Machine Manual PDF
Machine Manual PDF
Machine Manual PDF
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25 Marks
25 Marks
50 Marks
3 HRS
List of Experiments:
1. Study of the No Load and Block Rotor Test in a Three Phase Slip Ring Induction Motor & draw its
circle diagram
2. To Study the Starting of Slip Ring Induction Motor by Rotor Resistance Starter.
3. To Study and Measure Direct and Quadrature Axis Reactance of a 3 phase alternator by Slip Test
4. To Study and Measure Positive, Negative and Zero Sequence Impedance of a Alternator
5. To Study and Measure Synchronous Impedance and Short circuit ratio of Synchronous Generator.
6. Study of Power (Load) sharing between two Three Phase alternators in parallel operation condition
7. Synchronization of two Three Phase Alternators, by
a)
b)
c)
Synchroscope Method
Three dark lamp Method
Two bright one dark lamp Method
Name of Experiment
To perform the brake test on a 3- slip ring induction motor and obtain its
performance characteristics
To start a 3-Phase slip ring induction motor by rotor resistance starter.
To determine the Xd & Xq of the salient pole type Synchronous Machine
To pre determine the regulation of an alternator at full load at different
power factors using synchronous impedance and MMF methods.
To pre determine the regulation of an alternator at full load at different
power factors using
Study of the No Load and Block Rotor Test in a Three Phase Slip Ring
Induction Motor & draw its circle diagram
10
Page NO
Nameplate details:
AC slip ring induction motor.
Stator
Voltage
Current
Winding
Power
Speed
Rotor
415V
7.5A
Star
5.0 h.p
1440 r.p.m
200v
11.0A
Star
Apparatus:
Voltmeter 0-300V ac digital
Ammeter 0-10A ac digital
Wattmeter 0-5KW digital
Tachometer 0-9999rpm digital
01
01
01
01
Theory:
The slip ring induction motor consists of two main parts. They are stator and rotor.
Stator: It is a star connected 3- winding. Each phase winding is separated by 1200
electrical. Il 3- supply is connected to the stator, it produces a rotating magnetic field in
the stator core.
Rotor: It is also a star connected 3- winding and wound for the same number of poles as
the stator. Its external terminals are short-circuited. Due to the relative speed between the
rotating flux in the stator and the stationary flux in the rotor. The rotor rotates nearer to
the synchronous speed maintaining a low slip.
The synchronous speed of the rotating flux in the
l20f
stator Ns =
P
Where 'f is the supply frequency in Hz and 'P' is the number of poles.
Slip : It is the relative speed of the rotor with respect to synchronous speed of the rotating
magnetic field.
(Ns N)
X100
Percent Slip =
Ns
Torque = 9.81(1 2). R, Where R is at the radius of the brake drum.
2N
Output =
watts
60
output
% =
input x100
Pph
Vph. Iph
(Where 'Pph' is the input power per phase)
Procedure:
Practical Observations:
Sample Calculations:
Practical Calculations:
Graph :
Draw the graph for
(i). Iph Vs
Conclusion:
The performance characteristics of the slip ring induction motor are drawn from the
readings obtained form the brake test.
Apparatus:
3-Phase slip-ring induction motor (both stator & rotor 'Y'
connected) 1 3-Phase resistance board - 1
Timers-2
Power contactors - 3.
Theory:
These motors are practically started with full line voltage applied across the stator terminals.
Starting current is adjusted by introducing a variable resistance or rheostat in the rotor circuit. The
rheostat connected in star & the resistance being gradually cut out of the rotor circuit equally in each
phase as motor picks up the speed. By increasing the rotor resistance, is the rotor current is reduced
at starting and the starting torque is also increased due to improvement in power factor.
The controlling rheostat is either contact type as in this experiment on that of the stud type.
Starter usually having a line switching contactor for the stator along with no voltage and order current
protective device. There is some kind of interlocking to ensure sequential operation of the line
contactor and the starter. This interlocking prevents the closing of stator contactor unless the starter is
all in. The additional external resistance in the rotor circuit enables a slip ring motor to develop a high
starting torque with moderate starting current. Additional resistance cuts as the motor gains speed
Circuit Diagram:
Conclusions:
By connecting the control circuit the rotor resistance of starting method on a 3Phase slip - ring induction motor can be performed.
