Triac Actuators and Assy's
Triac Actuators and Assy's
Triac Actuators and Assy's
GENERAL
TECHNICAL DATA
Operation
A B
A B
A B
A B
CCW
Air is supplied to Port A forcing the pistons away
from each other (toward ends), rotating drive
pinion counterclockwise and exhausting air out of
Port B.
CCW
Air is supplied to Port A forcing the pistons away from
each other (toward ends), rotating drive pinion
counterclockwise, compressing springs and exhausting
air out of Port B.
CW
Air is supplied to Port B forcing the pistons
toward each other (toward center), rotating drive
pinion clockwise and exhausting air out of Port A.
FAIL CW
Air failure (loss of pressure) allows compressed
springs to force pistons toward each other (toward
center), rotating drive pinion clockwise and exhausting
air out of Port A.
*(Unit is capable of failure in counterclockwise direction by reversing
pistons inside of housing.)
Torque Curves
TR10-2R1750
Rack & Pinion Design
2R2500-2R3500
Scotch Yoke Design
% OF
TORQUE
% OF
TORQUE
100
100
80
80
60
60
40
40
20
20
0
0
DOUBLE ACTING
90
% OF
TORQUE
% OF
TORQUE
100
100
80
80
60
60
40
40
20
20
DOUBLE ACTING
90
SPRING RETURN
90
0
0
SPRING RETURN
90
TORQUE OUTPUT
& OPERATION INFORMATION
SPRING TORQUE
MODEL
TR20SR
2R40SR
2R80SR
2R130SR
2R200SR
2R300SR
2R500SR
2R850SR
2R1200SR
2R1750SR
AIR SUPPLY
60 psi
80 psi
40 psi
SPRINGS/
SIDE
(5 STD.)
END
BREAK
END
BREAK
END
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
19
29
39
49
59
33
49
65
82
98
86
128
170
215
260
120
185
250
315
380
168
252
336
420
504
350
525
700
880
1060
530
795
1060
1325
1590
740
1100
1460
1815
2170
1050
1575
2100
2625
3150
1390
2085
2780
3475
4170
31
49
67
84
101
59
87
114
142
170
160
245
330
410
490
226
343
460
573
685
310
460
610
760
910
644
962
1280
1605
1930
920
1380
1840
2300
2760
1230
1835
2440
3050
3660
1820
2730
3640
4550
5460
2430
3645
4860
6075
7290
36
20
48
40
77
60
42
25
89
80
70
60
63
27
89
54
125
98
70
43
151
135
119
103
358
273
188
109
432
390
348
304
473
356
239
127
579
514
449
385
669
519
369
220
811
727
643
560
1445
1127
809
485
1739
1564
1389
1210
2129
1669
1209
750
2519
2254
1989
1725
2929
2324
1719
1110
3419
3059
2699
2345
4189
3279
2369
1460
4959
4434
3909
3385
6124
4909
3694
2480
7164
6469
5774
5080
185
101
233
117
339
190
745
428
1109
650
1499
1095
2029
1120
3049
1835
259
218
339
275
481
398
1039
865
1499
1235
1989
1830
2799
2275
4089
3395
BREAK
100 psi
END
BREAK
END
94
78
61
43
115
106
96
85
139
113
105
88
160
145
135
121
159
131
103
75
196
180
164
147
194
165
137
243
226
209
447
362
282
202
564
522
477
432
536
455
375
696
651
605
586
469
357
244
744
679
614
549
720
607
494
930
864
799
849
699
549
399
1057
973
889
805
1030
879
729
1304
1219
1135
1827
1509
1184
859
2264
2089
1909
1729
2200
1874
1549
2780
2599
2419
2679
2219
1759
1299
3264
2999
2734
2469
3231
2769
2309
4010
3744
3479
3644
3039
2429
1819
4379
4019
3664
3309
4320
3709
3099
4300
4944
4589
5169
4259
3349
2439
6324
5799
5274
4749
6140
5169
4259
7680
7094
6569
7664
6449
5234
4019
9224
8529
7834
7139
9100
7884
6669
11,180
10,484
9789
Torques shown are for 2R-Series (ISO), 2CI-Series (Centerline Direct Mount), and 2K Series (Keystone Direct Mount)
BREAK
TORQUE OUTPUT
& OPERATION INFORMATION
TR10DA - 2R1750DA
DOUBLE ACTING TORQUE (In-Lbs)
MODEL
TR10DA
TR20DA
2R40DA
2R80DA
2R130DA
2R200DA
2R300DA
2R500DA
2R850DA
2R1200DA
2R1750DA
40
30
79
164
352
527
716
1,217
1,749
3282
4510
5729
NOTE:
Torque shown are for 2R Series (ISO), 2CI Series (Centerline Direct Mount, and
2K Series (Keystone Direct Mount)
Torques are actual. Please be sure to include appropriate safety factors for all
service condition variables when sizing.
