Rehau Everloc Sales Brochure 890700 Uk

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REHAU EVERLOC

TM

HEATING AND PLUMBING SYSTEMS

www.rehau.com

Building Solutions
Automotive
Industry

REHAU EVERLOC

TM

BENEFITS OF REHAU EVERLOC

TM

Making joints couldnt be simpler, saving you valuable time


TM
and money. Using the unique REHAU EVERLOC cold jointing
compression sleeve system, permanent and secure joints can be
made in seconds.
The REHAU Pipe-in-Pipe option offers even greater flexibility by
offering in-floor pipe installations. The combined pipe and sleeve
can be fitted prior to laying the floor screed, removing the need to
construct special ducts, thereby saving a considerable amount of
time. The main features and benefits include:

Piece of mind
- Scale resistent
- Quality engineering
- Leak proof
- Warranty

Design
- Unlimited options
- Technical service
- Flame free installation
- No ducts required

Cost
- Speed of fitting
- Labour
- PE-Xa Pipe
- Speed of installation

Noise reduction
- Pipe-in-pipe
- Smooth bore
- No bore reduction at joint

REHAU EVERLOC

TM

CUT TIME, CUT COSTS WITH REHAU EVERLOC

2 seconds
Cut the pipe to the desired
length with the REHAU pipe
cutter and slide a compression
sleeve onto the pipe.

TM

7 seconds
Expand the end of the pipe
with REHAU expander pliers.

10 seconds
Place the pipe onto the end
of the fitting.

Only 23 seconds
Line the fitting up in final
position, complete the joint
and bring the compression
sleeve into place with the
REHAU clamping tool.
Thats it only 23 seconds.

REHAU EVERLOC

TM

THE SIMPLE ROUTE TO QUICKER INSTALLATIONS

Easy to handle, so easily routed

Easy access to radiators

Pipe-in-Pipe
Light and easy to handle, the pipe and its corrugated
sleeve are just unrolled into position across the floor
and cut to length. With the pipe easily routed around
obstacles, the fittings can then be loosely assembled in
position before permanent and secure joints are made.

No need for special ducts

The REHAU Pipe-in-Pipe sleeve system meets water


regulations requirements regarding pipe accessibility
for pipework set in floors or walls. Continuous lengths
of pipe can be simply and easily withdrawn from the
sleeve and replaced as necessary. Floor boxes for
enabling access to radiator tails are available.
The system offers significant installation and material
cost savings, as the combined pipe and sleeve can
be fitted prior to laying the floor screed, removing the
need to construct special ducts.

DZR Accessory Range

Being flexible and laid in easy curves, measurement


is not so critical as length can be gained or lost
through manipulation, so saving time and materials.
EVERLOCTM Fittings
An extensive range of fittings is available to cover all
applications. These include copper adapters, male/
female threaded fittings, tees and elbows.
Distribution manifolds, stainless steel radiator tails
and accessories make up the package.
The superbly engineered DZR brass compression
sleeve fittings are designed specially for the purpose,
enabling joints to be assembled in seconds, with all
fittings utilising the same method of cold jointing.

REHAU EVERLOC

TM

TYPICAL LAYOUTS OF A LOW MAINTENANCE SYSTEM

The tough and flexible properties of RAU PE-Xa, and the fact
that it is continuously extruded and can be supplied in long coils,
makes it the ideal choice for heating and plumbing applications.
Scale Resistant
Ultra smooth inner lining minimises limescale build
up, for long life and consistent flow rates.
Durable
Flexible pipework has a service life in excess of 50
years, due to its excellent heat age resistance, high
tensile strength and resistance to deformation and
impact damage.

Typical Layouts
1 Stainless steel or copper radiator tails with

access to joints
2 Manifolds of brass construction with flow

and return sections.


3 Continuous lengths of Pipe-in-Pipe no joints.
4 Pipes should be laid as shown and not

Pressure Safe
The pipework has an in-service pressure rating
of 6 bar at 95C (BS7291:1990).

The alternative floor mounted ductwork:


- Ducting must be level with finished
floor height

direct between radiator to appliance.


5 Pipe-in-Pipe sleeve holding flow and

- Pipe installation is difficult - with lots


of fittings required

return pipes.
Corrosion Free
The pipe is inert, completely corrosion free and
the EVAL polymer oxygen diffusion barrier prevents
oxygen getting into the system to corrode
ferrous components.

6 Pipes can be completely concealed in floors

or walls.

- Ductwork covers must be accessible


and removable

7 Floor screed placed after pipe installation.


8 Wall plate elbows allow firm fixing of appliances

8
6

1
4

3
2
5

Manifold options illustrated. Two pipe ring


systems also possible.

