LCD TV: Service Manual
LCD TV: Service Manual
LCD TV: Service Manual
website:http://biz.LGservice.com
LCD TV
SERVICE MANUAL
CHASSIS : LP7BB
MODEL : 42LB9RTA
42LB9RTA-MB
CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CONTENTS
CONTENTS .............................................................................................. 2
SAFETY PRECAUTIONS ..........................................................................3
SPECIFICATION ........................................................................................6
ADJUSTMENT INSTRUCTION ...............................................................10
TROUBLE SHOOTING ............................................................................14
BLOCK DIAGRAM...................................................................................25
EXPLODED VIEW .................................................................................. 26
SVC. SHEET ...............................................................................................
-2-
SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by
in the
Schematic Diagram and Replacement Parts List.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.
It will also protect the receiver and it's components from being
damaged by accidental shorts of the circuitry that may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown,
replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor,
over 1W), keep the resistor 10mm away from PCB.
AC Volt-meter
Before returning the receiver to the customer,
always perform an AC leakage current check on the exposed
metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.
To Instrument's
exposed
METALLIC PARTS
1.5 Kohm/10W
Replaceable batteries
CAUTION
RISK OF EXPLOSION IF BATTERY
IS REPLACED BY AN INCORRECT
TYPE. DISPOSE OF USED
BATTERIES ACCORDING TO THE
INSTRUCTIONS
ADVARSEL
Lithiumbatteri - Eksplosionsfare ved
fejlagtig hndtening. Udskiftning m
kun ske med batteri at samme
fabrikat og type. Levr det brugte
batteri tilbage til leverandoren
-3-
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service
manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication.
NOTE: If unforeseen circumstances create conflict between the
following servicing precautions and any of the safety precautions on
page 3 of this publication, always follow the safety precautions.
Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power
source before;
a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug or
other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver.
CAUTION: A wrong part substitution or incorrect polarity
installation of electrolytic capacitors may result in an
explosion hazard.
2. Test high voltage only by measuring it with an appropriate high
voltage meter or other voltage measuring device (DVM,
FETVOM, etc) equipped with a suitable high voltage probe.
Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its
assemblies.
4. Unless specified otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable
non-abrasive applicator; 10% (by volume) Acetone and 90% (by
volume) isopropyl alcohol (90%-99% strength)
CAUTION: This is a flammable mixture.
Unless specified otherwise in this service manual, lubrication of
contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which
receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its
electrical assemblies unless all solid-state device heat sinks are
correctly installed.
7. Always connect the test receiver ground lead to the receiver
chassis ground before connecting the test receiver positive
lead.
Always remove the test receiver ground lead last.
8. Use with this receiver only the test fixtures specified in this
service manual.
CAUTION: Do not connect the test fixture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged easily
by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some field-effect transistors and
semiconductor "chip" components. The following techniques
should be used to help reduce the incidence of component
damage caused by static by static electricity.
1. Immediately before handling any semiconductor component or
semiconductor-equipped assembly, drain off any electrostatic
charge on your body by touching a known earth ground.
Alternatively, obtain and wear a commercially available
discharging wrist strap device, which should be removed to
prevent potential shock reasons prior to applying power to the
Copyright2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
-4-
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through
which the IC leads are inserted and then bent flat against the
circuit foil. When holes are the slotted type, the following technique
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique
as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by gently
prying up on the lead with the soldering iron tip as the solder
melts.
2. Draw away the melted solder with an anti-static suction-type
solder removal device (or with solder braid) before removing the
IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and
solder it.
3. Clean the soldered areas with a small wire-bristle brush.
(It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor
Removal/Replacement
1. Remove the defective transistor by clipping its leads as close as
possible to the component body.
2. Bend into a "U" shape the end of each of three leads remaining
on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding
leads extending from the circuit board and crimp the "U" with
long nose pliers to insure metal to metal contact then solder
each connection.
Power Output, Transistor Device
Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit
board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as
possible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and if
necessary, apply additional solder.
Fuse and Conventional Resistor
Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.
3. Solder the connections.
CAUTION: Maintain original spacing between the replaced
component and adjacent components and the circuit board to
prevent excessive component temperatures.
Copyright2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
-5-
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.
1. Application range
This spec sheet is applied to the LCD TV used LP7BB
chassis
2. Specification
Each part is tested as below without special appointment.
3. Test method
(1) Performance : LGE TV test method followed
(2) Demanded other specification
Safety
: CE, IEC Specification
EMC
: CE, IEC
4. General TV Specification
No
Item
Specification
1.
2.
1) NTSC
Remark
2) PAL M
3) PAL N
3.
RF Input Channel
BAND
NTSC
VHF
2 ~ 13
UHF
14 ~ 69
CATV
1 ~ 125
4.
