPG

203.3 STR OPG

191.6 STR OPG

165.4 STR OPG

1 in 9.25

1 in 9.25

1 in 10

1 in 10.75

1 in 10.75

1 in 13

12H
11H
10H
9H
8H
7H
6H
5H
4H

748

3H

748

2H

710

1H
NOSE

1F
2F
3F

710
710
710
710

VA 366

748

VA 288

748

VA 384

710

VA 312
VA 312
VA 252
VA 300
VA 366

710
710
710
710

VA 366

731

VA 288

600

VA 384

685

VA 312
VA 312
VA 252
VA 300
VA 366

710
710
710
710

VA 300

846

VA 258

710

VA 378

710

VA 312
VA 312
VA 252
VA 282
VA 342

710
710
710
710

VA 330

846

VA 258

710

VA 366

710

VA 312
VA 312
VA 252
VA 282
VA 324

710
710
710
710

707

VA 330

655

VA 258

687

VA 366

710

VA 312
VA 312
VA 252
VA 282
VA 324

710
728
727
715

VA 318
VA 486
VA 414
VA 342
VA 312
VA 312
VA 258
VA 264
VA 300

4F
5F
6F
7F
8F
9F
10F
11F
12F
OLD
PATTERN
NEW
PATTERN

CURVED

CURVED

STRAIGHT

CURVED

CURVED

STRAIGHT

DRAWING
NO.

0.26298.2

0.26299.2

0.26302.2

0.26296.2

0.26297.2

0.26615.2

TYPE

SPLAY

SPLAY

SPLAY

SPLAY

SPLAY

SPLAY

Angle

1 IN 9.25

1 IN 9.25 Welded

1 IN 10 or Welded

1 IN 10.75

1 IN 10.75 Welded

1 IN 13 or Welded

NOTES
1. For general notes on these crossings, see sheet E.6.16.

Revision

Date: March 1996

Sheet 133 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.6.14: Cast Manganese Common Crossings


CEN56E1 Vertical S&C - Details of Manoir Industries Crossings - 2
290.7 STR OPG

290.7 STR OPG

265.9 STR OPG

259.2 STR OPG

235.5 STR OPG

ht
Stra
ig
6935 / 7065 O/A

9N
460

N
6
23 2

ht

ig
Stra

ht
Stra
ig

Stra
ig

ig
Stra

ht

ht

1N
22 0

2391

336
IP-N

6700 O/A

467
4N

ht
aig
Str

ht
Stra
ig

ht
9N
449

296
IP-N

6950 / 7080 O/A


ight
Stra
6N
232

2391

p
g

ight

N
0
307

Stra

Stra
ig

ig
Stra

ht

ht

0N
30 7

Stra
ig

ig
Stra

ht

ht

N
8
23 5

ht

ig
Stra

ht
Stra
ig

aig
Str

ight
Stra

468
9N

ht
aig
St r

296
IP-N

7190 O/A
g

240
IP-N

7190 O/A

0N
412

4N
462

Stra
ig

ht

ht
aig
Str

ht

240
IP-N

208
IP-N

6310 O/A

0N
412

Stra
ig

ht
aig
Str

ht
Stra
ig

2N
395

aig
Str

ht

320.0 STR OPG

165.4 STR OPG

188.7 STR OPG

188.7 STR OPG

109.7 STR OPG

103.0 STR OPG

94.8 STR OPG

1 IN 13

1 IN 15

1 IN 15

1 IN 18.75

1 IN 18.5

1 IN 21

Angle

12H
11H
10H
9H
8H
7H
6H
5H

681

4H

710

3H

660

2H

710

1H
NOSE

710

710

1F

710

2F

710

3F

VA 324

710

VA 462

710

VA 390

800.5

VA 330

710

VA 306
VA 306
VA 306
VA 306
VA 306

4F

710
710
728
727
675

VA 288

710

VA 456

710

VA 396

800

VA 324

710

VA 312
VA 312
VA 258
VA 258
VA 282
VA 324

710
710
710
710
710

710

VA 300

710

VA 438

625

VA 378

710

VA 312

710

VA 306
VA 306
VA 306
VA 312
VA 324

710
710
710
710

VA 270

710

VA 450

710

VA 402

625

VA 360

710

VA 300

710

VA 300
VA 294
VA 264
VA 240
VA 252

710
710
710
710

VA 270

710

VA 450

660

VA 402

660

VA 360

710

VA 300

710

VA 300
VA 294
VA 264
VA 240
VA 252

710
710
710
710

VA 246
VA 426
VA 378
VA 336
VA 312
VA 312
VA 312
VA 270
VA 246
VA 246

VA 336

5F
6F
7F
8F
9F
10F
11F
12F
OLD
PATTERN

STRAIGHT

NEW
PATTERN

STRAIGHT
STRAIGHT

STRAIGHT

STRAIGHT

STRAIGHT

DRAWING
NO.

0.26301.2

0.26616.2

0.26300.2

0.26294.2

0.26295.2

0.26292.2

TYPE

SPLAY

SPLAY

SPLAY

SPLAY

SPLAY

SPLAY

Angle

1 IN 13 or Welded

1 IN 15 or Welded

1 IN 15 or Welded

1 IN 18.75

1 IN 18.5 Welded

1 IN 21

NOTES
1. For general notes on these crossings, see sheet E.6.16.

Revision 1

Date: June 2001

Sheet 134 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.6.15: Cast Manganese Common Crossings


CEN56E1 Vertical S&C - Details of Manoir Industries Crossings - 3

10160 O/A

2N
661

ht

ig
Stra

Stra
ight

8N
354

448
IP-N

10300 / 10430 O/A

8N
36 1

ht

ig
Stra

-2.3

Angle

Stra
igh
t

aig
Str

ht

Stra
igh
t

448
IP-N

36 8
3N
ht
Stra
ig

ig
Stra

252.1 STR OPG

ht
2N
668

R.1
650
m
N

5406
9N
3 03

ht

R.16
50 m
310
4N

aig
Str

ght

384
IP-N

8130 O/A
p
g

4N
29 1

ht

ig
Stra

Stra
ig

ig
Stra

ht

ht

9N
30 3

384
IP-N

8380 / 8510 O/A

1N
534

6N
521

ai
Str

ht
Stra
ig

ht
aig
Str

ht
Stra
ig

1N
534

Stra
ig

ig
Stra

ht

1N
22 0

31 0
4N
ht

384
IP-N

6685 O/A

5406

ht
aig
Str

ht
Stra
ig

ht
aig
Str
4N
448

336
IP-N

ht
Stra
ig

254.6 STR OPG

6747

238.5 STR OPG


+10
.2

233.3 STR OPG

8380 / 8510 O/A

238.5 STR OPG

229.5 STR OPG

88.8 STR OPG

110.6 STR OPG

105.4 STR OPG

110.6 STR OPG

113.2 STR OPG

110.7 STR OPG

1 IN 21

1 IN 24

1 IN 24

1 IN 24

1 IN 28

1 IN 28

12H
11H
10H
9H

740

8H
7H
6H

710

5H

660

4H

660

3H

710

2H

710

1H
NOSE

1F
2F
3F

710
710
710
710

703

VA 246

640

VA 426

722

VA 378

723

VA 336

720

VA 312

710

VA 312
VA 312
VA 270
VA 246
VA 246

4F

710
710
720
723
722

VA 258

703

VA 228

640

VA 198

722

VA 360

723

VA 330

720

VA 306

710

VA 306
VA 306
VA 306
VA 306
VA 294
VA 258

710
710
720
723
722

VA 228

703

VA 228

640

VA 198

722

VA 360

723

VA 330

720

VA 306

710

VA 306
VA 306
VA 306
VA 306
VA 294
VA 246

710
710
720
723
722

740

VA 258

735

VA 228

615

VA 198

678

VA 360

680

VA 330

680

VA 306

680

VA 306
VA 306
VA 306
VA 306
VA 294
VA 258

5F

680
695
695
695
695
693

VA 264

740

VA 240

740

VA 216

735

VA 234

615

VA 270

678

VA 360

680

VA 342

680

VA 324

680

VA 312
VA 294
VA 276
VA 258
VA 252
VA 252
VA 246

680
695
695
695
695
693

VA 264
VA 240
VA 216
VA 234
VA 270
VA 360
VA 342
VA 324
VA 312
VA 294
VA 276
VA 258
VA 252
VA 252
VA 246

6F
7F
8F
9F
10F
11F
12F
OLD
PATTERN
NEW
PATTERN

STRAIGHT

STRAIGHT

STRAIGHT

CURVED

STRAIGHT

STRAIGHT

DRAWING
NO.

0.26293.2

0.25696.2

0.25697.2

0.26626.2

0.26290.2

0.26291.2

TYPE

SPLAY

SPLAY

SPLAY

SPLAY

SPLAY

SPLAY

Angle

1 IN 21 Welded

1 IN 24

1 IN 24 Welded

1 IN 24 or Welded

1 IN 28

1 IN 28 Welded

NOTES
1. For general notes on these crossings, see sheet E.6.16.

Revision

Date: March 1996

Sheet 135 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.6.16: Cast Manganese Common Crossings


CEN56E1 Vertical S&C - Details of Manoir Industries Crossings - 4
272.2 STR OPG

16
m

GENERAL NOTES FOR


SHEETS E.6.13 TO E.6.16
INCLUSIVE

-4

-1.6

ight
Stra
8N
326

11560 / 11870 O/A

R3
000
.7

2N
829
R3 0
00.7
16 m
3578
N

518
IP-N

6980 O/A

8292

ht
aig
Str

m
N

5406
S tra

R .72

ig h t
0N
2 42

5m

253

IP-N

456

0N

R .7

25

S tr

a ig

ht

+13

+1

288.7 STR OPG

153.2 STR OPG

85.0 STR OPG

1 IN 15.797

1 IN 32.365

Angle
13H
12H

650

11H

600

10H

600

9H

600

8H

600

7H
6H
5H
4H
3H
2H
1H
NOSE

1. It is important when ordering


to quote the drawing number
as shown.
2. The designation welded
indicates BS11 grade A rails
to be flash butt welded by
the manufacturer on to the
ends of the crossings before
delivery. Particular required
overall lengths must be
specified on the original
order.
3. Running edge openings are
quoted at the ends of the
castings, or opposite the end
of the shorter leg where
ends are staggered.
4. In welded crossings, the
minimum length of 1800 mm
of rail (2250 mm desirable)
to be welded on before
delivery.

700

1F
2F
3F
4F

525

600

525

600

560

600

640

600

640

600

640

600

640
640

600
600

640

600

640

600

640

575

520

5F

520

6F
7F
8F
9F
10F
11F
12F
OLD
PATTERN

CURVED

CURVED

DRAWING
NO.

0.22166.2

0.24603.2

TYPE

SPLAY

SPLAY

Angle

1 IN 15.797

1 IN 32.365

NEW
PATTERN

Revision 1

Date: December 1999

Sheet 136 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.6.17: Cast Steel Vees for Common and Obtuse Crossings


CEN56E1 Vertical S&C - Edgar Allen Type

'L'

'a'

'O'

Common Crossings Angle

Obtuse Crossing Angle

Vee Length

R.E. Opening

1 in ~

1 in ~

1208

383.2

3.25
3.5

1233

364.6

1247

364.6

3.75

1208

335.2

3.9844

1279

330.5

3.5

'b'

Remarks

12 mm nose

BV 8 scissors

1145

299.9

1279

329.2

1135

266.6

4.5

1218

280.9

12 mm nose

1175

258.7

BV 8 scissors

1192

249.2

12 mm nose

4.5

4.8128

5.5

1210

235.1

1208

216.6

6.3476

1359

229.4

6.5

1550

253.6

1359

208.5

1528

223.7

7.5

1881

266.2

6.5

1498

211.3

7.5

1881

251.1

9.25

1902

221.3

10

2243

240.3

13

2750

227.5

15

2750

199.3

12 mm nose

BV 9.25 / BV 8 type 1 tandem

12 mm nose

12 mm nose

NOTES
1.
2.
3.
4.
5.
6.

All wing rails, wing fronts and vee rail legs supplied to customers requirements.
All dimensions in millimetres to running edges, and noses of crossings (16 mm common, 12 mm obtuse).
Opening O quoted for straight/straight condition.
Flash but welds shown:
Crossings are suitable for use in single and double slips and other specially constricted locations.
Customer to provide details of openings a and b.

Revision

Date: June 2001

Sheet 137 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.7.1: Identification Markings of Edgar Allens Cast Crossings


Traceability Stamping: After final inspection of the crossing and prior to despatching to site, the sales order
number is stamped in 12mm high characters on the top surface of the wing / checks of all crossings; on the LH side
when viewed in the direction of the arrow (shown thus
in the diagrams below).
Casting Identification Marks: The following are examples of which appear on the side of the crossings:

EDGAR ALLEN
2733 AMS

PRODUCTION ORDER
MONTH & YEAR CAST
CROSSING ANGLE

W.I.P. No
03 2008
1 in 13

MANUFACTURER
MATERIAL

(For crossing angles up to 1 in 24, the angle is additionally stamped on the relieved top of Vee )

Common Crossings
MODIFICATION MARK
E.A.'s ORDER & X-ING No.

600

Obtuse Crossing

600

Saddle Crossing

600

Design Modification Marks: are cast on in raised letters at positions shown thus above:

SV1
SV2
SV3
SV4
SV5

Revision 2

Design change in the area where single leg develops into the main body of crossing.
Length of single leg shortened and length of body increased maintaining O/A length as
for SV1. Bond holes in the web not practicable in this crossing.
Arrangement of cored out structure on underside of casting changed.
Basically all support ribs are now transverse (as opposed to longitudinal in SV1 & SV2).
Modification as for SV2, plus head profile machined to 1 in 20 inclination across full face
of the head.
Further improvement to the area where single leg ends develop into main body of casting.

Date: March 2010

Sheet 138 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.7.2: Identification Markings of Manoir Industries Cast Crossings

MARK A

MARK B

Mark A
BRB - BS113A - TG 1/N = 1 in N Straight Crossing
BRB - BS113A - TG 1/NR = 1 in N Right Hand Curved Crossing
BRB - BS113A - TG 1/NL = 1 in N Left Hand Curved Crossing
BRB - BS113A - TG 1/N-SE = 1 in N Welded Crossing

Mark B
MI OUTREAU - 02-96 = Manoir Industries Crossing manufactured in Feb 1996
xxxxxxx = Serial Number of Crossing
All marks to be 40 mm high, 5 mm relief.

Revision

Date: March 1996

Sheet 139 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.8.1: Check Rails - 1: Vertical S&C - Types 1 & 2 and Special Applications
GENERAL NOTES
1. For positioning of Check Rails with relation to Crossing Nose see Sheet E.8.3
2. Parallel Wing Flares to be Machined as for Check Rails
3. 14.833 degrees = 14 50

TYPE 1 Check Rails (Foot machined) - to RE/PW/613 - for speeds up to 75 mph.


a) 4980 long for 1 in 4 to 1 in 13 crossings - 7 No CV baseplates required;
b) 5690 long for 1 in 15 to 1 in 24 crossings - 8 No CV baseplates required
Flare 1 in 75 over 1875, face vertical

Flare 1875 long

Flare 1 in 30 over 650 (see note 1)


Entry flare 650 long
Face inclined at 14.833
deg. to vertical

127

127
(See note 2)

1420

715

715

1420

NOTES
1. Measured along the head of the check rail
2. 710 for 1 in 4 to 1 in 13 crossings; 1420 for 1 in 15 to 1 in 24 crossings.

TYPE 2 Check Rails (Foot machined) - to RE/PW/613 - for speeds above 75 mph
a) 5690 Long for 1 in 4 to I in 9.25 crossings - 8 No CV baseplates required
b) 6400 Long for 1 in 10 to 1 in 18.5 crossings - 9 No CV baseplates required
c) 7110 Long for 1 in 21 to I in 28 crossings - 10 No CV baseplates required
d) 8410 Long for 1 in 32.365 crossings - 12 No CV baseplates required
F l a r e 1 i n 9 0 o v e r 2 2 5 0 , f a c e v e r t i ca l

Flare 2250

F l a r e 1 i n 3 7 . 6 o ve r 8 4 0 ( S e e n o t e 1 )

F l a re 8 4 0 [ n o t e ( i ) ]

Face inclined at 14 50 to
vertical

715

710

1420

(See Note 2)

1420

710

715

NOTES
1. Measured along the head of the check rail
2. 0 for 1 in 4 to 1 in 9.25 crossings; 710 for 1 in 10 to 1 in 18.5 crossings; 1420 for I in 21 to 1 in 28 crossings;
2 x 1360 for 1 in 32.365 crossing.

SPECIAL APPLICATIONS Check Rails (Foot machined) - Double & Single Slips, Tandems and any
special (short) flares
Flare varies: minimum length 1000
Face inclined at 14.833 deg. to the
vertical

75 [note (1)]

41 [note (1)]

NOTES
1. Measured at running edge height.
2. To be positioned as specified.

Revision 1

Date: June 2001

Sheet 140 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.8.3: Check Rails - 2: Vertical S&C - Positioning in Relation to Crossing


Nose
Position of Type 1 Check Rail
CROSSING NOSE

90

90

ALL CROSSINGS 1 IN 4 TO 1 IN 28 = 100

2035

260

127

588

1420

END OF
CHECK RAIL

1875 SPLAY
(1 IN 75)

1420

VARIABLE

588

127

Position of Type 2 Check Rail


CROSSING NOSE

90

CROSSINGS 1 IN 4 TO 1 IN 18.5 = 200

2645

CROSSINGS 1 IN 21 TO 1 IN 28 = 250

2595
595

715

710

1420

VARIABLE

END OF
CHECK RAIL

90

2250 SPLAY (1 IN 90)

1420

710

715

Position of Check Rail for 1 in 32.365 Crossings


90

CROSSING NOSE

90
END OF CHECK RAIL

CROSSINGS 1 IN 32.365 = 250

715

710

1420

1360

1360

1420

710

715

NOTES
1. Special Applications Check Rail (minimum flare length 1000) to be positioned as specified.
2. For further details of check rails see Sheet E.8.1.

Revision 1

Date: June 2001

Sheet 141 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.8.4: Check Rails - 3: Using CEN33C1 Rail Profile

79 #

41 #

57 #

NOTES
1. CEN33C1 check rails will be used in all NR60 S&C - refer to sheet E.8.5.
2. The flare details below are principally intended for continuous checking of tight radii plain line curves.
3. Use of CEN33C1 check rails in CEN56E1 Vertical S&C will require the authority of the Network Rail Route
Asset Manager (Track) - unless specifically shown otherwise on RE/PW drawings. The flares will be as detailed
below, but sheets E.8.1 and E.8.3 should be referred to for check rail lengths and positioning relative to
crossings noses.
4. # Figures shown pertain to 41 mm flangeway. Where flangeways are wider, due to gauge widening, all figures
will increase accordingly; e.g. for a 47 mm flangeway, figures will be 47, 63 and 85 mm respectively.
5. Further detail is shown on drawing RE/PW/860.

