TM 55 1905 242 14

TM 55-1905-242-14
TECHNICAL MANUAL
OPERATOR, UNIT, DIRECT SUPPORT, AND GENERAL

SUPPORT MAINTENANCE
FOR
LANDING CRAFT, MECHANIZED
(LCM-8) (ALL VESSELS WITH MOD 2 APPLICATION)
(ROHR MODELS)
NSN 1905-01-465-7599 (EIC DWD)
DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.
HEADQUARTERS, DEPARTMENT OF THE ARMY

SEPTEMBER 2005
TM 55-1905-242-14
WARNING SUMMARY
FIRST AID
The ability to promptly administer first aid to another crewmember could mean the difference between life and death for that
crewmember. First aid procedures for soldiers are contained in FM 4-25.11.
This warning summary contains general safety warnings and hazardous materials warnings that must be understood and
applied during operation and maintenance of this vessel and its equipment. Failure to observe these precautions could result
in serious injury or death to personnel. Also included are explanations of safety and hazardous materials used within the
technical manual.
EXPLANATION OF SAFETY WARNING ICONS
EAR PROTECTION - headphones over ears show that noise level will harm ears.
ELECTRICAL - electrical wire to arm with electricity symbol running through human body
shows that shock hazard is present.
ELECTRICAL - electrical wire to hand with electricity symbol running through hand shows that
shock hazard is present.
FALLING PARTS - arrow bouncing off human shoulder and head shows that falling parts
present a danger to life or limb.
FLYING PARTICLES - arrows bouncing off face show that particles flying through the air will
harm face.
FLYING PARTICLES - arrows bouncing off face with faceshield show that particles flying
through the air will harm face.
HEAVY OBJECT - human figure stooping over heavy object shows physical injury potential
from improper lifting technique.
TM 55-1905-242-14
EXPLANATION OF SAFETY WARNING ICONS (continued)
HEAVY PARTS - hand with heavy object on top shows that heavy parts can crush and harm.
HEAVY PARTS - foot with heavy object on top shows that heavy parts can crush and harm.
HEAVY PARTS - heavy object on human figure shows that heavy parts present a danger to life
or limb.
HEAVY PARTS - heavy object pinning human figure against wall shows that heavy, moving
parts present a danger to life or limb.
HELMET PROTECTION - arrow bouncing off head with helmet shows that falling parts present
a danger.
HOT AREA - hand over object radiating heat shows that part is hot and can burn.
LASER LIGHT - laser light hazard symbol indicates extreme danger for eyes from laser
beams and reflections.
MOVING PARTS - human figure with an arm caught between gears shows that the moving
parts of the equipment present a danger to life or limb.
MOVING PARTS - hand with fingers caught between gears shows that the moving parts of the
equipment present a danger to life or limb.
TM 55-1905-242-14
EXPLANATION OF SAFETY WARNING ICONS (continued)
MOVING PARTS - hand with fingers caught between rollers shows that the moving parts of the
equipment present a danger to life or limb.
SHARP OBJECT - pointed object in hand shows that a sharp object presents a danger to limb.
SHARP OBJECT - pointed object in hand shows that a sharp object presents a danger to limb.
SHARP OBJECT - pointed object in foot shows that a sharp object presents a danger to limb.
SLICK FLOOR - wavy line on floor with legs prone shows that slick floor presents a danger for
falling.
GENERAL SAFETY WARNINGS DESCRIPTIONS

Failure to follow the warnings below can result in damaged equipment and serious injury or death to personnel.
FIREFIGHTING EQUIPMENT
Volatile materials must not be brought aboard, electrical circuits must not be energized, fuel tanks must not be
topped off, and engines must not be started before firefighting equipment is available and operative.
All personnel must be evacuated from the engine room before the engine room fire suppression system is discharged.
FUEL/FUELING
Do not fill the fuel tank while the engine(s) is(are) running. Provide metallic contact between the fuel container and
the fuel tank to prevent a static spark from igniting fuel.
Diesel fuel is volatile. Diesel fumes can be explosive. Observe NO SMOKING rules when refueling.
Fuel oil and other petroleum products are highly volatile in extreme heat. To minimize the possibility an explosion,
wipe up all spills at once, see that fuel lines and valves are not leaking, and pump bilges regularly.
Never use a blow torch or other similar means for heating fuel or oil lines.
TM 55-1905-242-14
GENERAL SAFETY WARNINGS DESCRIPTIONS (continued)
BATTERIES
Do not smoke or use open flame in the vicinity of servicing batteries as hydrogen gas, an explosive, is generated.
WELDING AND CUTTING
When cutting with a torch, or when welding, always station fire watches, ready with fire extinguishers, in the
vicinity on both sides of the plate that is being cut or welded.
Prior to cutting or welding on the ramp, remove the drain plugs on both sides of the ramp and check to see if the ramp
interior is primer coated. If primer coated, flush the void thoroughly with steam, carbon dioxide, or water. Do not
reinstall the drain plugs until the cutting and/or welding operation is completed. Failure to take this precaution may
result in explosion of accumulated primer vapors.
ELECTRICITY
Electricity can cause injury or death to personnel. Do not work on live circuits. Lock out and tag out circuits in
accordance with FM 55-502 and warn other personnel not to energize the circuits.
Do not be misled by the term low voltage. Potentials as low as 50 volts may cause death under adverse conditions.
Never work on electrical equipment unless there is another person nearby who is familiar with the operation and
hazards of the equipment and who is competent in administering first aid. When the technician is aided by operators, he must warn them about dangerous areas. Whenever possible, the input power supply to the equipment must
be shut off, locked out, and tagged out before beginning work on the equipment. Take particular care to ground
every capacitor likely to hold a dangerous potential. When working inside the equipment, after the power has been
turned off, always ground every part before touching it. Do not operate the equipment without all grilles, guards,
louvers, and covers in place and tightly secured.
ENGINE ROOM
The diesel engines and various other equipment are excessively noisy. Serious hearing loss or deafness could occur
if this equipment is operated without proper hearing protection. Hearing protection must be worn at all times in the
engine room when the engines are running. Unprotected and unnecessary personnel must keep out of the engine
room.
Be sure engine room ventilators are open and ventilation fans are operating whenever the engines are operating.
The engine exhaust gases contain carbon monoxide, which is a colorless, odorless, and poisonous gas. Breathing
air with carbon monoxide produces symptoms of headache, dizziness, loss of muscular control, a sleepy feeling, and
coma. Brain damage or death can result from heavy exposure. Precautions must be followed to insure crew safety.
Be alert at all times during vessel operation for exhaust odors and exposure symptoms. If either is present immediately ventilate the compartment. The field protective mask for Nuclear-Biological-Chemical (NBC) protection will
not protect you from carbon monoxide poisoning. The best defense against carbon monoxide poisoning is good
ventilation. If symptoms persist, remove the affected person to fresh air, keep warm, do not permit physical exercise,
and, if necessary, perform rescue breathing. For rescue breathing instructions, refer to FM 4-25.11.
COMPRESSED FLUIDS
Before attempting to remove any compressed air system lines or components, relieve the air pressure from the
system.
Before disconnecting a line in the hydraulic system, bleed the pressure from that portion of the line.
Wear eye protection when using compressed air to blow parts clean. Compressed air used for cleaning purposes
must not exceed 30 lb/in (2.1 bar).
d
TM 55-1905-242-14
GENERAL SAFETY WARNINGS DESCRIPTIONS (continued)
CONFINED SPACE ENTRY
Only properly trained personnel may enter confined spaces, or act as supervisors and/or attendants for
those working in confined spaces. Before entering a confined space, the space must be cleared for entry
and a Confined Space Entry Permit must be secured. All entry into confined spaces must be in accordance
with the Organizational Confined Space Entry Standard Operating Procedure and FM 55-502. Entry into an
uninspected confined space can result in serious injury or death.
EXPLANATION OF HAZARDOUS MATERIALS ICONS
BIOLOGICAL - abstract symbol bug shows that a material may contain bacteria or
viruses that present a danger to life or health.
CHEMICAL - drops of liquid on hand show that the material will cause burns or irritation to human skin or tissue.
CRYOGENIC - hand in block of ice shows that the material is extremely cold and can
injure human skin or tissue.
EXPLOSION - rapidly expanding symbol shows that the material may explode if subjected to high temperatures, sources of ignition, or high pressure.
EYE PROTECTION - person with goggles shows that the material will injure the eyes.
FIRE - flame shows that a material may ignite and cause burns.
POISON - skull and crossbones show that a material is poisonous or is a danger to life.
TM 55-1905-242-14
EXPLANATION OF HAZARDOUS MATERIALS ICONS (continued)
RADIATION - three circular wedges show that the material emits radioactive energy
and can injure human tissue.
VAPOR - human figure in a cloud shows that material vapors present a danger to life or
health.
HAZARDOUS MATERIALS DESCRIPTION

The following hazardous materials are potentially dangerous to personnel and to property. Failure to follow the warnings
below can result in injury or death to personnel and/or damage to equipment.
BATTERY ELECTROLYTE
Battery electrolyte is extremely corrosive. Third degree (full thickness) burns may result from skin contact, serious chemical
burns upon eye contact, severe respiratory irritation or chemical burns upon inhalation, and severe abdominal distress upon
ingestion. Always wear chemical protective gloves, apron, goggles, and face shield when handling or servicing batteries. If
electrolyte is spilled on clothing or other material, wash immediately with soap and clean water. If spilled on personnel, start
flushing the affected area immediately with clean water and continue washing until medical assistance arrives. In case of
inhalation, remove to fresh air, give oxygen or perform rescue breathing as the situation dictates, and get medical attention.
If electrolyte makes contact with the eyes, flush them immediately with large volumes of water, and continue flushing until
medical assistance arrives.
CLEANING SOLVENT
Cleaning solvent may cause moderate skin irritation, defatting, and possible secondary infection upon contact with the skin;
severe eye irritation and conjunctivitis upon contact with the eyes; respiratory tract irritation and central nervous system
effect upon inhalation; and vomiting, diarrhea, or death upon ingestion. Always wear chemical protective gloves and
goggles when handling cleaning solvent. Clean parts in a well ventilated area. Avoid inhalation of solvent fumes and
prolonged exposure of skin to cleaning solvent. In case of contact with the skin, remove contaminated clothing, wash with
soap and water, and get medical attention if irritation develops. In case of eye contact, flush the eyes with fresh water for at
least 15 minutes, and get medical attention if irritation continues. In case of inhalation, remove to fresh air, give oxygen or
perform rescue breathing as the situation dictates, and get medical attention. In case of ingestion, give nothing by mouth,
and get immediate medical attention. Do not induce vomiting. Lung damage may result from vomiting after ingestion.
ANTIFREEZE
Ethylene glycol antifreeze may cause skin irritation, defatting, and dermatitis upon contact with the skin; irritation, redness,
tearing, and blurred vision upon contact with the eyes; and abdominal irritation, nausea, vomiting, diarrhea, or death upon
ingestion. Always wear chemical protective gloves and goggles when handling ethylene glycol antifreeze. In case of contact
with the skin, flush the affected area with large volumes of water, and wash the area with soap and fresh water. In case of eye
contact, flush the eyes with fresh water for at least 15 minutes, and get medical attention as required. In case of inhalation,
remove to fresh air, and give oxygen, or perform rescue breathing as the situation dictates. In case of ingestion, get immediate
medical attention, and induce vomiting following appropriate medical instructions.
TM 55-1905-242-14
HAZARDOUS MATERIALS DESCRIPTION (continued)
HYDRAULIC FLUID AND ENGINE OIL
Hydraulic fluid and engine oil may cause skin irritation upon contact with the skin, eye irritation upon contact with the eyes,
and illness if ingested. Always wear chemical protective gloves and goggles when handling hydraulic fluid and engine oil.
In case of contact with the skin, remove contaminated clothing, and wash with soap and water. In case of eye contact, flush
the eyes with fresh water for at least 15 minutes, and get medical attention if irritation develops. In case of inhalation, remove
to fresh air and give oxygen, or perform rescue breathing as the situation dictates. In case of ingestion, get immediate medical
attention. Do not induce vomiting. Lung damage may result from vomiting after ingestion.
DIESEL FUEL
Diesel fuel may cause skin irritation upon contact with the skin, eye irritation upon contact with the eyes, and illness if
ingested. Always wear chemical protective gloves and goggles when handling diesel fuel. In case of contact with the skin,
remove contaminated clothing and wash with soap and water. In case of large scale skin contamination, get medical attention
immediately. In case of eye contact, flush the eyes with fresh water for at least 15 minutes, and get medical attention
immediately. In case of inhalation, remove to fresh air, and give oxygen, or perform rescue breathing as the situation dictates.
In case of ingestion, give two glasses (16 oz.) of water (if the victim is conscious and able to swallow), and get immediate
medical attention. Do not induce vomiting. Lung damage may result from vomiting after ingestion. If vomiting occurs, give
fluids again.
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TM 55-1905-242-14
LIST OF EFFECTIVE PAGES/WORK PACKAGES
NOTE: The portion of text affected by the changes is indicated by a vertical line in the outer margins of the page. Changes
to illustrations are indicated by miniature pointing hands. Changes to wiring diagrams are indicated by shaded
areas.
Dates of issue for original and changed pages/work packages are:
Original
12 September 2005
TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 36 AND TOTAL
NUMBER OF WORK PACKAGES IS 230 CONSISTING OF THE FOLLOWING:
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LIST OF EFFECTIVE PAGES/WORK PACKAGES (continued)
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GLOSSARY (04 pgs) ....................................
INDEX (36 pgs) ............................................
REAR MATTER ...........................................
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TM 55-1905-242-14
HEADQUARTERS,
DEPARTMENT OF THE ARMY
WASHINGTON, D.C., 12 SEPTEMBER 2005
TECHNICAL MANUAL
OPERATOR, UNIT,
DIRECT SUPPORT, AND GENERAL SUPPORT
MAINTENANCE MANUAL
FOR
LANDING CRAFT, MECHANIZED
(LCM-8) (ALL VESSELS WITH MOD 2 APPLICATION)
(ROHR MODELS)
NSN 1905-01-465-7599 (EIC DWD)
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

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to Equipment Technical Publications) through the Internet, on the Army Electronic Product
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DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.
TABLE OF CONTENTS
WP Sequence No.
WARNING SUMMARY
HOW TO USE THIS MANUAL
CHAPTER 1 - DESCRIPTION AND THEORY OF OPERATION FOR LANDING CRAFT,
MECHANIZED (LCM-8) (All Vessels With Mod 2 Application)
General Information ......................................................................................................................
Equipment Description and Data ..................................................................................................
Theory of Operation Propulsion System ..................................................................................
Theory of Operation Fuel System ..............................................................................................
Theory of Operation Electrical System .....................................................................................
Theory of Operation Hydraulic System .....................................................................................
Theory of Operation Bilge, Oily Water, and Fire Pump Systems .............................................
Theory of Operation Navigation and Communication Systems ..............................................
Theory of Operation Alarm Systems .........................................................................................
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TM 55-1905-242-14
TABLE OF CONTENTS (continued)
WP Sequence No.
Theory of Operation Potable Water System .............................................................................
Theory of Operation Black Water System .................................................................................
Theory of Operation Heating, Air Conditioning, and Ventilation Systems ............................
Theory of Operation Fire Suppression System ........................................................................
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CHAPTER 2 - OPERATOR INSTRUCTIONS FOR LANDING CRAFT, MECHANIZED (LCM-8)

(All Vessels With Mod 2 Application)
Description and Use of Operator Controls and Indicators Pilothouse Area ..........................
Description and Use of Operator Controls and Indicators Communication and Navigation
Gear .......................................................................................................................................
Description and Use of Operator Controls and Indicators Accommodation Module ...........
Description and Use of Operator Controls and Indicators Cargo Well Area .........................
Description and Use of Operator Controls and Indicators Aft Deck Area .............................
Description and Use of Operator Controls and Indicators Engine Room ...............................
Description and Use of Operator Controls and Indicators Lazarette .....................................
Operation Under Usual Conditions General Information .........................................................
Operation Under Usual Conditions Preoperating Procedures .................................................
Operation Under Usual Conditions Operating Procedure .......................................................
Operation Under Usual Conditions Post-Operating Procedures ............................................
Operation Under Usual Conditions Decals and Instruction Plates ........................................
Operation Under Usual Conditions Operating Auxiliary Equipment ......................................
Operation Under Usual Conditions Preparation for Movement ..............................................
Operation Under Unusual Conditions Unusual Environment/Weather ..................................
Operation Under Unusual Conditions Fording, Swimming, and Decontamination ................
Operation Under Unusual Conditions Emergency Procedures ...............................................
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CHAPTER 3 - OPERATOR TROUBLESHOOTING PROCEDURES FOR LANDING CRAFT,

Operator Master Malfunction/Symptom Index .........................................................................
Navigational Aids .......................................................................................................................
24 Vdc Electrical System .............................................................................................................
220/110 Vac Electrical System ....................................................................................................
Alarm Systems ............................................................................................................................
Heating, Ventilation, and Air Conditioning Systems ................................................................
Propulsion System ......................................................................................................................
Hydraulic Starting System ..........................................................................................................
Fuel System .................................................................................................................................
Ramp System ...............................................................................................................................
Crane ............................................................................................................................................
Steering System ..........................................................................................................................
Bilge System ................................................................................................................................
Fire Pump System ........................................................................................................................
Oily Water Collection System ....................................................................................................
Potable Water System .................................................................................................................
Black Water System ....................................................................................................................
Electric Toilet ...............................................................................................................................
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CHAPTER 4 - UNIT TROUBLESHOOTING PROCEDURES FOR LANDING CRAFT,

Unit Master Malfunction/Symptom Index ................................................................................
Unit Troubleshooting Procedures .............................................................................................
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TM 55-1905-242-14
WP Sequence No.
CHAPTER 5 - MAINTENANCE INSTRUCTIONS FOR LANDING CRAFT, MECHANIZED
(LCM-8) (All Vessels With Mod 2 Application)
Service Upon Receipt .................................................................................................................
PMCS Introduction .....................................................................................................................
Operator PMCS Including Lubrication Instructions ................................................................
Unit PMCS Including Lubrication Instructions ........................................................................
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CHAPTER 6 - OPERATOR MAINTENANCE PROCEDURES FOR LANDING CRAFT,

Hydraulic Starting System Reservoir and Filters, Service .......................................................
Engine Cooling System Piping, Hoses, and Valves, Replace ..................................................
Stuffing Box, Adjust ...................................................................................................................
Fuel Filter/Water Separator, Service/Replace ............................................................................
Batteries and Cables, Service .....................................................................................................
Alternator and Belts, Adjust/Test ..............................................................................................
24/12V Converter, Test ................................................................................................................
Power Transformers 220V to 110V, Test ....................................................................................
Lighting Fixtures and Switches, Replace/Repair ......................................................................
General Alarm System, Test ........................................................................................................
Navigation Lights: Bulbs and Lens Housing, Replace ...........................................................
Duplex Strainer, Service ..............................................................................................................
Waste Oil Tank, Service ..............................................................................................................
Fire Pump Strainer, Service .........................................................................................................
Fire Pump, Service ......................................................................................................................
Fire Monitor, Adjust/Service ......................................................................................................
Engine Room Fire Suppression System, Test ...........................................................................
Steering System Hydraulic Reservoir, Filter, and Strainers, Service ......................................
Ramp Reservoir, Strainers, and Filters, Service ........................................................................
Electric Toilet, Test .....................................................................................................................
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CHAPTER 7 - UNIT MAINTENANCE PROCEDURES FOR LANDING CRAFT,

Mast, Replace ..............................................................................................................................
Windows, Replace ......................................................................................................................
Wipers and Wiper Motor, Replace .............................................................................................
Control Console, Instrument Lights, and Switches, Replace ..................................................
Engine/Transmission Instruments, Replace .............................................................................
Hydraulic Gauges, Rudder Angle Indicator, and Ammeter, Replace .......................................
Engine Shutdown Control and Emergency Engine Shutdown Control, Replace ...................
Propulsion Control Head, Replace .............................................................................................
Throttle Linkage, Adjust/Replace ..............................................................................................
Clutch Linkage, Adjust/Replace .................................................................................................
Starting Hydraulic System Valves, Piping, Hoses, and Fittings, Replace ...............................
Starting Hydraulic System Recharging Pump, Replace ............................................................
Starting Hydraulic System Accumulator, Service/Replace .......................................................
Starting Hydraulic System Control Valve, Replace ...................................................................
Starting Hydraulic System Motor, Replace/Repair ...................................................................
Starting Hydraulic System Hand Pump, Replace ......................................................................
Fuel System Tank, Piping, Valves, and Fittings, Replace ........................................................
Batteries and Cables, Test/Replace ...........................................................................................
Alternator and Belts, Replace ....................................................................................................
24/12V Converter, Replace ..........................................................................................................
24 Volt Wiring, Repair .................................................................................................................
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iii
TM 55-1905-242-14
WP Sequence No.
24 Volt Control and Distribution Panels, Test/Repair ...............................................................
Ground Detector, Replace/Repair ..............................................................................................
Battery Charger, Test ..................................................................................................................
220V/110V Wiring, Repair ...........................................................................................................
220V/110V Control and Distribution Panels, Test/Repair ........................................................
Power Transformers 220V to 110V, Replace ..............................................................................
Diesel Generator, Service/Test ...................................................................................................
AN/PSN-11 GPS (GPS 9801), Replace ........................................................................................
AN/PSN-11(V) INTFCE & SWBOX 9801, Replace ...................................................................
Digital Compass System (KVH MV103C), Replace ...................................................................
General Alarm System, Repair ....................................................................................................
Fire Detection System, Test/Repair ...........................................................................................
Radio Set AN/VRC-90A, Replace ...............................................................................................
VHF-FM DSC 500A, Replace ......................................................................................................
SEATOR SEA 3000 Modem, Replace .........................................................................................
MF/HF DSC Watch Receiver, Replace .......................................................................................
SEACALL 7000 MF/HF DSC Controller, Replace .....................................................................
HF/SSB Radio Telephone SEA330 Controller, Replace ............................................................
MF/HF Transceiver RF SEA 3301, Replace ...............................................................................
RF SEA 1630 Coupler, Replace ...................................................................................................
Printers, ML 184T-S, Replace .....................................................................................................
VHF FM Handhelds HX350SAS1SL, Replace ...........................................................................
RAY 430 Loudhailer, Replace .....................................................................................................
NAVTEX Receiver NX-500, Replace ..........................................................................................
AN/APX-72 Transponder, Replace ............................................................................................
AN/APX-69 Radar, Replace ........................................................................................................
COMSEC KY-99, Replace ...........................................................................................................
Antenna Assemblies, Replace ....................................................................................................
Navigation Lights, Fixtures, and Switches, Replace ................................................................
Searchlight, Repair/Replace .......................................................................................................
Electric Horn, Replace ................................................................................................................
Raw Water System Piping, Hoses, and Valves, Replace/Repair ..............................................
Raw Water System Duplex Strainer, Replace ............................................................................
Potable Water System Piping, Hoses, and Valves, Replace ....................................................
Water Pressure Set, Replace .......................................................................................................
Water Heater, Replace ................................................................................................................
Windshield Washer Pump, Replace ...........................................................................................
Potable Water Tank Monitor System, Replace .........................................................................
Black Water System Piping, Hoses, and Valves, Replace ........................................................
Black Water Discharge Pump, Replace ......................................................................................
Black Water Tank Monitor System, Replace .............................................................................
Air Conditioning and Ventilation Systems Piping, Valves, Strainers, Hoses, and Fittings,
Replace .................................................................................................................................
Air Conditioning Raw Water Pump, Replace ............................................................................
Ventilation Fans, Replace ...........................................................................................................
Bilge System Piping, Valves, Strainers, Hoses, and Fittings, Replace ....................................
Oily Water Collection System Piping, Valves, Strainers, Hoses, and Fittings, Replace ........
Waste Oil Pump, Replace ............................................................................................................
Hand Pump, Replace ...................................................................................................................
Firefighting and Ballast System Piping, Valves, Strainers, Hoses, and Fittings, Replace .....
Ballast/Fire Pump, Align .............................................................................................................
Fire Pump Electric Clutch, Replace ............................................................................................
Fire Monitor, Replace/Repair .....................................................................................................
iv
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TM 55-1905-242-14
WP Sequence No.
Firefighting System Nozzle, Replace .........................................................................................
Steering Hydraulic System Valves, Piping, Hoses, and Fittings, Replace ..............................
Steering System Counterbalance Valve, Adjust .......................................................................
Steering System Check Valve, Replace ......................................................................................
Rudder and Tiller, Service ..........................................................................................................
Rudder Angle Transmitter, Inspect/Adjust ...............................................................................
Hydraulic Ramp System Valves, Piping, Hoses, and Fittings, Replace ..................................
Electric Toilet, Repair ..................................................................................................................
Water Closet Flushing System, Repair ......................................................................................
Crane Assembly Hydraulic Valves, Piping, Hoses, and Fittings, Replace ..............................
Crane Assembly Control Bank, Repair ......................................................................................
Accommodation Module Windows, Furnishings, Replace and Stow .....................................
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CHAPTER 8 - DIRECT SUPPORT MAINTENANCE PROCEDURES FOR LANDING CRAFT,

Hull, Bitts, Chocks, Tiedowns, Replace/Repair ........................................................................
Hatches and Void Covers, Replace/Repair ................................................................................
Stanchions and Lifelines, Replace/Repair .................................................................................
Voids and Compartments, Repair ...............................................................................................
Hydraulic Starting System Reservoir and Filters, Replace ......................................................
Expansion Tank, Replace/Repair ................................................................................................
Diesel Generator, Replace ...........................................................................................................
Raw Water System Duplex Strainer, Repair ...............................................................................
Air Conditioning Cooling Units, Replace ..................................................................................
Air Conditioning Condensing Units, Replace ..........................................................................
Bilge Pump/Hydraulic Motor Assembly, Replace .....................................................................
Bilge Pump/Hydraulic Motor Assembly, Repair .......................................................................
Waste Oil Pump, Repair ..............................................................................................................
Hand Pump, Repair ......................................................................................................................
Ballast/Fire Pump, Repair/Replace .............................................................................................
Engine Room Fire Suppression System Hoses, Nozzles, Replace ...........................................
Cylinder Assembly, FM-200, Replace ........................................................................................
Steering Pump, Replace ..............................................................................................................
Steering Cylinders, Replace .......................................................................................................
Steering Helm Unit, Replace .......................................................................................................
Steering System Relief Valve, Adjust ........................................................................................
Steering System Relief Valve, Replace ......................................................................................
Steering System Flow Divider, Replace .....................................................................................
Steering System Counterbalance Valve, Replace ......................................................................
Rudder Angle Transmitter, Replace ...........................................................................................
Ramp Hoist Hydraulic Pump, Replace .......................................................................................
Ramp Hoist Control Valve, Replace ...........................................................................................
Ramp Hoist Hydraulic Check Valve, Replace/Repair ................................................................
Ramp Hoist Hand Pump, Replace ..............................................................................................
Ramp Locking Hydraulic Cylinders, Replace ............................................................................
Ramp Winch Hydraulic Motor, Replace/Repair ........................................................................
Ramp Winch, Replace .................................................................................................................
Crane Hydraulic Valves, Hoses, and Fittings, Repair ...............................................................
Crane Assembly Slewing Unit, Replace/Repair ........................................................................
Crane Assembly Extension Assembly, Repair ...........................................................................
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CHAPTER 9 - GENERAL SUPPORT MAINTENANCE PROCEDURES FOR LANDING CRAFT,

Hydraulic Starting System Recharging Pump, Repair ..............................................................
Accumulator, Repair ...................................................................................................................
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TM 55-1905-242-14
WP Sequence No.
Hydraulic Starting System Hand Pump, Repair ........................................................................
Keel Coolers, Inspect/Test/Replace ..........................................................................................
Propeller, Propeller Shaft, Cutless Bearing, Inspect .................................................................
Propeller, Propeller Shaft, Cutless Bearing, Replace ................................................................
Propeller and Shaft, Repair .........................................................................................................
Propeller Shaft, Align ..................................................................................................................
Stuffing Box, Repair/Replace .....................................................................................................
Mufflers, Piping, and Lagging, Replace/Repair ........................................................................
Battery Charger, Repair ...............................................................................................................
Steering Pump, Repair ................................................................................................................
Steering Cylinders, Repair ..........................................................................................................
Steering System Helm Unit, Repair ............................................................................................
Steering System Counterbalance Valve, Repair ........................................................................
Rudder and Tiller, Replace ..........................................................................................................
Rudder and Tiller, Repair ............................................................................................................
Ramp Hoist Hydraulic Pump, Repair ..........................................................................................
Ramp Hoist Control Valve, Repair ..............................................................................................
Ramp Hoist Hand Pump, Repair .................................................................................................
Ramp Locking Hydraulic Cylinders, Repair ..............................................................................
Ramp Winch, Repair ...................................................................................................................
Ramp and Hinge Pins, Replace ..................................................................................................
Ramp Latch Mechanism, Replace ..............................................................................................
Ramp Sheaves and Cables, Replace ..........................................................................................
Ramp Seal, Replace .....................................................................................................................
Ramp Sheaves and Latch Mechanism, Repair ..........................................................................
Crane Assembly, Test .................................................................................................................
Crane Boom Assembly, Repair ...................................................................................................
Cathodic Protection (Anodes), Inspect/Replace ......................................................................
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CHAPTER 10 - SUPPORTING INFORMATION FOR LANDING CRAFT, MECHANIZED

(LCM-8) (All Vessels With Mod 2 Application)
References ...................................................................................................................................
Maintenance Allocation Chart (MAC) Introduction ................................................................
Maintenance Allocation Chart ...................................................................................................
Components of End Item (COEI) and Basic Issue Items (BII) Lists ........................................
Expendable and Durable Items List ...........................................................................................
Tool Identification List and Common Materials/Parts .............................................................
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GLOSSARY
INDEX
FOLDOUT PAGES
vi
TM 55-1905-242-14
HOW TO USE THIS MANUAL
USING THIS MANUAL
When using this manual, read and understand the maintenance action before performing the task. Also, read and
understand all warnings, cautions, and motes as well as general safety precautions that apply to the task to be
performed. The warning summary will inform personnel of hazards associated with the equipment to be worked on.
However, the summary is not all inclusive and personnel should be aware at all times of hazardous conditions that may
arise.
ACCESSING INFORMATION
Information is accessed by referring to the table of contents, located in the front of this manual, or by looking in the
alphabetical index, located in the back of this manual.
To locate information using the table of contents, first scan the chapter titles to determine the general area in which your
information will be contained. After locating the proper chapter, look beneath the chapter title to find the desired
informational or procedural work package title. To the right of the work package title is a work package sequence
number. This work package sequence number will direct you to the proper work package. Work packages are arranged
in numerical order in this manual.
To locate information using the alphabetical index, look down the subject column on the left side of the page until you
find the desired subject. To the right of the subject is the work package sequence number and page number. Go to the
indicated work package and indicated page number to find the desired information.
INITIAL SETUP
Initial setup requirements are located directly above many of the procedures in this manual. The information is given to
ensure all materials, expendables, tools and any other equipment necessary are readily available for use. The initial
setup will be accomplished prior to starting the actual steps of each maintenance procedure. There are five basic
headings listed under the initial setup:
Tools and Special Tools: This section lists all tools (standard or special) required to perform the task. Tools are
identified with an item number and work package number from table 2 of the Maintenance Allocation Chart (MAC).
Materials/Parts: This section lists all of the materials and parts required to perform the task. If the materials or part is
needed each time the work package is used, then its listed here. If the part is optional, replaced on a conditional basis,
or is only needed each for certain specific procedures within the work package it is not listed.
Personnel Required: This section lists all personnel necessary to perform the task. When a specific MOS or other
personnel qualification is required, this MOS or additional requirement is also included.
References: This section lists any other publications necessary to complete the task. When there are no references
listed, all steps necessary to complete the task are contained within this manual. A listing of reference materials is
contained in the Supporting Information chapter at the rear of this manual.
Equipment Condition: This section notes the conditions that must exist before starting the task. The equipment
condition will also include any prerequisite maintenance tasks to be performed with reference to the work package
number or to the TM number that contains the required maintenance task.
ILLUSTRATIONS
Various visual methods are used to located and repair components. Locator illustrations in Control and Indicator tables,
Preventive Maintenance Checks and Services (PMCS) table, exploded views, and cut-away diagrams make the
information in the manual easier to understand and follow.
LOCATING MAJOR COMPONENTS
This work package gives a brief description of the major components, and provides illustrations showing the location of
the components. Knowing the major component of the system is the first step to understanding system operation and
maintenance.
vii
TM 55-1905-242-14
THEORY OF OPERATION
This work package contains the theory of operation for the system. Theory of operation is provided to familiarize the
user system operating principles. Once the operating principles are understood, the user is better equipped to operate,
troubleshoot, and maintain the system.
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS
This work package describes all of the operator controls and indicators contained in the system. Use of the operator
controls and indicators is also described. Turn to the figure that shows the desired control or indicator. Note the key
number corresponding to the control or indicator. Refer to the table below the illustration and find the desired key
number in the column on the far left hand side. The center column contains the name of the control or indicator and the
right hand column briefly describes the control or indicators function.
OPERATOR INSTRUCTIONS
Work packages are included in this manual to describe the operation under the usual conditions as well as operation
under unusual conditions. Prior to performing any operating procedure, perform the initial setup by obtaining the
expendables, tools, materials and other items listed prior to starting the task. Always perform the listed steps in the
listed order.
TROUBLESHOOTING PROCEDURES
A troubleshooting index work package is contained in this manual to permit easy location of troubleshooting procedures.
Full directions for using the troubleshooting index and the accompanying troubleshooting procedures are contained in
the troubleshooting index work packages. The troubleshooting procedure work package(s) immediately follow the
troubleshooting index.
MAINTENANCE PROCEDURES
To locate a maintenance procedure, consult the table of contents or the alphabetical index. Each level of maintenance
(operator, unit, direct support, and general support) has a chapter dedicated to maintenance procedures for the
appropriate level of maintenance. Each maintenance work package contains complete maintenance procedures, starting
with initial setup and continuing through follow on service as appropriate. Always ensure that all of the initial setup is
complete before beginning a maintenance procedure and always ensure that all warnings, cautions, and notes are
heeded.
MAINTENANCE ALLOCATION CHART
The MAC lists all of the authorized maintenance for the system and assigns that maintenance to the appropriate
maintenance level (operator, unit, direct support, general support). Use of the MAC is explained fully in the
Maintenance Allocation Chart Introduction work package.
ALPHABETICAL INDEX
The Alphabetical Index, located in the back of this manual, contains an alphabetical list of all sections of this manual.
The work package sequence number is found on the right side of the title where the Location and Description of Major
Components is located. Turn to the work package indicated to find the description and location of each component.
viii
TM 55-1905-242-14
CHAPTER 1
DESCRIPTION AND THEORY OF OPERATION
FOR
LANDING CRAFT, MECHANIZED (LCM-8)
(ALL VESSELS WITH MOD 2 APPLICATION)
TM 55-1905-242-14
0001 00
OPERATOR, UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE

FOR LANDING CRAFT, MECHANIZED (LCM-8) (ALL VESSELS WITH MOD 2 APPLICATION)
GENERAL INFORMATION
SCOPE
This technical manual contains instructions for operation, checks, adjustments, and corrective maintenance for the Landing
Craft, Mechanized (LCM-8) Mod 2. This manual is applicable to all LCM-8 Mod 2 vessels manufactured by Rohr. The
primary mission of the LCM-8 Mod 2 consists of personnel transfer, light salvage, and Command and Control (C2). The
vessel will be used in coastal, harbor, and inland waterways and is capable of operating up to Sea State 3. It is also capable
of working in shallow inlets and rivers while retaining its ability to land on unimproved beaches. As a C2 platform, the LCM8 Mod 2 will provide the critical link between ship and shore operation centers during Joint Logistics Over the Shore (JLOTS)
operations. The vessel will transport Army stevedores between shore points and a ship in a protected environment.
Secondary missions of the LCM-8 Mod 2 include medical evacuation, diver support, firefighting, and light salvage.
MAINTENANCE FORMS, RECORDS, AND REPORTS
Department of the Army forms and procedures used for equipment maintenance will be those prescribed by DA PAM 738750, Functional Users Manual for the Army Maintenance Management System (TAMMS).
REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIR)
If your landing craft needs improvement, let us know. Send us an EIR. You, the user, are the only one who can tell us what
you dont like about your equipment. Let us know why you dont like the design or performance. Put it on an SF 368
(Product Quality Deficiency Report). Mail it to the address specified in DA PAM 738-750, or to Commander, U.S. Army
Tank Automotive and Armaments Command, ATTN: AMSTA-AC-NML, Rock Island, IL 61299-7630. The email address
is [email protected]. We will send you a reply.
CORROSION PREVENTION AND CONTROL (CPC)
Corrosion Prevention and Control (CPC) of Army materiel is a continuing concern. It is important that any corrosion
problems with this item be reported so that the problem can be corrected, and improvements can be made to prevent the
problem in future items.
While corrosion is typically associated with rusting of metals, it can also include deterioration of other materials, such as
rubber and plastic. Unusual cracking, softening, swelling, or breaking of these materials may be a corrosion problem.
If a corrosion problem is identified, it can be reported using SF 368 (Product Quality Deficiency Report). Use of key words
such as corrosion, rust, deterioration, or cracking will ensure that the information is identified as a CPC problem.
The form should be submitted to the address specified in DA PAM 738-750.
OZONE DEPLETING SUBSTANCES (ODS)
The air conditioning and heating units used on the LCM-8 Mod 2 contain R-22 refrigerant, which is a Class II ODS. Care must
be taken not to release ODS into the atmosphere during service or repair. All personnel performing service or repair
operations on this equipment must be properly trained and certified, and must perform such work in compliance with all
applicable regulations.
DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE
For procedures to destroy this equipment to prevent its use by the enemy, refer to TM 750-244-6, Procedures for Destruction
of Tank--Automotive Equipment to Prevent Enemy Use.
0001 00-1
TM 55-1905-242-14
0001 00
PREPARATION FOR STORAGE OR SHIPMENT

Detailed procedures for preparing the LCM-8 Mod 2 for storage or shipment are contained in TB 740-97-4, Preservation of
Vessels for Storage.
WARRANTY INFORMATION
Unit maintenance maintains records of the warranty status of equipment on the LCM-8 Mod 2. The warranty starts on the
date found in block 23 of DA Form 2408-9 (Equipment Control Record). Report all defects to your supervisor, who will
take appropriate action.
NOMENCLATURE CROSS-REFERENCE LIST
Common Name
Official Nomenclature
Alternating current transformer

Compass
Data modem
Diesel generator
Fire alarm system
Fire monitor
Fire pump
"Hand charging pump, propulsion engine starting"
"Hydraulic pump, steering"
Loudhailer
"Nozzle, fire monitor"
Oily water collection and pumping system
Pressure set
Radar
Ramp control valve
Ramp hand pump
SSB radio
VHF/FM radio
Watch receiver
Winch
Power transformer
Digital compass system (KVH MV103AC)
SEATOR SEA 3000 Modem
Generator assembly
Fire detection system
Fire/waterway monitor
Ballast/fire pump
Hand pump
Steering pump
RAY 430 Loudhailer
Fire nozzle
Oily water collection system
Water pressure set
AN/SPX-69 R80 Radar
Ramp hoist control valve
Ramp hoist hand pump
HF/SSB Radio telephone SEA330
VHF-FM DSC 500A
MF/HF DSC Watch reciever
Ramp winch
0001 00-2
TM 55-1905-242-14
LIST OF ABBREVIATIONS/ACRONYMS
Abbreviation/Acronym
Name
AAL
AEPS
A
Additional Authorization List
Army Electronic Product Support
BERP
BII
B
Bolted Engine Removal Plate
Basic Issue Items
C2
CFR
CO2
COEI
CPC
CRES
C
Command and Control
Code of Federal Regulations
Carbon Dioxide
Components of End Item
Corrosion Prevention and Control
Corrosion Resistant Steel
d/b
DSC
D
Distribution box
Digital Selective Calling
EIR
EPIRB
ESD
E
Equipment Improvement Recommendations
Emergency Position Indicating Radio Beacon
Electrostatic Discharge
FM
FP
ft
ft/min
F
Frequency Modulation
Fuel Pressure
foot (feet)
Cubic feet per minute
gal
gal/min
GFE
GPS
G
Gallon(s)
Gallons per minute
Government Furnished Equipment
Global Positioning System
HCFC
HF
HF/SSB
HWT
H
Hydrochlorofluorocarbon
High Frequency; Hydrogen Fluoride
High Frequency, Single Sideband
High Water Temperature
I.D.
IFF
in
I
Inside Diameter
Identification, Friend or Foe
inch(es)
JLOTS
J
Joint Logistics Over the Shore
0001 00-3
0001 00
TM 55-1905-242-14
0001 00
LIST OF ABBREVIATIONS/ACRONYMS (continued)

Name
KDF
kg
kg/cm
kHz
km
km/hr
kW
K
Kinetic Degradation Fluxion
Kilogram
Kilograms per Square Centimeter
Kilohertz
Kilometer(s)
Kilometers per hour
Kilowatt(s)
L
L/min
L/sec
lb
lb/in
lb-ft
LCM-8 Mod 2
LED
LOP
LUT
L
Liter(s)
Liters per minute
Liters per second
Pound
Pounds per square inch
Pounds Feet (torque)
Landing Craft, Mechanized (All Vessels with Mod 2 Application)
Light Emitting Diode
Low Oil Pressure; Local Operating Panel
Local User Terminal
m
MAC
MF
MHz
mW
M
meter(s)
Maintenance Allocation Chart
Medium Frequency
Megahertz
Milliwatt
NBC
NDT
Nm
nmi
NUC
N
Nuclear, Biological, and Chemical
Nondestructive Testing
Newton-meters (torque)
Nautical mile(s)
Not Under Command
OBA
O.D.
ODS
O
Oxygen Breathing Apparatus
Outside Diameter
Ozone Depleting Substance(s)
PMCS
p/n
PPE
PPM
PTO
P
Preventive Maintenance Checks and Services
Part Number
Personal Protective Equipment
Parts Per Million
Power Take-Off
QAWT
qt
qty
Q
Quick-Acting Watertight Door
Quart(s)
Quantity
0001 00-4
TM 55-1905-242-14
LIST OF ABBREVIATIONS/ACRONYMS (continued)
Name
r/min
RAI
R
Revolutions per minute
Rudder Angle Indicator
SAR
SART
sec
SINCGARS
SSB
S
Search and Rescue
Search and Rescue Transponder
Second(s)
Single Channel Ground and Airborne Radio System
Single Sideband
t
TAMMS
TMDE
T
tonne (metric)
The Army Maintenance Management System
Test, Measurement, and Diagnostic Equipment
Vac
Vdc
VHF
V
Volts alternating current
Volts direct current
Very High Frequency
W
Watt(s)
yds
Yards
0001 00-5
0001 00
TM 55-1905-242-14
0001 00
QUALITY OF MATERIAL
Material used for replacement, repair, or modification must meet the requirements of this manual. If quality of material
requirements are not stated in this manual, the material must meet the requirements of the drawings, standards, specifications, or approved engineering change proposals applicable to the subject equipment.
SAFETY, CARE, AND HANDLING
The following procedures should be observed when handling all Electrostatic Discharge (ESD) sensitive components and
units containing such components. Failure to observe all of these precautions can cause permanent damage to the electrostatic device. This damage can cause the device to fail either immediately, or at a later date, when exposed to an adverse
environment.
1.
Turn off and /or disconnect all power, signal sources, and loads used with the unit.
2.
Place the unit on a grounded, nonconductive work surface.
3.
Ground the repair operator using a nonconductive wrist strap or other device using 1 megaohm series resistor to protect
the operator.
4.
Ground any tools (including soldering equipment) that will contact the unit. Contact with the operators hand provides
a sufficient ground for tools that are otherwise electrically isolated.
5.
All electrostatic sensitive replacement components are shipped in nonconductive foam or tubes and must be stored in
the original shipping container until installed.
6.
When these devices and assemblies are removed from the unit, they should be placed on the nonconductive work
surface or in nonconductive containers.
7.
When not being worked on, place disconnected circuit boards in plastic bags that have been coated or impregnated with
a nonconductive material.
8.
Do not handle these devices unnecessarily or remove them from their packages until actually used or tested.
END OF WORK PACKAGE

0001 00-6
TM 55-1905-242-14
0002 00

EQUIPMENT DESCRIPTION AND DATA
EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES
The LCM-8 Mod 2 is a watercraft intended for use in rough or exposed waters. It is capable of operating through breakers
and grounding on a beach, remaining upright and tight, and retracting under its own power. It can be transported to overseas
destinations as cargo aboard transport ships. This craft is all weather operational in sea states 1, 2, and 3.
The hull is an all steel welded structure. There are nine watertight bulkheads at frames 3, 7, 11, 15, 19, 23, 27, 31 and 39.
The compartments forward of frame 31, below the cargo well and accommodation module, form seven sealed watertight
buoyancy holds or voids. The watertight void between frames 3 and 7 is configured to serve as a forward ballast tank. The
main deck spans the full width of the vessel from the transom forward to frame 31. From frame 31 forward, the main deck
extends along the top of the port and starboard wing walls.
Two wing walls, one port and one starboard, extend from the bow to frame 31. A cargo well and hinged bow ramp are
located between the wing walls forward of frame 15. An accommodation module containing communication gear, seating,
and sanitary facilities is located between the wing walls. The accommodation module extends from frame 15 aft to frame 31.
A pilothouse is located amidships between frames 28 and 35. The pilothouse is raised above the main deck and situated so
that its deck is at the level of the accommodation module top. The engine room is located below the main deck between
frames 31 and 39. The lazarette is located below the main deck between frame 39 and the transom.
PORT WING WALL

ENGINE
ROOM
(BELOW)
LAZARETTE
(BELOW)
PILOTHOUSE
ACCOMMODATION
MODULE
STBD WING WALL
0002 00-1
CARGO WELL
BOW RAMP
TM 55-1905-242-14
0002 00
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS

TOPSIDE COMPONENTS--FORWARD
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
Lifting eye (port and starboard). Used to lift the vessel.

Port access ladder, aft. Allows personnel access from the port wing wall to the cargo well.
Crane controls. Operator controls for crane. The controls are stowed on the cargo well level when the crane is not in
use.
Crane. Used to lift cargo and equipment into, out of, and around the cargo well.
Bolted access plates (4 port, 3 starboard). Permit access to the watertight voids beneath the cargo well.
Forward ballast tank vent. Vents the forward ballast tank during filling and draining.
Port access ladder, forward. Allows personnel access from the port wing wall to the cargo well.
Mooring bitt (port and starboard). Used to secure mooring lines.
Chock (port and starboard). Used to direct mooring lines.
Lifeline deck fitting (port and starboard). Secures the forward ends of the forward lifelines.
Pusher knee (port and starboard). Allows the LCM-8 Mod 2 to push causeway sections and other vessels without
damaging the LCM-8 Mod 2 or the causeway/other vessel.
Winch access door (under fire monitor platform). Permits access to the bow ramp winch for maintenance and inspection.
Fire monitor. Used to aid in firefighting operations both onboard the LCM-8 Mod 2 and when alongside other vessels.
Bow ballast tank fill valve (under fire monitor platform). Allows filling of the bow ballast tank.
Emergency hydraulic pump access door (under fire monitor platform). Allows access to the emergency hydraulic pump
for repair, inspection, and use.
Starboard access ladder. Allows personnel access from the starboard wing wall to the cargo well.
Red deck light (port and starboard). Illuminates the cargo well for nighttime operations.
Accommodation module vent cover (port and starboard). Protects the accommodation module forward vents from
damage. The cover has a hinged bottom that may be secured in the closed position by means of two wing nuts.
Access ladder, accommodation module top. Allows access from the cargo well to the top of the accommodation
module.
5
4
1 (p/s)
6
5
9 (p/s)
10 (p/s)
8 (p/s)
19
18 (p/s)
17 (p/s)
16
15
14
12
13
11 (p/s)
TOPSIDE COMPONENTS--FORWARD
0002 00-2
TM 55-1905-242-14
0002 00
TOPSIDE COMPONENTS--AMIDSHIPS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
Engine room ventilation, intake (port and starboard). Permits flow of fresh air into engine room.
Lifting eye (port and starboard). Used to lift vessel.
Handrail (port and starboard). Provides handhold for personnel using the wing walls.
Potable water fill. Used to fill potable water tank from shore supply.
Guard rail. Protects base of HF/SSB (High Frequency/Single Sideband) radio antenna and antenna coupler from damage.
HF/SSB antenna and antenna coupler. Antenna and antenna coupler for HF/SSB radio. Antenna folds aft for stowage.
Accommodation module vent fan outlet cover (port and starboard). Protects the accommodation module vent fan
outlets from damage. The cover has a hinged bottom that can be secured in the closed position by means of two wing
nuts.
Black water discharge fitting. Permits discharge of contents of black water discharge tank to a suitable shore station.
Black water tank vent. Provides ventilation for the black water tank.
Potable water tank vent. Provides ventilation for the potable water tank.
Battery compartment vent cover. Protects the battery compartment vent outlet from damage. The cover has a hinged
bottom that can be secured in the closed position by means of two wing nuts.
SINCGARS radio antenna. Antenna for SINCGARS radio.
Accommodation module access door. Weathertight door provides access from the aft deck to the accommodation
module.
Deck locker door. Permits access to the deck locker.
Handrail. Provides handhold for personnel working on the accommodation module top near the pilothouse.
Life raft (port and starboard). 25-man life raft.
Cargo lashing rails. Used to lash cargo to accommodation module top.
Accommodation module vents. Provide ventilation in the overhead of the accommodation module.
4 (p/s)
1 (p/s)
2 (p/s)
15
17 (p/s)
3 (p/s)
16
19
18
14
6
7
11 10 9
13
12
8 (p/s)
TOPSIDE COMPONENTS--AMIDSHIPS
0002 00-3
TM 55-1905-242-14
0002 00
TOPSIDE COMPONENTS--AFT
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.

Lifting eye (port and starboard). Used to lift vessel.
.50 caliber ammunition storage (1 port, 2 starboard). Used to store .50 caliber ammunition on deck.
Chock (port and starboard). Used to route mooring lines.
.50 caliber gun mount (port and starboard). Used to mount .50 caliber guns for use on deck.
Engine room BERP (Bolted Equipment Removal Plate) (port and starboard). May be removed to allow access to
engine room for removal of engines or other large equipment.
Pilothouse access door. Weathertight door allowing personnel access from the aft deck to the pilothouse.
Lifeline (port and starboard). Prevents personnel from falling overboard.
Engine room ventilation exhaust. Allows engine room ventilation fans to vent air from the engine room. The vent duct
may be manually closed from the aft deck in case of fire or other emergency.
Fuel tank vent. Combined vent that vents both fuel tanks. Vent is protected by an inverted check valve.
Fuel tank fill. Common fill port for both fuel tanks. Valves in lazarette control fuel filling flow to each tank.
Engine room hatch. Raised watertight hatch permits access to the engine room.
Handrail. Welded steel handrail with opening centerline.
Towing bitt. Permits the LCM-8 Mod 2 to tow another vessel.
Lazarette hatch. Raised watertight hatch permits access to the lazarette.
Chock (port and starboard). Used to route mooring lines.
Lazarette BERP. May be removed to allow access to lazarette for removal of tanks and/or equipment.
Anchor bracket. Used to stow anchor when not in use.
5 p/s
3 12 port
stbd
6 p/s
1 p/s
2 p/s
4 p/s
18
17
16 p/s
7
15
14
13
AMMO LKRS
12
11
10
9
8 p/s
TOPSIDE COMPONENTS - AFT
0002 00-4
TM 55-1905-242-14
0002 00
PILOTHOUSE EXTERIOR COMPONENTS

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
VHF Antenna. Antenna for command and control VHF radio.

Anchor light. White 360-degree light.
Masthead light. White 225-degree light.
Mast. Supports various navigation lights and antennas. Telescopes and folds aft for stowage.
MV-103 compass sender. Determines bearing relative to magnetic north and sends information to display in pilothouse.
Vents. Overhead vents for pilothouse.
Radar antenna. Antenna for radar. Display is located in pilothouse.
Searchlight. Used for nighttime illumination of cargo well, other vessels; aids navigation.
Horn. Used for navigation signalling.
EPIRB. Emergency Position Indicating Radio Beacon. Transmits emergency signal and vessel identification when
activated. Aids in locating vessel in emergency.
Water closet exhaust fan outlet vent cover. Protects the vent from damage and/or contamination. The cover is provided
with a hinged bottom that may be secured with two wing nuts.
Deck lights. 2 starboard, 1 aft, 1 port. Illuminate the aft deck.
Stern light. 135-degree white light.
Towing light. 135-degree white light.
Navigation light connection panel. Provides connections for navigation lights located on mast. Lights are disconnected
when the mast is stowed.
Shore power receptacle. Allows vessel to connect to shore power via shore power cable.
Side light (port and starboard). 112.5-degree light; red port, green starboard.
IFF (Identification, Friend or Foe) antenna. Antenna for AN/APX-72 IFF transceiver.
VHF antenna. Antenna for pilothouse VHF radio.
NUC (Not Under Command) lights. 360-degree red lights.
Navtex antenna. Antenna for Navtex receiver.
Watch receiver and MF/HF (Medium Frequency/High Frequency) antenna. Antenna for watch receiver and MF/HF
radio.
GPS (Global Positioning System) antenna. Antenna for GPS receiver.
1
23
2
3
22
21
20
4
7
18
19
5
14
6
8
17 p/s
13
15
E
P
I
R
B
10
9
16
12
11
12
PILOTHOUSE EXTERIOR COMPONENTS
0002 00-5
TM 55-1905-242-14
0002 00
ACCOMMODATION MODULE COMPONENTS

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
Comms shelf. Used to facilitate writing at comms station. Folds upward to stow.
Chart table. Used as workspace. Folds upward to stow.
Chart light. Illuminates outboard chart table.
Vent fan (port and starboard). Exhausts air from accommodation module.
24 Vdc receptacle. Provides 24 Vdc power for accessories.
Smoke detectors. Monitor for smoke in accommodation module. Activate alarm in pilothouse if smoke detected.
Bench seat (port and starboard). Provides seating for passengers.
Table. Used as messing or work space.
Vent (port and starboard). Provides natural ventilation to accommodation module.
Fluorescent light (4 places). Combination white and red lighting for illumination of accommodation module.
Stowage rack. Allows for stowage of bench seats (7) and table (8) when disassembled.
Air conditioning/heating vent (port and starboard). Provides heated or cooled air to accommodation module as needed.
Air conditioning/heating control (port and starboard). Controls air conditioning/heating units.
Loudhailer speakers (3 places). Allow loudhailer to broadcast and receive to/from the accommodation module.
Sink. Allows washing of hands, food, material, etc. Drains to black water storage tank.
Black water discharge pump (beneath sink). Pumps black water from the blackwater tank to a shore facility.
Microwave oven. Allows for heating of food for passengers/crew.
Battery distribution box. Controls distribution of 24 Vdc power to other distribution boxes aboard the vessel.
Battery compartment hatch. Provides access to battery compartment for inspection, maintenance, service, etc.
Battery compartment vent fan. Ventilates battery compartment to prevent buildup of explosive gases.
Battery charger. Charges 24 Vdc battery bank used for vessels supply.
Potable water pressure set. Pressurizes potable water for distribution.
Water heater. Heats potable water for water closet and sink.
Water closet. For components see Water Closet Components.
Command and control distribution box. Distributes 24 Vdc power to comms rack components.
File cabinet. Permits stowage of documents near comms rack.
Comms rack. Provides mounting/stowage space for communications gear.
Printer shelves. Provide mounting for serial port and parallel port printers.
Vents (overhead). Provide natural ventilation to accomodation module.
4 p/s
28
6
27
14
26
7 p/s
14
25
8
R W
24
WC
29
9 p/s
14
16
11
23
15
22
21
20
19
18
13 p/s
17
12 p/s
ACCOMMODATION MODULE COMPONENTS
0002 00-6
10
TM 55-1905-242-14
0002 00
PORT STOWAGE LOCKER AND TANK VOID COMPONENTS

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Bolted access plate. Allows personnel access to tank void.

Light switch. Controls light in port stowage locker.
Port stowage locker access hatch. Allows personnel access to port stowage locker.
FM-200 canister. FM-200 canister for engine room fire suppression system.
White light. Illuminates port stowage locker.
Potable water tank. 150-gallon tank stores potable water for use on the vessel.
Tank watch monitor sender. Transmits tank level data to the tank watch monitor display mounted in the pilothouse.
Windshield washdown pump. Pressurizes and supplies potable water to the windshield washdown nozzles.
Black water tank. 190-gallon tank stores black water for later discharge to a suitable shore station.
Accommodation deck soft patch. Removable plate that allows access to the tank void for tank removal.
10
8
7
6
PORT STOWAGE LOCKER AND TANK VOID COMPONENTS
0002 00-7
TM 55-1905-242-14
0002 00
WATER CLOSET COMPONENTS

1.
2.
3.
4.
5.
6.
7.
Towel rack. Used to hang towels.

Lights. One white light and one red light illuminate the water closet.
Toilet tissue holder. Used to hold toilet tissue.
Marine head. Provides sanitary facilities for passengers/crew. Discharges to black water tank.
Soap dish. Holds soap.
Sink. Used for washing hands. Supplied from potable water tank and hot water heater. Drains to black water tank.
Mirror. Mounted above sink, allows for personal grooming.
5
4
WATER CLOSET COMPONENTS
0002 00-8
TM 55-1905-242-14
0002 00
PILOTHOUSE COMPONENTS
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
White light. Located in overhead, illuminates the pilothouse.

Ramp control lever. Controls raising and lowering of bow ramp.
Removable deck plate. Allows access to air conditioning equipment located under pilothouse deck.
Bench seat. Provides seating at chart table. Bench seat has stowage underneath.
HF/SSB radio. Provides long range communication capability.
Chart table. Provides working space in aft section of pilothouse. Top of chart table raises to allow access to chart
stowage underneath.
DE-ICER Switch. Permits the operator to turn ON and OFF the pilothouse windshield de-icer.
GPS receiver. Provides readout of vessels position and other navigational data.
Control and distribution panel. Contains breakers that control many of the vessels 24 Vdc electrical circuits.
Comms nav aids distribution box. Contains breakers that control the communication gear and navigational aids located
in the pilothouse.
Engine room fire suppression pull box. Remotely controls the discharge of FM-200 into the engine room.
Red light. Located in overhead, illuminates the pilothouse.
Engine room ventilation shutdown controls. T-handle controls close the engine room intake ducts in case of fire.
Chairs. Provide seating for coxswain (port) and for engineer (starboard).
General alarm contactor. Located on overhead. Activates general alarm.
Instrument panel. Allows coxswain and engineer to monitor and control propulsion, mechanical, navigation, communication, and lighting systems.
Digital compass. Provides digital readout of compass heading. Sender located on mast.
2
4
3
1
5
12
14
17
12
7
15
16
13
8
11
9, 10
PILOTHOUSE COMPONENTS
0002 00-9
TM 55-1905-242-14
0002 00
PILOTHOUSE COMPONENTS (continued)

18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34
35.
Loudhailer. Allows communication between the pilothouse and the accommodation module.
Propulsion control head. Controls propulsion engine speed and marine drive gear engagement.
Radar display. Aids in navigation of vessel. Antenna mounted on pilothouse top.
VHF/FM DSC radio. Permits ship-to-shore and ship-to-ship communication.
Potable water tank level indicator. Displays level of potable water in potable water tank.
Black water tank level indicator. Displays level of black water in black water tank.
Fire detection system panel. Warns of fire in engine room and/or smoke in accommodation module.
Vent. Provides ventilation for pilothouse.
Searchlight control handle. Permits coxswain to remotely operate searchlight.
Windshield wiper. Located on all three windshields. Clears water from windshield to improve visibility.
DC to DC converters. Transform 24 Vdc to 12 Vdc for the VHF/FM radio and for the loudhailer.
24 Vdc receptacle. Provides 24 Vdc power for portable accessories.
AN/PSN-11 interface switchbox. Permits GPS to interface with VHF/FM DSC radio, radar, digital compass, and MF/HF
radio.
Ground detector. Used to detect presence of ground in 24 Vdc electrical system.
Air conditioner/heater control panel. Controls cockpit air conditioning/heating unit.
220 Vac instrument panel. Monitors 220 Vac electrical system.
Generator instrument and control panel. Allows remote monitoring and control of the generator.
Helm. Used to control movement of vessels rudders.
25
20
18
26
19
27
21
23
31
FW WW
33
35
22
24
30
32
34
29
28
PILOTHOUSE COMPONENTS (CONTINUED)
0002 00-10
TM 55-1905-242-14
0002 00
ENGINE ROOM COMPONENTS

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
Intake air ducts (port and starboard). Provide fresh air to engine room.
Propulsion engine (port and starboard). Provides power to propel vessel and to run various accessories.
Steering hydraulic reservoir. Supplies hydraulic fluid to steering hydraulic system.
Bilge pumps. Hydraulically-powered pumps drain bilges and forward ballast tank.
FMS-200 discharge head. Discharges FMS-200 fire suppressant into the engine room to suppress fire.
Sea chest. Raw water intake for air conditioning, generator, fire pump, and water closet.
Generator muffler. Quiets generator engine.
Fire detector sensor (3 places). Detects fire and sends signal to panel in pilothouse.
Generator. Provides 220 Vac and 110 Vac power to vessels electrical system.
Generator battery box. Houses 12 Vdc starting battery for generator.
Fire pump. Provides water to the fire monitor (forward, starboard) and fills the forward ballast tank.
Propulsion engine mufflers (port and starboard). Quiet propulsion engines.
Shore power transfer switch. Permits the operator to select between shore power and generator power.
220 Vac to 110 Vac transformer. Converts 220 Vac power to 110 Vac power.
Accumulators (port and starboard). Store hydraulic pressure for use by propulsion engine starting motors.
Bilge/ramp hydraulic pump (port and starboard). Driven by the engine, powers bilge pumps, bow ramp winch, and crane.
Steering hydraulic pump (port and starboard). Driven by the engine, powers hydraulic steering system.
Hydraulic filters. Filter hydraulic oil returning to the main hydraulic reservoir.
Main hydraulic reservoir. Supplies hydraulic fluid for the bilge/ramp hydraulic system and for the starting hydraulic
system.
20. Propulsion engine raw water intake valve (port and starboard). Supplies raw water for cooling the propulsion engine
exhaust.
1 p/s
8 (3 plcs)
9
5
10
17 p/s
11
12 p/s
12 p/s
16 p/s
8 (3 plcs)
13
14
8 (3 plcs)
20 p/s
19
18
ENGINE ROOM COMPONENTS
0002 00-11
15 p/s
TM 55-1905-242-14
0002 00
ENGINE ROOM COMPONENTS (continued)

21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
Expansion tank (port and starboard). Allows filling of propulsion cooling system and for expansion of coolant.
White light (4 places). Illuminates engine room. Controlled by switch (42).
General alarm panel. Fuse and junction box for general alarm system.
Fire and smoke junction box. Junction box for fire detection system.
Fire extinguishers. Two CO2 and two dry chemical extinguishers provide protection for engine room.
Fire alarm horn and strobe. Alerts engine room personnel to presence of fire on board.
Bilge manifold. Contains valves used to drain various bilge compartments and the forward ballast tank.
Exhaust fans. Draw air from the engine room. Fresh air is drawn in through intake ducts (1).
Air conditioning raw water strainer. Strains raw water entering air conditioning raw water system to protect pump.
Generator raw water strainer. Strains raw water entering generator exhaust cooling system to protect pump.
220/110 Vac distribution panel. Controls distribution of 220 Vac and 110 Vac electrical power on vessel.
Propulsion engine raw water strainer (port and starboard). Removes contaminates from the propulsion engine exhaust
cooling water.
Fuel filter/water separator, generator. Removes water from generator fuel and acts as primary filter.
Fuel filter/water separator, propulsion (port and starboard). Removes water from propulsion engine fuel and acts as
primary filter.
General alarm bell. Alerts engine room personnel to general alarm condition.
Access hatch. Permits personnel access to engine room from aft deck.
Local operating panel (port and starboard). Contains gauges for propulsion engines and local/remote switch.
Oily water discharge pump. Pumps oily water into, and out of, the oily water storage tank.
Oily water storage tank. 150-gallon tank holds oily water until discharged to a suitable shore station.
Bilge overboard discharge valve. Allows discharge of bilge overboard when open.
Oily water storage tank vent valve. Provides venting for oily water storage tank during pump-out.
Light switch. Controls engine room lights.
Oily water storage tank discharge valve. Provides connection for discharge hose during pump-out. Closes to prevent
leakage.
21 p/s
27
22 (4 plcs)
29 30
40
23 above
24 below
39
41
38
25, 26
43
42
28
36
37 p/s
32 p/s
35
34 p/s
ENGINE ROOM COMPONENTS (CONTINUED)

Items not shown omitted for clarity.
0002 00-12
33
31
TM 55-1905-242-14
0002 00
LAZARETTE COMPONENTS
1.
2.
3.
4.
5.
6.
Access hatch. Allows personnel access into lazarette.

Light switch. Controls lazarette lighting.
Weapons lockers. Provides storage for weapons.
White light (port and starboard). Illuminates lazarette.
Rudder post (port and starboard). Connected to rudder, permits control of rudder position.
Fuel tank (port and starboard). Stores fuel for propulsion engines and for generator.
6 p/s
4 p/s
5 p/s
LAZARETTE COMPONENTS
0002 00-13
TM 55-1905-242-14
0002 00
COMMUNICATIONS LOCKER COMPONENTS

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
AN/VRC SINCGARS Radio. Provides secure voice communication between LCM-8 Mod 2 and other vessels, vehicles,
and aircraft.
IFF-APX 72. Used to identify LCM-8 Mod 2 to other vessels, vehicles, and aircraft and to identify other vessels,
vehicles, and aircraft to the LCM-8 Mod 2.
GMDSS serial printer. Prints output from the MF/HF DSC radio and the MF/HF DSC watch receiver.
Loudhailer speaker. Permits RAY 430 loudhailer to broadcast to the communications locker area.
GMDSS parallel printer. Prints output from HF/SSB radio and from data terminal.
Chart table. Provides working area for personnel in the communications locker area.
Transformer. Transforms 220 Vac to 110 Vac for data terminal, serial printer, and parallel printer.
SEA 3301 transceiver. Transceiver shared by both SEA 330 HF/SSB radio terminals and the SEATOR 3000 modem.
Drawer. Drawer with flip up tray cover provides storage for manuals, papers, and supplies.
Surge suppressor (back of cabinet). Provides electrical surge protection for data terminal, serial printer, and parallel
printer.
Data terminal (front of cabinet). Laptop computer acts as data terminal for HF/SSB and modem communication.
110 Vac receptacle. Provides 110 Vac power to surge suppressor which, in turn, powers data terminal and printers.
HF/SSB radio. SEA 330 radio provides long-range communication for voice and data transmission.
Handset. Handset for HF/SSB radio. Used for voice communication.
Handheld VHF/FM radio. Standard Horizon HX350 handheld VHF/FM radios are used whenever short-range portable
communication capability is required.
MF/HF DSC controller. SeaCall 7000 radio is used for long-range communication. DSC feature allows secure transmissions.
MF/HF DSC watch receiver. SeaWatch watch receiver monitors MF/HF distress frequencies and DSC transmissions
and alerts when a distress call is received.
Modem. SEATOR modem allows data terminal to send and receive data via the HF/SSB radio.
Navtex receiver. Furuno Navtex NX-500 receiver automatically monitors for maritime safety alerts and prints the
alerts. The unit also gives an audible alert when search and rescue alerts are received.
2
1
4
19
18
SEAWATCH
17
5
SEACALL
16
15
14
13
10
6
12
11
9
7
8
COMMUNICATIONS LOCKER COMPONENTS

0002 00-14
TM 55-1905-242-14
0002 00
EQUIPMENT DATA
MOBILITY DATA
Speed
(light displacement)
(full load displacement)
Cruising Range
(light)
(loaded)
10.8 knots (20 km/hr)

9 knots (16.7 km/hr)
320 nautical miles (592.6 km)
271 nautical miles (501.9 km)
HULL AND ACCOMMODATIONS DATA

Length, overall (over fendering)
Beam (over fendering)
Beam, molded
Depth, molded (amidships)
Draft (full load)
Freeboard, loaded, mean
Displacement
(light)
(loaded)
Payload
Cargo Space
(length)
(width)
Accommodation Module
(length)
(width)
Complement:
Crew
Troops
74 ft. (22.2 m)
22 ft. 0 1/8 in. (6.7 m)
20 ft. 11 3/4 in. (6.4 m)
9 ft. 4 in. (2.8 m)
4 ft. 6 in. (1.4 m)
4 ft. 10 in. (1.5 m)
71.8 tons (72.0 t)
116.07 tons (118.0 t)
41.3 tons (37.5 t)
18 ft 7 in (5.7 m)
14 ft 6 in (4.4 m)
24 ft 2 in (7.4 m)
14 ft 6 in (4.4 m)
3
47
PROPULSION ENGINE
Base Engine
Manufacturer
Model
Shaft horsepower
Full load speed
Rotation
Number of cylinders
Lube oil capacity
Detroit Diesel
7122-7000
400
2100 r/min
Right-hand
12
40 qts (37.9 L)
Engine Coolant System

Coolant type
Coolant capacity
Keel cooler
Pump
Ethylene glycol/water mix

21 gal (79.5 L)
Buships Dwg. No. C-3166915-D
(Furnished with engine)
Raw Water Cooling System

Pump
Duplex strainer Manufacturer/Model
(Furnished with engine)

Gross Mechanical Laboratory/HD
2000A
GENERATOR SET
Base Generator
Manufacturer
Model
Capacity
Northern Lights
ML844L
20kW
0002 00-15
TM 55-1905-242-14
0002 00
GENERATOR SET (continued)

Engine Coolant System
Coolant type
Keel cooler manufacturer/model
Ethylene glycol/water mix

F.W. Fernstrum/B654U
Raw Water Cooling System

Pump
Strainer manufacturer/model
Furnished with Engine

Groco/ARG-750-S
FUEL SYSTEM
Fuel tank capacity (each)
Fuel filter/water separator (propulsion engine)
Manufacturer
Model
Fuel filter/water separator (generator engine)
Manufacturer
Model
MARINE TRANSMISSION
Manufacturer
Model
Minimum oil pressure (cruising)
Oil capacity
432 gal (1635.3 L)

Racor
1000FG
Racor
120R
Twin Disc
MG-514C
215 lb/in (14.8 bar)
6 gal (22.7 L)
HYDRAULIC STARTING SYSTEM

Operating pressure
Relief pressure
System refill capacity
Recharging pump w/adapter plate (engine)
Recharging pump (hand)
Starting motor
Accumulator
Filter, high pressure T
Filter, high pressure inline
Control valve
Level indicator
Relief valve
3250 lb/in (224.1 bar)

3400 lb/in (234. bar)
7 gal (27 L)
Bosch RPA 300412B
Bosch HPA 300118
Bosch CMD2A111
(2) Bosch ACB-30A-7109A
(2) Bosch ACB-30B-7110B
Bosch FRK 300382-3A
Bosch FRH 300116
Waterman 314LE-6-24
Gems Sensors (Type M2) 87744
Fluid controls 1A32-F4-60S
HYDRAULIC STEERING SYSTEM

Operating pressure
Relief pressure
Helm Unit
Pump
Cylinder
Return filter
Flow divider
Relief valve
1050 lb/in (72.4 bar)

1500 lb/in (103.4 bar)
18 gal (68.1 L)
Char Lynn WK-11-SCC
Vickers
VTM42-40-15-15-ME-R1-14
Ortman Miller 2TH--Style G
Gresen FSP107-1ED1A
Gresen DVD50-3
Gresen J-50
Suction strainer
Counterbalance valve
Check valve
Hydrocraft HA-FS-5
Double A SAS-175-C-K144
Double A D-06-10A1
0002 00-16
TM 55-1905-242-14
0002 00
HYDRAULIC STEERING SYSTEM (continued)

Ball valve
Temperature/level indicator
Worcester 444B
Hydrocraft HSG-88
RAMP AND CRANE HYDRAULIC SYSTEM

Operating pressure
Relief pressure (ramp hoist)
Relief pressure (crane)
Winch
Pump (starboard)
Pump (port)
Control valve
Suction strainer
Return filter
Hand pump
Check valve
Shuttle valve
Determined by load
2100 lb/in (144.8 bar)
2500 lb/in (172.4 bar)
90 gal (340.7 L)
Gearmatic 22-SEC
Vickers 35V25A-1C-10L-002
Vickers 35V25A-1C-10L-132
Vickers CM3N02R20-BL-30
Jelliff J75-600-100-2-1
Gresen FLR 415
Pine 160-8
Double A D4-185
Gearmatic 50835
ELECTRICAL SYSTEM
12 Vdc System (Generator Starting)
Alternator
Voltage regulator
Battery
Cold cranking amps (CCA)
Amp-hour capacity
Supplied with generator

Integral to alternator
29HMEV
675
120
12 Vdc System (Communications)

Transformers (under chart table in pilothouse)
Newmar 48-12-6I
24 Vdc System (Ships Service)

Batteries
Number
Make
Type
Connection
Alternator (mounted on propulsion engines)
Manufacturer
Model
Output
Battery Charger
Manufacturer
Model
Input volts
Input amps
Output volts
Output amps
110 Vac Service
Transformer (at comms rack)
Make
Model
4
Exide
8D-900-D
2 pairs connected in series
Leece-Neville
8LHA 3096U
24 Vdc/110 Amps
LaMarche
A12B-100-24V-B1-12L-10055
240 Vac, single phase
26
24 Vdc
100
Wades Electrical Distributors, PT 1500

Type PT 1500
0002 00-17
TM 55-1905-242-14
0002 00
110 Vac Service (continued)

Transformer (engine room)
Make
Model
Generator
Acme Electric
T-2-53516-3S
(see 220 Vac below)
220 Vac Service

Generator
Make
Model
Output voltage
Rating
Northern Light
ML844L
220/110 Vac
20 kW
COMMUNICATION AND NAVIGATION EQUIPMENT

VHF-FM DSC Radio
Primary frequency range
Transmit
Receive
Programmable frequency range
Transmit
Receive
Input power
Output power
Handheld VHF transceiver
HF/SSB transceiver
Frequency range
Transmit
Receive
Input power
Output power
MF/HF DSC watch receiver
Operating frequencies
Ross DSC-500
156.025 - 157.425
156.025 - 163.775
156.000 - 159.175
156.025 - 163.775
12 Vdc
1 or 25 W, selectable
Standard Horizon HX350SAS1S1
SEA 330
1.6 MHz - 30 MHz
490 kHz - 30 MHz
24 Vdc
300 W
SEA 7001
2187.5, 8414.5, 4207.5, 12577,
and 16804.5 kHz
12 Vdc
SeaCall 7000
12 Vdc
SEA 3301
Seator 3000
24 Vdc (from HF/SSB)
Furuno NX500
518 kHz
24 Vdc
GFE
GFE
Raytheon RAY 430
12 Vdc
30 W
Raytheon Pathfinder R80
25 yds (22.9 m)
72 nmi (133.3 km)
24 Vdc
GFE
KVH Model MV103AC
24 Vdc
IBM ThinkPad
110 Vac
Input power
MF/HF DSC controller
Input power
MF/HF transceiver
Modem
Input power
NAVTEX receiver
Receiving frequency
Input power
AN/VRC-46 SINCGARS transceiver
IFF-APX 72
Loudhailer
Input power
Audio output
Radar
Minimum range
Maximum range
Input power
GPS Receiver (Handheld), AN/PSN-11
Digital compass
Input power
Data terminal
Input power
0002 00-18
TM 55-1905-242-14
0002 00
COMMUNICATION AND NAVIGATION EQUIPMENT (continued)

GMDSS serial port printer
Make
Model
Input power
GMDSS parallel port printer
Make
Model
Input power
Emergency Position Indicating Radio Beacon (EPIRB)
Output frequency
Search and Rescue Transponder (SART)
Type
WINDSHIELD WIPERS
System
Okidata
Microline 184 Turbo
110 Vac
Okidata
Microline 184 Turbo
110 Vac
Alden Marine, Satfind-406
406.025 MHz 5W
121.50 MHz 25mW
TELLUSART MkII
Carry off
Wynn S1602C
EMERGENCY BILGE SYSTEM

Bilge pump
Hydraulic motor
Bypass flow regulator
Hydraulic diverter valve (directional ball valve)
MP Pump 27805
HPI M2-169
Fluids Controls
2FA86-R-12T-12T-12T-25-S
Worcester 1 1/2--D44 6YSEVI
OILY WATER DISCHARGE SYSTEM

Tank capacity
Electric pump
Capacity
Input power
Current draw (maximum)
150 gal (567.8 L)

Oberdorfer 991-43-C82
3.0 gal/min (L/min)
24 Vdc
17.0
BLACK WATER SYSTEM

Tank capacity
Electric marine toilet
Tank monitor system
Discharge pump
190 gal (719.2 L)

Jabsco 37010-1096
SeaLand Tankwatch III
SeaLand 317-302400
POTABLE WATER SYSTEM

Tank capacity
Water pressure set
Potable water filter
Water heater
Tank monitoring system
Windshield washdown pump
150 gal (567.8 L)

Raritan GMPT 24
Aqua City AIM-3
Torrid MV-10
SeaLand Tankwatch III
Jabsco 44010-2011
FIREFIGHTING/BALLAST SYSTEM
Forward ballast tank capacity
Fire pump
Driven by
Capacity
6 tons (5.4 metric ton)

Deming 5061-2256-2061
Generator via electric clutch
200gal/min (909 L/min)
@ 1800 r/min
Working pressure
80 lb/in (5.5 bar)
0002 00-19
TM 55-1905-242-14
0002 00
FIREFIGHTING/BALLAST SYSTEM (continued)

Strainer
Pressure relief valve setting
Fire monitor
Fire nozzle
Hayward 85
100 lb/in (6.9 bar)
Akron Brass, Omega Monitor 3
0489 0087 Akron Brass
AIR CONDITIONING/HEATING SYSTEM

Operating voltage
Refrigerant
Type
Capacity
Cooling Unit
Wheelhouse
Accommodation module (2)
Condensing Unit
Wheelhouse
Accomodation module (2)
Raw water pump
Cruisair WFAH10C
Cruisair F24C-P
Cruisair P1500BX
VENTILATION SYSTEM
Engine room ventilation fans
Operating voltage
Capacity
Battery compartment ventilation fan
Operating voltage
Capacity
Accommodation module ventilation fan
Operating voltage
Capacity
Water closet ventilation fan
Operating voltage
Capacity
Elta 250 mm
24 Vdc
1250 ft/min (590 L/sec)
Elta 3-inch
24 Vdc
40 ft/min (18.9 L/sec)
Sutton MB324
24 Vdc
115 ft/min (54.2 L/sec)
Sutton MB324
24 Vdc
115 ft/min (54.2 L/sec)
220 Vac, single phase

R-22A
25 lb (11.3 kg)
Cruisair EBO10C
Cruisair EBO24C
CRANE
Manufacturer and model
Load capability
Effer 26001E
1000 lb (453.6 kg) @
12 ft (3.7 m) reach
380 degrees
Slewing capability
FIRE SUPPRESSION SYSTEM
Manufacturer and model
Fire suppression agent
CO2 capacity
Space protected
Walter Kidde FM-200

FM-200
70 lb (31.6 kg)
Engine room
FIRE DETECTION/ALARM SYSTEM

Manufacturer
Operating voltage
Zones
Walter Kidde
24 Vdc
2--Engine room & accommodation
module
Pilothouse
Actuated from
Detectors
Engine room
Accommodation module
3 flame detectors
2 smoke detectors
EQUIPMENT CONFIGURATION
There are no significant differences in configuration among the LCM-8 Mod 2 vessels. Vessel LCM-8594 provides the
baseline configuration for this modification. All follow-on vessels will conform to this configuration.
END OF WORK PACKAGE
0002 00-20
TM 55-1905-242-14
0003 00

THEORY OF OPERATION
PROPULSION SYSTEM
PROPULSION ENGINES
Two Detroit Diesel 12V71 engines power the LCM-8 Mod 2 propulsion system. Each engine has 12 cylinders arranged in
a V configuration. Engine rotation is right hand (flywheel rotates counterclockwise when viewed from the rear) for both
engines. The propulsion engines power the following components:
1.
2.
3.
Marine transmissions that propel the vessel.

