RENR1434-01

August 2012

RD

Machine
Location

CONN 1

D-15

27

Wiper - Front (Park)

CONN 2

E-15

27

Connector Number

Description
Accessory Circuits

Power Circuits
101

Schematic
Location

Wire
Color

Bat (+)

500

BR

102

BU

HdLmp

501

GN

Wiper - Front (Low)

CONN 3

E-15

27

103

YL

AuxCkt

502

OR

Wiper - Front (HI)

CONN 4

F-14

36

105

BR

Key SW

503

BR

Wiper - Rear (Park)

CONN 5

F-14

41

107

WH

Eng Shut

504

YL

Wiper - Rear (Low)

CONN 6 Start and Charge Diag.

E-14

42

108

BU

AuxCkt

505

BU

Wiper - Rear (HI)

CONN 7

A-14

25

109

OR

Alt Output (+) Term.

506

PU

Washer - Front

CONN 8a

A-14

43

112

PU

Main Power Rly Output

507

WH

Washer - Rear

CONN 8b

A-14

43

113

OR

Opr Mon Panel B+ Switched

508

PU

Radio Speaker - Left

CONN 9

B-13

37

114

GN

Warning Horn (Forward)

509

WH

Radio Speaker - Left (Commom)

115

PK

Aux Ckt

511

BR

Radio Speaker - Right

116

BR

Aux Ckt

512

GN

Radio Speaker - Right (Common)

118

GY

Aux Ckt

513

OR

A/C Compressor/Refrigerant Pressure SW

CONN 10

B-13

37

CONN 11

B-13

37

CONN 12

D-13

37

CONN 13

D-13

37

119

PK

Aux Ckt

515

GY

Blower Motor (HI)

CONN 14

D-13

37

122

BU

Aux Ckt

516

GN

Blower Motor (Medium)

CONN 15

E-13

37

124

ON

A/C

517

BU

Blower Motor (Law)

CONN 16

F-12

37

Alarm - Action

Machine
Location
C

Alarm - Backup

F-15

Alternator (60A STD)

D-14

Arc - Suppressor

Schematic
Location
B-11

Machine
Location
15

Resistor - Blower Speed (Heater)

A-11

Resistor - Panel Lamp Dimmer

E-9

E-14

Resistor - Starter/Diag. Conn

C-14

42

Battery

C-14

5,6

Sender-Articulation

C-12

23

Beacon

C-10

Sender - Engine Coolant Temp

A-14

24

Beacon

A-12

Sender- Fuel Level

A-13

25

Normally Closed

Breaker - Alternator (60A)

D-13

Sender - Transmission Speed

D-15

28

700 103 kPa

(101.515psi)

1-2 NO
1-3 NC

Breaker - Convertor (1 5A)

F-11

13

Sensor - Engine Speed

B-14

26

Breaker - Headlamp (1 5A)

D-10

Solenoid - A/C Clutch

A-13

22

93.0 21 kPa
(13.5 3.0 psi)

70 21 kPa
(10.0 3.0 psi)

Normally Closed

Breaker - Lightbar (15A)

D-10

Solenoid - Centershift

B-3

29

Solenoid - Differential Unlock

E-14

9X-0378 Engine Oil Pressure

24 kPa
(3.5 psi)

Control - Engine Shutdown

E-13

79 kPa MAX
(11.5 psi MAX)

Normally Open

Control - Neutral Start

A-8

10

Solenoid - Dual Horsepower

A-13

22

75.0 kPa MAX

(10.9 psi MAX)

50.0 kPa MIN

(7.3 psi MIN)

Solenoid - Dual HP/Shutdown

A-12

22

Normally Open

Control - Secondary Steer

E-13

111-7088 Inching Pedal Pressure

Control - Transmission

A-7

Solenoid - Engine Shutdown

D-13

22

275 to 1750 kPa

(40 to 255 psi)

Normally Open

Converter - Voltage

F-10

12

Solenoid - Forward Horn

F-3

10

Converter - Voltage

F-12

13

Solenoid - Park Brake

B-11

10

Flasher

E-10

Solenoid - Start Aid

A-13

25

Fuses

D-9

Solenoids - Blade Cushion

E-2

30

D-15, E-15

27

Part No.

Function

Actuate

Deactuate

Contact Position

2M-9346 Brake Air Pressure (Stop Lamp)

45 kPa MAX
(6.5 psi MAX)

5 kPa MIN
(0.5 psi MIN)

Normally Open

3E-2033 Brake/Park Brake Air Pressure

640 kPa MAX

(92.0 psi MAX)

53040 kPa
(77.0 6.0 psi)

Normally Open

7N-9785 Engine Coolant Temp

107.2 2.78C
(225 5F)

93.0C MIN
(200F MIN)

Normally Closed

8N-1 693 Coolant Temperature (Start Aid)

38 3C
(100 37 F)

27C MIN
(81F MIN)

Normally Closed

8N-2248 Hyd Oil Temperature

101.7C
(215F MIN)

93.33C MIN
(200F MIN)

8T-8640 Steering Press

1206 kPa MAX

(175psiMAX)

9W-3187 Fuel Pressure (EMS)

Component

Component
Resistor - Blower Speed (A/C)

126

PK

Xmsn Ctrl

521

YL

A/C SW To Refrigerant SW

CONN 17

F-12

39

130

GN

Aux Ckt

522

WH

A/C Clutch Ta Thermostat SW

CONN 18

E-12

39

134

YL

Aux Ckt

537

GN

Turn Signal SW To Flasher

CONN 19

E-12

10

136

GN

Suppl Ster

556

WH

Differential Lock

CONN 20

E-12

10

141

PK

Aux Ckt

570

BU

Blade Cushion Sal

CONN 21

E-12

10

144

GN

Aux Ckt

575

YL

Wiper - Aux (Park)

CONN 22

E-12

10

Fuses

E-10

Solenoids - Transmission Valve (8)

149

PU

Aux Ckt

576

PK

Wiper - Aux (Low)

CONN 23

D-12

39

Fuses (10A)

B-6

Switch - A/C Refrigeration

A-13

22

151

GN

Aux Ckt

577

PU

Wiper - Aux (HI)

CONN 24

D-12

39

Gauge - Articulation

F-5

Switch - Air Dryer

F-14

31

152

BU

Aux Ckt

578

BU

Washer - Aux

CONN 25

D-12

39

158

BR

584

YL

Switch - Beacon

B-6

Wiper SW Jumper

Gauge - Engine Coolant Temperature

F-5

Aux Ckt

CONN 26

B-12

10

160

PU

Aux Ckt

592

BU

DC/DC Converter Power Output

Gauge - Fuel Level

E-5

Switch - Beacon

B-10

CONN 27

F-11

165

YL

Aux Ckt

593

GN

Condensor Fan Relay To Motors

CONN 28

D-10

Gauge - Speedometer

F-5

Switch - Blower (A/C)

B-10

A/C HI Press. Coutout SW To Low Press. SW

CONN 29

D-10

Gauge - System Air Pressure (Left)

E-5

Switch - Blower (Heater)

A-10

CONN 30

D-10

39

Part No.

Gauge - System Air Pressure (Right)

E-5

Switch - Brake Air Pressure

A-2

11

CONN 31

D-10

39

3E-5383

Sender - Articulation Position

Gauge - Tachometer

E-5

Switch - Brake Air Pressure

A-2

11

CONN 32

D-10

39

GrOund - Cab

D-5

17

Switch - Centershift Indicator

B-3

29

3E-6424

Solenoid - Dual HP
Push Coil
Pull Coil

4.2 0.42
16.1 1.61

Ground - Engine

C-13

19

Switch - Centershift Pin

B-9

Ground - Front Frame (A)

D-6

39

Switch - Cushion Blade

B-9

Solenoid - Engine Shutdown

Start (Latch) Coil
Stop (Unlatch) Coil

Ground - Front Frame (ZZ)

D-6

17

Switch - Defroster (Front)

A-6

1.55 0.155
10.3 1.03

Ground - Localized Stud

F-12

Switch - Defroster (Rear)

B-6

Ground - Rear Frame

C-13

Switch - Differential Unlock

D-9

3T-3123

Resistor - Panel Dimmer

25.0 0.25

Ground - Strap

C-12

23

Switch - Disconnect

C-14

Lamp - AIH Indicator

D-5

Switch - Engine Coolant Temp (Monitor)

B-14

24

6T-2217

Resistor - Starter/Diagnostic Conn

Lamp - C Shift Pin

E-5

Switch - Engine Coolant Temp (Start Aid)

