Aerospace Sheet Metal Design CATIA V5
Aerospace Sheet Metal Design CATIA V5
Aerospace Sheet Metal Design CATIA V5
CATIA V5 Training
Student Notes:
Foils
Aerospace Sheet
Metal Design
Version 5 Release 19
January 2009
EDU_CAT_EN_ASL_FF_V5R19
Student Notes:
Targeted audience
Aerospace Designers
Prerequisites
8 hrs
ASL Parameters
Loading Data
Modifying Default Thickness and Bend Radius
Modifying Default Bend Allowance
Choosing Joggle Compensations
Runout Formulas
7
8
12
13
15
16
17
18
20
21
23
25
26
27
34
35
36
37
Creating a Joggle
Creating a Joggle by Depth
Creating a Joggle with an Input Surface
Joggle Run out Formulas
Modifying a Joggle
41
42
45
47
48
49
Creating a Flange
Create a Hem
Create a Tear Drop
Create a User Flange
Modifying Flanges other than Surfacic Flanges
50
51
52
53
54
Creating a Cutout
Creating a Cutout
Modifying a Cutout
Creating Stamps
Copyright DASSAULT SYSTEMES
39
40
55
56
61
62
63
Creating a Hole
Creating a Hole
Modifying a Feature
Copyright DASSAULT SYSTEMES
Modifying a Feature
64
65
66
67
68
69
70
72
73
74
78
79
80
81
82
83
84
87
Drawing Generation
Drawing Generation
Administration
91
92
93
94
95
96
97
98
About Standards
Setting Standard Parameters
Setting Parameters for a Designer
Customizing Standards Files to define Design Tables
How to use Knowledge Expert
88
89
90
Student Notes:
In this lesson you will learn about main features of Aerospace Sheet Metal Design
workbench
Student Notes:
Product tree
Sketcher
ASL tools
ASL features
Standard
tools
10
Creating a Flange
Flange
User Flange
Corner
Hem
Chamfer
Tear Drop
Creating Stamps
Flanged
Creating Pattern
User Stamp
Hole
Copyright DASSAULT SYSTEMES
Bead
Circular Stamp
Curve Stamp
Stiffening Rib
Flanged Cutout
Surface Stamp
11
ASL Parameters
Student Notes:
In this lesson you will learn the setting parameters of an Aerospace Sheet Metal part
12
Student Notes:
You can link parameters table files such as Extruded Hole Std or Bead Std for
example as well as Joggle Compensation Methods to the Sheet Standard . xls file,
just by indicating their name in the corresponding column.
13
Student Notes:
Prior to utilizing such design table you should declare correct path where
parameters tables are stored
Tools > Options > General > Document
Other Folders / Configure ,or
DL Name Allowed and Configure
14
Student Notes:
15
Select Bend
Allowance tab
16
Select Joggle
Compensation
method
17
Default Formula :
Runout = Coeff * Depth
No Formula : erases
formulas on ALL
part joggles
18
Student Notes:
formulas (as you can see, not all existing parameters must be used in the formula)
19
Student Notes:
20
Student Notes:
21
Student Notes:
22
Student Notes:
23
Extrude.3 Folded
View
Project.1 Folded
View
Extrude.2
Folded View
24
25
Student Notes:
26
Student Notes:
27
Click the
Support tab
A
28
Flange Support
Flange Base
Feature
29
30
SIDE TYPES
Standard: they are automatically defined at
the web limit and the perpendicular plans are
kept (the user doesnt have to define them)
None: no side computed (only the EOP is able
to define them)
Element FD: they can be defined by a
geometrical element FD (Curve or surface)
Select each
Corner type
31
Manufacturing process
Hydro pressed or Break
Formed
(information only for the
current CATIA release)
General K_Factor
can be locally
altered for a
specific Surfacic
Flange
32
33
Student Notes:
It is possible to intersect two surfacic flanges on a web. This means that you
can choose as a support a web with an existing surfacic flange that will go
through the new surfacic flange.
The intersecting flanges are automatically detected, and the geometry of the
first flange is relimited to enable the creation of the second flange; the
unfolded view is computed accordingly. You can then remove the sharp
vertex in the corner by creating a corner relief or a cutout at the intersection
of the surfacic flanges.
34
35
Student Notes:
36
C
D
37
E
Flanges
selected
Web
38
39
Select Corner
or Chamfer icon
In case of chamfer
definition you will first
have to choose the
type Length1/Length2
or Length1/Angle
40
Creating a Joggle
Student Notes:
41
Joggle icon
Result
Flange
Web
The vector normal to
the flange support
determines the depth
direction
The selected plane
either start the joggle
or end it.