24 Vdc alternators that provide ships power when the propulsion engines are operating (see WP 0005 00).
Hydraulic pumps for the steering, starting, bilge, ramp, and crane systems (see WP 0006 00).
Engine speed is controlled by a dual function control head, located in the pilothouse console. The control head lever
actuates the engines governor lever by means of a double acting cable assembly. The engines governor, in turn, controls
engine speed throughout a preset range. The governor also acts to prevent the engine from exceeding a preset speed.
Refer to TM 5-2815-231-14 for further information on the propulsion engines.
MARINE
TRANSMISSION
PROPULSION ENGINE
POWER
TAKEOFF
PORT SIDE VIEW
STARBOARD SIDE VIEW
PROPULSION ENGINES (TYPICAL)
MARINE DRIVE GEARS

Two Twin Disc MG-514C marine transmissions transmit the engines rotating power to the propellers. The transmissions
allow shifting between forward, neutral, and reverse. The transmissions have a 2:1 reduction ratio. A power takeoff is
mounted on top of each transmission to drive the bilge/ramp/crane hydraulic pump.
The marine transmissions also facilitate counterrotation of the propellers. Although both propulsion engines are right hand
rotation, good marine engineering practice dictates that the starboard propeller should be left hand rotation while the port
propeller is right hand rotation. The internal gearing of the marine transmissions permits this counterrotation.
Refer to TM 5-2815-231-14 for further information on the marine transmissions.
0003 00-1
TM 55-1905-242-14
0003 00
ENGINE COOLING SYSTEM

The propulsion engines are cooled by a mixture of water and ethylene glycol antifreeze. This mixture of water and antifreeze protects against freezing, overheating, and corrosion. A 50/50 mixture of ethylene glycol antifreeze and water will
freeze at -34 F (-36.7 C), which is significantly lower than the freezing temperature of water alone. The same 50/50 mixture
has a boiling point of up to 276 F (135.6 C), depending upon cooling system pressure. Ethylene glycol antifreeze also
contains additives that help prevent corrosion of cooling system components.
EXPANSION TANK
GAUGE
GLASS
SWING CHECK
VALVE
KEEL COOLER
ENGINE COOLING SYSTEM
The engine coolant is circulated through the closed loop cooling system by an engine-driven centrifugal water pump. As the
coolant circulates through the engine, it absorbs heat from the engines cylinder block, cylinder heads, exhaust manifold
surfaces, and from the engine oil and the marine transmission oil. After circulating through the engine, the coolant passes
through a keel cooler that is longitudinally recessed in the hull between frames 25 and 31. As the coolant circulates through
the keel cooler, the heat absorbed from the engine is transferred to the raw water outside the hull. After the coolant has
passed through the keel cooler, it reenters the engine through a swing check valve to begin the cooling cycle again.
Engine coolant temperature is regulated by thermostats mounted in the propulsion engines. These thermostats regulate
coolant temperature by controlling the flow of coolant through the system. When the coolant is cold, it is recirculated
through the engine cooling passages without passing through the keel cooler. When the coolant reaches operating temperature, a portion of the coolant is circulated through the keel cooler for cooling. Flow through the keel cooler will vary
depending upon many variables, including coolant temperature, raw water temperature, and engine load conditions.
The engine cooling system has an expansion tank mounted on the engine room bulkhead directly forward of the engine. The
expansion tank allows coolant expansion and contraction and allows access to the system for filling and/or resupplying the
system.
0003 00-2
TM 55-1905-242-14
0003 00
ENGINE EXHAUST SYSTEM

Each propulsion engine has an exhaust system that quiets the exhaust and discharges it to the atmosphere. The exhaust
system contains two marine mufflers per engine. The exiting exhaust gases are cooled by raw water injected into the top of
the mufflers by an engine-driven raw water pump. As the raw water mixes with the exhaust gases, the exhaust gases are
cooled, and contract. This contraction helps to quiet the exhaust. The mufflers discharge overboard through the side of the
hull between frames 35 and 37, port and starboard.
Flexible connections at the exhaust manifold and expansion joint connectors at the hull connection isolate the exhaust
system from engine vibration and allow expansion and contraction of the system as it heats and cools.
The exhaust piping from the engines to the mufflers is insulated with three inches of thermal glass fiber installed in three, 1"
layers in accordance with MIL-I-16411. Type II insulation over the flanges is removable to allow repair of the system.
RAW WATER
INLET
EXHAUST PIPE
FLEXIBLE
CONNECTION
MUFFLERS
EXHAUST ELBOW
EXPANSION JOINT
CONNECTOR
CONNECTING
ELBOW
ENGINE EXHAUST SYSTEM (TYPICAL)
PROPULSION ENGINE RAW WATER COOLING SYSTEM

Raw water is used to cool the propulsion engine exhaust and the diesel fuel exiting the engines (see WP 0004 00). The
propulsion engine raw water cooling system also primes the bilge pumps (see WP 0007 00).
Sea chests, located immediately aft of each marine transmission, supply raw water to the system. A suction valve is located
at each sea chest to allow the incoming raw water to be secured when necessary.
0003 00-3
TM 55-1905-242-14
0003 00
PROPULSION ENGINE RAW WATER COOLING SYSTEM (continued)

Each propulsion engine has an engine-driven raw water pump. A sea water strainer assembly is located inline between the
sea chest and the raw water pump intake to prevent debris from entering the pump. The duplex design of the strainer allows
one side of the strainer to be cleaned while the other side of the strainer remains in use.
FUEL COOLER
OVERBOARD
DISCHARGE VALVE
PRIMING VALVE
SUCTION VALVE
SEA WATER STRAINER
SEA CHEST
DRAINCOCK
RAW WATER COOLING SYSTEM (TYPICAL)
After exiting the raw water pump, the water enters the fuel cooler where it cools the diesel fuel exiting the engine. From the
fuel cooler, the water is directed to a T fitting where it may travel either to the mufflers or to the overboard discharge valve.
The overboard discharge valve is used to control the amount and rate of raw water flow through the fuel coolers and the
mufflers. As the overboard discharge valve is opened, raw water flow through the mufflers decreases. As the overboard
discharge valve is closed, raw water flow through the mufflers increases. Raw water entering the mufflers is discharged
through the exhaust ports with the exhaust gases.
Raw water for priming the bilge pumps is taken from the raw water pump outlet prior to entering the fuel cooler. Flow of
water into the bilge pumps is controlled by the priming valve located near the raw water pump.
0003 00-4
TM 55-1905-242-14
0003 00
PROPELLERS AND PROPELLER SHAFTS

Each marine transmission output flange is coupled to a 2-1/2 inch Corrosion Resistant Steel (CRES) propeller shaft. The
propeller shafts transmit the rotating energy from the marine transmissions to the propellers.
The propellers exit the hull through stern tubes located between frames 37 and 39, port and starboard. Each stern tube is
fitted with a stuffing box that provides a watertight seal for the propeller shaft as it passes through the hull. Heavy duty hose
and hose clamps secure the stuffing boxes to the stern tubes.
V-STRUT
SHAFT COUPLING
PROPELLER
PROPELLER SHAFT
STUFFING BOX
CUTLESS BEARING
STERN TUBE
PROPELLERS AND PROPELLER SHAFTS (TYPICAL)
The propeller shafts are supported by two bearings. The forward section of the propeller shaft is supported by a stern tube
bearing located in the stern tube. The aft section of the propeller shaft is supported by a cutless bearing located in a V-strut.
The propellers transform the rotating energy of the propulsion engine and marine transmission into forward or reverse thrust
to propel the vessel. The propellers are secured to the trailing ends of the propeller shafts with jam nuts, plain nuts, and
cotter pins. The propellers have tapered, keyed bores that are secured to the tapered, keyed propeller shaft ends to prevent
the propellers from rotating on the shafts.
END OF WORK PACKAGE

00030003
00-5/6
00-5
blank
TM 55-1905-242-14
0004 00

THEORY OF OPERATION
FUEL SYSTEM
FUEL TANKS
The LCM-8 Mod 2 is equipped with two fuel tanks located in the lazarette, port (1) and starboard (2), aft of bulkhead 39.
Each tank has a capacity of 432 gallons (1635.3 liters). The fuel tanks store all of the fuel necessary to operate the propulsion engines and the diesel generator.
FUEL LINES AND PIPING
Both rigid and flexible fuel lines are used in the LCM-8 Mod 2 fuel system. Rigid lines are used where piping runs are long
and where equipment vibration and movement are not a concern. Flexible lines are used in areas where equipment vibration
and movement might damage rigid lines.
Four types of lines are used in the LCM-8 Mod 2 fuel system. Fuel fill pipes direct fuel to the proper tank(s) during fueling
operations. Fuel vent pipes vent the fuel tanks to allow for varying fuel levels within the fuel tanks. Fuel supply lines carry
fuel to the engines. Fuel return lines return unburned fuel back to the tanks.
FUEL VALVES
Several types of valves are contained in the LCM-8 Mod 2 fuel system. Fuel suction valves (3) secure the flow of fuel from
the fuel tanks. Fuel supply valves (4) are used to secure the flow of fuel to their respective engines. Return fuel is secured
by the fuel return valves (5). Fuel fill valves (6) direct the flow of fuel into the appropriate tank(s) during fueling operations.
By properly positioning the fuel valves, the operator can determine which tank(s) supply fuel to the engines, which tank(s)
receive return fuel from the engines, and which tank(s) are filled. Fuel drain valves (7) allow draining of the fuel tanks when
necessary.
RETURN
SUPPLY
5
4
BKHD39
2
FWD
7
LAZARETTE
FUEL FILLS, VENTS, AND SOUNDINGS

The fuel tanks are filled through a fuel fill fitting located on the aft deck, starboard, at frame 40. The fuel tanks are both
vented through a shared vent located adjacent to the fuel fill. Fuel tank sounding accesses are located outboard at frame 40
port and starboard. Fuel tank sounding accesses may be used for unpressurized fuel tank filling.
0004 00-1
TM 55-1905-242-14
0004 00
FUEL FILTERS AND SEPARATORS

All fuel exiting the fuel tanks is purified by fuel filters and fuel filter/water separators. The engine-mounted fuel filters are
covered in TM 5-2815-231-14.
Each engine is provided with a Racor 1000 FG fuel filter/water separator assembly. This assembly separates water from the
diesel fuel and performs primary filtration. Final filtration is performed by the engine-mounted fuel filters. The Racor 1000
FG fuel filter/water separators use separation, coalescing, and filtration to remove water and contaminants. The fuel filter/
water separator contains a turbine centrifuge that separates solids and free water from the fuel through centrifugal
separation. After separation, smaller water droplets and solids coalesce on the fuel filter/water separators conical baffle and
fall to the collection bowl. After coalescing, the fuel passes through a filter before exiting the fuel filter/water separator. The
filters water repelling media removes nearly 100% of the water from the fuel and removes particles as small as 2 microns.
The generator engine is provided with a Racor 120 fuel filter/water separator. The unit has a spin-on filter element and a
reusable collection bowl. The filter element is a water repelling media that removes nearly 100% of the water from the fuel and
removes particles as small as 30 microns.
RACOR 1000
RACOR 120
END OF WORK PACKAGE

0004 00-2
TM 55-1905-242-14
0005 00

THEORY OF OPERATION
ELECTRICAL SYSTEM
GENERAL
The LCM-8 Mod 2 has two alternating current electrical systems (110 Vac and 220 Vac) and two direct current electrical
systems (12 Vdc and 24 Vdc). The electrical systems supply all of the electrical needs of the LCM-8 Mod 2.
The alternating current electrical systems are both single phase systems. The 220 Vac (Volts alternating current) system has
two power sources. Power may be derived from the diesel generator or from an outside power source via the shore power
receptacle and the shore power cable. The 110 Vac system receives its power from the diesel generator and from transformers powered by the 220 Vac system.
The direct current electrical systems are two-wire isolated ground systems. A 24 Vdc (Volts direct current) system supplies
many of the lighting, communication, and accessory systems on board the LCM-8 Mod 2. This power is supplied by
dedicated battery banks, by a battery charger, and by propulsion engine-driven alternators depending upon the operating
conditions. Certain communication systems require 12 Vdc power. These systems are supplied by 24 Vdc to 12 Vdc
transformers. The generator starting system also requires 12 Vdc power. This power is supplied by a dedicated battery that
is recharged by an alternator mounted on the diesel generator.
Foldout sheets FO-1, FO-2, FO-3, and FO-4 contain wiring diagrams for the LCM-8 Mod 2 electrical system.
ALTERNATING CURRENT POWER SUPPLY
Diesel Generator
A Northern Lights M-844L diesel generator supplies power to the 220 Vac and 110 Vac electrical systems when the vessel is
underway or when shore power is otherwise unavailable. Both 220 Vac and 110 Vac outputs are available directly from the
diesel generator. With the diesel generator running, the LCM-8 Mod 2 is completely self-sufficient with respect to electrical
power even with both propulsion engines secured.
Shore Power
The LCM-8 Mod 2 is provided with a shore power receptacle and shore power cable that provide a 220 Vac single-phase
power supply to the vessel from a pierside power supply or from another vessel. When connected to shore power, the LCM-8
Mod 2 is completely self-sufficient with respect to electrical power, even with both propulsion engines and the diesel
generator secured.
Alternating Current Transformers
The LCM-8 Mod 2 is provided with two alternating current transformers that transform 220 Vac to 110 Vac. The first
transformer, located near the communications rack, supplies power to the data terminal, the parallel port printer, and the serial
port printer. A second transformer, located in the engine room, powers the microwave oven and the 110 Vac receptacles
located in the galley area.
DIRECT CURRENT POWER SUPPLY
Battery Charger
When the diesel generator is running, or the vessel is connected to shore power, 24 Vdc power is supplied to the vessels
systems by the battery charger. The battery charger transforms 220 Vac to 24 Vdc. The battery charger has a maximum
output of 100 amps and can charge the battery bank and power vessel systems simultaneously. When the vessel load is less
than 100 amps, the remaining charger capacity is available for battery charging.
0005 00-1
TM 55-1905-242-14
0005 00
Propulsion Engine-Driven Alternators

When the propulsion engines are running, 24 Vdc power is available from the propulsion engine-driven alternators. Each
propulsion engine has one alternator rated at 110 amps maximum output. Because the propulsion engines are started
hydraulically, the full output of these alternators is available for vessel service loads. When the propulsion engines are
running, and 220 Vac power is available, 24 Vdc power is supplied by both the propulsion engine-driven alternators and by
the battery charger.
24 Vdc Battery Bank
Under unusual conditions, 24 Vdc power is supplied by two dedicated battery banks located in the starboard wing wall
outboard of the accommodation module entry ladder. Each battery bank consists of two 12 Vdc, 8D batteries connected in
series to supply 24 Vdc power. These battery banks provide power to the vessels 24 Vdc electrical systems under the
following conditions:
1.
2.
When the propulsion diesel engines are secured (no engine-driven alternator output) and no 220 Vac power supply is
available (no battery charger output).
When system load temporarily exceeds the capacity of the battery charger and/or engine-driven alternators.
12 Vdc Battery
A single 12 Vdc battery supplies power to the starting and operating systems of the diesel generator. This battery is
recharged by a generator engine-driven alternator.
Generator Engine-Driven Alternator
A single 12 Vdc alternator is mounted on the diesel generator. This alternator supplies power to charge the generator
engines 12 Vdc starting battery and to operate the generators systems and accessories while the generator is operating.
ELECTRICAL DISTRIBUTION COMPONENTS--ALTERNATING CURRENT AND DIRECT CURRENT
All of the LCM-8 Mod 2s electrical systems contain one or more of the following components.
Circuit Breakers
Circuit breakers provide protection against overload on electrical circuits. When the load on a circuit exceeds the circuit
breakers rating, the circuit breaker trips, causing an interruption of service for that circuit. This interruption of service
ceases all electrical flow in the circuit and prevents fire or other damage associated with an overload condition. All of the
circuit breakers on the LCM-8 Mod 2 are manual-resetting, meaning that the circuit breaker remains in the tripped condition until it is manually reset. Circuit breakers may also be used both to secure electrical circuits for service and during normal
operation.
Fuses
Fuses provide protection against overload on electrical circuits. When the load on a circuit exceeds the fuses rating, the fuse
blows, causing an interruption of service for that circuit. This interruption of service ceases all electrical flow in the circuit
and prevents fire or other damage associated with an overload condition. Once a fuse blows, it must be replaced before
the flow can be restored to the circuit. A fuse may also be removed to secure an electrical circuit for service.
Switches
Many of the LCM-8 Mod 2s electrical systems are controlled by switches. When in the closed, or ON, position, the switch
permits current to flow in the circuit, activating the switched device. When the switch is in the open, or OFF, position, the
switch interrupts current flow in the circuit, deactivating the switched device.
Distribution Box
Distribution boxes are located throughout the vessel. The distribution boxes house the circuit breakers and fuses that
control and protect the circuits throughout the vessel.
END OF WORK PACKAGE
0005 00-2
TM 55-1905-242-14
0006 00

THEORY OF OPERATION
HYDRAULIC SYSTEM
GENERAL
The LCM-8 Mod 2 is provided with three separate hydraulic systems. One system operates the starting system for the
propulsion engines, another operates the steering system, and the last operates the bilge pumps, bow ramp, and crane.
Each system has its own pumps, filters, piping, and controls. The hydraulic steering system has its own reservoir, while the
starting system shares a partitioned reservoir with the bilge/ramp/crane system.
PROPULSION ENGINE HYDRAULIC STARTING SYSTEM
General
This systems sole purpose is to start the propulsion engines. The system consists of a reservoir, two engine-driven pumps,
one hand pump, two pairs of accumulators, two control valves, two starting motors, and several valves, filters, and gauges.
CONTROL
VALVE
STARTING MOTOR
STARTING MOTOR
CONTROL
VALVE
INLINE FILTER
INLINE
FILTER
RETURN
HAND CHARGING
PUMP VALVE
OUT
IN
RETURN
HYDRAULIC PUMP
(2 PLACES)
HAND CHARGING
PUMP
OUT
ISOLATION
VALVE
RELIEF
VALVE
IN
SUCTION
FILTER
SUCTION
VALVE
RELIEF
VALVE
GAUGE VALVE
(4 PLACES)
ACCUMULATOR
VALVE
(4 PLACES)
ACCUMULATOR
(4 PLACES)
RESERVOIR
PILOTHOUSE
GAUGE
BLOWDOWN
VALVE
PROPULSION ENGINE HYDRAULIC STARTING SYSTEM SCHEMATIC
0006 00-1
ACCUMULATOR
GAUGE
0 TO 5000 lb/in 2
(4 PLACES)
TM 55-1905-242-14
0006 00
Reservoir
The propulsion engine hydraulic starting system shares a partitioned reservoir with the bilge/ramp/crane system mounted on
bulkhead 39, centerline, in the engine room. The propulsion engine hydraulic starting system uses the port side of the
reservoir, which is completely isolated from the starboard side of the reservoir. There is no intermingling of hydraulic oil
within the reservoir. Each side of the reservoir has its own fill and its own level indicator.
The reservoir is used to store hydraulic oil for use in the propulsion engine starting system. A sufficient volume of oil is
stored to allow normal operation of the system. In addition, the oil volume is large enough to allow the oil to remain in the
reservoir, where it may be cooled by ambient air circulation.
Engine-Driven Hydraulic Pump
Each propulsion engine is equipped with a hydraulic pump that runs continuously during engine operation. The pumps
automatically recharge the accumulators. When the required pressure is attained in the accumulators, a valve within the
pump body opens, and the hydraulic oil is circulated back to the reservoir. Depending upon the position of the isolation
valve, a single pump can charge one or both pairs of accumulators.
Hand Charging Pump
A hand charging pump is provided to permit charging of the hydraulic accumulators when the propulsion engines are not
running. This pump is used when the accumulators have been blown down for service, when repeated failed starting
attempts leave the accumulators depleted, or when the accumulators have otherwise lost their charge.
Accumulators
Two pairs of hydraulic accumulators store hydraulic pressure for later use. The accumulators are mounted on bulkhead 39,
one pair on each side of the reservoir. The accumulators use dry nitrogen gas to maintain the charge pressure. They may be
recharged with either the engine-driven hydraulic pump(s) or with the hand charging pump. Under normal operating
conditions, the starboard accumulators power the starboard starting motor, and the port accumulators power the port
starting motor. System operating pressure is 3250 lb/in (221.0 bar)
Control Valve
Each propulsion engine has a solenoid-actuated control valve that controls the flow of hydraulic oil to the hydraulic starting
motors. The valve is closed in its resting state. When actuated, the control valve allows hydraulic oil under pressure to flow
to the hydraulic starting motor. Under normal conditions, the control valve is actuated when the operator presses the
pushbutton engine starting switch in the pilothouse. Under unusual conditions, the control valve may be manually actuated
by pressing the manual start button on the valve.
MANUAL
START
BUTTON
INLINE
FILTER
CONTROL
VALVE
0006 00-2
TM 55-1905-242-14
0006 00
Starting Motor
Each propulsion engine has a hydraulic starting motor. The starting motor rotates the engine until the engine starts. The
starting motor is equipped with a retractable starter drive that extends to engage the flywheel when the starter is engaged,
and retracts from the flywheel when the starter is disengaged.
Blowdown Valve
A blowdown valve is mounted on top of the reservoir. This valve allows the pressure to be relieved from the accumulators
for service. When the blowdown valve is opened, the hydraulic pressure that is stored in the accumulators is allowed to vent
harmlessly to the reservoir.
Relief Valve
Two relief valves are installed in the hydraulic starting system. The valves are both mounted on top of the reservoir and
protect the system from damage caused by overpressurization. The relief valve setting is 3400 lb/in (234.4 bar). When
system pressure exceeds the relief valve setting, the excess pressure is vented harmlessly to the reservoir.
Isolation Valve
An isolation valve, located near the hand pump, isolates the two sides of the hydraulic starting system. When the isolation
valve is closed, the port and starboard hydraulic starting systems operate independently from one another. In this configuration, the port engine-driven pump charges only the port accumulators, and the port accumulators power only the port
starter motor. The same is true for the starboard side of the system. When the isolation valve is open, both sides of the
hydraulic starting system work together. In this configuration, either engine-driven pump may charge either pair of accumulators and either pair of accumulators may power the starter motor for either engine.
Hand Charging Pump Valve
The hand charging pump valve, located on top of the hand charging pump, isolates the hand charging pump from the
propulsion engine hydraulic starting system to protect it from damage. Under normal conditions, the valve is in the closed
position, isolating the hand pump from the system. The valve is open when the hand pump is in use.
Accumulator Valve
Each accumulator is equipped with a valve, allowing the accumulator to be isolated from the hydraulic starting system. When
the valve is closed, no hydraulic pressure is available from the accumulator to the system. When the valve is open, hydraulic
pressure is available.
Suction Valve
A single suction valve, located at the bottom of the reservoir secures the flow of hydraulic oil from the reservoir to the
hydraulic pumps. The valve is closed only for service. At all other times, it must remain open to prevent damage to the
pumps.
Gauge Valve
Each of the four accumulator gauges has a gauge valve to isolate the gauge from the system. The valve may be open or
closed, depending upon the operating condition. When the valve is open, the gauge reads accumulator pressure. When the
valve is closed, the gauge reads the pressure last seen before closing the valve.
Inline Filter
A high pressure, inline filter is mounted directly to each control valve. This filter removes contaminants from the hydraulic
oil before the oil enters the control valve and starting motor.
0006 00-3
TM 55-1905-242-14
0006 00
Suction Filter
A suction filter, mounted at the bottom of the reservoir near the suction valve, provides initial filtration for the propulsion
engine hydraulic starting system.
Accumulator Gauges
Four accumulator gauges, one for each accumulator, monitor hydraulic pressure within the accumulators. The gauges are
connected to the accumulator piping by flexible hoses and may be isolated from the system by closing the gauge valves. A
gauge mounted in the pilothouse console near the rudder angle indicator allows the operator to monitor starting system
pressure. When the isolation valve, located near the hand pump, is closed, the pilothouse gauge reads the pressure present
in the port side of the system. When the isolation valve is open, the pressure equalizes across both sides of the system, and
the pilothouse gauge reads this pressure.
HYDRAULIC STEERING SYSTEM
General
The LCM-8 Mod 2 uses a hydraulic steering system to actuate the rudders, which in turn steer the vessel. The system
consists of two engine-driven hydraulic pumps, a flow divider, a helm unit, two steering cylinders, a relief valve, three check
valves, two counterbalance valves, two isolation valves, two bypass valves, two suction valves, two suction strainers, a
drain valve, a return filter, a reservoir, and a pilothouse gauge.
Engine-Driven Hydraulic Pump
Two engine-driven hydraulic pumps provide the hydraulic power necessary to operate the hydraulic steering system. Each
propulsion engine has a separate pump allowing full operation of the hydraulic steering system even with only one propulsion engine running. Each engine-driven hydraulic pump has a flow rate of 1.5 gal/min (5.7 L/min).
Flow Divider
All discharge flow from the engine-driven hydraulic pumps is routed through a flow divider which is set at 1050 lb/in2 (72.4
bar). The flow divider supplies 2 gal/min (7.6 L/min) of hydraulic oil to the helm unit throughout a wide range of pump speeds.
This constant oil flow rate permits consistent helm operation at all engine speeds. All excess flow reaching the flow divider
is returned to the reservoir through the return filter.
Helm Unit
The helm unit receives hydraulic oil from the engine-driven hydraulic pumps and directs the oil as needed to position the
rudders. When the wheel is stationary, all the hydraulic oil supplied to the helm unit is returned to the reservoir through the
return filter, and the rudders remain stationary. When the wheel is turned, the oil is discharged from the helm unit through the
counterbalance valves and isolation valve to the hydraulic cylinders, which turn the rudders. Direction of hydraulic oil flow
is determined by the direction of wheel rotation. In the event of failure of both engine-driven hydraulic pumps, the helm unit
is capable of acting as a pump to allow continued operation of the steering system.
Steering Cylinder
Two steering cylinders are used to turn the rudders. The cylinders are mounted outboard and aft of the rudder stocks, port
and starboard. The rudders and steering cylinders are synchronized by a tie rod connecting the two rudder arms.
Relief Valve
A relief valve, mounted in the line between the engine-driven hydraulic pump and the helm unit, prevents system damage
caused by overpressurization. The relief valve is set at 1000 lb/in (68.9 bar). Once the system pressure exceeds the relief
valve setting, all excess pressure is returned to the hydraulic reservoir through the return filter.
0006 00-4
TM 55-1905-242-14
0006 00
RUDDER ARM (p/s)

TIE ROD
STEERING
CYLINDER (p/s)
BYPASS
VALVES (p/s)
ISOLATION
VALVES (p/s)
COUNTERBALANCE
VALVES
B C D
HELM
RELIEF
VALVE
PILOTHOUSE
GAUGE
CF
EF
FLOW DIVIDER
T
P
SUCTION
CHECK VALVE
PUMP CHECK
VALVE
RETURN
FILTER
RESERVOIR
ENGINE-DRIVEN
PUMP
SUCTION
VALVES
DRAIN
VALVES
SUCTION
STRAINER
HYDRAULIC STEERING SYSTEM SCHEMATIC
0006 00-5
TM 55-1905-242-14
0006 00
Pump Check Valve

Each engine-driven hydraulic pump has a pump check valve installed in its discharge piping. This pump check valve
prevents one pump from backfeeding into the other during conditions of pump imbalance. This unbalanced condition occurs
when only one propulsion engine is running or when the propulsion engines are operating at greatly different speeds.
Suction Check Valve
The suction check valve permits the helm unit to draw hydraulic oil directly from the reservoir when the engine-driven
hydraulic pumps are not operating. Under this condition the helm unit acts as a pump. When acting as a pump, the helm unit
uses port A (normally supplied by the engine-driven hydraulic pump) as the suction port and draws hydraulic oil from the
reservoir through the suction check valve. When the engine-driven hydraulic pumps are supplying pressure to port A, the
suction check valve prevents pump flow from returning to the reservoir (bypassing the helm unit).
Counterbalance Valve
Under most conditions the steering cylinders act to initiate rudder movement. But under certain conditions, such as when the
rudder is returning to midship following a turn, the steering cylinders must halt or slow rudder movement. Without counterbalance valves in the system, the steering cylinders would have a tendency to move uncontrollably when halting or slowing
rudder movement. The counterbalance valves prevent this uncontrolled movement by permitting cylinder movement only
when pressure is present on the return side of the cylinder. This return side pressure prevents uncontrolled cylinder movement and maintains helm control under all conditions.
Isolation Valve
Four isolation valves, two port and two starboard, are installed in the hydraulic steering system to permit isolation of a
damaged steering cylinder. The isolation valves are open during normal operation. By properly positioning the isolation
valves and the bypass valves, the LCM-8 Mod 2 may be steered in emergency conditions. Positioning of the valves for this
use is discussed in WP 0030 00. The isolation valves may also be used to isolate a cylinder for service.
Bypass Valve
Four bypass valves, two port and two starboard, are installed in the hydraulic steering system to permit emergency steering.
The bypass valves are closed during normal operation. By properly positioning the bypass valves, the LCM-8 Mod 2 may
be steered in emergency conditions with the emergency tiller. Positioning of the valves for this use is discussed in
WP 0030 00.
Suction Valve
Two suction valves, one for each pump, are mounted directly below the hydraulic reservoir. The suction valves may be
closed to allow servicing of the engine-driven pumps. At all other times the suction valves must remain open.
Drain Valve
A drain valve is located in the bottom of the reservoir. This valve permits draining of the reservoir for service. This valve
is closed and its outlet plugged during normal operation.
Return Filter
A single, 10-micron return filter is installed in the oil return line. This filter removes particulate contaminants from the
systems return oil before it enters the reservoir. The filter is of the disposable, spin-on type.
Suction Strainer
Each suction valve, one per engine-driven hydraulic pump, is fitted with a suction strainer. These strainers, mounted inside
the reservoir, remove large particulate contamination from the hydraulic oil before it enters the engine-driven hydraulic
pumps.
0006 00-6
TM 55-1905-242-14
0006 00
Reservoir
A single reservoir stores the hydraulic oil necessary to operate the steering hydraulic system. The reservoir is large enough
to allow ambient air cooling of the hydraulic oil as it rests in the reservoir.
Pilothouse Gauge
A single gauge, mounted in the pilothouse console, monitors pressure in the hydraulic steering system.
BILGE/RAMP/CRANE HYDRAULIC SYSTEM
General
The bilge/ramp/crane hydraulic system powers the bilge pumps, the bow ramp winch and latches, and the crane. The bilge/
ramp/crane hydraulic system is made up of three separate hydraulic circuits that share certain common components. These
common components are the hydraulic pumps, the hydraulic diverter valves, the return filters, the suction strainers, the
pilothouse gauge, and the reservoir.
Common Components
Hydraulic Pump
Two hydraulic pumps power the bilge/ramp/crane hydraulic system. The hydraulic pumps are driven by Power Take-Off
(PTO) from the marine transmissions, port and starboard. The hydraulic pumps operate whenever the appropriate propulsion
engine is running and the PTO is engaged. All systems are capable of operation with only one hydraulic pump engaged,
although under certain conditions, operation of both hydraulic pumps will yield better system operation.
Diverter Valve
Each hydraulic pump discharges through a diverter valve. The diverter valve allows the operator to direct flow to the bow
ramp circuit or to the bilge pump circuit. Depending upon conditions, the operator may select both hydraulic pumps to the
bow ramp, both hydraulic pumps to the bilge pumps, or one hydraulic pump to each circuit. The crane is powered only by the
starboard hydraulic pump and only with the diverter valve in the RAMP position.
Return Filter
The return oil from all circuits flows back to the reservoir through duplex return filters. The filters remove particulate
contamination from the hydraulic oil before it enters the reservoir. The return filters are mounted directly above the hydraulic reservoir and use disposable cartridge type elements.
Suction Strainer
Two suction strainers, one for each hydraulic pump, are mounted inside the reservoir. The suction strainers remove large
particulate contamination from the hydraulic oil before it enters the hydraulic pumps.
Reservoir
A partitioned reservoir is mounted on bulkhead 39, centerline, in the engine room. This reservoir serves both the
starting and the bilge/ramp/crane hydraulic systems. The bilge/ramp/crane portion of the reservoir has a capacity of
75 gallons (284 liters).
Bow Ramp Circuit
General
In addition to the common components above, the bow ramp circuit consists of a pilothouse gauge, a ramp control valve, a
counterbalance valve, a hand pump, a hydraulically-powered winch, and two ramp latch cylinders.
0006 00-7
SKEW
CYLINDER
RESERVOIR
2ND BOOM EXTENSION

CYLINDER CYLINDER
FLOW DIVIDER
S
T
R
SUCTION
STRAINERS
1ST BOOM
CYLINDER
PROPULSION ENGINE
(PORT)
S
T
R
PUMP
DIVERTER
VALVE
0006 00-8
RAMP CONTROL
VALVE
PILOTHOUSE
GAUGE
BILGE PUMP
(PORT)
OUT HAUL
HAND PUMP
WINCH BRAKE
VALVE
WINCH
F
I
L
T
F
I
L
T
TM 55-1905-242-14
CHECK
VALVE
RETURN
FILTERS
CONTROL VALVE
BLOCK
HAND PUMP
VALVE
VENT
BRAKE
PORT
FLOW DIVIDER
COUNTERBALANCE
VALVE
CHECK
VALVE
RELIEF VALVE
(2500 lb/in2) DIVERTER
RAMP LATCH
CYLINDERS
FLOW
DIVIDER
VALVE
CRANE
DIVERTER
VALVE
PUMP
PROPULSION ENGINE
(STARBOARD)
BILGE PUMP
(STARBOARD)
0006 00
BILGE/RAMP/CRANE HYDRAULIC SCHEMATIC
TM 55-1905-242-14
0006 00
Pilothouse Gauge
A single gauge, mounted in the pilothouse console, monitors pressure in the bow ramp circuit. The pressure in the bilge
pump and crane circuits is unmonitored.
Ramp Control Valve
A three-position, four-way valve controls the bow ramp circuit. The valve is actuated by the bow ramp handle in the
pilothouse. When the valve is in the NEUTRAL position, oil from the hydraulic pump is routed directly back to the reservoir.
When the valve is in the RAMP UP position, oil from the hydraulic pump is directed to the hydraulically powered winch,
rotating it in the inhaul direction. When the valve is in the RAMP DOWN position, oil from the hydraulic pump is directed
to the hydraulically powered winch, to the winch brake, and to the ramp latch cylinders. In this configuration, the hydraulic
pressure extends (unlatches) the ramp latch cylinders, releases the winch brake, and rotates the winch in the outhaul
direction.
The ramp control valve has an internal relief valve to protect the circuit from damage caused by overpressurization. The
relief valve is set at 2100 lb/in (144.8 bar).
Counterbalance Valve
A counterbalance valve, located inline between the ramp control valve and the hydraulically powered winch, prevents the
winch from overspeeding or freespooling during ramp lowering operation.
Hand Pump
A hand pump is installed in the circuit to permit emergency lowering of the ramp. The hand pump provides hydraulic
pressure to release the ramp latch cylinders and the winch brake when both hydraulic pumps are inoperative or in use for
bilge pumping.
Hydraulically Powered Winch
A hydraulically powered winch handles the cable that raises and lowers the bow ramp. The hydraulically powered winch is
rotated in the inhaul and outhaul directions by a hydraulic motor. The hydraulically powered winch also contains a spring
applied, hydraulically released brake assembly that prevents the winch from freewheeling.
Ramp Latch Cylinders
Two ramp latch cylinders, one on each side of the bow ramp, latch the ramp in the closed position. The cylinders are opened
with hydraulic pressure and closed by internal spring pressure. Hydraulic pressure, required to move the cylinders to the
unlatched position, is supplied from the ramp control valve when it is moved into the RAMP DOWN position.
Hand Pump Valve
A hand pump valve, installed in the piping between the hand pump and the brake release line, isolates the hand pump from
the rest of the hydraulic circuit. The valve is closed during normal operation and open only when the hand pump is used to
lower the bow ramp.
Winch Brake Valve
The winch brake valve, installed in the winch brake release line, isolates the winch brake line from the rest of the hydraulic
circuit. The valve prevents hand pump pressure from backfeeding into the rest of the bow ramp circuit when the hand pump
is used to lower the bow ramp. The winch brake valve is open during normal operation and closed only when the hand pump
is used to lower the bow ramp.
0006 00-9
TM 55-1905-242-14
0006 00
Bilge Pump Circuit

General
The bilge pump circuit consists of the common components discussed above as well as a two flow dividers and two hydraulic
pumps, which drive the bilge pumps. The port circuit may only be powered by the port hydraulic pump and the starboard
circuit by the starboard hydraulic pump.
Flow Divider
A flow divider, mounted on top of each hydraulic pump, controls the flow of hydraulic oil to the bilge pumps. The flow divider
provides a flow of 10 gal/min (37.9 L/min) to the bilge pumps. The flow control valves also contain a relief valve, set at 1500
lb/in (103.4 bar), which protects the circuit from damage caused by overpressurization.
Hydraulic Pump
Two hydraulic pumps, one port and one starboard, power the bilge pumps. The bilge pumps receive hydraulic oil from the
hydraulic pumps via the flow divider and return their oil to the reservoir.
Crane Circuit
General
The crane circuit is powered from the ramp circuit of the starboard hydraulic pump. The crane circuit consists of the
common components listed above, as well as a relief valve, a crane diverter valve, a flow divider, a control valve block, and
the cranes operating cylinders (skew, lift, jib, and extension).
Relief Valve
The relief valve, mounted on bulkhead 39, aft of the starboard marine transmission, protects the circuit from damage caused
by overpressurization. The relief valve is set at 2500 lb/in (172.4 bar). When circuit pressure exceeds the relief valve
setting, the excess pressure is relieved and routed back to the reservoir.
Crane Diverter Valve
The crane diverter valve allows the operator to select between the ramp circuit and the crane circuit for the starboard
hydraulic pump. The valve is solenoid-actuated and controlled by a switch in the pilothouse console. When the solenoid
is energized, the crane diverter valve routes the hydraulic flow to the crane circuit. When the solenoid is deenergized, the
hydraulic flow is routed to the ramp circuit.
Flow Divider
The flow divider valve delivers a constant flow of 12 L/min (3.2 gal/min) to the crane circuit. All flow in excess of this rate
is returned to the reservoir. This constant flow rate provides the optimum flow for efficient crane operation. If the flow is
too slow, efficiency is lost. If the flow is too fast, equipment can be damaged.
Control Valve Block
The control valve block is a bank of four three-position, four-way valves that control all of the operations of the crane. One
valve is provided for each of the cranes four operating cylinders. The valves are infinitely positionable and spring-returned.
When a valve is in the neutral position, hydraulic oil passes straight through the valve without being directed to the appropriate operating cylinder. When the valve is shifted away from neutral, hydraulic oil flows to the appropriate operating
cylinder. Direction of valve shift determines the direction of operating cylinder motion. Because the valves are infinitely
positionable, cylinder speed increases as valve shift increases.
0006 00-10
TM 55-1905-242-14
0006 00
Operating Cylinders
Four operating cylinders control the movement of the crane. The skewing cylinder controls skewing (turning) of the crane.
The first boom cylinder raises and lowers the cranes first boom (the section closest to the base). The second boom cylinder
raises and lowers the second boom (pivoting section furthest from the base). The extension cylinder extends and retracts the
boom extension.
END OF WORK PACKAGE

00-11blank
00060006
00-11/12
TM 55-1905-242-14
0007 00

THEORY OF OPERATION
BILGE, OILY WATER, AND FIRE PUMP SYSTEMS
BILGE PUMPING SYSTEM
General
FROM VOID 2
FROM FWD BALLAST TANK
FROM VOID 3
FROM VOID 4
FROM VOID 7
FROM ENGINE ROOM
FROM VOID 6
FROM VOID 5
The bilge system provides the primary means for removing water from the watertight voids and spaces when flooding is
imminent aboard the LCM-8 Mod 2. Each watertight compartment aboard the LCM-8 Mod 2 has at least one bilge pump
suction point. The system consists of two hydraulically-driven bilge pumps, a bilge manifold, discharge valves, compartment suction valves, pump suction valves, swing check valve, bilge strainers, and priming connectors. Discharge for this
system is directly overboard through the port side hull, aft of bulkhead 31.
COMPARTMENT
SUCTION
VALVE
(TYP)
BILGE
MANIFOLD
TO OILY
WATER
DISCHARGE
PUMP
PUMP
SUCTION
VALVE (P/S)
BILGE PUMP (P/S)
PRIMING
CONNECTOR
(P/S)
PUMP DISCHARGE
VALVE (P/S)
SWING CHECK
VALVE
BILGE PUMPING SCHEMATIC

Bilge Pump
Two hydraulically-driven centrifugal bilge pumps, one port and one starboard, provide emergency bilge pumping capability
for the LCM-8 Mod 2. Both pumps are located in the engine room at frame 32 port and starboard of centerline. The pumps
are powered by hydraulic pumps contained in the bilge/ramp/crane hydraulic system. Operation of this hydraulic system is
detailed in WP 0006 00.
Bilge Manifold
A single bilge manifold, located aft of bulkhead 31 centerline, is used to connect the bilge pumps with the various bilge
strainers. By properly aligning the valves at the bilge manifold, the operator can pump bilge from any of the watertight
compartments.
0007 00-1
TM 55-1905-242-14
0007 00
Discharge Valve
Two discharge valves, one above each pump, are installed in the system. The discharge valves prevent an operating pumps
discharge flow from backfeeding into an idle pump. When only one pump is operating, the discharge valve on the operating
pump is open, and the discharge valve on the idle pump is closed.
Compartment Suction Valve
Ten compartment suction valves are connected to the bilge manifold. These valves allow the operator to select which
compartment(s) will be pumped. Each of the six watertight voids has a valve, as does the engine room. The bow ballast tank
has three suction pipes, and thus three valves, to allow for rapid dewatering of this tank. During pumping operations, the
valves for wet compartments are opened and the valves for dry compartments remain closed.
Pump Suction Valve
Two pump suction valves, one below each pump, are installed in the system. The pump suction valves prevent an operating
pumps suction from drawing through an idle pump. When only one pump is operating, the pump suction valve is open for
the operating pump and closed for the idle pump.
Swing Check Valve
A single swing check valve is installed near the pumps overboard discharge fitting aft of bulkhead 31, port. The swing
check valve permits free discharge flow, while preventing raw water from entering the vessel through the overboard discharge fitting.
Bilge Strainer
Each of the six watertight voids and the engine room has a bilge strainer installed at the end of the bilge pump suction piping.
The bilge strainers prevent debris from being drawn into the suction piping where it might foul the piping or damage the
bilge pumps.
Priming Connection
Each bilge pump has a priming connection hard piped into its suction side piping. This priming connection allows the bilge
pump system to be primed by the propulsion engines raw water pump. A valve, inline between the raw water pump and the
priming connection, controls the flow of raw water into the priming connection. When the pump is being primed, this valve
is open. When the system has been primed and pumping is underway, the valve is closed.
OILY WATER COLLECTION AND PUMPING SYSTEM
General
The LCM-8 Mod 2 is equipped with an oily water collection and pumping system. The system is used for pumping oily
water from the bilge spaces, for changing lube oil in the engines, and for drawing oily waste from buckets. The oily waste
collected by this system is stored in a holding tank until it can be safely discharged to an appropriate treatment facility. The
system is composed of a waste oil pump, a waste oil tank, suction strainer, suction valves, discharge valves, a sight glass, and
a vent.
Waste Oil Pump
The waste oil pump is used to pump oil and oily waste within the oily water collection and pumping system. Depending
upon the alignment of the various suction and discharge valves, the waste oil pump can draw oil or oily water from the bilges,
from the engines and transmissions, from buckets, and from the waste oil tank. The waste oil pump can discharge to the
waste oil tank or to an appropriate treatment facility.
Waste Oil Tank
A 150-gallon waste oil tanks holds waste oil and oily water until it can be discharged to an appropriate treatment facility.
The tank is filled by the waste oil pump and is equipped with two removable cleanout plates and a sight glass.
0007 00-2
TM 55-1905-242-14
0007 00
OILY WATER COLLECTION AND PUMPING SYSTEM (continued)

PRESSURE
DISCHARGE
VALVE
SIGHT
GLASS
VENT
SUCTION
DISCHARGE
VALVE
LUBE OIL
CHANGE SYS
(LOCS) HOSE
CONN TO
ENGINES
& GEARS
WASTE
OIL
TANK
SUCTION
VALVES
TO BILGE
DISCHARGE
VALVES
BILGE
MANIFOLD
OILY WATER
PUMP
SUCTION
STRAINER
OILY WATER COLLECTION AND PUMPING SCHEMATIC
Suction Strainer
A suction strainer, mounted in the suction piping between the waste oil pump and the suction valves, removes particulate
contamination from the oil or oily water before it enters the pump. The strainer is a Y strainer type and has an element which
may be removed for cleaning.
Suction Valve
Three suction valves are installed in the suction piping. These valves permit the operator to choose the source of suction.
Suction may be drawn from the bilge manifold; from the engines, transmissions and buckets via flexible hose; or from the
waste oil tank.
Discharge Valve
Three discharge valves are installed in the discharge piping. These valves permit the operator to choose the outlet for the oil
or oily water. The oil or oily water may be discharged to the waste oil tank or to a deck fitting by the waste oil pump. The
piping between the pump and the deck fitting is provided with two valves to allow discharge flow to be controlled from the
pump area or from the discharge fitting area. A fourth discharge valve, located in the suction discharge piping, controls
discharge flow when the waste oil tank is being drained by a pump from an outside facility.
Sight Glass
A sight glass is provided on the side of the waste oil tank to permit the operator to monitor the waste oil tank level. The sight
gauge is fitted with two valves, one top and one bottom, which allow the monitoring hose to be replaced when it becomes
unreadable.
Vent
The waste oil tank is provided with a vent. The vent discharges topside and the vent piping contains a T fitting that allows
oil and oily water to flow back to the bilge should the tank become overfilled.
0007 00-3
TM 55-1905-242-14
0007 00
FIRE PUMP SYSTEM

General
The LCM-8 Mod 2 is provided with a centrifugal fire pump that supplies raw water to a fire monitor mounted on the starboard
wing wall. The fire pump is also used to fill the bow ballast tank. The pump is driven by the diesel generator through an
electric clutch which allows the pump to be disengaged when not in use. Control for the electric clutch is via a switch located
in the pilothouse console.
The fire pump system is composed of a fire pump, electric clutch, suction valve, suction strainer, pressure relief valve,
ballast valve, fire monitor valve, fire monitor, and nozzle.
TO FIRE MONITOR
FIRE MONITOR
VALVE
TO BOW
BALLAST
TANK
BALLAST
VALVE
PRESSURE
RELIEF
VALVE
SUCTION
VALVE
SUCTION
STRAINER
FIRE PUMP
FIRE PUMP SYSTEM SCHEMATIC
Fire Pump
A 3-inch horizontal split case centrifugal pump is used to pump water through this system. The pump is driven by the diesel
generator engine, draws suction from the sea chest at bulkhead 31 starboard, and discharges to the bow ballast tank or to the
fire monitor.
Electric Clutch
An electric clutch is installed in the drive shaft between the diesel generator engine and the fire pump. This clutch allows the
pump to be disengaged when not needed. The clutch is controlled by a switch located in the pilothouse console. When the
switch is closed (ON), the clutch is engaged, and when the switch is open (OFF), the clutch is disengaged. Because of the
horsepower requirements of the fire pump, the diesel generator must be running in a no-load condition during pumping
operations.
0007 00-4
TM 55-1905-242-14
0007 00
Suction Valve
A suction valve is installed at the sea chest, bulkhead 31, starboard. This valve may be closed to allow servicing of the
pump, the suction strainer, or the below-the-waterline piping. During normal operations, the suction valve remains open.
Suction Strainer
A simplex suction strainer is installed inline between the suction valve and the fire pump. The strainer removes particulate
contamination from the raw water before it enters the fire pump. Because this is a simplex strainer, the fire pump system
must be shut down prior to servicing the strainer.
Pressure Relief Valve
A pressure relief valve is installed between the fire pump and the bow ballast tank and fire monitor valves. This valve opens
when system pressure exceeds 85 lb/in2 (5.9 bar) to prevent damage to the system from overpressurization.
Ballast Valve
The ballast valve is used to control the flow of raw water into the bow ballast tank. The valve is open during filling of the
bow ballast tank and closed at all other times.
Fire Monitor Valve
The fire monitor valve is used to control the flow of raw water to the fire monitor. The valve is open during firefighting
operations and closed at all other times.
Fire Monitor
The fire monitor is mounted to a platform mounted on the starboard wing wall. The fire monitor permits 360-degree rotation
of the nozzle so that the crew may direct water where it is needed, whether onboard the LCM-8 Mod 2, ashore, or aboard
another vessel.
Nozzle
A fire nozzle is mounted at the discharge end of the fire monitor. This nozzle allows the crew to control the stream of water
issuing from the fire monitor.
END OF WORK PACKAGE

00070007
00-5/6
00-5
blank
TM 55-1905-242-14
0008 00

THEORY OF OPERATION
NAVIGATION AND COMMUNICATION SYSTEMS
NAVIGATION SYSTEMS
General
The navigation systems on the LCM-8 Mod 2 allow the crew to determine the vessels position, plot the vessels course, and
make clear the vessels location to other vessels and shore facilities. The navigation system consists of navigation lights,
navigation horn, Global Positioning System (GPS), and radar.
Navigation Lights
General
The LCM-8 Mod 2s navigation lights permit other vessels to see the LCM-8 Mod 2 at night. The lights are controlled by
switches mounted in the pilothouse console. By displaying specific arrangement of lights, the operator lets other vessels
know the LCM-8 Mod 2s status (e.g. making way, anchored, towing, not under command). Operation of the lights and their
specific arrangements are discussed in WP 0014 00.
ANCHOR
LIGHT
MASTHEAD
LIGHT
NOT UNDER
COMMAND
(NUC) LIGHTS
SIDE LIGHT (P/S)
TOWING
LIGHT
STERN
LIGHT
0008 00-1
TM 55-1905-242-14
0008 00
Anchor Light
The anchor light is an all-around white light, mounted at the very top of the mast.
Masthead Light
The masthead light is a white light, mounted near the top of the mast, but lower than the anchor light. The masthead light
shows a 225 degree arc from right ahead, to 22.5 degrees abaft the beam, port and starboard.
Not Under Command (NUC) Light
Two pairs of all-around red lights, mounted one above the other, make up the NUC lights. The lights are configured so that
they provide all-around illumination, despite obstruction by the mast.
Towing Light
The towing light is a yellow light, mounted on the mast above the stern light. The light shines through a 135 degree arc
extending 67.5 degrees from right aft on each side of the vessel.
Stern Light
The stern light is a white light mounted low on the mast. The light shines through a 135 degree arc extending 67.5 degrees
from right aft on each side of the vessel.
Side Light
Two side lights are provided on the vessel. The lights are mounted to the aft corners of the pilothouse top, port and
starboard. The port side light is red, the starboard side light is green. The lights shine through a 112.5 degree arc extending
from right ahead, to 22.5 degrees abaft the beam, on the respective side.
Navigation Horn
The navigation horn, mounted to the pilothouse bulkhead, starboard, is used to announce the vessels intentions and to signal
during conditions of limited visibility. The horn is powered by the 24 Vdc electrical system and controlled by a pushbutton
switch in the pilothouse.
Global Positioning System (GPS)
The global positioning system uses data received from satellites to accurately determine the vessels position and other
navigational data. The GPS is powered by the vessels 24 Vdc electrical system through the Comms Nav Aids Distribution
Box. The GPS is hand held, and when removed from its mount on the pilothouse chart table, is battery powered. When
installed into its mount, the GPS receives power from the 24 Vdc electrical system and may be interfaced with the radar, the
digital compass, and the Digital Selective Calling (DSC) radios through the interface and switch switchbox.
Radar
The radar system permits the LCM-8 Mod 2 to locate aids to navigation, land masses, other vessels, and other objects even
at night or in limited visibility conditions. The radar antenna, located on the pilothouse top, sends and receives radio beams
to locate objects, and displays its output on a display monitor located in the pilothouse. The radar may interface with the
GPS, magnetic compass, and the DSC radios through the interface and switch switchbox.
Compass
A fluxgate compass provides the coxswain with a readout of the vessels heading. The sensor for the compass assembly is
mounted on the mast, and the display unit is mounted on the pilothouse console. The compass is powered by the 24 Vdc
electrical system.
0008 00-2
TM 55-1905-242-14
0008 00
COMMUNICATION SYSTEMS
General
Several communication systems are installed on the LCM-8 Mod 2 that permit both internal, external, and emergency
communication. Internal communication, within the LCM-8 Mod 2, is accomplished with a loudhailer system. External
communication is accomplished with VHF/FM (very high frequency/frequency modulation) radios, SSB (single sideband)
radio, SINCGARS (single channel ground to air radio system) radio, navtex receiver, and by data transmission via modem.
Emergency communication is accomplished by the DSC radios, watch receiver, Emergency Position Indicating Radio Beacon
(EPIRB), Search and Rescue Transceiver (SART), and survival radio.
Internal Communication
Loudhailer
A Raytheon RAY 430 loudhailer system is installed on the LCM-8 Mod 2. The loudhailer receives 12 Vdc power from a
dedicated 24 Vdc to 12 Vdc transformer mounted under the pilothouse chart table. This system permits 2-way communication
between the pilothouse, the weather deck, and the accommodation module. The operator may broadcast to either the
weather deck or the accommodation module from the pilothouse station and may then choose to listen to those areas. No
provision is made for direct communication from the weather deck or the accommodation module back to the pilothouse.
External Communication
VHF/FM Radio
Pilothouse VHF/FM Radio
A Ross DSC 500 VHF/FM radio is installed in the pilothouse console and provides communication between the LCM-8
Mod 2, other vessels, and shore stations. The radio receives 12 Vdc power from a dedicated 24 Vdc to 12 Vdc transformer
mounted under the pilothouse chart table. VHF/FM is a line-of-sight communication method, and is, therefore, suitable
only for short range communication.
The Digital Selective Calling (DSC) feature provides distress alerting and safety calling. With DSC, a distress call can be
placed by pressing a single key. This distress call will be received by all DSC-equipped vessels in range and will sound alarms
on each one. When interfaced with the GPS, the DSC feature can automatically broadcast the vessels location along with the
distress call, making it easier for other vessels to render assistance.
In addition to its safety features, the DSC feature also permits scrambled communications between two or more DSC units.
Handheld VHF/FM Radio
Two Standard Horizon HX350S handheld VHF/FM radios are provided with the LCM-8 Mod 2. When not in use, the radios
are stored in charger/stands located in the comms rack in the accommodation module. While in their charger/stands, the
radios batteries are recharged. The charger stands receive 110 Vac power from the power strip and the 220 Vac to 110 Vac
transformer mounted near the comms rack. The handheld VHF/FM radios do not have DSC capability.
SSB Radio
Two SEA 330 HF/SSB radios are installed on the LCM-8 Mod 2. One unit is installed in the pilothouse, and the other is
installed in the comms rack. The radios share a SEA 3301 controller mounted in the comms rack and an antenna coupler/
tuner mounted on the forward corner of the accommodation module top, starboard. The radios receive 24 Vdc power from
the vessels 24 Vdc electrical system through the command & control distribution box.
A SEA 7000 MF/HF DSC controller and a SEA 7001 watch receiver are also included in the SSB radio system. The DSC
controller adds DSC capability to the SSB radio. The DSC features for the SSB radio are identical to those for the VHF/FM
radio. In addition to these features, however, the DSC controller for the SSB system can print its output to a serial printer
located on the comms rack. The watch receiver monitors all six SSB distress frequencies and alerts to any distress signals
received. The watch receiver makes it possible to monitor distress signals from non-DSC sources.
0008 00-3
ANTENNAS
ANTENNAS
ANTENNA
EXTERNAL
SPEAKER
COMPASS
SENSOR
24VDC
ANT
TUNER
DSC
WATCH
CONTROLLER
12VDC
0008 00-4
TM 55-1905-242-14
GPS
24VDC
SINCGARS
IFF
PILOT HOUSE
VHF/FM
COMPASS
DISPLAY
MF/HF
DSC
CONTROLLER
INTERFACE
AND SWITCH
SWITCHBOX
NAVTEX
12V
24V
24V
SEA
3301
SERIAL
PRINTER
24V
SPKR
24 TO 12
VDC
TRANSFORMER
RADAR
110VDC
COMMS
SSB
MODEM
PARALLEL
PRINTER
24 TO 12VDC
TRANSFORMER
LOUDHAILER
SPKR
SPKR
DISPLAY
PILOTHOUSE
SSB
24VDC
24V
DATA
TERMINAL
24VDC
24VDC
(FROM SSB
RADIO)
110VAC
110VAC
24VDC
24VDC
24V
NAVIGATION AND COMMUNICATION BLOCK DIAGRAM
0008 00
TM 55-1905-242-14
0008 00
SINCGARS Radio
The SINCGARS radio provides jam resistant radio transmissions between the LCM-8 Mod 2 and other SINCGARS radios.
The SINCGARS radio is equipped with an integrated COMSEC program for secure communication. The SINCGARS radio
is powered by the vessels 24 Vdc power system through the command and control distribution box, located in the accommodation module.
Data Modem
A SEA 3000 radio telex modem is provided to allow the data terminal to send and receive data via the SSB radio. The
modem receives 24 Vdc power from the SSB radio.
EMERGENCY COMMUNICATION SYSTEMS
General
Several communication systems aboard the LCM-8 Mod 2 provide communication capability in various emergency situations. These systems include the DSC radios, watch receiver, EPIRB, SART, and survival radio.
DSC Radios
The DSC feature of the VHF/FM and SSB radios permits the LCM-8 Mod 2 to both send and receive distress signals. This
feature is explained in the Pilothouse VHF/FM Radio and SSB radio paragraphs in this work package.
Watch Receiver
The watch receiver can monitor all six SSB distress frequencies looking for a distress signal. Once a signal is received, the
receiver sounds an alert and can print a report if desired.
EPIRB
A SATFIND-406 EPIRB is installed on the LCM-8 Mod 2. When activated, the EPIRB sends out a distress signal at
406.025 MHz and at 121.5 MHz. The 406.025 MHz signal is picked up by satellites and relayed to a ground station. By the
process of triangulation the EPIRBs position can be positively determined. The 406.025 signal contains, among other
coded information, the unique identification number of the EPIRB which allows identification of the vessel. The 121.5
MHz signal is primarily used by SAR (Search and Rescue) forces as a homing signal. The EPIRB also contains a strobe light
to aid in visual location of the unit.
The EPIRB is battery operated and mounted in a float free mount located on the accommodation ladder bulkhead, starboard. Should the LCM-8 Mod 2 sink, the float free mount permits the EPIRB to float free from the vessel. The EPIRB
may be activated automatically or manually. Automatic activation occurs when the EPIRB is out of its bracket and afloat in
the water. Manual activation is via a switch on the EPIRB.
SART
Two SARTs are installed on the LCM-8 Mod 2. One is located in the pilothouse and the other near the accommodation
module door. The SART is designed to be carried off the LCM-8 Mod 2 and onto a life raft in the event of an emergency.
The SART provides location information to marine navigation and search X-band radar in the event of distress. When
activated, the transponder maintains "standby" mode until interrogated by radar. Each time the transponder receives a radar
pulse, it transmits a series of 12 pulses in response. On search radar, 12 equally spaced arcs are created, lined up behind the
original target echo. This clearly differentiates the SART from other targets and sea clutter.
0008 00-5
TM 55-1905-242-14
0008 00
Survival Radio
Two ACR/GMDSS 16/6 survival radios are installed on the LCM-8 Mod 2. One is mounted in the pilothouse and one near
the accommodation module door. The radios are intended to be used for emergency communications between survival craft
and rescue craft. The radios are battery operated.
END OF WORK PACKAGE

0008 00-6
TM 55-1905-242-14
0009 00

THEORY OF OPERATION
ALARM SYSTEMS
GENERAL
The LCM-8 Mod 2 is equipped with three alarm systems. The fire alarm system alerts the pilothouse and engine room to the
presence of fire in the engine room or smoke in the accommodation module. The general alarm system is used to alert the
crew to a general alarm condition. The engine alarm system alerts the operator to dangerous engine conditions.
FIRE ALARM SYSTEM
General
The fire alarm system alerts the pilothouse and engine room to the presence of fire in the engine room or smoke in the
accommodation module. The system is composed of a remote alarm panel, console indicator lights, smoke detectors, fire
detectors, and a horn/strobe unit. The system is powered by 24 Vdc supplied from the control and distribution panel in the
pilothouse. Foldout figure FO-4 contains the electrical wiring diagram for this system.
Remote Alarm Panel
The remote alarm panel, mounted on the pilothouse chart table, alerts the pilothouse crew to the presence of fire in the
engine room or smoke in the accommodation module. The panel contains an alarm horn that sounds when fire or smoke are
present in the monitored spaces. The panel also contains three indicator lights. The ENGINE RM light illuminates when an
engine room fire is detected. The ACCOM light illuminates when smoke is detected in the accommodation module. The
POWER light is illuminated any time the system is energized. The panel also contains two switches. The SILENCE switch
silences the alarm horn after an alarm condition is indicated. The PANEL TEST switch permits testing of the system. When
the PANEL TEST switch is moved to the ENGINE RM position, the alarm horn sounds and the ENGINE RM light illuminates.
When the PANEL TEST switch is moved to the ACCOM position, the alarm horn sounds, and the ACCOM light illuminates.
ENGINE RM
PANEL TEST
ENGINE RM
ACCOM
POWER
SILENCE
ACCOM
Console Indicator Lights

Two console indicator lights warn the coxswain of alarm conditions. The lights are mounted beneath the engine controls.
The ENG RM light illuminates to warn of fire in the engine room and the ACCOM light illuminates to warn of smoke in the
accommodation module. Illumination of the lights is controlled by the remote alarm panel.
0009 00-1
TM 55-1905-242-14
0009 00
Smoke Detectors
Two smoke detectors are mounted in the accommodation module, overhead. The smoke detectors contain a set of normally
open contacts that close when smoke is detected. When closed, the contacts send a signal to the remote alarm panel that
sounds the appropriate alarm.
Fire Detectors
Three fire detectors are mounted in the engine room, overhead. The fire detectors send a signal to the remote alarm panel
when fire is detected, triggering the appropriate alarm.
Horn/Strobe Unit
The horn/strobe unit, mounted in the engine room, alerts engine room personnel to the presence of a fire in the engine room
or smoke in the accommodation module. The unit is controlled by the remote alarm panel. When fire is detected in the
engine room or smoke in the accommodation module, the remote alarm panel causes the horn/strobe units horn to sound and
its strobe light to flash.
GENERAL ALARM SYSTEM
General
The general alarm system is used to alert the vessels crew to general alarm conditions. The system is controlled from the
pilothouse by a rotary switch. When activated, alarm bells sound in the accommodation module and in the engine room.
The system is powered by 24 Vdc from the control and distribution panel in the pilothouse. Additional fuses for the system
are contained in the general alarm junction box located on bulkhead 31, port of centerline, in the engine room. Two alarm bells,
a rotary switch, and a general alarm junction box make up the system.
GENERAL ALARM
JUNCTION BOX
1A
079/3
1A
1A
1A
079/2
ACCOMMODATION
BELL
ENGINE ROOM
BELL
079/1
PILOTHOUSE
ROTARY
SWITCH
BLK
WHT
079
24VDC
FROM CONTROL AND DISTRIBUTION
PANEL IN PILOTHOUSE
GENERAL ALARM SYSTEM SCHEMATIC
0009 00-2
TM 55-1905-242-14
0009 00
Alarm Bells
The general alarm system has two alarm bells. One is located in the accommodation module; the other is located in the engine
room. When the pilothouse rotary switch is closed (ON), current flows to the alarm bells and they ring.
Rotary Switch
A rotary switch, located on the pilothouse overhead above the coxswains seat, controls the general alarm system. When the
switch is closed (ON), current flows to the alarm bells and they ring.
General Alarm Junction Box
The general alarm junction box, located on bulkhead 31, port of centerline, in the engine room, connects the rotary switch
and the two alarm bells. The junction box also contains four fuses that protect the system from damage due to overload.
ENGINE ALARM SYSTEM
General
The engine alarm system warns the operator of low engine oil pressure and high engine coolant temperature conditions for
the propulsion engines. When engine oil pressure falls too low, or coolant temperature rises too high, lights illuminate on the
pilothouse console to warn the operator of the condition. The system is powered by 24 Vdc from the control and distribution
panel in the pilothouse. The system is composed of Fuel Pressure (FP) switches, Low Oil Pressure (LOP) switches, High
Water Temperature (HWT) switches, and alarm lights. The schematic on the following page details system operation.
Fuel Pressure Switch
Two normally-open fuel pressure switches are installed in the system, one for each Low Oil Pressure (LOP) or High Water
Temperature (HWT) circuit. These switches arm and disarm the LOP alarm system. When the engine is running, fuel
pressure is present, and the fuel pressure switches close, arming the LOP alarm system. When the engine is secured, fuel
pressure is absent, and the switches open, disarming the system. This automatic disarming of the alarm system prevents the
engine alarms from activating when the engines are secured.
Oil Pressure Switch
Each propulsion engine has a normally-closed, Low Oil Pressure (LOP) switch for the alarm system. When engine oil
pressure is below the switchs closing pressure, the switch closes. If the engine is running (fuel pressure switch closed), the
electrical circuit to the alarm light in the pilothouse console is completed, and the light illuminates. Under normal engine
operating conditions, the oil pressure switch is open, the fuel pressure switch is closed, and the alarm light is off.
Coolant Temperature Switch
Each propulsion engine has a normally-open, High Water Temperature (HWT) switch for the alarm system. When the engine
coolant temperature rises above the switchs closing temperature, the switch closes. With the switch closed, the electrical
circuit to the alarm light in the pilothouse console is completed, and the light illuminates. Under normal engine operating
conditions, the high water temperature switch is open, and the alarm light is off.
Alarm Light
Four alarm lights, one for each alarm circuit, are installed in the pilothouse console. When the necessary switches in a given
alarm circuit are closed, the alarm lights electrical circuit is complete, and the alarm light illuminates.
0009 00-3
TM 55-1905-242-14
PORT PROPULSION ENGINE
LOP
0009 00
STBD PROPULSION ENGINE
LOP
HWT
HWT
FP-1
FP-1
ENGINE
ALARM
PANEL
LOP
LOP
HWT
HWT
24VDC FROM
CONTROL AND DISTRIBUTION
PANEL IN PILOTHOUSE.
ENGINE ALARM SYSTEM SCHEMATIC
END OF WORK PACKAGE

0009 00-4
TM 55-1905-242-14
0010 00

THEORY OF OPERATION
GENERAL
The LCM-8 Mod 2 is provided with a potable water system that supplies potable water to the galley sink, the water closet
sink, and the windshield washdown system. A hot water heater is installed in the system to provide hot water to the galley
sink and the water closet sink. The system is composed of a potable water tank, pressure set, filter, faucets, water heater,
windshield washdown pump, deck fill, vent, and tank monitor system.
POTABLE WATER TANK
A 150 gallon (567.8 liter) stainless steel potable water tank is mounted in the watertight void between bulkheads 23 and 27.
The tank has fittings for connecting the deck fill and vent piping as well as pickup connections for the pressure set and the
windshield washdown pump. The tank is also fitted for the tank watch level indicator.
PRESSURE SET
A pressure set, located under the accommodation module entry ladder, provides pressurized potable water to the galley and
water closet compartment. The pressure set is powered by the vessels 24 Vdc electric system through the control and
distribution panel in the pilothouse. The pressure set is a modular unit containing a pump, pressure switch, and accumulator.
Together these components deliver an even flow of pressurized water to the sinks. The pump is a positive displacement type
with a rubber impeller. The pressure switch is preset to turn the pump on at 8 lb/in (0.6 bar) and to turn it off at 24 lb/in
(1.7 bar). The accumulator helps to equalize the flow of water by absorbing pressure surges
FILTER
All potable water delivered to the galley and water closet compartment passes through a filter. The filter contains granulated
activated charcoal, which removes many organic and inorganic substances from treated water. The filter also contains
Kinetic Degredation Fluxion (KDF), which removes lead and prevents bacteria growth. A one-micron filtration element
removes most parasites which would cause stomach discomfort. The filter is designed for use with treated water only.
FAUCET
Two faucet assemblies are provided in the potable water system, one in the galley and one in the water closet compartment.
The faucets control the flow of both hot and cold potable water into the sinks.
WATER HEATER
A 10 gallon hot water heater is provided to supply hot water to the galley and to the water closet compartment. The hot water
heater has two heating elements. The first element is connected to the engine coolant system for the starboard propulsion
engine. This element uses the heat of the engine coolant to heat the potable water in the water heater. The second element
is an electric element, which uses electric power from the vessels 220 Vac electrical system to heat the potable water. When
the starboard propulsion engine is operating, the hot water is heated primarily by the propulsion engine element.
WINDSHIELD WASHDOWN PUMP
A 2.5 gal/min (9.5 L/min) self-priming pump is installed to supply potable water to the windshield washdown system. This
water supply is drawn from a separate pickup in the potable water tank and is neither filtered nor heated. The pump is
powered by the vessels 24 Vdc electrical system through the control and distribution panel in the pilothouse. The pump
contains an integral pressure switch, which turns the pump on at 10 lb/in (0.7 bar) and turns it off at 20 lb/in (1.4 bar). The
pump is controlled by a switch located on the pilothouse console.
0010 00-1
WINDSHIELD WASHDOWN
WC
BASIN
DECK FILL
VENT
GALLEY
SINK
DECK
PUMP
TM 55-1905-242-14
0010 00-2
FILTER
150 GALLON
POTABLE WATER TANK
PRESSURE SET
(COMBINED PUMP & ACCUMULATOR)
CONNECTED TO
STBD MAIN ENGINE
PRIMARY COOLING CIRCUIT
220Vac
WATER HEATER
0010 00
TM 55-1905-242-14
0010 00
DECK FILL
A flush-mounted deck fill fitting is located on the port walkway aft of frame 25. The deck fill allows the potable water tank
to be filled from an external source of treated water.
VENT
An inverted check valve vent is located on the starboard walkway aft of frame 25. The vent provides ventilation to the tank
as the tank level changes. The inverted check valve opening is protected by a screen to keep insects and other contaminants
from entering the system.
TANK MONITOR SYSTEM
A remote tank level monitoring system is installed to allow tank level monitoring from the pilothouse. The tank monitor
system consists of a float switch mounted in the potable water tank and a control panel in the pilothouse console. The float
switch is actually made up of three microfloat switches, one for each liquid level (empty, mid, full) assembled as a single
unit. When the liquid is at or above the level of a microfloat switch, a signal is sent to the control console in the pilothouse.
On the control console, a red Light Emitting Diode (LED) is lit when the tank is empty, an amber LED is lit when it is at the mid
point, and a green LED is lit when it is full. The system is powered by the vessels 24 Vdc electrical system through the control
and distribution panel in the pilothouse.
END OF WORK PACKAGE

00100010
00-3/4
00-3
blank
TM 55-1905-242-14
0011 00

THEORY OF OPERATION
BLACK WATER SYSTEM
GENERAL
The black water system receives, stores, and discharges all black water and sewage generated aboard the LCM-8 Mod 2. No
overboard discharge is provided, nor is any treatment provided. The black water and sewage are stored in the black water
tank until the tank can be discharged to an appropriate treatment facility. The system is composed of a holding tank, water
closet, shutoff valve, strainer, traps, check valves, discharge pump, L port valves, discharge fitting, vent, vent filter, and tank
monitor system.
BLACK WATER TANK
A 190 gallon black water tank, located in the watertight void between frames 23 and 27, stores all black water and sewage
until it can be discharged to an appropriate treatment facility. The tank has inlet, outlet, and vent fittings as well as a flange
mounting for the tank level indicator float switch unit.
DISCHARGE
FITTING
DISCHARGE
PUMP
L PORT
VALVES
WASH
BASIN
SHUTOFF
VALVE
GALLEY
SINK
VENT
CHECK
VALVE
VENT
FILTER
WATER
CLOSET
TRAP
TRAP
SEA
CHEST
190 GAL
HOLDING TANK
STRAINER
BLACK WATER SYSTEM
0011 00-1
TM 55-1905-242-14
0011 00
WATER CLOSET
A water closet assembly, located in the water closet compartment, is used to discharge human waste to the black water tank.
The water closet assembly has a self-priming flush pump to draw flushing water into the unit and a discharge macerator
pump to chop waste and pump it to the holding tank. The unit is powered by the vessels 24 Vdc electrical system through
the control and distribution panel in the pilothouse. A pushbutton flush switch, mounted on the aft bulkhead of the water
closet, controls flushing.
SHUTOFF VALVE
A shutoff valve is installed in the water closet flushing water intake piping. This valve permits the flushing water to be
secured for service. The valve is located adjacent to the water closet.
STRAINER
A raw water strainer is located in the water closet flushing water intake piping. This strainer prevents particulate contaminants from entering and damaging the water closets flushing water pump. Because this is a simplex strainer, the water closet
and the sea chest shutoff valve must be secured prior to servicing the filter.
TRAP
The galley sink and the water closet basin have traps installed in their drain piping. These traps prevent sewage gases from
exiting the black water tank through the drain piping.
CHECK VALVE
The galley sink and the water closet basin have check valves installed in their drain piping. These check valves prevent
black water and sewage from exiting the black water tank through the drain piping, no matter what the vessels trim angle.
DISCHARGE PUMP
A discharge pump, mounted beneath the galley sink, is provided to discharge the black water tanks contents to an appropriate receiving facility. The pump is powered by the vessels 24 Vdc electrical system through the control and distribution
panel in the pilothouse.
L PORT VALVE
Two L port diverter valves are used to allow the operator to select the method of emptying the black water tank. By properly
aligning the valves, the black water tank may be emptied by the discharge pump or by an appropriate discharge facilitys
pump.
DISCHARGE FITTING
A flush mounted discharge fitting is provided on the starboard walkway, aft of frame 25. This fitting is used to allow
connection of a discharge line from an appropriate discharge facility.
VENT
An inverted check valve vent fitting is installed on the starboard walkway, aft of frame 25. This fitting vents the black water
tank as the tank level changes. The inverted vent opening is fitted with a screen to prevent contaminants from entering the
system.
VENT FILTER
A vent filter is installed in the vent piping between the black water tank and the inverted check valve vent. The filter is located
near the galley sink. The filter prevents odors from exiting the black water tank.
0011 00-2
TM 55-1905-242-14
0011 00
TANK MONITOR SYSTEM

A remote tank level monitoring system is installed to allow tank level monitoring from the pilothouse. The tank monitor
system consists of a float switch mounted in the black water tank and a control panel in the pilothouse console. The float
switch is actually made up of three microfloat switches, one for each liquid level (empty, mid, full) assembled as a single
unit. When the liquid is at, or above, the level of a microfloat switch, a signal is sent to the control panel in the pilothouse.
On the control panel, a green Light Emitting Diode (LED) is lit when the tank is empty, an amber LED is lit when it is at the mid
point, and a red LED is lit when it is full. The system is powered by the vessels 24 Vdc electrical system through the control
and distribution panel in the pilothouse.
END OF WORK PACKAGE

00110011
00-3/4
00-3
blank
TM 55-1905-242-14
0012 00

THEORY OF OPERATION
HEATING, AIR CONDITIONING, AND VENTILATION SYSTEMS
GENERAL
The LCM-8 Mod 2 is equipped with heating, air conditioning, and ventilation systems to maintain habitability in the interior
living and working spaces. The pilothouse and accommodation module are heated, air conditioned, and ventilated and the
engine room is ventilated.
HEATING AND AIR CONDITIONING SYSTEM
Three heat pump units heat and cool the pilothouse and accommodation module. The system consists of condensing units,
cooling units, refrigerant, control assemblies, raw water pump, and strainer. The system is powered by the vessels 220 Vac
electrical system through the 220/110 volt distribution box.
OVERBOARD
DISCHARGE
REFRIGERANT
REFRIGERANT
PORT ACC.
MOD. CONDENSING
UNIT
STBD ACC.
MOD. CONDENSING
UNIT
PORT ACC. MOD.

COOLING UNIT
PILOTHOUSE
COOLING UNIT
REFRIGERANT
REFRIGERANT
PILOTHOUSE
CONDENSING
UNIT
STBD ACC. MOD.

COOLING UNIT
REFRIGERANT
REFRIGERANT
RAW WATER
PUMP
SEA CHEST
RAW WATER
SHUTOFF VALVE
RAW WATER
STRAINER
Condensing Unit
Three condensing units are installed in the heating and air conditioning system. Two units, one port and one starboard, are
dedicated to the accommodation module, and one unit is dedicated to the pilothouse. The units are all mounted in the void
beneath the pilothouse deck. The condensing units receive refrigerant from the cooling units, compress and condense the
refrigerant, and send the refrigerant back to the cooling units. Compression of the refrigerant is accomplished by an integral
compressor. Condensation of the refrigerant is accomplished by passing the compressed refrigerant through a raw watercooled condenser coil.
0012 00-1
TM 55-1905-242-14
0012 00
Cooling Unit
Three cooling units are installed in the heating and air conditioning system. Two units, one port and one starboard, are
located in the wing walls of the accommodation module. The third unit is located under the pilothouse console, starboard.
The cooling units receive compressed, condensed refrigerant from the condensing units, allow the refrigerant to evaporate in
an evaporator core, and send the evaporated refrigerant back to the condensing units for compression and condensation.
The cooling units also contain fans, which draw in compartment air, pass that air over the evaporator core where it is cooled
by the evaporating refrigerant, and discharge the cooled air back to the compartment.
Refrigerant
An R-22 refrigerant is used in the system. The refrigerant is a Hydrochloroflourocarbon (HCFC), a Class II Ozone Depleting
Substance (ODS), and as such, requires special handling. Special handling instructions are contained in WP 0168 00.
Control Assemblies
Each cooling unit has its own control assembly mounted near the units outlet. The control assemblies have three rotary
knobs. The top knob controls the mode of operation. When in the OFF position, the unit is off. When in the FAN position,
the fan circulates air, but no heating or cooling is provided. When in the RUN position, the unit provides heating or cooling
as required. The middle knob controls fan speed. The bottom knob controls temperature. When the selected temperature
is lower than the compartments ambient temperature, the unit enters cooling mode, and when the selected temperature is
higher than the compartments ambient temperature, the unit enters the heating mode.
Raw Water Pump
A single raw water pump, mounted in the engine room, centerline, at frame 33 supplies raw water to cool all three condensing units. The raw water pump draws water in from the sea chest at frame 31 starboard through a shutoff valve and a strainer.
The raw water pump discharges to a raw water manifold where it is distributed to the three condensing units. After passing
through the condensing units, the raw water is discharged overboard through the port side hull aft of frame 37.
VENTILATION SYSTEM
General
Forced air ventilation is provided to the accommodation module, the battery compartment, the water closet compartment,
and the engine room. All of these ventilation systems use fans to force air out of the compartments. Fresh air intake is by
natural flow.
WATER CLOSET BLOWER

(UNDER PILOTHOUSE DECK)
ACC. MOD.
BLOWER (P/S)
NATURAL
VENTILATION
NATURAL
VENTILATION
ENGINE ROOM
BLOWER
WATER CLOSET
BLOWER EXHAUST
BATTERY
COMPARTMENT
BLOWER
0012 00-2
NATURAL
VENTILATION
TM 55-1905-242-14
0012 00
Accommodation Module Ventilation

Accommodation module ventilation is provided by two blowers mounted in the accommodation module bulkheads aft of
frame 23, port and starboard. These blowers force air out of the accommodation module. Natural ventilation is provided by
two vents in the overhead, port and starboard, aft of frame 27. Additional natural ventilation is provided by vents located in
the forward bulkhead of the accommodation module, port and starboard. All four of these natural vents may be opened and
closed as required by conditions. The blowers are powered by the vessels 24 Vdc electrical system through the control and
distribution panel in the pilothouse.
Battery Compartment Ventilation
Battery compartment ventilation is provided by an explosion proof blower mounted in the accommodation module bulkhead
aft of frame 30, starboard. The blower draws air out of the battery compartment through a flexible vent hose and exhausts
it to the atmosphere outside the accommodation module. Because of the potential for explosive gas generation caused by the
charging/discharging of the batteries, this fan normally runs at all times. The blower is powered by the vessels 24 Vdc
electrical system through the control and distribution panel in the pilothouse.
Water Closet Compartment Ventilation
The water closet compartment is ventilated by a blower mounted under the pilothouse deck. The blowers intake draws air
through the aft bulkhead of the water closet compartment and exhausts it through a port in the pilothouse base at frame 34,
starboard. The blower is powered by the vessels 24 Vdc electrical system through the control and distribution panel in the
pilothouse. Fan operation is controlled by a door switch and timer. When the water closet door is closed, the blower begins
to run. After the blower has run for five minutes, the timer shuts it off. The timer resets when the water closet door is opened.
Engine Room Ventilation
The engine room is ventilated by two blowers mounted in the engine room overhead aft of frame 35. These blowers draw air
from the engine room. Fresh air is supplied to the engine room through intake ducts located on bulkhead 31, port and
starboard. Both the intake and the exhaust ducts have fire flaps to permit the operator to secure all air flow to the engine
room in case of fire. The exhaust duct is manually controlled from the aft deck, while the intake ducts are controlled from
the pilothouse by means of T-handle controls. Power for the blowers is derived from the vessels 24 Vdc electrical system
through the control and distribution panel in the pilothouse.
END OF WORK PACKAGE

00120012
00-3/4
00-3
blank
TM 55-1905-242-14
0013 00

THEORY OF OPERATION
FIRE SUPPRESSION SYSTEM
GENERAL
The LCM-8 Mod 2 is fitted with an engine room fire suppression system. This system is a manually-actuated, stand-alone,
total flooding fire suppression system. The system is capable of extinguishing Class A, Class B, and Class C fires when
properly deployed. The system consists of a storage cylinder, FM-200 extinguishing agent, control head, discharge nozzle,
and pull box.
STORAGE CYLINDER
A steel storage cylinder, mounted in the port stowage locker, stores the FM-200 extinguishing agent until it is needed. The
cylinder has a volume of 1.000 ft (0.0283 m) and holds 70 lb (31.8 kg) of liquid FM-200 superpressurized with nitrogen to 360
lb/in (24.8 bar).
ENGINE ROOM
PORT SIDE
MAIN ENGINE
STORAGE
CYLINDER
(IN PORT
STOWAGE
LOCKER)
DISCHARGE NOZZLE
(IN ENGINE ROOM)
DISCHARGE
PIPING (TYP.)
STBD SIDE
MAIN ENGINE
FIRE SUPPRESSION DISCHARGE PIPING
FM-200 EXTINGUISHING AGENT

FM-200 is a colorless, odorless, electrically nonconductive, environmentally friendly gas. It suppresses fire by a combination of chemical and physical mechanisms without affecting the available oxygen, allowing personnel to leave the fire area
safely. FM-200 is stored in the storage cylinder as a liquid, superpressurized at 360 lb/in at 70 F (24.8 kg at 21.1 C) by dry
nitrogen. The superpressurization improves FM-200s discharge characteristics.
0013 00-1
TM 55-1905-242-14
0013 00
CONTROL HEAD
A cable operated control head is installed on the storage cylinder. The control head controls the discharge of FM-200 from
the storage cylinder. The control head has two methods of actuation. The primary actuation method is remote actuation via
a pull box located in the pilothouse. When the cable is pulled, the control head discharges FM-200 into the piping that leads
to the engine room. The secondary actuation method is local actuation via the manual lever mounted on the control head.
DISCHARGE NOZZLE
A 180 degree discharge nozzle, mounted in the engine room, centerline, overhead, discharges FM-200 into the engine room
after it is released by the control head. The discharge head ensures that the FM-200 is dispersed evenly throughout the
engine room to most effectively extinguish a fire.
PULL BOX
A remote pull box, located in the pilothouse behind the coxswains seat, serves as the primary method of actuation for the fire
suppression system. The pull box is connected to the control head by a cable that is routed through a system of watertight
piping and corner pulleys.
CABLE AND
PIPING (TYP.)
DISCHARGE
HEAD
(IN PORT
STOWAGE
LOCKER)
ENGINE ROOM
PORT SIDE
MAIN ENGINE
REMOTE PULL BOX

(IN PILOTHOUSE)
STBD SIDE
MAIN ENGINE
DIESEL
GENERATOR
FIRE SUPPRESSION PULL BOX, CABLE, AND CONTROL HEAD
END OF WORK PACKAGE

0013 00-2
CORNER
PULLEY (TYP.)
TM 55-1905-242-14
CHAPTER 2
FOR
TM 55-1905-242-14
0014 00

PILOTHOUSE AREA
PROPULSION ENGINE INSTRUMENTS
1.
Tachometer, Port Engine
Displays the operating speed of the port propulsion engine. Unit of measure is revolutions per minute (r/min).
2.
Tachometer, Starboard Engine
Displays the operating speed of the starboard propulsion engine. Unit of

measure is revolutions per minute (r/min).
3.
PORT ENG TEMP
Displays the engine coolant temperature for the port propulsion engine.
Unit of measure is degrees Fahrenheit (F).
4.
PORT AMMETER
Displays the charging or discharging rate of the port alternator. Unit of

measure is amperes.
5.
STBD AMMETER
Displays the charging or discharging rate of the starboard alternator. Unit

of measure is amperes.
6.
STBD ENG TEMP
Displays the engine coolant temperature for the starboard propulsion engine. Unit of measure is degrees Fahrenheit (F).
7.
Port Engine Oil Pressure
Displays the engine lube oil pressure for the port propulsion engine. Unit
of measure is pounds per square inch (lb/in).
8.
Port Marine Transmission Pressure
Displays the oil pressure for the port marine transmission. Unit of measure is pounds per square inch (lb/in).
9.
Stbd Marine Transmission Pressure
Displays the oil pressure for the starboard marine transmission. Unit of
measure is pounds per square inch (lb/in).
10. Starboard Engine Oil Pressure
Displays the engine lube oil pressure for the starboard propulsion engine.
Unit of measure is pounds per square inch (lb/in).
20
10
0
20
30
30
10
40
40
10
0014 00-1
TM 55-1905-242-14
0014 00
HYDRAULIC GAUGES AND RUDDER ANGLE INDICATOR

11.
Hydraulic Pressure Gauge--Steering
Displays hydraulic pressure in steering system. Unit of measure is pounds

per square inch (lb/in).
12. Hydraulic Pressure Gauge--Ramp
Displays hydraulic pressure in ramp system. Unit of measure is pounds

per square inch (lb/in).
13. Hydraulic Pressure Gauge--Starting
Displays hydraulic pressure in propulsion engine starting system. Unit of

measure is pounds per square inch (lb/in).
14. RUDDER ANGLE INDICATOR
Displays the rudder angle. Unit of measure is degrees.
14
11
12
10
10
20
13
P
30 O
R
T
40
WAGNER
20
S
T 30
B
D
40
RUDDER ANGLE
RUDDER ANGLE INDICATOR
0014 00-2
TM 55-1905-242-14
0014 00
LIGHTING CONTROLS (EXCEPT NAVIGATION LIGHTS)

15. INSTR LIGHTS Switch
Turns instrument lights ON and OFF.
16.
Turns engine room vent fan No. 1 ON and OFF.
E/R VENT FAN No. 1 Switch
17. CARGO DECK RED Switch
Turns the red cargo deck lights ON and OFF.
18. ACCOM RED LIGHTS Switch
Turns the accommodation module red lights ON and OFF.
19. P/H RED LIGHTS Switch
Turns the pilothouse red lights ON and OFF.
20. SEARCH LIGHTS Switch
Turns the searchlight ON and OFF.
21.
Turns engine room vent fan No. 2 ON and OFF.
E/R VENT FAN No. 2
22. DECK WHITE LIGHTS Switch
Turns the white deck lights ON and OFF.
23.
Turns the white accommodation module lights ON and OFF.
ACCOM WHITE LIGHTS Switch
24. P/H WHITE LIGHTS Switch
Turns the white pilothouse lights ON and OFF.
15
INSTR
LIGHTS
16
17
E/R
CARGO
VENT FAN DECK
NO.1
RED
E/R
DECK
SEARCH
LIGHTS VENT FAN WHITE
NO.2
LIGHTS
20
21
22
0014 00-3
18
19
ACCOM
RED
LIGHTS
P/H
RED
LIGHTS
ACCOM
WHITE
LIGHTS
P/H
WHITE
LIGHTS
23
24
TM 55-1905-242-14
0014 00
EQUIPMENT SWITCHES
25. WIPER PORT Switch
Turns the port windshield wiper ON and OFF.
26. WIPER CENTER Switch
Turns the center windshield wiper ON and OFF.
27. WIPER STBD Switch
Turns the starboard windshield wiper ON and OFF.
28. WASHER Switch
Momentary switch activates the windshield washdown system.
29. Spare Switches
Spare switches provided for future expansion.
30. FIRE PUMP CLUTCH Switch
Remotely engages and disengages the fire pump clutch.
31. OILY WATER DISCHARGE Switch
Turns the oily water discharge pump ON and OFF.
32. CRANE DIVERT VALVE Switch
Actuates the crane diverter valve to switch between ramp and crane operation. In the OFF position, the diverter valve enables the ramp system.
In the ON position, the diverter valve enables the crane system.
33. FRESH WATER PRESSURE Switch
Turns the potable water pressure set ON and OFF.
34. BLACK WATER DISCHARGE Switch Turns the black water discharge pump ON and OFF.
25
WIPER
PORT
26
WIPER
CENTER
27
WIPER
STBD
28
WASHER
29
30
FIRE
PUMP
CLUTCH
0014 00-4
31
OILY
WATER
DISCHARGE
32
CRANE
DIVERT
VALVE
33
FRESH
WATER
PRESSURE
34
BLACK
WATER
DISCHARGE
TM 55-1905-242-14
0014 00
NAVIGATION LIGHTS AND ENGINE ALARMS

35. TOWING LIGHT Switch
Turns the towing light ON and OFF.
36. MASTHEAD/ANCHOR LIGHT
Selects between MASTHEAD LIGHT, ANCHOR LIGHT, and OFF.
37. Navigation Light Switch
Controls operation of the side, stern, and NUC (Not Under Command)
lights.
38. PORT LOW OIL PRESSURE Light
Lights to warn the operator of a low oil pressure condition in the port
propulsion engine.
39. STBD LOW OIL PRESSURE Light
Lights to warn the operator of a low oil pressure condition in the starboard propulsion engine.
40.
PORT HIGH WATER TEMP Light
Lights to warn the operator of a high coolant temperature condition in the

port propulsion engine.
41.
STBD HIGH WATER TEMP Light
Lights to warn the operator of a high coolant temperature condition in the

starboard propulsion engine.
37
36
35
OFF
TOWING
LIGHT
ON
MASTHEAD
LIGHT
OFF
1. SIDE
& STERN
N.U.C. 2
ANCHOR
LIGHT
OFF
1&2
NAVIGATION LIGHT SWITCH TABLE

CONDITION
SECURED
UNDERWAY
NOT UNDER COMMAND
MAKING WAY
NOT MAKING WAY
AGROUND
ANCHOR
ROT SW
OFF
1
TOG SW
OFF
1
1&2
2
2
OFF
OFF
OFF
2
2
39
38
LOW OIL PRESSURE
PORT
STBD
HIGH WATER TEMP
40
FIRE ALARM
ACCOMMODATION
0014 00-5
41
TM 55-1905-242-14
0014 00
AC GENERATOR CONTROL PANEL

42.
Voltmeter--110 Vac
Displays voltage on the 110 Vac distribution system.
43. Voltmeter--220 Vac
Displays voltage on the 220 Vac distribution system.
44. Frequency Meter
Displays ac voltage frequency. Unit of measure is Hertz.
45. Shutdown Bypass-Preheat Switch
Preheats the engine and bypasses the engine safety shutdown circuit to
allow for engine starting.
46. Engine Control Switch
Selects between START (up, momentary), RUN (center), and STOP

(down) modes for engine operation.
47. Oil Pressure Gauge
Displays the lube oil pressure in the diesel generator engine. Units of
measure are pounds per square inch (lb/in) and kilograms per square
centimeter (kg/cm).
48. DC Voltmeter
When the diesel generator engine is stopped, the voltmeter indicates the
condition of the starting battery. When the engine is running, it indicates
the voltage output of the alternator. Unit of measure is Volts direct current (Vdc).
49. Hour Meter
Indicates the diesel generator engine running time.
50.
Displays temperature of the diesel generator engine coolant. Units of

measure are degrees Fahrenheit (F) and degrees Celsius (C).
Engine Temperature Gauge
42
V
100
43
150
200
44
Hz
300
55
50
100
0
50
45
A/C
A/C
A/C
110 V
220 V
60 HZ
100
0
0
50
60 65
20
40 60
80
1 2 3 4 5
0
45
VOLT
11 12 13
46
14
47
49
AC GENERATOR
CONTROL PANEL
0014 00-6
48
TM 55-1905-242-14
0014 00
TANK MONITORS AND HEATING/AIR CONDITIONING CONTROLS

51.
Fresh Water EMPTY Light
Lights when the potable water tank is empty.
52.
Fresh Water MID Light
Lights when the potable water tank is at its mid point.
53.
Fresh Water FULL Light
Lights when the potable water tank is full.
54.
Black Water EMPTY Light
Lights when the black water tank is empty.
55.
Black Water MID Light
Lights when the black water tank is at its mid point.
56.
Black Water FULL Light
Lights when the black water tank is full.
57.
Heat/A/C MODE Knob
Selects between OFF, FAN, and RUN modes. In OFF, the entire unit is off.
In FAN, only the fan operates, no heating or cooling is available. In RUN,
heat or cooling is available as desired.
58.
Heat/A/C FAN Knob
Controls fan speed.
59.
Heat/A/C THERMOSTAT Knob
Permits the operator to set the compartment temperature to the desired

level.
51
EMPTY
53
52
MID
FULL
55
54
EMPTY
MID
56
57
FULL
FAN
OFF
TANKWATCH III
TANKWATCH III
LEVEL
LEVEL
MONITOR
SYSTEM
MONITOR
RUN
SYSTEM
MODE
58
H
L OW
ER
WASTE WATER
TANK LEVEL
H ER
IG
59
C
LE R
OO
FAN
WA R M E
FRESH WATER
TANK LEVEL
THERMOSTAT
0014 00-7
TM 55-1905-242-14
0014 00
COMMS AND NAV AIDS DISTRIBUTION BOX

60.
VHF-FM DSC 500A NO.1

Circuit Breaker
Overload protection for the Ross DSC-500 VHF/FM radio. ON/OFF

control is provided on the radio.
61. INTERCOM RAY 430 Circuit Breaker Overload protection for the Raytheon RAY 430 Loudhailer. ON/OFF
control is provided on the loudhailer.
62. AN/SPS-69 RADAR Circuit Breaker
Overload protection for the Raytheon R-80 Radar. ON/OFF control is

provided on the radar display unit.
63.
Spare circuit breaker provided to allow expansion.
SPARE Circuit Breaker
64. DIGITAL COMPASS Circuit Breaker
Overload protection for the KVH MV103AC Digital Compass System.

ON/OFF control is provided on the control head.
65. AN/PSN-11 GPS Circuit Breaker
Overload protection for the AN/PSN-11 GPS. ON/OFF control is provided on the GPS.
(
(
*
$
)
#

$ !
$

,
(
(,
+
$
,
'#(+

!$

($
(
,
!$

,
!$
'#

0014 00-8
TM 55-1905-242-14
0014 00
CONTROL AND DISTRIBUTION PANEL

66.
OILY WTR BILGE PUMP Circuit

Breaker
Overload protection for the oily water collection system pump. ON/OFF
is controlled by a switch on the pilothouse console.
67.
ENG RM VENT FAN NO. 1 Circuit

Breaker
Overload protection for engine room ventilation fan number 1. ON/OFF

68.
ENG RM VENT FAN NO. 2 Circuit

Breaker
Overload protection for engine room ventilation fan number 2. ON/OFF

69.
BLK WTR DISC PUMP Circuit

Breaker
Overload protection for the black water discharge pump. ON/OFF is controlled by a switch on the pilothouse console.
70.
WIPERS PORT & CENTER Circuit

Breaker
Overload protection for the port and center windshield wiper motors.
ON/OFF is controlled by switches on the pilothouse console.
71.
SEARCH LTS Circuit Breaker
Overload protection for the searchlight. ON/OFF is controlled by a switch

on the pilothouse console.
72.
W/C PUMP Circuit Breaker
Overload protection for the electric water closet pump. ON/OFF (flushing) is controlled by a switch on the water closet compartment aft bulkhead.
73.
ENG RM LTS STBD Circuit Breaker
Overload protection for the starboard side engine room lights. ON/OFF is
controlled by a switch at the head of the engine room ladder.
74.
NAV LTS PANEL Circuit Breaker
Overload protection for the navigation light panel. ON/OFF for the individual lights is controlled by switches on the panel.
75.
24 VDC RCPTS Circuit Breaker
Overload protection for the 24 Vdc receptacles located in the pilothouse,

the engine room, and the accommodation module.
76.
WIPERS STBD & WASH PUMP

Circuit Breaker
Overload protection for the starboard windshield wiper motor and the
windshield washdown pump. ON/OFF is controlled by switches on the
pilothouse console.
77.
ENG RM LTS PORT & LAZ Circuit

Breaker
Overload protection for the port side engine room lights and for the
lazarette lights. ON/OFF for the engine room lights is controlled by a
switch at the head of the engine room ladder. ON/OFF for the lazarette
lights is controlled by a switch at the head of the lazarette ladder.
78.
WHITE LTS ACCOM & W/C Circuit

Breaker
Overload protection for the accommodation module and water closet white
lights. ON/OFF is controlled by a switch on the pilothouse console.
79.
RED LTS ACCOM CHART &

COMPASS Circuit Breaker
Overload protection for the accommodation module red lights, the chart
lights, and the compass light. ON/OFF for the accommodation module
red lights is controlled by a switch on the pilothouse console. ON/OFF
for the chart lights and the compass is controlled by switches on the units.
80.
HORN Circuit Breaker
Overload protection for the horn. ON/OFF is controlled by a pushbutton

switch on the pilothouse console.
81.
FRESH WTR TANK PRESS SET

Circuit Breaker
Overload protection for the potable water pressure set. ON/OFF is controlled by a switch on the pilothouse console.
82.
RED LTS PILOTHOUSE Circuit

Breaker
Overload protection for the pilothouse red lights. ON/OFF is controlled

by a switch on the pilothouse console.
0014 00-9
TM 55-1905-242-14
0014 00
CONTROL AND DISTRIBUTION PANEL (continued)

83.
WHITE LTS PILOTHOUSE CHART

& COMPASS Circuit Breaker
Overload protection for the pilothouse white lights, chart light, and compass light. ON/OFF for the pilothouse lights is controlled by a switch on
the pilothouse console. ON/OFF for the chart light and compass light is
controlled by switches on the units.
84.
VENT FAN W/C Circuit Breaker
Overload protection for the water closet compartment ventilation fan. ON/
OFF is controlled by a door switch and timer.
85.
ENGINE ALARM PANEL Circuit

Breaker
Overload protection for the engine alarm system. ON/OFF is controlled

by this breaker and by fuel pressure switches on the engine.
86.
VENT FAN BATTERY COMP Circuit

Breaker
Overload protection for the battery compartment ventilation fan. ON/

OFF is controlled by this circuit breaker.
87.
HYD CRANE DIVERT VALVE Circuit

Breaker
Overload protection for the crane diverter valve. ON/OFF is controlled

by a switch located on the pilothouse console.
88.
FIRE PUMP CLUTCH Circuit Breaker
Overload protection for the fire pump clutch. ON/OFF is controlled by a

89.
WEATHER DECK LIGHTS Circuit

Breaker
Overload protection for the white deck lights. ON/OFF is controlled by a

90.
RED CARGO LIGHTS Circuit Breaker
Overload protection for the red cargo lights. ON/OFF is controlled by a

91.
GEN ALARM Circuit Breaker
Overload protection for the general alarm system. ON/OFF is controlled

by a rotary switch on the pilothouse overhead.
92.
FIRE DETECT SYSTEM Circuit

Breaker
Overload protection for the fire detection system. ON/OFF is controlled

by a switch on the alarm panel.
93.
RUDDER ANGLE & TANK GAUGES

Circuit Breaker
Overload protection for the rudder angle indicator and the tank level
guages. ON/OFF is controlled by this breaker.
94.
VENT FAN NO. 1 ACCOM Circuit

Breaker
Overload protection for accommodation module ventilation fan number

1. ON/OFF is controlled by this breaker.
95.
VENT FAN NO. 2 ACCOM Circuit

Breaker
Overload protection for accommodation module ventilation fan number

2. ON/OFF is controlled by this breaker.
96.
Spare circuit breaker provided for expansion.
97.
98.
0014 00-10
TM 55-1905-242-14
0014 00
CONTROL AND DISTRIBUTION PANEL (continued)
66
67
68
69
20A
064 20AF
065 20AF
084 20AF
070
OILY WTR
BILGE
PUMP
ENG RM
VENT FAN
NO. 1
ENG RM
VENT FAN
NO. 2
BLK WTR
DISC
PUMP
WIPERS
PORT &
CENTER
093
72
73
083 10AF
74
077
W/C
PUMP
15A
ENG RM
LTS
STBD
78
10A
10A
RED LTS
ACCOM
CHART &
COMPASS
84
85
069
2.5A
VENT
FAN
W/C
90
090
15A
5A
RED
CARGO
LIGHTS
15A
92
5A
072
93
89
080
5A
5A
WHITE LTS
PILOT
HOUSE
CHART &
COMPASS
RED LTS
PILOT
HOUSE
HYD
CRANE
DIVERT
VALVE
15A
ENG RM
LTS PORT
& LAZ
88
081
VENT FAN
BATTERY
COMP
076
83
073
FRESH
WTR TANK
PRESS
SET
5A
15A
WIPERS
STBD &
WASH
PUMP
10N
87
066
SEARCH
LT
82
082
20A
77
071
24 VDC
RCPTS
HORN
ENGINE
ALARM
PANEL
079
092
10A
86
91
103
088
087
20A
76
81
80
075
WHITE
LTS
ACCOM
& W/C
15A
NAV LTS
PANEL
79
074
75
086
71
70
5A
078
FIRE
PUMP
CLUTCH
5A
WEATHER
DECK
LIGHTS
94
95
5A
085 2.5A
089 2.5A
067 2.5A
068 2.5A
GEN
ALARM
FIRE
DETECT
SYSTEM
RUDDER
ANGLE
& TANK
GAUGES
VENT FAN
NO. 1
ACCOM
VENT FAN
NO. 2
ACCOM
96
FUSES LOCATED
BEHIND COVER
97
053
5A
SPARE
0014 00-11
98
054 2.5A
055 2.5A
SPARE
SPARE
TM 55-1905-242-14
0014 00
GROUND DETECTOR
99. Fuses
Overload protection for ground detector.
100. N Indicator Light
Negative indicator light. Indicates ground on negative side of system.
101. TEST Switch
Test switch (momentary). ON activates test, OFF deactivates test.
102. POWER Switch
Turns ground detector ON and OFF.
103. P Indicator Light
Positive indicator light. Indicates ground on positive side of system.
99
99
GROUND DETECTOR
24V DC
0
1
100
103
N
PORT OFF STBD
BANK
BANK
102
POWER
0014 00-12
101
TEST
TM 55-1905-242-14
0014 00
FIRE DETECTION ALARM PANEL

104. ENGINE RM
Engine room indicator light. Illuminates to indicate fire in the engine

room.
105. ACCOM
Accommodation module indicator light. Illuminates to indicate smoke in

the accommodation module.
106. Speaker
Alarm speaker. Gives audible signal when fire is detected in the engine
room or smoke is detected in the accommodation module.
107. SILENCE
Silences alarm.
108. POWER Indicator
Illuminates when power is ON.
109. PANEL TEST Switch
In ENGINE RM position, tests the engine room alarm. In ACCOM position, tests the accommodation module alarm.
105
WALTER KIDDE
FIRE DETECTION
106
104
ENGINE RM
ACCOM
PANEL TEST
POWER
ENGINE
RM
SILENCE
ACCOM
107
109
108
0014 00-13
TM 55-1905-242-14
0014 00
FIRE SUPPRESSION AND ENGINE ROOM VENTILATION

110. Fire Suppression Pull Box
Remote (primary) actuation of the FM-200 fire suppression system for the
engine room. Break the glass and pull the handle to operate.
111. Engine Room Ventilation Fire Flap

T-Handles
Remote actuation of the engine room intake ventilation fire flaps. Pull the
T-handles to close the engine room intake ventilation fire flaps.
FOR FIRE
PULL HANDLE
BREAK GLASS
111
RD
PULL HA
110
0014 00-14
TM 55-1905-242-14
0014 00
MISCELLANEOUS CONTROLS AND INDICATORS

112. ALT WARNING LIGHT--PORT
Alternator warning light for the port propulsion engine alternator. Illuminates to indicate a malfunction in this alternators charging system.
113. ALT WARNING LIGHT--STBD
Alternator warning light for the starboard propulsion engine alternator.

