Com Fis Tropsh
Com Fis Tropsh
Com Fis Tropsh
Review
a r t i c l e i n f o
a b s t r a c t
Article history:
Received 3 August 2010
Accepted 8 September 2010
Available online 25 October 2010
This article gives a condensed overview of Gas-to-Liquid (GTL), Biomass-to-Liquid (BTL) and Coal-toLiquid (CTL) theory and technology by the use of FischereTropsch (FeT) processes. Variations of the FeT
process can be used to tailor the fuel properties to meet end user needs as well as aid vehicle manufacturers in achieving forthcoming emission regulations. They do this by improving engine-out emissions
and exhaust gas after-treatment performance. Regardless of feedstock or process, FeT diesel fuels
typically have a number of very desirable properties, including a very high cetane number. This review
focuses on how fuel properties impact pollutant emissions and draws together data from various studies
that have been carried out over the past few years. Reduced emission levels as demonstrated in several
publications have been attributed to several chemical and physical characteristics of the FeT diesel fuels
including reduced density, ultra-low sulfur levels, low aromatic content and high cetane rating, but not
all of them contribute to the same extent to the emissions reduction.
2010 Elsevier Ltd. All rights reserved.
Keywords:
Diesel engines
FischereTropsch
Combustion
Emissions
Cetane number
Contents
1.
2.
3.
4.
5.
6.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
1.1.
Fuel crisis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
1.2.
Diesel engines and emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
1.3.
Emission standards for vehicles e transport sector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
1.4.
FischereTropsch diesel fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 505
1.5.
Well-to-wheels analysis of fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
1.6.
Effect of fuel properties on engine emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508
Gas-to-liquid (GTL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508
2.1.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508
2.2.
GTL fuels combustion and emissions characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509
2.2.1.
Mechanically-injected and electronic pump-line-nozzle systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 509
2.2.2.
Common-rail systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 512
2.3.
Engine optimization-emission strategies with GTL fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 515
Biomass-to-liquid (BTL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517
3.1.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517
3.2.
BTL fuels combustion and emissions characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 517
Coal-to-liquid (CTL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520
4.1.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520
4.2.
CTL fuels characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520
Summary of FischereTropsch diesel fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520
Conclusion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520
Acknowledgments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 521
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 521
* Corresponding author. Tel.: 44 (0) 121 414 4170; fax: 44 (0) 121 414 7484.
E-mail address: [email protected] (A. Tsolakis).
0360-1285/$ e see front matter 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.pecs.2010.09.001
504
S.S. Gill et al. / Progress in Energy and Combustion Science 37 (2011) 503e523
1. Introduction
Table 1
Euro 6 emission regulations for light passenger and commercial vehicles (after [11]).
Compression ignition (CI) limit values
Vehicle Type
Passenger cars
Light commercial
vehicles
All
1305 kg
1305e1760 kg
>1760 kg (Max 3500 kg)
Category
Class
Mass of carbon
monoxide (CO)
(mg/km)
Mass of oxides
of nitrogen (NOx)
(mg/km)
Combined mass
of hydrocarbons
and oxides of nitrogen
(THC NOx) (mg/km)
Mass of particulate
matter (PM)
(mg/km)
Number of particles
(P) (#/km)
M
N1
e
I
II
III
500
500
630
740
80
80
105
125
170
170
195
215
5.0/4.5
5.0/4.5
5.0/4.5
5.0/4.5
6.0
6.0
6.0
6.0
1011
1011
1011
1011
S.S. Gill et al. / Progress in Energy and Combustion Science 37 (2011) 503e523
505
1
CHn O2 / nH2 CO
2
(1)
(2)
(3)
Due to the concern about the limited future oil resources and
requirement of CO2 reduction, interests in renewable and alternative
fuels have grown increasingly. New diesel fuels are necessary not
only to improve engine performance and emissions, but also to
ensure the sustainability of the fuel supplies. The chronogram in
Fig. 3 shows the number of publications related to FeT process fuels,
which is then illustrated in terms of individual raw materials. There
seems to be an overall exponential increase especially in work
related to FeT and its processes for new alternative fuels. However
studies related to BTL and CTL fuels have successively been low,
whereas GTL type fuels have become more attractive. The following
work focuses on current studies carried out with second generation
FeT diesel fuels, and is a good reection of the literature selected
from amongst the most representative studies published in journals.
Ultra-clean, high cetane number fuels (facilitating lower
combustion temperatures and pressures) derived from an FeT
process (nal liquid fuel to be obtained from renewable sources) is
a promising alternative [3,16]. They are virtually free of sulfur and
aromatic hydrocarbons (HC), can facilitate further reduction of
engine-out emissions, and improve the performance of the catalytic after-treatments and fuel reformers [3]. These fuels show
a very high potential for realizing a much more favorable NOx/PM
trade-off without the commonly observed associated penalties in
fuel efciency [17]. The raw material can either be natural gas (the
nal liquid fuel being GTL), coal (CTL) or residual biomass (BTL). GTL
is already produced commercially and diesel fuels blended with
GTL are available in several European countries [18]. A number of
new large-scale GTL production plants is currently being planned or
under construction, resulting in a potential total GTL diesel fuel
production of signicant volumes (1 million barrels/day or more)
within the next decade [19]. The exhaust emissions performance of
GTL diesel fuels has been the subject of a growing number of
technical publications in recent years.
