ARABIAN GULF

TEMPORARY CONSTRUCTION FACILITIES

& Abu Jifan GOSP project

E"S (lt.l.

Transmittal of Catalogs

Transmittal No.:

Technical Data

Revision

AGC-TR -414

1/ New Submittal

Re-Submittal

Drawings etc .

Date Prepared :

To: SAUDI ARAMCO

Southern Area Projects Department
5th Floor , Tower A Karawan

From: ARABIAN GULF CONSTRUCTION CO. LTD. (AGC)

PO Box 9, AI-Khobar 31952
Tel.: 013-849-3204 I 05 1 06,

Khurais AI Crude Increment Project Division

CONSTRUCTION
CO. LTD.

Khurais Central Processing Facility

4-Feb-16

Fax No .: 013-849-3203

Tel:
013-555-2008
SAUDI ARABIA

SAUDI ARABIA

ATTN: Mr. Mohammed I. Bubshait (Project Manager)

Contract No.:
Facilities B.!. No.:
Organization Code:

6600036076
10-01506

I3I

No. of Copies

CD

Information

Tempo rary Constr uction

LOCATION:

Khurais & Abu Jiffan

Spec. Section
Drawing No.

Contract Item
Reference

Transmitted herewith for ,

c:=J
c:=J

PROJECT TITLE:

KALICP-TCF-TR-510-16 & AGC-TR-109 , R.01

Review and
Comment

REVISED TIE IN PACKAGE FOR

Record

I
Resubmit

'::)

Approval

Others

Approval is only for general conformance with the design concept of the project and general compliance with the information
given on the contract docume nts. Any action shown is subject to the requirements of the contract documents. Contractor is
responsible for all quantities , dimensions , fabr ication, processes , Techniq ues of construction, coordina tion with other trades
and the satisfactory performance of the submitted item/s.

DESCRIPTION

Revised tie in ackage for 4" sewer line from LS to

AGC rectified comments of Tie-In pacakge (Ref: KALCIP-TCF-TR-510-16} as below
1. Site Survey report of tie in attached in last

STP

2. Proposed isometric and layout drawings are attached on page# 20 & 21, as-built shall be provided after tie-in.
3. Please see the details in page# 21 & 22 .
4. No existing nozzle available , AGC shall provide according to IFC drawing.

FOR SAUDI ARAMCO USE ONLY

Transmitted b)t
Name
Position
Signature
Date
Tel. No.

: Muha/mJSafdar
Ali
: Proj!{ct na

: J&[ _JL/
: 4-Febj16 "'
050- 08-4031

AGC -SA -TCF-T . August 2015

4"

SEWER LINE FROM LS TO STP

Received b :
Name
Position
Signature
Date:
Tel. No.

:
Sheet 1 of 1

...
-

- -

(Yj.
t

TIE IN PACKAGE
FOR:
200mm SEWER LINE
AROUND BUILDING (B120121) (122-123) TO MAIN LINE
AT RIC AREA
(AS HIGHLIGHTED IN EXTERNAL DRAWING)

Saudi Aramco
TEMPORARY CONSTRUCTION FACILITITES

Drawing No. SK-000001005-XX

Line
No. : 4" SWS-00041LH0U
IFC No. : DD-AA-1024-00100
DD-AA-1033-001-00
DD-SA-1009-00100E2
DD-SA-1033-00100E2

TIE-IN PACKAGE. # : TP-SW-001

Type of Connection : WALL
PENETRATION
System : SWS

TABLE OF CONTENT
14) Survey Report
1)Scope of work
2)Tie in Flow Sheet
3)Tie in Package Approval Sheet
4)Preliminary Review Acceptance
5)Tie in Procedure
6)Equipment & Tools to be used
7)Material Take OFF List
8)Roles and accountablities of AGC team & Saudi
Aramco PMT
9)Tie in Check list
10) Tie in Index
10.a.

Line information

10.b. ping and Instrumentation

Diagram(P&ID)
11.c. Isometric Drawings
11.f.

Hydrostatic Diagram

11.g.

fety Instruction Sheet (SIS)

11.h.

-In Location Plan

11) Material Change request

12) Construction Schedule
13) PROCESS CALC. for San. Sewer Lift Station

YES

NO

N/A

Saudi
Aramco
TEMPORARY CONSTRUCTION
FACILITIES

1. SCOPE OF WORK
Fabrication (Pipe & pipe sleeve) and installation on existing grit chamber B44D-001 as per tiein isometric Drawing No. SK-LB-1059-001-A.
This work phase shall include HDPE Pipe Spool installation, surface
preparation of HDPE pipe, fitting and other miscellaneous materials as
detailed on the drawings and per manufacturers recommended procedure.

Execution
Procedure:
SAUDI ARAMCO Scope
of Work:
1) Isolate the designated grit chamber B44-D-001 connected to tiein as
required STP.
2) Hand over the existing grit chamber B44-D-001 to the contractor to
commence the tie in execution.