Illuminates to indicate a malfunction in this alternators charging system.
114. ENGINE SHUTDOWN--PORT
Normal propulsion engine shutdown T-handle for the port engine. The
operator pulls this T-handle to move the fuel rack to the No Fuel position, resulting in normal engine shutdown.
115. ENGINE SHUTDOWN--STBD
Normal propulsion engine shutdown T-handle for the starboard engine.

Operator pulls this T-handle to move fuel rack to No Fuel position,
resulting in normal engine shutdown.
116. FIRE ALARM--ACCOM Indicator
Illuminates to notify the operator of smoke in the accommodation module.
117. Propulsion Controls
Twin control head controls propulsion engine speed and marine transmission engagement.
118. FIRE ALARM--ENG RM Indicator
Illuminates to notify the operator of fire in the engine room.
119. HORN Button
Pushbutton switch controls the navigation horn. Push to sound the horn,
release to stop the sounding horn.
120. EMERGENCY ENGINE SHUTDOWN--STBD
Emergency propulsion shutdown T-handle for the starboard engine. Used

only in an emergency. The operator pulls the T-handle to secure air flow
to the engine, resulting in emergency engine stopping and possible engine
damage.
121. EMERGENCY ENGINE SHUTDOWN--PORT
Emergency propulsion shutdown T-handle for the port engine. Used only
in an emergency. The operator pulls the T-handle to secure air flow to the
engine, resulting in emergency engine stopping and possible engine damage.
122. STBD ENGINE START Switch
Start switch for the starboard propulsion engine. The operator pushes the
button to actuate the starter hydraulic control valve which, in turn, allows
the hydraulic starting system to crank the engine.
123. PORT ENGINE START Switch
Start switch for the port propulsion engine. The operator pushes the button to actuate the starter hydraulic control valve which, in turn, allows the
hydraulic starting system to crank the engine.
112
113
123

CONDITION
SECURED
UNDERWAY
NOT UNDER COMMAND
MAKING WAY
NOT MAKING WAY
AGROUND
ANCHOR
122
121
ROT SW
OFF
1
TOG SW
OFF
1
1&2
2
2
OFF
OFF
OFF
2
2
LOW OIL PRESSURE

PORT
STBD
HIGH WATER TEMP
120
119
118
114
117
0014 00-15
116
115
TM 55-1905-242-14
0014 00
MISCELLANEOUS CONTROLS AND INDICATORS (continued)

124. General Alarm Switch (overhead)
Controls operation of the general alarm. When the operator rotates the
switch to the ON position, the general alarm sounds in the accommodation module and the engine room.
125. Ramp Control Lever
Allows the operator to control the raising and lowering of the bow ramp.
126. Helm
Operator turns wheel to turn rudders which, in turn, steer the vessel.
127. Windshield De-Icer
Switch allows the operator to turn ON and OFF the windshield de-icer.
125
127
126
124
END OF WORK PACKAGE

0014 00-16
TM 55-1905-242-14
0015 00

COMMUNICATION AND NAVIGATION GEAR
RAYTHEON RAY 430 LOUDHAILER
1.
Microphone PTT (Push-To-Talk)

Switch
Push this switch to activate the microphone.
2.
HAIL Key
Press to place the RAY 430 in HAIL mode. HAILER is displayed on the
LCD when in this mode.
3.
FOG Key
Pressing this key sequentially selects one of the nine different horn or
automatic fog signals for use.
4.
AUX Key
Enables AUX input from radiotelephone or other input source. Input is

amplified and heard at the selected external speaker location(s).
5.
IC Key
Intercom key. Pressing this key places the RAY 430 in intercom mode.
6.
IC 1/2 Key
Selects between intercom stations 1 or 2.
7.
IC 3/4 Key
Selects between intercom stations 3 or 4.
8.
LISTEN Control
Rotating the knob clockwise increases listening volume at the internal

speaker. Rotating the knob counterclockwise decreases listening volume.
9.
ALL Key
Selects all speaker stations for use simultaneously during foghorn, hailer,
or public address operations.
10.
HAIL Output Control
Rotating the knob clockwise increases the volume going to the hailer
horns or intercom speakers. Rotating the knob counterclockwise decreases
the volume.
11.
BOTH Key
Selects both hailer horns.
12.
OFF and DIM
Turns the RAY 430 ON and OFF. Rotating the knob clockwise increases
the backlighting level of the LCD display.
13.
AFT Key
Selects the aft hailer horn.
14.
FWD Key
Selects the forward hailer horn.
0015 00-1
TM 55-1905-242-14
0015 00
RAYTHEON RAY 430 LOUDHAILER (continued)

3
HAIL
FOG
AUX
IC
IC 1/2
IC 3/4
FWD
AFT
BOTH
ALL
1
Raytheon
2
Raytheon
14
DIM
LISTEN
HAIL
RAY 430
INTERCOM
LOUDHAILER
OFF
13
12
11 10
15.
MODE Display
Indicates RAY 430 Mode. HAILER for hailing or public address mode,
INTERCOM for intercom operation, AUX for auxiliary audio inputs, and
FOG for fog modes.
16.
SPEAKER Display
Indicates the location of the speakers selected for use (FWD, AFT, BOTH,
ALL). Indicates FOG mode selected when FOG button is pushed. FOG
modes are: MANUAL to use as horn signal, UNDRWY fog signal for
power boat underway, STOP for fog signal for stopped vessel, SAIL for
fog signal for towboat, TOW for fog signal for vessel under tow, ANCHOR for fog signal for vessel at anchor, AGROUND for fog signal for
vessel aground, YELP for siren signal, ALARM for burglar alarm signal
when activated.
17.
Intercom Display
Indicates the intercom stations selected for use.
18.
HAIL Volume
Indicates hailer volume level.
19.
LISTEN Volume
Indicates listen volume level.
0015 00-2
TM 55-1905-242-14
0015 00
RAYTHEON RAY 430 LOUDHAILER (continued)

15
16
17
CALL-1
CALL-2
CALL-3
CALL-4
LISTEN
HAIL
18
19
Raytheon
HAIL
FOG
AUX
IC
FWD
AFT
BOTH
ALL
IC 1/2
IC 3/4
LISTEN
ON
HAIL
OFF
RAY 430
INTERCOM
LOUDHAILER
ROSS DSC-500 VHF/FM RADIO

20.
Alphanumeric Display
Alphanumeric display presents complete information regarding the active

status of the DSC 500 both during normal operation and when other modes
are active. Also presents plain language prompts and warnings to aid in
the use of advanced features.
21.
Down Arrow/SCAN Key
Selects the next lower channel or moves the selection bar downward in
menus. FNC + Key displays the scan selection menu. Options are Memory
Scan, All Channels, or Scan Review.
22.
Up Arrow/D/W Key
Selects the next higher channel or moves the selection bar upward in
menus. FNC + Key enables Dual Watch, which allows two channels to be
selected and monitored simultaneously.
23.
16/WX
Sets the DSC 500 to transmit and receive on channel 16 and overrides any
other function when pressed. FNC + Key allows the 10 weather channels
to be selected individually or scanned.
24.
1/H/L
FNC + Key selects high (25 W) or low (2 W) transmit power. Also selects
local or distance receive mode.
25.
Number Keys 1-9
Used for channel selection and for entry of numeric data.
26.
ON/VOL Control
Turns the DSC 500 ON and OFF and adjusts the speaker volume level.
0015 00-3
TM 55-1905-242-14
0015 00
ROSS DSC-500 VHF/FM RADIO (continued)

27.
SQ Control
Squelch control sets the threshold level of received signals that will produce audio output from the speaker.
28.
DIM/U/I Key
Selects any of the four backlight levels: Low, Medium, High, and Off. FNC
+ Key selects USA or international frequency set.
29.
SET/ICM Key
Displays the USER SETUPS menu. Choose from CLOCK, VIEWING ANGLE,
USER DSC ID, USER OPTIONS, NMEA POSITION, and SECURITY CODE.
FNC + Key activates the intercom (intercom mode is not used on the LCM8 Mod 2).
30.
FNC/HAIL Key
Function key selects the secondary function for each key. The secondary
function is shown above each key. Does not select the letters above the
number keys. HAIL is not used on the LCM-8 Mod 2.
31.
CLR/ANS Key
Clear key clears erroneous entries. Clears displayed channel from the
Memory Scan memory. Stops call ringing. FNC + Key is ANSWER. Displays the Call Waiting menu.
32.
Right Arrow/TEL Key
Right arrow is used to change pages in multiple page menus and advance
the entry position when entering or editing user data. FNC + Key displays
the Telephone and Coast Station menus.
33.
Left Arrow/DSC Key
Left arrow is used to change pages in multiple page menus and backspace
the entry position when entering or editing user data. FNC + Key displays
the DSC menus.
34.
ENT/SCRM Key
Enter key completes selections and terminates multiple key entries. FNC +
Key displays the Scrambler menu.
35.
EMR/EMER
Displays the Emergency menu. When held for five seconds, the emergency message is transmitted on the Overhead Channel.
21
20
22
23
24 25
DSC 500
ROSS
WX
H/L
16
D/W
GHI
4
SCAN PRS
7
EMER SCRM DSC
EMR ENT
TEL
ANS
CLR
HAIL
FNC
34
33
32
31
ICM
SET
VOL
ABC DEF
2
JKL
5
TUV
8
3
MNO
6
WXY
9
QZ
0
U/I
DIM
OFF
MIN
SQ
MIC
MAX
27
MAX
SECURE MARINE VHF
DIGITAL SELECTIVE CALLING
35
26
30
0015 00-4
29
28
TM 55-1905-242-14
0015 00
SEA 330 HF/SSB RADIO

36.
Handset
Functions as both a microphone and as a speaker, much like a telephone

handset.
37.
Speaker
Internal speaker for listening when not using the handset.
38.
CHAN/FREQ Key
Toggles LCD numeric display mode (channel or frequency).
39.
AUX/SEND Key
Enables special functions. When used with the ALRM key, transmits
alarm signal.
40.
Up Arrow/FREQ Key
Increases programmed receiver frequency in 10 Hz steps.
41.
Number Keys 1-9
Used to enter channel/frequency information and, when used with AUX/

SEND key, enable special functions.
42.
Display
Displays operating information for the radio set.
43.
Up Arrow/VOL Key
Increases the receiver volume level.
44.
SQL Key
Toggles squelch ON and OFF.
45.
MODE Key
Selects mode of operation: USB, LST, Telex, AME.
46.
ALRM Key
Transmits alarm signal when used with AUX/SEND key.
47.
Down Arrow/VOL Key
Decreases the receiver volume level.
48.
ENT Key
Executes information entered by numeric keys.
49.
2182/0 Key
Selects the emergency channel (2182 kHz).
50.
Down Arrow/FREQ
Decreases programmed receiver frequency in 10 Hz steps.
51.
PWR
Turns the radio ON and OFF.
0015 00-5
TM 55-1905-242-14
0015 00
SEA 330 HF/SSB RADIO (continued)
37
38 39 40 41
42
43 44
HF/SSB
RADIOTELEPHONE
CHAN
FREQ
AUX
SEND
PWR
FREQ
FREQ
2182
RF
VOL
VOL
ENT
RF
AGC
SQL
MODE
45
ALRM
46
36
51
0015 00-6
50
47
49
48
TM 55-1905-242-14
0015 00
SEATOR 3000 RADIO TELEX MODEM

52.
PWR Switch
Toggles the SEATOR 3000 modem ON and OFF.
53.
DIM Switch
Toggles all LEDs (Light Emitting Diodes) ON or OFF. Can be used to

extinguish LEDs if they interfere with night vision.
54.
TRAFFIC Indicator
Green LED indicates a message is being transmitted/received.
55.
HI/LO Indicator
Flashing red LED indicates that the frequency of the incoming signal is
tuned too high. The faster the LED flashes, the farther off-tune the signal
is. When the frequency is too high to be usable, the red LED remains
constantly lit. Flashing green LED indicates that the frequency is tuned
too low. The faster the LED flashes, the farther off-tune the signal is.
When the frequency is too low to be usable, the green LED remains constantly lit.
56.
UPLOAD/BUFFER Indicator
Red LED indicates that the message memory is more than 40% full and that
messages should be uploaded or deleted to free up buffer space. If any of
the messages in the buffer are received messages, the LED flashes. Green
LED indicates that at least one message is in the buffer. If any of the
messages in the buffer are received messages, the LED flashes.
57.
ARQ/FEC/BAUDOT Indicator
Red LED indicates that the SEATOR 3000 is set to receive or is transmitting in ARQ/FEC modes. Green LED indicates that the SEATOR 3000 is set
to receive or is transmitting in the Baudot mode.
52
53
PWR
54
55
56
57
SEATOR 3000
DIM
TRAFFIC
HI
UPLOAD
ARQ/FEC
LO
BUFFER
BAUDOT
0015 00-7
TM 55-1905-242-14
0015 00
SEACALL 7000G MF/HF DSC CONTROLLER

58.
PWR Switch
Toggles main power ON and OFF.
59.
RSET Switch
Returns SEACALL to its initial powerup state.
60.
DISTRESS Switch
Initiates a DSC distress call.
61.
XMT Switch
Three functions:
a. Calls up the transmit menu.
b. Initiates transmission once a call is composed.
c. Initiates printing in some menus.
62.
LCD Display
Displays prompts and informational messages.
63.
ENT Switch
Lights red when required. Two functions:

a. Selects default menu entry. Default values are often shown at the end
of a menu.
b. Terminates entry of items requiring more than a single digit such as
DSC IDs.
64.
Left Arrow
Used as a backspace when entering items requiring more than a single

digit.
65.
Down Arrow
Three functions:
a. Decreases lighting intensity.
b. Displays previous logged call.
c. Steps to previous scan channel.
66.
Number Keys 0-9
Three functions:
a. Choose menu selections.
b. Input numeric entries such as DSC IDs, Necode IDs, frequencies,
channel numbers, time, position, etc.
c. Input alphabetic entries such as DSC station names.
67.
Up Arrow
Three functions:
a. Increases lighting intensity.
b. Displays next logged call.
c. Steps to next scan channel.
1 2 3
4 5 6
7 8 9
PWR
RSET
DISTRESS
XMT
58
59
60
61
ENT
62
0015 00-8
63
64
65
66
67
TM 55-1905-242-14
0015 00
SEA 7001 MF/HF DSC WATCH RECEIVER

68.
2M/2187.5 kHz Annunciator Light
This is an annunciator light only. GMDSS regulations require full-time

scanning of 2187.5 kHz, therefore this channel may not be deselected from
scan.
69.
4M/4207.5 kHz Switch
Toggles scan status of 4207.5 kHz. When annunciator is lighted, the

channel is currently in the scan list.
70.
6M/6312 kHz Switch
Toggles scan status of 6312 kHz. When annunciator is lighted, the channel is currently in the scan list.
71.
This is an annunciator light only. GMDSS regulations require full-time

scanning of 8414.5 kHz, therefore this channel may not be deselected from
scan.
72.
12M/12577 kHz Switch
Toggles scan status of 12577 kHz. When annunciator is lighted, the channel is currently in the scan list.
73.
Toggles scan status of 16804.5 kHz. When annunciator is lighted, the

channel is currently in the scan list.
74.
TST Switch
Initiates TEST mode.
75.
SCN Switch
Toggles SCAN status. If receiver is scanning, pressing SCN will cause the
receiver to exit the scan mode. A second press will re-initiate the scan.
76.
VOL Switch
Controls the volume level of the internal speaker. Four pre-set levels are
provided: OFF, LOW, MEDIUM, and HIGH.
77.
DIM Switch
Controls illumination level for backlit keys and annunciators. Four pre-set
levels are provided: OFF, LOW, MEDIUM, and HIGH.
78.
PWR Switch
Toggles power ON and OFF.
70
69
68
SEAWATCH
72
71
73
TM
M F / H F D S C W AT C H R E C I E V E R
2M
4M
6M
8M
12M
2187.5
4207.5
6312
8414.5
12577
PWR
DIM
VOL
SCN
78
77
76
75
0015 00-9
16M
16804.5
TST
74
TM 55-1905-242-14
0015 00
STANDARD HORIZON HX350S HANDHELD VHF/FM RADIO

79.
External Speaker/Microphone Jack
Accepts an optional speaker/microphone. When this jack is used, the

internal speaker is disabled.
80.
VOL Control and Power Switch
Turns the transceiver ON and OFF and adjusts the volume.
81.
SQL Control
Sets the point at which random noise on the channel does not activate the
audio circuits, but a received signal does.
82.
SCAN Key
Starts scanning programmed channels. Press this key for at least one
second to toggle priority scan ON and OFF.
83.
Up Arrow Key
Selects the desired channel. Each press increases the channel number.
When held down, the channels increase continuously.
84.
Down Arrow Key
Selects the desired channel. Each press decreases the channel number.
When held down, the channels decrease continuously.
85.
MEM Key
Memorizes the selected channel. When pressed again, deletes the memorized channel.
86.
A/B Key
Immediately recall two user-assigned channels from any channel.
87.
16/9 Key
Immediately recalls channel 16 from any channel location. Holding down

this key recalls channel 9. When the WX key is pressed while holding
down this key, the mode toggles between USA, International, and Canadian frequency sets.
88.
WX Key
Immediately recalls a weather channel from any channel location. Recalls

the previous channel when the WX key is pressed again.
89.
Battery Pack
Provides direct current power to the transceiver.
90.
H/L Key
Toggles between high and low power.
91.
PUSH-TO-TALK Switch
Activates transmission.
92.
Lamp Key
Illuminates the display.
0015 00-10
TM 55-1905-242-14
0015 00
STANDARD HORIZON HX350S HANDHELD VHF/FM RADIO (continued)
79
80
VOL
SQL
81
92
88
87
HX350S
LAMP
82
83
16/9
H/L
WX
SCAN
A/B
MEM
91
84
STANDARD
86
90
89
85
SUBMERSIBLE
0015 00-11
TM 55-1905-242-14
0015 00
OKIDATA MICROLINE 184 PRINTER

93.
LINE FEED Button
Moves the paper up one line at a time.
94.
FORM FEED Button
Moves the paper to the top margin of the next page.
95.
TOF SET Button
Sets the top margin at the current position--the SELECT light must be OFF.
96.
SELECT Button
Selects or deselects the printer.
97.
SELECT Indicator
When ON, the printer is ready to receive data (selected). When OFF, the
printer is not ready to receive data (deselected).
98.
ALARM Indicator
When lit, indicates that the paper is low or out, or that there is an internal
printer problem.
99.
POWER Indicator
When lit, indicates that the printer is plugged in and turned ON.
100. PITCH Button
Selects the size of the printed characters between 10, 12, and 17 characters
per inch.
101. PITCH Indicators
Indicates which pitch is selected.
102. MODE Button
Selects the mode of printing between NLQ (Near Letter Quality), UTILITY
(Normal printing), and HSD (High-Speed Draft).
103. MODE Indicators
Indicates which mode is selected.
104. ON/OFF Switch
Turns printer ON and OFF.
LIN
FE E
ED F
O
FE RM
ED
TO
SE F
T SE
LE
CT
AL
AR
M
93
94
95
PO
WE
R
96
97 98
99 100
PIT
CH
MO
DE
NL
UT Q
HS ILITY
D
MIC
RO
LIN
E1
101 102
103
0015 00-12
84
104
TM 55-1905-242-14
0015 00
SURGE SUPPRESSOR
105. Outlets
5 power outlet for connecting 110 Vac communication equipment in the

comms locker.
106. LED Diagnostic Indicator
When lit, indicates that the unit is ready for use. When unlit, the unit
needs to be reset. If the unit does not reset, indicates an internal fault.
107. ON/OFF Switch
Turns the strip ON and OFF. Switch lights when in the ON position.
105
106
r
esso
Suppr
Surge
ELE
CTR
ON
ICS
107
0015 00-13
TM 55-1905-242-14
0015 00
FURUNO NX-500 NAVTEX RECEIVER

108. Printer Output
Printed reports are output through this slot.
109. SAR Indicator
Lights when a SAR message (Category D) is received. An audio alarm is

also activated.
110. PAPER Indicator
Lights when the paper is out.
111. LOCK Indicator
Lights when messages are being received.
112. POWER Indicator
Lights when the power is ON.
113. DIM Key
Adjusts the level of illumination.
114. ENT Key
Registers user data.
115. RIGHT Key
Moves the cursor to the right.
116. ACCEPT Key
Used to select stations/messages or to enter upper case characters.
117. REJECT Key
Used to reject stations/messages or to enter lower case characters. Also

cuts off signal monitor function.
118. LEFT Key
Moves the cursor to the left
119. MENU Key
Calls up the main menu.
120. FEED Key
Feeds paper.
108
109
110
NAVTEX RECEIVER
NX-500
111
-
NAVTEX
RECEIVER
NX-500
SAR
PAPER
LOCK
POWER
MENU
112
DIM
113
ENT
114
115
REJECT
120
119
0015 00-14
118
ACCEPT
117
116
TM 55-1905-242-14
0015 00
ACR SR-102 SURVIVAL RADIO

121. VOL Up Arrow Button
Increases the audio output level. Button lights up yellow when the radio
is transmitting.
122. VOL Down Arrow Button
Decreases audio output level. Button lights up yellow when radio is

transmitting.
123. PTT Button
Push-To-Talk activates the transmitter when pressed. When released, the

radio returns to receive mode. The button slowly flashes a yellow light to
assist the operator in locating the button in the dark.
124. CHAN 6 Button
Selects operation on marine channel 6 (communication/USCG). Button is

lit with a green light when the radio is ON and channel 6 is selected.
125. CHAN 16 Button
Selects operation on marine channel 16 (distress/hailing). Button is lit

with a red light when the radio is ON and channel 16 is selected.
126. ON/OFF Button
Press for one second to turn ON, and press again to turn OFF.
121
122
VOL
VOL
123
PUSH
PTT
TA L K
126
PRESS AND HOLD

BUTTON FOR 1 SEC.
125
124
ON
OFF
CHAN
CHAN
16
MICROPHONE/SPEAKER
INSTRUCTIONS
1 . ON-PRESS ON/OFF BUTTON FOR 1 SEC.
2. SELECT CHANNEL16 EMERGENCY USE ONLY
6 SHIP TO SHIP AND U.S.C.G.
LIGHT SHOWS CURRENT CHANNEL
3. TRANSMIT- PRESS PUSH TO TALK
(PTT) BUTTON AND SPEAK INTO MIC
4. RECEIVE - RELEASE PUSH TO TALK
5. VOLUME - ADJUST RECEIVE VOLUME
PRESS
TO LOWER VOLUME
PRESS
TO INCREASE VOLUME
6. OFF - PRESS ON/OFF BUTTON
CONSERVE BATTERY WHENEVER POSSIBLE
SEE BACK FOR OTHER INSTRUCTIONS
0015 00-15
TM 55-1905-242-14
0015 00
SATFIND 406 EPIRB (EMERGENCY POSITION INDICATING RADIO BEACON)

127. Antenna
Transmits signal when the unit is transmitting.
128. Selector Switch
Selects between TEST, READY, MANUAL-ON, and DISABLE. TEST is

used to test the system. READY is the normal position for use (automatic
operation). MANUAL-ON is used to activate the unit manually. DISABLE is used as a last resort to stop the unit from transmitting.
129. Water Contacts
Sense when the unit is in the water to enable automatic operation.
130. Strobe Light
Aids in locating the unit in the dark.
127
130
128
129
0015 00-16
TM 55-1905-242-14
0015 00
SART (SEARCH AND RESCUE TRANSPONDER)

131. Indicator Lights
Yellow light flashes slowly when in receive mode. Yellow and green lights
flash when in reply mode.
132. ON/OFF/TEST Switch
Selects between ON, OFF, and TEST modes. The switch is push to turn
type.
133. ON Position
Activates the SART and places it in receive mode until the unit is interrogated by a SAR radar. A seal is broken when the unit is switched to ON to
indicate that the unit has been operated.
134. OFF Position
Deactivates the unit. This is the normal storage position for the unit when
it is not in active use.
135. TEST Position
Used to test the unit. Switch is spring-loaded back to OFF from TEST.
131
SART
132
TE
ST
ON
133
OFF
135
0015 00-17
134
TM 55-1905-242-14
0015 00
KVH MV103 DIGITAL COMPASS

136. F1 3/10A
Fuse under screw-off cap. Fuse protects the compass from short circuits
and overloads.
137. POWER
Controls power to the compass. OFF, no power applied; ON, applies

power to the compass but not to the display lighting; LIGHT ON, applies
lighting to the display.
138. DIMMER
Controls the display lighting when POWER is at LIGHT ON.
139. DECL.
Used to enter declination to convert magnetic to true North and to enter

sensor alignment correction factor.
140. GPS/NAV
Used to toggle between compass heading and GPS input display modes.
141. RESPONSE
Adjusts display response time (damping factor). SLOW, averages value

over 17-second period. MED, averages value over a 9-second period.
FAST, averages value over a 3-second period.
142. SET CRS
Used to enter a reference course or a sensor alignment correction factor.

Also used to start calibration.
136
3 / 10A SB
MV103 DIGITAL COMPASS

F1
KVH INDUSTRIES MIDDLETOWN RI USA

SLOW
E
US
+
EAST
FUS
E
CAL (HOLD DOWN)
LIGHT
ON
ON
MED
WEST
FAST
SET
CRS
142
RESPONSE
GPS/
NAV
DECL.
141
140
139
0015 00-18
OFF
POWER
DIMMER
138
137
TM 55-1905-242-14
0015 00
RAYTHEON R 80 RADAR
143. GAIN
Controls for background noise (speckle) and sea clutter. Press for soft
keys display. In MANual mode, turn the knob to adjust the setting. Press
the soft key to toggle between Auto/Man. Turn the knob to adjust the
slider, and press ENTER to finish.
144. DISPLAY
Controls display mode and windows. Press for display mode and soft
keys display. Press again to toggle through display modes, then ENTER.
Press and hold for 2 seconds for full page radar display. Press WINDOWS
soft key to toggle window on/ off, or return to full screen.
145. SEA
Controls for background noise (speckle) and sea clutter. Press for soft
keys display. In MANual mode, turn the knob to adjust the setting. Press
the soft key to toggle between Auto/Man. Turn the knob to adjust the
slider, and press ENTER to finish.
146. MOB/MARKS
Changes when a key is pressed. Default soft key labels are shown. Controls placing marks, and Man Overboard function. Press for soft keys
display, then press soft key to place mark. Press and hold for 2 seconds to
activate or cancel MOB.
147. MULTI
Controls display contrast and brilliance, key lighting, rain clutter around
the vessel (RAIN), distant rain clutter (FTC), guard zone alarm sensitivity
and tuning the receiver. Press to display slider, options and soft keys and
use trackball to highlight option in list.
148. VRM/EBL
Used to measure range and bearing to/between targets. Press to place

VRM/EBL if one not already placed. Adjust position using trackball, and
press ENTER to finish. Press to display soft keys if VRM/EBL already
placed. Use soft key to toggle VRM/EBL on or off. Press FLOAT to
access float options for existing VRM/EBL. Press VRM/EBL DATABOX
to toggle data box display off/ on.
149. RANGE
Controls range scale. Range scale and range rings are shown in the Status
Bar. Press the top of key to increase the range scale. Press the bottom of
the key to decrease the range scale. Press and hold to change the scale
faster.
150. ALARMS
Used to control guard zones. Press soft key to place guard zone if one not
already placed. Adjust size/shape using trackball, press ENTER to finish.
Press to display soft keys if guard zone already placed.
151. Trackball
Controls the cursor position on screen, the sliders, and the setup options.
152. MENU
Provides access to setup options. Press to display soft keys. Press soft
key to display required setup menu, then use the trackball to select the
option and the soft key to change the setting. Press ENTER to close the
menu, and CLEAR to finish.
153. CLEAR
Cancels the operation in progress and returns to the previous display.

Deletes an object/function under cursor control.
154. ENTER
Confirms selection and (if appropriate) clears the current soft key labels. It
either performs the selected task, accepts changes, or leads to the display
of more options. When cursor text is displayed, the cursor takes control
of the object. When the arrowhead cursor symbol is displayed, drops the
object under cursor control.
0015 00-19
TM 55-1905-242-14
0015 00
RAYTHEON R 80 RADAR (continued)

155. Soft Keys
Press to select option, or highlight option or slider. Labels change when

you press soft/ dedicated key. Elipses (...) after the text indicate that
pressing soft key leads to a further display of soft key options.
156. POWER
Press and hold until the unit beeps to turn on the display. Press to toggle
between Standby and Transmit. Press for 3 seconds to turn off the display.
157. Display
The radar picture provides a map-like presentation of the area in which the
radar is operating. Typically, your ships position is at the centre of the
display, and its dead ahead bearing is indicated by a vertical heading line,
known as the Ships Heading Marker (SHM).
143
Raytheon
GAIN
144
DISPLAY
145
SEA
146
MARKS
147
MULTI
VRWEBL
148
RANGE
149
157
ALARMS
150
151
156
POWER
155
END OF WORK PACKAGE

0015 00-20
ENTER
CLEAR
MENU
154
153
152
TM 55-1905-242-14
0016 00

ACCOMMODATION MODULE
HEATING AND AIR CONDITIONING
1.
MODE Control
This knob selects operating mode between OFF, FAN, and RUN. In OFF,
the entire unit is OFF. In FAN, the fan blows, but no heating or cooling is
provided. In RUN, the fan blows and heating or cooling is provided as
necessary.
2.
FAN Control
This knob selects fan speed. Rotating the knob clockwise increases fan
speed. Rotating the knob counterclockwise decreases fan speed.
3.
THERMOSTAT Control
This knob controls heating/cooling temperature. Rotating the knob clockwise lowers the compartment temperature. Rotating the knob counterclockwise raises the compartment temperature.
ruisair
1
FAN
OFF
RUN
HI
ER
GH
LOW
E
MODE
C
LER
OO
WARM
E
FAN
THERMOSTAT
0016 00-1
TM 55-1905-242-14
0016 00
COMMAND AND CONTROL DISTRIBUTION BOX

4.
IFF APX-72 Circuit Breaker
This breaker protects the IFF APX-72 circuit from damage due to overload.
ON/OFF is controlled on the unit.
5.
SEA330 MF/HF RADIO Circuit

Breaker
This breaker protects the SEA330 MF/HF radio circuit from damage due
to overload. ON/OFF is controlled on the individual unit components.
6.
This is a spare circuit breaker provided for expansion.
7.
8.
9.
NAVTEX RECEIVER NX-500 Circuit

Breaker
This breaker protects the Navtex NX-500 receiver from damage due to
overload. ON/OFF is controlled on the unit.
10.
11.
AN/VRC-46 SINCGARS RADIO

Circuit Breaker
This breaker protects the SINCGARS radio from damage due to overload.
ON/OFF is controlled on the unit.
12.
13.
14.
0016 00-2
TM 55-1905-242-14
0016 00
COMMAND AND CONTROL DISTRIBUTION BOX (continued)
107 20A
108 20A
SPARE
IFF
APX-72
SEA330
MF/HF
RADIO
109 2.5A
110 2.5A
111 2.5A
SPARE
SPARE
SPARE
112 2.5A
113 5A
114 5A
SPARE
NAVTEX
RECEIVER
NX-500
SPARE
106
14
13
12
5A
9
115 1 5A
116 5A
AN/VRC-46
SINCGARS
RADIO
SPARE
11
10
0016 00-3
TM 55-1905-242-14
0016 00
24 VDC POWER DISTRIBUTION PANEL

15.
COMMAND & CONTROL D/B

FUSES 63A
These fuses protect the feed between the 24 Vdc power distribution panel
and the command and control distribution box from damage due to overload.
16.
CONTROL & DISTRIBUTION

FUSES 100A
and the control and distribution panel from damage due to overload.
17.
COMMS NAV AID D/B FUSES

63A
and the comms nav aid distribution box from damage due to overload.
18.
STBD ENGINE CIRCUIT FUSE

10A
This fuse protects the starboard engine starting and alternator excitation
circuits from damage due to overload.
19.
COMMS NAV AID D/B BATTERY

SELECTOR SWITCH
This switch permits the operator to select which battery bank will supply
the comms nav aid distribution box. In the PORT position, the port battery
bank is selected. In the STBD position, the starboard battery bank is
selected.
20.
STBD BATTERY ISOL SWITCH
This switch permits the operator to isolate the starboard battery bank.
When ON is selected, the starboard battery bank is available for use. In
this position, the battery selector switches (Comms Nav Aid D/B, Control
& Distribution, and/or Command & Control D/B) determine which panel or
distribution box is supplied by the starboard battery bank. When OFF is
selected, the battery bank is isolated and will power nothing.
21.
PORT BATTERY ISOL SWITCH
This switch permits the operator to isolate the port battery bank. When
ON is selected, the port battery bank is available for use. In this position,
the battery selector switches (Comms Nav Aid D/B, Control & Distribution, and/or Command & Control D/B) determine which panel or distribution box is supplied by the port battery bank. When OFF is selected, the
battery bank is isolated and will power nothing.
22.

BATTERY SELECTOR SWITCH
This switch permits the operator to select which battery bank will feed the
control & distribution panel. In the PORT position, the port battery bank
is selected. In the STBD position, the starboard battery bank is selected.
23.

BATTERY SELECTOR SWITCH
This switch permits the operator to select which battery bank will supply
the command & control distribution box. In the PORT position, the port
battery bank is selected. In the STBD position, the starboard battery bank
is selected.
24.
PORT ENGINE CIRCUIT FUSE

10A
This fuse protects the port engine starting and alternator excitation circuits from damage due to overload.
0016 00-4
TM 55-1905-242-14
0016 00
24 VDC POWER DISTRIBUTION PANEL (continued)
15
16
17
18
PORT
24
23

PORT
COMMS NAV AID D/B

PORT
PORT
PORT ENGINE
CIRCUIT FUSE 10A
STBD
STBD
STBD ENGINE
CIRCUIT FUSE 10A
STBD
BATTERY SELECTOR SWITCHES
19
22
20
21
0016 00-5
TM 55-1905-242-14
0016 00
BATTERY CHARGER
25.
DC VOLTS
This voltmeter shows voltage output of charger measured in Volts, direct

current.
26.
DC AMPERES
This ammeter shows the current output of charger measured in amperes.
27.
EQUALIZE/FLOAT Switch
This switch permits the operator to select between EQUALIZE and FLOAT
modes. When EQUALIZE is selected, the charger operates at a high
charging rate to recharge the batteries or to support the load applied to the
batteries by the vessels 24 Vdc systems. When FLOAT is selected, the
charger maintains a trickle charge to keep the batteries charged during
periods of inactivity.
28.
FLOAT Potentiometer
This permits adjustment of the FLOAT voltage level.
29.
EQUALIZE Potentiometer
This permits adjustment of the EQUALIZE voltage level.
25
10 15 20 25
30
50
100
35
150
ACAMPERES
VOLTS
DC
DC VOLTS
EQUALIZE
INC
29
28
27
INC
FLOAT
0016 00-6
26
TM 55-1905-242-14
0016 00
POTABLE WATER PRESSURE SET

30.
Potable Water Pressure Gauge
This gauge indicates the potable water system pressure.
,
BLACK WATER DISCHARGE VALVES

31.
Overboard Discharge Valve
This valve selects the source to direct to the discharge fitting. The operator can choose between PUMP and TANK. When in PUMP position, the
black water pumps discharge is directed to the discharge fitting. When in
TANK position, the discharge fitting is connected to the suction valve,
bypassing the black water pump. This position is used when the black
water tank is pumped from a shore facility or from another vessel.
32.
Suction Valve
This valve selects the suction source for the black water tank. The operator can choose between PUMP and TANK. When in PUMP position, the
black water pumps suction is connected to the black water tank. When in
TANK position, the suction is directed straight to the black water tank,
bypassing the black water pump. This position is used when the black
water tank is pumped from a shore facility or from another vessel.
,
,
0016 00-7
TM 55-1905-242-14
0016 00
WATER CLOSET COMPARTMENT SWITCHES

33.
Door Switch
This switch turns the ventilation fan ON and OFF. When the door is
closed, the fan is ON. A 5-minute timer prevents the fan from running
continuously when the door is closed. When the door is open, the fan is
OFF.
34.
Water Closet Flush Switch
Push the switch to flush the water closet.
34
33
END OF WORK PACKAGE

0016 00-8
TM 55-1905-242-14
0017 00

CARGO WELL AREA
CRANE
1.
Slewing Control
This lever controls slewing (rotation) of the crane base. Pulling the lever
toward the operator rotates the base counterclockwise. Pushing the lever
away from the operator rotates the base clockwise. The control is proportional, so the further the lever is pushed or pulled, the faster the crane
slews.
2.
First Boom Control
This lever controls the first boom function of the crane. Pulling the lever
toward the operator retracts (folds) the first boom section. Pushing the
lever away from the operator extends (unfolds) the first boom section.
The control is proportional, so the further the lever is pushed or pulled,
the faster the first boom extends or retracts.
3.
Second Boom Control
This lever controls the second boom function of the crane. Pulling the
lever toward the operator retracts (folds) the second boom section. Pushing the lever away from the operator extends (unfolds) the second boom
section. The control is proportional, so the further the lever is pushed or
pulled, the faster the second boom extends or retracts.
4.
Boom Extend Control
This lever controls the movement of the boom extension. Pulling the lever
toward the operator retracts the boom extension. Pushing the lever away
from the operator extends the boom extension. The control is proportional, so the further the lever is pushed or pulled, the faster the boom
extension extends or retracts.
5.
Winch Control
The LCM-8 Mod 2 crane is not equipped with a winch. This lever is
provided for expansion and performs no function on this crane.
0017 00-1
TM 55-1905-242-14
0017 00
FIRE MONITOR AND FORWARD BALLAST TANK

6.
Nozzle
The nozzle concentrates the fire main flow and directs it where needed.
7.
Friction Locks
Friction locks permit the monitor to be locked into a predetermined position. The knobs are turned clockwise to lock the monitor and counterclockwise to unlock the monitor.
8.
Handle
The handle permits the operator to direct the flow of water as necessary.
9.
Fire Monitor Valve
The valve controls the flow of water to the fire monitor head. When the
valve is OPEN, water from the fire pump is supplied to the fire monitor.
10.
Forward Ballast Valve
The valve controls the flow of water to the forward ballast tank. When the
valve is OPEN, water from the fire pump is supplied to fill the forward
ballast tank.
8
7
6
9
10
0017 00-2
TM 55-1905-242-14
0017 00
BOW RAMP HAND PUMP

11.
Lower Hand Pump Shutoff Valve
The valve isolates the hand pump from the winch brake circuit. During
normal ramp operation, this valve remains CLOSED. When using the bow
ramp hand pump to lower the ramp, the valve is OPEN.
12.
Hand Pump Lever
The lever is used to pump the hand pump. When in use, the pump handle
(15) is installed over the lever.
13.
Hand Pump Bypass Valve
The valve is used to control the manual lowering of the bow ramp. When
the ramp is being lowered, the valve is CLOSED. When the operator
wants to stop the lowering of the ramp, the valve is OPEN.
14.
Upper Hand Pump Shutoff Valve
The valve isolates the ramp hydraulic system from the winch brake circuit.
During normal ramp operation, this valve remains OPEN. When using
the bow ramp hand pump to lower the ramp, the valve is CLOSED.
15.
Hand Pump Handle
The handle is used to pump the hand pump. When in use, the pump
handle is installed over the hand pump lever (12). When not in use, the
handle is stowed as shown.
15
11
14
12
13
END OF WORK PACKAGE

00170017
00-3/4
00-3
blank
TM 55-1905-242-14
0018 00

AFT DECK AREA
ENGINE ROOM FIRE FLAPS AND HF SAMPLING PORT
1.
Engine Room Exhaust Fire Flap Control
Removing the T-handle and rod from the engine room exhaust ventilation
housing causes the engine room exhaust fire flaps to close. This secures
the ventilation exhaust flow from the engine room in case of fire.
2.
Engine Room HF Sampling Port
This port allows the operator to sample the engine room for Hydrogen
Fluoride (HF) gas after the discharge of the fire suppression system. This
sampling is necessary before reentering the space following fire suppression system discharge.
0018 00-1
TM 55-1905-242-14
0018 00
FUEL SOUNDING FITTINGS

3.
Fuel Sounding Fittings (1 Port,

1 Starboard)
Remove the fitting cap to permit operator to sound the fuel tanks. The
fuel tanks may also be filled through the fuel tank sounding fittings.
0018 00-2
TM 55-1905-242-14
0018 00
MAST LIGHT CONNECTION BOX

4.
STERN LT Connector
This allows connection of the stern light. The stern light may be disconnected for service or to allow lowering/removal of the mast.
5.
ANCHOR LT Connector
This allows connection of the anchor light. The anchor light may be
disconnected for service or to allow lowering/removal of the mast.
6.
TOWING LT Connector
This allows connection of the towing light. The towing light may be
7.
NUC Connector
This allows connection of the Not Under Command (NUC) lights. The
NUC lights may be disconnected for service or to allow lowering/removal
of the mast. The upper and lower NUC lights have separate connectors.
8.
NUC Connector
This allows connection of the NUC lights. The NUC lights may be disconnected for service or to allow lowering/removal of the mast. The upper
and lower NUC lights have separate connectors.
9.
MASTHEAD LT Connector
This allows connection of the masthead light. The masthead light may be
STERN LT
MASTHEAD LT
ANCHOR LT
TOWING LT
NUC
NUC
END OF WORK PACKAGE

00180018
00-3/4
00-3
blank
TM 55-1905-242-14
0019 00

ENGINE ROOM
PROPULSION ENGINE LOCAL OPERATING PANEL (LOP)
1.
ALTERNATOR Gauge
Indicates the current flow from the alternator.
2.
TRANS OIL PRESS Gauge
Indicates the pressure of the oil that lubricates the marine transmission.
3.
Tachometer
Indicates the engine speed in r/min (revolutions per minute).
4.
ENG OIL PRESS Gauge
Indicates the pressure of the lubricating oil in the propulsion engine.
5.
ENG WATER TEMP Gauge
Indicates the temperature of the engine coolant in the propulsion engine

cooling system.
6.
REMOTE/LOCAL ENGINE START

Switch
Used to start the engine locally (from the engine room) or to provide
remote start capability from the pilothouse. When in the REMOTE position, the engine may be started from the pilothouse switch. When in the
LOCAL position, the engine may be started from the LOP. The LOCAL
position is momentary, the switch is spring loaded to the OFF position. In
the OFF position, the engine is not started from either location. The OFF
position does not shut down the engine.
15
15
25 20
15
15
10
15
15
1
2
6
4
5
0019 00-1
TM 55-1905-242-14
0019 00
DIESEL GENERATOR LOCAL OPERATING PANEL (LOP)

7.
PREHEAT & SHUTDOWN BYPASS

Switch
Preheats the engine and bypasses the engine safety shutdown circuit.
When in the ON position, the engine heater elements are energized and
the engine safety shutdown circuit is bypassed. The ON position is
momentary, and the switch is spring loaded to the OFF position. In the
OFF position, the engine heater elements are deactivated, and the engine
safety shutdown circuit is enabled.
8.
GENERATOR START/STOP Switch
In the START position, the engine starter is activated, cranking the engine. In the CENTER position, the engine is enabled to run. In the STOP
position, the engine is shut down.
9.
GENERATOR HOURS Meter
Indicates the engine running time measured in hours and tenths.
PREHEAT &
SHUTDOWN
BYPASS
GENERATOR
CONTROL
START
GENERATOR
HOURS
QUARTZ 0
ON
00 0 0 0
HOURS
NO RT HE RN LIG HT S
0019 00-2
TM 55-1905-242-14
0019 00
EXPANSION TANK SIGHT GLASS--PROPULSION ENGINE

10.
Expansion Tank Sight Glass
Provides visual indication of the amount of engine coolant in the expansion tank.
11.
Expansion Tank Sight Glass Shutoff

Valves
Allow the sight glass tube to be isolated from the expansion tank for
service or replacement.
11
10
11
FUEL FILTER GAUGES AND DRAINS

12.
Drain Valve-- Diesel Generator Fuel

Filter/Water Separator
Permits water to be drained from the bottom of the fuel filter/water

separator.
13.
Vacuum Gauge--Propulsion Engine

Fuel Filter/Water Separator
Indicates the amount of vacuum present on the outlet side of

the filter. This indication aids in determining the need for filter replacement.
14.
Drain Valve--Propulsion Engine

Fuel Filter/Water Separator
Permits water to be drained from the bottom of the fuel filter/water

separator.
13
12
14
0019 00-3
TM 55-1905-242-14
0019 00
FUEL VALVES
15.
Port Fuel Return Valve
Controls return flow to the port fuel tank. When the valve is OPEN, fuel is
returned to the tank. When the valve is CLOSED, no fuel is returned to the
tank.
16.
Port Propulsion Engine Fuel Supply

Valve
Controls fuel supply to the port propulsion engine. When the valve is
OPEN, the port propulsion engine is supplied with fuel. When the valve is
CLOSED, the fuel supply to the port propulsion engine is secured. The
valve is closed only to service the port propulsion engine fuel system or
for damage control.
17.
Port Fuel Supply Valve
Controls fuel supply from the port fuel tank. When the valve is OPEN,
fuel is supplied from the port tank. When the valve is CLOSED, no fuel is
supplied from the port fuel tank.
18.
Diesel Generator Fuel Supply Valve
Controls fuel supply to the diesel generator engine. When the valve is
OPEN, the diesel generator engine is supplied with fuel. When the valve
is CLOSED, the fuel supply to the diesel generator engine is secured. The
valve is closed only to service the diesel generator engine fuel system or
for damage control.
19.
Starboard Fuel Supply Valve
Controls fuel supply from the starboard fuel tank. When the valve is
OPEN, fuel is supplied from the starboard tank. When the valve is CLOSED,
no fuel is supplied from the starboard fuel tank.
20.
Starboard Propulsion Engine Fuel

Supply Valve
Controls fuel supply to the starboard propulsion engine. When the valve
is OPEN, the starboard propulsion engine is supplied with fuel. When the
valve is CLOSED, the fuel supply to the starboard propulsion engine is
secured. The valve is closed only to service the starboard propulsion
engine fuel system or for damage control.
21.
Starboard Fuel Return Valve
Controls return flow to the starboard fuel tank. When the valve is OPEN,
fuel is returned to the tank. When the valve is CLOSED, no fuel is returned
to the tank.
FUEL RETURN MANIFOLD
RETURN FROM
STARBOARD SIDE
PROPULSION ENGINE
RETURN FROM PORT SIDE

PROPULSION ENGINE
15
21
RETURN FROM
DIESEL GENERATOR
ENGINE
FEED TO
STARBOARD SIDE
PROPULSION
ENGINE
FEED TO
DIESEL
GENERATOR
ENGINE
16
FEED TO
PORT SIDE
17 PROPULSION
ENGINE
20
19
18
0019 00-4
FUEL SUPPLY
MANIFOLD
TM 55-1905-242-14
0019 00
PROPULSION ENGINE RAW WATER STRAINER

22.
Strainer Selector Valve
Used to select the online strainer. The online strainer strains the raw water
used to cool the propulsion engine fuel and the exhaust. The offline
strainer is available for service or to serve as a standby. The strainer valve
handle is positioned to face the online strainer.
22
ONLINE
STRAINER
OFFLINE
STRAINER
PROPULSION ENGINE RAW WATER SEACOCK

23.
Propulsion Engine Raw Water Seacock
Secures the raw water flow to the propulsion engine raw water cooling
system. One seacock is provided for each propulsion engine. When the
seacock is OPEN, raw water is supplied to the raw water strainer, raw water
pump, and other raw water cooling components. When the seacock is
CLOSED, the raw water supply is secured.
23
0019 00-5
TM 55-1905-242-14
0019 00
STARBOARD SEA CHEST SEACOCKS

24.
Air Conditioning Raw Water Cooling

Seacock
Secures the raw water supply to the air conditioning raw water strainer
and raw water pump. When the seacock is OPEN, raw water is allowed to
supply the strainer and pump. When the seacock is CLOSED, raw water is
secured to the system.
25.
Fire and Ballast Pump Raw Water

Seacock
Secures the raw water supply to the fire and ballast pump. When the
valve is OPEN, the pump is supplied with raw water through a strainer.
When the valve is CLOSED, raw water is secured to the system.
26.
Diesel Generator Raw Water Cooling

Seacock
Secures the raw water supply to the diesel generator raw water cooling
system. When the valve is OPEN, raw water is allowed to supply the
systems strainer and raw water pump. When the valve is CLOSED, the
raw water supply is secured.
24
25
26
DIESEL GENERATOR SIPHON BREAK OVERBOARD DISCHARGE VALVE

27.
Diesel Generator Siphon Break

Overboard Discharge Valve
Controls venting of the diesel generator siphon break. When the valve
is OPEN, the siphon break is permitted to vent and the siphon break
operates. When the valve is CLOSED, the siphon break is deactivated.
The siphon break valve should remain OPEN except during damage control operations.
DIESEL GENERATOR
BATTERY BOX
0019 00-6
27
TM 55-1905-242-14
0019 00
THROTTLE CONTROL UNIT

28.
Throttle Control Unit
Connects the throttle cable to the throttle linkage and permits control of
the engine throttle from the engine room.
THROTTLE
CABLE
28
CONTROL
KNOB
THROTTLE
LINKAGE
CLUTCH CONTROL UNIT

29.
Clutch Control Unit
Connects the clutch cable to the clutch linkage and permits control of the
marine transmission clutch from the engine room.
CLUTCH
CABLE
29
CLUTCH
LINKAGE
CONTROL
KNOB
0019 00-7
TM 55-1905-242-14
0019 00
PTO CLUTCH LEVER AND HYDRAULIC DIVERTER VALVE

30.
PTO Clutch Lever
Used to engage and disengage the ramp hydraulic system pump. Moving
the lever aft ENGAGES the pump. Moving the lever forward DISENGAGES the pump.
31.
Hydraulic Diverter Valve
Used to divert hydraulic fluid flow to either the ramp hydraulic system or
the bilge pump hydraulic system. When the valve handle is in line with
the piping, the flow is directed to the ramp hydraulic system. When the
valve is UP (port) or DOWN (starboard), the flow is directed to the bilge
pump hydraulic system.
30
31
0019 00-8
TM 55-1905-242-14
0019 00
HYDRAULIC ACCUMULATORS
32.
Accumulator Gauges
Each accumulator, two port and two starboard, has a gauge to indicate the
pressure present in the accumulator.
33.
Accumulator Gauge Shutoff Valves
Valves allow the accumulator gauges to be isolated from the accumulators

for service. During normal operation, the valves are OPEN, allowing the
gauges to indicate the pressure present in the accumulators. When the
valves are CLOSED, the accumulator gauges are isolated from the system.
34.
Accumulator Shutoff Valves
Valves allow the accumulators to be isolated from the starting system.

During normal operation, the valves are OPEN, making the accumulator
pressure available to the starting system. When the valves are CLOSED,
the accumulators are isolated from the system.
32
33
34
0019 00-9
TM 55-1905-242-14
0019 00
HAND CHARGING PUMP AND VALVES

35.
Hand Charging Pump Handle
Inserted in this opening to allow the operator to stroke the pump.
36.
Hand Charging Pump Valve
Used to secure the hydraulic fluid supply to and from the pump. During
normal operation, the valve is CLOSED. The valve is OPEN when the
hand charging pump is being used to charge the accumulators.
37.
Hand Charging Pump Isolation Valve
Isolates the two sides of the hydraulic starting system. When the isolation valve is CLOSED, the port and starboard hydraulic starting systems
operate independently from one another. In this configuration, the port
engine-driven pump charges only the port accumulators and the port
accumulators power only the port starter motor. The same is true for the
starboard side of the system. When the isolation valve is OPEN, both
sides of the hydraulic starting system work together. In this configuration, either engine-driven pump may charge either pair of accumulators
and either pair of accumulators may power the starter for either engine.
37
36
35
0019 00-10
TM 55-1905-242-14
0019 00
STARTING SYSTEM HYDRAULIC TANK

38.
Starting System Hydraulic Tank Sight

Gauge
Indicates the level of hydraulic fluid present in the hydraulic tank.
39.
Starting System Hydraulic Tank Drain

Valve
Permits draining of the starting system hydraulic tank for service. During
normal operation, the valve remains CLOSED. The valve is OPEN for
draining the tank.
38
39
STARTER CONTROL VALVE MANUAL PUSHBUTTON

40.
Starter Control Valve Manual Pushbutton
Serves as a manual override for the propulsion engine starting system.

When the pushbutton is pushed, hydraulic pressure is allowed to flow
from the accumulators to the starter.
40
0019 00-11
TM 55-1905-242-14
0019 00
RAMP HYDRAULIC SYSTEM TANK

41.
Ramp System Hydraulic Tank Sight

Gauge
Indicates the level of hydraulic fluid present in the hydraulic tank.
42.
Ramp System Hydraulic Tank Drain

Valve
Permits draining of the ramp system hydraulic tank for service. During
normal operation, the valve remains CLOSED. The valve is OPEN for
draining the tank.
41
42
STEERING HYDRAULIC SYSTEM TANK

43.
Steering Hydraulic Tank Sight Glass
Indicates the level of hydraulic fluid present in the steering system hydraulic tank.
44.
Steering Hydraulic Tank Temperature

Gauge
Indicates the temperature of the hydraulic fluid in the steering system

hydraulic tank.
43
44
0019 00-12
TM 55-1905-242-14
0019 00
OILY WATER PUMPING AND COLLECTION SYSTEM CONTROLS

45.
Oily Water Pressure Discharge Valve
Controls the flow of oily water at the pressure discharge fitting. This
valve is fed by the oily water pump. When the valve is OPEN, oily water
may be discharged at the pressure discharge fitting. When the valve is
CLOSED, oily water flow is secured. The valve is OPEN only when using
the oily water pump to discharge bilge and/or oily water to an approved
facility.
46.
Oily Water Suction Discharge Valve
Controls the flow of oily water at the suction discharge fitting. This valve
is used when the oily water tank is drained by a shore facilitys pumping
unit. When the valve is OPEN, oily water may be drawn from the oil water
tank. When the valve is CLOSED, oily water flow is secured. The valve is
OPEN only when the oily water tank is being drained by a shore facilitys
pump.
47.
Oily Water Suction Valves
Selects the suction source for the oily water pump. Depending upon the
alignment of the valves, oily water may be drawn from the bilge manifold,
from the oily water tank, or from the engine, transmissions, or buckets via
a suction hose. Operation of the system is described in WP 0026 00.
48.
Oily Water Discharge Valves
Selects the discharge route for the oily water pump. Depending upon the
alignment of the valves, oily water may be discharged to the oily water
tank or to the pressure discharge fitting.
49.
Oily Water Discharge Tank Sight

Gauge
Indicates level of oily water present in the tank.
VENT
46
45
49
47
FROM / TO OILY
WATER TANK
48
0019 00-13
TM 55-1905-242-14
0019 00
110/220 VAC DISTRIBUTION PANEL

50.
A/C PILOTHOUSE Breaker
Provides overload protection for the air conditioning unit in the pilothouse. The unit is controlled by the control assembly located in the
pilothouse console.
51.
A/C ACCOM PORT SIDE Breaker
Provides overload protection for the air conditioning unit on the port side
of the accommodation module. The unit is controlled by the control assembly located in the bulkhead near the inlet and outlet louvers.
52.
A/C ACCOM STBD SIDE Breaker
Provides overload protection for the air conditioning unit on the starboard side of the accommodation module. The unit is controlled by the
control assembly located in the bulkhead near the inlet and outlet louvers.
53.
A/C SEA WTR COOLING PUMP

Breaker
Provides overload protection for the air conditioning sea water cooling
pump. Control of the unit is by a relay that is controlled by the control
assemblies for the individual units.
54.
BATTERY CHARGER Breaker
Provides overload protection for the battery charger.
55.
FEED TO 110V XFMR
Provides overload protection to the 110V transformer in the engine room.
56.
SPARE Breaker
Provided for expansion.
57.
RCPT COMMS BACK

VIA XFMR Breaker
Provides overload protection for comms rack receptacles through

transformer.
58.
ACCOMODATION RCPTS
Breaker
Provides overload protection for 110V receptacles in accomodation

module.
59.
ENGINE RCPT Breaker
Provides overload protection for 110V receptacles in the engine room.
60.
HOT WATER HEATER Breaker
Provides overload protection for the hot water heaters electric element.
61.
RCPT COFFEE MAKER Breaker
Provides overload protection for the coffee maker receptacle.
62.
DE-ICER Breaker
Provides overload protection for the pilothouse windshield de-icer.
63.
MICROWAVE OVEN
GALLEY Breaker
Provides overload protection for microwave receptacles located in the

accomodation module.
64.
SPARE Breaker
Provided for expansion.
0019 00-14
TM 55-1905-242-14
0019 00
110/220 VAC DISTRIBUTION PANEL (continued)
220 VOLT SECTION
50
52
51
54
53
005 15AF
006 20AF
007 20AF
008 5AF
007 20AF
A/C
PILOTHOUSE
A/C
ACCOM
PORTSIDE
A/C
ACCOM
STBDSIDE
A/C
SEA WTR
COOLING
PUMP
BATTERY
CHARGER
57
56
55
011 10A
023 15A
010 50AF
RCPT
COMMS
RACK
VIA XFMR
SPARE
FEED TO
110V
XFMR
-WARNING-
HIGH VOLTAGE
ISOLATE SUPPLY
BEFORE OPENING COVER
110 VOLT SECTION
60
61
62
58
59
020 20A
024 15A
025 15A
026 15A
027 15A
DE-ICER
RCPT
COFFEE
MAKER
HOT WATER
HEATER
ENGINE
RCPT
ACCOMODATION
64
63
029 20A
027 2.5A
MICROWAVE
OVEN
GALLEY
SPARE
0019 00-15
RCPTS
TM 55-1905-242-14
0019 00
SHORE POWER TRANSFER STATION

65.
GENERATOR POWER AVAILABLE

Indicator
Illuminates to indicate that generator power is available

to the shore power transfer station.
66.
SHORE POWER AVAILABLE Indicator
Illuminates to indicate that shore power is

available to the shore power transfer station.
MANUAL
SHORE TIE
TRANSFER
SWITCH
GENERATOR POWER
AVAILABLE
DANGER
240v
SHORE POWER
AVAILABLE
65
66
0019 00-16
TM 55-1905-242-14
0019 00
SHORE POWER TRANSFER STATION (continued)

67.
Shore Power Transfer Switch
Move this handle UP to select SHORE power.

Move this handle DOWN to select generator power.
WARNING 240v
LIVE TERMINALS
BEHIND COVER
GENERATOR
SHORE POWER
SHORE
67
GENERATOR
END OF WORK PACKAGE

0019 0019
00-17/18
00-17blank
TM 55-1905-242-14
0020 00

LAZARETTE
FUEL TANK VALVES
1.
Fuel Fill Valves
These valves (1 port, 1 starboard) determine which fuel tank(s) are filled
via the fuel fill fitting. When the starboard valve is OPEN, fuel from the
fuel fill fitting fills the starboard tank. When the port valve is OPEN, fuel
from the fuel fill fitting fills the port tank. When CLOSED, the valve(s)
allow no fuel to flow from the fuel fill fitting to the selected tank.
2.
Fuel Supply Valves
These valves (1 port, 1 starboard) allow the operator to secure the fuel
supply line from the lazarette. When OPEN the valve(s) permit fuel to flow
from the fuel tank(s) to the fuel supply manifold in the engine room. When
CLOSED, no fuel flows from the selected tank(s) to the fuel supply manifold.
3.
Fuel Drain Valves
These valves (1 port, 1 starboard) allow draining of fuel from the fuel tanks
into an appropriate collection device.
3
2
RETURN
RETURN
SUPPLY
SUPPLY
0020 00-1
TM 55-1905-242-14
0020 00
STEERING VALVES
4.
Bypass Valve
Four bypass valves, two port and two starboard, permit the hydraulic steering system to be bypassed when the emergency tiller is in use. During
normal operation, all four valves are CLOSED. When the emergency
tiller is used, all four valves are OPEN.
5.
Isolation Valve
Four isolation valves, two port and two starboard, permit isolation of a
steering hydraulic cylinder should a cylinder failure occur. During normal operation, the valves remain OPEN.
STEERING CYLINDERS
(P/S)
4
5
END OF WORK PACKAGE

0020 00-2
TM 55-1905-242-14
0021 00

OPERATION UNDER USUAL CONDITIONS
GENERAL INFORMATION
This work package contains siting requirements; shelter requirements; assembly and preparation for use information; and
initial adjustments, before use, and self-test information.
SITING REQUIREMENTS
Location
The primary mission of the LCM-8 Mod 2 is personnel transfer, light salvage, and Command and Control (C2). It will be used
in coastal, harbor, and inland waterways, and is able to work in shallow inlets, rivers, and on unimproved beaches. The LCM8 Mod 2, therefore, may be located along any waterway sufficiently deep to support the vessel. The facilities on board the
LCM-8 Mod 2 are sufficient to support its crew of three for only short durations.
Proximity to Power Sources
The LCM-8 Mod 2 is completely self-sufficient with regard to electrical power. A diesel generator, two engine-driven
alternators, and a battery charger supply all of the electrical needs of the vessel. The vessels electrical needs may also be
supplied by a shore power connection to a shore facility or to another vessel. The shore supply source must be 220 Vac
(Volts alternating current), single phase. The LCM-8 Mod 2 is outfitted with a shore power cable to make this connection.
SHELTER REQUIREMENTS
The LCM-8 Mod 2 requires no shelter. When not in use, the LCM-8 Mod 2 is moored alongside a pier, alongside another
vessel, or is anchored.
ASSEMBLY AND PREPARATION FOR USE
No assembly is required for the LCM-8 Mod 2. Preparations for use are contained in WP 0022 00.
INITIAL ADJUSTMENTS, BEFORE USE, AND SELF-TEST
All necessary initial adjustments, before use, and self-tests are contained in WP 0022 00.
END OF WORK PACKAGE

00210021
00-1/2
blank
00-1
TM 55-1905-242-14
0022 00

PREOPERATING PROCEDURES
ACCUMULATORS
Check Precharge Pressure
The precharge pressure of the accumulators is the pressure of the nitrogen gas with which the accumulators are initially
charged. This pressure must be checked before the system pressure is raised for the initial engine start. To check the
precharge pressure, proceed as follows:
1.
Ensure that all of the accumulator shutoff valves (1) are CLOSED and all of the accumulator gauge valves (2) are OPEN.
2.
OPEN the accumulator blowdown valve (3) on the starting system side of the ramp/steering hydraulic tank.
0022 00-1
TM 55-1905-242-14
0022 00
ACCUMULATORS (continued)
3.
OPEN the hand charge pump valve (4) and the isolation valve (5) at the hand charge pump (6).
4.
OPEN the accumulator shutoff valve (1) for one accumulator and observe the accumulators gauge (7) reading. The
gauge reading should fall to zero.
5.
CLOSE the accumulator blowdown valve (3) and leave all of the other valves as found at the end of step 4.
6.
Pump several strokes on the hand charge pump (6) while observing the accumulator gauge (7). The pressure should rise
quickly, and then stabilize. Once stabilized, the pressure will rise only very slowly with additional pump strokes. This
stabilized pressure is the accumulator precharge pressure.
7.
Log the accumulator precharge pressure. 1250 lb/in (86.2 bar) is normal.
Pressurize Accumulators
NOTE
When the ambient temperature is above 40 F (4.4 C), an accumulator pressure of 1500
lb/in (103.4 bar) will provide adequate cranking to start the engine. Between 40 F (4.4
C) and 0 F (-17.8 C), 2500 lb/in (172.4 bar) should be sufficient. Below 0 F (-17.8 C),
the accumulators should be charged to 3250 lb/in (224.1 bar). For ambient temperatures
below 40 F (4.4 C), a starting aid should be used.
8.
Use the hand charge pump (6) to raise the accumulator to the appropriate starting pressure as determined by the ambient
temperature.
9.
Repeat steps 1-8 for each of the three remaining accumulators.
0022 00-2
TM 55-1905-242-14
0022 00
PMCS
Perform all preoperation PMCS for the vessel. Refer to WP 0053 00 and WP 0054 00 for PMCS procedures.
FUEL SYSTEM
WARNING
Fuel vapors are explosive. Fuel is flammable. Before conducting fuel operations, ensure
that firefighting equipment is immediately available for use in case of fire emergency. Do
not smoke or allow smoking or any other open flame in the vicinity of fueling operations.
Wipe clean any fuel spillage and dispose of spilled fuel and fuel-soaked rags in accordance with the appropriate local regulations. A fueling watch supervisor shall be stationed by the coxswain to ensure compliance with fueling safety procedures. Failure to
comply can result in damaged equipment and serious injury or death to personnel.
Fuel Sounding
Remove the fuel sounding caps and sound both fuel tanks to determine the level of fuel oil. If necessary, replenish the fuel
tanks according to the Fill Fuel Tanks procedure in this work package.
Fill Fuel Tanks
Fill the fuel tanks according to the following procedure:
1.
CLOSE the fuel return valves (8), located in the engine room on bulkhead 39, to ensure that the tanks will be fully
replenished.
2.
Remove the fuel fill cap (9) from the fuel fill pipe.
3.
OPEN the fuel fill valve (10) for the tank to be filled.
10
10
11 p/s
0022 00-3
TM 55-1905-242-14
0022 00
FUEL SYSTEM (continued)
! CAUTION
Do not fill the fuel tank beyond 95 % capacity. Overfilling the fuel tank can cause fuel to
overflow when the fuel expands in the heat of the lazarette.
4.
Fill the fuel tank to 95 % capacity with clean diesel fuel.
5.
CLOSE the fuel fill valve (10).
6.
Secure the fuel sounding cap if not done already.
7.
Repeat steps 3-6 for the other fuel tank, if necessary.
8.
After both tanks are fueled, OPEN the fuel return valves (8) in the engine room.
9.
Secure the fuel fill cap (9).
Fuel Valve Alignment

Align the fuel system valves as follows:
1.
OPEN both fuel supply valves (11) in the lazarette.
2.
OPEN both fuel supply valves (12), both propulsion engine supply valves (13), and the diesel generator supply valve
(14) in the engine room.
3.
Ensure that both return valves (15) are OPEN.
15
15
HYDRAULIC OIL
STORAGE TANK
13
13
12
12
14
0022 00-4
TM 55-1905-242-14
RAW WATER COOLING SYSTEM
Prepare the raw water cooling system as follows:
1.
Ensure that the following strainers are clean and intact:

a.
Propulsion engine (16).
16
2.
b.
Air conditioning/heating (17).
c.
Fire pump (18).
d.
Generator engine (19).
OPEN the following seacocks:

a.
20
b.
Air conditioning (21).
c.
Fire pump (22).
d.

0022 00-5
0022 00
TM 55-1905-242-14
0022 00
RAW WATER COOLING SYSTEM (continued)
21
22
23
17
18
19
HYDRAULIC SYSTEM
1.
Ensure that both of the PTO clutch levers (24) are DISENGAGED (levers shifted forward).
2.
OPEN one accumulator shutoff valve (25) for each engine. Leave the other accumulator valves CLOSED to serve as a
standby.
24
25
0022 00-6
TM 55-1905-242-14
0022 00
HYDRAULIC SYSTEM (continued)

3.
OPEN both steering hydraulic reservoir suction valves (26).
4.
Ensure that the starting hydraulic system suction valve (27) is OPEN.
26
27
ELECTRICAL
Place the local start toggle switch (28) in the REMOTE position.
MECHANICAL
Ensure that the engine throttle control pin (29) on each throttle control unit and clutch control unit are engaged for remote
control.
15
15
25 20
15
15
10
15
15
28
29
0022 00-7
TM 55-1905-242-14
0022 00
ELECTRICAL
1.
Place the PORT BATTERY ISOL SWITCH (30) in the ON position.
2.
Place the STBD BATTERY ISOL SWITCH (31) in the ON position.
3.
Determine which battery bank(s) (PORT or STBD) will power which distribution box(es) (COMMAND & CONTROL,
CONTROL & DISTRIBUTION, COMMS NAV AID) and position the BATTERY SELECTOR SWITCHES (32, 33, 34) as
necessary (PORT or STBD) to accomplish this.
PORT
PORT
COMMS NAV AID D/B

PORT
PORT
PORT ENGINE
CIRCUIT FUSE 10A
32
STBD
STBD
33
STBD
STBD ENGINE
CIRCUIT FUSE 10A
34
BATTERY SELECTOR SWITCHES
31
30
END OF WORK PACKAGE

0022 00-8
TM 55-1905-242-14
0023 00

OPERATING PROCEDURE
PROPULSION ENGINE STARTUP
1.
Cycle the starboard propulsion control (1) from full speed ASTERN to full speed AHEAD to ensure unrestricted
operation through the controls entire range of motion. Return the starboard propulsion control to NEUTRAL after
cycling.
NEUTRAL
ASTERN
1
AHEAD

CONDITION
SECURED
UNDERWAY
NOT UNDER COMMAND
MAKING WAY
NOT MAKING WAY
AGROUND
ANCHOR
ROT SW
OFF
1
ROT SW
OFF
1
15.2
2
2
OFF
OFF
OFF
2
2
LOW OIL PRESSURE

PORT
STBD
HIGH WATER TEMP
WARNING
Ensure that all personnel are clear of rotating components. Use extreme caution when
working around rotating components. Do not allow hands or tools to come in contact
with rotating components. Do not wear loose clothing, jewelry, or anything else that
might become entangled in rotating components. Failure to comply can result in damaged equipment and serious injury or death to personnel.
2.
From the neutral position, pull the starboard propulsion control (1) away from the dome approximately 1/4 inch (6 mm).
This movement enables the operator to control engine speed while leaving the marine transmission in NEUTRAL. Open
the throttle approximately 1/4 way by moving the starboard propulsion control forward.
3.
Press the pushbutton (2) labelled STBD ENGINE START on the pilothouse console. Release the pushbutton promptly
when the engine starts.
4.
If the cranking of the engine depletes the accumulator pressure before starting, CLOSE the accumulator shutoff valve on
the accumulator in use and OPEN the accumulator shutoff valve on the standby accumulator (refer to WP 0022 00).
0023 00-1
TM 55-1905-242-14
0023 00
PROPULSION ENGINE STARTUP (continued)

NOTE
If either engine fails to start after four attempts, troubleshoot the engine according to
the guidelines in WP 0037 00. Refer also to the troubleshooting procedures in TM 52815-231-14.
5.
If the engine fails to start after depleting the accumulator pressure from the standby accumulator, recharge the accumulators using the hand charge pump as described in WP 0022 00. If the engine fails to start after four attempts, proceed
to the troubleshooting procedures found in TM 5-2815-231-14.
6.
Immediately after the engine starts, observe the engine oil pressure gauge. If low or no oil pressure is indicated after 15
seconds of operation, stop the engine by referring to the Propulsion Engine Shutdown procedure in this work package.
After stopping the engine refer to the troubleshooting procedures in TM 5-2815-231-14.
7.
Repeat steps 1-6 to start the port propulsion engine.
8.
Allow the engines to run at part throttle (1000 to 1200 r/min) and no load for 5 minutes to warm up. As the engines are
warming up, observe the following gauges:
a.
Coolant temperature (3): 160 to 185 F (71.1 to 85 C) is normal. If the temperature exceeds this range, stop the engine
by referring to the Propulsion Engine Shutdown procedure in this work package and proceed to the troubleshooting
procedures found in TM 5-2815-231-14.
b.
Engine oil pressure (4): 20 to 30 lb/in (1.4 to 2.1 bar) is normal. If the engine oil pressure drops below this range, stop
the engine by referring to the Propulsion Engine Shutdown procedure in this work package and proceed to the
troubleshooting procedures found in TM 5-2815-231-14.
c.
Transmission oil pressure (5): 50 lb/in (3.4 bar) in neutral is normal. If the transmission oil pressure drops below this
range, stop the engine by referring to the Propulsion Engine Shutdown procedure in this work package and proceed
to the troubleshooting procedures found in TM 5-2815-231-14.
d.
Ammeter (6): charging rate will vary depending upon the state of charge of the batteries and the current load. If the
ammeter shows a discharge, stop the engine by referring to the Propulsion Engine Shutdown procedure in this work
package and proceed to the troubleshooting procedures found in WP 0033 00.
e.
Tachometer (7): tachometer reading should change with engine speed. If the tachometer is inoperative, stop the
engine by referring to the Propulsion Engine Shutdown procedure in this work package and proceed to the troubleshooting procedures found in TM 5-2815-231-14.
7
6
3
CONDITION
SECURED
UNDERWAY
NOT UNDER COMMAND
MAKING WAY
NOT MAKING WAY
AGROUND
ANCHOR
ROT SW
OFF
1
TOG SW
OFF
1
1&2
2
2
OFF
OFF
OFF
2
2
LOW OIL PRESSURE

PORT
STBD
HIGH WATER TEMP
5
4
0023 00-2
TM 55-1905-242-14
0023 00
ELECTRICAL SYSTEM STARTUP

1.
Turn ON the circuit breakers in the control and distribution panel as necessary for operating conditions.
2.
Turn ON the circuit breakers in the comms nav aids distribution box as necessary for operating conditions.
3.
Turn ON the circuit breakers in the command and control distribution box as necessary for operating conditions.
4.
Turn ON the compartment lights and navigation lights as necessary.
DIESEL GENERATOR STARTUP

1.
Ensure that shore power transfer switch (8) is in the SHORE position.
WARNING 240v
LIVE TERMINALS
BEHIND COVER
GENERATOR
SHORE POWER
SHORE
GENERATOR
0023 00-3
TM 55-1905-242-14
0023 00
DIESEL GENERATOR STARTUP (continued)
! CAUTION
Holding the shutdown bypass-preheat switch in the ON position for too long can burn
out the glow plugs.
2.
If the engine is cold, hold the shutdown bypass-preheat switch (9) in the ON position for 10 to 20 seconds before starting
the engine. Do not hold the switch in the ON position for over 30 seconds. Holding the switch ON for too long can burn
out the glow plugs.
! CAUTION
Do not crank the engine for more than 20 seconds at a time. Allow the starter to cool for
at least 60 seconds after each 20-second starting attempt. Failure to follow this procedure can result in starter damage.
3.
While holding the shutdown bypass-preheat switch (9) in the ON position, push the engine control switch (10) to the
START position. Do not crank the engine for more than 20 seconds; starter damage can result. If the engine fails to start
after 20 seconds, allow the starter to cool for 60 seconds before cranking again.
! CAUTION
Excessive cranking of the starter can cause engine damage. If the engine does not start
after three 20-second cranks, remove the impeller from the seawater pump. This will
prevent the muffler from filling with water and backfilling the exhaust line and engine.
Once the engine starts, shut it off immediately and reinstall the impeller. Restart and
check the exhaust overboard outlet for water discharge.
4.
If the engine fails to start after three 20-second starting attempts, follow this procedure (refer to the diesel generator
manuals identified in WP 0225 00):
a.
Remove the impeller from the seawater pump. This will prevent the muffler from filling with water and backfilling the
exhaust line and engine.
V
100
150
200
Hz
300
55
50
100
0
50
A/C
A/C
A/C
110 V
220 V
60 HZ
100
0
60 65
45
20
0
40 60
80
1 2 3 4 5
10
VOLT
12
11 12 13
14
11
AC GENERATOR
CONTROL PANEL
0023 00-4
13
TM 55-1905-242-14
0023 00
DIESEL GENERATOR STARTUP (continued)

b.
Once the engine starts, shut it off immediately and reinstall the impeller.
c.
After installing the impeller, restart the engine and check the exhaust overboard outlet for the presence of sufficient
water flow.
5.
Release both switches (9 and 10) as soon as the engine starts.
6.
Allow the engine to run at no load for 5 minutes to warm up. As the engine is warming up, observe the following gauges:
7.
a.
Oil pressure (11): should be above 15 lb/in (1 bar). If the oil pressure falls below this value, stop the generator
engine by referring to the Generator Engine Shutdown procedure in this work package and refer to the troubleshooting section in the diesel generator service manual identified in WP 0225 00.
b.
Engine coolant temperature (12): must be below 200 F (93.3 C). If the engine coolant temperature exceeds this
value, stop the generator engine by referring to the Generator Engine Shutdown procedure in this work package and
refer to the troubleshooting section in the diesel generator service manual identified in WP 0225 00.
c.
DC Voltmeter (13): Should read between 11 and 15 volts at 80 F (26.7 C). If the charging rate falls outside these
values, stop the generator engine by referring to the Generator Engine Shutdown procedure in this work package
and refer to the troubleshooting section in the diesel generator service manual identified in WP 0225 00.
After allowing the engine to warm up, place the diesel generator online by following these steps:
a.
Ensure that all of the circuit breakers in the 220/110 V distribution box are in the OFF position.
b.
Place the shore power transfer switch (8) in the GENERATOR position.
c.
Set to ON the circuit breakers in the 220/110 V distribution box as necessary for the operating condition.
MANEUVERING
1.
Release and cast off all mooring lines between the LCM-8 Mod 2 and the pier. Stow all mooring lines.
2.
Marine transmission gear engagement is controlled by the propulsion controls (14). Shift the propulsion controls (14)
into AHEAD or ASTERN by moving the appropriate propulsion control forward or aft, respectively. AHEAD and
ASTERN are identified by a detent feel at approximately 30 degrees from the vertical.
3.
Engine speed is controlled by the propulsion controls (14). The farther the propulsion control is moved away from
vertical, the higher the engine speed.
4.
When the LCM-8 Mod 2 is operating in open water without obstruction, steering is accomplished by turning the
helm (15).
! CAUTION
Do not shift the propulsion controls from AHEAD through NEUTRAL to ASTERN or
vice versa at engine speeds over 800 r/min. Shifting through NEUTRAL at high engine
speeds can damage the marine transmissions and the rest of the propulsion system.
Allow engine speed to fall below 800 r/min before shifting from NEUTRAL into another
mode.
5.
When operating in close quarters, such as when maneuvering near a pier, near another vessel, or in a narrow waterway,
the LCM-8 Mod 2 may be most effectively steered by utilizing the marine transmissions via the propulsion controls (14).
To steer with the marine transmissions:
a.
To turn the bow to port, position the starboard propulsion control AHEAD and the port propulsion control ASTERN.
b.
To turn the bow to starboard, position the starboard propulsion control ASTERN and the port propulsion control
AHEAD.
0023 00-5
TM 55-1905-242-14
0023 00
MANEUVERING (continued)
c.
The rate of turn can be adjusted by adjusting the propulsion engine speed.

KVH

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,

,

!

!!!

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RENGW
A

(
'

'

,

.
0

$

(

-

)
*
+

.

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/

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(

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)

$

, $

,

MOORING
! CAUTION
Secure mooring lines only to mooring bitts. Never secure mooring lines to handrails or
other deck hardware not intended for mooring purposes. Failure to comply may result in
damage to the vessel.
1.
Ensure that all mooring lines are in good repair and secured to the mooring bitts at the appropriate deck stations before
approaching a mooring.