Check Rail

M ain Flare
1 in 76
(16 over 1215 )

Running Rail
(Rail foot om itted for clarity)

Entry Flare
1 in 30
(22 over 660)

79

57

41

Type 1 C heck R ail


For plain line at all speeds and Vertical S&C up to 75 m ph

Check R ail

M ain Flare
1 in 99
(16 over 1590 )

Running Rail
(Rail foot om itted for clarity)

Entry Flare
1 in 30
(22 over 660)

Type 2 C heck R ail


For Vertical S &C up to 125 m ph

14

41 #

R elationship betw een C heck Rail and R unning Rail

Revision 1

Date: March 2010

Sheet 142 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.8.5: Check Rails - 4: NR60 Inclined S&C


Traffic principally over FACING crossing
Line of Crossing Nose
Crossing Vee

Crossing Wing Fronts

Direction of traffic

Varies
(500 min)

660

L1

16

22

S3

L2

Check rail

S2

S1

57

79 at installation
(75 minimum)

L3

660

S3

41 at installation
(44 max. wear)

Running edge of Running Rail

Traffic principally over TRAILING crossing


Line of Crossing Nose
Direction of traffic

Crossing Wing Fronts

Crossing Vee
Varies
(500 min)

660

16

22

S3

L2

Check rail

S2

S1

57

79 at installation
(75 minimum)

L3

L1

660

S3

41 at installation
(44 max. wear)

Running edge of Running Rail

NB The 44mm maximum wear dimension may be increased to 47mm for all crossing/check rail combinations - except for Type D2
Check Rails where used with a 1 in 33.5 crossing; and all Type E (High Speed) Check Rails.
Table 1: Standard lengths - to be used wherever possible, in order to assist production and reduce confusion when ordering
replacements
Check Rail Type

Speed (mph)

Crossing Angles up to and


including:-

Entry flare

L1

L2

L3

Entry Flare

Total
Length

Up to 30

12.5

660

1080

1080

1540

660

5020

30 to 50

17.25

660

1725

1725

2855

660

7625

Up to 75

27

660

2360

2360

3480

660

9520

76 to 125

27

660

3660

3660

3480

660

12 120

D2

76 to 125

33.5

660

3660

3660

4130

660

12 770

90 to 125

33.5

660

5675

3660

4130

660

14 785

NOTES
1. Types A and B are used only in the turnout or crossover route.
2. Types C, D and D2 are used in through route(s) and turnout/crossover route.
3. Type E is defined as HIGH SPEED CHECK RAIL and is used only in the through route where cant or cant deficiency exceeds 90mm;
however, if the crossing is in the low rail of the curve, or the speed in the reverse direction exceeds 50 mph, advice should be sought
from the Principal Engineer S&C at Network Rail HQ.
4. For Manufacturing and Assembly details see drawing RE/PW/2014.
Table 2: Minimum lengths
Maximum Speed
(mph)

L1 (mm)

L2 (mm)

30

1080

1080

50

1725

1725

75

2360

1725*

125

3660

1725*

S2 (1 in ~)

S3 (1 in ~)

Crossing Angles up to &


including:-

L3 (mm)

68

68

30

11 (also D12.5)

1540

108

108

30

17.25

2855

148

108*

30

27

3480

229

108*

30

33.5

4130

S1 (1 in ~)

* Where reverse direction working exceeds 50 mph, use appropriate L1 and S1 values.

Revision 6

Date: March 2010

Sheet 143 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.9.1: CEN56E1 Vertical S&C - Swing Nose Geometry


Swing Nose Geometry

Swing nose

F = Flash butt weld

14 457.0 ( 222SN )
5614.5
3646.8
(56SN)

8842.5

1120.5

1107.7
Set

3386.3
(52SN)

Wing rail

4.0

Set

100

Knuckle

= 01 48 16.61
= 01 25 55.55

= 00 15 13.11
= 00 37 34.17

SN = 65.1216216216 (swing nose numerical angle)


N = 45.75 (swing nose crossing angle)

226.0

100

Flexing point

232.7

I.P.

208.5

4.0

260.5 ( 4SN )

Wing rail

4117.5 ( 90N )

100

128.0

90.0

95.7

100

4378.0 ( 4SN+90N )

14 717.5 ( 226SN )

Enlarged Detail of Swing Nose.


3646.8

4.0

260.5 (4SN)

128.0

90

95.7

4.0

3386.3

I.P.

4117.5

Swing nose

Diagram of Rail Lengths


18 225

F
F

2665

3097

5614.5
)
ING RAIL
11 786 (W

* 113A

UIC 54 B

Splice ex

tension ra

il

Sliding vee rail joint


2665

UIC 54 B
113A

F
1007 2770 to splice rail end.

11 786 (W
ING RAIL
)

Point extens
ion

rail

'F' = Flash butt weld


1 in 45.75 SWING NOSE CROSSING

Revision 2

Date: June 2006

Sheet 144 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.10.1: CEN56E1 Vertical S&C - Baseplates - 1


When detailing baseplates for timbered layouts, it is advisable to commence at the last position at which two
separate V baseplates can be used and work in towards the IP of the crossing. The value of the opening a is
calculated and if this does not coincide with a baseplate designation, the next higher numbered baseplate must be
used. The dimension a is the numerical value given in the baseplate nomenclature. The range of VA baseplates
may be extended by multiples of 6mm for openings wider than 450, for use, for example with cast crossings.
The centre sections of baseplates types VB, VC and VD are available as types 2, 3 & 4, where type 2 is a raised
shoulder 14mm high, type 3 is a one-clip housing for one rail fastening and type 4 has two clip housings. Note that,
although a type 4 centre section has two centre clip housings, it may not be possible to fit two clips.
All vertical S&C baseplates shown on sheets E.10.1 to E.10.3 are produced in grey (flake graphite) cast iron. They
are 254mm wide and have 44 mm thick rail seats.
All dimensions are given in millimetres.
Crossing
Vees
Recommended
minimum
dimensions

Switch Heels (298)


& Obt Xings 305
Wing (228)
Fronts 235

c
168

(368)
375

168
175

70

111

111

70

175

(6)
13 if rails are
to be
insulated

44

44

Type VA

Type V

For 2,3 & 4 rails with flat


centre section Type 1.

An opening of 368 mm is the


minimum for 2 'V' baseplates

168
a

Type VA
Nomenclature

Nomenclature

Nomenclature

Nomenclature

VA126
VA132
VA138
VA144
VA150
VA156
VA162
VA168
VA174
VA180
VA186
VA192
VA198
VA204

462
468
474
480
486
492
498
504
510
516
522
528
534
540

VA210
VA216
VA222
VA228
VA234
VA240
VA246
VA252
VA258
VA264
VA270
VA276
VA282
VA288

546
552
558
564
570
576
582
588
594
600
606
612
618
624

VA294
VA300
VA306
VA312
VA318
VA324
VA330
VA336
VA342
VA348
VA354
VA360
VA366
VA372

630
636
642
648
654
660
666
672
678
684
690
696
702
708

VA378
VA384
VA390
VA396
VA402
VA408
VA414
VA420
VA426
VA432
VA438
VA444
VA450

714
720
726
732
738
744
750
756
762
768
774
780
786

Revision

Date: March 1996

Sheet 145 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.10.2: CEN56E1 Vertical S&C - Baseplates - 2


c

168

168

168

12
Min.

15
Min.

168

44

44

Type VB

Type VC

For 2 rails with alternative


centre section types 2,3 or 4

For 2 rails and 1 wing rail, with


alternative centre section types 2,3 or 4.

* Centre Section Types 2,3 & 4 variable with a


Type VB Baseplates
Nomenclature

VB234
VB240
VB246
VB252
VB258
VB264
VB270

570
576
582
588
594
600
606

Centre
Nomenclature
section

2
2
2
2
2
2
2

VB276
VB282
VB288
VB294
VB300
VB306

Centre
Nomenclature
section

612
618
624
630
636
642

2
2
2
3
3
3

VB312
VB318
VB324
VB330
VB336
VB342

648
654
660
666
672
678

Centre
Nomenclature
section

3
3
3
3
3
3

VB348
VB354
VB360
VB366
VB372
VB378

Centre
section

684
690
696
702
708
714

3
3
4
4
4
4

Centre
section

792
798
804
810
816
822

4
4
4
4
4
4

Type VC Baseplates
Nomenclature

VC348
VC354
VC360
VC366
VC372
VC378

684
690
696
702
708
714

Revision 1

Centre
Nomenclature
section

2
2
2
2
2
2

VC384
VC390
VC396
VC402
VC408
VC414

720
726
732
738
744
750

Centre
Nomenclature
section

2
2
2
3
3
3

VC420
VC426
VC432
VC438
VC444
VC450

Date: December 1999

756
762
768
774
780
786

Centre
Nomenclature
section

3
3
3
3
3
3

VC456
VC462
VC468
VC474
VC480
VC486

Sheet 146 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.10.3: CEN56E1 Vertical S&C - Baseplates - 3


c
a

168

168

111

181

175

12
Min.

*
44

44

Type VD

Type CV

For 2 rails and 2 wing rails, with alternative centre


section, types 2,3 or 4

* Centre Section Types 2,3 & 4 variable with a


Type VD Baseplates
Nomenclature

VD456
VD462
VD468
VD474
VD480
VD486
VD492

792
798
804
810
816
822
828

Revision 1

Centre
Nomenclature
section

2
2
2
2
2
2
2

VD498
VD504
VD510
VD516
VD522
VD528

834
840
846
852
858
864

Centre
Nomenclature
section

2
2
2
3
3
3

VD534
VD540
VD546
VD552
VD558
VD564

Date: December 1999

870
876
882
888
894
900

Centre
Nomenclature
section

3
3
3
3
3
3

VD570
VD576
VD582
VD588
VD594
VD600

Centre
section

906
912
918
924
930
936

3
3
4
4
4
4

Sheet 147 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.11.1: CEN56E1 / CEN54E1A1 Vertical S&C - Concrete Bearers - Size &


Weight
NB: The type R bearer is also used for NR60 inclined S&C.
130 min flat

130 min flat


15

15

186

93

103

146

Used for Shallow Depth vertical switches and swing


nose crossings.
(With 18 mm thick SG [Spheroidal Graphite] Cast
Iron Baseplates).
Lengths: From 2600 to 2825, in 75mm increments,
plus 3600, and from 4025 to 4325 in 75mm
increments.
Weight: 144 kg/m.
Cross sectional Area: 57 260 sq. mm.

40

Type R Shallow Bearer.

Soffit level
115

All links 6 dia.

All strands 9.3 dia.

130 min flat

130 min flat

160

Used for Full Depth vertical switches.


(With 44mm thick Grey [Flake Graphite] Cast Iron
Baseplates).
Lengths: From 2600 to 2825, in 75mm increments,
plus 3600.
Weight: 124 kg/m.
Cross Sectional Area: 49 200 sq. mm.

120
90
80

40

Type S Shallow Bearer.

115

310

Soffit level
15

15

115

115
310

All strands 9.3 dia.

All links 6 dia.

110 min flat

205

160

Used for all vertical layouts.


(Direct fastening - no baseplates required).
Lengths: 2500 (type 001); from 2600 to 5150, in
75mm increments, plus 6000, 6315, 6620, 6900
and 7020.
All supplied with lipped rail pads.
Weight: 136 kg/m.
Cross Sectional Area: 53 925 sq. mm.

110

40

Type D Deep Bearer

110 min flat

Soffit
level

20

= =

265
All strands
9.3 dia.

Revision 2

Date: August 2004

All links 6
dia.

Sheet 148 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.12.2: CEN56E1 Vertical S&C - Switch Diamonds, Full Depth, Strengthened - 1


Typical General Arrangement (1 in 10.5 shown)
SD 10.5 V4 SD10.5 V3 SD10.5 V2
SDV 10.5R3
SD10.5 V1R
SDV 10.5R2
SDV 10.5R1

V
PV4

CVS

PV2

PV

PV1

PV

PV2

PV1

CVS

VBS390

PV

CV

VA 180

CV

PV3

VBS324

SDVS

2880

Switch rail
foot relief

Moveable length

Table of Baseplates 1 in 7.5 to 1 in 15


Timber positions (from the knuckle)
5
6
7
8

Switch
diamond

1+

10

11

12

1 in 7.5

PV

PV2*

PV3*

VBS282

VBS378

V - PV*

V - PV*

V - PV*

V - CV

V - VA180

V - CV

V-V

1 in 8

PV

PV2*

PV3*

VBS264

VBS354

V - LPV*

V - PV*

V - PV*

V - CV

V - VA180

V - CV

V-V

1 in 9.25

PV

PV1*

PV3*

PV4*

VBS300

VBS372

V - LPV*

V - PV*

V - CV

V - VA180

V - CV

V-V

1 in 10

PV

PV1*

PV2*

PV3*

PV4*

VBS342

V - LPV*

V - PV*

V - CV

V - VA180

V - CV

V-V

1 in 10.5

PV

PV1*

PV2*

PV3*

PV4*

VBS324

VBS390

V - PV*

V - CV

V - VA180

V - CV

V-V

1 in 12.75

PV

PV1

PV1*

PV2*

PV3*

PV4*

VBS318

VBS372

V - CV

V - VA180

V - CV

V-V

1 in 13

PV

PV1

PV1*

PV2*

PV3*

PV4*

VBS312

VBS366

V - CV

V - VA180

V - CV

V-V

1 in 15

PV

PV

PV1*

PV1*

PV2*

PV3*

PV4*

VBS312

VBS360

V - CV

V - VA180

V - CV

NOTES
1. + indicates that all PV baseplates on timber position 1 must be made in cast steel.
2. * indicates that these baseplates are fitted with distance blocks.

Table of Dimensions - 1 in 7.5 to 1 in 15


Switch diamond angle 1 in ~

7.5

9.25

10

10.5

12.75

13

15

8435

8445

10 250

11 325

8330

8330

8330

9040

Wing rail length

14 050

12 630

12 630

12 630

12 630

14 050

14 050

15 470

Back rail length

5710

5710

5490

4780

4780

4070

4070

4070

Knuckle to back rail

1950

1950

2170

2880

2880

3590

3590

4300

115

115

115

115

115

115

115

115

255

255

255

255

255

255

255

255

Knuckle to centreline 1 baseplate

280

280

280

280

280

280

280

280

Centreline of first baseplate to


centreline of 2nd timber

710

710

710

710

710

710

710

710

All other timber spacings

710

710

710

710

710

710

710

710

Switch rail length

Knuckle to switch toe


Knuckle to centreline 1st timber
st

NOTES
1. All switch diamond angles shown on this sheet are strengthened by 4 no. 2-hole heel-type blocks positioned
between each back rail and wing rail. Full details are shown on RE/PW/753.
2. For flatter full depth switch diamond angles (strengthened by the use of heel blocks), see sheet E.12.3.
3. Layouts shown are for the straight / straight condition (common crossings of the same angle). Differing common
crossings may require modification to baseplates and rail lengths quoted.

Revision 1

Date: June 2001

Sheet 149 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.12.3: CEN56E1 Vertical S&C - Switch Diamonds, Full Depth, Strengthened - 2


Table of Baseplates - 1 in 17 to 1 in 28
Timber positions from the knuckle

Switch
diamond

1+

10

11

12

13

1 in 17

PV

PV

PV1*

PV1*

PV2*

PV2*

PV3*

V - SSDS V - LSDS

V-V

V-V

V-V

V-V

1 in 17.615

PV

PV

PV*

PV1*

PV2*

PV2*

PV3*

V - SSDS V - SSDS

V-V

V-V

V-V

V-V

1 in 18.5

PV

PV

PV*

PV1*

PV1*

PV2*

PV2*

PV3*

V - SSDS

V-V

V-V

V-V

V-V

1 in 21

PV

PV

PV*

PV1*

PV1*

PV2*

PV2*

PV3*

PV3*

V-V

V-V

V-V

V-V

1 in 21.829

PV

PV

PV*

PV1*

PV1*

PV1*

PV2*

PV2*

PV3*

VB372

V-V

V-V

V-V

1 in 24

PV

PV

PV

PV1*

PV1*

PV1*

PV1*

PV2*

PV2*

VB384

V-V

V-V

V-V

1 in 28

PV

PV

PV

PV*

PV*

PV1*

PV1*

PV1*

PV2*

VB312

VB336

VB360

V-V

NOTES
1. + indicates that all PV baseplates on timber position 1 must be made in cast steel.
2. * indicates that these baseplates are fitted with distance blocks.

Table of Dimensions - 1 in 17 to 1 in 28
Switch diamond angle, 1 in ~

17

17.615

18.5

21

21.829

24

28

9710

9710

9723

9723

9723

9723

9723

18 288

18 288

18 288

18 288

18 288

18 288

18 288

115

115

115

115

115

115

115

305

305

305

305

305

305

305

Knuckle to centreline 1 baseplate

280

280

280

280

280

280

280

Centreline of first baseplate to


centreline of 2nd timber

710

710

710

710

710

710

710

All other timber spacings

710

710

710

710

710

710

710

6315

6315

6315

6315

6315

6315

6315

heel block

7025

7025

7025

7025

7025

7025

7025

Knuckle to centreline of 3 heel block

7735

7735

7735

7735

7735

7735

7735

Knuckle to centreline of 4th heel block

8445

8445

8445

8445

8445

8445

8445

Switch rail length


Wing rail length
Knuckle to switch toe
Knuckle to centreline 1st timber
st

st

Knuckle to centreline of 1 heel block


Knuckle to centreline of

2nd
rd

NOTES
1. All switch diamond angles shown on this sheet are strengthened by 4 no. 2-hole heel-type blocks positioned
between each switch rail and wing rail This gives the minimum number of 8 HT fixings between rails for CWR.
Full details are shown on RE/PW/708.
2. For sharper switch diamond angles (strengthened by the use of back rails), see sheet E.12.2.
3. The layouts shown are for the straight / straight condition (common crossings of the same angle). Differing
common crossings may require modification to baseplates and rail lengths quoted.

Revision 1

Date: June 2001

Sheet 150 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

E.12.4: CEN56E1 / CEN54E1A1 Vertical S&C - Switch Diamonds, Shallow


Depth, Strengthened
Typical General Arrangement (1 in 10.5 shown)
CVS

Movable length 5715

Foot relief

RPV1

RVA 180

2590

RDVS

RCVSL

RDVS

RDVS

2
CV

CV
RPV1

RPV2

RD101/2 V1 RPV4

RVBS
324

RVBS
390

RPV1

RPV1

RVBS
258
RD101/

RD10 /2 V4

RD101/2 V2

V3

Strapping as necessary

Table of Baseplates - 1 in 7.5 to 1 in 15


Timber position from the knuckle

Switch
diamond

10

11

12

1 in 7.5

RVP1SD RPV2

RPV4

RVBS282 RVBS378 SGV - RPV1 SGV - RPV1 SGV - RPV1 SGV - RVA180 V - CV

V - CV

V-V

1 in 8

RVP1SD RPV2

RPV4

RVBS264 RVBS354 SGV - RPV1 SGV - RPV1 SGV - RPV1 SGV - RVA180 V - CV

V - CV

V-V

1 in 9.25 RVP1SD RPV2

RPV3*

RPV4

RVBS300

RVBS372 SGV - RPV1 SGV - RPV1 SGV - RVA180 V - CV

V - CV

V-V

RVP1SD RPV2

RPV3*

RPV4

RVBS270

RVBS342 SGV - RPV1 SGV - RPV1 SGV - RVA180 V - CV

V - CV

V-V

1 in 10.5 RVP1SD RPV1

RPV2*

RPV4

RVBS258

RVBS324

RVBS390 SGV - RPV1 SGV - RVA180 V - CV

V - CV

V-V

1 in 12.75 RVP1SD RPV1

RPV2

RPV3

RPV4*

RVBS258

RVBS318

RVBS372 SGV - RVA180 V - CV

V - CV

V-V

RPV2

RPV3

RPV3*

RVBS258

RVBS312

RVBS366 SGV - RVA180 V - CV

V - CV

V-V

1 in 10

1 in 13
1 in 15

RVP1SD RPV1
RVP1SD RPV1

RPV1

RPV2

RPV2*

RPV3

RVBS264

RVBS312

RVBS360

SGV V - CV
RVA180

V - CV

NOTES
1. * indicates that the baseplate so marked is fitted with a distance block.