REHAU EVERLOC

TM

HEATING AND PLUMBING SYSTEM


FLEXIBLE WHATEVER THE APPLICATION

Manifolds for Centralised Distribution

First fix bath tap and W.C. fittings

Manifolds for Centralised Distribution


A REHAU manifold keeps the heart of the installation
in one place, allowing services to be run from a
central point out to radiators or sanitary fixtures, and
allowing for simple fault finding and maintenance.
The ability to run all pipework out from a single point
keeps installation simple and saves installation time.
Concealed Mira shower mixer and head

Bracketing
REHAU offers a full range of purpose made brackets
enabling firm and secure fixing of fittings, for all
common heating and plumbing applications, for
example, showers and washbasins.
The brackets provide convenient junctions for
fixture connections and can be concealed or left

Bracketing

visible, according to preference and/or task. Support


channeling and stainless steel radiator tails are
available for specific tasks.
Traditional versus Modern
Traditional methods and materials, proven over many
years, will continue to play a part in todays heating
and plumbing industry. However, forward thinking
companies and modern professional engineers
looking to save time, money and effort need look
no further than REHAUs flexible pipework system.
No-one comes close to REHAU flexible pipework for
proven quality, reliability and performance so if you
are considering making the switch from traditional to
modern, choose REHAU for absolutely reliable fittings
and total service.

REHAU EVERLOC

TM

CASE STUDIES

21st Century Solution For 18th Century Castle,


Inverary Castle, Loch Fyne, Scotland
Inveraray Castle has been fitted with central heating
for the first time in its history using REHAUs
PE-Xa flexible pipework. The RAUTHERM pipe has
been used throughout the castle over three floors.
Consultants Irons Foulner chose the system as it
offered minimum disruption during installation and
has a proven track record.
The system was installed by specialist contractor
Taylor and Fraser.
Luxury Sawmill Development, Hull
More than 8,500m of REHAUs PE-Xa pipework
has halved the installation time for all the heating
and plumbing requirements in 51 properties in the
luxurious new Sawmill development.

Using the REHAU system, there is no requirement


to notch joists, and the continuous runs of pipework
can simply be laid under the floor with no need to
make joints.
Prestigious Refurbishment Project,
Blackburn, Lancashire
REHAUs flexible heating and plumbing system has
been chosen for a project in Lancashire where leak
free pipework was the key priority.

Luxury Sawmill Development

The flexible pipework was fast and easy to install even


in awkward locations and, because of REHAUs patented
EVERLOCTM non-detachable DZR brass joint which is
simple to make and fit, were guaranteed no leaks.

Prestigious Refurbishment Project

Pipe specification

RAUTHERM Universal pipe size

High density cross-linked polyethylene with EVAL oxygen barrier

O.D. x wall thickness

Pressure rating of 6 Bar at 95C

16mm x 1.5mm

BS7291: 1990 Part 1 and Part 3

20mm x 1.9mm

Oxygen diffusion layer to DIN 4726

25mm x 2.3mm

Excellent chemical resistance*

32mm x 2.9mm

Accommodates exposure to system failure temperatures of 114C


WRc listed under the Water Fittings and Byelaws scheme

Heating RAUTHERM FW / Plumbing RAUHIS

Suitable for installation from -5C upwards

40mm x 3.7mm

Fittings specification

50mm x 4.6mm

Dezincification resistant brass

63mm x 5.8mm
All applications covered
One pipe serves all service applications from 16 to 32mm, with a 40 to 63mm option
available for mains, risers and other applications. Due to natural bends (sizes 16-32mm),
smooth interior of pipe and resistance to scale build up, flow performance of pipes is
generally greater than pipes of a comparable size in copper.

* Please contact REHAU Technical Department for more details.

Our verbal and written application engineering advice is based upon experience and the best of our knowledge. However it is to be regarded as non-binding information. Working
conditions and use under conditions for which the product was not intended and over which we have no influence exclude any claim resulting from our information.
We recommend that a suitable check is made as to whether the REHAU product is suitable for the envisaged purpose. Application, use and processing of the products is carried
out beyond the scope of our control and are therefore carried out exclusively at your own responsibility. If liability should still apply, then this is restricted, in the case of all
damage, the value of the goods supplied by us and used by you.
Our warranty applies to the consistent quality of our products as per our specification and in accordance with our general terms and conditions of delivery and payment. This
document is protected by copyright. All rights based on this are reserved. No part of this publication may be translated, reproduced or transmitted in any form or by any similar
means, electronic or mechanical, photocopying, recording or otherwise, or stored in a data retrieval system.

UK & IRELAND SALES OFFICES


London
REHAU Ltd
The Building Centre
26 Store Street
London
WC1E 7BT

Slough
Units 5 J & K
Langley Business Centre
Station Road
Langley
Slough SL3 8DS

Manchester
Brinell Drive
Irlam
Manchester
M44 5BL

Glasgow
Phoenix House
Phoenix Crescent
Strathclyde Business Park
Bellshill, North Lanarkshire
ML4 3NJ

Dublin
9 St. Johns Court
Business Park
Swords Road
Santry
Dublin 9

Tel: (0207) 580 6155


Fax: (0207) 307 8595

Tel: (01753) 588500


Fax: (01753) 588501

Tel: (0161) 777 7400


Fax: (0161) 777 7401

Tel: (01698) 503700


Fax: (01698) 503701

Tel: 00353 (0)1 8165020


Fax: 00353 (0)1 8165021

www.rehau.co.uk

890.700EN/225/DAIR/04.09

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