Ledeen Actuator Control Solutions
Ledeen Actuator Control Solutions
Ledeen Actuator Control Solutions
Table of Contents
Modular Assembly.................................................................................. 4
Frame Design.......................................................................................... 5
Quarter-Turn Pneumatic..................................................................... 8
Quarter-Turn Hydraulic....................................................................... 10
Quarter-Turn Gas-Over-Oil................................................................. 12
Linear Pneumatic............................................................................... 14
Linear Hydraulic................................................................................. 15
Linear Gas-Over-Oil............................................................................ 16
Linear Subsea.................................................................................... 17
Electronic Linebreak........................................................................... 23
Camerons LEDEEN actuator and control solutions have been consistently providing exceptional
valve automation performance to the oil and gas industry for more than 60 years. Starting in
1948, a robust product design was introduced based upon solid engineering principles with a
commitment to continuous improvement. Each successive year was guided consistently by those
foundational principles while gaining product exposure to a wide range of operational conditions.
Meanwhile, an extensive accumulation of first-hand application experience was being established.
This resulted in Camerons ability to provide field-proven solutions that are known to be fit for
purpose and reliable.
Theres no shortcut or substitution for valuable product knowledge obtained through years of
successful operations in the brutal environmental conditions of desert, arctic, offshore or subsea
applications. Relying upon this extensive global experience and applying it during the evaluation
of every requirement is a commitment to best practices that every customer benefits from when
working with Cameron. Whether the need for valve automation is considered basic or complex,
upstream to downstream, onshore to offshore, every application deserves the benefits that our
LEDEEN actuator and control solutions can provide.
Double Acting
Spring Return
HYDRAULIC
Spring Return
GAS-OVER-OIL
Double Acting
Double Acting
DIRECT GAS
Double Acting
MODULAR ASSEMBLY
Consistent and Flexible
Consistent engineering design and efficient modular
Jackscrew Override
GS Series Frame
Hydraulic
Override
Symmetric
Yoke
Canted
Yoke
FRAME DESIGN
Standard Features
Scotch yoke mechanism generates powerful opening
and closing torque outputs
Steel fabricated frame provides rugged foundation
of modular assemblies
Chrome-plated side load bar with guide block for
effective elimination of piston rod deflection
Bronze bushing interfaces provide low-friction support of
sliding and rotating components
Aluminum bronze sliding blocks for a low-friction,
Fabricated Frame
Torque Output
Torque Output
Open
Valve Position
Closed
Run
Open
Valve Position
Closed
Run
GS and SY
T EMPERA TU RE RA N G E
-22 F to 212 F
(-30 C to 100 C)
PRESSU RE RA N G E
40 to 3000 psig
(3 to 207 barg)
Certifications
Camerons LEDEEN actuators comply with many
industry standards:
ISO 9001:2008, Quality
PED 97/23/CE 2002, Quality
SI 825, 1996 Pipeline Safety
IEC 61508:2010, Integrity (TUV/SIL3)
Standard Features
All models available as double acting
or spring return
Torque outputs to 5,700,000 in-lb (644,000 Nm)
Quarter-turn Pneumatic
Available Options
Jackscrew, hydraulic and gear overrides
(refer to page 7)
Mechanical partial stroke test device
(local or remote operation)
Fluorosilicone seals for low-temperature
applications: -76 F(-60 C)
GS and SY
T EMPERA TU RE RA N G E
-22 F to 212 F
(-30 C to 100 C)
PRESSU RE RA N G E
40 to 175 psig
(3 to 12 barg)
Standard Features
Available as double acting or spring return
Torque outputs to 9700 in-lb (1100 Nm)
Forged steel body, piston and end caps
Steel cylinders with nickel-plated I.D.
