356943-063 WebPower-Help 4v5a
356943-063 WebPower-Help 4v5a
356943-063 WebPower-Help 4v5a
WebPower Help
Configuration Program
DC Power Supply System
Compack, Smartpack and Smartpack2 Based Systems
.
356807.063
Information in this document is subject to change without notice and does not
represent a commitment on the part of Eltek.
No part of this document may be reproduced or transmitted in any form or by any
means electronic or mechanical, including photocopying and recording for any
purpose without the explicit written permission of Eltek.
Copyright : Eltek, 2012
356943.063
Published 2012-02-08
Mafeno
Contents
WebPower Help
FAQs
31
Frequently Asked Questions, FAQs ........................................................................................ 31
Generic FAQs ............................................................................................................ 31
WebPower FAQs ....................................................................................................... 32
PowerSuite FAQs ...................................................................................................... 43
Functionality Description
45
Contents iii
iv Contents
Glossary of Terms
239
Index
261
WebPower Help
Welcome to WebPower
WebPower Online Help System, 356943.063, 4v5a, 2012-02-08
356943.063_4v5a_2012-02
Getting Started
This section provides introductory information about the WebPower firmware. It
also includes an explanation of important concepts, system requirements, about
the controllers, how to log in, the programs access levels, etc.
Compack
controller
Server
WebPower also provides you with a graphical interface for local or remote
monitoring and control of the DC power system.
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Platform independence
The monitoring computer can be a Windows, Macintosh, UNIX or
Linux based computer, or any modern operating system and hardware
platform that support a standard Web browser capable of running
JavaScript (read the notice below)
Access security
Three group access levels are provided, to restrict unauthorized
attempts to alter system settings.
Notice:
The WebPower firmware is tested and approved for MS Windows with
the latest versions of the following Web browsers:
Microsoft Internet Explorer and Mozilla Firefox.
Other browsers and operating systems may also be used, though
faultless behaviour cannot be guaranteed.
Compack Controller
The Compack controller is a DIN rail mounted monitoring and
control unit used in the Micropack DC power systems. The
controller is also used in larger Elteks Compack-based power
systems.
It monitors and controls the whole system, and implements several
network protocols for local and remote system configuration via Web browser
and existing network management system (NMS).
Using the UDP tunneling protocol, the powerful PowerSuite application may
also be used for system configuration from a local or remote Internet connected
personal computer.
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Read more about the controller, networking and monitoring methods in the
Control System Functions (page 188) topic, in the Functionality Description
section.
Smartpack Controller
The Smartpack controller is a monitoring and control unit
used as the vital nerve center of the DC power plant. You
operate the system directly from the elegant front panel,
using three front keys and the LCD-display; they represent
the main interface between you and the system.
You can also operate the system remotely via modem, Ethernet and the Web.
The module then utilizes the USB or RS232 ports to interface with NMS or Web
adapters.
The Smartpack controllers standard front panel consists of a three-button
keypad, a graphic display, an USB port and 3 LED lamps.
The Smartpack controller has the following LED indications:
You can operate the DC power system from the Smartpack controller, by means
of display menus and sub-menus.
For more advanced operation, you can use the WebPower GUI from a computer,
or install and run the PowerSuite application.
Read more about the controller, networking and monitoring methods in the
Control System Functions (page 188) topic, in the Functionality Description
section.
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Find detailed information on the required steps to access the controller on the
Networking the Controller Access Methods (page 62) topic, in the
Functionality Description section.
Log In to WebPower
When you first access the controllers web-based GUI from your computers
Internet browser, you have to log in using one of the following three factory set,
default accounts:
Login
Account
User
Name
Password
Access
Level
Note
admin
admin
control
control
status
status
--
--
User defined
--
--
--
User defined
10
--
--
User defined
You can find the Access Level assigned to the User Login Account you used to
log in, by looking at the Power Summary pane (top right). Refer also to the topic
WebPower Home Page on page 6.
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6
5
4
7
8
Note that the web browser must have the Pop-ups function enabled, as the
configuration web pages employ Java script navigation. Read topic How to
Enable Pop-ups in the browser -- Internet Explorer (page 32) in the FAQs
section.
The web-based interfaces components and main areas are:
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9
7
8
8
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10
2
1
11
4
3
14
13
16
15
12
The LoadCurrent alarm monitor (12) does not really measure the
load current. It raises alarms based on the calculation of the load current
(the difference between the rectifier current RectifierCurrent and the
battery current BatteryCurrent). Read also the Load Current
Calculation (page 157) topic in the Functionality Description section.
In addition to the Power Summary pane, this alarm monitor is also
displayed in Load web page on page 29.
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see the Currents tab in topic Battery Bank nn subpage on page 29.
The BatteryTemp alarm monitor generates alarms based on the
highest temperature measurement performed by the individual battery
temperature alarm monitors;
see the Temperatures tab in topic Battery Bank nn subpage on page
29.
In addition to the Power Summary pane, these alarm monitor are also
displayed in the Battery web page on page 29.
Using WebPower
This section provides detailed information about the web-based user interface,
the configuration web pages, subpages and commands. It also explains
procedures to accomplish common system configuration tasks using WebPower.
WebPower has 2 main functional areas, where you open configuration web pages
and subpages to interact and configure the DC power supply system.
o
Toolbar
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This configuration web page presents you with a summary of the most important
voltage parameters in the power system, allowing you to edit the values.
10
Reference Voltage:
read more in the Battery pages, in the Configuration subpage (battery) on
page 29
Boost Voltage:
read more in the Battery pages, in the Battery Boost subpage on page 29
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2
System Configuration
WARNING: To register and edit the data you must log in using an
account with Access Level Factory (Admin).
The global position data is stored in the controller, and used by the MultiSite
Monitoring PC Application software to dynamically display the position of
power system installations in maps.
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11
System Configuration
If required, select the desired data format and register the parameters
by clicking on the text fields and typing appropriate values
Data Format:
click on the radio button for the data format you want to register with:
-- Sexagesimal Notation: DD MM SS.ss N or S
Degrees (), minutes () and seconds (). For greater precision, use the
decimal fraction of seconds: SS.ss.
North (N) or South (S) of the equator.
E.g.: 66 33 38.95 N
OR
-- Decimal Notation: [DDD.dddddd]
Degrees, with the minutes and seconds expressed as a decimal fraction
of degrees.
Positive degrees (e.g. 66.456) indicate positions north for equator.
Negative degrees (e.g. -66.456) indicate positions south for equator.
12
Longitude:
Longitude is used to denote the location of a place on the Earth's
surface east or west of the prime meridian.
A meridian is an imaginary line from the North Pole to the South Pole
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that connects all locations with the same longitude. The position of a
point on the meridian is given by the latitude.
The Prime Meridian is, by international convention, one passing
through the Royal Observatory, Greenwich, in east London, United
Kingdom, known as the International Meridian or Greenwich Meridian.
Longitude is given as an angular measurement ranging from 0 at the
Prime Meridian to +180 eastward (or 180E) and 180 westward (or
180W).
Enter the power systems longitude in the selected Data Format.
Elevation:
Elevation, or altitude, is used to indicate how high a place on the Earth's
surface is from sea level (above mean sea level, AMSL).
Enter the power systems elevation in meters above sea level (AMSL).
Password tab
The Password tab (2) -- in the System Configuration web page -- enables you to
change the access level, the user name and password of up to 10 logging
accounts.
NOTICE:
To register and edit the data you must log in using an account with
Factory (or Admin) Access Level.
Otherwise, you are only able to change your accounts password
(requires also the administrators password).
You can find the Access Level assigned to the User Login Account you used to
log in, by looking at the Power Summary pane (top right). Refer also to the topic
WebPower Home Page on page 6.
Current Access
admin
Level:
System Configuration
4
5
7
If required, select the desired user name, access level and password (3,
4 and 5) for the displayed account number, by clicking on the text
fields, radio buttons and typing appropriate values.
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13
The configuration web page displays the User Login Account you used to log in;
e.g. ...account #1. If this accounts access level is administrator / factory,
then you can edit the following:
If you are logged in using an account with Factory (or Admin) Access Level,
you will also see the Account Overview button (7). Click on this button will
enable you to edit existing logging accounts and create new ones.
For information about how to create new User Login Accounts and how to edit
existing User Login Accounts, read topic How to Create New User Login
Accounts in WebPower (page 35)
14
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1
View links
3
2
5
Sorted column
A row
per Battery Test
The configuration web page displays a result table, where each row (2) of data
represents a battery test. The battery quality, calculated by completed battery
tests, is also displayed in one of the columns.
For more information about how to carry out battery tests, read topic Battery
Test subpage on page 29. If required, read also about types of battery tests in
topic Battery Tests (page Error! Bookmark not defined.) .
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15
2
4
5
The configuration web page displays the detailed test results (2), (3) for a
specific battery test, e.g. ...Data for test id: 07.
You can do the following with the battery test results:
o
Click on the Select Unit drop-down arrow (4) and select the battery
bank that you want to see test results for.
Click on the data check boxes (checked) to enable the battery test data
types to display in the table.
Click again to (unchecked) to disable the data types you do not want to
display.
Click on the Get the Data button (4), to display the selected types of
data in the table
AND
Click on the Extract csv data to new window (5), to display the
battery test results in a new browser window, where you then can save
the data as a simple file, CVS- structured (Comma Separated Values),
easy to be imported to other computer applications
For more information about how to carry out battery tests, read topic Battery
Test subpage on page 29. If required, read also about types of battery tests in
topic Battery Tests (page Error! Bookmark not defined.) .
16
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Event Log
2
3
4
5
The configuration web page displays the Event Log, which is a log of power
system events automatically registered by the system controller. The log is stored
in the systems control unit(s).
Read more about events in the topic Alarm Monitors (page Error! Bookmark
not defined.), in the Functionality Description section.
The configuration web page enables you to do the following:
Click on the Next Page and First Page buttons (2) to display the next
page of system events, and return to the first page respectively
If required, click on the Click here link (3) to display a dialog box,
where you can click in the Open or Save buttons (4) to open or save an
XLM file containing the complete log of system events (5)
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17
2
Network Config
eMail tab
The eMail tab (2) -- in the Network Config web page -- enables you to
configure the parameters for an external SMTP E-mail server that the controller
may use to send warning and alarm e-mails to specified e-mail addresses.
WARNING: To register and edit the data you must log in using an
account with Access Level Factory (Admin).
18
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2
Network Config
4
6
3
5
7
The parameters for an external SMTP E-mail server are determined by entering
the server IP address, a sender e-mail address and one or two receiver e-mail
addresses.
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19
TCP/IP tab
The TCP/IP tab (2) -- in the Network Config web page -- enables you to see and
configure the controllers TCP/IP parameters, which allows the controller to
communicate with a standard computer, which is either connected to an existing
LAN or directly connected to the controller.
WARNING: To register and edit the data you must log in using an
account with Access Level Factory (Admin).
2
Network Config
7
4
3
5
8
WARNING: The system controller may restart, when any of the TCP/IP
parameters are changed.
The TCP/IP parameters are determined by entering or changing the controllers
IP address and Subnet Mask. The Default Gateway and DNS Server addresses
are usually 0.0.0.0.
20
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SNMP tab
The SNMP tab (2) -- in the Network Config web page -- enables you to see and
configure the controllers SNMP agent.
WARNING: To register and edit the data you must log in using an
account with Access Level Factory (Admin).
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21
Network Config
2
1
11
6
7
8
10
The controllers implement an SNMP agent which interfaces with the Network
Management System (NMS), enabling remote monitoring via the standard
SNMP messaging commands SET, GET and TRAP.
The SNMP agent responds to SNMPs GET and SET commands, and forwards
TRAPs to designated recipients when critical conditions occur to the DC power
system, as configured in the controller.
The GET commands provide the NMS with remote monitoring status e.g.
Battery status, etc. of the power system.
The SET commands enable the NMS to remote control the power system, e.g.
changing the output voltage.
The TRAP commands are unsolicited alarm messages that the power system
sends to the NMS, when critical situations occur.
Read more in topic Monitoring -- via Network Management System (page
Error! Bookmark not defined.), in the Functionality Description section.
22
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WARNING: To register and edit the data you must log in using an
account with Access Level Factory (Admin).
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23
Network Config
If required, click on the text field (3) and type a new web address
2.
24
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The same overview of active alarms is displayed by clicking on the Outputs link
in the Power Explorer pane. Read topic Outputs web page on page 30.
AO Group number
AO Group status
AO Group name
2
3
4
The configuration web page displays an overview of the status of all alarms
(Alarm Output Groups, AOG) in the power system.
The overview lists two sections of AOGs: one used to group alarm relay outputs
(2) and another used to group LVD latching contactors (3).
System events trigger alarm conditions in the corresponding Alarm Monitors,
which then activate the assigned Alarm Output Groups.
Read more about events and how alarms are generated, in the topics Alarm
Monitors (page Error! Bookmark not defined.) and Alarm Output Groups, in
the Functionality Description section.
The configuration web page enables you to do the following:
o
Click on the Reset Active Alarms button (4) to reset the systems
alarm monitors, and refresh the overview of Active Alarm Output
Groups.
If the events that caused the alarms are still present, the corresponding
AO Groups will again be in alarm condition
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25
2.
To change the WebPower Online Help default web address, if required, read
topic Online Help Files tab on page 24.
26
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Power System
Following configuration web pages are used to interact with DC power supply
system, and configure it with parameters that apply to the system in general.
Mains
Following configuration web pages are used to interact with DC power supply
system, and configure it with AC Mains related parameters.
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27
Following configuration web pages are used to interact with DC power supply
system, and configure it with rectifier related parameters.
Load
Following configuration web pages are used to interact with DC power supply
system, and configure it with parameters related to the systems DC load.
Battery
Following configuration web pages are used to interact with DC power supply
system, and configure it with battery related parameters.
Read about Overview Battery Measurements (page 160), in the Functionality
Description section.
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Inputs
Following configuration web pages are used to interact with DC power supply
system, and configure its programmable input parameters.
Outputs
Following configuration web pages are used to interact with DC power supply
system, and configure its output parameters.
Control System
Following configuration web pages are used to interact with DC power supply
system, and configure its parameters.
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29
FAQs
Generic FAQs
PowerSuite and WebPower
Question:
Whats the difference between PowerSuite and WebPower?
Answer:
PowerSuite is a program to be installed and run on a personal computer, while
WebPower is a graphical user interface (GUI) based on HTML pages that the
controller serve to a standard web browser for viewing. No program installation
required.
WebPower implements the most common configuration task, while PowerSuite
enables full configuration of the power system.
Type of Logs
Question:
Whats the difference between the types of logs or data records displayed by
Elteks power systems, and where do I find them?
Answer:
The control system implements following types of logs:
Measurement Logs
o Energy Log
o Load Monitor Energy Log
o Mains Outage Log
o Generator Run Hours Log
o Generator Fuel Consumption Log
o Battery Discharge Cycles Log
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31
Read more in topic Types of System Logs (page 95) in the Functionality
Description section.
WebPower FAQs
How to Enable Pop-ups in the browser -- Internet Explorer
Question:
How do I enable Pop-ups in the Internet Explorer browser?
Answer:
You must allow the Web browser to show pop-ups from the controllers
configuration web pages, as the pages navigation buttons, etc. employ Java
script-based navigation.
Internet Explorer and other Web browsers usually have the Pop-Up Blocker
feature enabled, thus stopping annoying pop-up ads and pop-up windows while
surfing the Internet.
This topic explains how to configure the Pop-up Blocker to allow pop-ups from
the controllers configuration web pages (e.g. IP address <172.16.5.221>), using
Internet Explorer.
Carry out the following steps, if the browsers Information bar displays that the
Pop-up Blocker has blocked the page, after clicking on one the buttons on the
Power Explorer tool bar:
1.
2.
3.
Click Yes,
in the Allow pop-ups from this site? dialog box
Compack controllers IP address
Information Bar
(Pop-up blocked)
Power Explorer
Tool Bar
(Configuration
buttons)
Compack
controllers IP
address
(Example)
32
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Answer:
To view the controllers configuration pages (GUI) in your Web browser and be
able change the admin accounts user name and password, you have to log in
using the admin login account.
Following table shows the WebPowers default, factory set User Login
Accounts.
Login
Account
User
Name
Password
Access
Level
Note
admin
admin
control
control
status
status
--
--
User defined
--
--
--
User defined
10
--
--
User defined
1.
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33
2.
Enter link
Note that the Web browser must have the Pop-ups function enabled, as the configuration web pages employs Java
script navigation.
Read the topic How to Enable Pop-ups in the browser -- Internet Explorer on page 32.
34
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3.
2
3
Access Level
radio buttons
4
System Configuration
5
1
6
Answer:
To view the controllers configuration pages (GUI) in your Web browser and be
able to create new User Login Accounts or change registered user names and
passwords, you have to log in using one of the login accounts with Factory (or
ADMIN) Access Level, either the default admin account or an already created
account with the Factory (or ADMIN) Access Level.
Following table shows the WebPowers default, factory set User Login
Accounts.
Login
Account
User
Name
Password
Access
Level
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Note
35
Login
Account
User
Name
Password
Access
Level
Note
admin
admin
control
control
status
status
--
--
User defined
--
--
--
User defined
10
--
--
User defined
1.
36
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2.
Enter link
Note that the Web browser must have the Pop-ups function enabled, as the configuration web pages employs Java
script navigation.
Read the topic How to Enable Pop-ups in the browser -- Internet Explorer on page 32.
3.
Create the new Login Account or edit existing account by carrying out the following:
Click on the System Configuration button (1), on the Power Explorer toolbar
Click on the Password tab (2), in the dialog box
(Notice the dialog box shows the access level (4) for the login account you have logged in (3))
Click in the Account Overview button (7),
to open a new dialog box with the overview of registered accounts.
(Notice the Account Overview button (7) is not displayed, if you are not logged in with an account with Factory
Access Level)
Click in Edit button (8)
for the unused login account that you want to create, e.g. account 4
or for the existing login account that you want to edit.
(A new dialog box for account # 4 is displayed, so you can enter the login data)
Click in the Current User Name field (9), and type the user name for the new account,
or edit the name of the existing account.
Select the radio button for the Access Level for the new login account; e.g. the control/service (10)
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37
2
3
System Configuration
9
10
11
12
38
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Answer:
In order to facilitate identification of the power system when connected a LAN,
it is advisable to log in with the admin account and give the system controller
a Device name of your choice.
Carry out the following steps to give a Device name to the controller, using the
controllers configuration pages in your Web browser:
1.
2.
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3.
TCP/IP tab
Device Names field
Save button
Now the Eltek Network Utility window will display the new device name.
Answer:
In MS Windows, you can always check the IP address, subnet mask, status, etc.
of your personal computers network card (NIC), by opening the Network
Connections window and looking at the Detail pane on the left side of the
window.
40
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Notice that you can also get this information by opening a DOS window and
running the command IPCONFIG.
Carry out the following steps:
1.
(Example)
OR
If this command is not displayed in the computers Start menu,
Clicking on the Start button, and
Selecting the Control Panel
Clicking on the Network Connections icon
that opens the computers Network Connections window
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2.
Find the NICs IP address and subnet mask used by the computer by,
Selecting the actual network card (NIC),
e.g. Local Area Connection 3
Making a note of the IP address and Subnet mask displayed in the Details panel, on the left side of the window.
E.g. IP address: <172.16.5.192>, Subnet mask: <255.255.252.0>
Network Connection window
Folders button
Selected
Network card (NIC)
(Local Area Connection 3)
The Details pane shows
the NICs IP address, etc
Write click on the Local
Area Connection 3 and
select Properties to open
the dialog box.
(Example)
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3.
If you need to change the NICs IP address and subnet mask used by the computer, do following:
Click on the Use the following IP address radio button to activate it
Click in the IP address field, and enter the required IP address
e.g. <169.254.52.132>
Click in the Subnet mask field, and enter the required subnet mask
e.g. <255.255.255.0>
Network Connection window
(Example)
NOTICE:
You might need to change the IP address of your computer, for example if you want to connect the computer to a
controller or network device with fixed IP address.
WARNING!
Never enter Network Mask (Subnet masks) <0.0.0.0> or <255.255.255.255> as they are not valid masks, and in the
worst case may render the controller or LAN device inaccessible.
PowerSuite FAQs
Cannot Find the Com Port Number
Question:
Why clicking on the Find COM Port # button does not display the COM port
number?
You find the Find COM Port # button on dialog box Site Manager dialog box
in PowerSuite Online Help.
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Answer:
If the COM port number is not displayed when you click on the Find COM Port
# button, the reason could be that the Smartpack USB drivers were not installed
in the PC during the PowerSuite program installation, or were installed
incorrectly.
To install the Smartpack USB drivers correctly follow the steps in the topic 2.
Switch the Smartpack ON and connect the USB cable in PowerSuite Online
Help.
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Functionality Description
Functionality Overview
Functionality Description Online Help System, 350020.073, 1v4, 2012-02-08
Copyright
This section offers a more detailed description of the functionality that Eltek has
implemented in Smartpack2-, Smartpack- and Compack-based DC power supply
systems.
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Power System
Mains
Generator
Rectifiers
Battery
Load
Control System
46
1.
System Status
2.
System Configuration
3.
Alarm Configuration
4.
Commands
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5.
6.
Statistics
7.
Commissioning
8.
Up/Download
Description
NoOfPhases
Mains Fail
Mains Volt 1
Value
1
0
--
Unit/Label
Note
Units
Volt AC
Description
NoOfRectifiers
RectifierCurrent
RectifierError
Value
4
0,0
1
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Unit/Label
Note
Amp
Units
47
RectComm Error
Rect Capacity
RectCurrent ShareErr
Rectifier Temp
1
0
0
0
Units
%
%
Celsius
SerialNo
Xxxx
Status
Err.
Curr
0,0
Tmp
0
VoltIn
0
Description
NoOfLoadBanks
LoadCurrent
Status Fuse
Status LVLD
Value
1
35,0
Norm.
Normal
Unit/Label
Note
Amp
Description
LoadBank 1
Value
Unit/Label
Note
Err
0,0
0,0
0,0
Description
Battery Voltage
Battery Current
Battery Temp
Battery Life Time
LVBD
Fuse
Battery Quality
Battery Tot Cap
Battery Rem Cap
Battery Time Left
Delta String Curr
Battery Used Cap
Value
54,46
-35,0
29
0
Norm
Norm
-100
0
0
0
100
Unit/Label
Vold DC
Amp
Celsius
Days
Note
%
Ah
%
min
%
%
Description
Battery Bank1
Batt Volt bank 1
BattCurr bank 1
Battery Fuse 1.1
Battery Fuse 1.2
Battery Temp 1.1
Battery Temp 1.2
Battery Temp 1.3
Battery Temp 1.4
Battery Temp 1.5
Battery Temp 1.6
BatteryCurrent 1.1
BatteryCurrent 1.2
Battery Monit 1
Value
Unit/Label
52,46
-35,0
Norm
Disab.
29
0
27
27
28
27
-35,0
0
Volt DC
Amp
Note
Celsius
Celsius
Celsius
Celsius
Celsius
Celsius
Amp
Amp
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356943.063_4v5a_2012-02
Err
0,0
0,00
0,00
deltaV
deltaV
Description
ProgInput 1.1
ProgInput 1.2
ProgInput 1.3
ProgInput 1.4
ProgInput 1.5
ProgInput 1.6
ProgInput 1.7
ProgInput 1.8
ProgInput 1.9
ProgInput 1.10
ProgInput 1.11
ProgInput 1.12
ProgInput 1.13
ProgInput 1.14
Status
Disab.
Disab.
Disab.
Disab.
Disab.
Disab.
Disab.
Disab.
Disab.
Disab.
Disab.
Disab.
Disab.
Disab.