A-14

24

7N-8532

Sender - Engine Coolant Temp

Lamp - Master Action

E-5

Switch - Engine Oil Pressure

C-13

32

Lamp - Shift Lever

B-9

Switch - Flood Lamps

D-8

Lamp - Transmission

D-5

Switch - Forward Horn

E-9

Lamp - Turn Indicator (Left)

E-5

Switch - Fuel Pressure

B-13

24

Lamp - Turn Indicator (Right)

E-4

Switch - Head/Tail Lamp

E-8

Meter - Service

E-10

Switch - Headlamp Dimmer

D-9

Monitor - Electronic Monitoring System(EMS)

E-6

Switch - Hydraulic Oil Temperature

C-12

33

Motor - Blower

A-12

15

Switch - Inching Pedal Pressure

C-15

27

169

PK

Aux Ckt

597

PU

173

YL

Aux Ckt

A503

PK

Front Defroster Fan (Low)

176

OR

Aux Ckt

A504

GN

Rear Defroster Fan (Low)

A506

OR

Front Defroster Fan (HI)

Ground Circuits
200

BK

Main Chassis

A507

YL

Rear Defroster Fan (HI)

201

BK

Operator Monitor Return

A513

PK

DC/DC Converter Memory Output

202

BK

XMSN Ctrl

203

BK

Chassis Diagnostic

Lighting Circuits
600

BR

Dash Lamp Basic

207

BK

Starter Diagnostic

601

GY

Dash Lamp Hi

277

BK

XMSN Ctrl Ident Code 1

603

PK

Rotary Beacon

278

BK

XMSN Ctrl ldent Code 2

604

OR

Stop Lamp

605

YL

Turn Lamp Left

Basic Machine Circuits

301
302

BU
OR

Starter No. 1 Sol

606

Starter No. 1 Resistor to Diagnostic

608

GY
GN

Turn Lamp - Right

Flood Lamp - Rear

304

WH

Starter Relay No. 1 Output

609

YL

Flood Lamp - Side

306

GN

Starter Relay Coil To Neut Start SW Or Key SW

611

PU

HeadLamp Hi

307

OR

Key SW To Neut Start SW

614

PU

Park/Tail/Dash/Lamp

308

YL

Main Power Relay Coil

619

GN

Head Lamp Lo

310

PU

Start Aid SW To Start Aid Sol

629

PK

Aux Head Lamp

311

WH

Start Aid Sal To Temp SW

321

BR

Bckp Alarm Lamp Travel Alarm

710

GN

XSMN Speed Pickup Signal

322

GY

Warning Horn (Forward)

727

GN

Suppl Ster Motor Relay

Control Circuits

CONN 33

C-10

33

CONN 34a

C-10

33

CONN 34b

C-10

33

CONN 35a

A-10

38

CONN 35b

B-11

38

CONN 35c

A-11

38

CONN 36

B-9

38

CONN 37

B-9

38

CONN 38

E-9

CONN 39

E-9

39

CONN 40

D-8

39

CONN 41

D-8

39

CONN 42

D-8

39

CONN 43

D-8

39

CONN 44

B-8

38

CONN 45

A-8

CONN 46

B-7

38

B-7

38

326

PU

Key SW C Term.

728

BU

Suppl Ster Cant SW

CONN 47

327

PK

Shutdown Sol

751

ON

XMSN Shift Sal No. I Or 3

CONN 48 Service Tool

B-7

F-7

39

334

BU

Start Aid Sol #2

752

YL

XMSN Shift Sol No. 2

CONN 49a

373

GN

Start Aid Switch To Timer

754

BU

XMSN Shift Sal No. 3 Or 1

CONN 49b

F-7

39

755

OR

E-6

17

XMSN Shift Sal No. 4 Or 5

CONN 50

403

GN

Alternator (R) Term.

758

GM

AWD Clutch SW

CONN 51

E-6

17

404

YL

Opr Mon Hyd Oil Temp

795

YL

Dual Hp Sal

CONN 52

E-6

17

405

GY

Opr Mon Oil Press. (Low Setting)

B751

GN

Centershift Lock Sol

CONN 53

D-6

17

406

PU

Opr Mon Coolant Temp

F769

BU

AWD Ta Inch Pedal SW

CONN 54

C-6

17

408

WH

Opr Mon System Air Press.

892

BR

Start Mod Right (-) Part/CAT Data Link (-)

CONN 55

C-6

17

409

OR

Opr Mon Neut

893

GN

Start Mad Right (+) Part/CAT Data Link (+)

CONN 56

C-6

17

410

WH

Opr Mon Fault Alarm

B899

OR

AWO Agressiveness Cant Lever

CONN 57

C-5

40

411

PK

Opr Mon Master

900

PU

XMSN Shift Sal No. 4

CONN 58

A-6

40

413

BR

Opr Mon Fuel Press.

901

WH

XMSN Shift Sal Na. 6

CONN 59

C-5

40

415

GN

Opr Man Test SW

902

BR

XMSN Shift Sol No. 7

CONN 60

C-5

40

Monitoring Circuits

114-5334 Refrigerant Pressure (A/C)

With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kPa (25 psi).
Contact position at the contacts of the harness connector.

Resistor, Sender and Solenoid Specifications

3E-7985

Component Description

Resistance (Ohms)
Range - 3 to 97 Ohms

150 7.5
54C (130F) - 560 to 716
110C(230F) - 72.1 to 81.8

7T-4003

Resistor - Power

10.0 0.5

7T-6517

Solenoid - Blade Cushion

32.6 1.6

7T-9073

Solenoid - Differential Unlock

32.6 1.6

7T-9074

Solenoid - Foward Horn/Park Brake

8T-8610
8T-8808

Solenoid - Dual HP
Solenoid - Centershift

9G-1950

Resistor - Blower Speed

9G-4365

Solenoid -Start Aid

9W-2739
101-1759

Solenoids - Transmission
Solenoids - A/C Clutch

72 2
13.5 1.35
34.3 1.7
Overall 2.00 0.1
Tap 1.00 0.05
6
31 3
17.6 0.6

At room temperature unless otherwise noted.

Motor - Blower (A/C group)

B-10

14

Switch - Key Start

B-9

Motor - Blower (Heater group)

A-10

Switch - Light Bar Low Beam

E-8

Motor - Blower/Defroster

E-4

15

Switch - Monitor (EMS) Test

E-8

Motor - Secondary Steer

F-13

20

Switch - Panel Lamp Dimmer

E-9

Motor - Starter

C-13

19

Switch - Park Brake Pressure

B-11

34

Motor - Washer (Front Lower)

F-6

16

Switch - Primary Steer

F-10

35

Motor - Washer (Front Upper)

F-6

16

Switch - Start Aid/Monitor Test

E-10

Motor - Washer (Rear)

F-6

16

Switch - Stoplamp Pressure

A-2

11

Motor - Wiper (Front Lower)

C-4

17

Switch - Secondary Steer Test

B-8

Motor - Wiper (Front Upper)

D-4

17

Switch - Tail Lamp

D-8

Motor - Wiper (Rear)

A-11

18

Switch - Transmission Direction & Speed

A-8

Motors - Condenser

B-11

21

Switch - Transmission Oil Temp

E-15

27

417

GY

Primary Ster SW

903

GY

XMSN Shift Sal No. 8

CONN 61

B-3

44

419

YL

Opr Mon Parking Brake

921

WH

XMSN Sal Na 1 Or 3 Return

CONN 62

E-3

45

Relay - Condenser

C-10

21

Switch - Turn Signal

D-9

439

YL

Lamp Indicator

977

YL

CST Autoshift - Auto/Manual SW 1

CONN 63

E-3

45

Relay - Main

D-14

Switch - Wiper (Front Lower)

A-4

441

OR

Eng Coolant Temp Gage

E937

PU

MG MESH CNTL - Redundant Neutral

CONN 64

F-3

45

Relay - Secondary Steer

F-13

22

Switch - Wiper (Front Upper)

B-4

447

PK

Fuel Level Gage

E938

OR

MG MESH CNTL - First Gear

CONN 65

F-3

45

Relay - Start

D-13

Switch - Wiper (Rear)

A-4

449

BU

Spdom Sender (Signal No. 1)

E939

WH

MG MESH CNTL - Second Gear

Resistor - Blower Speed

A-11

Thermostat (A/C)

B-11

450

YL

Tach Sender (+)

E940

BU

MG MESH CNTL - Third Gear

462

YL

Suppl Ster Motor Indicator

E941

YL

MG MESH CNTL - Fourth Gear

Resistor - Blower Speed

E-4

467

WH

System Fault (Xmsn)

E942

GN

MG MESH CNTL - Fifth Gear

Machine locations are repeated for components located close together.