Symmetric yoke
Aluminum bronze sliding blocks in yoke
Composite guide sleeve on piston
Open and close travel stops, 3 degrees minimum
Local position indication
Suitable for SIL3 environments
Refer to page 20 for pneumatic control option
Available Options
Stainless steel cylinders
Fluorosilicone seals for low-temperature
applications: -76 F (-60 C)
Viton seals for high-temperature applications:
392 F (200 C)
Jackscrew with handwheel for operating any double-acting
or spring-return model
Gear with handwheel provides dual function of valve
mounting hardware with override capability for any
double-acting or spring-return model
VA
TEMPERATU RE RA N G E
-22 F to 212 F
(-30 C to 100 C)
PRESSU RE RA N G E
40 to 174 psig
(3 to 12 barg)
QUARTER-TURN HYDRAULIC
Typical Application
Quarter-turn hydraulic actuators are used for on /off or
modulating control of any ball, plug or butterfly valve
utilizing hydraulic actuator supply.
Standard Features
All models available as double acting or
spring return
Torque outputs to 5,700,000 in-lb (644,000 Nm)
Open and close travel stops, 3 degrees minimum
Local position indication
Refer to pages 5 and 6 for frame, power cylinder
and spring cartridge features
Suitable for SIL3 environments
Refer to pages 19 and 20 for hydraulic
control options
Available Options
Jackscrew, hydraulic and gear overrides (refer to
page 7)
Mechanical partial stroke test device (local or
remote operation)
Fluorosilicone seals for low-temperature applications:
-76 F (-60 C)
Viton seals for high-temperature applications:
392 F (200 C)
Ultra-low temperature materials: -76 F (-60 C)
GS and SY
10
T EMPERA TU RE RA N G E
-22 F to 212 F
(-30 C to 100 C)
PRESSU RE RA N G E
Typical Application
Typical Application
Standard Features
Epoxy-coated springs
Pressure compensator
Available Options
Available Options
Manual override
Manual override
ROV override
ROV override
Deepwater Series
Shallow-water Series
500 ft (152 m)
PRESSU RE RAN G E
11
QUARTER-TURN GAS-OVER-OIL
Typical Application
Quarter-turn gas-over-oil actuators are used for on /off
control of any natural gas transmission ball or plug valve
utilizing a high-pressure natural gas or nitrogen actuator
supply.
Standard Features
All models available as double acting
Torque outputs to 5,700,000 in-lb (644,000 Nm)
Open and close travel stops, 3 degrees minimum
Local position indication
ASME / PED gas-over-oil pressure vessels with dipstick,
filter and adjustable speed controls
High-pressure rated controls for local, remote and
automatic operation (refer to pages 21 and 22)
Hydraulic manual override
Refer to pages 5 and 6 for frame and power
cylinder features
Suitable for SIL3 environments
Available Options
Fluorosilicone seals for low-temperature applications:
-76 F(-60 C)
Viton seals for high-temperature applications:
392 F (200 C)
Ultra-low temperature materials: -76 F (-60 C)
ASME / PED emergency storage tank
GS and SY
12
T EMPERA TU RE RA N G E
-22 F to 212 F
(-30 C to 100 C)
PRESSU RE RA N G E
Standard Features
All models available as double acting
Torque outputs to 5,700,000 in-lb (644,000 Nm)
Open and close travel stops, 3 degrees minimum
Local position indication
Hydraulic manual override with reservoir filter,
dipstick and adjustable speed controls
High-pressure rated controls for local, remote and
automatic operation (refer to pages 21 and 22)
Refer to pages 5 and 6 for frame and power
cylinder features
Suitable for SIL3 environments
Available Options
Fluorosilicone seals for low-temperature applications:
-76 F(-60 C)
Viton seals for high-temperature applications:
392 F (200 C)
Ultra-low temperature materials: -76 F (-60 C)
ASME / PED emergency storage tank
Spring-return models
GS and SY
TEMPERA TU RE RA N G E
-22 F to 212 F
(-30 C to 100 C)
PRESSU RE RA N G E
13
Available Options
Mechanical jackscrew override
Hydraulic manual override
Fluorosilicone seals for low-temperature applications:
-76 F(-60 C)
Viton seals for high-temperature applications:
392 F (200 C)
Ultra-low temperature materials: -76 F (-60 C)
LP
14
T EMPERA TU RE RA N G E
-22 F to 212 F
(-30 C to 100 C)
PRESSU RE RA N G E
40 to 175 psig
(3 to 12 barg)
LINEAR HYDRAULIC
Typical Application
Linear hydraulic actuators are used for on /off control of any
gate valve or rising stem ball valve utilizing a hydraulic
actuator supply.
