Subtor PCP Down-hole Pump

Germany

America

Add: GewerbegebietSalzhub 9

Subtor America Inc.,S.A.Panama

D-83737 Irschenberg Germany

Add: Plaza San Francisco, Office

Tel: +49 8031 8873 804

#23, Boquete,Panama

Fax: +49 8031 8873 805

Tel: +58 416 3636 508

Austria

Singapore

Subtor Austria

Subtor Asia Pacific

Add: Stadtplatz 24/7 A-4840

Add: Blk 141,Petir Road #05-266

Vcklabruck Austria

Singapore,670141

Tel: +43.7672-21063

Tel: +65.96971488
China
Weifang Subtor Rotating Precision Machinery Co., Ltd.
Add: East Side of Industry Second RoadWeicheng
Economy Development Zone, Weifang City 261000
Tel: +86 536 5070802 Fax: +86 536 5070760

Email: [email protected]

subtor

Web: www.subtor.com.cn

Catalogue/PCP DOWNHOLE/Rev.1/2015

Web: www.subtor.com

High Performance German

Down hole and Conveying Technology

SUBTOR
Rotating Precision Machinery

Subtor Presentation

Hello, dear guest,

Subtor Group, an enterprise which is professionally eng

Advantage No.3

aged in researching, developing and manufacturing prod

PS1000 Multifunctional Helicoidal CNC

ucts related to the application of Moineau principles.

The rotor, as a core part of the product, its machining pr

ecision will directly affect the quality of product. In order

GERMAN LANDSCAPE

Subtor Company has manufacturing plants and technolo

to guarantee the reliability of the product quality, we hav

gy centers in German and Asia, and has sales centers an

e imported a professional rotor machining center from G

d service centers in Singapore, India, south America and

ermany. It also has the largest specification and the high

Central America.

est machining precision in similar equipment in Asia at pr

esent.

Our main products include Progressive Cavity Pump, Pow

The maximum machining length is 10000mm

er Section, S-PCP Down hole Pump, Stator Core, relevan

The max diameter of the work pieces to be machined is

t components and spare parts.

300m

Advantage No.1
GERMANY TECHNOLOGY

More advantages

The technology of production is introduced from German

Experienced in applications of Moineau principal

y, the products core parts of stators and rubber parts ar

Our own unique rubber formulations

e imported with original packaging from Germany.

Worldwide network of sub suppliers and resources

Introduce of new technology continuously

Advantage No.2
The products are tailor made according requirements of
customers, and the special designs can meet different w
ork conditions in applications.

Our goals
Quality is most important
Stay focus on safety performance
Satisfactory & professional service
Stay focus on safety performance
customers profits maximization

SPECIALLY TAILOR - MADE

Introduction of PCP Down-hole Pump

Prime structures of Subtor PCP Down-hole pump units

Working principle of PC pump

Rotor

The PC pump is also named progressive cavity pump,

it consists of a stator and a rotor, the helical interfere
nce of the both parts forms a series of continuous se
aled cavities, and the medium transmission is then re
alized through the rotor rotational movement.
PCP Down-hole Pump is to connect the stator and
rotor respectively to the ends of the oil tube and the

Stator

sucker rod, the drive head on ground can drive the ro

tor through the sucker rod and the down-hole liquid c
an then be lifted to the ground.

Technical characteristics of PCP Down-hole Pump

Lower early investment
Compared with electric submersible pump, hydraulic

crude oil with the viscosity under 8000mPa.s, therefo

re, most heavy oil well can use this pump.

piston pump and beam-pumping unit, PCP Down-hol

It is suitable for oil wells with high sand content

e pumps first investment is smaller.