Group
Major Alarm
Major Alarm
Major Alarm
Major Alarm
Major Alarm
Major Alarm
Major Alarm
Major Alarm
Major Alarm
Major Alarm
Major Alarm
Major Alarm
Major Alarm
Major Alarm
Event
MajorAl
MajorAl
MajorAl
MajorAl
MajorAl
MajorAl
MajorAl
MajorAl
MajorAl
MajorAl
MajorAl
MajorAl
MajorAl
MajorAl
Note
Alarm Group
Major Alarm
Minor Alarm
Mains Alarm
Alarm Group 04
Alarm Group 05
Alarm Group 17
OutpBlocked
LVBD
LVLD1
Status
Activated
Activated
Normal
Normal
Normal
Activated
Activated
Normal
Normal
Output
----------
Note
Description
NoOfCtrlUnits
Value
5
Unit
SP2 Basic
CtrlUnitError
SmartNode
CtrlUnitError
Battery Monitor
CtrlUnitError
Load Monitor
CtrlUnitError
I/O Unit CtrlUnitError
Mains Monitor
CtrlUnitError
0
0
1
1
1
0
Units
Units
Units
Units
Units
Units
(lower area L)
Battery Temp 1.1
Battery Temp 1.2
Battery Temp 1.3
29
0
27
Celsius
Celsius
Celsius
356943.063_4v5a_2012-02
Note
I/O Monitors
49
29
0
27
Celsius
Celsius
Celsius
Description
Generator Fail
Generator activation
Discharge value [%]
Main Delay [min]
Charge Time [min]
Value
Disab.
Off
000
000
000
Unit
Note
Description
NoOfSolar Converters
Solar Current
Solar Charger Err
Solar Comm Err
Solar Capacity
Solar Symmetry Err
Solar Charger Temp
Value
0
0,0
0
0
0
0
0
Unit
Note
Amp
Units
Units
%
%
Celsius
SerialNo
Xxxx
Status
Err.
Curr
0,0
Tmp
0
VoltIn
0
NOTICE:
The default Service Access Level password or Pin-Code is <0003>. We
strongly recommend changing the passwords as soon as the power
system is installed.
Read about Access Levels on page 188.
The parameters are organized in system-oriented groups: Power System, Mains,
Generator, Rectifier, etc.
Refer to these topics (Power System, Mains, Rectifiers, etc.) for more
information about the System Configuration parameters.
50
356943.063_4v5a_2012-02
You can display the system configurable parameters using any available
computer based GUI, or from the Smartpack and the Smartpack2 Master
controllers displays.
From the Smartpack2 Master Controllers Front
You can display the following system configurable parameters, via the
Smartpack2 Master controllers front keys:
Description
Reference Voltage [V/Cell]
Value
2,27
24
Percent
Fahrenheit
Negative
DeciAmp
Std
Adv
Language
Year
Month
Day
Hour
Minute
Agent IP Address
English
2009
01
01
00
00
172
016
006
222
000
000
000
000
0000
Unit/Label
48 V
system
MainsMinorLow
Note
356943.063_4v5a_2012-02
51
Description
Voltage HiPoint Cal. Value [V]
Voltage HiPoint A/D Value
Voltage LoPoint Cal. Value [V]
Voltage LoPoint A/D Value
Current HiPoint Cal. Value [A]
Current HiPoint A/D Value
Current LoPoint Cal. Value [A]
Current LoPoint A/D Value
Value
53,00
694
0,15
0
5300
690
15
0
Unit/Label
Note
2.2 Mains
Available options in Smartpack2 Master Controllers submenu:
System Configuration > Mains
#
Description
NoOfPhases
Value
1
Note
2.3 Rectifiers
Available options in Smartpack2 Master Controllers submenu:
System Configuration > Rectifiers
#
Description
BoOfRectifiers
Suppr. RectErr d.MainsFail-Yes/No?
Rect. WalkIn time-Short/Long?
Rect. var. BattPowered or Not?
OVS Limit [V/Cell]
Rect. CurrentLimit enable-On/Off?
Rect. CurrentLimit value [A]
Rect. EmergencyVolt value [V]
Gen. dep. StartUpDelay-On/Off?
Generator StartUp delay [min]
Efficiency Management?
Value
01
2,4583
1000
53,25
000
/
Unit/Label
Note
Yes
Short
BattPowered
59,00
On
On
On/HEPri.
2.4 Load
Available options in Smartpack2 Master Controllers submenu:
System Configuration > Load
#
Description
NoOfLoadBanks
No. of LVLDs in Bank 01
Value
1
0
Unit/Label
Note
2.5 Battery
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356943.063_4v5a_2012-02
Description
NoOfBatteryBanks
NoOfBattery Strings
Capacity per String [Ah]
Temp. Compensation On/Off?
Reference Voltage [V/Cell]
Reference Temperature [C]
Temperature Slope [mV/C/Cell]
Min. Compensation Volt. [V/Cell]
Max. Compensation Volt. [V/Cell]
Battery Current Limit On/Off
CurrentLimitValue [A] (Mains Feed)
CurrentLimitValue [A] (Gen Feed)
Value
01
01
100
2,2708
20
3,00
2,1000
2,3500
30
30
Unit/Label
Note
On
54,50
On
Description
Normal or Simplified BattTest?
EndVoltage Simple test [V/Cell]
Max. TestDuration-Enable/Disable?
Max. TestDuration [min]
Max. DischargeStop-Enable/Disable?
Max. Discharge stop [Ah]
GuardTime Enable/Disable?
GuardTime [hours]
AlarmGroup to activate during tst
IntervalTest Enable/Disable?
Next Interval StartYear
Next Interval StartMonth
Next Interval StartDay
Next Interval StartHour
Next Interval StartMinute
Interval Period [days]
AutoTest Enable/Disable?
Discontinuance Test Enable/Disable?
Repeat frequency [days]
Max. duration [minutes]
Value
1,90
720
100
12
-
2010
04
16
12
00
0180
07
05
Unit/Label
Simple
Note
Enable
Enable
Enable
Browser though registered alarm groups
Enable
Enable
Enable
Description
Boost Voltage [V(Cell]
StopBoost CurrThreshold Ena/Disa?
StopBoost CurrThreshold [A]
AlarmGrp to activate during boost
ManBoost MaxDuration [min]
IntervalBoost Enable/Disable?
Next Interval StartYear
Value
2,3542
10
-120
2010
Unit/Label
56,50
Enable
Note
356943.063_4v5a_2012-02
53
Description
Next Interval StartMonth
Next Interval StartDay
Next Interval StartHour
Next Interval StartMinute
Interval Period [days]
IntervalBoost MaxDuration [min]
AutoBoost Enable/Disable?
AutoBoost MaxDuration [min]
AutoBoost ChargeFactor [%]
AutoBoost DischargeThresh. [Ah]
AutoBoost VoltThreshold Ena/Disa?
AutoBoost VoltThreshold [V]
Value
04
16
12
00
0180
120
120
100
0001
46,00
Unit/Label
Note
Enable
Enable
Description
Symm. Measurement - Ena/Disa?
Symmetry Voltage range [V]
Symm. Mode Continous/Dischrg?
Symmetry DischargeDelay [min]
Value
12
000
Unit/Label
Enable
V Measurement
Discharge
Note
Description
Temperature Range 01 - Ena/Disa?
Temperature Limit [C]
Temperature Weigh
Hours within Temperature Range
Temperature Range 02 - Ena/Disa?
Temperature Limit [C]
Temperature Weigh
Hours within Temperature Range
Temperature Range 03 - Ena/Disa?
Temperature Limit [C]
Temperature Weigh
Hours within Temperature Range
----Temperature Range 10 - Ena/Disa?
Temperature Limit [C]
Temperature Weigh
Hours within Temperature Range
Value
010
001
0
010
001
0
010
001
0
Unit/Label
Enable
010
001
0
Enable
Note
Enable
Enable
Up to 10 rages available
2.6 Generator
Read topic AC Generator as AC Mains on page 123, for available options in
Smartpack2 Master Controllers submenu:
System Configuration > Generator
54
356943.063_4v5a_2012-02
Description
NoOfSolarConverters
Suppr. SolErr d.MainsFail Yes/No?
OVS Limit [V/Cell]
Value
00
2,4583
Unit/Label
Note
Yes
59,00
NOTICE:
The default Service Access Level password or Pin-Code is <0003>. We
strongly recommend changing the passwords as soon as the power
system is installed.
Read about Access Levels on page 188.
3.1 Mains
Available options in Smartpack2 Master Controllers submenu:
Alarm Configuration > Mains
#
Description
Value
Unit/Label
Note
356943.063_4v5a_2012-02
55
MainsFail
MainsVolt 1
Enable
Enable
>> Read also the topic Typical Parameters for Alarm Monitors on page 191.
3.2 Rectifiers
Available options in Smartpack2 Master Controllers submenu:
Alarm Configuration > Rectifiers
#
Description
RectifierCurrent
RectifierError
RectComm Error
Rect. Capacity
RectCurrShareErr
Rectifier Temp
Value
Unit/Label
Enable
Enable
Enable
Enable
Enable
Enable
Note
>> to Alarm Monitor configuration A2
>> to Alarm Monitor configuration N2
>> to Alarm Monitor configuration N2
>> to Alarm Monitor configuration N2%
>> to Alarm Monitor configuration N2%
>> to Alarm Monitor configuration A4
>> Read also the topic Typical Parameters for Alarm Monitors on page 191.
3.3 Load
Available options in Smartpack2 Master Controllers submenu:
Alarm Configuration > Load
#
Description
LoadCurrent
Value
Unit/Label
Enable
Note
>> to Alarm Monitor configuration A2
>> Read also the topic Typical Parameters for Alarm Monitors on page 191.
3.4 Battery
Available options in Smartpack2 Master Controllers submenu:
Alarm Configuration > Battery
#
56
Description
BatteryVoltage
BatteryCurrent
BatteryTemp
BatteryLifeTime
LVBD
BatteryQuality
BatteryTotCap
BatteryRemCap
BatteryTimeLeft
DeltaStringCurr
BatteryUsedCap
Value
Unit/Label
Enable
Enable
Enable
Enable
Enable
Enable
Enable
Enable
Enable
Enable
Enable
Note
>> to Alarm Monitor configuration A4
>> to Alarm Monitor configuration A4
>> to Alarm Monitor configuration A4
>> to Alarm Monitor configuration N2
>> to Alarm Monitor configuration XX
>> to Alarm Monitor configuration N2%
>> to Alarm Monitor configuration N2
>> to Alarm Monitor configuration N2%
>> to Alarm Monitor configuration N2
>> to Alarm Monitor configuration N2%
>> to Alarm Monitor configuration N2%
BattVolt bank 1
BattCurr bank 1
BatteryFuse 1.1
BatteryFuse 1.2
BatteryTemp 1.1
BatteryTemp 1.2
--BatteryTemp 1.6
Enable
Enable
Enable
Enable
Enable
Enable
Enable
356943.063_4v5a_2012-02
Description
BattCurrent 1.1
BattCurrent 1.2
Value
Unit/Label
Enable
Enable
Note
>> to Alarm Monitor configuration A4
>> to Alarm Monitor configuration A4
>> Read also the topic Typical Parameters for Alarm Monitors on page 191.
3.5 Inputs
Available options in Smartpack2 Master Controllers submenu:
Alarm Configuration > Inputs
#
Description
ProgInput 1.1
ProgInput 1.1
--ProgInput 1.14
AC SPD alarm
Door alarm
Smoke alarm
DC SPD alarm
Heater alarm
LVD close
Value
Unit/Label
Enable
Enable
Note
>> to Alarm Monitor configuration L1
>> to Alarm Monitor configuration L1
Enable
Enable
Enable
Enable
Enable
Enable
Enable
>> Read also the topic Typical Parameters for Alarm Monitors on page 191.
3.6 Outputs
Available options in Smartpack2 Master Controllers submenu:
Alarm Configuration > Outputs
#
Description
Alarm Groups
Major Alarm
Minor Alarm
Mains Alarm
Alarm Group 4
Alarm Group 5
--Alarm Group 17
OutpBlocked
LVBD
LVLD1
-------------
Output
Note
Description
CtrlUnitError SmartPack 255
BatteryTemp 1.1
Value
Unit/Label
Enable
Enable
356943.063_4v5a_2012-02
Note
>> to Alarm Monitor configuration N2
>> to Alarm Monitor configuration A4
57
BatteryTemp 1.2
--BatteryTemp 1.6
CtrlUnitError BatteryMonitor
CtrlUnitError LoadMonitor
CtrlUnitError I/O Unit
Enable
Enable
Enable
Enable
Enable
>> Read also the topic Typical Parameters for Alarm Monitors on page 191.
3.8 Generator
Available options in Smartpack2 Master Controllers submenu:
Alarm Configuration > Generator
#
Description
GeneratorFail
Value
Unit/Label
Enable
Note
>> to Alarm Monitor configuration L1
>> Read also the topic Typical Parameters for Alarm Monitors on page 191.
Description
SolarCurrent
SolarChargerErr
SolarCommErr
Solar Capacity
SolarSymmetrErr
SolarCharg temp
Value
Unit/Label
Enable
Enable
Enable
Enable
Enable
Enable
Note
>> to Alarm Monitor configuration A2
>> to Alarm Monitor configuration N2
>> to Alarm Monitor configuration N2
>> to Alarm Monitor configuration N2
>> to Alarm Monitor configuration N2
>> to Alarm Monitor configuration A4
>> Read also the topic Typical Parameters for Alarm Monitors on page 191.
Commands options
The options in this logical group let you issue or activate specific commands,
such as resetting manual alarms, deleting the event log, starting battery tests, etc.
Issuing commands is allowed at this level, using a Pin-Code.
NOTICE:
The default Service Access Level password or Pin-Code is <0003>. We
strongly recommend changing the passwords as soon as the power
system is installed.
Read about Access Levels on page 188.
58
System Commands
Read about System Commands on page 82
356943.063_4v5a_2012-02
Battery Commands
Read about Battery Commands on page 161
Outputs Test
Read about Output Test Commands on page 195
Event Log
Inventory Report
Description
BatteryTemp 1.1
SymmVolt 1.1
RectifierError
-----------
Value
42
12,91
1
Limit
30
1,50
1
Alarm Group
---Alarm Group 15
Minot Alarm
Output
----------
Note
Event Log
The Event Log is a record of system related events automatically registered by
the system controller.
Example of Event Log in Smartpack2 Master Controllers submenu:
Logs/Report > Event Log
#
Description
RectifierError
SymmVolt 1.4
LVD close
Door alarm
OutdoorTemp 81.1
----
Event
MinorAl:On
MajorAl:On
Info:On
MajorAl:Off
Info:Off
Note
You can also save the Even Log to a storage media -- read about Up/Download
options on page 61 or use WebPower or PowerSuite to delete, print and save
the log to a file in your computer.
Read about Types of System Logs on page 95.
356943.063_4v5a_2012-02
59
The Battery Test Log is displayed in a results table; each row of data represents a
battery test. Also, the battery quality, calculated by completed battery tests, and
other test parameters are displayed.
Example of Battery Test Log table displayed in Smartpack2 Master Controllers
submenu:
Logs/Report > Battery Test Log
#
StartTime
09:58
Durat.
34
Typ
Manual
Descr
-----------------
Amp
-68
Q%
70%
EndV
45.49
Note
----------------
----
Inventory Report
The Inventory Report presents information that describe the power system, the
sites name , serial number, installation and service dates, software name, etc.
Example of Inventory Report table in Smartpack2 Master Controllers submenu:
Logs/Report > Inventory Report
#
Description
Company
Site
Model
Install Date
Serial N
Service Date
Responsible
Message 1
Message 2
(Installed HW and SW info, part #, serial #, version #, etc.)
Note
Statistics options
This logical group collects and presents relevant system data and calculated
statistics, such as average results, peak values, etc.
Example of the Statistics table available in Smartpack2 Master Controllers
submenu:
Statistics
#
Description
BatteryVoltage
BatteryCurrent
Battery Temp
Load Current
Rectifier Current
Mains Volt 1
Reset
No
No
No
No
No
No
Average
52,48
-35
41
35
75
225
Peak
52,61
0
0
50
120
235
Note
Commissioning options
This logical group presents a generic description of the steps required to carry
out the power systems commissioning.
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356943.063_4v5a_2012-02
Up/Download options
The options in this logical group let you upload firmware to connected
controllers and control units, as well as download or save system related logs,
etc.
In addition to firmware, this groups options offer you the possibility of
uploading and saving system configuration files.
NOTICE:
Using the controllers front panel keypad, you can only upload &
download to the controllers SD card. Using the WebPower or
PowerSuite GUI, you can also upload & download to other storage
media, such as a computers hard drive or similar.
The Up- and Download options are organized in following groups:
Software Upgrade
which offers you to upgrade the firmware in connected controllers and
control units, by uploading files stored in the Smartpack2 Master
controllers SD card.
Available options in Smartpack2 Master Controllers submenu:
Up/Download > Software Upgrade
Description
Compack 11
Smartpack1
I/O Unit 1
SW Info
405006.009
402073.009
402088.009
Note
0A.M
3.05E
3.01
356943.063_4v5a_2012-02
61
Read also about other firmware upgrade methods in topic Firmware Upgrade
on page 196.
Ethernet cable
(Straight through
crossover cable)
(Example of Compack controller access via LAN and via a stand-alone computer)
After accessing the controller, you can read a short description about available
methods to configure and monitor the DC power supply system, which you find
in topic Power System Configuration & Monitoring Methods on page 71.
WARNING:
Some controllers may have the Dynamic Host Configuration Protocol
(DHCP) enabled, instead of static IP address. Thus, they can
automatically obtain necessary access data to operate in an existing
Local Area Network (LAN), based on the Ethernet communication
technique and the TCP/IP protocol suite.
NOTICE:
In short, two LAN devices (e.g. a controller and a computer) can
communicate with each other, if they have different IP addresses and
are in the same subnet.
A Subnet Mask is used to determine what subnet an IP address or
device belongs to.
For example, all devices with IP address <169.254.52.XXX> and
subnet mask <255.255.255.0> (where XXX can be 1 to 255) belong to
the same subnet, and can talk to each other.
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356943.063_4v5a_2012-02
Compack
controller
Ethernet cable
(Standard straight through
cable OR crossover cable)
**NOTICE:
You need an Ethernet crossover cable, if the controller is a Smartpack
with hardware version 1.x (SB70) or previous.
Contact your IT Department, if your computer has difficulties while installing or
configuring the network card.
Requirements
**NOTICE:
You need an Ethernet crossover cable, if the controller is a Smartpack
with hardware version 1.x (SB70) or previous.
Network components are software clients, services and protocols that the NIC
uses to communicate with servers in the network.
In Short
To get access to the controller via a stand-alone computer, just connect the
controller directly to the computers NIC, using a standard Ethernet straightthrough** or crossover cable.
356943.063_4v5a_2012-02
63
NOTICE:
By default, the controllers are shipped with a unique MAC address, e.g.
[00-0A-19-C0-00-13] and a fixed, static IP address <192.168.10.20>.
Some controllers may have DHCP enabled (automatically obtain
necessary access data to operate in an existing LAN).
For the computer to be able to access the controller, both devices need to have
different IP addresses, but in the same subnet. If the computers NIC IP address
is e.g. <169.254.52.132>, so changing the controllers IP address from
<192.168.10.20> to e.g. <169.254.52.133> will enable them to talk to each
other.
NOTICE:
If the controller has DHCP enabled when you connect it to the
computers NIC, then the controller and the computer will assign
themselves a random IP address, e.g. the controller may get <0.0.0.1>
and the computer <169.254.52.132>.
In this case, change the controllers IP address from e.g. <0.0.0.1> to
e.g. <169.254.52.133> to enable them to talk to each other.
Then, access the controller via your web browser, and change its LAN device
name, to facilitate later identification.
The Controller Access Via Stand-alone PC procedure involves following
steps (as described in more detail in the topic More Detailed on page 64):
1.
2.
Connect the computer to the controller and check its MAC address
3.
Find the NICs IP address and subnet mask used by the computer
4.
5.
6.
7.
**NOTICE:
You need an Ethernet crossover cable, if the controller is a Smartpack
with hardware version 1.x (SB70) or previous.
More Detailed
Carry out the following steps to access the controller via a stand-alone computer:
1.
64
356943.063_4v5a_2012-02
2.
Connect the computer to the controller and check its MAC address
plugging one end of the Ethernet cable to the controllers RJ-45 socket, and the other end to the computers NIC.
The Eltek Network Utility displays the controller as a connected LAN device (may take up to 1 minute to display)
with the default static IP address <192.168.10.20>
Notice that -- if the controller has the DHCP enabled instead of static IP address -- the controller automatically gets
an IP address, e.g. <0.0.0.1>, as displayed in the Eltek Network Utility below.
Check that the displayed MAC address corresponds to the MAC address label on the controller.
Your Compack Controllers MAC Address
(00-0A-19-C0-00-91)
Controllers
firmware revision
Find the NICs IP address and subnet mask used by the computer by,
Opening the computers Network Connections window
Selecting the actual network card (NIC) and
Making a note of the IP address and Subnet mask displayed in the Details panel, on the left side of the window.
E.g. IP address: <169.254.52.132>, Subnet mask: <255.255.0.0>
Read the topic How to Check or Change the Computers IP Address (page 40) in the FAQs section
Notice that you can also get this information by opening a DOS window and running the command IPCONFIG.
356943.063_4v5a_2012-02
65
4.
Change the controllers IP address to the same subnet as the computers by,
Selecting the controller in the Eltek Network Utility window
Clicking on the Configuration button, to open the IPSetup Configuration window
Changing the default static IP address <192.168.10.20> to e.g. <169.254.52.133>
OR from, e.g. <0.0.0.1> to e.g. <169.254.52.133>, if DHCP was enabled, as shown below.
Notice that the IP address you assign the controller must not be used by other devices.
Changing the Network Mask from, e.g. <0.0.0.0> to e.g. <255.255.0.0>
and clicking on the Enable Static IP button.
Now, the controllers and the computers IP addresses are in the same subnet and both devices can talk to each
other.
Computers: <169.254.52.132> <255.255.0.0>
Controllers: <169.254.52.133> <255.255.0.0>
Your Compack Controllers MAC Address
(00-0A-19-C0-00-91)
Controllers
firmware revision
Configuration button
Enable Static IP button
(Example of controllers data)
WARNING!
Never enter Network Mask (Subnet masks) <0.0.0.0> or <255.255.255.255> as they are not valid masks, and in the
worst case may render the controller or LAN device inaccessible.
5.
66
356943.063_4v5a_2012-02
6.
7.
NOTICE:
If later you connect your computers NIC (while DHCP is enabled) to a
LAN, the network server will automatically assign a new IP address to
your NIC, so that your computer may access the LAN.
It may take up 1 or 2 minutes, but you can select the command Repair
this connection in the computers Network Connections window
and Windows will right away automatically assign the new IP address.
356943.063_4v5a_2012-02
67
Compack
controller
WebPower
Configuration via web
browser
Contact your LAN administrator, if your computer has difficulties accessing the
network.
Requirements
In Short
To get access to the controller via your LAN networked computer just connect
the controller to the LAN using a standard Ethernet straight-through** or
crossover cable.
NOTICE:
By default, the controllers are shipped with a unique MAC address, e.g.
[00-0A-19-C0-00-13] and a fixed, static IP address <192.168.10.20>.
Some controllers may have DHCP enabled (automatically obtain
necessary access data to operate in an existing LAN).
For the computer to be able to access the controller via the LAN network, both
devices need to have different IP addresses, but in the same LAN subnet. If the
networked computers NIC IP address is e.g. <172.16.5.29>, so changing the
controllers IP address from <192.168.10.20> to e.g. <172.16.5.30> will enable
them to talk to each other via the LAN network.