Apparatus:
Motor Ratings :
DC Motor
P = 5.2KW
N = 1500 rpm
V=180V
I = 3.4A
Winding = shunt
Excitation Voltage = 180 V
Current = 1.5 A
AC Generator
KVA=5
N = 1500 rpm
V=415V
I=7A
" Y" connected
Excitation voltage = 180 V
Current =1.8A
p.f=0.8, f=50Hz
Theory:
Direct axis synchronous reactance, Xd :
Direct axis synchronous reactance ofsynchronous machine in per unit is
equal to the ratio of field current, Ifsc at rated armature current from the short circuit
test, to the field current , Ifo at the rated voltage from open circuit test. Therefore direc
t axis synchronous reactance is given by,
Xd = Ifsc / Ifo per unit
Thus Xd can be determined by performing o.c & s.c test on an alternator.
Quadrature axis synchronous reactance, Xq:
For slip test, the machine should be driven at a speed, slightly less than
synchronous speed, with its field circuit open. Three phase balanced reduced voltage at
rated frequency is applied to the armature terminals of the alternator. This voltage is
to be adjusted so that the current drawn the stator winding is full load current , under
these conditions of operation , the variation of current drawn by the stator winding
and no voltage across the field winding. These wave forms clearly indicate that these
are changing between minimum and maximum values. When the crest of the stator
mmf wave Coincides with the direct axis of the rotating field, the induced emf in the
open field is zero, the voltage across the stator terminals is maximum and the current
drawn by the stator winding is minimum. Thus the approximate value of the direct9
Observations:
Vmax = 327 V
Iph = 9.67A
Xd = = 34.98
Vmin= 306V
Iph(min) = 9.40 A
Xq = = 31.64 .
Procedure :
Connect the circuit as shown in the circuit diagram.\
Set the DC drive potentiometer, 3 - Phase auto - transformer at zero position
and DC motor field auto - transformer at the maximum position as marked on
the panel.
Switch on the supply and set the dc motor field auto transformer such that the
field current is 1.2 Amps.
Slowly increase the motor till it reaches slightly above or below the
synchronous speed by potentiometers.
Adjust the 3-phase auto - transformer till the alternator phase current reaches 7.0
amps.
Record the minimum and maximum values of the induced AC voltage across
the field of the alternator and also min. and max. phase currents of the
alternator.
Switch off the supply and set the potentiometers and 3-phase auto- transformer at
zero position.
Conclusions: The values of Xd and Xq of salient pole machine are determined from slip
test.
11
Alternat
or
Voltage : 220V
Current : 19
Amps power: 3.7
KW
Voltage: 415 V
current: 5 Amps
Power: 3.5 KVA
Speed: 1500 rpm
Theory:
Voltage Regulation:
The voltage regulation of an alternator is defined as " the rise in voltage from fullload to no-load and (field excitation and speed remaining the same) divided by the rated
terminal voltage" . percent regulation 'up'= X 100.
Where E0 and V are respectively the no Load voltage and full load voltage.
Regulation of an alternator by synchronous impedance method:
Ra per Phase: It is obtained from direct voltmeter and ammeter method by applying DC
supply or by using multimeter to the stator winding. The effective value of Ra is increased
due to skin effect,
Ra=1.3 x Ra(DC)
O.C.C: O.C.C is plotted from the given data as shown in Fig8.1 as in D.C Machines, this is
plotted by running the machine on no-load and by noting the values of induced voltage and
field excitation current. It is just like a B-H curve.
12
Alternat
or
Voltage : 220V
Current : 19
Amps power: 3.7
KW
Voltage: 415 V
current: 5 Amps
Power: 3.5 KVA
Speed: 1500 rpm
Theory:
Voltage Regulation:
The voltage regulation of an alternator is defined as " the rise in voltage from fullload to no-load and (field excitation and speed remaining the same) divided by the rated
terminal voltage" . percent regulation 'up'= X 100.