Because of the good yield ability of the stator rubber,

Higher efficiency, energy saving and lower mainten

it can be applied in high sand content oil wells.

ance cost

It is suitable for high gas content oil wells

The load of PCP Down-hole pump is stable during op

The gas locking PCP down-hole pump cannot occur, t

eration, the mechanical loss is less, and the pump eff

hus it is suitable for oil-gas mixing conveyance, but t

iciency can reach 45%-65% and the highest can rea

he free gas at the entry of the PCP down-hole pump

ch 70%, but that of the plunger-type pumping unit is

can affect its volume efficiency.

only about 30%.

It is suitable for cluster well group and horizontal w

Compact structure

ell of offshore oil fields

It is small in volume and the transportation cost is lo

This pump can be lowered down to the deviated well

wer; its surface installation is simple and the area oc

section, and the equipment is simple in structure, sm

cupied is small, it is easy in installation and maintena

all area occupied, less cost in transportation and mai

nce.

ntenance, therefore, it is suitable for offshore oil pro

It is suitable for thickened oil convey

duction.

PCP down-hole pump is suitable for conveying

S-PCP Down-hole Pump

Surface Drive Device

The permanent magnet motor direct-driven device has

Permanent Magnet Motor

adopted a vertical hollow axle permanent magnet brus

Surface drive device is the main ground equipment of PCP

hless DC motor to directly drive the polish rod of the P

down-hole pump units, it is a mechanical device to transfe

C pump, transfer the rotary force to the sucker rod, an

r the power to the rotor of PCP down-hole pump, and mak

d to drive the rotor of the PC pump to rotate. The per

e the rotor to do planetary motion, and to pump crude oil.

manent magnet brushless DC motor is driven with a s

pecial controller, through which the stepless regulation
of rotating speed and various protection functions of t

Subtor has two main auxiliary products, i.e., the surface dr

he PC pump unit can be realized.

ive device special for new-type gear direct drive PC pump

Characteristics:

and the permanent magnet motor direct-driven device.

The special controller can realize the stepless speed re

gulation, and has the protection functions of soft start
-up, soft shutdown, over loading and over current; ant
i reverse brake employs the electromagnetic brake, th

The main component parts of the surface drive device

special for new-type gear direct drive PC pump are:
electric motor, gear box, anti-reverse mechanism, sea
ling device, well plugging device and electric control c
abinet. Through the sucker rod rotational motion, the
surface drive device can transfer the wellhead power t
o the down hole and drive the down-hole pump to wo

e reversal potential energy of the rods can be automat

Gear Type Motor

ically released; the permanent magnet brushless moto

r does not have any excitation loss, it is high efficient

and high power density; through the human-computer
interface of the controller, it is easy to regulate the pa
rameters and simple to operate.

Control Cabinet

rk.
Characteristics:
The pump with many patents is technically advanced,

Aiming at different surface drive devices, Subtor suppli

superior performance, and simple operation; for the u

es completely the frequency conversion control cabinet

nique top fully mechanically sealing, there is not any l

and permanent magnet motor direct-driven control ca

eakage, it can be simply and easily replaced without n

binet for controlling the start-up, stop, and speed regul

eeding any lifting equipment; it is directly gear driven

ation of motor, automatically displaying, recording the

without needing to change belt, it is lower noise, ener

current and voltage of the PCP down-hole pump in reg

gy saving, environmental protection, smooth running

ular production, the automatic protection function of o

under high speed condition (500rpm), and greatly red

verload and underload can guarantee normal producti

uction of maintenance amount; its advanced high-volt

on of oil wells.

age isolation device can preferably protect the mecha

nical seals.