H2 O CO/H2 CO2
(4)
(5)
Table 2
Euro VI emission regulations for heavy-duty diesel engines (after [13]).
Compression ignition (CI) limit values
European steady
state cycle (ESC)
European transient cycle (ETC)
Mass of carbon
monoxide (CO)
(mg/kWh)
Mass of total
hydrocarbons
(THC) (mg/kWh)
Mass of oxides
of nitrogen (NOx)
(mg/kWh)
Mass of particulate
matter (PM) (mg/kWh)
1500
130
400
10
10
4000
160
400
10
10
506
S.S. Gill et al. / Progress in Energy and Combustion Science 37 (2011) 503e523
Fig. 1. European emission standards comparison for, a) Diesel passenger cars b) Heavy-duty diesel engines [15].
FeT process are often removed during this step. Addition of H2 and
a catalyst causes hydrocracking, rupturing long carbon chains into
shorter, liquid parts to produce cuts that correspond to a range of
conventional renery products. Regardless of feedstock or process,
FeT diesel fuels typically have a number of very desirable properties [22]. Fig. 4 gives a simple overview of the FeT technology.
Adaptation of the FeT synthesis to syngas of different origins
revolves around purity, cleanliness and the H2/CO ratio of the gas
[23]. It is important to note that the distillation range of FeT diesel
can be customized by FeT synthesis conditions and by the distillation cut after synthesis occurs. Therefore this is not an inherent
property of the FeT diesel.
A variety of catalysts can be used for the FeT process, but the
most common are the transition metals, cobalt and iron. Cobalt
catalysts are more active for FeT synthesis when the feedstock is
China Standards
Light-Duty Vehicles
Major Cities
Euro 3
Nationwide
Euro 2
Heavy-Duty Vehicles
U.S. EPA On-Highway Standards
Light Heavy-Duty Diesel Engines:
8,500 to < 19,500 lb. GVWR
Medium Heavy-Duty Diesel Engines:
19,500 to 33,000 lb. GVWR
Heavy-Duty Diesel Engines:
> 33,000 lb. GVWR
Light-Duty*
natural gas. Natural gas has high H2/CO ratio, so the water-gas-shift
is not needed for cobalt catalysts. Iron catalysts are preferred for
lower quality feed-stocks such as coal or biomass.
FeT synthesis is technically classied into two categories, the
high-temperature FischereTropsch (HTFT) and the low-temperature
FischereTropsch (LTFT) processes. The criterion for this classication
is the operating temperature of the synthesis, which ranges between
310e340 C for the HTFT process and 210e260 C for the LTFT process
[25,26]. The FeT syncrude composition and its distillate yields are
mainly determined by the catalyst type (iron or cobalt based) and the
reaction conditions. The carbon number distribution of an HTFT and
LTFT synthesis product is different. HTFT syncrude has a high naphtha
yield and low contents of material boiling above 360 C, whereas
a synthesis product from the LTFT process consists of a considerable
amount of higher-boiling HC. Also the nal distillate yield is
Euro 4
Euro 3
Euro II
Euro 5
Euro 5
Euro 4
Euro III
Euro IV
Euro V
2004-2006
2007-2009
2010
US' 04
US' 07
US' 10
175 + hp
75 - 175 hp
Tier
Tier 2
2-3*
< 75 hp
Tier 2
Tier 4
Tier 3
Tier 4
Tier 4
S.S. Gill et al. / Progress in Energy and Combustion Science 37 (2011) 503e523
Fig. 3. Chronogram of published papers related to FeT diesel fuels (ISI web of
knowledge).
substantially larger for the LTFT process. But a key difference of HTFT
and LTFT is the nal composition, being HTFT mainly composed of
aromatics and olens and LTFTof parafns. As a consequence, HTFT is
apparently more suitable as a gasoline fuel due to the high octane
number of aromatics, whereas LTFT is used for diesel fuels (high
cetane number of parafnic compounds, but with a density usually
below the diesel standards) [25]. However, good ignitability (i.e. high
cetane number) is crucial for a diesel fuel, and constitutes the feature
that reinforces the introduction of FeT derived fuels in the market,
while density issues do not introduce severe limitations (at least in
the typical ranges).
FeT diesel fuels can be designed to have a high cetane number,
low aromatics, thus low C/H ratio and relatively low specic gravity.
These fuels are also extremely low in sulfur (often less than 1 ppm)
when derived from natural gas. These particular fuels are a strong
candidate for fuel blending and as a neat fuel in transportation
markets. Their impact on after-treatment catalyst development and
particulate abatement is attractive due to their low sulfur content,
absence of aromatic HC and high H2 content [2,27]. However, some
properties of FeT diesel fuels are still to be improved. Poly-aromatic
and sulfur compounds contribute to the lubricity of diesel fuels,
although sulfur content in diesel fuels is being virtually eliminated.