Input Voltage
5.
Market
6.
Operating Environment
1) Temp : 0 ~ 40 deg
2) Humidity : 10 ~ 90 %RH
7.
Storage Environment
8.
Power Consumption
Power on
(Green)
220(32)
9.
Stand by
Cool
1W(32, 42)
Warm
40W(32, 42)
10.
Frequency range
H : 31 ~ 61 khz
11.
12.
13.
Y/Cb/Cr, Y/Pb/Pr
14.
RGB-PC
15.
HDMI-PC
2) Humidity : 10 ~ 90 %RH
260(42)
V : 56 ~ 75 Hz
Side only
HDMI-DTV
16.
17.
18.
19.
AV out (1EA)
L/R Input
-6-
Item
Specification
Panel
Remark
2.
LCD Module
Outline
42"
Dimension
32"
Pixel Pitch
42"
32"
mm
Pixel Format
Coating
Back Light
42"
18CCFL
32"
18CCFL
Item
Min
Typ
1.
Luminance
400
500
2.
3.
White
Max
Unit
Maker
LPL(0RT)
32",42"
White
coordinate
Red
Green
Blue
4.
5.
Contrast ratio
178/178
X
-0.03
LPL 32, 42
- CR > 10
0.279/0.279/0.279 +0.03
0.292/0.292/0.292
0.635/0.636/0.635
0.339/0.343/0.344
0.282/0.284/0.286
0.606/0.615/0.614
0.145/0.144/0.146
0.064/0.063/0.061
CR
degree
Remark
- 50cm from the surface
600
800
32"
LPL(0-RT)
800
1000
42"
LPL(0-RT)
Luminance Variation
1.3
-7-
H-freq(kHz)
V-freq.(kHz)
Pixel clock(MHz)
720*480
15.73
59.94
13.500
720*480
15.75
60.00
13.514
2.
720*576
15.625
50.00
13.500
3.
720*480
31.47
59.94
27.000
SDTV 480P
720*480
31.50
60.00
27.027
SDTV 480P
4.
720*576
31.25
50.00
27.000
SDTV 576P
5.
1280*720
44.96
59.94
74.176
HDTV 720P
1280*720
45.00
60.00
74.250
HDTV 720P
1.
Resolution
Remarks
6.
1280*720
37.50
50.00
74.25
7.
1920*1080
33.72
59.94
74.176
HDTV 1080I
1920*1080
33.75
60.00
74.250
HDTV 1080I
8.
1920*1080
28.125
50.00
74.250
9.
1920*1080
67.5
60.00
148.5
HDTV 1080P
10.
1920*1080
56.25
50
148.5
8. RGB Input ( PC )
No
H-freq(kHz)
V-freq.(kHz)
Pixel clock(MHz)
720*400
Resolution
31.469
70.08
28.32
DOS
Remarks
2.
640*480
31.469
59.94
25.17
VESA(VGA)
640*480
37.500
75.00
31.50
VESA(VGA)
800*600
37.879
60.31
40.00
VESA(SVGA)
800*600
46.875
75.00
49.50
VESA(SVGA)
1024*768
48.363
60.00
65.00
VESA(XGA)
1024*768
56.476
70.06
78.75
VESA(XGA)
1024*768
60.023
75.02
79.50
VESA(XGA)
1280*768
47.776
59.87
80.125
WXGA(42XGA,50",60")
10
1360*768
47.712
60.01
85.50
WXGA(42XGA,50",60")
11
1366*768
47.700
60.00
84.62
WXGA(42XGA,50",60")
H-freq(kHz)
V-freq.(kHz)
Pixel clock(MHz)
9. HDMI Input ( PC )
No
Resolution
Remarks
720*400
31.469
70.08
28.32
DOS
640*480
31.469
59.94
25.17
VESA(VGA)
640*480
37.500
75.00
31.50
VESA(VGA)
800*600
37.879
60.31
40.00
VESA(SVGA)
800*600
46.875
75.00
49.50
VESA(SVGA)
1024*768
48.363
60.00
65.00
VESA(XGA)
1024*768
56.476
70.06
75.00
VESA(XGA)
1024*768
60.023
75.02
78.75
VESA(XGA)
1280*768
47.776
59.87
79.50
WXGA(42XGA,50",60")
10
1360*768
47.712
60.01
85.50
WXGA(42XGA,50",60")
11
1366*768
47.700
60.00
84.62
WXGA(42XGA,50",60")
-8-
H-freq(kHz)
V-freq.(kHz)
Pixel clock(MHz)
1.
720*480
Resolution
31.47
59.94
27.000
SDTV 480P
Remarks
2.
720*480
31.50
60.00
27.027
SDTV 480P
3.
