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BUSWAY SYSTEM
CATALOGUE

Sirttfetcf, Settoi

iP

IN T 6 L IK T U A I PR O PER TY

p HI i IP M

BUREAU OF P A TE N TS

CERTIFIED COMPANY

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TABLE OF CONTENTS

BUSWAY SPECIFICATIONS .............. ............................................... .

BUSWAY MAIN COMPONENTS.............................. .......... .......................

PRODUCT FEATURES AND CUSTOMIZED DESIGN...... .............. .........

BUSWAY CONDUCTOR AND INSULATION......................... ...................

BUSWAY INTEGRAL GROUND.................................................................

BUSWAY POWER JOINT............................ ...............................................

PLUG-IN UNIT............... ....................... ................................................... .

10

PLUG-IN OUTLET.................................................... .................................

11

SPRING HANGER.................... ......................... .............................. ........ .

12

STANDARD FEATURES AND TEST EQUIPMENT............ ............. .........

13

APPLICATION AND ORDERING GUIDE....................................................

14

BUSWAY PHYSICAL DATA................. ............................... ............. .

15

MANUFACTURING SOFTWARE AND EQUIPMENT................ ........

19

LIST OF POWERBOX BUSWAY INSTALLATIONS......................... .

20

DESIGNED, MANUFACTURED AND TESTED IN ACCORDANCE WITH

IEC STANDARDS........... ............. .............................. .................................

23

INTELLECTUAL PROPERTY CERTIFICATES..........................................

24

ISO 9001:2008 CERTIFICATE................................................................

26

DESIGNER SPECIFICATION...... ...................................................... ........

27

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BUSWAY SPECIFICATIONS
Complies with [EC Standards

IEC 61439-1 & IEC 61439-6

System Compatibility

1 Phase, 2W + G
3 Phase, 3W + G
3 Phase, 4W + G

Conductor Rating

Copper 800 A. to 6000 A,

Aluminum 800 A. to 4000 A.

Conductor Materials

Tin-plated Copper, 99.9% ETP Grade

Tin-plated Aluminum Alloy, Electrical Grade

Conductor Arrangement

Sandwich Type

Conductor Insulation

Polyester Film, Class B (130)

Rated Operational Voltage

1000 VAC

Rated Current

Up to 6000 A.

Rated Frequency

60Hz

Degree of Protection

IP40/ IP41/ IP54/ IP55/ IP65/ IP66

Enclosure Materials

Galvanized Steel Sheet

Plug-in Unit

16 A. to 800 A.

Plug-in Outlet Per Length

Max. of 6 Outlets

Paint Finish

Power coated finish with pure polyester paint

Paint Texture

Spottered / Smooth

POWERBOX BUSWAY

STRAIGHT LENGTH FEEDER

Continuous Current Rating
Conductor:
Tin-plated co p p er, 99.9% ETP Grade
(800 to 6000Amps.)
Tin-plated aluminum alloy, Electrical grade
(800 to 4000Amps.)

Cooling Ribs
To provide better heat dissipation

Multi-Bend Profile Siding

100% Galvanized Steel 2.0mm thick, Highly
Corrosion Resistant

Electrical System Compatibility:

AC 3Phase + N + G
H
PE
LI

Aluminum Housing (Integral Ground Bus)

Consisting o f two 3.0mm thick aluminum sheet with the top
and bottom parts o f the housing designed to
serve as earthing conductors and to ensure continuous
grounding all over the surface o f the enclosure.

I PE

HORIZONTAL ELBOW
Cooling Ribs
To provide better heat dissipation

Aluminum Housing (Integral Ground Bus)

Consisting of two 3.0mm thick aluminum sheets with the top

and bottom parts o f the housing designed to serve as earthing
conductors and to ensure continuous grounding all over the
surface of the enclosure.