3-way (master slave) assemblies should use a 35% safety factor. Call factory
for assistance.
60 psi
80 psi
Air
Break
9,854
12,258
Run
4,000
4,750
Air End
5,612
6,403
Spring
Break
6,000
9,080
Run
2,500
3,950
Spring
End
3,480
5,520
Air
Break
19,700
24,500
Run
8,000
9,500
Air End
11,200
12,800
Spring
Break
12,000
18,100
Run
5,000
7,900
Spring
End
6,900
11,000
2R3500SR
60 psi
80 psi
2R2500DA
2R2500SR
60 psi
80 psi
100 psi
0 deg
13,334
17,778
22,223
Min
90 deg
6,667 11,610
8,890 15,483
11,110 19,350
0 deg
26,650
35,550
44,440
Min
90 deg
13,330 23,200
17,750 30,960
22,200 38,700
Run
4,160
5,110
Air End
6,000
6,432
Spring
Break
6,240
7,800
Run
2,330
3,600
Spring
End
2,760
4,200
Air
Break
15,000
19,000
Run
8,200
10,200
Air End
12,000
12,800
Spring
Break
12,400
15,600
Run
4,600
7,200
Spring
End
5,410
8,400
2R3500SR
2R3500DA
60 psi
80 psi
100 psi
60 psi
80 psi
Air
Break
7,522
9,500
60 psi
80 psi
NOTE:
2R2500 and 2R3500 are scotch yoke design.
Consult factory for 2R2500DAR and 2R3500DAR (reverse acting) torque chart
DIMENSIONS
TR20-2R1750
Model
A
B Dia.
C
D
E
F
NPT
TR10
4.57
0.79
1.91
0.83
1.93
1.10
1/8"
TR20
5.98 / 7.60
1.22
2.76
1.10
2.58
1.40
1/8"
2R40
7.95
1.22
3.43
1.42
3.29
1.79
1/8"
G Sq.
H
J
K
0.354
0.984
1.969
0.787
0.630
1.181
3.150
0.787
0.630
1.181
3.150
0.787
2R80
9.29
1.22
4.49
1.69
4.41
2.48
1/4"
2R130
2R200
2R300
10.87
11.46
13.90
1.42
1.61
1.89
4.88
5.28
6.18
2.11
2.30
2.70
4.69
5.06
5.91
2.72
2.89
3.35
1/4"
1/4"
1/4"
Accessory Mounting Dimensions
0.630
0.630
0.630
0.787
1.181
1.181
1.181
1.181
3.150
3.150
3.150
3.150
0.787
0.787
0.787
0.787
Valve Mounting Dimensions
F05/F07/F10
F07/F10
F07/F10
F07/F10/F12
2R850
20.95
2.40
8.31
3.74
6.89
3.90
1/4"
2R1200
22.68
2.68
9.17
4.13
7.60
4.29
1/4"
2R1750
24.37
2.91
10.12
4.57
8.31
4.72
1/4"
0.787
1.181
5.118
1.181
0.787
1.181
5.118
1.181
1.260
1.181
5.118
1.181
1.260
1.181
5.118
1.181
ISO
F03
F04
F05/F07
F10/F12
F10/F12
F14
F14
U Dia.
N Dia.
R Dia.