485

YL

Opr Mon Panel AWD Fault

E943

BR

MG MESH CNTL - Sixth Gear

A = Operators compartment (Dash).

488

WH

Air SW to AIR SW Jumper

E944

GY

MG MESH CNTL - Seventh Gear

B = Operators compartment (Steering console).

A429

YL

Articulation Indicator

E945

PU

MG MESH CNTL - Eigth Gear

C = Operators compartment (Right side console).

G460

GN

Transmission Temperature SW

E946

OR

MG MESH CNTL - Forward Direct

E947

WH

MG MESH CNTL - Reverse Direct

E948

BU

MG MESH CNTL - Park

E949

YL

MG MESH CNTL - Neutral

E975

PU

MESH Lamp

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

E = Operators compartment (Under seat).

36

3 26

41 4

27

14 35

32

42
24
8

39

28
2

15

25
22

19

21
7

33

23

37

18

45
17 30 29

34
11

10

44

38 40

Related Electrical Service Manuals

Form Number

Alternator (6N-9294 35A): STD

Consist No. 3T-6352
Consist No. 7N-9720
Consist No. 9G-4574

SENR4978
SENR2082
SEN R4130

21

Alternator (1 00-5047 50A): ATT

SENR2082

18

Electronic Transmission Shift Control

SENR6982

Starting And Charging Systems

Starting Motor: (106-8555)
Consist No. 6V-5207
Consist No. 6V-5023
Consist No. 6V-5226

SENR2947

Printed in U.S.A.

Harness And Wire Electrical Schematic Symbols

Symbols

Pressure
Symbol

Temperature
Symbol

7
14

40

15

13
E
B
41

SENR3581
SENR3536
SENR4975

9
42

43

36

19 26 32
22 37
8

17

33

45
16
12

38
11

35

30
29

39 44

10

27 31
28

24

25
2

23
4

34

20

Machine Harness Connector And Component Locations

Code
Flashed

CID - FMI

11

N/A

No diagnostics active

12

N/A

No logged diagnostic codes

21

641 F05

Transmission Solenoid A open circuit

22

642 F05

Transmission Solenoid B open circuit

23

643 F05

Transmission Solenoid C open circuit

24

644 F05

Transmission Solenoid D open circuit

25

645 F05

Transmission Solenoid E open circuit

26

646 F05

Transmission Solenoid F open circuit

27

647 F05

Transmission Solenoid G open circuit

28

648 F05

Transmission Solenoid H open circuit

31

641 F06

Transmission Solenoid A short to ground

32

642 F06

Transmission Solenoid B short to ground

33

643 F06

Transmission Solenoid C short to ground

34

644 F06

Transmission Solenoid D short to ground

35

645 F06

Transmission Solenoid E short to ground

36

646 F06

Transmission Solenoid F short to ground

37

647 F06

Transmission Solenoid G short to ground

38

648 F06

Transmission Solenoid H short to ground

41

641 F03

Transmission Solenoid A short to battery

42

642 F03

Transmission Solenoid B short to battery

43

643 F03

Transmission Solenoid C short to battery

44

644 F03

Transmission Solenoid D short to battery

45

645 F03

Transmission Solenoid E short to battery

46

646 F03

Transmission Solenoid F short to battery

47

647 F03

Transmission Solenoid G short to battery

48

648 F03

Transmission Solenoid H short to battery

52

637 F06

Backup alarm short to ground

54

444 F05

Start Relay Open Circuit

55

444 F06

Start Relay Short To Ground

56

444 F03

Start Relay Short To Battery

58

688 F06

VHP 1 solenoid short to ground

59

688 F03

VHP 1 solenoid short to battery

61

668 F02

Shift lever input invalid

62

668 F03

Shift lever open/short to +battery

63

269 F00

Sensor supply voltage above normal

64

269 F01

Sensor supply voltage below normal

65

701 F02

Transmission output speed signal incorrect

68

168 F01

System voltage below normal

71

520 F02

Invalid transmission configuration code

72

268 F02

Check programmable parameters

73

764 F05

Transmission indicator lamp open circuit

74

764 F06

Transmission indicator lamp short to ground

75

764 F03

76

177 F03

Transmission indicator lamp short to battery

Transmission oil temperature sender short to
battery or open circuit

77

177 F04

Transmission oil temperature switch short to

ground

Description

Level
Symbol

Flow
Symbol

Circuit Breaker
Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):

(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

L-C12
3E-5179

Harness Connector Serialization Code:

The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

Diagnostic Code Conversion

20

160H:
9EJ1-UP
3GM1-UP

2012 Caterpillar, All Rights Reserved

Part Number: for Connector Plug

13

12

43

SENR2945

140H:
2ZK1-UP
9ZN1-UP
9TN1-UP

AG-C4
111-7898

31

Electronic Monitoring System

12H:
4XM1-UP
2WR1-UP
8MN1-UP

D = Operators compartment (Headliner).

16

Title

12H, 140H and 160H

Motor Graders (NA Version)
Electrical System

Plug

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation

of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

(Dimensions: 56 inches x 35 inches)

Description

Wire
Number

42 Page,

Wire
Color

Component Location
Schematic
Location
B-8

RENR1434-01

Wire
Number

Off Machine Switch Specification

Connector Location

Wire Description

(Dimensions: 56 inches x 35 inches)

447-PK
200-BK

1
2

GN-18
BK-18

L60
L51

L50

L50

D
STOP/TAIL
LAMP
130-3452

S
T
G

RD
WH
BK

1
3
2

604-OR
614-PU
200-BK

REAR FLOOD
LAMP
9X-6775

L61

311-WH
311-WH
DD

608-GN
200-BK

HH
1
2

311-WH

D
RD
BK

1
2

L63
B

200-BK

L63

T~
COOLANT SW
8N-1693
L49

Y CONN
311-WH 1
310-PU 2

8b
BK-18
BK-18

START AID
SOLENOID
9G-4365
NOTE F

B
522-WH
513-OR

1
2

1
2
3E-9169 DIODE AS.

606-GY
200-BK

200-BK
795-YL

2
1

GN
GN

AIR CONDITIONER
CLUTCH SOL
101-1759

H
L

1
2

513-OR
597-PU

A/C REFRIGERANT SW
114-5334
NOTE A

14

13

GND

BK

MOTOR

504-YL
119-PK
503-BR
505-BU

L41

H
BK
RD

GN
GY
BR
OR

RESISTOR
9G-1950

HI

PARK

2
1

200-BK
A507-YL
DEFROSTER
9X-9657

CONN
A504-GN

3
5
35c 1
4
2

124-GN
521-YL
200-BK
522-WH
601-GY

L42

U
1 601-GY
2 200-BK
3 101-RD

601-GY
200-BK

MATE WITH BEACON

HARNESS "W"

A507-YL

L41

200-BK
504-YL
119-PK
503-BR
505-BU
603-PK

L20

WH/RD-14
BK-14

3 U

B751-BU

308-YL

373-GN
200-BK

202-BK

NEUTRAL
START
CONTROL
117-9364

BAT +
GROUND
SOL 1 OUTPUT
SW 2 INPUT
SW 1 INPUT
SOL 2 OUTPUT

307-OR
202-BK
306-GN
E949-YL
E948-BU
306-GN

1
2
3
4
5
6

G
G460-GN
202-BK
202-BK

1
2
3
4

G
202-BK
G460-GN
277-BK
278-BK

L20

CAB TURN
SIGNAL
7X-6066

BK
RD

619-GN
611-PU
605-YL

609-YL

A506-OR
A503-PK
L62

1
2

GN
GN

1
2

GN
GN

T
570-BU
200-BK

570-BU
200-BK

BLADE
CUSHION
SOLENOIDS
7T-6517

200-BK
629-PK

OPERATOR STATION

L16
108-BU
200-BK

200-BK
606-GY

592-BU
511-BR
512-GN
200-BK
A513-PK
113-OR

200-BK
200-BK
200-BK

611-PU
200-BK

606-GY
200-BK

619-GN
200-BK

108-BU
A503-PK
A506-OR
152-BU
576-PK
575-YL
577-PU

101-RD

10A
10A
10A
10A

L
L
L
L

118-GY

LOWER WIPER/WASHER

152-BU
119-PK

REAR WIPER/WASHER

141-PK

FRONT DEFROSTER

EMS OUT
NEUTRAL
BUFF TOS
+BATTERY
GROUND
START SW.
DUAL HP
BU ALARM
+12V
INCH PEDAL
SOLENOID 1
SOLENOID 2
SOLENOID 3
SOLENOID 4
SOLENOID 5
SOLENOID 6
SOLENOID 7
SOLENOID 8
SOLE RETN
TOS + INP
A/M LAMP
TMP SW/DC0
DIA CODE 1
DIA CODE 2
A/M SWITCH
CAT LINK CAT LINK +
RED NEUTR
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
(N) NEUT