Multi-Bend Profile Siding

100% Galvanized Steel 2.0mm thick, Highly
Corrosion Resistant
Electrical System Compatibility:
AC 3Phase + N + G

Continuous Current Rating

Conductor:
Tin-plated copper , 99.9% ETP Grade
(800 to 6000Amps.)
Tin-plated aluminum alloy, Electrical Grade
(800 to 4000Amps)

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POWERBOX BUSWAY
FLANGED END
Aluminum Housing (Integral Ground Bus)
Consisting o f two 3.0mm thick aluminum sheets with the top
and bottom parts o f the housing designed to
serve as earthing conductors and to ensure continuous
grounding all over the

Multi-Bend Profile Siding

100% Galvanized Steel 2.0mm thick, Highly
Corrosion Resistant

Continuous Current Rating

Conductor:
Tin-plated co p p er, 99.9% ETP Grade
(800 to 6000Amps.)
Tin-plated aluminum alloy, Electrical Grade
(800 to 4000 Amps.)

Cooling Ribs
To provide better heat dissipation

VERTICAL ELBOW

Electrical System Compatibility:

AC 3Phase + N + G
l PE
LI
L2
L3
I
I N
....... ~1 PE
I ' ....

Multi-Bend Profile Siding

100% Galvanized Steel 2.0mm thick, Highly
Corrosion Resistant

Continuous Current Rating

Conductor:
Tin-plated co p p er, 99.9% ETP Grade
(800 to 6000Amps.)
Tin-plated aluminum alloy, Electrical
(800 to 4000Amps.)

Aluminum Housing (Integral Ground Bus)

Consisting o f two 3.0mm thick aluminum sheets with the top
and bottom parts o f the housing designed to
serve as earthing conductors and to ensure continuous
grounding all over the surface o f the enclosure.

Cooling Ribs
To provide better heat dissipation

Electrical System Compatibility:

AC 3Phase + N + G
I
--------1 PE
LI
L2
L3
I
I N
PE

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PRODUCT FEATURES
EXTRA-STRENGTH COMPONENTS
The Powerbox Busway has a complete housing constructed from a 2.0mm thick 100% Galvanized Steel Sheet,
with multi-bends to increase rigidity and stiffness. The 3.0mm thick, low resistance aluminum top and bottom housing function
as the grounding path.

All components and accessories o f the Powerbox Busway System have been designed to withstand the effects of
electrodynamic forces during short circuit conditions and deterioration during the service life o f the product.

SANDWICH-TYPE DESIGN
Powerbox Busway System has been designed and manufactured to prevent fire propagation through its sandwichtype conductor and compact design that prevents air circulation inside the busway.

INDOOR / OUTDOOR-TYPE HOUSING

Powerbox Busway System has been designed in compliance with IEC Standards Accidental contact and ingress of
dust, w ater and foreign objects are prevented with its fully-enclosed insulated conductors.

TYPE OF BUSWAY

LOCATION

Feeder and Plug-in

Indoor

Feeder

Outdoor

DEGREE OF PROTECTION
IP40 / IP41 / IP54 / IP55
IP65/IP66

CUSTOMIZED DESIGN
Special items (with non-standard sizes or configurations) are available upon request. W e specialize in
customized parts, owing to our computerized design & manufacturing system.

HIGH-GRADE IMPORTED CONDUCTORS

Powerbox Busway System comes with these types of conductors:

Tin-plated Copper 99.9%, ETP Grade or Tin plated aluminum alloy conductor, Electrical Grade

ROUND EDGE

ROUND EDGE

COPPER CONDUCTOR

ALUMINUM ALLOY CONDUCTOR

MULTI-LAYER INSULATION

All Busbars (copper & aluminum alloy materials) are fully insulated with two layers of
Polyester Film* rated Class B insulation (130).

POLYESTER DATA

Dielectric strength; 7000V for 1 Mil Film

23, 000 PSI Tensile Strength
Excellent Resistance to Chemical and Moisture.
Remains flexible even at different temperature levels (60 to 150), maintain mechanical
Properties during entire service life.

Polyester Filmmade from polyethylene terephthalate,

the polymer formed by the condensation reaction of Ethylene glycol and Terepthalic Acid.

