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    ROLYCAB FLEXIBAR BATTERY CABLE 1 Page Copycompressed PDF

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    Mohamed Bourza
    Rolycab Industries manufactures cable and other products. They introduce a new product called Rolycab Flexibar, which is made of multiple thin copper strips laminated together and insulated with PVC. Flexibar allows for twisting and bending unlike traditional round battery cables. It provides more surface area for amperage flow compared to round cables of the same rating, allowing it to carry more amps while being smaller in size. Flexibar is presented as an alternative for battery cables in automotive industries, where weight savings and higher current capacity are important. Tables provide technical specifications and ampacity ratings for various Flexibar sizes.

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    © All Rights Reserved
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    ROLYCAB FLEXIBAR BATTERY CABLE 1 Page Copycompressed PDF

    Uploaded by

    Mohamed Bourza
    150 views2 pages
    Rolycab Industries manufactures cable and other products. They introduce a new product called Rolycab Flexibar, which is made of multiple thin copper strips laminated together and insulated with PVC. Flexibar allows for twisting and bending unlike traditional round battery cables. It provides more surface area for amperage flow compared to round cables of the same rating, allowing it to carry more amps while being smaller in size. Flexibar is presented as an alternative for battery cables in automotive industries, where weight savings and higher current capacity are important. Tables provide technical specifications and ampacity ratings for various Flexibar sizes.

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    Rolycab Industries manufactures cable and other products. They introduce a new product called Rolycab Flexibar, which is made of multiple thin copper strips laminated together and insulated with PVC. Flexibar allows for twisting and bending unlike traditional round battery cables. It provides more surface area for amperage flow compared to round cables of the same rating, allowing it to carry more amps while being smaller in size. Flexibar is presented as an alternative for battery cables in automotive industries, where weight savings and higher current capacity are important. Tables provide technical specifications and ampacity ratings for various Flexibar sizes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    150 views2 pages

    ROLYCAB FLEXIBAR BATTERY CABLE 1 Page Copycompressed PDF

    Uploaded by

    Mohamed Bourza
    Rolycab Industries manufactures cable and other products. They introduce a new product called Rolycab Flexibar, which is made of multiple thin copper strips laminated together and insulated with PVC. Flexibar allows for twisting and bending unlike traditional round battery cables. It provides more surface area for amperage flow compared to round cables of the same rating, allowing it to carry more amps while being smaller in size. Flexibar is presented as an alternative for battery cables in automotive industries, where weight savings and higher current capacity are important. Tables provide technical specifications and ampacity ratings for various Flexibar sizes.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    R

    FLEXIBAR
    For Battery Cable

    www.rolycab.com

    ABOUT US:
    Rolycab Industries, a Cable manufacturing company, is an ISI, CE certified company and was established in the Year 2006. Our
    Cable Manufacturing unit is located at Daman (U.T), with ISO certification. We have also established a new manufacturing unit of
    Rigid PVC ducts and channel at Vasai. Our companies aim is to research, develop & innovate products which help in less consumption of energy and is helpful to its concerning industries.
    With this aim we introduce our new product ROLYCAB FLEXIBAR.

    ROLYCAB FLEXIBAR
    ROLYCAB FLEXIBARS are formed with multiple layers of thin copper strips, insulated with high resistance, self-extinguishing PVC compound and with special features like impervious to water, oil, grease, petrol, diesel etc. In this Flexibar holes are
    punched directly through the copper laminates and are connected. The advantage of this product is that, there is elimination of end
    lugs, which eventually reduces the process and labour cost.
    Rolycab flexibar allows twisting and bending as well.

    REPLACEMENT OF BATTERY CABLES USED IN AUTOMOBILE INDUSTRIES:


    In automobile industries, till the date we used round battery cables. Main requirement of battery cables in automobile
    industries is high Amperes while igniting the Engine. According to ampere requirement Cables size selected. Voltage is very low 12V,
    24V and 60V.
    Ampere flow in round cables is very high at outer surface (skin) of conductor. It gradually decreases towards centre of
    Conductor and becomes zero at center. In technical language its called skin effect of ampicity.
    This means if we remove some part of center conductor in round cable which are not useful for carrying ampere, then also
    ampere capacity will remain same. With this idea to reduce wastage of material and increase efficiency we introduce our new
    product as Rolycab flexibar with multiple layer of copper laminates, which give more skin of copper to carry high Ampere.
    In Automobile industries Weight of each component used is also one of the important factor as reduction in weight effect to
    mileage of vehicle. With replacement of Round Cable to Rolycab flexibar we can achieve reduction in weight as well.

    SKIN EFFECT
    Comparison of the penetration depth between
    ROUND COPPER CABLE & ROLYCAB FLEXIBAR
    36%
    Smalle

    1 X ROLYCAB FLEXIBAR
    3 X 20 X 1
    60 SQMM

    1 X 95 SQMM COPPER CABLES


    95 SQMM

    323 A at 40 C

    260 A at 40 C

    FEATURES:
    Rolycab flexibar consist of copper laminates covered with high quality durable polymers.
    Internal copper laminates are insulated in such a way that it helps to give flexibility in bending and twisting.
    To get optimum connectivity, terminal can be created by direct punch on copper laminates.
    It reduces cost of labour and eliminates cost of Lugs.
    It is ground breaking alternative to high ampere round cables.
    It occupies less space than round cables.
    Its easy to use as the product is flexible and easy to bend.
    It can be easily customized as per sample of battery cable harness.
    It is also available in Red for +Ve and Black for Ve.

    FLEXIBAR SIZES & AMPLICITY TABLE

    FLEXIBAR SIZES & AMPLICITY TABLE

    NXAXB

    PART CODE

    AMP @
    40C

    N
    A

    70
    90
    125
    150
    225
    300
    330

    BSM2105
    BSM3105
    BSM3135
    BSM2158
    BSM2201
    BSM3201
    BSM4201

    2 X 10 X 0.50MM
    3 X 10 X 0.50MM
    3 X 13 X 0.50MM
    2 X 15.50 X 0.80MM
    2 X 20 X 1.00MM
    3 X 20 X 1.00MM
    4 X 20 X 1.00MM

    72
    95
    150
    191
    246
    323
    345

    ROUND
    CABLE
    SIZE
    16
    25
    35
    50
    70
    95
    120

    AMP @
    40C
    70
    88
    110
    145
    215
    260
    305

    TECHNICAL CHARACTERISTICS:
    CONDUCTOR :

    INSULATION:
    High grade polymer
    Colour : Black
    Thickness : 2mm average ( 0.20mm)
    Shore Hardness: A 75-85
    ROHS Compliance
    Electrical Strength : > 20 Kv/mm
    Flammability : UL 94 VO
    Tensile Strength: > 9N/mm
    Elongation: > 250%
    Dielectric rigidity: 20 Kv/mm

    Copper strip Electrolytic grade (> 99.9% Cu)


    Surface : uncoated bare
    Tensile : > 200N/mm
    Extensibility : > 20% (minimum)
    Lamination thinkness : 0.5mm to 1.00mm

    INDUSTRIES

    Head Office: 301/302, Square One Bldg, Gulmohar Road no. 1, JVPD Scheme, Vile Parle (West), Mumbai 400049.
    Tel: +91 22 2701425/28 Website: www.rolycab.com Email : [email protected]

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