0023 00-6
TM 55-1905-242-14
0023 00
MOORING (continued)
2.
Cautiously maneuver the LCM-8 Mod 2 to the desired location alongside the pier or vessel.
3.
Cast the forward and aft mooring lines to assisting personnel on the pier or other vessel.
4.
Take up slack and secure the mooring lines to mooring cleats or bitts on the pier or other vessel. Make sure that the
mooring lines have enough slack to allow for the rise and fall of the tide.
NOTE
Under normal conditions, one forward mooring line, one aft mooring line, and two spring
lines are sufficient to moor the LCM-8 Mod 2. In high wind or strong current conditions,
additional lines will be required to moor the vessel.
5.
Secure the spring lines to mooring cleats or bitts on the pier or other vessel.
ANCHORING
1.
Wearing gloves, assemble the LCM-8 Mod 2 ground tackle by connecting the anchor to the anchor chain and line.
2.
Head the vessel into the wind or seas at the location where the anchor is to be dropped.
3.
Run the vessel slow ahead until it is keeping station into the wind or seas.
WARNING
An anchoring supervisor shall be stationed to ensure that personnel do not become

entangled in the anchor line while it is paying out. Do not allow the anchor to freefall.
The anchor line must be payed out under control at all times. Failure to comply can
result in damaged equipment and serious injury or death to personnel.
Heavy loads can crush. Do not allow any body parts to come under the load or between
the load and a stationary object. Failure to comply can result in serious injury or death.
4.
Lower the anchor from the bow into the water, maintaining control of the anchor line at all times. Pay out the anchor line
under control until the anchor reaches the bottom.
5.
Allow the vessel to drift astern with the wind or seas until a scope of 5 to 7 times the water depth is payed out.
6.
Lay the anchor line in a bow chock and secure it to a mooring bitt. When the anchor line becomes taut, set the anchor
by backing the vessel with the engines at IDLE speed.
7.
When a strain on the anchor line is achieved, indicating that the anchor is set, return the propulsion control levers to the
NEUTRAL position. The LCM-8 Mod 2 is now anchored.
0023 00-7
TM 55-1905-242-14
0023 00
HOISTING ANCHOR
1.
The propulsion engines should be running and warmed up as described in the Propulsion Engine Startup procedure in
this work package.
2.
Start the vessel moving slowly toward the anchor to take strain off the line.
3.
As the vessel moves closer to the anchor, take in the anchor line.
4.
When the anchor line is vertical, stop the vessel and hoist the anchor aboard.
5.
Disassemble the ground tackle and stow the anchor, anchor chain, and line as directed by the coxswain.
LOWERING THE BOW RAMP
WARNING
Do not lower the ramp when the LCM-8 Mod 2 is underway. The ramp should be
operated only after the vessel has been beached, moored, or anchored. Operating the
ramp while the vessel is underway may sink the vessel, leading to serious injury or death
of personnel.
1.
Ensure that the lower hand pump shutoff valve (16) is CLOSED.
2.
Ensure that the upper hand pump shutoff valve (17) is OPEN.
17
16
18
19
0023 00-8
TM 55-1905-242-14
0023 00
LOWERING THE BOW RAMP (continued)

3.
Ensure that the hand pump bypass valve (18) is OPEN.
4.
Remove the load binders (19), one port and one starboard, from the ramp.
5.
Position the hydraulic diverter valve (20) for RAMP operation (valve handle in line with piping).
NOTE
Ramp operation may be accomplished using one or both propulsion engines and ramp
pumps. Fastest ramp operation is obtained with both ramp pumps directed toward the
ramp. The ramp may be operated on only one pump when the other pump is needed for
bilge pump or crane operation.
6.
With the propulsion engine(s) running between 1200 to 1500 r/min, engage the PTO clutch lever (21) (shift lever aft) to
start the ramp pump (22).
21
20
22
! CAUTION
If the ramp control lever is not returned to NEUTRAL after operating the ramp, damage
to the hydraulic ramp machinery will result.
7.
To lower the ramp, move the ramp control lever (23) to RAMP DOWN position. When the ramp is lowered to the desired
level, move the ramp control lever (23) back to the NEUTRAL position.
0023 00-9
TM 55-1905-242-14
0023 00
LOWERING THE BOW RAMP (continued)
Raytheon
23
GAIN
DISPLAY
SEA
MARKS
MULTI
VRWEBL
KVH
RANGE
ALARMS
AN/SPS 69
R 41X
RADAR
3 / 10A SB
F1
S
O
LW
FAST
RESPONSE
L
G
IHT
O
N
FU S
E
+
E
A
S
T
M
E
D
SET
CRS
E
US
KVH
N
I DUSTRE
IS
MD
I DLETOWN
R
UISA
CA(H
LOLDOWN)
Raytheon
O
N
W
E
S
T
GPS/
NAV
DECL.
30
40
10
20
30
10
40
20
MENU
OFF
MASTHEAD
LIGHT
1. SIDE
& STERN
ANCHOR
LIGHT
OFF
10
N.U.C. 2
1 & 2
20
30
40
CLEAR
POWER
OFF
20
ENTER
POWER
O
F
DIMMER
TOWING
LIGHT
ON
10
30
40
RENGA
CONDITION
SECURED
UNDERWAY
NOT UNDER COMMAND
MAKING WAY
NOT MAKING WAY
AGROUND
ANCHOR
ROT SW
OFF
1
TOG SW
OFF
1
1&2
2
2
OFF
OFF
OFF
2
2
DSC 500
WX
16
D/W
SCAN
EMER SCRM
EMR
ENT
DSC
TEL
ANS
CLR
VOL
H/L
ABC
DEF
1
2
3
OFF
MAX
SQ
JKL
GHI
MNO
5
4
6
PRS
TUV
WXY
MIN
MAX
8
9
7
MIC
HAIL
FNC
ICM
SET
QZ
0
U/I
DIM
SECURE MARINE VHF
LOW OIL PRESSURE

PORT
STBD
HIGH WATER TEMP
EMPTY
MID
FULL
EMPTY
MID
FULL
FAN
100
150
200
Hz
300
55
50
100
0
50
60 65
45
A/C
60 HZ
TANKWATCH III
LEVEL
MONITOR
SYSTEM
TANKWATCH III
LEVEL
MONITOR
OFF
RUN
SYSTEM
MODE
FRESH WATER
TANK LEVEL
WASTE WATER
TANK LEVEL
HI
H ER
A/C
220 V
A/C
L O WE
110 V
20
0
40 60
80
WA R M
R
OLE
100
0
C
O
FAN
R
1 2 3 4 5
THERMOSTAT
VOLT
11 12 13
14
AC GENERATOR
CONTROL PANEL
RAISING THE BOW RAMP

1.
Perform steps 1-6 in the Lowering the Bow Ramp procedure in this work package.
! CAUTION
If the ramp control lever is not returned to NEUTRAL after operating the ramp, damage
to the hydraulic ramp machinery will result.
2.
To raise the ramp, move the ramp control lever (23) to the RAMP UP position. Refer to the figure in the Lowering the Bow
Ramp procedure in this work package.
3.
When the ramp is raised to the desired level, return the ramp control lever (23) to the NEUTRAL position.
4.
If the ramp is fully raised, secure the ramp with load binders (19), port and starboard. Refer to the figure in the Lowering
the Bow Ramp procedure in this work package.
5.
If no other ramp, crane, or bilge pump activity is necessary, disengage the PTO clutch lever(s) (21) (shift the lever
forward) after securing the ramp. Refer to the figure in the Lowering the Bow Ramp procedure in this work package.
PROPULSION ENGINE SHUTDOWN

1.
Before shutting down the propulsion engines, allow them to run unloaded at 1000 to 1200 r/min for at least five minutes.
This allows time for the engines internal components to cool prior to shutdown.
! CAUTION
Using an emergency engine shutdown control to stop the engines may cause damage to
the engine oil seals. The emergency engine shutdown control should be used in the
event of engine room fire or runaway engine emergencies only.
2.
Pull the STBD ENGINE SHUTDOWN handle (24) out the full length of its travel and hold it out until the engine stops.
0023 00-10
TM 55-1905-242-14
0023 00
PROPULSION ENGINE SHUTDOWN (continued)

3.
Repeat steps 1 and 2 for the port propulsion engine.

CONDITION
SECURED
UNDERWAY
NOT UNDER COMMAND
MAKING WAY
NOT MAKING WAY
AGROUND
ANCHOR
ROT SW
OFF
1
TOG SW
OFF
1
1&2
2
2
OFF
OFF
OFF
2
2
LOW OIL PRESSURE

PORT
STBD
HIGH WATER TEMP
24
DIESEL GENERATOR SHUTDOWN

1.
Set to OFF all of the breakers in the 220/110 Volt distribution box.
2.
Set to the SHORE position the shore power transfer switch (8).
3.
Allow the generator to run for 5 minutes, unloaded, to allow time for the internal engine parts to cool.
4.
Set to the STOP position the engine control switch (10) and hold it in this position until the engine stops.
5.
If connection to shore power is desired, follow the procedure contained in WP 0026 00.
END OF WORK PACKAGE

00230023
00-11/12
00-11blank
TM 55-1905-242-14
0024 00

POST-OPERATING PROCEDURES
RAW WATER COOLING SYSTEM
After securing the propulsion engines, perform the following procedures:
1.
Ensure that the following strainers are clean and intact:

a.
b.
Air conditioning/heating (2).
c.
Fire pump (3).
d.
*
)
,

0024 00-1
TM 55-1905-242-14
RAW WATER COOLING SYSTEM (continued)
2.
CLOSE the following seacocks:

a.
b.
Air conditioning (6).
c.
Fire pump (7).
d.
0024 00-2
0024 00
TM 55-1905-242-14
0024 00
HYDRAULIC SYSTEM
1.
CLOSE all four accumulator shutoff valves (2 port and 2 starboard) (9).
2.
CLOSE the starting hydraulic system suction valve (10).
3.
CLOSE both steering system suction valves (11).
9 p/s
10
11
0024 00-3
TM 55-1905-242-14
0024 00
FUEL SYSTEM
1.
CLOSE the fuel return valves (12).
2.
CLOSE both fuel supply valves (13)
3.
CLOSE both propulsion engine supply valves (14).
4.
CLOSE the diesel generator supply valve (15).
5.
CLOSE both fuel supply valves (16) in the lazarette.
12
12
HYDRAULIC OIL
STORAGE TANK
14
14
13
15
13
16 p/s
0024 00-4
TM 55-1905-242-14
0024 00
ELECTRICAL SYSTEM
1.
Place the local start toggle switch (17) in the OFF position.
2.
Turn OFF the circuit breakers in the control and distribution panel that are unnecessary for operating conditions.
3.
Turn OFF the circuit breakers in the comms nav aids distribution box that are unnecessary for operating conditions.
4.
Turn OFF the circuit breakers in the command and control distribution box that are unnecessary for operating conditions.
5.
Turn OFF the circuit breakers in the 220/110 volt distribution box that are unnecessary for operating conditions.
6.
Turn OFF the compartment lights in compartments no longer in use.
7.
Turn OFF the navigation lights as necessary.
PMCS
Perform all post-operation PMCS for the vessel.
15
15
25 20
15
15
10
15
15
17
END OF WORK PACKAGE

00240024
00-5/6
00-5
blank
TM 55-1905-242-14
0025 00

DECALS AND INSTRUCTION PLATES
This work package illustrates all decals and operating instruction plates located on the equipment that are essential for
operation. Related warning and caution decals are also included. Illustrations show the location of all applicable decals and
plates.
CRANE
Load Chart
2600-1E
daN IKgl
m
1000
2,500
750
3,400
500
4,600
OCCASIONAL WORKING INCLINATION : MAX 5

ON MORE SEVERE WORKING CONDITIONS, REFER TO EFFER TECHNICAL
DATA SHEETS.
COD.5708210
0025 00-1
TM 55-1905-242-14
0025 00
ENGINE ROOM FIRE SUPPRESSION SYSTEM
ENGINE ROOM EXHAUST DAMPER

TO OPERATE REMOVE T HANDLE
PULL LEVER DOWN
ENGINE ROOM FM-200 FIRE EXTINGUISHING

SYSTEM FOR LOCAL OPERATION
DISCHARGE CYLINDER BY REMOVING LOCKING
PIN AND OPERATING LEVEL OF CONTROL HEAD
MOUNTED ON THE FM-200 CYLINDER
LOCAL MANUAL
RELEASE LEVER
-WARNINGFM-200 CYLINDER LOCATION
-WARNINGTHIS SPACE PROTECTED BY

FM-200 FIRE EXTINGUISHING SYSTEM
ENGINE ROOM FM-200 FIRE EXTINGUISHING
SYSTEM FOR LOCAL OPERATION
DISCHARGE CYLINDER BY REMOVING LOCKING
PIN AND OPERATING LEVEL OF CONTROL HEAD
MOUNTED ON THE FM-200 CYLINDER
LOCAL MANUAL
RELEASE LEVER
PORT WING WALL
ENGINE
ROOM
(BELOW)
LAZARETTE
(BELOW)
PILOTHOUSE
ACCOMMODATION
MODULE
STBD WING WALL
0025 00-2
CARGO WELL
BOW RAMP
TM 55-1905-242-14
0025 00
OILY WATER COLLECTION SYSTEM
WOT DISCH
PRESSURE DISCH
SIGHT
GLASS
VENT
WOT SHORE CONN
LUBE OIL
CHANGE SYS
(LOCS) HOSE
CONN TO
ENGINES
& GEARS
WASTE
OIL
TANK
TO BILGE
1
3 GPM
WASTE
OILY
PUMP
BILGE
MANIFOLD
Y-STRAINER
SYSTEM DIAGRAM
OPERATI NG
MODE
DRAIN BILGE
TO TANK
DRAIN BILGE
TO DK CONN
DRAIN ENG &
GEAR TO TANK
DRAIN ENG &
GEAR TO DK CONN
EMPTY WASTE
OIL TANK
PUMP OUT TANK
FROM SHORE CONN
VALVE ALIGNMENT
OPEN SHUT SHUT OPEN SHUT SHUT SHUT

OPEN SHUT SHUT SHUT OPEN OPEN SHUT
SHUT OPEN SHUT OPEN SHUT SHUT SHUT
SHUT OPEN SHUT SHUT OPEN OPEN SHUT
SHUT SHUT OPEN SHUT OPEN OPEN SHUT
SHUT SHUT SHUT SHUT SHUT SHUT OPEN
(MAXIMUM SYSTEM PRESSURE IS 60 PSI)
END OF WORK PACKAGE

00250025
00-3/4
00-3
blank
TM 55-1905-242-14
0026 00

OPERATING AUXILIARY EQUIPMENT
FIRE EXTINGUISHERS
The LCM-8 Mod 2 is outfitted with both Carbon Dioxide (CO2) and dry chemical portable hand held fire extinguishers.
Operation of both fire extinguisher types is similar and is described below.
1.
Carry the fire extinguisher (1) in an upright position and approach the fire as closely as the heat permits.
2.
Remove the locking pin (2) from the valve (3).
WARNING
Carbon dioxide released by the carbon dioxide fire extinguisher is very cold. Do not
allow unprotected body parts to come in contact with the extinguishers horn during
discharge. Failure to comply could result in frostbite, serious injury, or death.
3.
Grasp the hose (4) on the dry chemical extinguisher or the handle (5) on the CO2 extinguisher. Unprotected body parts
must not come in contact with the CO2 horn (6) during discharge.
4.
Squeeze the release lever (7), and at the same time, direct the flow of dry chemical or CO2 toward the base of the flame with
a sweeping motion.
5.
After use, the fire extinguisher must be replaced or serviced. Do not place a partially discharged fire extinguisher back
in service.
2
7
5
KIDDE
KIDDE
0026 00-1
TM 55-1905-242-14
0026 00
ENGINE ROOM FIRE SUPPRESSION SYSTEM

The engine room fire suppression system may be activated from the pilothouse or from the port stowage locker. Procedures
for activating the engine room fire suppression follow. These procedures are for activation of the fire suppression system
only. Additional procedures must be followed to fight an engine room fire. For full firefighting procedures, refer to
WP 0030 00.
Operation from the Pilothouse
WARNING
Although the FM-200 agent used in the fire suppression system is considered non-toxic
to humans in concentrations necessary to extinguish most fires, personnel should not
be unnecessarily exposed to the agent. When FM-200 is exposed to temperatures over
approximately 1300 F (704 C), Hydrogen Fluoride (HF) gas is formed. This HF gas is
toxic to humans. Do not allow FM-200 agent or its byproducts to come in contact with
personnel. Failure to comply could result in serious injury or death.
1.
Ensure that no personnel are present in the engine room.
2.
Use the attached hammer (8) to break the glass (9) on the pull box mounted behind the coxswains seat.
3.
Pull hard on the handle (10) to release the FM-200 agent.
FOR FIRE
PULL HANDLE
BREAK GLASS
Kidde
10
PULL HARD
9
400 Main Street - Ashland, MA 01721-2150
Tel. (508) 881-2000
FAX (508) 881-8820
0026 00-2
TM 55-1905-242-14
Operation from the Port Stowage Locker
WARNING
Although the FM-200 agent used in the fire suppression system is considered non-toxic
to humans in concentrations necessary to extinguish most fires, personnel should not
be unnecessarily exposed to the agent. When FM-200 is exposed to temperatures over
approximately 1300 F (704.4 C), Hydrogen Fluoride (HF) gas is formed. This HF gas is
toxic to humans. Do not allow FM-200 agent or its byproducts to come in contact with
personnel. Failure to comply could result in serious injury or death.
1.
Ensure that no personnel are present in the engine room.
2.
Remove the locking pin (11). This will break the seal wire (12).
3.
Pull the local manual release lever (13). The fire suppression agent is now discharged into the engine room.
13
12
0026 00-3
11
0026 00
TM 55-1905-242-14
0026 00
FIRE MONITOR
1.
If not already running, start and warm up the diesel generator as described in the Diesel Generator Startup procedure in
WP 0023 00.
2.
Ensure that the fire pump strainer (14) is clean and the fire pump seacock (15) is OPEN.
$

NOTE
All electrical load must be removed from the diesel generator before engaging the fire
pump clutch. Failure to do so may overload and stall the diesel generator engine.
3.
Remove all electrical load from the diesel generator by setting to OFF the circuit breakers in the 220/110 Volt distribution
box.
4.
Ensure that the forward ballast tank filling valve (16) is CLOSED.
)
(
0026 00-4
TM 55-1905-242-14
0026 00
FIRE MONITOR (continued)

5.
To engage the fire pump clutch, set to ON the FIRE PUMP CLUTCH switch (17).
17
WIPER
PORT
Raytheon
WIPER
CENTER
WIPER
STBD
WASHER
FIRE
PUMP
CLUTCH
OILY
WATER
DISCHARGE
CRANE
DIVERT
VALVE
FRESH
WATER
PRESSURE
BLACK
WATER
DISCHARGE
GAIN
DISPLAY
SEA
MARKS
MULTI
VRWEBL
KVH
RANGE
ALARMS
AN/SPS 69
R 41X
RADAR
3 / 10A SB
F1
RESPONSE
+
EAST
MED
FAST
LIGHT
ON
FUS
E
SLOW
SET
CRS
SE
U

CAL (HOLD DOWN)
Raytheon
ON
WEST
GPS/
NAV
DECL.
30
40
10
20
30
10
40
1. SIDE
& STERN
ANCHOR
LIGHT
OFF
10
20
N.U.C. 2
1 & 2
20
30
40
MENU
OFF
MASTHEAD
LIGHT
OFF
20
CLEAR
POWER
TOWING
LIGHT
ON
10
0
ENTER
POWER
OFF
DIMMER
30
WAGNER
40
CONDITION
SECURED
UNDERWAY
NOT UNDER COMMAND
MAKING WAY
NOT MAKING WAY
AGROUND
ANCHOR
ROT SW
OFF
1
TOG SW
OFF
1
1&2
2
2
OFF
OFF
OFF
2
2
DSC 500
WX
16
D/W
SCAN
EMER SCRM
EMR
ENT
DSC
TEL
ANS
CLR
VOL
H/L
ABC
DEF
1
2
3
OFF
MAX
SQ
JKL
GHI
MNO
5
4
6
PRS
TUV
WXY
MIN
MAX
8
7
9
MIC
HAIL
FNC
ICM
SET
QZ
0
U/I
DIM
SECURE MARINE VHF
LOW OIL PRESSURE

PORT
STBD
HIGH WATER TEMP
EMPTY
MID
FULL
EMPTY
MID
FULL
FAN
100
150
200
Hz
300
55
50
100
0
50
60 65
45
A/C
A/C
220 V
60 HZ
TANKWATCH III
TANKWATCH III
FRESH WATER
TANK LEVEL
WASTE WATER
TANK LEVEL
LEVEL
MONITOR
SYSTEM
LEVEL
MONITOR
OFF
RUN
SYSTEM
MODE
HI
GH
A/C
ER
LO WE
110 V
20
0
40 60
80
WA R M
L ER
100
OO
FAN
1 2 3 4 5
THERMOSTAT
VOLT
11 12 13
14
AC GENERATOR
CONTROL PANEL
6.
OPEN the fire monitor supply valve (18).
7.
Direct the fire monitors flow at the desired target.
8.
When finished using the fire monitor, CLOSE the fire monitor supply valve (18).
9.
To disengage the fire pump clutch, set to OFF the FIRE PUMP CLUTCH switch (17).
10. If 220/110 Volt electric power is still required aboard the vessel, set to ON the appropriate circuit breakers in the 220/110
Volt distribution box.
11. If 220/110 Volt electric power is no longer needed, shut down the diesel generator by following the Diesel Generator
Shutdown procedure in WP 0023 00.
FIRE DETECTION SYSTEM
1.
To enable the fire detection system:

a.
Set to ON the FIRE DETECT SYSTEM circuit breaker (19), located in the control and distribution panel.
b.
Once the FIRE DETECT SYSTEM circuit breaker (19) is ON, the system is enabled and actively monitoring.
0026 00-5
TM 55-1905-242-14
0026 00
FIRE DETECTION SYSTEM (continued)
22
20A
064 20AF
065 20AF
084 20AF
070
OILY WTR
BILGE
PUMP
ENG RM
VENT FAN
NO. 1
ENG RM
VENT FAN
NO. 2
BLK WTR
DISC
PUMP
WIPERS
PORT &
CENTER
083 10AF
077
092
071
093
W/C
PUMP
074
10A
WHITE
LTS
ACCOM
& W/C
069
19
2.5A
VENT
FAN
W/C
103
15A
RED
CARGO
LIGHTS
15A
086
15A
ENG RM
LTS
STBD
NAV LTS
PANEL
075
088
10A
RED LTS
ACCOM
CHART &
COMPASS
090
5A
10A
HORN
066
5A
15A
24 VDC
RCPTS
082
10N
15A
WIPERS
STBD &
WASH
PUMP
073
5A
FRESH
WTR TANK
PRESS
SET
RED LTS
PILOT
HOUSE
081
080
5A
5A
087
20A
SEARCH
LT
076
15A
072
078
5A
5A
085 2.5A
089 2.5A
067 2.5A
068 2.5A
FIRE
DETECT
SYSTEM
RUDDER
ANGLE
& TANK
GAUGES
VENT FAN
NO. 1
ACCOM
VENT FAN
NO. 2
ACCOM
053
054 2.5A
055 2.5A
SPARE
SPARE
5A
SPARE
ENGINE RM
ACCOM
PANEL TEST
POWER
5A
GEN
ALARM
079
20
FIRE DETECTION SYSTEM
WHITE LTS
PILOT
HOUSE
CHART &
COMPASS
HYD
CRANE
DIVERT
VALVE
FIRE
PUMP
CLUTCH
WALTER KIDDE
ENG RM
LTS PORT
& LAZ
VENT FAN
BATTERY
COMP
ENGINE
ALARM
PANEL
FUSES LOCATED
BEHIND COVER
2.
20A
WEATHER
DECK
LIGHTS
ENGINE
RM
SILENCE
ACCOM
24
When a fire is detected in the engine room or smoke is detected in the accommodation module, the fire detection system
sounds an audible alarm in the pilothouse and in the engine room. In the pilothouse, lights on the alarm panel and on the
console illuminate to indicate which area has triggered the alarm. The ENGINE RM light (20 alarm panel, 21 console)
indicates a fire in the engine room while the ACCOM light (22 alarm panel, 23 console) indicates smoke in the accommodation module. A strobe light also flashes in the engine room when an alarm is triggered. The flashing strobe does not
indicate which compartment has triggered the alarm.

CONDITION
SECURED
UNDERWAY
NOT UNDER COMMAND
MAKING WAY
NOT MAKING WAY
AGROUND
ANCHOR
ROT SW
OFF
1
TOG SW
OFF
1
1&2
2
2
OFF
OFF
OFF
2
2
LOW OIL PRESSURE

PORT
STBD
HIGH WATER TEMP
23
21
3.
To silence the alarm, press the SILENCE switch (24) upward. This will silence the audible alarm, but the visual alarms will
remain illuminated.
4.
To shut down the fire detection system, set to OFF the FIRE DETECT SYSTEM circuit breaker (19).
0026 00-6
TM 55-1905-242-14
0026 00
GENERAL ALARM
1.
To enable the general alarm system, set to ON the GEN ALARM circuit breaker (25), located in the control and distribution panel.
2.
To activate the general alarm system, rotate to ON the general alarm switch (26), located in the pilothouse overhead,
above the coxswains seat.
3.
To silence the general alarm system, rotate to OFF the general alarm switch (26).
4.
To shut down the general alarm system, set to OFF the GEN ALARM circuit breaker (25).
20A
064 20AF
065 20AF
084 20AF
070
OILY WTR
BILGE
PUMP
ENG RM
VENT FAN
NO. 1
ENG RM
VENT FAN
NO. 2
BLK WTR
DISC
PUMP
WIPERS
PORT &
CENTER
083 10AF
077
092
071
093
W/C
PUMP
074
10A
WHITE
LTS
ACCOM
& W/C
069
2.5A
VENT
FAN
W/C
25
103
15A
RED
CARGO
LIGHTS
15A
086
15A
ENG RM
LTS
STBD
NAV LTS
PANEL
075
088
10A
RED LTS
ACCOM
CHART &
COMPASS
090
5A
10A
HORN
066
5A
15A
24 VDC
RCPTS
082
10N
20A
15A
WIPERS
STBD &
WASH
PUMP
073
5A
FRESH
WTR TANK
PRESS
SET
RED LTS
PILOT
HOUSE
081
080
5A
5A
20A
SEARCH
LT
076
15A
ENG RM
LTS PORT
& LAZ
072
5A
WHITE LTS
PILOT
HOUSE
CHART &
COMPASS
078
5A
VENT FAN
BATTERY
COMP
HYD
CRANE
DIVERT
VALVE
5A
085 2.5A
089 2.5A
067 2.5A
068 2.5A
GEN
ALARM
FIRE
DETECT
SYSTEM
RUDDER
ANGLE
& TANK
GAUGES
VENT FAN
NO. 1
ACCOM
VENT FAN
NO. 2
ACCOM
053
054 2.5A
055 2.5A
SPARE
SPARE
ENGINE
ALARM
PANEL
079
FUSES LOCATED
BEHIND COVER
5A
SPARE
26
0026 00-7
FIRE
PUMP
CLUTCH
087
WEATHER
DECK
LIGHTS
TM 55-1905-242-14
0026 00
ENGINE ALARMS
1.
To activate the engine alarms, set to ON the ENGINE ALARM PANEL circuit breaker (27), located in the control and
distribution panel.
2.
When low oil pressure or high coolant temperature is detected in the main propulsion engines, lights on the pilothouse
console indicate which engine (port (28) or starboard (29)) is exhibiting which condition (low oil pressure (30) or high
coolant temperature (31)).
3.
To shut down the engine alarms, set to OFF the ENGINE ALARM PANEL circuit breaker (27).
30
32
20A
064 20AF
065 20AF
084 20AF
070
OILY WTR
BILGE
PUMP
ENG RM
VENT FAN
NO. 1
ENG RM
VENT FAN
NO. 2
BLK WTR
DISC
PUMP
WIPERS
PORT &
CENTER
083 10AF
077
092
071
093
W/C
PUMP
074
27
10A
WHITE
LTS
ACCOM
& W/C
15A
086
15A
ENG RM
LTS
STBD
NAV LTS
PANEL
075
088
10A
RED LTS
ACCOM
CHART &
COMPASS
10A
HORN
15A
24 VDC
RCPTS
082
10N
FRESH
WTR TANK
PRESS
SET
20A
15A
WIPERS
STBD &
WASH
PUMP
073
5A
RED LTS
PILOT
HOUSE
087
20A
SEARCH
LT
076
15A
ENG RM
LTS PORT
& LAZ
072
LOW OIL PRESSURE
5A
WHITE LTS
PILOT
HOUSE
CHART &
COMPASS
28
069
2.5A
VENT
FAN
W/C
103
15A
RED
CARGO
LIGHTS
090
5A
066
5A
081
5A
080
5A
5A
085 2.5A
089 2.5A
067 2.5A
068 2.5A
GEN
ALARM
FIRE
DETECT
SYSTEM
RUDDER
ANGLE
& TANK
GAUGES
VENT FAN
NO. 1
ACCOM
VENT FAN
NO. 2
ACCOM
053
054 2.5A
055 2.5A
SPARE
SPARE
FUSES LOCATED
BEHIND COVER
5A
SPARE
STBD
29
5A
HYD
CRANE
DIVERT
VALVE
079
FIRE
PUMP
CLUTCH
078
VENT FAN
BATTERY
COMP
ENGINE
ALARM
PANEL
PORT
WEATHER
DECK
LIGHTS
HIGH WATER TEMP
31

The oily water collection system can be used to pump oily water from the bilges, to drain lube oil from the engines and marine
transmissions, and to pump oily water or oil from buckets. The oil is stored in a dedicated oily water collection tank in the
engine room. The system can also pump the oily water discharge tank contents to an approved shore station.
Pump Oily Water from Bilges
1.
Set to ON the OILY WTR BILGE PUMP circuit breaker (32), located in the control and distribution panel.
2.
OPEN the oily water collection pump suction valve (33) at the bilge manifold.
3.
OPEN the compartment suction valves (34) for the compartment to be drained.
4.
Ensure that the bilge pump suction valves (35) are CLOSED.
5.
OPEN the oily water pump to tank valve (36).
6.
Ensure that valves 37, 38, 39, 40, and 41 are CLOSED.
0026 00-8
TM 55-1905-242-14
0026 00
Pump Oily Water from Bilges (continued)

7.
Check the oily water tank level at the sight glass (42) to ensure that the tank has adequate capacity to contain the oily
water in the selected compartment.
8.
To begin pumping, set to ON the OILY WATER DISCHARGE switch (43).
33
35
47
47
48
40
41
VENT
45
42
46
WASTE
OIL
TANK
44
38
37
TO BILGE
34
36
BILGE
MANIFOLD
39
Y-STRAINER
0026 00-9
FROM VOID 2
FROM VOID 1 STBD
FROM VOID 3
FROM VOID 4
FROM VOID 7
FROM ENGINE ROOM
FROM VOID 6
FROM VOID 5
FROM VOID 1 PORT
34
TM 55-1905-242-14
0026 00
Pump Oily Water from Bilges (continued)
! CAUTION
Do not overfill the oily water discharge tank. Overfilling the tank can force oily water out
the tank vent.
9.
Continue to monitor the level of the oily water collection tank as the pumping proceeds. Do not overfill the tank.
Overfilling the tank can force oily water out the tank vent.
10. When pumping is completed, secure the pump by setting to OFF the OILY WATER DISCHARGE switch (43).
11. CLOSE valves 33, 36, and all compartment suction valves (34).
12. If no further pumping is necessary, set to OFF the OILY WTR BILGE PUMP circuit breaker (32).
43
WIPER
PORT
WIPER
CENTER
WIPER
STBD
WASHER
FIRE
PUMP
CLUTCH
OILY
WATER
DISCHARGE
CRANE
DIVERT
VALVE
FRESH
WATER
PRESSURE
BLACK
WATER
DISCHARGE
Pump Lube Oil from Engines and Marine Transmissions

Refer to illustrations in Pump Oily Water from Bilges procedure in this work package.
1.
2.
OPEN the oily water collection pump lube oil suction valve (37).
3.
4.
5.
Connect the lube oil change system hose (44) to the desired engine or marine transmission.
6.
Check the oily water tank level at the sight glass (42) to ensure that the tank has adequate capacity to contain the lube
oil in the selected component.
7.
Begin pumping by setting to ON the OILY WATER DISCHARGE switch (43).
0026 00-10
TM 55-1905-242-14
0026 00
Pump Lube Oil from Engines and Marine Transmissions (continued)
! CAUTION
the tank vent.
8.
9.
When pumping is completed, secure the pump by setting to OFF the OILY WATER DISCHARGE switch (43).
10. CLOSE valves 36 and 37.

Pump Lube Oil or Oily Water from Buckets
1.
2.
OPEN the oily water collection pump lube oil suction valve (37).
3.
4.
5.
Connect the lube oil change system hose (44) to the bucket pumping adapter.
6.
Check the oily water tank level at the sight glass (42) to ensure that the tank has adequate capacity to contain the lube
oil in the selected component.
7.
! CAUTION
the tank vent.
8.
9.
10. CLOSE valves 36 and 37.

Pump Oily Water Collection Tank Contents to Shore Facility using Oily Water Collection Pump
1.
0026 00-11
TM 55-1905-242-14
0026 00
Pump Oily Water Collection Tank Contents to Shore Facility using Oily Water Collection Pump (continued)
2.
OPEN the oily water collection tank suction valve (38).
3.
Connect the hose from the shore facility to the pressure discharge fitting (45).
3.
OPEN the pressure discharge valves (39 and 40).
4.
Ensure that valves 33, 36, 37, and 41 are CLOSED.
5.
6.
7.
CLOSE valves 38, 39, and 40.
8.
If no further pumping is necessary, set to OFF the OILY WTR BILGE PUMP circuit breaker (32).
Pump Oily Water Collection Tank Contents to Shore Facility using Shore Facilitys Pump
1.
2.
Connect the hose from the shore facility to the shore connection fitting (46).
3.
OPEN the shore connection valve (41).
4.
Ensure that valves 33, 36, 37, 38, 39, and 40 are CLOSED.
5.
Pumping is started by the shore facility.
6.
When pumping is completed, CLOSE shore connection valve 41.
Pump Oily Water from Bilges, Engines, Transmissions, and Buckets Directly to a Shore Facility
1.
2.
Follow the directions in paragraphs Pump Oily Water from Bilges, Pump Lube Oil from Engines and Marine Transmissions, Pump Lube Oil or Oily Water from Buckets with the following exceptions:
a.
Ensure that the oily water to tank valve (36) is CLOSED.
b.
Connect the hose from the shore facility to the pressure discharge fitting (45).
c.
OPEN valves 39 and 40.
When pumping is completed, CLOSE all valves.
0026 00-12
TM 55-1905-242-14
0026 00
BILGE PUMPING
1.
Ensure that the propulsion engine(s) for the desired pump(s) are running. The port propulsion engine powers the port
bilge pump and the starboard propulsion engine powers the starboard bilge pump.
! CAUTION
The bilge pumping system pumps untreated water directly overboard. Do not pump oily
or otherwise contaminated water with the bilge pumping system.
2.
OPEN the appropriate compartment suction valve(s) (34).
3.
OPEN the priming valve(s) (47) for each pump in use.
4.
OPEN the bilge pump suction valve(s) (35) for each pump in use.
5.
Ensure that the oily water collection pump suction valve (33) is CLOSED.
6.
OPEN the bilge pump discharge valve(s) (48) for each pump in use.
7.
Set the handle on the hydraulic diverter valve (49) in the BILGE position (UP on the port engine, DOWN on the starboard
engine).
8.
Start the ramp hydraulic pump by engaging the PTO lever (50) (shift the lever aft).
9.
When finished pumping, disengage the PTO by shifting the PTO lever (50) forward.
10. CLOSE the valves opened in steps 2, 3, 4, and 6 above.
50
49

Pressurize the Potable Water System
1.
To activate the potable water pressure set that provides pressure for the potable water system, set to ON the FRESH
WTR TANK PRESS SET circuit breaker (51), located in the control and distribution panel.
0026 00-13
TM 55-1905-242-14
0026 00
Pressurize the Potable Water System (continued)

2.
The pressure set is self-regulating and will maintain the potable water system pressure without operator attention.
3.
To shut down the potable water pressure set, set to OFF the FRESH WTR TANK PRESS SET circuit breaker (51).
20A
064 20AF
065 20AF
084 20AF
070
OILY WTR
BILGE
PUMP
ENG RM
VENT FAN
NO. 1
ENG RM
VENT FAN
NO. 2
BLK WTR
DISC
PUMP
WIPERS
PORT &
CENTER
083 10AF
077
092
071
093
W/C
PUMP
074
10A
WHITE
LTS
ACCOM
& W/C
069
2.5A
VENT
FAN
W/C
103
15A
RED
CARGO
LIGHTS
15A
086
15A
ENG RM
LTS
STBD
NAV LTS
PANEL
075
088
10A
RED LTS
ACCOM
CHART &
COMPASS
090
5A
10A
082
HORN
066
15A
24 VDC
RCPTS
5A
10N
20A
15A
WIPERS
STBD &
WASH
PUMP
073
5A
FRESH
WTR TANK
PRESS
SET
RED LTS
PILOT
HOUSE
081
080
5A
5A
20A
SEARCH
LT
076
15A
ENG RM
LTS PORT
& LAZ
072
5A
078
5A
HYD
CRANE
DIVERT
VALVE
5A
085 2.5A
089 2.5A
067 2.5A
068 2.5A
GEN
ALARM
FIRE
DETECT
SYSTEM
RUDDER
ANGLE
& TANK
GAUGES
VENT FAN
NO. 1
ACCOM
VENT FAN
NO. 2
ACCOM
053
054 2.5A
055 2.5A
SPARE
SPARE
079
FUSES LOCATED
BEHIND COVER
5A
SPARE
51
WHITE LTS
PILOT
HOUSE
CHART &
COMPASS
VENT FAN
BATTERY
COMP
ENGINE
ALARM
PANEL
FIRE
PUMP
CLUTCH
087
WEATHER
DECK
LIGHTS
52
Monitor Potable Water Tank Level

1.
To activate the potable water tank monitoring system, set to ON the RUDDER ANGLE & TANK GAUGES circuit breaker
(52), located in the control and distribution panel.
2.
To read the tank level, observe the potable tank level indicator (53) in the pilothouse. A green LED indicates a full tank,
a yellow LED indicates the tank at MID level, and a red LED indicates an empty tank.
3.
To shut down the potable water tank monitoring system, set to OFF the RUDDER ANGLE & TANK GAUGES circuit
breaker (52).
EMPTY
MID
FULL
TANKWATCH III
LEVEL
MONITOR
SYSTEM
0026 00-14
53
TM 55-1905-242-14
0026 00
Hot Water Heater

The hot water heater has two heating elements. One element uses a heat exchanger to transfer heat from the starboard
propulsion engines engine coolant to the potable water. The other element is a 220 Vac electric element powered from the
vessels 220 Vac electric system. These elements may be used together or separately to heat the potable water.
1.
2.
To activate the hot water heater using the propulsion engine heat exchanger:
a.
Ensure that the starboard propulsion engine is running.
b.
OPEN the heat exchanger valves (54) located on the outboard side of the starboard propulsion engine, forward.
c.
Ensure that the potable water valves (55) are CLOSED.
To shut down the hot water heater using the propulsion engine heat exchanger, CLOSE the heat exchanger valves (54).
The hot water heater is now shut down even if the propulsion engine remains running.
55
54
55
0026 00-15
TM 55-1905-242-14
0026 00
Hot Water Heater (continued)

3.
4.
To activate the hot water heater using the electric element:

a.
The diesel generator must be running, or the vessel must be connected to shore power.
b.
Set to ON the HOT WATER HEATER circuit breaker (56), located in the 220/110 V distribution box.
To shut down the hot water heater using the electric element, set to OFF the HOT WATER HEATER circuit breaker (56).
220 VOLT SECTION
56
005 15AF
008 20AF
007 20AF
008 20AF
A/C
PILOTHOUSE
A/C
ACCOM
PORTSIDE
A/C
ACCOM
STBDSIDE
A/C
SEA WTR
COOLING
PUMP
001 10A
RCPT
COMMS
RACK
VIA XFMR
023 10A
RCPT
MICROWAVE
ACCOM & ER
VIA XFMR
010
005 25AF
BATTERY
CHARGER
25AF
SPARE
- WA R N I N G -
HIGH VOLTAGE
ISOLATE SUPPLY
110 VOLT SECTION
026
15A
024
DE-ICER
PILOTHOUSE
027
15A
RCPT
COFFEE
MAKER
025
15A
HOT WATER
HEATER
15A
SPARE
220 VOLT SUPPLY SWITCH

GENERATOR
SHORE SUPPLY
0026 00-16
024
15A
SPARE
027
25A
SPARE
TM 55-1905-242-14
0026 00
WATER CLOSET
The water closet uses raw water, drawn from the starboard sea chest for flushing. All effluent is collected in the black water
tank. To flush the water closet:
1.
Set to ON the W/C PUMP circuit breaker (57) in the control and distribution panel.
2.
OPEN the water closet supply valve (58).
3.
Press the flushing button (59).
4.
To shut down the water closet, CLOSE the water closet supply valve (58) and set to OFF the W/C PUMP circuit breaker
(57).
20A
064 20AF
065 20AF
084 20AF
070
OILY WTR
BILGE
PUMP
ENG RM
VENT FAN
NO. 1
ENG RM
VENT FAN
NO. 2
BLK WTR
DISC
PUMP
WIPERS
PORT &
CENTER
083 10AF
077
092
071
093
57
W/C
PUMP
074
10A
WHITE
LTS
ACCOM
& W/C
069
2.5A
VENT
FAN
W/C
103
15A
RED
CARGO
LIGHTS
15A
086
15A
ENG RM
LTS
STBD
NAV LTS
PANEL
075
088
10A
RED LTS
ACCOM
CHART &
COMPASS
090
5A
10A
HORN
066
5A
15A
24 VDC
RCPTS
082
10N
20A
15A
WIPERS
STBD &
WASH
PUMP
073
5A
FRESH
WTR TANK
PRESS
SET
RED LTS
PILOT
HOUSE
081
080
5A
5A
20A
SEARCH
LT
076
15A
ENG RM
LTS PORT
& LAZ
072
5A
WHITE LTS
PILOT
HOUSE
CHART &
COMPASS
078
5A
VENT FAN
BATTERY
COMP
HYD
CRANE
DIVERT
VALVE
5A
085 2.5A
089 2.5A
067 2.5A
068 2.5A
GEN
ALARM
FIRE
DETECT
SYSTEM
RUDDER
ANGLE
& TANK
GAUGES
VENT FAN
NO. 1
ACCOM
VENT FAN
NO. 2
ACCOM
053
054 2.5A
055 2.5A
SPARE
SPARE
ENGINE
ALARM
PANEL
079
FUSES LOCATED
BEHIND COVER
5A
SPARE
FIRE
PUMP
CLUTCH
087
WEATHER
DECK
LIGHTS
59
58
STBD
PROPULSION
ENGINE
0026 00-17
DIESEL
GENERATOR
ENGINE
TM 55-1905-242-14
0026 00
BLACK WATER SYSTEM

Monitoring Black Water Tank Level
1.
To activate the black water tank monitoring system, set to ON the RUDDER ANGLE & TANK GAUGES circuit breaker
(52), located in the control and distribution panel.
2.
To read the tank level, observe the black water tank level indicator (53) in the pilothouse. A red LED indicates a full tank,
a yellow LED indicates the tank at MID level, and a green LED indicates an empty tank.
3.
To shut down the black water tank monitoring system, set to OFF the RUDDER ANGLE & TANK GAUGES circuit
breaker (52).
Pumping Black Water Tank

1.
Connect a discharge hose from a suitable shore facility to the black water discharge fitting on the starboard side walkway
aft of frame 25.
2.
If the black water pump will be used to pump the black water tank, perform the following procedure:
a.
Align the suction diverter valve (60) and discharge diverter valve (61) as shown in the Pumping Using the Black
Water Discharge Pump section of the Discharge Valve Alignment illustration.
61
60
Pumping Using a Shore Facility

61
60
Pumping Using the Black Water Discharge Pump

61
60
Discharge Port Secured
DISCHARGE VALVE ALIGNMENT

0026 00-18
TM 55-1905-242-14
0026 00
Pumping Black Water Tank (continue)

b.
Set to ON the BLACK WTR DISC PUMP circuit breaker (62), located in the control and distribution panel.
c.
To begin pumping, set to ON the BLACK WATER DISCHARGE switch (63), located on the pilothouse console.
d.
When pumping is completed, set to OFF the BLACK WATER DISCHARGE switch (63) and the BLACK WTR DISC
PUMP circuit breaker (62).
62
20A
064 20AF
065 20AF
084 20AF
070
OILY WTR
BILGE
PUMP
ENG RM
VENT FAN
NO. 1
ENG RM
VENT FAN
NO. 2
BLK WTR
DISC
PUMP
WIPERS
PORT &
CENTER
083 10AF
077
092
071
093
W/C
PUMP
074
10A
WHITE
LTS
ACCOM
& W/C
069
2.5A
VENT
FAN
W/C
103
15A
RED
CARGO
LIGHTS
15A
086
15A
ENG RM
LTS
STBD
NAV LTS
PANEL
075
088
10A
RED LTS
ACCOM
CHART &
COMPASS
090
5A
10A
HORN
066
5A
15A
24 VDC
RCPTS
082
10N
20A
15A
WIPERS
STBD &
WASH
PUMP
073
5A
FRESH
WTR TANK
PRESS
SET
RED LTS
PILOT
HOUSE
081
080
5A
5A
20A
SEARCH
LT
076
15A
ENG RM
LTS PORT
& LAZ
072
5A
WHITE LTS
PILOT
HOUSE
CHART &
COMPASS
078
5A
VENT FAN
BATTERY
COMP
HYD
CRANE
DIVERT
VALVE
5A
085 2.5A
089 2.5A
067 2.5A
068 2.5A
GEN
ALARM
FIRE
DETECT
SYSTEM
RUDDER
ANGLE
& TANK
GAUGES
VENT FAN
NO. 1
ACCOM
VENT FAN
NO. 2
ACCOM
053
054 2.5A
055 2.5A
SPARE
SPARE
ENGINE
ALARM
PANEL
079
FUSES LOCATED
BEHIND COVER
5A
SPARE
FIRE
PUMP
CLUTCH
087
WEATHER
DECK
LIGHTS
63
WIPER
PORT
3.
WIPER
CENTER
WIPER
STBD
WASHER
FIRE
PUMP
CLUTCH
OILY
WATER
DISCHARGE
CRANE
DIVERT
VALVE
FRESH
WATER
PRESSURE
BLACK
WATER
DISCHARGE
If a shore facility will be used to pump the black water tank, follow this procedure:
a.
Align the suction diverter valve (60) and discharge diverter valve (61) as shown in the Pumping Using a Shore
Facility section of the Discharge Valve Alignment illustration.
b.
The shore facility may now begin pumping.
4.
When pumping is complete, using either pumping method, align the discharge diverter valve (61) and the suction
diverter valve (60) as shown in the Discharge Port Secured section of the Discharge Valve Alignment illustration.
5.
Disconnect the discharge hose and install the discharge deck fitting.
0026 00-19
TM 55-1905-242-14
0026 00
FORWARD BALLAST TANK

1.
To fill the forward ballast tank:

a.
Start the diesel generator engine and engage the fire pump clutch as described in steps 1-5 of the Fire Monitor
procedure in this work package.
b.
Ensure that the fire monitor valve (64) is CLOSED.
c.
OPEN the forward ballast tank fill valve (65).
d.
When the forward ballast tank is filled to the desired level, CLOSE the forward ballast tank valve (65).
e.
If no further filling of the forward ballast tank is needed, secure the fire pump as described in steps 9-11 of the Fire
Monitor procedure in this work package.
64
65
2.
To drain the forward ballast tank:

a.
Prepare the bilge pump(s) for use as described in steps 1-7 of the Bilge Pumping procedure in this work package.
During step 2 of the Bilge Pumping procedure, OPEN the forward ballast tank compartment suction valves (66).
b.
When ready to pump, start the ramp hydraulic pump by engaging the PTO lever (50) (shift the lever aft).
c.
When the forward ballast tank has been drained to the desired level, disengage the PTO by shifting the PTO lever
(50) forward.
d.
If pumping is complete, CLOSE all valves opened in the earlier steps.
0026 00-20
TM 55-1905-242-14
0026 00
FROM VOID 2
FROM VOID 1 STBD
FROM VOID 3
FROM VOID 4
FROM VOID 7
FROM ENGINE ROOM
FROM VOID 6
FROM VOID 5
FROM VOID 1 PORT
FORWARD BALLAST TANK (continued)
66
COMPARTMENT
SUCTION
VALVE (TYP)
TO OILY
WATER
DISCHARGE
PUMP
BILGE
PRIMING
MANIFOLD
SUCTION
VALVE (P/S)
BILGE PUMP (P/S)
PRIME
CONNECTOR
(P/S)
SWING CHECK
VALVE
PUMP DISCHARGE
VALVE (P/S)
CRANE
1.
To prepare the crane for operation:

a.
Perform all preoperation PMCS services to the crane and to the ramp hydraulic system found in WP 0053 00 and
WP 0054 00. Ensure that all inspections have been carried out in accordance with TB 43-0142.
b.
The starboard propulsion engine must be running.
c.
Set to the RAMP position the hydraulic diverter valve (49) (handle in line with the piping).
d.
Engage the PTO lever (50) (shift lever aft).
e.
Set to ON the CRANE DIVERT VALVE switch (67).

67
WIPER
PORT
WIPER
CENTER
WIPER
STBD
WASHER
FIRE
PUMP
CLUTCH
0026 00-21
OILY
WATER
DISCHARGE
CRANE
DIVERT
VALVE
FRESH
WATER
PRESSURE
BLACK
WATER
DISCHARGE
TM 55-1905-242-14
0026 00
CRANE (continued)
2.
The following precautions must be taken whenever operating the crane:
WARNING
All personnel in the vicinity of lifting operations should wear appropriate safety equipment including gloves, hard hat, and safety shoes. Failure to comply can result in
serious injury or death.
! CAUTION
Make sure that the load lifted does not exceed the load chart ratings. The crane load
chart must be constantly referred to, especially in cases where the load is to be moved
farther away from the cranes pivot point. Overloading can lead to serious damage to
the crane.
Avoid making sudden starting or stopping movements with the crane. Sudden starting
and stopping can lead to serious damage to the crane.
Never drag loads along the deck or the ground. Slew only with the load raised off the
deck or ground. Dragging loads can result in serious damage to the crane and to the
load.
3.
Move the cranes operating control stand (68) from its stowed position (69) to its operating position (70).
4.
Ensure that the crane operator has an unobstructed view of the working area. If the operators view is obstructed for any
reason, a signalman may be used to assist the operator. If a signalman is used, he shall communicate with the operator
using a predetermined set of signals such as those shown in this work package. If at any time the operator is unsure of
the signal, he shall not operate the crane until he is clear of the signal.
0026 00-22
TM 55-1905-242-14
0026 00
CRANE (continued)
70
68
69
STOP
HOIST
EXTEND BOOM
EXTEND BOOM
(ONE HAND)
RETRACT BOOM
(ONE HAND)
LOWER
RETRACT BOOM
0026 00-23
EMERGENCY STOP
RAISE BOOM
LOWER BOOM
SWING
STOP
DOG EVERYTHING
TM 55-1905-242-14
0026 00
CRANE (continued)
! CAUTION
Make sure that the load lifted does not exceed the load chart ratings. The crane load
chart must be constantly referred to, especially in cases where the load is to be moved
farther away from the cranes pivot point. Overloading can lead to serious damage to
the crane.
5.
Determine the weight of the item to be lifted, the load radius (distance from the center of the cranes rotation to the center
of the load) at the beginning of the lift, and the most extreme load radius expected during the lift. Consult the load chart
to ensure that the load does not exceed the cranes capacity at any point during the lift.
6.
Ensure that all unnecessary personnel are clear of the cranes working area.
LOAD RADIUS METERS (FEET)

U
1 (3.28)
2 (6.56)
3 (9.84)
4 (13.12)
5 (16.40)
6 (19.68)
7 (22.97)
8 (26.25)
7 (22.97)
75
6 (19.68)
5 (16.40)
4 (13.12)
3 (9.84)
2 (6.56)
1 (3.28)
0 (0)
kg (lb)
m (ft)
1000(2205) 750(1653) 500(1102)

340(750)
2.50(8.20) 3.40(11.15) 4.60(15.09) 5.85(19.19)
-1 (-3.28)
-2 (-6.56)
-3 (-9.84)
0026 00-24
LOAD HEIGHT
METERS (FEET)
TM 55-1905-242-14
0026 00
CRANE (continued)
7.
8.
To unstow the crane:

a.
BOOM DOWN the second boom section (71) until it is clear of the boom rest.
b.
BOOM UP the first boom section (72) to a near-vertical position.
c.
BOOM UP the second boom section (73) to the desired working position.
To lift a load:
a.
Manipulate the crane controls until the hook is over the center of the load.
b.
During all lifting operations, the first boom section must remain above horizontal (74). Lifting with the first boom
section below horizontal (75) greatly reduces the cranes lifting power and should be avoided whenever possible.
c.
At no time should the crane be used to lift a load when the second boom is in the negative position (76). The
second boom should only be used to lift loads when in the positive position (77).
d.
Attach the crane hook to the loads lifting eye or lifting rigging.
e.
Lift the load, avoiding sudden, jerky movements.
f.
Manipulate the crane controls until the load reaches the desired location.
73
71
72
76
77
74
75
0026 00-25
TM 55-1905-242-14
CRANE (continued)
9.
To stow the crane:

a.
Rotate the crane until the boom is facing forward.
b.
BOOM UP the first boom section (78) to a near-vertical position.
c.
BOOM DOWN the second boom section (79) to its full BOOM DOWN position.
d.
BOOM DOWN the first boom section (80) to its full BOOM DOWN position.
e.
BOOM UP the second boom section (81) until it rests on the boom rest.
10. To secure the crane:

a.
Stow the crane as described in step 9 of the To Stow the Crane procedure in this work package.
b.
Secure the hydraulic system by reversing the procedures contained in steps 1.c-1.e of this procedure.
78
79
80
81
0026 00-26
0026 00
TM 55-1905-242-14
0026 00
SHORE POWER
Connect to Shore Power
1.
Unstow the shore power cable and inspect it for defects or damage.
2.
Set to OFF all circuit breakers (82) in the 220/110 Volt distribution box.
3.
Set to the GENERATOR position the shore power transfer switch (83).
82
220 VOLT SECTION
005 15AF
008 20AF
007 20AF
008 20AF
A/C
PILOTHOUSE
A/C
ACCOM
PORTSIDE
A/C
ACCOM
STBDSIDE
A/C
SEA WTR
COOLING
PUMP
001 10A
RCPT
COMMS
RACK
VIA XFMR
023 10A
RCPT
MICROWAVE
ACCOM & ER
VIA XFMR
010
005 25AF
BATTERY
CHARGER
25AF
SPARE
- WA R N I N G -
HIGH VOLTAGE
ISOLATE SUPPLY
110 VOLT SECTION
026
15A
024
DE-ICER
PILOTHOUSE
027
15A
RCPT
COFFEE
MAKER
025
15A
HOT WATER
HEATER
15A
SPARE

GENERATOR
SHORE SUPPLY
0026 00-27
024
15A
SPARE
027
25A
SPARE
TM 55-1905-242-14
0026 00
Connect to Shore Power (continued)
WARNING 240v
LIVE TERMINALS
BEHIND COVER
GENERATOR
SHORE POWER
SHORE
83
GENERATOR
WARNING
Replace or repair components only after the affected circuit has been secured, locked
out, and tagged out. Performing replacement with the circuit energized may result in
damaged equipment and serious injury or death to personnel.
4.
Ensure that the shore power source is secured at its breaker or disconnect. Use a multimeter to check for available
voltage prior to connecting the shore power cable. If the source is energized, secure, lockout, and tagout the source
before continuing with this procedure.
0026 00-28
TM 55-1905-242-14
0026 00
Connect to Shore Power (continued)
WARNING
The shore power cable is configured with a pigtail on the shore end of the cable. Ensure
that the pigtail is wired to the shore source in accordance with the CFR and with all
applicable local codes and regulations. Failure to properly wire the pigtail can result in
equipment damage, serious injury, or death.
! CAUTION
The LCM-8 Mod 2 shore power system is designed to operate on 220 Volt, 60 Hz, single
phase power only. Ensure that this power standard is available prior to connecting the
shore power cable. Failure to comply can result in equipment damage.
5.
Connect the pigtail end of the shore power cable to a 220 Vac, 60 Hz, single phase shore power source. When connecting
the shore power cable pigtail, ensure that the wires are connected green-to-green, black-to-black, and white-to-white. If
the source wires are not colored green, black, and white, consult the custodian of the shore power source to determine
the proper wiring scheme. On the LCM-8 Mod 2 shore power pigtail, the following color scheme applies:
a.
Greenground
b.
Blackneutral
c.
Whitehot
6.
Connect the vessel end of the shore power cord to the LCM-8 Mod 2s shore power plug.
7.
Set to ON the shore power at its source.
8.
Observe that the SHORE POWER indicator light is illuminated on the shore power transfer panel.
9.
Set to the SHORE POWER position the shore power transfer switch (83).
10. Set to ON the 220 Volt and 110 Volt circuit breakers (82) as required by operating conditions.
DISCONNECT SHORE POWER
1.
Set to OFF all of the circuit breakers (82) in the 220/110 Volt distribution box.
2.
Set to OFF the shore power at its source.
3.
Set to the GENERATOR position the shore power transfer switch (83).
4.
Disconnect the shore power cable from the vessels shore power plug.
5.
Disconnect the shore power cord from the shore power source.
6.
Stow the shore power cord.

0026 00-29
TM 55-1905-242-14
0026 00
BATTERY CHARGER
1.
A 220 Vac power supply must be available via shore power or the diesel generator set. Refer to Diesel Generator Startup
procedure in WP 0023 00 or the Shore Power procedure in this work package to supply the vessel with 220 Vac power.
2.
Set to ON the BATTERY CHARGER circuit breaker (84), in the 220/110 Volt distribution box.
3.
To secure the battery charger, set to OFF the BATTERY CHARGER circuit breaker (84).
84
220 VOLT SECTION
005 15AF
008 20AF
007 20AF
008 20AF
A/C
PILOTHOUSE
A/C
ACCOM
PORTSIDE
A/C
ACCOM
STBDSIDE
A/C
SEA WTR
COOLING
PUMP
001 10A
RCPT
COMMS
RACK
VIA XFMR
023 10A
RCPT
MICROWAVE
ACCOM & ER
VIA XFMR
010
005 25AF
BATTERY
CHARGER
25AF
SPARE
- WA R N I N G -
HIGH VOLTAGE
ISOLATE SUPPLY
110 VOLT SECTION
026
15A
024
DE-ICER
PILOTHOUSE
027
15A
RCPT
COFFEE
MAKER
025
15A
HOT WATER
HEATER
024
15A
SPARE
027
25A
SPARE
15A
SPARE

GENERATOR
SHORE SUPPLY
COMMUNICATION AND NAVIGATION EQUIPMENT

Operating instructions for the communication and navigation equipment are covered in the pertinent technical manuals listed
in WP 0225 00.
0026 00-30
TM 55-1905-242-14
0026 00
HEATING AND AIR CONDITIONING

1.
A 220 Vac power supply must be available via shore power or the diesel generator set. Refer to DIESEL GENERATOR
STARTUP in WP 0023 00 or SHORE POWER in this work package to supply the vessel with 220 Vac power.
2.
OPEN the heating/air conditioning raw water pump seacock (85).
85
3.
Set to ON the appropriate circuit breaker(s) (86) for the desired heating/cooling unit(s).
4.
Set the MODE knob (87) to the desired mode. In OFF, the unit is OFF. In FAN, only the fan blows, no heating or cooling
takes place. In RUN, output temperature is controlled by the thermostat.
5.
Set the FAN knob (88) to the desired fan speed.
6.
Set the THERMOSTAT knob (89) to the desired temperature.
7.
To secure the heating and air conditioning units, set to OFF the appropriate circuit breakers (86) for the desired heating/
cooling unit(s), and CLOSE the heating/air conditioning raw water pump seacock (85).
87
FAN
RUN
OFF
88
HI
H ER
LO W E
MODE
89
C
O LE
WAR M
FAN
THERMOSTAT
0026 00-31
TM 55-1905-242-14
0026 00
HEATING AND AIR CONDITIONING (continued)
86
220 VOLT SECTION
005 15AF
008 20AF
007 20AF
008 20AF
A/C
PILOTHOUSE
A/C
ACCOM
PORTSIDE
A/C
ACCOM
STBDSIDE
A/C
SEA WTR
COOLING
PUMP
001 10A
RCPT
COMMS
RACK
VIA XFMR
023 10A
RCPT
MICROWAVE
ACCOM & ER
VIA XFMR
010
005 25AF
BATTERY
CHARGER
25AF
SPARE
- WA R N I N G -
HIGH VOLTAGE
ISOLATE SUPPLY
110 VOLT SECTION
026
15A
024
DE-ICER
PILOTHOUSE
027
15A
RCPT
COFFEE
MAKER
025
15A
HOT WATER
HEATER
024
15A
SPARE
027
25A
SPARE
15A
SPARE

GENERATOR
SHORE SUPPLY
ENGINE ROOM VENTILATION

1.
Ensure that the engine room ventilation intake and exhaust fire flaps are OPEN.
2.
Set to ON the ENG RM VENT FAN NO. 1 (90) and ENG RM VENT FAN NO. 2 (91) circuit breakers.
3.
Set to ON the E/R VENT FAN NO.1 (92) and E/R VENT FAN NO. 2 (93) switches.
4.
To secure the engine room ventilation, set to OFF the E/R VENT FAN NO.1 (92) and E/R VENT FAN NO. 2 (93) switches,
then set to OFF the ENG RM VENT FAN NO. 1 (90) and ENG RM VENT FAN NO. 2 (91) circuit breakers.
0026 00-32
TM 55-1905-242-14
0026 00
ENGINE ROOM VENTILATION (continued)
90
91
20A
064 20AF
065 20AF
084 20AF
070
OILY WTR
BILGE
PUMP
ENG RM
VENT FAN
NO. 1
ENG RM
VENT FAN
NO. 2
BLK WTR
DISC
PUMP
WIPERS
PORT &
CENTER
083 10AF
077
092
071
093
W/C
PUMP
074
10A
WHITE
LTS
ACCOM
& W/C
069
2.5A
15A
086
15A
NAV LTS
PANEL
075
088
10A
RED LTS
ACCOM
CHART &
COMPASS
090
VENT
FAN
W/C
103
15A
ENG RM
LTS
STBD
5A
066
5A
082
10N
15A
WIPERS
STBD &
WASH
PUMP
073
5A
FRESH
WTR TANK
PRESS
SET
RED LTS
PILOT
HOUSE
081
080
5A
5A
20A
SEARCH
LT
076
15A
ENG RM
LTS PORT
& LAZ
072
5A
WHITE LTS
PILOT
HOUSE
CHART &
COMPASS
078
5A
HYD
CRANE
DIVERT
VALVE
5A
085 2.5A
089 2.5A
067 2.5A
068 2.5A
GEN
ALARM
FIRE
DETECT
SYSTEM
RUDDER
ANGLE
& TANK
GAUGES
VENT FAN
NO. 1
ACCOM
VENT FAN
NO. 2
ACCOM
053
054 2.5A
055 2.5A
SPARE
SPARE
079
FUSES LOCATED
BEHIND COVER
5A
SPARE
FIRE
PUMP
CLUTCH
087
VENT FAN
BATTERY
COMP
ENGINE
ALARM
PANEL
RED
CARGO
LIGHTS
10A
HORN
15A
24 VDC
RCPTS
20A
WEATHER
DECK
LIGHTS
92
INSTR
LIGHTS
E/R
CARGO
VENT FAN DECK
NO.1
RED
ACCOM
RED
LIGHTS
P/H
RED
LIGHTS
93
E/R
CARGO
SEARCH
LIGHTS VENT FAN WHITE
NO.2
LIGHTS
0026 00-33
ACCOM
WHITE
LIGHTS
P/H
WHITE
LIGHTS
TM 55-1905-242-14
0026 00
DE-ICER OPERATION
1.
Ensure that the vessel is operating on shore power or on diesel generator power. 220 Vac power is required for de-icer
operation.
2.
Set to ON the DE-ICER PILOTHOUSE circuit breaker (94) located in the 220/110 Volt distribution box.
94
005 15AF
008 20AF
007 20AF
008 20AF
005 25AF
A/C
PILOTHOUSE
A/C
ACCOM
PORTSIDE
A/C
ACCOM
STBDSIDE
A/C
SEA WTR
COOLING
PUMP
BATTERY
CHARGER
001 10A
023 10A
010 25AF
RCPT
COMMS
RACK
VIA XFMR
RCPT
MICROWAVE
ACCOM & ER
VIA XFMR
SPARE
- WARNING -
HIGH VOLTAGE
ISOLATE SUPPLY
110 VOLT SECTION
026 15A
024 15A
025 15A
024 15A
027 25A
DE-ICER
PILOTHOUSE
RCPT
COFFEE
MAKER
HOT WATER
HEATER
SPARE
SPARE
027 15A
SPARE
GENERATOR
SHORE SUPPLY
3.
Set to ON the de-icer control switch (95) located in the pilothouse, just aft of the fire alarm display panel.
4.
When de-icer operation is complete, set to OFF the de-icer control switch (95) and the DE-ICER PILOTHOUSE circuit
breaker (94).
0026 00-34
TM 55-1905-242-14
0026 00
DE-ICER OPERATION (continued)
95
ON
OFF
OFF
ON
END OF WORK PACKAGE

0026 0026
00-35/36
00-35blank
TM 55-1905-242-14
0027 00

PREPARATION FOR MOVEMENT
The LCM-8 Mod 2 is capable of being transported as deck cargo aboard a transport ship. Prior to transporting the vessel as
deck cargo, the following services must be performed. If the vessel will be out of service for an extended period of time,
preserve the vessel according to the instructions found in TB 740-93-4.
1.
Both fuel tanks must be pumped dry. This should be accomplished by pumping the fuel to another vessel or to a suitable
shore facility.
2.
The potable water tank must be pumped dry.
3.
The black water tank must be pumped dry.
4.
All voids and bilge spaces must be pumped dry.
5.
The following equipment and fittings should be removed as necessary and stowed in the lazarette:
a.
Navigation lights (see WP 0065 00).
b.
Stanchions, lifelines, and fittings (see WP 0162 00).
c.
Horn (see WP 0126 00).
d.
Emergency tiller.
6.
Remove the mast (see WP 0075 00) and stow it in the engine room.
7.
Mark and disconnect the battery cables from the batteries (see WP 0092 00).
8.
Close and dog shut all hatches.
9.
Reactivation of the vessel after movement is detailed in TB 740-93-4.
10. Depreservation of the vessel after preservation is detailed in TB 740-93-4.
END OF WORK PACKAGE

00270027
00-1/2
blank
00-1
TM 55-1905-242-14
0028 00

OPERATION UNDER UNUSUAL CONDITIONS
UNUSUAL ENVIRONMENT/WEATHER
COLD WEATHER OPERATION
Propulsion Engine Starting
When ambient temperatures are below 40 F (4.4 C), the propulsion engines may require the use of a starting fluid. To start
the propulsion engines using a starting fluid, follow this procedure:
1.
Prepare the engine for starting as described in WP 0023 00.
2.
Cycle the starboard propulsion control (1) from full speed ASTERN to full speed AHEAD to ensure unrestricted
operation through the controls entire range of motion. Return the propulsion control to NEUTRAL after cycling.
PU
NEUTRAL
LL
AHEAD
THROTTLE
ASTERN
CONDITION
SECURED
UNDERWAY
NOT UNDER COMMAND
MAKING WAY
NOT MAKING WAY
AGROUND
ANCHOR
ROT SW
OFF
1
TOG SW
OFF
1
1&2
2
2
OFF
OFF
OFF
2
2
LOW OIL PRESSURE

PORT
STBD
HIGH WATER TEMP
0028 00-1
TM 55-1905-242-14
0028 00
Propulsion Engine Starting (continued)
WARNING
Ensure all personnel are clear of moving components. Use extreme caution when working around rotating components. Do not allow hands or tools to come in contact rotating components. Do not wear loose clothing, jewelry, or anything else that might become entangled with rotating components. Failure to comply can result in damaged
equipment and serious injury or death to personnel.
3.
From the neutral position, pull the starboard propulsion control (1) away from the dome approximately 1/4 inch (6 mm).
This movement enables the operator to control engine speed while leaving the marine transmission in NEUTRAL.
Open the throttle approximately 1/4 way by moving the starboard propulsion control forward.
WARNING
Starting fluid presents an extreme fire hazard. Liquid very quickly evaporates, even at
low temperatures, and forms vapor (fumes) which can catch fire and burn with explosive violence. Invisible vapor spreads easily and can be set on fire by many sources
such as open flame, welding equipment, and electric motors and switches. Do not use
starting fluid near heat, sparks, or open flames. Failure to comply could result in injury
or death.
Starting fluid is toxic if inhaled in large doses and is an irritant to eyes and skin. Do not
breathe vapor or fumes. Do not taste or swallow. Ensure that starting fluid is used only
in spaces with sufficient ventilation. Do not get in eyes, on skin, or on clothing. Failure
to comply could result in injury or death.
! CAUTION
Do not overuse starting fluid. Overloading the engine with starting fluid or using
starting fluid with a warm engine can cause serious internal engine damage.
4.
Signal the coxswain to start the engine from the pilothouse by pushing the START button (2) on the console.
5.
Spray a 1 to 2-second burst of starting fluid into the engine air intake while the engine is cranking.
6.
Follow the remainder of the propulsion engine starting procedure detailed in steps 4-6 of Propulsion Engine Starting
procedure in WP 0023 00. If repeated starting attempts are necessary, repeat steps 4 and 5 above.
0028 00-2
TM 55-1905-242-14
0028 00
Diesel Generator Starting
! CAUTION
Do not use starting fluid with the diesel generator engine. The diesel generator engine
uses preheat elements to assist with cold weather starting. Use of starting fluid in
conjunction with these preheat elements will cause serious internal engine damage.
No special cold weather starting procedures are required for starting the diesel generator engine. The starting procedures
contained in WP 0023 00 apply to all weather conditions. Do not use starting fluid with the diesel generator engine. The
diesel engine uses preheat elements to assist with cold weather starting. Use of starting fluid in conjunction with these
preheat elements will cause serious internal engine damage.
Propulsion Engine and Diesel Generator Engine Lubricating Systems
Consult O203 03/97 for special lubrication requirements for the diesel generator engines.
Consult TM 5-2815-231-14 for special lubrication requirements for the propulsion engines.
Cooling Systems
Proper antifreeze level must be maintained in all engine cooling systems. Consult the PMCS contained in WP 0053 00 and WP
0054 00 for cooling system maintenance and inspection procedures.
Raw Water Systems
If the temperature in the engine room can be maintained above freezing by occasional operation of the propulsion engine or
by operation of the diesel generator, no precautions are necessary for the raw water systems. If the engine room temperature
can not be maintained above freezing, preserve the raw water systems as described in TB 740-97-4.
Batteries
A fully charged battery will not freeze until its temperatures reaches -75 F (-59.4 C). A battery with a 50% charge will
freeze at 5 F (-15.0 C). It is important to keep the batteries charged in order to prevent freezing. If 220 Vac power is
available via the diesel generator or shore power, the main batteries may be kept charged with the battery charger. The diesel
generator starting battery is not charged by the battery charger. This battery must be kept charged by occasional operation
of the diesel generator engine.
Hydraulic Systems
During cold weather, allow all hydraulic systems to run unloaded for at least 15 minutes. This will allow time for the oil to
warm up and will prevent damage to hydraulic components due to lack of lubrication.
Potable Water System
If the vessel has 220 Vac power available via the diesel generator or shore power, the heat/air conditioning systems may be
operated to warm the accommodation module. This will prevent freezing of the potable water system. If 220 Vac power is
not available, if the heat/air conditioning system is inoperative, or if the heat/air conditioning units are unable to maintain the
accommodation module at a temperature above freezing, preserve the potable water system as described in TB 740-97-4.
Black Water System
If the vessel has 220 Vac power available via the diesel generator or shore power, the heat/air conditioning systems may be
operated to warm the accommodation module. This will prevent freezing of the black water system. If 220 Vac power is not
available, if the heat/air conditioning system is inoperative, or if the heat/air conditioning units are unable to maintain the
accommodation module at a temperature above freezing, preserve the black water system as described in TB 740-97-4.
Steering System
Before getting underway, test the steering system by moving the wheel from full port to full starboard. Observe the rudder
angle indicator during this operation to make sure that the rudder moves through its full range of motion. Turn the wheel
slowly at first to free the rudder from any ice which may have formed between the hull and the rudders at the waterline.
0028 00-3
TM 55-1905-242-14
0028 00
Hull and Fittings

1.
Keep the caps installed on all hose and fill connections, except when filling.
WARNING
Ice buildup on ladders and walkways can make climbing and walking hazardous. Do not
allow ice to build up on ladders and walkways. Failure to comply could result in injury
or death.
2.
Remove any ice buildup from ladders and walkways on the main deck.
HOT WEATHER OPERATION

Propulsion Engines
Check engine temperature gauges often. Engine temperature should not rise above 195 F (90.6 C). If the engine temperature exceeds this limit, refer to the troubleshooting guide in TM 5-2815-231-14.
Diesel Generator
Check engine temperature gauges often. Engine temperature should not rise above 195 F (90.6 C). If the engine temperature exceeds this limit, refer to the troubleshooting guide in the diesel generator operators and service manuals referenced
in WP 0225 00.
Engine Lubricating Oil
1.
Check the lubricating oil pressure gauges often. The lubricating oil pressure will drop slightly as the engine coolant
temperature increases.
2.
Refer to the PMCS contained in WP 0053 00 and WP 0054 00 for lubricating oil specifications for hot weather.
FOUL WEATHER OPERATION

1.
Ensure that all gear, equipment, and cargo are properly stowed and secured.
2.
Reduce propulsion engine speed as necessary to prevent the engines from surging as the stern lifts with the seaway.
END OF WORK PACKAGE
0028 00-4
TM 55-1905-242-14
0029 00

FORDING, SWIMMING, AND DECONTAMINATION
FORDING AND SWIMMING
Not applicable.
NUCLEAR, BIOLOGICAL, AND CHEMICAL (NBC) CONTAMINATION
The LCM-8 Mod 2 is not equipped for protection against nuclear, chemical, or biological fallout. However, the vessel may
be operated in an NBC contaminated environment provided the passengers and crew utilize proper NBC protective procedures (i.e. MOPP IV clothing) as defined in U.S. Army Training Manual, STP21-1-SMCT.
The LCM-8 Mod 2 is designed to accommodate performance of the daily maintenance inspections, safety checks, and
operations by personnel dressed in MOPP IV protective clothing.
All exterior components, equipment, and machinery are capable of withstanding a seawater washdown. This washdown
may be accomplished, in part, by the LCM-8 Mod 2s fire pump and fire monitor. Additional washdown my be accomplished by attending vessels, shore facilities, and/or portable fire pumps and hoses.
Further guidance on NBC contamination can be found in U.S. Army regulation AR 70-75.
END OF WORK PACKAGE

00290029
00-1/2
00-1
blank
TM 55-1905-242-14
0030 00

EMERGENCY PROCEDURES
FIRE
Engine Room Fire Suppression System Activation
1.
Ensure that all personnel are out of the engine room.
2.
Secure both propulsion engines and the diesel generator.
3.
Secure both engine room ventilation fans.
4.
CLOSE the engine room exhaust fire flaps by:

a.
Pulling the T-bar lock bar (1) completely out of the housing.
b.
Twisting the actuator handle (2) down (clockwise).
5.
CLOSE the engine room access hatch (3).
6.
CLOSE the engine room intake fire flaps by pulling the T-handles (4) located behind the coxswains seat.
NOTE
The engine room fire suppression system is not fitted with a time delay. Upon actuation
of the system, FM-200 will be released immediately.
7.
Use the hammer (5) to break the glass on the remote pull station, and firmly pull OUT on the T-handle (6).
8.
The engine room fire suppression system should now actuate, and the engine room will fill with FM-200 agent.
3
1
2
6
4
0030 00-1
TM 55-1905-242-14
0030 00
Engine Room Fire Suppression System Activation (continued)

9.
If the fire suppression system did not actuate when the T-handle (6) was pulled, actuate the system locally as follows:
a.
Enter the port stowage locker through the accommodation module.
b.
Remove the locking pin (7), breaking the seal wire (8).
c.
Pull the local manual release lever (9).
d.
Ensure that the engine room fills with extinguishing agent.
9
8
Post Fire Reentry Procedure
WARNING
Following a fire and actuation of the engine room fire suppression system, the engine
room may contain a level of Hydrogen Fluoride (HF) gas that is dangerous to humans.
Do not reenter the engine room until the post fire reentry procedure has been performed.
Death or serious injury can result from unprotected entry into this space prior to completion of the post fire reentry procedure.
1.
Wait at least 15 minutes after extinguishing the fire before performing this procedure. The natural decay rate for HF gas
is approximately 15 minutes after a fire is extinguished.
2.
Perform HF gas sampling as follows:

a.
Remove the cap from the HF sampling port located immediately starboard of the engine room access hatch.
b.
Install the detector tube assembly (10) to the pump by sliding the end of the detector tube rubber hose (11) over the
tube holder (12).
0030 00-2
TM 55-1905-242-14
0030 00
Post Fire Reentry Procedure (continued)

c.
Zero the stroke counter (13).
d.
With all four fingers on the handle (14), fully press the knob (15) with the palm of the hand.
e.
Wait 30 seconds to allow the bellows to draw its full sample volume through the detector tube assembly (10).
f.
Compare the color of the detector element (16) to the scale printed on the element.
g.
Record the reading.
h.
Wait two minutes and repeat steps a-g.
i.
When three consecutive readings of 3 Parts Per Million (PPM) are obtained, the engine room is safe for reentry.
12
11
13
15
14
10
16
WARNING
Residue from FM-200 fire suppression is a minor irritant to the skin, the eyes, and the
respiratory tract. All personnel who may come in contact with this residue must wear
Personal Protective Equipment (PPE) that prevents the FM-200 residue from contacting
the skin, eyes, and/or respiratory tract. Failure to comply could result in serious injury
or death.
3.
A crewmember must don full firefighter ensemble, including Oxygen Breathing Apparatus ( OBA), and enter the engine
room to ensure that no reflash risks exist.
0030 00-3
TM 55-1905-242-14
0030 00
Post Fire Reentry Procedure (continued)

4.
5.
After ensuring that no reflash risks exist, the engine room must be ventilated in accordance with the following procedure:
a.
The crewmember who checked for reflash risks should reset the engine room intake fire flaps while in the engine
room and should remain in the engine room during ventilation to continue monitoring for reflash risks.
b.
OPEN the engine room exhaust fire flaps.
c.
Turn ON both engine room ventilation fans.
d.
Ventilate the engine room for at least 15 minutes before proceeding to the cleanup phase.
After the engine room has been ventilated and has cooled down, clean up the engine room as follows:
a.
The cleanup crew must don rain gear, NBC gloves, paper respirators (dust masks), chemical protective goggles, and
face shields.
b.
Wash down the engine room interior and all equipment with fresh water.
NOTE
Bilge water that has been exposed to FM-200 fire extinguishing agent in extinguishing a
fire shall be classified and treated as hazardous waste.
c.
Use the oily water collection system to remove all contaminated bilge water from the engine room. Discharge this
contaminated water only to a suitable treatment facility.
Fire in Spaces Other Than the Engine Room

Fires in spaces other than the engine room may be extinguished using standard established firefighting procedures.
Fire on a Weather Deck or on Another Vessel
In addition to the standard, established firefighting procedures mentioned above, fires on a weather deck or on another
vessel may be controlled with the fire monitor. Operation of the fire monitor is detailed in the Fire Monitor section of
WP 0026 00.
FLOODING
Most flooding is caused by structural damage below the waterline or by damaged raw water piping. Should flooding occur,
the crew should:
1.
Slow or halt the flow of incoming water by whatever means are available. If the water is entering through a hole in the
hull, the hole must be temporarily repaired. There are two general methods of temporarily repairing a hole: either put
something into it or put something over it. In either case, try to reduce the area through which water can enter the vessel
or an area through which it can pass from one compartment to another.
2.
Activate the bilge pumps as described in WP 0026 00. Operate the bilge pumps until the flooded compartment is pumped
dry. If the flow of water into the compartment cannot be completely stopped, continue pumping as necessary in order
to control the flooding in the affected space.
0030 00-4
TM 55-1905-242-14
0030 00
LIFE RAFT DEPLOYMENT

Manual Life Raft Deployment
1.
Remove the hairpin retaining clips (17) from the lower retaining pins (18).
2.
Remove the lower retaining pins (18) and lower the life raft rail (19).
3.
Release the cradle retaining strap (20) by unlatching the straps pelican hook (21).
4.
Pull some of the 100 foot (30.5 m) operating cord (22) from the canister and attach it to a cleat.
17
20
21
22
24
18
19
23
0030 00-5
TM 55-1905-242-14
0030 00
Manual Life Raft Deployment (continued)

5.
Roll the life raft from its rack (23) and allow it to roll over the life raft rail (19) on its way overboard.
6.
Once the raft is in the water, pull in the operating cord (22) until it is taut. Once the operating cord is taut, pull hard on
the cord to activate the rafts CO2 inflating system. Pressure from this system will break the two canister retaining straps,
separate the canister from the raft, and inflate the raft. The raft can be boarded in 30 seconds.
7.
Pull the life raft alongside the parent vessel, and board the life raft one at a time. Ensure that one Search and Rescue
Transponder (SART) is placed in each life raft, and that the Emergency Position Indicating Radio Beacon (EPIRB) is
deployed. Operation of the SART and EPIRB are described in the SART/EPIRB OPERATION section of this work
package.
8.
Once all personnel are onboard the life raft, cut the operating cord (22) to allow the life raft to move away from the parent
vessel.
Automatic Life Raft Deployment

1.
The life raft automatically deploys once the parent vessel has sunk. When the raft is submerged approximately 10 feet
(3.1 m), a hydrostatic release device (24) automatically releases the cradle restraining strap, which allows the raft to float
free of the cradle and parent vessel.
2.
The 100 foot (30.5 m) operating cord (22) connects the life raft to the parent vessel. When the parent vessel sinks beyond
the length of this cord, the rafts CO2 inflating system is activated.
3.
Pressure from the life rafts CO2 system will break the two canister retaining straps, separate the canister from the raft,
and inflate the raft.
4.
The buoyancy of the inflated raft will break the weak link connection on the operating cord (22) automatically, freeing the
raft from the parent vessel. The operating cord may also be cut to free the life raft.
SART/EPIRB OPERATION
SART
The SART provides location information to search radars operating in the X-band. Once activated, the SART detects the
radar signal of the search craft and sends a series of response pulses to the search radar of the search craft that causes a
series of 12 equally spaced arcs to appear on the radar display.
To operate the SART:
1.
Position the SART as high as possible in the life raft. The SARTs range increases with its mounting height.
2.
Set to ON the ON/OFF/TEST switch (25).
3.
When the ON/OFF/TEST switch (25) is ON, the SART immediately enters the Test Mode. In this mode, both yellow
and green lights (26) and the buzzer are tested. After approximately 1 second, the SART enters Receive Mode.
4.
In Receive Mode, the yellow light (26) flashes slowly. The SART remains in Receive Mode until it receives a pulse
from a search radar.
5.
When a radar pulse is received, the SART switches to Reply Mode and transmits a series of pulses that appear on
the search radar display as a series of arcs leading away from the SARTs position. Reply Mode is indicated by rapid
flashing of the red and yellow lights (26).
6.
With a fully charged battery pack, the SART will operate in Receive Mode for a minimum of 96 hours. After this time
period, it will still respond to normal interrogations for an additional 8 hours.
0030 00-6
TM 55-1905-242-14
0030 00
SART (continued)
26
SART
25
ST
TE
ON
OFF
EPIRB
When activated, the EPIRB transmits a distress signal that is received by a system of orbiting satellites. The signal is relayed
by the satellite to a Local User Terminal (LUT) where the location of the transmitting beacon is determined. This information
is then relayed to a Mission Control Center, where rescue efforts by the appropriate Search and Rescue (SAR) forces are
initialized.
The EPIRB transmits at 406.025 MHz and at 121.5 MHz. The 406.025 MHz signal contains, among other coded information,
the unique identification number of the EPIRB, which allows identification of the specific vessel to which the EPIRB is
assigned. The 121.5 MHz signal is primarily used by SAR forces as a homing signal during rescue operations. A strobe light
assists in the visual location of the EPIRB.
To operate the EPIRB:
1.
The EPIRB is normally left in its mounting bracket with the switch (27) in the READY position. With the switch (27)
in the READY position, the EPIRB will only activate if it is removed from its mounting bracket and is placed in water.
NOTE
With the switch (27) in the READY position, the EPIRB will only transmit when it is in the
water. If EPIRB transmission is desired, ensure that the EPIRB remains in the water, or
move the switch to the ON position.
2.
If the EPIRB will be placed in the water following an emergency, the switch (27) may remain in the READY position
and the EPIRB will activate. When in the READY position, the EPIRB will only transmit while it is in the water.
3.
If the EPIRB will be carried into a life raft, or if it will remain aboard the LCM-8 Mod 2 during transmission, set to ON
the switch (27). In this position, the EPIRB will remain activated until the switch (27) is returned to the READY
position.
0030 00-7
TM 55-1905-242-14
0030 00
EPIRB (continued)
27
EMERGENCY PROPULSION ENGINE SHUTDOWN
! CAUTION
Using the emergency engine shutdown control to stop an engine may cause serious
damage to the engine. The emergency engine shutdowns should only be used in a
genuine emergency such as an engine room fire or a runaway engine.
The emergency engine shutdown controls, when pulled, will trip the air shutdown flaps located between the air inlet housing
and the blower. When these flaps are closed, the air supply to the engines is secured. This lack of air will immediately shut
down the engines. This procedure should be used to shut down the engines only in a genuine emergency such as an engine
room fire or a runaway engine.
To shut down the engines in an emergency:
1.
Pull the applicable emergency engine shutdown control (28) on the control console.

CONDITION
SECURED
UNDERWAY
NOT UNDER COMMAND
MAKING WAY
NOT MAKING WAY
AGROUND
ANCHOR
28
ROT SW
OFF
1
TOG SW
OFF
1
1&2
2
2
OFF
OFF
OFF
2
2
LOW OIL PRESSURE

PORT
STBD
HIGH WATER TEMP
0030 00-8
TM 55-1905-242-14
0030 00
EMERGENCY PROPULSION ENGINE SHUTDOWN (continued)

2.
After the engine stops, push the emergency engine control (28) all the way in.
3.
The emergency engine shutdown can only be reset from the engine room. The reset procedure is described in
TM 5-2815-231-14.
PROPULSION ENGINE FAILURE

One Engine Failure
In the event that one propulsion engine fails, proceed to safe moorage under the power of one engine as follows:
1.
Shut down the malfunctioning engine.
2.
Steer the vessel to compensate for the loss of the engine.
3.
If the vessel must be operated for more than 8 hours with an inoperative engine, follow the Transmission Backdriving
instructions in this work package.
Two Engine Failure
! CAUTION
Secure towing lines only to mooring or towing bitts. Never secure towing lines to
lifelines, handrails, or other deck hardware not intended for mooring or towing purposes. Failure to comply may result in damage to the vessel.
In the event that both propulsion engines fail, the LCM-8 Mod 2 will have to be towed. Towing arrangements shall be at the
discretion of the coxswain. It may be necessary to anchor to prevent the vessel from drifting while awaiting a tow. Anchoring
procedures are contained in WP 0023 00.
Transmission Backdriving
The marine transmission can be backdriven (propeller windmilling with the engine secured) provided that the vessel speed
during the backdriving procedure does not exceed the normal propulsion speed of the vessel. To backdrive the marine
transmission:
! CAUTION
The marine transmission must be lubricated at least every 8 hours during backdriving.
Failure to comply will result in serious internal damage to the marine transmission.
1.
Start the engine and operate the marine transmission in neutral for a minimum of 5 minutes to lubricate the internal
transmission components. Do this once every 8 hours when the transmission is being backdriven.
2.
Maintain the marine transmission oil level at the FULL mark on the dipstick.
3.
If the propulsion engine is entirely inoperative and cannot be lubricated as described in step 1, perform the following
lubrication procedure:
a.
Plug the dipstick tube and fill the transmission completely full of oil.
b.
Before backdriving, drain the oil down to the full level on the dipstick.
0030 00-9
TM 55-1905-242-14
0030 00
Transmission Backdriving (continued)

c.
Repeat this process every 8 hours when the transmission is being backdriven.
STEERING FAILURE
If one steering pump or one propulsion engine fails, the steering system will continue to operate using the remaining pump
or engine. If both steering pumps fail, steering can still be accomplished by turning the helm. With both steering pumps
inoperative, the helm unit acts as its own hydraulic pump. Should the hydraulic steering system fail completely, the vessel
can be steered with the emergency tiller or by varying engine speed.
Steering With the Emergency Tiller
1.
OPEN the bypass valves (29), two port and two starboard, in the lazarette to permit manual steering. Leave the four
isolation valves (30) OPEN.
TIE ROD
RUDDER ARM (p/s)
STEERING
CYLINDER (p/s)
30 (p/s)
29 (p/s)
2.
Remove the deck plate (31) over the port or starboard rudder stock in the main deck.
3.
Remove the emergency tiller (32) from its stowage brackets on the main deck, aft.
4.
Insert the emergency tiller (32) over the upper square rudder stock.
WARNING
Steering the LCM-8 Mod 2 with the emergency tiller must be accomplished at engine
speeds below 1500 r/min. Steering by the emergency tiller at speeds over 1500 r/min may
endanger the tiller operator and cause loss of steering control. Failure to comply could
result in serious injury or death to personnel.
5.
Steer the vessel by operating the emergency tiller. To turn the vessel to starboard, the emergency tiller must be moved
port. To turn the vessel to port, the emergency tiller must be moved starboard.
0030 00-10
TM 55-1905-242-14
0030 00
Steering With the Emergency Tiller (continued)
32
31
Steering With the Engines and Marine Transmissions

1.
2.
To steer the vessel with the engines while underway:

a.
To turn the vessel to port, decrease the port engine speed while maintaining the starboard engine speed. The
turning rate will vary according to the difference in speed between the two engines. The greater the difference in
engine speed, the greater the turning rate. When the turn is completed, increase the speed of the port engine to that
of the starboard engine.
b.
To turn the vessel to starboard, decrease the starboard engine speed while maintaining the port engine speed. The
turning rate will vary according to the difference in speed between the two engines. The greater the difference in
engine speed, the greater the turning rate. When the turn is completed, increase the speed of the starboard engine
to that of the port engine.
To steer with the marine transmissions:
! CAUTION
Always allow the engine speed to return to IDLE before shifting the marine transmissions between AHEAD and ASTERN. Shifting the marine transmissions between
AHEAD and ASTERN at high engine speeds will cause serious internal damage to the
marine transmissions and can produce damaging shock loads to the other propulsion
machinery.
NOTE
If possible, the rudder should be positioned amidship when steering with the marine
transmissions.
a.
To turn the vessel to port, place the starboard propulsion control lever in the AHEAD position and the port
propulsion control lever in the ASTERN position. Engine speed can be varied to influence the turning rate, but the
engines must be permitted to return to IDLE before shifting the marine transmissions between AHEAD and ASTERN.
When the turn is complete, return both propulsion control levers to the NEUTRAL position and proceed with
underway operations.
b.
To turn the vessel to starboard, place the port propulsion control lever in the AHEAD position and the starboard
propulsion control lever in the ASTERN position. Engine speed can be varied to influence the turning rate, but the
engines must be permitted to return to IDLE before shifting the marine transmissions between AHEAD and ASTERN.
When the turn is complete, return both propulsion control levers to the NEUTRAL position and proceed with
underway operations.
0030 00-11
TM 55-1905-242-14
0030 00
EMERGENCY STOPPING
If the LCM-8 Mod 2 is travelling forward at cruising speed, emergency stopping can be accomplished as follows:
WARNING
Warn the passengers and crew as early as possible before initiating an EMERGENCY
STOP procedure. Failure to comply could result in serious injury or death to personnel
due to shifting cargo and lost footing.
1.
Place both propulsion control levers in the NEUTRAL position until the engines have returned to IDLE speed.
2.
Shift both propulsion engine control levers into the ASTERN position.
3.
Increase the speed of both engines to full speed ASTERN.
4.
When the vessel stops, return both propulsion control levers to the NEUTRAL position.
EMERGENCY RAMP OPERATION

Lower the Ramp
When the propulsion engines cannot be operated, or when a malfunction of the ramp hydraulic system is encountered, the
bow ramp can be lowered by the following procedure:
1.
Disengage both PTO clutch levers to stop the ramp hydraulic pumps. Refer to the Lowering the Bow Ramp procedure
in WP 0023 00 for PTO clutch lever operating instructions.
2.
Remove the cover from the hand pump compartment.
3.
CLOSE the upper shutoff valve (33) in the hand pump compartment.
,)
,
,,
,*
,$
0030 00-12
TM 55-1905-242-14
0030 00
Lower the Ramp (continued)

4.
OPEN the lower shutoff valve (34) in the hand pump compartment.
5.
CLOSE the hand pump bypass valve (35).
6.
Remove the port and starboard load binders (36).
7.
Operate the hand pump (37) with the handle (38) until the winch brake releases and the ramp starts lowering.
8.
Stop ramp lowering by opening the hand pump bypass valve (35).
36
40
39
42
41
Raise the Ramp

When the propulsion engines cannot be operated, or when a malfunction of the ramp hydraulic system is encountered, the
bow ramp can be raised by the following procedure:
1.
Connect the 3-ton chain falls (39) to the port and starboard hoisting padeyes (40) on the wing walls and to the attachment
points in the ramp deck (41).
2.
Operate the 3-ton chain falls (39) in unison until the ramp (42) is fully raised.
3.
Secure the ramp (42) with the port and starboard load binders (36).
4.
Remove the 3-ton chain falls (39) and stow them in the lazarette.
END OF WORK PACKAGE
0030 0030
00-13/14
00-13blank
TM 55-1905-242-14
CHAPTER 3
OPERATOR TROUBLESHOOTING PROCEDURES
FOR
TM 55-1905-242-14
0031 00
OPERATOR MAINTENANCE
OPERATOR MASTER MALFUNCTION/SYMPTOM INDEX
The work packages listed below provide information useful in diagnosing and correcting unsatisfactory operation or failure
of LCM-8 Mod 2 systems and equipment. Troubleshooting procedures in these work packages are limited to the basic craft.
Refer to the manuals listed in WP 0225 00 for troubleshooting procedures for the engines, marine transmissions, diesel
generator, communication and navigation electronics, and the life rafts. Before using the troubleshooting procedures, ensure that all applicable operating procedures have been performed.
NOTE
The work packages below list the common malfunctions that you may find during the
operation or maintenance of the equipment. You should perform tests/inspections and
corrective actions in the order listed.
This manual cannot list all malfunctions that may occur, nor can it list all tests, inspections, and corrective actions. If a malfunction is not listed or is not corrected by the
listed corrective actions, notify your supervisor.
Malfunction/Symptom
Troubleshooting Procedure
Accommodation module ventilation fans do not run

Accumulator pressure low
Air conditioner raw water pump inoperative
Air conditioning/heating compressor cycles on and off rapidly
Air conditioning/heating raw water pump does not pump or has low flow
Air conditioning/heating unit drips water into accommodation module or pilothouse
Air conditioning/heating unit fan blows, but will not heat or cool
Air conditioning/heating unit will not run
Alternator noisy
Alternator not charging
Alternator output low or unsteady
Batteries will not hold a charge
Battery compartment ventilation fan does not run
Bilge area drains slowly; very little overboard discharge
Bilge pump does not pump water
Black water pump stops pumping before the tank is empty
Black water pump runs, but will not pump
Black water pump will not run
Crane control lever does not return to its central position
Crane hydraulic pump noisy
Crane leaks hydraulic oil at its base
Crane motion is slow (one function only)
Crane moves jerkily
Crane will not operate in any mode
Electric toilet will not flush
Engine alarm alerts when no problem exists
Engine alarm system is inoperative
Engine room ventilation fans do not circulate air
Engine room ventilation fans do not run
Engine shutdown controls inoperative
Engine START button does not crank engine
Exhaust system is too hot
Exhaust system is too noisy
Fire detection system alerts when no problem exists
Fire detection system is inoperative
0031 00-1
WP 0036 00
WP 0038 00
WP 0034 00
WP 0036 00
WP 0036 00
WP 0036 00
WP 0036 00
WP 0036 00
WP 0033 00
WP 0033 00
WP 0033 00
WP 0033 00
WP 0036 00
WP 0043 00
WP 0043 00
WP 0047 00
WP 0047 00
WP 0047 00
WP 0041 00
WP 0041 00
WP 0041 00
WP 0041 00
WP 0041 00
WP 0041 00
WP 0048 00
WP 0035 00
WP 0035 00
WP 0036 00
WP 0036 00
WP 0037 00
WP 0033 00
WP 0037 00
WP 0037 00
WP 0035 00
WP 0035 00
TM 55-1905-242-14
Malfunction/Symptom
0031 00
Fire pump does not pump

Fire pump flow is low
Fire pump is noisy
Fire pump pressure is low
Fire pump pumps for a while and then quits
Fire pump stalls the generator engine
Fire pump vibrates excessively
Fuel supply to the engines is insufficient
General alarm system is inoperative
Horn will not sound
Hydraulic starting hand pump fails to charge the system
Lights do not light up
Navigation lights will not light up
Oily water collection pump will not pump water
Oily water collection pump will not run
Potable water pump cuts off while operating
Potable water pump runs when the faucets are closed
Potable water pump will not prime
Potable water pump will not shut off
Potable water pump will not pump water
Potable water tank level gauge inoperative
Propulsion controls do not effect a clutch or throttle change
Propulsion engine cranking speed is too slow
Propulsion engine fails to crank from the manual override
Propulsion engine fails to crank from the pilothouse switch
Propulsion system vibrates
Ramp continues to lower with control in NEUTRAL
Ramp control valve moves, but the winch cable does not
Ramp hand pump does not develop pressure
Ramp hydraulic pump is noisy
Ramp operation is slow
Recharging pump fails to raise the accumulator pressure
Rudder angle indicator does not respond
Shore power does not power the vessel
Steering hydraulic pump is noisy
Steering hydraulic pump pressure is low
Steering wheel is hard to turn
Steering wheel turns, but the rudder does not
Stuffing box excessively hot
Stuffing box leaks excessively
Water closet ventilation fan does not run
Water heater does not heat water
END OF WORK PACKAGE

