Trillion Gasifier Presentation 0611

BI-FUEL POWER
A NEW ALTERNATIVE
RENEWABLE ENERGY
By James Tan
BI-FUEL POWER
THE ULTIMATE
SOLUTION TO YOUR
HIGH ENERGY COST
What Is Bi-fuel Operation?

Co-firing of diesel and gas

Designed for use with conventional
diesel engines
What Is A Gasifier?

Equipment designed for producing gas

for bi fuel or gas engine operation
Acts as a substitute for pipe line gas
No kits to be fitted on the genset
Ready-to-run-packages
In-field Retrofit
Key Design Elements
Of The Trillion Gasifier

HIGH EFFICIENCY
COMPRESSION
IGNITION
UTILISE EXISTING
ENGINE PROTECTION
SYSTEM (IF APPLICABLE)
LOW PRESSURE GAS
EASY SWITCHING OF
FUEL MODES
EASY INSTALLATION
SIMPLE TO OPERATE
Key Components
Of The Gasifier
Cooling Water Out

Tar
Separator
Tar Filter
Reactor
Two Stage
Gas Cooler
Particle Filter
Cooling Water in
Gas Filter
Key Advantages
No complicated and costly scope of supply
associated with standard market bi-fuel kit e.g.
Regulator
dual solenoid valve
power valve
Bi-fuel mixer
Gas line control panel
Save up to 50% to 85% of fuel consumption
Low capital investment = fast payback
Easy to install & simple to operate
Compact design
Key Advantages
Low maintenance
Low biomass consumption
No unpleasant smell
No engine modification required
No deration on the engine output
Will not affect the engine lifespan
Improved existing engine performance/efficiency
Availability of carbon credit for sales
Uses any bio mass as fuel
What Is Bio mass

Organic material such as agricultural wastes
and wood that can be reduced through
burning to produce a combustible gas
known as producer gas.
Type & Source of Bio mass

Fruits & Seeds
Rice husk
Palm oil kernel Shell, cake or fibre
Peanut shell
Sugarcane pulp
Corn cobs
Woody bio mass
Wood chips
Wood shavings
Saw dust
Others
Coal
What Are The Main

Composition Of Biomass?
AIR (O2 + CO2)
PHOTOSYNTHESIS
CO2 C + O2
2H2O
2H2 + O2
WATER
WATER (H
(H22O)
0)
What Is Gasification
Rapid thermal decomposition of material by
partial oxidation through the addition of
limited amount of air or oxygen.
How Does It Work

Add Bio Mass
Tar
Separator
Cooling
Water Out
Tar Filter
Reactor
Two Stage
Gas Cooler
Absorbent or Safety Filter

Cooling
Water in
Producer
Gas
Tar
Ash & Char

Ash Pit
Cooling Water Recirculating Tank
pump
Gas Filter
How Does It Work
Add Bio Mass
PYROLYSIS REACTION
C6H10O5 + Heat CH4 + 3H2O +2CO + 3C
C6H10O5 + Heat 2.5CH4+ 1.5CO2 + 2CO
C4H
10O5 + Heat 2.5CH
4 + 2.5CO2 + C
GASIFICATION
REACTION
C4H10O5 + Heat 5H2 + 1.5CO2+ 2CO +2.5C
CREDUCTION
+ O2 CO2PROCESS
+ Heat
2C + O2 2CO + Heat
CO2 + C + Heat 2CO
H2O + C +Heat H2+ CO
CO2 + H2 + Heat CO + H2O
2H2 + C
CH4
CO + 3H2
CH4 + H2O - Heat
Drying Zone
Rapid Thermal Decomposition Of Material
Without The Addition Of Air Or Oxygen
Pyrolysis Zone
Rapid Thermal Decomposition Of Material

By Partial Oxidation Through The Addition
Of Limited Amount Of Air Or Oxygen
Combustion
Gasification Zone
Reduction Zone
Producer Gas
Ash
Reactor
CURRENT PRODUCT RANGE

STANDARD PRODUCT

TG 30-1 (20 KW)

TG 70
(48 KW)
TG 180 (120 KW)
CUSTOMISED PRODUCT

TGP 250 (150 KW)

TGP 450 (300 KW)
TGP 750 (500 KW)
Trillion Gasifier
Reactor
Tar Separator
Gas Cooler
Gas Filter
Safety Filter
Tar Filter
Safety Sight Tube
Control Panel
Trillion Gasifier
Trillion Gasifier
Trillion Gasifier
Reactor
Tar
Filter
2 Stages
Gas Cooler
Tar Separator
Control Panel
Trillion Gasifier
Customer Benefits