NOTICE:
If the controller has DHCP enabled when you connect it to the LAN
network, then the LAN network will automatically assign the controller
with a spare IP address in the LAN subnet, e.g. the controller may get
<172.16.6.130>, which will enable the networked computer to talk to
controller.
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356943.063_4v5a_2012-02
Using the Eltek Network Utility program, identify the controller, access it via
your web browser and change the controllers LAN device name, to facilitate
later identification.
The Controller Access -- Via Ethernet LAN procedure involves following
steps (as described in more detail in topic More Detailed on page 69):
1.
2.
3.
4.
5.
6.
More Detailed
Carry out the following steps to access the controller via the Ethernet LAN:
1.
356943.063_4v5a_2012-02
69
3.
In the Eltek Network Utility, identify the controller and change its IP address
The utility program displays the controller as a connected LAN device with its unique MAC address and the default
static IP address <192.168.10.20>
Note that it can take up to 1 minute before the connected controller is displayed in the utility program. Read also
topic Controllers Default IP Address on page 62.
Then, change the controllers IP address to be in the LAN subnet by
Selecting the controller in the Eltek Network Utility window
Clicking on the Configuration button, to open the IPSetup Configuration window
Changing the default static IP address <192.168.10.20> to e.g. <172.16.5.30>, if the networked computers NIC
IP address is e.g. <172.16.5.29>
Notice that the IP address you assign the controller must not be used by other devices.
Changing the Network Mask from, e.g. <0.0.0.0> to e.g. <255.255.0.0>
and clicking on the Enable Static IP button.
Now, the controllers and the computers IP addresses are in the same LAN subnet and both devices can talk to
each other via the LAN network.
Computers: <172.16.5.29> <255.255.0.0>
Controllers: <172.16.5.30> <255.255.0.0>
Notice that you do not have to change the controllers IP address -- if the controller has the DHCP enabled instead
of static IP address. The controller then automatically gets an IP address from the LAN, e.g. <172.16.5.221>, as
displayed in the Eltek Network Utility below.
Your Compack Controllers MAC Address
(00-0A-19-C0-00-91)
Controllers firmware
revision
4.
70
356943.063_4v5a_2012-02
5.
6.
(Example of Compack
controllers data)
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71
Ethernet LAN
(UDP Tunnelling)
System Configuration
(Via Web browser)
System Monitoring
(Via NMS)
Ethernet LAN
(Network Manager System)
(Example of power system configuration and
monitoring via Web browser, PowerSuite and NMS)
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Server
Compack
controller
Compack monitoring
(Via NMS)
Requirements
In Short
The power systems controllers implement an SNMP agent which interfaces with
the Network Management System (NMS), enabling remote monitoring via the
standard SNMP messaging commands SET, GET and TRAP.
The SNMP agent is compatible with all major NMS on Ethernet, such as HP
Open View, Sun NetManager, etc.
The SNMP agent responds to SNMPs GET and SET commands, and forwards
TRAPs to designated recipients when critical conditions occur to the DC power
system, as configured in the controller.
The GET commands provide the NMS with remote monitoring status e.g.
Battery status, etc. of the power system.
The SET commands enable the NMS to remote control the power system, e.g.
changing the output voltage.
The TRAP commands are unsolicited alarm messages that the power system
sends to the NMS, when critical situations occur.
You can regard SNMP agents (network devices) that send TRAPs as clients,
and network devices that receive TRAPs and poll devices (issue GETs and
SETs) as servers.
The Monitoring via Network Management System procedure involves
following steps:
Controllers SNMP configuration:
1.
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73
2.
3.
4.
NMS configuration:
1.
Compile the Elteks device specific MIB files into the NMS database
(Read chapter About Elteks SNMP MIB Files, page 77)
2.
3.
4.
1.
2.
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356943.063_4v5a_2012-02
3.
SNMP tab
Trap
Community
Strings fields
(A password
for each of the
IP addresses)
Send Off
Traps check
box
(Sends a TRAP
when an alarm
is reset)
NMS Trap
Receiver IP
Address fields
(Up to 10 NMS IP
addresses that
will receive the
alarm messages)
Authentication and
Warmstart field
(NMS IP address to
receive start-up
messages)
Heartbeat field
(How often a control
message is sent)
Write Community
String field
(A password for SNMP
SET commands)
Save button
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NOTICE:
You can visit www.eltek.com to download Elteks device specific MIB
files, or contact Elteks Service Dep.
The MIB files are in the plain-text, DOS End-of-Line format, and conform to the
ASN1 coding syntax.
Elteks SNMP compliant devices are described in one or several MIB files,
which are required for configuration of the Network Management System
(NMS).
There are 3 types of Eltek SNMP MIB files:
Following table is an overview of some of the Eltek SNMP MIB files, their MIB
file type and the equipment they describe:
MIB File Type
Root
Branch
EltekDistributedPowerPlantV2_branch9.MIB
Branch
EltekDistributedPowerPlantV3_branch9.MIB
Branch
EltekDistributedPowerPlantV4_branch9.MIB
First
Installation
EltekDistributedPowerPlantV3.MIB
First
Installation
EltekDistributedPowerPlantV4.MIB
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77
Compile the Elteks device specific MIB files into the NMS database.
Any suitable SNMP based NMS with MIB compiler may be used.
(Read also chapter About Elteks SNMP MIB Files, page 77)
2.
3.
4.
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356943.063_4v5a_2012-02
(Example
of NMS
MIB tree,
shown in a
MIB
browser)
DC Plant Information
The DC Plant configuration pages of WebPower and PowerSuite enables you to
enter information that describe the power system, the sites name , serial number,
installation and service dates, software name, etc.
Read also the General tab topic Power System dialog box in the PowerSuite
Help section.
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79
The global position data is stored in the controller, and used by the MultiSite
Monitoring PC Application software to dynamically display the position of
power system installations in maps.
Data Format
Usually, the data format for entering the 3 coordinates: latitude, longitude and
elevation is
Sexagesimal Notation: DD MM SS.ss N or S
Degrees (), minutes () and seconds ().
For greater precision, use the decimal fraction of seconds: SS.ss.
North (N) or South (S) of the equator.
E.g.: 66 33 38.95 N
Latitude
Latitude is the angular distance, measured north or south from the equator, of a
place on the Earth's surface, usually expressed in degrees. Parallels are
imaginary lines along all the places on the Earth with the same latitude.
Latitude: (<DD><MM> <SS.ss> N/S)
Latitude ranges from 0 at the equator to 90N (or +90) at the North Pole; and to
90S (or -90) at the South Pole.
Longitude
Longitude is used to denote the location of a place on the Earth's surface east or
west of the prime meridian.
A meridian is an imaginary line from the North Pole to the South Pole that
connects all locations with the same longitude. The position of a point on the
meridian is given by the latitude.
The Prime Meridian is, by international convention, one passing through the
Royal Observatory, Greenwich, in east London, United Kingdom, known as the
International Meridian or Greenwich Meridian.
Longitude: (<DD><MM> <SS.ss> E/W)
Longitude is given as an angular measurement ranging from 0 at the Prime
Meridian to +180 eastward (or 180E) and 180 westward (or 180W).
Elevation
Elevation, or altitude, is used to indicate how high a place on the Earth's surface
is from sea level (above mean sea level, AMSL).
The power systems elevation is entered in meters above sea level (AMSL).
Read also the Location tab topic Power System dialog box in the PowerSuite
Help section.
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Description
Reference Voltage
Boost Voltage
Battery Test End Voltage
Rectifier Standby Voltage
Battery Disconnect Voltage
Battery Reconnect Voltage
Rectifier OVS Limit
Rectifier Emergency Voltage
Value
54,50
56,50
45,60
44,40
43,00
48,00
59,00
53,52
Unit/Label
Vold DC
Vold DC
Vold DC
Vold DC
Vold DC
Vold DC
Vold DC
Vold DC
Note
Description
NomVolt
BoostVolt
LowBatt1
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81
LowBatt2
HighBatt1
HighBatt2
LVD 1
From PowerSuite
By clicking on the System Voltage Levels button, on the PowerSuite toolbar,
you can also display and change important system voltages, such as:
Boost voltage
Boost voltage
System Commands
This logical subgroup lets you issue or activate specific commands related to
the whole system. For example, following commands might be available in
Smartpack2 Master Controllers submenu:
Commands > System Commands
#
82
Description
Reset Manual Alarms
Action
Unit/Label
No
Note
Read about Alarm
No
No
No
356943.063_4v5a_2012-02
NOTICE:
The default Service Access Level password or Pin-Code is <0003>. We
strongly recommend changing the passwords as soon as the power
system is installed.
System Calibration
The Elteks DC power systems are factory calibrated.
Normally, the power system will NOT require additional calibration, except
when the systems controller or control units are re-installed in other power
systems.
Definition
The power system calibration is the process of establishing the relationship
between a measuring device (system inputs) and the units of measure
(displayed measurements).
The accuracy of the displayed measurements depends on how god calibration
data is entered in the control units (calibration quality).
What to Calibrate
Following types of inputs and measuring functions can be calibrated in Elteks
DC power systems:
Read following topics for information about available inputs and outputs and
related functions:
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83
How to Calibrate
The Elteks DC power systems are factory calibrated at 2 calibration points: at a
Low Calibration Point and at a High Calibration Point.
The two calibration points units of measurement can be Ampere, Volt, degree
Celsius, Ohms, etc.
In short, the calibration process consists of setting the power system in the
suitable calibration stage, measuring the actual parameter and entering the
parameter in PowerSuite.
Which is the power systems most suitable calibration stage depends on the
type a calibration to perform. For example, a suitable calibration stage could be
to load the system with 50-60% of the systems maximum output power, or
turning off the rectifiers, or load the battery bank so that the battery current is at
least 30% of the current shunt rating, etc.
84
1.
2.
356943.063_4v5a_2012-02
3.
Entering the measured value in the systems control units (e.g. via the
PowerSuite application)
2.
3.
Entering the measured value in the systems control units (e.g. via the
PowerSuite application)
NOTICE: When calibrating current shunts, you must also enter the
current shunt rating, in addition to the low and high calibration
measurements.
Refer to the topic Alarm Monitor Scale tab (current shunt) in
PowerSuite Help.
<<< Back to dialog box System Calibration on page 83
Disconnect the batteries from the load, using the LVBD contactor
2.
Measure with a clip-on ammeter and confirm that the discharge current
is 0A
3.
1.
Turn the rectifiers OFF, and ensure that the batteries are delivering an
stable current to the load
2.
3.
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85
NOTICE: When calibrating current shunts, you must also enter the
current shunt rating, in addition to the low and high calibration
measurements.
Refer to the topic Alarm Monitor Scale tab (current shunt) in
PowerSuite Help.
<<< Back to dialog box System Calibration on page 83
Turn the rectifiers OFF, and ensure that the batteries are delivering an
stable current to the load
2.
3.
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Ensure that the battery fuses are ON, and that the power system is
operating normally
2.
3.
B
C
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87
WARNING:
Disregard the Note in the dialog box, and refer to the section below
How to Measure the Symmetry Calibration Values.
<<< Back to dialog box System Calibration on page 83
Block Measurements
Block Measurements
Battery Monitor ID#33 for battery string 1 (lowest)
Symmetry 1.1:
measure between point V0 and V1 (~12V)
Symmetry 1.2:
measure between point V0 and V2 (~24V)
Symmetry 1.3:
measure between point V0 and V3 (~36V)
Symmetry 1.4:
measure between point V0 and V4 (~48V)
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Block Measurements
Battery Monitor ID#34 for battery string 2
Symmetry2.1:
measure between point V0 and V1 (~12V)
Symmetry 2.2:
measure between point V0 and V2 (~24V)
Symmetry 2.3:
measure between point V0 and V3 (~36V)
Symmetry 2.4:
measure between point V0 and V4 (~48V)
Mid-point Measurements
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89
Example of measurement points for symmetry voltages, for the Battery Monitors Mid-point Measurement Method
in 48V DC power systems. String 1, 2, 3 and 4
NOTICE:
Always connect Battery Monitor with ID#<33> to battery strings 1 (lowest), 2, 3 and 4. Then Battery Monitor with
ID#<34> to string 5, 6, 7 and 8. And so on. PowerSuite will then refer to the correct battery string.
Mid-point Measurements
Battery Monitor ID#33 for battery string 1 (lowest), 2, 3 and 4
Symmetry 1.1:
measure between point V0a and V1a (~24V)
Symmetry 1.2:
measure between point V0b and V1b (~24V)
Symmetry 1.3:
measure between point V0c and V1c (~24V)
Symmetry 1.4:
measure between point V0d and V1d (~24V)
Symmetry 1.1:
measure between point V0 and V1 (~24V)
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Block Measurements
Symmetry 1.1:
measure between point V0 and V1 (~12V)
Symmetry 1.2:
measure between point V1 and V2 (~12V)
Symmetry 1.3:
measure between point V2 and V3 (~12V)
Symmetry 1.4:
measure between point V3 and V4 (~12V)
Double-point Measurements
Symmetry 1.1:
measure between point V0 and V1 (~24V)
Symmetry 1.2:
measure between point V1 and V2 (~24V)
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91
Example of measurement points for symmetry voltages, for the Battery Monitors Block or Mid-point Measurement
Method in 24V DC power systems. String 1, 2, 3 and 4
NOTICE:
Always connect Battery Monitor with ID#<33> to battery strings 1 (lowest), 2, 3 and 4. Then Battery Monitor with
ID#<34> to string 5, 6, 7 and 8. And so on. PowerSuite will then refer to the correct battery string.
Symmetry 1.1:
measure between point V0a and V1a (~12V)
Symmetry 1.2:
measure between point V0b and V1b (~12V)
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Symmetry 1.3:
measure between point V0c and V1c (~12V)
Symmetry 1.4:
measure between point V0d and V1d (~12V)
Symmetry 1.1:
measure between point V0a and V1a (~12V)
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93
2.
WARNING:
To be able to use the Earth Fault Detection functionality, the power
system must be implemented with floating earth, which means that
Telecom Earth (TE) or DC Earth must NOT be connected to the
power systems DC output rail (+ or ).
Read more in topic About AC, DC Earthing Systems on page 108
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WARNING:
The low and the high calibration points must always be calibrated
connecting resistors between systems chassis and the same
reference point, the + or the supply conductors.
E.g. both points between chassis and the Common DC Output Rail
2.
3.
2.
3.
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95
Measurement Logs
o Energy Log
o Load Monitor Energy Log
o Mains Outage Log
o Generator Run Hours Log
o Generator Fuel Consumption Log
o Battery Discharge Cycles Log
This figure shows examples of PowerSuite dialog boxes for Event Log, Data Log and Data Logging.
Event Log
The Event Log is a system related log of power system events automatically
registered by the system controller.
You can access the log either using the controllers front keypad or other GUI.
E.g., available options in Smartpack2 Master Controllers submenu:
Logs/Report > Event Log
#
96
Description
RectifierError
SymmVolt 1.4
LVD close
Door alarm
OutdoorTemp 81.1
356943.063_4v5a_2012-02
Event
MinorAl:On
MajorAl:On
Info:On
MajorAl:Off
Info:Off
Note
----
Read more in topic Control System Event Log tab in the PowerSuite Help
section
Data Log
A log of key system data (voltages, current and temperature values) registered
by the system controllers, or by other connected control units (e.g. I/O
Monitor, Mains Monitor) at the intervals specified by e.g. in PowerSuite.
You can access the log either using the controllers front keypad or other GUI.
Read more in topic Control Unit Data Log tab in the PowerSuite Help section
Data Logging
Data Logging is a log of key system data (voltages, current and temperature
values) that PowerSuite registers or saves in a file in your computer, not in the
controller.
PowerSuite acquires the key system data by interrogating the system controller
at the specified intervals.
You can access the log via the PowerSuite application.
Read more in topic Data Logging dialog box in the PowerSuite Help section
Measurement Logs
Logs of specific measurements or calculations (consumed energy, time duration,
volume, counter) registered by the system controller.
Read more in topic Measurement Logs on page 97.
Measurement Logs
Measurement Logs are records of specific measurements or calculations
(consumed energy, time duration, volume, counter) registered by the system
controller.
The control system implements following types of measurement logs:
Energy Logs (Wh)
(for Mains, Battery, Load, Rectifiers, Generator, Solar Chargers)
Load Monitor Energy Logs (Wh)
Mains Outage Log (time duration)
Generator Run Hours Log (time duration)
Generator Fuel Consumption Log (volume)
Battery Discharge Cycles Log (counter)
Read more in topic Generic about Measurement Logs, page 97.
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97
A
G
F
This figure shows an example of PowerSuite dialog box with the battery banks Energy Log.
98
The value on the lower left corner (F) is a counter that displays a total
amount -- e.g. the total energy supplied or total time elapsed or total
used volume or total number of occurrences calculated since the
power systems first start-up or commissioning date.
This total amount counter cannot be reset, as you cannot reset your
cars mileage recorder or your homes electricity meter or kWh meter.
356943.063_4v5a_2012-02
NOTICE:
The Energy Log for the battery bank may display positive and negative
values. Positive values represent energy provided by the battery to the
load, while negative values represent energy used by the battery via
recharging.
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99
Measurement Log
Total number of hours
logged in October
Power system is
switched OFF from
Sep 24th to Oct 1st
This table shows an example of Measurement Log entries displayed on October 31st .
If the monitored devices (e.g. rectifiers, generator, etc.) are not running
for longer periods of time, the log will display 0 for the last hour, last
day, last week.
See the table in the example above.
Energy Log
The Energy Log is a measurement log, and represents an efficient way of
logging the power systems energy usage, (Wh).
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The system controller measures almost continuously the energy delivered from
the system batteries, through the system load fuses and from the rectifiers, and
the energy supplied to the system from the power grid or a connected AC
generator or a solar charger.
For example, following data may be presented in the controllers display
selecting the Energy log sub options:
Option
Energy log
Battery
Load
Rectifier
Generator
SolarCharger
Description
Batteries energy per hour, day, week and total
Loads energy per hour, etc (as above)
Rectifiers energy per hour, etc (as above)
AC Generators energy per hour, etc (as above)
Sola Chargers energy per hour, etc (as above)
For each of them, the controller logs the energy provided during the last hour,
the energy used the last day and the last week and the total energy provided
(used) since the first system start-up.
The system controller stores the latest 52 sets of measurements or calculations,
which can be displayed by the Energy Log.
NOTICE:
To monitor the energy provided to the system by the grid (AC mains), a mains
monitor must be connected to the system.
Read more in topic Mains Monitor nn dialog box in the PowerSuite Help
section.
NOTICE:
To monitor the energy provided through a specific load fuse, a load monitor
must be connected to the system.
Read more in topic Load Monitor Energy Log on page 101, and in topic Load
Primary nn dialog box in the PowerSuite Help section.
Comment
Latest calculation
Last but one calculation
Oldest calculation
Day kWh
2
4
1
Week kWh
25
30
10
51
52
3
2
12
15
20
55
650
The table above shows an example of Energy Log for the system batteries. The
same Energy Log can also be displayed in PowerSuite interface, see an example
in topic Generic about Measurement Logs, page 97.
While the total energy provided (used) since the first system start-up is
continuously updated, the controller calculates the values for the energy
delivered or supplied every hour, every day and every week.
For example, the Day kWh value for the latest calculation represents the
energy consumption for the latest 24 hours (calculations).
Read more in topic Generic about Measurement Logs, page 97.
356943.063_4v5a_2012-02
101
output voltage, output current and power delivered through the fuse. It also
displays the total energy (Wh) delivered through the fuse to the load since the
first system start-up.
For example, following data may be presented in the controllers display
selecting the Load Monitor Info sub options:
Option
Unit 01.x Input 01.1
Unit 02.x Input 02.1
V A W Total kWh
V A W Total kWh
V A W Total kWh
LoadMonitor Info
Description
Displays for each of the selected inputs:
the latest output voltage, output current,
output power and total energy
delivered trough the load fuse
I
C
A
F
This figure shows an example of PowerSuite dialog box with the Mains Outage Log.
The Mains Outage Log displays how long time the power systems AC Mains
feed has been OFF during the last day, in minutes (C); and during the last week
(D) and the last month (E), in hours.
It also displays how many hours the AC Mains feed has been OFF since the
first system start-up (F)
The system controller stores the latest 52 sets of measurements or calculations
(A), which can be displayed by the Mains Outage Log. By dragging the split box
(I) down to the middle (H), you can browse the log in two different panes.
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356943.063_4v5a_2012-02
Clicking on the Export to file button, enables to save the log in XML format
to a computer.
Read more in topic Generic about Measurement Logs, page 97.
Read also topic Mains Outage tab in the PowerSuite Help section.
F
This figure shows an example of PowerSuite dialog box with the Generator Run Hours Log.
The Generator Run Hours Log displays how long time the gen-set has being
ON, or running during the last day, in minutes (C); and during the last week
(D) and the last month (E), in hours.
It also displays how long time the gen-set has being ON, or running since the
first system start-up (F).
The system controller stores the latest 52 sets of measurements or calculations,
which can be displayed by the Generator Run Hours Log.
Clicking on the Export to file button, enables to save the log in XML format
to a computer.
Read also topic Generator Run Hours tab in the PowerSuite Help section.
Read more in topic Generic about Measurement Logs, page 97.
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103
J
I
C
F
This figure shows an example of PowerSuite dialog box with the Generator Fuel Consumption Log.
The system stores a fuel consumption log for each fuel tank (J), based on the
entered tank configuration data. The fuel consumption is displayed in liters,
gallons or any other suitable volume unit.
As recommended, the used units should be included in the tank description
name. See topic Step 9- Configure the fuel tank on page 138.
The Generator Fuel Consumption Log displays how much fuel the gen-set has
consumed during the last day (C), during the last week (D) and during the last
month (E).
It also displays how much fuel the gen-set has consumed since the first system
start-up (F).
The system controller stores the latest 52 sets of measurements or calculations,
which can be displayed by the Generator Fuel Consumption Log.
By dragging the split box (I) down to the middle (H), you can browse the log in
two different panes.
Clicking on the Export to file button, enables to save the log in XML format
to a computer.
Read also topic Generator Fuel Consumption tab in the PowerSuite Help section.
Read more in topic Generic about Measurement Logs, page 97.
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The controller counts and logs the number of performed battery cycles during the
last day, during the last week and during the last month.
Also, the controller counts the total number of battery cycles performed since
the first system start-up.
The system controller stores the latest 52 calculations, which can be displayed by
the Battery Discharge Cycles Log.
Read more in topic Discharge Cycles tab in the PowerSuite Help section, and in
topic Generic about Measurement Logs, page 97.
SOC
100%
96%
75%
72%
Battery Cycles
(a discharge and recharge sequence)
a
40%
20%
0%
Ignored dischargerecharge of 4% (A)
Ignored recharge
of 3% (B)
Cycle1
Cycle2
Cycle3
Configured Discharge
Cycle Threshold 5%
This diagram shows that the controller counts 3 cycles during this period of time, with a configured Discharge Cycle
Threshold of 5%
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105
At the beginning, the diagram shows an ignored battery cycle (A), as the
battery is discharged to 96% SOC (4% of full charge) and recharged back to
100% of full charge, which is less than the configured 5% threshold.
During Cycle1 (a-b), for a short period of time, the battery is recharged from
72% to 75% SOC (3% of full charge) (B), which the controller also disregards
as it is less than the configured 5% threshold.
During Cycle2 (b-c), the battery is discharged to 20% SOC (or 80% DOD), and
then recharged to approx. 73% SOC, before the battery is again discharged in
cycle3.
During Cycle3 (c-d), the battery is discharged from approx. 73% SOC to 30%
SOC, and then recharged back to 100% SOC.
Description
BatteryTemp 1.1
SymmVolt 1.1
RectifierError
-----------
Value
42
12,91
1
Limit
30
1,50
1
Alarm Group
---Alarm Group 15
Minot Alarm
Output
----------
Note
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From PowerSuite
Refer to Types of System Logs on page 95.
