3.HDPE Pipes Catalogue
3.HDPE Pipes Catalogue
3.HDPE Pipes Catalogue
NOTE:
INTRODUCTION
01
02
QUALITY POLICY
03
06
07
08
11
12
14
14
15
18
19
PROPERTIES / SPECIFICATIONS
20
JOINTING METHODS
22
25
Dear Customer, Please do not buy any of our products without our Registered Trade Mark # 212412. Please try to buy / contact our
registered offices/ Distributors mention on our website and Last Title back page of our catalogues for their addresses and contact Details because
some people Miss use our brand name illegally. We just want to deliver you the best Quality Products with full technical support and cooperation.
INTRODUCTION
Kawsar Engineering Private Limited has established in 1994 as a manufacturer for water Hand Pumps.
Kawsar started its regular production of plastic Polyvinyl Chloride PVC Pressure and non-Pressure pipe
system for cold and potable water and other industrial uses from March 2004.After Achievement in PVC
Kawsar Now Started PPR- C, HDPE pipes & Fitting with Advance Technology. We aim to set standards in
every field we enter. Customer focus, quality and innovation are reflected in every aspect of our
business. Our strength lies in pre-empting customer expectations and product demands. KAWSAR today
is a hallmark of trust and reliability. This is why KAWSAR employs are highly skilled and experienced labor,
KAWSAR utilizes the most advanced technology on its production line and retains the modern
management system.
As a group, we have commitment to high ethical business valves, quality of products, committed
deliveries and competitive pricing. These are the factor which has taken us to the path of success
achieving great heights and we are confident to achieve further heights in the times to come with the
new setup. Kawsar has highly qualified staff and has experienced staff about `12 year .
We believe that our strength lies in delighting our customers. That is why, providing quality products
backed by superior technical support services, is the KAWSAR promise to all our valued customers.
Besides its unique place in the Pakistan plastic and Hand Pumps industry, KAWSAR products are being
exported to various other countries and thus play an important role in economy of Pakistan. That's why
KAWSAR was awarded the BEST EXPORTER AWARDS TROPHY continuously from 2002-2012 from Prime
minister of Pakistan.
CERTIFICATIONS
In our quest to lead by example, our joint efforts have led KAWSAR to ISO 9001:2000 Certification and
accreditation for supreme product performance and quality by the Pakistan Standard Institute (PSI) and
Pakistan Engineering Council.
CERTIFIED COMPANY
PS
100%
e
Grad
Food rial
Mate
Pakistan Standards
ISO 9000:2008
NOTE:
Dear Customer, Please do not buy any of our products without our Registered Trade Mark # 212412
ISO 9001-2000
C E R T I F I E D C O M PA N Y
APPROVED BY
PSI
LGRD
SGS
WMD
PSQCA
PHED
ISO
ENLISTED WITH
DACCAR
SCA
IRC
UNDP
UNICEF
ICRC
QC
QRC
SRSP
QUALITY POLICY
Kawsar total quality control perceptive is taken as a principal while
performing the mission. Our main policy is to provide the present and
future needs and demands of our customers in the most economical way
and on time. In all our processes, we adopt in the principle of customer
oriented understanding.
Aim for improvement full participation of our staff. In this process
management, our main goal is to continuously improve our production
and to respond the demands of our customers, personals and suppliers.
OUR MISSION
To increase the number of pleased and trusted customers in our
sector by satisfying them from our quality.
OUR VISION
yp
la
p
tic
is not Kawsa
rp
ip
IPE
RP
WSA
Ever
WHY KAWSAR?
ipe
e,
To be committed to the mission of being the symbol of trust and contentment in the plastic and fittings market,
KAWSAR proceeds to this targets as being the leader in the domestic market. And being a under rental and
permanent supplier in the international market.
KA
Being one of the best firms in the country in manufacturing sector of PVC, PPRC, HDPE Pipes and Fittings,
Kawsar Gives at most of the importance to the Quality control and:
1.
2.
3.
4.
5.
Has Well equipped laboratory which is round the clock busy to control the
Quality at each stage of production
3
QUALITY CONTROL
QUALITY CONTROL DEPARTMENT
Our company has a quality control department under the supervision of
Quality Manager to ensure quality at all levels. The quality control
department works round the clock to synchronize with shift system of the
plant..