CONTRACTOR Scope of Work:

1)
Identify the exact location of tiein.
2) Ensure area is secured & all required safety equipment
is available & operational.
3)
Ensure all materials & consumables needed to complete the work
have
been checked & are available at tiein location.
4)
Provide all safety equipment required as detailed in the work permit.
6)
Ensure the fire watch is available at all times.
7)
Remove the redundant pipe piece & scrap materials.
8)
Prepare with required materials for Tiein # TR-SW-001.
9)
Proceed for Client & Contractor QA/QC inspection.
10) Remove scaffolding or personnel reach equipment.
11) Hand over the line package back to SAUDI ARAMCO.

Saudi
Aramco
TEMPORARY CONSTRUCTION FACILITIES

2.
B.I. / J.O.
Number : Project
Description :
Contractor :

TIE IN FLOW SHEET

BI1001506
Temporary Construction Facilities
Arabian Gulf Construction Company Ltd.

TIE IN NUMBER : TP-SW-001

Location :

STP-RIC Khuaris FAC # 235

WALL PENETRATION
Description :

Fluid Condition :

Op. Temp:

35C

Fluid Service:

TYPE OF TIEIN:

SWS

APPROVALS
Design / Engg. Approval :

Contractor/Date

SAPMT/Date

PROPONENT/Date

Projects Insp/Date

SAPMT/Date

PROPONENT/Date

Projects Insp/Date

SAPMT/Date

PROPONENT/Date

Projects Insp/Date

PROPONENT/Date

Projects Insp/Date

Approval For Construction :

Contractor/Date

Inspection & Testing :

Contractor/Date

Completion / Acceptance :

Contractor/Date

SAPMT/Date

Saudi
Aramco
TEMPORARY CONSTRUCTION FACILITIES

3.TIE IN PACKAGE APPROVAL SHEET

Tie In No.
TP-SW001

Service
SWS

JOB ORDER No. 1001506

TIE IN
PLANT No. :
No. : TP- STP-B44-D-001 and
SW-001
FAC#35
SAPMT (*)

OPERATIONS
(*)

CONTRACTOR
(*)

Signature

Date

Signature

Date

Signature

Date

Signature

Date

(*)

(*) or Designate Authority

(*) Job Safety Analysis (JSA) must be conducted prior to
work execution (*) Acknowledgement of scope

Saudi
Aramco
TEMPORARY CONSTRUCTION FACILITIES

4.PRELIMINARY REVIEW ACCEPTANCE

The location and placement, method of tie in, isolation point for the following tiein
number is accepted as marked up on the attached General Piping Plan.
Tie in Number: TPSW-001 Comments:

CONTRACTOR

SAPMT

R&PAPIU

Inspection Review
Required : (Circle
One)
(YES)

(NO)

PRD/OD
Date

Saudi
Aramco
TEMPORARY CONSTRUCTION
FACILITIES

5.TIE IN PROCEDURE
1.0 PURPOSE
To ensure that the tie in shall be performed by Contractor and carried out in a
safe and eficient manner. This procedure describes the steps, sequence of
events, responsibility, authority and documentation requirements to ensure
that the specific task to meet SAUDI ARAMCO requirements and industry
codes.
2.1 SCOPE
2.2

Planning and Preparation

The tie in work planning is to be prepared in accordance with Tie-In schedule.
Close coordination meetings shall be held as required at site in order to
establish and update the detailed tie in schedule among all involved
parties, SAUDI ARAMCO and Contractor.
Identify Tie-In(s) schematic location on P&ID
Review with Piping drawings
Create a Tie-In Index (or List) with key information about Tie-In
Review with PMT
Go to the Field to locate physical point of Tie-In
Meet with plant personnel and review Tie-In requirements
Visually inspect the existing grit chamber.
Mark or tag the selected Tie-In point according to plant supervisor
recommendation.
Photograph of tie-In point
Draw sketch and take all required measurements
Convert all field sketches into appropriate production drawings
(Isometrics and detail drawings)
Finalize (check, correct and submit for approval) Tie-In isometric
drawing.Involved parties shall
identify lines/equipment to be used.

2.3

Material Handling
Material handling method such as identification and storage shall be
carried out in accordance with the requirements of SAES L 350, Section
6 and 7.
In addition, each material item and fabricated spool shall be identified and
delivered to site as tagged or bagged with individual tie in number.

2.4

Site Preparation
Prior to fabrication, actual dimensions at tie in location shall be measured
for back check of the piping design drawing.

Saudi
Aramco
TEMPORARY CONSTRUCTION
FACILITIES

2.5

Tie in Work Execution

Tie in work execution shall proceed in accordance with tie in checklist
and tie in schedule. All safety precautions must be reviewed and
endorsed by RRD/PMT and AGC safety oficer.
Wall coring shall start under the witness of all involved parties Saudi Aramco
and Contractor after approved by Saudi Aramco Operations.
The Contractor shall Paint new items and repair damage painting
or coating during Construction.

2.6

PROCEDURE "STEP BY STEP"

Preparing all required equipment prior to shutdown

Fabricating pipe spools at workshop acc. to DWGs, P&IDs, ISO.