The very low aromatic content of FeT diesel fuel combined with the
near zero sulfur content results in a fuel with poor lubricity properties. Lubricity tests with neat FeT diesel fuels reveal results well
Natural Gas
Biomass
Coal
Catalyst
Tail
Synthesis Gas
Production
O2
Air
Oxygen
Plant
507
H2 + CO
Syngas
F-T Liquid
Synthesis
Hydrogen
Separation
Product Gas
Power
Recovery
Generation
Hydrogen
Recovery
Wax
Liquid
Fuels
Hydrogen
H2
Wax
Hydrocracking
Liquid
Fuels
Transportation
Fuels
508
S.S. Gill et al. / Progress in Energy and Combustion Science 37 (2011) 503e523
Fig. 5. WTW energy requirement and GHG emissions for synthetic diesel fuel and DME pathways (2010 vehicles) [23].
S.S. Gill et al. / Progress in Energy and Combustion Science 37 (2011) 503e523
Air
Separation
Oxygen
Air
Natural Gas
(NG) CH 4
NG
Pre-treatment
Syngas Conversion
Steam
Water
Treatment
Fuel
NG Reforming
Syngas
H 2, CO, CO2
Hydrocracking
Hydrotreating
Water
Tail Gas
Treatment Processing
509
Fractionation
Syngas
Conditioning
Final Products:
LPG
Naphtha
Kerosene
Diesel
Lubricants
Hydrogen
510
S.S. Gill et al. / Progress in Energy and Combustion Science 37 (2011) 503e523
Table 3
Fuel properties for ULSD and GTL [3].
Properties
Method
Ultra-low
sulfur diesel
(ULSD) US07
FT-GTL
Cetane number
Density at 15 C (kg/m3)
Viscosity at 40 C (mm2/s)
50% distillation ( C)
90% distillation ( C)
LCV (MJ/kg)
Sulfur (mg/kg)
Aromatics (wt%)
C (wt%)
H (wt%)
O (wt%)
H/C ratio (molar)
ASTM
ASTM
ASTM
ASTM
ASTM
53.9
827.1
2.467
264
329
42.7
46
24.4
86.5
13.5
79
784.6
3.497
295.2
342.1
43.9
0.05
0.3
85
15
1.88
2.1
D613
D4052
D445
D86
D86
ASTM D2622
ndings of Cowart et al. [38], FeT diesel fuel produces more soot
than conventional diesel at high compression ratios and lower
loads but this improves as the load increases. This effect is likely
due to a shortened pre-mixed combustion phase with reduced
fuelling levels, since the higher cetane associated with FeT diesel
fuel causes it to ignite sooner before much mixing with air has
occurred. The higher in-cylinder temperatures are encountered
with higher compression ratios which result in the FeT diesel fuel
advantage diminishing. As compression heating increases, the
change in FeT diesel fuel combustion temperature, results in
a proportionally smaller overall NOx effect. Fig. 8 shows how the
injection timing affects the HC and NOx concentrations.
Wu et al. [37] used a six-cylinder, four stroke, turbocharged,
intercooled direct injection CI engine. This was equipped with
a mechanically controlled pump-line-nozzle-type fuel-injection
system and had a compression ratio of 18:1. The test fuel GTL (labeled
G100) was characterized by a cetane number of 75. The conventional
diesel in this work was No. 0 diesel in China (see Table 4). Blends of
these two fuels, G10, G20, G30, G50, and G70, represent GTL fractions
of 10%, 20%, 30%, 50%, and 70% by volume, respectively.
It was noted that most properties of blended fuels had a good
linear relationship with the GTL volume fraction in the blends.
Density, sulfur, polyaromatics, and total aromatics of blends
decreased while the cetane number and lower heating value
increased as the GTL fraction increased. GTL has lower density and
is more compressible than diesel fuel, so the pressure in the fuelinjection system can develop slower; pressure waves can propagate
later for the same nominal pump timing [3]. According to Cowart
et al. [38] there is a phasing problem compounded with FeT diesel
fuels (due to their higher cetane number and associated shorter
ignition delay time). Because of early timing, in-cylinder pressure
can peak too early resulting in a lower torque. Excess fuel is
therefore required to compensate for this non-optimal phasing
which results in excessive sooting.
However results from Wu et al. [37], showed that the maximum
combustion pressure and the peak value of HRR for G100 are lower
than those of diesel by 2.9% and 2.8%, respectively. The main reason for
this is the signicantly high cetane number of GTL shortening the
ignition delay period, during which time less of the combustible
mixture is formed and the maximum combustion pressure decreases.
Lower peak combustion pressures, resulting in a lower in-cylinder gas
temperature, would contribute to reducing the NOx emission of GTL
[37]. The mROHR during the diffusion combustion phase is also
dependent on the fuel-injection duration. In general, FeT diesel fuel
has longer injection duration due to its lower density [27].
Wu et al. [37] believed that, using the pump-line-nozzle-type
fuel-injection system, GTL causes later fuel-injection timings due to
its different density and bulk modulus of compressibility compared
to those of conventional diesel. The brake specic fuel consumption
(BSFC) of all GTL blends was generally lower than diesel and an
S.S. Gill et al. / Progress in Energy and Combustion Science 37 (2011) 503e523
NOx (ppm)
Diesel
GTL
G30
G70
HC (ppm)
Fig. 8. Effect of injection timing on HC and NOx trade-off (elaborated from [3,17,19]).