INTEGRAL GROUND
Reliable and Continuous Grounding Path on Busway

Aluminum Housing Integral Ground Bus

To ensure electrical safety, Powerbox Busway System has been designed and constructed
with the aluminum housing serving as an integral ground bus.

Powerbox Busway Designed with Ground Path Running through Power Joint

PHASE BUSBAR

INTEGRAL
GROUND BUS

POWER JOINT
This design ensures that the integrity of the ground path is uniformly maintained throughout the entire
busway system . Consistent pressure on the Power Joint is held by one or more Belleville (cupped
spring) washers when properly tightened.

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POWER JOINT

Joint Lock Nut

Spring Washer
Ground Bus
The Power Joint is a standard Powerbox Busway System component
that guarantees efficient, reliable and trouble-free busduct connections
o f the same rating and configuration as the other components.

Phase Insulator
Phase Conductor
(Copper or Aluminum)
Conductor Support

11
Designed to allow visual inspection o f the
conductive parts even when in energized condition.

Of

Conductor Support

Phase Insulator

Ground Bus
Spring Washer
Formed Plate
Joint Support
Double Headed Torque Bolt

Belleville (Cupped Spring)

Washer

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PLUG- IN UNIT

Designed to efficiently integrate the most accepted molded case circuit breaker makes,
such as; Schneider Electric, ABB,EATON, etc.
Factory-provided with an external operating handle that prevents the opening of the
hinged cover when energized (a standard feature in our busways).

GROUND BUS W/
MECHANICAL LUGS
SUFFICIENT WIRING
SPACE
(as per P.E.C. Requirements)

C.B. ON/OFF MECHANISM

titM Mf

I MsrW
NEUTRAL BUS W/
MECHANICAL LUGS

CIRCUIT BREAKER

HIGHLY RELIABLE AND EFFICIENT

MOLDED PLUG-IN CONTACTS

HINGED COVER

MECHANICALLY INTERLOCKED
EXTERNAL OPERATING HANDLE

STRAIGHT LENGTH
PLUG-IN BUSWAY

10

PLUG-IN UNIT

Current Rating of Plug in Units

with Circuit Breaker

16 to 800Amps.

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[PLUG- IN OUTLET

MOULDED PLUG-IN OUTLET

Powerbox Busway is equipped with plug-in outlets located on both sides of the busway.
The cover is designed to prevent entry of dust, insects and moisture into the
busway housing. The opening is protected by a swing cover.
The molded plug-in outlet is made from an especially formulated high-impact and fire-resistant
moulded compound, designed to withstand severe electrodynamic forces resulting from shortcircuit currents.

GROUND

SWING COVER

MULTI-BEND
PROFILE SIDING

LOCK

Number of Plug-In Outlet per Length

Maximum

Minimum

6 Outlets

1 Outlet

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SPRING HANGER

P O W E R B O X S T R A IG H T LEN G TH FEE D E R

LOCK NUT

# Multi-bend Channel
For superior strength

POWERBOX SPRING HANGER

(PB -SH 6)

Note : PB - SH4 SPRING HANGER DETAILS ARE SHOWN ABOVE (A)

CATALOGUE
NUMBER

AMPERE RATING (Amps)

COPPER

CATALOGUE
NUMBER

800 *

PB-SH2

1000

PB-SH2

1250

PB-SH2

1600

PB - SH3

1600

P B - SH3

2000

PB - SH4

2000

PB - SH3

2500

PB-SH4

2500

PB - SH3

3200

PB-SH5

3200

PB - SH4

4000

PB-SH5

4000

PB - SH4

5000

PB - SH6

5000

PB - SH5

6000

PB-SH6

AMPERE RATING (Amps)

ALUMINUM ALLOY

12

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STANDARD FEATURES
CAGE NUT

SPOT CLINCH
HIGHLY DURABLE 5-FULL THREADS
NO LOOSE THREADS
NO MANUAL HAND TAPPING

TEST EQUIPMENT

TO ENSURE FULL PROTECTION AND

SECURITY OF ENCLOSURE

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APPLICATION & ORDERING GUIDE

Standard Application
TYPE

AMPERE RATING

CONDUCTOR

Straight Length Feeder

Straight Length Plug-in

800 to 6000Am ps.