Standard Features
All models available as double acting or spring return
Thrust outputs to 4,400,000 lb (19,500,000 N)
Local position indication
Refer to page 6 for power cylinder and spring
cartridge features
Suitable for SIL3 environments
Refer to pages 19 and 20 for hydraulic control options
Available Options
Mechanical jackscrew override
Hydraulic manual override
Fluorosilicone seals for low-temperature applications:
-76 F(-60 C)
Viton seals for high-temperature applications:
392 F (200 C)
Operating pressure to 5000 psig (345 barg)
Ultra-low temperature materials: -76 F (-60 C)
LH
TEMPERA TU RE RA N G E
-22 F to 212 F
(-30 C to 100 C)
PRESSU RE RA N G E
15
LINEAR GAS-OVER-OIL
Typical Application
Linear gas-over-oil actuators are used for on /off control
of any natural gas transmission gate valve utilizing a
high-pressure natural gas or nitrogen actuator supply.
Available Options
Fluorosilicone seals for low-temperature
applications: -76 F(-60 C)
Viton seals for high-temperature applications:
392 F (200 C)
Ultra-low temperature materials: -76 F (-60 C)
ASME/PED emergency storage tank
LH-GH
16
T EMPERA TU RE RA N G E
-22 F to 212 F
(-30 C to 100 C)
PRESSU RE RA N G E
LINEAR SUBSEA
Typical Application
Linear subsea actuators are used for on /off control of any
subsea gate valve utilizing a hydraulic actuator supply.
Standard Features
Available as double acting or spring return
Thrust outputs to 4,400,000 lb (19,500,000 N)
Pressure-compensated for deep applications
100% RX and PT tested welds
No external tie rods or tubing
Available Options
ROV override
Diver intervention
Hydraulic Cylinder
Adapter Piece
Mytilus
PRESSU RE RA N G E
17
Technical Data
Panel:
Control system components are mounted on a SS 316 panel
complete with a sunshade
Dimensions:
Panel has a very compact design overall dimensions are
18 x 16 x 10 (450 mm x 400 mm x 250 mm) for failopen and fail-closed schematics for spring return actuators
and 22 x 18 x 10 (550 mm x 450 mm x 250 mm) for stay
put schematics for double acting actuators.
Mounting:
Different assembling options are available:
On board (panel mounted directly to LEDEEN actuator)
On 2 pole (mounting kit separately delivered on request)
Wall mounted (mounting kit separately delivered on request)
Tubing and Fittings:
Tubing: SS 316L imperial size (metric available on request)
Fittings: SS 316 double ferrule type (Swagelok)
VCB
18
T EMPERA TU RE RA N G E
-40 F to 200 F
(-40 C to 93 C)
PRESSU RE RA N G E
0 to 175 psig
(0 to 12 barg)
Standard Features
Compact manifold design
316 stainless steel construction
High flow capacity
Accepts multiple solenoid brands
Approved to NEMA and ATEX standards
Control double-acting and spring-return actuators
Adaptable for custom applications
6
AUX PORT
Available Options
Pilot or electrical control signal
9A
CYLINDER
PORTS
LEGEND:
9B
Electric
Pneumatic
3 Filter
2 Check valve
4 Pressure regulator
5 Pressure gauge
6 Junction box
7 Solenoid valve
8 Pneumatic piloted valve
9A 9B Flow control valve
Local, Remote
and Automatic
TEMPERA TU RE RA N G E
-40 F to 200 F
(-40 C to 93 C)
PRESSU RE RA N G E
0 to 175 psig
(0 to 12 barg)
19
HYDRAULIC SELF-CONTAINED
Typical Application
Hydraulic self-contained controls are used for providing a
reliable valve shutdown capability when an external power
source for the actuator is either not available or
not dependable.