Where E0 and V are respectively the no Load voltage and full load voltage.
Regulation of an alternator by synchronous impedance method:
Ra per Phase: It is obtained from direct voltmeter and ammeter method by applying DC
supply or by using multimeter to the stator winding. The effective value of Ra is increased
due to skin effect,
Ra=1.3 x Ra(DC)
O.C.C: O.C.C is plotted from the given data as shown in Fig8.1 as in D.C Machines, this is
plotted by running the machine on no-load and by noting the values of induced voltage and
field excitation current. It is just like a B-H curve.
13
Diagram:-
S.C.C: S.C.C is drawn from the data given by the short-circuit test as shown in Fig.
It is obtained by short circuiting the armature (i.e. Stator) windings through a low resistance ammeter.
The excitation is so adjusted as to give the rated full load current. Both these curves are drawn on a common
field - current base. At rated field current I, of the alternator, draw a horizontal line which intersects the S.C.C.
at a point. Now draw a perpendicular on to the X - axis from this point which gives the necessary field current
for O.C. voltage E1 . It may be assumed that the whole of this voltage E1 is being used to circulate the armature
short circuit current I1 against the synchronous impedance Zs.
Zs=
E1 = I1Zs
Since Ra can be found as discussed earlier, the synchronous reactance Xs is
given by Xs = (Zs-Ra )
the change in the terminal potential difference on load is due to entirely armature reaction and
due to ohmic resistance drop which in most cases is negligible.
Now field AT required to produce a voltage of V on full load is the vector sum of the
following.
Field AT required to produce a voltage of V(or Ra is to be taken into account, then V+IRa
cos) on no load.
Field AT required to overcome the demagnetizing effect of armature reaction on full load.
This value is found from SC test. In other-words the demagnetizing armature AT on full
load are equal and opposite to the field AT, required to produce a full load current on
short circuit.
From the complete diagram of O.C and S.C characteristics, OA represents I f for normal
voltage V. OC represents If required for producing full load current on S.C vector AB=OC is
drawn at an angle of (90+) to OA. (if the p.f is lagging and 90- if pf is leading). The total field
current is OB for which the corresponding O.C voltage is E0.
:. percentage regulation= X 100.
Observation Table :
Practical Observations:
If
OC Test
Eoc
If
83
0.153
102
0.193
133
0.257
156
0.31
184
0.387
201
0.443
222
0.534
230
0.59
240
0.664
250
0.74
SC
Test
Isc =
Vsc = 21 V 5A
Calculations:
Zs = E1/I1 = 226/5 = 45.2 . Ra = 8.8 .
Xs = = 44.3 . V= 240 V
E0 =
=443.2 Volts.
% Regulation = X 100= 84.3%
15
Procedure :
Connect the circuit as shown in the fig. 8.1 for O.C. Test.
Keep the dc drive potentiometers and auto - transformer of the alternator field at zero position. Switch
- on the supply and slowly increase, the dc motor speed, (prime mover) to its rated speed. After
attaining the rated speed, gradually increase the auto -transformer and record the field
16
Apparatus:
0-300V dc Voltmeter
0-300V ac Voltmeter
0-l0A dc Ammeter
0-A dc Ammeter
0-3 KW wattmeter
Frequency meter
Phase sequence meter
01
01
01
01
01
01
01
Motor Specifications :
DC Motor:
Voltag
e
: 220 V.
Curre
nt
: 19 Amps
Speed : 1500 rpm
Synchronous Machine:
Voltage
Curren
t
Speed
Power
--- 220 V
--- 5 Amps
--- 1500 rpm
--- 3.5 KVA
Theory:
The input power = 3 VI cos. Thus, if the power factor for constant output is plotted
against the field current, out a constant load it will be as inversion of V curve. The V and inverted
V curves of a synchronous motor can be obtained by performing the synchronization test. The vcurves of synchronous machine motor show how armature current varies with I f , when motor
input is kept constant. These curves are obtained by plotting as armature current against dc field
current while motor input is kept constant.
The inverted v-curves of synchronization machine motor shows how pf varies with If ,
when motor input is kept constant, such that they change with power factor change.