144-GN
601-GY
200-BK

L 2

1
3
4
2

GN
GY
BR
OR

L19

10
7
8
6
4
3
5
9
1
2

GND

HI
MOTOR
T~
B+
PARK

200-BK
200-BK
200-BK

BEACON SW
502-OR

REAR
DEFROST SW
9X-9638

L 5

FRONT
DEFROST SW
9X-9638

1
2

L 5

3
4
6

L20

2
7
5
3
6
1
8
4

L
200-BK
A507-YL
A504-GN
603-PK
119-PK
505-BU
503-BR
504-YL

584-YL
141-PK

1
2

FRONT UPPER
WIPER SW
3T-6655

577-PU

L H

L
L

576-PK

L L

1
2

B B

P W
L

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

FRONT LOWER
WIPER SW
3T-6655

200-BK
605-YL
606-GY
611-PU
200-BK

605-YL
606-GY
611-PU
619-GN

K
606-GY
200-BK

1
2

RD
BK

Solenoids
(1), (8), (5)
(1), (8), (4)
(2), (8), (4)
(1), (8), (6)
(1), (5), (7)
(2), (5), (7)
(2), (4), (7)
(1), (6), (7)
(8), (5)
(8), (5)
(3), (6), (7)
(3), (4), (7)
(3), (5), (7)
(3), (8), (6)
(3), (8), (4)
(3), (8), (5)

NOTE D: BATTERIES 9X-9721 MUST BE USED WITH

SECONDARY STEERING CONTROL
NOTE E: POWER LEADS FOR 2-WAY FM COMMUNICATION
RADIO SHOULD BE SIZE 10 AWG
NOTE F: USE 9X-9628 SWITCH WITH START AID
AID ATTACHMENT.
NOTE G: USE 3E-6424 DUAL HORSEPOWER/SHUTDOWN SOLENOID
WITH FUEL AIR RATIO CONTROL
NOTE H: 140HNA ONLY PRIOR TO JANUARY 1996
NOTE J: USE 20A FUSE WHEN ATTACHMENT AIR CONDITIONER
(HEATS AND COOLS) WITH ROOF TOP CONDENSER
IS PRESENT
NOTE K: AIR INLET HEATER IS NOT AVAILABLE ON THESE
MODELS

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

VOLTAGE CONVERTER OUTPUT CIRCUIT
STARTING CIRCUIT

611-PU
200-BK

K
K

START AID CIRCUIT

CAB HI BEAM
HEADLAMP
133-3035

TRANSMISSION / ENGINE PUMP CONTROL CIRCUIT

VIMS CMS EMS CIRCUIT
PANEL LAMP CIRCUIT

619-GN
K
K

HEATER AND AIR CONDITIONER CIRCUIT

CAB LO BEAM
HEADLAMP
133-3037

TURN SIGNAL / WIPER WASHER CIRCUIT

ENGINE SHUTDOWN CIRCUIT

HIGHWAYS

P W

REAR
WIPER SW
3T-6655

L15

511-BR
512-GN

+
K

L6

408-WH
201-BK

408-WH
488-WH

RIGHT SPEAKER
6T-7695

BRAKE AIR SW
3E-2033

BK-18
BK-18

1
2
A

488-WH
201-BK

L5

L18

Gear
8-F
7-F
6-F
5-F
4-F
3-F
2-F
1-F
N
P
1-R
2-R
3-R
4-R
5-R
6-R

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

CAB TURN
SIGNAL
7X-6066

B B

L
503-BR
507-WH

GAUGE CIRCUIT

L15
L

ATCH
ATCH
ATCH
ATCH

OTHER COLOR DESCRIPTIONS

L

ATCH

WIRE GROUP COLOR DESCRIPTIONS

119-PK
119-PK

505-BU

ATCH

GROUND CIRCUIT

584-YL
A503-PK
119-PK
119-PK

ATCH
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: SHELL
8T-9722
7V-8390
SPRING
BUSHING 6D-4162
CONTACT 6D-4161
NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE:

CIRCUIT GROUPING DESIGNATION

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

L2

200-BK
619-GN

A506-OR

ATCH

UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE

ARE THE SAME IDENT. NUMBER, COLOR, AND 16 GAUGE

CENTERSHIFT
INDICATOR SW
3E-9367

WH-18
WH-18

BLADE
FLOOD
LAMP
9X-6775
CENTERSHIFT
SOLENOID
8T-8808

GN
GN

2
3

1
4

WH-18
WH-18

575-YL
578-BU

504-YL

2
1
4
3

CC
609-YL
200-BK

A
B751-BU
200-BK

CONN 58
H

L22

L
L

439-YL
113-OR

B B

PW
L

ATCH
ATCH

COMPONENTS ARE SHOWN INSTALLED ON A FULLY

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL

ABBREV

L7

152-BU
152-BU

3 L
584-YL
4
A504-GN
L
6
A507-YL

DESCRIPTION

500-BR
506-PU

584-YL
151-GN

L L

210
211
212
213
213
214
204
204
261
262
263
105

BLADE, SPADE, RING OR SCREW

TERMINAL

CONN 61

L 2

601-GY
200-BK

L H

(POS BAT TO START MTR)

(NEG BAT/DISCONNECT SW)
(DISCONNECT SW TO GND)
(NEG BAT TO POS BAT)
(NEG BAT TO POS BAT)
(START MTR TO FRAME GND)
(GND-R FRAME TO F FRAME)
(GND-R FRAME TO F FRAME)
(START MTR/STR RELAY)
(STEERING MTR TO GND)
(STR RELAY TO STR MTR)
(GND-F FRAME TO CAB)

ATCH WIRE, CABLE, COMPONENT

L71

L
501-GN

601-GY
200-BK

H#

L7

L7

00
00
01
00
00
03
00
01
00
01
01
02

FRONT LOWER
WIPER
9X-3392

118-GY
118-GY

9X-9639
3 L
603-PK

200-BK
200-BK

8
7
25
1
2
3
6
5
19
20
10
11
12
13
14
15
16
17
18
9
4
21
22
23
24
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

CABLE AS.
116-9981
110-6398
110-6399
8W-3630
108-3570
061-7661
7G-1060
8X-9618
115-5322
101-8204
101-8203
1S-2342

CONNECTOR

CONN 60

144-GN

LO BEAM
HEADLAMP
9X-7169

QQ
RR
SS
TT
TT
UU
VV
VV
WW
XX
YY
ZZ

L71

L7

108-BU

DOME LAMP
BEACON

BK

576-PK
152-BU
575-YL
577-PU

L76

151-GN

REAR DEFROSTER

221
153
143

CIRCUIT CONNECTED

L2

SERVICE
TOOL
CONNECTOR
9W-1951

UPPER WIPER/WASHER

SYMBOL

200-BK
200-BK

112-PU
112-PU
112-PU
112-PU
112-PU
S

10A

(START MTR TO ENGINE)

(CONDENSER FAN JUMPER)
(HORN SWITCH)

E
ATCH
ATCH

THIS IS THE SCHEMATIC FOR THE 12H NA AND

140H NA AND 160H NA MOTOR GRADER (146-1836)

118-GY
118-GY

893-GN
892-BR
126-PK
202-BK

D
E
A
B
C
F
G
H
J

10A

101-RD
507-WH
578-BU
506-PU
118-GY
501-GN
500-BR
502-OR
601-GY
200-BK

CONN 59 L

LO BEAM
HEADLAMP
9X-7169

120
220
200
203
201
202
170
182
140
181
180
160
270
100
101
183
104
171
271
184
150
230
260
141
142
106
205
208
151
152
206
207
155
201

HI

LO

L19
K

(PLATFORM)
(ENGINE)
(R FRAME-ENGINE)
(RADIATOR GRILL)
(R FRAME)
(R FRAME-TRANS)
(XSMN CONSOLE)
(CAB-REAR)
(STEERING CONSOLE)
CAB-FRONT)
(SW PANEL)
(GAUGE CONSOLE)
(TRANSMISSION)
(HEADLIGHTS-BAR)
(LOW BEAMS)
(CAB FUSE PANEL)
(BLADE CUSHION)
(XSMN CONSOLE-SWITCHES)
(TRANS SPEED SENDER)
(BEACON-OPEN ROPS)
(CONDITIONER GP-B)
(FUEL TANK)
(SECONDARY STEERING)
(HEADLAMP BREAKER)
(LOW BEAM BREAKER-BAR)
(BLADE FLOOD LAMP)
(REAR FLOOD LAMP)
(2-WAY RADIO CONVERTER)
(CONDENSER GP-CAB)
(CONDENSER GP-ROOFTOP)
(REAR FLOOD LMP-FUEL TNK)
(ENGINE SHUTDOWN CNTRL)
(CONDENSER JUMPER)
(TOS)

07
00
03

PARK

L76

A
L62

RD
BK

NOTE

LEVEL

WIRE AS.
9F4337
6T-6962
8X-9440

INTERNAL ELECTRICAL CONNECTION

TO SURFACE OF COMPONENT

200-BK

L7

MOTOR
T~
B+

FRONT UPPER
WIPER
9X-3392

L7

629-PK
200-BK

1
2

TURN
SIGNAL
7X-6066

LOC

LL
MM
NN

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

200-BK
200-BK

L71

HI BEAM
HEADLAMP
9X-7170

CIRCUIT NOT CONNECTED

L22

112-PU-10

L18

OPERATOR STATION

130-GN
A513-PK
112-PU-10
592-BU
101-RD-4
101-RD-10
101-RD

L22

GND

GN
GY
BR
OR

1
3
4
2

200-BK
200-BK
200-BK
200-BK
200-BK

200-BK

4K-5122 HOLDER AS.