Alarm Reset
The DC power system can be configured with automatic or manual alarm reset.
When Manual Alarm Reset is enabled -- and the alarm condition no longer
exists -- the operator must reset the alarm manually, via the power systems
user interface (web GUI or controllers front keys).
When the Manual Alarm Reset is disabled, then the Automatic Alarm Reset is
enabled (default). In this case, when an alarm condition no longer exists, the
main controller will automatically reset the alarm, by deactivating the alarm
lamps and relays to indicate that normal operation is established.
Float Mode
Test Mode
Boost Mode
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107
C. When alarm
A OR B above is ON
D. When alarms
A AND B above are ON
Refer also to PowerSuites System Configuration dialog box topic.
At factory, AC Earth (PE) and DC Earth (TE) are connected to chassis. Remove
Link 2 (floating earth) for compliance with other local earthing systems.
The second letter indicates the connection between earth and the electrical
device being supplied:
TN networks
The TN earthing system, where one of the points in the generator or transformer
is connected with earth, usually the star point in a three-phase system. The body
of the electrical device is connected with earth via this earth connection at the
transformer.
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The conductor that connects the exposed metallic parts of the consumer is called
protective earth (PE). The conductor that connects to the star point in a threephase system, or that carries the return current in a single-phase system, is called
neutral (N).
TT networks
In a TT earthing system, the protective earth connection of the consumer is
provided by a local connection to earth, independent of any earth connection at
the generator.
The big advantage of the TT earthing system is the fact that it is clear of high
and low frequency noises that come through the neutral wire from various
electrical equipment connected to it. This is why TT has always been preferable
for special applications like telecommunication sites that benefit from the
interference-free earthing. Also, TT does not have the risk of a broken neutral.
In locations where power is distributed overhead and TT is used, installation
earth conductors are not at risk should any overhead distribution conductor be
fractured by, say, a fallen tree or branch.
In pre-RCD era, the TT earthing system was unattractive for general use because
of its worse capability of accepting high currents in case of a live-to-PE short
circuit (in comparison with TN systems). But as residual current devices mitigate
this disadvantage, the TT earthing system becomes attractive for premises where
all AC power circuits are RCD-protected.
IT networks
In an IT network, the distribution system has no connection to earth at all, or it
has only a high impedance connection. In such systems, an insulation monitoring
device is used to monitor the impedance
WARNING:
To be able to use the Earth Fault Detection functionality, the power
system must be implemented with floating earth, which means that
Telecom Earth (TE) or DC Earth must NOT be connected to the
power systems DC output rail (+ or ).
Read more in topic About AC, DC Earthing Systems on page 108
The Earth Fault Detection functionality requires no external wiring, but it is
disabled by default, and must be activated in the controller via the PowerSuite
configuration program.
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109
The Earth Fault Detection function is based in a device that compares the ground
(chassis) voltage (VEarth) with a reference voltage (VRef).
When no earth fault is present (RFault1 and RFault2 ), then VEarth = VRef and the
device output VEFI = 0.
When an earth fault is present (and RFault1 or RFault2 < RLimit) there is a current
leakage from the supply conductor (from + or or both) to ground.
Consequently, VEarth VRef and the device output VEFI 0, causing the controller
to activate an earth fault alarm.
Notice that even if there is an earth fault, the controller will not raise an alarm, as
long as RFault1 and RFault2 are higher than RLimit, which you must configure in e.g.
PowerSuite.
WARNING:
When the power system is implemented with more than one
Smartpack2 Basic controllers, you must remove the jumper Link (see
diagram) from inside ALL the Smartpack2 Basic controllers but one.
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The Earth Fault Detection functionality built-in the Smartpack2 Basic controllers
can be used to raise an earth fault alarm, when the impedance ground-to-positive
supply conductor is not the same as the impedance ground-to-negative supply
conductor. This situation will occur when there is current leakage from the
supply conductor (from + or or both) to ground.
Even though the Earth Fault Detection circuitry is software-compensated to
adjust to different systems scenarios, the function is not accurate enough to
measure the exact ground-to-supply conductor impedance, because the power
system may contain many parameters that will affect the accuracy, such as:
For example, you cannot use the Earth Fault Detection functionality to raise an
alarm when the earth current leakage exceeds exactly 30mA.
DC Load
wires
Negative DC
Distribution
+
+
+
+
+
DC Load
wires
Common DC Rail
Common DC Rail +
Positive DC
Distribution
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111
CAN bus
(twisted-pair internal CAT5 cable)
120
End-of-Line Resistor
120
End-of-Line Resistor
01
Flatpack2
DC Power System
02
The figure below shows a Flatpack2 DC power system expanded with a slave
controller to implement additional digital inputs, relay outputs or similar
functionality. The CAN bus is terminated with a 120 resistor on both line ends
(60 bus impedance).
Master and Slave controllers
DIP switch configuration
ID <1>
(All switches
OFF)
Smartpack
controller
Master
ID <2>
(Switch #1
ON, the
rest OFF)
1
120
End-of-Line Resistor
Smartpack controller
Slave 1
2
01
n
n+1 n+2 m
02 03 04
Flatpack2 DC Power System
120
End-of-Line Resistor
The figure below shows a Flatpack2 DC power system expanded with a slave
controller and 3 CAN bus Nodes to implement additional relay outputs and
digital inputs (for current and fuse monitoring, temperature and fan speed control
& monitoring or similar functionality). The CAN bus is terminated with a 120
resistor on both line ends (60 bus impedance).
The 3 CAN Bus nodes connected are: a Battery Monitor (ID#33), an I/O Monitor
(ID#81) and a Load Monitor (ID#49).
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Smartpack
controller
Master
Smartpack
controller
Slave 1
PowerSuite
CAN bus
(twisted-pair
CAT5 cable)
01
ID Number
Battery
Monitor
33
Flatpack2
Rectifiers
02 n
81
120
End-of-Line
Resistor
n+1 n+2
49
CAN bus
I/O Monitor
120
End-of-Line
Resistor
Shunts
Load Monitor
Fuses
Flatpack2
DC Power System
The figure below shows a Flatpack2 DC power system with Smartpack2-based
control system and 4 CAN nodes, to implement additional digital inputs, relay
outputs or similar functionality. The CAN bus is terminated with a 120 resistor
on both line ends (60 bus impedance).
The 4 CAN Bus nodes connected are: an I/O Monitor2 (ID#81), an I/O Monitor
(ID#82), a Battery Monitor (ID#33) and a Load Monitor (ID#49).
WebPower
(web-based user interface)
Ethernet cable (LAN)
Smartpack2
Basic Controller
Smartpack2
Master
Controller
CAN bus
(twisted-pair
CAT5 cable)
01
I/O Monitor2
81
82
02
120
End-of-Line
Resistor
n
I/O Monitor
Flatpack2 HE Rectifiers
120
End-of-Line
Resistor
Battery
Monitor
CAN bus
Load Monitor
33
49
Shunts
ID Number
Fuses
Flatpack2
DC Power System
When connecting more CAN nodes to the bus, you have to remove the CAN bus
termination plug from one of the CAN bus ends, and plug it in one of the CAN
ports on the last connected CAN node.
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More Detailed:
Alarm Monitors
The measured temperatures on these two inputs are continuously monitored by
PowerSuites alarm monitors OutDoorTempX.1 and OutDoorTempX.2.
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The I/O Monitor uses this information to raise alarms and take climate control
decisions.
Also, the alarm monitor TempDevX.Y compares the deviation between the
internal temperature source (TIntC) and the external temperature source (TExtC).
If the deviation (TDC) is higher than the configured alarm limit (TLimC), the
I/O Monitor generates an alarm.
(TExtC TIntC) = TDC TDC > TLimC alarm
Refer also the Control Unit Outdoor tab topic in PowerSuite Help.
Warning:
To prevent damaging the I/O Monitors Speed Control Outputs, do not
connect clamping diodes directly on the fans control inputs. Also, the
input impedance of the fans control inputs must be 10K or greater.
The two inputs Tachometer Input 1 and Tachometer Input 2 are
developed to monitor the rotational speed of two individual fans.
The block diagram shows the I/O Monitor inside a fan-cooled outdoor cabinet, controlling the fan speed via Speed
Control Output 1, monitoring the fan speed via Tachometer Input 1 and the internal temperature via
Temperature Sense 1
The outputs can be configured to give a linear control signal from 0V (0% fan
speed) to 10V (100% fan speed).
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The fan speed (V%) is displayed as a percentage of the maximum speed. In order
to convert the signal frequency on the tachometer inputs to the correct
percentage speed, the inputs must be configured with the number of pulses per
revolution (ppr) and with the maximum fan speed (rpm).
The I/O Monitor controls the fan speed according to the temperature
measured by the selected temperature sense inputs.
The I/O Monitor is configured with the low and high fan speed values, that you
want the fan to run at the specified temperatures.
For example, setting the Low and High Calibration Points to 20C-10% and
70C-100% will make the fan to run at 10% speed until the temperature reaches
20C, then the speed will increase linear for increasing temperatures, and run at
100% speed when the temperature reaches 70C and above.
NOTICE:
To avoid that a factory reset may cause the fans to rotate too slow, the
fan speed is configured from factory with the same speed for the low
and high speed values (20C -50% speed) (70C -50% speed).
Alarm Monitors
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Refer also the Control Unit Outdoor tab topic in PowerSuite Help.
Requirements
When using this type of ON/OFF fan speed control, you must carry out the
following in PowerSuite:
Refer also the Control Unit Outdoor tab topic in PowerSuite Help.
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Requirements
When using the Pressure Test function, you must carry out the following:
NOTICE:
Do not select the I/O Monitors programmable input 1 (ProgInput X.1)
for the Pressure Test, when the Humidity Reduction function also is
enabled.
How it works
When enabled, the I/O Monitor will run a Pressure Test at the date and time
specified. The test will be run repeatedly at the specified time intervals (a
number of days).
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The Pressure Test is performed by the I/O Monitors Fan Speed Control Output
driving the fan at maximum speed (100%) for 10 seconds, thus causing the
pressure inside the cabinet to increase.
The pressure will increase more when the filters are dirty or clogged than when
they are clean.
When the cabinets pressure during a test increases above the configured level
PLIM (x Pascal), the I/O Monitor will raise a clogged filters alarm.
Refer also the Control Unit Outdoor tab topic in PowerSuite Help.
Requirements
When using the Humidity Reduction function, you must carry out the following:
How it works
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119
When enabled, the I/O Monitor will monitor the humidity sensor (via ProgInput
X.1) and the cabinets internal temperature (via Temperature Sense Input X.Y).
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Refer also the Control Unit Outdoor tab topic in PowerSuite Help.
Mains Functions
This section describes functions related to the DC power systems AC Mains
input.
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This relationship is very important, as the controller always uses rectifier IDs 01
and 04 to monitor mains phase L1, rectifier IDs 02 and 05 to monitor mains
phase L2 and rectifier IDs 03 and 06 to monitor mains phase L3. When both
rectifiers, monitoring the same phase, report that the mains phase voltage is
lower than the configured limit, then the controller broadcasts a Mains Phase
Lx warning (one phase has failed).
For example: accidentally inserting a rectifier with ID 02 in a power shelf
position internally connected to mains phase L1, will cause the controller to
monitor L1 thinking it monitors L2.
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Generator Functions
This section describes functions related to the DC power systems AC Mains
input, when supplied by an AC generator or gen-set (engine-generator set).
AC Generator as AC Mains
The control systems Generator functionality is a set of software functions that
enables efficient monitoring and controlling of generator-fed, hybrid DC power
systems.
See a diagram of a hybrid DC power system in topic Configuration Criteria on
page 125.
The control systems Generator functionality implements following main
features:
Generator Start & Stop Control
Daily and monthly periodical start & stop, based on configurable data
Generator Management
You can use the controllers keypad or other GUI to configure the Generator
functionality.
For example, following are the available options in the Smartpack2 Master
Controllers submenu:
System Configuration > Generator
#
Description
Generator Enable/Disable?
Long Charge Time [h]
Stop Delay [min]
Mains Fail Delay [min]
Value
016
000
005
Unit/Label
Enable
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Note
123
--
020
090
010
48,00
012
09
09
-09
09
--
Enable
Browser though registered alarm groups
Browser though registered alarm groups
Enable
Enable
Enable
Enable
09
09
-
09
01
01
--
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AC Generator
DC Load
Battery
Bank
Solar PV Panels
Flatpack2 Hybrid Solar DC Power System
DC Load
Solar PV Panels
Battery
Bank
Configuration Criteria
Following criteria is required in the configuration of the example of the hybrid
system below:
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125
AC
Input
Control Output
Start or Stop
ON
Generator AOG
AC Generator
Flatpack2 Hybrid
DC Power System
Solar PV Panels
230VDC
Discharge Capacity
Control
50% (~85%)
DC Load
Charging
Current Limitation
10A (1A)
Example diagram for a Smartpack2-based Flatpack2 Hybrid Power System (fed from AC generator and PV solar
panels) implemented with Flatpack2 HE rectifiers and Flatpack2 HE Solar converters
Capacity Criteria
The hybrid system is supplied from the photovoltaic solar panels (PV panels)
during the daytime.
Based on this hybrid systems type of batteries, we want the controller to
automatically start the generator, if the batteries discharge level has reached
the limit (e.g. 50% DOD), which could happens during cloudy days. The
engine-generator set (gen-set) will then help out supplying the hybrid system.
The controller will stop the generator, when the batteries are almost fully
recharged (~85-90% SOC), thus avoiding that the gen-set keeps on running
inefficiently.
Daily Criteria
At night, the hybrid system is supplied from the generator set.
The controller will daily and periodically start the generator at 20:00 hours and
stop it at 06:00 hours.
Monthly Criteria
Twice a month, the 1st and the 15th, the controller will periodically start the
generator at 22:00 hours, and will run for 16 hours.
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The engine-generator set (gen-set) will then help out supplying the hybrid
system. These monthly generator starts will improve the battery heath (SOH) by
recharging the battery bank to ~100% SOC.
Voltage Criteria
We want to start the generator when the battery voltage falls down to 47V, and
then run the generator for 12 hours.
Generic Criteria
Based on the size of the connected gen-set, and to prioritize the DC load over the
battery recharging time, the Generator-feed battery charging current is to be
limited to 10A. Read more about Battery Charging Current Limitation on page
182.
In addition to the battery discharge level criteria (e.g. 50% DOD), the controller
will also automatically start the gen-set if the battery voltage is lower than
LVBD level plus 1 volt (a safety start trigger, if the battery heath is very bad, and
the voltage drops before the DOD value is calculated). E.g. 45V, if LVBD level
is 44V.
In addition to the battery recharge level criteria (~85-90% SOC), the controller
stops the gen-set when the charging current is lower than 1A (Generator Stop
Current Limit), thus avoiding that the generator keeps on running inefficiently.
The systems AC input is supplied by the gen-set, but to prevent the controller
from restarting the gen-set repeatedly during short mains outages, the controller
will start the generator e.g. 5 min after a mains outage is detected (Mains
Delay).
To be able to charge the battery bank a bit longer, after reaching the assigned
recharge level (~85-90% SOC), the generator will run extra 5 min, after all the
criteria to stop the generator are reached (Stop Delay).
To reduce the required recharging time, battery boost charging (increase of
charging voltage) must be enabled.
To limit the load transient seen by the generator and avoid generator hick-up -the Rectifiers Walk-in Time is to be configured for Long Time (60s).
If the Rectifiers Long Walk-in-Time is not enough, then you can enable the
generator dependent Rectifiers Start-up Delay, for example to 5 minutes.
The hybrid system must monitor and log the fuel consumption. The hybrid
systems gen-set is implemented with two 5000 liters diesel tanks. The
suppliers tank strapping tables are available with 10cm increments. The Fuel
Level Transducers have a level offset of 5cm.
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127
More Detailed:
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NOTICE:
When the power system is fed from 2 gen-sets, one at a time, you must
define 2 different generator start Alarm Output Groups, one for each
generator.
Assign the relays Alarm Output 5 and Alarm Output 6 to the group
Gen-set Start; checked boxes (B).
Relay 5 will start the generator, and relay 6 will turn ON an external
lamp to indicate when the gen-set is running.
For detailed information, refer to topic Alarm Output Groups on page 193, and
to the tutorial How to Configure Alarm Output Groups on page 232
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129
A
B
Select the previously defined alarm output group Gen-set Start to the
first Generator event (A),
thus connecting the alarm output group to the Generator function.
Notice that you could use another alarm output group (B) to start
another generator (in double-generator fed systems)
NOTICE:
When the power system is fed from 2 gen-sets, one at a time, you must
define 2 different generator start Alarm Output Groups, one for each
generator, e.g. Gen-set Start and Gen-set Start2.
You could then select Gen-set Start2 (B) to start the second gen-set.
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F
E
G
A
50
C
D
AC Mains Criteria
Type <5> in the Mains Delay [min] field (E); the delay will prevent
starting the generator during short mains outages
Type <10> minutes in the Stop Delay [min] field (F); to charge the
batteries a bit longer
You can optionally disable the systems Mains alarm, as explained in topic Step
6- Optionally, disable the Mains voltage alarm on page 135.
Type in the start and stop generator fields (B) the battery discharge
level (50% DOD) to start the generator, and the charged level (85%
SOC) to stop the generator
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131
Check the Enable box (C) to activate the Current limit controlled
generator stop criteria
Type <1> amp in the Generator stop current limit [A] field (D);
stops the generator when the charging current reaches this limit
Check the Enable boost during charging box (G) to allow e.g.
automatic battery boost charging (reduces recharging time).
Refer to topic Battery Boost Charging on page 180, for configuration
of boost charging method, parameters, etc.
L
P
M
N
132
Open the Battery dialog box, click in the Configuration tab, then in
the Current Limitation sub tab (L)
Type e.g. <100> amp in the Mains Feed Current limit value [A] field
(M), and
<10> amp in the Generator Feed Current limit value [A] field (N)
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Read more about Battery Charging Current Limitation on page 182, and also
about Excessive Battery Charging and Discharging on page 183.
Q
T
R
S
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133
A
B
F
E
Type <20:00> hours in all the Start fields (C), and <06:00> hours in
all the Stop fields (D)
to start the generator every day during the night at 20:00 hours and stop
it at 06:00 hours.
Notice how the typo 60:00 (E) generates an error balloon, as valid
entries are between 0 and 23 hours. Minutes are not editable.
Select the predefined alarm output group Gen-set Start (F) for all
weekdays. Each selected alarm output group will start the generator the
respective weekday.
NOTICE:
When the power system is fed from 2 gen-sets, one at a time, you must
define 2 different generator start Alarm Output Groups, one for each
generator, e.g. Gen-set Start and Gen-set Start2.
You could then select which generator to start every weekday. E.g.
selecting Gen-set Start2 to start the second gen-set on Tuesdays,
Wednesdays and Thursdays; and selecting Gen-set Start the rest of
the weekdays.
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In addition to the periodic daily criteria, carry out the following to configure the
periodic monthly Generator start & stop criteria.
Select the predefined alarm output group Gen-set Start (D). The
selected alarm output group will start the generator at the configured
time, at 09:00
Type <1> in the Day in month (1st start) field, and type <15> in the
Day in month (2nd start) field (E)
for the monthly start of the generator the 1st and the 15th of every month
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135
Use the controllers keypad or other GUI, and carry out the following to disable
the power systems Mains voltage alarm monitors on phase 1, phase 2 or
phase 3.
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For detailed information about how to configure it, refer to the tutorial How to
Configure Alarm Monitors & Programmable Inputs on page 233.
B
C
E
15
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137
Type <15> minutes in the Startup delay time [min] field (D)
A
G
C
D
F
E
H
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Type <1> in the Select tank field (B), to configure the first fuel tank
Type <5000> in the Total Volume field (D), to indicate the total
tanks volume.
Regarding units, refer to the notice below
For each of the strapping table rows (G), enter the corresponding
volume. e.g. for 50cm height, enter <1250>
Regarding units, refer to the notice below.
Also, read below about strapping tables.
NOTE:
The volume values displayed in the dialog box are just default entries in
this example.
NOTICE:
The volume data may be entered in liters, gallons or any other suitable
volume unit. It is recommended to include the used units in the tank
description name, as there is no reference to the units any other place
in the dialog box.
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139
The I/O Monitor3 CAN Bus Node (T3) is specially developed for solar hybrid
power systems, and is equipped with inputs for increased precision of analogue
measurements, intended to be used for fuel tank management, solar irradiation,
wind measurements, etc.
Sensor Offset
The Fuel Level Transducers have a level offset of 5cm. The sensor offset, or
mounting level offset, is used to offset the level output of the sensor to match the
actual level of the tank. The offset compensates for the unmeasured length at the
bottom of the sensor, due to the float or agitators near the bottom of the tank.
Strapping Table
The Strapping Table is used to map sensor measurements (height in cm) to tank
volume. The strapping table is implemented with 2 columns (height and volume)
and 21 rows of data. The height starts at 0 and is automatically incremented with
the entered table increments of 10cm.
The volume data entered at each table row is usually provided by the tank
manufacturers capacity tables or strapping tables.
NOTICE:
Using the table in the dialog box, you can create your own strapping table to
describe any suitable tank, regardless of its physical size or geometry (tank
calibration or tank strapping).
To do that:
-
Start filling the tank with e.g. 50 liters or gallons of fuel, and
perform a level measurement using the level sensor
continue filling the tank with 50 liters fuel at a time, and executing level
measurements, until the tank is full
For information about the Energy tab, the Run Hours tab and the Fuel
Consumption tab, read topics Energy Log on page 100, Generator Run Hours
Log on page 103 and Generator Fuel Consumption Log on page 103. Or the
Generator dialog box topic in PowerSuite Help.
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Configurable Parametere
Default Value
43,2V
1st day of month 10:00
12h
disabled
disabled
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141
50% DOD
85% SOC
disabled
0 min
0A
48 V
12h
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Rectifier Functions
This section clarifies functionality related to the DC power systems rectifiers.
Plug-and-Play Rectifiers
WARNING:
It is important to insert the Flatpack2 rectifiers in the correct position in
the power shelves.
This fact is not so important in systems using Micropack rectifiers.
When a rectifier is hot plugged in a power shelf for the first time, the main
controller assigns the next available ID number to the rectifier, starting with
01. This ID number (or CAN bus address) and the rectifiers serial number are
stored in both modules.
To achieve a more controlled ID assignment, you should always insert & hotplug new rectifiers in the power shelves, one module at a time, starting with
shelf position 1, 2, 3 and so on. The sequence is indifferent after positions 9.
The power shelf position numbers vary with the type of AC mains and the type
of power shelves installed in your system. Refer to your systems quick start
guide and specific documentation for more information.
Rectifier Information
You can display information about the rectifiers,
In Compack-based systems, via:
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143
Description
NoOfRects.
RectCurrent
Rectifier current
RectSerialNumber
Rect.PrimaryVolt
Rectifier Status
Rectifier status
Rectifier Temp
Rectifier temperature
While the controller is accessing information from a specific rectifier, the green
LED on the rectifiers front panel flashes.
The Smartpack controller sends out status messages every 200ms to all the
Flatpack2 rectifiers connected to the CAN bus, such as:
From PowerSuite
By double-clicking on any of the Rectifier icons, on the PowerSuite Power
Explorer pane, you can also display important parameters about all the rectifiers
in the system, such as:
144
Rectifiers ID number
Rectifiers Status
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Major Alarm
(Red LED is ON)
Minor Warning
(Yellow LED is ON)
Minor Warning
(Yellow LED is
flashing)
Efficiency Management
This feature optimizes the power systems efficiency loss, when the load current
is less than approx. 50% of the installed rectifier capacity.
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145
A
B
C
D
E
NOTICE:
The Efficiency Manager section is only displayed when the Enable
efficiency manager box is checked.
