Epson T-50

SERVICE MANUAL
Color Inkjet Printer
EPSON Stylus Photo R280/R285/R290
SEIJ07003
Notice:
All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.
The contents of this manual are subject to change without notice.
All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being
informed of them.
The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.
General Notice:
Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their
respective owners. EPSON disclaims any and all rights in those marks.
Copyright 2007
SEIKO EPSON CORPORATION.

Imaging Products CS, PL & Environmental Management
PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1) Personal injury and 2) damage to equipment.
DANGER
Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by
DANGER Headings.
WARNING
Signals a precaution which, if ignored, could result in damage to equipment.
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
DANGER
1.
ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR
PROCEDURES.
2.
NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS
TECHNICIANS IN THEIR LINE OF WORK.
3.
WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO
SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC
COMPONENTS.
4.
WHEN DISASSEMBLING OR ASSEMBLING A PRODUCT, MAKE SURE TO WEAR GLOVES TO AVOID INJURIER FROM METAL PARTS WITH SHARP EDGES.
WARNING
1.
REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
2.
MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE
EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.
3.
ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED
CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.
4.
IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST
STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5.
REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF SECOND-SOURCE ICs OR
OTHER NON-APPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON WARRANTY.
6.
WHEN USING COMPRESSED AIR PRODUCTS; SUCH AS AIR DUSTER, FOR CLEANING DURING REPAIR AND MAINTENANCE, THE USE OF SUCH
PRODUCTS CONTAINING FLAMMABLE GAS IS PROHIBITED.
About This Manual

This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the printer. The instructions and procedures included
herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.
Manual Configuration
This manual consists of six chapters and Appendix.
CHAPTER 1.PRODUCT DESCRIPTIONS
Provides a general overview and specifications of the product.
CHAPTER 2.OPERATING PRINCIPLES
Describes the theory of electrical and mechanical operations of the
product.
CHAPTER 3.TROUBLESHOOTING
Describes the step-by-step procedures for the troubleshooting.
CHAPTER 4.DISASSEMBLY / ASSEMBLY
Describes the step-by-step procedures for disassembling and assembling
the product.
CHAPTER 5.ADJUSTMENT
Provides Epson-approved methods for adjustment.
CHAPTER 6.MAINTENANCE
Provides preventive maintenance procedures and the lists of Epsonapproved lubricants and adhesives required for servicing the product.
APPENDIX Provides the following additional information for reference:
Electrical circuit boards schematics
Symbols Used in this Manual

Various symbols are used throughout this manual either to provide additional
information on a specific topic or to warn of possible danger present during a
procedure or an action. Be aware of all symbols when they are used, and always read
NOTE, CAUTION, or WARNING messages.
A D J U S T M E N T
R E Q U IR E D
Indicates an operating or maintenance procedure, practice or condition

that is necessary to keep the products quality.
C A U T IO N
Indicates an operating or maintenance procedure, practice, or condition

that, if not strictly observed, could result in damage to, or destruction of,
equipment.
C H E C K
P O IN T
May indicate an operating or maintenance procedure, practice or

condition that is necessary to accomplish a task efficiently. It may also
provide additional information that is related to a specific subject, or
comment on the results achieved through a previous action.
W A R N IN G
Indicates an operating or maintenance procedure, practice or condition

that, if not strictly observed, could result in injury or loss of life.
Indicates that a particular task must be carried out according to a certain

standard after disassembly and before re-assembly, otherwise the quality of the components in question may be adversely affected.
Revision Status
Revision
Date of Issue
August 8, 2007
September 28, 2007
Description
First Release
[Chapter 4]
"Main Board Unit" (Page 61): error correction.
[Chapter 5]
"Overview" (Page 107): error correction.
Revision B
CONTENTS
Chapter 1 Product Description
Chapter 3 Troubleshooting
1.1 Features................................................................................................................. 9
1.2 Printing Specifications........................................................................................ 10
1.2.1 Basic Specifications................................................................................. 10
1.2.2 Ink Cartridge............................................................................................ 10
1.2.3 Print Mode ............................................................................................... 11
1.2.4 Supported Paper....................................................................................... 13
1.2.5 Printing Area ........................................................................................... 15
1.3 Interface.............................................................................................................. 15
1.4 General Specifications........................................................................................ 16
1.4.1 Electrical Specifications .......................................................................... 16
1.4.2 Environmental Conditions....................................................................... 16
1.4.3 Durability................................................................................................. 17
1.4.4 Acoustic Noise......................................................................................... 17
1.4.5 Safety Approvals (Safety standards/EMI)............................................... 17
1.5 Operation Buttons & Indicators (LEDs)............................................................. 18
1.5.1 Operation Buttons.................................................................................... 18
1.5.2 Indicators (LEDs) .................................................................................... 18
1.5.3 Operation Buttons & LEDs Functions .................................................... 18
1.5.4 Errors & Remedies .................................................................................. 20
3.1 Overview ............................................................................................................

3.1.1 Troubleshooting on Motors and Sensors.................................................
3.2 Warning / Error Indications................................................................................
3.2.1 Error Indication Method ..........................................................................
3.3 Troubleshooting by Error Message ....................................................................
3.3.1 Troubleshooting Problems with Error Messages ....................................
3.4 Troubleshooting by Symptom ............................................................................
3.4.1 Problems in Printing Operation ...............................................................
3.4.2 Power Problems.......................................................................................
3.4.3 Ink-related Problems ...............................................................................
3.4.4 Problems with Interfaces .........................................................................
Chapter 2 Operating Principles

2.1 Overview ............................................................................................................ 22
2.1.1 Printer Mechanism................................................................................... 22
2.1.2 Motors & Sensors .................................................................................... 23
2.2 Electrical Circuit Operating Principles............................................................... 24
2.2.1 Main Features .......................................................................................... 24
2.2.2 Components of Control Boards ............................................................... 24
2.2.3 Circuit Block Diagram ............................................................................ 25
2.3 Banding Reduction System (BRS) / Paper Feed Amount Profile Correction (PFP) 26
28
28
29
29
31
31
42
42
47
47
49
Chapter 4 Disassembly/Assembly
4.1 Overview ............................................................................................................
4.1.1 Precautions ..............................................................................................
4.1.2 Tools ........................................................................................................
4.1.3 Screws .....................................................................................................
4.1.4 Making a Special Tool for CSIC Board ..................................................
4.1.5 Work Completion Checklist ....................................................................
4.1.6 Required Preparation before Disassembly ..............................................
4.1.7 Orientation Definition .............................................................................
4.1.8 How to Unlock the Carriage....................................................................
4.1.9 Disassembly Flowchart ...........................................................................
4.2 Removing Exterior Parts/Components...............................................................
4.2.1 Printer Cover ...........................................................................................
4.2.2 Paper Support Assy .................................................................................
4.2.3 Stacker Assy / Stacker Cover ..................................................................
4.2.4 Upper Housing ........................................................................................
4.3 Removing Control Boards..................................................................................
4.3.1 Main Board Unit......................................................................................
4.3.2 Panel Assy/ Cover Open Sensor..............................................................
4.3.3 P/S Assy ..................................................................................................
51
51
52
52
53
53
56
56
56
57
58
58
58
59
59
61
61
64
68

4.4 Disassembling the Printer Mechanism ...............................................................
4.4.1 Removing the Printer Mechanism ...........................................................
4.4.2 Printhead..................................................................................................
4.4.3 CR Scale ..................................................................................................
4.4.4 APG Unit .................................................................................................
4.4.5 Waste Ink Tray ........................................................................................
4.4.6 Waste Ink Pad..........................................................................................
4.4.7 Left & Right Guide Stackers / CDR Guide Sensor .................................
4.4.8 Ink System ...............................................................................................
4.4.9 EJ Frame Assy .........................................................................................
4.4.10 PF Encoder / PF Scale ...........................................................................
4.4.11 PF Motor................................................................................................
4.4.12 CR Motor...............................................................................................
4.4.13 CR Unit..................................................................................................
4.4.14 ASF Unit................................................................................................
4.4.15 Upper Paper Guide ................................................................................
4.4.16 APG Sensor Assy ..................................................................................
4.4.17 Front Paper Guide Assy.........................................................................
4.4.18 CDR Tray Sensor ..................................................................................
Revision B
69
69
72
74
75
77
77
78
79
80
83
83
84
86
88
90
91
92
94
Chapter 6 Maintenance
6.1 Overview ..........................................................................................................
6.1.1 Cleaning.................................................................................................
6.1.2 Service Maintenance .............................................................................
6.1.3 Lubrication ............................................................................................
113
113
113
114
Chapter 7 Appendix
7.1 Exploded Diagram / Parts List ......................................................................... 121
7.2 Electrical Circuits ............................................................................................. 121
Chapter 5 Adjustment
5.1 Adjustment Items and Overview ........................................................................ 96
5.1.1 Servicing Adjustment Item List............................................................... 96
5.1.2 Required Adjustments ............................................................................. 99
5.2 Using the Adjustment Program ........................................................................ 101
5.2.1 Top Margin Adjustment ........................................................................ 101
5.2.2 Head Angular Adjustment ..................................................................... 101
5.2.3 Bi-D Adjustment ................................................................................... 102
5.2.4 PW Adjustment/First Dot Position Adjustment .................................... 103
5.2.5 PF Adjustment ....................................................................................... 104
5.2.6 PG Adjustment ...................................................................................... 105
5.3 Banding Reduction System (BRS) Adjustment / Paper Feed Amount Profile (PFP)
Correction ......................................................................................................... 107
5.3.1 Overview ............................................................................................... 107
5.3.2 Adjustment Procedure ........................................................................... 109
CHAPTER
1
PRODUCT DESCRIPTION
Revision B
1.1 Features
EPSON Stylus Photo R280/R285/R290 are single-function color ink-jet printers.
The main features are;
! High speed & High quality
Maximum print resolution: MGA 5760 (H) x 1440 (V) dpi
Newly developed F3 Mach Turbo II print head achieves higher print speed
than ever.
Six independent dye-ink cartridges enables high-resolution photo printing.
CD and DVD label printing are supported.
Paper Support & Stacker are Closed
Borderless printing on specified EPSON brand paper is available.

! Control panel
Simple design with three buttons and three indicators (LED).
! Dimensions
Dimensions: 450 mm (W) x 282 mm (D) x 187 mm (H)
(Paper support and stacker are closed. Rubber feet are included)
Weight:
5.4 kg (without ink cartridges)
Paper Support & Stacker are Opened
Figure 1-1. External View
1.1 Features
Revision B
1.2.2 Ink Cartridge
1.2 Printing Specifications
The product numbers of the EPSON ink cartridges for this printer are shown below.
1.2.1 Basic Specifications
Table 1-2. Product No. of Ink Cartridges
Table 1-1. Printer Specifications

Item
Specifications
Print method
On-demand ink jet
Nozzle configuration
Black:
Color:
90 nozzles
90 nozzles x 5
(Cyan, Magenta, Yellow, Light Cyan, Light Magenta)
Print direction
Bi-directional minimum distance printing, unidirectional printing
Print resolution
Horizontal x Vertical (dpi)
Control code
Internal font
360 x 180
720 x 540
360 x 360
720 x 720
720 x 360
MGA 5760 x 1440 (1440 x 1440)
ESC/P Raster command
EPSON Remote command
Character code:Alphanumeric with expanded graphics (PC437)

ASCII, 20H to 7FH only
Font: EPSON original font
Alphanumeric font: Courier
Paper feed method
Friction feed, using one ASF (Auto Sheet Feeder)
Paper path
Top feed, front out
Paper feed rates
110 msec (at 25.4 mm feed)
PF interval
Programmable in 0.01764 mm (1/1440 inch) steps
Color
EAI
Euro
Asia, CISMEA, Latin
Black
T0771 (S)
T0781 (SS)
T0801
T0811 (S)
T0821 (SS)
Cyan
T0772 (S)
T0782 (SS)
T0802
T0812 (S)
T0822 (SS)
Magenta
T0773 (S)
T0783 (SS)
T0803
T0813 (S)
T0823 (SS)
Yellow
T0774 (S)
T0784 (SS)
T0804
T0814 (S)
T0824 (SS)
Light Cyan
T0775 (S)
T0785 (SS)
T0805
T0815 (S)
T0825 (SS)
Light Magenta
T0776 (S)
T0786 (SS)
T0806
T0816 (S)
T0826 (SS)
! Shelf life
Two years from production date (if unopened), six months after opening package.
! Storage Temperature
Table 1-3. Storage Temperature
Situation
Storage Temperature
oC
Limit
oC
When stored in individual boxes
-20
to 40
(-4oF to 104oF)
When installed in main unit
-20 oC to 40 oC
(-4oF to 104oF)
1 month max. at 40 oC (104oF)
! Dimension
12.7 mm (W) x 68 mm (D) x 47 mm (H)
C A U T IO N
The ink cartridge cannot be refilled.

Do not use expired ink cartridges.
The ink in the ink cartridge freezes at -16 C (3.2 oF). It takes
about three hours under 25 C (77oF) until the ink thaws and
becomes usable.
10
Revision B
1.2.3 Print Mode
Table 1-4. Print Mode (Color)

Media
Print
Mode
Resolution
(H x V) dpi
Dot Size
(cps)*1
Bi-d
Micro
Weave
Border
-less
Presentation Paper Matte

(EAI)
Photo Quality Inkjet Paper
(others)
Photo*2
720x720
(2.0 pass)
MC2-2
(280cps)
ON
ON
N/A
Normal
360x360
MC2-1
(360cps)
OFF
OFF
N/A
Photo
Fine
720x720
MC1-1
(240cps)
OFF
ON
N/A
Photo
Fine
720x720
MC1-1
(240cps)
OFF
ON
N/A
Photo*2
720x720
(2.0 pass)
MC2-2
(280cps)
ON
ON
N/A
CD/DVD
Super
Photo
1440x1440
MC1-5
(200cps)
ON
ON
N/A
CD/DVD Premium Surface
Super
Photo
1440x1440
MC1-5
(200cps)
ON
ON
N/A
Table 1-4. Print Mode (Color)

Media
Plain paper
Premium Bright White
Paper (EAI)
Bright White Inkjet Paper
(others)
Ultra Premium Photo Paper

Glossy (EAI)
Ultra Glossy Photo Paper
(others)
Premium Photo Paper

Glossy (EAI)
Premium Glossy Photo
Paper (others)
Premium Photo Paper
Semi-gloss (EAI)
Premium Semigloss Photo
Paper (others)
Photo Paper Glossy (EAI)
Glossy Photo Paper (others)
Premium Presentation
Paper Matte (EAI)
Matte Paper Heavy-weight
(others)
Print
Mode
Resolution
(H x V) dpi
Dot Size
(cps)*1
Draft
360x180
Eco
(400cps)
ON
OFF
N/A
Normal
360x360
MC2-1
(360cps)
ON
OFF
N/A
Photo
Fine
720x720
MC1-1
(240cps)
ON
ON
N/A
Photo*2
720x720
(1.5 pass)
MC1-2
(240cps)
ON
ON
OK
Photo*2
720x720
(2.0 pass)
MC2-2
(280cps)
ON
ON
OK
Super
Photo
1440x1440
MC1-5
(200cps)
ON
ON
OK
Fine
720x360
MC1-1
(240cps)
ON
ON
OK
Photo*2
720x720
(1.5 pass)
MC1-2
(240cps)
ON
ON
OK
Photo*2
720x720
(2.0 pass)
MC2-2
(280cps)
ON
ON
OK
Super
Photo
1440x1440
MC1-5
(200cps)
ON
ON
OK
Fine
720x360
MC1-1
(240cps)
ON
ON
OK
Photo*2
720x720
(1.5 pass)
MC1-2
(240cps)
ON
ON
OK
Photo*2
720x720
(2.0 pass)
MC2-2
(280cps)
ON
ON
OK
Super
Photo
1440x1440
MC1-5
(200cps)
ON
ON
OK
Photo*2
720x720
(2.0 pass)
MC2-2
(280cps)
ON
ON
OK
Super
Photo
1440x1440
MC1-5
(200cps)
ON
ON
OK
Bi-d
Micro
Weave
Border
-less
Envelopes
Iron-On Transfer Paper

(EAI)
Ion-On Cool Peal Transfer
Paper (Other)
Photo Stickers
Note *1:
*2:
cps = character per second

In Photo mode, either of 1.5 or 2.0 pass is selected depending on the paper size.
1.5 pass supported size: 4x6
2.0 pass supported size: 5x7, 8 x 10, Letter, A4
11
Revision B
Table 1-5. Print Mode (Monochrome)
Table 1-5. Print Mode (Monochrome)

Media
Plain paper
Premium Bright White
Paper (EAI)
Bright White Inkjet Paper
(others)
Ultra Premium Photo Paper

Glossy (EAI)
(others)
Premium Photo Paper

Glossy (EAI)
Premium Glossy Photo
Paper (others)
Premium Photo Paper
Semi-gloss (EAI)
Premium Semigloss Photo
Paper (others)
Premium Presentation
Paper Matte (EAI)
Matte Paper Heavy-weight
(others)
Print
Mode
Resolution
(H x V) dpi
Dot Size
(cps)*1
Bi-d
Micro
Weave
Border
-less
Draft
360x180
Eco
(400cps)
ON
OFF
N/A
ON
OFF
N/A
Normal
360x360
MC2-1
(360cps)
Photo
Fine
720x720
MC1-1
(240cps)
ON
ON
N/A
Photo*2
720x720
(1.5 pass)
MC1-2
(240cps)
ON
ON
OK
Photo*2
720x720
(2.0 pass)
MC2-2
(280cps)
ON
ON
OK
Super
Photo
1440x1440
MC1-5
(200cps)
ON
ON
OK
Fine
720x360
MC1-1
(240cps)
ON
ON
OK
Photo*2
720x720
(1.5 pass)
MC1-2
(240cps)
Photo*2
720x720
(2.0 pass)
MC2-2
(280cps)
ON
ON
OK
Super
Photo
1440x1440
MC1-5
(200cps)
ON
ON
OK
Fine
720x360
MC1-1
(240cps)
ON
ON
OK
Photo*2
720x720
(1.5 pass)
MC1-2
(240cps)
ON
ON
OK
Photo*2
720x720
(2.0 pass)
MC2-2
(280cps)
ON
ON
OK
Super
Photo
1440x1440
MC1-5
(200cps)
ON
ON
OK
Photo*2
720x720
(2.0 pass)
MC2-2
(280cps)
ON
ON
OK
Super
Photo
1440x1440
MC1-5
(200cps)
ON
ON
OK
Media
Print
Mode
Resolution
(H x V) dpi
Dot Size
(cps)*1
Bi-d
Micro
Weave
Border
-less
Presentation Paper Matte

(EAI)
Photo Quality Inkjet Paper
(others)
Photo*2
720x720
(2.0 pass)
MC2-2
(280cps)
ON
ON
N/A
Normal
360x360
MC2-1
(360cps)
OFF
OFF
N/A
Photo
Fine
720x720
MC1-1
(240cps)
OFF
ON
N/A
Photo
Fine
720x720
MC1-1
(240cps)
OFF
ON
N/A
Photo*2
720x720
(2.0 pass)
MC2-2
(280cps)
ON
ON
N/A
CD/DVD
Super
Photo
1440x1440
MC1-5
(200cps)
ON
ON
N/A
Super
Photo
1440x1440
MC1-5
(200cps)
ON
ON
N/A
Envelopes
Iron-On Transfer Paper

(EAI)
Ion-On Cool Peal Transfer
Paper (Other)
Photo Stickers
ON
ON
OK
Note *1:
*2:
cps = character per second

In Photo mode, either of 1.5 or 2.0 pass is selected depending on the paper size.
1.5 pass supported size: 4x6
2.0 pass supported size: 5x7, 8 x 10, Letter, A4
12
Revision B
1.2.4 Supported Paper

The table below lists the paper type and sizes supported by the printer. The Supported paper type and sizes vary depending on destinations (between EAI, EUR, and Asia).
Table 1-6. Supported Paper
Thickness
Paper Name
Weight
EAI
EUR
Asia
Paper Size
mm
g/m2
lb.
P*1
B*2
P*1
B*2
P*1
B*2
Legal
215.9 x 355.6 mm (8.5x14)
Letter
215.9 x 279.4 mm (8.5x11)
A4
210 x 297 mm (8.3x11.7)
B5
182 x 257 mm (7.2x10.1)
A5
148 x 210 mm (5.8x8.3)
Half Letter
139.7 x 215.9 mm (5.5x8.5)
A6
105 x 148 mm (4.1x5.8)
User Defined
89 x 127- 329 x 1117.6 mm

(3.56x 5.08 - 13.16x44.7)
Premium Inkjet Plain Paper
A4
210 x 297 mm (8.3x11.7)
0.11
80
21
Premium Bright White Paper (EAI)
Letter
215.9 x 279.4 mm (8.5x11)
0.11
90
24
Bright White Inkjet Paper (others)
A4
210 x 297 mm (8.3x11.7)
0.13
92.5
25
Letter
215.9 x 279.4 mm (8.5x11)
A4
210 x 297 mm (8.3x11.7)
8 x 10
203.2 x 254 mm
5 x 7
127 x 178 mm
4 x 6
101.6 x 152.4 mm
Letter
215.9 x 279.4 mm (8.5x11)
A4
210 x 297 mm (8.3x11.7)
8 x 10
203.2 x 254 mm
Plain paper
Ultra Premium Photo Paper Glossy (EAI)

Ultra Glossy Photo Paper (others)
Premium Photo Paper Glossy (EAI)

Premium Glossy Photo Paper (others)
Note *1:
0.08-0.11
0.30
0.27
64-90 17-24
290
255
77
68
5 x 7
127 x 178 mm
4 x 6
101.6 x 152.4 mm
16:9 wide
102 x 181 mm (4x7.11)
Y in the P column stands for the paper type/size is Supported. Y in the B column stands for Borderless printing is available.
13
Revision B
Table 1-6. Supported Paper
Thickness
Paper Name
mm

Premium Photo Paper Semi-gloss (EAI)

Premium Semigloss Photo Paper (others)
Ultra Premium Photo Paper Luster
Premium Presentation Paper Matte (EAI)
Matte Paper Heavy-weight (others)
Letter
215.9 x 279.4 mm (8.5x11)
A4
210 x 297 mm (8.3x11.7)

0.25
Envelopes
EAI
EUR
Asia
g/m2
258
lb.
P*1
B*2
P*1
B*2
P*1
B*2
68
5 x 7
127 x 178 mm
4 x 6
101.6 x 152.4 mm
Letter
215.9 x 279.4 mm (8.5x11)
A4
210 x 297 mm (8.3x11.7)
4 x 6
101.6 x 152.4 mm
Letter
215.9 x 279.4 mm (8.5x11)
Letter
215.9 x 279.4 mm (8.5x11)
A4
210 x 297 mm (8.3x11.7)
8 x 10
203.2 x 254 mm
Letter
215.9 x 279.4 mm (8.5x11)
Double-sided Matte Paper

Presentation Paper Matte (EAI)
Photo Quality Inkjet Paper (others)
Weight
Paper Size
0.27
0.27
0.23
0.22
A4
210 x 297 mm (8.3x11.7)
Letter
215.9 x 279.4 mm (8.5x11)

0.12
250
250
167
185
102
66
66
44
49
27
A4
210 x 297 mm (8.3x11.7)
#10
104.8 x 241.3 mm (4.125x9.5)
#DL
110 x 220 mm
#C6
114 x 162 mm
Letter
215.9 x 279.4 mm (8.5x11)
75-90 20-24
Iron-On Transfer Paper (EAI)

Iron-On Cool Peal Transfer Paper (Other)
A4
210 x 297 mm (8.3x11.7)
Photo Stickers 16
A6
105 x 148 mm (4.1x5.8)
0.19
Photo Stickers 4
A6
105 x 148 mm (4.1x5.8)
0.19
CD/DVD
12cm
12cm
8cm
8cm
Note *1:
0.14
130
35
Y in the P column stands for the paper type/size is Supported. Y in the B column stands for Borderless printing is available.
14
C A U T IO N
Revision B
Make sure the paper is not wrinkled, fluffed, torn, or folded.