Table of Dimensions - 1 in 7.5 to 1 in 15


Switch diamond angle, 1 in ~

7.5

9.25

10

10.5

12.75

13

15

8435

8445

10 250

11 325

8330

8330

8330

9040

Wing rail length

14 050

12 630

12 630

12 630

12 630

14 050

14 050

15 470

Back rail length

5710

5710

5070

5070

5070

4360

4360

4360

Knuckle to back rail

1950

1950

2640

2590

2590

3300

3300

4010

Knuckle to switch toe


Knuckle to centreline of 1st
timber
Knuckle to centreline of 1st
baseplate
1st baseplate to 2nd timber

115

115

115

115

115

115

115

115

255

255

255

255

255

255

255

255

280

280

280

280

280

280

280

280

710

710

710

710

710

710

710

710

710

710

710

710

710

710

710

710

Switch rail length

All other timber spacings

NOTES
1. Layouts shown are for straight/straight condition (common crossings of same angle). Differing common
crossings may require modification to baseplates and rail lengths quoted.
2. For flatter shallow depth switch diamond angles strengthened by the use of heel blocks, see sheet E.12.5.

Revision 1

Date: June 2001

Sheet 151 of 196

Fixing

PAN 1

33.3

3-AS Screws

1-Hairfelt

2-303

172

Plain line. CWR. Wood.

PAN 2

35

3-AS Screws

1-Hairfelt

2-303

173

Plain line. Jointed. Wood.

PAN 3

33.3

2-SC Screws

1-Rubber / RBC

2-303

174

Plain line. CWR. Concrete.

Plain line. Jointed. Concrete.

PAN 4

35

2-SC Screws

Ferrules

Baseplate Pads

1-Rubber / RBC

Rail Type of Pandrol Dwg No. No. of PAN


Pads
clip
RE/PW/ Housings

2-303

175

Normal use of Baseplate


NOT ADOPTED - use PAN8
NOT ADOPTED - use PAN8
NOT ADOPTED - use PAN9
NOT ADOPTED - use PAN9

35

2-L6 Lockspikes

Not normally reqd

2-303

62-LP-37

Plain line. Adzed jarrah. OBSOLETE

44

3-AS Screws

Not normally reqd

2-401A

255

S&C. CWR. Wood.

PAN L6

44

3-AS Screws

Not normally reqd

2-401A

259

As PAN6 but one short end for limited clearances

PAN M6

44

2-AS Screws

Not normally reqd

2-401A

269

As PAN6 but two short ends for limited clearances

PAN 7

35

3-AS Screws

Not normally reqd

2-401A

270

PAN 8

35

3-L1 Lockspikes

1-Pitchplastic
(Not normally reqd)

2-401A

252

PAN 9 / PAN 9J

35

2-Thro bolts

2-Flanged

1-RBC or Rubber

2-401A

254,256

PAN 9 / PAN 9J

35

2-SC Screws

1-RBC or Rubber

2-401A

254,256

PAN 9 / PAN 9J

35

2-AS Screws

Not normally reqd

2-401A

254,256

285

Plain line. Jointed. Wood. Special locations and curves sharper than
800 metres radius. OBSOLESCENT
Plain line. Jointed. Wood. Straight track and curves flatter than 800
metres radius. OBSOLESCENT - use PAN11
Lower Category (Plain) lines. CWR. Concrete. [J type used at joints]
OBSOLESCENT Use for maint replacements only - on E1 sleepers.
Lower Category (Plain) lines. CWR. Wood. [J type used at joints]
OBSOLETE.
Lower Category (Plain) lines. Wood. OBSOLESCENT - use PAN 11.

Sheet 152 of 196

CCX PAN 9-44

35

2-Thro bolts

2-Flanged

1-RBC or Rubber

1-401A &
1-402A

Plain line. Continuous checking. Concrete. (EF30 Sleeper OBSOLETE). Flangeways 44, 51 and 57 available
Plain line. Jointed. Wood. Replacement baseplates for BR1/BR3
track respectively. OBSOLESCENT - use PAN 11.
Plain line. Jointed. Wood. Consider eqvt SG plate on hardwood.

PAN 10 / 10 A

35

2-AS Screws

Not normally reqd

2-401A

286

PAN 11

35

3-AS Screws

Not normally reqd

2-401A

287

PAN 12 / 12A

35

2-AS screws

Not normally reqd

2-401A

288

CC PAN 1-44

44

4-AS screws

Not normally reqd

1-401A & 1-402A

273

HO-PAN

44

2-AS screws

Not normally reqd

1-401A & 1-402A

276

ASP

35

1-RBC (Grade FC14).


2-Vossloh type
2-Eccentric Maintenance pads
Ss8-214 screws
RBC (Grade FC897)

2-401A

184

VN

44

3-AS screws

Not normally reqd

2-401A/402A

710

For direct fastening to bridge and slab track. Eccentric bushes and
double coil spring washers required.
Alternative fastening using 2 No. fixing studs.
Adjacent to vertical S&C. Holes as for PAN6. Wood.

LGN

44

3-AS screws

Not normally reqd

1-401A & 1-402A

299

For inside guard rail on longitudinal timbers.

LN

44

3-AS screws

Not normally reqd

2-401A or
1-401A & 1-402A

300

CCVN

44

4-AS screws

1-5 mm Rubber

2-401A & 2-402A

845

Plain line. Jointed. Wood. As PAN10/10A but with rail pad.


OBSOLESCENT - use PAN 11.
Plain line. Continuous checking. Wood. Flangeways 44, 51, 57 & 64
mm.
S&C. Wood. Half Baseplate.

For longitudinal timbers with guard rails to alternate with LGN in the
ratio 2 x LN then 1 x LGN.
Plain line. Continuous 95BH check. Wood. Flangeways 41 - 57mm.

NOTES
1. Pandrol clips as shown can be replaced: PR304 for PR303, or PR402A for PR401A in the alternative housings when fouling of other components occurs.
2. e type clips should not be used in these grey (flake graphite) iron baseplates.

Track Design Handbook NR/L2/TRK/2049

Date: June 2008

PAN 5
PAN 6

Network Rail

Seating
Depth

F.1.1: Identification of Pandrol Baseplates - 1

Revision 2

Baseplate

Fixing

Ferrules

Baseplate Pads

Rail
Pads

PAN 14 SG

35

4-AS screws

V4N2 SG

44

4-AS screws

33CVxx

44

4-AS screws

V4N

44

4-AS screws

V2SG

18

4-AS screws

V2SGX

18

4-Vossloh type
Ss8-182 screws

MV

44

WT

Type of
Pandrol clip

No. of PAN
Housings

281

858

1-401A & 1-402A


(plus 1-SHC)

843

2-401A
2-402A

765

2-401A

859 (Draft)

5 mm EVA

2-401A

859 (Draft)

3-AS screws

2-401A

840

35

4-High Tensile
AS screws

2-401A & 2-402A

846

PAN WB

44

2-AS screws

2-401A & 2-402A

119

PAN WBM

44

2-AS screws

2-401A & 2-402A 71-YP-154D

VT6

50

3-AS screws

2-401A or 402A

715

CVT6

50

3-AS screws

2-401A or 402A

715

1-e1809
1-e1810
1-e1809
1-e1810

Normal use of Baseplate


Either side of 6 Hole IBJ. Inclined. Wood. GRN (black) insulators.
SG iron. [Must use PR401A/402A clips in earlier Grey Iron version].
Either side of 6 Hole IBJ. Vertical. Wood. GRN (black) insulators.
SG iron. [Must use PR401A/402A clips in earlier Grey Iron version].
Continuous CEN33C1 check. Wood. Flangeways 38 - 51mm.
33RCVxx raised check version available (RE/PW/848).
(38mm flangeway for high speed S&C cover checks).
Plain line - on rail opposite 33CVxx.
Can also be used either side of 4 Hole IBJ.
SG iron. For use on timbers in front of shallow depth vertical S&C
units to maintain soffit level. Specifically where 2 switch fronts abut.
SG iron. For use on concrete in front of shallow depth vertical S&C
units to maintain soffit level. Specifically where 2 switch fronts abut.
On outer rails of S&C with radii <246m - limits housing/rail gall. Standard: GRN
(Black) insulators. Severe: GRN (Blue) insulators and Nylon 66 ferrules.

For shallow depth longitudinal timbers. Composite (RE/PW/186) or


nylon (RE/PW/247) insulators. * 4 x Fe6 spring washers (no ferrules)
Narrow longitudinal timbers. Angled chair screws.

Sheet 153 of 196

44

3-AS screws

2-401A or 402A

605

Narrow longitudinal timbers. Angled chair screws. Variable shims for


maintenance. Use NOT RECOMMENDED.
Vertical. Plain rail within S&C. Thick base to compensate for
soleplate on adjacent switches.
Vertical. Check rail within S&C. Thick base to compensate for
soleplate on adjacent switches.
Vertical. Plain rail within, or adjacent to, S&C.

CV

44

3-AS screws

2-401A or 402A

613

Vertical. Check rail within S&C.

RCV

44

3-AS screws

2-401A or 402A

705

Vertical. Raised check rail within S&C.

NRS1

18

3-AS screws

10mm

2-e2007

[1038]

NRS2

18

4-AS screws

10mm

2-e2007

[1116]

113-60 Combi

18

3-AS screws

10mm

2-e2007

[1123]

MAS1P

26

3-AS screws

2-e2007

[1033]

SGV

18

3-AS screws

2-401A or 402A 813 (Draft)

SGCV

18

3-AS screws

2-401A or 402A

SG iron. Plain line. CEN60E1/60E2 or CEN56E1.


Resilient rail pad.
SG iron. Longitudinal timbers. CEN60E1/60E2 or CEN56E1.
AS Screws angled inwards at 10. Studded rubber rail pad.
SG iron. Plain line. CEN60E1/60E2 or CEN56E1.
Resilient rail pad.
SG iron. Rerailing with CEN60E1/60E2 or CEN56E1 - using field
side AS1 (BS95RBH) chair fixing hole as datum.
SG iron. Vertical. On crossing legs adjacent to CEN54E1A1
switches in follow-on leads.
SG iron. Vertical. Check rail. On crossing legs adjacent to
CEN54E1A1 switches in follow-on leads.

NOTES
1. Pandrol clips as shown can be replaced - PR402A for 401A in the alternative housings when fouling of other components occurs.
2. e type clips should not be used in grey (flake graphite) iron baseplates, but may be used in SG (Spheroidal Graphite) iron baseplates.
3. [Drawings in the series RE/PW/1000 - 1599 show Network Rail accepted products, but are not Network Rail Copyright].

Track Design Handbook NR/L2/TRK/2049

Date: June 2008

Dwg No.
RE/PW/

Network Rail

Seating
Depth

F.1.2: Identification of Pandrol Baseplates - 2

Revision 3

Baseplate

Network Rail

Track Design Handbook NR/L2/TRK/2049

F.2.1: Identification of Concrete Sleepers - Chaired / Baseplated types

d2

d1

THROUGHBOLT
(INSULATED) (Y)

Type of
Shoulder

Drawing
Number

8 6

10

1 21/8

535 lbs

20 x 0.2

HORZTL

E4

4 8

8 6

10

1 21/8

535 lbs

20 x 0.2

HORZTL

F7

4 8

8 3

3
10 /8

1 2

7
6 /8

570 lbs

28 x 0.2

HORZTL

F7A

4 8

8 3

103/8

1 2

67/8

570 lbs

28 x 0.2

HORZTL

F7B

4 8

8 3

103/8

1 2

67/8

570 lbs

28 x 0.2

HORZTL

2580

290

368

165

140

282 kg

28x5

CR

1435
to
1448

EF31

2580

1432

Revision

2580

290

290

368

368

165

165

140

140

282 kg

282 kg

28x5

28x5

CS1 CHAIRS (BH)


PAN 9 (FB)

Z1
Z1

CS1S CHAIRS (BH)


MRC4/3 OR 5/3 OR
PAN 9(FB)

Z1

MRC6/3

Mills MRC 6/3 baseplate and


clips. SC screws into rubber
inserts.

Z2

MRC6/3

Mills MRC 6/3 baseplate and


clips. LC screws into beech
wood plugs.

MRC6/3

Through bolts. Mills MRC 6/3


baseplate and clips. Some
Pandrol and some Heyback
baseplates were also used.

CR

HORIZTL

EF30A

Remarks
Method of
securing sleeper
X
Y

RE/PW/284

d2

Through bolts. Continuous


Y

Date: March 1996

CCX-PAN 9 / PAN 9 checking & with provision for

S.R. conductor rail insulators.

RE/PW/289

EF30

d1

Chair / Baseplates

ERS4409

Pre Stress
No /

4 8

(Z)

2
'LC'
BEECH WOOD

ERS4411

Weight

E1

SCREWS
PLUGS

ERS4413

Gauge g

Principal Dimensions

1
'SC'
RUBBER

ERS4413A

Sleeper
designation

THROUGHBOLT (X)

w/o HOLES FOR CRs

As EF30 but without insulator


fixings.

CCX-PAN9-51

Through bolts. For continuous


check rails through level
crossings. It is desirable that
BH check is worn by 13mm.

Sheet 154 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

F.2.2: Identification of Concrete Sleepers (Fastenings)


g
d

RL

40
LONGER

l
16

d1

END OF 3rd RAIL


ELECTRIFIED LINES

AD

SHC

w
d2

BJB

CS3

Revision 1

PAN

Date: June 2001

VOSSLOH

RNB

FASTCLIP

Sheet 155 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

d1

d2

Pre Stress
No / diameter

Type of
Shoulder

Drawing
Number

8' 6"

10 3/8"

1' 27/16"

8"

5"

275 kg

20 x 0.2"

SLOPING

ERS4415

Principal Dimensions

BJB
BJB

Designed originally for RDC


(Research Dept. Clip)
fastening. Then used with
BJB 750 Spring Bar
Assembly. Stud Screws into
beechwood plugs.

BJB

F13

4' 8"

8' 3"

10 /8"

1' 2 /16"

8"

5"

275 kg

26 x 0.2"

SLOPING

AD

AD (Arthur Dean) fastening


109 lb rail. Bolt secured by
pin in horizontal hole through
sleeper.

F14

4' 8"

8' 3"

3
10 /8"

7
1' 2 /16"

8"

5"

275 kg

26 x 0.2"

SLOPING

AD2

As F13 but with 110A FB rail.

F16

4' 8"

8' 6"

103/8"

1' 27/16"

8"

5"

275 kg

26 x 0.2"

CR

ERS4419

RNB6

RNB assembly. Cast-in


anchor plates.
T-head bolts.

F16A

4' 8"

8' 6"

103/8"

1' 27/16"

8"

5"

275 kg

26 x 0.2"

CR

ERS4419

RNB7

As F16, but with provision for


SR conductor rail insulators.

F17

4' 8"

8' 3"

3
10 /8"

7
1' 2 /16"

8"

5"

275 kg

26 x 0.2"

SLOPING

ERS4421

RNB7

RNB assembly. Cast-in


anchor plates.
T-head bolts.

F19

4' 8"

8' 3"

3
10 /8"

1' 27/16"

8"

5"

265 kg

26 x 0.2"

SLOPING

ERS6457

SHC

SHC fastening. Cast-in


hoops.

F19A

4' 8"

8' 6"

103/8"

1' 27/16"

8"

5"

265 kg

26 x 0.2"

SLOPING

ERS6457

SHC

As F19.

F23

3
4' 8 /8"

8' 3"

103/8"

7
1' 2 /16"

8"

5"

270 kg

26 x 0.2

PANDROL

F23B

4' 83/8"

8' 3"

3
10 /8"

1' 27/16"

8"

5"

270 kg

26 x
4.5mm

8' 3"

RE/PW/248 RE/PW/248 RE/PW/248

Pandrol clip fastening. Cast


in malleable iron shoulders.
Superseded by F27.

3
10 /8"

1' 27/16"

8"

5"

275 kg

26 x 0.2"

ERS4415

F11

4' 8"

8' 3"

103/8"

1' 27/16"

8"

5"

275 kg

26 x 0.2"

ERS3889

F23C

Revision

4' 8 /8"

10 /8"

1' 2 /16"

8"

5"

270 kg

24 x 4.5

Date: March 1996

PANDROL

8' 6"

NER 60-YP-40 NCR58-YP-206

4' 8"

SLOPING

F10

SLOPING

4' 8"

SLOPING

E10

PANDROL

BJB 750 Spring Bar


Assembly. Stud Screws into
beechwood plugs.

SLOPING

Remarks

SLOPING

Sleeper
Gauge
designation
g

Fastenings

Nominal
Weight

F.2.3a: Identification of Concrete Sleepers - Direct Fastening Types - 1

All type 23s also available


designated A.W.S. (With
holes to take A.W.S.
inductors etc).

Sheet 156 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

3
10 /8

7
1 2 /16

5"

270 kg

22 x 0.2

SLOPING

F23D

4 83/8

8 3

103/8

1 27/16

5"

270 kg

22 x 4.5

SLOPING

F24

4 83/8

8 6

103/8

1 27/16

5"

275 kg

24 x 0.2

F24/1

3
4 8 /8

8 6

3
10 /8

7
1 2 /16

5"

275 kg

24 x 4.5

F24A

4 83/8

8 6

103/8

1 27/16

5"

275 kg

24 x 0.2

F24A/1

4 83/8

8 6

103/8

1 27/16

5"

275 kg

24 x 4.5

F24A/1CP

4 83/8

8 3

103/8

1 27/16

5"

275 kg

24 x 4.5

F24B

3
4 8 /8

8 6

3
10 /8

7
1 2 /16

5"

275 kg

24 x 4.5

CR

F24/2

1432

2590

264

367

204

141

275 kg

24 x 4.5

HORZTL

F24/2S

1432

2590

264

367

204

141

275 kg

STRAND

F24/BS

1432

2590

264

367

200

165

280 kg

STRAND

F24/BS4R

1432

2590

264

367

200

150

285 kg

STRAND

CR

CS3

1432

2500

264

367

203

140

285 kg

22 x 4.5

SLOPING

RE/PW/271 RE/PW/192 RE/PW/193 RE/PW/249 RE/PW/249 RE/PW/249 RE/PW/249 RE/PW/249 RE/PW/249 RE/PW/249 RE/PW/249 RE/PW/248 RE/PW/248

CR
CR
CR
CR

d2

HORZTL

d1

CR

Fastenings

Drawing
Number

8 3

Remarks

F23 wire arrangement


modified.

F23 wire arrangement


modified. Metric wires.

Similar to F27 but longer and


provision for SR conductor
rail insulators.

As F24 but with metric prestress wires.

Without holes for mounting


insulators.

PANDROL

Type of
Shoulder

3
4 8 /8

Without holes for mounting


insulators.

As F24/1 but with one end


shortened by 3 to avoid
fouling catchplates.

Insulator mounting holes one


side only.

Insulator mounting holes one


side only.

6 x 9.3mm Strands.
Insulator mounting holes one
side only.
6 x 9.3mm Strands.
Standard for 3rd rail
electrified track.

6 x 9.3mm Strands.
4-rail electrified track.

CS3

Pre Stress
No / diameter

F23A

Principal Dimensions
Sleeper
Gauge
designation
g

CR

Weight

F.2.3b: Identification of Concrete Sleepers - Direct Fastening Types - 2

CS3 clip fastening. Cast-in


hoops.

NOTES
1. Pre Stress is conventionally provided by a number of tendons, e.g. 24 tendons of 4.5mm diameter.
Some designs of sleeper use multiple wires formed into ropes or STRANDs. Where information is available,
the number/diameter of STRANDs is given in the remarks column, e.g. 6 x 9.3mm.

Revision 1

Date: June 2008

Sheet 157 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

Fastenings

Drawing
Number

Type of
Shoulder

F27

4 8 /8

8 3

10 /8

1 2 /16

5"

275 kg

22 x 4.5

F27S

4 83/8

8 3

103/8

1 27/16

5"

275 kg

STRAND

6 x 9.3mm or 8 x 5/16
Strands.
As F27 but with strand
reinforcement.