C opper

Straight Length Feeder

Straight Length Plug-in

800 to 4000Am ps.

Alum inum

Plug-In w / protection

16 to 800Am ps.

C opper

Electrical System Compatibility :

1 Phase, 2W + G
3 Phase, 3W + G
3 Phase, 4W + G

*upto1000VAC

BUSWAY ORDERING CODE

Location
1 - Indoor

- Type o f Busway
SLF - Straight Length Feeder
SLP - Straight Length Plug-in
HE - Horizontal Elbow
VE - Vertical Elbow

Am pere Rating:
80 - 800 Amps

32 - 3200 Amps

Type of C onductor
C - Copper

12-1250 Amps

40 - 4000 Amps

16-1600 Amps

50 - 5000 Amps

A - Aluminum

20 - 2000 Amps

60 - 6000 Amps

FE - Flanged End

25 - 2500 Amps
D egree o f P rotection
40 - IP40
41 - IP41

-----System
2 -1 0 2 W + G

5 4 - IP54

3 - 3 0 3W + G

55 - IP55

4 - 3 0 3W + G

65 - IP65
66 - IP66

PB SLF -C -41 - 4 - 1 2 - 1

FOR PLUG-IN UNIT WITH MCCB

W ith Intregral
G round Bus

MCCB Rating (Am ps):

200 = 200Amps

W ith N eutral Bus

Make
E - Schneider Electric
A -A B B
M - Eaton

(100%)

Voltage Level:
6 = 380V - 600V

PLUG-IN UNITS
Ampere Rating Ref. No:
16 - Maximum 160
25 - Maximum 250
40 - Maximum 400
60 - Maximum 600
80 - Maximum 800

No. Poles (MCCB)

3 - 3 Poles
4 - 4 Poles

i n ?
PB 200 - A - 25 - 4 - 6 - NG

14

POWERBOX BUSWAY STRAIGHT LENGTH PHYSICAL DATA

NOTE: ALL DIMENSIONS ARE IN MILLIMETER (mm)

ALUMINUM CONDUCTOR
RATING(AMPS)

FIGURE

WIDTH (mm)

CATALOGUE NUMBER
(FEEDER)

800

123

PB-SLF80

1250

168

PB-SLF12

1600

208

PB-SLF16

2000

233

PB-SLF20

2500

350

PB-SLF25

3200

430

PB-SLF32

4000

480

PB-SLF40

RATING(AMPS)

FIGURE

WIDTH (mm)

CATALOGUE NUMBER
(FEEDER)

1000

123

PB-SLF10

1600

168

PB-SLF16

2000

208

PB-SLF20

2500

233

PB-SLF25

3200

350

PB-SLF32

4000

430

PB-SLF40

5000

480

PB-SLF50

6000

652

PB-SLF60

COPPER CONDUCTOR
%

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POWERBOX BUSWAY HORIZONTAL PHYSICAL DATA

HORIZONTAL ELBOW
(90 BEND)

NOTE: ALL DIMENSIONS ARE IN MILLIMETER (mm)

ALUMINUM CONDUCTOR
CATALOGUE NUMBER
(PLUG-IN)

RATING(AMPS)

FIGURE

800

123

378

PB-HE80

1250

168

378

PB-HE12

1600

208

418

PB-HE16

2000

233

443

PB-HE20

2500

350

560

PB-HE25

3200

430

640

PB-HE32

4000

480

690

PB-HE40

WIDTH (mm) LENGTH (mm)

COPPER CONDUCTOR
WIDTH (mm) LENGTH (mm)

CATALOGUE NUMBER
(PLUG-IN)

RATIN G(AMP S)