Spools transportation to site

Once Operations has prepare the system to allow for the tie-in, the work crew
shall obtain a work permit. The permit also identifies required special
protective equipment such as gloves, acid suits, breathing mask, etc.
All hot activities such as drilling, grinding, cutting, lifting, etc. shall be listed on
the permit.

Installing permanent and temporary supports

Fit-up at Tie-in points "Pipe, fitting"

Flushing and cleaning

Removing Tempo. Supports

Upon completion, the tie-in will be tested in accordance with Saudi Aramco
piping standards.

Reinstatement

3.0 DEFINITIONS
Tie in: TP-SW- 001

Saudi
Aramco
TEMPORARY CONSTRUCTION
FACILITIES

4.0 REFERENCE
SAES-S-040 - Saudi Aramco Water Systems
SAMS-S-034 - RTR (Fiberglass) Pressure Pipe
& Fittings SAES-S-070 - Installation of Utility
Piping Systems SAES-L-132
- Material
Selection for Piping Systems SAES-B-017
Fire Water System Design
ASTM F 714 - 08 Specification for Polyethylene (PE) Plastic Pipe (SDR-PR) Based on
Outside Diameter
ASTM-F1248 - Standard Test Method for Determination of Environmental Stress
Crack Resistance (ESCR) of Polyethylene Pipe
ASTM-D3350- Standard Specification for Polyethylene Plastics Pipe and Fittings
Materials
ASTM-D2321- Standard Practice for Underground Installation of Thermoplastic
Pipe for Sewers and Other Gravity-Flow Applications
SASC-S-01

- SpLD Assessment Standards

Committee. WATER SATIP-S-070-03 -Thermoplastic

& RTR Piping
5.1 RESPONSIBILITIES
5.2

Project Manager
Ensure compliance by all parties to this procedure, the Project Quality
Assurance Manual, QC Inspection Plan, and relevant Saudi Aramco
Specifications, drawings and Industry Codes.

5.3

Mechanical Engineer and Crew Supervisor

Report directly to AGCs designated Site Construction Manager and coordinate

with AGCs Safety Personnel and SAPMT to ensure that all activities are
completed in a safe and eficient manner and, to AGC Mechanical QC
Inspectors for the necessary inspection in each phase of job execution.
Crew supervisor/Mechanical Engineer shall also be responsible for all Piping
works necessary
as detailed in the Construction Scope of Work in accordance with this Quality
Control Procedures and applicable Saudi Aramco Engineering Standards and
Specifications and Applicable Industry Codes.

Client Engineer shall be responsible for the issuing of approved for

construction drawings and ASB (As Built) drawings will be submitted by
contractor field engineer when the work is complete.
The PMT Representative and AGC will join together to coordinate all
preparations necessary to perform the tie-in, including assembly of material
needed during the actual tie-in period, temporary support.

Saudi
Aramco
TEMPORARY CONSTRUCTION
FACILITIES

5.3 Mechanical QC Supervisor

Responsible for conducting Quality Control Inspection and testing for the
grouting activities covered under the Construction Scope of Work. He
shall raise Request for Inspection (RFI)
for Witness and/or Hold Points in compliance with applicable Saudi Aramco
Typical Inspection Plan (SATIP) to SAPMT. He shall also ensure that all work
executions are adhering to this Quality Control Procedures and that all
pertinent QC records and necessary documentation are in order and finally
handed-over to SAPMT in organized manner.
Coordinate with Mechanical Supervisor and Foreman for the smooth
execution of work and to the satisfaction of Quality Control.
Client Q/C Engineer shall be responsible for all quality control and
documentation to be done During field installation activities.
6. EQUIPMENT & TOOLS TO
BE USED
Planer (to cut and level the pipes surface before welding from
both sides ) Heating Element
Heat Protective Box
Hydraulic Aggregate
Basic Machine with
clamping tools Stopwatch
Scaffoldin
g
Hand
Tools
Power
Tools
Wall Core Cutting Machine
7. MATERIAL TAKE-OFF LIST
S # DESCRIPTION
1

PIPE, HDPE SDR9 PN20

90 ELBOW, HDPE SDR9 PN20

4 D.I Puddle Flange

4 D.I Pipe

4 Flange adaptor D.I to HDPE

UNIT QTY
MTR

1
2

E
A
E
A

0
1
0
1

MTR

E
A

Saudi
Aramco
TEMPORARY CONSTRUCTION
FACILITIES

8. ROLES AND ACCOUNTABILITIES OF AGC TEAM & SAUDI ARAMCO

PMT

No Contractor
Prepare and
1 physically
install tie-in
tags
Work with the
Planner to plan
2 and schedule
all field
activities
Execute tie-ins
at
identified
3
location, in
accordance
with all
applicable
Preparation of
safety sign,
work permit
include JSA,
4 check list if
required.
Scaffolding and
material and
installation.

Operations
Job
Represent
Ensure tie-ins
have been
internally
reviewed/approve
d with-in the
Operations

Piping/Pro
ject
EngineerTo obtain
approval from
the Operations
Job.
Representative/P

Review tie-in
plans and
strategies.