Reduced diesel consumption i.e. reduced

operating cost
Does not incur CNG cost to operate
Fuel flexibility
Lower Exhaust Emission
Fast payback; not dependent on gas cost
Extended run-time
Customer Benefits
Performance

On par with normal diesel levels

Heat rejection levels are kept within manufacturers
parameters
Response to load variation equal or better than diesel
Equal or improved durability

Very low tar contaminant

No additional engine maintenance required
Service and overhaul intervals as per engine
manufacturers standard recommendation
Typical Gas Composition Of A Downdraft

Throatless Gasifier Using Bio mass
% of Bio mass moisture
10% to 20%
Producer Gas Composition

Hydrogen
Carbon Monoxide
Methane
Carbon Dioxide
Nitrogen
12%
17%
0%
1%
50%
Moisture in Gas
3
H2O / m dry gas
0.06% to 0.12%
to 20%
to 32%
to 3 %
to 15%
to 54%
Gasifier Gas Quality

Dust
Tars
Acid
<5
mg/m3
<500 mg/m3
<50 mg/m3
Complied with FAO Specifications
Gasifier Bi-Fuel Systems

vs. Diesel

Decreased on-site fuel requirements

Lower exposure to environmental
liabilities
Longer run-time vs. amount of diesel
stored
Decreased visual emissions on full load
100% Diesel Run-time

100 KVA Generator

FUEL RATE OF 0.27375 litres / KWH

FULL-LOAD FUEL BURN OF 21.9 l/hr
FUEL STORAGE CAPACITY = 1000 litres
RUN-TIME= 45.7 HOURS
Bi-fuel Run-time
100 KVA Generator

DIESEL FUEL RATE OF 0.0821 litre /

KWH (BASED ON 70% GAS RATE)
FULL-LOAD DIESEL BURN OF 6.57 l/hr
DIESEL STORAGE CAPACITY = 1000
litres
GAS CAPACITY = UNLIMITED
RUN-TIME = 152 HOURS
Decreased Visual Emission

Felda Industries Sdn Bhd
Kilang Sawit Kechau B, Kuala Lipis, Pahang
SEE VIDEO
Gas Flow Requirements

1 litre diesel = 1.04 m3 producer gas
100 Kva 100% fuel consumption = 21.9 l/hr
Approx. Gas % = 70%

21.9 ltr x .70 x 1.04= 15.943 m3 replaced by gas
Gas flow requirement = 15.943 m3/hr x 1.2*
= 19.13 m3 /hr
*20% added for design margin
Investment Payback Example

100 Kva on Diesel 21.9 l/hr @ US$0.68
=US$14.89 / hr
100 Kva on Bi-fuel
Diesel 6.57 l/hr
@ US$0.68 = US$4.47
Gas 15.943 l/hr @ US$0
= US$0
Total = US$4.47 / hr
Total cost saving of US$10.42 / hr i.e. 70%
For 12 hrs operation, total saving is US$125.04
Our Products
TG 30-1
TG 70
TG 180
TGP 750 GASIFIER PLANT
500KW GRR+CBG
(Gasification Reactor Reformer
+ Customized Bi-Fuel Genset)
OUR TECHNOLOGY & PLANT

Process Flow Diagram
Our Tar-Free Technology

Computer Control for Gasification Parameters
Reforming of Tar into high Calorie Gas
Tar Condenser Safety Protection
Final Filtration by Processed Saw Dust for

ULTIMATE safety for engine.
OUR GRR PLANT
OUR COMPLETE GRR PLANT
ENGINE CONTROL CONCEPT
ADVANCED SAFETY SYSTEM
Installation of Relief Valve to prevent Overpressure & Protect System from explosion
Installation of Backfire Valve to Prevent
Explosion of Gas within the gas pipe line
due to the abnormal backfire of Engine
Advance Monitoring System For Toxic Gas
Leakage
Some of our Satisfied

Customers
Rice Mill Owner

U Thaung Mya
Sandayaw Village
Yangon Division
Myanmar
Rice Mill Owner

Thain Nhapin Village
Yangon, Myanmar
Rice Mill Owner

Ma Khin Than
U Saw Thein
Minbya, Yakhine State Myanmar
Rice Mill Owner

Ko Mg Mg Saw
U Aung Tin
Minbya, Yakhine State Myanmar
Rice Mill Owner

Mg Tha Sein
Myauk Oo
U Aung Tin
Minbya
Yakhine State Myanmar
Rice Mill Owner

Minbya, Yakhine State
Myanmar
Rice Mill Plant

Azauk, Myanmar
A TG 180 Powering A 105 hp
FAW Gas Engine Coupled
Directly To A Rice Mill
SEE VIDEO
Rice Mill Plant