FIGURE

1000

123

378

PB-HE10

1600

168

378

PB-HE16

2000

208

418

PB-HE20

2500

233

443

PB-HE25

3200

350

560

PB-HE32

4000

430

640

PB-HE40

5000

480

690

PB-HE50

6000

652

862

PB-HE60

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POWERBOX BUSWAY VERTICAL ELBOW PHYSICAL DATA
VERTICAL ELBOW
(90 BEND)

NOTE: ALL DIMENSIONS ARE IN MILLIMETER (i

ALUMINUM CONDUCTOR
RATING(AMPS)

FIGURE

WIDTH(mm)

LENGTH(mm)

CATALOGUE
NUMBER

800

123

387

PB-VE80

1250

168

387

PB-VE12

1600

208

387

PB-VE16

2000

233

387

PB-VE20

2500

350

387

PB-VE25

3200

430

387

PB-VE32

4000

480

387

PB-VE40

RATING(AMPS)

FIGURE

WIDTH(mm)

LENGTH(mm)

CATALOGUE
NUMBER

1000

123

387

PB-VE10

1600

168

387

PB-VE16

2000

208

387

PB-VE20

2500

233

387

PB-VE25

3200

350

387

PB-VE32

4000

430

387

PB-VE40

5000

480

387

PB-VE50

6000

652

387

PB-VE60

COPPER CONDUCTOR

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POWERBOX BUSWAY FLANGED END PHYSICAL DATA

P IQ

FIG. 2

-J

FIG 3

NOTE: ALL DIMENSIONS ARE IN MILLIMETER (mm)

ALUMINUM CONDUCTOR
CATALOGUE
NUMBER

RATING(AMPS)

FIGURE

800

80mm

PB-FE80

1250

125mm

PB-FE12

1600

165mm

PB-FE16

2000

190mm

PB-FE20

2500

125mm

57mm

PB-FE25

3200

165mm

57mm

PB-FE32

4000

190mm

57mm

PB-FE40

RATING(AMPS)

FIGURE

CATALOGUE
NUMBER

1000

80mm

PB-FE10

1600

125mm

PB-FE16

2000

165mm

PB-FE20

2500

190mm

PB-FE25

3200

125mm

57mm

PB-FE32

4000

165mm

57mm

PB-FE40

5000

190mm

57mm

PB-FE50

6000

165mm

57mm

PB-FE60

COPPER CONDUCTOR

: 18
s

..... ...... -

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MANUFACTURING SOFTWARE & EQUIPMENT
THE POWERBOX BUSWAY SYSTEM HAS BEEN DESIGNED AND DEVELOPED WITH THE AID OF THE LATEST 3D CAD/
CAM SOFTWARE AND ARE MANUFACTURED USING HIGH QUALITY RAW MATERIALS ON OUR MODERN MANUFAC
TURING FACILITY.

ENGINEERING 3D-DESIGN SOFTWARE

BUSWAY MANUFACTURING EQUIPMENT

CNC Busbar
Bending Machine

CNC Sheet Metal Cutting &

Punching Machine
Busway Insulation
Automatic Electric Cutter

CNC Busbar
Holecut Machine

CNC Sheet Metal

Bending Machine

Busway Pneumatic
Press Machine
Busway Pneumatic
Elbow Press Machine

Busway Hydraulic Insulation

Press Machine
19

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LIST OF POWERBOX BUSWAY INSTALLATIONS
1. EAGLE CEMENT (BULACAN) - 4000 Amps.
2. 168 MALL (MANILA) - 5000 Amps.
3. IP CONVERGE DATA CENTER (MAKATI) - 2500 Amps.
4. FRANKE FOOD & SERVICES (LAGUNA) - 800 Amps.
5. HARMONIC SYSTEM (QUEZON CITY) - 1600 Amps.
6. SKY RISE 4 (CEBU) - 2500 Amps.
7. I.N.C. LEGAL BUILDING (QUEZON CITY) - 3200 Amps.
8. EEI (BATANGAS) - 3200 Amps.
9. ULTIMA RESIDENCES (CEBU) - 3200 Amps.
10. HI-SPACE STRUCTURES CORPORATION (CEBU) - 1600 Amps.
11. VISKASE (PAMPANGA) - 800 Amps.
12. JOLLIBEE PINNACLE (PARANAQUE) - 320JfcAmps