F27AP

4 83/8

8 3

103/8

1 27/16

5"

275 kg

22 x 4.5

Adjustable PANDROL.

F27APS

4 8 /8

8 3

10 /8

1 3 /16

5"

275 kg

22 x 4.5

Adjustable PANDROL.
F27APS has holes only for
gluing in inserts and o/a
depth d varies.

F27P

4 83/8

8 3

103/8

1 27/16

5"

275 kg

22 x 4.5

Keel Board Sleepers.

F27AWS

4 83/8

8 3

103/8

1 27/16

5"

275 kg

22 x 4.5

With holes for mounting


AWS magnets.

F27T

4 83/8

8 3

103/8

1 27/16

5"

275 kg

22 x 4.5

F27PS

1432

2515

264

367

204

141

275 kg

STRAND

F27A

1432

2515

264

367

203

165

275 kg

24 x 5

F27AS

1432

2515

264

367

203

165

285 kg

STRAND

F27B

1432

2515

264

367

203

165

285 kg

22 x 4.5

F27BS

1432

2515

264

367

203

165

285 kg

STRAND

F34S

1432

2420

290

364

200

175

285 kg

STRAND

Standard PANDROL sleeper.


As F23 but with horizontal
shoulders & increased end
areas.

PANDROL

RE/PW/266
HORZTL

With holes for fixing timber


planks for L-Crossings.

6 x 9.3mm Strands.
Keel Board Sleepers.
RE/PW/719 RE/PW/719 RE/PW/719 RE/PW/719

d2

Remarks

d1

Weight

Principal Dimensions
Sleeper
Gauge
designation
g

Pre Stress
No / diameter

F.2.3c: Identification of Concrete Sleepers - Direct Fastening Types - 3

8 x 9.3mm Strands.
Heavy Duty.

6 x 9.3mm Strands.
Normal Duty.
6 x 9.3mm Strands.
Without holes for mounting
insulators. 5 mm pads. 4 mm
insulators.

NOTES
1. Pre Stress is conventionally provided by a number of tendons, e.g. 24 tendons of 4.5mm diameter.
Some designs of sleeper use multiple wires formed into ropes or STRANDs. Where information is available,
the number/diameter of STRANDs is given in the remarks column, e.g. 6 x 9.3mm.

Revision 1

Date: June 2008

Sheet 158 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

d1

d2

Fastenings

Drawing
Number

Type of
Shoulder

Pre Stress
No / diameter

Principal Dimensions
Sleeper
Gauge
designation
g

Weight

F.2.3d: Identification of Concrete Sleepers - Direct Fastening Types - 4

Remarks

364

200

175

285 kg

F40AWS

1432

2420

285

364

200

175

285 kg

With holes for mounting


AWS magnets.

F40GR

1432

2420

285

364

200

175

285 kg

F40GW

1432

2420

285

364

200

175

285 kg

With provision for gauge


widening.

F40LRE

1432

2420

285

364

200

175

285 kg

With inserts one end for


Lateral Resistance End
Plate.

PANDROL

285

RE/PW/191

2420

HORZTL

1432

STRAND (6 x 9.3mm)

F40

10 mm pads, 8 mm
insulators, 110A & 113A rail
only. Also available with
Fastclip and Pressed Steel
shoulders.

With 4 fixings for 113A guard


rails.

NOTES
1. Pre Stress is conventionally provided by a number of tendons, e.g. 24 tendons of 4.5mm diameter.
Some designs of sleeper use multiple wires formed into ropes or STRANDs. Where information is available,
the number/diameter of STRANDs is given in the remarks column, e.g. 6 x 9.3mm.

2. For details of 5F40 (1435mm gauge) sleeper see sheet F.2.5a.

Revision 1

Date: June 2008

Sheet 159 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

F.2.4a: Identification of Concrete Sleepers - Special Types & Shallow Depth 1


SLOPING
SHOULDER

HORIZONTAL
SHOULDER

R.L.

1 8. (526)

EF 21 & 25

40
LONGER

HORIZONTAL
SEATING

AWS MOUNTING HOLES

d2

28 x 5

1432

2580

290

330

165

140

260 kg

28 x5

EF28A

1432

2580

290

330

165

140

260 kg

28 x5

EF28/2

1432

2580

290

330

165

140

260 kg

EF28S

1432

2580

290

330

165

140

265 kg

STRAND

EF28(0)S

1432

2580

290

330

165

140

265 kg

STRAND

BJB 625 Spring Bar Assembly.


Stud screws into beechwood
plugs.
Similar to F27 but only 6
deep. Used to save
headroom. Superseded by
EF29.
Pandrol fastening. Shallow
depth for restricted headroom
& with provision for S.R.
conductor rail insulators.
As EF28 but without insulator
fixings.
Insulator mounting holes one
end only.

CR

EF28

Method of
securing
sleeper

165

CR

2500

28 x 0.2"

BJB 625

5"

Remarks

PANDROL PANDROL PANDROL

6"

Drawing
Number

1215/16"

RE/PW/283 ERS 7032 LM 904-62B

111/2"

Type of
Shoulder

8 3"

SLOPING

d2

Pre Stress

d1

CR

EF25

CR

4 81/2"

CR

EF21

ENDS FOR 3rd RAIL


ELECTRIFIED LINES

No / diameter

Principal Dimensions
Sleeper
Gauge
designation
g

Weight

PANDROL

d1

d1

d2

16

8 x 9.3mm Strands. Insulator


mounting holes one end only.
8 x 9.3mm Strands. Without
holes for mounting insulators.

NOTES
1. Pre Stress is conventionally provided by a number of tendons, e.g. 24 tendons of 4.5mm diameter.
Some designs of sleeper use multiple wires formed into ropes or STRANDs. Where information is available,
the number/diameter of STRANDs is given in the remarks column, e.g. 6 x 9.3mm.

Revision 1

Date: June 2008

Sheet 160 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

2500

290

330

165

140

265 kg

28 x 5

HORZTL

EF29S

1432

2500

290

330

165

140

265 kg

STRAND

HORZTL

RE/PW/283

EF32

1432

2580

290

339

174

140

273 kg

28 x 5

CR

RE/PW/294

EF32A

1432

2580

290

339

174

140

273 kg

28 x 5

EF32S

1432

2580

290

339

174

140

273 kg

STRAND

EF32(0)S

1432

2580

290

339

174

140

273 kg

STRAND

EF33

1432

2500

290

339

174

140

275kg

28 x 5

HORZTL

EF33S

1432

2500

290

339

174

140

278 kg

STRAND

HORZTL

1432

2500

300

365

200

184

F35S

1432

2500

290

365

200

184

315 kg

RE/PW/283

Pandrol fastening. Shallow


depth for restricted headroom.
Available with AWS
mountings.
8 x 9.3mm Strands.
Pandrol fastening. Shallow
depth for restricted headroom.
Available with AWS
mountings.

8 x 9.3mm Strands.
For use at approaches to
vertical S&C. With holes for
insulators.

32 x 4.5mm
or
26 x 5mm

STRAND

PANDROL

CR

For use at approaches to


vertical S&C. With holes for
insulators.

Without holes for mounting


insulators.
RE/PW/291 RE/PW/294 RE/PW/294 RE/PW/294 RE/PW/294

CC226

Remarks

CR

d2

CR

d1

CR

CR

Method of
securing
sleeper

1432

Drawing
Number

Pre Stress
No / diameter

EF29

Principal Dimensions
Sleeper
Gauge
designation
g

Type of
Shoulder

Weight

F.2.4b: Identification of Concrete Sleepers - Special Types & Shallow Depth 2

8 x 9.3mm Strands.
Without holes for insulators.

Pandrol fastening horizontal


rail seating. For use in line
associated with vertical S&C.

8 x 9.3mm Strands.

Pandrol fastening joint


sleeper. Wider and with a
greater bearing area than F27.
Increased pre-stress.

CC226S

1432

2500

290

365

200

184

315 kg

STRAND

CR

8 x 9.3mm Strands.
Without holes for mounting
insulators.

NOTES
1. Pre Stress is conventionally provided by a number of tendons, e.g. 24 tendons of 4.5mm diameter.
Some designs of sleeper use multiple wires formed into ropes or STRANDs. Where information is available,
the number/diameter of STRANDs is given in the remarks column, e.g. 6 x 9.3mm.

Revision 1

Date: June 2008

Sheet 161 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

F.2.5a: Identification of Concrete Sleepers - Post 1996 Designs - 1


Principal Dimensions
Weight
(kg)

Designation Gauge g
l

d1

d2

Type of
Fastening
Shoulder

Remarks

5EF28

1435

2580

285

330

165

140

270

CR

e clip

As EF28 but with 1435 gauge.

5EF29

1435

2580

285

330

165

140

270

HORZTL

e clip

As EF29 but with 1435 gauge.

EF36

1432

2580

285

330

165

140

270

CR

Fastclip

EF28 type but Fastclip.

5EF36

1435

2580

285

330

165

140

270

CR

Fastclip

As EF36 but with 1435 gauge.

EF36(0)

1432

2580

285

330

165

140

270

HORZTL

Fastclip

EF29 but with Fastclip.

5EF36(0)

1435

2580

285

330

165

140

270

HORZTL

Fastclip

As EF36(0) but with 1435 gauge.

EF38

1435

2580

265

329

165

140

280

CR

Vossloh*

As 5EF28 but with Vossloh.

5F40

1435

2420

285

364

200

175

295

HORZTL

e clip

F41

1432

2420

285

364

200

175

295

HORZTL

Fastclip

F40 type but Fastclip.

5F41

1435

2420

285

364

200

175

295

HORZTL

Fastclip

As F41 but with 1435 gauge.

F42

1435

2420

285

364

200

175

304

HORZTL

Vossloh

As 5F40 but Vossloh.

F43

1435

2420

285

364

200

175

285

HORZTL

Vossloh

As F42 but smaller csa.

Revision 4

Date: June 2008

As F40 (see sheet F.2.3d) with


1435 gauge.

Sheet 162 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

F.2.5b: Identification of Concrete Sleepers - Post 1996 Designs - 2


Principal Dimensions
Designation

Gauge g
l

d1

d2

Weight
(kg)

Type of
Fastening
Shoulder

Remarks

G44

1435

2500

285

365/378

200

175

308

HORZTL

Fastclip

For CEN56E1 or CEN60E1/E2 rail.

G44CR

1435

2500

285

378 #

200

175

308

HORZTL

Fastclip

# For CEN60E1/E2 rail only.


G44 with check bracket holes.

G44LRE

1435

2500

285

365/378

200

175

308

HORZTL

Fastclip

For CEN56E1 or CEN60E1/E2 rail.


G44 with inserts for Lateral
Resistance End Plates.

G45

1435

2500

285

365/378

200

175

308

SLOPING

Vossloh*

For CEN56E1 or CEN60E1/E2 rail.


As G44 but with Vossloh W14.

EG47

1435

2580

285

330/343

165

140

273

HORZTL /
CR

Fastclip

For CEN56E1 or CEN60E1/E2 rail.


3rd & 4th rail variants available.

EG48

1435

2580

285

330/343

165

140

308

HORZTL /
CR

Vossloh*

For CEN56E1 or CEN60E1/E2 rail.


3rd & 4th rail variants available.

EG49

1435

2580

285

330/343

165

140

270

HORZTL /
CR

e+ clip

For CEN56E1 or CEN60E1/E2 rail.


3rd & 4th rail variants available.
For CEN56E1 or CEN60E1/E2 rail.

G50(T)

1435

2500

285

365/378

200

175

308

HORZTL

Fastclip As G44 but with Fastclip Type FE.


(Type FE) (Type FE clip and shoulder still being

trialled/developed).
For CEN56E1 or CEN60E1/E2 rail.
As EG47 but with Fastclip Type FE.
Fastclip
3rd & 4th rail variants available.
(Type FE)
(Type FE clip & shoulder still being
trialled/developed).

EG51(T)

1435

2580

285

330/343

165

140

273

HORZTL /
CR

APC01

1435

2900

310

364 $

200

186

435

HORZTL

e clip

APC02

1435

2900

310

364 $

200

186

435

HORZTL

Fastclip

$ For CEN56E1 rail only.


As APC01 but Fastclip.

NTF504

1432

2580

285

329 $

165

140

270

CR

e clip

$ For CEN56E1 rail only.


LUL spec. 4th rail.

$ For CEN56E1 rail only.


For mounting APC magnets.

NOTES
1.
2.
3.
4.

For details and explanation of the dimensions, see diagram on sheet F.2.4a.
Weights quoted are nominal.
* Vossloh fastening is type W14.
The following sleepers are also available with 35 mm internal diameter cable duct (the letter D being suffixed to
the standard designation above): G44D; EG47D; EG47D(3R); EG47D(4R).

Revision 5

Date: March 2010

Sheet 163 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

F.3.1: Standard Method of Measurement of S&C


Turnout

L2

1M

L1
L1 + L2

Crossover
L2

1M

L3

1M

L1

L1 + L2 + L3

Junction
L2

1M

L3
L4

1M

1M

L1 + L2 + L3 + L4

L1

Diamond
L2

1M

1M
L1

L1 + L2

Single / Double Slip


L2

L2

L3
L3

1M

1M

1M

1M

L4
L1

L1

L1 + L2 + L3

Revision

Date: March 1996

L1 + L2 + L3 +L4

Sheet 164 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

F.4.1: Standard Symbols for use on Layout Drawings - 1


Description

Expansion
Gap Reqd

Remarks

Standard Fishplates

6mm*

*At 20C

F2

2 hole Flat, Fishplate on congested side

6mm*

F4

4 hole Flat, fishplate on congested side

6mm*

TJ

Tight Joint Fishplates

Nil

Tight Joint Fishplates on congested side for use


with parallel check rails

Nil

As F4 above but without expansion gaps.

Back Hole Fish

Nil

One fishbolt hole 30 dia. at 187.3+/- 0.8 from each rail


end. Used in conjunction with TJ Fishplates for
subsequent welding.

Rail Ends Undrilled

Nil

For welding in.

DBE

Rail Drilled for fishplates at Both Ends.

N/A

DOE

Rail Drilled for fishplates at One End only

N/A

UD

Rail UnDrilled for fishplates at either end.

N/A

4 hole insulated fishplate

??

dry

4 hole, close tolerance insulated fishplates

Nil

dry

6 hole close tolerance insulated fishplate

Nil

dry

4 hole insulated fishplate

Nil

Shop Glued

6 hole insulated fishplate

Nil

Shop Glued

Parallel wing/check rail insulated joint

N/A

Symbol
Jt

TJF4

F4 1 l ft(

*At 20C.

Used on parallel wing rail extensions

*At 20C.

Used on checked track

Switch Anchor Plate


(on Shallow Depth Vertical or NR60 Stock Rail)

or

Tangent Point
(at start of, or between differing, radii)
Direction/Hand of Curvature
(adjacent to dimension)
Position of Twist (from vertical to 1 in 20)
Tie Unit for Split Bearers
Axle Counter

NOTES
1. Dimensions for both CEN56E1 Vertical and NR60 Inclined S&C shall be in mm, except radii which may be in m.
2. Bullhead and Inclined Flat Bottom S&C should be dimensioned in imperial units.
3. Dimensions are to be given to toes of switches, noses of common crossings, intersection of gauge lines at
obtuse crossings and switch diamonds, and running edges.
4. Method of operation of switches, Hallade half chord points and rail bonding (when required) to be shown.

Revision 1

Date: June 2008

Sheet 165 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

F.4.2: Standard Symbols for use on Layout Drawings - 2 (Crossings)


Common Crossings

Symbol

Symbol

Obtuse Crossings

Fabricated / Built up only.


L or R/H splice quoted to identify crossing

N LHS/RHS

Fabricated. Fishplated ends.

Part Welded #

N W

N W

Welded fabricated.
Welded leg ends.

Cast Monobloc - Fishplated (Not weldable)

N CM

N CM

Cast Monobloc. AMS.


Fishplated ends (not welded).

Welded Monobloc. AMS block with pearlitic legs


welded on.

N WM

Cast Centre block. AMS block with LCAMS legs


welded on.

N CCB

N CCB

AMS Cast Centre Block.


LCAMS legs welded on.

Bainitic Cast Centre block with pearlitic legs


welded on.

N WCB

N WCB

Bainitic Cast Centre Block with pearlitic legs welded on.

AMS cast nose with LCAMS legs welded on.

N CN

N CN

AMS Cast Nose with LCAMS legs welded on.

Bainitic nose with pearlitic legs welded on.

N WCN

N WCN

Bainitic nose with pearlitic legs welded on.

Swing nose; AMS saddle with pearlitic vee.


Note: Wing fronts currently LCAMS.

N SN

N SD

Switch Diamond. Fishplated Ends

N SSD

Strengthened Switch Diamonds.


Welded Ends.

Crossings described above can be supplied with or without parallel wings, suffixed thus:Splay Wing

N SPY

Left hand parallel wing

N PWL

Right hand parallel wing

N PWR

Double parallel wing

N DPW

NOTES
1. N is crossing angle.
2. Fabricated crossings and both types of cast nose crossings can be supplied with either short or long wing flares.
Details of these flares together with all details regarding rail lengths, leg openings, etc. should be shown in the
relevant crossing description.
3. # Part Welded crossings are identical to fabricated/built-up, except that instead of the splice area being fastened
with MGL Pins, it is welded into a single unit.
4. AMS Steel can be either low or high carbon content.

Revision

Date: March 1996

Sheet 166 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

F.4.3: Standard Symbols for use on Layout Drawings - 3


Adjustment Switch
Direction of
Traffic

Change of Rail Section

CEN56E1

CEN60E1

Adjustment Switch incorporating Change of Rail Section


Direction of
Traffic

CEN56E1

CEN60E1

Fouling Point (for rolling stock)

FP

Lateral Resistance End Plates

LP

LP

LP

NOTES
1.
2.
3.
4.

LREPs may be fitted to one end only (outside of curve) or both ends of sleepers/bearers.
On curves below 375m radius, they should be fitted to every sleeper.
The screw on type is obsolescent; the clamp on (Sleeper Anchor) type should be used in preference.
The Sleeper Anchor may be fitted to sleeper end(s) or in the four-foot.

Revision 1

Date: June 2008

Sheet 167 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

F.5.1: Minimum Distance for Welds adjacent to Non-Ballasted Underbridges


4.5m

CASE 1
D ire ct
faste n in g s

4.5m

CASE 2
D irect
fas te n in g s

A djustm ent sw itch w hen


required

4.5m

A djustm ent sw itch w hen


required

4 .5 m
w

w
C entreline

A djustm ent sw itch w hen


required

4.5m

4.5m
w

w
C entreline
w

CASE 3
D irec t
fas te n in g s

A djustm ent sw itch w he n


required
w

w
C entreline

w
4.5m

4 .5 m

4 .5m

A djustm ent sw itch w hen


required

4.5m

CASE 4
W a yb e am s

A djustm ent sw itch w he n


required
w

w
w

w
4.5m

4.5m

M inim um dim ension w eld to joint betw een


individual longitudinal tim bers is 2 m etres.

NOTES
1. w indicates the position of a weld.
2. The rail length indicated, 9.0m, is the minimum, positioned as indicated relative to a bridge abutment or
waybeam free end or intermediate joint.