3K-8782 FUSE
10A

BK

200-BK-8

L19

L19

PART NO. CHG

HARNESS AS.
A
02
122-8882
B
03
101-8174
C
02
101-8170
D
02
101-8171
E
01
101-8169
F
01
137-1717
G
00
137-1721
H
02
101-8161
J
02
123-0957
K
04
101-8162
L
03
101-8164
M
01
123-0962
N
01
137-1120
P
02
101-8205
Q
02
101-8194
S
03
101-8181
T
02
101-8188
U
00
123-6633
V
02
104-8588
W
01
101-8200
X
00
124-1429
101-8172
Y
05
101-8185
Z
01
AA
01
101-8197
BB
01
101-8196
CC
101-8190
02
DD
101-8192
01
EE
112-0829
02
FF
03
8X-9091
GG
9X-4189
00
HH
101-8193
03
JJ
01
108-2302
KK
4E-8715
00
EEEE 136-3153
00

LO

501-GN
118-GY
500-BR
502-OR

L1

L1

L76

200-BK

L21

L21

619-GN

200-BK
200-BK

L23

CAB
GROUND

FRONT
FRAME

1
5
4
6
3
2
7

L71

200-BK
200-BK
200-BK
200-BK

200-BK-8
ZZ

619-GN
611-PU
606-GY

L2

L2

200-BK
200-BK
L76

L1

IDENT
2
1

L62
4

L1

200-BK
K

T
1
2

570-BU
200-BK

L14

L21

ZZ

201-BK

200-BK
200-BK
200-BK

HI BEAM
HEADLAMP
9X-7170

611-PU

CAB HI BEAM
HEADLAMP
133-3035

570-BU
200-BK

130-GN
604-OR

L20

BLADE
FLOOD
LAMP
9X-6775

CC
609-YL
200-BK

1
2

609-YL
200-BK

L5

SHIFT CONSOLE

200-BK
200-BK
611-PU

CONN 62

113-OR
A513-PK

200-BK-6
202-BK
FRONT
FRAME

G
ELECTRONIC SHIFT CONTROL
143-9634 (MANUAL)
152-2899 (AUTO)

CONN 45

TURN
SIGNAL
7X-6066

RD
BK

611-PU
606-GY
619-GN

609-YL

200-BK
200-BK

CONN 63

200-BK

200-BK
200-BK
200-BK
202-BK
202-BK

202-BK
200-BK

CONN 47

L27

L26

449-BU
795-YL
306-GN
409-OR
467-WH

3
5
1
2
4
7
6

373-GN

1
2

611-PU

RIGHT
TURN
LAMP
7N-5876
NOTE B

P
P

L62

CONN 54 A
K
113-OR
592-BU
7
113-OR
605-YL
1
L23
A513-PK
606-GY
2
605-YL
611-PU
3
606-GY
619-GN
4
611-PU
5
601-GY
619-GN
6
101-RD
601-GY
A
K
507-WH
3
152-BU
578-BU
1
576-PK
L18 L18
506-PU
2
577-PU
152-BU
4
575-YL
576-PK
6
507-WH
L21
577-PU
7
578-BU
575-YL
506-PU
5
592-BU
101-RD
8
9
A513-PK
101-RD-14 10 101-RD-14
A
K CONN 56
CONN 55
112-PU-10

L63

E975-PU
449-BU

601-GY

L35
977-YL
321-BR
307-OR
E975-PU
126-PK

202-BK

2
6
4
3
5
7
1

CONN 46
L44

601-GY
200-BK

CAB LO BEAM
HEADLAMP
133-3037

619-GN
200-BK

L10

RESISTOR
7T-4003

619-GN
200-BK
605-YL
200-BK

614-PU
614-PU
614-PU

200-BK
200-BK
200-BK

604-OR
130-GN

RD
RD

200-BK
605-YL

A506-OR

LO BEAM
HEADLAMP
9X-7169

L15

1
2

MOTOR

RD
BK

200-BK
629-PK

614-PU
200-BK
200-BK
200-BK
200-BK
614-PU

614-PU

200-BK
200-BK

439-YL
200-BK

605-YL
200-BK

614-PU
614-PU
614-PU

AIH LAMP
7N-5876
NOTE K

FORWARD
HORN
SOLENOID
7T-9074

200-BK
200-BK

113-OR
A513-PK
592-BU
200-BK
511-BR
512-GN
509-WH
508-PU

450-YL
113-OR
614-PU
200-BK

614-PU
200-BK

200-BK

1
2

CONN 64

611-PU
200-BK

L6

165-YL
202-BK
B899-OR
A
B
C

160-PU
200-BK

L5

U 2

SEC STER
TEST SW
9X-9633
3 U
727-GN

TRANSMISSION DIRECTION
AND SPEED SW.
8C-5337

M
411-PK
201-BK

334-BU
160-PU

614-PU
614-PU
614-PU

L39
462-YL
200-BK

10

467-WH
409-OR
449-BU
126-PK
202-BK
307-OR
795-YL
321-BR
G865-BU
758-GN
751-GN
752-YL
754-BU
755-OR
900-PU
901-WH
902-BR
903-GY
921-WH
710-GN
E975-PU
G460-GN
277-BK
278-BK
977-YL
892-BR
893-GN
E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL

977-YL

11

CONN 53
160-PU

101-RD

PANEL LAMP
8D-1429
BASE
200-BK
7G-9730
614-PU

M
E975-PU
200-BK

570-BU

L65

L11
629-PK
609-YL

608-GN
L75

165-YL

165-YL
169-PK
570-BU
B751-BU
CENTERSHIFT
PIN SW
9X-9634

U
977-YL

MOTOR

L20

CONN 48

BLOWER SW
6P-3236

1
2

605-YL
619-GN
611-PU

165-YL
B751-BU

ELECTRONIC MONITORING SYSTEM (EMS)

L7

F769-BU

X
515-GY
200-BK

601-GY
200-BK

570-BU
200-BK
200-BK
200-BK

BLOWER
9X-9363

RESISTOR
7T-4003
H
H

L76

200-BK
200-BK
601-GY
601-GY
601-GY
601-GY
601-GY
3 U

WITH 8C-9788 COND. GP.,

CONN. 35a MATES TO CONN. 35b
WITH 8C-9787 HEATER GP.,
CONN. 35a MATES TO CONN. 35c

1
2
5
4
3

165-YL
165-YL

601-GY
601-GY

CUSHION
BLADE SW
9X-9629

134-YL

601-GY
200-BK

MASTER
ACTION
TRANS
LAMP
LAMP
7N-5876 9W-2111
NOTE B

L/S
SYSTEM
AIR
M
PRESS
GAUGE
1W-3306
LAMP
7N-5876

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
R/S SYSTEM
AIR PRESS
GAUGE
M
M
1W-3306
LAMP
7N-5876 C'SHIFT
PIN
LAMP
7N-5876
NOTE B
LEFT TURN
INDICATOR
M
LAMP
M
M
7N-5876
M
NOTE B