The synchronization switch is closed when (1) frequency of voltage on both sides of the
switch is same. (2) Line to neutral voltage on the supply side must be equal to corresponding line
17
to neutral voltage on the synchronous machine side closing the synchronizing switch is called
synchronization.
If the phase angle between V and I is less than 900 the power per phase delivered by ac
supply source Vl cos is positive. Machine is acting as a synchronous generator if the phase angle
lies between 900 and 1800 , cos is negative, then ac supply source actually now receives power.
The synchronous machine acts as a generator.
Synchronous motor runs at a constant speed. If the load is kept constant the power output remains
constant. As excitation varies its power factor varies where as the input also remains constant.
Thus the current drawn decreases in magnitude which the phase angle (of lag) also
decreases and power factor increases. At a certain Stage, pf = 1, further increase in excitation pf
decreases thus angle increases.
Now on load condition, if line to neutral voltage of the machine coincide with those of the
supply the voltages of the lamps become zero all times lamps are dark. This time the
synchronization switch is closed, if not the phase move away from synchronization. At one point
the voltage across each lamp becomes twice a phasor voltages and lights reach maximum
intensity. .The limit of stability depends on the excitation. The stronger the excitation the more
stable is the machine.
The input power is constant at a constant load on the motor. The armature current and
power factor changes with the change in the excitation.
Procedure:
* Connect the circuit as shown in the circuit diagram.
* Keep the dc motor (prime mover) potentiometers and synchronous machine fi eld autotransformer at zero position.
* Switch on S, switch.
* Push the start button and slowly increase the potentiometer till the motor attains the rated
speed.
* Check the phase voltage, frequency and phase sequence of the A.P.S.E.B. supply at the
synchronizing switch (contactor).
* Adjust the auto-transformer (to increase the excitation of the syn. machine) till the phase
voltage of the synchronous machine is same as the A.PS.E.B. supply at the synchronizing switch.
* Check the frequency and phase sequence of the the A.P.S.E.B. supply and the synchronous
machine are same on both sides of the synchronizing switch.(connect the frequency meter across
the R-Phase, Neutral on the supply side and simultaneously check at the generate side. Adjust the
prime mover (DC Motor) speed till the frequencies are equal.
* Check the lamps connected across the synchronization switch.
* lf the lamps are not gradually becoming dark then adjust the dc motor speed very gently till the
lamps become dark.
* Push the synchronizing ON button when all the lamps are dark.
18
*
Now, the syn. machine is parallel to the power supply and starts working as a synchronous
motor. Switch off the S1 switch (to disconnect the supply to the DC motor.
Gradually, decrease the excitation of the syn. motor by decreasing the auto- transformer position
and record I. Ino and power per phase of the synchronous motor
* Similarly, increase the excitation of the syn. Motor by increasing the auto - transformer position
and record If, Iph and power per phase of the synchronous motor. Do not exceed the field current
more than 1.2 amps(rating of the field current).
* Switch - off the power supply contactor and set the auto transformer and dc drive
potentiometer to zero position. Synchronous machine contactor is also becomes off .
(Note : Do not touch the Synchronization switch OFF button)
19
Model Graphs:
Result: Thus, the test is carried out and V and curves are drawn as noload.
20
Connection Diagram
21
2.
3.
3.
22
X2
1.
2.
3.
The negative sequence reactance X2 can be determined by driving the machine at rated speed
with low excitation. Short circuit ant two phases and open circuit one phase. Measure the short
circuited current Isc and voltage of open circuited phase Vos. The current coil of voltmeter is
excited by Isc and voltage coil by Vos. The negative sequence impedance can be calculated.
Z2=Vos / 3.Isc
X2=Z2sinQ , where Q = cos-1(P / Vsc.Vsc)
a. Run the machine at rated speed
b. Short circuit two phases of the alternator through an ammeter and the current coil of the
wattmeter.
c. Connect the voltage coil of the wattmeter and the voltmeter between the open phase and
any short circuited phase.
d. Gradually increase the excitation such that the short circuit current does not exceed its
full load value.
e. Take reading of voltmeter, Ammeter and Wattmeter.