Standard Features
Models available with 3000 psig and 5000 psig
pressure outputs
Corrosion-resistant anodized aluminum with stainless
steel internals
Available Options
Low power consumption solenoid for remote trip
Lockable stainless steel enclosure
Fusible plug
Self-contained
20
T EMPERA TU RE RA N G E
-50 F to 212 F
(-45 C to 100 C)
PRESSU RE RA N G E
Centralized
Provides power for a large quantity of actuators
simultaneously
Hydraulic controls for all actuators are centralized
Solar Operated
Available for single or multiactuator requirements
Completely self-contained
Emergency storage capability
P OWE R UNIT S
Electric, Gasoline,
Diesel or Solar
TEMPERA TU RE RA N G E
-40 F to 212 F
(-40 C to 100 C)
PRESSU RE RA N G E
21
HIGH-PRESSURE GAS
Typical Application
High-pressure gas controls are used for local, remote or
automatic control of any high-pressure gas actuator utilizing
a natural gas or nitrogen supply.
Standard Features
Compact design with weatherproof enclosure
All components have high-pressure rating
Three-stage gas filter /conditioner
Easy operation of manual levers throughout
pressure range
Durable marine grade materials
Converts from local to remote or automatic operation
Available Options
Electric remote
Electric fail-safe
Emergency shutdown
High / low-pressure shutdown
Linebreak (diaphragm, digital or electronic)
Station bypass
Various configurations or special requirements
Local, Remote
and Automatic
22
T EMPERA TU RE RA N G E
-76 F to 212 F
(-60 C to 100 C)
PRESSU RE RA N G E
ELECTRONIC LINEBREAK
Typical Application
Electronic linebreak controls are used for monitoring pipeline
operating conditions to quickly detect pressure trending
toward abnormally high or low rate-of-drop
values and accurately monitor those trends for an
automatic shutdown response when pre-established set
points are reached.
Standard Features
Continuous pipeline pressure monitoring and data
acquisition
Initiates valve closure when PSH, PSL or ROD limits are
reached
CSA certified for Class 1, Div. 2 hazardous locations
Weather-tight NEMA 4 enclosure supports integral
battery
Enclosure allows mounting of single- or dual-pressure
transmitters
User-assignable data for local display on large-character
LCD screen
RS 232 and RS 485 communication connections
Available Options
Solar powered (panel with all associated circuit
accessories)
Dual-pressure transmitters for redundancy or dP
monitoring
Expansion board for additional I/O connections
Line Monitor Screen Display
SafeMaster
TEMPERA TU RE RA N G E
-40 F to 140 F
(-40 C to 60 C)
PRESSU RE RA N G E
Pressure transmitter
dependent
23
Specialized Equipment
To verify performance in actual subsea working conditions,
LEDEEN actuators go through stringent hyperbaric testing
procedures in stimulated environments to ensure all
products meet and exceed industry standards
Cameron has the capability to validate LEDEEN actuator
torque output to 13,300,000 in-lb (1,500,000 Nm)
Although checked for accuracy at the time of printing, Camerons commitment of continuous improvement and innovation may have resulted in product enhancements or modifications not currently shown.
24
Operational Support
Camerons ability to address valve requirements in the field is a reflection of our
commitment to life-of-asset support.
25
ENVIRONME
N
XCELLEN
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TA
TH SAFETY
AL
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CA
MERON
2015 Cameron | LEDEEN is a registered trademark of Cameron. Total Valve Care is a service mark of Cameron. Viton and Zytel are registered trademarks of E.I. DuPont De Nemours & Company | SWP 1M 7/15 AD01768V