The curve of paper must be 5 mm or below.
When printing on an envelope, be sure the flap is folded neatly.
Do not use the adhesive envelopes.
Do not use double envelopes and cellophane window envelopes.
1.3 Interface
The printer has a USB interface of the following specification.
! Standards
Universal Serial Bus Specifications Revision 2.0
Universal Serial Bus Device Class Definition for Printing Devices Version 1.1
1.2.5 Printing Area

The printing area for this printer is shown below.
Table 1-7. Printing Area (Margins)
Print Mode
Margin
Paper Size
Standard print
Left
Right
Top
Bottom
Any size
3 mm
3 mm
3 mm
3 mm
Envelope
5 mm
5 mm
3 mm
20 mm
2.54 mm*
2.54 mm*
2.96 mm*
4.02 mm*
1.34 mm*
2.54 mm*
2.54mm*
3.53mm*
A4/Letter to
5 x 7
Borderless
print
4 x 6
Card
Note * :
1.83mm*
1.83mm*
The margins for Borderless print are margins that bleed off the edges of paper.
Cut Sheet (Standard)

LM
RM
Cut Sheet (Borderless)

LM
RM
TM
TM
Print Area
Print Area
Envelope
RM
LM
TM
Print Area
BM
BM
Paper Size
BM
! Transfer rate:
480 Mbps (High Speed Device)
! Data format:
NRZI
! Compatible connector:
USB Series B
! Recommended cable length:
2 [m] or less
Table 1-8. Device ID

Product
Name
When IEEE 1284.4 is Enabled
When IEEE 1284.4 is Disabled
MFG:EPSON;
CMD:ESCPL2,BDC,D4,D4PX;
MDL:Stylus[SP]Photo[SP]R280;
Stylus Photo R280
CLS:PRINTER;
DES:EPSON[SP]Stylus[SP]Photo
[SP]R280;
MFG:EPSON;
CMD:ESCPL2,BDC;
CLS:PRINTER;
MFG:EPSON;
Stylus Photo R285
CLS:PRINTER;
[SP]R285;
MFG:EPSON;
CMD:ESCPL2,BDC;
CLS:PRINTER;
MFG:EPSON;
Stylus Photo R290
CLS:PRINTER;
[SP]R290;
MFG:EPSON;
CMD:ESCPL2,BDC;
CLS:PRINTER;
Paper Size
Paper Feed Direction
Figure 1-2. Printing Area
1.3 Interface
15
Revision B
1.4.2 Environmental Conditions
1.4 General Specifications
Table 1-10. Environmental Conditions
1.4.1 Electrical Specifications
Condition
Temperature*1
Humidity*1,2
! Primary power input
Operating
10 to 35C
(50 to 95F)
20 to 80%
Storage*3
(unpacked)
-20 to 40C*4
(-4F to 104F)
5 to 85%
Table 1-9. Primary Power Specifications

Item
100-120V model
220-240V model
Rated power supply voltage
100 to 120 VAC
220 to 240 VAC
Input voltage range
90 to 132 VAC
198 to 264 VAC
0.6 A (max. 1.0 A)
0.3 A (max. 0.5 A)
Rated current
Rated frequency
50 to 60 Hz
Input frequency range
49.5 to 60.5 Hz
Note *1:
*2:
*3:
*4:
90
Energy conservation
International Energy Star Program compliant
80
(ISO10561 Letter Pattern)
Sleep mode
Standby mode (power-off)
Approx. 12 W
Approx. 12 W
Approx. 1.0 W
Approx. 1.2 W
Approx. 0.2 W
Approx. 0.3 W
1G
0.15G,
10 to 55Hz
(1 msec or less)
2G
(2 msec or less)
0.50G,
10 to 55Hz
No condensation
Non-operating with unpacked.
Must be less than 1 month under 40C.
3000 V (for one minute)
Power
consumption
Vibration
The combined Temperature and Humidity conditions must be within the blue-shaded
range in Fig.1-3.
Insulation resistance
Printing
Shock
70
60
Humidity (%)
50
Note : If the printer is not operated for more than three minutes, the printer shifts into the
standby mode and reduces the current to the motor to conserve power.
40
30
20
27/80
10/50
20/68
30/86 35/95 40/104
Temperature (C/F)
Figure 1-3. Temperature/Humidity Range

C A U T IO N
When returning the repaired printer to the customer, make sure

the Printhead is covered with the cap and the ink cartridge is
installed.
If the Printhead is not covered with the cap when the printer is
off, turn on the printer with the ink cartridge installed, make
sure the Printhead is covered with the cap, and then turn the
printer off.
16
Revision B
1.4.3 Durability
! Total print life:
Black 16,000 pages (A4, 3.5% duty),

Color 10,000 pages (A4, 5% duty),
or five years which ever comes first
! Printhead:
Six billions shots (per nozzle) or five years which ever comes
first
1.4.4 Acoustic Noise

36 dB (when printing from PC, on Premium Glossy Photo Paper, in highest
quality)
1.4.5 Safety Approvals (Safety standards/EMI)

USA
Argentina
Australia
UL60950-1
FCC Part15 Subpart B Class B
CAN/CSA-C22.2 No.60950-1
CAN/CSA-CEI/IEC CISPR 22 Class B
NOM-019-SCFI-1998
CNS13438 Class B
CNS14336
EN60950-1
EN55022 Class B
EN61000-3-2, EN61000-3-3
EN55024
EN60950-1
GOST-R (IEC60950-1, CISPR 22)
IEC60950-1
K60950-1
KN22 Class B
KN61000-4-2/-3/-4/-5/-6/-11
GB4943
GB9254 Class B, GB17625.1
IEC60950-1
AS/NZS CISPR22 Class B
Hong Kong
IEC60950-1
Canada
Mexico
Taiwan
EU
Germany
Russia
Singapore
Korea
China
17
Revision B
1.5 Operation Buttons & Indicators (LEDs)
1.5.3 Operation Buttons & LEDs Functions

Detailed information on the buttons and LEDs functions are listed below.
1.5.1 Operation Buttons
Table 1-13. Operation Button Functions (During Normal Operation)
The printer has the following three operation buttons.
Button
Table 1-11. Operation Buttons

Button
Power
Turns the power ON/OFF
Ink
Runs a sequence of ink cartridge replacement. The carriage

moves to set the ink cartridge to the position for
replacement.
Moves the carriage to set the ink cartridge to the ink check
position when ink level low, ink out, or no ink cartridge
error has occurred.
When an ink cartridge has been set in the ink check
position, moves the carriage to set the cartridge to the
position for replacement, or to set another cartridge to the
ink check position.
When an ink cartridge has been set in the ink replacement
position, moves the carriage to the home position.
Paper
Feeds or ejects paper.

Recovers from a multi-feed error and feeds paper to restart
the print job.
Feeds paper when paper is loaded after a no-paper error
occurs.
Ejects a jammed paper when a paper jam error occurs.
Cancels the print job during printing.
Ink
(when held for three seconds
or longer)
Runs a head cleaning.

Runs a sequence of ink cartridge replacement when ink
level low, ink out, or no ink cartridge error has occurred.
Power + Paper *1
(combination)
Prints a nozzle check pattern*3.
Power + Ink *2
(combination)
Forcefully turns the power OFF.
Function
Power
Turns the power ON/OFF.
Ink
Runs a sequence of ink cartridge replacement or cleaning.
Paper
Feeds or ejects paper.
1.5.2 Indicators (LEDs)

Three indicators (LEDs) are provided to indicate settings or printer status.
Table 1-12. Indicators (LEDs)
LED
Function
Power LED (green)
Lights at power-on.
Flashes during some sequence is in progress.
Flashes at high speed during power-OFF sequence.
Ink LED (orange)*1
Lights or flashes when an ink-related error occurs.*2
Paper LED (orange)*1
Lights or flashes when an paper- or CD-R-related error occurs.*2
Note *1:The Ink LED and Paper LED stay OFF when printing from PC.
*2:See Table 1-15 Indicators (LEDs) Function for the LED status at error occurrence.
Power LED
Ink LED
Paper LED
Function
Note 1: First press the Paper button and then Power button. The printer will turn On and print
the nozzle check pattern.
2: First press the Power button and then Ink button. Hold them for seven seconds.
3: The nozzle check pattern printed by the printer is shown in Figure 1-5.
Power Button
Ink Button
Paper Button
Figure 1-4. Buttons & LEDs
18
Revision B
Table 1-14. Operation Button Functions (During CD-R Printing)

Button
CD-R Tray
Out
Ink
(including when held
for three seconds or longer)
Yellow
1
11
21
31
41
51
61
71
81
In
1
10 11
20 21
30 31
40 41
50 51
60 61
70 71
80 81
90
Light Cyan
1
10 11
20 21
30 31
40 41
50 51
60 61
70 71
80 81
90
Ink
Paper
Priority*1
Power OFF
Flashes at
high speed
OFF
OFF
Fatal error
OFF
Flashes at
high speed
Flashes at
high speed
Maintenance request
OFF
Flashes
alternately 2
Flashes
alternately 1
CD-R guide error
--
Flashes at
high speed
Flashes 2
Paper (CD-R) jam
--
--
Flashes
Recovers form a CD-R jam error.
Same as during normal operation.
Light Magenta
1
10 11
20 21
30 31
40 41
50 51
60 61
70 71
80 81
90
Magenta
1
10 11
20 21
30 31
40 41
50 51
60 61
70 71
80 81
90
720 dpi MC1-1
Cyan
1
10 11
20 21
30 31
40 41
50 51
60 61
70 71
80 81
90
0.282 mm (1/90 inch)
32 dots
10
20
30
40
50
60
70
80
90
Multi-feed error
--
--
ON
No paper error
--
--
ON
CD-R Tray error
--
--
ON
Cover open error
--
Flashes 2
Flashes 2
Ink cartridge replacement is in

progress
Flashes
--
--
Ink sequence is in progress
Flashes
--
--
--
ON
--
CSIC error
Note : The numbers shown in the figure are nozzle numbers. The numbers and color names
are not printed on an actual nozzle check pattern.
Figure 1-5. Nozzle Check Pattern
--
ON
--
During feeding or ejecting paper
No ink cartridge error or ink-out error
Flashes
--
--
10
Data processing
Flashes
--
--
10
--
Flashes
--
11
Ink level low

Power ON
ON
--
--
12
Reset request*2
ON
ON
ON
Note :
Note *1:
*2:
Indicators (LEDs)
Power
Printer Status
Does not function.
Out
Black
Function
Recovers form a CD-R tray error.
Cancels the print job during printing.
In
Paper
Table 1-15. Indicators (LEDs) Function
--:
Flash:
Flash 2:
No change
Repeats turning On and Off every 1.25 seconds.
Repeats On for 0.5 seconds, Off for 0.5 seconds,
On for 0.5 seconds, and Off for 1.0 second.
Flash at high speed: Repeats turning On and Off every 0.5 seconds.
Flashes alternately 1: same as the Flash
Flashes alternately 2: Repeats turning Off and On every 1.25 seconds.
When two or more errors occur at the same time, the one with higher priority will be
indicated.
The all LEDs light for 0.2 seconds when a reset request is received.
19
Revision B
1.5.4 Errors & Remedies

Table 1-16. Errors & Remedies
Error
Error
Remedies
Fatal error
A mechanical error has occurred.
Turn the power Off and back it On.
Maintenance
request
Waste ink pads need to be

replaced.
Replace the waste ink pads and

reset the counter.
CD-R guide error
The CD-R guide (stacker)

position does not match with
the print job.
The CD-R guide (stacker) is in
the CD-R printing position at
power-ON.
Attach the CD-R guide (stacker) to

the proper position.
A paper jam has occurred.
<When printing on paper>

Remove the jammed paper and
press the Paper button.*1
<When printing on CD-R>
Remove the jammed CD-R tray
and press the Paper button.
Failed to feed paper.
Load paper correctly and press the

Paper button.*1
Multiple sheets of paper were fed

at the same time.
Press the Paper button to eject the

multiple sheets.*1
A CD-R tray were not detected.
Insert the CD-R tray and press the

Paper button.
Ink-out
The cartridge has run out of ink.
Replace the ink cartridge.*2
No ink cartridge
Wrong ink
cartridge
Ink cartridge(s) was not detected.
Replace the ink cartridge.*2
Paper jam
No paper
Multi-feed
CD-R Tray error
Note :
For more information on the remedies, see 3.2 Error Indications and Fault
Occurrence Causes.
Note *1:
When the CD-R guide (stacker) is attached to the upper position (CD-R print
position), attach the guide to the lower position and press the Paper button.
*2:
When the CD-R tray has been inserted, remove the CD-R tray and press the Ink
button.
20
CHAPTER
2
OPERATING PRINCIPLES
Revision B
2.1 Overview
Cover Open
Sensor
PF Encoder Sensor
APG Sensor
This chapter describes the operating principles of the printer mechanism and electric
circuit boards of Stylus Photo R280/R285/R290.
CDR Tray
Sensor
2.1.1 Printer Mechanism
PF Motor
The main components of the printer mechanism are shown in the table below.
PF Roller Shaft
Table 2-1. Printer Mechanism Main Components

Component
PW Sensor
Function
CR Unit
Moves along the CR shaft to print on paper being powered by the CR motor.
The unit includes Printhead, PW sensor, and CR encoder sensor.
Printhead
CR Unit
APG Unit
Moves the carriage upward/downward to adjust the platen gap being powered by
the PF motor. There are 4 preset levels of platen gap and the unit moves the
carriage to one of the levels according to the current carriage position detected by
the APG sensor.
CR Encoder
Sensor
LD Roller
EJ Frame
PF Unit
Rotates the PF roller shaft to feed paper being powered by the PF motor.
EJ Roller Shaft
ASF Unit
Being powered by the PF motor, feeds paper loaded on the ASF into the printer
mechanism.
CR Shaft
EJ Unit
Being powered by the PF motor, ejects paper or the CDR tray.

The EJ frame moves corresponding to the stacker position so that the frame
matches with the paper size.
PE Sensor
ASF Unit
CDR Guide
Sensor
CR Lock Lever
Located on the right side of the printer mechanism. Covers the printhead with the
Ink System cap holder when the printhead is not used, and draws waste ink out of the
printhead. The waste ink is sent to the Waste Ink Tray through the waste ink tube.
Cap ASSY
CR Motor
Ink System
APG Unit
The main control boards are shown in the table below.

Figure 2-1. Printer Mechanism Diagram
Table 2-2. Main Control Boards

Board
Function
Main Board
Located on top of the printer mechanism and controls all over the
printer operations.
Power Supply Board

(P/S ASSY)
Located on the Lower Housing and generates required voltages for the
printer using the power supplied from the AC power line.
Panel Board
Located inside the Panel Unit and controls the operation panel.
2.1 Overview
22
Revision B
2.1.2 Motors & Sensors

APG Sensor
Table 2-3. List of Motors & Sensors

No.
1
Motor/Sensor Name
Function
PF Encoder Sensor
Printhead
F3-MACH Turbo2 head (6 colors x 90 nozzles)
CR motor
Type: DC motor
Drive voltage: 42V DC 5% (voltage applied to the driver)
Coil resistance: 22.7 ! 10%
Inductance: 17.5mH 25%
Drive method: PWM constant-current chopping
PF motor
Type: DC motor
Drive voltage: 42V DC 5% (voltage applied to the driver)
Coil resistance: 21.2 10%
Inductance: 17.2mH (1 kHz)
Drive method: PWM
PE sensor
Detecting items: paper end, leading edge of paper

Type: Transmissive photo interrupter
CR Contact module
Ink cartridge detection (CSIC)
CR Encoder sensor

Resolution: 180 pulse/inch
PF Encoder sensor

Resolution: 180 pulse/inch
PW sensor
Detecting items:
Left/right edges of paper (before/during printing)
Top edge of paper (before printing)
Bottom edge of paper (during printing)
Left/right/top/bottom of CDR (before printing)
Type: Reflective photo interrupter
APG sensor
Detecting items: APG position

10
CDR Guide sensor
Detecting items: Up/Down status of the CDR Guide

Type: Mechanical contact
11
CDR Tray sensor
Detecting items: Presence of CDR tray

12
Cover Open sensor
Detecting items: Open/Close status of the Printer Cover

PF Motor
CR Encoder Sensor
CR Motor
PE Sensor
PW Sensor
CDR Tray Sensor
Cover Open Sensor
CR Contact Module
CDR Guide Sensor
Figure 2-2. Motors & Sensors in the Printer Mechanism
2.1 Overview
23
Revision B
2.2 Electrical Circuit Operating Principles

The electric circuits of the Stylus Photo R280/R285/R290 consist of the following
boards.
2.2.2 Components of Control Boards

Table 2-5. Components of Control Boards
Board Name
System
Printer
!
!
!
!
Table 2-4. Main Boards & Model Numbers

Board Name
Main Board
R280/R285/R290
C691MAIN
Power Supply Board
C691PSB
Panel Board
C691PNL
Main
Board
2.2.1 Main Features

The circuits support multi-common printing method that achieves high-speed printing
reducing the number of carriage movements.
! Features of C691Main Board
An EEPROM and a reset circuit are mounted individually to reduce the cost.
This is achieved by removing a complex RTC circuit that is mounted on the
previous model (R260/R265/R270/R360/R380/R390). Stylus Photo R280/
R285/R290 do not need the complex RTC circuit because a backup timer is
not required for them.
Incorporated Components
! Logic circuit
(SOC incorporated in the CPU core, Flash ROM (4 Mbit) x 1, SDRAM x 1,
Local SDRAM controller, Local SDRAM (64 Mbit)
! SSCG circuit
! Panel I/F
! Regulator
! Power saver
! Oscillator circuit
! Power control circuit (PSC/ESAVE)
! Reset circuit
! USB interface
! EEPROM
Panel Board
Motor drive circuit (PF, CR)

Printhead drive circuit
CSIC/IF
Sensor circuits
! Power switch read-in circuit

! LED driving circuit
! Operations to reduce power consumption

The printer carries out the following operations to go into sleep mode.
Decreases the power voltage.
Shuts off photoelectric current of photo interrupter sensors.
Stops the motor drive circuit.
Stops some part of the clock in the ASIC.
De-energizes the motors.
Makes the head drive circuit go into standby state.
24
Revision B
2.2.3 Circuit Block Diagram
Flash-ROM
(IC1)
Data
Address
Motor Driver
(IC8)
SDRAM
(IC2)
RESET IC
(IC3)
Data
Address
CPU-ASIC
(IC5)
CN14
CR Motor
CN13
PF Motor
CN8
PF Encoder Sensor
CN7
APG Sensor
CN6
PE Sensor
CN4
CDR Guide Sensor
EEPROM
(IC6)
CDR Tray Sensor
Serial
Flash-ROM
(IC4)
CN10
Head Driver
(IC7)
C691 Panel Board
QM1,QM2
CN11
CN5
CN12
USB
(CN1)
CN16
Print Head
CR Encoder Sensor
PW Sensor
C691 PSB/PSE Board
CN3
CN15
CN17
CR contact module
Cover Open Sensor
Figure 2-3. Circuit Block Diagram for R280/R285/R290
25
Revision B
2.3 Banding Reduction System (BRS) / Paper Feed Amount Profile Correction (PFP)
! Overview
In order to ensure high print quality and high print speed, this product incorporates the Banding Reduction System (BRS) and Paper Feed Profile (PFP) Correction system. The
overview of them is described in the table below.
Table 2-6. Overview of BRS and PFP
Target Print Mode
Summary
Remarks
Paper Type
Paper Size
Resolutions (dpi)
BRS
Conventional models perform overlapping printing (2-path or 4path print) to reduce banding problem. Printers that incorporate the
Banding Reducing System do not perform the overlapping printing.
They carry out 1-path printing correcting ink drop amount for each
raster mode in order to avoid making a gap between each path
(printed line). This enables to achieve both high print quality (less
banding) and high print speed.

Premium Glossy Photo Paper
Glossy Photo Paper
Premium Semigloss Photo Paper
4 x 6 inch
(102 x 152 mm)
720 x 720
---
720 x 720
With BRS, Borderless print
PFP
In the conventional method to improve paper feed accuracy, the

adjustment value is calculated based on a value obtained at a
certain point of paper. Therefore, correcting the total paper feed
amount (from when paper is fed and to when finishing printing)
was impossible. The Paper Feed Amount Profile Correction offers
more precise control over the paper feeding. Paper feed errors are
measured at various points and a correction value is calculated for
each of the points. This enables to ensure print quality in the target
print mode.