Determination of X0 (Zero Sequence Reactance):S.No. Voltage Current Speed X0
1.
2.
3.
The machine is driven at rated speed. The windings of all phases are connected in parallel.
Connect the voltmeter and ammeter according to the circuit diagram shown in Fig 3.1.
a. Connect the armature winding in parallel according to the circuit diagram.
b. Run the machine at rated speed.
c. Apply low voltage from a variac and measure both voltage and current taken by the
armature windings
X0= 3. V0 / I0
23
Theory
Before synchronization, following conditions must be satisfied:
(1) EQUALITY OF VOLTAGE
The terminal voltage of both the systems i.e. the incoming alternator and the bus bar voltage or
other alternator must be same.
(2) PHASE SEQUENCE
The phase sequence of both the systems must be same.
(3) EQUALITY OF FREQUENCY
The frequency of both the systems must be same. The condition (1) can be checked with the help
of voltmeter and the condition (2) and (3) by any synchronizing method.
There are two synchronizing methods a. Using incandescent lamp
b. Using synchroscope.
24
whether incoming machine 2 is fast or slow. The synchronizing switch will be closed at the
moment when lamp L1 will be completely dark. This transposition of two lamps suggested by
Siemens and Aalske helps to indicate whether the incoming machine 2 is running too slow or too
fast. If lamps were connected symmetrically, they would dark out or glow up simultaneously (if
phase rotation is same.).
This method has following drawbacks:
1. The lamps become dark at about one third of the rated voltage. Hence, faulty
synchronizing may be done in dark period.
2. Using this method it is not possible to find out that how much the machine is slow or
fast.
3. This method is not applicable for high voltage alternators, because lamp ratings are
normally low. For such situations we need an extra transformer to step down the voltage.
(b) SYNCHRONIZING BY SYNCHROSCOPE:
Synchroscope is a device that shows the correct instant of closing the synchronizing switch with
the help of a pointer which will rotate on the dial. The rotation of pointer also indicates whether
the incoming machine is running too slow or too fast. If incoming machine is slow then pointer
rotates in anticlockwise direction and if machine is fast then pointer rotates in clockwise
direction.
26
Fig 1.1:Connection diagram for synchronizing the alternator with 3-lamp method
PROCEDURAL STEPS
1. Make the connection diagram as shown in figure 1.1
2. Run one of the alternators and adjust its voltage at rated value and close switch to bus
bar.
3. Start the second set (alternator 2), bring it upto proper speed equal to that of the running
alternator (or bus bar voltage).
4. Synchronize the incoming alternator by any one method described in theory.
PROCEDURAL STEPS:
1. Make the connections.
2. Run one of the alternators and adjust its voltage at rated value and close the switch to
connect with the bus bar.
3. Start the second set (incoming machine 2), bring it upto proper speed equal to that of the
running machine (bus bar voltage).
4. Synchronize the incoming machine by any one synchronization method
Observations
1. Measure and adjust voltage of incoming machine (Vg) and bus bar (Vs) till Vg=Vs.
2. Measure and adjust the speed of incoming machine, till synchroscope needle creeps.
3. Close synchronizing switch
27
28
S.No
APPARATUS
RANGE
TYPE
QUANTITY
FORMLULAE
Coso=Wo / 3 VoIo
Cosr=Wbr / 3 VbrIbr
Ibm = Ibr (Vo/Vbr)
Wbm = Wbr (Vo/Vbr)2
Stator copper loss = 3 Ibr2Rs
MEASUREMENT OF PARAMETER AT FULL LOAD
Stator current = OP x X
% = (PQ/PV)x 100
%Slip = (QR/PR)x 100
Torque = (PRxV/(2NT/60))
Pf
= PV/OP
MAXIMUM OUTPUT
The perpendicular at OA line cuts the circle at P and OA at PQ.
Maximum output = P1Q1x power scale (W)
MAXIMUM TORQUE
The perpendicular bisector of line cuts the circle at PR and OF at Q2.