Also, when the Enable HE priority box is checked, there is no need for
configuring the parameters in the Efficiency Manager section.
Enabling
You can use the controllers keypad or other GUI to configure the Efficiency
Management function.
When you enable Efficiency Management, the control system will check if the
total load current is less than approx. 50% of the systems total capacity, in
which case it will switch OFF redundant rectifiers. Thus, the AC current
requirement is reduced and the remaining running rectifiers operate more
efficiently.
If the load increases, the control system will automatically switch ON more
rectifiers to supply the new load requirements.
Shuffle Time
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The Efficiency Managements Shuffle Rectifier feature will further help reduce
rectifier fatigue, by sequentially rotating which rectifiers are switched ON.
The interval of rotation can be adjusted with the Shuffle Time parameter (hours).
OFF Time
During the rotation cycle, one rectifier turns ON and -- after an interval period
-- the longest running rectifier will be turned OFF. The interval period can be
adjusted with the OFF Time parameter.
Redundancy
When Efficiency Management is enabled, you can select to operate in
Redundant Mode or in Non-Redundant Mode.
Operating in Redundant Mode, the control system will have one more rectifier
turned ON than what it calculates it is ideal.
HE Priority
If the power system has a mixture of Flatpack2 rectifiers and Flatpack2 HE
rectifiers installed (High Efficiency rectifiers with 96% efficiency), then you
can enable the HE Priority feature.
When the HE Priority is activated -- if the HE rectifiers alone can supply 70% or
more of the total load current -- then the HE Priority feature will turn OFF the
non-HE rectifiers, to supply the load more efficiently with only the HE
rectifiers.
When the HE Priority is activated, it is not required to select parameters for
Shuffle Time, OFF Time and Redundancy.
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147
53.5
44.0
Short Time
Long Time
T(s)
5s
60s
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The controller commands the rectifiers, via the CAN bus, to switch OFF, if its
output voltage reaches the OVS limit, which is always higher than the default
output voltage (53.5VDC in 48V systems).
Typical OVS trip voltages are: 74.38VDC for 60V rectifiers, 59.50VDC for
48V rectifiers and 29.75VDC for 24V rectifiers.
Using the controllers keypad or other GUI, you can set the OVS Trip Voltage to
a suitable value above the default output voltage.
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The rectifiers automatically adjust their output currents, so that they are as
close as possible to the mean rectifier output current (rectifiers total output
current divided by the number or rectifiers).
The RectCurrShareErr alarm monitor observes the rectifiers current sharing,
and indicates the worst percentage of deviation from the mean rectifier output
current.
E.g.: A power system implemented with 4 rectifiers delivers 100A to the load
and batteries. The mean rectifier output current is then 25A.
A rectifier delivering 12.5A will be indicated by the RectCurrShareErr alarm
monitor with a value of -50%.
Typical current sharing alarm limits are between 2.5 % to 5% at full load.
But the active current sharing, implemented by digital CAN bus
communication among rectifiers, makes it possible to achieve very accurate
current sharing between rectifiers, even better than 2.5 % at full load.
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Read also the topic Battery Charging Current Limitation on page 182.
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NOTICE:
Contact the Eltek Service Dep. if you need to upgrade the rectifiers
firmware or any CAN Bus control units other than controllers.
FWLoader Online Help helps you using the FWLoader graphical user interface
(GUI).
Read more About the FWLoader Program on page 202.
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Solar Functions
This section explains the generic functionality implemented when the DC power
system is fed from photovoltaic solar panels (PV panels), especially in hybrid
and autonomous systems.
Read also About Hybrid Systems on page 125.
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Load Functions
This section explains the functionality related to the systems DC load.
Load Groups
Normally, the power systems total number of Priority and Non-Priority DC load
circuits are considered as one Load Group.
A Load Group consists of one or several priority and or non-priority DC load
circuits. See the diagram in topic Overview Load Measurements on page 154.
Usually, one Load Group is monitored by one Smartpack or Smartpack2 Basic
controller (implements LVLD contactors) and one or several Load Monitor
modules (implements current and fuse monitoring). Refer to the topic System
Inputs and Outputs - Overview on page 214.
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155
NOTICE:
In general, the total DC load -- of power systems implemented with one
controller -- represent one Load Group.
The total DC load of larger, multi-cabinet power systems -implemented with several controllers in interconnected cabinets are
divided into several Load Groups, as many load groups as there are
controllers.
0V
AC Mains
LVBD
Cooling System
28C
48V
44V
Battery Bank
DC Power System
In the example, the systems controller trips the LVLD contactor (disconnects
the non-priority load circuits) when the following conditions are met:
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The battery voltage has dropped down to e.g. 44V (Disconnect Voltage)
OR
In the example, the systems controller reconnects the LVLD contactor when
all the following conditions are met:
A. The AC Mains supply is ON again
(Normal Condition and Mains Dependent)
B. The LVLD contactor has been disconnected longer than the Delay
After Disconnect period of time
C. The rectifier system output voltage has risen to e.g. 48V (Reconnect
Voltage)
ILOAD = 0 (IBAT)
ILOAD = IBAT
User Guide WebPower Help
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Battery Functions
This section explains topics associated to the DC power systems battery banks.
Example of a 48V battery bank implemented with two 48V battery strings;
each string consists of four 12V battery blocks, each block consists of six 2V-battery cells.
48V battery strings are then implemented with 24 such battery cells.
Example of a 24V battery bank implemented with two 24V battery strings;
each string consists of two 12V battery blocks, each block consists of six 2V-battery cells.
24V battery strings are then implemented with 12 such battery cells.
Similarly, a 60V battery bank could be implemented with one or several 60V
battery strings; each string consists of five 12V battery blocks, each block
consists of six 2V-battery cells.
The 60V battery strings consists then of 30 such battery cells.
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Fuse monitoring Bx
Battery Commands
This logical subgroup lets you issue or activate specific commands related to
the power systems battery bank. For example, following commands might be
available in Smartpack2 Master Controllers submenu:
Commands > Battery Commands
#
Description
Start Battery Test
Action
Unit/Label
No
Note
Read about Battery
No
No
No
NOTICE:
The default Service Access Level password or Pin-Code is <0003>. We
strongly recommend changing the passwords as soon as the power
system is installed.
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Read also about the Smartpack controllers Available Inputs and Outputs on
page 220 and about The Battery Monitor Control Unit - Overview on page
225.
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Example of terminal connection points for the Smartpack controllers Symmetry Block, Mid-point and Double MidPoint Measurement Methods in 48V DC power systems
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Notice:
If you open the serial switches in card, Art. 200576 -- setting all to OFF
(up) -- you have to connect the + and wires of every symmetry input.
Each Smartpack controller is equipped with 8 battery symmetry inputs (on
CON4 and CON3), enabling symmetry measurement of:
o
You can implement any of these methods using one or two Battery Connection
Kits and the appropriate number of Battery Symmetry Kits, which contain a
single wire with suitable cable lugs, etc.
Refer to the systems quick start guide for connection details, and for using
fewer wires, setting the switches to ON.
Read also about The Battery Monitor Control Unit - Overview on page 225.
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.
Example of Battery Symmetry Connections using the Block Measurement Method
with Battery Monitors in 48V DC power systems
Notice:
Always connect Battery Monitor with ID#<33> to battery string 1
(lowest), with ID#<34> to string 2, and so on. PowerSuite will then refer
to the correct battery string.
Read also about The Battery Monitor Control Unit - Overview on page 225.
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Notice:
Always connect Battery Monitor with ID#<33> to battery strings 1
(lowest), 2, 3 and 4. Then Battery Monitor with ID#<34> to string 5, 6, 7
and 8. And so on. PowerSuite will then refer to the correct battery
string.
Symmetry in 24V Systems
Battery symmetry in +24V power systems is implemented using inputs on
Battery Monitors connected to the CAN bus.
In Smartpack-based systems, you can also use dedicated inputs on the Smartpack
controller.
Read also about the Smartpack controllers Available Inputs and Outputs on
page 220 and about The Battery Monitor Control Unit - Overview on page
225.
You may also find useful reading the topic About Negative & Positive DC
Distribution Systems on page 111.
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In +24V power systems using 12V battery blocks, the Mid-Point Measurement
Method and the Block Measurement Method are equal, as the strings consist of
only two battery blocks. Only 2 symmetry wires per battery string are required.
Each Smartpack controller is equipped with 8 battery symmetry inputs (on
connectors CON4 and CON3), enabling symmetry measurement of 8 battery
strings using the Mid-Point or Block Measurement Method.
You can implement any of these methods using one or two Battery Connection
Kits and the appropriate number of Battery Symmetry Kits, which contain a
single wire with suitable cable lugs, etc.
Example of terminal connection points for the Smartpack controllers Symmetry Block or Mid-Point measurement
methods in 24V DC power systems
Refer to the systems quick start guide for connection details, and to the
PowerSuite Help, for symmetry reconfiguration, or when configuring Battery
Monitor Control Units.
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WARNING:
In +24V systems, the Battery Monitors are to be connected to the CAN
bus via a CAN Repeater module and a CAN Power module. Also, the
Battery Monitors firmware 402086.009 must be version 1.03 or newer.
In +24V power systems using 12V battery blocks, the Mid-Point Measurement
Method and the Block Measurement Method are equal, as the strings consist of
only two battery blocks.
Each Battery Monitor is equipped with 4 battery symmetry inputs, enabling
symmetry measurement of 4 battery string using the Mid-Point or Block
Measurement Methods.
Read the Installation Guide Battery Monitor CAN Node, document number
351507.033.
Refer also to Installation Guide Battery Monitor Symmetry Kit, document
number 351497.033, which is included with the kit. The Battery Fuse and
Battery Current cables are not shipped with the Battery Monitor ~ Symmetry Kit.
Refer to the PowerSuite Help for symmetry configuration of Battery Monitor
Control Units.
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Example of Battery Symmetry Connections using Block or Mid-Point measurement methods in 24V DC power
systems
Notice:
Always connect Battery Monitor with ID#<33> to battery strings 1
(lowest), 2, 3 and 4. Then Battery Monitor with ID#<34> to string 5, 6, 7
and 8. And so on. PowerSuite will then refer to the correct battery
string.
Refer to the systems quick start guide for connection details, and to the
PowerSuite Help, for symmetry reconfiguration, or when configuring Battery
Monitor Control Units.
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The 8 SymmDelta x.x alarm monitors are configured to generate alarms when
the Delta voltage is 1.5V (Major Alarm) and 1.0V (Minor Alarm). Clicking on
the monitors name you can check their configuration.
The calculation is based on following formula:
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method (12V). The example requires 8 symmetry inputs and alarm monitors,
four for each battery string.
The 8 SymmDelta x.x alarm monitors are configured to generate alarms when
the Delta voltage is 1.5V (Major Alarm) and 1.0V (Minor Alarm). Clicking on
the monitors name you can check their configuration.
The calculation is based on following formula:
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In this dialogue box, you can select, edit, export and import battery tables.
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Eltek Standard
A non-editable battery definition table created by Eltek from an average
of commonly used battery tables
Battery Table 1
An editable battery definition table for Fiamm SLA100 batteries. You
can adapt the table to the discharge performance of the systems battery
bank, by changing, adding or removing rows of data. You can also edit
the table Description, the High and Low End Voltage values.
Battery Table 2
An editable battery definition table for M12V155FT batteries. You can
adapt the table to the discharge performance of the systems battery
bank, by changing, adding or removing rows of data. You can also edit
the table Description, the High and Low End Voltage values.
2.
3.
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Battery Tests
The purpose of battery testing is to estimate the battery capacity, based on
calculations on discharge tests and discharge data preconfigured in a battery
definition table entered via PowerSuite. You find more information about the
Battery Tables on page 173.
Read also the Discontinuance Battery Test on page 179, as it is a special
battery test with a completely different testing purpose.
To evaluate the state of the battery bank, the controller starts a battery test by
reducing the rectifiers output voltage so that the batteries take over the full load
current.
56
Vdc
Battery
Voltage
54
Rectifier
Standby
Voltage
52
MajorLow
Battery
Alarm
50
48
46
96
94
92
90
88
86
70
50
30
10
44
time [min]
The batteries become then gradually discharged down to a specific End-ofDischarge Voltage, (End Voltage (volt/cell)).
Average current and test duration are measured and compared with the data on
the battery definition table.
The battery capacity is calculated as the ratio between the actual test duration
and the expected test duration with an average current, as specified in the battery
definition table.
The controller evaluates then if the discharge duration is acceptable, and
eventually raised a battery alarm.
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Discharging Characteristic
Discharging current vs. time, for a specific end vol tage
A
T1 = Real Time
T2 = Time supposed to last,
as per the discharging table
T1
T2
While two of them may be used to evaluate the battery banks capacity, the
Discontinuance test is used to detect defect battery cells. Read also the
Discontinuance Battery Test on page 179.
Simplified Battery Test
The Simplified Battery Test does not use the battery definition table as test
reference in calculations, thus not being able to compute a reliable battery
capacity.
The Simplified Battery Test may only indicate if the batteries are good or
bad.
The test starts by reducing the rectifiers output voltage so that the batteries
supply the load and get discharged until their end-of-discharge voltage is
reached (End Voltage (volt/cell)).
The test is automatically stopped before the battery voltage drops to end-voltage,
if the batteries are discharged for a longer period of time than (Max Duration
(minutes)) OR if a maximum amount of energy is discharged from the batteries
(Max Discharge (Ah)).
The following three parameters for test termination criteria are user-editable, but
they should be within the range specified in the battery definition table:
o
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limit OR the (Max Discharge (Ah)) limit, before the (End Voltage
(volt/cell)) limit. Otherwise, the batteries are bad.
Read more about the topic in the Battery dialog box, on the Test tab in
PowerSuite Help.
Normal Battery Test
The Normal Battery Test uses the battery definition table as test reference for
calculations.
The test starts by reducing the rectifiers output voltage so that the batteries
supply the load and get discharged until their end-of-discharge voltage is
reached (End Voltage (volt/cell)).
The test is automatically stopped before the battery voltage drops to end-voltage,
if the batteries are discharged for a longer period of time than (Max Duration
(minutes)).
The following three parameters for test termination criteria are:
o
2.
3.
Note that a fourth method -- the Discontinuance Start Method -- is only used to
enable and initiate Discontinuance Battery Tests.
Read also the Discontinuance Battery Test on page 179, as it is a special
battery test with a completely different testing purpose.
Guard Time" or Start Delay
This PowerSuite battery test parameter may be used to avoid initiating a battery
test right after an AC mains supply outage, when the battery bank might be
discharged.
Regardless of the start method you select, you can configure how many hours,
after the last AC mains outage, a battery test initiation shall be delayed. You can
configure the Guard Time with a maximum of 1000 hours or 41.6 days
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177
NOTICE:
The Interval Battery Test will not start, if any of the following alarm
monitors are in alarm status, caused by a Major Alarm event:
-- RectifierError
-- RectComm_Error
-- BatteryQuality (indicates the result of a battery test)
-- DeltaStringCurr (indicates the result of a discontinuance test.
Requires installation of shunts in all battery strings)
-- SymmVolt X.X (indicates the result of symmetry measurements)
You may schedule to start and stop a Discontinuance Battery Test automatically:
o
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Hardware Requirements
To use the Discontinuance Battery Test, the power systems battery bank must
be implemented with battery blocks with the same capacity, have at least 2
battery strings, and each string must have an individual shunt.
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Due to battery cell failures, one of the string currents is measured to 5A, while
the other two string currents are measured to 12.5A each. The arithmetic mean is
still 10A [(5+12.5+12.5)/3]=10
Each strings % deviation from the mean value can now be calculated as:
The 5A string: (5/10) *100=50% (50% lower value)
The 12.5A string: (12.5/10) *100=125% (25% higher value)
If the DeltaStringCurr alarm monitor is configured with a 50% deviation limit
from the arithmetic mean, then the monitor will raise an alarm on the 5A string.
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To compensate for these thermal effects, the system controller can adjust the
charging voltage proportional to the battery temperature.
57,6
56,64
Max.Comp. Voltage
55,68
54,72
Min.Comp. Voltage
53,76
52,8
0
10
20
30
Temperature
In order to protect connected load equipment against too high and too low output
voltage, it also is advisable to specify the following parameters:
o
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181
The recommended compensation factor for a type of batteries could be 3mV/C/Cell (stand by) and -5mV/C/Cell (cyclic use).
The figure below shows the relationship between temperatures and charging
voltages in both cyclic and standby applications. The standard center point for
temperature compensation is 25C.
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Using the Battery Charging Current Limitation function you may charge the
battery bank while protecting from overcharging.
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184
Range #
Low Limit, C
High Limit, C
Weight
Hours
01
02
03
04
00
11
21
31
10
20
30
40
1
1
2
2
96
20
360
130
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05
06
07
08
09
10
Temperature Range
41
50
51
60
61
65
66
70
71
75
76
99
3
3
4
6
12
64
Range
Calculation
01
1x96
96
02
1x20
20
03
2x360
720
04
2x130
260
05
3x120
360
Total
Total (h)
1456
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185
Solar Panel
50V
Solar DC Power System
LVLD
Load
Telecom
Equipment
0V
AC Mains
LVBD
Cooling System
28C
47V
43V
Battery Bank
DC Power System
In the example, the systems controller trips the LVBD contactor (disconnects
the battery bank from the load) when all the following conditions are met:
The battery voltage has dropped down to e.g. 43V (Disconnect Voltage)
In the example, the systems controller reconnects the LVBD contactor when
all the following conditions are met:
A. The AC Mains supply is ON again
(Normal Condition and Mains Dependent)
B. The LVBD contactor has been disconnected longer than the Delay
After Disconnect period of time
C. The rectifier system output voltage has risen to e.g. 47V (Reconnect
Voltage)
D. The battery temperature is lower than e.g. 28C (the temperature limit
configured in the BatteryTemp alarm monitor) (Temperature
Dependent)
NOTICE: In this example, the fan cooled system stopped due to the
Mains outage, which caused a battery temperature increase above
28C.
The LVBD contactor will NOT be reconnected because the battery
temperature is not lower than 28C (condition D).
In this situation, the controller may reconnect the LVBD contactor, if
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187
Access Levels
The control system protects system parameters and other configured values with
following three different access levels:
You can use the controllers keypad or other GUI to change the access level
password.
E.g. to do this in PowerSuite, read the Access Levels (page Error! Bookmark
not defined.) topic in PowerSuite Help.
WARNING:
If you change and forget the control systems default password, you will
need a Master Password to reset all passwords to default.
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2.
3.
Alarm Monitors
Alarm monitors are software modules used by the system controller to measure
system internal and external input signals or logical states.
When an alarm monitor is enabled, it compares the measured parameter with
pre-programmed values or limits, and raises an alarm in the event of the
measured parameter reaching one of the limits.
When this event occurs, the alarm monitor stores the event in the Event Log,
initiates an internal action and activates an output group.
Internal pre-programmed actions may be battery current limiting, boost
inhibiting or similar. The generated alarm activates a pre-programmed group
of relay outputs (an alarm output group, AOG).
Type of input
The measured Input Signal can be
analogue (e.g. a voltage),
logical (e.g. an open or close contact) and
numeric (e.g. number of rectifiers, % remaining capacity, etc.)
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In addition, you can configure the alarm monitors with a description of the alarm
monitor and other configuration parameters.
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Read also the Alarm Monitor dialog boxes topic in PowerSuite Help.
Analogue and numerical alarm monitors compare the measured input with from
one to four user-defined values or limits; two above normal value (Major High
and Minor High) and two below normal value (Minor Low and Major Low).
Logical alarm monitors only compare the measured input signal with a logical
state (normally open or close). The user can define the type of event the monitor
activates when the input signal is not in the normal state.
Using PowerSuite, you can change the default alarm monitors name
(Description). This is useful for alarm monitors of the type ProgInput X.Y, but
you should be careful changing the name of other system alarm monitors.
Read also the Alarm Monitor dialog boxes topic in PowerSuite Help.
The examples below show typical configuration parameters for these alarm
monitors.
Parameters for Logical Alarm Monitors (L1)
Example to monitor logical states such as Open/Close or Yes/No.
#
Description
Monitor Enable/Disable?
Manual Reset
Hysteresis
TimeDelay
MinorHigh AlarmGroup
Value
Disabled
000
7
Major Alarm
Unit/Label
Enable
Seconds
Note
Activates or deactivates the alarm monitor
Or All Levels or MajorHigh Only (a)
(not applicable)
Selects among delay time options (b)
Selects the alarm group to activate
Description
Monitor Enable/Disable?
Manual Reset
Value
Disabled
Unit/Label
Enable
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Note
Activates or deactivates the alarm monitor
Or All Levels or MajorHigh Only (a)
191
Description
Hysteresis
TimeDelay
Value
0000
2
Unit/Label
Units
Seconds
Note
(not applicable)
Selects among delay time options (b)
MajorHigh AlarmLevel
MajorHigh AlarmGroup
001
Major Alarm
Units
Upper limit
Selects the alarm group to activate
MinorHigh AlarmLevel
MinorHigh AlarmGroup
001
Minor Alarm
Units
Lower limit
Selects the alarm group to activate
Description
Monitor Enable/Disable?
Manual Reset
Hysteresis
TimeDelay
Value
Disabled
2
10
Unit/Label
Enable
MajorHigh AlarmLevel
MajorHigh AlarmGroup
95
Major Alarm
Upper limit
Selects the alarm group to activate
MinorHigh AlarmLevel
MinorHigh AlarmGroup
80
Minor Alarm
Lower limit
Selects the alarm group to activate
%
Seconds
Note
Activates or deactivates the alarm monitor
Or All Levels or MajorHigh Only (a)
(b)
Selects among delay time options (b)
Description
Monitor Enable/Disable?
Manual Reset
Hysteresis
TimeDelay
Value
Disabled
100
5
Unit/Label
Enable
MajorHigh AlarmLevel
MajorHigh AlarmGroup
5000
Major Alarm
Amp
Upper limit
Selects the alarm group to activate
MinorHigh AlarmLevel
MinorHigh AlarmGroup
4000
Minor Alarm
Amp
Lower limit
Selects the alarm group to activate
Amp
Seconds
Note
Activates or deactivates the alarm monitor
Or All Levels or MajorHigh Only (a)
(b)
Selects among delay time options (b)
Description
Monitor Enable/Disable?
Manual Reset
Hysteresis
TimeDelay
Value
Disabled
10
7
Unit/Label
Enable
MajorHigh AlarmLevel
MajorHigh AlarmGroup
MinorHigh AlarmLevel
MinorHigh AlarmGroup
280
Mains Alarm
260
Mains Alarm
Volt AC
MinorLow AlarmLevel
MinorLow AlarmGroup
MajorLow AlarmLevel
MajorLow AlarmGroup
100
Mains Alarm
80
Mains Alarm
Volt AC
Volt AC
Seconds
Volt AC
Volt AC
Note
Activates or deactivates the alarm monitor
Or All Levels or MajorHigh Only (a)
(b)
Selects among delay time options (b)
Major High upper limit
Selects the alarm group to activate
Minor High upper limit
Selects the alarm group to activate
Minor Low lower limit
Selects the alarm group to activate
Major Low lower limit
Selects the alarm group to activate
192
Description
Monitor Enable/Disable?
MainsIndependent Enable/Disable?
Temp. Dependant Enable/Disable?
Disconnect Voltage [V]
Value
43,00
Unit/Label
Enable
Enable
Enable
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Note
Activates or deactivates the alarm monitor
(c)
(d)
(e)
Description
Reconnect Voltage [V]
Delay After Disconnect [seconds]
AlarmGroup
Value
18,00
000
LVBD
Unit/Label
Note
(f)
Selects among delay time options (g)
Selects the alarm group to activate
Minor Low lower limit
Selects the alarm group to activate
Major Low lower limit
Selects the alarm group to activate
The LVD alarm monitors observe that the battery voltage (input signal) is
within limits, otherwise they activate the LVD contactors (alarm group).