720*576
31.25
50.00
27.000
SDTV 576P
4.
1280*720
44.96
59.94
74.176
HDTV 720P
5.
1280*720
45.00
60.00
74.250
HDTV 720P
6.
1280*720
37.50
50.00
74.25
7.
1920*1080
33.72
59.94
74.176
HDTV 1080I
8.
1920*1080
33.75
60.00
74.250
HDTV 1080I
9.
1920*1080
28.125
50.00
74.250
10.
1920*1080
67.5
60.00
148.5
HDTV 1080P
11.
1920*1080
56.25
50
148.5
-9-
ADJUSTMENT INSTRUCTION
1. Application Range
2. Specification
2.1 Because this is not a hot chassis, it is not necessary to
use an isolation transformer.
However, the use of isolation transformer will help to
protect test instruments.
2.2 Adjustment must be done in the correct sequence.
2.3 The adjustment must be performed at 255C
temperature and 6510% relative humidity if there is no
specified designation.
2.4 The input voltage of the receiver must be kept between
100-220V, 50/60Hz.
2.5 Before adjustment, execute Heat-Run for 30 minutes at
Full White mode.(Power on key)
* Channel memory
- Download the channel data from BOM to EEPROM by
using LGIDS.
* Option adjustment following BOM
- Tool Option1
- Tool Option2
- Area Option
LP7BA LPL
S/W Version
DVR Version
UTT
Tool Option1
Tool Option2
Area Option
42 Normal
X.XX
X.XX
XX hr
7
161
16
:
(Fig.1)
1) Push the ADJ key in the Adjust Remocon.
2) Input the Option Number that was specified in the BOM,
into the Shipping area.
3) Select "Tool Option1/ Tool Option2/ Area Option" by using
(CH+/-) key , and press the number key(0~9)
consecutively
ex) If the value of Tool Option1 is 7, input the data using
number key "7" (Fig. 1)
- 10 -
6. EDID
7. ADC Calibration
Caution
* Use the proper signal cable for EDID Download
- Analog EDID : Pin3 exists
- Digital EDID : Pin3 exists
ADC
MSPG925FA
=> Caution : - Never connect HDMI & DVI-D & DVI-A Cable
at the same time.
- Use the proper cables below for EDID Writing
6.1. Data
6.1.1 ANALOG(256 Bytes )
BLOCK1 (128BYTE)
RF/AV/S-VIDEO
PAL
NTSC
INPUT AV3-ZF
VIDEO1 -MA
SELECT AV1-TB
Model: 202
Model:201
(PAL-BGDHI)
(NTSC)
Pattern: 65
Pattern: 65
Component
RGB
Model:217 720P
Model: 60
Pattern:65
1024*768 60Hz
Pattern: 65
* 100% Color Bar
BLOCK2 (128BYTE)
(Fig. 2)
7.1.1 Method of Auto RF/AV/S-VIDEO Color Balance.
1) Press the FRONT-AV KEY on R/C for converting input
mode.
2) Input the Video Signal: 100% Color Bar signal into AV
3) Set the PSM to Dynamic mode in the Picture menu.
4) Press INSTART key on R/C for adjustment.
5) Press the (Vol. +) key to operate the set, then it
becomes automatically
6) Auto-RGB OK means the adjustment is completed
7.1.2 Requirement
- This AV color balance adjustment should be performed
before White Balance Adjustment.
- After AV color balance adjustment, Change the mode
from AV to RF.
(Cancel Heat-run mode.)
- 11 -
(Fig. 4)
(Fig. 3)
7.2.1 Method of Auto Component Color Balance
1) Input the Component 720p 100% Color Bar(MSPG925FA model:217, pattern:65) signal into Component.
(MH : component 1 )
2) Set the PSM to Dynamic mode in the Picture menu
3) Press the INSTART key on R/C for adjustment
4) Press the (Vol. +) key to operate the set, then it
becomes automatically
5) Auto-RGB OK means the adjustment is completed
- 12 -
8. White Balance
* Caution : Before White-balance, the AV ADC should be done.
=> Notice
- Do the white balance adjustment under the 10LUX
- Before white balance, press the In-start key 2times and do
the reset like Fig.5
- Use the Torino inner pattern(216 gray pattern)
- To enter White-balance mode,press the IN-START key
2times.
* Caution : - System control RS-232 Host should be "PC" for
adjustment.
White Balance(Hex)
Color Temp.
Red Gain.
Green Gain.
Blue Gain.
Red Offset
Green Offset
Blue Offset
Reset
Cool
80
80
80
80
80
80
_ To set
(Fig. 4)
* Test Equipment
LCD : Color Analyzer ( CA-110), PDP : Color Analyzer (CA100)
CA-210 : The both of LCD and PDP are available.