Glossy Photo Paper
Premium Semigloss Photo Paper
720 x 360
Without BRS,
Borderless print
4 x 6 inch
(102 x 152 mm)
! Adjustment/Correction method
Correction values of the BRS and the PFP are automatically calculated when a pattern printed by the printer is scanned by a specified scanner. The created correction
values are stored into the serial flash ROM on the main board, and applied when printing in the target print mode.
A D J U S T M E N T
R E Q U IR E D
For information on how to carry out the BRS and PFP,

See Chapter 5 Adjustment.
2.3 Banding Reduction System (BRS) / Paper Feed Amount Profile Correction (PFP)
26
TROUBLESHOOTING
CHAPTER
Revision B
3.1.1 Troubleshooting on Motors and Sensors
3.1 Overview
This chapter provides how to troubleshoot problems analyzing the cause based on the
messages shown by the printer driver, printers LED status and the observed symptom.
Identify and troubleshoot the problem referring to the tables on the following pages.
When some parts need to be replaced, make sure to follow the procedure given in
Chapter 4 and carry out required adjustments. If any abnormality is observed in motors
or sensors, check the electrical value referring to the 3.1.1 Troubleshooting on Motors
and Sensors(p.28).
The following tables show the normal electric values of each motor and sensor. When
any abnormality is observed in motors and sensors, check their electric values and
compare them with the values given in the tables to see if the motors or sensors are
broken or not.
Table 3-1. Motor Resistance & Measuring Points
Motor
Motor Connector
Measuring Points
Resistance
CR Motor
CN14
Between Pin 1 and 2
22.7
10%
PF Motor
CN13
Between Pin 1 and 2
21.2
10%
Start
Table 3-2. Sensor Checkpoints
Sensor
Identifying the error cause by the error

message or observed symptom.
PE Sensor
Repair or replacement of
parts or components
APG Sensor
Sensor Connector
CN6
Between Pin 1 and 2
CN7
Between Pin 1 and 2
Reassembly and adjustment

CDR Guide Sensor
CD-R Tray Sensor
Cover OPEN Sensor
CN4
Between Pin 3 and 4
CN17
Between Pin 1 and 2
Status
2.4V or more
No paper
0.4V or less
Paper exists
2.4V or more
Within PG position
0.4V or less
Out of PG position
Open: 2.4V or more
CDR mode
(Stacker is at the upper
position)
Close: 0.4V or less
ASF mode
(Stacker is at the lower
position)
Open: 2.4V or more
CD-R Tray inserted
Close: 0.4V or less
No CD-R Tray
Open: 2.4V or more
Printer Cover opened
Close: 0.4V or less
Printer Cover closed
CN4
Between Pin 1 and 2
End
Figure 3-1. Troubleshooting Flowchart
Signal Level
Note : See 2.1.2 Motors & Sensors(p.23) for locations of the motors and sensors.
3.1 Overview
28
Revision B
! Message box on the window of EPSON Status Monitor 3
3.2 Warning / Error Indications

This section describes how the printer indicates an error/warning status with LEDs, or
on the screen of the printer driver when a problem arises during various operations;
power-on sequence, paper feeding, ink drawing, printing, and so on.
Error Message
3.2.1 Error Indication Method
Descriptions
of the error
The Stylus Photo R280/R285/R290 are equipped with LEDs. You can check most of
the troubles with the status of the LEDs or messages shown on the windows of
EPSON Status Monitor 3. (See 1.5.3 Operation Buttons & LEDs Functions(p.18))
! LEDs Status
LED Status
Meaning
Ink Level
--
No change
Light
Lights up normally
Flash
Flashes at intervals of 1.25 seconds.
Flash 2
Flashes as follows; ON (0.5 sec.) - OFF (0.5 sec.) - ON (0.5 sec.) - OFF (1.0 sec.)
Flashes at high
speed
Flashes
Alternatively 1
Same as Flash
Flashes
Alternatively 2
Figure 3-2. Error Indication on EPSON Status Monitor 3
NOTE: The part number of the Ink Cartridges shown in the Status Monitor 3
screen differs by destination.
29
Revision B
Table 3-3. List of Error Messages

Error Name
LED Indications
Power
Ink
Paper
Fatal error
Off
Flashes at
high speed
Maintenance request
error
Off
Communication error
CDR Guide error
Paper (CDR) jam
No paper
STM3 Message
Error Cause
Check all connections and make sure all devices are on. If the
The printer cannot communicate with the PC
power was turned off during printing, cancel the print job. If
properly.
the error does not clear, see your printer documentation.
Delete all print jobs and turn the printer off. Remove any
Flashes at
foreign objects from inside the printer. After a few minutes,
high speed
turn the printer back on.
A mechanical error has occurred.
Flashes
Flashes Parts inside your printer are at the end of their service life. See
Waste ink pads need to be replaced.
alternately 2 alternately 1 your printer documentation.
Flashes at
high speed
Table 3-4 (p.31)
Table 3-5 (p.32)
For sheets of paper, manually set the front tray in the lower The CD-R guide (stacker) position does not
paper position. For a CD or DVD, manually set the front tray match with the print job.
in the upper CD/DVD position.
The CD-R guide (stacker) is in the CD-R
printing position at power-ON.
Table 3-11 (p.41)
Flash
For sheets of paper, turn off the printer and then remove any
jammed paper by hand. For a CD or DVD, remove the CDR
tray. Next, press the Paper button on the printer or click the
Eject button if it appears on this screen.
Table 3-8 (p.36)
Light
Reload the paper and manually set the front tray in the lower
paper position. Then press the Paper button on the printer or
Failed to feed paper.
click the Continue button if it appears on the screen.
To cancel all print jobs, click the Cancel button.
Table 3-8 (p.36)
Table 3-10 (p.40)
Flash 2
A paper jam has occurred.
Multi-feed
Light
A page has not been printed, multiple pages have been fed
into the printer at once, or the wrong paper size has been fed Multiple sheets of paper were fed at the same
into the printer. Remove and reload the paper. Press the Paper time.
button if necessary.
CDR Tray error
Light
Reload the tray, then press the Paper button on the printer.
Ink-out
Light
No ink cartridge
Light
Wrong ink cartridge
Light
Cover open error
Flash 2
Flash 2
Note *:
See the table for

Troubleshooting
A CD-R tray was not detected.
The cartridge has run out of ink.

Black: XXXX*
Color: XXXX*
...................
Ink cartridge(s) was not detected.
Epson recommends the genuine Epson cartridges listed
above. Click the How to button for ink cartridge replacement
instructions.
Close the printer cover.
Table 3-9 (p.38)
Table 3-7 (p.35)
The Cover Open Sensor detects the Printer Cover Table 3-6 (p.34)
is open.
The XXXX represents the part number of the Ink Cartridge.
30
Revision B
3.3 Troubleshooting by Error Message

The following tables provide troubleshooting procedure for each error indicated by the LEDs or STM3 screen. When some parts need to be replaced or repaired, make sure to follow
the procedure given in Chapter 4 and carry out required adjustments.
3.3.1 Troubleshooting Problems with Error Messages

Table 3-4. Troubleshooting for Communication Error
Occurrence
Timing
Symptom
Failed Part
Panel Board/
Panel FFC
Check Point
Remedy
1. Is the Panel FFC not connected to the Panel Board

1. Connect the FFC correctly.
and CN5 on the Main Board?
2. Is the Panel FFC damaged?
2. Replace the Panel FFC.
3. Is the Panel Board damaged?
3. Replace the Panel Board.
Reference
4.3.2 Panel Assy/

Cover Open
Sensor(p.64)
1. Is the P/S ASSY connector cable not connected to

1. Connect the cable correctly.
CN3 on the Main Board?
P/S ASSY
At power-on
The printer does not

work at all.
USB cable
Printer driver
Main Board
2. Is the P/S ASSY cable or the P/S ASSY itself

damaged?
2. Replace the P/S ASSY.

* If this does not solve the problem, replace the
Main Board Assy.
4.3.3 P/S Assy(p.68)
1. Is the USB cable not connected to the printer and 1. Connect the USB cable correctly.
the PC?
1. The printer driver installed on the PC is not the

one for the Stylus Photo R280/R285/R290?
1. Install the correct printer driver.
1. The model name written into EEPROM on the

Main Board is wrong?
1. Write the correct model name to the EEPROM

using the Adjustment Program.
5.1.1 "Servicing
Adjustment Item List"
(P.96)
31
Revision B
Table 3-5. Troubleshooting for Fatal Error
Occurrence
Timing
Symptom
Failed Part
CR Motor
Main Frame
Check Point
Remedy
1. Is the CR motor cable not connected to CN14 on

1. Connect the cable correctly.
the Main Board?
4.3.1 Main Board

Unit(p.61)
2. Is there a malfunction of the CR motor?
2. Replace the CR motor.
4.4.12 CR Motor(p.84)
1. Is their any dirt on the Main Frame? Or is the

frame not adequately lubricated?
1. Clean off any dirt on the frame and apply

adequate grease on it.
6.1.3 "Lubrication"
(P.114)
1. Is their any dirt on the CR Guide Shaft? Or is the 1. Clean off any dirt on the shaft and apply
adequate grease on it.
shaft not adequately lubricated?
2. Is the PG cam chipped or broken?
CR motor does not

rotate at all.
CR Unit hits against
the right side of the
Main Frame.
2. Replace the CR Guide Shaft.
4.4.13 CR Unit(p.86)
CR Shaft
CR Encoder
Head FFC
CR Scale
Timing Belt
6.1.3 "Lubrication"
(P.114)
PG Cam
CR Guide Shaft
At power-on
Reference
1. Is the Head FFC not connected to the CR encoder

connector?
1. Connect the Head FFC to the connector

correctly.
2. Is the CR encoder chipped or broken?
2. Replace the CR Unit.
1. Is the Head FFC broken?
1. Replace the Head FFC.
1. Is the CR Scale not moving freely, centered

between the sides of CR encoder sensor?
1. Install the CR Scale correctly.
2. Is there any dirt on the CR Scale?
2. Clean off any dirt on the CR Scale. If the scale 4.4.3 CR Scale(p.74)
get heavily soiled, replace the scale.
3. Is the CR Scale chipped or broken?
3. Replace the CR Scale.
1. Is the Timing Belt attached incorrectly?
1. Attach the belt correctly.
4.4.13 CR Unit(p.86) /
4.4.12 CR Motor(p.84)
32
Revision B
Occurrence
Timing
Symptom
Failed Part
Check Point
Remedy
1. Is the Compression spring 2.36 of the Change

Lever disengaged?
Reference
1. Replace the ASF Unit.
ASF Unit
4.4.14 ASF Unit(p.88)

CR Motor
At power-on
The CR Unit hits

against the Change
Lever which has come
down toward the front
of the printer.
The error appears after
the PF roller makes
quick one-turn.
Compression Spring2.36
PF Motor
PF Encoder
PF Scale
Change Lever
1. Is the PF motor cable not connected to CN13 on

the Main Board?
1. Connect the cable to the Main Board.
4.3.1 Main Board

Unit(p.61)
2. Is there a malfunction of the PF motor?
2. Replace the PF motor.
4.4.11 PF Motor(p.83)
1. Is the PF encoder FFC not connected to the PF

encoder connector and the Main Board?
1. Connect the FFC to the PF encoder and the

Main Board.
4.3.1 Main Board

Unit(p.61)
2. Is the PF encoder chipped or broken?
2. Replace the PF encoder.
4.4.10 PF Encoder / PF
Scale(p.83)
1. Is the PF Scale not moving freely, centered

between the sides of PF encoder sensor?
1. Install the PF Scale or PF encoder correctly.
Scale(p.83)
2. Is their any dirt on the PF Scale?
2. Clean off any dirt on the PF Scale. If the scale

gets heavily soiled, replace the scale.
3. Is the PF Scale chipped or broken?
3. Replace the PF Scale.
1. Is the Upper Paper Guide detached from the Main 1. Attach the Upper Paper Guide correctly.
The CR Unit hits
Frame?
against the Upper Paper
Upper Paper Guide
Guide detached from
the Main Frame.
Scale(p.83)
4.4.15 Upper Paper

Guide(p.90)
33
Revision B
Occurrence
Timing
At power-on
During
changing the
platen gap
Symptom
The error occurs when

the PG (gap between
the printhead surface
and the platen) is
changed with the APG
Unit.
Failed Part
Check Point
Remedy
1. Is the APG Unit installed incorrectly?
1. Install the APG Unit carefully so as not to shift

the phase.
2. Is the Combination Gear 10,15.2 disengaged or

attached incorrectly?
2. Attach the gear correctly.
APG Unit
Reference
4.4.4 APG Unit(p.75)

CR Motor
Combination Gear
APG Sensor Assy

Printhead
Any time
Other than above

symptoms
Main Board
1. Is the APG sensor damaged?
1. Replace the APG Sensor Assy.
4.4.16 APG Sensor

Assy(p.91)
1. Is the Printhead damaged?
1. Replace the Printhead.
4.4.2 Printhead(p.72)
1. Is the Main Board damaged?
1. Replace the Main Board.
4.3.1 Main Board

Unit(p.61)
Table 3-6. Troubleshooting for Cover Open Error

Occurrence
Timing
At power-on
Symptom
The Printer Cover is
closed, but the Cover
Open error occurs.
Failed Part
Check Point
Remedy
Reference
1. Is the Cover Open Sensor cable not connected to 1. Connect the cable to the connector on the Main
Board.
4.3.2 Panel Assy/ Cover
Cover Open Sensor
2. Is the Cover Open Sensor cable damaged?
2. Replace the Cover Open Sensor cable.
Open Sensor(p.64)
3. Is the Cover Open Sensor damaged?
3. Replace the Cover Open Sensor.
34
Revision B
Table 3-7. Troubleshooting for Ink Cartridge Detection Error/ Ink Cover Open Error/ Cartridge Empty Error
Occurrence
Timing
Symptom
Failed Part
Check Point
Remedy
1. Is the memory chip on the cartridge chipped or

broken?
Reference
1. Replace the ink cartridge.
Ink Cartridge
Ink Cartridge
Memory Chip
Head FFC
At power-on
1. Is the Head FFC not connected to the Head Board

and CN10, CN11, and CN12 on the Main Board?
1. Connect the Head FFC to the Head

Board and the Main Board.
1. Are the CSIC terminals chipped or broken?
1. Replace the CSIC ASSY.
The error appears after the

carriage home position is
detected.
4.4.13 CR
Unit(p.86) / 4.3.1
Main Board
Unit(p.61)
CSIC Terminal
CSIC ASSY
Head Board
2. Is the Head Board damaged?
2. Replace the CSIC ASSY.
4.4.2
Printhead(p.72)
CSIC ASSY
Head Board
Backside
35
Revision B
Table 3-8. Troubleshooting for Paper Jam Error

Occurrence
Timing
Symptom
Failed Part
ASF Unit
Even though the printer performs

paper feeding operation, the paper is
not fed into the printer.
Check Point
Remedy
1. Is the ASF Unit installed incorrectly?
1. Install the ASF Unit correctly.
2. Is the Paper Return Lever not moving properly

during the feeding operation?
2. Install the Paper Return Lever and the

Torsion Spring 6.45 correctly.
1. Is the Torsion Spring 0.22 attached incorrectly?
1. Install the PE Sensor Lever and Torsion

Spring 0.22 correctly.
Reference
4.4.14 ASF
Unit(p.88)
PE Sensor Lever
Front Paper Guide

Assy
Torsion Spring 0.22
1. Is the Retard Roller Assy not moving properly

during the feeding operation?
Any time
4.4.17 Front Paper

Guide Assy(p.92)
1. Attach the Extension Spring 1.98 on the

back side of the Retard Roller Assy
correctly.
Retard
Roller
Multiple sheets are fed at a time.
4.4.14 ASF
Unit(p.88)
ASF Unit
Extension
Spring
Paper is fed into the printer, but

ejected at once without any printing
operation.
PE Sensor
ASF
1. Is the PE sensor cable not connected to CN6 on

the Main Board?
1. Connect the cable to the Main Board.
4.3.1 Main Board

Unit(p.61)
1. Is the PE Sensor damaged?
2. Replace the PE Sensor.
4.4.17 Front Paper

Guide Assy(p.92)
36
Revision B
Table 3-8. Troubleshooting for Paper Jam Error
Occurrence
Timing
Symptom
Failed Part
Check Point
3. Is the Torsion Spring 0.22 detached or attached
incorrectly?
Remedy
Reference
3. Install the PE Sensor Lever and the

Torsion Spring 0.22 correctly.
PE Sensor Lever
Paper is fed into the printer, but

ejected at once without any printing
operation.
PE Sensor
4.4.17 Front Paper
Guide Assy(p.92)
Torsion Spring 0.22
Front Paper Guide 1. Is the Front Paper Guide Pad attached incorrectly? 1. Install the pad correctly.
Pad
1. Is the Star Wheel Holder detached?
Any time
Paper cannot go through between

the EJ Roller and the Star Wheel
Roller.
1. Attach the Star Wheel Holder correctly.
4.4.9 EJ Frame
Assy(p.80)
EJ Frame ASSY*
Star Wheel Holder
The leading edge of paper does not

reach the PF Roller.
Upper Paper Guide*
2. Is the EJ Frame Assy installed incorrectly?
2. Install the EJ Frame Assy correctly.
3. Has the EJ Frame Assy become deformed

obstructing the paper path?
3. Replace the EJ Frame Assy.
1. Is the Upper Paper Guide disengaged from the

Main Frame?
1. Install the Upper Paper Guide correctly. 4.4.15 Upper Paper

Guide(p.90)
Note : * Be careful not to let jammed paper rub against the nozzle surface of the Printhead, or it may damage the Printhead.
37
Revision B
Table 3-9. Troubleshooting for No Paper Error

Occurrence
Timing
Symptom
Failed Part
The LD Roller rotates normally to

feed paper, but the Hopper does not
move.
ASF Unit
The LD Roller rotates normally, but

paper is not fed into the printer.
Check Point
Remedy
1. Is the Hopper not moving properly during the

feeding operation?
1. Attach the Compression Spring 2.51

correctly to the ASF Frame and the
Hopper.
1. Is there any paper dust on the LD Roller?
1. Remove the paper dust on the LD Roller

with a cloth moistened with alcohol.
* If this does not solve the problem,
replace the ASF Unit.
1. Is the Extension Spring 0.143 of the clutch

mechanism detached?
1. Attach the Extension Spring 0.143

correctly.
ASF Unit
Any time
4.4.14 ASF
Unit(p.88)
LD Roller
Extension Spring
The PF Motor drive force is not

transmitted to the LD Roller shaft.
Reference
ASF
ASF Unit
2. Is the protrusion of the clutch chipped or broken? 2. Replace the ASF Unit.
LD Roller
Protrusion
38
Revision B
Table 3-9. Troubleshooting for No Paper Error
Occurrence
Timing
Symptom
Failed Part
Check Point
Remedy
3. Is the clutch damaged?
Reference
ASF
LD Roller
The PF Motor drive force is not

transmitted to the LD Roller.
ASF Unit
Clutch
4. Is the Compression Spring 2.36 of the Change

Lever detached?
Any time
4.4.14 ASF
Unit(p.88)
CR Motor
Compression Spring2.36
Change Lever
1. Is the edge of the Change Lever chipped or

broken?
The LD Roller shaft is not set in the

ASF home position, and paper is
always fed from the ASF Assy.
ASF Unit
Edge of Change Lever
39
Revision B
Table 3-10. Troubleshooting for CD-R Tray Error

Occurrence
Timing
Symptom
Failed Part
Check Point
Remedy
1. Has the part of the CDR Tray that contacts with

the CDR Tray Sensor become cracked?
Contact point
Reference
1. Replace the CDR Tray.
CDR Tray
CDR Tray
The CDR Tray is set to the printer,

but the error occurs.
1. Is the CDR Sensor cable not connected to CN4 on 1. Connect the cable to the connector on
the Main Board?
the Main Board.
When printing on
CDs/DVDs
CDR Tray Sensor 2. Is the CDR Tray Sensor damaged?
1. Is there any paper dust or foreign matter on the

white mark on the CDR Tray?
2. Replace the CDR Tray Sensor.
4.4.18 CDR
Tray
Sensor(p.94) /
4.3.1 Main
Board
Unit(p.61)
1. Remove any dust or foreign matter from

the tray.
White Mark
The CDR Tray center detection

sequence is interrupted, and the tray
is ejected.
CDR Tray
40
Revision B
Table 3-10. Troubleshooting for CD-R Tray Error
Occurrence
Timing
Symptom
Failed Part
Check Point
Remedy
1. Is there any paper dust or ink stain on the PW

Sensor?
Reference
1. Clean off any dirt on the PW Sensor.
Cable
4.4.13 CR
Unit(p.86)
PW Sensor
When printing on
CDs/DVDs
The CDR Tray center detection

sequence is interrupted, and the tray
is ejected.
CR Encoder
Board
Main Board
PW Sensor
2. Is the PW Sensor cable not connected to the CR

Encoder Board and the PW Sensor?
2. Connect the PW Sensor cable to the CR

Encoder Board and the PW Sensor.
3. Is the PW Sensor cable broken?
4. Is the PW Sensor damaged?
1. Is there any chipped or broken elements on the

Main Board?
4.4.13 CR
Unit(p.86)
4.3.1 Main
Board
Unit(p.61)
Table 3-11. Troubleshooting for CDR Guide Error

Occurrence
Timing
Symptom
Failed Part
CDR Sensor
When printing on
CDs/DVDs
The CDR Guide is set correctly, but

the error occurs.
Main Board
Check Point
Remedy
Reference
1. Is the CDR Guide Sensor cable not connected to

1. Connect the cable to the cable on the

Main Board.
4.3.1 Main
Board
Unit(p.61)
2. Is the CDR Guide Sensor damaged?
2. Replace the CDR Guide Sensor.
3. Is the CDR Guide Sensor cable broken?
3. Replace the CDR Guide Sensor cable.
4.4.7 Left &

Right Guide
Stackers / CDR
Guide
Sensor(p.78)
1. Is there any chipped or broken elements on the

Main Board?
4.3.1 Main
Board
Unit(p.61)
41
Revision B
3.4 Troubleshooting by Symptom

3.4.1 Problems in Printing Operation
This section provides how to troubleshoot the possible problems on the printer mechanism. No error message appears for most of the troubles described here. In the following tables,
find the symptom you face and follow the troubleshooting procedure given in the table.
! Paper Feeding Problems
Symptom
Possible Cause
Table 3-12. Troubleshooting Paper Feeding Problems

Check Point
Remedy
Is there any micro pearl paper dust or oil stain on the Use a cleaning sheet in order to clean the rollers.
LD Roller?
1. Set a cleaning sheet in the ASF turning the sheet upside down.
2. Press the button on the operation panel to load the sheet.
3. Repeat the above procedure several times.
In order to remove a severe smear, staple a cloth moistened with alcohol to a post card and
carry out the following operations.
1. Set the post card in the ASF with the attached cloth facing the LD Roller or Retard Roller.
2. Then, holding the top edge, press the button on the operation panel to load the card.
3. Repeat Step 2. The paper dust or oil stain on the LD Roller or the Retard Roller surface is
removed.
If this does not solve the problem, replace the LD or Retard Roller.
The LD Roller is
contaminated or worn-out
The Pickup Roller and

Is there any micro pearl paper dust or oil stain on the Wipe the roller surface with a cloth moistened with alcohol.
Idle Roller are
Pickup and Idle Rollers?
contaminated or worn-out
Paper is not fed
into the printer.
Malfunction of the Paper

Feed Mechanism
Is there a malfunction of the Paper Feeding

Mechanism?
! Correct the phases of the Paper Feed Mechanism.