Diesel
GTL
G30
G70
HC (ppm)
NOx (ppm)
511
Diesel
GTL
Diesel
GTL
Fig. 9. Overall trends for engine speed and load with GTL on regulated emissions (elaborated from [37]).
512
S.S. Gill et al. / Progress in Energy and Combustion Science 37 (2011) 503e523
70
80
Diesel
60
RME
60
50
GTL
50
40
40
30
30
20
20
10
10
ROHR (J/degCA)
70
-10
0
-20
-10
10
20
fuel. This derating is due to the lower density of FeT diesel fuel as
fuelling was not adjusted to compensate for the lower fuel energy
ux. The test engine used in the McMillian and Gautam [27] study
was the Ricardo Proteous, single cylinder, 4-stroke DI engine with
a compression ratio of 13.3:1. This included a mechanical lift pump
which was integral with the injector pump. They found that under
diffusion burning conditions and in the absence of signicant
differences in ignition delay, both NOx and PM were primarily
dependent on the fuels C/H ratio, as well as a function of various
aspects of the fuels boiling range. The lower aromatic content of
FeT diesel fuel is primarily responsible for lower C/H ratio and for
the higher-boiling point.
30
CAD
Fig. 10. Cylinder pressure and ROHR (elaborated from [17]).
Fig. 11. Effect of engine load on NOx trade-off (elaborated from [3,17,37]).
S.S. Gill et al. / Progress in Energy and Combustion Science 37 (2011) 503e523
Table 4
Diesel and GTL fuel properties [37].
513
Table 6
Fuel properties [2].
Properties
Diesel
G100
Properties
GTL
Density at 15 C (kg/m3)
Cetane number
Sulfur (wt%)
Lower heating value (MJ/kg)
Total aromatics (wt%)
Polyaromatics (wt%)
50% distillation ( C)
90% distillation ( C)
Viscosity at 40 C (mm2/s)
C (wt%)
H (wt%)
839.2
51.7
0.0403
42.9
27.7
6.2
265.3
330.8
2.665
86.32
13.32
779.0
75
0.0003
43.6
1.4
0.4
275.7
310.1
2.74
84.9
15.1
Density at 15 C (kg/m3)
Viscosity at 40 C (mm2/s)
Cetane number
IBP
Distillation ( C)
T10
T50
T90
FBP
H/C ratio
Heating value (MJ/kg)
Aromatics (vol%)
Sulfur (mass ppm)
786
3.73
85
209.5
258
305
344
362
2.10
43.9
< 0.1
<1
840
2.88
53.4
170
205.5
262.5
328
358
1.89
43.0
18.9
33
ULSD
GTL
RME
Cetane number
Density at 15 C (kg/m3)
Viscosity at 40 C (mm2/s)
IBP distillation ( C)
50% distillation ( C)
90% distillation ( C)
FBP distillation ( C)
LCV (MJ/kg)
Sulfur (mg/kg)
Total aromatics (wt%)
C (wt%)
H (wt%)
O (wt%)
H/C ratio (molar)
53.9
827.1
2.467
164.6
264
329
352.2
42.7
46
24.4
86.5
13.5
w0
1.88
80
784.6
3.497
219.5
295
342
358.2
43.9
w0
0.3
85.0
15.0
w0
2.10
54.7
883.7
4.478
315
335
342
348
39.0
5
w0
77.2
12.0
10.8
1.85
514
S.S. Gill et al. / Progress in Energy and Combustion Science 37 (2011) 503e523
Table 7
GTL Blends and Properties [19].
Properties
Units
EU diesel (Ref.)
GTL diesel
Density at 15 C
Density at 20 C
Cetane number
Total sulfur
ASTM D86 distillation
kg/m3
kg/m3
e
mg/kg
C
C
C
C
C
mm2/s
C
C
%m/m
%m/m
%m/m
%m/m
e
e
MJ/kg
mm
836
832
54
7
221
277
354
360
82
2.95
17
14
26.8
4.6
86.5
13.5
6.41
1.86
43.1
394
768
765
74
<1
187
251
321
329
59
1.97
19
18
0.1
0.0
85.0
15.0
5.67
2.10
43.8
370
802
798
62
4
201
264
337
346
66
2.54
18
17
13.5
2.3
85.7
14.3
6.02
1.98
43.5
(<400)
821
817
58
6
212
270
339
350
76
2.79
17
15
21.5
3.7
86.2
13.8
6.25
1.91
43.2
(<400)
10%
50%
95%
FBP
Flash point
Kinematic viscosity at 40 C
CFPP
Cloud point
Total aromaticsa
Bi- and polycyclic aromaticsa
Carbon contenta
Hydrogen contenta
C/H ratio (Mass)a
H/C ratio (Molar)a
Lower heating valuea
HFRR scar diameter
a
GTL A
GTL B
Diesel Fuel
Density at 15 C (kg/m3)
Viscosity at 40 C (mm2/s)
Cetane number
IBP
Distillation ( C)
10%
20%
30%
40%
50%
60%
70%
80%
90%
95%
EP
Sulfur (ppm)
H/C ratio
Aromatics (vol%)
Net heating value (MJ/kg)
785.2
3.606
85.2
211.5
249.0
262.0
274.0
286.0
298.0
307.5
317.0
326.5
339.0
349.0
354.5
<1
2.10
<1
43.90
751.0
1.270
71.5
162.1
173.8
177.5
183.0
190.1
198.8
209.9
222.2
234.8
246.8
253.9
258.3
<1
2.14
<1
43.90
834.0
2.713
52.7
198.5
224.5
234.0
242.0
250.5
259.5
270.5
285.5
304.0
329.5
350.0
360.0
5
1.89
19.3
42.95
S.S. Gill et al. / Progress in Energy and Combustion Science 37 (2011) 503e523
Table 9
Properties of GTL/ULSD Fuels (ULSD, GTL20, GTL50, and GTL100) [51].
