Omega Elastomeric Couplings - Installation Manual

OMEGA COUPLING
INSTALLATION INSTRUCTIONS
WARNING
Because of the possible danger to person(s) or property from accidents which may result from improper use or installation of products, it is extremely important to follow the proper
selection, installation, maintenance and operational procedures.
All rotating power transmission products are potentially dangerous and can cause serious injury. They must be properly guarded in compliance with OSHA and A.N.S.I.standards for
the speeds and applications in which they are used. It is the responsibility of the user to provide proper guarding.
Failure to secure capscrews properly could cause coupling component(s) to become dislodged during operation; resulting in personal injury. Both Inch and Metric capscrew/hub
designs are in service worldwide. Do not attempt to install Inch capscrews into a Metric hub or visa versa.
Do not start motor or jog without the complete coupling being properly secured to driver and driven equipment shafts.
Do not use on turbine drives if the coupling cannot be protected from steam leakage or from speeds in excess of the couplings published speed ratings.
Do not use on applications such as elevators, man lifts, or devises that transfer people. When the coupling fails, the lift device or people mover could fall resulting in serious injury or death.
Before installing this coupling on any system containing sleeve bearings, herringbone gear sets or other devices sensitive to axial thrust, consult Rexnord.
It is the responsibility of the user to consider the coupling's stiffness (available from Rexnord) as it relates to the drive system frequency.
STEP 1
STEP 2
Inspect both driving and driven shafts and hub bores making
sure they are free from dirt and burrs. Be sure they keys fit
shafts properly. Mount both hubs to the shafts securing only
one hub; the other hub should be loose for minor adjustment
of spacing. Where tapered bushings are used, follow bushing
manufacturer's instructions. If hub is bored for an interference fit, we recommend heating the hub in water, oil bath or
an oven and quickly positioning it on the shaft. Do not spot
heat hub as it may cause distortion.
Standard Method
Both hubs mounted outward.
STEP 3
Place half of the elastomer element around hubs and secure with
self-locking capscrews. The elastomer element will space the other
hub. It is important to have capscrew properly tightened. See Table
1 below for recommended capscrew torques and instructions. Now
secure the other hub to the shaft.
HELPFUL HINT:
Mount other half of the elastomer element to hubs. Be sure to

secure rings to the spacer element if provided. Tighten all capscrews to the recommended capscrew torques in Table 1 and
your done!
Spacer coupling installation is shown; the same procedure
applies for the standard design coupling.
If the capscrew holes in the element do not line up properly with the hubs due to equipment misalignment, rotate
the shafts (if possible) slightly as you install each capscrew. On larger coupling sizes, first install the capscrews
that are located in the center of the half element.
Optional Method
Optional Method
One hub mounted inward; one hub mounted outward.
Both hubs mounted inward.
Additional mounting positions are possible with the optional assembly holes on the spacer element. Select the combination which most closely matches the dimension desired between shaft ends.
TABLE 1
ALLOWABLE SHAFT ENGAGEMENTS

Shafts can be flush with the hub (not shown), recessed below the face of the hub,
or extended beyond the hub face.
RECOMMENDED
CAPSCREW TORQUES
FOR PROPER INSTALLATION
- IMPORTANT -
Capscrews have self-locking patches

which should not be reused
more than twice.
Dimension Y should be equal to, or

greater than, .8 times dimension X.
100% shaft engagement is recomended
for compression bushed hubs.
The shaft may extend beyond

the hub, as long as there is
sufficient keyway length available.
Capscrews can be further used

with application of a
thread-locking adhesive.
Do Not Lubricate Capscrew Threads
CPLG
SIZE
2
3
4
5
10
20
30
40
50
60
70
80
100
120
140
TORQUE - DRY
IN. LBS. FT. LBS. Nm
204
17
23
360
30
40
900
75
100
3240
270
370
7080
590
800
EQUIPMENT ALIGNMENT
Coupling alignment is directly related to equipment and coupling life.
Although Omega couplings can withstand gross misalignment, care should be taken for best possible alignment to assure
optimum performance. The caliper/straightedge alignment procedure is described below. If greater alignment accuracy is
desired, a dial indicator method is recommended. There are occasions when equipment manufacturers require more specific
alignment tolerances, in which case, the manufacturer's recommendations should be followed.
1. To correct for angular misalignment, use calipers to check the gap between hubs. Adjust or shim equipment until the gap is
the same at all points around the hubs.
2. To correct parallel offset, place a straightedge across the hub flanges in two places at 90 to each other. Adjust or shim
equipment until the straightedge lays flat on both sides.
3. Tighten down connected equipment and recheck alignment.
4. Install elastomer element, tightening all capscrews to the values shown in Table 1 as described on the reverse side.
5. If practical, recheck and tighten capscrews after several hours of operation.
PARALLEL OFFSET
ADJUST FOR ANGULAR MISALIGNMENT
ADJUST FOR PARALLEL OFFSET
DIMENSIONS AND PART NUMBERS