Maximum torque = (PFx power scale)/T
Nm
CIRCUIT DIAGRAM
NO LOAD AND BLOCKED ROTOR TEST ON THREE PHASE SQUIRREL CAGE
INDUCTION MOTOR:
Fuse
M
R
S1
C
T
P
S
T
S2
ROTOR
( 0 600)V,MI
29
BRAKE
DRUM
415V,50Hz,
3 SUPPLY
STATO
R
M
Vo (V)
Io (A)
Wo (W)
W1 W2
Wo=(W1+W2)
W
Wo (W)
W1 W2
Wo=(W1+W2)
W
Vo (V)
Io (A)
Voltage (V)
Current (A)
Rs = (Vx1.5) /2I
30
PRECAUTION
1. The 3 autotransformer should be kept at initial position.
2. Initially the machine should be under no load condition.
PROCEDURE
NO LOAD TEST
1. Connections are made as per the circuit diagram.
2. 3 AC supply is increased gradually using 3 autotransformer till rated voltage is
applied.
3. Readings of voltmeter and wattmeter are noted.
BLOCKED ROTOR TEST
1. Connections are made as per the circuit diagram and rotor is blocked from rotating.
2. Applied voltage is increased until rated load current flows.
3. Readings of all meters are noted.
MEASUREMENT OF STATOR RESISTANCE
1. Connections are made as per the circuit diagram.
2. Supply is given by closing the DPST switch.
3. Readings of voltmeter and ammeter are noted.
4. Stator resistance in ohms is calculated as
Ra/phase = (Vx1.5) /2I
PROCEDURE FOR CONSTRUCTING THE CIRCLE
1. Vector OO is drawn at an angle of phase with respect to OY represents the output line.
2. OX is drawn parallel to OX.
3. Vector OA is Ibr plotted at an angle of phasor with respect to OY. OA is joined which
represents the output line.
4. A perpendicular bisector from output line which cuts OY at C. With C as centre and OC
as radius draw a semi-circle passing through A.
5. From A, a perpendicular is drawn meeting OX at E and OD at D.
6. AD represents Wbr in CM.
EF represents stator copper loss in CM.
AD represents rotor copper loss in CM.
7. Join OF which represents the torque line.
8. Line AD is extended and points S is marked, where AS is equal to rated output power.
9. Line PS is drawn parallel to output line.
10. From P, perpendicular line is drawn meeting OX at y.
11. Join OP.
RESULT:
31
Apparatus:
0-20A AC Ammeter
0-600V AC Voltmeter
Start contactor(Y)
01
01
01
32
On-delay timer(T1)
Main contactor MC
01
01
Motor Specifications :
Speed
Power
Voltage
Current
Frequency
--------------------------
1400rpm
3.7kw(5hp)
415V
7.9A
50Hz
Theory:
This method is used in the case of motors which are built to run normally with a deltaconnected stator winding. It consists of a two-way switch which connects the motor in star for starting
and then in delta for normal running. The usual connections are shown in Figure 30'21. When starconnected, the applied voltage over each motor phase is reduced by a factor of Jf and hence the torque
developed becomes 1/3 of that which would have been developed if motor was directly connected in
delta. The line current is reduced to 1/3. Hence, during starting period when motor is Y connected,
it takes 1/3rd as much starting current and develops 1/3rd as much torque as would have
been developed were it directly connected in delta.
Procedure:
* Make the connections as shown in the circuit diagram.
* Set the timer at the marked position ( 10 secs).
* Check the three phase supply at the voltmeter.
* check the sequence of the operations of the contactors after switching the start
button.
* Connect the power supply terminals R Y B to the M C and delta power terminals
RYB on the
board.
* Record the no-load current at starting and at rated speed.
Sequence of Operation :
* When start button is pushed :
(a) Y contactor is energized through the path R-Stop-Start-Timer NC-NC -Y Coil-Y
Phase
(b) Timer is also energized simultaneously with start contactor is it is connected parallel to
it.
(c) When Y is energized Y NO becomes Y NC and YNC becomes Y NO.
(d) MC is energized through the path R-Stop-Star - Y NO.
(e) Mc coil-Y and also 4 is not energized since YNC has becomes YNO.
34
35