Properties
ULSD
GTL20
GTL50
GTL100
Hydrocarbon types
(ASTM D1319), %a
Saturates, vol%
61.7
70.7
82.5
99
Olens, vol%
3
2.2
2.2
0.4
Aromatics, vol%
35.3
27.1
15.3
0.6
Carbon, mass%
86.65
86.39
86.45
85.4
Hydrogen, mass%
12.93
13.1
13.13
13.99
Trace Sulfur (ASTM D5453), ppm
11.6
10.2
8.5
0.1
b
45.7
46.0
46.3
47.0
Gross heat of combustion, MJ/kg
Net heat of combustion, MJ/kg
42.8
42.9
43.2
43.6
Specic gravity (ASTM D287)
0.8433
0.8299
0.8072
0.7703
32
29
29
26
Pour point (ASTM D97), C
26
23.0
20
17
Cloud point (ASTM D2500), C
Viscosity at 40 C (ASTM D445),
2.21
2.1
2.05
1.99
2
mm /s
a
Indicative only as the method is not well suited to higher-boiling-range distillate fuels.
b
Values for blends calculated from blending ratios.
temperature, the higher H/C ratio of the GTL diesel fuel and its
blends can be expected to result in decreased NOx emissions. The
signicantly lower HC and CO emissions with the GTL diesel fuel
and its blends are likely to be a result of the shorter ignition delays
and the better vaporization characteristics, as the energy requirement for complete vaporization of the fuel is lower [19,52].
GTL fuels are designed to improve fuel spray volatility by
changing the distillation characteristics while maintaining the high
cetane number to be above seventy. FeT diesel fuels have lower
boiling points throughout the distillation range improving the
vaporization of the fuel with a lower incidence of wall-wetting,
which can also contribute to lower HC emissions [53]. It is generally
known that higher fuel volatility will enhance the airefuel mixture
formation resulting in soot emissions reduction. Distillation characteristics of the FeT diesel fuel were shown to produce variations
in the observed soot emissions with lower distillation test fuels
producing the largest smoke and PM emission even at high cetane
numbers [2]. An explanation of this behavior has been attributed to
the joint effect of the injection hardware capabilities and diverse
fuel properties (e.g. lower FeT density). This can lead to a shorter
FeT ignition delay, reduced pre-mixed combustion and longer
overall burn duration (i.e. longer diffusion combustion) as well as
a later peak pressure location [39].
From the observation by Uchida et al. [36] of combustion in
a single-cylinder engine (compression ratio of 16.5:1), and using an
optical method to visualize the appearance of the ame from the
injected fuel sprays, it was concluded that soot formation was
suppressed with the GTL fuels. The analysis of fuel spray investigated in a pressurized combustion chamber simulating medium
load engine operation was carried out by Kitano et al. [2]. It was
believed that lowering distillation characteristics improved atomization and dispersion of fuel spray, and that fast evaporation of
lighter fuel accelerated the fuel mixing with air. The fuel spray was
also looked at by Schaberg et al. [19] using a single-cylinder optical
engine. It was observed that there was no signicant difference in
either the macroscopic or microscopic characteristics of the fuel
sprays between the GTL diesel and the reference fuel (which was
very similar to EU diesel). This means that the air entrainment and
mixing processes with the two fuels will be similar. These results
coincide with the engine in-cylinder imaging comparisons from the
study of Boehman et al. [54,55] which showed ULSD and GTL
having no signicant differences in spray or ame structure when
using a direct injection diesel engine.
The initial rate of heat release has been known to affect the
combustion noise. Using high cetane number fuels such as GTL, this
515
516
S.S. Gill et al. / Progress in Energy and Combustion Science 37 (2011) 503e523
DPF
EU 6?
EU 5?
Relative NOx (%)
Fig. 12. Strategy for minimizing NOx and PM emissions (after [58]).
the effect of the combustion process, which was advanced with FeT
fuel, and the fuel composition remained overlapped.
In order to isolate the effect of the fuel composition only, the
same authors [48] changed their test methodology in a later work.