Factory Part Numbers
Hubs*
CAPSCREWS*
FLEXIBLE ELEMENT
Size
2
3
4
5
10
20
30
40
50
60
70
80
100
120
140
Spacer
Standard
7300075
7300080
7300085
7300090
7300095
7300100
7300105
7300110
7300115
7300120
7300125
7300130
7300005
7300010
7300015
7300020
7300025
7300030
7300035
7300040
7300045
7300050
7300055
7300060
7300065
7300070
7300071
Carbon
Steel
Stainless
Steel
7300910
7300912
7300938
7300940
Rough Bore
Size-in
Qty
Size
STD
Steel
1/4-20 x 3/8
8 + 8**
8 + 8**
8 + 8**
8 + 8**
12 + 12**
12
12
16
16
16
16
16
20
24
32
2
3
4
5
10
20
30
40
50
60
70
80
100
120
140
7300215
7300240
7300270
7300305
7300340
7300650
7300660
7300670
7300680
7300690
7300700
7300710
7300720
7300725
7300727
7369822
7369823
7369824
7369825
7369826
7300375
7300405
7300430
7300460
7300475
7300500
7300525
7300550
7300575
7300580
1/4-20 x 1/2
7300918
7300920
7300946
7300948
7300924
7300952
7300928
7300956
3/8-16 x 5/8
1/2-13 x 7/8
7300934
7300936
7385753
7300965
7300967
7385702
3/4-10 x 1-1/2
1.0-8 x 1-1/2
* Capscrews have self-locking patches which should not be lubricated or reused more than twice
* * Extra capscrews provided for spacer couplings with rings.
REX OMEGA STANDARD COUPLING

NOTE:
NOTE:
A urethane slit on the inside of the element is the result of our

quality control bond testing and is not a material defect.
*
**
***
t
tt
Taper-Lock
Hubs
Stock Bore
(Part & Ranges)
STD
Steel
Iron
Steel
7300220-7300235
00245-00265
00275-00300
00310-00335
00345-00370
00651-00659
00661-00668
00669-00679
00681-00686
00692-00698
-
7300380-7300400
7300408-7300425
7300431-7300455
7300461-7300470
7300480-7300495
-
7300800
7300805
7300810
7300815
7300820
7300825
7300830
7300835
7300840
7300845
7300850
7300855
7300857
7300730
7300740
7300745
7300750
7300755
7300760
7300765
7300770
7300775
7300780
7300785
**
**
**
TaperLock
Q.D.
Hubs
Bushing t Steel
731008
731008
731108
731310
731610
732012
732517
732517
733020
733535
734040
734545
735050
737060
Standard
Sleeve
Ext.
ing
Steel
Q.D.
Bush-
7300860
7300865
7300870
7300875
7300880
7300885
7300890
7300895
7300900
7300905
**
**
JA
SH
SDS
SK
SF
E
E
F
J
M
M
N
7300908***
P
7369575
7369576
7369577
7369578
7369579
7369580
7369581
7369582
7369583
7369584
7369834
7369835
-
Hubs are interchangeable for both the spacer and the standard coupling.
Consult Factory
Iron
Not supplied by Rexnord.
Standard hub material specifications: High strength sintered steel (Sizes #2 - #10), and
Cast iron (Sizes #20 and above).
REX OMEGA SPACER COUPLING

High speed rings are
standard for spacer
sizes #2-#10; optional
for sizes #20-#80
Omega hubs are interchangeable with either standard or spacer flex elements; i.e., taper bushed hubs can be used with spacer elements and finished straight bore hubs
can be used with standard elements.
ELEMENT REPLACEMENT:
If element replacement is required, it is important to change both half elements, never replace just one half element. This is important because the
element stiffness properties may change over time, and elements are packaged in weight matched pairs for better balance on high speed applications.
Taper-Lock is a registered trademark of Reliance Electric Company

BULLETIN No. 80152 12/01 40M
Elastomer Products Operation

5555 S Moorland Road, New Berlin, WI 53151
Phone: 262-796-4060
FAX: 262-796-4064

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OMEGA COUPLING

Both hubs mounted outward.

Mount other half of the elastomer element to hubs. Be sure to

One hub mounted inward; one hub mounted outward.

Both hubs mounted inward.

ALLOWABLE SHAFT ENGAGEMENTS

Capscrews have self-locking patches

Dimension Y should be equal to, or

The shaft may extend beyond

Capscrews can be further used

ADJUST FOR ANGULAR MISALIGNMENT

ADJUST FOR PARALLEL OFFSET

DIMENSIONS AND PART NUMBERS

REX OMEGA STANDARD COUPLING

A urethane slit on the inside of the element is the result of our

REX OMEGA SPACER COUPLING

Taper-Lock is a registered trademark of Reliance Electric Company

Elastomer Products Operation

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