0031 00-2
WP 0044 00
WP 0044 00
WP 0044 00
WP 0044 00
WP 0044 00
WP 0044 00
WP 0044 00
WP 0039 00
WP 0035 00
WP 0032 00
WP 0038 00
WP 0033 00
WP 0032 00
WP 0045 00
WP 0045 00
WP 0046 00
WP 0046 00
WP 0046 00
WP 0046 00
WP 0046 00
WP 0046 00
WP 0037 00
WP 0038 00
WP 0038 00
WP 0038 00
WP 0037 00
WP 0040 00
WP 0040 00
WP 0040 00
WP 0040 00
WP 0040 00
WP 0038 00
WP 0042 00
WP 0034 00
WP 0042 00
WP 0042 00
WP 0042 00
WP 0042 00
WP 0037 00
WP 0037 00
WP 0036 00
WP 0034 00
TM 55-1905-242-14
0032 00
NAVIGATIONAL AIDS
INITIAL SETUP:
Personnel Required:
OneWatercraft Engineer, 88L
MALFUNCTION
1. Navigation lights will not
light up.
2. Horn will not sound.
References:
WP 0065 00
TEST OR INSPECTION
CORRECTIVE ACTION
1.
Check to see if the main switch is OFF on the

console.
Turn ON the switch.
2.
Check to see if the circuit breaker is OFF in

the control and distribution panel in the
pilothouse.
Set to ON the circuit breaker.
3.
Check to see if the bulb is defective.
Replace the bulb (WP 0065 00).
4.
Check for any obvious damage to the wiring,

fixtures, and switches.
Notify unit maintenance.
1.
Check to see if the circuit breaker is OFF in

the control and distribution panel in the
pilothouse.
2.
Check for any obvious damage to the wiring,

fixtures, and switches.
END OF WORK PACKAGE

00320032
00-1/2
00-1
blank
TM 55-1905-242-14
0033 00
24 VDC ELECTRICAL SYSTEM
INITIAL SETUP:
Personnel Required:
One Watercraft Engineer, 88L
References:
WP 0038 00
WP 0059 00
WP 0060 00
WP 0063 00
MALFUNCTION
1. Alternator not charging.
TEST OR INSPECTION
1.
2.
2. Alternator output low or

unsteady.
3. Alternator noisy.
Check to see if the drive belts are loose or

broken.
Check alternator wiring for security and

obvious damage.
CORRECTIVE ACTION
1.
If drive belts are loose,

tighten as necessary
(WP 0060 00).
2.
If drive belts are broken, no

tify unit maintenance for
replacement.
1.
If alternator wiring is loose,

tighten wiring.
2.
If alternator wiring is damaged,

notify unit maintenance
for repair.
3.
Test alternator (WP 0060 00).
If alternator is defective,
notify unit maintenance for
replacement.
1.
Check to see if drive belts are loose.
If drive belts are loose, tighten

as necessary (WP 0060 00).
2.
Test alternator (WP 0060 00).
If alternator is defective,
replacement.
1.
Check to see if drive belts are loose.
If drive belts are loose, tighten

as necessary (WP 0060 00).
2.
Check for misaligned belts/pulleys.
If belts/pulleys are misaligned, notify unit maintenance for repair.
3.
Loosen drive belts (WP 0060 00) and spin

alternator drive pulley by hand, listening for
noise and feeling for roughness in bearings.
If bearings are noisy or rough,

alternator replacement.
0033 00-1
TM 55-1905-242-14
MALFUNCTION
4. Batteries will not hold
a charge.
5. ENGINE START button

does not crank engine.
6. Lights do not light up.
TEST OR INSPECTION
0033 00
CORRECTIVE ACTION
1.
Check batteries and cables (WP 0059 00).
Correct as necessary
(WP 0059 00).
2.
Test alternators (WP 0060 00).
If alternator(s) are defective,

replacement.
3.
Check that battery charger is ON.
If battery charger is ON, but

not charging batteries, notify
unit maintenance.
4.
Steps 1-3 above check OK, but

batteries will not hold a charge.
Notify unit maintenance to

test batteries.
1.
Attempt to crank the engine with the manual

start button located on the control valve.
1.
If the engine does not crank

with the manual start button,
the problem is hydraulic, not
electric. Refer to WP 0038 00
for hydraulic starting
system troubleshooting.
2.
If the engine cranks with the

manual start button, the
problem is electrical.
Continue with this
troubleshooting
procedure.
2.
Check the switches and wiring for obvious

damage.
If the switches and/or wiring

are damaged, notify unit
maintenance for repair.
1.
Check that the circuit breaker for the affected

circuit is ON.
2.
Check to see if bulb is defective.
Replace bulb (WP 0063 00).
3.
Check for obvious damage to switches and

wiring.
If damage exists, notify unit

END OF WORK PACKAGE

0033 00-2
TM 55-1905-242-14
0034 00
220/110 VAC ELECTRICAL SYSTEM
INITIAL SETUP:
Personnel Required:
References:
WP 0019 00
MALFUNCTION
1. Air conditioner raw water
pump is inoperative.
2. Shore power does not

power the vessel.
3. Water heater does not

heat water.
TEST OR INSPECTION
CORRECTIVE ACTION
1.
Check that the circuit breaker for the pump is

ON (refer to WP 0019 00)
2.
Check that at least one heating/cooling unit

is ON.
Turn ON at least one heating/

cooling unit.
1.
Ensure that the shore power supply is

energized.
Energize the shore power

supply.
2.
Ensure that the shore power supply cord is

free from obvious damage.
If the cord is damaged, notify

unit maintenance for repair.
3.
Ensure that the 220 VOLT SUPPLY SWITCH

is in the SHORE SUPPLY position.
Place the 220 VOLT SUPPLY

SWITCH in the SHORE SUPPLY
position.
Check that the circuit breaker for the pump is

ON.
END OF WORK PACKAGE

00340034
00-1/2
00-1
blank
TM 55-1905-242-14
0035 00
ALARM SYSTEMS
INITIAL SETUP:
Personnel Required:
MALFUNCTION
1. Engine alarm system
alerts when no problem
exists.
2. Engine alarm system

is inoperative.
TEST OR INSPECTION
1.
Ensure that no alarm condition (low lube oil

pressure or high coolant temperature) actually
exists.
Correct any problems found.
2.
Check wiring and sensors on the engine for

for any obvious damage.
Notify unit maintenance of

any damage found.
1.
Check that circuit breaker is ON.
2.
Check that engine is running.
Start engine.
Ensure that no alarm condition (fire in the

engine room or smoke in the accommodation
module) actually exists.
Correct any problems found.
1.
2.
Ensure that the SILENCE switch is in the

down position.
Place SILENCE switch in

the down position.
3.
Note whether the POWER light is lit.
If the POWER light is not lit,

repair.
1.
Ensure that the circuit breaker is ON.
2.
Check the alarm bells for anything that

might obstruct or muffle the bell.
Clear the obstructions from

the bell.
3. Fire detection system

actually exists.
is inoperative.
5. General alarm system is

inoperative.
CORRECTIVE ACTION
END OF WORK PACKAGE

00350035
00-1/2
00-1
blank
TM 55-1905-242-14
0036 00
HEATING, VENTILATION, AND AIR CONDITIONING SYSTEMS
INITIAL SETUP:
Personnel Required:
MALFUNCTION
TEST OR INSPECTION
1. Accommodation module
ventilation fans do not
run.
2. Air conditioning/heating
compressor cycles on and
off rapidly.
1.
Check for dirty air filter in the cooling unit.
Clean or replace the air filter.
2.
Check for insufficient raw water flow.
Troubleshoot raw water flow

as detailed in malfunction
5 below.
Check condensate drain for clogging.
Clear clogging from condensate

drain.
1.
Check that the MODE switch is in the RUN

position.
Place the MODE switch in

the RUN position.
2.
Check the thermostat setting.
Set the thermostat to the

desired setting.
3.
Check for dirty air filter in the cooling unit.
Clean or replace the air filter.
4.
Check for insufficient raw water flow.
Troubleshoot raw water flow

as detailed in malfunction
5 below.
5.
Check for evaporator icing (cooling mode

only).
Position the thermostat to

heat the compartment, run
in heat mode for 15 minutes,
and then reset to cool mode.
Notify direct support maintenance of need for repair.
1.
Check that the circuit breaker is ON.
2.
Check that the seacock is OPEN.
OPEN the seacock.
3.
Check that the raw water strainer is clean.
Clean the raw water strainer.
unit drips water into the
accommodation module
or pilothouse.
unit fan blows, but will
not heat or cool.
unit raw water pump does
not pump or has low flow.
CORRECTIVE ACTION
0036 00-1
TM 55-1905-242-14
MALFUNCTION
unit will not run.
TEST OR INSPECTION
9. Engine room ventilation

fans do not run.
10. Water closet ventilation

fan does not run.
CORRECTIVE ACTION
1.
2.
Check that the MODE switch is in FAN or

RUN.
Place the MODE switch in

the FAN or RUN position as
required.
1.
Check that the circuit breakers are ON.
Set to ON the circuit breakers.
2.
Check that the switches on the console are ON. Turn ON the switches.
3.
Check that the intake and exhaust fire flaps

are OPEN.
OPEN the fireflaps.
1.
2.
Check that the switches on the console are ON. Turn ON the switches.
1.
2.
Check that the door is CLOSED.
CLOSE the door.
3.
Check that the door has not been CLOSED

more than 5 minutes.
OPEN the door to reset the

timer. CLOSE the door again.
7. Battery compartment
ventilation fan does not
run.
fans do not circulate air.
0036 00
END OF WORK PACKAGE

0036 00-2
TM 55-1905-242-14
0037 00
PROPULSION SYSTEM
INITIAL SETUP:
Personnel Required:
References:
WP 0066 00
MALFUNCTION
TEST OR INSPECTION
1. Engine shutdown controls

inoperative.
Check shutdown cable and connections for

obvious damage.
2. Exhaust system is too

hot.
Check mufflers for leakage or damage.
Notify general support

maintenance.
1.
Check that raw water valve to mufflers is

OPEN.
OPEN the raw water valve.
2.
Check that the raw water seacock is OPEN.
OPEN the seacock.
3.
Check the duplex strainer for stoppage.
Service the duplex strainer

(WP 0066 00).
4. Propulsion controls do not 1.

effect a clutch or throttle
change.
2.
Check shutdown cable and connections for

obvious damage.
Check propulsion control head for obvious

damage.
5. Propulsion system
vibrates.
Check propeller shaft and coupling for missing

hardware or obvious damage.
6. Stuffing box excessively

hot.
Check adjustment of stuffing box.
Adjust stuffing box. If leakage

persists, notify general support
maintenance.
7. Stuffing box leaks

excessively.
Check adjustment of stuffing box.
Adjust stuffing box. If leakage

persists, notify general support
maintenance.
3. Exhaust system is too

noisy.
END OF WORK PACKAGE

00370037
00-1/2
00-1
blank
CORRECTIVE ACTION
TM 55-1905-242-14
0038 00
HYDRAULIC STARTING SYSTEM
INITIAL SETUP:
Personnel Required:
References:
WP 0024 00
WP 0033 00
WP 0053 00
WP 0054 00
MALFUNCTION
TEST OR INSPECTION
1. Accumulator pressure low. 1.
2. Hydraulic starting hand

pump fails to charge the
system.
3. Propulsion engine cranking speed is too slow.
4. Propulsion engine fails to

crank from the manual
override.
CORRECTIVE ACTION
Check accumulator precharge pressure

(WP 0024 00).
If accumulator precharge
pressure is too low, notify
unit maintenance.
2.
Check for signs of hydraulic oil leakage.
Repair leakage or notify

unit maintenance.
1.
Check to see if the accumulator valves are

CLOSED.
OPEN the accumulator

valves.
2.
Check to see if the isolation valve is CLOSED

(when trying to charge the port accumulators).
OPEN the isolation valve.
3.
Check to see if the blowdown valve is OPEN.
CLOSE the blowdown valve.
4.
Check the reservoir oil level.
Replenish the reservoir if the

level is low.
5.
Check for ruptured/leaking hoses and lines.
Replace the defective hose

or line, or notify unit maintenance.
1.
Check that the proper oil is in use in the engine

and in the hydraulic system (refer to
WP 0053 00 and WP 0054 00).
Change oil to proper grade.
2.
Check that the inlet line between accumulators

and the starter are not kinked or obstructed.
Repair line or notify unit

maintenance.
3.
Check accumulator pressure.
Charge accumulators as
necessary.
1.
Check the accumulator pressure.
Charge accumulators as
necessary.
2.
Check that the accumulator valves are OPEN.
OPEN the accumulator

valves.
0038 00-1
TM 55-1905-242-14
MALFUNCTION
5. Propulsion engine fails to
crank from the pilothouse
switch.
6. Recharging pump fails to

raise the accumulator
pressure.
0038 00
TEST OR INSPECTION
CORRECTIVE ACTION
1.
Troubleshoot the electrical side of the system

(WP 0033 00).
Repair as indicated.
2.
If the electrical side checks OK, try cranking

using the manual override on the control valve.
1.
If the engine cranks using the

manual override, notify unit
maintenance to replace
control valve.
2.
If the engine does not crank

using the manual override,
troubleshoot malfunction 4
above.
Check the oil level in the reservoir.
END OF WORK PACKAGE

0038 00-2
Replenish reservoir if necessary.
TM 55-1905-242-14
0039 00
FUEL SYSTEM
INITIAL SETUP:
Personnel Required:
One Watercraft Enfineer, 88L
References:
WP 0058 00
MALFUNCTION
Fuel supply to the engines
is insufficient.
TEST OR INSPECTION
CORRECTIVE ACTION
1.
Check fuel level in both tanks.
Fill tanks as required.
2.
Check fuel valve lineup.
Align fuel valves as required

for condition. Normally all
supply and return valves are
OPEN.
3.
Check the bowl on the fuel filter/water

separator for the presence of water.
If water is present, service

the fuel filter/water separator
(WP 0058 00).
4.
Check the fuel lines and hoses for leakage.
Repair leaks, or notify unit

END OF WORK PACKAGE

00390039
00-1/2
00-1
blank
TM 55-1905-242-14
0040 00
RAMP SYSTEM
INITIAL SETUP:
Personnel Required:
MALFUNCTION
TEST OR INSPECTION
1. Ramp continues to lower

with the control in
NEUTRAL.
Check to see if the hand pump lower shutoff

valve is OPEN.
CLOSE the valve.
1.
Check to see if the Power Take-Off (PTO) is

engaged.
Engage PTO.
2.
Check to see if the hydraulic diverter valve is

in the RAMP position.
Place the hydraulic diverter

valve in the RAMP position.
3.
Check the oil level in the reservoir.
Replenish the oil as necessary.
4.
Check the hydraulic lines for leakage or

damage.
Repair the leakage or notify

unit maintenance.
3. Ramp hand pump does

not develop pressure.
Check to see if the hand pump bypass valve is

OPEN.
CLOSE the hand pump

bypass valve.
4. Ramp hydraulic pump is

noisy.
Check pump coupling for misalignment or

damage.
Notify direct support maintenance if misalignment or

damage is found.
1.
Check to see if lower hand pump shutoff valve

is OPEN.
CLOSE the valve.
2.
Check engine speed.
Increase engine speed if

necessary.
3.
Check that both pumps are engaged.
Engage both pumps.
2. Ramp control valve

moves, but the winch
cable does not.
5. Ramp operation is slow.
END OF WORK PACKAGE

00400040
00-1/2
00-1
blank
CORRECTIVE ACTION
TM 55-1905-242-14
0041 00
CRANE
INITIAL SETUP:
Personnel Required:
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
1. Crane control lever does

not return to its central
position.
Check control for proper lubrication.
Lubricate the control.
2. Crane hydraulic pump

noisy.
Check hydraulic oil level in reservoir.
Replenish hydraulic oil as

necessary.
3. Crane leaks hydraulic oil

at its base.
Check for leaking skewing cylinder seals.
Notify general support

4. Crane motion is slow (one

function only).
Check that the lever mounting screws are

securely fastened.
Tighten the mounting screws

as necessary.
5. Crane moves jerkily.
Check hydraulic oil level in reservoir.
Replenish hydraulic oil as

necessary.
6. Crane will not operate in

any mode.
1.
Check that the starboard engine ramp hydraulic Engage the PTO.
Power Take-Off (PTO) is engaged.
2.
Check that the crane diverter valve switch in

the pilothouse is ON.
END OF WORK PACKAGE

00410041
00-1/2
00-1
blank
Turn ON the crane diverter

valve switch.
TM 55-1905-242-14
0042 00
STEERING SYSTEM
INITIAL SETUP:
Personnel Required:
MALFUNCTION
1. Rudder angle indicator
does not respond.
2. Steering hydraulic pump

pressure is low.
3. Steering hydraulic pump

is noisy.
4. Steering wheel is hard

to turn.
5. Steering wheel turns,

but the rudder does not.
TEST OR INSPECTION
CORRECTIVE ACTION
1.
Check to see if the RUDDER ANGLE &

TANK GAUGES circuit breaker is ON.
Set to ON the RUDDER ANGLE

& TANK GAUGES circuit breaker.
2.
Check to see if the transmitter connecting

linkage is obstructed.
Remove the obstruction.
1.
Check to see if the suction valves are OPEN.
OPEN the suction valves.
2.
Check the hydraulic oil lever in the reservoir.
Replenish the oil as required.
1.
Check the hydraulic oil lever in the reservoir.
Replenish the oil as required.
2.
Check to see if suction valves are OPEN.
OPEN the suction valves.
1.
Check to see if the isolation valves in the

lazarette are OPEN.
OPEN the isolation valves.
2.
Check the helm unit for binding.
Notify unit maintenance if

binding is found.
3.
Check the rudder for fouling.
Notify general support maintenance if fouling is found.
Check for leaking lines.
Tighten leaking lines or

repair.
END OF WORK PACKAGE

00420042
00-1/2
00-1
blank
TM 55-1905-242-14
0043 00
BILGE SYSTEM
INITIAL SETUP:
Personnel Required:
MALFUNCTION
1. Bilge area drains slowly;
very little overboard
discharge.
2. Bilge pump does not

pump water.
TEST OR INSPECTION
CORRECTIVE ACTION
1.
Check to see if any system valve is partially

CLOSED.
OPEN the necessary system

valve(s).
2.
Check the suction strainer(s) for clogging.
Clear the affected suction

strainer(s).
3.
Check to see if any suction valve is OPEN to

a dry compartment.
CLOSE all suction valves to

dry compartments.
1.
Check to see if the Power Take-Off (PTO) is

engaged.
Engage the PTO.
2.
Check to see if the hydraulic diverter valve is

in the RAMP position.
Place the hydraulic diverter

valve in the BILGE position.
3.
Check to see if the pump priming valves are

CLOSED.
OPEN the pump priming valves.
4.
Check to see if the bilge pump valves are

aligned properly (suction OPEN to wet compartments, suction OPEN to desired pump(s),
discharge OPEN from desired pump(s)).
Properly align the bilge pump

valves.
END OF WORK PACKAGE

00430043
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00-1
blank
TM 55-1905-242-14
0044 00
FIRE PUMP SYSTEM
INITIAL SETUP:
Personnel Required:
References:
WP 0068 00
MALFUNCTION
1. Fire pump does not pump.
2. Fire pump flow is low.
3. Fire pump is noisy.
4. Fire pump pressure is low.
TEST OR INSPECTION
1.
Check that fire pump clutch circuit breaker

and switch are ON.
Set to ON the fire pump circuit

breaker and switch.
2.
Check that the generator engine is running.
Start the generator engine.
3.
Check that the pump is primed.
Prime the pump.
4.
Check that the seacock is OPEN.
OPEN the seacock.
5.
Check that the fire pump strainer is clean.
Service the fire pump strainer

(WP 0068 00).
1.
Check for leaks in suction piping.
Repair leaks as necessary or

repair.
2.
Check that the seacock is fully OPEN.
OPEN the seacock.
3.

(WP 0068 00).
1.
Check for misalignment of pump shaft.
Notify unit maintenance for

repair.
2.
Check for loose pump mounting.

repair.
1.
Check that seacock is fully OPEN.
OPEN the seacock.
2.

(WP 0068 00).
Check for proper priming.
Prime the pump.
1.
Check that all electrical loads are removed

from the diesel generator.
Remove the electrical loads

from the diesel generator
engine by turning OFF all
of the 220/110 Volt circuit
breakers.
2.

repair.
5. Fire pump pumps for a

while and then quits.
6. Fire pump stalls the
generator engine.
CORRECTIVE ACTION
0044 00-1
TM 55-1905-242-14
MALFUNCTION
TEST OR INSPECTION
0044 00
CORRECTIVE ACTION
6. Fire pump stalls the

generator engine.
(continued)
3.
Check for obvious damage to the pump or

pump shaft.

repair.
7. Fire pump vibrates

excessively.
1.

repair.
2.
Check for obvious damage to the pump or

pump shaft.

repair.
3.
Check for loose pump mounting.

repair.
END OF WORK PACKAGE

0044 00-2
TM 55-1905-242-14
0045 00
INITIAL SETUP:
Personnel Required:
References:
WP 0026 00
MALFUNCTION
1. Oily water collection
pump will not pump
water.
2. Oily water collection

pump will not run.
TEST OR INSPECTION
CORRECTIVE ACTION
1.
Check that the valves are aligned properly

for the desired operation (WP 0026 00).
Align valves properly for

the desired operation.
2.
Check that the oily water suction strainer is

clean.
Clean the strainer.
Check that the switch and the circuit breaker

are ON.
Turn ON the switch and

circuit breaker.
END OF WORK PACKAGE

00450045
00-1/2
00-1
blank
TM 55-1905-242-14
0046 00
INITIAL SETUP:
Personnel Required:
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
1. Potable water pump cuts

off while operating.
Check motor for overheating.
Ventilate pump area and wait

for motor to cool.
2. Potable water pump runs

when the faucets are
closed.
Check lines for leakage.
Tighten loose connections or

repair.
3. Potable water tank level

gauge inoperative.
Check that the RUDDER ANGLE & TANK

GAUGES circuit breaker is ON.
Set to ON the RUDDER ANGLE

& TANK GAUGES circuit breaker.
1.
Check the water level in the tank.
Replenish the tank as required.
2.
Check the hose connections for tightness and

signs of damage.
Tighten any loose hoses.

repair of hoses.
1.
Check that the FRESH WATER PRESSURE

switch is ON.
Turn ON the FRESH WATER

PRESSURE switch.
2.
Check the water level in the tank.
Replenish the tank as required.
1.
Check for OPEN faucets.
CLOSE unused faucets.
2.
Check lines for leakage.
Tighten loose connections or

repair.
4. Potable water pump will

not prime.

not pump water.

not shut off.
END OF WORK PACKAGE

00460046
00-1/2
00-1
blank
TM 55-1905-242-14
0047 00
BLACK WATER SYSTEM
INITIAL SETUP:
Personnel Required:
References:
WP 0026 00
MALFUNCTION
1. Black water pump runs,
but will not pump.
2. Black water pump will

not run.
3. Black water pump stops

pumping before the tank
is empty.
TEST OR INSPECTION
CORRECTIVE ACTION
1.
Check the alignment of the diverter valves

(WP 0026 00).
Align the diverter valves as

required for the desired operation.
2.
Check the suction lines for leakage.
Tighten any loose suction lines

or notify unit maintenance for
repair.
1.
Check that BLACK WTR DISC PUMP

circuit breaker is set to ON.
Set to ON the BLACK WTR

DISC PUMP circuit breaker.
2.
Check that the BLACK WATER DISCHARGE

switch is in the ON position.
Turn ON the BLACK WATER

DISCHARGE switch.
Check the black water tank vent for stoppage.
Clear the stoppage.
END OF WORK PACKAGE

00470047
00-1/2
00-1
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TM 55-1905-242-14
0048 00
ELECTRIC TOILET
INITIAL SETUP:
Personnel Required:
MALFUNCTION
Electric toilet will not flush.
TEST OR INSPECTION
CORRECTIVE ACTION
1.
Check that the W/C PUMP circuit breaker is

ON.
Set to ON the W/C PUMP circuit

breaker.
2.
Check that the seacock and flushing valve

(aft of the toilet) are OPEN.
OPEN the seacock and flushing

valve.
END OF WORK PACKAGE

00480048
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00-1
blank
TM 55-1905-242-14
CHAPTER 4
UNIT TROUBLESHOOTING
PROCEDURES
FOR
TM 55-1905-242-14
0049 00
UNIT MAINTENANCE
UNIT MASTER MALFUNCTION/SYMPTOM INDEX
The work packages listed below provide information useful in diagnosing and correcting unsatisfactory operation or failure
of LCM-8 Mod 2 systems and equipment. Troubleshooting procedures in these work packages are limited to the basic craft.
Refer to the manuals listed in WP 0225 00 for troubleshooting procedures for the engines, marine transmissions, diesel
generator, communication and navigation electronics, and the life rafts. Before using the troubleshooting procedures, ensure that all applicable operating procedures have been performed.
NOTE
The work packages below list the common malfunctions which you may find during the
operation or maintenance of the equipment. You should perform tests/inspections and
corrective actions in the order listed.
This manual cannot list all malfunctions that may occur, nor can it list all tests, inspections, and corrective actions. If a malfunction is not listed or is not corrected by the
listed corrective actions, notify your supervisor.
Malfunction/Symptom
Accommodation module ventilation fans do not run

All three windshield de-icer panels inoperative at the same time
Battery compartment ventilation fan does not run
Black water pump will not run
Black water pump will not pump
Black water pump stops pumping before the tank is empty
Electric toilet will not flush
Engine alarm inoperative
Engine alarm alerts when no problem exists
ENGINE START button does not crank engine
Engine room ventilation fan does not run
Fire detection system alerts when no problem exists
Navigation lights will not light up
One windshield de-icer panel will not operate
Potable water pump will not pump water
Potable water pump will not prime
Potable water pump will not shut off
Potable water pump runs when the faucets are closed
Potable water pump cuts off while operating
Water closet ventilation fan does not run
END OF WORK PACKAGE

00-1
00490049
00-1/2
blank
WP 0050 00
WP 0050 00
WP 0050 00
WP 0050 00
WP 0050 00
WP 0050 00
WP 0050 00
WP 0050 00
WP 0050 00
WP 0050 00
WP 0050 00
WP 0050 00
WP 0050 00
WP 0050 00
WP 0050 00
WP 0050 00
WP 0050 00
WP 0050 00
WP 0050 00
WP 0050 00
TM 55-1905-242-14
0050 00
UNIT MAINTENANCE
UNIT TROUBLESHOOTING PROCEDURES
INITIAL SETUP:
Tools and Special Tools:
Tool Kit, Mechanics Rail and Marine
(Item 1, Table 1, WP 0230 00)
Multimeter (Item 2, Table 1, WP 0230 00)
Personnel Required:
MALFUNCTION
Materials/Parts:
As required, consult TM 55-1905-242-24P
References:
FO-1
FO-2
TM 5-2815-231-14
TM 55-1905-242-24P
WP 0033 00
WP 0088 00
WP 0139 00
TEST OR INSPECTION
CORRECTIVE ACTION
24 VDC ELECTRICAL SYSTEM

1. ENGINE START button
does not crank engine.
1.
Use multimeter to check for proper operation

of the switch.
2.
Use multimeter to check for 24 Vdc at the

control valve.
If the switch is defective,

replace it.
1.
If 24 Vdc is present at the control valve, replace the

control valve (WP 0088 00).
2.
If 24 Vdc is not present at the

control valve, use the wiring
diagram in FO-2 to locate
the OPEN circuit. Repair
the OPEN circuit.
1.
If the alarm ceases, replace

the oil pressure switch.
Refer to TM 5-2815-231-14.
2.
If the alarm light remains lit,

reinstall the lead and
proceed to test 2 below.
1.
If the alarm ceases, replace

the temperature switch.
Refer to TM 5-2815-231-14.
2.
If the alarm light remains lit,

use the wiring diagram in
FO-2 to locate the short
circuit. Repair the short
circuit.
1.
If 24 Vdc is present on only

one side of the fuel switch,
replace the switch.
ALARM SYSTEMS
1. Engine alarm alerts when
no problem exists.
1.
2.
2. Engine alarm inoperative.
1.
With the engine running, remove one lead

from the oil pressure switch and observe the
alarm lights.
With the engine running, remove one lead

from the temperature switch and observe the
alarm lights.
Use the multimeter to check for 24 Vdc on

both sides of the fuel switch.
0050 00-1
TM 55-1905-242-14
MALFUNCTION
0050 00
TEST OR INSPECTION
CORRECTIVE ACTION
ALARM SYSTEMS (continued)

2. Engine alarm inoperative
(continued).

exists.
Disconnect the fire and smoke detectors

one at a time and observe the alarm signal.
2.
If 24 Vdc is present on
both sides of the fuel
switch, or on neither side
of the fuel switch, use the
wiring diagram in FO-2 to
locate the OPEN circuit.
Repair the OPEN circuit.
1.
If disconnecting a fire and

smoke detector causes the
alarm to cease, replace that
sensor.
2.
If disconnecting the fire and

smoke detectors does not
cause the alarm to cease,
FO-2 to locate the OPEN
circuit. Repair the OPEN
circuit.
BLACK WATER SYSTEM

not pump.

not run.
3. Black water pump stops

pumping before the tank
is empty.
1.
Check duckbill valves for obstruction.
Clear obstructions from the

duckbill valves.
2.
Check the connection between the motor and

the eccentric for any disconnected condition.
Repair the motor/eccentric

connection as necessary.
1.
Check for any binding at the bellows assembly.
Free the bellows assembly.
2.
Use multimeter to check for available voltage

(24 Vdc).
If 24 Vdc is not available,

troubleshoot the electrical
system (WP 0033 00).
1.
Check for any binding in the bellows assembly.
Free the bellows assembly.
2.
Check the duckbill valves for obstruction.
Clear obstructions from the

duckbill valves.
3.
Check the connection between the motor and

the eccentric for any disconnected condition.
Repair the motor/eccentric

connection as necessary.
ELECTRIC TOILET
1. Electric toilet will not
flush.
1.
Use multimeter to check for 24 Vdc at the flush

switch.
If 24 Vdc is not present,

troubleshoot the 24 Vdc
electric system (WP
0033 00).
2.
Check for stoppage at impeller or macerator

blade.
Clear blockage from impeller

or macerator blade.
0050 00-2
TM 55-1905-242-14
MALFUNCTION
0050 00
TEST OR INSPECTION
CORRECTIVE ACTION
HEATING, VENTILATION, AND

AIR CONDITIONING SYSTEMS
1. Accommodation module
ventilation fans do not
run.
Use multimeter to check for 24 Vdc at the fan.
2. Battery compartment
ventilation fan does not
run.

fan does not run.

fan does not run.
1.
2.
3.
Use multimeter to check for 24 Vdc on both

sides of the door switch with the door
CLOSED. (The door must be CLOSED less
than 5 minutes to prevent the timer from
OPENING the circuit)

sides of the timer. (The door must be CLOSED
for less than 5 minutes to prevent the timer
from OPENING the circuit).
0050 00-3
1.
If 24 Vdc is present, replace

the fan (WP 0139 00).
2.
If 24 Vdc is not present, use

the wiring diagram in FO-2
to locate the OPEN circuit.
1.

the fan (WP 0139 00).
2.

1.

the fan (WP 0139 00).
2.

1.

the fan.
2.
If 24 Vdc is not present,

proceed to test 2.
1.
If 24 Vdc is present on the

line side of the door switch,
but not on the load side,
replace the switch.
2.
If 24 Vdc is present on both

sides of the switch, proceed
to test 3.
3.
If 24 Vdc is not present on

either side of the switch, use
to locate the OPEN circuit
between the door switch
and the timer. Repair the
OPEN circuit.
1.
If 24 Vdc is not available on

both sides of the timer,
replace the timer.
TM 55-1905-242-14
MALFUNCTION
0050 00
TEST OR INSPECTION
CORRECTIVE ACTION
HEATING, VENTILATION, AND

AIR CONDITIONING SYSTEMS (continued)
fan does not run
(continued).
3.

sides of the timer. (The door must be CLOSED
for less than 5 minutes to prevent the timer
from OPENING the circuit) (continued).
2.
If 24 Vdc is available on
both sides of the timer,
FO-2 to locate the OPEN
circuit. Repair the OPEN
circuit.
1.

the light.
2.

NAVIGATIONAL AIDS
1. Navigation lights will not
light up.
Use multimeter to check that circuit is

energized with 24 Vdc.

1. Potable water pump cuts
off while operating.
2. Potable water pump runs

when the faucets are
closed.
1.
Use multimeter to test pressure switch. The

switch should be CLOSED when the potable
water pressure is between 11 and 22 lb/in
(0.8 and 1.5 bar) and open at all other
pressures.
Replace the pressure switch

if it is defective.
2.
Use multimeter to test for power and ground

at the motor.
If power and ground are

present, and motor does not
run, replace the motor.
1.
Check for check ball not seating.
Clean any debris from the

housing and free check ball.
2.
Inspect tank and bladder valve for signs of

leakage.
Repair or replace tank or

bladder valve as necessary.
Inspect impeller and housing for damage.
Repair or replace impeller or

housing as necessary.
1.
Check for available voltage at pump. Must be

at least 21.6 Vdc.
If available voltage is too

low, troubleshoot the 24 Vdc
electric system (WP
0033 00).
2.
Check the check ball for sticking.
Free the check ball.
3.
Check the motor seal for signs of leakage.
Replace the motor seal if it

is leaking.
4.
Check the impeller for damage.
Replace the impeller if it is

damaged.

not pump water.
not prime.
0050 00-4
TM 55-1905-242-14
MALFUNCTION
0050 00
TEST OR INSPECTION
CORRECTIVE ACTION
POTABLE WATER SYSTEM (continued)

not prime (continued).
5.
Check the housing for cracking.
Replace the housing if it is

damaged.

not shut off.
1.
Check for available voltage at pump. Must be

at least 21.6 Vdc.
If available voltage is too

low, troubleshoot the 24 Vdc
electric system (WP
0033 00).
2.
Check the impeller for damage.
Replace the impeller if it is

damaged.
3.
Check pressure switch setting. The setting

should not exceed 22 lb/in (1.5 bar).
4.
1.
Adjust the pressure switch if

necessary.
2.
If the switch cannot be

adjusted, replace it.
Check the check ball for improper seating.
Clean any debris from the

check ball housing.
WINDSHIELD DE-ICER
1. One windshield de-icer
panel will not operate.
1.
2.
3.
Visually inspect the de-icer assembly on the

windshield for cracks, cuts, or visible damage.
Remove the cover from the de-icer units

control box (on windshield) and check fuse.
Turn ON the de-icer and check the voltage

across the black and white terminals in the
de-icer units control box (on windshield).
0050 00-5
1.
If de-icer assembly is cut or

otherwise damaged, replace
the de-icer assembly on the
windshield.
2.
If de-icer is not cut or

otherwise damaged, proceed
to the next test/inspection.
1.
If fuse is blown, replace fuse

and re-check operation.
2.
If fuse blows again, replace

the de-icer assembly on
the windshield.
3.
If fuse is intact, proceed to

the next test/inspection.
1.
If 110 Vac is present, replace

the de-icer assembly on the
windshield.
2.
If 110 Vac is not present,

proceed to the next test/
inspection.
TM 55-1905-242-14
MALFUNCTION
0050 00
TEST OR INSPECTION
CORRECTIVE ACTION
WINDSHIELD DE-ICER (continued)

4.
2.
All three windshield

de-icer panels
inoperative at the same
time.
Open the junction box at the base of the center

windshield and check the inoperative de-icers
wiring connections for 110 VAC, corrosion, or
loose connections.
1.
If corrosion or loose
connections are present,
repair the corrosion and/or
loose connection.
2.
If 110 Vac is present, replace

the cable between the
junction box and the
de-icer units control box
(on windshield).
1.
Check that the de-icer switch in the pilothouse

is in the ON position.
2.
Check that shore power is available or that the

generator is online.
1.
Connect shore power or

bring generator online.
3.
Check that the Feed to 110V XFMR circuit

breaker is in the ON position.
1.
Set to ON the Feed to 110V

XFMR circuit breaker.
4.
Check that the De-Icer circuit breaker is in

the ON position.
1.
Set to ON the De-icer circuit

breaker.
5.
Remove the cover from the de-icer switch and

check for 110 Vac on both sides of the de-icer
switch with de-icer switch in the ON position.
1.
If 110 Vac is available on

both sides of the de-icer
switch, remove the cover
from the junction box at the
base of the windshield and
check for 110 Vac at the
junction box.
2.
0050 00-6
a.
If 110 Vac is available

at the junction box,
check the individual
de-icer assemblies
per the One De-icer
Panel Will Not
Operate procedure
in this work package.
b.
If 110 Vac is not

available at the
junction box, use the
wiring diagram in
FO-1 to locate the
OPEN circuit. Repair
the OPEN circuit.
If 110 Vac is available on the

supply side of the de-icer
switch, but not on load side
of the de-icer switch, replace
de-icer switch.
TM 55-1905-242-14
MALFUNCTION
0050 00
TEST OR INSPECTION
CORRECTIVE ACTION
WINDSHIELD DE-ICER (continued)
6.
7.
Open the 220/110 Volt distribution box and

check for 110 Vac on both sides of the
De-icer circuit breaker.
Open the 220/110 Volt distribution box and

check for 220 Vac on both sides of the Feed
110V XFMR circuit breaker.
END OF WORK PACKAGE

00500050
00-7/8
blank
00-7
3.
If 110 Vac is not available on

the supply side of the de-icer
switch, proceed to the next
test/inspection.
1.
If voltage is present on only

one side of the De-icer
circuit breaker, replace the
De-icer circuit breaker.
2.
If no voltage is present at
the De-icer circuit breaker,
proceed to the next test/
inspection.
1.
If voltage is present on only

one side of the Feed 110V
XFMR circuit breaker,
replace the Feed 110V
XFMR circuit breaker.
2.
If no voltage is present at
the Feed 110V XFMR circuit
breaker, contact direct
support maintenance.
TM 55-1905-242-14
CHAPTER 5
MAINTENANCE INSTRUCTIONS
FOR
TM 55-1905-242-14
0051 00

SERVICE UPON RECEIPT
SITING REQUIREMENTS
Location
The primary mission of the LCM-8 Mod 2 is personnel transfer, light salvage, and Command and Control (C2). It will be used
in coastal, harbor, and inland waterways, and is able to work in shallow inlets, rivers, and on unimproved beaches. The LCM8 Mod 2, therefore, may be located along any waterway sufficiently deep to support the vessel. Because the facilities on
board the LCM-8 Mod 2 are sufficient to support its crew of three for only short durations, consideration must be given to
berthing and messing facilities for the crew.
Proximity to Power Sources
The LCM-8 Mod 2 is completely self-sufficient with regard to electrical power. A diesel generator, two engine-driven
alternators, and a battery charger supply all of the electrical needs of the vessel. The vessels electrical needs may also be
supplied by a shore power connection to a shore facility or to another vessel. The shore supply source must be 220 Vac
(Volts alternating current), single phase. The LCM-8 Mod 2 is outfitted with a shore power cable to make this connection.
SHELTER REQUIREMENTS
The LCM-8 Mod 2 requires no shelter. When not in use, the LCM-8 Mod 2 is moored alongside a pier, alongside another
vessel, or is anchored.
SERVICE UPON RECEIPT
General
The services performed upon receipt of a new or used vessel are the responsibility of the receiving organization and will be
performed by the crew and the issuing activity.
WARNING
Volatile materials must not be brought aboard, electrical circuits must not be energized,
fuel tanks must not be topped off, and engines must not be started before firefighting
equipment is available and operative. Failure to comply can result in damaged equipment and serious injury or death to personnel.
Inspecting and Servicing the LCM-8 Mod 2
The crew and issuing activity will conduct a 100 percent inventory of the vessel and required components per WP 0228 00.
Any shortages will be listed and reported to the proper authority for corrective action. The crew will perform all of the
operator PMCS as listed in WP 0053 00 up to, and including, those done annually. The unit will perform all of the unit PMCS
as listed in WP 0054 00 up to, and including, those done annually. All defects and shortages will be recorded on DA Form
2404 as per DA PAM 738-750.
0051 00-1
TM 55-1905-242-14
0051 00
Used Equipment
A vessel received from storage will be inspected as specified in this work package. However, storage personnel will have
performed the depreservation operation and outfitted and operated the vessel prior to the arrival of the crew.
INSTALLATION INSTRUCTIONS
If the LCM-8 Mod 2 has been in storage, or has been transported as deck cargo aboard a transport ship, perform the
following procedures:
1.
If preservation was performed on the vessel, depreservation is detailed in TB 740-97-4.
2.
Reactivation of the vessel after movement is detailed in TB 740-97-4.
3.
Open the engine room and lazarette hatches to ventilate these spaces.
4.
Open the pilothouse windows and door and the accommodation module doors to ventilate these spaces.
5.
Connect the battery cables to the batteries (WP 0092 00).
6.
Remove the mast from the engine room, and install the mast (WP 0075 00).
7.
Remove the following equipment from the lazarette and install/stow it as appropriate:
a.
Emergency tiller.
b.
Electric horn (WP 0126 00).
c.
Stanchions, lifelines, and fittings (WP 0162 00).
d.
Navigation lights (WP 0065 00).
8.
Fill the potable water tank with potable water from an approved source.
9.
Fill both fuel tanks with diesel fuel from an approved source.
PRELIMINARY SERVICING OF EQUIPMENT AND PRELIMINARY CHECKS AND ADJUSTMENTS OF

EQUIPMENT
Perform all operator and unit PMCS up through, and including, the annual level.
END OF WORK PACKAGE

0051 00-2
TM 55-1905-242-14
0052 00

PMCS INTRODUCTION
GENERAL
Preventive Maintenance Checks and Services (PMCS) are performed to keep the vessel in operating condition. The checks
are used to find, correct, or report problems. Crew members are to do the PMCS jobs as shown in WP 0053 00. Unit
maintenance members are to do the PMCS as shown in WP 0054 00. PMCS is done every day the vessel is operated, using
the appropriate PMCS work packages. Pay attention to WARNING and CAUTION statements. A WARNING means someone could be hurt. A CAUTION means equipment could be damaged.
Before operating vessel equipment, do Before PMCS.
During operation, do During PMCS.
After operation, do After PMCS.
Once a week do Weekly PMCS. If vessel has not been operated in a week, also do Before PMCS at the same time as Weekly
PMCS.
Do Monthly PMCS once a month. If vessel has not been operated in a month, also do After PMCS at the same time as
Monthly PMCS.
If the vessel is being operated for the first time, do the Weekly and Monthly PMCS at the same time that the Before PMCS
is performed.
If a deficiency is noted when performing PMCS, fix it, if possible, using troubleshooting procedures and/or maintenance
procedures. If the deficiency cannot be corrected, write up the items not fixed on DA Form 2404 for unit maintenance. For
further information on how to use this form, see DA PAM 738-750.
The right hand column of the PMCS table lists conditions that make the vessel not fully mission capable. Write up items not
fixed on DA Form 2404 for unit maintenance. For further information on how to use this form, see DA PAM 738-750.
If tools required to perform PMCS are not listed in WP 0227 00, notify unit maintenance.
LEAKAGE DEFINITION
! CAUTION
Equipment operation is allowable with minor leakages (Class I or 11) except for fuel
leaks. Of course, consideration must be given to the fluid capacity of the item or system
being checked. When in doubt, ask your supervisor.
When operating with Class I or 11 leaks, continue to check fluid levels as required in your PMCS.
Class III leaks should be reported immediately to your supervisor.
It is necessary to know how fluid leakage affects the status of the vessel. The following are definitions of the classes of
leakage an operator or crew member needs to know to be able to determine the condition of the leak. Learn and then be
familiar with them, and REMEMBER: WHEN IN DOUBT, ASK YOUR SUPERVISOR.
Leakage Definitions for Crew/Operator PMCS.
CLASS I - Seepage of fluid (as indicated by wetness or discoloration) not great enough to form drops.
CLASS II - Leakage of fluid great enough to form drops but not enough to cause drops to drip from item being checked.
CLASS III - Leakage of fluid great enough to form drops that fall from the item being checked.
0052 00-1
TM 55-1905-242-14
0052 00
INSPECTION
Look for signs of a problem or trouble. Senses help here. You can feel, smell, hear, or see many problems. Be alert when on
the vessel.
Inspect to see if items are in good condition. Are they correctly assembled, stowed, secured, excessively worn, leaking,
corroded, or properly lubricated? Correct any problems found or notify unit maintenance.
There are some common items to check all over the vessel. These include the following:
1 . Bolts, clamps, nuts, and screws: Continuously check for looseness. Look for chipped paint, bare metal, rust, or corrosion around bolt and screw heads and nuts. Tighten them when you find them loose. If tools are not available, notify unit
maintenance.
2.
Welds: Many items on the vessel are welded. To check these welds, look for chipped paint, rust, corrosion, or gaps.
When these conditions exist, notify unit maintenance on DA Form 2404.
3.
Electrical wires, connectors, and harnesses: Tighten loose connectors. Look for cracked or broken insulation, bare
wires, and broken connectors. If any are found, notify unit maintenance.
4.
Hoses and fluid lines: Look for wear, damage, and leaks, and make sure clamps and fittings are tight. Wet spots mean a
leak. A stain by a fitting or connector can also mean a leak. When you find a leak, notify unit maintenance.
LUBRICATION SERVICE INTERVALS - NORMAL CONDITIONS

For safer, more trouble free operations, make sure that your vessel is serviced when it needs it. For the proper lubrication and
service intervals, see WP 0053 00 and WP 0054 00. Cleaning/changing intervals for the hydraulic system filters and
strainers are contained in table 2, WP 0053 00.
LUBRICATION SERVICE INTERVALS - UNUSUAL CONDITIONS
The vessel will require extra service and care when it is operated under unusual conditions. High or low temperatures, long
periods of hard use, or continued use in a dirty environment will break down the lubricant, requiring more frequent service.
LUBRICATION UNIVERSALS
1.
Always clean fittings before lubricating them. Failure to do so can force contaminants into the bearing.
2.
Always use the PMCS work packages as the guide for lubrication.
3.
Never use the wrong type/grade of lubricant.
4.
Never use too much lubricant.
END OF WORK PACKAGE

0052 00-2
TM 55-1905-242-14
0053 00
OPERATOR PMCS INCLUDING LUBRICATION INSTRUCTIONS
PMCS for generator set and propulsion engines are found in the appropriate Technical Manuals identified in WP 0225 00.
ITEM
NO.
INTERVAL
MANHOUR
ITEM TO BE
CHECKED OR
SERVICED
PROCEDURE
EQUIPMENT
NOT READY/
AVAILABLE IF:
HULL ABOVE
WATERLINE
1
Hull and Fittings

Before
0.3
a. Hull
Inspect hull for cracks, punctures, rust,

or other deterioration which affect the
watertight integrity or strength of the
hull. Inspect for excessive wear due to
rubbing or chafing.
Damage is such as to
hinder safe operation of
vessel due to a loss in
watertight integrity or
loss in strength.
Vessel will not support
a deck load.
Before
0.1
b. Bitts
Inspect bitts and surrounding deck

plating for cracks or breaks. Inspect
welds for deterioration (breaks or rust).
Keep bitts free of rust or scale.
Cracks or breaks are

present.
Bitt is loose or missing.

Before
0.1
c. Tiedowns
Inspect tiedowns for severe bending,

cracks or heavy rust.
Tiedowns are severely

damaged or missing.
Before
0.2
d. Chocks
Inspect chocks and surrounding deck

plating for cracks or breaks. Inspect
welds for deterioration.
Cracks or breaks are

present.
Before
0.2
e. Stanchions
Inspect stanchions and sockets for

cracks and deterioration. Ensure that all
stanchions are present and fit snugly in
the sockets. Ensure that socket pins
hold stanchions securely. Check
stanchions for lifeline retaining rings.
Ensure that safety chain is in good
order.
Stanchions and sockets

are cracked or broken.
Stanchions not secured

in sockets.
Safety chains are
missing or broken.
Before
0.2
f. Lifelines
Inspect lifelines for wear (deteriorated

cable, broken strands). Ensure that
lifelines are taut and able to support a
mans weight. Ensure that lifelines are
properly supported by the stanchions
and that the turnbuckles are in good
order.
0053 00-1
Lifelines are worn or

missing.
Lifelines are unsupported and unable to
withstand a mans
weight.
TM 55-1905-242-14
ITEM
NO.
INTERVAL
MANHOUR
ITEM TO BE
CHECKED OR
SERVICED
PROCEDURE
0053 00
EQUIPMENT
NOT READY/
AVAILABLE IF:
Before
0.2
g. Hatches
Inspect hatch covers and coaming for

physical defects. Ensure that hatch
cover and gasket provide a watertight
seal. Inspect hinges and dogs for
freedom of movement and securing
capability.
Hatch cover is missing

or damaged where it
will not form a watertight seal with the
coaming.
Before
0.2
h. Void Covers
Inspect covers for defects, damage, or

missing bolts that affect watertight
integrity. Inspect gasket for wear and
sealing capability.
Void cover damaged or

missing affecting
watertight integrity.
Inspect pump for leaks or improper

functioning. Ensure that pump
provides pressure to system sufficient
to lower the ramp.
Hand pump is
inoperative.
FOREDECK
2
Before
Before
0.5
0.5
Ramp Hoist Hand

Pump
Ramp Locking
Hydraulic
Cylinders
Class III leakage is

noted.
Inspect cylinders for leaks and tighten Cylinders do not release

connections as necessary. Wipe oil and latch hooks.
dirt from cylinders using clean rags.
noted.
Ramp Assembly
Before
0.2
a. Latch
Mechanism
Inspect latch mechanism for cracks,

bends, and rust. Check for proper
engagement with U-bolt. Ensure that
latch hook moves freely on its hinge.
Latch mechanism will

not engage to secure or
release.
Before
0.2
b. Hinge
Assembly
Lower ramp to gain access to hinge

assembly. Inspect hinges for cracks,
breaks, rust, and wear. Ensure that
hinges operate freely and are well
lubricated. Inspect hinge pin for wear,
signs that pin has shifted, or signs
that pin is loose. Check tightness of
nuts and bolts on end of hinge pin.
Damage to hinge
assembly that renders
operation dangerous.
Before
0.2
c. Seal
Inspect seal for rips, tears, or missing

sections. Ensure that seal maintains
watertight integrity with ramp in
secured position.
Seal does not maintain

watertight integrity.
Ramp Hydraulic
System
Before
1.5
a. Valves, Piping,
Hoses, Fittings
Inspect pipe joints and hose assemblies Class III leakage noted.
for leaks and other damage.
0053 00-2
TM 55-1905-242-14
ITEM
NO.
INTERVAL
Before
Before
MANHOUR
0.5
0.5
PROCEDURE
b. Hydraulic Pump Inspect pumps for leaks and proper

hydraulic connections. Ensure that
pumps operate and provide adequate
hydraulic pressure to system.
c. Ramp Hoist
Control Valve
EQUIPMENT
NOT READY/
AVAILABLE IF:
Class III leakage noted.
Pump does not supply
sufficient pressure to
operate ramp.
Inspect valve for leaks or improper

function of valve in all positions
(neutral, raise, and lower).

Valve does not operate
ramp.
Before
0.5
d. Ramp Hoist
Check Valve
Inspect check valve for leaks.
Before
0.5
e. Ramp Reservoir
Strainers and
Filters
Check level indicator to ensure proper

hydraulic fluid level. Replenish fluid
as necessary. Check for leaks at filters
and strainers.

Reservoir is low or
empty.
ITEM TO BE
CHECKED OR
SERVICED
0053 00
Crane
Before
0.5
a. Control Bank
Check that the control valve bank

levers automatically go back to their
original position.
Control bank levers do

not return to their
original position.
Before
0.5
b. Boom
Assembly
Inspect boom assembly for deformity

and obvious damage.
Boom assembly is
deformed or damaged.
Before
1.0
Before
0.5
Before
1.0
Before
0.5
Apply four to six shots of grease to all

of the grease fittings on the crane. See
table 1.
c. Extension
Assembly
Inspect extension assembly for deform- Extension assembly is

ity and obvious damage. Extend and
retract both sections and check for
noise, binding, and jerky operation. See
table 1.
Apply two to three shots of grease to
the sliding pads of the telescoping
section and run the section in and out
to distribute the grease. See table 1.
Fire Monitor
Inspect fire monitor for security of

mounting. Ensure that the monitor
moves freely through all ranges of
motion. Ensure that nozzle is installed
and that nozzle controls move freely.
0053 00-3
Monitor is loose on
mounting.
Monitor and nozzle do
not move freely.
TM 55-1905-242-14
ITEM
NO.
INTERVAL
MANHOUR
ITEM TO BE
CHECKED OR
SERVICED
PROCEDURE
0053 00
EQUIPMENT
NOT READY/
AVAILABLE IF:
AFT DECK
8
Navigation Lights
Before
0.2
a. Bulbs
Turn ON all navigation lights

(WP 0026 00). Visually inspect all
navigation lights for proper operation.
Any navigation light is

inoperative.
0.3
b. Lenses
Inspect all lenses for cracks, watertight

integrity, and obstructions.
Watertight integrity of
the light is compromised.
Before
0.5
Fuel Tanks,
Sound fuel tanks to determine fuel level.
Valves, Piping,
Add fuel as necessary. Record fuel
Hoses, and Fittings levels in log.
10
Before
0.2
Electric Horn
11
Check operation of horn. Check watertight integrity of horn.
Horn is inoperative.
Searchlight
Before
0.1
a. Bulb and
Reflector Glass
Check searchlight for proper operation

(WP 0026 00). Inspect reflector glass
for cracks. Clean reflector glass if
necessary.
Light is inoperative.
Before
0.1
b. Fixture
Check fixture for free movement and

full range of motion. Ensure that
fixture is securely mounted.
Fixture is not securely

mounted.
12
Before
0.3
Windows
Check all windows for cracks and

Windows are broken.
scratches. Ensure that sliding windows
OPEN easily. Clean windows as
required.
13
Before
0.5
Windshield
Wipers,
Wiper Motors,
and Windshield
De-icer
Check each windshield wiper arm to

ensure that arm is firmly attached to
windshield wiper motor shaft. Check
each windshield wiper blade for wear.
Before
0.5
Wiper arm is not

attached to motor shaft.
Wiper blades worn
enough to damage
windows or obstruct
vision.
Check the operation of each motor

through all speed ranges.
Any motor is
inoperative.
Turn ON windshield de-icer

(WP 0026 00) and check that the
windshields become warm to touch.
Winshield de-icer
inoperative in cold
weather.
PILOTHOUSE
0053 00-4
TM 55-1905-242-14
ITEM
NO.
INTERVAL
MANHOUR
ITEM TO BE
CHECKED OR
SERVICED
PROCEDURE
0053 00
EQUIPMENT
NOT READY/
AVAILABLE IF:
14
Before
0.1
Control and Distribution Panel
Inspect panel to ensure that all circuit

breakers are in place and function
properly.
Any circuit breakers are

missing or inoperative.
15
Before
0.1
Comm Nav Aids

D/B
Inspect panel to ensure that all circuit

breakers are in place and function
properly.
Any circuit breakers are

missing or inoperative.
16
Before
0.5
Propulsion Control Check propulsion controls for full range Controls do not effect
Head
of motion and proper control of throttle the desired throttle or
and clutch linkages.
clutch action.
17
Before
0.5
Control Console
Inspect control console to ensure that
Instrument Lights, all gauges are present and functioning.
and Switches
Ensure that switches are functioning
properly and securely mounted. Ensure
that all panel lights are operational.
Gauges and controls are

missing or malfunctioning.
Steering Helm
Unit
Helm unit cannot turn

rudder through 35 port
to 35 starboard (hard
over to hard over).
18
Before
1.0
Inspect unit and connections for leaks

or damage. Check that the helm operates freely and controls rudder
through its full range of motion.
Switches that control

operational facets of the
vessel are
malfunctioning.

19
Before
0.1
Fire Detection
System
Place the PANEL TEST switch in the

ENGINE RM position. The alarm
should sound and the ENGINE RM
light should light. Place the PANEL
TEST switch in the ACCOM position.
The alarm should sound and the
ACCOM light should light.
Alarm does not sound.

Light does not light.
20
Before
0.5
Black Water Tank

Monitor System
Inspect black water tank monitor

system display for security of mounting. Check that all LEDs are intact.
Check level indication of tank.
Monitor display not

securely mounted.
LEDs missing, broken
or loose. Black water
tank level malfunctioning
or inoperative.
21
Before
0.5
Potable Water
Tank Monitor
System
Inspect potable water tank monitor

system display for security of mounting.
Check that all LEDs are intact.
Check level indication of tank.
Monitor display not

securely mounted.
LEDs are missing,
broken or loose. Potable
water tank level indicator malfunctioning or
inoperative.
0053 00-5
TM 55-1905-242-14
ITEM
NO.
22
INTERVAL
Before
MANHOUR
0.2
ITEM TO BE
CHECKED OR
SERVICED
Cooling Unit
PROCEDURE
Turn ON cooling unit and check that

unit heats and cools. Check that fan
blows in all positions.
0053 00
EQUIPMENT
NOT READY/
AVAILABLE IF:
Cooling unit does not
heat or cool.
Fan does not operate.
23
Before
0.1
Engine Room Fire

Suppression
System
Inspect engine room fire suppression

system for security of mounting.
Ensure that glass is intact on pull box.
Ensure that hammer is on chain and
properly mounted.
Pull box not securely

mounted.
Pull box glass broken.
Hammer or chain
missing.
Inspect valves, pipe joints, and hose

assemblies for leaks and other damage.
LAZARETTE
24
Before
0.5
Steering System
Valves, Piping,
Hoses, and
Fittings
25
Before
0.5
Steering Cylinders Inspect cylinders and hydraulic connec- Class III leakage noted.
tions for leaks or damage.
26
Before
0.2
Counterbalance
Valve
27
Before
0.3
Fuel Tanks, Piping, Inspect tanks, valves, piping joints, and Class III leakage noted.
Valves, Hoses, and hose assemblies for leaks or damage.
Fittings
Check fuel tank for water contaminaFuel tank contaminated
tion using water indicator paste.
with water.
Ensure that filler cap, sounding tube
cap, and vent cover are in place and
seal the fuel oil system.
Inspect counterbalance valve and

connections for leaks.
ENGINE ROOM
28
Before
0.1
Alternator and
Belts
Check alternator for proper mounting.

Check bolts for tightness. Check belt
tension.
Alternator not securely

mounted.
Belts not properly
tensioned.
29
Before
0.1
Lighting Fixtures
and Switches
Check for proper operation of lights.

Inspect fixtures for secure mounting,
cracked, broken, or missing guards,
globes and bulbs. Inspect wiring connecting switches and fixtures for wear,
fraying, and proper routing.
Lights inoperative.
30
Before
0.1
Throttle Linkage
Inspect throttle linkage ball joints for

looseness.
Ball joints loose enough

to possibly come off.
31
Before
0.1
Clutch Linkage
Inspect clutch linkage ball joints for

looseness.
Ball joints loose enough

to possibly come off.
0053 00-6
TM 55-1905-242-14
ITEM
NO.
INTERVAL
MANHOUR
32
ITEM TO BE
CHECKED OR
SERVICED
PROCEDURE
0053 00
EQUIPMENT
NOT READY/
AVAILABLE IF:
Steering System
Before
Before
0.5
0.2
33
a. Steering Pump
b. Hydraulic
Reservoir
Inspect pumps and connecting hose

assemblies for leaks. Ensure that
pumps are properly mounted.
Check hydraulic fluid level. Check for

leakage or damage to reservoir. Replenish fluid as necessary.

Both pumps do not
operate.
Reservoir is low or
empty.
Bilge System
Before
0.1
34
Bilge Pump
Inspect bilge pumps and hydraulic

motors for secure mounting. Check
for hydraulic fluid or bilge water
leakage.
Class III hydraulic

leakage noted.
Pump fails to function.
Hydraulic Starting
System
Before
0.5
a. Valves, Piping
Hoses, and
Fittings
Inspect valves, piping joints, and hose

assemblies for damage or leakage.
Before
0.5
b. Recharging
Pump
Inspect pump for leaks or damage.

Check that the pump is mounted
securely.
Before
0.5
c. Accumulator
Inspect accumulator and gauge connec- Class III leakage noted.

tions for leaks or damage.
Before
0.1
d. Reservoir and
Filters
Check tank level indicator. Replenish

fluid as required.
Before
0.2
e. Control Valve
Check control valves and hydraulic

connections for leaks or damage.
Ensure that valves function normally in Valves do not function
LOCAL, REMOTE, and MANUAL
in all modes.
modes.
35
Reservoir is low or
empty.
Raw Water System

Before
0.5
Before
0.5
Before
0.2
a. Piping, Hoses,
and Valves
Inspect piping, especially connecting

hoses for cracks, breaks, and leaks.
Tighten hoses or clamps as necessary.

b. Duplex Strainer
Check strainer for sediment and other

foreign matter. Ensure that plastic
cylinder and screen are clean.
0053 00-7
Strainer clogged with

sediment or other
foreign matter.
TM 55-1905-242-14
ITEM
NO.
INTERVAL
MANHOUR
ITEM TO BE
CHECKED OR
SERVICED
PROCEDURE
36
Before
0.1
Fuel Filter/Water
37
Before
0.2
Fuel Piping,
Inspect piping, valves, hoses, and
Valves, Hoses, and fittings for leaks or damage.
Fittings
38
0053 00
EQUIPMENT
NOT READY/
AVAILABLE IF:
Inspect filter and connections for leaks. Class I, II, or III leakage
Inspect the clear bowl for accumulation noted.
of filtered deposits or water.
Bowl is cracked or
broken.
Class I, II, or III leakage
noted.
Engine Cooling
System
Before
0.5
a. Piping, Hoses
and Valves
0.5
Before
0.1
Inspect pipe joints and hose connections for cracks or leaks.
Tighten hoses or hose clamps as

necessary.
b. Expansion Tank
Inspect sight glass for coolant level

(1/2 full when cold). Replenish coolant
as necessary. Check tank for cracks,
leaks, or corrosion.

Tank is not securely
mounted.
Wiring insulation is
missing, exposing bare
conductor.
39
Before
0.2
220/110 V Wiring
Visually inspect 220/110 V wiring for

signs of wear, damaged insulation, and
proper routing.
40
Before
0.5
220/110 V Control
and Distribution
Panel
Inspect panel to ensure that all breakers Switch or breaker will

and switches have full range of motion. not move.
Ensure that all breakers and switches
are present and function properly.
Switch or breaker
missing.
41
Before
0.2
Power Transformer Check that transformer is mounted

220 to 110 V
securely. Visually check wiring at
transformer for wear, damaged
insulation, and proper routing.
Transformer is not
mounted securely.
conductor.
42
Before
0.2
Fire Detection
System
43
Before
0.5
Air Conditioning
Inspect air conditioner raw water piping Class III leakage noted.
Raw Water Piping, valves, strainers, hoses, and fittings for
Valves, Strainers,
leakage and damage.
Hoses, and
Fittings
Before
2.0
Before
0.5
44
Ensure that flame detectors are securely Detector obstructed.

mounted and free from obstruction.
Check wiring for damage.
Wiring damaged.
Disassemble and clean the strainer.

Air Conditioning
Raw Water Pump
Inspect pump for secure mounting,

leaks, and damage.
0053 00-8
TM 55-1905-242-14
ITEM
NO.
INTERVAL
MANHOUR
45
PROCEDURE
EQUIPMENT
NOT READY/
AVAILABLE IF:
Oily Water
Collection System
Before
2.0
a. Piping, Valves,
Inspect piping, valves, strainers, hoses Class III leakage noted.
Strainers, Hoses, and fittings for leakage and damage.
and Fittings
Ensure that all valves operate freely
Valves not free.
through entire range of motion. Ensure
that hand pump and discharge hoses
are properly stowed. Ensure that tank
discharge fittings are capped.
Before
1.0
b. Waste Oil Tank
46
47
ITEM TO BE
CHECKED OR
SERVICED
0053 00
Inspect oily water tank for cracks, leaks, Class III leakage noted.
or corrosion. Inspect sight gauge for
leakage or damage. Inspect piping
connections for tightness.
Firefighting and
Ballast System
Before
0.2
a. Piping, Valves,
Inspect piping, valves, strainers, hoses, Class III leakage noted.
Strainers, Hoses, and fittings for leakage and signs of
and Fittings
damage.
Before
1.0
b. Fire Pump
Inspect fire pump for leakage or

damage. Check drive shaft and flanges
for loose fasteners. Tighten fasteners
as necessary.
Before
0.5
c. Electric Clutch
Inspect clutch for loose fasteners or

Wiring damaged.
damage. Tighten fasteners as required.
Inspect wiring for damage and proper
routing.
Before
0.2
Hoses, Nozzles,
etc.
Inspect hoses and nozzle for secure

mounting and damage. Ensure that
nozzle is not obstructed.
Hose or nozzle damaged.

Nozzle obstructed.
ACCOMMODATION MODULE
48
Before
0.1
Batteries and
Cables
Check batteries for leaks and corrosion. Battery leaking.

Check cables for tight, clean connections. Check battery mounting for
Cable or connection
secure fit.
badly corroded.
Battery loose in mount.
49
Before
0.3
24 V Control and
Distribution Panel
Inspect panel to ensure that all breakers Switch or breaker will

and switches have full range of motion. not move.
Ensure that all breakers and switches
are present and function properly.
Switch or breaker
missing.
0053 00-9
TM 55-1905-242-14
ITEM
NO.
INTERVAL
MANHOUR
ITEM TO BE
CHECKED OR
SERVICED
PROCEDURE
0053 00
EQUIPMENT
NOT READY/
AVAILABLE IF:
50
Before
0.2
24 V Wiring
Check 24 V wiring for tightness of

connections, corrosion, and damage.
Wiring insulation missing, exposing bare conductor.

Wiring connections
loose or badly corroded.
51
Before
0.5
Battery Charger
Inspect battery charger for secure

mounting. Check wiring connections
for damage, looseness, or corrosion.
Check housing for cracking or other
damage.
Battery charger not

securely mounted.
Wiring connections
loose or badly corroded.
Housing cracked or
damaged.
52
Before
0.2
Power Transformer Check that transformer is mounted

220 to 110 V
securely. Visually check wiring at
transformer for wear, damaged
insulation, and proper routing.
Transformer is not
mounted securely.
Fire Detection
System
Detectors not mounted

securely.
53
Before
0.2
Inspect smoke detectors for security of

mounting. Check wiring connections
for security and damage.
conductor.
Wiring loose or
damaged.
54
Potable Water
System
Before
0.5
a. Piping, Hoses,
and Valves
Check hoses and connections for leak- Class III leakage noted.
ing. Check faucets for proper operation.
Faucets inoperative.
Before
0.5
b. Pressure Set
Check pressure set for secure mounting.

Check for leaks at connections. Open a
faucet. The pressure set should come
on. Close the faucet. The pressure
pump should shut off within thirty
seconds.
Before
0.5
55
c. Water Heater

Pressure set does not
cycle on and off
properly.
Check water heater for secure mounting. Class III leakage noted.
Check for leaks all around unit.
Black Water
System
Before
0.5
a. Piping, Hoses,
and Valves
Check hoses and connections for leak- Class III leakage noted.
ing. Check faucets for proper operation.
Faucets inoperative.
Before
0.2
b. Discharge Pump Check pump for secure mounting.

Check for leaks at connections. Check
that Y-valves operate freely through full Valve not free.
range of motion.
0053 00-10
TM 55-1905-242-14
ITEM
NO.
INTERVAL
MANHOUR
56
ITEM TO BE
CHECKED OR
SERVICED
PROCEDURE
0053 00
EQUIPMENT
NOT READY/
AVAILABLE IF:
Heating, Ventilation, and Air Conditioning

Before
0.3
a. Cooling Unit


heat or cool.
Before
0.5
b. Ventilation Fan
Check all ventilation fans for secure

mounting. Check for tight connection
through bulkhead. Check proper airflow (out of the compartment).
Fan inoperative.
HULL ABOVE
WATERLINE
57
Ramp Winch
During
1.0
Winch
Assembly
Inspect winch to ensure that it operates Winch is not capable of

freely with no binding in either
operating ramp.
direction. Check to see if winch
vibrated during operation.
FORE DECK
58
Ramp Hydraulic
System
During
During
0.5
0.5
a. Hydraulic Pump
b. Ramp Hoist
Control Valve
Inspect pumps for leaks and proper

hydraulic connections. Ensure that
pumps operate and provide adequate
hydraulic pressure to system.
Inspect valve for leaks or improper

function of valve in all positions
(NEUTRAL, RAISE, and LOWER).

Pump does not supply
sufficient pressure to
operate ramp.
Valve does not operate
ramp.
AFT DECK
59
During
0.5
Fuel Tanks, Piping, Sound fuel tanks to determine fuel level.

Valves, Hoses,
Add fuel as necessary. Record fuel
and Fittings
levels in log.
ENGINE ROOM
60
During
0.1
Alternator and
Belts
Monitor ammeters. Charging rate will

vary depending upon load, but should
always stay in the charge range.
0053 00-11
System not charging

properly.
TM 55-1905-242-14
ITEM
NO.
INTERVAL
MANHOUR
61
PROCEDURE
EQUIPMENT
NOT READY/
AVAILABLE IF:
Bilge System
During
0.1
62
63
ITEM TO BE
CHECKED OR
SERVICED
0053 00
Bilge Pump
Inspect bilge pumps and hydraulic

motors for secure mounting. Check
for hydraulic fluid or bilge water
leakage.
Class III hydraulic

leakage noted.
Strainer clogged with

sediment or other
foreign matter.
Pump fails to function.
Raw Water System

During
0.2
Duplex Strainer
Check strainer for sediment and other

foreign matter. Ensure that plastic
cylinder and screen are clean.
During
0.1
Fuel Filter/Water
Separator
Inspect filter and connections for leaks. Class I, II, or III leakage
Inspect the clear bowl for accumulation noted.
of filtered deposits or water.
Bowl is cracked or
broken.
64
Engine Cooling
System
During
0.5
a. Piping, Hoses
and Valves
0.5
During
0.1
65
Inspect pipe joints and hose connections for cracks or leaks.
Tighten hoses or hose clamps as

necessary.
b. Expansion Tank


mounted.
Exhaust System
During
0.1
Mufflers, Piping,
and Lagging
Inspect for exhaust leaks, corrosion, or

other damage. Inspect for exposed
areas from missing lagging.
Exhaust leaks.
Inspect stuffing box for condition of

packing and amount of leakage (2 to
3 drops per minute). Check gland for
excess heat by placing hand on gland.
Check flex hose and clamps for proper
installation and deterioration.
Excessive leakage.
Missing lagging.
66
During
0.2
Stuffing Box
67
During
0.5
Air Conditioning
Inspect air conditioning raw water
Raw Water Piping, piping valves, strainers, hoses, and
Valves, Strainers,
fittings for leakage and damage.
Hoses, and
Fittings
68
During
0.5
Air Conditioning
Raw Water Pump
Inspect pump for secure mounting,

leaks, and damage.
0053 00-12
TM 55-1905-242-14
ITEM
NO.
INTERVAL
MANHOUR
69
ITEM TO BE
CHECKED OR
SERVICED
PROCEDURE
0053 00
EQUIPMENT
NOT READY/
AVAILABLE IF:
Firefighting and
Ballast System
During
1.0
70
Fire Pump
Inspect fire pump for leakage or

damage. Check drive shaft and flanges
for loose fasteners. Tighten fasteners
as necessary.


heat or cool.
Heating, Ventilation, and Air Conditioning

During
0.3
a. Cooling Unit

During
0.5
b. Ventilation Fan
Check all ventilation fans for secure

mounting. Check for tight connection
through bulkhead. Check proper airflow (out of the compartment).
Fan inoperative.
Inspect unit and connections for leaks

or damage. Check that the helm operates freely and controls rudder
through its full range of motion.
Helm unit cannot turn

rudder through 35 port
to 35 starboard (hard
over to hard over).
PILOTHOUSE
71
During
1.0
Steering Helm
Unit

72
Engine Cooling
System
After
0.1
Expansion Tank


mounted.
AFT DECK
73
After
0.5

Valves, Hoses, and Add fuel as necessary. Record fuel
Fittings
levels in log.
FORE DECK
74
Weekly
0.5
Ramp Hoist Hand

Pump
Remove fill plug on top of hand pump

and fill reservoir approximately 2/3
full with hydraulic oil specified in
table 1.
0053 00-13
No Fluid.
Class I leak at pump.
TM 55-1905-242-14
ITEM
NO.
INTERVAL
MANHOUR
75
ITEM TO BE
CHECKED OR
SERVICED
PROCEDURE
0053 00
EQUIPMENT
NOT READY/
AVAILABLE IF:
Ramp Winch
Weekly
2.0
Hydraulic
Motor
Inspect hydraulic motor for leaks and

tighten connections as necessary.
Check mounting bolts for security and
tighten as necessary.

noted.
Check fixtures for secure mounting to

mast and pilothouse. Check switches
for looseness and malfunction.
Fixtures not securely

mounted.
AFT DECK
76
Navigation Lights
Weekly
0.5
Fixtures and
Switches
Switches malfunction.
LAZARETTE
77
Weekly
0.2
78
Grease steering tie bar pins and steering

cylinder pins. See table 1.
Rudder
Weekly
79
Steering
Cylinders
Weekly
0.2
a. Rudder Posts
Apply three shots of grease to each of

the 3 fittings on each rudder post. See
table 3.
1.0
b. Rudder and
Tiller
Ensure that tiller is stowed properly.

Check tiller sockets for accumulation of
foreign matter. Remove foreign matter
from tiller sockets. Check rudder shaft
packing for leakage.
0.3
Fuel Tanks, Piping, Inspect tanks, valves, piping joints, and Class III leakage noted.
Valves, Hoses, and hose assemblies for leaks or damage.
Fittings
Check fuel tank for water contaminaFuel tank contaminated
tion using water indicator paste.
with water.
Ensure that filler cap, sounding tube
cap, and vent cover are in place and
seal the fuel oil system.
ENGINE ROOM
80
Weekly
0.4
Throttle
Linkage
Inspect linkage from control head to

governor for cable damage. Ensure that
linkage is free to move and is not bound
at any point.
Linkage is bent, kinked,

severed, or loose,
affecting throttle
control.
81
Weekly
0.4
Clutch
Linkage
Inspect linkage from control head to

transmission for cable damage. Ensure
that linkage is free to move and is not
bound at any point.
Linkage is bent, kinked,

severed, or loose,
affecting clutch control.
82
Steering System
0053 00-14
TM 55-1905-242-14
ITEM
NO.
INTERVAL
Weekly
MANHOUR
0.1
83
84
85
ITEM TO BE
CHECKED OR
SERVICED
Filters and
Strainers
PROCEDURE
Inspect filters and strainers leakage or

damage.
0053 00
EQUIPMENT
NOT READY/
AVAILABLE IF:
Hydraulic Starting
System
Weekly
0.5
Hand Pump
Weekly
0.5
Air Conditioning
Inspect air conditioning raw water
Raw Water Piping, piping valves, strainers, hoses, and
Valves, Strainers,
fittings for leakage and damage.
Hoses, and
Fittings
Weekly
2.0
Disassemble and clean the strainer.
Weekly
0.1
Mufflers, Piping,
and Lagging
Inspect hand pump and connections for Class III leakage noted.
leaks or damage. Check to make sure
that pump will charge accumulators.
Pump will not charge
accumulators.
Inspect for exhaust leaks, corrosion, or

other damage. Inspect for exposed
areas from missing lagging.
Exhaust leaks.
Inspect windows for cracks and leaks.

Inspect furnishings for damage, loose
fasteners, missing components.
Window cracked or
broken.
Missing lagging.
ACCOMODATION MODULE
86
Weekly
0.5
Windows and
Furnishings
HULL ABOVE
WATERLINE
87
88
Monthly
2.0
Hull and Fittings
Weld or chip as necessary, then prime

and paint as per TB 43-0144.
Voids and
Compartments
WARNING
Before entering the voids, ensure that
the space has been inspected, an
attendant posted, and a Confined
Space Entry Permit secured as outlined
in FM 55-502 Watercraft Safety.
Only personnel who have current
Confined Space Entry training may
enter a confined space. Failure to
follow these precautions can result in
injury or death.
0053 00-15
TM 55-1905-242-14
ITEM
NO.
INTERVAL
MANHOUR
ITEM TO BE
CHECKED OR
SERVICED
PROCEDURE
Monthly
4.0
Inspect voids for any damage or

deterioration (hull pierced, rust, etc.).
Check for signs of water, oil, or other
signs of leakage into compartments.
Check for any unusual signs of stress
to the structure.
Monthly
8.0
Pump bilges.
0053 00
EQUIPMENT
NOT READY/
AVAILABLE IF:
Voids are not watertight.
FOREDECK
89
Ramp Winch
Monthly
1.0
Winch Assembly
Apply two or three shots of grease to

the fittings on the lever arms specified
in table 1.
0.5
Fill the final drive assembly to the level

of the filler plug with lubricant specified
in table 1.
0.5
Fill the final drive assembly to the level

of the filler plug with lubricant specified
in table 1.
90
Ramp Assembly
Monthly
0.3
a. Latch
Mechanism
Apply two or three shots of grease to

the grease fittings on the latch mechanism. Clean surrounding area as necessary following greasing. See table 1.
Monthly
0.5
b. Hinge
Assembly
Apply four to six shots of grease to

each of the grease fittings on the hinge
bosses. See table 1.
Monthly
0.2
c. Ramp
Inspect ramp for dents, cracks, rust, or

other damage that will inhibit safe
functioning of the ramp.
Ramp does not provide

watertight integrity
while underway.
Scrape to remove rust, then prime and

paint as necessary per TM 43-0144.
Monthly
1.5
d. Cables and
Sheaves
Inspect cables and sheaves for wear

and serviceability. Pay out cable and
check for reduction of rope diameter
beyond its nominal value; worn or
broken outside wires; severe bending,
kinking, crushing, caging, or a popped
core; or evidence of damage due to
welding or other heat sources.
0053 00-16
Cable is damaged.
Sheaves will not rotate
or hold cable to guide
it.
TM 55-1905-242-14
ITEM
NO.
INTERVAL
Monthly
MANHOUR
0.2
ITEM TO BE
CHECKED OR
SERVICED
e. Cable and
Sheaves
PROCEDURE
0053 00
EQUIPMENT
NOT READY/
AVAILABLE IF:
Apply four to six shots of grease to the

sheave grease fittings. See table 3.
WARNING
Do not apply grease to the wire rope
by hand. Broken strands of wire can
cause injury to personnel. Apply
grease only with a brush.
Monthly
2.5
Monthly
0.2
91
Using a brush, apply a thin coat of

wire rope grease to the full length of the
wire rope.
f. Chains
Inspect chain stops and load binders

for cracks, rust, and other damage.
Check chain for missing and weak
links. Ensure that chains support ramp
equally. Ensure that load binders
operate properly.
One or both chains are

defective or missing.
One or both load
binders are defective
or missing.
Crane
Monthly
1.0
a. Control Bank
Check all bolts, lines, and fittings for

signs of damage. Check that the valves
are free of rust and dirt. Ensure that
all warning and instruction labels are
intact.
Damaged or loose lines

or bolts.
Missing or illegible
labels.
Monthly
0.5
b. Extension
Assembly
Inspect extension assembly for deform- Extension assembly is

ity and obvious damage. Extend and
retract both sections and check for
noise, binding, and jerky operation.
Monthly
1.0
c. Boom
Assembly
Apply four to six shots of grease to all

of the grease fittings on the crane. See
table 1.
AFT DECK
92
Monthly
0.5
Searchlight
Lubricate fixture pivots with lubricant

specified in table 1. Work light through
full range of motion to distribute
lubricant.
93
Monthly
0.5
Antenna
Assemblies
Inspect all antenna assemblies for

mounting. Inspect all antenna wiring
for damage.
0053 00-17
Any antenna is
damaged enough to
affect operation of its
communication system.
TM 55-1905-242-14
ITEM
NO.
INTERVAL
94
Monthly
0.2
Monthly
3.0
Monthly
0.5
95
MANHOUR
ITEM TO BE
CHECKED OR
SERVICED
Mast
PROCEDURE
Inspect mast and mast support for

cracks, dents, and other major material
defects.
0053 00
EQUIPMENT
NOT READY/
AVAILABLE IF:
Mast is cracked or
dented to a degree that
will affect its strength.
Remove rust and paint as necessary in

accordance with TB 43-0144.
Valves, Hoses, and Add fuel as necessary. Record fuel
Fittings
levels in log.
PILOTHOUSE
96
Monthly
2.0
Propulsion
Control Head
Remove dome (cover) from control

head and lubricate as necessary.
97
Monthly
1.0
Control Console
Clean console, including all gauges and
Instrument, Lights switches. Polish all chrome and brass
and Switches
to prevent corrosion.
98
Monthly
1.5
Steering Helm
Unit
Remove access plate in wheel house

and check hydraulic hose connections.
Tighten hoses as required. Clean dirt
and oil from unit with clean rag.
! CAUTION
The emergency engine shutdown control must only be tested with the engine
secured. Serious engine damage can
result from activating the emergency
engine shutdown with the engine
running.
99
100
Monthly
Monthly
0.5
0.1
Engine Shutdown
Control and Emergency Engine
Shutdown Control
24/12 V Converter
With the engines secured, operate the

engine shutdown controls and check
for any binding or stiffness throughout
the entire range of motion. Check the
emergency engine shutdown controls
for any binding or stiffness throughout
the entire range of motion. Ensure that
the intake air flaps close when the
emergency engine shutdown controls
are activated. Reset the intake air flaps
as detailed in TM 5-2815-231-14.
Cables bind such that

full range of motion is
not attained.
Check both converters for security of

mounting. Check wiring for tightness
and corrosion.
Converter not securely

mounted.
Emergency engine
shutdowns do not
cause the intake air
flaps to close.
Wiring loose or
corroded.
0053 00-18
TM 55-1905-242-14
ITEM
NO.
INTERVAL
MANHOUR
101
Monthly
0.5
102
Monthly
0.2
ITEM TO BE
CHECKED OR
SERVICED
Condensing Units
PROCEDURE
Remove access plate from pilothouse

deck. Check condensing units for
security of mounting and signs of
leakage (raw water or refrigerant).
Clean any debris that has accumulated around condensing units.
0053 00
EQUIPMENT
NOT READY/
AVAILABLE IF:
Class III raw water
leakage noted.
Remove grille and clean grille and

filter.
LAZARETTE
103
Monthly
2.5
Remove rust from outside of tanks,

then prime and paint as necessary in
accordance with TB 43-01442. Sample
fuel from each fuel tank bottom drain
valve.
ENGINE ROOM
104
Steering System
Monthly
0.2
a. Relief Valve
Inspect valve and connections for leaks. Class III leakage noted.
Monthly
0.2
b. Flow Divider
Monthly
0.3
c. Check Valve
105
106
Bilge System
Monthly
0.1
Bilge Pump
Tighten mounting hardware as

necessary.
Monthly
2.0
Piping, Valves,
Hoses, and
Fittings
Inspect all bilge piping joints, valves,

and hose assemblies for leaks. Inspect
valves to ensure that they OPEN and
CLOSE completely with no binding.
Monthly
2.0
107

Valves fail to fully OPEN
and CLOSE.
In each void, check bellmouth strainer

for debris and clean as necessary.
Hydraulic Starting
System
Monthly
0.5
Monthly
0.5
Starting Motor
Inspect motors and connections for

leaks or damage.
Tighten hose connections and
mounting hardware as required.
0053 00-19
TM 55-1905-242-14
ITEM
NO.
INTERVAL
MANHOUR
ITEM TO BE
CHECKED OR
SERVICED
PROCEDURE
108
Monthly
0.2
Stuffing Box
Inspect stuffing box for condition of

packing and amount of leakage (2 to
3 drops per minute). Check gland for
excess heat by placing hand on gland.
Check flex hose and clamps for proper
installation and deterioration.
109
Monthly
2.0
Oily Water
Collection System
Disassemble and clean strainer.
110
Monthly
1.8
Firefighting and
Ballast System
Inspect all piping from pump to fire

monitor and forward ballast tank for
signs of leaking or damage. Check fire
monitor and forward ballast fill valves
for free operation through full range of
motion.
0053 00
EQUIPMENT
NOT READY/
AVAILABLE IF:
Excessive leakage.

Valves not free.
111
Monthly
1.0
a. Fire Pump
Apply two to threee shots of grease to

the single grease fitting on each of the
input and output shafts. See table 1.
112
Monthly
0.5
Potable Water
System
Replace potable water filter.
113
Monthly
0.5
Windshield
Washer Pump
Check windshield pump in void above Class III leakage noted.

potable water tank for security of
mounting. Check for leakage all around
unit.
114
Black Water
System
Monthly
0.5
115
116
Water Closet
Flushing System
Inspect all flushing system piping,

valves, and fittings from the seacock to
the black water tank for leakage or
damage.
Heating,
Ventilation, and
Air Conditioning
Monthly
0.3
Cooling Unit
Remove grille and clean grille and

filter.
Monthly
1.5
Piping, Valves,
Strainers, Hoses,
and Fittings
Check all piping, valves, strainers,

hoses, and fittings for leakage or
damage.
Inspect all hoses, nozzles, fitting, and

hardware for signs of damage. Check
that cable conduit and fittings are undamaged.
Damage to hoses,
nozzles, fittings, hardware, or conduit.
117
Engine Room Fire

Suppression
System
Monthly
1.8
a. Hoses, Nozzles,
etc.
0053 00-20
TM 55-1905-242-14
ITEM
NO.
INTERVAL
Monthly
MANHOUR
0.5
ITEM TO BE
CHECKED OR
SERVICED
PROCEDURE
Periodic
(50 Hours)
0.5
EQUIPMENT
NOT READY/
AVAILABLE IF:
b. Cylinder Assem- Inspect for secure mounting. Check for Damage to cylinder or
bly, FM-200
damage to cylinder and discharge
discharge fittings.
fittings.
FOREDECK
118
0053 00
Ramp Locking
Hydraulic
Cylinders
Grease 3 grease fittings on each latch

assembly. Pump 3 strokes of grease
into each fitting. See table 1.
0053 00-21
TM 55-1905-242-14
0053 00
Table 1. Lubricant Chart

Item to Be Lubricated
Capacity
Lubricant Required
-65 F to 0 F
-54 C to -18 C
-10 F to 40 F
-23 C to 4 C
32 F to 120 F
0 C to 49 C
Steering Hydraulic System
18 gal (68 L)
Fluid, Hydraulic RH (H-544) MIL-H-46170
Ramp Hydraulic System
90 gal (341 L)
Starting Hydraulic System
7 gal (27 L)

Oil, Lubricating
GO-75
(0-186)
Oil, Lubricating
GO-75
(0-186)
Oil, Lubricating
GO-80/90
(0-226)
MIL-L-2105
Ramp Winch Final Drive
7.5 qt (7.1 L)
Propulsion Control Head
As Required
Oil, Lubricating OE/HDO-10 (0-237) MIL-L-2104
Searchlight Fixture
As Required
Oil, Lubricating OE/HDO-10 (0-237) MIL-L-2104
Ramp Cable
As Required
Grease, Wire Rope GWR MIL-G-18458B
Ramp Latch Assembly
As Required
Grease, Multipurpose MPG MIL-G-24139
Ramp Hinge Assembly
As Required
Ramp Sheaves
As Required
Ramp Locking Cylinders
As Required
Steering Cylinder Pins
As Required
Steering Tie Rod Pins
As Required
Fire Pump Shaft
As Required
Crane Boom Extensions
As Required
Crane Boom Assembly
As Required
Table 2. Clean/Change Intervals

Item
Interval
Ramp Hydraulic Filter
Indicator reads in red.
Ramp Hydraulic Strainers
500 hours
Steering Hydraulic Filters
500 hours
Steering Hydraulic Strainers
500 hours
Hydraulic Start Filters
500 hours
Hydraulic Start Strainers
500 hours
0053
00-22
0053 00-22
TM 55-1905-242-14
Table 3. Maintenance Schedule for Propulsion Engines, Marine Gear, and Tachometer Drive
Component/Assembly
Schedule/Procedures Reference
Propulsion Engines
See TM 5-2815-231-14
Marine Gear
See TM 5-2815-231-14
Tachometer Drive Gear and

Cables
See TM 5-2815-231-14
0053 00-23/24 blank
0053 00
TM 55-1905-242-14
0054 00
UNIT MAINTENANCE
UNIT PMCS INCLUDING LUBRICATION INSTRUCTIONS
ITEM INTERVAL
NO.
MANHOUR
ITEM TO BE
CHECKED OR
SERVICED
PROCEDURE
EQUIPMENT
NOT READY/
AVAILABLE IF:
Monthly
0.5
Hydraulic Starting
Accumulators
Check accumulator for nitrogen preLow accumulator

charge (WP 0022 00). Notify direct
precharge pressure.
support maintenance if the accumulator
precharge pressure is low.
Quarterly
0.5
Ramp Winch
Hydraulic Motor
Inspect connections for leaks and

tighten as necessary. Tighten mounting bolts as necessary.
Quarterly
0.5
Rudder and Tiller
Check security of all nuts and bolts.