! Remove any dust or foreign matter in the Paper Feed Mechanism.
Is the PE Sensor connector disconnected from the Main

Connect the PE Sensor cable to CN6 on the Main Board and the PE Sensor correctly.
Board or the sensor?
Is the Torsion Spring 0.22 detached or attached
incorrectly?
Attach the Torsion Spring 0.22 and the PE Lever correctly.
PE Sensor Lever
Malfunction of the PE
Sensor and PE Lever
Torsion Spring 0.22
Is the PE Sensor damaged?
Replace the PE Sensor.
42
Revision B
Table 3-12. Troubleshooting Paper Feeding Problems
Symptom
Possible Cause
Check Point
Remedy
Is the Extension Spring 1.98 at backside of the Retard

Roller detached?
Attach the Extension Spring correctly.
Retard
Roller
Multiple sheets A malfunction of the

are fed at a time. Retard Roller
Extension
Spring
ASF
Is the Retard Roller detached?
Install the Retard Roller correctly.
! Problems with ejecting paper
Table 3-13. Troubleshooting Paper Ejecting Problems

Symptom
Paper jam occurs
during ejecting
paper.
Possible Cause
Check Point
Remedy
A malfunction of paper feeding

mechanism
Is the PF Roller not moving correctly without its drive force

transmitted to the EJ Roller?
Engage the gears in the paper feed mechanism correctly.
A malfunction of EJ Roller
Is the EJ Roller moving correctly?
Engage the gears which transmit drive force to the EJ Roller.
! Problems with carriage (CR Unit) movements
Table 3-14. Troubleshooting Carriage Movement Problems

Symptom
Movements of the
CR Unit during
printing is
abnormal.
Possible Cause
Something interferes with the

operation of the CR Unit.
Check Point
Remedy
Is there any obstruction on the carriage path?
Remove the obstruction.
Move the CR Unit with your hand. The unit does not move
smoothly?
Clean the CR shaft and apply grease.
Is the slack of the Head FFC not enough or too much interfering
the carriage movement? Check that by moving the carriage from
side to side with your hand.
Route the Head FFC around the Main Frame correctly.
43
Revision B
! Printer initialization operation is aborted
Table 3-15. Troubleshooting Initialization Stop Problems

Symptom
Possible Cause
Remedy
Improper installation of the

EJ Frame
Are the tabs of the EJ Frame disengaged?
Reinstall the EJ Frame correctly.
A malfunction of the CR
Motor
Is the CR Motor cable/connector disconnected?
Connect the CR Motor cable to CN14 on the Main Board.
A malfunction of the PF
Motor
Is the PF Motor cable/connector disconnected?
Connect the CR Motor cable to CN13 on the Main Board.
Is the CR Linear Scale not moving freely, centered between the sides of CR encoder
sensor?
Install the scale correctly.
Is there any dirt on the CR Linear Scale?
Clean off any dirt on the scale.3
Is the CR Linear Scale chipped or broken?
Replace the CR Linear Scale.
Is the Encoder FFC disconnected from the CR Encoder Board?
Connect the FFC to the board properly.
Is there any paper dust or dirt on the CR Encoder?
Remove any paper dust or dirt on the CR Encoder.
Is the Encoder FFC damaged or broken?
Replace the Head FFC.
Is the CR Encoder damaged or broken?
Replace the CR Unit.
Is the PF Scale not moving freely, centered between the sides of PF encoder sensor?
Install the scale correctly.
Is there any dirt on the PF Scale?
Clean off any dirt on the scale.
Is the PF Scale chipped or broken?
Replace the PF Scale.
Is the Encoder FFC disconnected from the PF Encoder Board?
Connect the FFC to the board properly.
Is there any paper dust or dirt on the PF Encoder?
Remove any paper dust or dirt on the PF Encoder.
Is the Encoder FFC broken?
Replace the Encoder FFC.
Is the PF Encoder damaged or broken?
Replace the PF Encoder.
Is the Head FFC disconnected?
Connect the FFC to CN10, CN11, CN12, CN15, and CN16

on the Main Board.
Is the Head FFC damaged or broken?
Are the all nozzles not firing ink properly?
Replace the Printhead.
CR linear Scale failure
An error
occurs during
initialization
after poweron
Check Point
A malfunction of the CR
Encoder
PF Scale failure
A malfunction of the PF
Encoder
Head FFC failure
Printhead failure
44
Revision B
! Print quality problems
Table 3-16. Troubleshooting Print Quality Problems

Symptom
Printed image has

missing colors,
and the missed
colors are always
same.
Missing dots
appear
sometimes.
White streak /
abnormal
discharge
Vertical lines are
misaligned.
Possible Cause
Check Point
Remedy
Dirt on the Printhead.
Run a cleaning cycle and make a test print. Repeat the operation
several times. Does the problem still appear?
Clean the Printhead surface with a cotton swab.
The absorber of the Cap Unit

contacts with the Printhead surface
during printing.
Head FFC failure
Is the absorber of the Cap Unit deformed or damaged?
Replace the Ink System.
Is the Head FFC damaged or broken?
A malfunction of the Printhead
Run a cleaning cycle and print a nozzle check pattern. Repeat the
operation several times. Does the problem still appear?
Dirt on the Printhead.
Ink cartridge failure
Replace the ink cartridge with a new one, and print a nozzle check
pattern. The printed pattern has no missing dots?
The cartridge is defective. Use the new cartridge.
Poor connection of the Head FFC
Check the FFC with a tester. Does the result show poor connection Replace the Head FFC.
of the FFC?
Poor connection of the Head FFC
Is the Head FFC not securely connected to the CR Unit and boards? Connect the FFC correctly.
Is the Head FFC not securely connected to the Printhead?
Connect the FFC correctly. If there is no problem with the connection

status, replace the Printhead.
Improper Bi-D adjustment
Using the Adjustment Program, check the Bi-D setting. Is the

setting made properly?
Carry out the Bi-D adjustment properly.
45
Revision B
Table 3-16. Troubleshooting Print Quality Problems
Symptom
Possible Cause
Dirt on the CR shaft
Check Point
Is there any dirt on the CR shaft?
Clean off any dirt on the CR shaft surface with a dry soft cloth.
Is there any dirt on the PF Roller?
Clean the PF Roller surface with a soft brush carefully so as not scratch
it.
Is the PF Roller damaged?
Replace the PF Roller.
Replace the ink cartridge with a new one, and print a nozzle check
pattern. The printed pattern has no missing dots?
The cartridge is defective. Use the new cartridge.
Are the carriage shaft and the Main Frame properly lubricated?
Apply G-71 grease referring to Lubrication of CR Unit(p.116).
PF Roller failure

A malfunction of Carriage
movements
Printed image has
white banding.
Remedy
Improper platen gap
Is the platen gap (gap between the Printhead surface and the platen) Adjust the platen gap properly.
not properly set?
Some gear(s) is (are) damaged.
Is (are) the gear(s) in the paper feed and ASF mechanisms

damaged?
Replace the damaged gear(s).
Is there any dust or foreign matter on the Cleaner Blade?
Remove any dust or foreign matter on the Cleaner Blade, or replace the
blade.
Is the CR shaft not properly installed?
Reinstall the CR shaft properly.
Is the CR shaft surface damaged?
Replace the CR shaft.
Dirt on the Printhead is preventing

nozzles from firing ink straight
toward the paper.
CR shaft failure
46
Revision B
3.4.2 Power Problems

The printer does not work at all after power-on. LEDs do not light up.
Table 3-17. Troubleshooting Power Problems

Possible Cause
Check Point
Remedy
Power code failure
Replace the power code with a new one. Does the printer work normally?
The power code is defective. Use the new one.
Improper power supply
Do the power supplied from the AC line match with the electrical
requirements of the printer?
Use an AC line that matches the printer electrical requirements.
Poor connection of the PS Assy connector
Is the PS Assy connector not properly connected to the Main Board?
Connect the connector properly.
The fuse burned out
Is the fuse (F1) on the PS Board burned out?
Replace the PS Board.
Check the voltage output from the PS Board. Is it abnormal?
When the voltage is normal: Replace the Main Board.

When the voltage is abnormal: Replace the PS Assy.
Abnormal voltage output of the PS Board
3.4.3 Ink-related Problems

! Printer stops halfway through its initialization process or printing operation.
Table 3-18. Troubleshooting Ink Supply Problems

Symptom
An Ink Out error occurs.
A No Cartridge error
occurs.
An ink cartridge error
occurs.
Possible Cause
The cartridge is empty.
The printer cannot detect
the ink cartridge.
Ink cartridge is damaged.
Check Point
Remedy
Is the ink cartridge empty?
Replace the cartridge with a new one.
Are ink cartridges not installed in the IC Holder?
Install ink cartridges.
Are the ink cartridges not properly installed?
Set the cartridges properly.
Are the top and bottom tabs of the ink cartridge broken?
Is the CSIC Board not properly attached?
Is there any chipped or broken elements on the CSIC Board?
47
Revision B
! Printing cannot be made properly (printed image is faint, blurry, smeared, or etc.)
Table 3-19. Troubleshooting Printing Problems

Symptom
The carriage moves

normally, but the printed
image is abnormal.
Possible Cause
Check Point
Remedy
Replace the ink cartridge with a new one, and make a test print. The
printed pattern has no missing dots?
The cartridge is defective. Use the new one.
Poor connection of the

Head FFC
Is the FFC not properly connected to the CSIC Board and the Main
Board?
Connect the FFC correctly.
Is there any dust or foreign matter on the Cleaner Blade?
Remove the dust or foreign matter on the Cleaner Blade, or replace

the blade.
Poor connection of the

Head FFC
Check the FFC using a tester. Is there any abnormality in the result?
A malfunction of the
Printhead
Is there any ink leakage found in the Printhead?
Reinstall the ink cartridge correctly. If this does not solve the
problem, replace the ink cartridge, or the Printhead.
Cleaner Blade failure
Ink leakage, clogging
! Waste ink is not properly drained out of the Printhead or the Cap Unit.
Table 3-20. Troubleshooting Waste Ink Problems

Symptom
Possible Cause
The pump tube failure
Remedy
Is there any collapsed sections of the tube?
Is there any foreign matter on the cap, or is the cap damaged?
Remove the foreign matter on the cap with a cotton swab. Replace
the cap in case that the cap is damaged.
Disconnection of the tube
Is the tube disconnected from the Cap Unit?
Connect the tube correctly.
A malfunction of cap
movement
Is the Compression Spring of the Cap Assy detached, broken, or

missing?
The tube between the

Waste Ink Tray and the
Ink System Assy is at
fault.
Is the tube not properly inserted in the Waste Ink Tray Assy, or not
properly routed under the tray?
Securely connect the tube to the Waste Ink Tray Assy routing the
tube correctly.
Cap failure
Waste ink is not properly
drained out of the
Printhead or the Cap Unit,
and not properly
transported to the Waste
Ink Tube.
Check Point
48
Revision B
3.4.4 Problems with Interfaces

This section provides how to troubleshoot problems on the USB interface and memory card slot.
! USB interface error
Table 3-21. Troubleshooting USB Connection Errors

Possible Cause
Check Point
Remedy
The printer driver has not been installed

correctly.
On the Windows PC, go to My Computer, Properties, Hardware, Device Manager.

Is the printer driver associated with Other Devices?
Uninstall the driver and reinstall it correctly following the instruction

described in the Users Guide.
USB cable failure
Replace the USB cable with a new one. Does the USB communication between the The USB cable is defective. Use the new one.
printer and PC return to normal?
Poor connection of the USB terminals
Is there any foreign matter on the USB terminal?
Remove the foreign matter.
Main Board failure
Is the Main Board damaged or broken?
Replace the Main Board.
49
CHAPTER
4
DISASSEMBLY/ASSEMBLY
Revision B
4.1 Overview
W A R N IN G
This chapter describes procedures for disassembling the main components of the Stylus
Photo R280/R285/R290.
Unless otherwise specified, disassembled units or components can be reassembled by
reversing the disassembly procedure.
Procedures which, if not strictly observed, could result in personal injury are described
under the heading WARNING.
CAUTION signals a precaution which, if ignored, could result in damage to
equipment.
Important tips for procedures are described under the heading CHECK POINT.
If the assembly procedure is different from the reversed disassembly procedure, the
correct procedure is described under the heading REASSEMBLY.
Any adjustments required after reassembly of components or parts are described under
the heading ADJUSTMENT REQUIRED.
When you have to remove any components or parts that are not described in this
chapter, refer to the exploded diagrams in the appendix.
C A U T IO N
The precautions in the two lists below (WARNING and CAUTION), must always be
followed during disassembly and assembly.
4.1.1 Precautions
See the precautions given under the heading WARNING and CAUTION in the following
column when disassembling Stylus photo R280/R285/R290.
4.1.1 Precautions (Overview)
Disconnect the power cable before disassembling or assembling

the printer.
If you need to work on the printer with power applied, strictly
follow the instructions in this manual.
Wear protective goggles to protect your eyes from ink. If ink
gets in your eye, flush the eye with fresh water and see a doctor
immediately.
Always wear gloves for disassembly and reassembly to avoid
injury from sharp metal edges.
Use static discharge equipment such as anti-static wrist straps
when accessing internal components to protect sensitive
electronic components and circuitry.
Never touch the ink or wasted ink with bare hands. If ink comes
into contact with your skin, wash it off with soap and water
immediately. If irritation occurs, contact a physician.
Make sure the tip of the waste ink tube is located at correct
position when reassembling the waste ink tube, or it will cause
ink leakage.
When transporting, do not remove the ink cartridges. Pack the

printer with the cartridges installed.
Use only recommended tools for disassembly, assembly or
adjustment of the printer. (Refer to "Table 4-1. List of Tools"
(p.52))
Be sure to tighten the screws to the specified torque.
Apply lubricants and adhesives as specified. (See Chapter 6
Specified Lubricant (p.114) for details.)
Make the specified adjustments when you disassemble the
printer. (Chapter 5 contains additional information on
adjustments.
When using compressed air products, such as air duster, for
cleaning during repair and maintenance, the use of such
products containing flammable gas is prohibited.
Be careful not to scratch or damage the coating on exterior
surface of the product during disassembly and reassembly.
51
Revision B
4.1.2 Tools
Table 4-2. List of Screw Types

No.
Description
C.B.P. 3x10
C.B.P. 2.6x8
C.P. 3x4
C.P. 3x6
Note : All of the tools listed above are commercially available. EPSON provides the tools
listed with EPSON tool code.
C.B.S.(P4) 3x6
4.1.3 Screws
C.B.P.(P2) 3x8
Use only specified tools to avoid damaging the printer.

Table 4-1. List of Tools
Tool
Part No.
Phillips Screwdriver (No.1)
1080530
Phillips Screwdriver (No.2)
Flathead Screwdriver
Precision Screwdriver #1 (flathead)
Tweezers
Long-nose pliers
Acetate tape
1003963
2 pins (thinner than 2mm)
Strong tape
The screws used in the printer are as shown in the table below. Make sure you always
use the correct type and number of screws. The numbers shown in the No. column
appear throughout this chapter to indicate the screw type more clearly.
Table 4-2. List of Screw Types
No.
Image
Description
C.B.S. 3x6
C.B.S. 3x10
C.B.P. 3x8
Image
4.1.2 Tools (Overview)
Table 4-3. Screw Types

Abbreviation
Full Name
C.B.S
Phillips Bind S-Tite
C.B.P
Phillips Bind P-Tite
C.P.
Phillips Pan head
C.B.S.(P4)
Phillips Bind S-Tite Sems R2
52
Revision B
4.1.4 Making a Special Tool for CSIC Board
4.1.5 Work Completion Checklist
The CSIC board (refer to p.73) can be easily removed by using a special tool. The
method for making the tool is described below.
Whenever the printer is serviced, use the checklist shown below to confirm all work is
completed properly and the printer is ready to be returned to the user.
1.
Make sure to always check the maintenance counter before disassembling the printer.
If the counter shows that some part or component has almost reached the end of its
service life, replace the part after receiving prior approval from the user.
Prepare a handle part of a clip, or a similar metal wire piece.

Handle part
Table 4-4. Work Completion Checklist

Classification
Printer
Unit
Clip
Figure 4-1. Making Special Tool for CSIC Board (1)

2.
Bend the metal wire as shown below.

25mm
Item
Is the operation normal?
!OK / !NG
On-line Test
Is the printing attempt successful?
!OK / !NG
Printhead
(print a nozzle
check pattern)
Is ink discharged normally from all the

nozzles?
!OK / !NG
Carriage
Mechanism
Does the carriage move smoothly?
!OK / !NG
Is there any abnormal noise during its

operation?
!OK / !NG
Is paper advanced smoothly?
!OK / !NG
No paper jamming?
!OK / !NG
No paper skew?
!OK / !NG
No multiple-sheet feeding?
!OK / !NG
No abnormal noise?
!OK / !NG
Is the paper path free of obstructions?
!OK / !NG
50mm
Special Tool
On-line Test
On-line Test
Is the operation normal?
!OK / !NG
Adjustment
Specified
Adjustments
Are all the adjustments correctly

completed?
!OK / !NG
Lubrication
Specified
Lubrication
Has lubrication been applied at the

specified points?
!OK / !NG
Is the amount of lubrication correct?
!OK / !NG
Function
Figure 4-2. Making Special Tool for CSIC Board (2)
Status
Self-test
Paper Feeding
Mechanism
7mm
Check Point
Firmware
Version
4.1.4 Making a Special Tool for CSIC Board (Overview)
Version:
!OK / !NG
53
Revision B
Table 4-4. Work Completion Checklist

Classification
Packing
Item
PROTECTION FOR TRANSPORTATION
Check Point
Status
Ink
Cartridge
Are the ink cartridges installed

correctly?
OK /
NG
Waste Ink Pads
Is the remaining capacity of the waste

ink pads enough?
OK /
NG
Carriage position
Is the carriage located at the position

where the Printhead is covered with the
cap?
OK /
NG
OK /
NG
OK /
NG
Protection (strong
tape, vinyl sheet)
Have the specified parts been secured

with the strong tapes to prevent
damage during transportation?
See Protection for transportation
Before packing the printer to be returned to the user, attach several pieces of strong
tape and vinyl sheet to the specified points to prevent damaging the printer during
transportation.
! Securing the Carriage (tape: 180mm x 1 pc., fold one end by 5mm)
1. Attach 40mm-length portion of the tape (not folded side) to the left side of the
carriage aligning the tapes corner with the carriages ribs as shown below.
2. Attach the folded side of the tape to the housing with the carriage locked at its
lock position. (First move the carriage to the lock position, then attach the tape
to the housing.)
Step1
(p.54)
Others
Attachments,
Accessories
Have all the relevant items been

included in/returned to the package?
40mm
Step2
Folded end
Figure 4-3. Securing the Carriage
4.1.5 Work Completion Checklist (Overview)
54
Revision B
Securing the Paper Support Assy (tape: 80mm x 3 pcs., fold one end by 5mm)
Prepare a commercially available 280cm-width x 80cm-length vinyl sheet to avoid
scratches on the exterior parts, and secure the sheet with strong tape.
Attach the strong tapes on both sides of the Paper Support Assy as shown in the figure
below.
1.
2.
Fold the vinyl sheet in half and insert the folded sheet between the Paper
Support Assy and the Printer Cover with the folded side facing the front side
of the printer, and secure the sheet with the strong tape as shown below.
Attach the left and right tapes to the Paper Support Assy and the side of the
housing.
35mm
Securing the Stacker Cover (tape: 60mm x 1 pc., fold one end by 5mm)
Have a commercially available 280mm-width x 80mm-length vinyl sheet to cover the
exterior parts, and secure the sheet with strong tape.
Fold the vinyl sheet in half, and insert the folded sheet between the Stacker Assy and
the Stacker Cover with the fold facing front side of the printer. Align the left and
right edges of the sheet with the edges of the Stacker Cover and secure the sheet with
the strong tape as shown below.
Align the edges with the sides of Stacker Assy
35mm
40mm
Vinyl Sheet
(W280xH80)
40mm
When the Stacker Cover
is closed
Vinyl Sheet
(W280xH80)
Folded end
Folded end
Figure 4-6. Securing the Stacker Cover
Align the edges with the sides of Paper Support Assy
Figure 4-4. Securing the Paper Support Assy

Securing the Stacker Assy (tape: 60mm x 1 pc., fold one end by 5mm)
Attach the strong tape to the center of the Stacker Assy as shown below.
The edge and backside of the Stacker have irregular steps. Make sure to attach the tape
along the shape.
30mm
Folded end
Figure 4-5. Securing the Stacker Assy
4.1.5 Work Completion Checklist (Overview)
55
Revision B
4.1.6 Required Preparation before Disassembly

Make sure to carry out the following operations before disassembling the printer.
When the Main Board needs to be replaced, make a backup copy of EEPROM
data.
Unlock the carriage lock and move the CR Unit to other than its home position.
4.1.8 How to Unlock the Carriage

Unlocking the carriage is required for disassembly of some parts or components.
Carry out any of the following operations to unlock the carriage and move the
carriage to other than its home position.
C A U T IO N
Be extremely careful not to damage the EJ Roller gear. Extra care

must be taken to avoid injury from sharp metal edges.
4.1.7 Orientation Definition

Orientation descriptions used in the disassembly/reassembly procedures are as follows.
Power the printer and turn it off forcedly by disconnecting the power cable
when the CR Unit is unlocked and moved away from the home position.
Turn the EJ Roller gear on the left side of the printer in the direction of the
arrow until the carriage is unlocked.
[Rear Side]
[Left side]
[Right (home) Side]
[Left Side]
PF Roller Gear
EJ Roller Gear
Turn this gear
[Front Side]
Side]
Figure 4-7. Orientation Definition
Carriage Lock
Carriage Lock
Locked
Unlocked
Figure 4-8. How to Unlock the Carriage
4.1.6 Required Preparation before Disassembly (Overview)
56
Revision B
4.1.9 Disassembly Flowchart

The flowchart below shows step-by-step disassembly procedures. When disassembling each unit, refer to the page number shown in the figure.
START
Printer Cover
(p.58)
C H E C K
P O IN T
The color and shape of the printer illustrated in this manual may
differ from the final product.
Paper Support
Assy (p.58)
Stacker Assy /
Stacker Cover
(p.59)
Panel Assy/
Cover Open
Sensor (p.64)
Printhead
(p.72)
APG Sensor Assy

(p.91)
PF Encoder / PF
Scale (p.83)
Removing the
Printer
Mechanism
(p.69)
P/S Assy (p.68)
Waste Ink
Tray (p.77)
Waste Ink Pad

(p.77)
Ink System
(p.79)
CR Motor
(p.84)
PF Encoder /
PF Scale (p.83)
EJ Frame Assy
(p.80)
Upper Housing
(p.59)
Main Board Unit
(p.61)
ASF Unit
(p.88)
CR Scale
(p.74)
PF Motor
(p.83)
APG Unit
(p.75)
Left & Right Guide

Stackers / CDR
Guide Sensor (p.78)
APG Unit
(p.75)
CR Unit
(p.86)
Upper Paper
Guide (p.90)
Front Paper Guide
Assy (p.92)
CDR Tray
Sensor (p.94)
Flowchart 4-1. R280/R285/R290 Disassembly Flowchart
4.1.9 Disassembly Flowchart (Overview)
57
Revision B
4.2 Removing Exterior Parts/Components
4.2.2 Paper Support Assy

Parts/Components need to be removed in advance: Nothing
4.2.1 Printer Cover
Removal procedure

Removal procedure
1.
Pull out the left shaft and right shaft of the Printer Cover, and remove the
Printer Cover.
Open the Paper Support Assy.