Revision

Date: December 1999

Sheet 168 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

F.6.1: Weights of Components and S&C Units


BS95RBH
Item

Weight (kg)

Fishplates, pair, skirted

22.7

Fishplates, pair, skirted, insulated (Steel/Nylon)

23.6

Fishbolt + nut, each

0.9

Chair AS1

20.9

Chair CC

31.8

Chairscrew

0.7

Steel key

0.7

Panlock clip

1.0

CEN56E1
Item

Weight (kg)

Fishplates, pair

30.1

Fishplates, pair, insulated (Steel/Nylon)

32.2

Fishbolt + nut, each

1.1

PAN 6 or VN baseplate

23.6

V Baseplate

27.2

CV Baseplate

36.7

Pandrol PR401A or PR402A clip

1.0

Pandrol e clip

0.6

F27BS or F40 concrete sleeper

285.0

EF28S concrete sleeper

265.0
Tonnes

Granite ballast, 1 cu. metre

1.60

Crossing timber, softwood, 12 x 6 , plain, 10 metres

0.4

Crossing timber, softwood, 12 x 6 , with chairs, 10 metres

0.91

Crossing timber, Jarrah, 12 x 5 , plain, 10 metres

0.48

Crossing timber, Jarrah, 12 x 5 , with baseplates, 10 metres

0.83

18 288 mm track panel, 28 x F27 concrete

10.00

18 288 mm track panel, 28 x PAN 6 Jarrah

6.58

Switches and Crossings


For built-up (fabricated) full depth S&C units on timber complete with chairs / baseplates / blocks / bolts,
the approximate weight in tonnes can be calculated by multiplying the total length of rail (in metres) within
the unit by:
- for BS95RBH

0.083

- for CEN56E1

0.097

Revision

Date: March 1996

Sheet 169 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

F.7.1: S&C Detail Drawing Aide-Memoire - 1


1 General
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9

Layout - is it satisfactory for speed / HMRI requirements?


Materials - does it agree with Track Category matrix?
Speeds shown for all tracks / turnouts / crossovers etc.?
Track designations shown (up fast etc.) next station?
Are all signalling requirements (IBJs etc.) shown?
Standard Notes - all dimensions in millimetres etc.?
Notes - Check rail type / bonding arrangements etc.?
Existing track / S&C shown dotted ?
Have passing clearances / structural clearances been checked?

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2 Title Block
2.1
2.2
2.3
2.4
2.5
2.6

Station / Site / Description


Renewal item no. / Stage no.
Designers initials / Checkers initials
Scales / Size of Drawings
Plan no. / File Reference / Copyright
Signatures / Dates / Amendments

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3 Setting Out / Dimensioning


3.1
Datum clearly shown & dimensions to S&C
3.2
Baseline ends tied in and dimensioned
3.3
Dimensions (N-N, T-N, KN-N etc.) clear and to scale
3.4
Specified Rail for dimension stated (along 6 ft rail)
3.5
HC (Half Chord) Points (and nos.) & relation to S&C
3.6
HC tied in relative to track mileage
3.7
White line positioning
3.8
Chord length & specified rail measured
3.9
Do baseline offsets give correct versines (+/- 1mm)?
3.10
List of coordinates for all T.P.s, I.P.s, switches, etc.
3.11
Steelwork tied in to existing track feature (toe. etc.)

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4 Alignment
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8

Tangent points and radii, direction of curve


Transition lengths / rates of change
Cants and changes of cant shown on correct rail
Has two-levelling been necessary ? (Sheets B.5.1 & B.5.2)
Track spaces at noses (standard), at each HC (turnout/diverging)
Equivalent radii of turnouts
Radii sharper that 200 m, check rail / gauge widening
Vertical alignment details / longitudinal section

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5 Switches
5.1
5.2
5.3
5.4
5.5
5.6

Rail section (full / shallow depth)


Switch type (CV etc.) and hand (LHTO, RHTO, Split)
Point numbers (including switch diamonds)
All non-standard fronts / rail lengths
Lead lengths of turnouts / diamonds / etc.
Type of switch operation / low friction slide baseplates

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Designer

Checker

[continued on Sheet F.7.2]

Revision

Date: March 1996

Sheet 170 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

F.7.2: S&C Detail Drawing Aide-Memoire - 2 continued from Sheet F.7.1.


6 Common Crossings
6.1
Angle / Type (CCB, LHS/RHS, PWR etc - see Sheet F.4.2)
6.2
Leg lengths to N, parallel wing lengths
6.3
Check rails / Type / Position / length / Splays
6.4
RE openings at leg ends
6.5
Baseplates / non standard timber spacings
6.6
Cast Crossing manufacturers to be stated
6.7
Back / Front rail blocks for 1 in 24 / 28 cast crossings?
6.8
Any non-standard dimensions
6.9
Non-standard angles to be fully designed / authorised

Designer

Checker

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10 Concrete Bearers
10.1
Correct designation / spacings shown?
10.2
Rail pad requirements specified?
10.3
Correct arrangement for drive of switches
10.4
Correct bearers for appropriate crossing type
10.5
Do housings match rail joint positions?

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11 Miscellaneous
11.1
Single / Double slips - switch fronts / switch / stock lengths
11.2
Provision of expansion switches
11.3
If two-levelling, list of all 2/L baseplates
11.4
Speed changes - Sectional Appendix alterations
11.5
Extend of manufacturers supply to be shown on plan
11.6
Positions / numbers - overhead masts / signal posts
11.7
Requirements for materials list?
11.8
Requirements for track cross-section?
11.9
All platform details / clearances shown?

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7 Obtuse Crossings
7.1
Angle / type (see Sheet F.4.2)
7.2
Check limiting radii / switch diamonds (see Sheets A.5.1 & A.5.2)
7.3
All 4 sides of diamond directly dimensioned?
7.4
Rail lengths / baseplates / non-standard timber spacings
7.5
Any non-standard dimensions
7.6
Non-standard angles to be fully designed / authorised
8 Switch Diamonds
8.1
Angle, rail section, strengthened / non-strengthened
8.2
Non-strengthened protected by adjustment switches?
8.3
All 4 sides of diamond directly dimensioned?
8.4
Rail lengths / baseplates / non-standard timber spacings
8.5
Any non-standard dimensions
8.6
Non-standard angles to be fully designed / authorised
9 Rails
9.1
9.2
9.3
9.4
9.5
9.6

Revision 1

Rail material type / section / end drilling


Manganese rails to be fully dimensioned
Twist rails / positioning / hand / length
Closure rails to be numbered for identification
Types of joint / weld throughout
Type of adjacent plain line (F40 concrete etc.)

Date: June 2008

Sheet 171 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

F.9.1: Calculation of Leads and Lags in Curved Jointed Track


In curved track, the outer rail will have a slightly larger radius than the inner rail, and hence will be slightly longer
than the inner rail if all the joints are to be exactly opposite each other. If standard length rails were used on the outer
and inner rails, one rail would be said to lead the other, or the other one would lag the first. To accommodate this
problem, a standard rail length is used as the longer rail, and a special short is used for the inner shorter rail. To
calculate the difference in the lengths of these rails, the track radius at the centre of the head of the outer rail is used,
R, given in metres. The radius of the inner rail will be R-G, where G = (1.432 + 0.07 + A) metres, where A is any
amount of gauge widening. Then the difference in rail lengths, D, is given by:LG
D = -------------R

where L is the standard length of the outer rail, say 18.288 metres.
Hence for outer rails of 18.288 m in length,
1.502 18.288 1000
D = -------------------------------------------------------------------------- mm
( Radius of Curve in metres )
27468.576
D = ---------------------------- mm
R

NOTES
1. In rail manufacture, there is a permissible tolerance on the overall length, and due to attention should be paid to
place the marginally longer rails on the outside curve to partially alleviate the need for short rails on the inside.
2. Short rails are available in lengths of 18 250, 18 200 and 18 150 mm. When the lead (or advance) of the inner
rail over the outer reaches 25, 50 or 75 mm, then the appropriate short rail should be used.

Revision

Date: March 1996

Sheet 172 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

G.1.1: List of Relevant Publications


Sheet temporarily withdrawn (pending full review of Track Design Handbook).

Revision 1

Date: February 2007

Sheet 173 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

H.2.5: BR109/BS110A/BS113A FB Inclined S&C, 1435 mm Gauge:


Speeds Through Turnouts
Turnouts with Circular Curves, Gauge 1435 mm
Turnout Type
Straight
planed

Effective
Radius at
Switch Toes
m
(a)

Radius of
Turnout
Curve m

115.8

Theoretical Maximum Speed

Speed Restriction

On Switches
km/h
(b)

On Turnout
km/h
(c)

On Reverse
km/h
(d)

Turnout
mph

Crossover
mph

145.4

35.0

33.3

26.9

20

15

136.0

145.4

37.9

33.3

26.9

20

15

161.0

187.1

41.3

37.7

29.6

20

15

193.8

187.1

45.3

37.7

29.6

20

15

217.3

292.0

47.9

47.2

35.1

25

20

270.4

292.0

53.5

47.2

35.1

25

20

273.5

420.3

53.8

56.6

40.4

30

25

352.0

420.3

61.0

56.6

40.4

35

25

383.2

746.5

63.7

75.4

50.7

35

30

524.4

746.5

74.5

75.4

50.7

45

30

487.3

1165.9

71.8

94.2

60.7

40

35

F20

705.2

1165.9

86.4

94.2

(h)

50

(h)

SG21

1242.4

1260.5

114.6

110.7(e)

(h)

65

(h)

G24

1406.3

1634.9

122.0

129.9(f)

(h)

75

(h)

Curved
planed

A7
A7
B8
B8
C10
C10
D12
D12
E16
E16
F20

Curved Planed Turnouts with Transitions to Straight within the Lead, gauge 1435 mm
Turnout
Transitioned
(from)

Effective Radius at
Switch Toes
m
(a)

Radius of Circular part of


turnout curve
m

E20 (16)

524.4

F21 (18)

Speed
Restriction

Theoretical Maximum Speed


On Switches
km/h
(b)

On Turnout
km/h
(c)

On Transition
km/h
(d)

mph

746.6

74.5

75.4(g)

78.9

45

705.2

897.8

86.4

82.7(f)

84.5

50

SG28 (21)

1242.4

1260.5

114.6

110.7(e)

103.0

60

G28 (24)

1406.3

1634.9

122

129.9(f)

117.5

70

NOTES
For both tables:
(a)

Based on bogie centres of 12.2 metres.

(b)

Based on maximum permissible cant deficiency of 125 mm.

(c)

Based on maximum permissible cant deficiency of 90 mm.

(d)

Based on maximum rate of change of cant deficiency of 55 mm/sec.

(e)

Cant rising to 25 mm within the lead.

(f)

Cant rising to 32 mm within the lead.

(g)

Cant rising to 29 mm within the lead.

(h)

Crossovers without transitions are not recommended for higher speeds.

(i)

Speeds shown may need alteration in respect of curved and canted main lines.

Revision

Date: December 1999

Sheet 174 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

H.3.1: CEN56E1 Vertical S&C - Switch Diamonds - Full Depth,


Non-strengthened
Table of Baseplates
Timber Position (from the knuckle)

Switch
Diamond

1+

1 in 7.5

PV

PV2*

1 in 8

PV

1 in 9.25

10

11

PV3* HV-LSDS V-LSDS

V-SDS

V-SDS

V-SDS

V-SDS

V-SDS

V-V

PV2*

PV3* HV-LSDS V-LSDS

V-SDS

V-SDS

V-SDS

V-SDS

V-SDS

V-V

PV

PV1*

PV2*

PV4*

V-LSDS

V-SDS

V-SDS

V-SDS

V-SDS

V-V

1 in 10

PV

PV1*

PV2*

PV3*

HV-LSDS V-LSDS

V-SDS

V-SDS

V-SDS

V-SDS

V-V

1 in 10.5

PV

PV1

PV2*

PV3*

HV-LSDS V-LSDS

V-SDS

V-SDS

V-SDS

V-SDS

V-V

1 in 12.75

PV

PV1

PV1*

PV2*

PV3*

HV-LSDS V-LSDS

V-LSDS

V-SDS

V-SDS

V-V

1 in 15

PV

PV

PV1*

PV1*

PV2*

HV-LSDS V-LSDS

V-LSDS

V-SDS

V-V

V-LSDS

PV3*

NOTES
1. + indicates all PV baseplates on timber position 1 must be made of cast steel.
2. * indicates these baseplates are fitted with distance blocks.

Table of Dimensions

Switch Diamond Angle, 1 in ~

7.5

9.25

10

10.5

12.75

15

Switch Rail Length

7725

8445

10 250

11 325

8330

8330

8330

Wing Rail Length

9790

9790

9790

9790

9790

11 210

11 210

Knuckle to switch toe

115

115

115

115

115

115

115

Knuckle to C
Lof 1st Timber

305

305

305

305

305

305

305

Knuckle to C
Lof 1st Baseplate

280

280

280

280

280

280

280

1st Baseplate to 2nd timber

710

710

710

710

710

710

710

All other timber spacings

710

710

710

710

710

710

710

NOTES
1. Non-strengthened switch diamonds shall not be used in CWR track unless protected on each leg by adjustment
switches.
2. Layouts shown are for the straight/straight condition (common crossings of the same angle). Differing common
crossings may require modification to baseplates and rail lengths quoted.

Revision

Date: December 1999

Sheet 175 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

H.3.2: Check Rails: Vertical S&C - High Speed


Crossing FACING in the High Rail
VT6

CVT6
Standard check
Nose

Direction of traffic
Note (i)

38mm flangeway
Note (i)
li
Main

ys
7 No. ba

ne
2 N o.
bays

flare
dard
Stan 50 long
22
ii i)
N o te (

4 No.
in.
a
b ys m
g
750 lon
flare, 8
1 in 350

i)
Note (i

ii )
N o te (i

Crossing TRAILING in High Rail


CVT6
Stand

a r d ch
ec k
Nose

M ain line
affic
Direction of tr

Note (i)
38mm flangeway

4 No.
bays min.

7 No. bays

Note (i)

2 No.
bays

1 in 350 flare, 8750 long

No te (iii)

Standard flare
2250 long

Note (ii) No te (iii )

NOTES
1. Key to diagram notes:
Note (i) = Stops welded to soleplates at both ends of baseplates.
Note (ii) = Cast Iron Web Gauge Stops fitted on 2 No. timbers either side of nose timber.
Note (iii) = Baseplate gauge stops fitted on all remaining timbers throughout the length of the check rail.
2. Nylon ferrules to be used in preference to polypropylene to provide better gauge retention.
3. The above details are recommended for use with fixed crossings in the high rail of curved main lines at speeds
of 105 mph and above, and may also be used for lower speeds if desired. The check rail should be as long as
the site permits but be contained within the length of its running rail avoiding any welds in either rail within the
flangeway portion. Full details are given in Network Rail Company Standard RT/CE/S/102.
NB With the introduction of NR60 S&C, high speed check rails in Vertical S&C are declared Obsolescent

i.e. not to be used for any new installations or replacement S&C.


Where the line speed on curves is 90 mph or greater, and the cant or cant deficiency exceeds 90mm, the only
permitted form of S&C is NR60 on Concrete Bearers with High Speed Check Rails (with effect from June 2006).

Revision

Date: February 2007

Sheet 176 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

H.4.1: RT60 Inclined S&C Switch Details


Referring to the figure below, the clothoidal entry curve forms the tangent with the straight stock rail at A and merges
with the switch radius R at B, where the offset is 12 mm. The shift of the switch radius is 3 mm. For practical
purposes, a straight tangent is taken from the point C where the offset to the transition is 3 mm, and projected back
to the stock rail at point T, which is the mathematical switch toe.
A

3m m

Str

aig

ht

C
12m m

R
R

D efinition of S w itch G eom etry


Switch details
Switch
designation

Turnout
speed mph

Switch radius
R
(R6)

Length of
straight at toe
T - C (L1)

Entry angle
1 in ~

Length of
transition at
toe
C - B (L2)

Headcut
length

Flexing length

RT60C

25

195 647

788

263

1389

5496

10 580

RT60D

30

259 192

907

302

1599

6326

11 880

RT60E

40

448 216

1193

398

2102

8319

14 480

RT60F

50

711 167

1503

501

2648

10 479

17 730

RT60SG

65

1 175 135

1932

644

3404

13 470

20 980

RT60G

75

1 582 360

2241

747

3950

15 631

23 580

RT60H

100

2 797 591

2980

993

5252

20 784

29 430

Positioning of Switch Heels


Switch designation

Switch curve origin to heel

Heel to toe

Heel angle 1 in N

RT60C

11 129.605

11 429.960

17.564737

RT60D

11 237.967

11 583.546

23.053113

RT60E

14 962.189

15 416.802

29.948231

RT60F

19 867.849

20 440.490

35.787880

RT60SG

27 699.177

28 435.287

42.419013

RT60G

27 446.898

28 301.085

57.647351

RT60G Trans 31.25

31 346.898

32 201.085

50.474044

RT60H

38 693.241

37 650.082

76.613027

NOTES
1. All dimensions are in millimetres.
2. Switch Radii shown above are to the running edge of the high, or outer, rail of curve. Radii shown on
subsequent sheets for RT60 geometry are to centre line.

Revision

Date: February 2007

Sheet 177 of 196

6.25

115

7.5

8.25

5.25

5.5

6.5

7.5

8.25

IP to Nose

84

88

104

112

120

132

8341

8549

9362

9646

9961

10 395

RA

271 147

388 028

1 503 641

558 450

370 175

265 058

RC

9015

9260

10 153

10 555

10 930

11 455

RA

156 518

189 384

490 089

1 096 688

STR

937 036

RC

9360

9624

10 593

11 032

11 443

12 014

RA

134 148

157 566

321 630

504 689

934 337

STR

RC

OBTUSE /
SW DIA
Angle M

6.25

96

7.5

87

8.25

NOTES

1. Gauge is 1435 mm. All dimensions are in millimetres and are shown to the nearest
millimetre.

A
M
M
N<M

RA

3. The flattest fixed obtuse crossing is 1 in 7.25, exceptionally


1 in 8.25 - when all four legs are straight.
4. The limiting radii for fixed obtuse crossings are shown below. Switch diamonds must be used if the radius is sharper.
Angle

Desirable radius

Minimum radius

1 in 7.5

500 000

400 000

1 in 6.25

250 000

210 000

N>M

STR.

RC

Gauge

Sheet 178 of 196

Track Design Handbook NR/L2/TRK/2049

Date: June 2008

2. Lead lengths are from noses of fixed common crossings to the intersection of gauge
lines of obtuse crossings or switch diamonds, calculated from formul based on
sheet C.1.4. and apply to straight main lines only. For calculation purposes, the
obtuse crossing/switch diamond angle is taken as the angle between the intersecting
track centrelines, at which point the radii are also assumed to change. The physical
crossings will be marginally different in angle (one slightly less, the other slightly
more) but the difference is negligible in manufacturing terms.

ge
Gau

Network Rail

FIXED COMMON CROSSINGS

H.4.2: RT60 Inclined S&C Diamonds - Leads and Radii - 1

Revision 1

OBTUSE CROSSINGS /
SWITCH DIAMONDS

Diamond

Fixed
obtuse

Switch
diamond

L5

L6

mph

mph

45 986

1950

25

(25)

50 577

1300

25

30

6.5

52 718

1300

30

(30)

66 841

650

(30)

40

Turnout
radius

L1

R6

R1

N1

L2

R2

N2

L3

R3

N3

L4

R4

N4

RT60C

23 928

194 930

8.25

4095

357 197

7.5

9836

366 893

6.25

115

8126

272 152

5.25

RT60D

27 554

258 475

9.5

4629

303 278

8.25

10 263

265 776

6.25

115

8131

270 430

5.25

RT60D

27 554

258 475

9.5

4629

303 278

8.25

10 915

502 109

103

9620

889 250

RT60E

36 255

447 499

12.5

6188

581 651

11

13 573

449 056

8.25

87

10 825

503 972

Common
crossing

Lead
length
N1-N2

Radius

Common
crossing

Lead
length
N2-N3

Radius

Fixed obtuse
crossings or switch
diamonds

Lead
length
N3 - N4

Radius

NOTES

R5
L1
Toe

1. Gauge is 1435 mm. All dimensions are in


millimetres and are given to the nearest millimetre.