PC (for communication through RS-232C) -> UART Baud
rate : 115200
Pattern Generator (MSPG-925FA etc. )
* Color Temperature & Color Coordinates Setting
When adjusting the Color Temperature of LCD, Color
AnalyzerCA-210(Matrix should be corrected through CH9 of
CS-1000) should be used.
When adjusting the Color Temperature of PDP, Color
AnalyzerCA-210(Matrix should be corrected through CH10
of CS-1000) should be used.
Adjust the Color Temperature based below adjustment color
coordinates.
Even if CH9 of CA-210 is corrected with Matrix, there may
be many character of Module and Filter.
Therefore Refer to the below Color Coordinates Target.
But, in case of WCG module, use the CH12 of CA-210.
- 13 -
- 14 -
NO
NO
NO
YE S
Is it connected tha t
PSU and 13 pin cable
in VSC board ?
YE S
YE S
YE S
Is inserted a pl ug
in power cord?
Start check
NO
1) Minute
Symptom
1. No power
Connect a cable.
Plasma (EL1 1), LC D(SC100 )
TROUBLESHOOTING
- 15 -
Is t he X- Board
no rmal ?
YE S
Is the Z - Board
no rmal ?
YE S
Is t he Y- Board
no rmal ?
YE S
Is the each
connector norma l?
YE S
Is the PSU
no rmal?
Start check
NO
NO
NO
NO
NO
YE S
YE S
3) It is converted w ith the c o lor where the front LED is red fro m gr een .
Symptom
2. Protection mode
Replace Z -B/D
Replace Y-B/D
NO
NO
- 16 -
Is the IC700's
output normal?
YE S
YE S
Does minute
discharge at
Module?
Start check
NO
NO
NO
YE S
Is the
inverter/ VaV s
on?
Sy mptom
3. No Raster
NO
Replace
the power board
- 17 -
NO
YE S
YE S
NO
Is normal video
NO
output of CXA2069Q?
(Check R324, In case of S-Video
check R324, R328)
YE S
NO
NO
YE S
YE S
NO
Is normal the
I2C communication ?
(Check R309, R310)
NO
YES
NO
- 18 -
NO
Check the input source
NO
Check the input source
Same as Block A
YES
NO
Check the input source
Same as Block A
YES
Same as Block A
YES
- 19 -
Same as Block A
YES
NO
Check the input source
- 20 -
NO
NO
Cable inserts well
NO
NO
YES
YES
YES
YES
Is normal video
output of CXA2069Q?
YES
(Check R312, In case of S-Video
check R312, R314)
YES
NO
Is normal the
I2C communication ?
(Check R309, R310)
NO
NO
- 21 -
NO
Check the input source
NO
Check the input source
Change IC(IC700)
YES
Is normal R, G, B input
and H,V sync of the JK500?
(Check R509, R511, R512
R513, R515)
NO
Check the input source
Change IC(IC700)
YES
Is normal video
input of the JK103?
(Check L129, L130, L131)
Change IC(IC700)
YES
Is normal video
input of the JK102?
(Check L126, L127, L128)
- 22 -
Only RF is
no Sound?
YES
Only AV input is
no Sound?
YES
Only HDMI is
no Sound?
YES
Ch eck f ollow
NO
NO
NO
YES
Is the output
of IC300(pin52,53)
normal?
LED is Green
Symptom
18. No Sound
NO
NO
Replace IC300
YES
IC402 operate
normally?
YES
IC401 operate
normally?
YES
IC400 operate
normally?
YES
Is the speaker
cable normal?
YES
Is the speaker
on in menu?
NO
NO
NO
NO
NO
Replace IC402
Replace IC401
Replace IC400
Check the
Speaker cable
Set on speaker
in menu
- 23 -
No
Is normal on ly audio?
No
Is normal on ly video ?
Yes
Yes
No
Yes
Is wave continuous?
Normal video ,
Normal aud io?
No
Replace IC1200
- 24 -
Start check
Is operated
IC1500, IC1501
normally?
YE S
Is operated
IC 1300,IC1302
normally?
YE S
Is connected cable?
(P1300, P1302 )
YE S
Ch eck f ollow
YE S
L ED is Green
Sympto m
20.1 DVR
NO
NO
NO
NO
Change HDD
Connect a cable.
P1300, P1302
BLOCK DIAGRAM
Copyright2007 LG Electronics. Inc. All right reserved.
Only for training and service purposes
- 25 -
900
500
809
801 520 808
806
805
120
300
121
120
200
802
LV1
807
803
804
800
600
510
610
530
540
910
400
EXPLODED VIEW
- 26 -
P/NO : MFL39265910
Dec., 2007
Printed in Korea