13. PRIMA RESIDENCES (QUEZON CITY) - 4000 A m p s . ^ y |

14. NAC TOWER (TAGUIG CITY) - 4000 Amps.
15. CENTRIO MALL (CAGAYAN DE ORO) - 4000 Amps.
16. SM- AURA PREMIER (TAGUIG CITY) - 4000/Imps.
is

17. THE PADGETT PLACE (CEBU) - 4000 Amps.

18. EL PUEBLO CONDOMINIUM (MANILA) - 2500 Amps.
19. HOLY ANGEL UNIVERSITY (PAMPANGA) - 250(JAmps.
20. THE ADDRESS @ W AC K-W ACK (MANDALUYONG CITY) - 1600 Amps.

21. FIRST SUMJpEN CIRCUIT INC. (LAGUNA) - 4000 Amps.

22. I.N.C. ME1DIA CENTER (QUEZON CITY) - 5000 Amps.
23. JAPAN AVIATION ELECTRONICS (CAVITE) - 4000 Amps.
24. ROBERTS AUTOMOTIVE & INDL PARTS MANUFACTURING (LAGUNA) - 2500 Amps.
25. SM LIGHT RESIDENCES (MANDALUYONG CITY) - 2000 Amps.
26. CEBU MITSUMI INC. (CEBU) - 3000 Amps.
27. HOLCIM CEMENT (LA UNION) - 2000 Amp&
28. APPLIED MACHINING CORP. (LAGUNA) - 2000 Amps.
29. SM CYBERWEST (QUEZON CITY) - 5000 Amps.

30. SMK ELECTRONICS (PAMPANGA) - 4000 Amps.

POWERBOX BUSWAY INSTALLATIONS

21

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All Powerbox Busways and accessories were designed, manufactured and tested
in accordance with the following IEC standards,
IEC 61439-1
No. IEC 61439-6
Subclauses

Description

10.2.3.1
10.2.3.2
10.2.4
10.2.5
10.2.6
10.2.7
10.2.101
10.2.102

Strength of material and parts:

Resistance to corrosion
Properties of insulating materials:
Thermal Stability
Resistance to abnormal heat and fire due to internal electric effects
Resistance to ultra-violet (UV) radiation
Lifting
Mechanical impact
Marking
Ability to withstand mechanical loads
Thermal cycling test

10.3

Degree of Protection

10.4

Clearances

10.4

Creepage distances

1
10.2.2

10.5.3

Protection against electric shock and integrity of protective circuits:

Effective continuity between the exposed conductive parts of the BTS and
the protective circuit
Short-circuit withstand strength of the protective circuit

10.6

Incorporation of switching devices and components

10.7

Internal electrical circuits and connections

10.8

Terminals for external conductors

10.9.2
10.9.3

Dielectric properties:
Power-frequency withstand voltage
Impulse withstand voltage

10

10.10

Temperature-rise limits

11

10.11

Short-circuit withstand strength

12

10.12

Electromagnetic compatibility (EMC)

13

10.13

Mechanical operation

14

10.101

Resistance to flame propagation

15

10.102

Fire resistance in building penetration

5
10.5.2

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INTELLECTUAL PROPERTY CERTIFICATES
Registrant: TOTAL POWER BOX SOLUTION, INC.
Registration NO.: 2-2010-000074
Issued: April 25, 2010
Utility Model: ELECTRICAL BUSDUCT SYSTEM
Appln/Serial No.: 2-2010-000074
Date Filed: March 01.2010

Republic of the Philippines

>

INTELLECTUAL PROPERTY

P H I L I P P I N E S
b ur eau of p a te n ts

REGISTRATION

A -2 0 1 0 -

Having complied with the provisions of law and regulations, this Office registers

U T IL IT Y MODEL
the specifaction and claim/s o f which as hereunto annexed and m ade part hereof.
This REGISTRATION grants unto the applicant/s o r assign/s the exclusive right
throughout the Philippines to make, use, sell or import the utility model, and
Unless sooner terminated as provided for by law and the regulations, the term of
this R E G IS TR A T IO N sh a ll be S EVEN (7) Y E A R S from th e da te o f filing.

