Automation Interface Kit No. 9-8311

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Manual 0-5121

Automation Interface Kit No. 9-8311


For CutMaster True Series
Installation Instructions

Scope

Installation Procedure

This kit is for use only with the following Thermal Dynamics Plasma Cutting Systems:

1. Remove the power supply cover.

CutMaster 52,82,102,152

2. Connect the supplied harness to the Automation


Interface Pcb by attaching the Fast-on terminal onto
the mating male terminal and the 8 socket receptacle
onto the P2 connector.

CutMaster 12mm,20mm,25mm,35mm, 40mm

3. Remove the lower hole plug from the rear panel.

Do not use this kit with any other equipment.

CutMaster A40, A60,A80,A120

Supplied Parts
The kits include:
Automation Interface Pcb

9-8388

Wire Harness
(2) #6-32x3/8 Pan Head Screws
(2) M4x10mm Torx Head Screws
Installation Instructions

Instructions
WARNINGS

Disconnect primary power at the source before


performing any inspection or repairs.
Only a qualified technician should perform this
procedure.
Follow the electrostatic discharge instructions
included with the component to prevent damage
to the component.

2008 Thermadyne Corp.

October 7, 2010

Manual 0-5121 Rev. AA

4. Using the two (2) #6-32x3/8 Pan Head Screws, mount


the pcb onto the rear panel, oriented as shown.

6. There are three options for Divided Arc Voltage signal


supplied from the pcb. This is selected by connecting
the black Jumper Plug on the P1 connector as follows:

Arc voltage / 16.67

Jumper not installed

Arc voltage / 30

Jumper Pins 1 & 2

Arc voltage / 50

Jumper Pins 2 & 3

4. Route the wire harness wires to avoid being damaged


and connect the wire harness wire with ring terminal
to the Main PCB1 terminal -Vout1 using a M4x10mm
Torx Head Screw.
5. Connect the 8 socket receptacle to the J10 connector
on Main PCB1.

October 7, 2010

Manual 0-5121 Rev. AA

FULL FEATURED AUTOMATION INTERFACE PCB OPTION

* To configure DIVIDED ARC VOLTS signal output

1
2
3

No jumper installed for ARC VOLTS /16.67


Jumper pins 1 & 2 for ARC VOLTS / 50
Jumper pins 2 & 3 for ARC VOLTS / 16

To -V OUT 1
on PCB1

J3
J2

E1

P10

1
2
3
4
5
6
7
8

J1

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
9
10
11
12
13
14

+12VDC

K1

K1

PCB4

} /START / STOP
(-)

} (+) *DIVIDED

ARC VOLTS

(-)

VOLTS
} (+) (W/ARC
100K IN SERIES (2))

} OK-TO-MOVE

AUTOMATION
INTERFACE PCB

Art # A-09819

October 7, 2010

Manual 0-5121 Rev. AA

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