(a) Manual Reset
Read also topic Alarm Reset on page 107
(b) Hysteresis and Time Delay
Read also topic Alarm Monitors on page 189
(c) Mains Independent
Check this option if you want that the LVD alarm monitor will reconnect the
LVD contactor when the rectifier system output voltage reaches the
Reconnect Voltage limit, regardless whether Mains is ON or OFF. For
example, this is possible using an additional primary supply.
Uncheck this option (Mains dependent) if you want that the LVD alarm
monitor will NOT reconnect the LVD contactor until Mains is ON again.
(d) Temperature Dependent
Used with LVD contactors that disconnect the battery bank (LVBD). Check
this option if you want that the LVD alarm monitor will reconnect the
LVBD contactor when the battery temperature is lower than the temperature
limit configured in the BatteryTemp alarm monitor.
(e) Disconnect Voltage
Enter a numeric value for the battery voltage drop-down limit. When -- after
a Mains failure -- the battery voltage gradually drops down to this limit; then
the alarm monitor raises the alarm and trips the LVD contactor.
(f) Reconnect Voltage
Enter a numeric value for the battery voltage reconnection limit. When the
Mains supply is ON again, the rectifier system output voltage increases to
this limit; then the alarm monitor will reconnect the LVD contactor.
(g) Delay Time after Disconnect
Enter the Time delay or number of seconds the LVD contactor has to be
tripped or disconnected, before the alarm monitor is allowed to reconnect
the LVD contactor
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193
Read also the Alarms Overview Outputs tab topic in PowerSuite Help.
The DC power supply system uses at least 20 different alarm output groups
(AOG); 18 for assignment of alarm output relays, and 2 or more for assignment
of LVD latching contactors.
Usually, the first seven alarm output groups have alarm relay outputs already
assigned to them from factory (Factory Default Settings).
Typically, alarm output groups 8 through 18 are listed as Alarm Group 8,
Alarm Group 9 to Alarm Group 18, but they have no alarm relay outputs
assigned.
Alarm output groups LVBD OG and LVLD1 OG have usually LVD battery
and load latching contactors assigned from factory.
194
Description
Alarm Groups
Major Alarm, AOG
Minor Alarm, AOG
Mains Alarm, AOG
Fuse Alarm, AOG
High Battery Alarm, AOG
Low Battery Alarm, AOG
Output
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LVBD
LVLD1
LVLD2
Note
#
7
8
9
10
17
18
19
20
21
Description
Alarm Groups
Rectifier Alarm, AOG
Gen-Set AOG
Alarm Group 9
Alarm Group 10
----Alarm Group 17
OutpBlocked, AOG
LVBD, AOG
LVLD, AOG 1
LVLD, AOG 2
---------
Output
LVBD
LVLD1
LVLD2
Note
Description
Output Relay # 1
Output Relay # 2
Output Relay # 3
Output Relay # 4
Output Relay # 5
Output Relay # 6
Action
Unit/Label
No
No
No
Note
Tests alarm relay number 1
The Output Test functionality enables to test and verify the circuits connecting
external equipment to the power systems alarm relay outputs.
The Output Test command will toggle the alarm relay contacts -- regardless of
the position they are at the moment -- for a certain period of time (entered in the
Output Test Timeout (sec) in PowerSuite).
Issuing commands is allowed using a Pin-Code.
NOTICE:
The default Service Access Level password or Pin-Code is <0003>. We
strongly recommend changing the passwords as soon as the power
system is installed.
356943.063_4v5a_2012-02
195
NOTICE:
The LVD contactors are not affected by the OutpBlocked command.
Also, this command will reset possible active alarm relay outputs to
their normal status.
The OutpBlocked command uses the Alarm Output Group 18 to facilitate
external warning of this function being active (output relays activation is
blocked).
If an external warning is necessary, you can assign output relays to the
OutpBlocked, AOG alarm output group, e.g. to activate a lamp or alarm bell
when the alarm output relays are blocked.
The Smartpacks front panel display shows a text that indicates that the
feature is activated
The Smartpack2 Master controllers System Status will display that the
feature is activated. Refer to topic System Status options on page 47
The PowerSuite GUI will display that the feature is activated, by the
text in the Status field, in the configured programmable input
Firmware Upgrade
To upgrade the firmware of controllers and LAN devices you have to use a
specific program to upload the correct firmware file to the controller or device
(target).
196
356943.063_4v5a_2012-02
NOTICE:
Contact the Eltek Service Dep. if you need to upgrade the rectifiers
firmware or any CAN Bus control units other than controllers.
356943.063_4v5a_2012-02
197
To get acquainted with available LAN devices and corresponding firmware files,
you can read the topics:
Firmware Files and LAN Devices on page 205, and
Content of WebPower Firmware ZIP File on page 209.
Smartpack2 Master
controller (locked)
Ethernet port
SD card
Handle in open position
Smartpack2 Master
controller (open)
NOTICE:
All firmware upgrade and configuration files stored in the SC card must
have specific file names.
Do following:
1.
2.
Insert an SD card
containing the correct controllers firmware source file, e.g.
<SP2MAST.BIN> for the Smartpack2 Master controller, or
<SP2BAS.MHX> for the Smartpack2 Basic controller.
Read topic Overview Firmware Files (SD Card - Binary Format) on
page 208
198
356943.063_4v5a_2012-02
3.
2.
3.
4.
1.
2.
3.
4.
356943.063_4v5a_2012-02
199
5.
6.
7.
While the firmware is loaded to the Smartpack2 Basic controller, the FWLoader
program displays a progress bar.
Smartpack2 Master
Controller
Smartpack2 Basic
Controller
Rectifiers
Firmware
Source File
FW Loader
120
End-of-Line
Resistor
81
USB
A-B cable
(standard)
01
02
ID Number
120
End-of-Line
Resistor
I/O Monitor2
USB to CAN
Converter
CAN bus
(twisted-pair
CAT5 cable)
Flatpack2
DC Power System
200
356943.063_4v5a_2012-02
(Example of the
FWLoader program
1.
2.
3.
4.
5.
6.
7.
356943.063_4v5a_2012-02
201
Once the firmware has loaded, the Smartpack controller will automatically
restart.
NOTICE:
Contact the Eltek Service Dep. if you need to upgrade the rectifiers
firmware or any CAN Bus control units other than controllers.
Using an external PC and the USB-to-CAN Converter (art. 208565) you can
upgrade the firmware installed in the Flatpack2 rectifiers and any of the control
units connected the systems CAN Bus.
USB to CAN
Converter
FW Loader
USB A-B cable
(standard)
Smartpack Controller
01 02
ID Number
Battery
Monitor
120
End-of-Line
Resistor
Rectifiers
33
CAN bus
(twisted-pair
CAT5 cable)
81
I/O Monitor
120
End-of-Line
Resistor
49
Load Monitor
Flatpack2
DC Power System
The example above shows a Flatpack2 power system with 3 CAN Bus nodes
connected: a Battery Monitor, an I/O Monitor and a Load Monitor.
NOTICE:
USB-to-CAN Converter is not required to upgrade the firmware of the
Smartpack controller. You connect the USB cable directly to the
controllers USB port.
202
356943.063_4v5a_2012-02
Use this utility program, EVIPSetup.exe, to find your LAN devices firmware
version, or access the device or controllers configuration pages in a web
browser.
Do following:
NOTICE:
If you are upgrading the SB70 hardware platform, you have to carry out
steps 2 - 7 below twice, due to the platforms memory restrictions.
The first time you select file FreeRAM_V2_APP.s19 in step 5, and the
second time you select the file Webpower_SB70_xx_APP.s19.
1.
2.
3.
4.
5.
6.
7.
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203
Controllers IP Address
(169.254.52.133)
Reboot when
completed
button
Browse button
(Selects the
firmware file stored
in the computer)
Update button
(Downloads the
firmware file to the
Compack controller
with IP address
<169.254.52.133>)
LAN Devices
(The Eltek Network Utility program. Example of Compack controllers data)
While the firmware is downloaded to the controller or LAN device, the utility
program displays a progress bar.
Once the firmware has loaded, the controller must restart. It will restart
automatically, because you left the Reboot when complete check box checked
(marked).
NOTICE:
The Smartpack controllers firmware and the firmware in the controllers
embedded Web adapter are different files, and require different
upgrade procedures.
Firmware Upgrade Stand-alone WebPower Adapter
The procedure to upgrade the firmware of the stand-alone WebPower Adapter -using the Eltek Network Utility program -- is the same as described in topic
Firmware Upgrade Controllers with Ethernet Port on page 202.
204
356943.063_4v5a_2012-02
Update Software
button
DHPC obtained IP Address
LAN Devices MAC Addresses
The programs Update Software button enables you to upgrade the firmware
of the selected LAN device, by transferring a firmware file (s19-format) from a
LAN connected computer to the device (or hardware platform).
The figures below show examples of firmware files and available type of LAN
devices (or hardware platforms).
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205
Eltek Network
Utility
program
LAN Devise
Smartpack2 Master
Ethernet cable (LAN)
Firmware Update
Controller and embedded Web adapter
Example file:
SP2MAST_1.00_APP.s19
Eltek Network
Utility
program
Firmware Update
Controller and embedded Web adapter
Example file:
ComPack_1.01_APP.s19
Compack controller
(Embedded Web adapter)
Micropack
Power System
This example firmware file above is used to upgrade the Compack controller
(LAN device) in a Micropack power system.
LAN Device:
SB70 (Smartpack controller, Part 242100.113) or
MCF5208 (Smartpack controller, Part 242100.118 HW v2) or
MCF5235 (Smartpack controller, Part 242100.118 HW v3)
Eltek Network
Utility
program
Smartpack controller
(Embedded Web adapter)
Flatpack2
Power System
Example firmware files above are used to upgrade the Web adapter (LAN
device) embedded in the controller of a Flatpack2 power system. Each file
corresponds to one of the LAN devices (or hardware platforms).
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356943.063_4v5a_2012-02
Eltek Network
Utility
program
Flatpack2
Power System
Smartpack
controller
(Stand-alone WebPower adapter)
This example firmware file above is used to upgrade the stand-alone WebPower
Adapter (LAN device) in a Flatpack2 power system.
LAN Devise
SB72 or SB72-512
Eltek Network
Utility
program
Ethernet cable (LAN)
Firmware Update WebPower Adapter
Example files:
Aeon
Rev2.0_SB72Webpower_APP.s19
Power System
Or
Webpower_SB72-512_20_APP.s19
WebPower
Adapter
Aeon Gold
controller
The example firmware files above are used to upgrade the stand-alone
WebPower Adapter (LAN device) in an Aeon power system. Each file
corresponds to one of the LAN devices (or hardware platforms). Note that
version 2.0 is always the highest version available for these firmware files.
LAN Devise
SB72 or SB72-512
Eltek Network
Utility
program
Ethernet cable (LAN)
Firmware Update WebPower Adapter
Example files:
Rev2.0_SB72Webpower_APP.s19
Or
Webpower_SB72-512_20_APP.s19
Flatpack
Power System
WebPower
Adapter
MCU
controller
(Stand-alone
WebPower adapter)
The example firmware files above are used to upgrade the stand-alone
WebPower Adapter (LAN device) in a Flatpack power system. Each file
corresponds to one of the LAN devices (or hardware platforms). Note that
version 2.0 is always the highest version available for these firmware files.
WARNING: The upgrade will be aborted, if the selected LAN device (or
software platform) and the firmware file do not match.
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207
LAN Device
Smartpack2 Master
Compack
Smartpack
(Part 242100.113)
Smartpack
(Part 242100.118,
HW v2)
Smartpack
(Part 242100.118,
HW v3)
WebPower Adapter
SB72
WebPower Adapter
SB72
WebPower Adapter
SB72-512
Rev4.2_SB70Webpower_APP.s19
WebPower Adapter
SB72
WebPower Adapter
SB72-512
Rev2.0_SB72Webpower_APP.s19
Webpower_MCF5208_43_APP.s19
Webpower_MCF5235_43_APP.s19
Rev4.2_SB72Webpower_APP.s19
Rev2.0_SB72Webpower_APP.s19
Webpower_SB72-512_20_APP.s19
Webpower_SB72-512_20_APP.s19
NOTICE:
All firmware upgrade and configuration files stored in the SC card must
have specific file names.
The SD card uses the 8.3 file name format. Before using the files stored SD card,
you must rename them, so that they conform to the specific file names described
below.
For example, if you receive the file SmartPack2_Basic_405007.009_V1.1.mhx
to upgrade your Smartpack2 Basic controller firmware to version 1.1, you must
first rename the file to exactly SP2BAS.MHX, then copy the file to the
SD card and finally insert the SD card in the Smartpack2 Master controller to
start the firmware upgrade process.
#
208
CAN Node
Smartpack2 Master
Smartpack2 Basic
Smartpack
File Name
SP2MAST.BIN
SP2BAS.MHX
SP.MHX
File Type
356943.063_4v5a_2012-02
Controller
Controller
Controller
CAN Node
Smartnode
Battery Monitor
Load Monitor
AC Mains Monitor
I/O Monitor
File Name
SMARTNOD.MHX
BATTMON.HEX
LOADMON.HEX
MAINSMON.HEX
IO_UNIT.HEX
Any node
UNIT_aa.HEX
File Type
Firmware upgrade
Firmware upgrade
Firmware upgrade
Firmware upgrade
Firmware upgrade
Configuration File
(Save/Load)
The aa refers to the CAN bus address or ID number.
E.g. UNIT_82.HEX could be the configuration file for I/O Monitor with CAN bus address 82.
When upgrading the firmware of controllers and control units if several units
of the same type are connected to the CAN bus the Smartpack2 Master
controller will request you to specify the CAN bus ID number of the unit to
upgrade.
HowTo_Firmware-Upgrade-WebPower.pdf file
Or similar file e.g. HowTo_Firmware-Upgrade-Controllers-LAN-devices.pdf, with
356943.063_4v5a_2012-02
209
detailed description of how to upgrade the firmware and of the content of the WebPower
firmware ZIP file (this topic).
Notice:
Some WebPower firmware ZIP files may only content firmware files for
some targets, instead of for all targets, e.g. file WebPower Rev4.5
hexfiles and MIB, Targets-MCF5208, MCF5235.zip will only display
folders for these targets; folders for the SB70 and SB72 are then not
included.
NOTICE:
Compack controllers have no DIP switches, as they are configured
from factory with CAN bus ID number <1> (not changeable).
Smartpack2 Master controllers have no DIP switches, as they are
configured from factory with CAN bus ID number <11> (not
changeable).
WARNING:
To replace installed rectifiers with new ones, remove the installed
rectifiers and wait for the controller to notify communication error with
the extracted rectifiers. Push the new rectifiers firmly inwards -- one
module at a time, allowing a 2s delay -- to plug them in the power shelf.
Start with the shelf position with lowest ID number. Lock their handles.
210
356943.063_4v5a_2012-02
NOTICE:
Compack controllers have no DIP switches, as they are configured
from factory with CAN bus ID number <1> (not changeable).
Smartpack2 Master controllers have no DIP switches, as they are
configured from factory with CAN bus ID number <11> (not
changeable).
For example, in a distributed DC power system with several Smartpack
controllers, the master is configured with ID # <1>, the slave with ID # <2> and
so on. Refer to CAN Bus Address Range -- Control Units on page 211.
10
11
12
13
14
15
16
<< ID #
<< ID #
<< ID #
<< ID #
<< ID #
<< ID #
<< ID #
NOTICE:
Compack controllers have no DIP switches, as they are configured
from factory with CAN bus ID number <1> (not changeable).
Smartpack2 Master controllers have no DIP switches, as they are
configured from factory with CAN bus ID number <11> (not
changeable).
The table below shows the DIP switch position on Smartpack and Smartpack2
Basic controllers:
DIP switch position for Smartpack & Smartpack2 Basic controllers
Smartpack &
Smartpack2 Basic
Controller
Controller 1
Controller 2
Controller 3
Controller 4
ID
#
1
2
3
4
OFF--OFF--OFF--OFF
ON--OFF--OFF--OFF
OFF-- ON--OFF--OFF
ON-- ON--OFF--OFF
356943.063_4v5a_2012-02
211
Controller 5
Controller 6
Controller 7
Controller 8
5
6
7
8
OFF--OFF-- ON--OFF
ON--OFF-- ON--OFF
OFF-- ON-- ON--OFF
ON-- ON-- ON--OFF
Note that the controllers ID number corresponds to the DIP switchs binary
value plus 1.
The table below shows the DIP switch position on Smartnode control units:
DIP switch position for Smartnode control units
Smartnode
Control Unit
Smartnode 1
Smartnode 2
Smartnode 3
Smartnode 4
Smartnode 5
Smartnode 6
Smartnode 7
Smartnode 8
ID
#
17
18
19
20
21
22
23
24
Note that the control units ID number corresponds to the DIP switchs binary
value plus 17.
The table below shows the DIP switch position on Battery Monitor CAN nodes:
DIP switch position for Battery Monitors
Battery Monitor
CAN Node
Node 1
Node 2
Node 3
Node 4
Node 5
Node 6
Node 7
Node 8
Node 9
Node 10
Node 11
Node 12
Node 13
Node 14
ID
#
33
34
35
36
37
38
39
40
41
42
43
44
45
46
Note that the nodes ID number corresponds to the DIP switchs binary value
plus 33.
The table below shows the DIP switch position on Load Monitor CAN nodes:
DIP switch position for Load Monitors
Load Monitor
CAN Node
Node 1
Node 2
Node 3
Node 4
Node 5
Node 6
Node 7
Node 8
Node 9
Node 10
Node 11
Node 12
212
ID
#
49
50
51
52
53
54
55
56
57
58
59
60
356943.063_4v5a_2012-02
Node 13
Node 14
61
62
OFF--OFF-- ON -- ON
ON --OFF-- ON -- ON
Note that the nodes ID number corresponds to the DIP switchs binary value
plus 49.
The table below shows the DIP switch position on I/O Monitor and I/O Monitor2
CAN nodes:
DIP switch position for I/O Monitor and I/O Monitor2
I/O Monitor &
I/O Monitor2
CAN Node
Node 1
Node 2
Node 3
Node 4
Node 5
Node 6
Node 7
Node 8
Node 9
Node 10
Node 11
Node 12
Node 13
Node 14
ID
#
81
82
83
84
85
86
87
88
89
90
91
92
93
94
OFF--OFF--OFF--OFF
ON--OFF--OFF--OFF
OFF-- ON--OFF--OFF
ON-- ON--OFF--OFF
OFF--OFF-- ON--OFF
ON--OFF-- ON--OFF
OFF-- ON-- ON--OFF
ON-- ON-- ON--OFF
OFF--OFF--OFF-- ON
ON --OFF--OFF-- ON
OFF-- ON --OFF-- ON
ON -- ON --OFF-- ON
OFF--OFF-- ON -- ON
ON --OFF-- ON -- ON
Note that the nodes ID number corresponds to the DIP switchs binary value
plus 81.
The table below shows the DIP switch position on Mains Monitor CAN nodes:
DIP switch position for Mains Monitor
Mains Monitor
CAN Node
Node 1
Node 2
Node 3
Node 4
Node 5
Node 6
Node 7
Node 8
Node 9
Node 10
Node 11
Node 12
Node 13
Node 14
ID
#
97
98
99
100
101
102
103
104
105
106
107
108
109
110
Note that the nodes ID number corresponds to the DIP switchs binary value
plus 97.
Example:
In a DC power system with following control units: 2 Smartpack controllers, 1
Smartnode and 2 Load Monitors, you have to set their DIP switches as follows:
356943.063_4v5a_2012-02
213
First Smartnode:
ID# 17 (All DIP switches OFF)
#
1
2
8
1
Type
Current Sense
Current Sense
Current Sense
Current Sense
Control Unit
Battery Monitor
Smartpack
Load Monitor
Smartpack2 Basic
Calibration
X
X
X
X
Configuration
Scaling
X
X
X
X
Application
Battery shunt
Battery shunt
Load shunts
Battery shunts
#
1
2
1
8
1
1
Type
Fuse
Monitoring
Fuse
Monitoring
Fuse
Monitoring
Fuse
Monitoring
Fuse
Monitoring
Fuse
Monitoring
Control Unit
Battery
Monitor
Smartpack
Calibration
Configuration
X
Scaling
X
Application
Battery fuse
Battery fuse
Smartpack2
Basic
Load Monitor
Battery fuse
Smartpack2
Basic
Smartpack
Type
Alarm Relay
Outputs
NC-C-NO
Relay
214
Control
Unit
I/O Monitor
Calibration
356943.063_4v5a_2012-02
Configuration
Scaling
Application
Ext. control and alarming
purposes
Input, Output
Type
Alarm Relay
Outputs
Alarm Relay
Outputs
Alarm Relay
Outputs
NC-C-NO
Relay
NC-C-NO
Relay
NC-C-NO
Relay
6
3
Control
Unit
Smartpack
Calibration
Configuration
Scaling
Application
Ext. control and alarming
purposes
Ext. control and alarming
purposes
Ext. control and alarming
purposes
I/O Monitor2
Compack
Type
Fan
Control
Fan
Control
Control
Unit
I/O Monitor
Calibration
Configuration
Scaling
Application
Fans in Outdoor Cabinets
I/O Monitor
Tachometers in Outdoor
Cabinets
Type
Programmable
Control
Unit
Compack
Calibration
Configuration
Programmable
I/O Monitor
Programmable
Programmable
Programmable
I/O
Monitor2
Mains
Monitor
Smartpack
Scaling
Application
Temperature, door, fire, generator
switches and other ext. equip.
Door, fire, generator switches and
other ext. equip.
Door, fire, generator switches and
other ext. equip.
AC Mains feed monitoring
X
X
#
1
3
2
2
Type
Temperature
Sense
Temperature
Sense
Temperature
Sense
Temperature
Sense
Control Unit
Battery
Monitor
Smartpack2
Basic
Smartpack
I/O Monitor
Calibration
X
Configuration
Scaling
X
Application
Battery temperature
(sensor embedded in box)
Battery temperature
Battery temperature
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215
Input, Output
Batt. Symmetry Inputs
Batt. Symmetry Inputs
#
4
8
Type
Voltage Monitoring
Voltage Monitoring
Control Unit
Battery Monitor
Smartpack
Calibration
X
X
Configuration
Scaling
X
X
Application
Batteries
Batteries
Type
AC Current
Sense Inputs
AC Voltage
Sense Inputs
AC Current
Sense
AC Voltage
Monitoring
Control
Unit
Mains
Monitor
Mains
Monitor
Calibration
Configuration
Scaling
Application
AC Mains feed
monitoring
AC Mains feed
monitoring
Type
AC Current
Sense Inputs
AC Voltage
Sense Inputs
Batt. Current
Sense Inputs
Current
Sense Inputs
Batt. Current
Sense Inputs
Batt. Current
Sense Inputs
OCab Fan
Speed Control
Outputs
OCab Fan
Speed
Monitoring
Inputs
Batt. Fuse
Monitoring
Config. Inputs
Fuse
Monitoring
Config. Inputs
Batt. Fuse
Monitoring
Config. Inputs
Load Fuse
Monitoring
Config. Inputs
Batt. Fuse
Monitoring
Config. Inputs
AC Current
Sense
AC Voltage
Monitoring
Current Sense
Current Sense
Current Sense
Current Sense
216
Control
Unit
Mains
Monitor
Mains
Monitor
Battery
Monitor
Load
Monitor
Smartpack
Calibration
Configuration
Application
AC Mains feed
monitoring
AC Mains feed
monitoring
Battery shunt
Load shunts
Battery shunt
Battery shunts
Fan Control
Smartpack2
Basic
I/O Monitor
Fans in Outdoor
Cabinets
Fan Control
I/O Monitor
Tachometers in
Outdoor Cabinets
Fuse
Monitoring
Battery
Monitor
Battery fuse
Fuse
Monitoring
Load
Monitor
Fuse
Monitoring
Smartpack
Battery fuse
Fuse
Monitoring
Smartpack
Fuse
Monitoring
Smartpack2
Basic
Battery fuse
Scaling
356943.063_4v5a_2012-02
Input, Output
Type
Load Fuse
Monitoring
Config. Inputs
Alarm Relay
Outputs
Alarm Relay
Outputs
Alarm Relay
Outputs
Alarm Relay
Outputs
Config. Inputs
Fuse
Monitoring
Control
Unit
Smartpack2
Basic
NC-C-NO Relay
Compack
NC-C-NO Relay
I/O Monitor
NC-C-NO Relay
I/O Monitor2
NC-C-NO Relay
Smartpack
Programmable
Compack
Config. Inputs
Programmable
I/O Monitor
Config. Inputs
Programmable
I/O Monitor2
Config. Inputs
Programmable
Config. Inputs
Programmable
Mains
Monitor
Smartpack
Batt. Temp.