S-PCP Down-hole Pump

Subtor mainly manufactures single head PCP down-

stator is standard tubing thread, and the connecting

The stator consists of a metal sleeve and the rubb

NBRH, HNBR and FKM having excellent performanc

hole pump, the main structures are stator, rotor an

thread of rotor is the standard sucker rod thread, it

er lined inside, all the stators used by our company

e of oil resistance, water proofing, high-temperatur

d limit short sections. The connecting thread of

can also specially tailor made according to the requi

are all imported from German Subtor, the stator mai

e resistance, and swelling resistance.

rement of customers.

nly employs the high performance rubber of NBR,

The rotor s material mainly is steel 45, alloy steel

42CrM, stainless steel 304 and 316, it is machined
with high-precision CNC screw machining equipmen
t and surface chrome plated for wear resistance an

Production field of PS1000 Manufacturing

d anticorrosion. The rotor processing equipment is i

ntroduced from Germany, it can machine single-hea
d and multi-head rotor in high precision, the dimens
ion error 0.02mm and the longest work piece ca
n reach 10m.

Technical performance index of Subtor PCP down-hole pump

Heat resistance, low temperature80, medium tem

Pump submergence depth 100m

perature120, high temperature 150

H2S volume content 2.5%

Well liquid viscosity 8000mpas

Well liquid relative density 0.96, API gravity over 16

Place of pump hanging, gas-oil ratio GOR10m/m

Pump installation depth up to the deepest 2400m

Subtor PC pump types

Type selection sheet
Type explanation:VSP-vv / nn
VSPpump series number;
vv----theoretical flowing capacitym/d100rpm
nn----theoretical lifting heightnn100m

Supporting Accessories

Polish rod:

Pump, oil tube centralizer

Conforming to standard API Spec 11B, strength

The rotation of the rotor inside the stator of a P

grade: Grade D, and H

C pump will produce a centrifugal effect, this wil

l make the stator periodically impacted and then
producing vibration, such existing vibration will
reduce the service life of the system. Therefore,

a righting measure for the body of the PC pump

should be taken so as to reduce or remove such
vibration
Sucker rod :
Conforming to standard API Spec 11B, strength grad

Oil tube:

e: Grade D, and H; Subtor can also provide the custo

Conforming to the requirement of standard API

mer with the sucker rod and hollow sucker rod specia

Spec 5CT

l for the PC pump with taper thread connection

Torque anchor:
Sucker rod coupling:

Because the rotor of a PC pump is rotating clockwise

Conforming to standard API Spec 11B, strength grad

inside the stator, the workload is directly in the form

e: Grade D, and H

of torque, the torque of the rotor exerts on the stator,

the torque of the stator will make the top right hand
thread oil tube releasing and the tube string dropped
out, therefore, a thread-off proof measure for the oil
tube string of a PC pump well should be taken, and a

Sucker rod centralizer:

torque anchor should be mounted

The rod string is rotating inside the oil tube, because

the large centrifugal force and the inertia effect can
make the rod string vibrating and bent the friction be
tween the sucker rod string and the tube inner wall
will occur. Therefore, a righting measure for the rod
string should be taken to eliminate the vibration and
avoid the direct contact of the rod string with the tub
e inner wall

Other accessories:
Including down-hole pressure and temperature detec
tor, square clamp for polish rod, sieve tube, well was

hing valve, and oil relief valve

Other Products
Power Section
For mud driller

Stator Core

The production of customized rotors, stators and radi

We can design and provide stator cores for special

al bearings for Mud Motor Power sections and speci

applications like asymmetric- , tapered - and multila

al applications with our team of experts in Germany

yer stators which are particular designed to balan

and Asia

ce the individual shrinking of compounds

Subtor develops, design and produces high end Powe

Stator core manufactured field on PS1000 CNC

r Sections for various applications or to the precise n

eed of customer

Detailed Know How and full process control from the

very first layout until the final run in the field is our st
rength

After - sale service

Our professional after service engineers are
prepared to serve you to solve all kinds of your
problems on products day and night

Services include:
Tube
Rubber

Training operating personnel

Guiding, at initial time, our clients to solve the pro
blems encountered in process of using our product

Stator

Visit the client to maintain the equipment

Technical consultation to clients
Within two hours from receiving the fault notificati
on of our client a solution scheme should be put fo

rward, and our engineers should arrive at the scen

e to service within 24 hours