Asri-Good Info PDF

ASRi
ASRi
ASRi
ASRi
ASRi
ASRi
Sandvik Rock Processing
ASRi
ASRiTM - Definition
ASRi is a system which automatically

regulates the crusher and protects it
against overloads.
ASRi
The Hydrocone has a
hydraulically
supported mainshaft
The mainshaft is
supported by a
hydraulic jack
Hydroset
is the key
to success
ASRi
So.., why is the Hydroset

system so important?
ASRi
Chalmers University of
Technology
In Gothenburg, Sweden
Research team since 1993 headed by
Dr Magnus Evertsson
Cone Crusher Modelling

Material characteristics
Pressure Distribution
Power Draw Influence of wear, etc
ASRi
Rock Breakage Behavior

F
Form conditioned
compression
-displacement
controlled
s
b
F = F ( s , )
s
s =
b
= size distribution width
ASRi
Rock Breakage Behavior

Multi (inter) particle
-pressure response
p ( s , ) = a1 s2 2 + a2 s2 + a3 s2 + a4 s 2 + a5 s + a6 s
= size distribution width

Crushing Pressure and Forces
ASRi
Ri
p = p ( )
Concave
OSS
Mantle
CSS
sin i
Ri
i
c
p ( ) r sin d
tan i
p ( ) sin d
=
p ( ) cos d
Pressure is proportional to crushing force
ASRi
Reaction force F1
F1+F2
Crushing force F
F3
Reaction force F2
Reaction force F3
Piston area A
F 3 F cos a
=
Hydraulic pressure p =
, i.e. proportional to F
A
A
ASRi
Another philosophy..
CSS
F=Resultant of crushing force

Rotates with eccentric
Reacted by clamping cylinders
OSS
Relationship between power and pressure
ASRi
Hydraulic pressure
Maximum
permitted
Packing
Fine crushing
Coarse crushing
Power
Maximum
permitted
ASRi
If you can measure it, you can control it!

- the thinking behind ASRi.
An advanced Crusher Control System
ASRi
ASRi
1961
Harry up
History
1967
1978
ASR1
ASR2
1987
1992
ASRC
ASRPlus
> 3000 systems sold around the world!!!
ASRi
Field trials
ASRi
Features of the new ASRiTM
Easy to install
User-friendly Help functions
POTTM, a Product Optimization Tool
Up to 20 crushing programs
Improved communication possibilities
Alarm list/log
Historical data diagnostics
Regulation in accordance with average peak
pressure
ASRi
ASRiTM Benefits
Even higher utilization of the Hydrocone
crushers potential
User-friendly easy to understand and operate
Optimized performance & increased reduction
Less downtime
Better liner utilization & compensation for
wear
Get to know your Hydrocone better
(Diagnostics)
ASRi
How the system is built up
ASRi
control cabinet
24V
24V
L1-box
L1-box
ASRi-bus / 24V
Hydroset tank
unit
I/O
Switchgear cabinet
L3 - cabinet
Power transducer
I/O
Contactor down
Feed interlock
Alarm
A-dim
Pressure
Temp
Signals from the crusher

Contactor up
Up
Reserve
24V
Down
Motor protector
ASRi
Connecting up
ASRi
control cabinet
24V
24V
L1-box
L1-box
Hydroset tank
unit
I/O
Switchgear cabinet
L3 cabinet
Power transducer
I/O
Contactor down
Feed interlock
Alarm
A-dim.
Pressure
Temp.

(Level)
Contactor up
Up
Reserve
24V
Down
Motor protector
ASRi
Connecting up
ASRi
control cabinet
24V
24V
L1-box
L1-box
Hydroset tank
unit
I/O
Switchgear cabinet
L3 cabinet
Power transducer
I/O
Contactor down
Feed interlock
Alarm
A-dim.
Pressure
Temp.

(Level)
Contactor up
Up
Reserve
24V
Down
Motor protector
ASRi
Connecting up
ASRi
control cabinet
24V
24V
L1-box
L1-box
Hydroset tank
unit
I/O
Switchgear cabinet
L3 cabinet
Power transducer
I/O
Contactor down
Feed interlock
Alarm
A-dim.
Pressure
Temp.

(Level)
Contactor up
Up
Reserve
24V
Down
Motor protector
ASRi
Connectors
ASRi
Mounting alternatives
Wall mounting
Panel mounting
ASRi
Measurement and signal analysis
Instantaneous
pressure
Average
pressure
Average peak
pressure
Feed conditions 1
ASRi
Non-choke Feed
8.0
7.0
Pressure [MPa]
6.0
5.0
4.0
3.0
2.0
1.0
0.0
0
1000
2000
3000
4000
5000
6000
Time x100 [s]
Non-choked feed: Large pressure amplitude & High peaks
ASRi
Feed conditions 4
Homogenized choked feed: Smaller pressure amplitude & Lower peaks
ASRi
Regulating the crusher
A
Max.
Limit
Av.
B
Max.
Av.
Limit
Pressure regulation is carried out in accordance