Disengage the right shaft of the Paper Support Assy from the bushing of the
ASF Unit by pushing the bushing outward. Then remove the Paper Support
Assy, disengaging the left shaft preventing the Edge Guide projection from
hitting against the other parts.
Paper Support Assy
Printer Cover
Shaft (left)
1.
2.
Edge Guide
Projection
Shaft (right)
Push
:Shaft
Bushing of the ASF
Figure 4-10. Removing the Paper Support Assy

When reinstalling the Paper Support Assy, match the projection
and hole of the Edge Guide, then attach the right shaft and the left
shaft in that order. (Put the shafts at the front side in the bushing
and then push them rearward.) After reinstalling, check that the
Paper Support Assy moves smoothly.
Figure 4-9. Removing the Printer Cover
Paper Support Assy
Convex Portion
2
Mounting Direction
(from front side to rear side)
1
Hole
: Shaft
Figure 4-11. Reinstalling the Paper Support Assy
4.2.1 Printer Cover (Removing Exterior Parts/Components)
58
Revision B
4.2.4 Upper Housing
4.2.3 Stacker Assy / Stacker Cover

Parts/Components need to be removed in advance
Removal procedure
Printer Cover / Paper Support Assy
1.
2.
3.
Removal procedure
Open the Stacker Cover.

Remove the Stacker Assy.
Release the Stacker Cover from the two shafts and remove the Stacker Cover.
1.
Remove the four screws and remove the Upper Housing upward.
Screw : C.B.P. M3x10 (tightening torque: 5-7 kgf.cm) (No.4)
(The numbers shown in the figure indicate the order of tightening the screws.)
[Rear Side]
Shaft
Shaft
Stacker Assy
Stacker Cover
Figure 4-12. Removing the Stacker Assy / Stacker Cover

When installing the Stacker Assy, insert the guide pins of the
Stacker Assy into the lower grooves of the Guide Stacker Assy.
(The upper grooves are used when CDR is printed.)
Groove
Groove
Guide Pin
Guide Pin
Upper Housing
Figure 4-13. Installing the Stacker Assy
Groove
Groove
Figure 4-14. Removing the Upper Housing
4.2.3 Stacker Assy / Stacker Cover (Removing Exterior Parts/Components)
59

2.
Revision B
Slide the Front Housing in the direction of the arrow and remove the Front
Housing from the Upper Housing.
Grooves
[Rear Side]
Front Housing
Ribs
Figure 4-15. Removing the Front Housing

When installing the Upper Housing, be careful of the following:
! Do not pinch the cables.
! Tighten the screws in the order given in Fig.4-14 (p.59).
! Match the ribs of the Upper Housing shown in Fig.4-14 (p.59)
with the grooves of the Lower Housing.
! As shown in Fig.4-16, match the A part of the Front Housing
with the screw box of the Lower Housing.
Front Housing
Screw box of
Lower Housing
A part of Front
Housing
Figure 4-16. Installing Upper Housing
4.2.4 Upper Housing (Removing Exterior Parts/Components)
60
Revision B
4.3 Removing Control Boards
Table 4-5. List of Connectors and their Destinations

CN No.@
CN16
CN17
4.3.1 Main Board Unit

3.
Printer Cover / Paper Support Assy / Upper Housing

Removal procedure
!
1.
2.
Main Board Unit removal

Disconnect all connectors on the Main Board Unit.
Peel off the double-sided tape that secures the Panel FFC to the Holder Frame
and release the Panel FFC. (Fig.4-23 (p.64))
CN3 CN17
CN6
CN7
Destination
PW Sensor / CR Encoder Sensor
Cover Open Sensor
Number of pins
6pin
2pin
Peel off the four acetate tapes that secures the following cables on the back of
the Main Board Unit.
Power Supply Cable
CR Motor Cable
PF Motor Cable
PE Motor Cable
APG Sensor Cable
Main Board Unit
Main Board Unit
CN4
CN13 CN14
Color
FFC
White
Acetate Tape
CN16
Acetate Tape
CN12
CN11
CN15
CN10
CN8
Figure 4-18. Removing the Main Board Unit (1)
CN5
Figure 4-17. Connector layout of the Main Board

Table 4-5. List of Connectors and their Destinations
CN No.@
CN3
CN4
CN5
CN6
CN7
CN8
CN10
CN11
CN12
CN13
CN14
CN15
Color
White
White
FFC
White
Black
FFC
FFC
FFC
FFC
Black
White
FFC
Destination
P/S Assy
CDR Guide Sensor / CDR Tray Sensor
Panel Board
PE Sensor
APG Sensor
PF Encoder
Head FFC
PF Motor
CR Motor
CSIC Assy
Number of pins
3pin
4pin
8pin
3pin
3pin
5pin
13pin
13pin
9pin
2pin
2pin
13pin
4.3.1 Main Board Unit (Removing Control Boards)
61

4.
Revision B
Remove the three screws and remove the Main Board Unit.
Screw
(2 pcs.): C.B.P.(P2) M3x8 (tightening torque: 5-7 kgf.cm) (No.9)
Screw
(1 pc.): C.B.S. M3x6 (tightening torque: 7-9 kgf.cm) (No.1)
[Upper Side]
[Left Side]
Rib
After connecting the cables, secure them with acetate tape

following the procedures below.
1. Route the Power Supply Cable closely along the Lower Shield
Plate M/B, and secure the cable with acetate tapes at the
positions A, B, and C (30 mm each) as shown in Fig.4-20.
2. Avoiding the sharp edge shown in Fig.4-20, secure the
following cables with the acetate tape D (50 mm).
Power Supply Cable
CR Motor Cable
PF Motor Cable
PE Motor Cable
APG Sensor Cable
Positions of Acetate
tape A, B, C
Positioning Holes
and Guide Pins
1
B
Power Supply Cable
Main Board Unit
C
Main Board Unit
Figure 4-19. Removing the Main Board Unit (2)

A D J U S T M E N T
R E Q U IR E D
Lower Shield Plate

M/B
Whenever the Main Board Unit is replaced, the required adjustment

must be carried out.
Refer to "5.1.2 Required Adjustments" (p.99)
A
D
B
C
D
When installing the Main Board Unit, be careful of the following:
! Match the positioning holes with guide pins shown in Fig.4-19.
! Insert the rib of the Main Board Unit into the positioning hole
of the Cable Holder Frame as shown in Fig.4-19.
! Tighten the screws in the order given in Fig.4-19.
Edge of Lower
Shield Plate M/B
Sharp edge
Align the upper left end
of acetate tape D with
the edge of the Lower
Shield Plate M/B.
Figure 4-20. Routing the Cables
62

!
1.
Disassembling the Main Board Unit

Remove the Main Board Unit (p.61).
C A U T IO N
!
!
2.
Revision B
C A U T IO N
Do not apply unnecessary force on the screw receiving parts of

the Lower Shield Plate M/B, as they are easy to deform.
When assembling or disassembling the Upper Shield Plate M/B,
be careful of its sharp edges.
Remove the seven screws and remove the Upper Shield Plate M/B.
Screw
(6 pcs.): C.B.S. M3x6 (tightening torque: 5-7 kgf.cm) (No.1)
Screw
(1 pc.): C.P. M3x6 (tightening torque: 4-6 kgf.cm) (No.7)
Be careful of the sharp edges shown in the figure below when

assembling or reassembling.
3.
Remove the two screws and remove the Shield Plate M/B Sub.
Screw
(2 pcs.): C.B.S. M3x6 (tightening torque: 4-6 kgf.cm) (No.1)
4.
Remove the screw and remove the Main Board Unit.

Screw
C.B.S. M3x10 (tightening torque: 4-6 kgf.cm) (No.2)
Upper Side: Main Board

Lower Side: Lower Shield Plate M/B
Lower Shield Plate

M/B
Upper Shield Plate

M/B
Shield Plate
M/B Sub
[Rear Side]
1
Screw Receiving Part
7
4
Screw Receiving Part
2
6
Positioning Hole and

Guide Pin
Sharp edge
Figure 4-22. Removing the Main Board
Figure 4-21. Removing the Upper Shield Plate M/B

!
!
When installing the Main Board, match the positioning hole

with the guide pin shown in Fig.4-22.
Tighten the screws in the order given in Fig.4-21 (p.63),
Fig.4-22.
63
Revision B
4.3.2 Panel Assy/ Cover Open Sensor
C A U T IO N
When removing the screw (2) shown in Fig.4-24, be careful not to

damage the Cover Open Sensor Cable and CDR Sensor Cable.

Printer Cover / Paper Support Assy / Housing Upper
Removal procedure
6.
Panel Assy removal
1.
2.
Peel off the acetate tape C.

Disconnect the Panel FFC from the connector (CN5) on the Main Board and
peel the Panel FFC off the Cable Holder Frame.
Disconnect the CDR Sensor Cable and Cover Open Sensor Cable from the
connectors (CN4, CN17) on the Main Board.
Release the CDR Sensor Cable and Cover Open Sensor Cable from the two
hooks of the Cable Holder Frame.
Peel off the acetate tape A, B to separate the CDR Sensor Cable from the
Cover Open Sensor Cable.
3.
4.
5.
CN17
CN4
7.
Remove the two screws.

Screw
(3 pcs.): C.B.P. M3x6 (tightening torque: 5-7 kgf.cm) (No.1)
Screw
(3 pcs.): C.B.P. M3x10 (tightening torque: 5-7 kgf.cm) (No.4)
From the bottom of the Printer, insert a flathead screwdriver into the hole to
disengage the tab, and remove the Panel Assy.
Panel Assy
[Front side]
Open Sensor Holder
Hooks and Acetate Tape A, B
Main Board
Tab
Panel FFC
1
Disengage
direction
Acetate Tape C
Lower Housing
Cable Holder
Frame
CN5
Double sided Tape
Figure 4-24. Removing the Panel Assy (2)
Cover Open Sensor and

CDR Sensor Cable
Figure 4-23. Removing the Panel Assy (1)
4.3.2 Panel Assy/ Cover Open Sensor (Removing Control Boards)
64
Revision B
When Installing the Panel Assy, be careful of the following:

! Tighten the screws in the order given in Fig.4-24.
! When routing the FFCs and cables, follow the procedures
below referring to Fig.4-25.
1. Route the Panel FFC aligning its upper edge with the
reference line marked on the Cable Holder Frame, and
secure the FFC with double-sided tape.
2. Attach the acetate tape C along with the edge of the Cable
Holder Frame to secure the Panel FFC and Head FFC.
3. Tie the two cables together using two pieces of acetate tape
(20 mm each) so that the two tape positions come to the two
hooks of the Cable Holder Frame respectively. The cables
orientation must be as follows;
CDR cable: faces its black side upward
Cover Open Sensor cable: faces its gray side upward
4. Route the cables through the two hooks of the Cable Holder
Frame aligning the center of the tapes with the hooks.
Fold the Panel FFC along the
corner of the Upper Shield
Plate M/B.
Panel FFC
As shown in Fig.4-26, route the CDR Sensor Cable and Cover

Open Sensor Cable through the gap between the two ribs of
the Open Sensor Holder.
Cover Open Sensor Cable
CDR Sensor Cable
Ribs
Figure 4-26. Installing the Panel Assy (1)

!
As shown in Fig.4-24 (p.64) and Fig.4-27, match the

positioning holes of the Open Sensor Holder with the guide
pins of the Lower Housing, and secure the Open Sensor Holder
with the tab.
Upper Side : CDR Sensor Cable

Lower Side : Cover Open Sensor Cable
Open Sensor Holder
C
Do not route the
Panel FFC over
the screw of the
Cable Holder
Frame.
Hook
Ref. Line
Align the lower left end of the
acetate tape C with the edge of
the Cable Holder Frame.
Figure 4-25. Routing the Cables

Lower Housing
Positioning Hole
and Guide Pin
Figure 4-27. Installing the Panel Assy (2)
65
Revision B
Panel Board / Buttons Removal
1.
2.
Remove the Panel Assy. (p.64)

Remove the screw of the Panel Unit.
Screw
: C.B.P. M3x10 (tightening torque: 3-5 kgf.cm) (No.4)
Slide the Panel Unit in the upper right direction and remove it.
3.
6.
Disengage the hook on the back of the Panel Board and remove the Panel
Board.
[Back Side]
Positioning Hole
and Guide Pin
Hook
[Rear Side]
Panel Board
Hook of the Panel

Shield Plate
Panel Unit
Figure 4-30. Removing the Panel Board / Buttons (3)

7.
Groove
Open Sensor Holder
8.
4.
5.
Disconnect the connector (CN1) on the Panel Board, peel the Panel FFC off
the back of the Panel Shield Plate, and remove the Panel FFC.
Remove the two screws and remove the Panel Shield Plate from the Panel
Unit.
Screw
Panel Unit
Panel Shield Plate
Release the liens from the guide pins of the Housing Panel B and remove the
sense from the Housing Panel B.
Disengage the nine hooks and remove the PS button, Ink button, and Paper
button.
Housing Panel B
Housing Panel B
[Back Side]
Guide Pins
[Rear side]
PS Button
Hook
Ink Button
Reference Line
CN1
Panel FFC
Double-sided Tape
Paper Button
Lens
66
Revision B
When installing the Panel Unit, be careful of the following:

! When installing the Panel Shield Plate to the Open Sensor
Holder, match the hook and guide pins with the positioning
holes shown in Fig.4-32 and insert the Panel Shield Plate into
the groove of the Open Sensor Holder to secure the Panel
Shield Plate.
Cover Open Sensor Removal
1.
2.
Remove the Panel Assy. (p.64)

From the back of the Open Sensor Holder, disengage the hook of the Cover
Open Sensor, and remove the Cover Open Sensor pulling its rib out of the
hole by rotating the sensor in the direction of the arrow.
Disconnect the connector from the Cover Open Sensor to remove the Cover
Open Sensor.
3.
[Upper Side]
Cover Open Sensor
Connector
Panel Shield Plate
[Back Side]
Hook
Open Sensor Holder
Rib
Figure 4-33. Removing the Cover Open Sensor
Open Sensor Holder
Guide Pin and Positioning Hole

Hook and Positioning Hole
Groove
Figure 4-32. Installing the Panel Unit

!
!
!
When installing the Cover Open Sensor, insert the rib shown in
Fig.4-33 into the hole of the Open Sensor Holder, and secure the
Cover Open Sensor with the hook.
Attach the Panel FFC with double-sided tape along with the
reference line shown in Fig.4-29 (p.66).
When installing the Panel Board, match the guide pin with the
positioning hole shown in Fig.4-30.
Install the PS button, Ink button, and Paper button as shown
in Fig.4-31.
67
Revision B
4.3.3 P/S Assy

Printer Cover / Paper Support Assy / Upper Housing / Main Board Unit / Panel Assy /
Cover Open Sensor / Printer Mechanism
Removal procedure
1.
2.
Peel off the acetate tape and remove the ferrite core from the groove of the
Lower Housing.
Remove the screw that secures the P/S Assy, and remove the P/S Assy from
the Lower Housing.
Screw
: C.B.P M3x10 (tightening torque: 5-7 kgf.cm) (No.4)
Lower Housing
P/S Assy
Acetate Tape
Figure 4-34. Removing the P/S Assy
When installing the P/S Assy, put the ferrite core into the groove of
the Lower Housing and secure it with acetate tape as shown in
Fig.4-34.
A D J U S T M E N T
R E Q U IR E D
Whenever the P/S Assy is replaced, the required adjustment must be

carried out.
4.3.3 P/S Assy (Removing Control Boards)
68
Revision B
4.4 Disassembling the Printer Mechanism

C A U T IO N
4.4.1 Removing the Printer Mechanism

Cover Open Sensor
!
!
Do not touch the PF Scale with bare hands or damage it.

If the Printer Mechanism is tilted leftward about 15, the PF
Scale hits against the desk surface and can break. After
removing the Printer Mechanism, take extra care to protect
the PF Scale.
Removal procedure
er
Print
C A U T IO N
!
!
Be careful of the four sharp edges shown in the figure below

when assembling or reassembling.
Printer Mechanism Handling Precaution
When lifting the printer, hold
parts shown in the figure
below to prevent the frame from deforming.
anism
Mech
About
15
Do not tilt more than 15

degrees, or drag it while tilting.
Figure 4-36. Printer Mechanism Handling Precaution (2)

1.
Disengage the hook of the Ink Tube Cover using a flathead screwdriver and
remove the Ink Tube Cover.
Ribs
Sharp Edge
Figure 4-35. Printer Mechanism Handling Precaution (1)
Ink Tube Cover
Hook
Figure 4-37. Removing the Ink Tube Cover
4.4.1 Removing the Printer Mechanism (Disassembling the Printer Mechanism)
69

C A U T IO N
!
!
2.
Revision B
When removing the Waste Ink Tube, take care not to

contaminate the printer and surroundings with ink.
Extra care must be exercised not to scratch or damage the
Waste Ink Tube.
6.
Disconnect the connector of the CDR Guide Sensor.

CDR Guide Sensor
CDR Guide Sensor Cable
Pull out the Waste Ink Tube by hand.
Waste Ink Tube
Figure 4-41. Removing the Printer Mechanism (2)

7.
Remove the five screws and remove the Printer Mechanism.

Screw
: C.B.P.(P2) M3x8 (tightening torque:5-7 kgf.cm) (No.9)
Figure 4-38. Removing the Waste Ink Tube

3.
4.
Release the Waste Ink Tube from the groove

Release the CR Motor Cable from the two ribs
of the Waste Ink Tray.

of the Waste Ink Tray.
CR Motor Cable
Waste Ink Tube
Waste Ink Tray

5.
Remove the screw and remove the Cover Case.

Screw
: C.B.P. M3x8 (tightening torque:5-7 kgf.cm) (No.3)
Cover Case
Positioning Hole and

Guide Pin

Figure 4-40. Removing the Cover Case
70
Revision B
When installing the Printer Mechanism, be careful of the

following:
! Secure the Ink Tube Cover with the hook after inserting the
two ribs shown in Fig.4-37 (p.69).
! Wipe off any ink on the joint portion of the Waste Ink Tube
before reconnecting the tube. Ink on the joint portion makes
the tube likely to get disconnected.
! As shown in Fig.4-43, insert the Waste Ink Tube over the tube
of the Waste Ink Tray until the top end of the Waste Ink Tube
contacts with the rib.
When installing the Cover Case, match the two guide pins and
their two positioning holes
as shown in Fig.4-44.
Route the CDR Guide Sensor Cable through the opening as
shown in Fig.4-44.
Cover Case
Opening
Top end of Waste Ink Tube
Waste Ink Tray
Tube of Waste Ink Tray

CDR Guide Sensor Cable
Waste Ink Tube

Rib
Figure 4-44. Installing the Cover Case
Figure 4-43. Cautions of inserting the Waste Ink Tube

!
!
!
Match the positioning holes with guide pins (two pairs) shown
in Fig.4-42 (p.70).
Tighten the screws in the order given in Fig.4-42 (p.70).
Make sure the Waste Ink Tube or cables are not pinched
between the Printer Mechanism and the Lower Housing.
A D J U S T M E N T
R E Q U IR E D
Whenever the Printer Mechanism is replaced, the required

adjustments must be carried out.
71
Revision B
3.
4.4.2 Printhead
C A U T IO N
Disconnect the CSIC FFC from the connector (
When removing the Head FFC Cover and the Head FFC
Cover Inner, do not use tools with sharp ends as the FFC may
get damaged.
Be careful not to damage the FFC and cables when
disengaging the hook of the CSIC Assy.
) on the CSIC Board.
CSIC FFC
Figure 4-46. Removing the CSIC FFC

4.
Removal procedure
C H E C K
P O IN T
1.
2.
See the section given below on how to unlock the carriage.

While disengaging the hook of the Head FFC Cover Inner with a flathead
screwdriver, slide the Head FFC Cover Inner upward and remove it.
Head FFC Cover Inner
Removal Direction
Move the CR Unit to the center, open the Cartridge Cover and remove all Ink
Cartridges.
While disengaging the hook of the Head FFC Cover with a flathead
screwdriver, slide the Head FFC Cover downward and remove it.
Hook
Screwdriver
Figure 4-47. Removing the Head FFC Cover Inner

Head FFC Cover
Removal Direction
Screwdriver
Hook
Figure 4-45. Removing the Head FFC Cover
4.4.2 Printhead (Disassembling the Printer Mechanism)
72

5.
Revision B
Using the special tool (see p.53) disengage the hook A of the CSIC Assy on
the left back of the Carriage Unit.
[Back Side]
C A U T IO N
CSIC Assy
Hook A
Take extra care not to spill ink and contaminate the surroundings.
Be extremely careful not to touch the nozzle surface, the ink supply
needles and the Head Cover, otherwise the nozzles may get
clogged.
Head Cover
Printhead
Special Tool
Figure 4-48. Removing the CSIC Assy (1)

Nozzle surface
6.
7.
Using the special tool (see p.53) disengage the hook B of the CSIC Assy on
the right back of the Carriage Unit.
Slide the CSIC Assy upward and remove the CSIC Board.
Figure 4-50. Handling of the Printhead

8.
CSIC Assy
[Back Side]
Hook B
Remove the three screws and remove the Printhead.

Screw
: C.B.P. M2.6x8 (tightening torque: 3-5 kgf.cm) (No.5)
Removal Direction
Special
Tool
Printhead
Back Side of CSIC Assy
Hook A
Hook B
Figure 4-51. Removing the Printhead (1)
Figure 4-49. Removing the CSIC Assy (2)
4.4.2 Printhead (Disassembling the Printer Mechanism)
73

9.
Revision B
Remove the two Head FFCs from the connectors on the back, and remove the
Printhead.
4.4.3 CR Scale
C A U T IO N
Printhead
During the disassembly/reassembly of the Printer Mechanism,

take extra care not to touch the CR Scale with bare hands, and not
to contaminate or scratch it.