QU
A LI TY
GUARANTEE
HDPE WATER
PIPES
NOTE:
Dear Customer, Please do not buy any of our products without our Registered Trade Mark # 212412
SUN RESISTANT
PE pipes can be used in range of temperatures -40oC to 60oC considering the change of operating pressure. Typically the
standard specification identify class of a HDPE pipe is by the nominal pressure class - PN - up to PN 20 or 20 bar. HDPE pipe can
also be classified by the material used - PE 100, PE 80, PE63, PE 40 or PE 32.
Designation of material
PE 100
10 (100)
PE 80
8 (80)
PE 63
6.3 (63)
PE 40
4 (40)
PE 32
3.2 (32)
CLASSED BY MATERIALS
Polyethylene pipes are also classified by the type of material used:
low pressure piping systems
PE 32
low pressure piping systems
PE 40
medium pressure piping systems irrigation system - drinking water connections
PE 63
gas pipe for natural gas distribution network with pressure rate up to 4 barsdrinking
water pipe with pressure rate up to 16 bar- sewers, outfall pipes,
PE 80
industrial pipes
high demands piping applications
PE 100
ADVANTAGES
LEAK FREE.
Polyethylene pipe is normally joined by heat fusion. Butt, socket, sidewall fusion and Electro
fusion create a joint that is as strong as he pipe itself, and is virtually leak free. This unique
joining method produces significant cost reductions compared to other materials.
FREEZE RESISTANCE
Unlike HDPE and copper pipes, Kawsar HDPE PIPES will not split when frozen, if allowed to expand
along its entire length. It will return to its original shape when thawed. In addition HDPE will freeze at a
slower rate than copper due to its significantly lower (four orders of magnitude) coefficient of thermal
conductivity.
1. Thawing can be performed by using available hot water injection equipment. After thawing, HDPE
can immediately be put back into service.
2. Thawing can also be performed by applying hot air to the pipe. When using a hot air gun to heat
frozen areas, ensure that the temperature of the pipe does not exceed 210F (93.3C). Do not use an
open flame to thaw Kawsar HDPE pipes.
HIGH IMPACT RESISTANCE
Kawsar HDPE is more flexible than other piping materials, and will not crush, kink or collapse when
proper backfill techniques are used. Kawsar also has high resistance to gouges or scratches and
outstanding resistance to slow crack growth.
10
Units
HDPE
Density
kg/m3
0.958 x 103
Co-efficient of linear
expansion
K-1
16 x 10-5
W/m/K
0.50
Specific heat
J/kg/K
2.3 x 103
oC
-
67
Flammable
Mechanical Properties
Units
HDPE
MPa
26
Elongation at yield
10
Modulus of elasticity
MPa
900
61
kV/mm
70
TEMPERATURE/PRESSURE DERATING
The rated working pressure of an HDPE pipe is determined at 20oC. Where the operating
temperature of the fluid in the pipe exceeds 20oC, the pressure rating of the pipe has to be derated in order to maintain the designed safety factors of the pipe.
HDPE pipe is not recommended in applications where the fluid temperature exceeds 50oC.