Sign of and
witness
the
hanging of tie-in
tags

Ensure tie-ins are

designed
according to
Aramco
Standards.

Sign of and
witness
the
hanging of tie-in
tags

Coordinate
preparation and
isolation of the
system for the tiein work.

PMT
Representative
Coordinate tieins with
Operations and
the Contractor

Inspect tie-in
after
completion to
ensure new
connection is
install
according to
details

Material Check
and Scheduling
of tie-in work

Saudi Aramco
TEMPORARY CONSTRUCTION
FACILITIES

9. TIE IN CHECK LIST

Contractor Name : Arabian Gulf
Construction Co., Ltd. Location: STP-RIC
Date:

Khuaris FAC # 235

Identifying Information :
Tie in # TP-SW-001
Line No. 4-SWS-0004-1LH0U
Type of Tie in: WALL
PENETRATION Proposed
Drawing Nos.: SK-LB-1059001-A
SK-SA1033-001-A
Drawing Nos.: DD-AA-1024-001-00, DD-AA-1033-001-00
DD-SA-1009-001-00E2, DD-SA-1033-001-00E2
This Checklist shall be used to accomplish the necessary steps
to eficiently and safety complete tie in to existing STP.

BEFORE STARTING THE TIE IN

1. Ensure that all materials, relevant drawings and
procedures are available to personnel performing the
work. All personnel shall be aware of and understand
the requirements of the safety/loss prevention plans
force
at Saudi
Aramco
Facilities.
2. in
Have
package
been
forwarded
to
Operations for Review/comments and
received?
3. comments
Has all materials
been inspected and compliance to
line class and accepted?
4. Have gauges been calibrated for all hydro test?

5.QC
Documents
:
P&ID and Piping Isometric & Material Take of
Fabrication Drawing
But Weld Temperature Table
Hydro test Reports
Punch list

6. Ensure that plant, equipment and personnel required

to perform the work is suitably qualified, certified
and available. Identify any scaffolding / staging
7. requirements.
Has scaffold been erected and scaffold inspected?
8. Has the Location been approved and tie in ?
9. Has material been bagged and placed at tie in location?
10. Ensure the wall core cutting machine are available at site.

Yes

No

N/A

Signatur

Saudi
Aramco
TEMPORARY CONSTRUCTION FACILITIES

START TIE IN WORKS PREPARATION

1. Weld procedures are located at site and welder qualified
for HDPE Butt Weld.
2. Obtain work permit before commencement of work
TIE IN SPECIFIC DETAILS
1. Blow air into the pipe through blower to remove
accumulated dust or any foreign material in the pipe
2. The surface of the pipe to be fused and the interior
surfaces of the fitting
must be absolutely clean, dry and free from any grease. Clean
with a cleaning agent and exclusively with absorbent, lintfree and non-dyed paper directly before the assembly and
after scraping. When cleaning, ensure that no contaminations
from the un-scraped pipe surface are introduced into the
3. But Welding in accordance with approved procedure and
maximum heat level for hot plate is complied.
4. Visually check completed weld and submit the Final Visual
request to the QC.
5. Confirm inspection is completed.
6. Notify inspection is completed.

Yes

No

N/A

Signatur

Yes

No

N/A

Signatur

Saudi
Aramco
Clean Transportation Fuels at Riyadh
Refnery

POST TIE IN WORKS

1. Inspect in accordance with Inspection and Test Plan (ITP)
2. Blast / clean and paint the weld joints and repair
damage coating by touch up with applicable
3. procedure.
Complete Insulation works/punch listing

(Contractor`s Signature)

( SAPMT Signature)

Yes

No

N/A

Signatur

o..pg.awJ IgS.olJ l

SOUTHERN AREA PROJECTS DEPARTMENT

Khurais AL Crude Increment Project
Division
sth floor, Wing-A
Dammam Office Building

SaudiAromco

TRANSMffiAL NO.: ---=K-=A-=L=C- IP:.._---T=--C-=-F=----=T...R.:...=--12=8=--=1.5:::..

DATE :

November 23,20 15

TRANSMiliTAL
TO:

Mohammad A. Otaibi
Project Director
Arabian Gul f Construction Co. Ltd.
PO Box 9,A I-Khobar 3 1952-KSA
Tel. +966 13 849 3204
Mobile (KSA): +966 586 8784

FROM: Ali H. Baggal

Lead Project Engineer
KALCIPD/ Early Works & RIC Unit
Karawan Tower s
Tower A 5th Floor
AI Khobar

Project Title

Khurais AL Crude Increment - Temporary Construction

Job Order

Facilities BI-10-01506

No. Contract

6600036076

No.
SUBJECTLTITLE

The following
Transmitted for

Reference:

AGC-TR -057
November 02, 2015

TQ # 13 Proposal to Change RTR Pipes to HOPE Pipe

r81 Documents D
D Information D
Review &
D Comment
D

DVD/CD
Correction

D
)(]'

Drawing
Re-Submit

Comments[Notes :

Reference to your mentioned document; please note following comments from

SAPD/Khurais AL Crude Increment Project Division

Remarks:

Please acknowledge receipt by signing and return a copy for our record.