R1

R6

X
N5

Gauge

L6

R2

N4

N2
N3

N1

Gauge
Toe

4. Turnout stagger L6 is a minimum to obtain an


interval of 1970 mm between turnout roads. This
should be reviewed and increased as
necessary to provide appropriate minimum
passing clearances for current and future traffic flows.

N3
R3

R1

R6

S = 1970

R4

L2

L1

L3

L4

L5

5. Maximum speeds shown through fixed obtuse crossings take account of the maximum allowable cant deficiency of 75 mm (see Sheet A.5.3).
6. Maximum speeds shown may require adjustment to take account of any curvature and cant of the main through route.
7. The radii beyond the final common crossings (N4 and N5) to be determined in order to afford the required passing clearances and smooth transition into
the plain line alignment.
8. Figures in brackets in the Maximum speed columns indicate the non-preferred option; in all but one case the switch diamond offers no speed advantage
over the fixed obtuse.

Sheet 179 of 196

Track Design Handbook NR/L2/TRK/2049

Date: February 2007

2. Interval between tracks (running edges) is


1970 mm. Radii shown are of centreline of tracks.
3. Dimensions given are to toes of switches,
intersection points (IPs) of common crossings,
intersection of gauge lines of obtuse crossings and
switch diamonds, and running edges.

Maximum speed

Turnout
stagger
N5 - N1

Common Total Lead


crossing Length

Switch
radius

Network Rail

Six foot space

Lead
length
Toe - N1

H.4.4: RT60 Inclined S&C Double Junctions from Straight Tracks at 1970 Interval

Revision

Turnout
Switch
designation

RT60C

DIAMOND

Total lead
length

Maximum speed
mph

Lead
Toe - N1

Switch
radius

Turnout
radius

Common
Crossing

Lead
N1 - N2

Radius

Common
Crossing

Lead
N2 - N3

Radius

L1

R6

R1

N1

L2

R2

N2

L3

R3

N3

L5

To
reverse

To straight

8.25

3940

193 272

9534

559 168

6.25

115

37 402

25

25

9.5

4629

303 278

8.25

11 882

Straight

8.25

87

41 671

25

25

23 298
25 160

194 930
194 930

284 822

Obtuse crossings or
switch diamonds

NOTES

2. Interval between tracks (running edges) is 1970 mm. Radii shown are
of centreline of tracks.

4. Where fixed obtuse crossings are used, maximum speeds will be


constrained by the maximum allowable cant deficiency of 75 mm. See
sheet A.5.3.
5. Maximum speeds are given both for a reversing configuration (forming
a three-track crossover) and also for continuation as a diverging
straight alignment.
6. Maximum speeds shown may require adjustment to take account of
any curvature (and cant) of the main through route.

R3

Gauge

R2

N3

R1

R6

S = 1970

N2

N1

Gauge

L2

L1
L5

L3

Sheet 180 of 196

Track Design Handbook NR/L2/TRK/2049

Date: February 2007

3. Dimensions given are to toes of switches, intersection points (IPs) of


common crossings, intersection of gauge lines of obtuse crossings and
switch diamonds, and running edges.

Toe

1. Gauge is 1435 mm. All dimensions are in millimetres and are given to
the nearest millimetre.

Network Rail

Switch
Designation

SIX FOOT INTERVAL

H.4.5: RT60 Inclined S&C Single Junctions from Straight Tracks at 1970 Interval

Revision

TURNOUT

Network Rail

Track Design Handbook NR/L2/TRK/2049

J.1.1: Preferred Geometries and Standard Configurations of S&C


NOTES
1. Preferred designs should be used wherever possible. No prior approval is required for the use of the preferred
designs.
2. Non-preferred designs may only be used with the authority of the Network Rail Route Asset Manager (Track).
3. Obsolescent and Withdrawn designs may only be used in Running Lines with the authority of the Head of
Track Engineering at Network Rail HQ; and in Sidings with the authority of the Network Rail Principal Renewal &
Enhancement Engineer (Track).
4. S&C in Sidings shall be configured as follows:
a) Hardwood timbers with grey cast iron baseplates, 401 clips, full depth switches and fabricated crossings.
b) Concrete bearers with 401 clips, 5mm rail pads, full depth switches and part-fabricated crossings.
c) Steel bearers, full depth switches and part-fabricated crossings. Type of fastening system and rail pads
subject to approval.

Status

Geometry

For use in:

Construction
code
(see sheet J.1.2)

Withdrawn

AV 6 Turnout

n/a

Withdrawn

AV 6.5 Turnout

n/a

Non-preferred

AV 7 Natural Curve Turnout

Withdrawn

AV 7.5 Turnout

n/a

Withdrawn

AV 8 Turnout

n/a

Withdrawn

AV 9.25 Transition Turnout & Crossover

n/a

Withdrawn

BV 7 Turnout

n/a

Withdrawn

BV 7.5 Turnout

n/a

Preferred

BV 8 Natural Turnout

Sidings

Non-preferred

BV 8 Natural Turnout

Running Lines

Non-preferred

BVS 8 Natural Turnout

Running Lines

A or U

Preferred

BV 8 Natural Crossover

Sidings

Non-preferred

BV 8 Natural Crossover

Running Lines

Non-preferred

BVS 8 Natural Crossover

Running Lines

A or U

Preferred

BV 9.25 Transition Turnout & Crossover

Sidings

Non-preferred

BV 9.25 Transition Turnout & Crossover

Running Lines

Non-preferred

BVS 9.25 Transition Turnout & Crossover

Running Lines

B or W

Withdrawn

BV 9.25 Turnout

n/a

Withdrawn

BV 10 Turnout

n/a

Withdrawn

BV 10 Transition Turnout & Crossover

n/a

Withdrawn

BV 10.75 Turnout

n/a

Withdrawn

BV 10.75 Transition Turnout & Crossover

n/a

Non-preferred

CVS 8 Turnout

Running Lines

A or U

Non-preferred

CV 9.25 Turnout

Running Lines

Non-preferred

CVS 9.25 Turnout

Running Lines

Revision 1

Sidings

Date: March 2010

See note 4

See note 4

See note 4

See note 4

Sheet 181 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

Status

Geometry

For use in:

Construction
code
(see sheet J.1.2)

Preferred

CVS 9.25 Turnout

Obsolescent

CVS 9.25 Crossover

Non-preferred

CV 10 Turnout & Crossover

Running Lines

Non-preferred

CVS 10 Turnout & Crossover

Running Lines

B or W

Non-preferred

CVS 10 (Str) Turnout & Crossover

Running Lines

B or W

Obsolescent

CV 10.75 Turnout

Non-preferred

CVS 10.75 Turnout

Withdrawn

CVS 10.75 Transition Turnout & Crossover

Preferred

CV 13 Transition Turnout & Crossover

Running Lines

Preferred

CVS 13 Transition Turnout & Crossover

Running Lines

Withdrawn

CVS 13 Turnout

n/a

Withdrawn

DVS 9.25 Turnout

n/a

Withdrawn

DVS 10 Turnout

n/a

Non-preferred

DV 10.75 Natural Curved Turnout

Running Lines

Preferred

DVS 10.75 Natural Curved Turnout

Running Lines

Non-preferred

DVS 13 Transition Turnout & Crossover

Running Lines

Non-preferred

DVS 13 (Str) Turnout

Running Lines

Non-preferred

DV 15 Transition Turnout & Crossover

Running Lines

Preferred

DVS 15 Transition Turnout & Crossover

Running Lines

Withdrawn

EVS 13 Turnout

Preferred

EVS 15 Natural Curved Turnout

Withdrawn

EVS 16 Turnout

Non-preferred

EVS 18.5 Turnout

Running Lines

Non-preferred

EVS 18.5 Transition Turnout & Crossover

Running Lines

Preferred

EVS 21 Transition Turnout & Crossover

Running Lines

Withdrawn

FVS 16 Turnout

Non-preferred

FVS 18.5 Natural Curved Turnout

Withdrawn

FVS 21 Turnout

Non-preferred

FVS 24 Transition Turnout & Crossover

Obsolescent

FVS 28 Transition Turnout & Crossover

n/a

Obsolescent

SGVS 18.5 Turnout

n/a

Obsolescent

SGVS 21 Natural Curved Turnout

n/a

Obsolescent

SGVS 24 Turnout

n/a

Obsolescent

SGVS 28 Transition Turnout & Crossover

n/a

Obsolescent

GVS 21 Turnout

n/a

Obsolescent

GVS 24 Natural Curved Turnout

n/a

Revision 1

Running Lines

B
n/a

n/a
Running Lines

B
n/a

n/a
Running Lines

B
n/a

n/a
Running Lines

F
n/a

Date: March 2010

Running Lines

Sheet 182 of 196

Network Rail

Status

Track Design Handbook NR/L2/TRK/2049

Geometry

For use in:

Construction
code
(see sheet J.1.2)

Obsolescent

GV 28 Transition Turnout & Crossover (two levelled)

n/a

Obsolescent

GVS 28 Transition Turnout & Crossover

n/a

Obsolescent

GVS 32.365 Transition Turnout & Crossover

n/a

Obsolescent

HVS 32.365 Natural Curved Turnout

n/a

Withdrawn

HVS 45.75 Transition Turnout & Crossover

n/a

Withdrawn

AV 7, 6, 4.75, 4 Double Junction

n/a

Non-preferred

BVS 8, 7, 5.5, 4.5 Double Junction

Running Lines

G or U

Non-preferred

CV 9.25, 8, 6, 5 Double Junction

Running Lines

Non-preferred

CVS 9.25, 8, 6, 5 Double Junction

Running Lines

Preferred

CVS 9.25, 8, 6, 5 Double Junction

Running Lines

Non-preferred

CV 9.25, 8, 6.5, 5.5 Double Junction

Running Lines

Non-preferred

CVS 9.25, 8, 6.5, 5.5 Double Junction

Running Lines

Preferred

CVS 9.25, 8, 6.5, 5.5 Double Junction

Running Lines

Withdrawn

CVS 10, 9.25, 7, 6 Double Junction

Non-preferred

CVS 10, 9.25, 8, 7 Double Junction

Running Lines

B or W

Non-preferred

DV 10.75, 9.25, 7.5, 6.5 Double Junction

Running Lines

Preferred

DVS 10.75, 9.25, 7.5, 6.5 Double Junction

Running Lines

Withdrawn

DVS 10.75, 9.25, 8, 7 Double Junction

Non-preferred

DV 10.75, 9.25, 8, 7.5 Double Junction

Running Lines

Preferred

DVS 10.75, 9.25, 8, 7.5 Double Junction

Running Lines

Withdrawn

DV 10.75, 10, 9.25(SD), 8 Double Junction

Non-preferred

DVS 10.75,10, 9.25(SD), 9.25 Double Junction

Running Lines

Non-preferred

EVS 15, 13, 10.5(SD), 9.25 Double Junction

Running Lines

Non-preferred

FVS 18.5, 16, 12.75(SD), 10.75 Double Junction

Running Lines

Withdrawn

SGV 21, 18.5, 15(SD), 13 Double Junction

n/a

Withdrawn

GVS 24, 21, 17(SD), 15 Double Junction

n/a

Withdrawn

HVS 32.365, 28, 21.829(SD) 18.5 Double Junction

n/a

Withdrawn

Type 1, AVT 8, AVT 8 (Equal-split Tandem)

n/a

Withdrawn

Type 1, AVT 8, BV 9.25 (Equal-split Tandem)

n/a

Withdrawn

Type 1, BV 9.25, AVT 8 (Equal-split Tandem)

n/a

Non-preferred

Type 1, BV 9.25, BV 9.25 (Equal-split Tandem)

Sidings

Non-preferred

Type 1, BV 9.25, BV 9.25 (Equal-split Tandem)

Running Lines

J or Q

Non-preferred

Type 1, CV 9.25, CV 9.25 (Equal-split Tandem)

Running Lines

J or Q

Withdrawn

Type 1, CV 9.25, CV 10 (Equal-split Tandem)

n/a

Withdrawn

Type 1, CV 10, CV 10 (Equal-split Tandem)

n/a

Withdrawn

Type 1, CV 10.75, BV 9.25 (Equal-split Tandem)

n/a

Revision 1

Date: March 2010

n/a

n/a

n/a

See note 4

Sheet 183 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

Status

Geometry

For use in:

Construction
code
(see sheet J.1.2)

Withdrawn

Type 1, CV 10.75, CV 10.75 (Equal-split Tandem)

n/a

Withdrawn

Type 2, AVT 8, BV 9.25 (Same Side Tandem)

n/a

Withdrawn

Type 2, AVT 8, CV 10.75 (Same Side Tandem)

n/a

Withdrawn

Type 2, BV 8, CV 10.75 (Same Side Tandem)

n/a

Withdrawn

Type 2, BV 9.25, CV 10.75 (Same Side Tandem)

n/a

Non-preferred

Type 2, CV 9.25, CV 10.75 (Same Side Tandem)

Withdrawn

1 in 7 Single Slip - Fixed Obtuse - CEN56E1

n/a

Withdrawn

1 in 7 Double Slip - Fixed Obtuse - CEN56E1

n/a

Withdrawn

1 in 7.5 Single Slip - Fixed Obtuse - CEN56E1

n/a

Withdrawn

1 in 7.5 Single Slip - Switch Diamond - CEN56E1

n/a

Withdrawn

1 in 7.5 Double Slip - Fixed Obtuse - CEN56E1

n/a

Withdrawn

1 in 7.5 Double Slip - Switch Diamond - CEN56E1

n/a

Non-preferred

1 in 8 Single Slip - Fixed Obtuse - CEN56E1

Sidings

See note 4

Non-preferred

1 in 8 Double Slip - Fixed Obtuse - CEN56E1

Sidings

See note 4

Non-preferred

1 in 8 Single Slip - Fixed Obtuse - CEN56E1

Running Lines

Non-preferred

1 in 8 Single Slip - Fixed Obtuse - CEN56E1

Running Lines

Withdrawn

1 in 8 Single Slip - Switch Diamond - CEN56E1

Non-preferred

1 in 8 Double Slip - Fixed Obtuse - CEN56E1

Running Lines

Non-preferred

1 in 8 Double Slip - Fixed Obtuse - CEN56E1

Running Lines

Withdrawn

1 in 8 Double Slip - Switch Diamond - CEN56E1

n/a

Withdrawn

1 in 10 Single Slip - Switch Diamond - CEN56E1

n/a

Withdrawn

1 in 10 Double Slip - Switch Diamond - CEN56E1

n/a

Withdrawn

BV 8 Scissors

n/a

Non-preferred

CVS 10 Scissors

Withdrawn

DVS 13 Scissors

n/a

Withdrawn

AV Trap points

n/a

Preferred

BV Trap points

Sidings

Non-preferred

BVS Trap points

Running Lines

Preferred

BVS Trap points

Running Lines

Non-preferred

CVS Trap points

Running Lines

Non-preferred

CVS Trap points

Running Lines

Preferred

NR60 C 8.25 Turnout

Running Lines

Preferred

NR60 C9.5 Turnout

Running Lines

Preferred

NR60 C 11 Transitioned Turnout & Crossover

Running Lines

Withdrawn

NR60 D 8.25 Turnout

Preferred

NR60 D 9.5 Turnout

Revision 1

Running Lines

J or Q

n/a

Running Lines

See note 4

n/a
Running Lines

Date: March 2010

Sheet 184 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

Status

Geometry

For use in:

Construction
code
(see sheet J.1.2)

Withdrawn

NR60 D 11 Turnout

n/a

Withdrawn

NR60 D 12.5 Turnout

n/a

Preferred

NR60 D 13.5 Transitioned Turnout & Crossover

Withdrawn

NR60 E 9.5 Turnout

n/a

Withdrawn

NR60 E 11 Turnout

n/a

Preferred

NR60 E 12.5 Turnout

Withdrawn

NR60 E 13.5 Turnout

n/a

Withdrawn

NR60 E 15.75 Turnout

n/a

Preferred

NR60 E 17.25 Transitioned Turnout & Crossover

Withdrawn

NR60 F 12.5 Turnout

n/a

Withdrawn

NR60 F 13.5 Turnout

n/a

Preferred

NR60 F 15.75 Turnout

Withdrawn

NR60 F 17.25 Turnout

Preferred

NR60 F 21.5 Transitioned Turnout & Crossover

Withdrawn

NR60 SG 17.25 Turnout

Preferred

NR60 SG 20.25 Turnout

Withdrawn

NR60 SG 21.5 Turnout

n/a

Withdrawn

NR60 SG 23.5 Turnout

n/a

Preferred

NR60 SG 27 Transitioned Turnout & Crossover

Withdrawn

NR60 G 21.5 Turnout

Preferred

NR60 G 23.5 Turnout

Withdrawn

NR60 G 27 Turnout

n/a

Withdrawn

NR60 G 31.25 Turnout & Crossover

n/a

Preferred

NR60 G 33.5 Transitioned Turnout & Crossover

Running Lines

Preferred

NR60 H 31.25 Turnout

Running Lines

Preferred

NR60 H 33.5 Turnout

Running Lines

Preferred

NR60 C 8.25, 7.01, 5.62, 4.82 (Double Junction)

Running Lines

Preferred

NR60 D 9.5, 8.08, 6.57, 5.68 (Double Junction)

Running Lines

Preferred

NR60 E 12.5, 10.65, 8.69, 7.53 (Double Junction)

Running Lines

Withdrawn

NR60 C 8.25, 7.01, 5.62(SD), 4.82 (Double Junction)

Running Lines

n/a

Withdrawn

NR60 D 9.5, 8.08, 6.57(SD), 5.68 (Double Junction)

Running Lines

n/a

Withdrawn

NR60 E 12.5, 10.65, 8.69(SD), 7.53 (Double Junction)

Running Lines

n/a

Withdrawn

NR60 F 15.75, 13.42, 10.58(SD), 9.01 (Double Junction)

Running Lines

n/a

Withdrawn

NR60 SG 20.25, 17.27, 13.67(SD), 11.66 (Double Junction)

Running Lines

n/a

Withdrawn

NR60 G 23.5, 20.04, 15.83(SD), 13.49 (Double Junction)

Running Lines

n/a

Withdrawn

NR60 H 31.25, 26.66, 21.07(SD), 17.97 (Double Junction)

Running Lines

n/a

Revision 1

Running Lines

Running Lines

Running Lines

Running Lines

D
n/a

Running Lines

D
n/a

Running Lines

Running Lines

D
n/a

Running Lines

Date: March 2010

Sheet 185 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

Status

Geometry

For use in:

Construction
code
(see sheet J.1.2)

Withdrawn

NR60 C 11, 11, 11(SD), 11 (Single Junction)

Running Lines

n/a

Withdrawn

NR60 D 13.5, 13.5, 13.5(SD), 13.5 (Single Junction)

Running Lines

n/a

Withdrawn

NR60 E 17.25, 17.25, 17.25(SD), 17.25 (Single Junction)

Running Lines

n/a

Withdrawn

NR60 F 21.5, 21.5, 21.5(SD), 21.5 (Single Junction)

Running Lines

n/a

Withdrawn

NR60 SG 27, 27, 27(SD), 27 (Single Junction)

Running Lines

n/a

Withdrawn

NR60 G 33.5, 33.5, 33.5(SD), 33.5 (Single Junction)