with average peak pressure.
ASRi
Calibration
There are two ways of calibrating the crusher:
metal-to-metal and with lead.
Metal-to-metal calibration is now completely
automatic.
The system automatically suggests calibration
with lead when it is not possible to carry out a
metal-to-metal calibration.
The operator is led through the entire process
and is informed about what the system is doing.
If appropriate, warnings appear on the screen.
ASRi
Language versions
Stage 1
Stage 2
English
Czech
Finnish
Italian
French
Norwegian
German
Polish
Spanish
Portuguese
Swedish
SI
US
Russian
The user can access all of the

language versions which were
available when the system was
delivered.
Measuring units
The user can select

whichever measuring
units he/she wants,
irrespective of which
language is selected.
ASRi
Crushing programs
It is possible to store up to 20 different
crushing programs.
A crushing program can regulate the
crusher in accordance with one of
three different methods:
Auto-CSS
Multi-CSS
Auto-Load
Much easier to define a crushing program.

In Extended mode, the user can take
advantage of the new POT feature to
establish the optimum setting.
ASRi
P.O.T. feature
In-put
In-putlimit
limitcurves
curves
In-put
In-puttest
testresult
result
PCD
100
%
50
%
Spalt, CSS
8
mm
Vikt (g)
8331
8560
8418
Flde (t/h)
68,6
70,4
Kornform 8-11,2 (%)
91,5
Kornform 5,6-8 (%)
93,1
Siktmaska (mm)
Configure
Configure
MAF
MAF
9 mm
10
mm
11
mm
MAF
12
mm
8735
879
69,3
71,9
72,4
92,0
95,0
91,3
90,0
93,0
89,4
86,8
75,0
10
mm
8
mm
12 mm
Andel som passerar genom maska (vikts-%)
22,4
100,0
16,0
99,9
100,0
100,0
99,9
97,9
11,2
98,6
95,5
93,3
88,5
79,8
8,0
86,7
78,6
71,0
65,3
54,4
5,6
68,3
61,3
53,1
49,8
40,3
4,0
54,9
48,7
42,8
40,3
33,2
2,0
38,3
34,2
30,7
28,4
22,6
1,0
27,4
24,8
22,2
20,2
15,8
0,5
20,5
18,2
16,8
15,2
11,7
FDD
0
2
2
4
4
8
8-11,2
11,2-16
1622,4
5 mm
Time
share
12
mm
Configure
Configure
FDD
FDD
Time
share
Crushing
Crushing
program
program
ASRi
Alarms
ASRi has an alarm monitoring system
which monitors a number of analog
and digital signals.
The alarm list displays the current status
of an active or unacknowledged alarm.
ASRi has an alarm log which displays
all status changes for all alarms.
ASRi
Event list
ASRi incorporates a system which
logs a number of different events.
Examples of events are: Switching
the system on and off, starting a
crushing program, calibration, etc.
The events are displayed in a list
where it is possible to sort events
according to type or time.
ASRi
Diagnostics 1
ASRi
Diagnostics 2
ASRi
Diagnostics 3
ASRi
Connection overview
ASRi
ASRi
ASRiTM
Crusher automation for the 21st century

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What is ASRi and what does it do?

What is ASRi and what does it do?

How does the Hydroset system work and why is it important?

How does the Hydroset system work and why is it important?

ASRi

Sandvik Rock Processing

ASRi is a system which automatically

Sandvik Rock Processing

So.., why is the Hydroset

Sandvik Rock Processing

Cone Crusher Modelling

Sandvik Rock Processing

Rock Breakage Behavior

Rock Breakage Behavior

= size distribution width

Crushing Pressure and Forces

Sandvik Rock Processing

Pressure is proportional to crushing force

F=Resultant of crushing force

Sandvik Rock Processing

Relationship between power and pressure

Sandvik Rock Processing

If you can measure it, you can control it!

Sandvik Rock Processing

An advanced Crusher Control System

Sandvik Rock Processing

> 3000 systems sold around the world!!!

Sandvik Rock Processing

Sandvik Rock Processing

Features of the new ASRiTM

Sandvik Rock Processing

Sandvik Rock Processing

How the system is built up

Signals from the crusher

Signals from the crusher

Signals from the crusher

Signals from the crusher

Sandvik Rock Processing

Sandvik Rock Processing

Measurement and signal analysis

Sandvik Rock Processing

Time x100 [s]

Non-choked feed: Large pressure amplitude & High peaks

Sandvik Rock Processing

Homogenized choked feed: Smaller pressure amplitude & Lower peaks

Sandvik Rock Processing

Regulating the crusher

Pressure regulation is carried out in accordance

Sandvik Rock Processing

Sandvik Rock Processing

The user can access all of the

The user can select

Much easier to define a crushing program.

Sandvik Rock Processing

Kornform 8-11,2 (%)

Kornform 5,6-8 (%)

Andel som passerar genom maska (vikts-%)

Sandvik Rock Processing

Sandvik Rock Processing