RECEIVED BY:

Fax. No.
CC:

Document Controller

E File
Action I
Process

Approval

Find the attached comments from PMT:

Signature
Name
Tel. No.

D
D

Signature
Name
Contact No.
Date Rcvd.

213142 KHURAIS & SATELLITE GOSP CONSTRUCTION FACILITY

TECHNICAL QUERY TQ: # AGCMSAMTCFMTQM013
HOPE ALTERNATE PIPE MATERIAL FOR RTR
Subject: TQ -AGC Material Change request.
Material as per original design: RTR Pipe.
Contractors request: HDPE Pipe.
Project Facility: Khurais CPF PMT Camp & Satellite GOSP
Pipe Sizes: Alternative to all RTR Pipes in PW, RW, SWW, FW Systems. Buried lines.
Contractors TQ for Pipe material change request from RTR to HOPE for underground
service. Potable Water Supply, Sanitary Sewer Drain & Fire Water Mains I Branches.
With reference to study the study and conclusion with below Saudi Aramco Engineering
Standards & International Standards;
SAES-L-40
SAES-L-60
SAES-L-70
SAE S-L-132
SAES-B-017
NFPA-24
AWWA-901 /906/ 651
ASTM-02774/ 03350-08/ 02321 I F21641F1412
NSF-61

The HOPE pipe can be used in place of RTR Pipe for buried sections of lines as an alternative
materialwith all other system design parameters as per latest FW SOFCON design drawings, data
sheets & specifications.

Contractor should follow and implement all relevant Saudi Aramco Engineering Standards, ASTM Codes,
Pressure Class, Buried depth cover, Tie-in schedule, Meta l to Non-metal Joints for HOPE pipe service.

Material colour codes for Potable Water, Raw Water, Sanitary Waste Wat er and Fire water shall be
followed by manufacturer. HOPE Pipe with four of red marks for fir e water line.

HOPE Pipe for Fire Water service will be ULIFM approved.

Saudi A ramco approved manufacturer I vendor 9COM should be preferred to use.

Changes in design drawing I shop drawing due to HOPE pipe implementation

should be incorporated and submitted to Saudi Aramco for review & approval
before starting
onstruction by (AGC) construction contractor.

Pressure class for each service pipe shall be as per the latest design.

Pipes crossing through roads and structures should be followed as per standard.

Note: Khurais CPF Well Raw Water Supply Pipes as per new change order: Earlier (27 Oct. 20 15)
approved "Raw Water Transmission HOPE 8 Inch Pipe" (for Khurais Water Wells to PMT Camp-4)
should meet its maximum operating I surge pressure requirements.

=============

=============== ================= =================

03 Nov. 2015 (S.A. Suresh) Non Electric Utility- RW Pipeline Material Change TQ-13

======
Page 1

. .

I\OL

TEMPORARY CONSTRUCTION FACILITIES

Khurais CentralProcessing Facility

Transmittal of Catalogs
Submittal Technical Data

Revision
0

CO. LTD.

l/ INew

IRe-Submittal

Oat(J Prepared:
From: ARABIAN GULF CONSTRUCTION CO. LTO.(AGC)
PO Box 9, AI-Khobar 31952
Tel.: 013-849-3204 I 05106,
Fax No.: 013-849-3203

I 31

SAUDIARABIA
PROJECT TITLE:

Temporary Construction Facilities

LOCATION:

Khurais & Abu Jiffan

Spec.Section :
Drawing No. :
Contract Hem :

Transmitted hrerwith for,

c=J

Abu Jifan GOSP project

02 November , 201S

Tel:
013-5552008
SAUDI ARABIA
ATTN : Mr. Mohammed I. Bubshait (Project Manager)
Contract No.:
6600036076
B.l. No.:
10-01506
Organization Code: :

c=J
c::=J

&

Transmittal No.:
AGC-TR-057

Drawings etc.
To:SAUDI ARAMCO
Southern Area Projects Department
5th Floor,Tower A Karawan
Khurais AI Crude Increment Project Division

No. of Copies

ARABIAN GULF
CONSTRUCTION

.... . .

Informat ion

Review and Comment

Record

Approval

Resubmit

Others

Technica iQuey No.

13

Approval is only for general conformance with the design concept of the project and general compliance with the Information
given on the contract documents.Any action shown is subject to the requirements of the contract documents. Contractor Is
resposlble for all quantities, dimensions, fabrication, processes. Techniques of construction, coordination with other trades and
the satisfactory performance of the submitted item/s.

DESCRIPTION
TECHANICAL QUERY N0.

13

FOR SAUDIARA MCO USE ONLY

T[!!nsmiU!i!d b:r::
:Sotero C.Trogo
Name
Position
: Project Mana
Signature
:
Date
:'1"-Nov-15
Tel. No.
050-587-5738

AGCSA-TCF T,August2015

_-;:::?

R!i!CelveQ bl(:
Name
Position
Signature
Date:

:
:
:

Tel. No.
Sheet 1 of 1

... -

,?e6C.J:.

ARABIAN GULF CONSTRUCTION CO. LTO.