IN W IT N E S S W H E R E O F , I have
hereunto affixed m y hand and the
seal of the Intellectual Property Office
at Makati City, Philippines

tiO M . EVASCO

pifector o f Patents

powerbox
Registrant: TOTAL POWER BOX SOLUTION, INC.
Registration NO.: 2-2010-000047
Issued: March 07,2011
Utility Model: BUSDUCT SYSTEM WITH PLUG-IN UNIT
Appln/Serial No.: 2-2010-000047
Date Filed: February 02,2011

Republic of the Philippines

IP

INTELLECTUAL PROPERTY
P H I L I P P I N E S
BUREAU o f p a t e n t s

REGI

Having complied with the provisions of law and regulations, this Office registers
this

U T IL IT Y MODEL
the specifaction and claim/s of which as hereunto annexed and made part hereof,
This REGISTRATION grants unto the applicant/s or assign/s the exclusive right
throughout the Philippines to make, use, sell or import the utility model, and
Unless sooner terminated as provided for by law and the regulations, the term of
this R E G IS TR A TIO N s h a ll be S E V E N (7) YEA R S fro m th e da te o f filin g

IN W IT N E S S W H E R E O F . I have
hereunto affixed my hand and the
seal of the Intellectual Property Office
at I aguigCity, Philippines

U iEPIFANIO
s
M. EVASCO
irector of Patents
r

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ISO 9001:2008 CERTIFICATE

CERTIFICATION

Certificate of Registration
This is to certify that

Total Power Box Solution, Inc.

Cavite Light Industrial Park, Phase 2, Block 4, Lot 3 & 4,
Barangay Maguyam, Silang, Cavite, Philippines
operates a quality management system which has been assessed as conforming to

ISO 9001:2008
for the scope of activities

Design, development, manufacture and assembly of electrical

distribution and control equipment (switchgears, panelboards,
motor controllers, electrical transfer switches, capacitor banks,
busway systems, cable trays and wire trays, and telecommunication
cabinets/data racks).

Certificate No: CIP/4617/12/01/790 Issue Date: 07 February 2012

Valid until 04 February 2015 subject to odfte?ence to the ogreed ongoing aucSi p?og?anne, successful
endorsement of certification lotiowing each audil and com pliance wrfih Cl Raguiafions

Signed lor and on behalf of

Managing Director

OWCiac<3tfeiiiea*

.C#rt|St5Qllbii linteKni3lterse

Unit (KR,

A w ,. OrilgmCmfieFi P ssJs O fy.

ftitip p in e s teOS

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DESIGNER SPECIFICATION
Manufacturer
All busways shall be POWERBOX BUSWAYS manufactured by Total Power Box Solution, Inc.

Manufactured Units
A.

General
1.
2.
3.

A complete low impedance prefabricated busway distribution system shall be furnished & installed as indi
cated in clients electrical plans.
Busway system shall be up to 1000VAC, 60Hz, capable of supplying 1-phase 2-wire / 1-phase 3-wire / 3phase 3-wire / 3-phase 4-wire with integral earth bus.
The ampere ratings, approximate number of lengths for straight runs, number fittings, plug-in units are to be
furnished in the clients request for quotation. The electrical contractor shall be responsible for routing the
busway to coordinate with the other trades. Final field measurements shall be made and confirmed by the
contractor prior to fabrication by the manufacturer.

B. Tests
1.

Busway system shall be fully tested by a qualified test engineer in a busway testing facility. All busways shall
have to pass all levels of quality control at different stages and shall be verified and checked by a QA/QC
Engineer as per the Quality Management System.