Running Lines

n/a

Non-preferred

NR60 C11 Scissors

Running Lines

Non-preferred

NR60 C Trap

Running Lines

Withdrawn

RT60 8.25 Single Slip

n/a

Withdrawn

RT60 8.25 Double Slip

n/a

Withdrawn

RT60 C 7 Turnout

n/a

Withdrawn

RT60 C 7.5 Turnout

n/a

Obsolescent

RT60 B 6.5, 5.5, 4.375, 3.75 (Double Junction)

n/a

Obsolescent

RT60 C 7.5, 6.5, 5.25, 4.5 (Double Junction)

n/a

Obsolescent

RT60 C 8.25, 7, 5.25, 4.5 (Double Junction)

n/a

Obsolescent

RT60 D 9.5, 8.25, 6.25, 5.25 (Double Junction)

n/a

Obsolescent

RT60 D 9.5, 8.25, 7, 6.5 (Double Junction)

n/a

Obsolescent

RT60 E 12.5, 11, 8.25 (SD), 7 (Double Junction)

n/a

Obsolescent

RT60 E 12.5, 10.75, 8.25 (SD), 7.5 (Double Junction)

n/a

Obsolescent

RT60 F 15.75, 13.5, 11 (SD), 9.5 (Double Junction)

n/a

Obsolescent

RT60 SG 23.5, 20.25, 15.75 (SD), 12.5 (Double Junction)

n/a

Obsolescent

RT60 G 23.5, 20.25, 15.75 (SD), 13.5 (Double Junction)

n/a

Obsolescent

RT60 H 31.25, 27, 20.5 (SD), 17.25 (Double Junction)

n/a

Revision 1

Date: March 2010

Sheet 186 of 196

Yes

No

Yes

CCB

n/a

No

No

No

No

No

No

Yes

No

No

CCB

n/a

No

No

No

No

No

No

Yes

No

No

CCB

n/a

No

No

No

No

No

No

No

No

Yes

CCB

n/a

No

No

No

No

No

No

No

No

Yes

Yes

n/a

n/a

No

No

No

No

No

No

No

No

Yes

Anti Creep Device

e-plus & 8mm pad2

Yes

Running Lines

NR60

Concrete Shallow depth

Anti Creep Device

e-plus & 10.5mm pad

Yes

Running Lines

NR60

Concrete Shallow depth

Anti Creep Device

e-plus & 10.5mm pad

Yes

Running Lines

Vertical

Concrete Shallow depth

Stress Transfer Blocks

e-plus & 8mm pad2

Yes

Running Lines

Vertical

Concrete Shallow depth

Stress Transfer Blocks

e-plus & 8mm pad2

Yes

Stress Transfer Blocks


and Anti Creep Device

e-plus & 8mm pad

Yes
Yes

Yes

Crossing type

Concrete Shallow depth

Running Lines

Vertical

Concrete Shallow depth

Running Lines

Vertical

Concrete Full Depth

Heel Blocks

e-plus & SG baseplates

No

Monobloc

n/a

No

Yes

Yes

Yes

No

No

No

No

No

e-plus & 10.5mm pad

Yes

n/a

n/a

No

No

No

No

No

No

Yes

No

No

PR401 & baseplates

Yes

CCB

n/a

Yes

Yes

Yes

Yes

Yes

Yes

No

No

No

Part
Fabricated

n/a

Yes

Yes

Yes

Yes

No

No

No

No

No

CCB

n/a

Yes

Yes

Yes

Yes

Yes

Yes

No

No

No

CCB

n/a

Yes

Yes

Yes

Yes

No

No

No

No

No

Running Lines

NR60

Concrete Shallow depth

Stress Transfer Blocks


and Anti Creep Device

Running Lines

Vertical

Timber

Heel Blocks

Full Depth

Running Lines

Vertical

Timber

Full Depth

Heel Blocks

PR401 & baseplates

No

Running Lines

Vertical

Timber

Strengthened
Full Depth

Heel Blocks

PR401 & baseplates

Yes

Running Lines

Vertical

Timber

Strengthened
Full Depth

Heel Blocks

PR401 & baseplates

Yes

Yes 3

Yes

Running Lines

Vertical

Timber

Shallow depth

Stress Transfer Blocks

PR401 & baseplates

Yes

CCB

n/a

No

Yes

Yes

Yes

No

No

No

No

No

Running Lines

Vertical

Timber

Shallow depth

Stress Transfer Blocks

PR401 & baseplates

Yes

CCB

n/a

No

Yes

Yes

Yes

No

No

No

No

No

Running Lines

Vertical

Timber

Shallow depth

Stress Transfer Blocks

PR401 & baseplates

No

n/a

n/a

No

Yes

Yes

Yes

No

No

No

No

No

Running Lines

Vertical

Concrete Shallow depth

Anti Creep Device

e-plus & 8mm pad2

Yes

CCB

Full Depth No

No

No

No

No

No

No

No

Yes

Yes

Running Lines

Vertical

Concrete Shallow Depth Stress Transfer Blocks

e-plus & 8mm pad2

Yes

CCB

Full Depth No

No

No

No

No

No

No

No

Yes

Yes

NOTES
1.
2.
3.

The selection of Point Operating Equipment (POE) shown in the above table supports the current engineering renewal policy. Style 63 machines, HW machines, Rail Clamp Point Locks and the
High Power Switch Actuator (HPSA) are currently approved across a range of S&C but their use prevents the transportation of switch panels with the POE pre-assembled.
Pending approval of e-plus clips and 8mm pads, use 401 clips and 5mm pads; or, where appropriate, e2007 clips and 5mm pads.
Continuous check required in passenger lines.

Sheet 187 of 196

Track Design Handbook NR/L2/TRK/2049

Date: March 2010

Network Rail

No

No

Vertical

J.1.2: Standard Configurations of S&C - Construction Codes

No

No

Running Lines

HPSA & Powerlink


Drive (Torsional)1

No

No

Yes

Hy-Drive (IBCL + SO)

No

No

e-plus & 8mm pad2

Non-Locked Yard
Points

No

No

Anti Creep Device

Switch Diamonds
Rail Clamp Point Lock

IBCL with mechanical


supplementary drive

Train Operated Points

Rail Clamp Point Lock1

Style 63 Point
Machine1

No

No

Concrete Shallow depth

HW Point Machine1

Mechanically Worked
points

No

No

Vertical

Rail section for


Switch Diamond

No

n/a

Running Lines

Continuous Check
Required

n/a

CCB

Fit for CWR

Clips & Pads


(outside switch panel)

Heel Assembly

Switch type

Bearer type

Design

For use in:

Construction code

Revision 1

CCB

Network Rail

Track Design Handbook NR/L2/TRK/2049

J.2.1: S&C Layout Design


1 Establishing the Track Layout
The development of the layout design should be undertaken in accordance with the company's procedures for the
feasibility, development and authorisation of Track Renewals and other projects. It is important to follow the initial
remit given and to identify the critical requirements for speed and functionality together with the other aspects
including 'operational flexibility' and speed, fixed points, matching existing layout footprint, staging and phasing of
the work on site, reliability and ease of maintenance. Taking due account of the requirements set out in the
appropriate Railway Group and Network Rail Standards the design of the S&C layout will be shaped by the speeds
required, both over the through 'main' route and the turnout 'branch' route(s). The final design should represent the
very best interpretation of the remit and most effective trade-off between the many parameters.

2 Track Alignment
The layout must be placed on an established and proven designed through alignment of the main line. Without this,
it is impossible to obtain correct relationships between all items of S&C, and the checking of maximum permissible
speeds will be exceedingly difficult.
Where Overhead Line Equipment is present, it is vital that the registration is taken into account; any departure from
the permitted tolerances must be agreed with the Route Asset Manager (Electrification & Plant) before implementation.
Similarly, where structures such as underbridges are affected by the scheme then any alteration to track position
may need to be agreed by the responsible Network Rail Structures Engineer (or by the responsible Civil/Structures
Engineer in the case of a bridge owned by a third party).

3 Associated Plain Line


Depending on the track category, between 10 metres and 40 metres of plain line shall be renewed on either side of
the S&C being renewed. Ballast ramps shall be installed; the length (in metres) being calculated by dividing the line
speed (in mph) by 6.
At any junction change (between CEN60E1/60E2 rail section and existing CEN56E1) cast or forged transition rails
to an approved design are welded into track.

4 Design of Layouts
Layouts should be designed to give consistent through alignment curvatures with a minimum number of steps in
radii and avoidance of abrupt changes of cant deficiency.
When designing S&C layouts for New Works, the S&C should as far as possible be kept clear of embankments,
viaducts, platforms and tunnels. On higher category lines individual leads shall be separated by 80 metres of plain
line to permit each fitting to be tamped independently. On lower category lines 40 metres of plain line shall be
provided.
When designing S&C for like-for-like renewals, the designer shall attempt to extend the distance between individual
leads as far as is reasonably practicable within the constraints of the existing signalling, geometry and OLE.
For notes relating to specific types of S&C unit, e.g. switch diamonds, see Sheet J.4.1.

Revision 4

Date: June 2008

Sheet 188 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

J.2.2: Siting of S&C - 1


1 Straight through alignments
Wherever reasonably practicable (without major alterations which are incompatible with scheme scope), switches
and crossings should always be positioned on straight through alignments on the 'main' route. There are several
reasons for this:
(i) the straight through alignment is easier to maintain and re-establish;
(ii) the speed on the turnout or crossover on a curved main line will normally be reduced due to limiting cant or cant
deficiency values;
(iii) the switches will be standard 'off-the-shelf' type items (both for new and maintenance replacement situations);
(iv) the common crossings, particularly if of cast monoblock design, will also be off-the-shelf easily replaceable
items, and in the NR60 transitioned turnout design, can be used left or right handed. Standard crossings will be
cheaper (easier to manufacture), and more readily obtainable;
(v) the absence of cant will assist in the correct seating of the rails and crossings onto the baseplates, and the
correct fitting up of the switch drive mechanisms.

2 Curved through alignments (full curve)


Where it is unavoidable and necessary to locate S&C on curved through alignments, particular attention must be
given to managing superelevation and in dealing with adverse or 'negative' cant on the turnout route, especially
where tracks are tied together over through bearers. As a result the permissible speeds across the crossover, or
other layout may be significantly reduced from those available over a straight configuration (and as set out in the
main tables within this document).
Particular attention must be paid to thoroughly investigating and checking the resulting speeds together with the
rates of change of cant deficiency at each and every instantaneous change of radius. The requirement of through
bearers will mean that the cant on both roads of a crossover would necessarily need to be the same.

3 Transitions
Switches and crossing layouts cannot be located on through-alignment transition curves due to the complexity of
geometry and superelevation, particularly track twists. Such twists could not be accommodated (nor reliably
maintained) especially within the switch and modern (cast) crossing areas.

4 Vertical profile and alignment


S&C should not normally be located on vertical curves (either hogging or sagging) where the vertical curve radius is
any sharper than 10 km. The consequences of doing so are to:
(i) have crossings or switches not seated properly on their baseplates - this will exacerbate the breakage of
baseplates and indeed rails;
(ii) require every item to be pre-curved in the vertical plane, making them non-standard;
(iii) make the switch detection systems difficult to achieve and maintain.
(iv) where bearer ties are used in crossovers, the two tracks must remain coplanar from switch toe to switch toe.
(v) where bearer ties are used in double junctions to connect two or more tracks, all tracks must remain
coplanar for 20 metres (minimum) beyond the last tied bearer.

Revision 3

Date: March 2010

Sheet 189 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

J.2.3: Siting of S&C - 2


1 Underbridges
It is desirable that S&C should be positioned clear of any underbridge. The original design of the bridge may not
have taken into account any lateral loading that would result from S&C being installed on top of it, and hence any
proposal to newly place S&C on the bridge must be fully investigated by the Network Rail Territory Structures
Assessment Engineer. Also, if switches are placed on an underbridge, there is a grave risk of the deflection of the
bridge causing the switch toe to sit up above the stock rail with potential derailment resulting.
Any proposal to slew an alignment over an underbridge must again, be referred to the Network Rail Territory
Structures Assessment Engineer.
No rail joints, or discontinuity such as adjustment switches, should be permitted on or immediately adjacent to an
underbridge.

2 Overbridges
In overhead electrification areas, the positioning of S&C either underneath or even close to an overbridge can create
problems (sometimes insurmountable) with wiring the layout.
S&C should not be placed adjacent to overbridges with lightweight constructed supporting columns (e.g.
footbridges), as any derailment could demolish the bridge. The provision of boat-shaped (in plan), platform level,
concrete fenders should be considered for these types of overbridge.

3 Station Platforms
Occasionally there is a requirement to position a turnout half way along a platform road to enable trains to be
accepted or released around an adjacent train (e.g. at Cambridge). This then requires the shape of the platform
edge to be altered to allow for the extra end throw of rolling stock negotiating the turnout. This can result in an
unacceptably large stepping distance into the train stopped across the turnout on the platform road.

4 Overhead Line Equipment Considerations


The positioning of S&C, particularly crossovers, is crucial as far as the relation to adjacent overhead masts is
concerned. Sheets A.8.5 and A.8.6 give guidance on this point. However, when an existing crossover is being
relayed, probably in a new design of material, then the overall length of the crossover may well change by a small
degree. To obtain the minimum disruption to the overhead catenary design, the new crossover should be spread
equally around the centreline of the previous crossover; i.e. do not keep one switch in its existing position and let the
other move by the difference in overall length.

Revision

Date: February 2002

Sheet 190 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

J.3.1: Design Considerations - Speeds Through S&C


1 Determination of Speeds through S&C
The design speeds for turnouts and through any part of an S&C layout are determined for the centreline radii of the
tracks involved. This is considered to represent the path and curvatures experienced by vehicles - and passengers
within them.
NB NR60 S&C speed values quoted throughout this document are for fully welded layouts on concrete bearers.

2 Speeds through Turnouts


When travelling over a turnout on the main or through line, there will be no separate speed restriction, but when
passing over the turnout on the branch line, it is normal to expect a reduced speed restriction (for description, see
Sheet A.1.1). Turnouts are designed to give specific maximum speeds from a straight main line; these speeds are
determined by the maximum permitted cant deficiency and the maximum permitted rate of change of cant
deficiency.
It is important to realise that all turnout speeds need to be recalculated when the main line is curved and/or canted
(positively or negatively) - see paragraph 6.
NR60 switch radii are tighter than CEN56E1 vertical equivalents, and in heavy use rapid side wear can result if high
volumes of traffic, or concentrated heavy axle loads, can be expected on the turnout road. At such locations
consideration should be given to providing a longer switch; for instance, using a D instead of a C at 25 mph.

3 Speeds through Crossovers


Running line (a line shown as such in Appendix A of the relevant Sectional Appendix), timetabled-use crossovers
should normally be designed using transitioned turnouts - this will give a smoother ride through the complete
crossover, and give smaller lateral forces on the common crossing, giving longer life. As in turnouts above, the
permissible speed will need to be reassessed when the main lines are curved and/or canted.

4 Choice of Speed for Turnouts and Crossovers


The line speed in the vicinity of the S&C has a relevance if certain signalling restrictions are to be avoided.
Approach Control, detailed in Group Standard GK/RT0032, allows there to be no signalling restriction to the branch
line turnout/crossover provided the difference in speeds between the main line and the branch is 10 mph or less. For
example, on a 90 mph main line, an 80 mph turnout would not need a signalled restriction of speed, whereas a
75 mph turnout would - this means the route required would not be cleared until the train had slowed to a particular
speed at a specific position in advance of the junction. The non-provision of a signalled restriction of speed can be a
significant factor in the time taken for trains to perform crossing movements, say from fast to slow lines. Ideally the
crossover speed would need to be equal to, or at the most only 10 mph less than, the main line permitted speed.

5 Speeds through Junctions


The permissible speed through any form of junction work will be determined by the cant and cant deficiency and the
rates of change of cant and cant deficiency figures. At each instantaneous change of radius, such as in a diamond,
the rate of change of cant deficiency must be checked using the formulae on Sheet B.3.4.

6 Curved Main Lines


Where any curve is present, all maximum permissible values of cant, cant deficiency, and rates of change of both,
must not be exceeded, and each value must be individually checked. When a resultant figure for the speed is
produced, this then has to be rounded down to the nearest 5 mph (e.g. 39.4 mph would need to become 35 mph). In
no circumstance should the figure be rounded up, as this will result in the maximum permissible figures being
exceeded.

Revision 5

Date: March 2010

Sheet 191 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

J.4.1: Types of S&C Unit - 1


1 Turnouts
Transitioned turnouts as detailed on Sheet Nos. A.3.1 & A.3.3 (as opposed to circular curve turnouts) should be
regarded as the first choice, unless of course the main line curvature demands otherwise. An obvious choice for the
transitioned turnout would be the entrance/exit to a passing loop or platform road.
Standard stock rail fronts are to be used in all normal situations, these being:
2670 mm to the physical toe (2745 mm to the mathematical toe position) for NR60 switches.
2905 mm to the physical toe (3070 mm to the mathematical toe position) for new Shallow Depth Vertical.

2 Crossovers
Similarly, transitioned crossovers should be used for all running line crossovers. For follow-on crossovers, and the
permissible speeds through them, see Sheet Nos. B.3.3 & B.3.10.

3 Fixed Diamonds (Obtuse Crossings)


The use of fixed diamonds is generally discouraged as they involve the use of relatively short lengths of rail, which of
course should be welded if at all possible. Fixed diamonds also tend to employ sharper check entry flares, although
designs are now developed for cast manganese obtuse crossings with bolted on long flare checks. There is a
prohibition on their use where the maximum speed exceeds 105 mph (see NR/SP/TRK/102). Their use is also
governed by limiting track radii through the obtuse crossings.

4 Diamond Crossing Geometry


Based upon a straight through alignment of the 'main' route, by examination of the fine geometry it will be
appreciated that the two obtuse crossings which form the diamond cannot be of exactly the same angle if either
track is curved.
While previously this has been dealt with by assuming that both crossings have identical angles this approach is
incompatible with CAD-based design processes. Therefore the new convention is that whole diamond configuration
will be considered as having the exact angle (e.g. 1 in 8.25) obtained at the intersection of the two track centrelines.
This will produce the correct track radii, but results in minor difference in the two actual crossing angles (usually in
the second decimal place of the 1 in N number).
These individual and exact differing angles must be used to calculate the lead lengths. For practical manufacturing
purposes the minor variation in angle will not normally be significant within the normal range of angles used and can
be ignored. For example, a 1 in 4.53 and a 1 in 4.47 crossing would both be made as 1 in 4.5. However, for angles
sharper than about 1 in 3, it will be necessary for the geometry of the individual crossings to be determined and
manufactured.
For curved through alignments of the 'main' route, it will be necessary to determine the geometry and appropriate
lead lengths and radii from 'first principles', using the centres of the circles and basic geometrical formulae. It Is not
sufficiently accurate, for example, to use the 'standard' lead lengths and centreline radii (adjusted for equivalent
radius) produced by the tables on Sheet Nos A.4.2 & A.5.1.

5 Switch Diamonds
The use of switch diamonds in layouts is also discouraged, for a number of reasons. From the physical design of a
switch diamond, it is very difficult technically to restrain relative longitudinal movement between the switch and wing
rails in the hot weather situation, and because of this phenomenon, adjustment switches (with their additional
maintenance liability) are often placed on all four legs of the diamond to help alleviate the problem. Special
strengthening by back rails and blocks also assists, but the maintenance of exact track gauge at the knuckle
becomes difficult due to the overturning tendency of the head of the wing rail with higher temperature. The use of
high manganese common crossings in the diamond (the current norm) with their attendant greater expansion
coefficient only serves to exacerbate the problem. There are two principal sites where switch diamonds are
commonly used, viz.
(i) 3-line crossovers (turnout/diamond/turnout), where the alternative provision of two follow-on crossovers with
sufficient space between them should always be investigated and encouraged.
(ii) double junctions, where the alternative layout would be a turnout, and a crossover followed by a turnout.
Where switch diamonds are used they are to be of the Full Depth Vertical design.