1.417
N/A
N/A
1.654
N/A
N/A
1.969
2.756
N/A
1.969
2.756
4.016
N/A
2.756
4.016
N/A
2.756
4.016
2.756
4.016
4.921
N/A
4.016
4.921
N/A
4.016
4.921
N/A
N/A
5.512
N/A
N/A
5.512
S
L
P
10-24
N/A
N/A
1/4"-20
N/A
N/A
1/4"-20
5/16"-18
N/A
1/4"-20
5/16"-18
3/8"-16
N/A
5/16"-18
3/8"-16
N/A
5/16"-18
3/8"-16
5/16"-18
3/8"-16
1/2"-13
N/A
3/8"-16
1/2"-13
N/A
3/8"-16
1/2"-13
N/A
N/A
5/8"-11
N/A
N/A
5/8"-11
T
M
Q
0.24
N/A
N/A
0.31
N/A
N/A
0.39
0.47
N/A
0.39
0.47
0.63
N/A
0.47
0.63
N/A
0.47
0.63
0.47
0.63
0.79
N/A
0.63
0.79
N/A
0.63
0.79
N/A
N/A
0.87
N/A
N/A
0.87
V sq.
W
X
0.354
0.39
0.58
0.433
0.63
0.58
0.551
0.67
0.75
0.748
0.71
1.02
1.063
1.18
1.47
1.063
1.18
1.47
1.417
1.58
1.97
1.417
1.58
1.97
DA
SR
2.2
N/A
2.9
3.5
4.5
6
9
11
32
38
59
68
78
91
100
117
CW
CCW
3
3
8
6
16.5
14
34
23
183
137
334
259
505
357
703
439
DA
SR
0.3
n/a
0.5
0.5
0.6
0.6
1
1
0.748
0.748
0.866
0.71
0.71
1.02
1.02
1.02
1.19
Weight (Lbs.)
12
14.5
23
14
17
26
Volume (Cubic Inches per 90 Deg's)
52
67
116
36
49
100
Cycle Times (Seconds per 90 Deg's)
1.2
1.5
2
1.2
1.5
2
2.5
2.5
3
3
4
4
5
5
TR10 & TR20 have travel stops located in the End Caps for travel adjustment in one direction.
2R40 & 2R80 have travel stops on the opposite side as shown.
Direct Acting:
Pressure at port P1 will result in a clockwise rotation
Pressure at port P2 will result in a counter clockwise rotation
Reverse Acting:
Pressure at port P1 will result in a counter clockwise rotation
Pressure at port P2 will result in a clockwise rotation
2R500
15.16
2.09
6.93
2.99
6.50
3.70
1/4"
DIMENSIONS
2R2500 2R3500
1.18 [30MM]
5.12 [130MM]
1.265 [32MM]
0.157 [4MM]
0.771 [20MM]
0.157 [4MM]
1.181 [30MM]
2.040 [52MM]
27.38 [695MM] SPRING RETURN 2500
19.94 [506MM] DOUBLE ACTING 2500
10.12 [257MM]
2.53 [64MM]
.50
[1
65
2.56 [65MM]
MM
WEIGHT (POUNDS)
MODEL
DA
SR
CW
CCW
2R2500
98
137
525
310
2R3500
125
195
650
585
0.472 [12MM]
0.945 [24MM]
4.63 [117MM]
1.811 [46MM]
1.75 [45MM] DEEP
1/4" NPT
(2) PLACES
M5 x 0.32 DEEP
(4) PLACES
1.260 [32MM]
0.630 [16MM]
4.75 [121MM]
NAMUR MOUNTING
CW
CCW
5
9
NOTES: Accessory mounting holes are not intended for Manual Gear Overrides or Stop Blocks.
Cycle times are under no load conditions. Air line size, air capacity, and valve torque characteristics affect these cycle
times. Faster or slower cycle times can be accomplished using special control components.
DIRECT MOUNT
FOR BUTTERFLY VALVES
TR2500-TR3500
Dimensions 2K Series
3.250
0.378 FLATS x 1.31 DEEP
3.250
BOLT
CIRCLE
5.000
3.250
BOLT
CIRCLE
0.568 DIA.
0.755 DIA.
2K80 - 2K200
2K40
2K300 - 2K1200
Note: 2K850 and 2K1200 have only 5" bolt circle
REQUIRED
FOR 2" & 3"
REQUIRED
FOR 4"
REQUIRED
FOR 5" & 6"
1.125
1.125
1.125
1.125
0.250
0.250
0.250
REQUIRED
FOR 8"
0.250
0.500
0.568
0.750
1.226
0.568
1.226
0.631
1.226
0.755
1.226
0.881
0.378
PART #TKA-010
0.378
0.441
PART #TKA-020
PART #TKA-030
Other inserts are available on request.