Head FFC
Removal procedure
C H E C K
P O IN T

Connectors
Figure 4-52. Removing the Printhead (2)
1.
2.
3.
Tighten the screws in the order given in Fig.4-51.
4.
5.
Unlock the carriage and move the CR Unit to the center.

Remove the Torsion Spring from the hook ( ) on the left side of the Main
Frame.
Remove the CR Scale from the hook ( ) on the right side of the Main
Frame.
Pull out the CR Scale from the slit of the CR Unit.
Turn the CR Scale 90 degrees in the direction of the arrow, and remove the
CR Scale from the hook.
Extension Spring
A D J U S T M E N T
R E Q U IR E D
Whenever the Printhead is removed/replaced, the required

Slit
Hook
Turn 90
CR Scale
Figure 4-53. Removing the CR Scale
4.4.3 CR Scale (Disassembling the Printer Mechanism)
74
Revision B
Install the CR Scale with its cut-corner facing upward. Hitch one end
of the Torsion Spring to the hole of the CR Scale from the back side of
the CR Scale.
Hitch from the back side
Cut-corner
4.4.4 APG Unit

Removal procedure
1.
Remove the two screws taking care not to lose the gears, and remove the APG
Unit.
Screw : C.B.S. M3x6 (tightening torque: 7-9 kgf.cm) (No.1)
APG Unit
Hook
Figure 4-54. Reinstalling the CR Scale
Figure 4-55. Removing the APG Unit

2.
Remove the Combination Gear (10, 15.2).
Combination Gear (10,15.2)
Figure 4-56. Removing the Combination Gear (10, 15.2)
4.4.4 APG Unit (Disassembling the Printer Mechanism)
75
Revision B
Lubrication is required. See the page given below for the

lubrication information.
Lubrication of APG Unit (p.117)
Install the APG Unit following the procedure below.
1. Put a pin (thinner than 2mm) through the positioning
holes of the Main Frame and the right PG Cam on the CR
Shaft.
3.
Install the APG Unit to the Main Frame.
Positioning Hole
APG Unit
Pin
Pin (1)
Right PG Cam
Figure 4-57. Reinstalling the APG Unit (1)

4.
Check that the hooks (

) are attached to the positioning
holes of the Main Frame, then screw the APG Unit.
2. Put the pin through the positioning holes of the Spur gear
28.8 and the APG Unit.
Main Frame
Front: Positioning Hole of Spur Gear 28.8

Back: Positioning Hole of APG Unit
Pin
APG Unit
Spur Gear 28.8

!
4.4.4 APG Unit (Disassembling the Printer Mechanism)
76
Revision B
4.4.5 Waste Ink Tray
4.4.6 Waste Ink Pad

Removal procedure

Removal procedure
C A U T IO N
C A U T IO N
When removing the Waste Ink Tray, take extra care not to spill
ink and contaminate the printer and surroundings.
!
1.
1.
When removing the Waste Ink Pad, take extra care not to
contaminate the printer and surroundings with ink.
Be careful of the seven sharp edges shown in Fig.4-62 when
disassembling or reassembling.
Remove the three Waste Ink Pads from the trays.
Remove the two screws, disengage the hook, and remove the Waste Ink Tray.
Screw
Waste Ink Tray
Waste Ink Pad
Sharp edge
Figure 4-62. Removing the Waste Ink Pad

Insert the Waste Ink Pads into the trays inserting the slits of the
pads over the tabs
on the trays. Make sure to push the pads as
far as they will go (until their top surface locate lower than the top
surface of the tray edges).
Hook
Tab
Figure 4-61. Removing the Waste Ink Tray

A D J U S T M E N T
R E Q U IR E D
Whenever the Waste Ink Tray is replaced, the required

Slit
Figure 4-63. Installing the Waste Ink Pad

A D J U S T M E N T
R E Q U IR E D
Whenever the Waste Ink Pad is replaced, the required

4.4.5 Waste Ink Tray (Disassembling the Printer Mechanism)
77
Revision B
4.4.7 Left & Right Guide Stackers / CDR Guide Sensor

Removal procedure
C A U T IO N
Left / Right Guide Stacker Removal
1.
Remove the screw and remove the Left Guide Stacker.

Screw
Remove the screw and remove the Right Guide Stacker.
Screw
2.
Right Guide
Stacker
Left Guide
Stacker
Be careful of the seven sharp edges shown in Fig.4-64 when

assembling or reassembling.
When installing the Left Guide Stacker, insert the rib indicated
with
in Fig.4-65 and match the positioning holes and guide
pins indicated with
(two pairs).
When installing the Right Guide Stacker, match the
positioning holes and guide pins indicated with
(two
pairs) in Fig.4-65.
Figure 4-65. Installing the Left / Right Guide Stacker

!
CDR Guide Sensor Removal
1.
Disengage the two hooks on the back of the CDR Guide Sensor and remove
the CDR Guide Sensor.
Right Guide Stacker
Left Guide Stacker
[Back Side]
Hooks
Sharp edge
Right Guide Stacker

CDR Guide Sensor
Figure 4-64. Removing the Left / Right Guide Stacker
Figure 4-66. Removing the CDR Guide Sensor
4.4.7 Left & Right Guide Stackers / CDR Guide Sensor (Disassembling the Printer Mechanism)
78
Revision B
4.4.8 Ink System

C A U T IO N
!
!
Take extra care not to spill ink and contaminate the

surroundings. Also, when removing the Waste Ink Tube, be
careful not to spill the ink.
Extra care must be taken to avoid injury from sharp edges of
the rib of the Main Frame.
Be careful not to drop and damage the shaft of the Carriage
Lock and the Torsion Spring, as they easily come off.
Pump Section
1.
2.
Move the CR Unit to the center.

Remove the screw (1) that secures the Cap section.
Screw
: C.B.S. M3x6 (tightening torque: 7-9 kgf.cm) (No.1)
3.
Insert a screwdriver through the hole of the Main Frame and remove the screw
(2) that secures the Pump section.
Screw
Hole
Torsion Spring
1
2
Cap section
Shaft of the
Carriage Lock
Figure 4-67. Ink System
Figure 4-68. Removing the Ink System (1)

4.
Slide the Ink System to the direction of the arrow and disengage the Ink
System from the guide pin of the ASF Unit.

[Rear Side]
Removal procedure
C H E C K
P O IN T

Guide Pin
Pump
Cap
4.4.8 Ink System (Disassembling the Printer Mechanism)
79

5.
Revision B
Remove the Ink System in the following procedures.

1.Slide it to the right.
2.Rotate it in the direction of the arrow (1) and release the pump part from
the Main Frame.
3.Pull it out toward you (arrow (2)).
4.4.9 EJ Frame Assy

Removal procedure
1.
2.
Pump
3.
1
Move the CR Unit to the home position side.

Release the Head FFC from the two hooks of the Cable Holder Frame and pull
out the Head FFC through the cutout.
Release the Head FFC from the three hooks of the Front Frame and peel off
the double-sided tape.

When installing the Ink System, be careful of the following:
! Lubrication is required. See the page given below for the
Lubrication of Ink System (p.117)
! Insert the shafts of the Ink System into the positioning holes
( ) of the Frame.
Cable Holder Frame

[Rear Side]
Head FFC
Cutout
Front Frame
Double-sided Tape
Hook
Acetate Tape Position
Figure 4-72. Removing the Head FFC

Figure 4-71. Reinstalling the Ink System (1)
!
!
Tighten the screws in the order given in Fig.4-68.

After installing the Ink System, check the Carriage Lock for
proper operation referring to the section given below.
Insert the positioning hole of the Ink System shown in Fig.4-69
over the guide pin of the ASF Unit.
4.4.9 EJ Frame Assy (Disassembling the Printer Mechanism)
80

4.
5.
6.
Revision B
Disconnect the PF Encoder FFC from the PF Encoder.

Remove the two screws, disengage the two hooks of the Cable Holder Frame
from the Front Frame and Main Frame, and remove the Cable Holder Frame.
Screw
8.
Remove the screws on the right and left sides, and remove the Front Frame.
Screw
[Back Side]
Cable Holder Frame
1
2
Front Frame
1
Hook
PF Encoder FFC
Figure 4-73. Removing the Cable Holder Frame

7.
Positioning hole
and Guide Pin
Peel off the PF Encoder FFC from the back of the Cable Holder Frame.
Cable Holder
Holder Frame
Frame
Cable
[Back Side]
Figure 4-75. Removing the Front Frame

9. Release the CDR Sensor Cable from the cable guide of the EJ Frame Assy.
10. Remove the EJ Frame Assy.
Removal Direction
Reference Line
PF Encoder FFC
EJ Frame Assy
Figure 4-74. Removing the PF Encoder FFC
CDR Sensor Cable

Cable Guide
Figure 4-76. Removing the EJ Frame Assy
81
Revision B
When installing the EJ Frame Assy, be careful of the following:

! Lubrication is required. See the page given below for the
Lubrication of EJ Frame Assy (p.115)
! As shown in Fig.4-77, insert the two bearings of the EJ Frame
Assy over the EJ Roller Shaft.
EJ Frame Assy
When installing the Front Frame, screw it after securing the foot
of the two EJ Frame Springs to the slits as shown in the figure.
Carefully handle the EJ Frame as the springs come off easily.
[Right Side]
HP Side
[Left Side]
Opposite
to HP
Bearing
Bearing
Left EJ Frame Spring
Right EJ Frame Spring
Figure 4-79. Reinstalling the Front Frame (2)

!
EJ Roller Shaft
Figure 4-77. Reinstalling the EJ Frame Assy

!
When installing the EJ Frame Assy, make sure that the Left/Right
EJ Frame Springs are attached as shown in Fig.4-78. Carefully
handle the EJ Frame Assy as the springs come off easily.
[Right Side]
HP Side
[Left Side]
Opposite
to HP
Shorter
Left EJ Frame Spring
Right EJ Frame Spring
Figure 4-78. Reinstalling the Front Frame (1)
Longer
A D J U S T M E N T
R E Q U IR E D
When installing the Cable Holder Frame, match the two hooks
of the Cable Holder Frame with the positioning holes of the
Main Frame and Front Frame as shown in Fig.4-73 (p.81), and
tighten the screws in the order given in the figure.
When installing the Cable Holder Frame, attach the PF
Encoder FFC along with the reference line shown in Fig.4-74
(p.81).
When installing the Front Frame, match the positioning holes
of the Front Frame with the guide pins of the Main Frame (two
pairs), and tighten the screws in the order given in Fig.4-75
(p.81).
Whenever the EJ Frame Assy is removed or replaced, the required

82
Revision B
4.4.10 PF Encoder / PF Scale

C A U T IO N
4.4.11 PF Motor
Take extra care not to contaminate or scratch the PF Scale. Never

touch the scale with bare hands.
C A U T IO N
Be careful not to damage the Pinion Gear of the PF Motor.
Printer Cover / Paper Support Assy / Upper Housing / Main Board Unit
Cover Open Sensor / Printer Mechanism / PF Encoder / PF Scale
Removal procedure
1.
2.
3.
Disconnect the FFC of the PF Encoder from CN1 connector.

Remove the screw and remove the PF Encoder.
Screw
: C.B.P. M2.6x8 (tightening torque: 3.5-4.5 kgf.cm) (No.5)
Peel off the double-sided tape attached to the center part, and remove the PF
Scale.
PF Scale
Double-sided tape
Removal procedure
1.
2.
Release the PF Motor Cable from the hook of the ASF Unit.
Remove the two screws that secure the PF Motor.
Screw
: C.P. M3x6 (tightening torque: 3-5 kgf.cm) (No.7)
3.
Slide the PF Motor to pull it out through the cutout and remove the PF Motor.
FFC
PF Motor
Front Paper Guide

PF Motor Cable
CN1
ASF Unit
PF Encoder
Hook
Figure 4-81. Removing the PF Motor

Figure 4-80. Removing the PF Encoder/PF Scale
A D J U S T M E N T
R E Q U IR E D
When installing the PF Encoder, make sure the PF Encoder fits

firmly against the Front Paper Guide.
Whenever the PF Motor is replaced, the required adjustments

4.4.10 PF Encoder / PF Scale (Disassembling the Printer Mechanism)
83
Revision B
4.4.12 CR Motor
C A U T IO N
When assembling or disassembling the CR Motor, be careful of the

three sharp hooks of the Main Frame shown in Fig.4-84.
3.
Removal procedure
1.
Remove the Extension Spring of the Driven Pulley Assy from the rear side.
[Rear Side]
Release the connector cables from the three hooks, then peel off the three
acetate tapes to release the CR Motor cable.
[Rear Side]
Driven Pulley Assy
CR Motor
Extension Spring
: Hook
CR Motor Cable
Figure 4-84. Removing the CR Motor (2)

Figure 4-82. Removing the Extension Spring
4.
C A U T IO N
2.
Take extra care not to contaminate the Timing Belt with grease.
The belt deteriorates faster if grease adheres to it.
Insert a Phillips screwdriver (with a shaft of 13cm or longer is recommended)

through the hole of the Front Frame, remove the two screws, and remove the
CR Motor.
Screw
: C.P. M3x4 (tightening torque: 3-5 kgf.cm) (No.6)
Remove the Driven Pulley Assy and remove the Timing Belt from the Pinion
Gear of the CR Motor.
Driven Pulley Assy
CR Motor
Timing Belt
Pinion Gear

[Rear Side]
4.4.12 CR Motor (Disassembling the Printer Mechanism)
84
Revision B
When routing the CR Motor Cable and PE Sensor Cable, refer

to Fig.4-86 and follow the steps below.
1. Wrap the CR Motor Cable with the acetate tape A (30 mm)
at the position of 100 mm away from the acetate tape that is
on the CR Motor side.
2. Tie the two cables together with the acetate tape B (20 mm)
at the position 60mm/40mm away from the acetate tape A/
PE Sensor connector.
3. Route the center of the acetate tape A behind the convex
portion of the Main Frame, and secure the tied cables with
the hook (1) at the center of the acetate tape B so that the
CR Motor Cable faces toward you.
4. Wrap the CR Motor Cable and PE Sensor Cable with
acetate tapes (20 mm) at the positions of the hooks (2) (3),
then secure the center of the acetate tapes with Hooks (2)
(3).
CR Motor

Lubrication of Driven Pulley (p.114)
When installing the CR Motor, install it so that the print side
faces upwards.
Figure 4-87. Reinstalling the CR Motor

A D J U S T M E N T
R E Q U IR E D
Whenever the CR Motor is replaced, the required adjustments

PE Sensor
Convex
Portion of
Main
Frame
A
1 B
100mm
(between both ends
of acetate tapes)
60mm
(between both ends
of acetate tapes)
PE Sensor Cable
40 mm (from connector
to end of acetate tape)
: Hook
Figure 4-86. Routing the Cable
4.4.12 CR Motor (Disassembling the Printer Mechanism)
85
Revision B
4.
4.4.13 CR Unit
5.
Cover Open Sensor / Printer Mechanism / APG Unit
Disengage the end of the Spring (2) from the hook, and the other end from the
slit of the CR shaft, and remove the Spring (2).
Remove the washer by expanding the gap between the washer and the Right
PG Cam using a pair of Tweezers, and remove the Right PG Cam.
C A U T IO N
Spring (2)
CR Shaft
Removal procedure
[Right Side]
Before turning the Parallelism Bushing L, mark the scale position

of the Parallelism Bushing with a marker. And taking extra care
not to damage the Gear with the rib, pull it toward the front.
Washer
1.
2.
3.
Remove the Cable Holder Frame and Front Frame. (p.81)

Disengage the upper end of the Spring (1) from the slit, and remove the
Spring (1).
Loosen the screw ( ), and turn the Parallelism Bushing L clockwise to the
maximum.
Removal Direction
Right PG Cam
Hook
Figure 4-89. Removing the CR unit (2)
[Left Side]
Spring (1)
C A U T IO N
Slit
6.
If the Print Head has not been removed, be extremely careful not
to touch the nozzle surface of the Print Head.
Hold the CR Unit from the bottom and lift up the CR Shaft, release from the
bushing in the (1) (2) order, and remove the CR Unit with the Shaft from the
Main Frame.
Parallelism Bushing L
CR Unit
1
CR Shaft
Figure 4-88. Removing the CR Unit (1)
Bushing
Bushing
4.4.13 CR Unit (Disassembling the Printer Mechanism)
86

7.
Revision B
Remove the CR Shaft from the CR Unit.
!
CR Unit
CR Shaft

8.

Lubrication of CR Unit (p.116)
Before attaching the right PG cam, remove the APG Unit and
install the cam matching its phase with the APG Unit.
(Refer to Reinstalling the APG Unit (p.76))
When attaching the spring (2) and the washer for the Right PG
Cam to the CR Shaft, make sure to attach them to the
positioning slits on the CR Shaft. (See Fig.4-89 (p.86))
When installing the Timing Belt, make sure that it is not
twisted and the lumpy side comes to the inner side.
Remove the Timing Belt from the CR Unit.

Up
CR Unit
Lumpy side
(Inner side)
Flat side
(Outer side)
Timing Belt
Lumpy on both inner/
outer side
Figure 4-94. Reinstalling the Timing Belt

!

9.
When installing the CR Unit, hook the Guide part to the Main
Frame.
Disconnect the FFC from the CR Encoder connector, pull out the FFC from
the slit of the CR Unit, and remove the Head FFC.
CR Unit
CR Unit
Head FFC
Guide Part
Figure 4-95. Reinstalling the CR Unit

A D J U S T M E N T
R E Q U IR E D
Whenever the CR Unit is removed or replaced, the required

4.4.13 CR Unit (Disassembling the Printer Mechanism)
87

C H E C K
P O IN T
Revision B
Remove the Cartridge Cover following the steps below. The Hinge,
Cover Cartridge need to be cut with a nipper or similar tool to be
removed. Therefore, whenever replacing the Cartridge Cover, the
Hinge, Cover Cartridge also must be replaced with a new one.
1. Cut the convex portion of the Hinge, Cover Cartridge with a
nipper or similar tool.
2. Disengage the hook from the opening made by the cut and remove
the Hinge, Cover Cartridge.
3. Remove the Cartridge Cover pulling out its two guide pins.
Right side view
of the hinge
: cut position
4.4.14 ASF Unit

Cover Open Sensor / Printer Mechanism / Ink System
Removal procedure
! Removing the LD Roller Guide
1. Move the CR Unit to the left (the opposite side to the home position).
2. Remove the screw that secures the LD Roller Guide.
Screw
: C.B.S. (P4), M3x6 (tightening torque: 7-9 kgf.cm) (No.8)
Cartridge Cover
: Guide Pin
Convex
portion
Hook
Hook
Cut convex portion
of the hinge
[Right rear of the CR Unit]
C A U T IO N
3.
When performing the following steps, be careful not to damage the

hooks of the LD Roller Guide.
Push the tabs on the right and the left, slide the LD Roller Guide upward to
remove it disengaging the five hooks.
Hinge, Cover Cartridge
Tab
Hook
Figure 4-96. Removing the Cartridge Cover

Hook
Removal Direction
LD Roller Guide
Figure 4-97. Removing the LD Roller Guide (1)
4.4.14 ASF Unit (Disassembling the Printer Mechanism)
88

4.
Revision B
Remove the Torsion Spring 137.7 from the LD Roller Guide.
3.
4.
Torsion Spring
Disengage the two hooks (1) (2) that secure the ASF Unit from the Main
Frame.
Remove the Combination Gear (10,15.2), then remove the ASF Unit while
releasing the edge of the Change Lever from the hole of the Main Frame.
Hook (1)
LD Roller Guide
Change Lever
Figure 4-98. Removing the LD Roller Guide (2)

!
1.
Hook (2)
Removing the ASF Unit

Release the following cables from the ASF Unit.
CR Motor Cable
PF Motor Cable
PE Motor Cable
[Rear Side]
ASF Unit
Hook
Figure 4-99. Releasing the Cables

2.
Remove the two screws on the rear side.

Screw
: C.B.S.(P4), M3x6
(tightening torque: (1) 7-9 kgf.cm, (2) 9-11 kgf.cm) (No.8)
Combination
Gear
Removal Direction
[Rear Side]
2
ASF Unit
Figure 4-101. Removing the ASF Unit

ASF Unit
Figure 4-100. Disengaging the Hooks (ASF Unit)
4.4.14 ASF Unit (Disassembling the Printer Mechanism)
89
!
!
1.
Revision B

Lubrication of ASF Unit (p.118)
When installing the ASF Unit, make sure that the Combination
Gear, tip of the Change Lever and the two hooks are securely
attached. Also make sure that there is appropriate space at
both the left and right of the Change Lever.
Install the LD Roller following the procedure below. Make
sure to apply grease referring to the page given below.
Lubrication of the ASF Unit (p.118)
Install the LD Roller aligning the arrow on the LD Roller with
the arrow on the blade of the shaft. Make sure the LD Roller is
securely attached without gap or misalignment.
4.4.15 Upper Paper Guide

C A U T IO N
!
!
!
Be sure to follow the procedure below to remove the Upper

Paper Guide to avoid damaging the PE Sensor Lever.
It is recommended to place a transparent sheet between the
Upper and Front Paper Guides to avoid scratching the roller.
Do not touch the roller surface with bare hands as it can
adversely affect the print quality.

