Senr 9577

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DT Connector Receptacle

DT Connector Plug
SENR9577
July 2001

Receptacle Wedge
Plug Wedge

Receptacle Wedge
Plug Wedge

Receptacle Wedge
Plug Wedge

HD Connector Receptacle

HD Connector Plug

Pin Contact

Socket Contact

Speed/Timing Sensor Connectors

Sealing Plug

IAPCV Connector

150 Series Plug

150 Series Receptacle

BEJ1-UP
DCS1-UP

ECM Connectors

ECM Side

ECM Connector P1

3126B Engine For Claas


Combine Applications
Electrical System

Harness Side

2001 Caterpillar
All Rights Reserved
ECM Side

ECM Connector P2

Harness Side

Printed in U.S.A.

1
4
5
6
7
8
10
11
13
15
17
19
20
21
25
26
28
29
30
31
33
41
42
43
47
50
51
52
53
56
57
60
63
64
65
66
67
68
69
70
9
12

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

IAH RELAY RETURN


INLET AIR HEATER

54
5
33
35
36
37
9
8
42
50
34
38
39
40
41
43
45
46
47
49
52
53
48
28
44
65
61
63

70
64
51
55
56
57
58
59
60
62
66
67
68
69

COOLANT LEVEL
COOLANT LEVEL RETURN
UNUSED
UNUSED
UNUSED
UNUSED
CAT DATA LINK CAT DATA LINK +
J1939 SHIELD
J1939 DATA +
J1939 DATA UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
+BAT.(UNSWITCHED)
+BAT.(UNSWITCHED)
+BAT.(UNSWITCHED)
DIAGNOSTIC LAMP
DIAGNOSTIC ENABLE SW
-BAT.
-BAT.
-BAT.

KEY ON
KEY ENGINE CRANK
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

ELECTRONIC CONTROL MODULE (ECM)

1
2
3
4
6
7
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
29
30
31
32

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

J1

16
35
27
61
62
34

FUEL PRESS. SNSR


INLET MANIFOLD AIR TEMP. SNSR
INJ. ACTUATION PRESS. SNSR
IAP CONTROL VALVE +
IAP CONTROL VALVE ENGINE OIL TEMP. SNSR

INJECTOR COMMON 5 & 6


INJECTOR COMMON 3 & 4
INJECTOR COMMON 1 & 2
INJECTOR 6
INJECTOR 5
INJECTOR 4
INJECTOR 3
INJECTOR 2
INJECTOR 1
TIMING CALIBRATION PROBE TIMING CALIBRATION PROBE +
PRIMARY SP/TMG SIG PRIMARY SP/TMG SIG +
SECONDARY SP/TMG SIG SECONDARY SP/TMG SIG +
COOL. TEMP. SNSR
PASSIVE SNSR COMMON
ANALOG SNSR POWER (+5V)
ANALOG SNSR COMMON
INLET MANIFOLD AIR PRESS. SNSR
ATMOSPHERIC PRESS. SNSR
ENG OIL PRESS. SNSR

P1

J2/P2
46
45
44
55
54
39
38
37
36
23
22
49
48
59
58
32
18
2
3
40
14
24

ELECTRONIC CONTROL MODULE (ECM)

BL
BL/YL

BR
BR
BR

WH
YL

RD
RD
RD

J1939
TERMINATION
RESISTOR

GR/BR
GR
BR/BL
OR/BL
YL/BL

BR/YL
BR/WH

C987/RD
G850/BU

413/BR
C967/BU
G849/BR
G854/PK
G855/PU
401/BU

L985/YL
L984/OR
L983/WH
A706/GY
A705/BU
A704/GN
A703/BR
A702/PU
A701/GY
G857/YL
G856/WH
E963/BK
E964/WH
E965/BU
E966/YL
995/BU
G833/PK
G828/WH
G829/GN
A746/PK
A747/GY
994/GY

120

A
B
C

COOLANT LEVEL
SWITCH

WH
YL

RD

TIMING
CALIBRATION
PROBE
CONNECTOR

RD

BL
BL/YL

TO MACHINE
ENGINE SENSORS

P400
G857/YL
2
G856/WH
1

J300/P300
7
L985/YL
6
A706/GY
8
L985/YL
5
A705/BU
9
L984/OR
4
A704/GN
10
L984/OR
3
A703/BR
11
L983/WH
2
A702/PU
12
L983/WH
1
A701/GY

J101/P101
1
2

J204/P204
A
C
B

J209/P209
A
C
B

SIGNAL
COMMON

P500/J500
1
SIGNAL +
SIGNAL 2

+5V
SIGNAL
RETURN

P103/J103
1
SIGNAL
2
COMMON

+5V
SIGNAL
RETURN

INJECTOR

NO.5

CYLINDER

B
A

ENGINE OIL
TEMPERATURE SENSOR
(191-6587)