With the same engine and open ECU, they modied the injection
pressure and the start of the pilot injection (amongst other variables) in order to have, for all the fuels, the same combustion
pattern associated with the main injection. Obviously, the
combustion due to the pilot injection differed for the different fuels,
but the majority of the combustion process occurred with the main
injection. According to the thermodynamic diagnosis performed by
the authors, this main combustion process (start, duration,
phasing and pre-mixed/diffusion ratio) was the same for all the
fuels. Under these conditions, the results showed that in general
FeT fuels reduced both PM and gaseous emissions compared to
conventional diesel, but the reduction was lower than in the case
where the combustion process was not matched. For example, for
NOx emissions, the reduction of 50% (approximately) when the
combustion process was not identical moved down to 20% when
the combustion process was matched for all the fuels. With this it is
readily concluded that the engine optimization (mainly through its
GTL
High Cetane
w/o PAH
Lower T90
Low Density
- Improvements in Soot
& Fuel Economy
(i.e. Better Mixture
Formation )
- Reduced Volumetric
Fuel Consumption
- Reduced Thermal Efficiency
(i.e. Increased Injection Duration )
Turbocharger Efficiency
Improvement with EGR
Cooler Size Optimisation
Fig. 13. Engine optimization concept using neat GTL fuels (after [36]).
- Increase in NOx
S.S. Gill et al. / Progress in Energy and Combustion Science 37 (2011) 503e523
517
Hydrogen
Gasification
Syngas
Anaerobic
Digestion
DME
Biogas
FT Diesel
Purification
Lignocelluiosic
Biomass
Syngas
Pyrolysis
Hydrothermal
Liquefaction
Hydrolysis
Primary
Energy
Bio-Oil
Hydro-Treating &
Refining
Biodiesel
Sugar
Fermentation
Ethanol
Intermediate
Product
End
Product
Fig. 14. Conversion processes for lignocellulosic biomass (elaborated from [62e64]).
a synthetic gas in a second step. After purication, the gas is liqueed in an FeT reaction that employs a cobalt or iron catalyst, and
the products (fuel) are generally aliphatics, ranging from C4 to C40.
The resulting parafn-like liquid can be further hydro-treated to
increase stability and to produce a fuel or fuel blend more suitable
for the engines [61]. Despite the wealth of literature on FeT diesel,
reports on the BTL-type fuel are scarce. Fig. 14 gives a special
emphasis on the conversion processes for lignocellulosic biomass,
as well as producing FeT diesel fuel as the end product.
Fig. 15 illustrates a roadmap created by the EU Biofuels Advisory
Council, promoting bio-automotive fuel production over the next
40 years. It goes through three phases: R&D and demonstration of
second bio-automotive fuel production up to 2010; technology
deployment up to 2020 after rst commercial plant is built up
around 2010; and the large-scale introduction of bio-automotive
fuel production integrated into a bio-renery system [59,63].
3.2. BTL fuels combustion and emissions characteristics
Ng et al. [61] were one of few researchers who have reported on
a BTL-type fuel called SunDiesel. This specic fuel is environmentally friendly and a non-petroleum diesel fuel derived from biomass
2050
2020
2010
2005
518
S.S. Gill et al. / Progress in Energy and Combustion Science 37 (2011) 503e523
Table 10
Fuel Properties [61].
Properties
Method
ASTM D1319
ASTM D5453
ASTM
ASTM
ASTM
ASTM
D287
D97
D2500
D445
Conventional
diesel
SunDiesel
67.2
2.6
30.2
86.59
12.67
311
47
45.67
42.98
0.8514
20.5
15.5
2.95
91.8
5
3.2
85.79
12.54
0.3
80
47.25
44.58
0.7612
20.5
15.5
1.55
(i.e. FeT type diesel manufactured from wood chips, not from soy
bean). Its fuel properties can be found in Table 10 alongside
conventional diesel fuel.
The SunDiesel has about 3% aromatics, a trace of sulfur and
a lower density than conventional diesel. It is signicantly lighter
than conventional diesel; therefore, it contains less energy on
a volumetric basis. The road test vehicle for this research was
a Mercedes A-170 (model year 1999) with a common-rail fuelinjection system. During the series of tests, the drivers noticed
some drivability improvement with a reduction in engine harshness, probably due to the higher cetane number of SunDiesel. In
addition the characteristic diesel odor was totally absent [61]. All
the regulated exhaust emissions of THC, CO, NOx, and PM were
reduced when the vehicle was running on SunDiesel. The performance differences between the two fuels are depicted in the study
by Ng et al. [61]. The results were based on the NEDC composing of
four ECE Urban Driving Cycles, simulating city driving (Bag 1), and
one Extra Urban Driving Cycle (EUDC), simulating highway driving
conditions (Bag 2) [14].
Table 11
NExBTL properties in comparison with different fuels and blend properties [67].