TECHNICAL QUERY

Client:

Saudi Aramco

Tec hnical Query No.:

System:

Mechanical

Area:

CPF&GOSP

Project:

Temporary Construction Facilities

Page:

Khurals Central Processing Facility & Abu Jifan

AGC-SA-TCF-TQ-013

j Rev.:

!contract No.:

6600036076

TechnicalQuery Subject:

1of 1

le.l. No.10-01506

Discipline
Electrical
Instruments
Piping
Civil

Proposal to Change RTR Pipes to HOPE Pipe

Due to 18 weeks long lead delivery of RTR Pipe which is not maching with our schedule.AGC
Proposed to used HOPE Pipe with delivery of 4 weeks.
The RTR Pipe sizes which shall be changed to HOPE as below,
Sanitary Sewer Network (CPF)
RTR Pipe Sizes 3" & 4"
fire Fighting Network
(CPf) RTR Pipe Sizes 6",
10 & 12"
Sanitary Sewer Network (GOSP)
RTR Pipe Sizes 3" & 4"
Raw I Fire Water Pump Station (GOSP)
RTR Pipe Size 6"
Fire Fighting Network (GOSP)
RTR Pipe Sizes 6" & 8"
Attached herewith is the Technical Data Comparislon for your reference.

NOTE' Tho 8" RTR Plpo !0< "'w

"''"' U"' of Raw I Fl"Wa: aod yoor Traomlt1al N<>. KALCIP-

TCF-TR-031-15 dated 28 October.2015..

Raised by:

Sotero C. Trogo

Signat

Date:
.

Schedule Impact?

Cost Impact?

(Y IN)

(YIN)

N Sign:

AGC-SA-TQ, August 2015

Sign:
Answer Required
By Date:

Clarifications I Recommendations:

Clarified By:

2-Nov-15

.. )

Signature:

Date:
Sheet 1 of 1

R R E E V V IS IS IO IO N N C C E E
R R T T IF IF IC IC A A T T IO E N
THIS INDICATES THAT REV. NO.

EDSD
VERIFICATIO
N

00

OF THIS DRAWING IS COVERED, FOR ALL

CONTROL

APPROVAL/CERTIFICATION

NUMBER BY:

REQUIREMENTS, BY DRAWING

DATE:

D
A
T

DATE
:

CO

O
P
E
R
AT
IO

COMPLETION CERTIFICATE (DCC) NO.

K
H
U
R
AI

S
A
U
DI
A
R
A

PR
OC
ES
S
CA
LC
UL
ATI
ON
SANIT
ARY
SEWER
LIFT
STATIO
N
KHURAI
S AL
DWG.T
CRUDE
YPE

DO
CP

J
O
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10
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50
600
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P
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P
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D

ND
SA
TT
R 02
U
C /2
T 01
4

CER D PROJECT D
TIFI A ENGINEER A
T
ED T RXS
DC
O

02/2014

ISSU
ED
FOR
CON
STR
UCTI
ON
FEB
RUA
RY
2014

DISCI
PLINE
ENGIN
EER
02
SPM
/2
01
4

REV
NO
.

DATE

00

02/2014

JO/EWO

DESCRIPTION

ENGG CERT

PMT OPRNS S

a
u
di
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co
2
6
1
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N
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10-01506-

BI100150
6
KHU
RAIS
AL
CRU
DE
INCR
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NT300
MBC
D

0001

ISSUED FOR
CONSTRUCTION

PROCE
SS
CALCU
LATION
FOR
SANITA
RY
SEWER
LIFT
STATIO
N

RXS

DCO

S
A
U
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BI
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1 0D
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V.
THIS
W DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF
N
IN OWNER.
ITS
G
N

Process Calculations

Cal No.
DD-AE1030
Project title
KHURAIS AL CRUDE INCREMENT-300 MBCD
Proj no
213142
Client
SAUDI ARAMCO
Phase/CTR
Calculation title PROCESS CALCULATION FOR SANITARY SEWER LIFT STATION
2
of
4
Page
REVISION
DATE
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED APPROVED

00

Feb.14

SPM

VTN

VTN

TABLE OF
CONTENTS
1.
0
2.
0
3.
0
4.
0
5.
0
6.
0

Objectives
Basic Data
Assumptions
References
Calculations
Conclusions & Recommendations

SHT 2-4 DDAE1030

ems/project_execution/pefm10b.xls
Rev 19a

Process Calculations

2.0 Basic Data:

Design Peak flow rate (PFR) of sanitary wastewater into the sump

20.55

m3/hr

22.70

m3/hr

(Refer DD-SE-1024)
3.0 Assumptions :
Pump capacity considered, Q

4.1 References :
a) P&IDs No: DD-AA1024 & DD-AA1033
b) SAES-S-010
5.0 Calculations :

Wet well operating volume, V = CT x Q / 4

CT= 60.0 min

(min. 15 min as per SAES-S-010)

5.68

m3

Length of sewer sump

12.0

Width of sewer sump

9.5

Area of sewer sump

114.0 m2

Operating height of sump

0.0

50

mm
493.11

m3/day

(=90.47 Usgpm)

459.47

m3/day

(=84.3 USgpm )

Peak load from construction facility

Spare capacity of STP at RIC

(Spare capacity considered when average load from RIC is 62.5 Usgpm agaainst design capacity of 146.8 Usgpm
as confirmed by PMT)
Holding capacity required in sump on the day of peak load

33.6 m3

Holding capacity required to respond to arrange vacuum tanker in next 24 hrs

considering peak load

33.6 m3

Total extra holding capacity required in supm

67.3 m3

Process Calculations
Cal
No.