Joggle plane
42
E.
F.
G.
H.
D.
D
E
F
G
H
43
B
C
Result
Web
44
Joggle direction
Offset Surface
Joggle plane
Flange
45
Student Notes:
The parameters work the same way as with a depth except for the offset surface which
obviously replaces the depth parameter. We get this result at the end :
46
None : no formula
Design Table :
Resulting run out
47
Modifying a Joggle
A. Double Click the Joggle in the tree and the Joggle
Definition dialog box is displayed
48
Student Notes:
In this lesson you will learn to create Flanges using various options
Creating a Flange
Tear Drop
Flange
User Flange
49
Creating a Flange
Select Spine
Select OK
50
Create a Hem
2
1
Select Spine
Select OK
51
Select Spine
Select OK
52
Select Spine
4
5
Select OK
Select Profile
53
Student Notes:
1. Double Click the Flange in the specification tree or on the geometry itself and the
appropriate Flange Definition dialog box is displayed
2. Modify desired parameters and/or specification elements and then click OK to
validate
Step 1
Step 2
54
Creating a Cutout
Student Notes:
55
56
5
6
10
10
7
9
57
58
Double click on
Slot_contour
5
5
Select Parameters
7
8
59
Student Notes:
10
10
60
Modifying a Cutout
A. Double Click the Cutout on the part or in the tree and the Cutout Definition dialog
box is displayed.
61
Creating Stamps
In this lesson you will learn to create and modify Stamps
Creating Stamps
Bead
Flanged
Hole
User Stamp
Flanged
Curve Stamp
Cutout
Surface
Stiffening
Stamp
Rib
Circular
Stamp
62
Select a point
previously created
5
Change the hole
direction by clicking on
the orange arrow and
select OK
63
Creating a Bead
1
Web
Surface
2
Select the wire the
bead will rely on
3
Change parameters by entering
values or using Standard Files
5
4
Select Design table icon to select
parameters
64
Select a point
previously created
3
Select the surface
where you want to
place the hole
4
Change parameters by entering
values or using Standards Files
5
Change the stamp direction
by clicking on the orange
arrow if needed and select
OK
65
3
Change parameters by entering
values or using Standards Files
Select Design table icon to select
parameters
66
2
Select a closed contour
previously created
67
68
2
1
Select a
wire
previously
created
5
Change the stamp
direction by clicking
on the orange arrow
if needed and select
OK
69
Student Notes:
70
Select User
Stamp icon
3
4
Punch Body
71
Modifying a Stamp
A. Double Click the stamp to be
modified
B. Modify desired parameters and
click Preview if you wish
C. Click OK to validate
72
Creating a Hole
Student Notes:
73
D
E
Blind
Up To Next
Up To Last
D
G
F
H
Up To Plane
Up To Surface
Flat bottom
V bottom
74
Simple
Counter bored
Tapered
Countersunk
Counter drilled
75
76
77
Student Notes:
78
E
C
D
F
G
79
80
2
Select the Context ASL
Feature (the one from which
transformation is deduced)
Select Elements to be
mapped
81
Select appropriate
Pattern icon
Student Notes:
Rectangular, Circular or
User defined Pattern
Select Feature to be
duplicated
82
Modifying a Feature
Student Notes:
83
Student Notes:
84
Two ways:
A. Double-click on the
sketch in the tree
85
86
Student Notes:
87
88
Using Multi-View
89
Student Notes:
90
Drawing Generation
Student Notes:
91
Drawing Generation
1
Change to Drafting
Workbench and select an
empty sheet
3
Select a place on the sheet
where to locate the
flattened view
92
Administration
Student Notes:
93
About Standards
Student Notes:
94
Invisible curves
95
Student Notes:
The designer can also Manage the visibility of all characteristic curves
(BTL, IML, OML and 2nd OML) in folded and unfolded 2D views through
standards. in Tools/Options/Mechanical Design/Aerospace Sheet Metal
Design with the display tab)
96
Student Notes:
In the Sheet metal Parameters Window, you can choose the sheet standard files
and then select the values you want in the given design table.
In the example below, you can see that the thickness and default bend radius are
driven by design tables, hence they are grayed out (i.e. you cant modify the values)
97
Student Notes:
In order to perform a clearance check, you can use the characteristic curves like IML
and OML in Check formulas, in the Knowledge Expert Workbench
98
To Sum Up
Student Notes:
99