Properties
NExBTL Biodiesel
GTL Diesel
FAME (RME)
EN590/2005
Density at 15 C (kg/m3)
Viscosity at 40 C (mm2/s)
Cetane Number
Distillation 10 vol% ( C)
Distillation 90 vol% ( C)
Cloud point ( C)
Lower heating value (MJ/kg)
Lower heating value (MJ/L)
Polyaromatics (wt%)
Oxygen (wt%)
Sulfur (mg/kg)
775.785
2.9.3.5
84.99
260.270
295..300
5.30
z44
z34
0
0
z0
770.785
3.2.4.5
73.81
z260
325.330
0.e25
z43
z34
0
0
<10
z885
z4.5
z51
z340
z355
z5
z38
z34
0
z11
<10
z835
z3.5
z53
z200
z350
z5
z43
z36
z4
0
<10
5 vol%
20 vol%
85 vol%
829
2.8
57
56
6
7
17.9
0.09
198
268
354
822
2.9
61
61
5
8
15.4
0.07
198
276
351
792
3.4
91
89
2
17
3.2
<0.03
229
293
334
EN590
Properties
Method
Base
Density at 15 C (kg/m3)
Viscosity at 40 C (mm2/s)
Cetane number
Cetane index
Sulfur (mg/kg)
Cloud point ( C)
Total aromatics (m%)
Polyaromatics (m%)
Distillation, initial boiling point ( C)
Distillation 50 vol% ( C)
Final boiling point ( C)
ENISO 12185
ENISO 3104
ENISO 5165
ENISO 4264
ISO 20846
ASTM D5773
EN 12916-2000
EN 12916-2000
ENISO 3405
831
2.7
54
54
6
7
19.0
0.07
191
262
357
NExBTL blended
S.S. Gill et al. / Progress in Energy and Combustion Science 37 (2011) 503e523
519
Recycle H2
Gas
Recovery
Treatment
Coal
Liquefaction
Coal +
Catalyst
C1-C2
LPG
Hydrotreating
Refining
Gasoline
Diesel Fuel
H-Donor
Slurry
Slurry
Heavy Vacuum
Gas Oil (HVGO)
Fractionation
Solvent Deashing
De-Ashed Oil
Ash Reject
(DAO)
Fig. 16. DCL process [68].
Coal*
Oxygen/
Steam
Gasification &
Gas Cleaning
Iron Catalyst
H2 + CO
Syngas
F-T Synthesis
Steam
Sulphur,
CO2
And Ash
Steam
*Any carbon-bearing
feedstock
Tail Gas
Electric Power
Generation
Electricity
Fig. 17. ICL process [68].
CX HY
Liquids
& Wax
F-T Product
Separation &
Upgrading
Water
And
Oxygenates
Ultra-Clean
Liquid Fuels
& Chemical
Feedstocks
520
S.S. Gill et al. / Progress in Energy and Combustion Science 37 (2011) 503e523
4. Coal-to-liquid (CTL)
Table 13
Estimated percentage number of publications which have reported increases,
similarities or decreases in engine performance and emissions with FeT diesel fuels
in comparison to conventional diesel fuel.
4.1. Introduction
The currently known reserves for coal exceed those of crude oil
by a factor of 25. The largest coal reserves are at present in United
States, Russia and China [25]. China and India combined account for
almost two-thirds of the increase in world coal demand. Liquefaction technologies such as the FeT process to produce liquid fuels
from coal are becoming more attractive, especially with high oil
prices. The current CTL facilities are either independent or consist
of an integrated gasication combined cycle (IGCC) power plant.
This is where the synthesis gas from the IGCC is routed to the FeT
plant. However both concepts produce distillate and naphtha [25].
CTL is one of the more reasonable approaches for alternative liquid
fuels, having already been technically and commercially established.
The term CTL can be used to describe both coal gasication (combined
FeT synthesis to produce liquid fuels), and the less developed, direct
coal liquefaction technologies. Coal gasication is applied widely in
the production of fertilizers and a broad range of chemicals. FeT
plants associated with coal or related solid feed-stocks (sources of
carbon) must rst convert the solid fuel into gaseous reactants, i.e. CO,
H2, and alkanes. This conversion is called gasication. Coal-based FeT
plants can produce signicant amounts of CO2, partly due to the high
energy demands of the gasication process. Coal can be used to
produce liquid fuels for transportation by the removal of carbon or
addition of H2, either directly or indirectly. The rst approach is
usually known as carbonization or pyrolysis and has low yields; the
second is called liquefaction. The relatively low cost of the raw coal
feedstock is the main incentive as to why this technology is pursued,
even though the cost of converting coal into useful liquid fuels is
higher than that of rening crude oil. The FeT based pyrolysis
processes are less efcient, but commercially proven. During the FeT
process, coal is heated to around 950 C and as decomposition occurs
the volatile matter is driven off to produce synthesis gas (a mixture of
CO and H2). This is then reacted over a cobalt or iron-based catalyst at
temperature and pressure to produce the desired liquid products
such as naphtha, diesel, lubricants, and waxes [21]. The review carried
out by Hk and Aleklett [21], draws attention to the fact that further
investigation and analysis of coal pyrolysis are not undertaken.
Direct coal liquefaction (DCL) is potentially the most efcient
route currently available. The common features of a DCL process are
the dissolution of a high proportion of the coal into a solvent at high
temperature and pressure. This is followed by hydrocracking of the
dissolved coal with H2 gas over a catalyst (see Fig. 16 for an overview of the DCL process). The overall energy efciencies of the very
best modern processes are generally in the range 60e70% and the
technology has been demonstrated at large pilot plants, although
no commercial plants yet exist.
In theory, FeT synthesis which is currently used for indirect coal
liquefaction (ICL) processes can be used to create liquid fuels from
Table 12
Typical properties of DCL and ICL nal products [21,68].