Temperature of the Fluid
in the Pipe
0-20
1,0
20-25
0,9
25-30
0,8
30-35
0,7
35-40
0,6
40-45
0,5
45-50
0,4
11
12
20
25
32
40
50
63
75
90
110
125
140
160
180
200
225
250
280
315
355
400
0.436
0.526
0.706
1
1.25
1.53
2.5
2.46
3.12
3.83
4.83
6.12
7.73
9.82
1.8
1.9
2.2
2.7
3.1
3.5
4
4.4
4.9
5.5
6.2
6.9
7.7
8.7
9.8
1.8
2
2.3
2.8
3.4
3.9
4.3
4.9
5.5
6.2
6.9
7.7
8.6
9.7
10.9
12.3
33
16
0.287
0.399
0.551
0.791
1.17
1.51
1.88
2.42
3.07
3.84
4.77
5.92
7.4
9.37
11.8
16.1
Kg/M
PN 5
PN 4
PN 3.2
1.8
2
2.5
2.9
3.5
4.2
4.8
5.4
6.2
6.9
7.7
8.6
9.6
10.7
12.1
13.6
15.3
26
0.227
0.314
0.494
0.675
0.978
1.43
1.84
2.32
3.04
3.79
4.69
5.89
7.3
9.1
11.6
14.6
18.6
Kg/M
12.5
PN 6.4
PN 5
PN 4
1.9
2.3
2.9
3.5
4.1
5
5.7
6.4
7.3
8.2
9.1
10.3
11.4
12.8
14.4
16.2
18.2
22
0.238
0.361
0.563
0.807
1.14
1.67
2.16
2.72
3.53
4.47
5.51
7
8.59
10.8
13.6
17.3
29.1
Kg/M
10.5
PN 7.8
PN 6
PN 4.8
1.9
2.4
3
3.6
4.3
5.3
6
6.7
7.7
8.6
9.6
10.8
11.9
13.4
15
16.9
19.1
21
10
0.239
0.374
0.58
0.828
1.18
1.77
2.27
2.83
3.72
4.67
5.78
7.3
8.93
11.3
14.2
18
22.9
Kg/M
PN 8
PN 6.4
PN 5
0.179
0.285
0.44
0.688
0.976
1.39
2.08
2.66
3.34
4.35
5.48
6.79
8.55
10.6
13.2
16.7
21.2
26.9
1.8
1.9
2.4
3
3.8
4.5
5.4
6.6
7.4
8.3
9.5
10.7
11.9
13.4
14.8
16.6
18.7
21.1
23.7
0.137
0.187
0.295
0.453
0.721
1.02
1.46
2.17
2.76
3.46
4.52
5.71
7.05
8.93
11
13.7
17.4
22.1
28
Kg/M
17
17.6
Kg/M
S
8.3
1.8
2
2.9
3.6
4.3
5.1
6.3
7.1
8
9.1
10.2
11.4
12.6
14.2
15.9
17.9
20.1
22.7
PN 10
PN 8
PN 6.3
PN 9.6
PN 7.7
PN 6
Kg/M
0.107
0.144
0.232
0.356
0.549
0.873
1.24
1.77
2.62
3.37
4.22
5.5
6.98
8.56
10.9
13.4
16.8
21.2
32.2
34.1
S
1.8
1.9
2.4
3
3.7
4.7
5.6
6.7
8.1
9.2
10.3
11.8
13.3
14.7
16.6
18.4
20.5
23.2
26.1
29.4
13.6
6.3
PN 12.7
PN 10
PN 8
1.9
2.3
2.9
3.7
4.6
5.8
6.8
8.2
10
11.4
12.7
14.6
16.4
18.2
20.5
22.7
25.4
28.6
32.5
36.3
11
0.112
.0.171
0.272
0.43
0.668
1.05
1.47
2.12
3.14
4.08
5.08
6.47
8.42
10.4
13.1
16.2
20.3
25.6
32.5
41.3
Kg/M
PN 16
PN 12.5
PN 10
Kg/M
0.133
3.5
0.327
0.509
0.788
1.26
1.76
2.54
3.78
4.87
6.11
7.96
10.1
12.4
15.8
15.4
15.4
30.8
39.1
49.6
S
2.3
0.2
3.2
4.5
5.6
7.1
8.4
10.1
12.3
14
15.7
17.9
20.1
22.4
25.2
27.9
31.3
35.2
39.7
44.7
2.8
0.24
4.4
5.5
6.9
8.6
10.3
12.3
15.1
17.1
19.2
21..9
24.6
27.1
30.8
34.2
38.3
39.1
48.5
54.7
7.4
0.386
0.6
0.936
1.47
2.09
3
4.49
5.77
7.25
9.44
11.9
14.8
18.6
23
28.9
36.5
46.5
58.8
0.154
Kg/M
3.2
4
9
PN 25
PN 20
PN 16
PN 20
PN 16
PN 12.6
Dear Customer, Please do not buy any of our products without our Registered Trade Mark # 212412. Please try to buy / contact our registered offices/ Distributors mention
on our website and Last Title back page of our catalogues for their addresses and contact Details because some people Miss use our brand name illegally. We just want to
deliver you the best Quality Products with full technical support and cooperation.