114-GN
322-GY

L71

U 2

169-PK

OFF C U
ON S U
ST B U

601-GY
601-GY
U
601-GY
200-BK

R U

U
3
5
1
4
2

8C-9787

124-GN
521-YL
515-GY
516-GN
517-BU

308-YL
200-BK

556-WH
308-YL
322-GY
114-GN
605-YL
606-GY
614-PU
611-PU
619-GN
601-GY
619-GN

107-WH

KEY START SW
9G-7641

F769-BU

MOTOR

410-WH
201-BK

308-YL

2
1

S
L35

1
2

200-BK
200-BK
200-BK
200-BK

200-BK
200-BK

K
A506-OR
200-BK

LO BEAM
HEADLAMP
9X-7169
619-GN

BLOWER
9X-0343

DEFROSTER
9X-9657

L21

L23

200-BK
200-BK
601-GY
601-GY

L42

RD
BK

ACTION ALARM 1
9G-9813

113-OR

LAMP
8D-1429

201-BK

L23

PANEL LAMP
(SHIFT LEVER)
7N-5876

ALTERNATOR
TEST
ENG OIL PRESS
COOLANT TEMP
FUEL PRESS
UNUSED
UNUSED
SHIFT FAULT
PRIM STEER
+ BATTERY
ALARM
UNUSED
BRAKE ON
HYD TEMP
BK AIR PRESS
NEUTRAL
GROUND
UNUSED
UNUSED
LAMP

3
15
5
6
13
20
16
4
12
1
10
17
19
7
8
9
2
14
18
11

CONN 57

BLOWER
9X-0343
MOTOR

1
3
4
2

T~
B+

200-BK

CONN 35a

LO

200-BK

619-GN

L35
T~

12

WH/RD-14
BK-14

REAR WIPER
9X-3392

200-BK

DUAL HORSEPOWER/SHUTDOWN
SOLENOID
3E-6424
B
NOTE G
BK
2
B
BK
1
BK
2
BK
1

1
2

PANEL LAMP
8D-1429
BASE
200-BK
7G-9730
614-PU

THERMOSTAT
SW
3E-5464

HEATER GP

597-PU

15

RD
RD

515-GY
200-BK

PARK BRAKE
SOLENOID
7T-9074

BK
BK

B
BK
BK

1
2

3
5
1
4
2

BEACON
128-6983
BULB
9X-7849

601-GY

A
U

PARK BRAKE
PRESS SW
3E-2033

200-BK
603-PK

DUAL HORSEPOWER
SOLENOID
8T-8610
B
NOTE H
200-BK
327-PK

L36

L56
L52

BLOWER SW
6P-3236
BLOWER
9X-9363

BK-18
BK-18

L49

795-YL

L49

TURN LAMP
7X-6066

Y CONN 8a
1
200-BK
2
200-BK

CONN 7

CONNECT CONN. 8a TO
CONN. 8b WHEN USING
STARTING/CHARGING
ANALYZER WITHOUT
START AID
ATTACHMENT

1
2

L60
2
1

1
2
5
4
3

A
419-YL
201-BK

126-PK
200-BK

200-BK

200-BK
200-BK
606-GY
614-PU
604-OR

L52
L63

L58

124-GN
521-YL
515-GY
516-GN
517-BU

L61

L60

L52

L69

608-GN
200-BK

Y
1 608-GN
2 200-BK

462-YL
727-GN

RESISTOR
9G-1950

CONN 35b

200-BK

FUEL LEVEL
SENDER
120-9588

795-YL
597-PU
522-WH
105-BR
326-PU

8C9788

144-GN

SEND

9X-7801
449-BU
450-YL
E975-PU

619-GN
611-PU
606-GY
605-YL

IGN

L14

L15

413-BR

201-BK

~T

HH

3
5
4
1
2
8
7
6

112-PU-10

IGN

119-PK

2 W

W 3
CONDITIONER GP-B

L26

L43

L39

TACHOMETER M
110-8468
GRD
M
450-YL
SIG

FUEL
LEVEL

467-WH
417-GY
113-OR
410-WH
485-YL
419-YL
404-YL
408-WH
409-OR
201-BK
201-BK
201-BK
411-PK

L7

W
BEACON SW
9X-9639

L71

601-GY

BEACON
128-6983

MOTOR

L25

L25

307-OR
604-OR
321-BR
L36
619-GN
611-PU
606-GY
605-YL
122-BU-14

(24 V)
(12 V)

CONN 52
A

L64

L44

L35

629-PK
200-BK

LEFT SPEAKER
6T-7695
K
+
508-PU
509-WH
K
L14

606-GY

L63

L26

1
2

629-PK
629-PK
200-BK

L6

L28

126-PK

L36

MM

2
3
4
1
5
6
7

113-OR

GRD

LAMP
8M-6176

403-GN
415-GN
405-GY
406-PU
413-BR

202-BK

L64

GG

L61

CONN 9

L36

200-BK
200-BK

L61

WITH 103-8519 ROOFTOP

CONDENSER GP., REMOVE
JUMPER KK AND MATE
HARNESS FF TO
HARNESS A

CONN 33

CONDENSER GP-ROOFTOP 103-8519

611-PU
619-GN
605-YL
606-GY
122-BU-14
604-OR
321-BR

CONN 26

CONN 34b

201-BK

CONN 43

L28

606-GY
605-YL
611-PU
619-GN
200-BK

L10

IGN
M

201-BK

CONN 42

L43

L43

200-BK
614-PU
605-YL
606-GY
449-BU
450-YL
E975-PU

GRD

113-OR
113-OR
M

200-BK
200-BK

B
T~
COOLANT TEMP
SENDER
7N-8532
B
441-OR

L49

A
5
4
6
8
2
1
7
3

CONN 34a
FF

5
10
6
9
2
3
1
7
8
4

410-WH
201-BK
419-YL
404-YL
408-WH
409-OR
467-WH
417-GY

IGN
SEND

L18

201-BK

L49

413-BR
405-GY
201-BK
441-OR
406-PU
450-YL
327-PK
202-BK

BK-14

L7
L36
522-WH
KK A
597-PU
1 122-BU-14
BK
2 521-YL
BK
3 597-PU
4 200-BK-14

A429-YL

(24 V)
(12 V)

449-BU

CONN 65

1
2
3
4
5

200-BK

L10

LAMP
8D-1429

L62

L44

406-PU
201-BK

FUEL
SW
9W-3187

2
1
3
4
5
6
8
7

CONN 10

STRAP
4 GA STD
E
1/0 ATCH
614-PU
606-GY
605-YL
L51
122-BU-14
604-OR
321-BR
556-WH
200-BK

L57

201-BK

COOLANT TEMP
SWITCH
7N-9785

L48

450-YL
202-BK

2
1

L51

L51

L48

WH
BK

105-BR
326-PU
327-PK
405-GY
727-GN
462-YL
450-YL
202-BK
406-PU
413-BR
441-OR
597-PU
522-WH
795-YL
201-BK

200-BK
200-BK

ENGINE SPEED
SENSOR
3E-7886

200-BK
200-BK
200-BK

200-BK

L63

311-WH
310-PU

L68
L68

308-YL
310-PU
306-GN
403-GN
608-GN
447-PK
200-BK

L55

6
7
5
1
4
3
2

L62

200-BK
200-BK
200-BK

L54

L56

310-PU

VV

L37

MOTOR

CONN 11

L55

L48

L48

VV

WH/RD-14

REAR
FRAME

L54

BK
BK

L57

2
1

201-BK
405-GY

200-BK

ENGINE
OIL SW
9X-0378

GG
CONDENSER
MOTOR
7X-6279
BK-14

L7
L36

200-BK

202-BK
202-BK
202-BK
202-BK
202-BK

L58

L58
L52
L52

GG
CONDENSER
MOTOR
7X-6279

CONDENSER
RELAY
3E-5239

1 2 4 3

606-GY
605-YL
611-PU
619-GN
114-GN
322-GY
629-PK
609-YL

L12

L13

M
GRD
M
SEND

GRD

1
8
6
4
10
2
7
3
5
9

CONN 51

IGN
SEND

160-PU
201-BK
201-BK
201-BK
201-BK
201-BK
201-BK

202-BK
202-BK
202-BK
202-BK

QQ

T~

165-YL

439-YL
113-OR
113-OR

403-GN
113-OR
441-OR
447-PK
415-GN
405-GY
406-PU
413-BR
201-BK
439-YL

WH
RD
OR
PU
GN
GY
PK
YL
BK

1
8
6
4
3
9
7
5
2

200-BK

CONN 50
403-GN

609-YL
608-GN
334-BU
373-GN
165-YL

201-BK
410-WH

REAR
FRAME

FF
1
2
3
4

306-GN
795-YL
326-PU
308-YL

L38

L38

GG
158-BR-14
521-YL
597-PU
200-BK-14

A
3
1
4
5
2
6
7

L29

CONN 41

977-YL
202-BK
373-GN
462-YL
727-GN

ENGINE

L71

L7

609-YL
608-GN

CONN 44

200-BK

3
4

J 5

L72

614-PU
200-BK
160-PU
408-WH
201-BK
403-GN
449-BU
E975-PU
410-WH
201-BK

L6

113-OR

L25

FLOOD
LAMPS
9X-9632
1 J
609-YL

DIFFERENTIAL
UNLOCK SW
J 123-5862
556-WH

126-PK

614-PU

L28

L39

L44
L25

HYD OIL
TEMP SW
8N-2248

3 J

L28

ACONN 40
7 403-GN
3 310-PU
2 201-BK
4 415-GN
5 629-PK
1 200-BK
6 169-PK

7
6
2
3
4
8
5
1

TAIL
LAMP SW
3E9319

J 2

202-BK

UU

200-BK
200-BK

A429-YL
447-PK
B426-BU
200-BK

606-GY
605-YL
201-BK
415-GN
439-YL
113-OR
404-YL

L30

202-BK
E937-PU
E938-OR
E939-WH
E940-BU
E941-YL
E942-GN
E943-BR
E944-GY
E945-PU
E946-OR
E947-WH
E948-BU
E949-YL

SS

BK-6
200-BK-10

LL

FUSE (10A)
FUSE (15A)
FUSE (20A)