Tighten as necessary.
Quarterly
0.5
Rudder Angle
Indicator
Inspect transmitter for proper functioning. Ensure that rudder moves through
full range of motion. Make checks while
observing rudder angle indicator.
END OF WORK PACKAGE

00540054
00-1/2
00-1
blank
TM 55-1905-242-14
CHAPTER 6
PROCEDURES
FOR
TM 55-1905-242-14
0055 00
HYDRAULIC STARTING SYSTEM RESERVOIR AND FILTERS, SERVICE
INITIAL SETUP:
Materials/Parts:
Hydraulic Fluid (Item 1, Table 2, WP 0230 00)
Cleaning Solvent MIL-PRF-680 (Item 2, Table 2, WP 0230
00)
Gloves, Chemical Protective (Item 3, Table 2, WP 0230 00)
Goggles, Industrial, No Vents (Item 4, Table 2,
WP 0230 00)
Rag, Wiping (Item 5, Table 2, WP 0230 00)
Filter Element (p/n 6R020-060, qty 1)
Packing, Preformed (p/n GA 100201, qty 1)

Tool Kit, Mechanics Rail and Marine (Item 1,
Table 1, WP 0230 00)
Suitable Drain Pan
Equipment Condition:
Propulsion engines secured, locked out and
tagged out IAW FM 55-502
Personnel Required:
Two Watercraft Engineers, 88L
References:
FM 55-502
TM 55-1905-242-24P (WP 0016)
SERVICE
WARNING
Cleaning solvent is flammable and its vapor is potentially explosive. Do not use cleaning solvent in the vicinity of spark, open flame, or excessive heat. Do not use cleaning
solvent in unventilated spaces. Failure to comply can result in serious injury or death.
Do not allow used hydraulic fluid or cleaning solvent to come in contact with unprotected skin or eyes. Prolonged skin contact can cause illness or injury. Eye contact can
cause serious injury. Always wear chemical protective gloves and goggles when handling used hydraulic fluid and cleaning solvent. Failure to comply can result in illness,
serious injury, or death.
1.
Don chemical protective gloves and goggles.
2.
Close the starting system suction valve (1) located in the suction line from the tank.
3.
Position a suitable drain pan beneath the filter housing (2).
4.
Unscrew the filter housing (2) from the filter head (3).
5.
Remove and discard the preformed packing (4) and the filter element (5).
6.
Remove the seat guide (6) and spring (7) from the filter housing (2).
0055 00-1
TM 55-1905-242-14
0055 00
SERVICE (continued)
7.
Clean the filter housing (2), seat guide (6), and spring (7) with cleaning solvent.
8.
Dry all parts thoroughly with clean wiping rags, or allow them to air dry.
9.
Assemble the spring (7), seat guide (6), new filter element (5), and preformed packing (4) into the filter housing (2).
10. Fill the filter housing (2) with clean hydraulic fluid.
11. Install the filter housing (2) onto the filter head (3).
12. Open the starting system suction valve (1).
13. Remove the lockouts and tagouts and check the system operation. Also check for any sign of leakage.
14. Dispose of used hydraulic fluid, cleaning solvent, and contaminated materials in accordance with local regulations.
1
4
5
6
7
END OF WORK PACKAGE
0055 00-2
TM 55-1905-242-14
0056 00
ENGINE COOLING SYSTEM PIPING, HOSES, AND VALVES, REPLACE
INITIAL SETUP:
Materials/Parts:
WP 0230 00)
Antifreeze, Ethylene Glycol Inhibited (Item 6, Table 2,
WP 0230 00)
Rag, Wiping (Item 5, Table 2, WP 0230)

Table 1, WP 0230 00)
Suitable Drain Pan
Propulsion engines and diesel generator secured,
locked out and tagged out IAW FM 55-502
Cooling system drained below level of repair
References:
FM 55-502
TM 55-1905-242-24P (WP 0020)
Personnel Required:
GENERAL
This work package describes the procedure for replacement of the engine coolant hose below the expansion tank. Replacement of other hoses is similar.
REMOVAL
WARNING
Do not allow used antifreeze to come in contact with unprotected skin or eyes. Prolonged skin contact can cause illness or injury. Eye contact can cause serious injury.
Always wear chemical protective gloves and goggles when handling antifreeze. Failure
to comply can result in illness, serious injury, or death.
1.
2.
Position a suitable drain pan below the area of repair.
3.
Loosen the hose clamps (1), but do not completely unfasten them.
4.
Slide the hose clamps (1) back and allow them to lay on the piping (2).
5.
If the hose (3) will be replaced, cut it lengthwise at each end to assist in freeing the hose from the piping (2).
6.
Slide the hose (3) off the piping (2).
0056 00-1
TM 55-1905-242-14
0056 00
REMOVAL (continued)
CLEANING
Clean the piping (2) with a wire brush to ensure good sealing of the new hose.
INSTALLATION
1.
If new hose clamps (1) will be installed, slide them over the piping (2).
2.
Cut a new hose (3) to the desired length and slide the hose over the piping (2), ensuring that the hose overlaps the piping
equally on both sides.
3.
Slide hose clamps (1) over the hose (3) and tighten them securely.
4.
Refill the cooling system with a 50/50 mixture of ethylene glycol inhibited antifreeze and fresh water.
5.
Remove the lockouts and tagouts.
6.
Start the engine and allow it to warm up to operating temperature.
7.
Check the engine cooling system for leaks.
8.
If no leaks are detected, secure the engine and recheck the coolant level.
9.
Dispose of used antifreeze in accordance with local regulations.
END OF WORK PACKAGE

0056 00-2
TM 55-1905-242-14
0057 00
STUFFING BOX, ADJUST
INITIAL SETUP:
Table 1, WP 0230 00)
Personnel Required:
Propulsion engines running
Marine transmissions engaged AHEAD
Deck plates removed above stuffing box
ADJUST
WARNING
Ensure that all personnel are clear of moving components. Use extreme caution when
1.
Loosen the locknuts (1) that are against the adjusting nuts (2).
2.
Adjust the adjusting nuts (2) on the bolts (3) alternately while the propeller shaft (4) is turning. Do not turn each nut
more than one half turn before turning the other nut.
1
2
3
0057 00-1
TM 55-1905-242-14
0057 00
ADJUST (continued)
! CAUTION
Do not overtighten the adjusting nuts. The shaft packing relies on the flow of water for
lubrication. Overtightening the nuts can stop the flow of water, resulting in lack of
lubrication, packing failure, and propeller shaft failure.
3.
Tighten the adjusting nuts (2) until seepage reaches the rate of two to three drops per minute. Do not stop the seepage
of water completely; doing so will result in packing failure and shaft damage.
4.
When adjustment is complete, tighten the locknuts (1) against the adjusting nuts (2) to prevent the adjusting nuts from
backing off.
5.
If adjustment fails to reduce the leakage to an acceptable level, notify general support maintenance for replacement of
the packing.
END OF WORK PACKAGE

0057 00-2
TM 55-1905-242-14
0058 00
FUEL FILTER/WATER SEPARATOR, SERVICE/REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Propulsion engines and diesel generator secured,
Personnel Required:
Materials/Parts:
Cleaning Solvent MIL-PRF-680 (Item 2, Table 2,
WP 0230 00)
Gloves, Chemical Protective (Item 3, Table 2,
WP 0230 00)
Materials/Parts (continued):
WP 0230 00)
Sealant, Tape, Antiseizing (Item 14, Table 2, WP 0230 00)
Clean Diesel Fuel
Packing, Preformed (p/n 11350, qty 1)
Gasket (p/n 11007, qty 2)
Filter Element (p/n 2020SM, qty 1)
Filter Element (p/n R12S, qty 1)
O-Ring (p/n RK11341, qty 1)
Gasket (p/n RK10012, qty 1)
References:
FM 55-502
TM 55-1905-242-24P (WP 0026)
SERVICE--PROPULSION ENGINE FUEL FILTER/WATER SEPARATOR
WARNING
Cleaning solvent and diesel fuel are flammable and their vapors are potentially explosive. Do not use cleaning solvent or diesel fuel in the vicinity of spark, open flame, or
excessive heat. Do not use cleaning solvent or diesel fuel in unventilated spaces. Failure
to comply can result in serious injury or death.
Do not allow diesel fuel or cleaning solvents to come in contact with unprotected skin or
eyes. Prolonged skin contact can cause illness or injury. Eye contact can cause serious
injury. Always wear chemical protective gloves and goggles when handling diesel fuel
and cleaning solvents. Failure to comply can result in illness, serious injury or death.
1.
CLOSE the fuel supply valve upstream of the fuel filter/water separator that will be serviced.
2.
3.
Position a suitable drain pan beneath the fuel filter/water separator.
4.
Remove the T handle (1) and the cover (2). Discard the preformed packing (3) and the gasket (4).
0058 00-1
TM 55-1905-242-14
0058 00
SERVICE--PROPULSION ENGINE FUEL FILTER/WATER SEPARATOR (continued)

5.
Grasp the molded handle on top of the filter element (5) and remove it from the cylinder (6) by slowly twisting and pulling
upward.
6.
Remove the drain valve (7) and O-ring (8) from the bowl (9). Discard the O-ring.
7.
Flush the cylinder (6) and bowl (9) with clean diesel fuel.
8.
If contamination is still present in the bowl (9) after flushing, remove the bowl retaining screws (10) and remove the
retaining ring (11) and gasket (4) from the cylinder (6). Discard the gasket.
9.
Remove the bowl (9) and clean it with cleaning solvent. Dry the bowl with clean wiping rags.
10. Install a new gasket (4) to the bowl (9) and attach the bowl to the cylinder (6) with the retaining ring (11) and bowl
retaining screws (10).
4
6
1
3
2
4
9
11
10
8
7
11. Replace the drain valve (7) using a new O-ring (8).
12. Install a new filter element (5) into the cylinder (6) using a twisting, downward motion.
13. Prime the fuel filter/water separator by filling it with clean diesel fuel.
14. Install the cover (2) using a new gasket (4). Secure the cover (2) using the T-handle (1) and new preformed packing (3).
15. OPEN the fuel supply valve CLOSED in step 1 of Service--Propulsion Engine Fuel Filter/Water Separator.
16. Remove the lockouts and tagouts and run the propulsion engine, checking for fuel leaks.
17. If no leakage is detected, secure the engine and dispose of the used diesel fuel, cleaning solvent, and contaminated
materials in accordance with local regulations.
0058 00-2
TM 55-1905-242-14
0058 00
PROPULSION ENGINE FUEL FILTER/WATER SEPARATOR REPLACEMENT

REMOVAL
1.
CLOSE the fuel supply valve upstream of the fuel filter/water separator.
2.
3.
4.
Label the inlet and outlet hoses (12 and 13) to permit proper installation. Remove the hoses from the inlet and outlet
elbows (14 and 15).
5.
Remove the indicator line (16) from the outlet elbow (15).
NOTE
Cotter pins, lockwashers, locking nuts, and similar locking devices shall be discarded after removal and replaced with
new cotter pins, lockwashers, locking nuts and similar locking devices.
6.
Remove the four capscrews (17) and self-locking nuts (18) from the bracket clamps (19) and remove the fuel filter/water
separator (20). Discard the self-locking nuts.
7.
Remove the inlet and outlet elbows (14 and 15) and bushings (21) from the fuel filter/water separator (20).
22
23
12
20
18
16
14
19
21
15
17
21
13
INSTALLATION
1.
Wrap the bushings (21) threads with antiseizing sealant tape and install the bushings and inlet and outlet elbows
(14 and 15) in the inlet and outlet ports of the new fuel filter/water separator (20).
2.
Align the mounting holes and secure the bracket clamps (19) with the four capscrews (17) and new self-locking nuts (18).
3.
Connect the inlet and outlet hoses (12 and 13) to the inlet and outlet elbows (14 and 15) using the labels from step 4 of
Removal--Propulsion Engine Fuel Filter/Water Separator Replacement as a guide.
4.
Connect the indicator line (16) to the outlet elbow (15).
5.
Remove the T-handle (22) and remove the cover (23).
6.
Fill the fuel filter/water separator (20) with clean diesel fuel to prime it.
0058 00-3
TM 55-1905-242-14
0058 00
INSTALLATION (continued)
7.
Install the cover (23) and secure it with the T-handle (22).
8.
OPEN the fuel supply valve CLOSED in step 1 Removal--Propulsion Engine Fuel Filter/Water Separator Replacement.
9.
Remove the lockouts and tagouts and run the propulsion engine, checking for fuel leaks.
10. If no leakage is detected, secure the engine and dispose of used diesel fuel, cleaning solvent, and contaminated materials
in accordance with local regulations.
SERVICE--DIESEL GENERATOR FUEL FILTER/WATER SEPARATOR
1.
2.
3.
4.
Unscrew the filter element (24) from the filter base (25). Remove the filter element and O-ring (26).
32
33
31
33
25
31
26
29
30
24
28
27
5.
Unscrew the bowl (27) from the filter element (24). Remove the bowl and gasket (28).
6.
Clean the bowl (27) with cleaning solvent. Dry the bowl with clean wiping rags.
7.
Install a new gasket (28), and attach the bowl (27) to the new filter element (24).
8.
Prime the fuel filter/water separator by filling it with clean diesel fuel.
9.
Install the filter element (24) and bowl (27) onto the filter base (25) using a new O-ring (26).
10. OPEN the fuel supply valve CLOSED in step 1 of Service--Diesel Generator Fuel Filter/Water Separator.
11. Remove the lockouts and tagouts and run the diesel generator engine, checking for fuel leaks.
12. If no leakage is detected, secure the diesel generator engine and dispose of the used diesel fuel, cleaning solvent, and
contaminated materials in accordance with local regulations.
0058 00-4
TM 55-1905-242-14
0058 00
DIESEL GENERATOR FUEL FILTER/WATER SEPARATOR REPLACEMENT

REMOVAL
1.
2.
3.
4.
Label the inlet and outlet hoses (29 and 30) to permit proper installation. Remove the hoses from the elbows (31).
5.
Remove the capscrews (32) that secure the filter base (25) to the bulkhead.
6.
Remove the elbows (31) and bushings (33) from the filter base (25).
INSTALLATION
1.
Install the bushings (33) and elbows (31) in the inlet and outlet ports of the filter base (25).
2.
Align the mounting holes and secure the filter base (25) to the bulkhead with the capscrews (32).
3.
Connect the inlet and outlet hoses (29 and 30) to the elbows (31) using the labels from step 4 of Removal--Diesel
Generator Fuel Filter/Water Separator Replacement as a guide.
4.
Unscrew the filter element (24) and bowl (27) from the filter base (25).
5.
Fill the filter element (24) with clean diesel fuel to prime it.
6.
Install the filter element (24) and bowl (27) onto the filter base (25).
7.
OPEN the fuel supply valve CLOSED in step 1 of Removal--Diesel Generator Fuel Filter/Water Separator Replacement.
8.
Remove the lockouts and tagouts and run the diesel generator engine, checking for fuel leaks.
9.
If no leakage is detected, secure the diesel generator engine and dispose of used diesel fuel, cleaning solvent, and
contaminated materials in accordance with local regulations.
END OF WORK PACKAGE

00580058
00-5/6
blank
00-5
TM 55-1905-242-14
0059 00
BATTERIES AND CABLES, SERVICE
INITIAL SETUP:
Table 1, WP 0230 00)
Propulsion engines secured, locked out, and
Battery isolation switches set to OFF, locked out,
and tagged out IAW FM 55-502
Personnel Required:
Materials/Parts:
Petrolatum (Item 7, Table 2, WP 0230 00)
Sodium Bicarbonate (Item 8, Table 2, WP 0230 00)
Distilled Water (Item 9, Table 2, WP 0230 00)
WP 0230 00)
Face Shield, Industrial, Tilting (Item 10, Table 2,
WP 0230 00)
Apron, Chemical Protection (Item 11, Table 2, WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0027)
SERVICE
WARNING
Batteries produce hydrogen gas. This gas is explosive. Keep the work area free of
sparks, open flame, and excessive heat. Take care to prevent conductive metal tools
from arcing between the positive and negative terminals. Failure to comply with these
precautions can result in serious injury or death.
Batteries are filled with a sulfuric acid-based electrolyte. This electrolyte is extremely
corrosive to human tissue and to many other materials. Chemical protective gloves,
chemical protective goggles, face shield, and chemical protective apron must be worn at
all times when the batteries are being serviced. If electrolyte comes in contact with
clothing or other material, wash the affected area with large volumes of fresh water. If
electrolyte comes in contact with the skin, flush the area with large volumes of water. If
the electrolyte comes in contact with the eyes, flush them with large volumes of water.
Continue flushing the affected area until medical assistance arrives. Failure to comply
can result in serious injury or death.
NOTE
Whenever working with batteries, the negative cable must be disconnected first, the
positive cable next, and the interconnecting cable (if installed) last. When connecting
the batteries, the interconnecting cable (if installed) must be connected first, the positive cable next, and the negative cable last.
0059 00-1
TM 55-1905-242-14
0059 00
SERVICE (continued)
1.
Don chemical protective gloves, safety goggles, face shield, and protective apron.
2.
Label and remove the negative battery cables (1) from the battery post connectors (2) on the port and starboard battery
banks.
3.
Label and remove the positive battery cables (3) from the battery post connectors (2) on the port and starboard battery
banks.
4.
Label and remove the interconnecting cables (4) from the battery post connectors (2) on the port and starboard battery
banks.
! CAUTION
Do not apply any prying or twisting force to the battery posts. Doing so can cause the
posts to break internally, permanently disabling the battery. If the battery post connectors are difficult to remove from the battery posts, spread the battery post connectors to
loosen them before attempting to remove them from the batteries.
5.
Remove the battery post connectors (2) from the batteries (5), taking care not to apply any prying or twisting force to the
battery posts (6). If the battery post connectors are difficult to remove from the battery posts, spread the battery post
connectors to loosen them before attempting to remove them from the batteries.
6.
Use a wire brush to remove all deposits from the battery posts (6), battery post connectors (2), and battery cable
(1, 3, and 4) ends.
1
2
3
4
2
6
2
7
7.
Inspect the battery posts (6), battery post connectors (2), and battery cable (1, 3, and 4) ends for damage. Notify unit
maintenance to replace any battery with posts damaged to the extent that the battery post connectors will not fit
securely or replace damaged battery post connectors and/or battery cables.
8.
Prepare a 50/50 mix of sodium bicarbonate and water. Scrub the battery (5) tops, battery cable (1, 3, and 4) ends, and the
battery post connectors (2) with the mixture.
9.
Rinse the cleaned areas with fresh water.
10. Remove the battery caps (7) and check the electrolyte level in each cell. The level should be to the bottom of the split
ring. If any cells are low, add distilled water to bring the cells to the proper level.
0059 00-2
TM 55-1905-242-14
0059 00
SERVICE (continued)
11. Install the battery caps (7).
12. Install the battery post connectors (2) onto the battery posts (6) and tighten them snugly.
13. Install the interconnecting cables (4) on both batteries (5).
14. Install the positive battery cables (3) on both batteries (5).
15. Install the negative battery cables (1) on both batteries (5).
16. Apply a thin coating of petrolatum to the exposed portions of the battery posts (6), battery post connectors (2), and
battery cable (1, 3, and 4) ends.
17. Dispose of batteries in accordance with local regulations.
18. Remove the lockouts and tagouts and check the operation of the system.
END OF WORK PACKAGE

00590059
00-3/4
blank
00-3
TM 55-1905-242-14
0060 00
ALTERNATOR AND BELTS, ADJUST/TEST
INITIAL SETUP:
Table 1, WP 0230 00)
All accumulator valves CLOSED, locked out,
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0028)
ADJUST
WARNING
Ensure that all personnel are clear of moving components. Use extreme caution when
1.
Loosen, but do not remove, the adjustment strap bolt (1) and the mounting pivot bolt (2).
2.
Pull back on the alternator (3) by hand until there is a belt (4) deflection of approximately 1/2 inch measured midway
between the alternator pulley (5) and the crankshaft pulley.
3.
Tighten the adjustment strap bolt (1) and the mounting pivot bolt (2).
4.
Remove the lockouts and tagouts and check the operation of the system.
0060 00-1
TM 55-1905-242-14
0060 00
3
5
2
4
TEST
NOTE
The alternator belt must be properly adjusted before alternator testing may be performed.
1.
Start the starboard propulsion engine and run it at 1500 r/min.
2.
Place a load on the 24 Vdc (Volts direct current) electrical system by turning ON as many 24 Vdc systems as practical.
3.
Set the multimeter to the Vdc (Volts direct current) setting.
4.
Place the negative (-) multimeter lead on the negative output terminal (6) and place the positive (+) multimeter lead on the
positive output terminal (7).
5.
Observe the multimeter reading. A properly operating alternator should produce 26 to 29 Vdc. If the reading is outside
this range, notify unit maintenance for troubleshooting and/or replacement.
6.
Repeat steps 1-5 for the port alternator.
END OF WORK PACKAGE

0060 00-2
TM 55-1905-242-14
0061 00
24/12V CONVERTER, TEST
INITIAL SETUP:
Personnel Required:
INTERCOM RAY 430 circuit breaker set to ON
VHF-FM DSC500A NO. 1 circuit breaker set to
ON
References:
TM 55-1905-242-24P (WP 0030)
TEST
1.
Place the positive (+) multimeter lead on the positive output terminal (1) of the VHF-FM radio 24/12 Vdc converter.
2.
Place the negative (-) multimeter lead on the negative output terminal (2) of the VHF-FM radio 24/12 Vdc converter.
3.
Observe the multimeter reading. It should read 13.6 Vdc. If the voltage reading is lower than 13.5 Vdc or higher than 13.7
Vdc, notify unit maintenance for replacement of the VHF-FM radio 24/12 Vdc converter.
4.
Repeat steps 1-3 for the loudhailer 24/12 Vdc converter.
NEWMAR
POWER
1
INPUT
OUTPUT
END OF WORK PACKAGE

00610061
00-1/2
blank
00-1
TM 55-1905-242-14
0062 00
POWER TRANSFORMERS 220V TO 110V, TEST
INITIAL SETUP:
Personnel Required:
Circuit breaker ON for affected circuit
References:
TM 55-1905-242-24P (WP 0035)
TEST
WARNING
Take great care when working around energized electrical equipment. Contact between
unprotected body parts and electrical conductors can cause serious injury or death. Do
not wear jewelry or other conductive items while servicing energized electrical equipment. Failure to comply can result in serious injury or death.
1.
Set the multimeter to read 250 Vac (Volts alternating current).
2.
Insert the multimeter leads (1) into a 110 Vac receptacle (2) as shown below. Observe the voltage reading. The output
voltage reading should be 110 Vac. If this reading is not obtained, notify unit maintenance for transformer replacement.
1
2
END OF WORK PACKAGE

00-1
00620062
00-1/2
blank
TM 55-1905-242-14
0063 00
LIGHTING FIXTURES AND SWITCHES, REPLACE/REPAIR
INITIAL SETUP:
Personnel Required:

Table 1, WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0037)
Circuit breaker secured, locked out, and tagged
out for affected circuit IAW FM 55-502
GENERAL
This work package describes the repair and replacement of an engine room light as an example of incandescent lighting fixture
repair. Repair of the incandescent lights in the pilothouse and accommodation module is similar.
WARNING
Certain lighting circuits may have more than one source of power. This is especially true
of those lighting fixtures that contain both red and white lights. Always ensure that all
power sources are secured, locked out, and tagged out prior to replacing the lighting
fixtures. Failure to comply can result in serious injury or death.
REPAIR--LIGHTING FIXTURE, INCANDESCENT
1.
Unscrew and remove the guard (1) from the face plate assembly (6).
2.
Unscrew and remove the globe (2) from the face plate assembly (6).
3.
Unscrew and remove the light bulb (3) from the socket (4).
4.
Screw the new light bulb (3) into the socket (4).
5.
Screw the globe (2) and the guard (1) onto the face plate assembly (6).
6.
Remove the lockouts and tagouts and check the operation of the light.
0063 00-1
TM 55-1905-242-14
0063 00
7
5
4
6
3
REPLACELIGHTING FIXTURE, INCANDESCENT

REMOVAL
WARNING
1.
Unscrew and remove the guard (1) covering the light from the face plate assembly (6).
2.
Unscrew and remove the globe (2) from the face plate assembly (6).
3.
Unscrew and remove the light bulb (3) from the socket (4).
4.
Set the multimeter to the Vdc (Volts direct current) setting. Place one multimeter lead on the center electrode of the socket
(4) and one lead on the internal threads of the socket. If no voltage is noted, proceed to the next step. If voltage is noted,
ensure that the proper circuit breaker is properly secured.
0063 00-2
TM 55-1905-242-14
0063 00
REMOVAL (continued)
! CAUTION
Wiring is connected to the rear of the face plate assembly. Take care when removing the
face plate assembly. Wiring damage can result from rough handling during removal.
5.
Remove the four screws (5) that secure the face plate assembly (6) to the junction box (7). Pull the face plate assembly
away from the junction box, taking care not to damage the wiring behind the face plate assembly.
6.
Set the multimeter to the Vdc (Volts direct current) setting. Place one multimeter lead on each of the wiring terminals (8)
on the rear of the face plate assembly (6). If no voltage is noted, proceed to the next step. If voltage is noted, ensure that
the proper circuit breaker is properly secured.
7.
Label and disconect the wiring (9) from the terminals (8) on the rear of the face plate assembly (6).
8
6
INSTALLATION
1.
Connect the wiring (9) to the terminals (8) on the rear of the face plate assembly (6) using the labels from step 7 of
Removal--Lighting Fixture, Incandescent as a guide.
2.
Position the face plate assembly (6) on the junction box (7) and secure it with the four screws (5).
3.
Screw the light bulb (3) into the socket (4).
4.
Screw the globe (2) onto the face plate assembly (6).
5.
Screw the guard (1) onto the face plate assembly (6).
6.
0063 00-3
TM 55-1905-242-14
0063 00
REPAIR--LIGHTING FIXTURE, FLUORESCENT (continued)

1.
Unfasten the retaining screws (10) that secure the lens cover (11) and lower the lens cover.
NOTE
Only one bulb socket is spring loaded. If the bulb does not push easily in one direction,
try pushing it in the other direction.
2.
Push the defective bulb (12) toward the spring loaded socket (13), drop the free end of the bulb, and remove the bulb
from the fixture. If the bulb is covered by a red sleeve, remove the red sleeve.
3.
Position a new bulb (12) in the spring loaded socket (13), taking care to align the bulbs two pins with the corresponding
holes in the socket. If the defective bulb was covered by a red sleeve, slide the red sleeve over the new bulb prior to
assembly.
4.
Gently push in on the bulb (12) and the spring loaded socket (13) until the free end of the bulb can be aligned with the
stationary socket (14). Allow the spring loaded socket to push the bulb into the stationary bulb socket.
5.
6.
Raise the lens cover (11) and fasten it in place with the retaining screws (10).
16
19
18
17
11
10
12
14
13
15
16
0063 00-4
TM 55-1905-242-14
0063 00
REPLACE--LIGHTING FIXTURE, FLUORESCENT

REMOVAL
1.
Remove the bulbs as described in the Repair Lighting Fixture, Fluorescent procedure in this work package.
2.
Remove the fixtures internal panel (15) to expose the wiring connections.
3.
Set the multimeter to the Vdc (Volts direct current) setting and check for available voltage at the fixtures wiring connections. If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the proper circuit breaker is
properly secured. Check both of the fixtures circuits (white and red) before proceeding.
4.
Label and disconnect the wiring (18) inside the fixture (16).
5.
Loosen the nut (17) that holds the wiring (18) and pull the wiring out of the fixture (16).
6.
Remove the bolts (19) that secure the fixture (16) to the overhead. Remove the fixture.
INSTALLATION
1.
Position the fixture (16) on the overhead and secure it with the bolts (19).
2.
Slide the wiring (18) into the fixture (16) and secure it with the nut (17).
3.
Connect the wiring (18) inside the fixture (16) using the labels from step 4 of Removal--Lighting Fixture, Fluorescent as
a guide and install the internal panel (15).
4.
Install the bulbs as described in the Repair Lighting Fixture, Fluorescent procedure in this work package.
5.
Remove the lockouts and tagouts and check the operation of the lights.
REPLACE--SWITCH
1.
Remove screws (20) that attach the switch plate (21) to the switch box (22).
22
21
20
20
23
20
24
20
0063 00-5
TM 55-1905-242-14
0063 00
REPLACE--SWITCH (continued)
2.
Pull the switch plate (21) away from the switch box (22). The switch (23) will remain attached to the switch plate.
3.
Set the multimeter to the Vdc (Volts direct current) setting and check for available voltage at the switchs wiring
connections. If no voltage is noted, proceed to the next step If voltage is noted, ensure that the proper circuit breaker
has been properly secured.
4.
Label and disconnect the wiring from the switch (23).
5.
Remove the nut (24) that attaches the switch (23) to the switch plate (21), and remove the switch from the switch
plate.
6.
Install a new switch (23) on the switch plate (21) and secure it with the nut (24).
7.
Connect the wiring to the switchs (23) terminals using the labels from step 4 as a guide.
8.
Install the switch plate (21) onto the switch box (22), and secure it with the screws (20).
9.
END OF WORK PACKAGE

0063 00-6
TM 55-1905-242-14
0064 00
GENERAL ALARM SYSTEM, TEST
INITIAL SETUP:
GEN ALARM circuit breaker ON
Personnel Required:
References:
TM 55-1905-242-24P (WP 0040)
TEST
1.
Position one person in the engine room and one person in the accommodation module to listen for the general alarm.
2.
Sound the general alarm, using the switch in the pilothouse.
3.
The personnel in the pilothouse should advise whether the general alarm bells sound.
4.
If the general alarm bells do not sound, notify unit maintenance for repair.
END OF WORK PACKAGE

00640064
00-1/2
00-1
blank
TM 55-1905-242-14
0065 00
NAVIGATION LIGHTS: BULBS AND LENS HOUSING, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
NAV LIGHTS PANEL circuit breaker secured,
locked out, and tagged out IAW FM 55-502
Mast lowered (WP 0075 00)
Personnel Required:
References:
FM 55-502
WP 0075 00
TM 55-1905-242-24P (WP 0044)
REMOVAL
1.
Turn and lift the lens housing (1) free of the lamp base (2).
2.
Press in on the bulb (3) and twist it slightly counterclockwise in order to release it. Remove the bulb from the socket (4).
3
5
4
INSTALLATION
1.
To install the new bulb (3):

a.
Align the bulbs (3) bayonet pins with the slots in the socket (4).
b.
Place the bulb (3) into the socket (4).
c.
Press down on the bulb (3) and turn it slightly clockwise in order to lock it in place.
0065 00-1
TM 55-1905-242-14
2.
Inspect the gasket (5). If it is cracked, cut, rotted, or otherwise damaged, replace it.
3.
Place the new lens housing (1), if required, on the lamp base (2).
4.
END OF WORK PACKAGE

0065 00-2
0065 00
TM 55-1905-242-14
0066 00
DUPLEX STRAINER, SERVICE
INITIAL SETUP:
Materials/Parts:
Gasket, Cylinder (p/n 10, qty 4 )

Table 1, WP 0230 00)
References:
TM 55-1905-242-24P (WP 0049)
Personnel Required:
SERVICE
1.
Set the strainer handle (1) toward the strainer in use and away from the strainer to be serviced.
2.
Remove the wing nut (2), washer (3), end cap (4), and gasket (5) from the strainer not in use.
3.
Remove the screen (6) and cylinder (7) and clean them with fresh water. Use a wire brush, if necessary, to dislodge
particles from the screen. If the screen cannot be sufficiently cleaned, replace it with a new one.
4.
Install the gasket (5) in the housing (8).
5.
Install the cylinder (7), screen (6), gasket (5), and end cap (4) on the strainer not in use. Secure them with the washer (3)
and wing nut (2).
6.
Set the strainer handle (1) toward the strainer just serviced and check the strainer for leaks.
7.
Perform steps 2-6 for the other strainer.
END OF WORK PACKAGE

00660066
00-1/2
blank
00-1
TM 55-1905-242-14
0067 00
WASTE OIL TANK, SERVICE
INITIAL SETUP:
WP 0230 00)

Table 1, WP 0230 00)
Waste oil tank pumped empty
OILY WTR BILGE PUMP circuit breaker secured,
All oily water collection system valves CLOSED
Materials/Parts:
WP 0230 00)
WP 0230 00)
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0066)
SERVICE
WARNING
Chemical protective gloves and goggles must be worn whenever the waste oil tank
contents may come in contact with the skin or eyes. Prolonged skin contact can cause
illness or injury. Eye contact can cause serious injury. Always wear chemical protective
gloves and goggles when handling cleaning solvent. Failure to comply can cause
1.
Remove the nuts (1) and the washers (2) securing each access plate (3).
2.
Remove the access plates (3).
3.
4.
Using wiping rags, cleaning solvent, scrapers, and wire brush as required, thoroughly clean the inside of the waste oil
tank.
5.
Inspect the interior and exterior of the waste oil tank for cracks, broken welds, or other damage that might compromise the
integrity of the tank. Report any deficiencies to direct support maintenance for repair.
0067 00-1
TM 55-1905-242-14
0067 00
SERVICE (continued)
6.
Inspect the gaskets that seal the access plates (3). If the gaskets are intact and free of cracks or rot, they may be reused.
If the gaskets are not intact, or if they exhibit cracks and/or rot, procure new gaskets.
7.
Install the gaskets over the access plate (3) openings.
8.
Place the access plates (3) over the openings and secure them in place using the nuts (1) and the washers (2).
9.
10. Dispose of the used cleaning solvent and contaminated materials in accordance with local regulations.
2
1
END OF WORK PACKAGE

0067 00-2
TM 55-1905-242-14
0068 00
FIRE PUMP STRAINER, SERVICE
INITIAL SETUP:
Personnel Required:

Table 1, WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0070)
Fire pump seacock CLOSED, locked out, and
SERVICE
1.
Remove the bolts (1) that secure the cover (2) to the strainer body (3).
2.
Remove the cover (2) and gasket (4).
3.
Remove the strainer screen (5) from the strainer body (3).
4.
Clean the strainer screen (5) using fresh water. It may be necessary to use a wire brush to help remove deposits from the
strainer screen. If the strainer screen cannot be cleaned satisfactorily, replace it.
5.
Inspect the gasket (4). Replace the gasket if it is broken or shows signs of cracking or deterioration.
6.
Install the strainer screen (5) into the strainer body (3).
7.
Install the gasket (4) into its recess in the strainer body (3).
8.
Install the cover (2) onto the strainer body (3) and secure it with the bolts (1).
9.
Remove the lockouts and tagouts, OPEN the fire pump seacock, and check for leaks.
1
5
3
4
1
END OF WORK PACKAGE

0068 00-1/2 blank
TM 55-1905-242-14
0069 00
FIRE PUMP, SERVICE
INITIAL SETUP:
Table 1, WP 0230 00)
Fire pump engaged and pumping
Fire monitor discharging over side
Personnel Required:
Materials/Parts:
Grease (Item 21, Table 2, WP 0230 00)
References:
TM 55-1905-242-24P (WP 0070)
SERVICE
WARNING
Ensure that all personnel are clear of rotating components. Use extreme caution when
1.
Remove the pump drive shaft shield.
2.
Apply 2 to 3 shots of grease to the grease fittings (1) on the input and output shafts. Each shaft has a single grease
fitting.
2
270
1
0069 00-1
87
TM 55-1905-242-14
0069 00
SERVICE (continued)
3.
Check for water leakage at the input and output shafts. Normal leakage is 3 to 4 drops per minute. If leakage exceeds this
rate, adjust the shaft packing as follows:
a.
If leakage exceeds the normal rate, evenly tighten the adjusting nuts (2) until the leakage rate is reduced to normal
levels.
b.
If leakage is lower than the normal rate, evenly loosen the adjusting nuts (2) while gently tapping the gland (3) with
a hammer until the leakage rate increases to normal levels.
c.
If normal leakage levels cannot be obtained, notify direct support maintenance for repair.
END OF WORK PACKAGE

0069 00-2
TM 55-1905-242-14
0070 00
FIRE MONITOR, ADJUST/SERVICE
INITIAL SETUP:
Table 1, WP 0230 00)
FIRE PUMP CLUTCH circuit breaker set to OFF,
Materials/Parts:
Compound, Antiseize ( Item 12, Table 2, WP 0230 00)
References:
FM 55-502
Personnel Required:
ADJUST
1.
Tighten the fire monitor fixing screws (1) snugly enough to prevent the fire monitor from moving easily.
2.
SERVICE
1.
Remove the fire monitor fixing screws (1) from the fire monitor swivel joints (2).
2.
Use a wire brush to clean any corrosion or deposits from the fire monitor fixing screw (1) threads.
3.
Coat the fire monitor fixing screw (1) threads with a light coating of antiseize compound.
! CAUTION
Do not overtighten the fire monitor fixing screws. Overtightening of the screws can
cause damage to the fire monitor swivel joints.
4.
Install the fire monitor fixing screws (1) into the fire monitor swivel joints (2) and adjust the fire monitor.
END OF WORK PACKAGE

0070 00-1/2 blank
TM 55-1905-242-14
0071 00
ENGINE ROOM FIRE SUPPRESSION SYSTEM, TEST
INITIAL SETUP:
Tool Kit, Service Refrigeration (Item 8, Table 1,
WP 0230 00)
Personnel Required:
TEST
1.
Observe the pressure indicated on the FM-200 cylinder pressure gauge.
2.
Note the ambient temperature and determine the cylinders expected pressure by using the chart below.
3.
Compare the pressure observed in step 1 with the expected pressure determined in step 2. If the cylinder pressure is
lower than expected, notify general support maintenance for repair.
1400
70 lb/ft
Pressure (lb/in2 )
1200
1000
800
600
400
200
0
20
40
60
80
100
120
140
160
Temperature ( O F)
FM-200 PRESSURE/TEMPERATURE DIAGRAM
END OF WORK PACKAGE

00-1
00710071
00-1/2
blank
180
TM 55-1905-242-14
0072 00
STEERING SYSTEM HYDRAULIC RESERVOIR, FILTER, AND STRAINERS, SERVICE
INITIAL SETUP:
Materials/Parts:
00)
WP 0230 00)
Filter Element (p/n K-22001, qty 1)

Table 1, WP 0230 00)
Suitable Drain Pan
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0085)
SERVICE--STRAINERS
WARNING
Do not allow hydraulic fluid or cleaning solvent to come in contact with unprotected
skin or eyes. Prolonged skin contact can cause illness or injury. Eye contact can cause
serious injury. Always wear chemical protective gloves and goggles when handling
used hydraulic fluid and cleaning solvent. Failure to comply can result in illness, serious injury or death.
1.
Position a suitable drain pan beneath the reservoir drain fitting (1) and don chemical protective gloves and goggles.
2.
Open the drain valve (2) and drain the hydraulic fluid into the drain pan.
3.
Clean the top of the reservoir (3) with clean wiping rags in order to prevent contaminants from entering the reservoir.
4.
Remove the bolts (4) that secure the tank inspection cover (5) to the reservoir (3).
5.
Remove the tank inspection cover (5) and gasket (6).
6.
Inspect the gasket (6) for damage, cracking, and deterioration. If the gasket is damaged, replace it .
7.
Ensure that the engine room is well ventilated.
0072 00-1
TM 55-1905-242-14
0072 00
SERVICE--STRAINERS (continued)
8.
Clean the inside of the reservoir (3) using wiping rags and cleaning solvent. It may be necessary to use a scraper or wire
brush to loosen deposits.
9.
Remove the filler/breather filter screen (7) and clean it with cleaning solvent. Inspect the screen for clogging or other
defects. If the screen is damaged or clogged, replace it.
10. Remove the suction strainers (8) and clean them with cleaning solvent. Inspect the strainers for clogging or other
defects. If a strainer is damaged or clogged, replace it.
11. Install the suction strainers (8) and filler/breather filter screen (7).
12. Install the tank inspection cover (5) and gasket (6) onto the reservoir (3).
13. Secure the tank inspection cover (5) to the reservoir (3) using the bolts (4).
14. Close the drain valve (2) and fill the reservoir (3) with new hydraulic fluid to the appropriate level as indicated on the sight
gauge (9).
15. If the filter is to be serviced, proceed to the Service--Filter procedure in this work package. If the filter is not to be
serviced, follow this procedure:
a.
b.
Start the propulsion engines.
c.
Operate the steering system.
d.
Check the hydraulic fluid level and replenish as necessary.
e.
Dispose of the used hydraulic fluid, cleaning solvent, and contaminated materials in accordance with local regula4
tions.
9
8
2
1
0072 00-2
TM 55-1905-242-14
0072 00
SERVICE--FILTER
1.
Position a suitable drain pan beneath the filter (10).
2.
3.
Unscrew the filter (10) from the filter head (11).
4.
Clean the filter head (11) with cleaning solvent and wiping rags. Inspect the filter head for any damage that would affect
the new filters ability to seal.
5.
Apply a film of clean hydraulic fluid to the gasket of the new filter (10).
6.
Fill the new filter (10) with clean hydraulic fluid.
! CAUTION
Do not overtighten the hydraulic filter. Overtightening can cause filter damage and/or
leakage. Proper tightening is 3/4 turn after the gasket contacts the filter head.
7.
Screw the new filter (10) onto the filter head (11) until the gasket lightly contacts the filter head. Tighten the filter another
3/4 turn past this point. Do not overtighten the filter, damage or leakage may result.
8.
9.
Start the propulsion engines, operate the steering system, and check for leaks.
10. Check the hydraulic fluid level in the reservoir (3) and replenish as required.
11. Dispose of the used hydraulic fluid, cleaning solvent, and contaminated materials in accordance with local regulations.
OU
IN
11
10
END OF WORK PACKAGE

00-3
00720072
00-3/4
blank
TM 55-1905-242-14
0073 00
RAMP RESERVOIR, STRAINERS, AND FILTERS, SERVICE
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Personnel Required:
Materials/Parts:
Cleaning Solvent MIL-PRF-680 (Item 2, Table 2, WP 0230 00)
Goggles, Industrial, No Vents (Item 4, Table 2, WP 0230 00)
O-Ring (p/n 1576-001, qty 2)
Seal, Filter Base (p/n 3274-001, qty 4)
Filter Element (p/n 3293, qty 2)
Gasket Center Post (p/n 1575-001, qty 2)
References:
FM 55-502
TM 55-1905-242-24P (WP 0096)
SERVICE
WARNING
1.
2.
Place a suitable drain pan under the reservoir drain fitting (1).
3.
Open the drain valve (2) and allow the hydraulic fluid to drain into the drain pan.
4.
Remove the bolts (3) that secure the inspection cover (4) to the reservoir (5).
5.
Remove the inspection cover (4) and the gasket (6). Inspect the gasket for breaks, cracking, and/or deterioration. If the
gasket is damaged, obtain a new one.
6.
Use wiping rags and cleaning solvent to clean the inside of the reservoir (5). It may be necessary to use a scraper or a
wire brush to help remove deposits.
0073 00-1
TM 55-1905-242-14
0073 00
SERVICE (continued)
7.
Remove the filler/breather filter screen (7) and clean it with cleaning solvent. Inspect the filler/breather filter screen for
clogging and other defects. If the filler/breather filter screen is damaged or clogged, obtain a new one.
8.
Remove the suction strainers (8) and clean them with cleaning solvent. Inspect the suction strainers for clogging and
other defects. If a suction strainer is damaged or clogged, obtain a new one.
3
4
11
5
15
14
12
18
7
17
16
10
13
9
1
2
9.
Install the suction strainers (8) and filler/breather filter screen (7).
10. Position the inspection cover (4) and gasket (6) onto the reservoir (5).
11. Secure the inspection cover (4) to the reservoir (5) using the bolts (3).
12. Position a suitable drain pan beneath one of the hydraulic filter assemblies.
13. Loosen the center post (9) on the hydraulic filter assembly.
14. Remove the center post (9) and filter housing (10) together from the filter head (11).
15. Remove the filter element (12), center post gasket (13), two filter base seals (14), O-ring (15), conical spring (16), and
backup washer (17).
16. Clean all of the removed parts, except the filter element (12), with cleaning solvent and wiping rags.
17. Install a new center post gasket (13) and the filter housing (10) on the center post (9).
18. Install the conical spring (16), backup washer (17), new filter base seals (14), new filter element (12), and a new O-ring (15)
into the filter housing (10).
19. Fill the filter housing (10) with clean hydraulic fluid and install the filter assembly onto the filter head (11).
0073 00-2
TM 55-1905-242-14
0073 00
SERVICE (continued)
20. Repeat steps 12-19 for the other filter.
21. Close the drain valve (2).
22. Fill the reservoir with hydraulic fluid to the proper level as indicated by the sight gauge (18).
23. Remove the lockouts and tagouts.
24. Operate the ramp hydraulic system and check for leaks.
25. Check the hydraulic fluid level in the reservoir (5) and replenish as required.
END OF WORK PACKAGE
00730073
00-3/4
00-3
blank
TM 55-1905-242-14
0074 00
ELECTRIC TOILET, TEST
INITIAL SETUP:
Personnel Required:
Electric toilet seacock OPEN
TEST
1.
Place a small amount of toilet tissue in the bowl (1).
2.
Press the flush button mounted on the aft bulkhead of the water closet compartment.
3.
As the electric toilet flushes, check all of the plumbing joints for signs of leakage.
4.
Ensure that the bowl (1) pumps dry.
5.
If leakage is noted, or if the bowl fails to pump dry, notify unit maintenance for repair.
END OF WORK PACKAGE

0074 00-1/2 blank
TM 55-1905-242-14
CHAPTER 7
UNIT MAINTENANCE PROCEDURES
FOR
TM 55-1905-242-14
0075 00
UNIT MAINTENANCE
MAST, REPLACE
INITIAL SETUP:
Personnel Required:
Two Additional Crewmembers

Table 1, WP 0230 00)
50 feet or more of mooring line
NAV LT PANEL, AN/PSN-11 GPS, and DIGITAL
COMPASS circuit breakers locked out and
References:
FM 55-502
REMOVAL
WARNING
Use two crewmembers to lift heavy loads. Heavy loads can crush. Do not allow any
body parts to come under the load or between the load and a stationary object. Failure
1.
While one person supports the upper mast section (1), remove the two nuts and bolts (2) that secure the upper mast
section to the lower mast section (3).
2.
Gently lower the upper mast section (1) into the lower mast section (3).
3.
Label and disconnect the navigation light wiring (4) from the mastlight connector panel (5).
4.
Label and disconnect the leads to the GPS antenna (6) and to the digital compass unit (7).
5.
Tie one end of a mooring line around the upper mast section (1) near its junction with the lower mast section (3).
6.
Lead the mooring line forward onto the accommodation module top and position two crewmembers to hold the mooring
line.
7.
With the mooring line holding the mast upright, remove the two bolts and nuts (8) that secure the lower mast section (3)
to the pilothouse top (9).
8.
Using the mooring line to control its descent, carefully lower the mast aft until it rests on the deck.
9.
While two crewmembers hold the lower mast section (3), remove the mast pivot pin (10).
10. Carefully lower the mast the rest of the way to the deck.
11. Remove all navigation lights (11), the GPS antenna (6), the loudhailer speaker (12), the digital compass unit (7), and all the
connecting wiring from the old mast.
12. Transfer the navigation lights (11), the GPS antenna (6), the loudhailer speaker (12), the digital compass unit (7), and all
the connecting wiring to the new mast.
0075 00-1
TM 55-1905-242-14
0075 00
6
12
1
2
11
3
7
8
13
E
P
I
R
B
10
5
INSTALLATION
1.
Place the lower mast section base (13) into its mount on the aft bulkhead of the pilothouse and attach it using the mast
pivot pin (10).
2.
Attach a mooring line around the upper mast section (1) near its junction with the lower mast section (3).
3.
Lead the mooring line over the pilothouse and forward onto the accommodation module top and position two crewmembers
to work the mooring line.
4.
Using the mooring line, raise the mast to its upright position and secure it to the pilothouse top (9) using the two bolts
and nuts (8).
5.
Reconnect the navigation light wiring (4) to the mastlight connector panel (5) using the labels from step 3 of Removal as
a guide.
6.
Reconnect the leads to the GPS antenna (6) and to the digital compass unit (7) using the labels from step 4 of Removal
as a guide.
7.
Raise the upper mast section (1) to its full height and secure it with two bolts and nuts (2).
8.
Disconnect the mooring line; remove all lockouts and tagouts; energize the navigation lights, GPS, digital compass, and
loudhailer; and check the operation of all of these systems.
END OF WORK PACKAGE

0075 00-2
TM 55-1905-242-14
0076 00
UNIT MAINTENANCE
WINDOWS, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
Materials/Parts:
Gloves, Anti-Flash (Item 13, Table 2, WP 0230 00)
References:
TM 55-1905-242-24P (WP 0004)
GENERAL
Replacement of a pilothouse window is described. The replacement procedure for all pilothouse windows and all accommodation module windows is identical. Windows in the pilothouse and accommodation module doors are not serviced separately. Should a door window require replacement, replace the entire door assembly.
REMOVAL
WARNING
Do not apply pressure to the glass when removing the window. Glass breakage could
result. Always wear heavy gloves when working with glass. Failure to comply with this
warning could result in serious injury or death.
1.
Remove the screws (1) that secure the inner window frame to the outer window frame.
2.
Don protective leather gloves (both personnel).
3.
Remove the inner window frame from the outer window frame.
4.
Position one person outside the window to support the window.
5.
Position one person inside the compartment to push out the window.
6.
When the outside person is ready, the inside person must push out on the window frame (2). Do not push out on the
glass. Glass breakage and personnel injury could result. It may be necessary for the outside person to help break the
window frame free from the pilothouse by prying between the window frame and the pilothouse structure to break the
windows seal on the pilothouse structure.
7.
After the window has broken free, carefully remove it from the pilothouse structure.
0076 00-1
TM 55-1905-242-14
0076 00
INSTALLATION
1.
Obtain an appropriate window.
2.
Carefully place the window into the opening in the pilothouse structure.
3.
While one person holds the window in place, the second person must position the inner window frame over the outer
window frame and secure it with the screws (1).
END OF WORK PACKAGE

0076 00-2
TM 55-1905-242-14
0077 00
UNIT MAINTENANCE
WIPERS AND WIPER MOTOR, REPLACE
INITIAL SETUP:
Personnel Required:

Table 1, WP 0230 00)
Materials/Parts:
Appropriate windshield wiper circuit breaker
References:
FM 55-502
TM 55-1905-242-24P (WP 0005)
REMOVAL--WIPER BLADE
WARNING
Replace or repair units only after the affected circuit has been secured, locked out, and
tagged out. Performing replacement with the circuit energized may result in damaged
equipment and serious injury or death.
1.
Loosen, but do not remove, the bolt (1) and nut (2) that secure the wiper blade (3) to the wiper arm (4).
2.
Pull the wiper arm (4) away from the windshield and finish removing the bolt (1) and nut (2).
14
9
8
7
5
2
6
4
0077 00-1
15
TM 55-1905-242-14
0077 00
REMOVAL--WIPER BLADE (continued)
! CAUTION
Do not allow the wiper arm to come in contact with the windshield. Unprotected contact
between the wiper arm and the windshield can scratch the windshield.
3.
If the wiper arm (4) must be released, place a clean wiping rag between the arm and the windshield to prevent windshield
damage.
INSTALLATION--WIPER BLADE
1.
Position the wiper blade (3) in its slot on the wiper arm (4) and align the bolt holes.
NOTE
Do not overtighten the wiper blade attaching bolt and nut. The wiper blade must be free
to pivot in the wiper arm in order to properly wipe the windshield.
2.
Secure the wiper blade (3) to the wiper arm (4) with the bolt (1) and nut (2).
REMOVAL--WIPER ARM
WARNING
1.
Remove the bolt (5) that secures the slave arm (6) to the slave arm shaft (7).
2.
Remove the bolt (8) that secures the wiper arm (4) to the wiper motor shaft (9).
3.
Pull the slave arm (6) and the wiper arm (4) from their mountings.
INSTALLATION--WIPER ARM
1.
Hold the wiper arm (4) in its proper position on the windshield and slide the wiper arm over the wiper motor shaft (9).
Secure it in place by tightening the bolt (8).
2.
Slide the slave arm (6) over the slave arm shaft (7) and secure it in place with the bolt (5).
0077 00-2
TM 55-1905-242-14
0077 00
INSTALLATION--WIPER ARM (continued)
! CAUTION
Do not operate the windshield wiper on a dry windshield. Windshield damage could
result.
3.
Wet the windshield and turn ON the windshield wiper and check that the wiper arc sweeps the desired windshield area.
If the windshield wiper does not sweep the desired area, reposition the wiper arm (4) on the wiper motor shaft (9) and recheck the operation.
REMOVAL--WIPER MOTOR
WARNING
1.
Remove the wiper arm as described in the Removal--Wiper Arm procedure in this work package.
2.
Remove the outer slave arm shaft support nut (10), outer wiper shaft nut (11), washer (12), and the outer plate (13).
3.
Remove the wiper motor assembly (14) from inside the pilothouse.
4.
Set the multimeter to the Vdc (Volts direct current) setting and check for available voltage at the wiper motor wiring (15).
If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the appropriate windshield wiper circuit
breaker is properly secured.
16
17
13
18
10
12
11
7
0077 00-3
TM 55-1905-242-14
0077 00
REMOVAL--WIPER MOTOR (continued)

5.
Label and disconnect the wiper motor wiring (15) from the wiper motor assembly (14).
6.
Procure a new wiper motor assembly, wiper arm, and wiper blade as required.
7.
Measure and record the distance from the end of the wiper shaft (9) to the spacer plate (16), and from the end of the slave
arm shaft (7) to the other spacer plate (16). These dimensions will be required when installing the new wiper motor
assembly.
8.
Remove the spacer plates (16), wiper shaft inner nut (17), and slave arm shaft inner nut (18) from their respective shafts.
INSTALLATION--WIPER MOTOR
1.
Install the wiper shaft inner nut (17), slave arm shaft inner nut (18), and spacer plates (16) onto their respective shafts.
2.
Adjust the wiper shaft inner nut (17) and slave arm shaft inner nut (18) to attain the dimensions recorded in step 7 of the
Removal--Wiper Motor procedure in this work package.
3.
Connect the wiper motor wiring (15) to the new wiper motor assembly (14) using the labels from step 5 of Removal--Wiper
Motor as a guide.
4.
Slide the wiper motor assembly (14) into place through the pilothouse bulkhead.
5.
Secure the wiper motor assembly (14) in place using the outer plate (13), washer (12), outer wiper arm shaft nut (11), and
outer slave arm shaft support nut (10).
6.
Remove the lockouts and tagouts and turn ON the wiper motor assembly (14) to check for proper operation. Turn OFF
the wiper motor assembly when finished.
! CAUTION
Do not clamp the vise grips directly to the wiper arm shaft. Use several folds of a wiping
rag between the vise grip jaws and the wiper arm shaft to provide shaft protection. Do
not clamp the vise grips too tightly to the wiper arm shaft. Failure to comply with these
cautions could result in damage to the shaft.
7.
Wrap a clean wiping rag around the blade end of the wiper motor shaft (9) and lightly clamp a pair of vise grips to the
shaft end. This will allow judging of wiper shaft position.
8.
Turn ON the wiper motor assembly (14) and observe the arc of the vise grips. Turn OFF the wiper motor assembly when
the vise grips have reached the end of their arc. It may take several tries to stop the vise grips at the end of their arc.
9.
Install the wiper arm as described in the Installation--Wiper Arm procedure in this work package.
END OF WORK PACKAGE

0077 00-4
TM 55-1905-242-14
0078 00
UNIT MAINTENANCE
CONTROL CONSOLE, INSTRUMENT LIGHTS AND SWITCHES, REPLACE
INITIAL SETUP:
Personnel Required:

Table 1, WP 0230 00)
Circuit breaker(s) for affected circuit(s) secured,
References:
FM 55-502
TM 55-1905-242-24P (WP 0006)
GENERAL
This work package describes the replacement of a single pole, single-throw toggle switch. This is the switch style found in
most of the console. The replacement procedure for the other control console and instrument light switches is similar.
REMOVAL
WARNING
1.
Ensure that all of the circuit breakers that serve switches in the affected switch panel are properly locked out and tagged
out in accordance with FM 55-502.
2.
Remove the screws (1) that secure the switch panel (2) to the console.
3.
Set the multimeter to the Vdc (Volts direct current) setting and check that no voltage is present at any switch (5). If no
voltage is noted, proceed to the next step. If voltage is noted, ensure that the affected circuit breaker is properly secured.
4.
Remove the nut (3) and washer (4) that secure the switch (5) to the switch panel (2).
5.
Label and disconnect the wiring from the switch terminals (6).
6.
Remove the switch (5) from the switch panel (2).
0078 00-1
TM 55-1905-242-14
0078 00
3,4
5
WIPER
PORT
WIPER
CENTER
WIPER
STBD
WASHER
FIRE
PUMP
CLUTCH
OILY
WATER
DISCHARGE
CRANE
DIVERT
VALVE
FRESH
WATER
PRESSURE
INSTALLATION
1.
Position the new switch (5) into its hole in the switch panel (2).
2.
Connect the wiring to the switch terminals (6) using the labels from step 5 of Removal as a guide.
3.
Secure the switch (5) to the switch panel (2) using the nut (3) and washer (4).
4.
Position the switch panel (2) onto the console and secure it with the screws (1).
5.
END OF WORK PACKAGE

0078 00-2
BLACK
WATER
DISCHARGE
TM 55-1905-242-14
0079 00
UNIT MAINTENANCE
ENGINE/TRANSMISSION INSTRUMENTS, REPLACE
INITIAL SETUP:
Materials/Parts:
WP 0230 00)

Table 1, WP 0230 00)
ENGINE ALARM PANEL and RUDDER ANGLE
& TANK GAUGES circuit breakers locked out
References:
FM 55-502
TM 55-1905-242-24P (WP 0007)
Personnel Required:
GENERAL
Two primary types of gauges are used on the LCM-8 Mod 2: gauges with electric senders and direct reading gauges. The
two types of gauges can be distinguished by observing the back side of the gauge. Gauges with electric senders have only
wires connected to their back sides. Direct reading gauges have a hose or line connected to the back side. Direct reading
gauges may also have wiring connected to their back sides.
REMOVAL--ALL GAUGES
WARNING
Do not allow hydraulic fluid or engine oil to come in contact with unprotected skin or
injury. Always wear chemical protective gloves and goggles when handling hydraulic
fluid and engine oil. Failure to comply can result in illness, serious injury, or death.
Hydraulic hoses and lines may be under pressure. Relieve pressure by operating the
appropriate control valve, if possible. Loosen fittings on hose lines slowly. Allow oil to
run around threads of fitting, releasing pressure before disconnecting fitting. Releasing
pressurized oil suddenly may cause serious injury or death.
1.
Remove the screws (1) that secure the gauge panel (2) to the console.
2.
Lift the gauge panel (2) away from the console.
0079 00-1
TM 55-1905-242-14
0079 00
REMOVAL--ALL GAUGES (continued)

3.
Set the multimeter to the Vdc (Volts direct current) setting and check for voltage at the gauge wiring (3) on all of the
gauges. If no voltage is noted, continue with the procedure. If voltage is noted at any of the gauges, check to ensure
that the proper circuit breaker is properly secured.
4.
Depending upon the gauge type (electric sender or direct reading), proceed to the following paragraphs.
REMOVAL--GAUGES WITH ELECTRIC SENDERS

1.
Label and disconnect the gauge wiring (3) from the gauge (4).
2.
Remove the nuts (5) that secure the gauge clamp bracket (6) to the back of the gauge (4).
3.
Remove the gauge (4) from the gauge panel (2).
REMOVAL--DIRECT-READING GAUGES
1.
2.
Label and disconnect the gauge wiring (3), if any, from the gauge (4).
3.
Position a clean wiping rag below the gauge to catch any fluid that may leak, and remove the line (7) from the rear of the
gauge (4).
4.
Remove the nuts (5) that secure the gauge clamp bracket (6) to the back of the gauge (4).
5.
6.
If any connectors (8) are attached to the back of the gauge (4), remove them.
4
20
10
0
30
40
0079 00-2
TM 55-1905-242-14
INSTALLATION--GAUGES WITH ELECTRIC SENDERS
1.
Procure a new gauge.
2.
Insert the new gauge (4) into its hole in the gauge panel (2).
3.
Slide the gauge clamp bracket (6) into place and secure it to the back of the gauge (4) with nuts (5).
4.
Install the gauge wiring (3).
5.
Proceed to the Installation--All Gauges procedure in this work package.
INSTALLATION--DIRECT-READING GAUGES
1.
2.
Insert the new gauge (4) into its hole in the gauge panel (2).
3.
Slide the gauge clamp bracket (6) into place and secure it to the back of the gauge (4) with nuts (5).
4.
Dispose of used oil and contaminated parts in accordance with local regulations.
5.
Attach the connectors (8), if required, and the line (7) to the gauge (4).
6.
Install the gauge wiring (3), if any.
7.
Proceed to the Installation--All Gauges procedure in this work package.
INSTALLATION--ALL GAUGES
1.
Position the gauge panel (2) in place on the console and secure it with screws (1).
2.
Remove the lockouts and tagouts and check the operation of the gauge.
END OF WORK PACKAGE

00-3
00790079
00-3/4
blank
0079 00
TM 55-1905-242-14
0080 00
UNIT MAINTENANCE
HYDRAULIC GAUGES, RUDDER ANGLE INDICATOR, AND AMMETER, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Suitable Drain Pan
Materials/Parts:
WP 0230 00)
Battery isolation switches set to OFF, locked out,
References:
FM 55-502
TM 55-1905-242-24P (WP 0008)
Personnel Required:
REMOVAL--RUDDER ANGLE INDICATOR
WARNING
used hydraulic fluid and cleaning solvent. Failure to comply can result in illness, serious injury, or death.
appropriate control valve if possible. Loosen fittings on hose lines slowly. Allow oil to
pressurized oil suddenly can cause serious injury or death.
1.
Remove the screws (1) that attach the gauge panel (2) to the console (3) and lift the gauge panel away from the console.
2.
Set the multimeter to the Vdc (Volts direct current) setting and check for voltage on all of the gauges. If no voltage is
noted, proceed to the next step. If voltage is noted, ensure that the system is properly secured, locked out, and tagged
out.
3.
Label and disconnect the wiring (4) from the back of the gauge (5).
4.
Remove the screws (6) that attach the gauge (5) to the gauge panel (2).
0080 00-1
TM 55-1905-242-14
0080 00
REMOVAL--RUDDER ANGLE INDICATOR (Continued)

5.

6
10
10
20
40
20
30
30
40
WAGNER
INSTALLATION--RUDDER ANGLE INDICATOR

1.
Procure a new gauge (5).
2.
Insert the gauge (5) into its hole in the gauge panel (2).
3.
Secure the gauge (5) to the gauge panel (2) with the screws (6).
4.
Install the wiring (4) on the back of the gauge (5) using the labels from step 3 of Removal--Rudder Angle Indicator as a
guide.
5.
Position the gauge panel (2) on the console (3) and secure it with the screws (1).
6.
Remove the lockouts and tagouts and check the operation of the gauge.
REMOVAL--HYDRAULIC GAUGES
1.
Remove the screws (1) that attach the gauge panel (2) to the console (3) and lift the gauge panel away from the console.
2.
Set the multimeter to the Vdc (Volts direct current) setting and check for voltage on all of the gauges. If no voltage is
noted, proceed to the next step. If voltage is noted, ensure that the system is properly secured, locked out, and tagged
out.
3.
Label and remove the wiring (7) from the back of the gauge (8).
4.
5.
Place a wiping rag or a suitable drain pan beneath the gauge (8) to catch any fluid that might drip. Remove the line (9)
from the back of the gauge (8).
6.
Remove the nuts (10) that secure the gauge clamp bracket (11), and slide the bracket off the gauge (8).
7.
0080 00-2
TM 55-1905-242-14
0080 00
REMOVAL--HYDRAULIC GAUGES (continued)

8.
If any adapters (12) are installed in the gauge (8), remove these adapters.
11
10
2
10
10
20
40
20
30
30
40
WAGNER
12
7
3
INSTALLATION--HYDRAULIC GAUGES
1.
2.
If any adapters (12) were removed from the old gauge (8) during Removal--Hydraulic Gauges, install them on the new
gauge.
3.
Insert the new gauge (8) into its hole in the gauge panel (2) and secure it with the gauge clamp bracket (11) and nuts (10).
4.
Install the line (9) onto the back of the gauge (8).
5.
Install the wiring (7) to the back of the gauge (8) using the labels from step 3 of Removal--Hydraulic Gauges as a guide.
6.
Position the gauge panel (2) onto the console (3) and secure it with the screws (1).
7.
Remove the lockouts and tagouts, test the operation of the gauge, and check for leakage.
8.
Dispose of used hydraulic fluid and contaminated materials in accordance with local regulations.
END OF WORK PACKAGE

00800080
00-3/4
blank
00-3
TM 55-1905-242-14
0081 00
UNIT MAINTENANCE
ENGINE SHUTDOWN CONTROL AND EMERGENCY ENGINE SHUTDOWN CONTROL, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Personnel Required:
References:
FM 55-502
WP 0053 00
TM 55-1905-242-24P (WP 0009)
REMOVAL--ENGINE SHUTDOWN CONTROL

1.
Remove the nut (1) that secures the swivel fitting (2) to the governor shutdown arm (3).
2.
Remove the swivel fitting (2) from the governor shutdown arm (3).
3.
Loosen the locknut (4) that secures the swivel fitting (2) to the lower end of the cable (5).
4.
Remove the swivel fitting (2) from the lower end of the cable (5).
5.
Follow the length of the cable and remove any clamps that secure it to the engine or vessel structure.
6.
Remove the T-handle (6) from the upper end of the cable (7) located in the pilothouse console.
7.
Remove the upper cable nut (8) and washer (9) and pull the upper end of the cable (7) out of the console.
4
2
6
8
9
10
7
3
1
0081 00-1
TM 55-1905-242-14
0081 00
INSTALLATION--ENGINE SHUTDOWN CONTROL

1.
Adjust the cable adjusting nut (10) so that the upper end of the cable (7) will slide through the console far enough to
permit installation of the upper cable nut (8) and washer (9). Install the upper cable nut hand tight on the cable, and
install the T-handle (6).
2.
Secure the upper end of the cable (7) to the console by tightening the cable adjusting nut (10).
3.
Route the new cable through the vessel, securing it in the same places as the old cable.
4.
Push the T-handle (6) all the way down, and then pull it back up approximately 1/4 inch (6 mm).
5.
Install the locknut (4) and swivel fitting (2) onto the lower end of the cable (5) and adjust it so that the swivel end stud
slips easily through the hole in the governor shutdown arm (3).
6.
Secure the swivel fitting (2) to the governor shutdown arm (3) with the nut (1).
7.
Remove the lockouts and tagouts, start the engine, and test the operation of the cable.
REMOVAL--EMERGENCY ENGINE SHUTDOWN CONTROL

1.
Remove the nut (11) that secures the swivel fitting (12) to the release arm (13).
2.
Remove the swivel fitting (12) from the release arm (13).
3.
Loosen the locknut (14) that secures the swivel fitting (12) to the lower end of the cable (15).
4.
Remove the swivel fitting (12) from the lower end of the cable (15).
5.
Follow the length of the lower end of the cable (15) and remove any clamps that secure it to the engine or vessel
structure.
6.
Remove the T-handle (6) from the upper end of the cable (7) located in the pilothouse console.
7.
Remove the upper cable nut (8) and washer (9) and pull the cable out of the console.
13
11
12
14
15
0081 00-2
TM 55-1905-242-14
0081 00
INSTALLATION--EMERGENCY ENGINE SHUTDOWN CONTROL

1.
Adjust the cable adjusting nut (10) so that the upper end of the cable (7) will slide through the console far enough to
permit installation of the upper cable nut (8) and washer (9). Install the upper cable nut hand tight on the cable, and
install the T-handle (6).
2.
Secure the upper end of the cable (7) to the console by tightening the cable adjusting nut (10).
3.
Route the new cable (7) through the vessel, securing it in the same places as the old cable.
4.
Push the T-handle (6) all the way down, and then pull it back up approximately 1/4 inch (6 mm).
5.
Install the locknut (14) and swivel fitting (12) onto the lower end of the cable (15) and adjust it so that the swivel end stud
slips easily through the hole in the release arm (13).
6.
Secure the swivel fitting (12) to the release arm (13) with the nut (11).
7.
Test the operation of the system as described in WP 0053 00.
8.
Remove the lockouts and tagouts, start the engine, and test the operation of the cable.
END OF WORK PACKAGE

00810081
00-3/4
blank
00-3
TM 55-1905-242-14
0082 00
UNIT MAINTENANCE
PROPULSION CONTROL HEAD, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Propulsion engines secured, locked out,
Personnel Required:
References:
FM 55-502
WP 0083 00
WP 0084 00
TM 55-1905-242-24P (WP 0010)
REMOVAL
1.
Remove the center access plate in the pilothouse console.
2.
Remove the screws (1) that secure the cover (2), and remove the cover.
3.
Remove the throttle cables (WP 0083 00) and clutch cables (WP 0084 00) from the control head as described in the
appropriate work packages.
4.
Remove the screws that secure the propulsion control head assembly to the console and remove the control head
assembly from the console.
5.
Procure a new propulsion control head assembly, if required.
2
1
0082 00-1
TM 55-1905-242-14
0082 00
INSTALLATION
1.
Position the new propulsion control head assembly in the console and secure it to the console with its screws.
2.
Install the throttle cables (WP 0083 00) and clutch cables (WP 0084 00) to the control head as described in the appropriate
work packages.
3.
Position the cover (2) onto the propulsion control head assembly and secure it with its screws (1).
4.
Install the center access plate in the pilothouse console.
5.
Remove the lockouts and tagouts. Test the operation of the system, ensuring that both marine transmissions engage in
forward and reverse, and that the throttles are free to move from idle to wide open throttle.
END OF WORK PACKAGE

0082 00-2
TM 55-1905-242-14
0083 00
UNIT MAINTENANCE
THROTTLE LINKAGE, ADJUST/REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0011)
GENERAL
The throttle linkage consists of the throttle cable extending from the pilothouse control head to the articulator and the control
unit, as well as the control rod assembly connecting the governor.
REMOVAL
1.
Disconnect the throttle cable from the control head in the pilothouse by using the following procedure:
a.
Remove the center access plate in the pilothouse console.
b.
Remove the nut (1) and bolt (2) from the cable connector (3).
c.
Remove the screws (4) from the cable clamp (5).
d.
Remove the throttle cable (6) from the throttle extension (7).
e.
Loosen the locknut (8) and remove the cable connector (3) from the throttle cable (6).
0083 00-1
TM 55-1905-242-14
0083 00
REMOVAL (continued)
2.
Disconnect the throttle cable and articulator from the local control unit in the engine room by using the following
procedure:
a.
Remove the nut (9) and washer (10) that secure the cable connector (11). Remove the cable connector from its hole
in the local control head.
b.
Loosen the locknut (12) and remove the cable connector (11) from the articulator (13).
c.
Remove the clamping screw (18) from the local control unit (19).
NOTE
3.
d.
Loosen the locknuts (14 and 15), and remove the cable adapter bushing (16) from the articulator (13) and throttle
cable (17).
e.
Follow the routing of the throttle cable (17) and disconnect it from any vessel structure that supports it. Pull the
cable down.
Disconnect the governor control rod assembly from the local control unit by using the following procedure:
a.
Measure and record the length from center to center of the rod ends (20) before removing the governor control rod.
b.
Remove the nuts (21) and lockwashers (22) that secure the rod ends (20).
c.
Remove the rod ends (20) from the local control unit (19) and the governor control rod.
17
15
16
18
14
20
24
19
25
23
24
22
13
12
25
11
21
10
20
0083 00-2
9
22
21
TM 55-1905-242-14
0083 00
REMOVAL (continued)
NOTE
Do not further disassemble the governor control rod unless replacement of one or more
of its component parts is required.
d.
Hold the coupling tube (23) and loosen the locknuts (24) to permit removal of the connecting rods (25) and the rod
ends (20), if required.
INSTALLATION
1.
2.
3.
Assemble and install the governor control rod assembly by using the following procedure:
a.
If the governor control rod assembly was disassembled, assemble the rod ends (20), connecting rods (25), coupling
tube (23), and locknuts (24). Adjust the length to the measurement recorded during the Removal procedure in this
work package.
b.
Install the rod ends (20) into the governor control rod and the local control unit (19), and secure them with the
lockwashers (22) and nuts (21).
Connect the throttle cable to the control head in the pilothouse by using the following procedure:
a.
Drop the end of the throttle cable (6) into the engine room through the access in the pilothouse.
b.
Install the cable connector (3) and locknut (8) to the throttle cable (6).
c.
Install the cable connector (3) onto the throttle extension (7) and secure it with the bolt (2) and nut (1).
d.
Install the cable clamp (5) and secure it with the screws (4).
e.
Secure the cable to the vessel structure in the same manner as the old cable.
Connect the throttle cable and articulator to the local control unit in the engine room by using the following procedure:
a.
Install the throttle cable (17) onto the cable adapter bushing (16) and secure it with the locknut (15).
b.
Pass the cable adapter bushing (16) through the hole in the local control unit (19).
c.
Tighten the clamping screw (18), ensuring that only the bottom end of the cable adapter bushing (16) is clamped in
the local control unit (19).
d.
Install the locknut (14) and articulator (13) onto the threaded rod end of the cable adapter bushing (16).
e.
Install the locknut (12) and cable connector (11) on the articulator (13).
f.
Install the cable connector (11) onto the local control head and secure it with the washer (10) and nut (9).
g.
Adjust the throttle linkage as described in the Adjust procedure in this work package.
0083 00-3
TM 55-1905-242-14
0083 00
ADJUST
1.
Disconnect the rod end (20) from the governor control rod by removing the nut (21) and lockwasher (22).
2.
Place the pilothouse control head lever for the desired engine in the full speed ahead position.
3.
Hold the governor control rod in the full speed position by hand and try to line up the rod end (20) with its hole in the
governor control rod. The rod end should be approximately 1/8 inch (3 mm) beyond its hole in the governor control rod,
such that the governor control rod will reach the end of its stroke before the throttle control reaches the end of its stroke.
4.
If the adjustment is not correct, loosen the locknut (24) and adjust the length of the governor control rod as necessary
to achieve proper adjustment.
5.
Return the pilothouse control head rod and the governor control rod to the idle position and attach the rod end (20) to
the governor control rod with the nut (21) and lockwasher (22).
6.
END OF WORK PACKAGE

0083 00-4
TM 55-1905-242-14
0084 00
UNIT MAINTENANCE
CLUTCH LINKAGE, ADJUST/REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0012)
GENERAL
The clutch linkage consists of the clutch cable extending from the pilothouse control head to the articulator and the control
unit, as well as the control rod assembly connecting the governor.
REMOVAL
1.
To disconnect the clutch cable from the control head in the pilothouse:
a.
Remove the center access plate in the pilothouse control console.
b.
Remove the three screws (1) and the retainer (2).
c.
Remove the pin (3) from the cable connector (4) and retainer plate (5).
NOTE
d.
Loosen the locknut (6) and remove the clutch cable (7) from the cable connector (4).
2
1
6
3
4
7
8
9
0084 00-1
TM 55-1905-242-14
0084 00
REMOVAL (continued)
2.
3.
To disconnect the clutch cable and articulator from the local control unit in the engine room:
a.
Remove the nut (10) and lockwasher (11) that secure the cable connector (12) to the local control unit (16).
b.
Loosen the locknut (13) and remove the cable connector (12) from the articulator (14).
c.
Remove the clamping bolt (15) from the local control unit (16).
d.
Loosen the locknuts (17 and 18) and remove the cable adapter bushing (19) from the articulator (14) and clutch cable
(20).
e.
Follow the length of the clutch cable (20) and disconnect it from the vessel structure. Pull the cable down from the
pilothouse.
To disconnect the transmission control rod assembly from the control unit:
a.
Measure and record the length from center to center of the rod ends (21) before removing the transmission control
rod.
b.
Remove the nuts (22) and lockwashers (23) that secure the rod ends (21).
c.
Remove the rod ends (21) from the local control unit (16) and the transmission shift lever (24).
NOTE
Do not further disassemble the transmission control rod unless replacement of one or
more of its component parts is required.
d.
Hold the coupling tube (25) and loosen the locknuts (26) to permit removal of the connecting rods (27) and rod ends
(21), if required.
20
18
19
15
21
26
16
27
17
25
27
14
22
23
13
11
26
21
10
12
24
22
0084 00-2
23
TM 55-1905-242-14
0084 00
INSTALLATION
1.
2.
3.
To assemble and install the transmission control rod assembly:

a.
If necessary, assemble the rod ends (21), connecting rods (27), coupling tube (25), and locknuts (26). Adjust the
distance between the rod ends (21) to the dimension recorded during step 3a in the Removal procedure.
b.
Install the rod ends (21) into the transmission shift lever (24) and local control unit (16) and secure them with the nut
(22) and lockwasher (23).
To connect the clutch cable to the control head in the pilothouse:

a.
Drop the transmission end of the clutch cable into the engine room through the access in the pilothouse.
b.
Install the cable connector (4) and locknut (6) to the clutch cable (7).
c.
Install the cable connector (4) into the retainer plate (5) and secure it with the pin (3).
d.
Install the retainer (2) and secure it with three screws (1).
e.
Install the cable clamp (9) and secure it with the two screws (8).
f.
Secure the cable to the vessel structure in the same manner as the old cable.
To connect the clutch cable and articulator to the local control unit in the engine room:
a.
Install the clutch cable (20) onto the cable adapter bushing (19) and secure it with the locknut (18).
b.
Pass the cable adapter bushing (19) through the hole in the local control unit (16).
c.
Tighten the clamping bolt (15), ensuring that only the bottom end of the cable adapter bushing (19) is clamped in the
control unit.
d.
Install the locknut (17) and articulator (14) onto the the threaded rod end of the cable adapter bushing (19).
e.
Install the locknut (13) and cable connector (12) on the articulator (14).
f.
Install the cable connector (12) into the local control unit (16) and secure it with the lockwasher (11) and nut (10).
g.
Adjust the clutch linkage as described below.
ADJUST
1.
Disconnect the rod end (21) from the transmission shift lever (24) by removing the nut (22) and lockwasher (23).
2.
Place the pilothouse control head lever for the desired engine in the NEUTRAL position.
3.
Hold the transmission shift lever (24) in the forward position by hand and try to line up the rod end (21) with its hole in
the governor control rod. The rod end should be aligned with its hole in the transmission shift lever (24), such that the
transmission shift lever (24) will reach the end of its stroke before the transmission control reaches the end of its stroke.
4.
If the adjustment is not correct, loosen the locknut (26) and adjust the length of the transmission rod as necessary to
achieve proper adjustment and tighten the locknut (26).
5.
Attach the rod end (21) to the transmission shift lever (24) with the nut (22) and lockwasher (23).
6.
END OF WORK PACKAGE

00840084
00-3/4
blank
00-3
TM 55-1905-242-14
0085 00
UNIT MAINTENANCE
STARTING HYDRAULIC SYSTEM VALVES, PIPING, HOSES AND FITTINGS, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Suitable Drain Pan
All accumulators blown down
Materials/Parts:
WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0013)
Personnel Required:
REMOVAL
WARNING
pressurized oil suddenly may cause severe personal injury or death.
1.
2.
Place a suitable drain pan under the hose to be replaced.
3.
Hold the fixed end of the piping, fitting, or hose (1) with one wrench, while placing a second wrench on the swivel fitting (2).
4.
Use the two wrenches to crack the swivel fitting (2) loose.
5.
Permit any residual hydraulic pressure and hydraulic fluid to drain into the drain pan.
6.
After the fluid has stopped leaking from the swivel fitting (2), finish unscrewing the swivel fitting from the fixed end of
the piping, fitting, or hose (1).
7.
Repeat steps 1-6 for the other end of the piping, fitting, or hose.
0085 00-1
TM 55-1905-242-14
0085 00
INSTALLATION
1.
Procure a new hose, fitting, or pipe (3).
2.
Thread the swivel fitting (2) onto the fixed end of the piping, fitting, or hose (1).
3.
Tighten the fittings by placing one wrench on the swivel fitting (2) and one wrench on the fixed end of the piping, fitting,
or hose (1).
4.
Repeat steps 2-3 for the other end of the piping, fitting, or hose (1).
5.
Use a wiping rag to wipe clean the work area.
6.
Remove the lockouts and tagouts, and check the operation of the system.
7.
After checking the operation, visually inspect the work area for any signs of leakage and check the hydraulic fluid level
in the reservoir; replenish it as required.
8.
END OF WORK PACKAGE

0085 00-2
TM 55-1905-242-14
0086 00
UNIT MAINTENANCE
STARTING HYDRAULIC SYSTEM RECHARGING PUMP, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Personnel Required:
Materials/Parts:
WP 0230 00)
WP 0230 00)
Gasket Flange (p/n GA202082, qty 1)
References:
FM 55-502
TM 55-1905-242-24P (WP 0014)
REMOVAL
WARNING
1.
Ensure that all hydraulic pressure is released from the hydraulic system before beginning work.
2.
Don chemical protective gloves and goggles and use a wiping rag and cleaning solvent to clean all contamination from
the work area. This will prevent contamination of the hydraulic system.
3.
Position a suitable drain pan beneath the pump (6) and disconnect the outlet hose (1), inlet hose (2), and return hose (3)
at the elbows (8).
4.
Cap the hoses (1, 2, and 3) to prevent system contamination.
0086 00-1
TM 55-1905-242-14
0086 00
REMOVAL (continued)
NOTE
5.
Remove the bolts (4) and lockwashers (5) that secure the pump (6) to the engine.
6.
Remove the pump (6) and gasket (7). Discard the gasket.
7.
Label and remove all three elbows (8) from the pump (6).
8.
Carefully clean any remaining gasket material from the engine mounting surface.
4
1
3
8
9
8
2
INSTALLATION
1.
Position the pump (6) and new gasket (7) in place on the engine, ensuring that the pumps drive tangs (9) are aligned with
the engines drive slots.
2.
Secure the pump (6) to the engine using the bolts (4) and lockwashers (5).
3.
Install the three elbows (8) onto the pump (6) using the labels from step 7 of Removal as a guide.
4.
Uncap the hoses (1, 2, and 3) one at a time, and install them on their respective elbows (8).
5.
Check the hydraulic fluid level in the reservoir and replenish it as required.
6.
Remove the lockouts and tagouts and check the operation of the system. Also check for any leaks.
7.
After checking the system operation, secure the engine and recheck the hydraulic fluid level. Replenish it as required.
8.
Dispose of used hydraulic fluid, cleaning solvent, and contaminated materials in accordance with local regulations.
END OF WORK PACKAGE

0086 00-2
TM 55-1905-242-14
0087 00
UNIT MAINTENANCE
STARTING HYDRAULIC SYSTEM ACCUMULATOR, SERVICE/REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Suitable Drain Pan
Personnel Required:
Materials/Parts:
WP 0230 00)
Sealant (Tape, Antiseizing) (Item 14, Table 2, WP 0230 00)
References:
FM 55-502
WP 0022 00
TM 55-1905-242-24P (WP 0015)
REMOVAL
WARNING
pressurized oil suddenly may cause serious personal injury or death.
1.
2.
Open the accumulator gauge valves (1) and check the gauge (2) readings. The gauges should all read 0 lb/in (0 bar). If
the gauges do not read 0 lb/in (0 bar), bleed down the accumulators before proceeding with service and replacement.
3.
Position a suitable drain pan beneath the accumulator to be replaced.
4.
Label and remove the hydraulic lines (3) from the accumulator gauge valves (1) and the accumulator shutoff valves (4).
5.
Label and remove the accumulator gauge valves (1) and accumulator shutoff valves (4) from the accumulator (9).
NOTE
0087 00-1
TM 55-1905-242-14
0087 00
REMOVAL (continued)
6.
Remove the nuts (5), lockwashers (6), and bolts (7) that secure the mounting brackets (8) to the accumulator (9).
7.
Remove the accumulator (9) from the mounting brackets (8).
INSTALLATION
1.
Position the accumulator (9) on the bulkhead and secure it in place with the mounting brackets (8), bolts (7),
lockwashers (6), and nuts (5).
2.
Apply antiseizing sealant tape to the male pipe threads, and install the accumulator shutoff valves (4) and accumulator
gauge valves (1) into the accumulator (9) using the labels from step 5 of Removal as a guide.
3.
Install the hydraulic lines (3) onto their respective valves (1 and 4) using the labels from step 4 of Removal as a guide.
4.
Remove the lockouts and tagouts, charge the system, and check the system operation. Also check for any sign of
leakage.
5.
Check the hydraulic fluid level in the reservoir and replenish it as necessary.
6.
SERVICE
1.
Check the accumulator precharge pressure as described in WP 0022 00.
2.
If the accumulator precharge pressure is low, notify direct support maintenance for repair.
END OF WORK PACKAGE

0087 00-2
TM 55-1905-242-14
0088 00
UNIT MAINTENANCE
STARTING HYDRAULIC SYSTEM CONTROL VALVE, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Suitable Drain Pan
STBD or PORT ENGINE CIRCUIT FUSE
removed, locked out, and tagged out IAW
FM 55-502
Personnel Required:
Materials/Parts:
WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0017)
REMOVAL
WARNING
1.
Set the multimeter to the Vdc (Volts direct current) setting. Check for voltage at the electrical leads (1). If no voltage is
noted, proceed to the next step. If voltage is noted, ensure that the STBD or PORT ENGINE CIRCUIT FUSE is removed.
2.
Label and disconnect the electrical leads (1) at the control valve (2).
3.
0088 00-1
TM 55-1905-242-14
0088 00
REMOVAL (continued)
4.
Position a suitable drain pan beneath the control valve (2).
5.
Label and remove the outlet hose (3) from the outlet fitting (4). Cap the hose to prevent system contamination.
6.
Remove the outlet fitting (4) from the control valve (2).
7.
Label and remove the inlet hose (5) from the filter (6). Cap the hose to prevent system contamination.
8.
Remove the filter (6) from the inlet fitting (7).
9.
Remove the inlet fitting (7) from the control valve (2).
10. Remove the two bolts (8) that secure the control valve (2) to its bracket.
INSTALLATION
1
Position the control valve (2) on its bracket and secure it with the two bolts (8).
2.
Wrap the male pipe threads with antiseizing sealant tape and install the inlet fitting (7) and the outlet fitting (4) into the
control valve (2).
3.
Install the filter (6) onto the inlet fitting (7).
4.
Install the inlet hose (5) onto the filter (6) using the label from step 7 of Removal as a guide.
5.
Install the outlet hose (3) onto the outlet fitting (4) using the label from step 5 of Removal as a guide.
6.
Connect the electrical leads (1) to the control valve (2) using the labels from step 2 of Removal as a guide.
7.
Remove the lockouts and tagouts, charge the system, and check the system operation. Also check for any sign of
leakage.
8.
9.
END OF WORK PACKAGE

0088 00-2
TM 55-1905-242-14
0089 00
UNIT MAINTENANCE
STARTING HYDRAULIC SYSTEM MOTOR, REPLACE/REPAIR
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Vise (Item 3, Table 1, WP 0230 00)
Suitable Drain Pan
Personnel Required:
Materials/Parts:
WP 0230 00)
WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0018)
REMOVAL
WARNING
solvent in unventilated spaces. Failure to comply can result in serious injury or death .
pressurized oil suddenly may cause severe personal injury or death.
1.
Don chemical protective gloves and goggles. Use cleaning solvent and wiping rags to clean the work area to prevent
hydraulic system contamination.
2.
Place a suitable drain pan under the starter.
3.
Loosen, but do not remove, the lines (1) from the starting motor (2) to permit any residual hydraulic pressure or fluid to
drain from the system.
4.
Label and disconnect the lines (1) from the starting motor (2). Cap the lines to prevent hydraulic system contamination.
5.
Remove the retaining bolts (3) and lockwashers (4) and lift the starting motor (2) away from the flywheel housing.
0089 00-1
TM 55-1905-242-14
0089 00
DISASSEMBLY
1.
Clamp the starting motor housing (5) in a vise.