0.364
0.457
0.643
0.943
1.23
1.54
2
2.4
3.05
3.86
4.83
5.98
7.52
9.55
12.1
Kg/M
41
51
Kg/M
20
25
1.8
1.8
2.2
2.5
2.8
3.2
3.6
3.9
4.4
4.9
5.5
6.2
7
7.9
PN 4
PN 3.2
PN 2.5
PN 3.2
PN 2.5
PN
NOTE:
PE 100
PE 80
PE63
NOTE:
Dear Customer, Please do not buy any of our products without our Registered Trade Mark # 212412
STANDARDS
DIN 8074 & 8075
ISO 4427 & 4437
ASTM D2447 & F2160
ASTM D2239
ASTM D2737
ASTM D3035
ASTM D2513
PS 3580
14
ADVANTAGES
Meets NEMA Tc7
Long term strength for extended life and performance
Strength to withstand external loads.
Lightweight and flexible, allowing for various installation methods
Low Coefficient of friction, allowing longer and faster cable installations.
Mechanical protection for Cables.
Resistance to corrosive chemical and aggressive soils
Moister free and water tight
Protection against rodents
Available in long length requiring fewer joints, lowering installation costs.
Heat fused, fully restrained, leak-proof joints
Durability ,long term sustained strength and integrity
Non-Toxic, environmentally safe
Ease of handling, shipping, and identification
APPLICATION
Kawsar HDPE conduit has been used by leading data and communication network builders. Kawsar
Conduit houses and protect Fiber Optic cable as well as any other type of data or communication
transmission lines. It can be used for everything from cable TV in residential construction, domestic and
international telephone networks, intra-city fiber optic and long distance and city fiber optic networks.
The flexibility of our pipe for ease of installation ,it may be pulled in through existing conduit, buried in
open trench, and run above ground.
15
MAINTENANCE
Properly designed and installed, Kawsar HDPE Conduit system require little on-going maintenance.
Kawsar Hdpe is resistant to most ordicany chemicals and because it is non- conducting it is not
susceptible to galvanic corrosion nor will it contribute to electrical interference.
Because the pipes can be produced as a coil, they provide advantages in furnishing. Because the welding
quantity decreases, the short lines can be furnished and they provide fitting and workmanship savings.
In order to cancel out the natural gas leakage probability from the weld, only electro fusion welding is
used which is the most safe welding method. The current is passed from the copper wires which are
placed inside the fittings. The wire in which the current is passed is heated. The released energy melts
the plastic. The volume of the melted plastic increases and melts the pipe by contacting with it. The
molecular welding is performed with the pressure strength which is formed by the compaction in the
intermediary region. It does not get harmed in earthquakes with its flexible structure and it eliminates
the explosion risk.
16
STANDARDS
ISO 4437 (1997)
ADVANTAGES
It is not affected by the earthquake by its flexible structure.
It keeps its flexibility when the temperature decreases to - 40 C.
Can be used on the building site as coil.
Show high resistance to chemicals.
Does not face corrosion by the fluid inside and by the structure of soil outside.
It is light as 1/8 of steel as its volume being 0.940 gr/cm3.
It can be combined out of channel and then released to channel. Decreases the excavation amount.
It dos not require the ground to be sensible excavated progressively.
19
UNITS
TEST METHODS
0.5
g/10 min
ISO 1133
940
kg/m3
ISO 1872/1
19
Mpa
ISO /R527
Eloogation at Break
>600
ISO /R527
Flexural Modules
Vicat Softening Temprature
750
%
Mpa
PROPERTY
Thermal Conductivity
116
ISO 306
0.4
ISO 178
W/m C
1.5 X 10 -4
C -1
Hrs
Mpa
ASTM D 1693 B
>1000
8.0
(SNGPL SPECIFICATION)
ITEM
YELLOW PE-80
YELLOW PE-80
YELLOW PE-80
YELLOW PE-80
YELLOW PE-80
YELLOW PE-100 SDR-11(GAS)
(SSGC SPECIFICATION)
ORANGE PE-100
ORANGE PE-100
ORANGE PE-100
ORANGE PE-100
ORANGE PE-100
ORANGE PE-100
SIZE
3/4
1
1-1/4
2
4
6
SIZE
20
32
40
63
125
180
Diameter (mm)
MIN
26.57
33.27
42.03
60.18
114.07
168
MAX
26.77
33.53
42.29
60.48
114.53
168.56
Diameter (mm)
MIN
20
32
40
63
125
180
MAX
20.3
32.3
40.4
63.4
125.8
181.1
Thickness
MIN
2.41
3.02
4.22
5.49
10.39
15.29
MAX
2.92
3.68
4.7
6.15
11.63
17.12
Thickness
MIN
2.2
3
3.7
5.8
11.4
16.4
MAX
2.6
3.4
4.1
6.5
12.6
18.2
SDR
11
11
10
11
11
11
SDR
9
11
11
11
11
1
20
dn
ey.min.