Basic Construction
A. Housing
1.

2.

The Aluminum top and bottom housing shall be made of a 3.0mm thickness of aluminum sheet. The
earthing conductor is formed to serve as the top and the bottom of the busway housing. Aluminum cooling
ribs or ridges are added to the busway design for better heat dissipation.
The Multi-Bend Profile Siding shall be made of 100% Galvanized steel sheet corrosion resistant 2.0mm
thickness with multiple bends for increasing rigidity of the same frame.

B. Power Joint
1.
2.
3.

Power Joints shall be standards in the Powerbox Busway System to serve as couplers for busway with the
same current ratings.
Power Joint shall be factory-fitted to one busway end and shall allow for easy installation & quick removal for
maintenance.
Visual inspection can be carried out by removing the covers without the need of de-energizing the busway.

C. Busbars - Copper or Aluminum

1.
2.
3.
4.
5.
6.

Copper busbars shall be tin plated rated from 800 Amperes to 6000 Amperes.
Copper conductor shall be 99.9% ETP Grade.
Aluminum busbars shall be tin plated aluminum alloy rated from 800 Amperes to 4000 Amperes.
Aluminum conductor shall be Electrical Grade.
Both copper and aluminum busbar shall have rounded edges used as a conducting element.
Each busbar shall be fully insulated with two layers of polyester film made from polyethylene terephthalate.

D. Plug-in Outlets
1.
2.
3.

Straight lengths shall be provided with molded plug-in outlets on both sides of the busway.
Molded plug-in outlets shall be made of high-impact and fire-resistant molding compound capable of with
standing high electromagnetic forces exerted by busbar due to short circuit current.
The plug-in opening shall be covered by a swing door. The cover of the plug-in opening shall be designed to
prevent entry of dust, insects and moisture into the busway housing.

E. Plug-in Units
1.
2.
3.

Plug-in units shall be fitted in the plug-in openings without requiring special fixing tools.
Plug-in units shall be rated from 16 Amperes to 800 Amperes using copper conductor.
Plug-in unit with MCCB protection shall have its door mechanically interlocked such that the MCCB must be
in the off position before plug-in units can be plugged in.

F. Ingress Position
1.

Minimum ingress protection shall be IP41.

27

MANUFACTURING PLANT LOCATION

BINAN
LAGUNA

'

7
TAGAYTAY

CAVITE L I G H T \
INDUSTRIAL
\
PARK (CLIP)
'

SLEX
(South Luzon
Expressway)

SILANG

'
.. -* ^V

TECHNOPARK

1
o

>

Southwoods Golf
& Country Club

CAVITE

Powerbox is conveniently located just about 45 minutes south of Manila.

Coming from Makati, take the South Luzon Expressway and exit at Carmona.
Turn right & after passing Southwoods, turn left at the first corner Shell station.
Then just follow the Maguyam Road.
Powerbox is located at the third technopark (CLIP) on left.

MANILA

Alternatively, coming from Makati, exit at Alabang

and follow the Zapote-Bacoor route all the way to
SM Dasmaririas/Palapala and turn left (going to GMA & Carmona).
Turn right at the corner Shell station after crossing the GMA bridge
& follow the Maguyam road going to (CLIP)
Its just after Sterling & Meridian Technoparks.

SM-Dasma^

ALABANG

DASMARINAS
BACOOR

Authorized Distributor:

Address:

Total Power Box Solution Inc.

Cavite Light Indstrial Park
Brgy. Maguyam, Silang, Cavite Phils. 4118

Call us on our:
Customer Care Service Hotline
Tel: (02) 806-9716
(046) 686-5446
Technical Service Hotline
Mobile: 0922-874-5355
0922-811-8120
0922-812-3619

www.powerboxsolutions.com
T he in fo rm a tio n co n ta in e d h e re in is su b ject to ch an g e w ith o u t p rio r n o tice due to co n tin u in g re se a rc h a n d developm ent.