NOTE
2.
Remove the screws (6) and lockwashers (7) that secure the pinion gear housing (8) to the starting motor housing (5).
3.
Remove the pinion gear housing (8) from the starting motor housing (5).
4.
Slide the drive assembly pinion gear (9) from the drive shaft (10).
34 35
11
29
22
23
24
25
6
8
19 17
30
36
15
12 13
31 28
32
14
27 26
21
10
20
0089 00-2
18 16
33
TM 55-1905-242-14
0089 00
DISASSEMBLY (continued)
5.
Scribe an index mark on the port plate (11) and starting motor housing (5). This mark will enable proper positioning of the
port plate (11) at assembly.
NOTE
There is a slight spring load on the port plate. Upon loosening the screws, any hydraulic fluid left in the housing will drain out.
6.
Remove the port plate screws (12) and lockwashers (13) from the port plate (11), and remove the port plate.
7.
Invert the starting motor housing (5), allowing the barrel (14) and pistons (15) to slide off the drive shaft (10).
8.
Remove the pistons (15) from the barrel (14).
9.
Remove the retaining ring (16) from the drive shaft (10).
10. Press the drive shaft (10) out of the starting motor housing (5) from the port plate (11) end. The inner and outer seals (17
and 18), seal holder (19), retaining ring (20), and shaft ball bearing (21) will come out with the drive shaft.
11. Remove the inner seal (17), outer seal (18), and seal holder (19) from the drive shaft (10).
12. Remove the retaining ring (20) and shaft ball bearing (21) from the drive shaft (10).
13. Press against the thrust bearing housing (22) with a little pressure and remove the thrust bearing assembly.
14. Remove the thrust bearing plate (23).
15. Press out the thrust bearing (24) only if it is damaged or defective.
16. Remove the dowel pin (25), washer (26), spring (27), and washer (28) from the barrel (14).
17. Remove the adapter fittings (29) and O-rings (30) from the port plate (11).
18. Remove the retaining ring (31) and roller bearing (32) from the port plate (11).
19. Press the needle bearing (33) from the pinion gear housing (8).
20. Remove the screws (34) and nameplate (35).
CLEANING
1.
If not already on, don chemical protective gloves and goggles.
2.
Clean all metal parts thoroughly with cleaning solvent.
3.
Dry parts thoroughly with clean wiping rags, or allow them to air dry.
INSPECTION
1.
Replace any worn or defective parts found during the inspection.
2.
Visually inspect the pinion gear housing (8) for cracks or other damage. Examine the needle bearing (33) for damage or
wear.
3.
Examine the drive assembly pinion gear (9) to be sure that the teeth are not worn excessively or chipped from interference
with the ring gear. Check to ensure that the compressing spring (36) is not damaged or broken.
0089 00-3
TM 55-1905-242-14
0089 00
INSPECTION (continued)
4.
Check the port plate (11) face, where the cylinder rides. This face must be absolutely smooth and free of scoring.
5.
Examine the roller bearing (32) in the port plate (11) for damage or wear.
6.
Examine the ported face of the barrel (14) for scratching or scoring. The bores of the barrel (14) must be smooth and free
of scoring.
7.
Examine the pistons (15). The outside diameter of the pistons must be smooth and free of scoring. The closed ends of
the pistons may show brinelling where they contact the thrust bearing plate (23), but no burrs or flat spots are permissible.
8.
Check the ends of the drive shaft (10) for wear or scoring. The splines should be smooth and free of nicks.
9.
Check the shaft ball bearing (21) for damage or wear.
10. Examine the starting motor housing (5) for cracks or other damage. Inspect the tapped holes for thread damage.
11. Examine the thrust bearing (24) for damage or wear.
ASSEMBLY
1.
Press the thrust bearing (24) into the thrust bearing housing (22). Lubricate the thrust bearing with clean hydraulic fluid.
2.
Install the dowel pin (25) into the starting motor housing (5).
3.
Align the thrust bearing housings (22) dowel hole with the dowel pin (25), and press the thrust bearing housing into the
starting motor housing (5).
4.
Install the thrust bearing plate (23) into the thrust bearing (24).
5.
Lubricate with clean hydraulic fluid, install the shaft ball bearing (21) on the drive shaft (10), and secure it with the
retaining ring (20).
6.
Press the drive shaft (10) with the shaft ball bearing (21) and retaining ring (20) into the starting motor housing (5) from
the port plate (11) end.
7.
Install the inner seal (17), outer seal (18), and seal holder (19) on the drive shaft (10).
8.
Install the spring (27) and washers (26 and 28) over the drive shaft (10).
9.
Install the barrel (14) with the pistons (15) on the drive shaft (10).
10. Press the roller bearing (32) into the port plate (11), and secure it with the retaining ring (31).
11. Install the adapter fittings (29) and O-rings (30).
12. Assemble the port plate (11) to the starting motor housing (5), aligning the scribe marks made during the Disassembly
procedure. Secure the port plate with the port plate screws (12) and lockwashers (13).
13. Press the needle bearing (33) into the pinion gear housing (8).
14. Install the drive assembly pinion gear (9) onto the drive shaft (10).
15. Position the pinion gear housing (8) onto the starting motor housing (5) and secure it with the screws (6) and lockwashers (7).
16. Install the nameplate (35) and secure it with the screws (34).
INSTALLATION
0089 00-4
TM 55-1905-242-14
0089 00
INSTALLATION
! CAUTION
Do not force the starting motor into its opening in the flywheel housing. When properly
aligned, the hydraulic starting motor adapter will enter the flywheel housing easily. Do
not use force to align the starting motor. Failure to comply with this caution could result
in damage to the starting motor, the flywheel housing, or the flywheel.
1.
Insert the starting motor (2) into the flywheel housing opening. When properly aligned, the hydraulic starting motor
adapter will enter easily.
2.
Rotate the starting motor (2) so that the bolt holes are aligned with the tapped holes in the flywheel housing. Secure the
starting motor to the flywheel housing with the retaining bolts (3) and lockwashers (4).
3.
Connect the lines (1) to the starting motor (2) using the labels from step 4 of Removal as a guide.
4.
Check the hydraulic fluid level in the reservoir and replenish as necessary.
5.
Remove the lockouts and tagouts and check the operation of the system. Ensure that the starting motor engages the
flywheel, spins the engine, disengages from the flywheel, and does not leak.
6.
END OF WORK PACKAGE

00-5
00890089
00-5/6
blank
TM 55-1905-242-14
0090 00
UNIT MAINTENANCE
STARTING HYDRAULIC SYSTEM HAND PUMP, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Suitable Drain Pan
Personnel Required:
Materials/Parts:
WP 0230 00)
WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0019)
REMOVAL
WARNING
appropriate control valve, if possible. Loosen fittings on hose lines slowly. Allow oil to
1.
Don chemical protective gloves and goggles and position a suitable drain pan under the work area.
2.
Loosen, but do not remove, one or more of the hydraulic lines (1) to allow any residual pressure and fluid to drain from
the system.
3.
Use cleaning solvent and wiping rags to clean all dirt and contamination from the work area. This will prevent contamination of the system when the pump is removed.
4.
Label all the hydraulic lines (1) and disconnect them from the tees (2 and 4).
0090 00-1
TM 55-1905-242-14
0090 00
REMOVAL (continued)
5.
Label all tees (2 and 4), valves (3 and 5), and elbow (6), and remove them from the pump (9).
10
7,8
6
2
4
3
1
2
NOTE
6. Remove the bolts (7) and lockwashers (8) that secure the pump (9) to its foundation (10), and lift the pump
from its foundation.
INSTALLATION
1.
Secure the pump (9) to its foundation (10) using the bolts (7) and lockwashers (8).
2.
Install the tees (2 and 4), valves (3 and 5), and elbow (6) to their original configuration using the labels from step 5 of
Removal as a guide.
3.
Connect the hydraulic lines (1) to their original configuration using the labels from step 4 of Removal as a guide.
4.
Remove the lockouts and tagouts and check the operation of the pump, ensuring that it will charge the accumulators and
that no leakage is present.
5.
Check the level of hydraulic fluid in the reservoir and replenish the hydraulic fluid as required.
6.
END OF WORK PACKAGE

0090 00-2
TM 55-1905-242-14
0091 00
UNIT MAINTENANCE
FUEL SYSTEM TANK, PIPING, VALVES, AND FITTINGS, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Suitable Drain Pan
Valves secured as required (refer to procedure)
Materials/Parts:
WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0025)
Personnel Required:
REMOVAL
WARNING
Diesel fuel is flammable and its vapor is potentially explosive. Do not use diesel fuel in
the vicinity of spark, open flame, or excessive heat. Do not use diesel fuel in unventilated
spaces. Failure to comply can result in serious injury or death.
Do not allow diesel fuel to come in contact with unprotected skin or eyes. Prolonged
skin contact can cause illness or injury. Eye contact can cause serious injury. Always
wear chemical protective gloves and goggles when handling diesel fuel. Failure to
comply can result in illness, serious injury, or death.
1.
Close, lock out, and tag out, in accordance with FM 55-502, all valves between the component to be replaced and the fuel
tank. If no valves exist between the component and the fuel tank, the fuel tank must be drained.
2.
Place a suitable drain pan beneath the work area.
3.
Don protective gloves and goggles.
4.
Place one wrench on the stationary fitting (1) and one wrench on the swivel fitting (2). Turn the swivel fitting while
holding the stationary fitting.
5.
Separate the swivel fitting (2) from the stationary fitting (1).
6.
Perform steps 4-5 on the other end of the hose, pipe, or fitting (3) to be replaced.
7.
If the system will remain open for a prolonged period, cap the open ends of the piping to prevent contamination of the
system.
0091 00-1
TM 55-1905-242-14
0091 00
INSTALLATION
1.
Procure a new pipe, hose, or fitting (3) as necessary.
2.
By hand, thread the stationary fitting (1) and the swivel fitting (2) together.
3.
Place one wrench on the stationary fitting (1) and one wrench on the swivel fitting (2). Turn the swivel fitting while
holding the stationary fitting to tighten the connection.
4.
Perform steps 2-3 on the other end of the new pipe, hose, or fitting (3).
5.
Remove the lockouts and tagouts and fill the fuel tank if necessary.
6.
Wipe the work area clean with wiping rags and check for leakage.
7.
Start the propulsion engines and check the work area for leakage.
8.
Dispose of used diesel fuel and contaminated materials in accordance with local regulations.
END OF WORK PACKAGE

0091 00-2
TM 55-1905-242-14
0092 00
UNIT MAINTENANCE
BATTERIES AND CABLES, TEST/REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Tester, Battery (Item 4, Table 1, WP 0230 00)
Battery isolation switches set to OFF,
Personnel Required:
Materials/Parts:
WP 0230 00)
Distilled Water (Item 9, Table 2, WP 0230 00)
WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0027)
TESTING
WARNING
not wear jewelry or other conductive items while servicing energized electrical equipment. Failure to comply can cause serious injury or death.
from arcing between the positive and negative terminals. Failure to comply with these
precautions can result in serious injury or death.
could result in serious injury or death.
1.
Don chemical protective gloves, goggles and/or face shield and chemical protective apron.
0092 00-1
TM 55-1905-242-14
0092 00
TESTING (continued)
2.
Remove the battery filler caps (1) and check the liquid level of each battery cell. The liquid level should be at the bottom
of the split ring on each cell.
NOTE
To get an accurate reading, the liquid of the battery cell should be at normal height when
the battery is tested. Any water added to the battery should be thoroughly mixed with
the electrolyte by charging the battery before testing. If the battery is dry, and a field
charge is not permitted, replace defective battery.
3.
If necessary, add distilled water to the battery and bring it to its normal level.
4.
Charge the battery to mix the water with the existing electrolyte.
5.
Insert the tip of the tester into a cell and draw enough electrolyte to float the glass hydrometer in the barrel of the tester.
6.
Take and record the electrolyte specific gravity reading.
7.
Check the tester thermometer. Record the thermometer reading along with the specific gravity reading.
8.
Return the electrolyte to the battery cell and install the battery caps (1).
9.
Repeat steps 5-8 for all the other battery cells.
10. If the temperature of the electrolyte is above or below 80 degrees Fahrenheit, the specific gravity reading must be
adjusted as follows:
a.
For every 10 degrees Fahrenheit below 80 degrees Fahrenheit, subtract four specific gravity units (0.004) from the
electrolyte reading taken.
b.
For every 10 degrees above 80 degrees Fahrenheit, add four specific gravity units (0.004) to the electrolyte reading
taken (refer to the examples in this work package).
0092 00-2
TM 55-1905-242-14
0092 00
TESTING (continued)
EXAMPLE 1
The battery electrolyte temperature reading is 60 degrees Fahrenheit and the hydrometer shows a specific gravity of 1.240. Since 60 degrees is two 10s below 80 degrees
Fahrenheit, you must subtract two 4s or eight specific gravity units (0.008) from the
hydrometer reading. This leaves a corrected specific gravity reading of 1.232.
EXAMPLE 2
The battery electrolyte temperature is down to 20 degrees Fahrenheit and the hydrometer shows a specific gravity of 1.256. Subtract 20 from 80 to get 6 10s difference,
therefore, 6 4s (0.024) must be subtracted from 1.256. This gives a corrected specific
gravity of 1.232.
EXAMPLE 3
The battery electrolyte temperature reading is 100 degrees Fahrenheit and the hydrometer specific gravity reading is 1.224. The electrolyte temperature is two 10s above 80
degrees Fahrenheit. You must add two 4s or eight specific gravity units (0.008) to the
original float reading to get a corrected specific gravity reading of 1.232.
11. A fully charged battery should have a specific gravity (adjusted to 80 degrees Fahrenheit) of 1.260 to 1.270. If the
adjusted specific gravity is below 1.225, charge the battery.
12. After charging, again check each cell of the battery as described above. Each cell must be within 0.025 specific gravity
of all the other cells. If a greater difference exists between any two cells, the battery is defective. Replace the battery.
13. After using tester, flush it with clean, clear water.
14. Install the battery caps (1).
REMOVAL
WARNING
1.
If not already on, don chemical protective gloves, apron and goggles.
2.
Disconnect and remove the negative lead (2) from one battery bank.
3.
Disconnect and remove the positive lead (3) from the same battery bank.
4.
Disconnect and remove the connector cable (4) from the same battery bank.
0092 00-3
TM 55-1905-242-14
REMOVAL (continued)
5.
Remove the batteries (5) from the compartment.
6.
Repeat steps 2-5 for the other battery bank, if required.
INSTALLATION
1.
Place the new batteries (5) into the battery compartment.
2.
Connect the connector cable (4) to the two batteries (5) in one battery bank.
3.
Connect the positive lead (3) to the positive battery terminal.
4.
Connect the negative lead (2) to the negative battery terminal.
5.
Repeat steps 1-4 for the other battery bank, if required.
6.
END OF WORK PACKAGE

0092 00-4
0092 00
TM 55-1905-242-14
0093 00
UNIT MAINTENANCE
ALTERNATOR AND BELTS, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
Battery isolation switches set to OFF, locked
out, and tagged out IAW FM 55-502
References:
FM 55-502
WP 0060 00
TM 55-1905-242-24P (WP 0028)
REMOVAL
WARNING
1.
Set the multimeter to the Vdc (Volts direct current) setting and connect the multimeter leads to the negative (1) and
positive (2) alternator terminals. Note the reading. If no voltage is noted, proceed with the next step. If voltage is noted,
check that the battery isolation switches are properly secured.
2
3
5
1
7
4
6
0093 00-1
TM 55-1905-242-14
0093 00
REMOVAL (continued)
2.
Label and disconnect the wiring connected to the negative (1) and positive (2) alternator terminals.
3.
Loosen the adjusting strap bolt (3) and the pivot bolt (4).
4.
Move the alternator (5) as necessary, and remove the drive belts (6).
5.
Remove the adjusting strap bolt (3).
6.
Remove the pivot bolt (4) and the alternator (5).
INSTALLATION
1.
Position the alternator (5) in place and install the pivot bolt (4). Do not tighten the pivot bolt (4) yet.
2.
Install the adjusting strap bolt (3) loosely.
3.
Position the alternator (5) so that the drive belts (6) may be placed over the alternator drive pulley (7).
4.
Move the alternator (5) to adjust the drive belts (6) until there is a belt deflection of approximately 1/2 inch (13 mm)
measured midway between the alternator drive pulley (7) and the crankshaft pulley.
5.
Tighten the adjusting strap bolt (3) and recheck the belt tension. If the tension is acceptable, proceed to the next step.
If the tension is not acceptable, loosen the adjusting strap bolt (3) and readjust the belts tension.
6.
Tighten the pivot bolt (4).
7.
Connect the wiring to the positive (2) and negative (1) alternator terminals using the labels from step 2 of Removal as a
guide.
8.
Remove the lockouts and tagouts, set to ON the battery isolation switches, and test the alternator as described in
WP 0060 00.
END OF WORK PACKAGE

0093 00-2
TM 55-1905-242-14
0094 00
UNIT MAINTENANCE
24/12V CONVERTER, REPLACE
INITIAL SETUP:
Personnel Required:

Table 1, WP 0230 00)
Battery isolation switches set to OFF, locked out
and tagged IAW FM 55-502
References:
FM 55-502
WP 0061 00
TM 55-1905-242-24P (WP 0030)
REMOVAL
WARNING
1.
Set the multimeter to the Vdc (Volts, direct current) setting and connect its leads to the converters input (1 and 2) and
output (3 and 4) leads. If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the battery
isolation switches are properly secured.
2.
Label and disconnect the converters input (1 and 2) and output (3 and 4) leads.
3.
Remove the four bolts (5) that secure the converter (6) to the bulkhead and remove the converter.
NEWMAR
POWER
4
INPUT
OUTPUT
0094 00-1
TM 55-1905-242-14
0094 00
INSTALLATION
1.
Position the converter (6) on the bulkhead and secure it with the four bolts (5).
2.
Connect the converters input (1 and 2) and output (3 and 4) leads using the labels from step 2 of Removal as a guide.
3.
Remove the lockouts and tagouts and test the operation of the system (WP 0061 00).
END OF WORK PACKAGE

0094 00-2
TM 55-1905-242-14
0095 00
UNIT MAINTENANCE
24 VOLT WIRING, REPAIR
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
References:
FM 55-502
FM 55-509-1
Battery isolation switches set to OFF,
REPAIR
1.
Proper repair of 24 Volt wiring consists of replacement of the damaged wiring. When electrical casualty requires
expedient repairs, repair may be made by splicing. Splicing is authorized for repair of damaged cables if the remainder of
the cable is in good mechanical and electrical condition. The cable must be replaced in its entirety at the most opportune
time. For proper splicing methods, refer to FM 55-509-1.
2.
To replace 24 Volt wiring:
WARNING
a.
Remove any inteference or covers that restrict access to the end of the wiring assembly.
b.
Set the multimeter to the Vdc (Volts direct current) setting and check the voltage at the wirings terminals (1). If no
voltage is noted, proceed to the next step. If voltage is noted, ensure that the battery isolation switches are properly
secured.
c.
Label the wiring near the wirings terminals (1), or make a sketch of the work area to permit proper assembly.
d.
Remove the nuts (2) that secure the wirings terminals (1) to the studs (3) and remove the wirings terminals from the
studs.
e.
Follow the wiring to its other end, freeing it from the vessels structure as required.
f.
Perform steps c-d on the other end of the wiring.
g.
Procure a new wiring assembly.
h.
Determine which wirings terminals (1) connect to which studs (3) using the labels or the sketch from step c as a
guide.
0095 00-1
TM 55-1905-242-14
0095 00
REPAIR (continued)
i.
Connect the wirings terminals (1) to the studs (3), securing them with the nuts (2).
j.
Route the new wiring assembly along the same path as the old assembly, securing it to the vessels structure in the
same manner as the old wiring assembly.
k.
Follow the procedure outlined in steps h-i to connect the other end of the wiring assembly.
l.
Install any covering or interference removed, remove the lockouts and tagouts, and check the operation of the
system.
END OF WORK PACKAGE

0095 00-2
TM 55-1905-242-14
0096 00
UNIT MAINTENANCE
24 VOLT CONTROL AND DISTRIBUTION PANELS, TEST/REPAIR
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0031)
TESTING
WARNING
1.
2.
Operate each circuit breaker in the given panel and ensure that it controls its device. If any circuit breaker fails to control
its device, test the circuit breaker:
a.
Set the multimeter to the Vdc (Volts direct current) setting.
b.
Place one voltmeter lead on each of the circuit breaker terminals (1) and note the voltage. With the circuit breaker in
the OFF position, the multimeter should read 24 Vdc. With the circuit breaker in the ON position, the multimeter
should read 0 Vdc. If these readings cannot be obtained, the circuit breaker is defective. If these readings are
obtained, the circuit breaker is operating normally.
If any circuit breaker is found to be defective, replace it.
REPAIR
Repair of the 24 Volt control and distribution panels is accomplished by the replacement of defective circuit breakers. The
procedure for circuit breaker replacement appears in the Removal and Installation procedures in this work package.
0096 00-1
TM 55-1905-242-14
0096 00
REMOVAL
WARNING
1.
Set to OFF, lock out, and tag out the battery isolation switches in accordance with FM 55-502.
2.
Set the multimeter to the Vdc setting and place its leads on the circuit breakers terminals (1). If 0 Vdc is noted, proceed
to the next step. If voltage is noted, ensure that the battery isolation switches are properly secured.
3.
Label the wiring connected to the circuit breakers terminals (1).
4.
Remove the screws (2) and lockwashers (3) that secure the wiring to the circuit breakers terminals (1).
5.
Remove the nut (4) and flat washer (5) that secure the circuit breaker to the panel (6).
6.
Remove the screws (7) that secure the circuit breaker to the panel (6).
7.
Remove the circuit breaker from the panel (6).
0096 00-2
TM 55-1905-242-14
0096 00
INSTALLATION
1.
Procure a new circuit breaker.
2.
Position the circuit breaker in the panel (6) and secure it with the screws (7), nut (4), and flat washer (5).
3.
Connect the wiring to the circuit breakers terminals (1) using the labels from step 3 of Removal as a guide and secure it
with the screws (2) and lockwashers (3).
4.
Remove the lockouts and tagouts, set to ON the battery disconnect switches, and check the operation of the circuit.
END OF WORK PACKAGE

00960096
00-3/4
blank
00-3
TM 55-1905-242-14
0097 00
UNIT MAINTENANCE
GROUND DETECTOR, REPLACE/REPAIR
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
PORT BATTERY ISOLATION SWITCH and
STARBOARD BATTERY ISOLATION
SWITCH set to OFF, locked out, and tagged
out IAW FM 55-502
References:
FM 55-502
TM 55-1905-242-24P (WP 0032)
GROUND DETECTOR--REPLACE
REMOVAL
WARNING
1.
Loosen the screws (1) that secure the cover clamps (2). Swing the cover clamps clear and remove the ground detector
cover (3).
2.
Set the multimeter to the Vdc (Volts direct current) setting and check for voltage at the terminals on the selector switch
(4). If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the port and starboard battery
isolation switches are set to OFF.
3.
Label and disconnect the wiring (5) from the selector switch (4).
4.
Unscrew the strain relief nuts (6).
5.
Label and remove the wiring from the ground detector box (7).
6.
Remove the screws (8) that secure the ground detector box (7) to the bulkhead. Remove the ground detector box and
ground detector cover (3).
0097 00-1
TM 55-1905-242-14
INSTALLATION
1.
Position the ground detector box (7) on the bulkhead and secure it with the screws (8).
2.
Feed the wiring through the strain reliefs and secure them with the strain relief nuts (6).
3.
Connect the wiring to the ground detector box (7) using the labels from step 5 of Removal as a guide.
4.
Connect the wiring (5) to the selector switch (4) using the labels from step 3 of Removal as a guide.
0097 00-2
0097 00
TM 55-1905-242-14
0097 00
5.
Position the ground detector cover (3) on the ground detector box (7) and secure it with the cover clamps (2) and screws
(1).
6.
If no further repairs will be made, remove the lockouts and tagouts and check the operation of the system.
GROUND DETECTOR--REPAIR
Repair of the ground detector is accomplished by the replacement of the fuses, bulbs, and switches.
REPLACE--FUSE
1.
Turn the fuse holder (9) 1/4 turn counterclockwise.
2.
Pull the fuse holder (9) from the ground detector cover (3).
3.
Pull the fuse (10) from the fuse holder (9).
4.
Insert a new fuse (10) into the fuse holder (9).
5.
Insert the fuse holder (9) into the ground detector cover (3) and turn it clockwise until it drops into its slot. After it
drops, push it in and turn it an additional 1/4 turn clockwise to lock it in place.
6.
REPLACE--BULB
1.
Unscrew the bulb cover (11).
2.
Unscrew the defective bulb (12) from the base (13).
3.
Screw in a new bulb (12).
4.
Screw on the bulb cover (11).
5.
REPLACE--TOGGLE SWITCH (POWER AND TEST)

1.
Loosen the screws (1) that secure the cover clamps (2). Swing the cover clamps (2) clear and remove the ground detector
cover (3).
2.
Set the multimeter to the Vdc (Volts direct current) setting and check for voltage at the terminals on the appropriate toggle
switch (14). If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the port and starboard
battery isolation switches are set to OFF.
3.
Label and disconnect the wiring from the toggle switch (14).
4.
Remove the nut (15) and washer (16) that secure the toggle switch (14) to the ground detector cover (3). Remove the
toggle switch (14) from the ground detector cover.
5.
Position the new toggle switch (14) in the ground detector cover (3) and secure it with the nut (15) and washer (16).
6.
Connect the wiring to the toggle switch (14) using the labels from step 3 as a guide.
7.
Position the ground detector cover (3) on the ground detector box (7) and secure it with the cover clamps (2) and
screws (1).
0097 00-3
TM 55-1905-242-14
0097 00
REPLACE--TOGGLE SWITCH (POWER AND TEST) (continued)

8.
REPLACE--SELECTOR SWITCH
1.
Loosen the screws (1) that secure the cover clamps (2). Swing the cover clamps clear and remove the ground detector
cover (3).
2.
Set the multimeter to the Vdc (Volts direct current) setting and check for voltage at the terminals on the selector switch
(4). If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the port and starboard battery
isolation switches are set to OFF.
3.
Label and disconnect the wiring (5) from the selector switch (4).
4.
Remove the nut (17) and washer (18) that secure the selector switch (4) to the ground detector cover (3). Remove the
selector switch (4) from the ground detector cover.
5.
Position the new selector switch (4) in the ground detector cover (3) and secure it with the nut (17) and washer (18).
6.
Connect the wiring (5) to the selector switch (4) using the labels from step 3 as a guide.
7.
Position the ground detector cover (3) on the ground detector box (7) and secure it with the cover clamps (2) and screws
(1).
8.
END OF WORK PACKAGE

0097 00-4
TM 55-1905-242-14
0098 00
UNIT MAINTENANCE
BATTERY CHARGER, TEST
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
TESTING
1.
Set to ON the battery charger circuit breaker in the 220/110 Volt distribution box.
2.
Set the multimeter to the Vdc (Volts direct current) setting and check the battery voltage on both battery banks. The
voltage should be 27 Vdc to 29 Vdc on both battery banks. If either battery bank shows a lower charging voltage, notify
general support maintenance for repair.
END OF WORK PACKAGE

00-1
00980098
00-1/2
blank
TM 55-1905-242-14
0099 00
UNIT MAINTENANCE
220V/110V VOLT WIRING, REPAIR
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
References:
FM 55-502
FM 55-509-1
Shore power and diesel generator secured,
REPAIR
1.
Proper repair of 220/110 Volt wiring consists of replacement of the damaged wiring. When electrical casualty requires
expedient repairs, repair may be made by splicing. Splicing is authorized for repair of damaged cables if the remainder of
the cable is in good mechanical and electrical condition. The cable must be replaced in its entirety at the most opportune
time. For proper splicing methods, refer to FM 55-509-1.
2.
To replace 220/110 Volt wiring:
WARNING
a.
Remove any inteference or covers that restrict access to the end of the wiring assembly.
b.
Set the multimeter to the Vac (Volts alternating current) setting and check the voltage at the wirings terminals (1). If
no voltage is noted, proceed to the next step. If voltage is noted, check that the shore power and diesel generator
are properly secured.
c.
Label the wiring near the wirings terminal (1) or make a sketch of the work area to permit proper reassembly.
d.
Remove the nut (2) that secures the wirings terminal (1) to the stud and remove the wiring terminal from the stud.
e.
Follow the wiring to its other end, freeing it from the vessels structure as required.
f.
Perform steps c-d on the other end of the wiring.
g.
Procure a new wiring assembly.
0099 00-1
TM 55-1905-242-14
0099 00
REPAIR (continued)
h.
Determine which wirings terminal (1) connects to which stud (3) by referring to the labels or the sketch from step c
as a guide.
i.
Connect the wirings terminal (1) to the stud (3), securing it with the nut (2).
j.
Route the new wiring assembly along the same path as the old wiring assembly, securing it to the vessels structure
in the same manner as the old wiring assembly.
k.
Follow the procedure outlined in steps h-i to connect the other end of the wiring assembly.
l.
Install any covering or interference removed, remove the lockouts and tagouts, and check the operation of the
system.
END OF WORK PACKAGE

0099 00-2
TM 55-1905-242-14
0100 00
UNIT MAINTENANCE
FOR FOR LANDING CRAFT, MECHANIZED (LCM-8) (ALL VESSELS WITH MOD 2 APPLICATION)
220V/110V CONTROL AND DISTRIBUTION PANELS, TEST/REPAIR
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0034)
Personnel Required:
TESTING
WARNING
1.
2.
Operate each circuit breaker in the panel and ensure that it controls its device. If any circuit breaker fails to control its
device, test the circuit breaker by the following the procedure below:
a.
Set the multimeter to the Vac (Volts alternating current) setting.
b.
Place the multimeter leads on both circuit breakers wiring (1) terminals and note the voltage. With the circuit breaker
in the OFF position, the multimeter should read either 220 Vac or 110 Vac, depending upon the circuit. With the
circuit breaker in the ON position, the multimeter should read 0 Vac. If these readings cannot be obtained, the circuit
breaker is defective. If these readings are obtained, the circuit breaker is operating normally.
If any circuit breaker is found to be defective, replace it.
0100 00-1
TM 55-1905-242-14
0100 00
REPAIR
WARNING
Repair of the 220V/110V control and distribution panel is accomplished by the replacement of defective circuit breakers. The
procedure for circuit breaker replacement appears in the Removal and Installation procedures in this work package.
REMOVAL
1.
Turn OFF, lock out, and tag out the diesel generator and shore power in accordance with FM 55-502.
2.
Set the multimeter to the Vac (Volts alternating current) setting and place its leads on the circuit breakers wiring terminals
(1) at the back of the circuit breaker (2). If no voltage is noted, proceed to the next step. If voltage is noted, ensure that
the diesel generator and shore power are properly secured.
3.
Label the wiring (1) connected to the circuit breakers (2) terminals.
4.
Loosen the four screws (two on each side, top and bottom) (3) that secure the wiring (1) in the circuit breaker (2) and
remove the wiring from the circuit breaker.
5.
Remove the nut (4), flat washer (5), and ON/OFF indicator plate (6) from the circuit breaker (2).
6.
Remove the two screws (7) securing the circuit breaker (2) to the panel (8) and remove the circuit breaker.
8
3
7
6
5
0100 00-2
TM 55-1905-242-14
0100 00
INSTALLATION
1.
Procure a new circuit breaker (2).
2.
Position the circuit breaker (2) in the panel (8) and secure it with the two screws (7).
3.
Install the ON/OFF indicator plate (6), flat washer (5), and nut (4) on the circuit breaker (2).
4.
Connect the wiring (1) to the rear of the circuit breaker (2) using the labels from step 3 of Removal as a guide and secure
it by tightening the four screws (3).
5.
Remove the lockouts and tagouts and check the operation of the affected circuit.
END OF WORK PACKAGE

0100
0100
00-3/4
00-3blank
TM 55-1905-242-14
0101 00
UNIT MAINTENANCE
POWER TRANSFORMERS 220V TO 110V, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
Diesel generator and shore power secured,
References:
FM 55-502
TM 55-1905-242-24P (WP 0035)
REMOVAL
WARNING
1.
Remove the screws (1) that secure the access cover (2) to the transformer body (3) and remove the access cover.
2.
Set the multimeter to the Vac (Volts alternating current) setting and check the input and output terminals for voltage. If
no voltage is noted, proceed to the next step. If voltage is noted, check that the diesel generator and shore power are
properly secured.
0101 00-1
TM 55-1905-242-14
REMOVAL (continued)
3.
Label and disconnect the wiring from the input and output terminals.
4.
Remove the mounting bolt (4) and remove the transformer body (3) from the bulkhead.
INSTALLATION
1.
Position the transformer body (3) on the bulkhead and secure it with the mounting bolt (4).
2.
Connect the wiring to the input and output terminals using the labels from step 3 of Removal as a guide.
3.
Install the access cover (2) and secure it with the screws (1).
4.
END OF WORK PACKAGE

0101 00-2
0101 00
TM 55-1905-242-14
0102 00
UNIT MAINTENANCE
DIESEL GENERATOR, SERVICE/TEST
INITIAL SETUP:
Personnel Required:
References:
WP 0023 00
WP 0225 00
SERVICE
Service procedures for the diesel generator are contained in the manuals identified in WP 0225 00.
TEST
1.
Start the diesel generator, warm it up, and place it online (WP 0023 00).
2.
Turn ON all three air conditioning units, the battery charger, and the microwave in order to place a load on the generator.
Observe the frequency (1) and 220 V voltage (2) gauges. The frequency should read between 58 and 62 Hertz (Hz) and
the voltage should read 220 Vac.
3.
Turn OFF all electrical loads on the diesel generator and record the same readings recorded in step 2. The readings
should be in the same limits.
4.
If the frequency and voltage readings are not within the specified limits, refer to the manuals identified in WP 0225 00
for troubleshooting and repair procedures.
V
100
150
200
Hz
300
55
50
100
0
50
45
A/C
A/C
A/C
110 V
220 V
60 HZ
100
0
60 65
20
40 60
80
1 2 3 4 5
0
VOLT
11 12 13
14
AC GENERATOR
CONTROL PANEL
END OF WORK PACKAGE

01020102
00-1/2
00-1
blank
TM 55-1905-242-14
0103 00
UNIT MAINTENANCE
AN/PSN-11 GPS (GPS 9801), REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0038)
AN/PSN-11 GPS circuit breaker set
to OFF, locked out, and tagged out
IAW FM 55-502
REMOVAL
WARNING
1.
Disconnect the cables (1) from their sockets (2) on the GPS unit (3).
2.
Remove the GPS unit (3) from the mount (4).
3.
Remove the four screws (5) that secure the mount (4) to its bracket.
0103 00-1
TM 55-1905-242-14
0103 00
INSTALLATION
1.
Position the mount (4) on its bracket and secure it with the four screws (5).
2.
Place the GPS unit (3) into the mount (4).
3.
Connect the cables (1) to their sockets (2) on the GPS unit (3).
4.
END OF WORK PACKAGE

0103 00-2
TM 55-1905-242-14
0104 00
UNIT MAINTENANCE
AN/PSN-11(V) INTFCE & SWBOX 9801, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
VHF-FM DSC 500A NO. 1, AN/SPS-69 RADAR,
DIGITAL COMPASS, and SEA 330 MF/HF
RADIO circuit breakers set to OFF,
References:
FM 55-502
TM 55-1905-242-24P (WP 0038)
REMOVAL
1.
Remove the bolts (1) that secure the AN/PSN-11 INTERFACE AND SWITCHBOX (2) to its mounting bracket (3).
2.
Remove the AN/PSN-11 INTERFACE AND SWITCHBOX (2) from it mounting bracket (3) and place it face down on the
chart table.
3.
Label and remove the wiring (4) from the back of the AN/PSN-11 INTERFACE AND SWITCHBOX (2) by disconnecting
the quick connectors.
INSTALLATION
1.
Connect the wiring (4) to its quick connect terminals on the back of the AN/PSN-11 INTERFACE AND SWITCHBOX (2).
2.
Position the AN/PSN-11 INTERFACE AND SWITCHBOX (2) into its mounting bracket (3) and secure it with the
bolts (1).
3.
END OF WORK PACKAGE

01040104
00-1/2
blank
00-1
TM 55-1905-242-14
0105 00
UNIT MAINTENANCE
DIGITAL COMPASS SYSTEM (KVH MV103C), REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Materials/Parts:
Sealing Compound, Loctite 242 (Item 16, Table 2,
WP 0230 00)
Tape, Insulation, Electrical (Item 17, Table 2, WP 0230 00)
Tape, Silicone (Item 18, Table 2, WP 0230 00)
DIGITAL COMPASS circuit breaker set to OFF,
References:
FM 55-502
TM 55-1905-242-24P (WP 0039)
Personnel Required:
One Watercraft Operator, 88K
REMOVAL
WARNING
NOTE
1.
2.
To remove the processor unit:

a.
Remove the bolts (1) and lockwashers (2) that secure the processor unit (3) to its mount on the mast.
b.
Follow the processor unit cable (4) down the mast and through the bulkhead into the pilothouse, freeing it from its
mounts as the work proceeds.
c.
Disconnect the processor unit cable (4) from its socket (5) on the junction box (6).
To remove the remote display unit:

a.
Remove the nuts (8) and washers (9) from the studs that secure the remote display unit (7) to the console.
b.
Follow the remote display unit cable (10) to the junction box (6), freeing it from its mounts as the work proceeds.
c.
Disconnect the remote display unit cable (10) from its socket (11) on the junction box (6).
0105 00-1
TM 55-1905-242-14
0105 00
REMOVAL (continued)
3.
To remove the junction box:

a.
Disconnect the power cable (12) from its socket (13) on the junction box (6).
b.
Set the multimeter to the Vdc (Volts direct current) setting and check for voltage at the power cable (12). If no voltage
is noted, proceed to the next step. If voltage is noted, ensure that the circuit breaker is properly secured.
c.
If not already disconnected, disconnect the remote display unit cable (10) and the processor unit cable (4) from their
sockets (11 and 5) on the junction box (6).
d.
Remove the screws (14) and washers (15) that secure the junction box (6) to the console.
INSTALLATION
1.
2.
To install the processor unit:

a.
Position the processor unit (3) on its mount so the arrow index is pointing forward and secure it with the bolts (1) and
lockwashers (2).
b.
If the processor unit cable (4) was removed from the processor unit (3), attach the cable to the processor unit,
leaving a strain relief loop of approximately 8 (203 mm). Securely wrap the connection with silicone tape to prevent
corrosion. Overwrap the silicone tape with three layers of electrical insulation tape.
c.
Route the processor unit cable (4) down the mast, through the bulkhead, and into the pilothouse securing it in the
same manner as the old cable.
d.
Connect the processor unit cable (4) to its socket (5) on the junction box (6).
To install the remote display unit:

a.
Connect the remote display unit cable (10) to its socket (11) on the junction box (6).
b.
Route and secure the remote display unit cable (10) in the same manner as the old cable.
c.
Position the remote display unit (7) on the console.
0105 00-2
TM 55-1905-242-14
0105 00
! CAUTION
Do not overtighten the nuts that secure the remote display to the console. Overtightening the nuts can distort the remote display causing damage to the unit. Sealing compound should be used during installation to prevent future loosening of the nuts.
d.
3.
4.
Apply a small amount of sealing compound (Loctite 242) to the studs and install the nuts (8) and washers (9).
Tighten the nuts only lightly to prevent distortion of the remote display unit (7).
To install the junction box:

a.
Position the junction box (6) on the console and secure it with the screws (14) and washers (15).
b.
Connect the remote display unit cable (10), the processor unit cable (4), and the power cable (12) to their sockets (11,
5, and 13) on the junction box (6).
After installing all of the components, clear the lockouts and tagouts and test the operation of the system as follows:
a.
Set to ON the POWER toggle switch and observe the remote display unit (7). The remote display should show the
default declination value (00) for two seconds, and then change to Compass Heading mode.
b.
Set to the LIGHT ON position the POWER toggle switch. Rotate the DIMMER control and observe that the lighting
varies between OFF and full brightness.
c.
Proceed to the Calibration procedure in this work package and calibrate the unit.
CALIBRATION
During calibration, the vessel is steered through two slow, continuous circles while the digital compass conducts its
calibration routine. As the vessel turns through the circles, the remote display unit shows sequential displays of CAL, the
present heading, and a three digit calibration score. The three digit score indicates the quality of the calibration (on a scale
of 1 to 9, with 1 being the worst and 9 being the best), the quality of the local magnetic environment (using the same scoring
method), and the number of calibrations conducted (the third digit is a rollover counter that increments by one with each
calibration). To calibrate the unit:
1.
Position the vessel in an area large enough to conduct two large, slow circles over a period of several minutes. Each full
circle requires at least two minutes to complete (i.e. the turn rate should not exceed three degrees per second). The
starting heading is not important, nor is the direction of the turn.
2.
Set to ON the POWER toggle switch and allow the digital compass to go through its self-test routine.
3.
When ready to begin calibration, steady on any heading, then press and hold down the SET CRS pushbutton (16) for
approximately eight seconds, or until the remote display unit shows CAL. Release the SET CRS pushbutton.
3/10A SB
KHV INDUSTRIES MIDDLETOWN RI USA
CAL (HOLD DOWN)
F1
SLOW
16
EAST
MED
SET
CRS
FAST
RESPONSE
LIGHT
ON
GPS/
NAV
0105 00-3
ON
WEST
DECL
OFF
DIMMER
POWER
TM 55-1905-242-14
0105 00
CALIBRATION (continued)
NOTE
Calibration will not be effective if the vessel is turned too quickly. The vessels rate of
turn must not exceed three degrees per second.
4.
Put the helm over in the direction to be steered and set the rudder angle so that the vessels turn rate does not exceed
approximately three degrees per second. Maintain speed and rudder angle until two full circles have been executed.
5.
As the vessel is turning, note that the remote display unit cycles through CAL, a three digit heading, and a three digit
calibration score. In a few rare instances, the latest calibration score digit may change in as little as 36. This is not
indicative of a faulty calibration. Sometimes the last digit may change before the circle is completed. Rapid rollover of
the final digit indicates that the sensor is receiving incrementally better data and is updating memory on the fly.
6.
Upon completion of the second circle, note the three digit calibration score. The score might read 96x. This means that
the quality of the calibration is superior and the local magnetic environment is relatively benign; the x represents the
last calibration and may be any value between 1 and 9. The goal is to have the first and second digits as close to 9 as
possible. Proper location of the processor unit, free from strong local magnetic disturbances, quite often yields a score
of 88x or better on the first calibration.
7.
Leave the calibration mode by briefly pressing and releasing the SET CRS pushbutton (16). The digital compass will
return to the compass heading display mode.
NOTE
The digital compass must be left ON for at least ten seconds after leaving the calibration
mode. If the unit is turned OFF before ten seconds have elapsed, the calibration factors
will not be stored in memory.
8.
Leave the digital compass ON for at least ten seconds after leaving the calibration mode in order to store the calibration
factors in the memory.
END OF WORK PACKAGE

0105 00-4
TM 55-1905-242-14
0106 00
UNIT MAINTENANCE
GENERAL ALARM SYSTEM, REPAIR
INITIAL SETUP:
Personnel Required:

Table 1, WP 0230 00)
GEN ALARM circuit breaker set to OFF, locked
out and tagged out IAW FM 55-502
References:
FM 55-502
TM 55-1905-242-24P (WP 0040)
REPAIR
Repair of the general alarm system is accomplished by replacement of its components. Procedures to accomplish this
replacement are below.
CONTACTOR SWITCH ASSEMBLY REPLACEMENT
REMOVAL
WARNING
1.
Loosen and remove the four screws (1) that secure the contactor switch cover (2) in place.
2.
Remove the contactor switch cover (2) and turn it over to reveal the internal electrical components of the contactor
switch (3).
3.
Set the multimeter to the Vdc (Volts direct current) setting and check for voltage at the connection points of the terminals
(4) to ground. If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the affected circuit breaker
is properly secured.
4.
Label and remove the electrical wiring from the terminals (4) on the contactor switch (3).
5.
Loosen and remove the four screws (5) that secure the contactor switch assembly, and remove it from the mounting
bracket.
0106 00-1
TM 55-1905-242-14
0106 00
4
5
1
1
3
5
2
INSTALLATION
1.
Align the contactor switch assembly to the mounting bracket, and secure it in place with the four screws (5).
2.
Connect the electrical wiring to the terminals (4) on the contactor switch (3) using the labels from step 4 of Removal-Contactor Switch Assembly as a guide.
3.
Install the contactor switch cover (2) and secure it in place with the four screws (1).
4.
ALARM BELL REPLACEMENT

REMOVAL
WARNING
1.
Remove the bolt (6) that secures the gong (7) to the base (8), and remove the gong.
2.
Remove the bolts (behind the gong) that secure the cover to the base (8).
0106 00-2
TM 55-1905-242-14
0106 00
REMOVAL (continued)
3.
Set the multimeter to the Vdc (Volts direct current) setting. Take voltage readings at the terminals, inside the base (8), to
ground to ensure that the electrical circuits are deenergized. If no voltage is noted, proceed to the next step. If voltage
is noted, ensure that the affected circuit breaker is properly secured.
4.
Label and remove the wiring from the terminals inside the base (8).
5.
Remove the four bolts (9) that secure the base (8) to the bulkhead.
9
6
INSTALLATION
1.
Position the base (8) against the bulkhead and secure it with four bolts (9).
2.
Connect the wiring inside the base (8) using the labels from step 4 of Removal--Alarm Bell Replacement as a guide.
3.
Attach the cover to the base (8) with its bolts.
4.
Secure the gong (7) to the base (8) with the bolt (6).
5.
END OF WORK PACKAGE

01060106
00-3/4
blank
00-3
TM 55-1905-242-14
0107 00
UNIT MAINTENANCE
FIRE DETECTION SYSTEM, TEST/REPAIR
INITIAL SETUP:
Materials/Parts:
Candle, Illuminating (Item 19, Table 2, WP 0230 00)
Smoke (Aerosol) (Item 20, Table 2, WP 0230 00)

Table 1, WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0041)
Personnel Required:
TEST
1.
Set to ON the Fire Detection System and position one crewmember in the pilothouse to observe the alarms.
2.
Light a candle (1) and hold the lighted candle 24 inches (610 mm) in front of one flame detector (2) in the engine room.
3.
Observe that the audible alarm sounds in the alarm panel and that the engine room lights illuminate in both the alarm
panel and the console.
4.
Activate the SILENCE switch on the alarm panel and observe that the audible alarm silences.
5.
Extinguish the candle (1) and observe that the engine room lights extinguish on both the alarm panel and on the console.
6.
Repeat steps 2-5 for the remaining two flame detectors.
7.
Discharge a 1 to 2-second blast of smoke (3) at one of the smoke detectors (4) in the accommodation module.
8.
Observe that the audible alarm sounds in the alarm panel and that the accommodation module lights illuminate in both
the alarm panel and on the console.
9.
Activate the SILENCE switch on the alarm panel and observe that the audible alarm silences.
10. Observe that the accommodation module lights extinguish on both the alarm panel and on the console as the smoke
dissapates.
11. Repeat steps 7-10 for the remaining smoke detectors.
2
1
0107 00-1
TM 55-1905-242-14
0107 00
REPAIR
WARNING
Repair of the fire detection system is accomplished by replacement of its component parts.
1.
To replace the alarm panel:

a.
At the control and distribution panel, set to OFF, lock out, and tag out the FIRE DETECT SYSTEM circuit breaker
in accordance with FM 55-502.
b.
Remove the four screws (5) that secure the alarm panel cover (6).
0107 00-2
TM 55-1905-242-14
0107 00
REPAIR (continued)
2.
c.
Remove the bolts, nuts, and washers that connect the alarm panel to its mount.
d.
Label and disconnect the wiring (7) from the alarm panel.
e.
Procure a new alarm panel.
f.
Connect the wiring (7) to the alarm panel using the labels from step d as a guide.
g.
Position the alarm panel on its mount and secure it with its nuts, bolts, and washers.
h.
Position the alarm panel cover (6) on the alarm panel and secure it with the four screws (5).
To replace the flame detector:

a.
Disconnect the flame detector wiring (8) from the junction box (9).
NOTE
b.
Remove the bolts (10), nuts (11), and lockwashers (12) that secure the flame detector (13) to its mount.
c.
Procure a new flame detector (13).
d.
Position the flame detector (13) on its mount and secure it with bolts (10), nuts (11), and lockwashers (12).
e.
Connect the flame detector wiring (8) to the junction box (9).
0107 00-3
TM 55-1905-242-14
0107 00
REPAIR (continued)
3.
4.
To replace the smoke detector (15):

a.
Remove the screws (14) that secure the smoke detector (15) to the junction box (16).
b.
Set the multimeter to the Vdc (Volts direct current) setting and check for voltage at the smoke detectors (15)
terminals. If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the circuit breaker is
properly secured.
c.
Label and remove the wiring that connects the smoke detector (15) to the junction box (16).
d.
Procure a new smoke detector.
e.
Connect the smoke detector (15) wiring using the labels from step c as a guide.
f.
Position the smoke detector (15) on the junction box (16) and secure it with the screws (14).
END OF WORK PACKAGE

0107 00-4
TM 55-1905-242-14
0108 00
UNIT MAINTENANCE
RADIO SET AN/VRC-90A, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
AN/VRC-46 SINCGARS RADIO circuit breaker
set to OFF, locked out, and tagged out IAW
FM 55-502
References:
FM 55-502
TM 55-1905-242-24P (WP 0042)
REMOVAL
WARNING
1.
Disconnect the system connector (1) from the radio (2). Set the multimeter to the Vdc (Volts direct current) setting and
check for voltage at the connector. If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the
circuit breaker is properly secured.
0108 00-1
TM 55-1905-242-14
REMOVAL (continued)
2.
Disconnect the antenna connector (3) from the radio (2).
3.
Disconnect the data connector (4) from the radio (2).
4.
Remove the radio (2) from its mount.
INSTALLATION
1.
Position the radio (2) in its mount.
2.
Connect the data connector (4) to the radio (2).
3.
Connect the antenna connector (3) to the radio (2).
4.
Connect the system connector (1) to the radio (2).
5.
END OF WORK PACKAGE

0108 00-2
0108 00
TM 55-1905-242-14
0109 00
UNIT MAINTENANCE
VHF-FM DSC 500A, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
VHF-FM DSC 500A NO. 1 circuit breaker set
to OFF, locked out, and tagged out IAW
FM 55-502
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0042)
REMOVAL
WARNING
1.
Remove the four screws (1) that attach the radio mounting plate (2) to the console.
2.
Remove the ten screws (3) on the console panel (4) below the radio (5) and remove the console panel.
3.
Remove the two mounting screws (6) on the side of the radio (5).
4.
Lift the radio (5) out of the console panel.
5.
Use the multimeter to check for voltage at the wiring connectors. If no voltage is present, proceed to the next step. If
voltage is present, ensure that the circuit breaker is properly secured.
6.
Label and disconnect the wiring from the rear of the radio (5).
7.
Remove the screws (7) that secure the radio mounting plate (2) to the radio (5) and remove the radio mounting plate.
0109 00-1
TM 55-1905-242-14
VOL
DSC 500
WX
H/L
ABC
EMPTY
MID
FULL
EMPTY
MID
FULL
FAN
OFF
DEF
16
D/W
GHI
JKL
MNO
PRS
TUV
WXY
6
OFF
TANKWATCH III
LEVEL
LEVEL
MONITOR
SYSTEM
MONITOR
RUN
SYSTEM
MODE
H IG HER
FRESH WATER
TANK LEVEL
WASTE WATER
TANK LEVEL
MAX
SQ
TANKWATCH III
FAN
C OOLER
WARMER
ROSS
LOWER
0109 00
THERMOSTAT
SCAN
EMER
SCRM
EMR
ENT
DSC
TEL
ANS
HAIL
ICM
QZ
U/I
CLR
FNC
SET
DIM
DIGTAL SELECTIVE CALLING
MIN
MAX
MIC
SECURE MARINE VHF
Raytheon
GAIN
DISPLAY
SEA
MARKS
MULTI
VRWEBL
KVH
RANGE
ALARMS
AN/SPS 69
R 41X
RADAR
3 / 10A SB

F1
LIGHT
ON
U
+
EAST
SE
SLOW
F US
CAL (HOLD DOWN)
Raytheon
ON
MED
WEST
FAST
SET
CRS
GPS/
NAV
RESPONSE
10
30
1. SIDE
& STERN
N.U.C. 2
20
10
30
10
40
MENU
OFF
MASTHEAD
LIGHT
OFF
CLEAR
DIMMER
TOWING
LIGHT
ON
20
ENTER
POWER
OFF
POWER
DECL.
40
ANCHOR
LIGHT
OFF
10
1 & 2
20
3020
30
40
WAGNER
40
CONDITION
SECURED
UNDERWAY
NOT UNDER COMMAND
MAKING WAY
NOT MAKING WAY
AGROUND
ANCHOR
ROT SW
OFF
1
TOG SW
OFF
1
1&2
2
2
OFF
OFF
OFF
2
2
DSC 500
WX
16
D/W
SCAN
EMER SCRM
EMR
ENT
DSC
TEL
ANS
CLR
VOL
H/L
ABC
DEF
1
2
3
OFF
MAX
SQ
JKL
GHI
MNO
5
4
6
PRS
TUV
WXY
MIN
MAX
8
9
7
MIC
HAIL
FNC
ICM
SET
QZ
0
U/I
DIM
SECURE MARINE VHF
LOW OIL PRESSURE

PORT
STBD
HIGH WATER TEMP
EMPTY
MID
FULL
EMPTY
MID
FULL
FAN
100
150
200
Hz
300
5055
50
45
0100
A/C
60 65
OFF
TANKWATCH III
TANKWATCH III
LEVEL
LEVEL
MONITOR
SYSTEM
MONITOR
60 HZ
RUN
SYSTEM
MODE
A/C
A/C
220 V
H I G HER
FRESH WATER
TANK LEVEL
WASTE WATER
TANK LEVEL
LOWER
110 V
FAN
20
0
40 60
80
1 2 3 4 5
WARMER
C OOLER
100
THERMOSTAT
VOLT
11 12 13
14
AC GENERATOR
CONTROL PANEL
INSTALLATION
1.
Place the radio mounting plate (2) onto the radio (5) and secure it with the screws (7).
2.
Connect the wiring to the rear of the radio (5) using the labels from step 6 of Removal as a guide.
3.
Position the radio (5) and the radio mounting plate (2) in the console and secure it with four screws (1).
4.
Screw the two mounting screws (6) onto the radio (5).
5.
Position the console panel (4) in place and secure it with ten screws (3).
6.
END OF WORK PACKAGE

0109 00-2
TM 55-1905-242-14
0110 00
UNIT MAINTENANCE
SEATOR SEA 3000 MODEM, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
SEA 330 MF/HF RADIO circuit breaker set to OFF,
References:
FM 55-502
TM 55-1905-242-24P (WP 0042)
REMOVAL
WARNING
1.
Remove the modem from the top of the watch receiver. The modem is held in place by Velcro on its bottom.
2.
Disconnect the radio connector (1) from the rear of the modem (2). Set the multimeter to the Vdc (Volts direct current)
setting. Place the multimeter leads on the pins (3) to check for voltage. If no voltage is noted, proceed to the next step.
If voltage is noted, ensure that the circuit breaker is properly secured.
3.
Disconnect the ground wire (4).
4.
Disconnect the terminal connector (5) from the rear of the modem (2).
5.
Disconnect the printer connector (6) from the rear of the modem (2).
INSTALLATION
1.
Connect the terminal connector (5) to the rear of the modem (2).
2.
Connect the printer connector (6) to the rear of the modem (2).
3.
Connect the ground wire (4).
4.
Connect the radio connector (1) to the rear of the modem (2).
5.
Position the modem back on top of the watch receiver and ensure that its Velcro fasteners secure it tightly.
6.
0110 00-1
TM 55-1905-242-14
0110 00
TERMINAL
PRINTER
AF
provisions of Part 80 of the FCC Rules

FCC ID: BZ6SEA3000
DA
TA
TM This device complies with the GMDSS
GN
D
13
.6V
PT
T
SEA 3000
SC
AN
GN ST
OP
D
UN
BA
AG L R
X
N
UN D
BA
LT
BA X
LR
X
RADIO
1
3
6
5
END OF WORK PACKAGE

0110 00-2
TM 55-1905-242-14
0111 00
UNIT MAINTENANCE
MF/HF DSC WATCH RECEIVER, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0042)
REMOVAL
WARNING
! CAUTION
Take great care when handling the wiring in the receiver unit. The internal wiring is
fragile and can be easily damaged.
1.
Grasp the watch receiver (1) firmly and remove the two knobs (2) and two screws (3) (one on either side) that secure the
watch receiver to its mount (4).
2.
Label and disconnect the wiring from the rear of the watch receiver (1). Set the multimeter to the Vdc (Volts direct current)
setting and check for voltage. If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the circuit
0111 00-1
TM 55-1905-242-14
0111 00
ER
RECEIV
C WATCH
MF/HF DS
H
SEAWATC
2
2187.5
4275.5
PWR
DIM
6312
12M
8M
6M
4M
2M
84145
VOL
12577
SCN
15M
16804.5
TST
INSTALLATION
1.
Connect the wiring to the rear of the watch receiver (1) using the labels from step 2 of Removal as a guide.
2.
Position the watch receiver (1) in its mount (4) and secure it with the two knobs (2) and two screws (3) (one on either
side).
3.
END OF WORK PACKAGE

0111 00-2
TM 55-1905-242-14
0112 00
UNIT MAINTENANCE
SEACALL 7000 MF/HF DSC CONTROLLER, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0042)
REMOVAL
WARNING
! CAUTION
Take great care when handling the wiring in the controller unit. The internal wiring is
fragile and can be easily damaged.
1.
Grasp the controller (1) firmly and remove the two knobs (2) and two screws (3) (one on either side) that secure the
controller to its mount (4).
2.
Label and disconnect the wiring from the rear of the controller (1). Set the multimeter to the Vdc (Volts direct current)
setting and check for voltage. If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the circuit
0112 00-1
TM 55-1905-242-14
0112 00
SEACALL
ER
LL
C CONTRO
MF/HF DS
4 HI
7 RS
3 EF
2 BC
5 KL
T
8 UV
M
N
O
W
X
Y
0Z
ENT
3
PWR
RSET
DSTRESS
XMT
INSTALLATION
1.
Connect the wiring to the rear of the controller (1) using the labels from step 2 of Removal as a guide.
2.
Position the controller (1) in its mount (4) and secure it with the two knobs (2) and two screws (3) (one on either side).
3.
END OF WORK PACKAGE

0112 00-2
TM 55-1905-242-14
0113 00
UNIT MAINTENANCE
HF/SSB RADIO TELEPHONE SEA330 CONTROLLER, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0042)
REMOVAL
WARNING
1.
Remove the two knobs (1) that secure the radio telephone controller (2) to its mount (3).
2.
Set the multimeter to the Vdc (Volts direct current) setting and check for voltage. If no voltage is noted, proceed to the
next step. If voltage is noted, ensure that the circuit breaker is properly secured.
3.
Label and disconnect the wiring from the rear of the radio telephone controller (2).
0113 00-1
TM 55-1905-242-14
0113 00
INSTALLATION
1.
Connect the wiring to the rear of the radio telephone controller (2) using the labels from step 3 of Removal as a guide.
2.
Position the radio telephone controller (2) in its mount (3) and secure it with the two knobs (1).
3.
END OF WORK PACKAGE

0113 00-2
TM 55-1905-242-14
0114 00
UNIT MAINTENANCE
MF/HF TRANSCEIVER RF SEA 3301, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
SEA 330 MF/HF RADIO circuit breaker set
to OFF, locked out and tagged out IAW
FM 55-502
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0042)
REMOVAL
WARNING
1.
Set the multimeter to the Vdc (Volts direct current) setting and check for voltage. If no voltage is noted, proceed to the
next step. If voltage is noted, ensure that the circuit breaker is properly secured.
2.
Label and disconnect the wiring (1) from the rear of the transceiver (3)
3.
Remove the four screws (2) (two on each side) that secure the transceiver (3) to its mount (4).
0114 00-1
TM 55-1905-242-14
INSTALLATION
1.
Position the transceiver (3) in its mount (4) and secure it with the four screws (2) (two on each side).
2.
Connect the wiring (1) to the rear of the transceiver (3) using the labels from step 2 of Removal as a guide.
3.
END OF WORK PACKAGE

0114 00-2
0114 00
TM 55-1905-242-14
0115 00
UNIT MAINTENANCE
RF SEA 1630 COUPLER, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
SEA 330 MF/HF RADIO circuit breaker set
to OFF, locked out and tagged out IAW
FM 55-502
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0042)
REMOVAL
WARNING
1.
Set the multimeter to the Vdc (Volts direct current) setting and check for voltage at the coupler (2) terminals. If no voltage
is noted, proceed to the next step. If voltage is noted, ensure that the circuit breaker is properly secured.
2.
Label and disconnect the wiring (1) from the coupler (2).
3.
Remove the bolts (3) that secure the coupler (2) to the accommodation module top.
0115 00-1
TM 55-1905-242-14
INSTALLATION
1.
Position the coupler (2) on the accommodation module top and secure it with the bolts (3).
2.
Connect the wiring (1) to the coupler (2) using the labels from step 2 of Removal as a guide.
3.
END OF WORK PACKAGE

0115 00-2
0115 00
TM 55-1905-242-14
0116 00
UNIT MAINTENANCE
PRINTERS, ML 184T-S, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0042)
Printer unplugged, locked out, and tagged
out IAW FM 55-502
REMOVAL
WARNING
1.
Disconnect the power cord (1) from the printer (2).
2.
Disconnect the printer cable (3) from the printer (2).
3.
Remove the printer (2) from its shelf.
0116 00-1
TM 55-1905-242-14
INSTALLATION
1.
Place the printer (2) on its shelf.
2.
Connect the printer cable (3) to the printer (2).
3.
Connect the power cable (1) to the printer (2).
4.
END OF WORK PACKAGE

0116 00-2
0116 00
TM 55-1905-242-14
0117 00
UNIT MAINTENANCE
VHF FM HANDHELDS HX350SAS1SL, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
110 Vac power strip locked out and tagged out
IAW FM 55-502
References:
FM 55-502
TM 55-1905-242-24P (WP 0042)
REMOVAL
WARNING
1.
Disconnect the power cord from the power strip in the communications cabinet.
2.
Remove the radio (1) from its charger stand (2).
3.
Remove the screws (3) that secure the charger stand (2) to the shelf and remove the charger stand.
1
3
0117 00-1
TM 55-1905-242-14
INSTALLATION
1.
Position the charger stand (2) on the shelf and secure it with the screws (3).
2.
Place the radio (1) in the charger stand (2).
3.
Connect the power cord to the power strip located in the communication cabinet.
4.
END OF WORK PACKAGE

0117 00-2
0117 00
TM 55-1905-242-14
0118 00
UNIT MAINTENANCE
RAY 430 LOUDHAILER, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
INTERCOM RAY 430 circuit breaker set
IAW FM 55-502
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0042)
REMOVAL
WARNING
1.
Remove the two knobs (1) that secure the loudhailer (2) to its mount (3).
0118 00-1
TM 55-1905-242-14
0118 00
REMOVAL (continued)
2.
Remove the loudhailer (2) from its mount (3). Set the multimeter to the Vdc (Volts direct current) setting and check for
voltage at the 13.6V + and - terminals. If no voltage is noted, proceed to the next step. If voltage is noted, ensure that
the circuit breaker is properly secured.
3.
Label and disconnect the wiring from the back of the loudhailer (2).
INSTALLATION
1.
Connect the wiring to the back of the loudhailer (2) using the labels from step 3 of Removal as a guide.
2.
Position the loudhailer (2) in its mount (3) and secure it with the two knobs (1).
3.
END OF WORK PACKAGE

0118 00-2
TM 55-1905-242-14
0119 00
UNIT MAINTENANCE
NAVTEX RECEIVER NX-500, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
NAVTEX RECEIVER NX-500 circuit breaker
set to OFF, locked out, and tagged out
IAW FM 55-502
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0042)
REMOVAL
WARNING
1.
Remove the two knobs (1) that secure the receiver (2) to its mount (3).
2.
Remove the receiver (2) from its mount (3). Set the multimeter to the Vdc (Volts direct current) setting and check for
voltage at the power terminals. If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the circuit
3.
Label and disconnect the wiring from the back of the receiver (2).
0119 00-1
TM 55-1905-242-14
INSTALLATION
1.
Connect the wiring to the back of the receiver (2) using the labels from step 3 of Removal as a guide.
2.
Position the receiver (2) in its mount (3) and secure it with the two knobs (1).
3.
END OF WORK PACKAGE

0119 00-2
0119 00
TM 55-1905-242-14
0120 00
UNIT MAINTENANCE
AN/APX-72 TRANSPONDER, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
IFF APX-72 circuit breaker set to OFF, locked
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0042)
REMOVAL
WARNING
1.
Label and disconnect the wiring from the transponder terminals (1). Set the multimeter to the Vdc (Volts direct current)
setting and check for voltage at the transponder terminals. If no voltage is noted, proceed to the next step. If voltage is
noted, ensure that the circuit breaker is properly secured.
2.
Loosen, but do not remove, the nuts (2) and washers (3) that secure the brace (4) to the T-bolts (5). Loosen the nuts and
washers until the T-bolts and brace can be tilted forward to free the transponder (6).
3.
Lift the transponder (6) free of its mount (7).
0120 00-1
TM 55-1905-242-14
0120 00
INSTALLATION
1.
Place the transponder (6) in its mount (7) so that the rear of the transponder locks into the lip at the rear of the mount.
2.
Swing the T-bolts (5) and brace (4) into place and tighten the nuts (2) until the transponder (6) is held firmly in place.
3.
Connect the wiring to the terminals (1) using the labels from step 1 of Removal as a guide.
4.
END OF WORK PACKAGE

0120 00-2
TM 55-1905-242-14
0121 00
UNIT MAINTENANCE
AN/SPS-69 RADAR, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
AN/SPS-69 RADAR circuit breaker set
IAW FM 55-502
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0042)
RADAR--REPLACE
REMOVAL--DISPLAY
WARNING
1.
Label and disconnect the power cable from the power terminal (1) on the rear of the display (2) and use the multimeter to
check for voltage at the power sockets (the two large sockets in the power cable). If no voltage is observed, proceed to
the next step. If voltage is observed, ensure that the circuit breaker is properly secured.
2.
Label and disconnect the remaining wiring from the terminal (3) at the rear of the display (2).
3.
Remove the two knobs (4) that secure the display (2) to its mount (5) and remove the display from its mount.
0121 00-1
TM 55-1905-242-14
0121 00
INSTALLATION--DISPLAY
1.
Place the display (2) in its mount (5) and secure it with the two knobs (4).
2.
Connect the wiring to the terminals (1 and 3) at the rear of the display (2) using the labels from steps 1and 2 of Removal-Display as a guide.
3.
REMOVAL--ARRAY ASSEMBLY
NOTE
1.
Remove the nuts (6), lockwashers (7), and flat washers (8) from the studs (9) that secure the array (10) to the pedestal (11).
2.
Carefully lift the array (10) straight up and away from the pedestal (11), taking care that the coaxial mounting pin (12) is
not damaged during removal.
3.
Loosen the four self-retaining bolts (13) securing the pedestal lid (14) to the pedestal base (15). Pull each self-retaining
bolt up and turn it counterclockwise to lock it in the upright position.
4.
Open the pedestal lid (14), ensuring that the securing stay has automatically locked into position.
5.
Set the multimeter to the Vdc (Volts direct current) setting, and check for voltage across the positive (16) and negative
(17) terminals of the power connector (18). If no voltage is noted, proceed to the next step. If voltage is noted, ensure
that the circuit breaker is properly secured.
6.
Label and disconnect the wiring from the positive (16) and negative (17) terminals of the power connector (18). Disconnection is accomplished by pressing the locking tabs (19) with a screwdriver (20) to free the connection.
7.
Disconnect the signal connector (21).

0121 00-2
TM 55-1905-242-14
0121 00
REMOVAL--ARRAY ASSEMBLY (continued)
38
36
35
34
33
37
8.
Label and disconnect the signal connector wiring (22) from the signal connector (21). Disconnection is accomplished by
pressing the internal locking tab with a small screwdriver (23).
9.
Remove the screws (24), lockwashers (25), and flat washers (26) that secure the cable clamps (27 and 28) to the pedestal
base (15).
10. Remove the gland nut (29), washer (30), and grommet (31) from the pedestal base (15) and pull the wiring assembly (32)
free from the pedestal base.
0121 00-3
TM 55-1905-242-14
0121 00
REMOVAL--ARRAY ASSEMBLY (continued)
21
16
17
18
20
19
23
21
22
11. Lower the pedestal lid (14) and secure it to the pedestal base (15) with the four self-retaining bolts (13).
12. Remove the four nuts (33), lockwashers (34), and flat washers (35) from the studs (36) that secure the pedestal base (15)
to its mount (37). The bitumen washers (38) should remain with the mount.
13. Using two crewmembers, carefully lift the pedestal unit (14 and 15) from its mount (37).
0121 00-4
TM 55-1905-242-14
0121 00
INSTALLATION--ARRAY ASSEMBLY
24
25
26
27
15
28
32
31
30
29
1.
Ensure that the bitumen washers (38) are in place on the mount (37).
2.
Using two crewmembers, carefully lift the pedestal unit (14 and 15) into position on its mount (37).
3.
Secure the pedestal base (15) to the mount (37) with the studs (36), flat washers (35), lockwashers (34), and four nuts (33).
4.
Loosen the four self-retaining bolts (13) securing the pedestal lid (14) to the pedestal base (15). Pull each self-retaining
bolt up and turn it counterclockwise to lock them in the upright position.
5.
Open the pedestal lid (14), ensuring that the securing stay has automatically locked into position.
6.
Slide the wiring assembly (32) into the pedestal base (15) and secure it with the cable clamps (27 and 28), screws (24),
lockwashers (25), and flat washers (26).
7.
Slide the grommet (31) and washer (30) into the pedestal base (15) and secure them with the gland nut (29).
8.
Install the signal connector wiring (22) into the signal connector (21) using the labels from step 8 of Removal--Array
Assembly as a guide. Installation is accomplished by pressing the internal lock tab with a small screwdriver (23) while
inserting the appropriate wire.
9.
Install the wiring into the positive (16) and negative (17) terminals of the power connector (18) using the labels from step
6 of Removal--Array Assembly as a guide. Installation is accomplished by pressing the locking tabs (19) with a
screwdriver (20) while inserting the wire.
10. Close the pedestal lid (14) and secure it with the four self-retaining bolts (13).
11. Carefully lower the array (10) into position on the pedestal (11), taking care not to damage the coaxial mounting pin (12).
12. Secure the array (10) to the pedestal (11) with the studs (9), flat washers (8), lockwashers (7), and nuts (6).
END OF WORK PACKAGE

01210121
00-5/6
blank
00-5
TM 55-1905-242-14
0122 00
UNIT MAINTENANCE
COMSEC KY-99, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
COMSEC KY-99 circuit breaker set to OFF,
locked out, tagged out IAW FM 55-502
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P
REMOVAL
WARNING
1.
Label and disconnect the wiring from the AUD (1), FILL/DATA (2), and RADIO (3) connectors.
2.
Remove the screws (4) that secure the COMSEC unit (5) to its mount and remove the COMSEC unit.
5
0122 00-1
TM 55-1905-242-14
0122 00
INSTALLATION
1.
Position the COMSEC unit (5) on its mount and secure it with the screws (4).
2.
Connect the AUD, FILL/DATA, and RADIO wiring to their respective connectors (1, 2, and 3) using the labels from step
1 of Removal as a guide.
3.
END OF WORK PACKAGE

0122 00-2
TM 55-1905-242-14
0123 00
UNIT MAINTENANCE
ANTENNA ASSEMBLIES, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
NAVTEX RECEIVER NX-500 circuit breaker set
FM 55-502
References:
FM 55-502
TM 55-1905-242-24P (WP 0043)
GENERAL
Replacement of the NAVTEX NX-500 antenna is detailed in this procedure. Although the precise configuration of the various
antennas may vary, this procedure applies to all antennas on the vessel.
REMOVAL
WARNING
1.
Follow the antenna cable (1) to its radio connection, freeing it from the vessels structure as you progress.
2.
Unscrew the side mounting knobs (2) and remove the NAVTEX NX-500 (3) from its mount (4) to access the antenna cable
(1) connection.
3.
Disconnect the antenna cable (1) from its radio at the back of its unit.
NOTE
Not all antennas utilize an upper mount. If the antenna to be replaced does not utilize an
upper mount, disregard step 4 and proceed to step 5.
4.
While one person holds the antenna (5), remove the nuts (6) that secure the upper bracket clamp (7).
5.
Remove the screws (8) that secure the antenna mount (9) to the vessels structure. Remove the antenna (5).
0123 00-1
TM 55-1905-242-14
0123 00
10
2
7 6
9
1
INSTALLATION
1.
While one person holds the antenna mount (9) in position on the vessels structure, secure it with the screws (8).
NOTE
Not all antennas utilize an upper mount. If the antenna to be replaced does not utilize an
upper mount, disregard step 2 and proceed to step 3.
2.
Position the antenna (5) in the upper mount (10) and secure it with the upper bracket clamp (7) and nuts (6).
3.
Route the antenna cable (1) back to the radio, securing it to the vessels structure in the same manner as the old cable.
4.
Connect the antenna cable (1) to its radio.
5.
END OF WORK PACKAGE

0123 00-2
TM 55-1905-242-14
0124 00
UNIT MAINTENANCE
NAVIGATION LIGHTS, FIXTURES, AND SWITCHES, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Appropriate circuit breaker(s) set to OFF,
locked out, and tagged out IAW
FM 55-502
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0044)
REMOVAL--MASTHEAD/SIDE/NOT-UNDER-COMMAND LIGHT FIXTURE
WARNING
1.
Unlock the locking ring assembly (1) from the base (2).
2.
Lift off the lens housing (3), locking ring assembly (1), and gasket (4).
3.
Remove the bulb (5) from the bulb holder (6).
4.
Set the multimeter to the Vdc (Volts direct current) setting. Place the positive multimeter lead on the center electrode of
the bulb holder (6) and the negative lead on the outer edge of the bulb holder and observe the voltage. If no voltage is
noted, proceed to the next step. If voltage is noted, ensure that the circuit breaker is properly secured.
5.
Remove the two screws (7) that secure the bulb holder (6) to the base (2) and remove the bulb holder (6) from the base.
6.
Label and disconnect the wiring from the bulb holder (6).
7.
Remove the two screws (8) that secure the cable clamp assembly (9) to the base (2) and remove the wiring.
0124 00-1
TM 55-1905-242-14
0124 00
1
5
7
8
6
4
2
13
14
12
11
10
NOTE
8.
Remove the three nuts (10), lockwashers (11), flat washers (12), and three bolts (13) that secure the base (2) to the mount
(14) and remove the base from the mount.
INSTALLATION--MASTHEAD/SIDE/NOT-UNDER-COMMAND LIGHT FIXTURE

1.
Position the base (2) on the mount (14) and secure it with three bolts (13), flat washers (12), lockwashers (11), and three
nuts (10).
2.
Install the wiring in the cable clamp assembly (9) and secure the cable clamp assembly to the base (2) with two screws (8).
3.
Connect the wiring to the bulb holder (6) using the labels from step 6 of Removal--Masthead/Side/Not-Under-Command
Light Fixture as a guide.
4.
Position the bulb holder (6) in the base (2) and secure it with the two screws (7).
5.
Install the bulb (5) into the bulb holder (6).
6.
Position the gasket (4) into the base (2), and then place the lens housing (3) into the base and secure it with the locking
ring assembly (1).
7.
0124 00-2
TM 55-1905-242-14
0124 00
REMOVAL--SWITCHES
WARNING
1.
Remove the nut (15) that secures the switch (16) to the console. Pull the switch from the console.
2.
Set the multimeter to the Vdc (Volts direct current) setting. Connect the negative multimeter lead to a known good
ground and contact each of the switchs terminals (17) with the positive multimeter lead. If no voltage is noted, proceed
to the next step. If voltage is noted, ensure that the circuit breaker is properly secured.
3.
Label the wiring, loosen the screws (18), and disconnect the wiring from the switch.
INSTALLATION--SWITCHES
1.
Connect the wiring to the switchs terminals (17) using the labels from step 3 of Removal--Switches as a guide and secure
it with the screws (18).
2.
Position the switch (16) in the console and secure it with the nut (15).
3.
END OF WORK PACKAGE

00-3
01240124
00-3/4
blank
TM 55-1905-242-14
0125 00
UNIT MAINTENANCE
SEARCHLIGHT, REPAIR/REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
SEARCH LT circuit breaker set to OFF,
locked out, and tagged out IAW
FM 55-502
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0046)
REPAIR
Repair of the searchlight is accomplished by replacement of its component parts. Replacement of these component parts is
detailed as a part of the replacement procedure.
REMOVAL
WARNING
1.
Remove the three screws (1) that secure the rear cover (2) to the searchlight body (3). Remove the rear cover.
2.
Set the multimeter to the Vdc (Volts direct current) setting and place one multimeter lead on each of the searchlights two
terminals. Note the voltage. If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the circuit
3.
Disconnect the power cable (4) from the searchlight assembly.
4.
Remove the sealed beam (5) from the searchlight body (3).
5.
Remove the screws and nuts (6) that secure the retaining ring (7) to the searchlight body (3).
6.
Remove the retaining ring (7) and the lens glass (8) from the front of the searchlight.
7.
Remove the bolts (9) that attach the control yoke (10) to the searchlight body (3).
8.
Remove the screws (11) that attach the searchlight body (3) to the main yoke (12).
9.
Remove the searchlight assembly.
0125 00-1
TM 55-1905-242-14
0125 00
3
2
8
7
9
11
6
10
12
INSTALLATION
1.
Position the searchlight body (3) into the main yoke (12) and secure it with the screws (11).
2.
Attach the control yoke (10) to the searchlight body (3) with the bolts (9).
3.
Install the lens glass (8) and secure it with the retaining ring (7), screws and nuts (6).
4.
Install the sealed beam (5) into the rear of the searchlight body (3).
5.
Connect the power cable (4) to the searchlight assembly.
6.
Secure the sealed beam (5) with the rear cover (2) and three screws (1).
7.
END OF WORK PACKAGE

0125 00-2
TM 55-1905-242-14
0126 00
UNIT MAINTENANCE
ELECTRIC HORN, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0047)
HORN circuit breaker set to OFF, locked out,
REMOVAL
WARNING
1.
Remove the gland nut (1) and packing that secure the wiring (2) to the body (3).
2.
Pull the wiring (2) out to expose its connections.
3.
Set the multimeter for Vdc (Volts direct current) and place one lead on each of the wiring connections. If no voltage is
noted, proceed to the next step. If voltage is noted, ensure that the circuit breaker is properly secured.
0126 00-1
TM 55-1905-242-14
REMOVAL (continued)
4.
Disconnect the wiring connections.
5.
Remove the three nuts (4) from the three studs (5) and remove the horn from its mount.
INSTALLATION
1.
Position the horn over the three studs (5) and secure it with three nuts (4).
2.
Connect the wiring connections.
3.
Secure the wiring (2) to the body (3) with the gland nut (1).
4.
END OF WORK PACKAGE

0126 00-2
0126 00
TM 55-1905-242-14
0127 00
UNIT MAINTENANCE
RAW WATER SYSTEM PIPING, HOSES, AND VALVES, REPLACE/REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Wrench, Pipe, Adj Heavy Duty (Item 30, Table 1,
WP 0230 00)
Seacock for applicable system CLOSED, locked
Personnel Required:
Materials/Parts:
Flange Gasket (p/n 76-00317, qty 2)
References:
FM 55-502
TM 55-1905-242-24P (WP 0048)
REMOVAL
WARNING
The seacock for the affected system must be closed before beginning replacement of
any raw water system piping, hoses, and/or valves. Failure to observe this warning can
result in flooding of the space, damage to the vessel, and serious injury or death to
personnel.
NOTE
0127 00-1
TM 55-1905-242-14
0127 00
REMOVAL (continued)
4
5
4
8
6
8
6
6
8
6
1
7
9
4
5
4
1.
Remove the bolts (1) and lockwashers (2) that secure the flange (3) to its mounting. After removing flange, save old
gasket to use as a template for creating new gasket.
2.
Loosen the hose clamps (4) that secure the hoses (5) to the piping (6).
3.
Remove the smallest possible piping section containing the pipe, hose, or valve that must be replaced.
4.
Unscrew the piping (6) from the valve (7) or fitting (8) as required.
INSTALLATION
1.
Procure new pipe, valves, hoses, or fittings as required.
2.
If piping (6) was removed from a valve (7) or fitting (8) during Removal, wrap the male pipe threads with antiseizing tape
sealant prior to installation.
3.
Screw the piping (6) into the valve (7) or fitting (8).
4.
Install the piping section containing the pipe, hose, or valve that was replaced, back into the system.
5.
Tighten the hose clamps (4) that secure the hoses (5) to the piping (6).
6.
Place a new gasket (9) on the flange mounting and position the flange (3) for installation.
7.
Install the bolts (1) and lockwashers (2) that secure the flange (3) to its mounting.
8.
Remove the lockouts and tagouts, check the operation the system, and check for leakage.
END OF WORK PACKAGE

0127 00-2
TM 55-1905-242-14
0128 00
UNIT MAINTENANCE
RAW WATER SYSTEM DUPLEX STRAINER, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
Materials/Parts:
Seacock CLOSED, locked out, and tagged
out IAW FM 55-502
References:
FM 55-502
TM 55-1905-242-24P (WP 0049)
REMOVAL
WARNING
the raw water system strainer. Failure to observe this warning can result in flooding of
the space, resulting in damage to the vessel and serious injury or death to personnel.
1.
Remove the drain plug (1) to drain the selected strainer (2).
4
3
8
11
12
10
5
0128 00-1
7
1
TM 55-1905-242-14
0128 00
REMOVAL (continued)
2.
Rotate the selector handle (3) to select the remaining strainer (4) and drain that strainer.
3.
Loosen the hose clamps (5) and slide them back off the hose (6).
4.
Remove the hose (6).
5.
Using two wrenches, disconnect the union fitting (7).
6.
Remove the four bolts (8) that secure the strainer assembly (9) to the bulkhead.
7.
Remove the strainer assembly (9) with the associated piping attached.
8.
Remove the pipes (10 and 11) from the strainer assembly (9).
INSTALLATION
1.
Wrap the male pipe threads with antiseizing tape sealant and install the pipes (10 and 11) on the strainer assembly (9).
2.
Position the strainer assembly (9) on the bulkhead and secure it with the four bolts (8).
3.
Slide the hose (6) over the ends of the pipes (10 and 12).
4.
Secure the hose (6) with the hose clamps (5).
5.
Connect and securely tighten the union fitting (7).
6.
Install the drain plug (1) and position the selector handle (3) to select one of the strainers (2 or 4).
7.
Remove the lockouts and tagouts, operate the system, and check for leakage.
8.
After checking for leakage with one strainer (2 or 4) selected, position the selector handle (3) to select the remaining
strainer and check it for leakage.
END OF WORK PACKAGE

0128 00-2
TM 55-1905-242-14
0129 00
UNIT MAINTENANCE
POTABLE WATER SYSTEM PIPING, HOSES, AND VALVES, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Crowfoot Attachment, Socket Wrench, 114
(Item 31, Table 1, WP 0230 00)
Suitable Drain Pan
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0050)
FRESH WTR TANK PRESS SET circuit
breaker set to OFF, locked out, and
REMOVAL
1.
Position a suitable drain pan under the faucet to be replaced.
2.
Turn ON the faucet (both hot and cold) and ensure that no water runs. If no water runs, proceed to the next step. If water
runs, allow time for the residual pressure in the pressure set to dissipate. If water continues to run, check to ensure that
the circuit breaker is properly secured.
3.
Loosen and remove the hose fittings (1) from the standing piping.
4.
Loosen and remove the nut (2) that secures the faucet assembly (3) to the sink.
5.
Remove the faucet assembly (3) from the sink.
0129 00-1
TM 55-1905-242-14
0129 00
INSTALLATION
1.
Position the faucet assembly (3) onto the sink and secure it with the nut (2).
2.
Connect the hose fittings (1) to the standing piping and tighten them snugly.
3.
Remove the lockouts and tagouts, allow the potable water pressure to build up, and check the operation of the faucet.
Ensure that the faucet turns ON and OFF and that it does not leak.
END OF WORK PACKAGE

0129 00-2
TM 55-1905-242-14
0130 00
UNIT MAINTENANCE
WATER PRESSURE SET, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Suitable Drain Pan
FRESH WTR TANK PRESSURE SET
circuit breaker set to OFF, locked out,
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0051)
REMOVAL
WARNING
1.
Remove the screw (1) that secures the pressure switch cover (2).
2.
Remove the pressure switch cover (2).
3.
Set the multimeter to the Vdc (Volts direct current) setting. Place the positive multimeter lead on the positive terminal (3)
of the pressure switch (4) and the negative multimeter lead on the negative terminal (5) of the pressure switch and note
the reading. If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the pressure switch circuit
4.
Label and remove the wiring and pressure strain relief from the pressure switch (4).
5.
Remove the piping from the intake (6) and discharge (7) ports of the pressure set (8).
6.
Remove the bolts (9) that secure the pressure set (8) to the deck and remove the pressure set.
0130 00-1
TM 55-1905-242-14
0130 00
6
2
4
8
INSTALLATION
1.
Position the pressure set (8) on the deck and secure it with the bolts (9).
2.
Attach the piping to the intake (6) and discharge (7) ports of the pressure set (8).
3.
Connect the wiring to the pressure switch (4) using the labels from step 4 of Removal as a guide.
4.
Position the pressure switch cover (2) on the pressure switch (4) and secure it with the screw (1).
5.
Remove the lockouts and the tagouts and test the operation of the system. Ensure that the pressure set cuts ON and
OFF automatically and that it does not leak.
END OF WORK PACKAGE

0130 00-2
TM 55-1905-242-14
0131 00
UNIT MAINTENANCE
AIR CONDITIONING AND VENTILATION SYSTEMS PIPING, VALVES, STRAINERS,
WATER HEATER, REPLACE
INITIAL SETUP:
Tool Kit, Mechanic's Rail and Marine (Item 1,
Table 1, WP 0230 00)
Drop Light, Extension (Item 16, Table 1,
WP 0230 00)
Suitable Drain Pan
FRESH WTR TANK PRESS SET and HOT WATER HEATER circuit breakers set to OFF,
Water heater shutoff valves on starboard propulsion engine CLOSED, locked out, and
Personnel Required:
Materials/Parts:
WP 0230 00)
WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0052)
REMOVAL
1.
Remove the four bolts (1), four nuts (2), and eight flat washers (3) that secure the accommodation access ladder (4). Lift
the accommodation access ladder clear of the work area.
2.
Remove the two screws (5) that secure the junction box cover (6) to the junction box.
2 3
3 1
3
2
0131 00-1
TM 55-1905-242-14
0131 00
REMOVAL (continued)
5
6
9
7
10
WARNING
3.
Set the multimeter to the Vac (Volts alternating current) setting and measure for voltage across the wiring connections in
the junction box. If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the HOT WATER
HEATER circuit breaker is properly secured.
4.
Label and disconnect the wiring from inside the junction box.
5.
OPEN a hot water faucet and leave it OPEN to allow the system to drain its pressure and to vent.
6.
0131 00-2
TM 55-1905-242-14
0131 00
REMOVAL (continued)
WARNING
Do not allow antifreeze to come in contact with unprotected skin or eyes. Prolonged
wear chemical protective gloves and goggles when handling antifreeze. Failure to
7.
Position a suitable drain pan beneath the heat exchanger fittings (7) and remove the propulsion engine coolant lines from
the heat exchanger fittings.
8.
Disconnect the potable water lines from the inlet (8) and outlet (9) connections.
9.
Remove or turn the connections away from the unit.
10. Remove the three bolts (10) that secure the water heater to the deck.
11. Remove the water heater from its mounting location.
INSTALLATION
1.
Position the water heater in its mounting location and secure it with three bolts (10).
2.
Connect the potable water lines to the inlet (8) and outlet (9) connections.
3.
Connect the propulsion engine coolant lines to the heat exchanger fittings (7).
4.
Connect the wiring inside the junction box using the labels from step 4 of Removal as a guide.
5.
Install the junction box cover (6) and secure it with two screws (5).
6.
Lift the accommodation access ladder (4) into position and secure it with four bolts (1), four nuts (2), and eight flat
washers (3).
7.
Remove the lockouts and tagouts and check the operation of the system. OPEN the water heater shutoff valves on the
starboard propulsion engine, ensuring that the water heater heats the potable water and does not leak. Check the
coolant level in the starboard propulsion engine and replenish as necessary.
8.
Dispose of used antifreeze and contaminated materials in accordance with local regulations.
END OF WORK PACKAGE

01310131
00 3/4
blank
00-3
TM 55-1905-242-14
0132 00
UNIT MAINTENANCE
WINDSHIELD WASHER PUMP, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Equipment Condition (continued):

WIPERS STBD & WASH PUMP circuit breaker set to
OFF, locked out and tagged out IAW FM 55-502
Void 6 prepared for confined space entry with
Confined Space Entry Permit secured, IAW
Organizational Confined Space Entry SOP and
FM 55-502
Personnel Required:
One Entry Supervisor/Attendant
(Trained in Confined Entry Space)
References:
FM 55-502
Organizational Confined Space Entry SOP
TM 55-1905-242-24P (WP 0053)
REMOVAL
WARNING
Only properly trained personnel may enter confined spaces, or act as entry supervisors
and/or attendants for those working in confined spaces. Before entering into a confined
space, the space must be cleared for entry and a Confined Space Entry Permit must be
secured. All entry into confined spaces must be in accordance with the Organizational
Confined Space Entry Standard Operating Procedure and FM 55-502. Entry into an
uninspected confined space may result in serious injury or death.
1.
Remove the void cover from Void 6 and prepare it for confined space entry in accordance with the Organizational
Confined Space Entry SOP and FM 55-502.
WARNING
2.
Set the multimeter to the Vdc (Volts direct current) setting and place one multimeter lead on each of the two power wires
(1) connected to the pumps microswitch (2). If no voltage is noted, proceed to the next step. If voltage is noted, ensure
that the pumps circuit breaker is properly secured.
0132 00-1
TM 55-1905-242-14
0132 00
REMOVAL (continued)
3.
Label and disconnect the wiring (1) from the pumps microswitch (2).
4.
Disconnect the piping from the intake (3) and outlet (4) ports.
5.
Remove the bolts (5), nuts (6), and washers (7) that secure the pump to its mount.
INSTALLATION
1.
Position the pump on its mount and secure it with the bolts (5), nuts (6), and washers (7).
2.
Connect the piping to the intake (3) and outlet (4) ports.
3.
Connect the wiring (1) to the pumps microswitch (2) using the labels from step 3 of Removal as a guide.
4.
Clear the lockouts and tagouts and check the operation of the system, ensuring that the pump delivers water to the
nozzles and that it does not leak.
5.
Install the void cover on Void 6 and terminate the confined space entry permit.
END OF WORK PACKAGE

0132 00-2
TM 55-1905-242-14
0133 00
UNIT MAINTENANCE
POTABLE WATER TANK MONITOR SYSTEM, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)

RUDDER ANGLE & TANK GAUGES circuit breaker set to
OFF, locked out and tagged out IAW FM 55-502
Potable water tank drained
Organizational Confined Space Entry SOP and
FM 55-502
Personnel Required:
(Trained in Confined Space Entry)
References:
FM 55-502
REMOVAL--TANK UNIT
WARNING
1.
2.
Set the multimeter to the Vdc (Volts direct current) setting and read the voltage across each of the wiring terminals (1) on
the tank. If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the circuit breaker is properly
secured.
3.
Label and disconnect the wiring (2) from the wiring terminals (1).
4.
Unscrew the tank unit (3) from the tank (4).
0133 00-1
TM 55-1905-242-14
0133 00
INSTALLATION--TANK UNIT
1.
Adjust the probes (5) on the new tank unit (3) to the same level as the old unit. Ensure that the lowest level probe is set
as an Empty Indicator (6) and that the middle and highest probes are set as Full Indicators (7).
2.
Screw the tank unit (3) into the tank (4).
3.
Connect the wiring (2) to the wiring terminals (1) using the labels from step 3 of Removal--Tank Unit as a guide.
4.
Fill the potable water tank and check for leaks at the tank unit (3).
5.
6.
Install the void cover on Void 6 and terminate the confined space procedures.
0133 00-2
TM 55-1905-242-14
0133 00
REMOVAL--DISPLAY UNIT
1.
Remove the lower starboard panel from the console.
2.
Set the multimeter to the Vdc (Volts direct current) setting. Place the positive multimeter lead on terminal #2 on the back
of the display unit (8) and the negative lead on the #4 terminal on the back of the display unit. If no voltage is detected,
proceed to the next step. If voltage is detected, ensure that the circuit breaker is properly secured.
3.
Label and remove the wiring from the back of the display unit (8).
4.
Remove the four screws (9) that secure the display unit (8) to the panel.
INSTALLATION--DISPLAY UNIT
1.
Position the display unit (8) in the panel and secure it with four screws (9).
2.
Connect the wiring to the back of the display unit (8) using the labels from step 3 of Removal--Display Unit as a guide.
3.
Install the lower starboard panel onto the console.
4.
END OF WORK PACKAGE

01330133
00-3/4
blank
00-3
TM 55-1905-242-14
0134 00
UNIT MAINTENANCE
BLACK WATER SYSTEM PIPING, HOSES, AND VALVES, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Suitable Drain Pan
Materials/Parts:
Personnel Required:
References:
TM 55-1905-242-24P (WP 0055)
REMOVAL--VENT FILTER
1.
Loosen the hose clamps (1) on each end of the filter that secure the rubber hose (2) to the vent filter (3).
2.
Twist the vent filter (3) to break it free of the rubber hose (2).
3.
Slide the vent filter (3) out of the rubber hose (2).
INSTALLATION--VENT FILTER
1.
Procure a new vent filter.
2.
Slide the ends of the vent filter (3) into the rubber hose (2) and secure with hose clamps (1).
0134 00-1
TM 55-1905-242-14
0134 00
REMOVAL--SINK TRAP
1.
Position a suitable drain pan beneath the sink trap (4).
2.
Remove the drain plug (5) from the sink trap (4) and allow the sink trap to drain into the drain pan.
3.
Loosen the two trap nuts (6) and remove the sink trap (4).
INSTALLATION--SINK TRAP
1.
Position a new or cleaned sink trap (4) into the piping (7) and secure it by tightening the two trap nuts (6).
2.
If not already installed, install the drain plug (5) into the sink trap (4).
3.
Pour fresh water into the sink and check for leakage at the sink trap.
4.
Dispose of the water in the drain pan by pouring it down the drain.
WARNING
Sewage is a common mode of transmission for parasitic organisms that may have the
capability of causing communicable diseases. Protective gloves and a protective apron
should be worn to help prevent contact with sewage. After coming in contact with
sewage or contaminated equipment, be sure to clean yourself with a disinfectant soap.
Avoid sewage contact with skin abrasions, punctures, cuts, and other open wounds.
Wipe up and clean any spills and/or contaminated equipment using a disinfectant soap.
Failure to comply could result in illness, serious injury, or death.
REMOVAL--MISCELLANEOUS PIPING
1.
Position a suitable drain pan beneath the area of repair.
2.
Loosen the union (8) at one end of the piping section that contains the component that will be replaced.
3.
Loosen the union (8) at the other end of the piping section that contains the component that will be replaced and remove
the piping section.
4.
Disassemble the piping section as necessary to remove the pipe (9) or fitting (10) to be replaced.
0134 00-2
TM 55-1905-242-14
INSTALLATION--MISCELLANEOUS PIPING
1.
Clean the threads of all disassembled parts with a wire brush.
2.
Wrap the male threads of all disassembled parts (except the unions (8)) with antiseizing sealant tape.
3.
Assemble the piping section using new pipe (9) or fitting (10) as required.
4.
Position the piping section in place and secure it by tightening the unions (8).
5.
Pour fresh water through the affected piping section and check for leaks.
6.
Dispose of the water in the drain pan by pouring it down the drain.
END OF WORK PACKAGE

00-3
01340134
00-3/4
blank
0134 00
TM 55-1905-242-14
0135 00
UNIT MAINTENANCE
BLACK WATER DISCHARGE PUMP, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Suitable Drain Pan
Personnel Required:
Material/Parts:
BLACK WTR DISC PUMP circuit breaker set
FM 55-502
References:
FM 55-502
FM 55-509-1
TM 55-1905-242-24P (0135)
REMOVAL
WARNING
1.
Position a suitable drain pan beneath the work area.
2.
Cut the wires (1) approximately 6 inches from the motor (2).
3.
Set the multimeter to the Vdc (Volts direct current) setting. Place one multimeter lead on each of the wire ends cut in
step 2. If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the circuit breaker is properly
secured.
4.
Position the inlet and discharge valves (3 and 4) as shown in the illustration.
5.
Loosen the hose clamps (5) securing the piping (6) to the pump (7), discharge valve (4), and inlet valve (3).
6.
Remove the mounting bracket (8) securing the piping (6) and slide the piping off the pump (7) and discharge valve (4).
7.
Remove the bolts (9), nuts (10), and washers (11) securing the pump (7) to its foundation.
0135 00-1
TM 55-1905-242-14
0135 00
REMOVAL (continued)
8.
Slide the pump (7) out of the hose (12) and off its foundation.
5
1
2
5
5
9
8
12
11
7
10
INSTALLATION
1.
Slide the pump (7) into the hose (12) and position it on its foundation with the mounting holes aligned.
2.
Secure the pump to the foundation with the bolts (9), nuts (10), and washers (11).
3.
Slide the piping (6) onto the pump (7) and discharge valve (4) and install the mounting bracket (8) to hold it in position.
4.
Tighten the hose clamps (5) securing the piping (6) and hose (12) to the discharge valve (4), pump (7), and inlet valve (3).
5.
Connect the wires (1) cut in step 2 of Removal in accordance with FM 55-509-1.
6.
7.
Dispose of the waste in the drain pan by pouring it down the drain and flushing the drain pan with clean water.
END OF WORK PACKAGE

0135 00-2
TM 55-1905-242-14
0136 00
UNIT MAINTENANCE
BLACK WATER TANK MONITOR SYSTEM, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
and FM 55-502
RUDDER ANGLE & TANK GAUGES circuit
breaker set to OFF, locked out, and tagged
out IAW FM 55-502
Potable water tank drained
Materials/Parts:
References:
FM 55-502
TM 55-1905-242-24P (WP 0057)
REMOVAL--TANK UNIT
WARNING
1.
0136 00-1
TM 55-1905-242-14
0136 00
REMOVAL--TANK UNIT (continued)