SDR 17.6
SDR 11
16
2.3
3.0
20
2.3
3.0
25
2.3
3.0
32
2.3
3.0
40
2.3
3.7
50
2.9
4.6
63
3.6
5.8
75
4.3
6.8
90
5.2
8.2
100
6.3
10.0
125
7.1
11.4
140
8.0
12.7
160
9.1
14.6
180
10.3
16.4
200
11.4
18.2
225
12.8
20.5
250
14.2
22.7
280
15.9
25.4
315
17.9
28.6
355
20.2
32.3
400
22.8
36.4
450
25.6
40.9
500
28.4
45.5
560
31.9
50.9
630
35.8
57.3
Standard Tables
Minimum wall thicknesses for pipe
SDRs most commonly used for
gas pipe diameter < 40mm,
SDR17.6 and > 32mm,SDR 11, are
characterized by SDR.
21
JOINTING METHODS
There are available number of types of jointing HDPE pipes depending on the size and type of application.
The first common type of Jointing HDPE pipe is Mechanical Jointing which composes of Compression
type and Flange type, and the other is the Permanent Jointing which compose of Butt Fusion Welding and
Electro fusion Welding.
BUTT WELDING
Butt welding or Butt Fusion is a simplest and space-saving jointing method to connect the pipe and fittings
of PE. The process starts by cutting the pipe ends straight and square to the axis and cleaned carefully by
and electric planer. The pipes and fittings are held tight and pressed against a coated heating plate. As soon
as the heating time and the required bead are reached, the heating plate is quickly withdrawn from the
weld faces and the connection are pressed together to form a permanent joint.
COMPRESSION TYPE
For small bore pipe connections up to size 125MM OD,
compression type joints are satisfactory.
The installation process started with the cutting of
pipe ends square or 90 in relation to its axis.
Fit the collar and clinching ring into the pipe and place
the rubber O-ring at the tip of the pipe.
Then push the body of the fitting until the pipe ends
reaches its full stop. Slide the clinching ring
and Collar(Nut) until it catches the fitting and tight
fully using a belt or chain wrench.
22
FLANGE TYPE
Flange type is another type of conventional mechanical jointing. A HDPE Flange adaptor(Stubend) is butt
welded to the pipe with the loose steel backing flange inserted inside. A standard number of bolts will be
fitted to tighten the connection. This type of connection is practical for application which requires easy
serviceability in the future.
ELECTROFUSION WELDING
This is an easy system for jointing pipes and fittings of HDPE. A pre-installed resistance wires are
embedded in the inside surface of the electrofusion coupling. When the pipes or fittings are inserted in the
coupling and the wires are connected to the welding unit, the contact surfaces become warm and
consequently melt into each other until it forms a rigid and durable joint. A welding unit is available for this
procedure which operates the timing automatically. This makes the whole operation very easy and
practical especially in narrow and tight installations.
23
Pipe Size
Heat Time
(sec)
Cooling Time
(sec)
CTs
1CTs
IPS
3/4 IPS
1 IPS
1 1/4 IPS
1 IPS
2 IPS
3 IPS
6-7
8 - 10
6-7
7-9
10 - 12
12 - 14
14 - 18
14 - 18-4
20 - 24
60
60
60
60
60
60
60
60
60
Heat Time
(sec)
Holding Time
(sec)
CTs
6-7
60
1CTs
8 - 10
60
IPS
6-7
60
3/4 IPS
7-9
60
1 IPS
10 - 12
60
1 1/4 IPS
12 - 14
60
1 IPS
14 - 18
60
-4
2 IPS
14 - 18
60
3 IPS
20 - 24
60
24
25
26
CERTIFICATION
WATER HAND
PUMPS
PPR PIPES
& FITTINGS
PVC PIPES
& FITTINGS
PVC
CEMENT
27