Remelter

BRIMROCK
SULPHUR REMELTERS
HIGH PERFORMANCE, SKID-MOUNTED

REMELTERS WITH LOW MAINTENANCE
AND OPERATING COSTS
EFFICIENT REMELTING AND

DECONTAMINATION AT UP TO 35 MTPH
The Sandvik Brimrock SR800 is a versatile and
compact unit offering predictable, high capacity
throughput for the efficient remelting and
The self-cleaning features also ensure optimum

heat transfer and decontamination capability
under all conditions, while the control system
maintains the process parameters within ideal
ranges to get the most out of every kW of
decontamination of sulphur. Nominal capacity

is 35 metric tonnes per hour (mtph) with feed
sulphur moisture content of less than 5% and
minimum contaminate levels.
energy used.
For sulphur with higher contaminate levels (up to

5%), we offer the Sandvik Brimrock CSR575.
Skid-mounted for easy transportation by truck,
sea or rail, both models benefit from self-cleaning
features and an interactive process control
system, ensuring maximum throughput rates
and decontamination capability throughout
a wide range of waste sulphur moisture and
contaminate levels.
RELIABLE OPERATION WITH MINIMAL

MANPOWER REQUIREMENTS
Solid sulphur is melted in a settling tank while
heated liquid sulphur is recirculated through the
tank, aiding in the melting process.
The heavier contaminates settle out of the molten
sulphur and are continuously removed and
concentrated via a sludge extraction conveyor.
In the CSR575 the molten sulphur then
flows to a secondary settling tank where more
contaminates (>0.45 mm) are removed prior to
pumping through a two stage filtration system to

remove the last of the entrained particulates.
A single PLC manages key parameters such as
temperature, feed rate and tank levels through
interdependent control loops, with additional
analogue instrumentation monitoring other, noncritical parameters. The result is a steady-state
operation at the highest levels of productivity and
efficacy. Data collection, reporting and storage
will be tailored to your specific requirements.
Predictable, maximum throughput rates

Efficient use of energy
Maximum settling capability, resulting
in reduced particulates at the filters
and mitigating potential for
downstream contamination
DESIGNED FOR LOW COST, HIGH PRODUCTIVITY REMELTING

UNDER ALL CONDITIONS, WITH INTERACTIVE PROCESS
CONTROLS ENSURING OPTIMUM PERFORMANCE
Reduced sulphur concentration in

recovered contaminates
UTILITIES AND PLOT SPACE
Fully instrumented and process controlled

resulting in hands-free operation
Easy to use controls, including ESD and

process trend data collection

Remelter footprint
SR800
CSR575
12m L x 2.5m W x 5m H 16m L x 8m W x 5m H
Primary skid wt.
(dry)
22,680 kg
22,680 kg
Metered and data-logged re-melt rate

Low operating cost; minimal
(wet)
47,680 kg
47,680 kg
Secondary skid wt.
(dry)
21,750 kg
manpower requirements
Low maintenance cost; all stainless steel
construction, proven pumps, instruments
and filters suitable for sulphur service,
robust design
Environmentally and HSE friendly;
low exposed molten sulphur surface area,
fume hoods and dilution fans, continuous,
low dusting feed system, reduced potential
for sulphur spills, limited manual labour or
exposure to potential hazards no manual
contaminate removal required
Cold weather protected; insulated, fully steam
traced, electrical tracing on steam traps and
condensate lines
Self contained, compact, portable and flexible;
skid mounted, fully wired, all piping installed,
single battery limit connection, convertible to
a twin tank arrangement
Designed and constructed to meet all
regulatory requirements world-wide; will
meet or exceed International and North
American codes and standards, CE Certified,
ATEX compliant and SIL rated equipment
and instruments
(wet)
46,750 kg
Sulphur remelt rate
35 mtph*
25 mtph*
Sulphur discharge pressure
0 500 kPa(g)
0 500 kPa(g)
Sulphur discharge temperature
<150 C
<150 C
Steam flow @ standby
430 kg/hr
430 kg/hr
Steam flow @ normal operation
5,500 kg/hr
4,000 kg/hr
Steam pressure
800 kPa(g)
800 kPa(g)
Electrical power connected
60 kW
70 kW
*Assumes <5% moisture, and 0 C ambient conditions
conveyor (>1.25 mm) and the finer contaminates

discharged with the melted sulphur.
An optional duplex or quadplex filter system can
be used to remove finer contaminates.
The result is molten sulphur that meets or
exceeds the following purity specifications,
allowing the recovered sulphur to be
re-introduced into the supply chain:
PURITY SPECIFICATIONS SOLID

ELEMENTAL SULPHUR IN BULK
Ash (max)
0.050% (500 ppmw)
Carbon (max)
0.025% (250 ppmw)
Free sulphur
99.90% min
(dry basis)
Colour
Bright yellow
WASTE (EFFLUENT) GENERATION

The design basis for the remelter assumes that
the discharged waste will contain 50% sulphur
and 50% contaminates. This ratio can be affected
by the particle size distribution of the solids as
finer material will have more particle surface area
that can be wetted by molten sulphur.
The remelting system is capable of removing
contaminates such as stones, foreign debris,
sand, and soils. The coarsest material will be
discharged from a filter basket (>6 mm), small
material will be discharged from the screw
CSR575 model available for wetter,

more contaminated sulphur
S-PS430-D-ENG-14
Sandvik Process Systems

Division of Sandvik Materials Technology Deutschland GmbH, Salierstr. 35, 70736 Fellbach, Germany
Phone +49 711 5105-0, Fax +49 711 5105-152, E-mail: [email protected]
www.processsystems.sandvik.com

Remelter

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BRIMROCK

HIGH PERFORMANCE, SKID-MOUNTED

EFFICIENT REMELTING AND

The self-cleaning features also ensure optimum

decontamination of sulphur. Nominal capacity

For sulphur with higher contaminate levels (up to

RELIABLE OPERATION WITH MINIMAL

pumping through a two stage filtration system to

Predictable, maximum throughput rates

DESIGNED FOR LOW COST, HIGH PRODUCTIVITY REMELTING

Reduced sulphur concentration in

UTILITIES AND PLOT SPACE

Fully instrumented and process controlled

Easy to use controls, including ESD and

Primary skid wt.

Metered and data-logged re-melt rate

Secondary skid wt.

Sulphur remelt rate

Sulphur discharge pressure

Sulphur discharge temperature

Steam flow @ standby

Steam flow @ normal operation

Electrical power connected

*Assumes <5% moisture, and 0 C ambient conditions

conveyor (>1.25 mm) and the finer contaminates

PURITY SPECIFICATIONS SOLID

0.050% (500 ppmw)

0.025% (250 ppmw)

WASTE (EFFLUENT) GENERATION

CSR575 model available for wetter,

Sandvik Process Systems

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