Properties
DCL
ICL
65% Diesel
35% Naphtha
42e47
<5 ppm
4.8%
0.865
>100
<0.5 ppm
5%
0.764
80% Diesel
20% Naphtha
70e75
<1 ppm
<4%
0.780
45e75
Nil
2%
0.673
Effective power
Brake specic fuel consumption
Thermal efciency
NOx emissions
PM emissions
THC emissions
CO Emissions
CO2 emissions
Increase [
Samea h
Decrease Y
e
17
58
e
5
e
e
11
75
e
33
21
16
e
6
22
25
83
8
79
79
100
94
67
a
Studies which have reported an increase and decrease when modifying engine
parameters (i.e. Engine load).
very unconventional feedstock as long as H2 and carbon are available. Chemical reactions between carbon and other compounds
will eventually fabricate HC molecules of desired length. CO can be
produced by gasication of coal or another carbon-rich compound.
The resulting mixture of CO and H2 (synthesis gas) is then used to
produce HC chains of different lengths using condensation and
a suitable catalyst [21]. The type of resulting products depends on
the catalysts used and the reactor-operating conditions. Fig. 17
shows a typical ICL process. The only commercial-scale ICL
processes producing liquid synthetic fuels and currently in operation are those operated by Sasol in South Africa [25].
4.2. CTL fuels characteristics
The main candidates for future CTL technology are DCL and ICL.
The fraction of liquids produced from pyrolysis is simply too small
and of reduced quality. Table 12 shows the general differences
between DCL and ICL nal products.
The low sulfur content of CTL products compared with petroleum-derived fuels is a common attribute for both DCL and ICL,
which comes from the necessity to protect catalysts from
poisoning. All ICL fuels are inherently clean and virtually free from
nitrogen, sulfur and aromatics, generally giving lower emissions
when combusted. The cetane and octane numbers for both DCL and
ICL fuels also differ, resulting from the chemical properties of the
various products [21]. ICL gives diesel of a high quality, which is
mostly due to the dominance of straight-chain products.
5. Summary of FischereTropsch diesel fuels
Table 13 gives a summary of the overall effects of FeT diesel
fuels from publications reviewed in this paper. Some of the literature reports an increase in fuel consumption as well as a decrease in
rated power. However the majority of the studies have shown that
FeT diesel fuels do not cause any loss of power whilst showing
signicant improvements in all regulated emissions. In general FeT
diesel fuels give a viable solution to retaining engine performance
and reducing legislative emissions.
6. Conclusion
The studies used as part of the discussion are by no means the
only literature recorded on FeT diesel fuels. The selection of publications has given an overview and reection on current advantages
associated with these fuels, in particular the GTL type fuels. The
review has shown that part of the FeT fuels benet comes from
differences in the fuel composition (parafnic nature, high cetane
number) that affects the combustion process (e.g. less pre-mixed
combustion) and emissions (lower NOx formation). Many strategies
S.S. Gill et al. / Progress in Energy and Combustion Science 37 (2011) 503e523
Acknowledgments
The School of Mechanical Engineering at the University of Birmingham (UK) is gratefully acknowledged for the PhD scholarship
to Mr. S.S Gill.
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Nomenclature
ATR: autothermal reforming
BSEC: brake specic energy consumption
BSFC: brake specic fuel consumption
BTL: biomass-to-liquid
CA: crank angle
C/H: carbon/hydrogen ratio
CFR: co-operative fuels research engine
CI: compression ignition
CO: carbon monoxide
CO2: carbon dioxide
CTL: coal-to-liquid
DCL: direct coal liquefaction
DI: direct injection
DME: di-methyl-ether
DPF: diesel particulate lter
DPNR: diesel particulate and NOx reduction system
ECU: engine control unit
EGR: exhaust gas recirculation
EN590: European diesel fuel standard
EPA: Environmental Protection Agency
EU: European Union
EUDC: extra urban driving cycle
FAEE: fatty acid ethyl ester
FAME: fatty acid methyl ester
FeT: FischereTropsch
GHG: greenhouse gas
GTL: gas-to-liquid
H2: hydrogen
HC: hydrocarbon
HRR: heat release rate
HTFT: high-temperature FischereTropsch
ICL: indirect coal liquefaction
IGCC: integrated gasication combined cycle
IMEP: indicated mean effective pressure
ISF: insoluble organic fraction
LHV: lower heating value
LTFT: low-temperature FischereTropsch
mROHR: maximum rate of heat release
mROPR: maximum rate of pressure rise
MEUI: mechanically actuated and electronically controlled unit injector
MK1: Swedish low sulfur environmental classied diesel fuel
MPG: miles per gallon
NEDC: new European driving cycle
NExBTL: bio-based diesel fuel
NOx: oxides of nitrogen (NO, NO2)
O2: oxygen
PAH: poly-aromatic hydrocarbons
PM: particulate matter
S.S. Gill et al. / Progress in Energy and Combustion Science 37 (2011) 503e523
POX: partial oxidation
RME: rapeseed methyl ester
ROHR: rate of heat release
SCR: selective catalytic reduction
SMR: steam methane reforming
SOF: soluble organic fraction
523