KHURAIS AL CRUDE INCREMENT300 MBCD

Project
title
Client

Proj no
Phase/C
TR

SAUDI ARAMCO

Calculation
title

PROCESS CALCULATION FOR SANITARY SEWER LIFT STATION

DD-AE1030
213142

of

Page
REVISI
ON

00

DATE

BY

Feb.
14

SPM

CHECK
ED

VT
N

APPROV
ED

REVISI
ON

DA
TE

VTN

BY

APPROVED

CHECKED

Height of the sump required for extra holding capacity

590 mm

Height between sump bottom & pump suction

Height between pump intake and bottom of operating volume
(minimum 500 mm to prevent suction vortexing as per SAES-S-010)
Operating height for Lead pump
Height for start of standby pump from lead pump start level

300 mm

600 mm

=
=

50 mm
50 mm

High level alarm above standby pump start level

50 mm

Distance between High level and invert of incoming sewer

(Min. 300 and Max. 600 mm as per SAES-S-010)
Depth of sump below incoming sewer line

595 mm

1645 mm

Distance between invert of incoming sewer and FGL

5805 mm

7450 mm

(Refer DD-SA1016 SH.003)

Overall Depth of Sump from FGL

6.0 Conclusions & Recommendations :

Overall Dimensions for sanitary sewer sump considered:
Length
Width
Depth

=
=
=

12.000 m
9.500 m
7.450 m

c
1

TEMPORARY CONSTRUCTION FACILITIES

::

:.
-

-.. - oz.
......

Contract No.

'Document No.

600036076

Report No.

..

Budget

No.

B I-

10 - 01506

AGCEASTlNG

Survey Description :

Sanitary Sewer From LS to STP

ACTUAL COORDINATES & ELEV.

DESIGN COORDINATES & ELEV.

Point
No.

EASTlNG

NORTHING

215523 .385

2793158.081

421 .335

B.S.

215426.31

2793521.541

419.605

DIFFERENCE OF COORDINATES & ELEV.

EASTING

NORTHING

ELEV

EASTING

NORTHING

ELEV

216207.085 2793136.088

N/A

216207.088

2793136.085

N/A

0.003

-0.003

N/A

216192.013 2793139.420

N/A

216192.011

2793139.422

N/A

-0.002

0.002

N/A

216192.013 2793278.420

N/A

216192.017

279327.417

N/A

0.004

-0.003

N/A

N/A

215547.655

2793278.283

N/A

-0.003

-0.005

N/A

2793278.288
215547 .
658
215547.658 2793312.288

N/A

215547.655

2793312.29

N/A

-0.003

-0.002

N/A

215665.322 2793645.998

N/A

215685.327

2793645 .992

N/A

0.004

-0.008

N/A

215253.001 2793909.250

N/A

215253.007

2793909.255

N/A

0.006

0.005

N/A

214130.368 2794893.845

N/A

214130.372

2794893.847

N/A

0.004

0.002

N/A

N/A

2146oo.592

2795416.43

N/A

0.001

-0.004

N/A

10

214600.591 2795416.434
215267.195 2796157.273

N/A

215267.199

2796157.27

N/A

0.004

-0.003

N/A

11

215150.791 2796553.647

N/A

215150.794

2796553.64

N/A

0.003

-0.007

N/A

12

215108.525 2796697.569

N/A

215108.52

2796697.564

N/A

0.005

-0.005

N/A

2796703.498

N/A

215128.093

2796703.499

N/A

0.003

0.001

N/A

215128.090

13

AGC - SURVEYOR
Name

Aitzaz Arshad

AGC- QC

AGC - CONSTR UCTION

E rJl

A L->J

('II v0"e.eb

- It- '6 - R.t> k.v......A.."'

ELEV.

STA.

ELEV

CivilNORTHING

SAPMT

REMARKS

SA - PID

Position
Date
Signature

Survayor

t\

/I

v.

J!,.

.L....J
----- --

Doc. No. AGC-016-B

August 2015

Ll

-----

- - ------ ---- ---

Sheet 1 of 1

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1,... ..

NOTES CONT'N.:

...

12. ALL DIMENSION AND ELEVATIONS ARE IN

MILLIMETERS UNLESS OTHERWISE NOTED.