0.503
PART #TKA-040
0.628
PART #TKA-050
MODEL
2CI40**/2-3
2CI80**/2-3
2CI80**/4
2CI80**/5-6
2CI130**/2-3
2CI130**/4
2CI130**/5-6
2CI200**/4
2CI200**/5-6
2CI300**/5-6
2CI300**/8
2CI300**/10
2CI500**/8
2CI500**/10
2CI500**/12-14
2CI850**/10
2CI850**/12-14
2CI1200**/10
2CI1200**/12-14
A
0.394
0.394
0.472
0.551
0.394
0.472
0.551
0.472
0.551
0.551
0.669
0.866
0.669
0.866
0.945
0.866
0.945
0.866
0.945
B
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.81
1.81
1.81
1.81
1.81
1.81
1.81
1.81
1.81
C
5/16-18
5/16-18
5/16-18
5/16-18
5/16-18
5/16-18
5/16-18
5/16-18
5/16-18
5/16-18
3/8-16
3/8-16
3/8-16
3/8-16
3/8-16
3/8-16
3/8-16
3/8-16
3/8-16
D
0.47
0.47
0.47
0.47
0.47
0.47
0.47
0.47
0.47
0.47
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.63
STAR INSERTS
ATD11T09
ATD14T09
ATD14T11
ATD19T09
ATD19T11
ATD19T14
ATD19T17
ATD27T17
ATD27T19
ATD27T22
A
0.433
0.551
0.551
0.748
0.748
0.748
0.748
1.063
1.063
1.063
F
0.50
0.50
0.63
0.75
0.50
0.63
0.75
0.63
0.75
0.75
0.88
1.13
0.88
1.13
1.25
1.13
1.25
1.13
1.25
As shown on page 6
E
2.756
2.756
2.756
2.756
2.756
2.756
2.756
2.756
2.756
2.756
4.016
4.016
4.016
4.016
4.016
4.016
4.016
4.016
4.016
B
0.354
0.354
0.433
0.354
0.433
0.551
0.669
0.669
0.748
0.866
SQUARE INSERT
ATE14T09
ATE14T11
ATE17T14
ATE22T14
ATE22T17
ATE22T19
ATE26T17
ATE35T22
ATE36T27
D
0.551
0.551
0.669
0.866
0.866
0.866
1.023
1.378
1.417
E
0.354
0.433
0.551
0.551
0.669
0.748
0.669
0.866
1.063
ACCESSORIES
Solenoid Valves
Direct mount TVC series
Nipple mount available
Weatherproof/explosion
proof construction
Intrinsically safe coil
available
Various voltages - AC or
DC
Quick exhaust
modification
2 or 3 position control
Exhaust speed controls
TVCS-X411-4N
Direct Mount Solenoids
All Accessory Options Available
10
APL-310
Positioners
DG0 Series
Custom assemblies
Filter regulators
Dribble control
Special tubing/fittings
Specials
Lockout/tagout hardware
Flow controls
Speed controls
11
SPECIFICATION AND
ORDERING INFORMATION
Sample Specification
Actuator shall be TRIAC TR/2R series rack and pinion design. Body
to be hard anodized, extruded aluminum for corrosion protection
and shall have a base wide enough for stable mounting to valve
mounting pads. Internals to feature dual aluminum piston racks
and a one-piece electroless nickel plated blow-out proof pinion.
Pinion shall also have significant body housing bearings with O ring
seals to prevent premature cycle-life failure. Unit to have dual
adjustable travel stops and overtravel in both directions. Fasteners
and hardware to be stainless steel. Standard bottom mounting
dimensions to conform to ISO5211 and accessory mounting to
NAMUR-VDI/VDE guildlines.