601-GY
200-BK
200-BK

614-PU

200-BK
200-BK
200-BK

BK-00

12V BATTERY
3T-5760 STD
9X-9721 ATCH

601-GY J
601-GY
200-BK
200-BK
J2
165-YL
601-GY
200-BK

L44

L36

J 2

439-YL
113-OR
113-OR
126-PK

L52

TT
12V BATTERY POS NEG
3T-5760 STD
9X-9721 ATCH

PP
SS

3K8782
8M8948
8M0456

116-BR

L27

L29

3 J
619-GN
4
614-PU

J 5

L27

L29

200-BK
200-BK

RD-00

RD-0
RD-00

102-BU
105-BR
134-YL
130-GN
126-PK
136-GN
113-OR
124-GN
122-BU-14
107-WH

149-PU
200-BK
200-BK

L65

L30
629-PK

HEADLAMP/
TAIL SW
1 3E-9317

J 2

601-GY
200-BK

169-PK
149-PU
116-BR
165-YL
126-PK
136-GN
113-OR
124-GN
122-BU-14

L63

L38
UU

BK-00
200-BK-4

POS NEG

WW

601-GY
200-BK

CONN 32

L37

L67

L63

207-BK

TT

ART
SENDER
3E-5383

L37

DISCONNECT SW
7N-0718
B
203-BK
BK-00
RR
RR

BK-00

QQ

101-RD-4

CONN 31

BLADE CNTRL
BLADE FLOODS
REAR FLOODS
DIFF LOCK
XSMN CNTRL
SEC STEER
GAUGES
AIR CNDTR
AIR DRYER
NOTE J

6 J

24
23
22
21
20
19
18
17
16
15
2
1
3
4
5
6
7
8
9
10
11
12
13
14

MOTOR

RESISTOR
6T-2217

1
2

L37

101-RD-10
112-PU-8

J
J
J
J
J
J
J
J
J

GAUGE
CLUSTER
124-0384

614-PU

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
GROUND
RED NEUT
FIRST
SECOND
THIRD
FOURTH
FIFTH
SIXTH
SEVENTH
EIGHTH
FORWARD
REVERSE
PARK
NEUTRAL

301-BU

B
301-BU
302-OR

L56

C
1 A429-YL
2 200-BK

10A
10A
10A
10A
10A
10A
10A
15A
10A

601-GY
200-BK

B MTR BAT

L63

L56

FUSE BLOCK
9G-0747

J 2

601-GY
601-GY
601-GY

301-BU-10
304-WH-10

L67

L55

B
200-BK-10
GND
301-BU-10
B START
SHUTDOWN
SOL
3E-7985

611-PU

3 J

J 5

103-YL

HEADLAMP DIMMER SW
103-5678
619-GN

L43

L55

L61

L67

201-BK

201-BK
417-GY
201-BK
A429-YL
450-YL
403-GN
419-YL
405-GY
406-PU
413-BR
447-PK
201-BK
441-OR
201-BK
467-WH
409-OR

310-PU
201-BK

LIGHT BAR
LOW BEAM
9X-9631

J 2

103-YL

105-BR
307-OR
326-PU
308-YL
134-YL
B751-BU
165-YL
570-BU
169-PK
101-RD

STARTER
106-8555

BB

1
2
3
4
5
6
7
8
9
10

B STOP

605-YL
606-GY

CONN 37

200-BK-4

326-PU

101-RD-4

308-YL

PP
101-RD
200-BK
PP

SOCKET AS.
9R-7941

80A

112-PU-8

CONN 25

AA

112-PU-10

112-PU-4

115-PK

308-YL
326-PU
307-OR
105-BR

L48
L61
L69
L51
L60

109-OR-4

J
1
A
J
1
A
J
3
1
8
5
9
7
6
4
2
10

103-YL

103-YL

601-GY
200-BK

CONN 30

L38

521-YL
522-WH
124-GN
200-BK
601-GY

ALTERNATOR
100-5047 50A ATCH
3E-7577 75A ATCH
6N-9294 35A STD

710-GN AND
202-BK ARE
TWISTED PAIR

Y
+

ALTERNATOR
BREAKER
9S-0174 STD
9S-4693 ATCH

101-RD-4
CONN 13

C
101-RD-4

TURN SIGNAL
SW
9G-5589

5
4
3
1
2

PP

FLASHER
108-0358

200-BK

ALT

60A

101-RD
101-RD-4
101-RD

C
112-PU-4

601-GY
200-BK

J 5

601-GY
601-GY
200-BK
200-BK
102-BU

1
2

403-GN

L55

CONN 24

L J 537-GN J

BEACON FUSE
200-BK

109-OR-4
109-OR

202-BK
710-GN

L62

L62

CONN 14
Y
C
112-PU-4

710-GN AND
202-BK ARE
TWISTED PAIR

V
1
2

593-GN-14
200-BK-14

BK-18
WH-18

L45

1
2

TRANS SPD SENDER

104-6387

CONN 1

109-OR-10

L45

404-YL

EEEE
1
202-BK
2
710-GN

304-WH
304-WH-10

107-WH
202-BK
105-BR
308-YL
310-PU
306-GN
326-PU
795-YL
597-PU
522-WH

105-BR
326-PU
326-PU

200-BK

INCHING PEDAL
PRESSURE SW
(TRANSMISSION)
111-7088

L54

L58

CONN 12

758-GN
202-BK

109-OR-4

L57
L54

201-BK

F
1
2

CONN 23

601-GY
200-BK
200-BK

404-YL
201-BK

EMS TEST SW
106-2477
NOTE F

415-GN

200-BK

J
1 601-GY
2 600-BR

RESISTOR
3T-3123

1
2

L76

601-GY
601-GY
200-BK

200-BK

173-YL
103-YL
130-GN

LIGHTBAR
LOW BEAM
BREAKER
3T-2662

HEADLAMP
BREAKER
3T-2662

710-GN AND 202-BK

ARE TWISTED PAIR

308-YL
795-YL
326-PU
306-GN

2
1
Y
MAIN
RELAY
101-7740

L56

L57

CONN 22

PANEL LAMP
DIMMER SW
3E-9318
1 J
600-BR
3
601-GY

601-GY
601-GY
601-GY

105-BR
114-GN
134-YL

417-GY

SPEEDOMETER
110-2338

ARTICULATION

COOLANT
TEMP

CONN 49b

L30

L13

441-OR
614-PU

L21

L11

113-OR

200-BK
308-YL

L32

L11

49a

L10

L16

608-GN
310-PU
601-GY
A

L21

L76

L10

L32

200-BK
200-BK

FUSE BLOCK
9G-0747
J
10A
KEY START
J
10A J HORN
10A
SEC STEER
10A
J
10A
TURN SIGNALS
J
10A
TAIL LAMPS
J
10A
STOP LAMPS
J
10A
SHUTDOWN CNTRL
10A
SPARE
101-RD-10