-W- -

STANDARD DETAIL REFERENCE

DETAIL OF HEAVY W:lDNl BOSSES FOR

TMqEJ.OEO

CTIOIIS

CCNSTRUCIIOIINOTU AND DETALS FOR ISMTIIC PIPIIC

DRAWINGS

SULA DETAILS FOR HOT PIPII'IG

AE...,&IJ
S

IISULATIDN DETAILS FOR CCILD PIJIINCI

INSTALLAnDN OF JACK SCREIS Fill FLAIICED JOINTS

;-l

AD136627
..-!Mil

13. CONTRACTOR SHALL FIELD VERIFY ALL

AA-a!ll5!
13
AC-

136651

a
DIMENSIONS SHOWN ON THE DRAWINGS PRIOR
TO FABRICATION AND INSTALLATION.

14. ALL CARBON STEEL PIPE PIPING SHALL BE EXTERNALLY COATED AS PER SAES-H-002 AND SAES-N-001.

-------------- N O T E S--------------1:

f-c-,_ = =-=.=. -=:-::.,=,=.=-===..=,=... =. .=-=.=.=.=. =. .:-.::.=,= == ==---1

FAIIIIICATIDII Lilli AilE 111 TO BE F SNEO BY TNE VEIIKIIt.

15. NEW PIPING TIE-IN CONNECTION INTO EXISTING

STP PER PROJECT SCOPE.

2, PIPIIIIl OETAI.S SHALL BE CUT AT ALL PaNTS -ED F,I.IFIELO WELD

l. EACH FABRIC.I.IED SECniiN SHALL BE O.EAIILY IIAAII0 liTH JTS CODE NLIIIER.
. I.II.E$$ OTHERW15t: I<TED.WALL DIIIIEI'ISIGII5 ARE TO (OR FACE OF FLAIICES.
mJBil.T MOLES 011 FLANGES STIIAIIIII.E f:.ICIIIELDPIG ELIIOIIS AilE Lllltll IWI:ILIS.
S. F IIOII SHAI.L BE'" ACCOIIDAIICE liTH SAUIIIARA...:O 5Pt:CIFICATIDIIII-s.w5511.

VI

LJ..I

L DASIEI ALLOIMICE - U-"------

1, PIPIMC IMTUIAL IS

0
D

&. IELDING STRESS IIIELIEF I'U

IHIC Xofi&Y

NO

181
SPOT X-ll.lY 11-51115511

181

9. TESTIMII SHOP HYORO:STATIC TEST YES

NO
THE SHOP HYDROSTATTC TEST SHALL BE CARRIED OUT ON PIECES NAVIN ALL Elt)S
FLAIC0, HYDROSTATIC TEST PIIES$1.11
_
IL ALL PIPIIG IMTERIAL IS IN ACCGIDANCE liTH SAUDI ARAIICO ENGIIIEEIIINCl SPECIFIC.lTlliN
SAESLII& CLASS......!!!!!...., ALL EXCEPTIONS AilE lilTED ON THE ISOIIETIIIC.
II,INSULATTOII REQIIRED- YES
NOli!

C 15x50 INEWI

U-BOLT SIZE
REFER TO STD
DWG NO.AE-036311
INEWI

A
(u

"'
N

-------- -

- ------{
.....&-

I \; _

ff- l

f- _6"- WS _(EXI_S.!J

......_

'I"

.!

-;-

-- _J_)

4: W_S_j) 04 _HDP_E_j EWI_

..L

-(-)'\

--

- - 2 "-SWS IEXIS Tl

FTV
FTV

PLAN
SCALE

NTS

EXIST. GRIT CHAMBER

) 844-D-001 OPENING

Ill

'J:
1-

r :======-'SICI.l dl A

I c

RESTRICTED

nmco 2825 EHC.IIS/151

CADD-03

I, ALL UTM COORDINATES ARE IN METERS AND

OI ENSIONS IN MILLIMETERS UNLESS OTHERWISE
NOTED.
2.THRUST BLOCK SHALL BE PRO DED AT ALL gao
BENDS AND TEES ON PRESSURE LINE IN ACCORDANCE
WITH ARAt.ICO STANDARD DRAWING NO. DB-950078
SH.IIliJI,

PMT OFFICES AND

CAMP AREA-3

/
'

I
I

z
z

DENOTES PIPING SCOPE

SEWAGE PIPING LINE TO STP

''-------I

\
\

'

"

/
/

'

""'----------- -

fL_

----------

_j

THIS DRAWING IS GENERATED

FROM EXISTING SAUDI ARAt-tCO
OWG NO. BA-703966 SH. 001 REV. 01
AND SURVEY OWG.NO.S224G

PIPE BOLLARD

J REFER SAUDI ARA CO

f DWG. NO. AD-036010.
END CAP

[I

..

-,

-'"---- -- _LlL

- -- ----- ----''-- -----------------"L--'--;;-;;-;-;,;,;

,c;;-c-;;;;;- -;o-;;:;-;;; ;;-;'"""':;--- ------- ------

BLIND FLANE
FGL,.

- : :-":"I "
l,--,---- J_

J
v

L_-_-n-

FLUSHING CONNECTIONCFC)
NOTE1 ALL DIMENSIONS ARE IN Mt.l

DETAIL OF FORCE MAIN

'
CONNECTION TO STP
SCALE

NTS

'i