STARTING
MOTOR

MTR BAT

2
3
4
5
6
8
9
11
12
13
14
15
7
16
10
1

CONN G

7
8

2
3
5
4
11
10
9
12
1
6

CONN MD

GND

ALTERNATOR

FUSE

F70

F59

TO MACHINE HARNESS

TO MACHINE HARNESS

BATTERY
DISCONNECT
SWITCH

FROM K13/87A

87

87A

DIAGNOSTIC
ENABLE
SWITCH

85

+ 12V
BATTERY

K53
30 START
RELAY

E
D
C
G
F
H
J
B
A

CIRCUIT
BREAKER

F34

- BAT.
+BAT.

(-) BATTERY / SENSOR RETURN

SIGNAL MINUS

SIGNAL PLUS

SENSOR SUPPLY VOLTAGE

OUTPUT SIGNAL WIRES FROM ECM

INPUT SIGNAL WIRES TO ECM

(+) BATTERY SUPPLY WIRES

AIR INLET
GROUND STUD

INLET AIR
HEATER

CONN C
22 PIN
1
21
2
3
22

J501/P501
1
C987/RD
2
G850/BU

INLET AIR
HEATER
RELAY

START SWITCH

TO OEM FUSES

C987/RD
G850/BU

COMPONENTS ARE SHOWN WITH THE KEY OFF

GROUND
STRAP

FROM K51/87

CAT DATA LINK CAT DATA LINK +


J1939 SHIELD
J1939 DATA +
J1939 DATA -

SERVICE TOOL CONN

DIAGNOSTIC
LAMP

86

B
A

INJECTOR
CYLINDER
NO.6

INJECTOR ACTUATION
PRESSURE CONTROL VALVE
(IAPCV)

INJECTOR ACTUATION
PRESSURE SENSOR
(167-1708)

INTAKE MANIFOLD AIR


TEMPERATURE SENSOR
(130-9811)

FUEL PRESSURE SENSOR


(161-9931)

ENGINE OIL PRESSURE


SENSOR
(161-1705)

ATMOSPHERIC PRESSURE
SENSOR
(161-9925)

TURBO OUTLET
PRESSURE SENSOR
(INTAKE MANIFOLD AIR)
(161-9928)

ENGINE COOLANT
TEMPERATURE SENSOR
(130-9811)

SECONDARY
SPEED/TIMING SENSOR

(169-3300)

PRIMARY
SPEED/TIMING SENSOR

INJECTOR
CYLINDER
NO.4

B
A

P304/J304

P305/J305

P306/J306

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

401/BU
G833/PK

G854/PK
G855/PU

G828/WH
G849/BR
G829/GN

C967/BU
G833/PK

G828/WH
413/BR
G829/GN

P201/J201
A
+5V
C
SIGNAL
B
RETURN

+5V
SIGNAL
RETURN

J203/P203
A
C
B

G828/WH
A747/GY
G829/GN
G828/WH
994/GY
G829/GN

+5V
SIGNAL
RETURN

P200/J200
A
C
B

P100/J100
1
SIGNAL
2
COMMON

995/BU
G833/PK
G828/WH
A746/PK
G829/GN

P402/J402
1
SIGNAL 2
SIGNAL +

E965/BU
E966/YL

INJECTOR
CYLINDER
NO.3

P401/J401
1
SIGNAL 2
SIGNAL +

INJECTOR
CYLINDER
NO.2

B
A

P302/J302

B
A

P303/J303

INJECTOR
CYLINDER
NO.1
E963/BK
E964/WH

B
A

P301/J301

INJECTOR HARNESS
GROMMET

Injection
Actuation
Pressure
Sensor

Injection
Actuation
Pressure
Control Valve
(IAPCV)

Inlet Air
Heater
Relay

Injector
Harness
Connector
P300/J300

Fuel
Pressure
Sensor
(Optional Location)

Engine Oil
Temperature
Sensor
Intake Manifold
Air Temperature
Sensor

Engine Oil
Pressure
Sensor
Engine Oil
Pressure
Sensor
(Optional Location)

LEFT SIDE VIEW

Atmospheric
Pressure
Sensor

Engine Coolant
Temperature
Sensor

Intake Manifold
Air Temperature
Sensor
(Optional Location)

Turbo Outlet
Pressure Sensor
(Intake Manifold Air)

Injector
Harness
Grommet
Fuel
Pressure
Sensor

Timing
Calibration
Probe
Connector
P400

Primary
Speed/Timing
Sensor

Secondary
Speed/Timing
Sensor
ECM
Connector
J2/P2
ECM
Connector
J1/P1

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