Kyaik, Myanmar
A TG 180 Powering A 160 hp
Hino Gas Engine Coupled
Directly To A Rice Mill
Rice Mill Plant

Kyaiklat, Myanmar
SEE VIDEO
A TGP 400RH Powering A

350 Kva generator for Aung
Tagon Rice Mill
Owner: U Hla Tun Aung
Ice Factory
Yakhine State Myanmar
U Win Myint
YY Ice Factory
Minbya
U Kyaw Thein
Y2K Ice Factory
Myauk Oo
Ice Mill Owner
T-T-T Ice Mill

Maybon
Yakhine State
Myanmar
Hla Hla Yi
Minbya
Yakhine State
Myanmar
For Village Lighting
Boglay, Arrawady Division,

Myanmar
Owner
U Soe Win
U Hla Win
And More Village Lighting
Military Village
Lighting Project
Indonesia Project
PT Daria Dharma Pratama in Ipuh, Bengkulu
SEE VIDEO
SEE VIDEO 1
Indonesia Project
PT Djuandasawit Lestari (Sinarmas),

Muara Tawas Estate, Palembang
SEE VIDEO
Indonesia Project
PT Astra Agro Lestari, Pekanbaru
SEE VIDEO
Indonesia Project
PT Agri Eastborneo Kencana, Kalimantan
SEE VIDEO
Indonesia Project
PT Unggul Widya Teknologi Lestari, Sulawesi
SEE VIDEO
Indonesia Project
PT Daria Dharma Pratama in Ipuh, Bengkulu
SEE VIDEO
Malaysia Project
Kilang Sawit Kechau B, Kuala Lipis, Pahang
SEE VIDEO
Malaysia Project
Sanakan, Sabah
SEE VIDEO
Malaysia Project
IOI Corporation Berhad
Sanakan, Sabah
SEE VIDEO
And More
Can we help to offer a Solution

for your business?
Questions?
Thank You

Trillion Gasifier Presentation 0611

Uploaded by

Copyright:

Available Formats

Trillion Gasifier Presentation 0611

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Trillion Gasifier Presentation 0611

Uploaded by

Copyright:

Available Formats

BI-FUEL POWER

What Is Bi-fuel Operation?

Co-firing of diesel and gas

Equipment designed for producing gas

Key Design Elements

Of The Trillion Gasifier

Cooling Water Out

What Is Bio mass

Type & Source of Bio mass

What Are The Main

How Does It Work

Absorbent or Safety Filter

Ash & Char

Cooling Water Recirculating Tank

How Does It Work

Add Bio Mass

Rapid Thermal Decomposition Of Material

CURRENT PRODUCT RANGE

TG 30-1 (20 KW)

TGP 250 (150 KW)

Reduced diesel consumption i.e. reduced

On par with normal diesel levels

Equal or improved durability

Very low tar contaminant

Typical Gas Composition Of A Downdraft

% of Bio mass moisture

Producer Gas Composition

Gasifier Gas Quality

Complied with FAO Specifications

Gasifier Bi-Fuel Systems

Decreased on-site fuel requirements

100% Diesel Run-time

FUEL RATE OF 0.27375 litres / KWH

DIESEL FUEL RATE OF 0.0821 litre /

Decreased Visual Emission

Gas Flow Requirements

Approx. Gas % = 70%

Investment Payback Example

TGP 750 GASIFIER PLANT

OUR TECHNOLOGY & PLANT

Our Tar-Free Technology

Computer Control for Gasification Parameters

Reforming of Tar into high Calorie Gas

Tar Condenser Safety Protection

Final Filtration by Processed Saw Dust for

OUR GRR PLANT

OUR COMPLETE GRR PLANT

ENGINE CONTROL CONCEPT

ADVANCED SAFETY SYSTEM

Some of our Satisfied

Rice Mill Owner

Rice Mill Owner

Rice Mill Owner

Minbya, Yakhine State Myanmar

Rice Mill Owner

Minbya, Yakhine State Myanmar

Rice Mill Owner

Yakhine State Myanmar

Rice Mill Owner