Revision 4

Date: March 2010

Sheet 192 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

J.4.2: Types of S&C Unit - 2


1 Double Junctions
As far as possible, the junctions shown on Sheet Nos A.6.1 & A.6.4 should be used, as these have been designed to
give as near as possible constant radii right through the junction, so resulting in constant cant deficiency.
The possible splitting up of the double junction into a turnout, a crossover, and a further turnout, to eliminate the
diamond, should be investigated and encouraged. Attention should be given to maintaining the required six-foot
spacing/passing clearances right round the junction, bearing in mind all potential/possible types of rolling stock likely
to use the lines.
This is achieved by staggering the relative positions of the two sets of switches, normally by a minimum of two
bearer spacings.

2 Tandem Turnouts
Tandems, where one turnout is interlaced in the same direction with a second turnout, (see diagrams on Sheet
A.6.2), should not be used in main running lines due to the fact that it is not possible to strengthen them for CWR, or
indeed to weld them up. Their use in terminal station track layouts is accepted where space is of a premium, or in
sidings or depots.
Tandem turnouts are not available in NR60.

3 Scissors Crossovers
Wherever possible, scissors crossovers should be positioned on straight parallel tracks, to facilitate the use of
standard cast manganese crossings. Current designs are based on a 1970 mm six-foot spacing.

4 Single and Double Slips


Single and double slips are not available in NR60.

5 Traps
The NR60 design does not provide for use of stress transfer blocks, except in NR60C Trap Switches. However, it
may very occasionally be necessary, such as when the stress cannot be carried into the turnout, to use stress
transfer blocks in a plain lead; in which case, authority will need to be obtained from the Head of Track Engineering
at Network Rail HQ.
When trap or catch points are within the required anchor length, these should either be renewed or upgraded using
NR60 C Traps, strengthened BV traps (see drawing RE/PW/723) or BVS Traps.

Revision 4

Date: March 2010

Sheet 193 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

J.4.3: Rail Joints, Bearers and Checking Arrangements


1 Joints/Welds
The main requirement in S&C is the elimination as far as practicable of all rail joints. With by far the highest number
of maintenance problems occurring in association with all forms of rail joint, it is highly desirable to weld up the
complete layout. From the practical maintenance point of view, it is also desirable to complete the welding of the new
layout before trains run at all. Where temporary back-hole fished joints are used prior to welding, there is a great
danger of the track gaining a ballast memory situation even in 2 or 3 days, as the position of the joint is not
completely lost after welding, and eventual deterioration in the track bed results.
The need for insulated joints is accepted, and their positioning should be in accord with Sheet D.6.2; the avoidance
of positioning insulated joints directly on the switch fronts should be considered a priority.
Six-hole insulated joints should be used wherever practicable.

2 Bearers
Bearers are normally concrete, although hardwood or steel may be specified. The standard bearer spacing is
650 mm between centrelines in NR60; and 710 mm in Vertical S&C. The overall construction depth from rail head to
underside of bearer shall remain constant throughout an S&C layout.
The longest concrete bearers are nominally 8500 mm; requirements for longer lengths may be satisfied by tying
two shorter bearers together by an approved method.

3 Checking Arrangements
Check rails in S&C have been standardised. The designs for NR60 are now in four separate speed bands, and each
end of a check rail is to be considered separately, such that if a particular check is used at speed in one direction
only, then the trailing end would be to a shorter flare. Bi-directional lines are to have the same flare at both ends of
the check rail.
For NR60 Inclined S&C the nominal check rail gauge is 1394 mm (+3/-0); this is the main controlling dimension for
check flangeways within S&C. With a nominal track gauge of 1435 mm through the S&C this gives a flangeway
width of 41 mm (+3/-0) in both the crossing wing rails and the cover check rails.
Full details of checking arrangements are shown on Sheet E.8.5, but the above principles should be kept in mind.
In Vertical S&C the nominal check rail gauge is 1391 mm (+3/-0); since the nominal track gauge through the S&C is
1432 mm, the resultant flangeway width is 41 mm (+3/-0) in both the crossing wing rails and the cover check rails.
Details of check rail lengths and positions are shown on Sheets E.8.1 and E.8.3.
In curves sharper than 200 m radius where continuous check rails are provided (as required by HMRI for passenger
lines) a check overlap of length 20 m should be provided beyond the tangent point to enable the bogie wheel sets to
be properly aligned when joining or leaving the checked portion.Continuous check rails shall be lubricated.

Revision 4

Date: June 2008

Sheet 194 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

J.5.1: Measurement of Crossing Angles


1 Definition
Using centreline measure which is the recognised method for crossing angle description in the UK, the angle of a
crossing (common or obtuse) is defined as 1 in N,
where N = 0.5 cot --- ,
2

being the angle in circular measure.

2 Common Crossings
Using the running edges of the crossing nose, establish a point where the spread between the two edges measures
50 mm, and mark with a pencil/chalk. Then establish the point where the spread becomes 150 mm, and again mark
the spot on both rails. The distance between the 50 and 150 mm spread positions should then be measured in
millimetres along the centreline of the crossing, and the crossing angle is then 1/100 of the measurement - e.g. if the
distance between the 50 and 150 spreads is 2350 mm, the crossing angle is a 1 in 23.5.

50

150

100N
Useful checks are available - if the crossing is a cast manganese crossing, the angle will be cast on the side of the
crossing, or stamped on the end of the wing portion. If the crossing is a built-up rail crossing, the designation of the
cast blocks and central baseplates should also give the crossing angle (although certain blocks cover a number of
different angles).

3 Obtuse Crossings/Switch Diamonds


For measurement purposes, both are done in the same way. The principle is as for common crossings, establishing
two points that have a difference in running edges spread of 100 mm. It may however be easier to take for example
70 mm and 170 mm; this will still give the correct crossing angle. It is recommended that the measurement be taken
on both ends of the crossing, and any minor difference averaged out. If the crossing is in track, the opposite obtuse/
switch diamond can also be measured and the final angle obtained from averaging all four measurements. Again,
similar checks to those for the common crossings are available.

Revision

Date: February 2002

Sheet 195 of 196

Network Rail

Track Design Handbook NR/L2/TRK/2049

J.5.2: Measurement of Lead Lengths and Track Intervals


1 Turnouts
Having determined the hand of a turnout (as detailed on Sheet A.1.1) by standing in advance of the switch toes and
looking towards the crossing, the lead length of a right-hand turnout is measured along the running edge of the
right-hand switch rail and any closure rails to the nose of the common (or swing nose) crossing - irrespective of any
curvature, i.e. the measurement would be taken round the curve if the main line is curved, and not along the chord
length. Similarly for a left-hand turnout, the measurement is along the left-hand switch rail.
The above measurements should always be taken to the mathematical switch toe.
(In later Shallow Depth vertical, and in NR60 / RT60 inclined S&C designs, the switch rail is continued under the
stock rail head in advance of the mathematical toe position for a short distance:
165 mm in later Shallow Depth vertical S&C, and
75 mm in NR60 /RT60 inclined S&C;
see relevant RE/PW drawings for more detail).
In other S&C designs, including earlier Shallow Depth vertical, the physical end of the switch rail coincides with
the mathematical toe.
It is important to remember that by stated convention, the lead length does not alter even with curvature of the main
line. This of course does not preclude the calculation of layouts by using track centrelines, but this system must take
account of the lead length being unaltered by curvature; any adjustment necessary being made to the radius.

2 Across Track Intervals


All measurements should be taken to running edges of rails; never to the outside edge in view of the differing head
widths of various rail sections. (The exact position of the running edge is at a point 14 mm down from the crown of
the rail).
The measurement should always be square (at right angles) to one of the two tracks, and if the situation for example
is across the six-foot space for a double junction, then by convention the squaring should be from the main line
containing the diamond. Where the two tracks are converging/diverging, it is useful to measure square across from
both common crossings, and as a final check, to measure the direct dimension from nose to nose (without any
squaring across).
In plain line, the measurement of the six-foot space is done in the same way, and this figure should always be
measured horizontally; the difficulty of obtaining an exact figure when crossing d.c. conductor rails can be overcome
by the use of specially constructed wooden/composition jumpers which raise the tape to the level of the top of the
conductor rail - needless to say, steel tapes (or any conductive material) should not be used in conductor rail
situations.
It is important when measuring track to avoid any electrical fouling of signalling track circuits with the tapes - either
across gauge from one rail to the other, or along a rail across an insulated joint.

3 Diamonds
To find the lead lengths of a diamond (and all four legs should always be measured), the exact position of the
crossing knuckle (the intersection of the running edges) has first to be determined. In fixed obtuse crossings, the
distance between the two point rail noses should be bisected, and a pencil/chalk mark made on the head of the
wing. For switch diamonds, this method should not be used as the switch rails can move longitudinally with thermal
changes - the position of the central bolt should be used, or the bisection of the distance where there are two equally
spaced central bolts holding the first slide baseplates.
The lead length is then taken from the knuckle of the obtuse/switch diamond to the common crossing nose.
It is important even when first setting out a layout of a diamond to measure all four legs, as the position of the two
obtuses relative to each other is extremely critical - e.g. on a 1 in 5 crossing, a 5 mm error in position would produce
a track gauge error of 1 mm.

Revision 3

Date: March 2010

Sheet 196 of 196

Standards Awareness Briefing Note


Ref: NR/L2/TRK/2049
Issue: 12
Title: Track Design Handbook
Standard Owner: Professional Head (Track)
Publication Date: 6th March 2010
Compliance Date: 5th June 2010
Non-Compliance rep (NRNC): Professional Head (Track)
Further information contact: Geoff South
Tel: 085 79184
Purpose: This specification gives the requirements for the design of track
alignments and layouts.
Information provided on track geometry, the mathematics of track layouts,
switch & crossing (S&C) assemblies, sleepers and rail fastenings is
intended to result in designs take proper account of the speed of traffic.

Scope: The specification applies to all design work carried out on track

assets on, or for use in, Network Rail Infrastructure.

Whats New/Changed:

o
o
o
o
o
o

o
o
o
o
o

Sheets A.1.2, A.6.3, A.6.7, B.2.1, B.2.2, B.2.3 (S&C geometry)


have new and/or more fully explained geometry requirements
Sheet A.8.1d (Additional Clearances required for Cant & Curvature)
is completely new.
B.2.4 (Guidance on Circular Curves) & B.3.3, B.3.10 (Speeds
through follow on Crossovers) have been completely revised.
Rail section sheets withdrawn, instead they are cross referenced to
RE/PW drawings on sheet D.1.1.
Sheet D.2.6 (Standard Rail Lengths) has been updated in line with
current rail purchasing contracts.
Sheets D.4.1a through to D.4.3 (Rail Pads Clips and Insulators)
have been substantially updated to include new and corrected
information.
Sheet D.6.2 now cross references the company standard on Train
Detection.
Sheets D.8.3 & D.8.4 (Level Crossing Road Profile) are completely
new.
Sheet E.1.1 shows revised switch and/or stock rail lengths for all full
depth vertical switches.
Sheet J.3.1 references different Group Standard; and approach
control speed differential reduced from 15 to 10 mph.
Sheet J.4.1: Where switch diamonds are required they are to be of
full depth vertical design.

Further detail on the changes is shown on the attachment.


Affected documents:
Reference

Impact

None

None

Implementation requirements: (The following posts have specific responsibilities within


this standard and shall receive technical briefing as part of the Implementation Programme)

Post

Professional Head (Track)


Senior Engineers of all teams identified
as requiring Technical briefs. They will
cascade to their teams.

Team

Engineering

Teams that require briefing:


(A-Awareness, T-Technical)
Executive Management Group
Commercial Property
Strategic Sourcing
Corporate Development
Finance
Govt & Corp Affairs
Human Resources
Information Management
Legal Services
National Delivery Service
Network Development
Ops & Customer Services
Planning
Safety and Compliance
CTRL
Westwood
Engineering
Professional Head [Track]
Professional Head [Plant and T&RS]
Professional Head [S&T]
Professional Head [Electrical Power]
Professional Head [Buildings & Civils]
Switch & Crossing Engineering
T&RS Systems
Technology Management [Track]
Technology Management [Plant]
Technology Management [T&RS]
Technology Management [Elec. Power]
Technology Management [Signalling]
Technology Management [Telecoms]
Technology Management [Ops Property]
Technology Management [Structures]
Asset Performance [Track & Plant]
Asset Performance [SPC]
Asset Performance [Buildings & Civils]
Network Electrification
Engineering Programme Management
Ergonomics
Systems Engineering
Asset Information
Controlled Publications
Data Control
Asset Systems
Asset Reporting
Buried Services
Rail Vehicle Asset Knowledge
Asset Head
Head of Asset Management [Track]
Track Design
Track Delivery
Head of Asset Management [S&T]
Head of Asset Management [E&P]
SP&C Delivery
Asset Management [Buildings & Civils]
Asset Protection
Investment Projects
Crossrail
FTOCS
Sig. Power & Comms
Buildings & Civils
FTN/GSM-R
Thameslink
Enhancement
Contractors*
Project Delivery Support
Programme Controls
Contracts & Procurement
HSEA
Infrastructure Maintenance
Central Team
Route Teams
Delivery Units
National Programme Team
Overhead Condition Renewals
Telecoms
Operational Property
Signal Work & Mechanical Locking
Contingent Labour Contractors
Plant Contractors
Infrastructure Support Services
Contractors (Off Track)

*NOTE: Contractors are responsible for arranging and undertaking their own Technical and Awareness Briefings in accordance with their own processes and procedures.

NR/L2/TRK/2049 Issue 12 - Further details of changes to individual data sheets:


Number Change
A.1.2
A.1.3
A.1.4
A.2.1
A.2.3
A.2.4
A.3.3
A.6.1
A.6.2
A.6.3

A.6.4
A.6.5
A.6.7

A.8.1a
A.8.1b
A.8.1c
A.8.1d
A.8.2
B.2.1
B.2.2
B.2.3

B.2.4
B.2.5
B.3.3
B.3.6
B.3.9
B.3.10
B.4.2
B.5.1
C.2.6
D.1.1
D.2.1
D.2.2
D.2.3
D.2.4
D.2.5
D.2.6
D.2.8
D.4.1a
D.4.1b
D.4.2
D.4.3
D.5.3

Precise use of exceptional 93.33 mm/sec Rate of Change of Cant Deficiency in transition
turnouts defined.
Note 3 added: Speeds shown may need alteration in respect of curved and canted main lines.
Note 3 added: Speeds shown may need alteration in respect of curved and canted main lines.
Notes 5 & 6 expanded to explain that Length of Straight is from nose toward toe.
Note 5 added: Speeds shown may need alteration in respect of curved and canted main lines.
Note 5 added: Speeds shown may need alteration in respect of curved and canted main lines.
Note 3 added: Speeds shown may need alteration in respect of curved and canted main lines.
Max Turnout Speed for GV24 Double Junction increased from 65 to 70 mph.
Note 3 added: Speeds shown may need alteration in respect of curved and canted main lines.
Note 6 reworded to include the Obtuse Crossings in the section that must be straight.
Note 7 added: Speeds shown may need alteration in respect of curved and canted main lines.
Introduction of NR60 C11 Scissors.
Double Junction configurations requiring NR60 Switch Diamonds deleted from table.
Sheet withdrawn (NR60 Single Junctions).
Notes expanded to detail Slip Radii limitations; and use of 1 in 7 & 1 in 7 slips on straight track
only.
Note 10 added: Speeds shown may need alteration in respect of curved and canted main lines.
Dimensions pertaining to Notes 8 & 9 changed. Cross reference to (new) sheet A.8.1d added.
Note 7 expanded to include hoardings and anti trespass guards.
Note 1 expanded to point users to the TENs map on the DfT website.
New sheet (Additional Clearances required for Cant and Curvature)
Para 2.3 (re Track Intervals between a siding and the nearest running line) expanded/clarified.
Limits on Cant in S&C revised.
Values for Minimum Length of Transition added to table (and Note 4 explaining same added).
Values for Cant Deficiency in Complex S&C added to table (and Note 8 explaining same added).
Row added to table re Rate of Change of Cant Deficiency at Switch Toes.
Note 3 added re Precise use of exceptional 93.33 mm/sec Rate of Change of Cant Deficiency in
NR60 S&C.
Whole sheet (Curving Design Values Guidance on Circular Curves) expanded and clarified.
Final para, re Minimum Lengths of Transitions, added.
Whole sheet (Speeds through CEN56E1 Follow-on T/outs & X/overs) revised, including values in
table.
Final para, re Minimum Lengths of Transitions, added.
Sheet withdrawn (Speeds through [NR60] Turnouts with Track Reversing to Parallel Main)
Figures were never calculated.
Whole sheet (Speeds through NR60 Follow-on T/outs & X/overs) revised, including values in
table.
Correction: Divisor in Formula 7 now G, was .
Note 1 expanded. Note 2 (re complex S&C and A or B switches) added. Remaining notes
renumbered.
Correction: 2L3 in second formula was L3.
Details of rail sections now referenced to RE/PW drawings, were to TDH sheet numbers.
Sheet withdrawn (CEN60E1 Rail Section).
Sheet withdrawn (CEN60E1A1 Rail Section).
Sheet withdrawn (CEN56E1 Rail Section).
Sheet withdrawn (CEN54E1A1 Rail Section).
Sheet withdrawn (CEN33C1 Rail Section).
Rail lengths updated in line with current rail purchasing contracts. Asymmetric switch rail sections
removed.
Sheet withdrawn (60E2 Rail Section).
Sheet renumbered (was D.4.1). Table enhanced/updated/corrected.
New sheet (overspill from above). New entries for NR60 S&C; G44, G45, EG47, EG48 and EG49
sleepers.
NR60 S&C now on sheet D.4.1b. NRS1 and NRS2 added. Minor corrections.
Abbreviations/notes expanded.
Pad types 3D, 23 27 incl added. Attenuation types added. Minor enhancements to insulator/clip
sketches.
Notes updated. Original note b) and 3050 bearer (second/subsequent drive positions) deleted.

D.6.1
D.6.2
D.8.3
D.8.4
E.1.1

E.7.1

E.8.4
E.8.5
F.2.5b
H.1.1
J.1.1
J.1.2
J.2.2

4 Coronet IRJs added. 2 Tenconi (CEN60) IRJs added. Note re end posts with lift/junction plates
added.
Notes added: 1. Cross reference to Company Standard on Train Detection, 2. Axle counters v
track circuits.
New sheet. (Level Crossing Road Profiles 1).
New sheet. (Level Crossing Road Profiles 2).
All stock rail lengths revised, BV HV switch rail lengths revised (stock/switch heel joints now in
same bed, sufficient space for thermit welding of heel joints, rail lengths match shallow depth
equivalents except BV).
Sheet tidied.
E.8.4 Clause added to Note 3 re use of CEN33C1 checks in Vertical S&C: unless specifically
shown otherwise on RE/PW drawings.
Corrected to show gauge widened flangeways as well as standard 41mm flangeway.
Varies (500 min) in both sketches was 567.
Note revised to match RE/PW/2014 drawing title.
Dual (CEN56E1/CEN60E2 rail) dimensions in column d now explained in Remarks column.
Sheet withdrawn (BS95RBH Rail Section).
CVS 10 (Str) Turnout & Crossover and NR60 C11 Scissors (both Non-preferred) added.
In Bearer Clamplock with Mechanical Supplementary Drive POE introduced.
Hy-Drive POE on Vertical S&C withdrawn.
Clauses iv & v re Bearer Ties added to para 4 (Vertical profile and alignment).

J.3.1

Group standard referenced in para 4 revised (was GK/RT0063). Approach Control speed
differential now 10 mph (was 15 mph).

J.4.1

Final line added to para 5 (Switch Diamonds): Full depth vertical is the design to be used.

J.4.2

Clause added to para 5 (Traps): Acknowledged that, very occasionally, stress transfer blocks
may be necessary in NR60 plain leads; but authority from Head of Track will be required.

J.5.2

In para 1 (Turnouts): Clause explaining location of mathematical toe reworded.

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