Cover Open Sensor / Printer Mechanism / Ink System / ASF Unit
Removal procedure
1. Remove the three springs from the rear side, disengage the three hooks and
remove the Upper Paper Guide from the Main Frame.
LD Roller
Spring
[Rear Side]
Align the arrows

ASF Unit
Hook
Blade
LD Roller Shaft
Figure 4-102. Reinstalling the LD Roller

A D J U S T M E N T
R E Q U IR E D
Whenever the ASF Unit is removed or replaced, the required

Figure 4-103. Removing the Upper Paper Guide (1)

2.
Remove the Upper paper Guide pressing

Sensor Lever.
Upper Paper Guide
part to lower the tip of the PE
Tip
Press
Removal Direction
PE Sensor Lever
Figure 4-104. Removing the Upper Paper Guide
4.4.15 Upper Paper Guide (Disassembling the Printer Mechanism)
90
C H E C K
P O IN T
Revision B
The figure below is the Upper Paper Guide. The two thin shafts
indicated with the arrows are likely to break, however, the Upper
Paper Guide does not need to be replaced even if the shafts become
broken. Because the shafts do not go on the bushings of the Printer
Frame.
4.4.16 APG Sensor Assy

Printer Cover / Paper Support Assy / Upper Housing / Main Board Unit
Removal procedure
1.
Disengage the two hooks and remove the APG Sensor Assy.
:Hook
Do not touch with bare hands.
When installing the three springs, secure the ends of the springs on
the hooks of the Main Frame as shown in Fig.4-105.
APG Sensor Assy
Figure 4-106. Removing the APG Sensor
Main Frame
Hook
Spring
Figure 4-105. Installing the Springs

A D J U S T M E N T
R E Q U IR E D
Whenever the Front Paper Guide Assy is removed or replaced, the

required adjustments must be carried out.
4.4.16 APG Sensor Assy (Disassembling the Printer Mechanism)
91
Revision B
2.
4.4.17 Front Paper Guide Assy
3.
C A U T IO N
Do not touch the surface of the rubber roller of the EJ Roller Assy
and the coated part of the PF Roller Assy as it can adversely affect
the print quality.
Disconnect the connector of the PE Sensor Cable on the rear side of the
printer.
Remove the screw that secures the Front Paper Guide Assy.
Screw
Front Paper Guide Assy
Connector

Cover Open Sensor / Printer Mechanism / Ink System / CR Motor / PF Encoder / PF
Scale / PF Motor / EJ Frame Assy / APG Unit / CR Unit / ASF Unit / Upper Paper
Guide
Removal procedure
1.
Remove the screw and remove the Parallelism Bushing L.

Screw
: C.B.S.(P2) M3x8 (tightening torque: 6-8 kgf.cm) (No.9)
PE Sensor Cable
Figure 4-108. Removing the PE Sensor Cable

4.
Pull out the EJ Ground Spring to the front side.
Parallelism Bushing L
EJ Ground Spring
Figure 4-109. Removing the EJ Ground Spring

[Rear Side]
Positioning Hole and Guide Pin
Figure 4-107. Removing the Parallelism Bushing L
4.4.17 Front Paper Guide Assy (Disassembling the Printer Mechanism)
92

5.
Revision B
Remove the Front Paper Guide Assy, following the steps below.
(1) Lift
part to disengage the left side of the Front Paper Guide Assy.
(2) Slide the assy leftward little by little to disengage the right side of the assy.
Cutout
[Left Front Bottom Side]
CDR Tray Sensor Cable
(3) Remove the Front Paper Guide Assy while releasing its shaft from the cutout
of the rib on the left side of the Main Frame.
2
When installing the Front Paper Guide Assy, pull out the CDR
Tray Sensor cable as shown below.
Pull out the cable

from here
Figure 4-111. Routing the CDR Tray Sensor Cable

!
Removal Direction
Attach the long foot of the EJ Ground Spring as follows; (1)

put it through the gap under the portion contacts with the EJ
Roller, (2) let it contact with the Main Frame, (3) let it contact
with the PF Roller shaft, (4) put it through the hole on the
frame. When finished, make sure the spring properly contacts
with (1), (2), (3), and (4) points.
Contacts with PF Roller Shaft
Long foot of EJ Ground Spring
Contacts with EJ Roller shaft

Contacts with Main Frame
Figure 4-110. Removing the Front Paper Guide Assy
3
1

Lubrication of Front Paper Guide Assy (p.115)
Hole
Gap
Figure 4-112. Attaching the EJ Ground Spring

!
Be careful not to deform the EJ Ground Spring.
4.4.17 Front Paper Guide Assy (Disassembling the Printer Mechanism)
93
Revision B
Place the four tips of the Front Paper Guide Pad on the Waste
Ink Pad.
[Bottom Side]
4.4.18 CDR Tray Sensor

Cover Open Sensor / Printer Mechanism / Ink System / CR Motor / PF Encoder / PF
Scale / PF Motor / EJ Frame Assy / APG Unit / CR Unit / ASF Unit / Upper Paper
Guide / Front Paper Guide Assy
Waste Ink Pad Position
Removal procedure
C A U T IO N
Always follow the steps below to remove the CDR Tray Sensor, or
one of its hooks can be broken.
Tip of Front Paper

Guide Pad
Tip
Tip
Figure 4-113. Installing Front Paper Guide Pad

!
A D J U S T M E N T
R E Q U IR E D
When installing Parallelism Bushing L, match the positioning

hole with the guide pin shown in Fig.4-107 (p.92).
1.
2.
Disengage the hook of the CDR Tray Sensor.

Turn the CDR Tray Sensor 90 degrees in the direction of the arrow to
disengage its another hook, and pull it out from the hole to remove it together
with the CDR Guide Sensor.
CDR Tray Sensor
Whenever the Front Paper Guide Assy is removed or replaced, the

required adjustments must be carried out.
Hook
90-degrees Turn
Figure 4-114. Removing the CDR Tray Sensor
4.4.18 CDR Tray Sensor (Disassembling the Printer Mechanism)
94
ADJUSTMENT
CHAPTER
Revision B
5.1 Adjustment Items and Overview

This chapter describes adjustments necessary after the disassembly/reassembly of the
printer.
C H E C K
P O IN T
For information on how to carry out the adjustments and media

required for the adjustments, see the instructions displayed by the
Adjustment Program.
5.1.1 Servicing Adjustment Item List

The adjustment items of this product are as follows.
Table 5-1. Adjustment Items

Adjustment Item
Purpose
Method Outline
Tool
Thickness Gauge
1.15mm, 1.3mm
PG adjustment
Install the Head Nozzle surface parallel to the printing surface and set Mechanical adjustment using the thickness gauges. Make a proper
the gap between the paper and the Head Nozzle surface to the specified adjustment according to the result whether the manually-moved
value.
carriage (printhead) runs over or hits against the gauges placed on the
platen.
EEPROM data copy
Adjustment Program
When the main board needs to be replaced, use this to copy adjustment Readout the EEPROM data from the main board before removing it.
values stored on the old main board to the new board. If this copy is
Then replace the board with a new one, and load the EEPROM data to
completed successfully, all the other adjustments required after
the new board.
replacing the main board are no longer be necessary.
Initial setting
This must be carried out after replacing the main board to apply
settings for the target market.
Head ID input
Adjustment Program
This must be carried out after replacing the printhead in order to enter Enter the ID printed on the Head QR code label attached on the
the new printhead ID (Head ID) that reduces variation between
printhead. The correction values are automatically written to the main
printheads.
board.
USB ID input
Sets a USB ID of the printer. A computer identifies the printer by the

ID when multiple same models are connected via a USB hub.
Enter the product serial number of the printer. The ID is automatically Adjustment Program
generated and written to the main board.
Initialize PF deterioration
offset
Resets the counter to maintain paper feed accuracy which decreases

due to paper dust.
Reset the counter to its default.
Disenable PF deterioration
offset
When reading the counter value from the old main board is impossible Set the counter to its maximum value (3000).
in the case of replacing the board, use this to set the counter to its
maximum value.
This corrects top margin of printout.
TOP margin adjustment
Head angular adjustment
Select the target market. The selected market settings are automatically Adjustment Program
written to the main board.
Adjustment Program
Adjustment Program
A top margin adjustment pattern is printed. Examine the lines printed Adjustment Program
near the top edge of the printout, and enter the value for the line that is Ruler
exactly 3 mm away from the top edge.
This must be carried out after replacing the printhead in order to correct A head angular adjustment pattern is printed. Examine the printed lines Adjustment Program
tilt of the printhead by software.
and enter the value for the most straight lines.
96
Revision B
Adjustment Item
Purpose
Method Outline
Tool
Adjustment Program
Bi-D adjustment
Corrects print start timing in bi-directional printing to improve the print A Bi-D adjustment pattern is printed. Examine the patterns and enter
quality.
the value for the pattern with no gap and overlap for each mode.
First dot position

adjustment
Corrects left margin of printout. The print start position in the carriage A first dot adjustment pattern is printed. Examine the lines printed near Adjustment Program
moving direction is corrected by software.
Ruler
the left edge of the printout and enter the value for the line that is
exactly 5 mm away from the left edge.
PW adjustment
This adjustment is made to correct the mounting position of the PW

Sensor on a software basis to adjust the detection position and Nozzle
position dispersion.
PF adjustment
Corrects variations in paper feed accuracy when using the Microweave A PF adjustment pattern is printed. Examine the printout patterns and Adjustment Program
to achieve higher print quality.
select the value for the best pattern. The correction value is registered.
Specified Scanner
PFP base scale
BRS/PFP adjustment
This adjustment is made to ensure high print quality at high print speed. Print the adjustment pattern to be scanned by a specified scanner.
For more details, see 2.3 Banding Reduction System (BRS) / Paper
According to the scanned result, a correction value is automatically
Feed Amount Profile Correction (PFP) (p.26)
calculated and stored into the serial flash ROM on the main board.
The correction value is applied when printing in the corresponding
mode.
CR motor heat protection

control
This must be carried out for efficient heat control of the CR motor.
Electrical variation of the motor and the power supply board are
measured to acquire correction values for them.
Adjustment Program
A PW adjustment pattern is printed. Examine the printout patterns and

enter the value for the line that is exactly 5mm away from the paper
edge for each of the left, right, top and bottom.
Select the parts that you replaced. The correction values are
automatically written to the main board.
97
Revision B
Table 5-2. Maintenance Items

Maintenance Item
Purpose
Method Outline
Head cleaning
This function is used to execute Cleaning efficiently when ink is not

delivered from the Head properly, e.g. dot missing.
Waste ink pad counter
The printer causes a maintenance error when the waste ink pad counter
reaches its maximum. Use this to reset the counter after replacing the
Waste Ink Pad. If you find the counter is close to the maximum during
servicing, carry out the pad replacement and the counter reset to avoid
the printer returned from the user due to the maintenance error.
Ink charge
This must be carried out after replacing the printhead in order to fill ink
inside the new printhead. The printhead becomes ready for print.
Tool
Adjustment
Program
The head cleaning is performed automatically. After the cleaning, print a
nozzle check pattern to check if all nozzles are firing ink properly.
Adjustment Program
After replacing the Waste Ink Pad, reset the counter to its default.
Filling ink inside the printhead is automatically performed. Print a

nozzle check pattern to check if all nozzles are firing ink properly.
Adjustment Program
Table 5-3. Additional Functions

Additional Functions
Final check pattern
print
A4 size
US Letter size
EEPROM dump
Printer information
check
Manual CL counter
I/C exchange CL counter
Purpose
Use this to check if the all adjustments have been
properly made.
Method Outline
The all adjustment patterns are printed automatically.
Tool
Adjustment Program
Use this to readout the EEPROM data for analysis. The all EEPROM data is automatically readout and stored as a file.
Adjustment Program
Use this to readout information on the printer

operations.
Adjustment Program
The printer information is automatically readout.
Timer CL counter
Print path counter
98
Revision B
5.1.2 Required Adjustments

The table below lists the required adjustments depending upon the parts being repaired or replaced. Find the part(s) you removed or replaced, and check which adjustment(s) must be
carried out.
Note : <Meaning of the marks in the table>
O indicates that the adjustment must be carried out. O* indicates that the adjustment is recommended. --- indicates that the adjustment is not required.
If you have removed or replaced multiple parts, make sure to check the required adjustments for the all parts. And when multiple adjustments must be carried out, be sure to carry out them in
the order given in the Priority row.

17
Remove
--
--
--
--
--
--
--
--
--
--
--
Replace
--
--
--
--
--
--
--
--
--
--
--
Remove
--
--
--
--
--
--
--
--
--
--
--
O*
Replace
--
--
--
--
--
--
--
--
--
--
--
O*
Remove
--
--
--
--
--
--
--
--
--
--
--
Adjustment Item
Part Name
ASF Unit
CR Motor
Upper
Paper Guide
Printhead
Main Board
PS Board
CR motor heat
protection control
16
BRS/PFP adjustment
15
PF adjustment
14
PW adjustment
13
First dot position adjustment
12
Bi-D adjustment
11
10
Top margin adjustment
Disenable
PF deterioration offset
Initialize
Ink charge
Head ID input
USB ID input
Initial setting
EEPROM data copy
PG adjustment
Priority
--
--
--
--
O*
--
--
--
--
--
--
--
--
--
--
Replace
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Remove
--
--
--
--
--
--
--
--
--
Replace
--
--
--
--
--
--
--
Remove
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Replace
(Read OK)
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Replace
(Read NG)
--
--
--
--
Remove
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Replace
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
O
(Ink Pads must be
replaced)
99
Revision B
17
CR motor heat
protection control
16
BRS/PFP adjustment
15
PF adjustment
14
PW adjustment
13
12
Bi-D adjustment
11
10
Top margin adjustment
Disenable
Initialize
Ink charge
Head ID input
USB ID input
Initial setting
EEPROM data copy
PG adjustment
Priority
Remove
--
--
--
--
--
--
--
--
--
Replace
--
--
--
--
--
--
--
--
Remove
--
--
--
--
--
--
--
--
--
--
--
--
--
--
O*
O*
--
Adjustment Item
Part Name
Front Paper Guide

Assy (including PF
Shaft)
PF Motor
Replace
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Remove
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Replace
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Remove
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Waste Ink Tray
Waste Ink Pad
CR Unit
Paper Eject Frame
Assy
Printer Mechanism
O
(Waste Ink Tray)
-O
Replace
--
--
--
--
--
Remove
--
--
--
--
--
--
--
--
--
(Waste Ink pad)
Replace
--
--
--
--
--
--
--
--
--
Remove
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Replace
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Remove
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
--
Replace
--
--
--
--
--
--
--
100
Revision B
5.2.2 Head Angular Adjustment
5.2 Using the Adjustment Program

This section describes how to judge the adjustment patterns printed by the Adjustment
Program. For information on how to operate the Adjustment Program, see the
instructions displayed by the Adjustment Program.
5.2.1 Top Margin Adjustment
Two patterns are printed as shown below.

Band pattern
The following pattern is printed. The lines below 0 >> 80 are printed while the
carriage moves from the home to the other side, and lines below 80 >> 0 are printed
while the carriage returns to the home.
Patterns are printed as shown below.
0 to 80 column
80 to 0 column
[Judging Standard]
The distance from a paper top edge to a line is:
-16
-16
-14
-14
-12
-12
4 mm or more: Choose the - from a combobox.

2 mm or less: Choose the + from a combobox.
Figure 5-1. Top Margin Adjustment Pattern

How to Judge
Measure the distance from the top edge of paper to the printed line, and enter any one
of the -, 0, + according to the judging standard.
Figure 5-2. Head Angular Adjustment (Band) Pattern
How to Judge
Examine the printout patterns and enter the value (-16 to 16) for the most straight lines.
Additional information
When 16 or -16 is the most straight lines, it indicates that the printhead is not
installed correctly. Reassemble the printhead and carry out this adjustment again.
C H E C K
P O IN T
Example for judgement
NG
OK
101
Revision B
Microweave Pattern
5.2.3 Bi-D Adjustment

The pattern shown below is printed for each of the 7 print modes.
+3
+2
+1
-1
-2
-3
25
Figure 5-3. Head Angular Adjustment (Microweave) Pattern

20
22
24
26
28
30
32
How to Judge
27
Examine the printout +3 to -3 patterns and select the value for the group of which the
gaps between the 2 color bars are the smallest.
Figure 5-4. Bi-D Adjustment Pattern
How to Judge
If no appropriate pattern is found, reassemble/replace the Print Head.

C H E C K
P O IN T
Find the pattern with no gaps or overleaps of the left and right pattern, and enter the
value of that pattern.
Gap
OK
NG
If an appropriate pattern is not printed, enter the nearest value and then print the
patterns again.
C H E C K
P O IN T

Overlap
NG
Gap
OK
NG
102
Revision B
5.2.4 PW Adjustment/First Dot Position Adjustment

How to Judge
5 mm
-5 -4 -3 -2 -1
-8
-7
-6
-5
-4
-3
-2
-1
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PW adjustment
10 11 12 13 14 15
-8
-7
-6
-5
-4
-3
-2
-1
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Area where A and B overlap
Enter the value for the line that is exactly 5mm away from the paper edge for each of
the left, right, top and bottom.
Example: In the left figure, enter 0 (top), 0 (right), 5 (bottom) and -3 (left).
How to Judge
Enter the value for the point where the PW adjustment pattern line and the First dot
position adjustment pattern line overlap on the left of the paper.
Example: In the left figure, enter 2 since the lines overlap at 2 position.
A: PW adjustment pattern line (left)
B: First dot position adjustment pattern line
15 14 13 12 11 10
-1 -2 -3 -4 -5
Figure 5-5. PW/First Dot Position Adjustment Pattern
103
Revision B
PF- for bottom margin area
5.2.5 PF Adjustment
PF- for standard print area

-3
Upper block
-2
-1
5
4
Lower block
Figure 5-7. PF Adjustment (bottom margin area) Pattern
How to Judge
1
0
Enter the value for the one that has no gap or overlap between the upper block and the
lower block.
-2
Example: In the above figure, 0 should be selected.
-1
-3
-4
In case that all patterns have gap or overlap, select the value for the pattern which has
the least gap or overlap, and print the pattern again.
-5
Figure 5-6. PF (standard print area) Adjustment Pattern
How to Judge
C H E C K
P O IN T

Overlap
Gap
Enter the value for the group that has no gap or overlap between the upper and the
lower patterns.
C H E C K
P O IN T
NG
NG
OK
OK
NG
NG
104
Revision B
5.2.6 PG Adjustment
C A U T IO N
Described below is the platen gap (PG) adjustment.

Purpose:
Adjust the distance between the head surface and the Paper Guide Front Assy
(platen) properly and adjust the parallelism on the 0th column side and on the 80th
columns side to ensure reliable print quality.
Once the Carriage Assy and/or Adjustment Bushes have been removed or
whenever necessary for any other reason, make this adjustment to correct the
deviation of the platen gap.
Application for Printing

(selected from PG flag list for
normal/head rubbing)
PG Size
(mm)
PG<APG Home>
1.2
EPSON special thick paper

PGPP, Postcards, Matte, etc.
PG typ.
<Mechanical
default>
1.7
Plain paper
EPSON special thin paper, SF, etc.
Rubbing with PG1.2 is avoided
PG+
2.35
Envelopes
Rubbing with PG1.2 and 1.7 is avoided
PG++
4.2
CD-R printing
!
!
C H E C K
P O IN T
Table 5-5. PG Positions

Position
Sequence
Application
Cleaning
CR measurement,
VH detection
CR home position
seek
The thickness gauge to be used must be free from dust and dirt
and from deformation. Be sure to clean it before use.
Take care that the Print Head is not soiled or scratched.
To ensure high accuracy of adjustment, install new ink
cartridges in the carriage, and move the carriage right and left
by pulling the belt without holding the carriage.
Make this adjustment after installing the mechanism unit in the
Housing Lower. (Install the Linear Scale after adjustment.)
Refer to 4.4.1 Removing the Printer Mechanism (p.69)
With EPSON Stylus Photo R280/R285/R290, four stages of PG
setting are available by means of the APG Mechanism.
However, make this adjustment with the mechanism in the
minimum PG position (PG-: 1.2 mm).
(Refer to 4.4.4 APG Unit (p.75) and below.)
Locating hole
Locating hole
At ink replacement
Things to be used
!
Thickness gauge:
Phillips screwdriver
1.15 mm (x2)
1.3 mm (x2)
Figure 5-8. PG Position at PG Adjustment
105
Revision B
Adjustment procedure
!
C A U T IO N
Specified PG value: 1.2 0.1 mm
1.
Install new ink cartridges in the carriage.
2.
Remove the Cable Holder Frame. (Fig. 4-73)
3.
Check that the APG Assy and the carriage are in the PG-position. (Fig. 5-8)
4.
The Printhead must come in contact with the 1.3 mm thickness

gauges but must not come in contact with the 1.15 mm thickness
gauges.
Pull the belt to move the carriage

Gauge (1.15 or 1.3mm)
Move the carriage to the center of the platen, and place 1.15 mm thickness gauge
on the left aligning its left edge with the second rib of the Front Paper Guide. And
place another 1.15 mm thickness gauge on the right aligning its right edge with the
rightmost rib of the Front Paper Guide. (Fig. 5-9)
NOTE: The thickness gauge must not be set over the leftmost rib on the Front
Paper Guide.
5.
Pull the Timing Belt to move the carriage to the left end.
6.
If the carriage comes in contact with the gauge, adjust the Left Parallelism Bush to
raise the carriage to a position where the Printhead does not come in contact with
gauge.
7.
Pull the Timing Belt to move the carriage to the right end.
8.
If the carriage comes in contact with the gauge, adjust the Right Parallelism Bush
to raise the carriage to a position where the Printhead does not come in contact
with gauge.
9.
Move the carriage to the middle area of the platen, and place 1.3 mm thickness
gauges at the left and right ends of the platen.
Figure 5-9. PG Adjustment 1
10. Pull the Timing Belt to move the carriage to the left end.
~Left side~
~Right side~
CR
Guide
Shaft
UP
11. If the carriage does not come in contact with the gauge, make the adjustment
again.
12. Pull the Timing Belt to move the carriage to the right end.
CR Guide Shaft
CR
Guide
Shaft
DOWN
13. If the carriage does not come in contact with the gauge, make the adjustment
again.
14. Mark the indicated graduation position of the right and left Parallelism Bush, and
tighten the screws.
(Screw tightening torque: 0.80.1 Nm)
CR Guide Shaft UP
CR
Guide
Shaft
DOWN
Figure 5-10. PG Adjustment 2
106
Revision B
5.3 Banding Reduction System (BRS) Adjustment /

Paper Feed Amount Profile (PFP) Correction
The following are the scanners that can be used for scanning the pattern in BRS/PFP
adjustment. When starting up the adjustment program, select the scanner to use.
Table 5-7. Specified Scanner for BRS/PFP Adjustment
5.3.1 Overview
Model Name
This section explains how to carry out BRS/PFP adjustments.