Sense Inputs
Temperature
Sense
Battery
Monitor
OCab Temp.
Sense Inputs
Batt. Temp.
Sense Inputs
Batt. Temp.
Sense Inputs
Batt.
Symmetry
Inputs
Batt.
Symmetry
Inputs
Temperature
Sense
Temperature
Sense
Temperature
Sense
Voltage
Monitoring
I/O Monitor
Smartpack
Smartpack2
Basic
Battery
Monitor
Battery temperature
Batteries
Voltage
Monitoring
Smartpack
Batteries
2
3
4
Calibration
Configuration
X
Scaling
X
Application
Load breakers and
ext. equip.
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217
Graphical
Color Display
The Smartpack2 Master controller is based upon a 3.2 TFT 32k color display
for local monitoring and configuration. The display has QVGA (320 x 240)
resolution and high contrast, for excellent reading from long distances and
angles. For easy screen navigation, it is equipped with a large touchpad, based on
the widely used capacitive sense principle.
218
356943.063_4v5a_2012-02
You can operate the system locally with a computer, via a standard web browser
or using PowerSuite program -- or remotely via Ethernet and the Web. The
module then communicates via CAN bus with its Smartpack2 Master, which
uses its Ethernet port to interface with a local PC, SNMP.
Read also about methods of accessing the controller in topic Networking the
Controller - Access Methods on page 62, and methods of configuring the power
system in topic Power System Configuration & Monitoring Methods on page
71.
For information about the Smartpack2 Basic controllers Earth Fault Detection
function, read topic Earth Fault Detection on page 109.
Block Diagram
3 LVD outputs
(for controlling latching and non-latching contactors)
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219
For a complete sorted overview of available inputs and outputs, see System
Inputs and Outputs - Overview on page 214.
You can also operate the system locally via a PC using Elteks PowerSuite
application, or remotely via modem, Ethernet and the Web. The module then
utilizes the USB- or RS-232 ports to interface with a local PC, SNMP or Web
adapters.
Read also topics about methods of accessing the controller Networking the
Controller - Access Methods on page 62, and methods of configuring the power
system Power System Configuration & Monitoring Methods on page 71.
Block Diagram
220
356943.063_4v5a_2012-02
For a complete sorted overview of available inputs and outputs, see System
Inputs and Outputs - Overview on page 214.
For more information about these Smartpack hardware options, read the User
Guide Smartpack Monitoring and Control Unit, doc. 350003.013.
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221
User Option
Example of the User Options software menus and submenus implemented in the
Smartpack controller with 3.05 firmware.
Service Options
Example of the Service Options software menus and submenus implemented in
the Smartpack controller with 3.05 firmware.
222
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223
Block Diagram
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For a complete sorted overview of available inputs and outputs, see System
Inputs and Outputs - Overview on page 214.
For more information about the Compack controller, read the User Guide
Compack Monitoring and Control Unit, doc. 350011.013.
RS232 cable
CAN bus
(twisted-pair CAT5 cable)
RS485 cable
For more information and connection details, refer to the Installation Guide
Battery Monitor CAN node (351507-033) or the systems quick start guide.
Refer also to the PowerSuite Help, for symmetry configuration of Battery
Monitor Control Units.
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For a complete sorted overview of available inputs and outputs, see System
Inputs and Outputs - Overview on page 214.
The fuse monitoring inputs are suitable for monitoring a wide range of breakers
in both positive and negative DC distributions.
For a complete sorted overview of available inputs and outputs, see System
Inputs and Outputs - Overview on page 214.
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6 Configurable Inputs
(for door, fire, generator switches and other ext. equip.)
For a complete sorted overview of available inputs and outputs, see System
Inputs and Outputs - Overview on page 214.
Warning:
To prevent damaging the I/O Monitors Speed Control Outputs, do not
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connect clamping diodes directly on the fans control inputs. Also, the
input impedance of the fans control inputs must be 10K or greater.
Relays 5 and 6 have higher contacts rating, and are suitable for fan control and
other current demanding equipment. For example, they can be used for driving
external control relays for switching the fans ON/OFF, instead of using the
Speed Control Outputs.
The two inputs Config. Input 5 and Config. Input 6 are designed for
accurate analogue current measurements of fuel tank level, wind measurements,
etc. But they can also be used for voltage measurements.
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6 Configurable Inputs
(for door, fire, generator switches and other ext. equip.)
For a complete sorted overview of available inputs and outputs, see System
Inputs and Outputs - Overview on page 214.
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The AC mains status is displayed via LEDs in the monitors front, and presented
in the controllers display. You can configure the AC Mains Monitor to generate
warnings and alarms based on the measured parameters.
Also, using the browser in your computer, you can access the systems
WebPower interface, and have remote access to the AC mains measured
parameters stored in the AC Mains Monitors Data Log.
Other logs, like the Mains Outage Log and the Energy Log, will keep track of
the total energy consumption and the consumption per phase. The log will
present the energy supplied by the mains input every hour, every day and every
week, as well as the maximum and minimum values. All the logs may be
downloaded to your computer.
The AC Mains Monitor three voltage sense inputs may measure AC phase
voltages up to 300VAC. The consumed energy calculations are based on a
maximum of 200A per phase.
The monitors three current sense inputs are compatible with either current
transducers or current transformers with a maximum signal output level of 4Vpp (1.4VAC). The AC Mains Monitor is also equipped with three +/-15V power
outputs to supply the external current transducers.
For monitoring of external devices, such as SPDs or similar, the AC Mains
Monitor has available 5 configurable digital inputs.
The AC Mains Monitor communicates with the power systems controller via the
system CAN bus. The monitor is also equipped with an RS485 serial port for
communication with external equipment in customized applications.
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5 Configurable Inputs
(for SPD monitoring, generator switches and other external equipment)
For a complete sorted overview of available inputs and outputs, see System
Inputs and Outputs - Overview on page 214.
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Tutorials
Click on each tutorial topic, to learn about some useful concepts and features to
get you configuring your power system as quickly as possible.
232
1.
2.
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3.
Now when an alarm monitor assigned to the Generator AOG Alarm Output
Group raises an alarm, the alarm relay outputs 1 and 2 will change from open to
close or vice versa.
For information about how to edit an alphanumeric field or a drop-down list,
refer to the Glossary section.
To configure the alarm monitor to function as described, you must perform the
following steps:
1.
2.
3.
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1.
2.
3.
You find more information about the Battery Charging Current Limitation (page
182), in the Functionality Description section.
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Continue with the tutorials Step 3 - Configure the Alarm Monitor on page
235.
1.
2.
3.
4.
5.
6.
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7.
8.
9.
The ProgInput 1.1 alarm monitor link is now active and in blue text.
For information about how to use the drop-down list, refer to the Glossary
section.
Now you have configured PowerSuite so that when the AC generator supplies
the DC power system, the alarm monitor will limit the battery charging current
and activate several alarm output relays.
Now you are finished with tutorial How to Configure Alarm Monitors &
Programmable Inputs on page 233.
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About Eltek
Eltek is a global leader in the development of DC power supply systems,
designed to meet the rapid growth within the industrial, solar and
telecommunication fields, as well as the increasingly stringent reliability
requirements.
www.eltek.com
Energy distribution in industrial, solar, telecommunication and data systems
technology require a guaranteed, uninterruptible power supply. To meet this
demand, Eltek makes in-depth investments in all types of scientific research,
technical development, and experimental mathematical modelling of thermal
characteristics of components and systems.
Copyright - Eltek
Information in this document is subject to change without notice and does not
represent a commitment on the part of Eltek.
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Glossary of Terms
AC
Alternating current (AC) is the electric current whose magnitude and direction
vary cyclically with time.
AFC
Available Fault Current (AFC): The current that flows in a circuit if a shortcircuit of negligible impedance were to occur at a given point
Alarm Monitor
Alarm monitors are software modules used by the controller to measure system
internal and external input signals or logical states.
When an alarm monitor is enabled, it compares the measured parameter with
pre-programmed values or limits, and raises an alarm in the event of the
measured parameter reaching one of the limits.
When this event occurs, the alarm monitor stores the event in the Event Log,
initiates an internal action and activates an output group (AOG).
PowerSuite uses 3 types of alarm monitors:
Analogue Alarm Monitors (usually measure voltage or other analogue input
signals),
Numeric Alarm Monitors (count the number of AC phases, rectifiers or other
integers) and
Logical Alarm Monitors (report the state of relay contacts, open or close, or
other similar status)
Read topic Alarm Monitor in PowerSuite Help section, to find out how to
interact with alarm monitor dialogue boxes in PowerSuite.
Read more about Alarm Monitors (page 189) in the Functionality Description
section.
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Alarm Monitors
See Alarm monitor
Alarm State
The state of a voltage output or the position of alarm relay contacts when the
output is NOT in normal condition (the output is activated).
Alphanumeric Field
In standard Windows interface, alphanumeric fields in dialogue boxes are areas
that contain text strings or numeric values that the user may change.
Do following to edit the text strings or numeric values in alphanumeric fields:
1.
Click inside the field, to insert the cursor in the text or value.
Use your keyboards arrow keys to reposition the cursor
2.
3.
Click on the Apply button, in the dialogue box, to save the changes
Alphanumeric Fields
See Alphanumeric field
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Ampacity
Ampacity is the maximum amount of electrical current a conductor or device can
carry before sustaining immediate or progressive deterioration. Also described as
current rating or current-carrying capacity, ampacity is the RMS electric
current which a device can continuously carry while remaining within its
temperature rating.
Ampere-hours (Ah)
A measure of energy that is provided to or drawn from a battery. (A current of
one ampere for one hour equals 1Ah).
Battery Block
Consist of two or more battery cells connected together. Usually, the battery
block consists of a physical battery pack, commonly called a battery.
Read more about Battery Functions (page 159) in the Functionality Description
section.
Battery Capacity
By accepted convention worldwide, it is described in "AMPERE HOUR" at the
10-hour rate C10 when discharged at 25C.
i.e.: a battery is 200 Ah at C10, that is the battery will deliver 20 amps current
for 10 hours to a cut off voltage of for example 1.80 volts per cell.
Battery capacity is affected by the discharge rate, end-voltage, temperature and
age.
Read more about Battery Functions (page 159) in the Functionality Description
section.
Battery Cell
An electrochemical system that converts chemical energy into electrical energy.
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Read more about Battery Functions (page 159) in the Functionality Description
section.
Battery Cycle
A full charge followed by a full discharge (or the other way around). Cycle life is
measured by the amount of times a battery may be charged and discharged.
Every time a battery is charged and discharged, it uses one cycle. Cycle life is
very important in battery applications such as laptop batteries and emergency
light batteries. A NiCad battery has a cycle life of 500-1000 or more cycles.
Read more about Battery Functions (page 159) in the Functionality Description
section.
Boost Mode
Boost Mode is one of the PowerSuites operation modes, where the rectifiers
charge the batteries much faster than while in Float Mode.
Boost Voltage
Indicates the output voltage during fast battery recharge (battery boost charging).
Increased charge voltage will reduce the required recharge time.
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Branch Circuit
A branch circuit consists of the conductors and components following the last
overcurrent protective device protecting a load.
Branch Circuit Protection: Overcurrent protection with an ampere rating
selected to protect the branch circuit.
Branch Circuit Protective Device: A fuse or circuit breaker that has been
evaluated to a safety standard for providing overcurrent protection.
Supplementary Protection: A device, typically either a supplementary fuse or a
supplementary protector, intended to provide additional protection subsequent to
branch circuit protection. This device has not been evaluated for providing
branch circuit protection. The purpose of supplementary protection is to provide
additional protection for a given piece of electrical equipment - it does not serve
as branch circuit protection. Supplementary protection can be provided by fuse
(rated as supplementary protection) or by a supplementary protector.
Supplementary Protector: A manually resettable device designed to open the
circuit automatically on a pre-determined value of time versus current or voltage,
within an appliance or other electrical equipment. It may also be provided with
manual means for opening or closing the circuit. A supplementary protectors
primary function is to protect equipment. Supplementary protectors can be
applied at 100% of the rated current values, in contrast with branch circuit
breaker which are applied at 80% of the rated current value, unless marked
differently on the device.
Browser
Short for Web browser, a software application used to locate and display Web
pages. The two most popular browsers are Microsoft Internet Explorer and
Mozilla Firefox. Both of these are graphical browsers, meaning that they can
display graphics as well as text. In addition, most modern browsers can present
multimedia information, including sound and video, though they require plug-ins
for some formats.
The WebPower firmware is tested and approved for MS Windows with the latest
versions of the following Web browsers: Microsoft Internet Explorer and
Mozilla Firefox. Other browsers and operating systems may also be used, though
faultless behavior cannot be guaranteed.
CAN Bus
Controller Area Network (CAN or CAN bus) is a serial protocol utilized for
communication between Elteks rectifiers, controllers and other control units.
The CAN bus standard was originally designed to allow microcontrollers and
devices to communicate with each other without a host computer.
The CAN specification defines the Data Link Layer, while ISO 11898 defines
the Physical Layer.
The CAN bus is a 2-wire interface running over either a Shielded Twisted Pair
(STP), Un-shielded Twisted Pair (UTP), or Ribbon cable. Each node uses a Male
9-pin D connector.
Capacity
The electrical energy content of a battery as expressed in ampere-hours (Ah).
Capacity is the total number of ampere-hours or watt-hours that can be
withdrawn from a fully charged cell or battery under specific condition of
discharge.
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CEC
Canadian Electric Code (CEC), in Canada
Cell mismatch
Cells within a battery pack containing different capacity and voltage levels.
Cell reversal
The stronger cells of a battery (several cells connected in series) impose a
voltage of reverse polarity across a weaker cell during a deep discharge.
Charge
The process of replenishing or replacing the electrical charge in a rechargeable
cell or battery.
Circuit Breaker
A circuit breaker is an automatically operated electrical switch designed to
protect an electrical circuit from damage caused by overload or short circuit.
Its basic function is to detect a fault condition and, by interrupting continuity, to
immediately discontinue electrical flow. Unlike a fuse, which operates once and
then has to be replaced, a circuit breaker can be reset (either manually or
automatically) to resume normal operation.
Compack
A versatile microprocessor based controller for monitoring Micropack DC power
supply systems. The controller is designed for DIN rail mounting.
Control Unit
See Control Units.
Control Units
The control system -- in Eltek DC power systems consists of control units or
hardware devices connected to the systems CAN bus.
Several types of control units may be connected, such as:
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Smartpack controllers
Compack controllers
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Controller
A generic expression for one of the power systems microcontrollers:
Smartpack2 Master, Smartpack2 Basic, Smartpack or Compack controllers.
Controllers
See Controller
C-rate
Unit by which charge and discharge times are scaled. A battery rated at
1000mAh provides 1000mA for one hour if discharged at 1C. A discharge of 1C
draws a current equal to the rated capacity. The same battery discharged at 0.5C
would provide 500mA for two hours.
Critical Condition
A DC power systems state caused when one or several serious circumstances
occur. Usually, the DC power supply system is in critical condition when the
battery bank is the only supply source (negative battery current).
Using PowerSuite, you can configure which circumstances (monitors in alarm)
the DC power system has to encounter for the system to be in critical condition.
Crossover Cable
An Ethernet crossover cable is a type of Ethernet cable used to connect
computing devices together directly where they would normally be connected
via a network switch, hub or router, such as directly connecting two personal
computers via their network adapters.
The 10BASE-T and 100BASE-TX Ethernet standards use one wire pair for
transmission in each direction. The Tx+ line from each device connects to the tip
conductor, and the Tx- line is connected to the ring. This requires that the
transmit pair of each device be connected to the receive pair of the device on the
other end. When a terminal device is connected to a switch or hub, this crossover
is done internally in the switch or hub. A standard straight through cable is used
for this purpose where each pin of the connector on one end is connected to the
corresponding pin on the other connector.
Current-limiting chargers
A charger that keeps the charge current constant during the charge process but
allows the voltage to fluctuate.
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Cycle life
The number of cycles a battery provides before it is no longer usable. (A battery
is considered non-usable if its nominal capacity falls below 60 to 80 percent).
A battery cycle is one complete discharge and recharge cycle. It is usually
considered to be discharging from 100% to 20% of full charge (80% DOD or
conversely 20% SOC), and then back to 100%.
Battery life is directly related to how deep the battery is cycled each time. If a
battery is discharged to 50% DOD every day, it will last about twice as long as if
it is cycled to 80% DOD. If cycled only 10% DOD, it will last about 5 times as
long as one cycled to 50%.
The State of Health, SOH, is a "measurement" that reflects the general
condition of a battery and its ability to deliver the specified performance
compared with a full charged battery. It takes into account such factors as charge
acceptance, internal resistance, voltage and self-discharge.
During the lifetime of a battery, its performance or "health" tends to deteriorate
gradually due to irreversible physical and chemical changes which take place
with usage and with age until eventually the battery is no longer usable or dead.
The SOH is an indication of the point which has been reached in the life cycle of
the battery and a measure of its condition relative to a full charged battery.
The system batterys quality and total capacity (SOH) are measured by alarm
monitors BatteryQuality and BatteryTotCap. These alarm monitors are used
when battery testing against the Current Ref 1 parameters in the battery
definition tables. Alarm monitor BatteryUsedCap measures the DOD.
DC
Direct current (DC) is the constant flow of electric charge with constant polarity.
The electric charges flow in the same direction, distinguishing it from alternating
current (AC)
DC Power System
See DC Power Supply Systems
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DC Power Systems
See DC Power Supply Systems
Delta Voltage
Delta voltage is an absolute calculated value that represents how well balanced
the battery blocks that form a string are. PowerSuite uses this expression when
calculating battery symmetry.
Delta voltage (Vdelta) is the difference between the calculated and the measured
voltages, e.g. (Vbattery / 2) - Vmeasured = | Vdelta |
A Delta voltage of 0V indicates a completely balanced battery string.
DHCP
Dynamic Host Configuration Protocol (DHCP) is a network application protocol
used by devices (DHCP clients) to obtain configuration information for
operation in an Internet Protocol network. This protocol reduces system
administration workload, allowing devices to be added to the network with little
or no manual intervention.
DOD
Depth of Discharge; See Cycle life
Drop-down List
In standard Windows interface, a drop-down list in a dialogue box is a field
containing a down-arrow button at the fields right side, which displays a list of
text strings or numeric values that the user may select from.
When the list is up, the field displays the selected value.
Do following to select values form the drop-down list:
1.
2.
If the list is longer than displayed, click on the lists scroll bar buttons
(up or down buttons) to find the value you want to select
3.
Drop-down Lists
See Drop-down List
Earthing System
In electricity supply networks, an earthing system defines the electrical
potential of the conductors relative to that of the Earth's conductive surface.
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The choice of earthing system has implications for the safety and
electromagnetic compatibility of the power supply. Regulations for earthing
(grounding) systems vary considerably among different countries.
A protective earth (PE) connection ensures that all exposed conductive
surfaces are at the same electrical potential as the surface of the Earth, to
avoid the risk of electrical shock if a person touches a device in which an
insulation fault has occurred. It ensures that -- in the case of an insulation fault (a
"short circuit")-- a very high current flows, thus triggering an over-current
protection device (fuse, circuit breaker) that disconnects the power supply.
A functional earth connection serves a purpose other than providing protection
against electrical shock. In contrast to a protective earth connection, a functional
earth connection may carry a current during the normal operation of a device.
Functional earth connections may be required by devices such as surge
suppression and electromagnetic interference filters, some types of antennas and
various measurement instruments. Generally the protective earth is also used as a
functional earth, though this requires care in some situations
Eltek
Eltek is a global corporation that secures worldwide communication by
providing critical power solutions for telecom infrastructure, as well as for
industrial and solar applications.
End-of-Discharge Voltage
The voltage point to which a battery can be discharged is a function of the
discharge rate. The Recommended End-Voltage Point (REVP) is the voltage at
which a battery should be disconnected from the load.
Discharging the battery below the REVP, or leaving the battery connected to a
load in a discharged state will over-discharge the battery, and may impair its
ability to accept charge.
Energy
Voltage multiplied by current expressed in watts.
Equalizing Charge
With time, the charge levels of individual cells of a large battery tend to become
slightly unbalanced. The equalizing charge applies an elevated charge voltage
for a few hours to balance the cells. Used mainly for large lead acid cells.
Ethernet
Local Area Network technology. Ethernet provides data transfer using a
baseband (single-channel) communication technique. Ethernet uses carrier sense
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Ethernet, more
Ethernet is a large, diverse family of frame-based computer networking
technologies that operates at many speeds for local area networks (LANs).
It defines a number of wiring and signaling standards for the physical layer,
through means of network access at the Media Access Control (MAC)/Data Link
Layer, and a common addressing format.
Ethernet has been standardized as IEEE 802.3. The combination of the twisted
pair versions of Ethernet for connecting end systems to the network with the
fiber optic versions for site backbones become the most widespread wired LAN
technology in use from the 1990s to the present, largely replacing competing
LAN standards such as coaxial cable Ethernet, token ring, FDDI, and ARCNET.
In recent years, Wi-Fi, the wireless LAN standardized by IEEE 802.11, has been
used instead of Ethernet for many home and small office networks and in
addition to Ethernet in larger installations.
Event
See Events
Events
In Eltek DC power systems, events are system internal actions used by the
controllers alarm monitors.
Alarm monitors measure system internal and external input signals or logical
states, and compare the measured parameter with pre-programmed values or
limits. The alarm monitors raise an alarm in the event of the measured
parameter reaching one of the limits.
EVIPSetup.exe
See Eltek Network Utility Program
Firmware
Firmware is software stored permanently on ROM or PROM chips. It can also be
electrically erased and reprogrammed (flashed) when stored in EEPROM chips.
Flatpack
Elteks range of Flatpack rectifiers used in Flatpack DC power supply systems.
The systems use the MCU controller and Flatpack rectifiers as their building
blocks. Though the range has been installed worldwide in a variety of system
solutions, and it is now replaced by the compact Flatpack2 range.
Flatpack2
Elteks modern of Flatpack2 rectifiers used in Flatpack2 DC power supply
systems. In addition to Flatpack2 rectifiers, the systems use the Smartpack2
Master and Smartpack2 Basic controllers or the Smartpack controller as their
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building blocks. The range covers integrated, cabinetized and outdoor system
solutions.
Float charge
Similar to trickle charge. Compensates for the self-discharge on a lead acid
battery.
Float Mode
Float Mode is one of the PowerSuites operation modes, where the rectifiers
charge the batteries enough to compensate for self-discharging.
FTP Server
Trivial File Transfer Protocol Server (TFTP). A host to provide services
according to TFTP; a TCP/IP standard protocol for file transfer with minimal
capability and overhead depending on UDP for ts datagram delivery service.