202-BK
710-GN

10
9
1
2
5
3
4
6
8
7

L62

START
RELAY
3E-7279

109-OR-4

L56

310-PU
308-YL
306-GN

L68

G
1
2

200-BK

200-BK
200-BK
306-GN

L44

L37

START AID
EMS TEST SW
9X-9628
NOTE F

WITH SECONDARY
STEERING SWITCH CONN'S
A, B
417-GY 1
CONN
2
A

308-YL

J
601-GY
601-GY
200-BK
J 2
614-PU

10A

7
5
8
4
3
2
1
6

308-YL
308-YL
200-BK

101-RD-4

1
2
112-PU
112-PU-4
BK
BK

EEEE

L58

L61
308-YL

903-GY
921-WH

1
2

CONN 20

306-GN
308-YL

N
SOL 8
9W-2739

CONN 21

C
L61

758-GN
202-BK

902-BR
921-WH

1
2

SOL 7
9W-2739

JJ

L44

900-PU
901-WH
902-BR
903-GY
G865-BU
G460-GN
F769-BU

1
2
3
4
6
5
7

306-GN
326-PU

L61

CONN 2

306-GN
326-PU

SERVICE
METER
3E-9359
101-RD

507-WH
506-PU
578-BU

L76

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

200-BK
200-BK
200-BK

507-WH
200-BK

L11

L35

L30

L30

MOTOR
+
-

A
MOTOR
+

200-BK

614-PU

3
2

901-WH
921-WH

1
2

107-WH
200-BK
327-PK

1
2
3
4
5
6
7

200-BK

6
5

N
SOL 6
9W-2739

107-WH
200-BK
327-PK

200-BK

900-PU
921-WH

YL-18
WH-18
OR-18

1
2
3
4
5
6
7
JJ

200-BK
200-BK

1
2

CONN 15

RESET
OFF (KEY)
OFF

L68

N
SOL 5
9W-2739

751-GN
921-WH
752-YL
754-BU
755-OR
900-PU
921-WH
901-WH
902-BR
903-GY

RD-18
BK-18
BU-18

311-WH
109-OR
112-PU
308-YL
306-GN
304-WH
101-RD
310-PU

755-OR
921-WH

105-BR

1
2

1
9
2
3
4
5
10
6
7
8

+ BATTERY
GROUND
ENG SOL

606-GY
605-YL

CONN 38

HORN SW
8X-9440

J
403-GN

L65

L11

L75

FRONT UPPER
WASHER
7T-8891

MOTOR
+ A

REAR
WASHER
7T-8891

L32
L13
L16
L12

L72

1 4

SOL 4
9W-2739

CONN 6

L46

754-BU
921-WH

1
2

ENGINE SHUTDOWN
CONTROL
9G-9287

STARTING AND CHARGING

DIAGNOSTIC CONNECTOR

202-BK
G460-GN
G865-BU

N
SOL 3
9W-2739

L60

3
4

L65

101-RD
200-BK
601-GY

L60
752-YL
921-WH

1
2

751-GN
752-YL
921-WH
754-BU
755-OR
202-BK
758-GN

603-PK
200-BK

L48

L61

J
2
1 322-GY

3
2
1

L48

N
SOL 2
9W-2739

1
2
3
4
5
6
7

CONN 19

608-GN
405-GY
403-GN
413-BR
447-PK
201-BK
441-OR
406-PU
450-YL
A429-YL
419-YL
201-BK

L13
L16
L12
L65
L75
L35

L12

15A

751-GN
921-WH

310-PU
311-WH
311-WH

1
2

203-BK
207-BK
302-OR
109-OR
101-RD
112-PU
308-YL
306-GN
304-WH

SOL 1
9W-2739

L46

L46

5
16
17
3
7
2
9
1
12
8
6
4
13
10
11
15
18
19
20
14

NN

1
2

CONN 3

CONN 18

101-RD
115-PK

L45

CONN 39

403-GN
608-GN
447-PK
405-GY
413-BR
201-BK
441-OR
406-PU
450-YL

A
FRONT LOWER
WASHER
7T-8891

201-BK
404-YL
619-GN
611-PU
606-GY
606-GY
605-YL
605-YL
614-PU
556-WH
608-GN
310-PU
308-YL

L45

CONN 29

1
3
5
2
4
6
7
8
9

L54

L54

L32

L12

L66

L66

15A

403-GN

L35

L32

L32

L37

1
2

L55

SECONDARY
STEERING
3E-5184

DIODE AS.
105-8827

G865-BU
202-BK
G460-GN

200-BK

CONN 16

403-GN
403-GN

L75

L66

L37

CONN 28

F
A
B
C

ALTERNATOR

200-BK
200-BK
728-BU

200-BK

L75

102-BU
101-RD

N
G865-BU
202-BK
G460-GN

DIFFERENTIAL
UNLOCK SOLENOID
7T-9073

GN
GN

136-GN
308-YL

727-GN

727-GN
417-GY
136-GN
728-BU
308-YL
200-BK
403-GN

160-PU
334-BU
462-YL
727-GN
417-GY
136-GN
728-BU
A429-YL
200-BK

521-YL-14
597-PU-14

N
A
B
C

1
2

1
2

6
7
1
4
2
3
5

L67

L50

1
2
9
6
8
4
5
3
7

108-BU
200-BK

L16

1
2

WH-18
YL-18
PK-18
BR-18
BK-18
BU-18
PU-18
OR-18
GN-18

727-GN
417-GY

9
8
1
2
3
4
5
6
7

3
1
2

L35

105-BR

+ BATTERY
KEY START

1
2

CONN 17

L75

L13

200-BK
200-BK

L65
L75
L35

105-BR

GN-18
GY-18

321-BR
200-BK
200-BK
606-GY
614-PU
604-OR
200-BK

MOTOR RELAY
OPR PANEL

200-BK

L65

WH
YL
BK

DOME LAMP
8C-9678

L16

593-GN-14
200-BK-14

BK
BK

STEER SW
556-WH
200-BK

+
+
-

A513-PK
592-BU
200-BK
508-PU
509-WH
511-BR
512-GN
113-OR

5
6
3
2
1
8
7
4

YL
RD
BK
WH
WH/BK
GY
GY/BK

L66

E
1 122-BU-14
2 200-BK

B+ MEMORY
B+
GROUND
LH SPEAKER
LH SPEAKER
RH SPEAKER
RH SPEAKER
ANTENNA

200-BK
113-OR
200-BK
592-BU
102-BU
A513-PK

L13
L16

592-BU
A513-PK
102-BU

AIR DRYER
8W-3087

GROUND

OR-18
BK-18
YL-18

462-YL
727-GN
200-BK

L60

TRANSMISSION
OIL TEMP SW
136-2632
V+
GROUND
SIGNAL

SECONDARY
STEERING
MOTOR
117-3915

L60

L51

L50

ANTENNA
9W-3072
CABLE AS.
9W-3073

200-BK
727-GN
462-YL

L48

L13

XX

L69

L69
L51

12V RADIO
135-5946

BK-0

CONN 5

T~
BACKUP
ALARM
3T-1815

HH
1 608-GN
2 200-BK

L69

200-BK
556-WH

604-OR
614-PU
606-GY
321-BR
200-BK
200-BK
200-BK

608-GN
200-BK

XX

MOTOR

1
2

DD
REAR FLOOD
LAMP
9X-6775

604-OR
614-PU
200-BK

1
3
2

B
B

YY

RD-0

24 TO 12 VOLT
CONVERTER
119-1733

CONN 27

WH/RD-14

RD
WH
BK

YY

GROUND
+ BATTERY
GROUND (RADIO)
+12V RADIO
+24V IN
+12V MEMORY

L16

S
T
G

200-BK
200-BK
200-BK

STOP/TAIL
LAMP
130-3452

WW

RD-0

L51

PRIMARY
STEER SW
8T-8640

200-BK
202-BK

1
2
3
4
5
6

605-YL
604-OR
614-PU
606-GY
321-BR
200-BK

1
2

L25

605-YL
200-BK

1
2

K
101-RD-14
113-OR

EE

L35

RD
BK

TURN LAMP
7X-6066

(NOTE E)
113-OR
EE
24V TO 12V CONVERTER
3E-8646

L55

SECONDARY
STEERING
RELAY
3E-0154

12V OUT
IGNITION

200-BK
A429-YL

CONN 4

LOCALIZED
GROUND
STUD

BU
RD
BK

3
2
1

728-BU
200-BK

101-RD-4
112-PU-10
101-RD-10
592-BU
A513-PK
130-GN

122-BU-14
200-BK

25A CONVERTER
BREAKER
3T-2662
EE
EE
176-OR-14
15A

176-OR-14
200-BK-10

24V IN
GROUND

152-BU
152-BU

9
A
3
2
6
5
1
4

119-PK

10
A

308-YL
200-BK
334-BU
373-GN

11

10
1
2
3
4
5
6
7
8
9

12

CONN 36

13

OPEN ROPS BEACON ATCH

14

L42

2 Page,

RENR1434-01

15

BRAKE AIR SW
3E-2033

BK-18
BK-18

1
2

STOP LAMP
SW
2M-9346

E12348
THIS SCHEMATIC IS FOR THE 12H, 140H AND 160H MOTOR GRADER
ELECTRICAL SYSTEM
MEDIA NUMBER: RENR1434-01
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.