C H E C K
P O IN T
For overview of BRS/PFP Adjustment, refer to Chapter 2 2.3

Banding Reduction System (BRS) / Paper Feed Amount Profile
Correction (PFP) (p.26)
Be sure to have a specified scanner ready beforehand as it is
necessary to carry out the adjustment. Before scanning,
confirm that the document table is free from any dirt or stain.
Tools and paper required to perform the adjustment

Table 5-6. Tools and Paper for BRS/PFP Adjustment
Tools/Paper
Product Code
Common
PFP Base scale
1453980
BRS
Matte Paper-Heavyweight
(A4)
---
PFP

(4 x 6)
---
Sensor type
Perfection 4990 Photo
CCD
Perfection V700 Photo
CCD
Remarks
Stylus Photo RX560/RX580/RX590 CIS
Use the internal scanner.
C H E C K
P O IN T
Depending on the sensor type of the scanner to use for the

adjustment, drying time required after the BRS adjustment
pattern has been printed differs. For PFP adjustment pattern/PFP
check pattern, drying time is not required.
! For CCD sensor:
Printed pattern can be scanned straight away. (Drying time of
about 2 minutes is recommended.)
! For CIS sensor:
Printed pattern needs to be dried more than 5 minutes.
Calculate
correction
value
Specified Scanner to perform the adjustment

C A U T IO N
!
!
Install the driver of the scanner to the PC in advance.

As the profile required for the adjustment is not prepared for
scanners other than the ones specified below, BRS/PFP
Adjustment can not be carried out by the other scanners.
Test Pattern
Scanner
PC
Printer
Figure 5-11. System Configuration
5.3 Banding Reduction System (BRS) Adjustment / Paper Feed Amount Profile (PFP) Correction
107
Revision B
Adjustment Flow
C H E C K
P O IN T
Carry out the adjustment following the adjustment flow below.

START
Printing the BRS
Adjustment Pattern
Printing the PFP Check

Pattern
Scanning the BRS

Adjustment Pattern
NG
Judging the Check
Pattern
OK
NG
Error?
"
OK
"#$*
When an error is displayed in the Adjustment program, check the

points below, then carry out the adjustment again. If an error
occurs even after checking the points below, change the scanner
with a different one and carry out the adjustment again.
1. Check that the printer that printed the pattern and the printer
to register the adjustment value is the same.
2. Check that the printed pattern is placed on the document table
of the scanner correctly.
3. Check that there is no gap between the PFP Base Scale and the
pattern printed sheet.
4. Check that the scanner glass surface and the PFP Base Scale is
free from any dirt or dust.
END
Printing the PFP

Adjustment Pattern
#
$
Scanning the PFP

Adjustment Pattern
NG
Error?
OK
Judge it is mechanisms
failure. Remove it to
locate the defective part
and replace, then
reassemble it.
Figure 5-12. BRS/PFP Adjustment Flow

Note*: When a PFP pattern is judged as NG, repeat the steps as described below.
First time NG: retry from " step
Second time NG:retry from # step
Third time NG: perform $ step
108
Revision B
Scanning the BRS Adjustment Pattern
5.3.2 Adjustment Procedure

5.
Set the printed pattern and the PFP Base Scale on the document table and click the
[Scan] button on the 3. Scan Test Pattern column.
6.
According to the scanned result, BRS calibration values are automatically

calculated and are written to the serial flash ROM. If an error occurs, check that
the document table glass and the scale is clean, and the scale/adjustment pattern is
not tilted, then repeat from step 5.
5.3.2.1 BRS (Banding Reduction System) Adjustment

Printing the BRS Adjustment Pattern
1.
Load A4 size Matte Paper-Heavyweight on the paper support.
2.
Select [BRS Adjustment] in the adjustment program.
3.
Click the [Print] button on the 1. Print Test Pattern column to print the
adjustment pattern.
4.
Let the printed pattern dry for more than 5 minutes if using CIS sensor type
scanner.
Printer Identification
Code
C A U T IO N
Be careful of the following when setting the PFP Base Scale, and
the adjustment pattern on the scanner.
! Place the scale on the document glass aligning the scale corner
with the scanner origin position.
! Place the pattern-printed sheet along the scale as shown in the
figure below. Make sure to place it parallel to the scale, with
no gaps.
Scanner Origin
Position
PFP Base Scale
BRS Adjustment
Pattern (A4)
Figure 5-13. BRS Test Pattern

C H E C K
P O IN T
In the Adjustment program, the identification code is used to

distinguish whether the printer that printed the pattern and the
printer to register the adjustment value is the same.
Make sure to let the printed pattern dry for more than 5
minutes if using CIS sensor type scanner. When using CCD
sensor type scanner, the printed pattern does not need to be
dried before scanning. Refer to Table 5-7. Specified Scanner
for BRS/PFP Adjustment (p.107)
Scanner Document
Table
Figure 5-14. PFP Base Scale and BRS Adjustment Pattern Position
(Viewed from the document glass of the scanner)
109
Revision B
Scanning the PFP Adjustment Pattern
5.3.2.2 PFP Adjustment

Printing the PFP Adjustment Pattern
1.
Load 4 x 6 Premium Glossy Photo Paper on the paper support.
2.
Select [PFP Adjustment] in the adjustment program.
3.
Click the [Print] button on the 1. Print Test Pattern column to print the
adjustment pattern.
4.
Set the PFP Base Scale and the PFP test pattern on the document table and click
the [Scan] button on the 3. Scan Test Pattern column.
5.
According to the scanned result, PFP calibration values are automatically

calculated and are written to the serial flash ROM. If an error occurs, check that
the document table glass and the scale is clean, and the scale/adjustment pattern is
not tilted, then repeat from step 4.
C A U T IO N
Be careful of the following when setting the PFP Base Scale and
the adjustment pattern on the scanner.
! Place the scale on the document glass aligning the scale corner
with the scanner origin position.
! Place the pattern-printed sheet along the scale as shown in the
figure below. Make sure to place it parallel to the scale, with
no gaps.
Scanner Origin
Position
Printer Identification
Code
Figure 5-15. PFP Test Pattern

C H E C K
P O IN T
In the Adjustment program, the identification code is used to

distinguish whether the printer that printed the pattern and the
printer to register the adjustment value is the same.
PFP Base Scale
PFP Adjustment
Pattern
(4 x 6 size)
Scanner Document
Table
Figure 5-16. PFP Base Scale and PFP Adjustment Pattern Position
(When viewed from the document glass of the scanner)
110
Revision B
Judging the Check Pattern
Printing the PFP Check Pattern

6.
Set 4 x 6 Premium Glossy Photo Paper on the paper support and click the [Print]
Button on the 4. Print Check Pattern column.
7.
Referring to Fig. 5-18 check that there is no white or overlapped bands in all the
check patterns. If any bands are found, carry out the steps below.
1. Re-print the check pattern to see if the bands appear again.

2. When bands appear in Step 1, try the PFP adjustment again from the
Normal Area Check

Pattern
beginning.
3. When bands appear even after the re- adjustment in step 2, determine that it is
the mechanism failure and carry out check/reassemble of the parts that was
removed/replaced.
Normal Area Check
Pattern
Bottom Edge Area

Check Pattern
OK
Bottom Edge Area
Check Pattern
no bands
Figure 5-17. PFP Check Pattern
NG
white band
NG
overlapped band
Figure 5-18. PFP Check Pattern Judging Standard
111
MAINTENANCE
CHAPTER
Revision B
6.1.2 Service Maintenance
6.1 Overview
This section provides information to maintain the printer in its optimum condition.
6.1.1 Cleaning
This printer has no mechanical components which require regular cleaning except the
Print Head. Therefore, when returning the printer to the user, check the following parts
and perform appropriate cleaning if stain is noticeable.
C A U T IO N
! Never use chemical solvents, such as thinner, benzine, and

acetone to clean the exterior parts of the printer like the
Housing. These chemicals may deform or deteriorate the
components of the printer.
! Be careful not to damage any components when you clean inside
the printer.
! Do not scratch the coated surface of the PF Roller Unit. Use soft
brush to wipe off any dusts.
! Use a soft cloth moistened with alcohol to remove the ink stain.
! When using compressed air products; such as air duster, for
cleaning during repair and maintenance, the use of such
products containing flammable gas is prohibited.
Exterior parts
Use a clean soft cloth moistened with water, and wipe off any dirt. If the exterior
parts have ink stain, use a cloth moistened with neutral detergent to wipe it off.
If any abnormal print (dot missing, white line, etc.) has occurred or the printer indicates
the Maintenance request error, take the following actions to clear the error.
(This error is displayed in EPSON Status Monitor 3 and with LED.)
6.1.2.1 Print Head cleaning

When dot missing or banding appears on images, run the Print Head cleaning cycle.*
The cleaning be activated from the control panel, the printer driver utility or the
Adjustment program.
Note * :
This printer has three manual cleaning modes. The appropriate cleaning mode is
automatically selected and performed according to various conditions. The ink
consumption amount for manual cleaning varies depending on the mode.
6.1.2.2 Maintenance request error

Ink is consumed also for cleaning and flashing operations. When the ink is used for
cleaning and flashing operations, the ink is drained to the Waste Ink Pads via the
Pump. The amount of the waste ink is stored as the waste ink counter into the
EEPROM. When the waste ink counter has reached the limit of the absorbing
capability of the Waste Ink Pads, the maintenance request error is displayed. This
printer takes the ink evaporation amount into consideration, therefore the counter limit
differs depending on how often printing is made.
A D J U S T M E N T
R E Q U IR E D
For display of Maintenance request error, see the following.

! Chapter3 "Troubleshooting" (p.27)
Inside the printer

Use a vacuum cleaner to remove any paper dust.
LD Roller
When paper loading function does not operate because of a drop in friction force
of the LD Roller due to paper dust, use a soft cloth moistened with alcohol to
remove the paper dust.
When the maintenance request error appears, replace the Waste ink pads with a new
one and reset the waste ink counter using the Adjustment program. If the waste ink
counter is close to its limit, recommend that the Waste ink pads will be replaced with
new one. This is because the Maintenance request error will may occur after
returning the repaired product to the customer.
6.1 Overview
113
Revision B
6.1.3 Lubrication
The type and amount of the grease used to lubricate the printer parts are determined
based on the results of the internal evaluations. Be sure to apply the specified type and
amount of the grease to the specified parts during servicing mentioned below.
Driven Pulley Holder
When parts that need lubrication is been replaced
<Type>
G-71
As the need arises during disassembly/reassembly of the printer

C A U T IO N
<Lubrication Points>
Two points on bushings for the Pulley
Shaft
One point at the center of the Pulley
Shaft
<Application Amount>
1 x 1 mm x 3 points
! Never use oil or grease other than those specified in this manual.
Use of different types of oil or grease may damage the component
and adversely affect the printer operation.
! Observe the specified amount. Never apply excess.
Application Point
Pulley Shaft
Driven Pulley
<Application Timing>
Apply before installing the Driven
Pulley
Type
Name
EPSON code
Supplier
<Remarks>
Apply with Injector
Grease
G-71
1304682
EPSON
Figure 6-2. Lubrication of Driven Pulley (2)
Grease
G-77
1455324
EPSON
Table 6-1. Specified Lubricant
Refer to the following figures for the lubrication points.
Two points on the side of the Pulley
Driven Pulley Holder

Driven Pulley
<Type>
G-71
LUBRICATION OF DRIVEN PULLEY
Driven Pulley
Four points where contact with the Main
Frame
1 x 1 mm x 2 points
Apply after installing the Driven Pulley
<Type>
G-71
Application Point
1 x 4 mm x 4 points
Apply before installing the Driven
Pulley
Application Point
<Remarks>
Apply with Injector
<Remarks>
Apply with Injector
6.1 Overview
114
Revision B
LUBRICATION OF FRONT PAPER GUIDE ASSY

Front Paper Guide Assy (left)
LUBRICATION OF EJ FRAME ASSY
PF Roller Shaft, EJ Roller Shaft and
Bushing (3 points)
EJ Frame Assy Busing
(Left/Right back side)
EJ Frame Assy Bushing
<Type>
G-71
1 x 3 mm x 3 points
Left
Right
Apply after installing the Front Paper
guide
Application Point
<Remarks>
Apply with Injector
Make sure that the coated part of the
PF Roller Shaft and rubber rollers on
the EJ Roller are free from grease.
<Type>
G-71
1 x 1mm x 2 points
(Right busing, both inner sides)
1 x 3mm x 2 points
(Left busing, both inner sides)
Apply before installing the EJ Frame
Application Point
Figure 6-4. Lubrication of Front Paper Guide Assy (1)
<Remarks>
Apply with Injector
Apply to the both inner sides of the
left/right bushings.
Figure 6-6. Lubrication of EJ Frame Assy
Front Paper Guide Assy (right)
PF Roller Shaft, EJ Roller Shaft and
Bushing (2 points)
Front Frame contact point (left)
<Type>
G-71
Rib
<Type>
G-71
1 x 3 mm x 2 points
Application Point
Application Point
1 x 7mm (Left rib)
1 x 3mm (Left notch for spring)
Apply after installing the Front Paper
guide
<Remarks>
Apply with Injector
Make sure that the coated part of the
PF Roller Shaft and rubber rollers on
the EJ Roller are free from grease.
Figure 6-5. Lubrication of Front Paper Guide Assy (2)
Contact point between the Front Frame
and the PE Frame Assy
(2 points)
Apply before installing the Front Frame
Notch for spring
Application Point
<Remarks>
Apply with Injector
Apply to the inner edge of the notch
for spring.
Figure 6-7. Lubrication of the Front Frame (1)
6.1 Overview
115
Front Frame contact point (right)
Revision B
Contact position of the Front Frame and
the PE Frame Assy
(2 points)
PG Cam on both ends of CR Shaft

Left
Right
<Type>
G-71
Rib
Apply after installing the CR Shaft
Apply before installing the Front Frame
<Remarks>
Apply with Injector
<Remarks>
Apply with Injector
Apply to the inner edge of the notch
for spring.
Application Point
<Type>
G-71
1 x 5mm x 3 points
1 x 7mm (Right rib)
1 x 3mm (Right Spring Bushing)
Notch for spring
On the PG Cams attached to the both
ends of the CR Shaft
Application Point
Figure 6-10. Lubrication of the CR Shaft PG Cam
Figure 6-8. Lubrication of the Front Frame (2)

CR Shaft Retaining Spring
LUBRICATION OF CR UNIT
Main Frame (upper rear)

(1) 5 mm from the top edge
(2) 10 mm from the top edge
1
Application Point
On the back of the Main Frame where
contact with the CR Unit
Left
Right
<Type>
G-71
1 x 5 mm x 2 points
<Type>
G-71
Apply before installing the Spring
160 20mg
<Remarks>
Apply with Injector
Apply after installing the CR Unit
Except both ends (40mm)
On the both ends of the CR Shaft to
where its retaining springs are attached.
<Remarks>
Apply with Injector
Do not apply to the both ends (40mm
from edge)
Move the CR Unit the left/right to
spread the grease evenly.
Application Point
Figure 6-11. Lubrication for the CR Shaft Retaining Spring
Figure 6-9. Lubrication of the Main Frame (1)
6.1 Overview
116
Contact point between

CR Unit and CR Shaft (1)
Revision B
Contact point between CR Unit and the
CR Shaft
LUBRICATION OF INK SYSTEM
Contact point between

Main Frame and I/S
<Type>
G-71
CR Shaft
210 20mg x 2 points
<Type>
G-71
Apply before installing the CR Unit
Application Point
On the Main Frame where the clutch
gear and spring of the Ink System
contact
1 x 1 circle
<Remarks>
Apply with Injector
After lubrication, move the CR Shaft
to left and right by 60mm while
rotating it, to spread the grease
evenly.
Make sure that the Timing Belt is
free from grease.
Apply before installing the Ink System
<Remarks>
Apply with Injector
Application Point
Figure 6-14. Lubrication of the I/S
Figure 6-12. Lubrication of the CR Shaft (1)
LUBRICATION OF APG UNIT

Contact point between CR
Unit and CR Shaft (2)
Lubrication holes of the Carriage Unit
CR Shaft
Shaft
210 20mg x 2 points
Application Point: Apply from the holes
<Type>
G-71
Apply before installing the CR Unit
1 x 1 circle x 5 points
<Remarks>
Apply with Injector
Apply grease from the two
lubrication holes.
Make sure that the Timing Belt is
free from grease.
Disassemble the APG Unit to apply the
grease before installing it.
Application
Point
Application Point
Figure 6-13. Lubrication of the CR Shaft (2)
Around the upper part of the shafts on
the APG Unit. (5 points)
Shafts on APG Unit
<Type>
G-71
<Remarks>
Apply with Injector
Figure 6-15. Lubrication of the APG Unit (1)
6.1 Overview
117
Rim of the APG Unit Spur Gear 28.8
Revision B
Around the rim of the Spur Gear 28.8
<Type>
G-71
LD Roller Shaft (Curved surface)

USB I/F side
Clutch side
1 x 1 circle
Apply before installing the ASF Unit
<Remarks>
Apply with Injector
Application Point
Figure 6-16. Lubrication of the APG Unit (2)
Application Point
LD Roller Shaft (Flat surface)
Clutch side
Application Point
Inner edge of the hole on the ASF Unit
where the LD Roller Shaft is put
through
USB I/F side
Clutch side
Contact point between the LD Roller
Shaft and the Hopper, ASF Gear
<Type>
G-71
<Type>
G-71
(1)
: 1 x 20mm x 2 points
(2)
: 1 x 10mm
1 to 2 circles (inner edge) x 2 points
Apply before installing the ASF Unit
Apply before installing the LD Roller
Assy
<Remarks>
Apply with Injector
Rotate the LD Roller Shaft so that
the Curved/Flat surface face up, then
apply grease to the specified parts.
<Remarks>
Apply with Cotton bud
Application point (1)

Application point (2)
Figure 6-19. Lubrication of the LD Roller Shaft (2)
Figure 6-17. Lubrication of the ASF Unit
<Remarks>
Apply with Injector
LUBRICATION OF ASF UNIT
Hole for LD Roller on ASF Unit
<Type>
G-71
1 x 10mm x 3 points
Apply before installing the APG Unit
Application Point
Shaft and the Hopper, ASF Gear
6.1 Overview
118
LD Roller Shaft (Curved surface)

(Ribs beside the LD Roller)
Revision B
and Hopper, ASF Gear
<Type>
G-71
1 x 1/4-circle x 4 points
Apply before assembling the LD Roller
Holder
Application Point
<Remarks>
Apply with Injector
6.1 Overview
119
APPENDIX
CHAPTER
Revision B
7.1 Exploded Diagram / Parts List
7.2 Electrical Circuits
This manual does not provide exploded diagrams or parts list.
The electric circuit diagrams below are shown at the following pages:
For the information, see SPI (Service Parts Information).
Chapter 7 Appendix
Main Board (C691 MAIN)
Panel Board (C691 PNL)
Power Board (C691 PSB)
Power Board (C691 PSE)
7.1 Exploded Diagram / Parts List
121
Model : PM-G860
Stylus Photo R280/R285/R290
Board : C691 MAIN
Rev. : A
Sheet : 1/1
Model : PM-G860
Board : C691 PNL
Rev. : A
Sheet : 1/1
Model : PM-G860
Board : C691 PSB
Rev. : A
Sheet : 1/1
Model : PM-G860
Board : C691 PSE
Rev. : A
Sheet : 1/1

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SERVICE MANUAL

Color Inkjet Printer

EPSON Stylus Photo R280/R285/R290

SEIKO EPSON CORPORATION.

Signals a precaution which, if ignored, could result in damage to equipment.

About This Manual

Symbols Used in this Manual

Indicates an operating or maintenance procedure, practice or condition

Indicates an operating or maintenance procedure, practice, or condition

May indicate an operating or maintenance procedure, practice or

Indicates an operating or maintenance procedure, practice or condition

Indicates that a particular task must be carried out according to a certain

September 28, 2007

EPSON Stylus Photo R280/R285/R290

3.1 Overview ............................................................................................................

Chapter 2 Operating Principles

EPSON Stylus Photo R280/R285/R290

EPSON Stylus Photo R280/R285/R290

Paper Support & Stacker are Closed

Borderless printing on specified EPSON brand paper is available.

5.4 kg (without ink cartridges)

Paper Support & Stacker are Opened

Figure 1-1. External View

Chapter 1 Product Description

EPSON Stylus Photo R280/R285/R290

1.2.2 Ink Cartridge

1.2 Printing Specifications

1.2.1 Basic Specifications

Table 1-2. Product No. of Ink Cartridges

Table 1-1. Printer Specifications

On-demand ink jet

Bi-directional minimum distance printing, unidirectional printing

Horizontal x Vertical (dpi)

Character code:Alphanumeric with expanded graphics (PC437)

Paper feed method

Friction feed, using one ASF (Auto Sheet Feeder)

Top feed, front out

Paper feed rates

110 msec (at 25.4 mm feed)

Programmable in 0.01764 mm (1/1440 inch) steps

Asia, CISMEA, Latin

When stored in individual boxes

When installed in main unit

1 month max. at 40 oC (104oF)

Chapter 1 Product Description

1.2 Printing Specifications

The ink cartridge cannot be refilled.

EPSON Stylus Photo R280/R285/R290

1.2.3 Print Mode

Table 1-4. Print Mode (Color)

Presentation Paper Matte

CD/DVD Premium Surface

Table 1-4. Print Mode (Color)

Ultra Premium Photo Paper

Premium Photo Paper

Chapter 1 Product Description

Iron-On Transfer Paper

cps = character per second

1.2 Printing Specifications