Generator
An engine-generator is the combination of an electrical generator and an engine
(prime mover) mounted together to form a single piece of equipment. This
combination is also called an engine-generator set or a gen-set. In many
contexts, the engine is taken for granted and the combined unit is simply called a
generator.
Gen-Set
See generator
GUI
GUI is pronounced GOO-ee, and is an acronym for Graphical User Interface.
Usually it is a program interface that takes advantage of the computer's graphics
capabilities to make the program easier to use, such as the WebPower browserbased interface or the PowerSuite Windows application or the graphical menus
in the Smartpack2 Master controller.
Well-designed graphical user interfaces can free the user from learning complex
command languages. On the other hand, many users find that they work more
effectively with a command-driven interface, especially if they already know the
command language.
HTTP
Hypertext Transfer Protocol (HTTP) is a communications protocol for the
transfer of information on intranets and the World Wide Web. Its original
purpose was to provide a way to publish and retrieve hypertext pages over the
Internet.
HUB
A common connection point for devices in a network. Hubs are commonly used
to connect segments of a LAN. A hub contains multiple ports. When a packet
arrives at one port, it is copied to the other ports so that all segments of the LAN
can see all packets.
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I/O
Short for Input /Output. The term I/O is used to describe any program, operation
or device that transfers data to or from a computer and to or from a peripheral
device. Every transfer is an output from one device and an input into another.
IEC
The International Electrotechnical Commission (IEC) is a leading organization
that prepares and publishes International Standards for all electrical, electronic
and related technologies. The most familiar guiding organization in Europe;
based in Switzerland.
InstallShield Wizard
A graphical screen interface that guides you through the steps required to install
a Windows based software application, such as PowerSuite.
InstallShield for Windows Installer by InstallShield Software Corporation.
The InstallShield Software Corporation creates products that distribute and
manage digital content by using packaged applications.
IP Address
The Internet Protocol Address
IP version 4 addresses (IPv4) uses 32-bit (4-byte) addresses, which limits the
address space to 4,294,967,296 possible unique addresses. However, IPv4
reserves some addresses for special purposes such as private networks (~18
million addresses) or multicast addresses (~270 million addresses).
IPv4 addresses are usually represented in dot-decimal notation (four numbers,
each ranging from 0 to 255, separated by dots, e.g. 208.77.188.166). Each part
represents 8 bits of the address, and is therefore called an octet.
IT
I= isolation; T= earth
See also IEC Earthing System
LAN
Local Area Network
A local area network is a computer network covering a small physical area, like
a home, office, or small group of buildings, such as a school, or an airport.
Current LANs are most likely to be based on Ethernet technology.
Latching Contactor
Magnetically latching contactor
The coil of latching contactors is not energized in any state. They change state
from open to close, or vice versa, when a reversed pulse voltage is applied to its
coil.
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Latching Contactors
See Latching Contactor
LVBD
Low Voltage Battery Disconnect contactor
System internal latching contactor that disconnects the battery bank from the
load, when a certain voltage limit is reached or other battery critical events
occur.
LVD
Low Voltage Disconnect contactor
System internal latching contactor that disconnects the batteries from the load or
the output power from non-priority load, when a certain voltage limit is reached
or a certain event occurs.
LVLD
Low Voltage Load Disconnect contactor
System internal latching contactor that disconnects the output power from nonpriority load, when a certain voltage limit is reached or the mains input fails or
other events occur.
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MAC Address
Media Access Control Address
Every Ethernet network card has a unique 48-bit serial number called a MAC
address, which is stored in ROM carried on the card. Every computer on an
Ethernet network must have a card with a unique MAC address. Normally it is
safe to assume that no two network cards will share the same address, because
card vendors purchase blocks of addresses from the Institute of Electrical and
Electronics Engineers (IEEE) and assign a unique address to each card at the
time of manufacture.
MCB
Miniature Circuit Breaker (MCB)
Originally this term was for a product that met the requirements of IEC 60 898
or IEC 60 947-2, was DIN rail mounted and generally no wider than 25 mm per
pole.
Today MCBs may also refer to devices that also meet North American standards
such as UL 489, UL 1077, CSA 22.2 No. 5 and No. 235.
MIB
Management Information Base, a database of objects that can be monitored by a
network management system. SNMP uses standardized MIB formats that allows
any SNMP tools to monitor any device defined by a MIB
Micropack
Elteks modern range Micropack rectifiers used in Micropack DC power supply
systems. The systems use the Compack controller, Micropack rectifiers, Battery
Distribution Base and Load Distribution Bases as their building blocks. All units
are designed for DIN rail mounting.
The range covers low power solutions in telecom and industrial applications.
Mini Hub
A common connection point for devices in a network. Hubs are commonly used
to connect segments of a LAN. A hub contains multiple ports. When a packet
arrives at one port, it is copied to the other ports so that all segments of the LAN
can see all packets
Minipack
Elteks range of Minipack rectifiers used in Minipack DC power supply systems.
The systems use either the Smartpack or the Compack controllers and Minipack
rectifiers as their building blocks.
Minipack systems implement a unique system design with extractable system
shelf for easy access and fast installation. Complete 1U high systems offer up to
1.6kW DC output power, while 2U high systems deliver up to 4.8kW.
Modem
A modem (from modulate and demodulate) is a device that modulates an analog
carrier signal to encode digital information, and also demodulates such a carrier
signal to decode the transmitted information.
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NC-C-NO
Acronym for Normally Closed, Common and Normally Open. The expression
refers to the position of 3 relay contacts, when the relay coil is de-energized.
When the relay coil is energized, the NC-C contacts open, and the C-NO
contacts close.
NEC
National Electric Code (NEC), in the USA, guide electricians in the proper
installation of electrical equipment, and defines among other things the specific
requirements for circuit protection.
Circuit protection is required to prevent fires from occurring, due to overcurrent
faults or short-circuits.
Negative DC Distribution
It is usually implemented in 48V and 60V DC power supply systems, which
have the DC distribution on the negative output (-48VDC or -60VDC), and
the positive on a Common Positive DC Output Rail (0V).
NFPA
National Fire Protection Association (NFPA) in the USA
NIC
Network Interface Controller.
A network card, network adapter, network interface controller, network interface
card, or LAN adapter is a computer hardware component designed to allow
computers to communicate over a computer network. It is both an OSI layer 1
(physical layer) and layer 2 (data link layer) device, as it provides physical
access to a networking medium and provides a low-level addressing system
through the use of MAC addresses. It allows users to connect to each other either
by using cables or wirelessly.
NMS
Network Management Station -An SNMP Manager application which interfaces
with the SNMP Agent and provides communication capabilities through
standard SNMP messaging commands (SET, GET). The NMS also serves to
collect SNMP TRAP events.
A Network Management System (NMS) is a combination of hardware and
software used to monitor and administer a network.
NO-C-NC
Acronym for Normally Open, Common and Normally Closed. The expression
refers to the position of 3 relay contacts, when the relay coil is de-energized.
When the relay coil is energized, the NO-C contacts close, and the C-NC
contacts open.
Nominal voltage
The cell voltage that is accepted as an industrial standard.
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Non-Priority Load
Telecom equipment or similar supplied from the DC power systems load output
circuits. The equipments continuous operation is NOT essential, and has low
backup priority during Mains outages.
Generally, the DC power system temporally stops supplying this equipment
during a system critical condition, or when the equipments backup leasing time
has expired.
Normal Condition
A DC power systems state when no serious circumstances occur. Usually, the
DC power supply system is in normal condition when no critical condition
occurs.
Normal State
The state of a voltage output or the position of alarm relay contacts when the
output is in normal condition (not activated).
Overcharge
Charging a battery after it reaches full charge. On overcharge, the battery can no
longer absorb charge and the battery heats up.
Overcurrent
The National Electrical Code (NEC) defines overcurrent as any current in excess
of the rated current of equipment or the ampacity of a conductor. It may result
from overload, short-circuit, or ground fault.
OVP
Over Voltage Protection
OVS
Over Voltage Shutdown
When the output voltage of a malfunctioning rectifier reaches a certain limit, the
system automatically shuts down to prevent damages.
pComm
RS232 serial protocol used by Elteks controllers for communication with
computers, modems, WebPower adapters and other equipment.
Pop-up
A window that suddenly appears (pops up) when you select an option with a
mouse or press a special function key. Usually, the pop-up window contains a
menu of commands and stays on the screen only until you select one of the
commands. It then disappears. A special kind of pop-up window is a pull-down
menu, which appears just below the item you selected, as if you had pulled it
down.
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Positive DC Distribution
It is usually implemented in 24V DC power supply systems, which have the DC
distribution on the positive output (24VDC), and the negative on a Common
Negative DC Output Rail (0V).
Powerpack
Elteks modern range of Powerpack three-phase rectifiers used in Powerpack DC
power supply systems. The systems use the Smartpack controller and large
Powerpack three-phase rectifier modules as their building blocks.
PowerSuite
Advanced PC application used to configure and operate Micropack, Minipack,
Flatpack2 and Powerpack DC power supply systems. The program is to be run
on computers using the MS Windows operating systems.
Priority Load
Very important telecom equipment or similar supplied from the DC power
systems load output circuits. The equipments continuous operation is essential
and has high backup priority during Mains outages.
PSS
Power Supply System
RCD
Residual Current Device
They are simple fittings designed to help prevent electric shock and other
accidents due to faulty electrical appliances or wiring.
An RCD can detect changes in the proper flow of electric current (when a flex or
cable is cut, for instance, or an electrical tool malfunctions). Within milliseconds
of this happening, the RCD automatically disconnects the power supply to the
equipment before further damage can be done.
REVP
Recommended End-Voltage Point. Read also _d2h_bmk__Ref228001673_106
on page Error! Bookmark not defined.
RJ-45
Short for Registered Jack-45, an eight-wire connector used commonly to connect
computers onto local area networks (LAN), especially Ethernets. RJ-45
connectors look similar to the ubiquitous RJ-11 connectors used for connecting
telephone equipment, but they are somewhat wider.
RS232
Serial communication bus or communication port
Serial data port that allows for connection of data devices in accordance with
EIA standards
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RS485
Serial communication bus or communication port
Shunt
A current shunt is usually a resistor of accurately-known very small resistance
that allows the measurement of current values too large to be directly measured
by a particular ammeter.
The current shunt is placed in series with the load, so that nearly all of the
current to be measured will flow through it. The voltage drop across the shunt is
proportional to the current flowing through it, and since its resistance is known, a
millivolt meter connected across the shunt can be scaled to directly read the
current value.
Shunts are rated by maximum current and voltage drop at that current, for
example, a 500A/75mV shunt would have a resistance of 0.15 milliohms, a
maximum allowable current of 500 amps and at that current the voltage drop
would be 75 millivolts.
By convention, most shunts are designed to drop 75mV when operating at their
full rated current and most "ammeters" are actually designed as voltmeters that
reach full-scale deflection at 75mV.
Smartpack
A versatile microprocessor-based controller used for monitoring Minipack,
Flatpack2 and Powerpack DC power supply systems in a network.
Smartpack2
A modular, microprocessor-based control system used in modern Flatpack2 DC
power supply systems in a network.
The control system is distributed between the Smartpack2 Master controller, the
Smartpack2 Basic controller and the I/O Monitor2 control unit.
SNMP
Simple Network Management Protocol, a set of protocols for managing complex
networks. The first versions of SNMP were developed in the early 80s. SNMP
works by sending messages, called protocol data units (PDUs), to different parts
of a network. SNMP-compliant devices, called agents, store data about
themselves in Management Information Bases (MIBs) and return this data to the
SNMP requesters.
SNMP Agent
An SNMP-compliant device that stores data about itself in Management
Information Bases (MIBs) and return this data to the SNMP requesters.
SOC
State of Charge; See Cycle life
Software
Software are programs for directing the operation of computers,
microprocessors, controllers, etc. or for processing electronic data.
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257
SOH
State of Health; See Cycle life
SPD
Surge Protection Device
A surge protector (or surge suppressor) is an appliance designed to protect
electrical devices from voltage spikes. A surge protector attempts to regulate the
voltage supplied to an electric device by either blocking or by shorting to ground
voltages above a safe threshold.
Strapping
Storage tank calibration is also known as Tank Strapping. Consists of
measurement of the tank geometry and calculation of capacity tables or
strapping tables, which provide conversion from depth of product, in linear
units of measurement, to volume of contents.
TCP/IP
Transmission Control Protocol/Internet Protocol
A protocol suite used by more than 15 million users with a UNIX association
and widely used to link computers of different kinds.
The Internet Protocol Suite (commonly known as TCP/IP) is the set of
communications protocols used for the Internet and other similar networks. It is
named from two of the most important protocols in it: the Transmission Control
Protocol (TCP) and the Internet Protocol (IP), which were the first two
networking protocols defined in this standard.
Test Mode
Test Mode is one of the PowerSuites operation modes, where the system
controller is performing a specific preprogrammed test of the battery bank.
The Cycle
A process consisting of a single charge and discharge of a rechargeable battery.
TN
T= earth (Latin: terra); N= neutral
See also IEC Earthing System
Trickle charge
Maintenance charge to compensate for the battery's self-discharge.
TT
T= earth (Latin: terra); T= earth
See also IEC Earthing System
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Tunnelling Protocol
The term tunnelling protocol is used to describe when one network protocol
called the payload protocol is encapsulated within a different delivery protocol.
UDP
The User Datagram Protocol (UDP) is one of the core members of the Internet
Protocol Suite, the set of network protocols used for the Internet. With UDP,
computer applications can send messages, sometimes known as datagrams, to
other hosts on an Internet Protocol (IP) network without requiring prior
communications to set up special transmission channels or data paths. UDP is
sometimes called the Universal Datagram Protocol.
UL
Underwriters Laboratories Inc. (UL) is an independent product safety
certification organization. Established in 1894, the company has its headquarters
in Northbrook, Illinois, USA. UL develops standards and test procedures for
products, materials, components, assemblies, tools and equipment, chiefly
dealing with product safety.
URL
URL is an abbreviation of Uniform Resource Locator, the global address of
documents and other resources on the World Wide Web.
The first part of the address is called a protocol identifier (ftp, http, etc.) and it
indicates what protocol to use. The second part is called a resource name and it
specifies the IP address or the domain name where the resource is located. The
protocol identifier and the resource name are separated by a colon and two
forward slashes. For example: ftp://sw.eltek.com/powersuite.exe and
http://www.eltek.com/index.html
USB
Universal Serial Bus is a serial bus standard to interface devices to a host
computer. USB was designed to allow many peripherals to be connected using a
single standardized interface socket and to improve plug and play capabilities by
allowing hot swapping, that is, by allowing devices to be connected and
disconnected without rebooting the computer or turning off the device. Other
convenient features include providing power to low-consumption devices
without the need for an external power supply and allowing many devices to be
used without requiring manufacturer specific, individual device drivers to be
installed.
VPN
A virtual private network (VPN) is a computer network in which some of the
links between nodes are carried by open connections or virtual circuits in some
larger network (e.g., the Internet) as opposed to running across a single private
network. The link-layer protocols of the virtual network are said to be tunnelled
through the larger network. One common application is secure communications
through the public Internet, but a VPN need not have explicit security features,
such as authentication or content encryption. VPNs, for example, can be used to
separate the traffic of different user communities over an underlying network
with strong security features.
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WAN
Wide Area Network is a computer network that covers a broad area (i.e., any
network whose communications links cross metropolitan, regional, or national
boundaries [1]). Less formally, a WAN is a network that uses routers and public
communications links [1]. Contrast with personal area networks (PANs), local
area networks (LANs), campus area networks (CANs), or metropolitan area
networks (MANs) are usually limited to a room, building, campus or specific
metropolitan area (e.g., a city) respectively. The largest and most well-known
example of a WAN is the Internet.
WebPower
A common name for the firmware installed in Elteks controllers Smartpack2
Master, Compack and Smartpack, web option and in the external WebPower
adapter module. The firmware provides a communication protocol translator, a
physical layer conversion and Web server software.
WebPower translates the controllers internal protocol into the HTTP protocol
over TCP/IP, used to communicate in an Ethernet network, LAN, WAN, VPN or
even across the Internet.
The WebPower firmware provides a platform-independent graphical user
interface (GUI), employed to configure and operate Micropack, Minipack,
Flatpack2 and Powerpack DC power supply systems using a standard Web
browser.
In addition, WebPower provides an SNMP Agent, allowing Eltek DC power
systems to be interoperable with SNMP enterprise management solutions, which
are commonly in use within the Telecommunications industry.
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Index
"
"BatteryLifeTime" Monitor Calculations 184
+
+24V Systems ~ Battery Monitor's Symmetry Inputs
92
+24V Systems ~ Smartpack's Symmetry Inputs 93
A
About AC, DC Earthing Systems 108
About Eltek 237
About Eltek's SNMP MIB Files 77
About Hybrid Systems 125
About Negative & Positive DC Distribution Systems
111
About Power System Configuration 46
About the FWLoader Program 202
About the WebPower Firmware 2
AC Generator as AC Mains 123
Access Levels 188
Accessing the Controller and Logging In to
WebPower 4
Active Alarm Groups web page 24
Alarm Configuration options 55
Alarm Messages, (Log) 106
Alarm Monitors 189
Alarm Output Groups 193
Alarm Outputs Isolation (Outputs Blocked) 196
Alarm Reset 107
All Available System Inputs & Outputs 216
Answer: 31, 32, 33, 35, 39, 40, 44
Available Inputs and Outputs 219, 220, 224, 225,
226, 227, 229, 230
Available System AC Measurement Inputs 216
Available System Alarm Relay Outputs 214
Available System Current Sense Inputs 214
Available System Fan Control Inputs & Outputs 215
B
Battery 28
Battery Bank nn subpage 28
Battery Banks, Strings and Blocks 159
Battery Boost Charging 180
Battery Boost subpage 28
Battery Charging Current Limitation 182
Battery Commands 161
Battery Cycles Diagram 105
Battery Discharge Cycles Log 105
Battery Functions 159
Battery Monitor's Symmetry Connections, 24V 168
Battery Monitor's Symmetry Connections, 48V Block
M 164
Battery Monitor's Symmetry Connections, 48V MidPoint M 165
Battery Symmetry Calculations 170
Battery Symmetry Measurements 161
Battery Tables 173
Battery Temperature Levels ~ "BatteryLifeTime"
monitor 184
Battery Test Log subpage 15
Battery Test Results web page 14
Battery Test Start Methods 177
Battery Test subpage 28
Battery Tests 175
Battery web page 28
Block Diagram 219, 220, 224
Block Measurement Calculation -- Example 171
C
Calibration - Battery Current 85
Calibration - Battery Symmetry Voltage 86
Calibration - Battery Temperature 94
Calibration - Battery Voltage 86
Calibration - Earth Fault Detection 94
CAN Bus Address Range -- Control Units 211
CAN bus Addressing 210
CAN bus Termination 111
Cannot Find the Com Port Number 43
Climate Control Functions - Outdoor Cabinets 114
Climate Control Signals ~ I/O Monitor (T1 and T3)
227
Commands options 58
Commissioning options 60
Compack Controller 3
Compack nn subpage (inputs) 29
Compack nn subpage (outputs) 29
Compliance to International Standards 237
Configuration Criteria 125
Configuration of Critical Condition 107
Configuration of Generator Functionality 127
Configuration subpage (battery) 28
Index 261
D
DC Plant Information 79
Discharge Performance Data 174
Discontinuance Battery Test 179
Discontinuance Battery Test Calculations 179
G
Generator Control Logic - Flowchart 140
Generator Fuel Consumption Log 103
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L
Load 28
Load Bank nn subpage 28
Load Current Calculation 157
Load Functions 154
Load Groups 154
Load Monitor Energy Log 101
Load web page 28
Location - Map Coordinates 79
Logs and Reports options 59
LVBD - Battery Protection 185
LVBD subpage 28
LVLD ~ Non-Priority Load Disconnection 156
M
Mains 27
Mains Functions 121
Mains Outage Log 102
Mains Phase Assignment versus Rectifier ID 121
Mains web page 27
Map Coordinates tab 11
Master Password - Reset All Passwords 188
Measurement Logs 97
N
Network Config web page 18
Networking the Controller - Access Methods 62
O
Online Help Files tab 23
Output Test Commands 195
Outputs 29
Outputs web page 29
Overview Battery Measurements 160
Overview Firmware Files (SD Card - Binary Format)
208
Overview LAN Devices and Firmware Files (PC S19 Format) 208
Overview Load Measurements 154
P
Password tab 13
Plug-and-Play Rectifiers 143
Power Explorer pane (1) 7
Power Explorer Pane web pages 27
Power Summary (3) pane 8
Power System 27
Power System Configuration & Monitoring Methods 71
Power System Functions 62
Power System web page 27
Power System's Operation Mode 107
PowerSuite and WebPower 31
PowerSuite FAQs 43
R
Rectifier Emergency Voltage 149
Rectifier Functions 143
Rectifier Information 143
Rectifier LED Status - Alarm Levels 145
Rectifier OVS Trip Voltage 148
Rectifier Walk-in Time 147
Rectifiers 28
Rectifiers Current Limitation 151
Rectifiers Current Sharing 150
Rectifiers Start-up Delay 151
Rectifiers web page 28
Requirements 63, 68, 73
Resetting the Number of Rectifiers 143
S
Signal Differences ~ I/O Monitor (T1) vs I/O
Monitor3 (T3) 228
Smartpack Controller 4
Smartpack Hardware Options 221
Smartpack Menu Options 221
Smartpack's Battery Symmetry Connections, 24V
167
Smartpack's Battery Symmetry Connections, 48V
162
SNMP tab 21
Software Assignment -- Rectifiers 210
Solar Functions 153
Statistics options 60
Step 1 - Configure the Alarm Output Group 234
Step 1 - Enable the Generator Function 128
Step 2 - Configure the Battery Charging Current
Limitation 234
Step 2 - Define Alarm Output Group and Assign
Relays 129
Step 3 - Configure the Alarm Monitor 235
Step 3- Link Generator Functions to Output Group
130
Step 4- Configure Automatic Generator Start & Stop
Criteria 131
Step 5- Configure Periodic Generator Start & Stop
Criteria 133
Step 6- Optionally, disable the Mains voltage alarm
135
Step 7- Optionally, configure inputs for gen-set
feedback 136
Step 8- Optionally, configure rectifiers' start-up delay
137
Step 9- Configure the fuel tank 138
Symmetry in 24V Systems 166
Symmetry in 48V Systems 162
Symmetry Measurements during Discharge Mode
169
System Calibration 83
System Commands 82
System Configuration ~ General 81
System Configuration options 50
System Configuration web page 11
System Inputs and Outputs - Overview 214
System Status options 47
System Voltage Levels web page 10
System Voltages Levels 81
T
TCP/IP tab 20
Temperature Compensated Charging 180
Temperature Compensated Charging Equation 181
Temperature Monitoring - Internal and External 114
The Battery Monitor Control Unit - Overview 225
The Compack Controller - Overview 223
The I/O Monitor Control Unit (T1) - Overview 226
The I/O Monitor2 Control Unit (T2) - Overview 228
The I/O Monitor3 Control Unit (T3) - Overview 229
The Load Monitor Control Unit - Overview 226
The Mains Monitor Control Unit - Overview 229
The Smartnode Control Unit - Overview 225
The Smartpack Controller - Overview 220
Index 263
U
Understanding the WebPower Interface 6
Up/Download options 61
Using WebPower 9
W
Web Address Line - WebPower (6) 9
WebPower FAQs 32
WebPower Home Page 6
Welcome to WebPower 1
What to Calibrate 83
Which Program to Use for Upgrading 197
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www.eltek.com
Headquarters:
Eltek
Grterudv. 8, Pb 2340 Strms, 3003 Drammen, Norway
Phone: +47 32 20 32 00
Fax: +47 32 20 32 10