0000
Actuator size (10, 20, 40, 80, 130, 200, 300, 500, 850, 1200, 1750, 2500, 3500)
DA
DAR
SR
SO
Example: 2R80SRE (Model 80 Rack & Pinion Actuator with Travel Stop in both directions,
Spring Return fail clockwise, with Extra long travel stops)
12
OPERATIONAL DETAILS
AND FEATURES
Dual Travel Stop Adjustment
5o 5o
0
10
o
90
o
80
5o 5o
Support
Engineering assistance and AUTOCAD
drawings available
5.63
1/4" NPT
SIGNAL AIR
CONNECTION
3-15 PSI
SPPR-SERIES
PNEUMATIC POSITIONER
TRIAC
TWIST SET
TS-V3-2
LIMIT SWITCH
TRIAC
2R 1750DA
RACK & PINION
ACTUATOR
1/4" NPT
AIR SUPPLY
CONNECTION
C
8.31
OUT 1
23.15
TRIAC
PPR SERIES
POSITIONER
MINIMUM CLEARENCE
1.63 INCHES
9.38
OUT 2
14.35
CLOSED
4.00
DIRECT ACTING
INCREASE SIGNAL
RESULTS IN A COUNTER
CLOCKWISE ROTATION
TS-V3-2
MECHANICAL SPDT
RATING 250 VOLTS 10 AMPS
TEMPERATURE: -4F TO 176F
WIRING DIAGRAM
TRIAC
2R-SERIES
RACK AND PINION
ACTUATOR
8.27
PNEUMATIC DIAGRAM
P2
OUT 1
P1
OUT 2
PPR
POSITIONER
3-15 PSI
SUPPLY
TRIAC
DGO-6
WORM GEAR
DRAWN
ECN#
DATE
BY
CONT ROLS
APPROVED
BAG
DATE
07/24/02
25.57
TRIAC
TVC5-X411-4N-A120
4-WAY SOLENOID
NO NC
NO NC
THE DESIGN AND DISCLOSURE CONTAINED IN THIS DRAWING WAS ORIGINAT ED BY, AND IS EXCLUSIVE PROPERTY OF A-T CONTROLS, INC.
REVISION
DRAWN
BM
DATE
TRIAC
FR-100
FILT ER
REGULATOR
SIGNAL
THE DESIGN AND DISCLOSURE CONTAINED IN THIS DRAWING WAS ORIGINAT ED BY, AND IS EXCLUSIVE PROPERTY OF A-T CONTROLS, INC.
OPTIONAL
SOLENOID
DATE
07/24/02
TITLE
DATE
BY
CONT ROLS
APPROVED
BAG
DATE
08/09/02
REVISION
BM
DATE
DATE
08/09/02
TITLE
13
9
13
8
7
6
5
17
23
13
14
11
12
15
12
16
22
24
21
20
19
1
16
11
18
23
2
17
3
4
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
14
Description
Cylinder Body
Pinion
Bottom Pinion Bushing 1 2
Bottom Pinion O-ring 1 2
Travel Stop Cam
1 2
Top Pinion Bushing
1 2 3
Top Pinion O-ring
Pinion Teflon Washer 1 2
1 2
Pinion SST Washer
1 2
Snap Ring
Piston
1 2
Guide Plate
1 2 3
Piston O-ring
1 2
Piston Guide Band
1 2 3
End Cap O-ring
Hole Sealant
End Cap
End Cap Bolt
Travel Stop Bolt
Travel Stop Nut
Travel Stop Washer
1 2 3
Travel Stop O-ring
Spring Cartridge
Dust Plug
Position Indicator
Qty.
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
12
2
1
Material
Aluminum
Steel
Nylon
Nitrile Buna
SCM21
Nylon
Nitrile Buna
RTFE
304 Stainless Steel
Steel
Die Cast Aluminum
Nylon
Nitrile Buna
PTFE
Nitrile Buna
Nitrile Buna
Die Cast Aluminum
304 Stainless Steel
304 Stainless Steel
304 Stainless Steel
304 Stainless Steel
Nitrile Buna
Spring Steel
Polyethylene
Polyethylene
Remarks
Hard Anodized
Electroless Nickel Plated
Nitrile Buna
Viton
Low Temp Buna
Repair Kit
2RKB(Actuator Size)
2RKV(Actuator Size)
2RKLT(Actuator Size)
-20oF ~ +175oF
0oF ~ +300oF
-45oF ~ +175oF
Phosphate Coated
Epoxy Coated
Epoxy Coated
Nitrile Buna
Viton
Low Temp Buna
Seal Kit
2BOK(Actuator Size)
2VOK(Actuator Size)
2LTOK(Actuator Size)
-20oF ~ +175oF
0oF ~ +300oF
-45oF ~ +175oF
ADDITIONAL
A-T CONTROLS PRODUCTS
Electric Actuators
Weatherproof enclosure
On-off or modulating
CSA approved
Pre-engineered assemblies
Pre-sized and pre-priced
Double acting or spring return
150 lb. and 300 lb. flanged
Double acting
3 piece valves
Spring return
Sanitary ends
15
DIVISION OF
1106-RP