2.
Set the multimeter to the Vdc (Volts direct current) setting and check for voltage across each of the wiring terminals (1)
on the tank unit (3). If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the circuit breaker
3.
Label and disconnect the wiring (2) from the wiring terminals (1).
4.
Unscrew the tank unit (3) from the tank (4).
INSTALLATION--TANK UNIT
1.
Adjust the probes (5) on the new tank unit (3) to the same level as the old unit. Ensure that the lowest level probe is set
as an Empty Indicator (6) and that the middle and highest probes are set as Full Indicators (7).
2.
Screw the tank unit (3) into the tank (4).
3.
Connect the wiring (2) to the wiring terminals (1) using the labels from step 3 of Removal--Tank Unit as a guide.
0136 00-2
TM 55-1905-242-14
0136 00
INSTALLATION--TANK UNIT (continued)

4.
Fill the black water tank with fresh water and check for leaks at the tank unit (3).
5.
6.
Install the void cover on Void 6, pump out the black water tank, and terminate the enclosed space procedures.
REMOVAL--DISPLAY UNIT
1.
Remove the lower starboard panel from the console.
WARNING
out and tagged out. Performing replacement with the circuit energized may result in
2.
Set the multimeter to the Vdc (Volts direct current) setting. Place the positive multimeter lead on terminal #2 on the back
of the display unit (8) and the negative lead on the #4 terminal on the back of the display unit. If no voltage is noted,
proceed to the next step. If voltage is noted, ensure that the circuit breaker is properly secured.
3.
Label and remove the wiring from the back of the display unit (8).
4.
Remove the four screws (9) that secure the display unit (8) to the panel.
0136 00-3
TM 55-1905-242-14
0136 00
INSTALLATION--DISPLAY UNIT
1.
Position the display unit (8) in the panel and secure it with four screws (9).
2.
Connect the wiring to the back of the display unit (8) using the labels from step 3 of Removal--Display Unit as a guide.
3.
Install the lower starboard panel onto the console.
4.
END OF WORK PACKAGE

0136 00-4
TM 55-1905-242-14
0137 00
UNIT MAINTENANCE
AIR CONDITIONING AND VENTILATION SYSTEMS PIPING, VALVES, STRAINERS,
HOSES, AND FITTINGS, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
Air conditioning seacock CLOSED, locked out,
A/C PILOTHOUSE, A/C ACCOM PORT SIDE,
A/C ACCOM STBD SIDE, A/C SEA WTR
COOLING PUMP circuit breakers set to OFF,
References:
FM 55-502
TM 55-1905-242-24P (WP 0058)
WARNING
any raw water system piping, hoses, and/or valves. Failure to observe this warning can
result in flooding of the space, damage to the vessel, and serious injury or death to
personnel.
0137 00-1
TM 55-1905-242-14
0137 00
GENERAL
Only raw water piping, valves, strainers, hoses, and fittings may be replaced by unit maintenance personnel. Refrigerant
valves, strainers, hoses, and fittings must be replaced by direct support maintenance personnel.
REMOVAL
1.
Remove the nuts (1) and bolts (2) that secure the strainer assembly (3) in the piping.
2.
Remove the strainer assembly (3) and the gaskets (4) from the piping.
3.
If the strainer assembly (3) will be removed for an extended period of time, install a suitable blanking plate over the
seacock flange (5) to prevent inadvertent flooding of the vessel.
INSTALLATION
1.
Clean the flanges with a wire brush to ensure a good seal for the gaskets (4).
2.
Procure a new strainer assembly (3) and/or gaskets (4) as required.
3.
Position the strainer assembly (3) and gaskets (4) in the piping and secure with bolts (2) and nuts (1).
4.
Remove the lockouts and tagouts from the seacock (6), OPEN the seacock, and check for leaks.
5.
END OF WORK PACKAGE

0137 00-2
TM 55-1905-242-14
0138 00
UNIT MAINTENANCE
AIR CONDITIONING RAW WATER PUMP, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
A/C SEA WTR COOLING PUMP circuit breaker
FM 55-502
Air Conditioning seacock CLOSED, locked out,
References:
FM 55-502
TM 55-1905-242-24P (WP 0059)
REMOVAL
WARNING
1.
Remove access cover on the end of the pump motor (2) for access to the wiring terminals (1).
2.
Set the multimeter to the Vac (Volts alternating current) setting. Check for voltage across each of the wiring terminals (1)
at the pump motor (2). If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the circuit breaker
0138 00-1
TM 55-1905-242-14
0138 00
REMOVAL (continued)
3.
Label and disconnect the wiring from the wiring terminals (1) at the pump motor (2).
4.
Loosen the two unions (3) and free the piping (4) from the pump (5).
5.
Remove the bolts (6) that secure the raw water pump assembly to its mount.
INSTALLATION
1.
Position the raw water pump assembly on its mount and secure it with the bolts (6).
2.
Connect the piping (4) to the pump (5) with the two unions (3).
3.
Connect the wiring to the wiring terminals (1) at the pump motor (2) using the labels from step 3 of Removal as a guide.
4.
Replace the access cover.
5.
Remove the lockouts and tagouts from the seacock, OPEN the seacock, and check for leaks at the pump (5) and the two
unions (3).
6.
END OF WORK PACKAGE

0138 00-2
TM 55-1905-242-14
0139 00
UNIT MAINTENANCE
VENTILATION FANS, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0062)
Ventilation circuit breaker set to OFF, locked out, and
Personnel Required:
REMOVAL--ENGINE ROOM VENTILATION FAN
WARNING
NOTE
The engine room ventilation fans are located in the engine room exhaust ventilation
enclosure. The engine room exhaust ventilation enclosure is located just starboard of
the engine room hatch.
1.
Set to OFF the ENG RM VENT FAN NO. 1 and ENG RM VENT FAN NO. 2 circuit breakers and lock out and tag out the
breakers in accordance with FM 55-502.
2.
Set the multimeter to the Vdc (Volts direct current) setting. Place one multimeter lead on each terminal of the engine room
ventilation fan motor (1). If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the circuit
3.
Label and disconnect the wiring from the engine room ventilation fan motor (1).
4.
Remove the bolts (2) that secure the vent hood (3) to the vent duct (4). Remove the vent hood.
5.
Ensure that the exhaust fire flap (5) is in the OPEN position (6).
6.
Remove the bolts (7) and nuts (8) that secure the engine room ventilation fan (9) to its mount (10).
7.
Remove the engine room ventilation fan (9) through the opening in the top of the vent duct (4).
0139 00-1
TM 55-1905-242-14
0139 00
REMOVAL--ENGINE ROOM VENTILATION FAN (continued)
INSTALLATION--ENGINE ROOM VENTILATION FAN

1.
Position the engine room ventilation fan (9) on its mount (10) by inserting it through the opening in the vent duct (4).
2.
Secure the engine room ventilation fan (9) to its mount (10) with the bolts (7) and nuts (8).
3.
Position the vent hood (3) on the vent duct (4) and secure it with the bolts (2).
4.
Connect the wiring to the engine room ventilation motor (1), using the labels from step 3 of Removal--Engine Room
Ventilation Fan as a guide.
5.
Remove the lockouts and tagouts and check the operation of the system, ensuring that the fan blows air out of the
engine room, not into it.
0139 00-2
TM 55-1905-242-14
0139 00
REMOVAL--BATTERY COMPARTMENT VENTILATION FAN
WARNING
Charging and discharging batteries produce explosive hydrogen gas. Do not allow
smoking, sparks, or open flame in the vicinity of the battery compartment. When the
battery compartment ventilation fan is inoperative, dangerous levels of hydrogen gas
can be found in the battery compartment if the batteries are charged or discharged.
Ensure that the batteries are neither charged nor discharged when the battery compartment fan is inoperative. Failure to comply could result in damage to equipment and
serious injury or death to personnel.
1.
Set to OFF, lock out, and tag out the PORT BATTERY ISOL SWITCH and the STBD BATTERY ISOL SWITCH in
accordance with FM 55-502.
2.
Open the battery compartment hatch and all of the accommodation module hatches in order to allow air circulation to the
battery compartment.
3.
Remove the screws (11) that secure the junction box cover (12) to the junction box (13). Remove the junction box
cover.
4.
Set the multimeter to the Vdc (Volts direct current) setting. Place one multimeter lead on each of the terminals inside the
junction box (13). If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the battery isolation
switches are properly secured.
5.
Label and disconnect the wiring from the terminals inside the junction box (13).
6.
Remove the bolts (14), nuts (15), and washers (16) that secure the inlet flange (17) to the battery compartment ventilation
fan (18).
7.
Remove the bolts (19), nuts (20), and washers (21) that secure the outlet flange (22) to the battery compartment ventilation fan (18).
8.
Remove the bolts (23), nuts (24), and washers (25) that secure the battery compartment ventilation fan (18) to its mount
and remove the battery compartment ventilation fan.
0139 00-3
TM 55-1905-242-14
0139 00
INSTALLATION--BATTERY COMPARTMENT VENTILATION FAN

1.
Position the battery compartment ventilation fan (18) on its mount and secure it with the bolts (23), nuts (24), and
washers (25).
2.
Position the outlet flange (22) on the battery compartment ventilation fan (18) with its gasket (26) and secure it with the
bolts (19), nuts (20), and washers (21).
3.
Position the inlet flange (17) on the battery compartment ventilation fan (18) with its gasket (27) and secure it with the
bolts (14), nuts (15), and washers (16).
4.
Connect the wiring to the terminals inside the junction box (13) using the labels from step 5 of Removal--Battery
Compartment Ventilation Fan as a guide.
5.
Position the junction box cover (12) on the junction box (13) and secure it with the screws (11).
6.
Remove the lockouts and tagouts and check the operation of the system, ensuring that the fan pulls air out of the battery
compartment.
7.
Close and secure the battery compartment hatch and any other hatches as required.
0139 00-4
TM 55-1905-242-14
0139 00
REMOVAL--ACCOMMODATION MODULE VENTILATION FAN
WARNING
1.
Set to OFF, lock out, and tag out the VENT FAN NO.1 ACCOM or VENT FAN NO. 2 ACCOM circuit breaker in
accordance with FM 55-502.
2.
Remove the two screws (28) that secure the junction box cover (29) to the junction box (30), and remove the junction box
cover.
3.
Set the multimeter to the Vdc (Volts direct current) setting. Place one multimeter lead on each of the wiring connections
inside the junction box (30). If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the circuit
4.
Label and remove the wiring (31) from the junction box (30).
5.
Remove the bolts (32) and washers (33) that secure the accommodation module ventilation fan (34) to the bulkhead.
INSTALLATION--ACCOMMODATION MODULE VENTILATION FAN

1.
Position the accommodation module ventilation fan (34) on the bulkhead and secure it with the bolts (32) and
washers (33).
2.
Connect the wiring (31) inside the junction box (30) using the labels from step 4 of Removal--Accomodation Module
Ventilation Fan as a guide.
0139 00-5
TM 55-1905-242-14
0139 00
INSTALLATION--ACCOMMODATION MODULE VENTILATION FAN (continued)

3.
Position the junction box cover (29) on the junction box (30) and secure it with the screws (28).
4.
Remove the lockouts and tagouts and check the operation of the system, ensuring that the fan blows air out of the
accommodation module, not into it.
REMOVAL--WATER CLOSET VENTILATION FAN
WARNING
1.
Remove the screws that secure the access plate to the deck inside the pilothouse. Remove the deck access plate.
2.
Set to OFF, lock out, and tag out the VENT FAN W/C circuit breaker in accordance with FM 55-502.
3.
Remove the two screws (28) that secure the junction box cover (29) to the junction box (30), and remove the junction box
cover.
4.
Set the multimeter to the Vdc (Volts direct current) setting. Place one multimeter lead on each of the wiring connections
inside the junction box (30). If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the circuit
5.
Label and remove the wiring (31) from the junction box (30).
6.
Remove the bolts (32) and washers (33) that secure the water closet ventilation fan (34) to the bulkhead.
INSTALLATION--WATER CLOSET VENTILATION FAN

1.
Position the water closet ventilation fan (34) on the bulkhead and secure it with the bolts (32) and washers (33).
2.
Connect the wiring (31) inside the junction box (30) using the labels from step 5 of Removal--Water Closet Ventilation Fan
as a guide.
3.
Position the junction box cover (29) on the junction box (30) and secure it with the two screws (28).
4.
Remove the lockouts and tagouts and check the operation of the system, ensuring that the fan blows air out of the water
closet, not into it.
5.
Install the deck access plate and secure it with its screws.
END OF WORK PACKAGE
0139 00-6
TM 55-1905-242-14
0140 00
UNIT MAINTENANCE
BILGE SYSTEM PIPING, VALVES, STRAINERS, HOSES, AND FITTINGS, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
Void prepared for confined space entry with
and FM 55-502
Materials/Parts:
References:
FM 55-502
TM 55-1905-242-24P (WP 0063)
REMOVAL--BILGE STRAINER
WARNING
1.
Remove the void cover from the desired void and prepare it for confined space entry in accordance with the Organizational Confined Space Entry SOP and FM 55-502.
2.
Unscrew the strainer (1) from the piping (2).
0140 00-1
TM 55-1905-242-14
0140 00
INSTALLATION--BILGE STRAINER
1.
Wrap the threads on the piping (2) with antiseizing sealant tape.
2.
Screw the strainer (1) onto the piping (2).
3.
Install the void cover and terminate the confined space entry procedure.
REMOVAL--PIPING
1.
Remove the void cover from the desired void and prepare it for confined space entry in accordance with the Organizational Confined Space Entry SOP and FM 55-502.
2.
Loosen the hose clamps (3) that secure the hose (4) to the piping (5).
3.
Slide the hose (4) off the piping (5). Remove the piping as required.
INSTALLATION--PIPING
1.
Position the piping (5) in the void and place the hose (4) over the piping.
2.
Secure the hose (4) to the piping (5) with the hose clamps (3).
3.
Install the void cover and terminate the confined space entry procedure.
REMOVAL--VALVES
1.
Loosen the union halves (6) that secure the valve (7) to the piping (8) and the bilge manifold (9).
2.
Remove the valve (7) from the piping (8) and bilge manifold (9).
3.
Remove the union halves (6) from the valve (7).
0140 00-2
TM 55-1905-242-14
0140 00
INSTALLATION--VALVES
1.
Wrap the pipe threads on the union halves (6) with antiseizing sealant tape. Do not wrap the mating surface of the union
halves with antiseizing sealant tape.
2.
Thread the union halves (6) into the valve (7).
3.
Position the valve (7) in place and secure it with the union halves (6).
END OF WORK PACKAGE

01400140
00-3/4
blank
00-3
TM 55-1905-242-14
0141 00
UNIT MAINTENANCE
OILY WATER COLLECTION SYSTEM PIPING, VALVES, STRAINERS,
HOSES, AND FITTINGS, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
OILY WTR BILGE PUMP circuit breaker set to
OFF, locked out, and tagged out IAW FM
55-502
Personnel Required:
Materials/Parts:
References:
FM 55-502
TM 55-1905-242-24P (WP 0065)
REMOVAL--STRAINER
1.
Disconnect the hose (1) from the strainer (2).
2.
Unscrew the strainer (2) from the nipple (3) and elbow (4).
3.
If the nipple (3) came off with the strainer (2), remove the nipple from the strainer.
0141 00-1
TM 55-1905-242-14
0141 00
INSTALLATION--STRAINER
1.
Clean all pipe threads with a wire brush.
2.
Wrap all male pipe threads with antiseizing sealant tape.
3.
If the nipple (3) was removed, thread the nipple into the strainer (2).
4.
Thread the strainer (2) onto the elbow (4) and tighten it snugly.
5.
Connect the hose (1) to the strainer (2).
6.
If no further components will be replaced, clear the lockouts and tagouts and return the valves to their operational
positions.
REMOVAL--PIPING, FITTINGS, HOSES, VALVES

1.
Disconnect the appropriate hose (1) or union (5) as necessary to remove the piping section that contains the piping,
hose, valve and/or fitting to be replaced.
2.
Disassemble the piping section as required to gain access to the piping, hose, valve, and/or fitting to be replaced.
INSTALLATION--PIPING, FITTINGS, HOSES, VALVES

1.
Clean all pipe threads with a wire brush.
2.
Wrap all male pipe threads with antiseizing sealant tape.
3.
Assemble the piping section with new piping, hoses, valves, and/or fittings to its original configuration.
4.
Connect the piping section back into the vessel by attaching the unions and/or hoses that were disconnected in step 1
Removal--Piping, Fittings, Hoses, Valves in this work package.
5.
Remove the lockouts and tagouts and return the valves to their operational configuration.
END OF WORK PACKAGE

0141 00-2
TM 55-1905-242-14
0142 00
UNIT MAINTENANCE
WASTE OIL PUMP, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0067)
OILY WTR BILGE PUMP circuit breaker set to
OFF, locked out, and tagged out
IAW FM 55-502
REMOVAL
WARNING
1.
Set the multimeter to the Vdc (Volts direct current) setting. Place one multimeter lead on each of the two motor terminals
(1). If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the circuit breaker is properly
secured.
2.
Disconnect the hoses (2) from the waste oil pump (3).
3.
Label and disconnect the wiring (4) from the two motor terminals (1).
0142 00-1
TM 55-1905-242-14
0142 00
4.
Remove the bolts (5) that secure the waste oil pump (3) to its mount.
INSTALLATION
1.
Position the waste oil pump (3) on its mount and secure it with the bolts (5).
2.
Connect the wiring (4) to the two motor terminals (1) on the waste oil pump (3) using the labels from step 3 of Removal
as a guide.
3.
Connect the hoses (2) to the waste oil pump (3).
4.
Remove the lockouts and tagouts and check the operation of the system, ensuring that the waste oil pump draws
properly and that there are no leaks.
END OF WORK PACKAGE

0142 00-2
TM 55-1905-242-14
0143 00
UNIT MAINTENANCE
HAND PUMP, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
Materials/Parts:
Sealant (Tape, Antiseizing) (Item 14, Table 2,
WP 0230 00)
References:
TM 55-1905-242-24P (WP 0068)
REMOVAL
1.
Remove the suction hose (1) and the discharge hose (2) from the hand pump (3).
2.
Remove the elbow (4), and reducing fittings (5) from the hand pump (3).
3.
Remove the bolts (6), nuts (7), and washers (8) that secure the hand pump (3) to the bulkhead and remove the hand pump.
INSTALLATION
1.
Position the hand pump (3) on the bulkhead and secure it with the bolts (6), nuts (7), and washers (8).
2.
Clean all the pipe threads with a wire brush and wrap the male pipe threads with antiseizing sealant tape.
3.
Thread the elbow (4) and reducing fittings (5) into the hand pump (3) and tighten them snugly.
4.
Attach the suction hose (1) and the discharge hose (2) to the hand pump (3) and tighten them snugly.
END OF WORK PACKAGE

00-1
01430143
00-1/2
blank
TM 55-1905-242-14
0144 00
UNIT MAINTENANCE
FIREFIGHTING AND BALLAST SYSTEM PIPING, VALVES, STRAINERS, HOSES, AND FITTINGS,
REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Diesel generator secured, locked out, and
Personnel Required:
References:
FM 55-502
WP 0026 00
TM 55-1905-242-24P (WP 0069)
REMOVAL--STRAINER
NOTE
1.
Remove the bolts (1), flat washers (2), lockwashers (3), and nuts (4) that secure the strainer (5) to the seacock (6) and to
the piping (7).
2.
Remove the strainer (5) and gaskets (8).
3.
If the strainer will be removed for an extended period of time, install an appropriate blanking plate over the seacock flange
to prevent inadvertent flooding of the vessel.
0144 00-1
TM 55-1905-242-14
0144 00
INSTALLATION--STRAINER
1.
Position the strainer (5) between the seacock (6) and the piping (7) with its gaskets (8) and secure it with the nuts (4),
lockwashers (3), flat washers (2), and bolts (1).
2.
If no other components will be removed, clear the lockouts and tagouts, OPEN the seacock, and check for leaks.
REMOVAL--PIPING, VALVES, FITTINGS

1.
Remove the bolts (9) and nuts (10) that secure the flange to the pump (11).
2.
Remove the bolts and nuts from the flange at the other end of the piping section (12).
3.
Remove the piping section (12).
INSTALLATION--PIPING, VALVES, FITTINGS

1.
Position the piping section (12) with its gaskets (13) and secure it with the bolts (9) and nuts (10).
2.
Remove the lockouts and tagouts and OPEN the seacock.
3.
Operate the fire monitor (WP 0026 00) and check the work area for leaks.
END OF WORK PACKAGE

0144 00-2
TM 55-1905-242-14
0145 00
UNIT MAINTENANCE
BALLAST/FIRE PUMP, ALIGN
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Dial Indicator (Item 5, Table 1, WP 0230 00)
Diesel generator secured, locked out, and tagged
out IAW FM 55-502
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0070)
ALIGN
1.
Remove the shaft guard from above the fire pump drive shaft.
2.
Remove the six bolts (1) that secure the pump drive shaft (2) to the engine flange (3) and to the pump flange (4).
3.
Remove the pump drive shaft (2).
4.
Clean the mating faces of the engine flange (3) and the pump flange (4) with a wire brush, ensuring that both surfaces are
clean, smooth, and free of corrosion.
5.
Check that the pump mounting bolts (5) are tight.
0145 00-1
TM 55-1905-242-14
0145 00
ALIGN (continued)
NOTE
The dial indicator fixing stand must be fastened to the pump flange in order to obtain an
accurate reading. Fastening the fixing stand to the engine flange will result in inaccurate
readings.
6.
Fasten the dial indicator fixing stand (6) to the pump flange (7) as shown below to check the angular alignment.
7.
Position the dial indicator (8) against the engine flange (9) as shown. The dial indicator should have a 0.200 inch to 0.300
inch preload when installed against the engine flange.
8.
Zero the dial indicator (8) by twisting its bezel (10).
9.
Slowly rotate the pump shaft (11) while noting the dial indicator (8) reading. Note how far the dial indicator needle moves
to either side of zero. Add the readings on both sides of zero to determine the amount of angular misalignment. For
example, if the dial indicator needle moves 0.002 inch to one side of zero and 0.004 inch to the other side of zero, add the
two readings (0.002 in + 0.004 in = 0.006 in) to determine that the angular misalignment is 0.006 inch.
10. Maximum angular misalignment is 0.150 inch (3.80 mm). If the angular misalignment exceeds this specification, the
misalignment must be corrected. Angular misaligment is corrected by loosening the pump mounting bolts and repositioning (rotating) the pump on its mounting. After adjusting the alignment, tighten the pump mounting bolts and recheck the alignment.
Angular
Misalignment
Parallel
Misalignment
0145 00-2
Correct
Alignment
TM 55-1905-242-14
0145 00
ALIGN (continued)
11. Reposition the dial indicator (12) as shown to check the parallel alignment. The dial indicator should have a 0.200 inch
to 0.300 inch preload when installed against the engine flange.
12. Zero the dial indicator (12) by twisting its bezel (13).
13. Slowly rotate the pump shaft (14) while noting the dial indicator (12) reading. Note how far the dial indicator needle
moves to either side of zero. Add the readings on both sides of zero to determine the amount of parallel misalignment.
For example, if the dial indicator needle moves 0.002 inch to one side of zero and 0.004 inch to the other side of zero, add
the two readings (0.002 in + 0.004 in = 0.006 in) to determine that the parallel misalignment is 0.006 inch.
14. Maximum parallel misalignment is 0.150 inch (3.80 mm). If the parallel misalignment exceeds this specification, the
misalignment must be corrected. Parallel misalignment is corrected by loosening the pump mounting bolts, fabricating
shims from shim stock, and placing the shims between the pump mounting pads and the pump mounts. After adjusting
the alignment, tighten the pump mounting bolts and recheck the alignment.
15. It is frequently necessary to adjust both the angular and the parallel alignment several times before the correct alignment
is obtained. Once the proper angular and parallel alignment measurements are obtained, retighten the mounting bolts
one last time and recheck the measurement.
16. Once the final alignment has been obtained and rechecked, install the pump drive shaft (2) and secure it in place with the
six bolts (1).
17. Install the fire pump drive shaft guard.
18. Remove the lockouts and tagouts and check the operation of the fire pump, watching for any unusual noise or vibration.
END OF WORK PACKAGE

01450145
00-3/4
blank
00-3
TM 55-1905-242-14
0146 00
UNIT MAINTENANCE
FIRE PUMP ELECTRIC CLUTCH, REPLACE
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
Diesel generator secured, locked out, and tagged
out IAW FM 55-502
References:
FM 55-502
TM 55-1905-242-24P (WP 0071)
REMOVAL
WARNING
1.
Remove the bolts (1) that secure the pump drive shaft guard (2) to the deck plates. Remove the pump drive shaft
guard.
0146 00-1
TM 55-1905-242-14
0146 00
REMOVAL (continued)
2.
Remove the bolts (3) that secure the pump drive shaft (4) to the engine flange (5) and to the pump flange (6). Remove the
pump drive shaft.
3.
Remove the screws (7) that secure the aft and aft inboard sound insulation panels (8 and 9). Remove the insulation
panels.
4.
Remove the three set screws (10) that secure the engine flange (5) to the intermediate shaft (11) and remove the engine
flange.
5.
Remove the bolts (12) and washers (13) that secure the bearing housing (14) to the front of the engine and remove the
bearing housing, bearing (15), and intermediate shaft (11) as an assembly.
6.
Use pliers to remove the dowel pins (16) from the PTO support brackets (17).
7.
Loosen, but do not remove, the PTO support bracket bolts (18) that secure the PTO support brackets (17) to the engine
block.
8.
Remove the bolts (19) that secure the drive hub (20) in the drive coupling (21).
9.
Set the multimeter to the Vdc (Volts direct current) setting. Open the fire pump electric clutch junction box and connect
one multimeter lead to each of the clutchs wires (22). If no voltage is noted, proceed to the next step. If voltage is noted,
ensure that the circuit breaker is properly secured.
NOTE
10. Remove the clutch housing bolts (23) and lockwashers (24) that secure the clutch housing (25) to the PTO support
brackets (17) and slide the clutch housing and clutch assembly (26) out as a unit.
11. Remove the bolts (27) that secure the drive hub (20) to the clutch assembly (26). Remove the drive hub from the clutch
assembly.
0146 00-2
TM 55-1905-242-14
0146 00
REMOVAL (continued)
12. Remove the bolts (28) and washers (29) that secure the clutch assembly (26) to the clutch housing (25). Remove the
clutch assembly from the clutch housing.
INSTALLATION
1.
Position the clutch assembly (26) in the clutch housing (25) and secure it with the bolts (28) and washers (29).
2.
Position the drive hub (20) in the clutch assembly (26) and secure it with the bolts (27).
3.
Position the clutch housing (25) between the PTO support brackets (17) and loosely install the clutch housing bolts (23)
and lockwashers (24). The clutch housing should still be free to move at this point.
4.
Line up the holes for the dowel pins (16) and install the dowel pins. Leave enough dowel pin protruding from the PTO
support brackets (17) to allow later removal. Tighten the clutch housing bolts (23) only after installing all of the dowel
pins.
5.
Install and tighten the bolts (19) that secure the drive hub (20) in the drive coupling (21).
6.
Tighten the PTO support bracket bolts (18).
7.
Position the bearing housing (14)/bearing (15)/intermediate shaft (11) assembly to the clutch housing (25) and secure it
with the bolts (12) and washers (13).
8.
Position the engine flange (5) on the intermediate shaft (11) and secure it with the three set screws (10).
9.
Install the sound insulation panels (8 and 9) and secure them with the screws (7).
10. Install the pump drive shaft (4) between the engine flange (5) and the pump flange (6) and secure it with the bolts (3).
11. Position the pump drive shaft guard (2) on the deck plates and secure it with the bolts (1).
END OF WORK PACKAGE

01460146
00-3/4
00-3blank
TM 55-1905-242-14
0147 00
UNIT MAINTENANCE
FIRE MONITOR, REPLACE/REPAIR
INITIAL SETUP:
WP 0230 00)
Sealing Compound, Loctite 242 (Item 16, Table 2,
WP 0230 00)
O-Ring (p/n 7-57-035, qty 3)
O-Ring (p/n 7-57-080, qty 1)
Gasket, Flange (p/n A-A-1719, 3, qty 1)

Table 1, WP 0230 00)
Diesel generator, secured, locked out, and tagged
out IAW FM 55-502
Personnel Required:
Materials/Parts:
WP 0230 00)
WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0072)
REMOVAL
WARNING
1.
Attach a safety line to the fire monitor to prevent loss overboard.
2.
Remove the bolts (1) that secure the fire monitor flange base (2) to its mount.
3.
Using two crewmembers, remove the fire monitor assembly from its mount.
DISASSEMBLY
NOTE
The upper and lower friction screws are not interchangeable. Tag these screws during
Disassembly to ensure that they are installed in the proper locations during Assembly.
1.
Remove the set screw (3) that retains the upper friction screw (4) and remove the upper friction screw. Tag the upper
friction screw to ensure that it is installed in the proper location during Assembly.
2.
Remove the swivel plugs (5) from the outlet elbow (6).
0147 00-1
TM 55-1905-242-14
0147 00
NOTE
The joint between the outlet elbow and the elbow is supported by ball bearings. These
ball bearings are easily lost during Disassembly. In order to prevent the loss of ball
bearings, place several wiping rags under the joint during Disassembly.
3.
Position several wiping rags under the joint between the outlet elbow (6) and the elbow (7). Turn the outlet elbow to
permit the outer (8) and inner (9) ball bearings to fall from the swivel plug (5) holes. It may be necessary to insert a length
of flexible wire into the swivel plug holes to coax the ball bearings out.
4.
Count and record the number of outer (8) and inner (9) ball bearings that were removed from the joint. There are normally
56 outer ball bearings and 45 inner ball bearings, but this number can vary.
5.
Use a twisting, pulling motion to separate the outlet elbow (6) from the elbow (7). If the components do not come apart
easily, repeat step 3 to ensure that all of the outer (8) and inner (9) ball bearings have been removed from the joint.
NOTE
The upper and lower friction screws are not interchangeable. Tag these screws during
Disassembly to ensure that they are installed in the proper locations during Assembly.
6.
Remove the set screw (10) that retains the lower friction screw (11) and brake ball (12) and remove the friction screw. Tag
the lower friction screw to ensure that it is installed in the proper location during Assembly.
7.
Remove the swivel plugs (13) from the elbow (7).
4
19
15
5
20
3
7
16
21
9
8
24
15
17
18
16
10
13
11
12 16
14
2
23
22
0147 00-2
TM 55-1905-242-14
0147 00
NOTE
The joint between the elbow and the flange base is supported by ball bearings. These
ball bearings will fall out and are easily lost during Disassembly. In order to prevent the
loss of ball bearings, place several wiping rags under the joint during Disassembly.
8.
Position several wiping rags under the joint between the elbow (7) and the fire monitor flange base (2). Turn the fire
monitor flange base and elbow to permit the ball bearings (14) to fall from the swivel plug (13) holes. It may be necessary
to insert a length of flexible wire into the swivel plug holes to coax the ball bearings out.
9.
Count and record the number of ball bearings (14) that were removed from the joint. There are normally 45 ball bearings
in each of the two rows (total of 90), but this number can vary.
10. Use a twisting, pulling motion to separate the elbow (7) from the fire monitor flange base (2). If the components do not
come apart easily, repeat step 8 to ensure that all of the ball bearings (14) have been removed from the joint.
11. Remove the zerk fittings (15), O-rings (16 and 17), and brake band (18).
12. Remove the handle (19), grip (20), and stop stud (21) only if they will be replaced or if the outlet elbow (6) will be replaced.
13. Remove the gasket (22). Retain the gasket for use as a pattern in step 1 of Installation.
CLEANING
WARNING
1.
2.
Clean the ball bearings (8, 9, and 14), the zerk fittings (15), the outlet elbow (6), the elbow (7), the fire monitor flange base
(2), and any other grease contaminated parts with cleaning solvent.
3.
Wipe all cleaned parts dry with clean wiping rags.
4.
Inspect all parts for cracking, wear, or other damage.
0147 00-3
TM 55-1905-242-14
0147 00
ASSEMBLY
1.
Procure the replacement parts necessary for repair of the fire monitor assembly.
2.
If removed, install the handle (19), grip (20), and stop stud (21) into the outlet elbow (6).
3.
Apply a light coat of petrolatum to one of the three the new O-rings (16) and insert it into its groove in the lower end of
the elbow (7).
4.
Assemble the elbow (7) to the fire monitor flange base (2) using a gentle twisting motion.
5.
Install the ball bearings (14) into their grooves (23) through the swivel plug (13) holes. Ensure that the same number of
ball bearings are installed as were removed during Disassembly.
6.
Install the swivel plugs (13) into the elbow (7).
7.
Install the brake ball (12) and the lower friction screw (11) (tagged in step 6 of Disassembly) into the elbow (7). Tighten
the lower friction screw lightly.
8.
Apply one to two drops of sealant compound, Loctite 242, onto the threads of the set screw (10) and install the set screw
into the elbow (7). Thread the set screw in until it contacts the lower friction screw (11) and then back it out one quarter
turn. Ensure that the lower friction screw moves easily after installing the set screw. Also ensure that the lower friction
screw cannot be backed out of the elbow past the set screw.
9.
Turn the elbow (7) one full turn in each direction and ensure that it moves freely throughout its range of motion. Check
the operation of the brake at several points and ensure that the elbow is held in place when the lower friction screw (11)
is tightened.
10. Install the brake band (18) onto the elbow (7).
11. Apply a light coat of petrolatum onto the other two new O-rings (16 and 17) and install them into their grooves.
12. Assemble the outlet elbow (6) to the elbow (7) using a gentle twisting motion.
13. Install the ball bearings (8 and 9) into their grooves (24) through the swivel plug (5) holes. Ensure that the same number
of ball bearings are installed as were removed during Disassembly.
14. Install the swivel plugs (5) into the outlet elbow (6).
15. Install the upper friction screw (4) (tagged in step 1 of Disassembly) into the outlet elbow (6). Tighten the upper friction
screw lightly.
16. Apply one to two drops of sealant compound, Loctite 242, onto the threads of the set screw (3) and install the set screw
into the outlet elbow (6). Thread the set screw in until it contacts the upper friction screw (4) and then back it out one
quarter turn. Ensure that the upper friction screw moves easily after installing the set screw (13). Also ensure that the
upper friction screw (14) cannot be backed out of the outlet elbow past the set screw.
17. Turn the outlet elbow (6) through its full range of motion and ensure that it moves freely. Check the operation of the
brake at several points and ensure that the outlet elbow is held in place when the upper friction screw (4) is tightened.
18. Dispose of used cleaning solvent and contaminated materials in accordance with local regulations.
INSTALLATION
1.
Use gasket material to fashion a new gasket (22). Use the old gasket as a pattern.
2.
Position the new gasket (22) on the fire monitor flange base (2).
0147 00-4
TM 55-1905-242-14
3.
Attach a safety line to the fire monitor to prevent loss overboard.
WARNING
4.
Using two crewmembers, position the fire monitor assembly on its mount and secure it with the bolts (1).
END OF WORK PACKAGE

00-5
01470147
00-5/6
blank
0147 00
TM 55-1905-242-14
0147 00-6
0147 00
TM 55-1905-242-14
0148 00
UNIT MAINTENANCE
FIREFIGHTING SYSTEM NOZZLE, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Wrench, Spanner (Item 32, Table 1,
WP 0230 00)
Diesel generator secured, locked out and tagged
out IAW FM 55-502
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0073)
REMOVAL
Unscrew the nozzle (1) from the fire monitor and remove the nozzle.
1
INSTALLATION
1.
Screw the nozzle (1) onto the fire monitor and tighten it securely.
2.
END OF WORK PACKAGE

0148 00-1/2 blank
TM 55-1905-242-14
0149 00
UNIT MAINTENANCE
STEERING HYDRAULIC SYSTEM VALVES, PIPING, HOSES, AND FITTINGS, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Materials/Parts:
WP 0230 00)
WP 0230 00)
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0076)
REMOVAL
WARNING
1.
2.
3.
Cautiously loosen the swivel fitting (1) on the hose (2) in order to release any residual hydraulic pressure on the system.
4.
Remove one end of the hose (2) from the fitting (3) by unscrewing the swivel fitting (1).
0149 00-1
TM 55-1905-242-14
0149 00
REMOVAL (continued)
5.
Unscrew the other end of the hose (2) from its fitting (4).
6.
Remove the fittings (3, 4, 5) or valve (6) as required for replacement.
CLEANING
1.
2.
Use cleaning solvent to clean all parts that will be reused. Dry the parts with clean wiping rags.
INSTALLATION
! CAUTION
The threaded ends of flared hydraulic fittings are not to be installed with the use of
antiseizing sealant tape or any other non-hydraulic sealant. Damage to hydraulic equipment may occur.
1.
Procure new hose (2), valve (6), or fittings (3, 4, 5) as required.
2.
Wrap only the pipe threads of hydraulic fittings with antiseizing sealant tape prior to assembly. Do not use antiseizing
sealant tape or any other non-hydraulic sealant on the threads of flared hydraulic fittings.
3.
Reassemble the hose (2), valve (6), and/or fittings (3, 4, 5) in the reverse order of disassembly.
4.
Remove the lockouts and tagouts and check the operation of the system, ensuring that the steering system performs
normally and that no leakage is noted.
5.
Replenish the steering system hydraulic reservoir as required.
6.
END OF WORK PACKAGE

0149 00-2
TM 55-1905-242-14
0150 00
UNIT MAINTENANCE
STEERING SYSTEM COUNTERBALANCE VALVE, ADJUST
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Propulsion engines running at idle
Personnel Required:
Three Watercraft Engineers, 88L
References:
TM 55-1905-242-24P (WP 0083)
ADJUST
1.
Position one crewmember in the pilothouse to observe the pilothouse steering system hydraulic pressure gauge readings. This crewmember should establish and maintain contact with the crewmember in the lazarette.
2.
Isolate the port steering cylinder by closing the port isolation valves (1 and 2).
12
3.
Check that the normally closed bypass valves (3 and 4) for the port steering cylinder are CLOSED.
4.
Turn the helm wheel in the pilothouse slowly in one direction while observing the steering system hydraulic pressure
gauge. Slowly turn the wheel throughout the adjustment procedure.
5.
Notify the crewmember in the lazarette of the pressure reading.
6.
Loosen the locknut (5) on the port counterbalance valve (6) adjusting screw (7).
7.
If the pressure reading is 1000 lb/in (68.9 bar), turn OUT the adjusting screw (7) until the pressure drops below
1000 lb/in (68.9 bar).
8.
Slowly turn the adjusting screw (7) IN until the pressure reads 1000 lb/in (68.9 bar).
9.
When 1000 lb/in (68.9 bar) has been reached, tighten the locknut (5) snugly while holding the adjusting screw (7)
stationary.
0150 00-1
TM 55-1905-242-14
0150 00
ADJUST (continued)
10. After tightening the locknut (5), check the pressure again. If the pressure is still 1000 lb/in (68.9 bar), proceed to the next
step. If the pressure is not 1000 lb/in (68.9 bar), repeat steps 6-9, taking care not to move the adjusting screw (7) while
tightening the locknut.
7
5
6, 12
11. OPEN the port isolation valves (1 and 2) and leave the port bypass valves (3 and 4) CLOSED.
NOTE
Whenever one counterbalance valve is adjusted, the other must be adjusted. Proper
counterbalance valve adjustment can only be obtained by adjusting both valves.
12. Isolate the starboard steering cylinder by closing the starboard isolation valves (8 and 9).
13. Check that the normally closed bypass valves (10 and 11) for the starboard steering cylinder are CLOSED.
14. Turn the helm wheel in the pilothouse slowly in one direction while observing the steering system hydraulic pressure
gauge. Slowly turn the wheel throughout the adjustment procedure.
15. Notify the crewmember in the lazarette of the pressure reading.
16. Loosen the locknut (5) on the starboard counterbalance valve (12) adjusting screw (7).
17. If the pressure reading is 1000 lb/in (68.9 bar), turn OUT the adjusting screw (7) until the pressure drops below
1000 lb/in (68.9 bar).
18. Slowly turn the adjusting screw (7) IN until the pressure reads 1000 lb/in (68.9 bar).
19. When 1000 lb/in (68.9 bar) has been reached, tighten the locknut (5) snugly while holding the adjusting screw (7)
stationary.
20. After tightening the locknut (5), check the pressure again. If the pressure is still 1000 lb/in (68.9 bar), proceed to the next
step. If the pressure is not 1000 lb/in (68.9 bar), repeat steps 16-19, taking care not to move the adjusting screw (7) while
tightening the locknut.
21. OPEN the starboard isolation valves (8 and 9) and leave the port bypass valves (10 and 11) CLOSED.
END OF WORK PACKAGE

0150 00-2
TM 55-1905-242-14
0151 00
UNIT MAINTENANCE
STEERING SYSTEM CHECK VALVE, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Personnel Required:
Materials/Parts:
00)
WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0084)
REMOVAL
WARNING
1.
2.
Position a suitable drain pan beneath the steering hydraulic reservoir.
3.
Disconnect the check valve (1) from the reservoir (2) by disconnecting the union (3).
4.
Unscrew the check valve (1) from the piping (4).
5.
Unscrew the union (3) from the check valve (1).
0151 00-1
TM 55-1905-242-14
0151 00
CLEANING
1.
2.
Clean the threads on the piping (4) and the union (3) with a wire brush.
3.
Clean oily parts with cleaning solvent and wipe dry with clean wiping rags.
INSTALLATION
1.
Wrap only the male pipe threads on the piping (4) and on the union (3) with antiseizing sealant tape. Do not apply
antiseizing sealant tape to the mating surfaces or mating threads on the union.
2.
Thread the union (3) into the check valve (1) and tighten it securely.
3.
Thread the check valve (1) onto the piping (4) and tighten it securely, ensuring that the union (3) is oriented for
connection.
4.
Connect the check valve (1) to the reservoir (2) by connecting the union (3).
5.
Remove the lockouts and tagouts and check the operation of the system, ensuring that the steering system operates
6.
Replenish the steering reservoir as necessary.
7.
Dispose of used hydraulic oil, cleaning solvent, and contaminated materials in accordance with local regulations.
END OF WORK PACKAGE

0151 00-2
TM 55-1905-242-14
0152 00
UNIT MAINTENANCE
RUDDER AND TILLER, SERVICE
INITIAL SETUP:
Table 1, WP 0230 00)
Grease Gun, Hand, 16 oz. (Item 6, Table 1,
WP 0230 00)
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0086)
Materials/Parts:
SERVICE
1.
Visually check the welds at the base of the rudder port (1) for breaks, cracks, or leaks. Notify general support maintenance if
any breaks, cracks, or leaks are found.
2.
Check for leakage at the stuffing box (2). If leakage is noted, adjust the stuffing box:
a.
Loosen the locknuts (3) while holding the adjusting nuts (4) stationary.
b.
Tighten the adjusting nuts (4) evenly, one half turn at a time, until the leakage is stopped.
c.
If the leakage cannot be stopped, notify general support maintenance for repair.
d.
After adjusting the stuffing box (2), hold the adjusting nuts (4) stationary while tightening the locknuts (3).
10
5
8
7
3
4
2
0152 00-1
TM 55-1905-242-14
0152 00
SERVICE (continued)
3.
Check the nuts (5) and bolts (6) that connect the lower (7) and upper (8) thrust flanges for looseness. Tighten the nuts
and bolts as necessary.
4.
Use the grease gun to lubricate the rudder stock at the grease fitting (9).
5.
Check to make sure that the emergency tiller fits securely over the top of the rudder stock (10).
6.
END OF WORK PACKAGE

0152 00-2
TM 55-1905-242-14
0153 00
UNIT MAINTENANCE
RUDDER ANGLE TRANSMITTER, INSPECT/ADJUST
INITIAL SETUP:
Table 1, WP 0230 00)
breaker set to ON
Personnel Required:
References:
TM 55-1905-242-24P (WP 0087)
INSPECT
1.
Check that the rudder clamp (1) is securely fastened to the rudder stock (2). Tighten the clamping bolts (3) as necessary.
2.
Check that the followup linkage (4) is securely fastened to the rudder clamp (1) and to the followup arm (5). Tighten the
nuts (6) and swivel block (7) as necessary.
3.
Check that the followup unit (8) is securely fastened to its mount. Tighten the mounting bolts as necessary.
4.
Visually inspect the wiring (9) and its connection to the followup unit (8) for corrosion, breaks, or other signs of damage.
If damage is found, notify direct support maintenance.
0153 00-1
TM 55-1905-242-14
0153 00
ADJUST
1.
Position the rudder amidships using the emergency tiller.
2.
Position one crewmember in the pilothouse to observe the rudder angle indicator.
3.
Loosen the clamping bolts (3) enough to permit the rudder clamp (1) to rotate on the rudder stock (2).
4.
Rotate the rudder clamp (1) until the rudder angle indicator reads AMIDSHIPS.
5.
Tighten the clamping bolts (3) and check that the rudder angle indicator still reads AMIDSHIPS.
6.
Use the emergency tiller to move the rudder from hard starboard to hard port and ensure that the rudder angle indicator
moves accordingly.
END OF WORK PACKAGE

0153 00-2
TM 55-1905-242-14
0154 00
UNIT MAINTENANCE
HYDRAULIC RAMP SYSTEM VALVES, PIPING, HOSES, AND FITTINGS, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Materials/Parts:
Cleaning Solvent MIL-PRF-680 (Item 2, Table 2, WP
0230 00)
WP 0230 00)
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0088)
REMOVAL
WARNING
1.
2.
3.
4.
0154 00-1
TM 55-1905-242-14
0154 00
REMOVAL (continued)
5.
6.
CLEANING
1.
2.
INSTALLATION
! CAUTION
1.
2.
3.
4.
Remove the lockouts and tagouts and check the operation of the system, ensuring that the hydraulic ramp performs
5.
Replenish the ramp system hydraulic reservoir as required.
6.
END OF WORK PACKAGE

0154 00-2
TM 55-1905-242-14
0155 00
UNIT MAINTENANCE
ELECTRIC TOILET, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
W/C PUMP circuit breaker set to OFF, locked
Personnel Required:
Materials/Parts:
Washer, Lock (p/n NO. 10, qty 4)
Sealing Sleeve (p/n 37036-1000, qty 1)
Gasket (p/n 12558-0000, qty 1)
Seal and Retainer (p/n 1040-0000, qty 1)
Slinger (p/n 6342-0000, qty 1)
O-Ring (p/n 43990-0066, qty 1)
Gasket (p/n 37017-0000, qty 1)
References:
FM 55-502
TM 55-1905-242-24P (WP 0098)
WP 0156 00
DISASSEMBLY--PUMP AND MACERATOR ASSEMBLY
WARNING
1.
Set the multimeter to the Vdc (Volts direct current) setting and check for available voltage at the flushing switch as
described in (WP 0156 00). If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the circuit
2.
Unplug the pump motor (1).
3.
Disconnect the inlet hose from the inlet fitting (2).
4.
Disconnect the hose (3) from the discharge side of the displacement pump (4).
NOTE
5.
Remove the four bolts (5) and the four lockwashers (6) at the base of the head. Remove the pump motor (1), displacement
pump (4), and macerator assembly as a unit.
6.
Remove the three screws (7) that secure the discharge port (8) to the base (9) and remove the discharge port (8) and the
joker valve (10).
0155 00-1
TM 55-1905-242-14
0155 00
DISASSEMBLY--PUMP AND MACERATOR ASSEMBLY (continued)

7.
Unscrew the chopper plate (11). Prevent the shaft from turning by placing a screwdriver by the copper blade and locking
the impeller (12) blade.
8.
Remove the macerator housing (13).
9.
Loosen the impeller set screw (14) and slide the impeller (12) off the pump motor shaft (15).
10. Remove the two wearplate screws (16), the two top and bottom screws (17), and the two plastic sealing washers (18) that
secure the plastic wearplate (19).
11. Remove the plastic wearplate (19) with the rubber sealing sleeve (20) and gasket (21).
12. Slide the displacement pump (4), impeller (22), seal and retainer (23), and slinger (24) off the pump motor shaft (15).
13. Inspect all parts for wear or damage.
14. Wash all parts in fresh water.
8
7
ASSEMBLY--PUMP AND MACERATOR ASSEMBLY

1.
Procure the parts necessary for assembly as determined during inspection of the old parts.
2.
Press the seal and retainer (23) into the displacement pump (4) with the lip facing the impeller. Ensure that the seal is
seated squarely in the bore.
3.
Install the slinger (24) and displacement pump (4) over the pump motor shaft (15).
4.
Lubricate the impeller (22) and impeller bore with fresh water and install the impeller (22) into the displacement pump (4).
5.
Position the gasket (21) against the displacement pump (4) and install the plastic wearplate (19) ensuring that the two
plastic sealing washers (18) are installed under the top and bottom screws (17). Install the remaining two wearplate
screws (16).
6.
Slide the rubber sealing sleeve (20) onto the pump motor shaft (15) and push it into its recess in the plastic wearplate (19).
0155 00-2
TM 55-1905-242-14
0155 00
ASSEMBLY--PUMP AND MACERATOR ASSEMBLY (continued)

7.
Position the impeller (12) on the pump motor shaft (15), leaving a 1/8 inch (3 mm) gap between the impeller and the
wearplate (19). Secure the impeller with the impeller set screw (14).
8.
Place the macerator housing (13) over the pump motor shaft (15) and impeller (12).
9.
Screw the chopper plate (11) onto the pump motor shaft (15) and tighten.
10. Install the O-ring (25) in its groove on the plastic wearplate (19).
11. Line up the slot in the base (9) with the key on the macerator housing (13) and slide the pump assembly into the base (9).
12. Secure the pump assembly to the base (9) with the four bolts (5) and the four lockwashers (6).
13. Plug in the pump motor (1).
14. Remove the lockouts and tagouts and check that the pump spins freely.
15. Attach the discharge port (8) and joker valve (10) to the base (9) using the three screws (7).
16. Connect the hose (3) to the discharge side of the displacement pump (4).
17. Connect the inlet hose to the inlet fitting (2).
DISASSEMBLY--BOWL ASSEMBLY
1.
Disconnect the hose from the inlet elbow (26).
2.
Pull the inlet elbow (26) free from the bowl spud (27) using a twisting motion.
3.
Unscrew the bowl spud retaining nut (28) and remove the bowl spud (27) from the bowl (29).
4.
Remove the nuts (30) and lockwashers (31) that secure the seat and cover (32) to the bowl (29).
5.
Remove the caps (33), nuts (34), stainless washers (35), plastic washers (36), and bolts (37) that attach the bowl (29) to
the base (9).
6.
Inspect all of the parts for wear or damage.
ASSEMBLY--BOWL ASSEMBLY
1.
Procure new parts as necessary determined by the inspection done during disassembly.
2.
Install a new gasket (38) on the base (9) and secure the bowl (29) to the base with the bolts (37), plastic washers (36),
stainless washers (35), nuts (34), and caps (33).
3.
Assemble the bowl spud (27) to the bowl (29) and secure it with the retaining nut (28).
4.
Install the inlet elbow (26) and new O-ring (25) over the bowl spud (27) using a twisting motion.
5.
Connect the hose to the inlet elbow (26).
6.
Remove the lockouts and tagouts and check the operation of the system, watching for any signs of leakage.
END OF WORK PACKAGE

00-3
01550155
00-3/4
blank
TM 55-1905-242-14
0156 00
UNIT MAINTENANCE
WATER CLOSET FLUSHING SYSTEM, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
W/C circuit breaker set to OFF, locked out, and
Personnel Required:
Materials/Parts:
References:
FM 55-502
TM 55-1905-242-24P (WP 0099)
REPAIR
Repair of the water closet flushing system is accomplished by the replacement of its component parts.
REMOVAL--FLUSHING VALVE
1.
Loosen the hose clamp (1) on the intake hose (2). Remove the intake hose from the hose fitting (3).
2.
Unscrew the hose fitting (3), elbow (4), and nipple (5) from the flushing valve (6). The hose fitting, elbow,and nipple may
be removed as an assembly if only the flushing valve will be replaced.
3.
Unscrew the flushing valve (6) from the flushing inlet pipe (7).
4
6
3
0156 00-1
TM 55-1905-242-14
0156 00
INSTALLATION--FLUSHING VALVE
1.
Clean the pipe threads with a wire brush and wrap the male pipe threads with antiseizing sealant tape.
2.
Thread the flushing valve (6) onto the flushing inlet pipe (7). The flushing valve handle should be on top when the final
tightening is completed.
3.
Thread the nipple (5), elbow (4), and hose fitting (3) assembly into the flushing valve (6). The hose fitting should be
pointing toward the intake hose (2) when the final tightening is completed.
4.
Slide the intake hose (2) over the hose fitting (3) and secure it with the hose clamp (1).
5.
If no further repairs will be accomplished, remove the lockouts and tagouts and check the operation of the system,
ensuring that no leaks are present.
REMOVAL--FLUSHING SWITCH
WARNING
Repair flushing system only after its power source has been secured, locked out, and
tagged out. Performing repairs with the system energized may result in damaged equipment and serious injury or death to personnel.
1.
Remove the screws (8) that secure the cover plate (9) to the junction box (10).
2.
Set the multimeter to the Vdc (Volts direct current) setting and attach one lead to each of the flushing switch terminals
(11). If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the circuit breaker is properly
secured.
14
15
10
13
11
11
12
0156 00-2
TM 55-1905-242-14
0156 00
REMOVAL--FLUSHING SWITCH (continued)

3.
Label the wiring (12) and disconnect it from the flushing switch (13). Go through the bottom of the junction box (10) for
easier access to the flushing switch terminals.
4.
Remove the protective cap (14) from the flushing switch (13).
5.
Remove the bushing nut (15) that secures the flushing switch (13) to the junction box (10) and remove the flushing
switch.
INSTALLATION--FLUSHING SWITCH
1.
Position the flushing switch (13) in the junction box (10) and secure it with the bushing nut (15).
2.
Secure the protective cap (14) onto the flushing switch (13).
3.
Connect the wiring (12) to the flushing switch (13) using the labels from step 3 of Removal--Flushing Switch as a guide.
4.
Position the cover plate (9) onto the junction box (10) and secure it with the screws (8).
5.
END OF WORK PACKAGE

01560156
00-3/4
blank
00-3
TM 55-1905-242-14
0157 00
UNIT MAINTENANCE
CRANE ASSEMBLY HYDRAULIC VALVES, PIPING, HOSES, AND FITTINGS, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Personnel Required:
Materials/Parts:
WP 0230 00)
WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0100)
REMOVAL
WARNING
0157 00-1
TM 55-1905-242-14
0157 00
REMOVAL (continued)
WARNING
Prior to removing any hoses, ensure that the crane boom is sufficiently secured to
prevent any movement of the boom sections. Moving or dropping boom sections
present a fall and/or pinch hazard and can cause serious injury or death.
1.
2.
3.
4.
5.
6.
CLEANING
1.
2.
0157 00-2
TM 55-1905-242-14
0157 00
INSTALLATION
! CAUTION
1.
2.
3.
4.
Remove the lockouts and tagouts and check the operation of the system, ensuring that the hydraulic ramp performs
5.
Replenish the ramp system hydraulic reservoir as required.
6.
END OF WORK PACKAGE

00-3
01570157
00-3/4
blank
TM 55-1905-242-14
0158 00
UNIT MAINTENANCE
CRANE ASSEMBLY CONTROL BANK, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Materials/Parts:
WP 0230 00)
WP 0230 00)
Starboard propulsion engine secured, locked
References:
FM 55-502
TM 55-1905-242-24P (WP 0104)
Personnel Required:
REPAIR
Repair of the control bank is accomplished by the replacement of its component parts.
DISASSEMBLY
WARNING
1.
2.
Remove the pin (1) that secures the actuator (2) in the support (3). The actuator, lever (4), and knob (5) may be removed
as a unit unless the replacement of one of these components is required.
3.
If the actuator (2), lever (4), and/or knob (5) must be replaced, loosen the locknuts (6) and disassemble the actuator, lever,
and knob.
4.
5.
Remove the attaching screws (7) that secure the support (3) to the valve body (8). Remove the support.
0158 00-1
TM 55-1905-242-14
0158 00
6.
Remove the attaching screws (9) that secure the cup (10) to the valve body (8). Remove the cup (10).
! CAUTION
The rod assemblies are custom machined and match-fitted to their respective valve
bodies. Do not mismatch the rod assemblies and valve bodies. If a valve body or rod
assembly is damaged, the entire valve body/rod assembly unit must be replaced. Take
extreme care not to scratch, gouge, dent, or otherwise mar the finish on the rods and
valve bodies. Failure to comply may result in serious equipment damage.
7.
Slide the rod assembly (11) out of the valve body (8) and lay it on a clean wiping rag on a clean surface.
8.
If the spring (12) or spacers (13) must be replaced, wrap the rod (14) in several thick layers of wiping rags and clamp it
gently in the vise, taking great care not to damage the surface finish on the rod.
9.
Remove the attaching screw (15), spacers (13), and spring (12).
CLEANING
1.
2.
Clean all parts in cleaning solvent and inspect them for wear, damage, or deformity. Dry the parts with clean wiping rags.
3.
Procure any replacement parts necessary.
0158 00-2
TM 55-1905-242-14
0158 00
ASSEMBLY
1.
If the spring (12) and spacers (13) were removed, position them on the rod (14) and secure them with the attaching
screw (15).
2.
Coat the O-ring (16) with a light coat of hydraulic fluid and slide it into position on the rod (14).
3.
Apply a light coat of hydraulic fluid to the rod (14) and slide it into the cup end of the valve body (8).
4.
Secure the cup (10) to the valve body (8) with the attaching screws (9).
5.
Apply a light coat of hydraulic fluid to the support end O-ring (17).
6.
Slide the support end of the O-ring (17) and the spacer (18) into position on the rod (14).
7.
Position the support (3) on the valve body (8) and secure it with the attaching screws (7).
8.
If the actuator (2), lever (4), and knob (5) were disassembled, assemble them and secure them with the locknuts (6).
9.
Position the actuator (2) in the support (3) and secure it with the pin (1).
10. Slide the boot (19) into place.

11. Remove the lockouts and tagouts and check the operation of the system, ensuring that all crane functions operate
correctly and that no leakage is noted.
12. Dispose of used hydraulic fluid, used cleaning solvent, and contaminated materials in accordance with local regulations.
END OF WORK PACKAGE

01580158
00-3/4
blank
00-3
TM 55-1905-242-14
0159 00
UNIT MAINTENANCE
ACCOMMODATION MODULE WINDOWS, FURNISHINGS, REPLACE AND STOW
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Personnel Required:
Materials/Parts:
References:
WP 0076 00
TM 55-1905-242-24P (WP 0106)
REPLACE--WINDOWS
Accommodation module window replacement procedures are contained in WP 0076 00.
REMOVAL--FURNISHINGS
WARNING
Always wear gloves when assembling or disassembling furnishings. Pinch points may
be encountered during Removal or Installation. Failure to comply could result in serious
injury or death.
The furnishing sections are heavy. Use two crewmembers to handle the components.
Dropping the components can result in serious injury or death.
1.
Remove the pins (1) that secure the seat end panel assemblies (2), seat assemblies (3), and backrest assemblies (4);
remove the backrest assemblies.
2.
Disassemble the seat end panel assemblies (2) and seat assemblies (3) by sliding them apart.
3.
Remove the seat assemblies (3) from the leg assemblies (5).
4.
Remove the bolts (6) and nuts (7) that secure the leg assemblies (5) to the floor adapter.
5.
Remove the bolts (8) that secure the table legs (9) to the deck.
6.
Remove the table assembly and fold its legs (9) underneath.
0159 00-1
TM 55-1905-242-14
10
0159 00
10
5
6
INSTALLATION--FURNISHINGS
1.
Unfold the table legs (9) and position the table assembly in place on the deck.
2.
Secure the table legs (9) to the deck using the bolts (8).
3.
Install the leg assemblies (5) over the center of the floor adapters and secure them with the bolts (6) and nuts (7).
4.
Position the seat assemblies (3) with leg assemblies (5) into the brackets (10) on the forward bulkhead.
5.
Assemble the seat end panel assemblies (2) and backrest assemblies (4) and secure them with the pins (1).
0159 00-2
TM 55-1905-242-14
0159 00
STOWING--FURNISHINGS
1.
Disassemble the furnishings using the Removal procedure.
2.
Stow the furnishing components along the starboard bulkhead of the accomodation module using the furnishing
stowage plan as a guide.
Four Seat
Assemblies
Stowed
Table
Assembly
Two Backrest
Assemblies Stowed
Main DECK
Deck
MAIN
FURNISHING STOWAGE PLAN
END OF WORK PACKAGE

00-3
01590159
00-3/4
blank
TM 55-1905-242-14
CHAPTER 8
DIRECT SUPPORT
FOR
TM 55-1905-242-14
0160 00
DIRECT SUPPORT MAINTENANCE

HULL, BITS, CHOCKS, TIE DOWNS, REPLACE/REPAIR
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Welding Shop, Trailer Mounted (Item 7,
Table 1, WP 0230 00)
Vessel certified safe for HOT WORK IAW
FM 55-502
Voids (if entry is required) prepared for confined space entry with Confined Space Entry Permit secured, IAW Organizational Confined Space Entry SOP and FM 55-502
Personnel Required:
One Certified Welder
Fire Watch as Required IAW FM 55-502
References:
FM 55-502
TB 43-0144
TB 55-1900-204-24
TM 55-1905-242-24P (WP 0002)
REPAIR
Repair of the hull, bitts, chocks, and tiedowns is by replacement of the failed or damaged component.
REMOVAL
WARNING
uninspected confined space can result in serious injury or death.
Grinding, needling, and chipping operations produce high velocity flying debris which
can become lodged in the skin or in the eyes. Grinding, needling, and chipping in
confined spaces can result in debris flying from unexpected directions. All personnel
working in the area must wear protective eyewear, gloves, and long sleeves when performing grinding, needling and chipping operations. Failure to comply can result in
Unprotected exposure to arc welding rays can cause serious eye damage and radiation
burns to the skin. Never perform arc welding operations without using appropriate eye
and skin protection. Failure to comply can result in serious injury or death.
1.
If a confined space must be entered in order to perform work or to post a fire watch, prepare the space for confined space
entry and secure a Confined Space Entry Permit in accordance with the Organizational Confined Space Entry SOP and
FM 55-502.
0160 00-1
TM 55-1905-242-14
REMOVAL--(continued)
2.
Don protective goggles, gloves, and/or apron.
3.
Break the weld (1) that attaches the component (2) to the vessel (3) by grinding, gouging, or cutting.
4.
Remove the component (2) to be replaced.
INSTALLATION
1.
Prepare the installation area by grinding, welding, or other appropriate method.
2.
Position a new component (2) in place on the vessel (3).
! CAUTION
Improper connection of ground leads can cause serious electrolytic and electronic
damage to the vessel and its components. Always ensure that ground leads are connected in accordance with TB 55-1900-204-24.
3.
Weld the component (2) in place.
4.
Chip and grind the welds as required.
5.
Prime and paint the repaired area in accordance with TB 43-0144.
6.
Remove the confined space entry permit if posted.
END OF WORK PACKAGE

0160 00-2
0160 00
TM 55-1905-242-14
0161 00

HATCHES AND VOID COVERS, REPLACE/REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Personnel Required:
References:
TM 55-1905-242-24P (WP 0002)
REPAIR
Repair of the hatches and void covers is accomplished by the replacement of faulty components. Replacement procedures
follow.
REMOVAL--HATCHES
WARNING
1.
Undog the hatch (1) by unscrewing the nuts (2) from the studs (3).
2.
Remove the hinge pins (4) from the hinges (5).
0161 00-1
TM 55-1905-242-14
REMOVAL--HATCHES (continued)
3.
Using two crewmembers, lift off the hatch (1).
INSTALLATION--HATCHES
1.
Position the hatch (1) on the coaming (6) and align the hinges (5).
2.
Insert the hinge pins (4).
3.
Secure the hatch (1) by screwing the nuts (2) onto the studs (3).
REMOVAL--VOID COVERS
1.
Remove the bolts (7) that secure the void cover (8) to the vessel.
2.
Remove the void cover (8) and gasket (9).
3.
Clean the gasket area on the vessel and the void cover (8).
INSTALLATION--VOID COVERS
Position the void cover (8) and gasket (9) on the vessel and secure it with the bolts (7).
END OF WORK PACKAGE

0161 00-2
0161 00
TM 55-1905-242-14
0162 00

STANCHIONS AND LIFELINES, REPLACE/REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Personnel Required:
References:
TM 55-1905-242-24P (WP 0002)
REPAIR
Repair of the stanchions and lifelines is accomplished by replacing the defective components. The replacement procedure
follows.
REMOVAL
1.
Loosen the turnbuckle (1) to relieve tension on the lifeline (2).

NOTE
2.
Remove the cotter pins (3) that secure the turnbuckle pins (4). Remove the turnbuckle (1) and turnbuckle pins (4).
3.
Remove the shackle (5) and the lifeline (2) from the stanchion (6).
4.
Remove the cotter pins (7) that secure the brace pins (8). Remove the brace pins (8) and brace (9).
5.
Remove the cotter pin (10) that secures the stanchion pin (11).
6.
Remove the stanchion pin (11) and remove the stanchion (6) from its socket (12).
0162 00-1
TM 55-1905-242-14
0162 00
REMOVAL (continued)
INSTALLATION
1.
Insert the stanchion (6) into its socket (12) and secure it with the stanchion pin (11) and new cotter pin (10).
2.
Insert the brace (9) into its mount (13) on the stanchion (6) and its mount (14) on the deck and secure it with the brace pins
(8) and new cotter pins (7).
3.
Attach one end of the lifeline (2) to the stanchion (6) using the shackle (5).
4.
Attach one end of the turnbuckle (1) to the free end of the lifeline (2) using the turnbuckle pin (4) and new cotter pin (3).
5.
Attach the free end of the turnbuckle (1) to the next stanchion using the turnbuckle pin (4) and new cotter pin (3).
6.
Tighten the turnbuckle (1) to tension the lifeline (2).
END OF WORK PACKAGE

0162 00-2
TM 55-1905-242-14
0163 00

VOIDS AND COMPARTMENTS, REPAIR
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Table 1, WP 0230 00)
Materials/Parts:
WP 0230 00)
Face Shield, Industrial, Tilting (Item 10, Table 2, WP 0230
00)
Vessel certified safe for HOT WORK IAW
FM 55-502
Voids prepared for confined space entry with
and FM 55-502
References:
FM 55-502
TB 43-0144
TB 55-1900-204-24
TM 55-1905-242-24P (WP 0003)
Personnel Required:
Fire Watch as Required IAW FM 55-502
REPAIR
WARNING
Grinding, needling, and chipping operations produce high velocity flying debris which
can become lodged in the skin or in the eyes. Grinding, needling, and chipping in
confined spaces can result in debris flying from unexpected directions. All personnel
working in the area must wear protective eyewear, gloves, and long sleeves when performing grinding, needling and chipping operations. Failure to comply can result in
and skin protection.
0163 00-1
TM 55-1905-242-14
0163 00
REPAIR (continued)
1.
Remove all water and contamination from the void(s) to ascertain where the damage is located. If the damage is below the
waterline, the vessel may have to be beached or drydocked before performing repairs.
2.
Don protective goggles, face shield, and gloves. Roll sleeves down to cover all exposed skin.
3.
Prepare the area for repair by removing paint, rust, and contamination.
! CAUTION
4.
Repair the damage by welding and/or patching the area. Replace damaged areas as necessary. The nature of the repair
will necessarily depend upon the nature of the damage.
5.
Chip and grind the welds as required.
6.
Prime and paint the repaired area in accordance with TB 43-0144. If the voids are damaged due to heavy rust, the entire
void should be sandblasted to bare metal, primed, and painted in accordance with TB 43-0144.
6.
Remove the confined space entry permit if posted.
END OF WORK PACKAGE

0163 00-2
TM 55-1905-242-14
0164 00

HYDRAULIC STARTING SYSTEM RESERVOIR AND FILTERS, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Personnel Required:
Materials/Parts:
WP 0230 00)
WP 0230 00)
Packing, Preformed (p/n GA100201, qty 2)
Filter Element (p/n 6R020-060, qty 2)
References:
FM 55-502
TM 55-1905-242-24P (WP 0016)
REMOVAL
WARNING
1.
Don protective gloves and goggles and position a suitable drain pan beneath the work area.
2.
Remove the nuts (1) and U-bolt (2) that secure the filter housing (3) to its bracket.
3.
Disconnect the hose (4) from the male connector (7) on the inlet side of the filter housing (3).
4.
Unscrew the filter housing (3) from the reducing hex nipple (5) connecting the filter housing and the control valve (6).
5.
Remove the male connector (7) from the inlet port of the filter housing (3).
0164 00-1
TM 55-1905-242-14
0164 00
1
3
4
7
2
5
DISASSEMBLY
1.
Unscrew the cap (8) from the filter housing (9) and remove the preformed packing (10), filter element (11), spring seat (12)
and spring (13).
2.
Discard the preformed packing (10) and filter element (11) in accordance with local regulations.
0164 00-2
TM 55-1905-242-14
0164 00
CLEANING
1.
2.
Clean all the parts in cleaning solvent and wipe dry with clean wiping rags.
ASSEMBLY
1.
Assemble the spring (13), spring seat (12), new filter element (11) and new preformed packing (10) in the filter
housing (9).
2.
Install the cap (8) into the filter housing (9) and tighten it snugly.
INSTALLATION
1.
Wrap the pipe thread end of the male connector (7) with antiseizing sealant tape.
2.
Install the male connector (7) into the inlet port of the filter housing (3).
3.
Wrap the pipe thread on the reducing hex nipple (5) with antiseizing sealant tape.
4.
Thread the filter housing (3) onto the reducing hex nipple (5).
5.
Secure the filter housing (3) to its mount with the U-bolt (2) and nuts (1).
6.
Connect the hose (4) to the male connector (7) on the inlet side of the filter housing (3).
7.
Remove the lockouts and tagouts and check the operation of the system, ensuring that the hydraulic starter turns the
engine properly and that no leaks exist.
8.
Check the level of hydraulic fluid in the reservoir and replenish it as necessary.
9.
Dispose of used hydraulic fluid, used cleaning solvent, and contaminated materials in accordance with local regulations.
END OF WORK PACKAGE

00-3
01640164
00-3/4
blank
TM 55-1905-242-14
0165 00

EXPANSION TANK, REPLACE/REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Table 1, WP 0230 00)
Cooling system drained beneath the level of
the expansion tank
Personnel Required:
Materials/Parts:
WP 0230 00)
WP 0230 00)
References:
FM 55-502
TM 5-2815-231-14
TB 55-1900-204-24
TM 55-1905-242-24P (WP 0021)
REMOVAL
WARNING
and skin protection. Failure to comply can result in serious injury or death.
1.
Remove the hose clamps (1) and hose (2).
2.
Remove the pipe (3), swing check valve (4), pipe (5), and elbow (6).
3.
Remove the pipe (7) and elbow (8) from the expansion tank (9).
4.
Loosen the hose clamps (10) and slide them back on the hose (11). Remove the hose.
5.
Loosen the hose clamps (12) and slide them back on the hose (13). Remove the hose.
NOTE
0165 00-1
TM 55-1905-242-14
0165 00
12
13
12
9
10
5
6
11
3
7
8
6.
Remove the hex nuts (14), lockwashers (15), and capscrews (16) that secure the bracket strap (17) to the bracket (18).
7.
Lift the expansion tank (9) from the mounting bracket (18), remove it from the engine room, and place it on a suitable work
bench.
DISASSEMBLY
1.
Remove the rod (19) that holds the sight glass assembly (20) together.
2.
Unscrew the collars (21) from the upper and lower valves (22).
3.
Slide the sight glass (23) up into the upper valve (22), then down and out to remove it.
0165 00-2
TM 55-1905-242-14
0165 00
4.
Remove the O-rings (24, 25, and 26) from the upper and lower valves (22). Discard any defective O-rings.
5.
Unscrew the upper and lower valves (22) from the reducing couplings (27).
6.
Remove the pipe nipples (28) and street elbows (29) from the expansion tank couplings (30).
REPAIR
! CAUTION
1.
Weld any cracks or breaks in the expansion tank (9). Replace the expansion tank if it is damaged beyond repair.
2.
Replace defective hoses, hose clamps, fittings, valves, sight glass, or O-rings.
ASSEMBLY
1.
Wrap the male pipe threads of the street elbows (29) with antiseizing sealant tape and thread them into the expansion
tank couplings (30).
2.
Wrap the male pipe threads of the pipe nipples (28) with antiseizing sealant tape and thread the pipe nipples into the
street elbows (29).
3.
Wrap the male pipe threads of the upper and lower valves (22) and reducing couplings (27) with antiseizing sealant tape
and thread the upper and lower valves and reducing couplings onto the pipe nipples (28). Ensure that the upper and
lower valves are oriented to allow proper installation of the sight glass (23).
4.
Install the O-rings (24, 25, and 26) into the upper and lower valves (22).
0165 00-3
TM 55-1905-242-14
0165 00
ASSEMBLY (continued)
5.
Slide the collars (21) onto the sight glass (23).
6.
Slide the sight glass (23) up into the upper valve (22) and then down into the lower valve (22). Secure the sight glass (23)
by tightening the collars (21).
7.
Install the rod (19).
INSTALLATION
1.
Position the expansion tank (9) in place on the mounting bracket (18) and secure it with the bracket strap (17), capscrews
(16), lockwashers (15), and hex nuts (14).
2.
Slide the hose (13) into place and secure it with the hose clamps (12).
3.
Install the hose (11) and secure it with the hose clamps (10).
4.
Wrap the male pipe threads with antiseizing sealant tape and install the elbow (8), pipe (7), elbow (6), and pipe (5).
5.
Wrap the male pipe threads with antiseizing sealant tape and install the swing check valve (4), pipe (3), and hose (2). Secure the hose
with the hose clamps (1).
6.
Refill the system with a mixture of antifreeze and fresh water suitable for the ambient temperature (refer to
TM 5-2815-231-14).
7.
Remove the lockouts and tagouts, start the engines, and bring them to operating temperature, ensuring that no leaks are
present.
8.
Secure the engines and recheck the engine coolant level.
END OF WORK PACKAGE

0165 00-4
TM 55-1905-242-14
0166 00

DIESEL GENERATOR, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Truck, Wrecker (Item 10, Table 1, WP 0230 00)
Diesel generator seacock set to OFF, locked
Shore power disconnected, locked out, and
Diesel generator fuel shutoff valve set to OFF,
Personnel Required:
Materials/Parts:
WP 0230 00)
WP 0230 00)
WP 0230 00)
Gasket, Engine Room (p/n 145-4510931-8, qty 1)
References:
FM 55-502
WP 0145 00
WP 0146 00
TM 55-1905-242-24P (WP 0036)
REMOVAL
WARNING
from arcing between the positive and negative terminals. Failure to comply can result in
can result in serious injury or death.
0166 00-1
TM 55-1905-242-14
0166 00
REMOVAL (continued)
WARNING
All personnel in the vicinity of the lifting operations should wear appropriate safety
equipment including gloves, hard hat, and safety shoes. Failure to comply with this
warning can result in damaged equipment and serious injury or death to personnel.
Failure to comply with this warning can result in damaged equipment and serious injury
or death to personnel.
1.
Remove the nuts (1) and bolts (2) that secure the Bolted Equipment Removal Panel (BERP) (3) to the deck.
2.
Attach the lifting device to the BERP (3) and carefully lift it from the deck.
3.
Disconnect the hose clamps (4) that secure the exhaust hose (5) to the exhaust discharge valve (6).
4.
Remove the exhaust hose (5) from the exhaust discharge valve (6).
5.
Disconnect the hose clamp (7) that secures the exhaust hose (5) to the muffler outlet (8). Remove the hose from the
muffler outlet (8).
0166 00-2
TM 55-1905-242-14
0166 00
REMOVAL (continued)
6.
Remove the exhaust discharge valve (6) and elbow (9) from the through-hull piping (10).
7.
Remove the wingnuts (11) that hold the diesel generator battery box retaining strap (12). Remove the battery box
retaining strap and the battery box cover (13).
23
8. Don protective gloves, goggles, face shield, and apron.

NOTE
The negative battery cable must always be disconnected first and connected last.
9.
Label and disconnect the negative (14) and positive (15) battery cables by removing the wing nuts (16).
10. Remove the battery (17) and the battery box (18) from the battery box mounting bracket (19).
11. Remove the four screws that secure the battery box mounting bracket (19) to the hull structure. Remove the battery box
mounting bracket.
12. Disconnect the hose clamp (20) that secures the exhaust hose (21) to the muffler inlet (22). Remove the exhaust hose
from the muffler inlet.
0166 00-3
TM 55-1905-242-14
0166 00
REMOVAL (continued)
NOTE
Match mark the sound insulation panels and framework before removing them. Failure
to do so could cause lengthy delays upon installation.
13. Remove the screws (23) that secure the top sound insulating panels (24 and 25). Remove the sound insulating panel.
14. Disconnect the hose clamps (26) that connect the exhaust hose (21) to the engine exhaust elbow (27). Remove the
exhaust hose from the engine exhaust elbow.
15. Remove the screws (28) that secure the control box cover (29) to the control box (30). Remove the control box cover.
0166 00-4
TM 55-1905-242-14
0166 00
REMOVAL (continued)
16. Set the multimeter to the Vac (Volts alternating current) setting and check for voltage at all of the terminals on the terminal
block (31). If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the shore power is properly
secured.
17. Label and disconnect the control box wiring (32) from the terminal block (31).
18. Unscrew the strain relief nuts (33) and pull the wiring (32) from the control box (30).
19. Remove the screws (34) that secure the forward inboard sound insulating panel (35) to the sound insulation frame (36).
Remove the forward inboard sound insulating panel.
20. Disconnect the quick disconnect plug (37) that connects the control wiring (38) to the main generator harness.
21. Remove the remaining screws (39) that secure the remaining panels (40) and sound insulation frame (36). Disassemble
and remove the panels and frame sections.
22. Loosen the hose clamps (41) that secure the raw water inlet hose (42) to the raw water pump inlet (43). Remove the raw
water inlet hose from the raw water pump inlet.
23. Remove the screws (44) that secure the fire pump clutch junction box cover (45), and remove the cover.
24. Set the multimeter to the Vdc (Volts direct current) setting. Connect one multimeter lead to each of the wiring connections and check for voltage. If no voltage is noted, proceed to the next step. If voltage is noted, ensure that the circuit
25. Label and disconnect the fire pump clutch wiring (46) and remove it from the junction box (47).
26. Remove the fire pump drive shaft (refer to WP 0145 00).
27. Label and disconnect the fuel inlet (48) and return (49) lines from the inlet (50) and discharge (51) fittings. Cap the fittings
and lines to prevent contamination from entering the fuel system.
28. Remove the mounting bolts (52), washers (53), and nuts (54) that secure the diesel generator base to the hull structure.
29. Carefully inspect the work area for any other interference that might foul the diesel generator as it is removed from the
engine room. Remove or relocate the interference as necessary.
30. Attach the lifting device to the diesel generator.
31. Carefully lift the diesel generator off its bed out of the engine room. Take care that the diesel generator does not foul on
the starboard propulsion engine or on any other equipment on the way out of the engine room.
0166 00-5
TM 55-1905-242-14
0166 00
INSTALLATION
1.
Attach the lifting device to the diesel generator.
2.
Carefully lower the diesel generator onto its bed in the engine room, taking care that the diesel generator does not foul
the starboard propulsion engine or any other equipment on its way into the engine room.
3.
Line up the diesel generator base with its mounting holes and secure it to the hull structure with the mounting bolts (52),
washers (53), and nuts (54).
4.
Uncap the fuel lines and fittings. Connect the fuel inlet line (48) to the inlet (50) fitting and the return (49) line to the
discharge (51) fitting using the labels from step 27 of Removal as a guide.
5.
Install and align the fire pump drive shaft (refer to WP 0145 00 and WP 0146 00).
6.
Connect the fire pump clutch wiring (46) in the junction box (47) using the labels from step 25 of Removal as a guide.
7.
Position the fire pump junction box cover (45) on the junction box and secure it with the screws (44).
8.
Connect the raw water inlet hose (42) to the raw water pump inlet (43) and secure it with the hose clamp (41).
NOTE
Do not install the top panels or the forward inboard panel at this time. These panels will
be installed later.
9.
Assemble the sound insulation frame (36) and panels (40) according to the match marks made during removal. Do not
install the top panels or the forward panels at this time. Secure the frame sections and panels with the screws (39).
10. Connect the quick disconnect plug (37) that connects the control wiring (38) to the main generator harness.
11. Position the forward inboard sound insulating panel (35) in place and secure it with the screws (34).
12. Feed the control box wiring (32) through the strain reliefs and secure it with the strain relief nuts (33).
0166 00-6
TM 55-1905-242-14
0166 00
13. Connect the control box wiring (32) to the terminal block (31) using the labels from step 17 of Removal as a guide.
14. Position the control box cover (29) on the control box (30) and secure it with the screws (28).
15. Connect the exhaust hose (21) to the engine exhaust elbow (27) and secure it with the hose clamps (26).
16. Position the top sound insulating panels (24 and 25) on the frame and secure them with the screws (23).
17. Slide the exhaust hose (21) onto the muffler inlet (22) and secure it with the hose clamp (20).
18. Position the battery box mounting bracket (19) on the vessel structure and secure it with four screws.
19. Place the battery box (18) and battery (17) into the battery box mounting bracket (19).
NOTE
Always connect the negative battery cable last and disconnect it first.
20. Connect the positive (15) battery cable first, and then the negative (14) cable to the battery with the wing nuts (16).
21. Position the battery box cover (13) onto the battery box (18) and secure it with the battery box retaining strap (12) and
wingnuts (11).
22. Wrap the male pipe threads of the through-hull piping (10) with antiseizing sealant tape and install the exhaust discharge
valve (6) and elbow (9) onto the through-hull piping (10). Ensure that the exhaust discharge valve (6) and piping are
oriented to allow installation of the exhaust hose (5).
23. Slide the exhaust hose (5) over the muffler outlet (8) and secure it with the hose clamp (7).
24. Slide the exhaust hose (5) over the exhaust discharge valve (6) and secure it with the hose clamps (4).
25. Remove the lockouts and tagouts and check the operation of the diesel generator, ensuring that the engine runs
smoothly, that it runs at the proper speed, that it will produce the proper voltage, and that no leaks are present.
26. When the diesel generator checks out properly, position a new gasket (55) around the BERP opening.
27. Carefully lower the BERP (3) into place on the deck and secure it with the bolts (2) and nuts (1).
END OF WORK PACKAGE

01660166
00-7/8
blank
00-7
TM 55-1905-242-14
0167 00

RAW WATER SYSTEM DUPLEX STRAINER, REPAIR
INITIAL SETUP:
(Item 1, Table 1, WP 0230 00)
Raw water duplex strainer removed
(WP 0128 00)
Personnel Required:
Materials/Parts:
Gasket Cylinder (p/n 10, qty 4)
References:
FM 55-502
WP 0128 00
TM 55-1905-242-24P (WP 0049)
REPAIR
Repair of the duplex strainer is accomplished by the replacement of its component parts as required.
DISASSEMBLY
NOTE
1.
Loosen and remove the wing nut (1), lockwasher (2), end cap (3), and cylinder gasket (4) from the lucite cylinder (5).
2.
Lift the strainer screen (6) off the threaded rod (7).
3.
Remove the lucite cylinder (5) and the cylinder gasket (4) from the body (8).
4.
Remove the threaded rod (7).
5.
Disassemble the other end of the duplex stainer in the same manner.
0167 00-1
TM 55-1905-242-14
0167 00
6.
Remove the nut (9), washer (10), and screw and washer assembly (11) from the body (8).
7.
Remove the handle (12) from the body (8).
CLEANING
1.
Clean all parts in fresh water.
2.
Inspect all parts for wear, deformity, or damage. Replace all of the cylinder gaskets (4) and any other worn, deformed, or
damaged parts.
ASSEMBLY
1.
Install the threaded rod (7) into the body (8).
2.
Position a cylinder gasket (4) in place on the body (8) and insert the strainer screen (6) over the threaded rod (7).
3.
Place the lucite cylinder (5) on the body (8).
4.
Place a new cylinder gasket (4) in the end cap (3).
5.
Install the end cap (3) onto the lucite cylinder (5) and secure it with the lockwasher (2) and wing nut (1).
6.
Assemble the other end of the strainer in the same manner.
7.
Install the handle (12) on the body (8) using the nut (9), washer (10), and screw and washer assembly (11).
8.
END OF WORK PACKAGE

0167 00-2
TM 55-1905-242-14
0168 00

AIR CONDITIONING COOLING UNITS, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
WP 0230 00)
Recovery Unit (Item 9, Table 1, WP 0230 00)
FM 55-502
Circuit breaker for appropriate cooling unit set
FM 55-502
Deck plate removed in pilothouse
Personnel Required:
Materials/Parts:
Monochlorodifluorum (Refrigerant) (R-22) (Item 27,
Table 2, WP 0230 00)
WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0060)
REMOVAL
WARNING
Goggles should always be worn when working with refrigerant. Failure to wear goggles
when working with refrigerant may result in serious injury or death to personnel.
1.
Don protective goggles and connect the recovery unit to the service valves (1) for the appropriate condensing unit and
evacuate the system.
2.
To remove the pilothouse cooling unit:

a.
Remove the center and starboard access panels under the pilothouse console.
b.
Remove the screws (2) that secure the electrical box cover (3). Remove the cover.
c.
Set the multimeter to the Vac (Volts alternating current) setting. Locate the terminal block to which the wiring (4) is
connected and use the multimeter to check for voltage. If no voltage is noted, proceed to the next step. If voltage
is noted, ensure that the circuit breaker is properly secured.
d.
Label and disconnect the wiring (4) from the cooling unit.
0168 00-1
TM 55-1905-242-14
0168 00
REMOVAL (continued)
e.
Disconnect the refrigerant piping (5) from the cooling unit. Cap the open ends of the piping to prevent entry of
contamination into the system.
f.
Remove the bolts (6), washers (7), and nuts (8) that secure the output flange (9) to the duct.
g.
Remove the bolts (10) and washers (11) that secure the cooling unit to the bulkhead. Remove the cooling unit.
4
9
10
11
2
8
5
3.
To remove the accommodation module cooling unit:

a.
Remove the starboard access panel or open the port stowage locker door, as appropriate.
b.
Remove the screws (2) that secure the electrical box cover (3). Remove the cover.
c.
Set the multimeter to the Vac (Volt alternating current) setting. Locate the terminal block to which the wiring (4) is
connected and use the multimeter to check for voltage. If no voltage is noted, proceed to the next step. If voltage
is noted, ensure that the circuit breaker is properly secured.
d.
Label and disconnect the wiring (4) from the cooling unit.
e.
Disconnect the refrigerant piping (5) from the cooling unit. Cap the open ends of the piping to prevent entry of
contamination into the system.
f.
Remove the bolts (6), washers (7), and nuts (8) that secure the output flange (9) to the duct.
g.
Remove the bolts (10) and washers (11) that secure the cooling unit to the bulkhead. Remove the cooling unit.
0168 00-2
TM 55-1905-242-14
0168 00
INSTALLATION
1.
2.
To install the accommodation module cooling unit:

a.
Position the cooling unit on the bulkhead and secure it with the bolts (10) and washers (11).
b.
Position the duct on the output flange (9) and secure it with the bolts (6), washers (7), and nuts (8).
c.
Connect the refrigerant piping (5) to the cooling unit.
d.
Connect the wiring (4) to the cooling unit using the labels from step 3d of Removal as a guide.
e.
Position the electrical box cover (3) on the electrical box and secure it with the screws (2).
f.
Install the starboard access panel or close the port stowage locker door, as appropriate.
g.
Proceed to steps 3 through 5 below.
To install the pilothouse cooling unit:

a.
Position the cooling unit on the bulkhead and secure it with the bolts (10) and washers (11).
b.
Position the duct on the output flange (9) and secure it with the bolts (6), washers (7), and nuts (8).
c.
Connect the refrigerant piping (5) to the cooling unit.
d.
Connect the wiring (4) to the cooling unit using the labels from step 2d of Removal as a guide.
e.
Position the electrical box cover (3) on the electrical box and secure it with the screws (2).
f.
Install the center and starboard access panels under the pilothouse console.
g.
Proceed to steps 3 through 5 below.
3.
Connect the manifold gauges and vacuum pump to the service valves (1) and draw the system into a vacuum. Allow the
system to remain in a vacuum for at least 30 minutes before proceeding.
4.
Remove the vacuum pump. Remove the lockouts and tagouts and recharge the system with monochlorodifluorum
(refrigerant).
5.
Check the operation of the system. The fan should operate at all speeds, and the output air should be noticeably cooler
than the ambient air.
END OF WORK PACKAGE

01680168
00-3/4
blank
00-3
TM 55-1905-242-14
0169 00

AIR CONDITIONING CONDENSING UNITS, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
WP 0230 00)
Recovery Unit (Item 9, Table 1, WP 0230 00)
FM 55-502.
Circuit breaker for appropriate cooling unit set
to OFF, locked out, and tagged out IAW FM
55-502.
Personnel Required:
Materials/Parts:
Monochlorodifluorom (Refrigerant) (R-22) (Item 27,
Table 2, WP 0230 00)
WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0061)
REMOVAL
WARNING
Goggles should always be worn when working with monochlorodifluorom (refrigerant).
Failure to wear goggles when working with monochlorodifluorom (refrigerant) can result in serious injury or death to personnel.
1.
Don protective goggles.
2.
Connect the recovery unit to the service valves (1) and recover the monochlorodifluorom (refrigerant) from the unit.
3.
Remove the screws (2) that secure the electrical box cover (3) to the electrical box (4). Remove the cover.
4.
Set the multimeter to the Vac (Volts alternating current) setting. Locate the terminal block to which the wiring (5) is
connected. Use the multimeter to check for voltage. If no voltage is noted, proceed to the next step. If voltage is noted,
ensure that the circuit breaker is properly secured.
5.
Label and remove the wiring (5) from the electrical box (4).
6.
Remove the raw water lines from the condenser fittings (6).
7.
Disconnect the refrigerant lines from the service valve fittings (7).
8.
Remove the bolts (8) and washers (9) that secure the condensing unit to the deck. Remove the condensing unit.
0169 00-1
TM 55-1905-242-14
0169 00
8
9
6
4
INSTALLATION
1.
Position the condensing unit on the deck and secure it with the bolts (8) and washers (9).
2.
Connect the refrigerant lines to the service valve fittings (7).
3.
Connect the raw water lines to the condenser fittings (6).
4.
Connect the wiring (5) inside the electrical box (4) using the labels from step 5 of Removal as a guide.
5.
Position the electrical box cover (3) on the electrical box (4) and secure it with the screws (2).
6.
Connect the manifold gauges and vacuum pump to the service valves (1) and draw the system into a vacuum. Allow the
system to remain in a vacuum for at least 15 minutes before proceeding.
7.
Remove the vacuum pump. Remove the lockouts and tagouts and charge the system with monochlorodifluorom
(refrigerant).
8.
Check the operation of the system. The output air should be noticeably cooler than the ambient air.
END OF WORK PACKAGE

0169 00-2
TM 55-1905-242-14
0170 00

BILGE PUMP/HYDRAULIC MOTOR ASSEMBLY, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Materials/Parts:
WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0064)
Personnel Required:
REMOVAL
WARNING
Do not allow hydraulic fluid or engine oil to come in contact with unprotected skin or
injury. Always wear chemical protective gloves and goggles when handling used hydraulic fluid and cleaning solvent. Failure to comply can result in illness, serious injury,
or death.
1.
Don chemical protective gloves and goggles and position a suitable drain pan beneath the work area.
2.
Loosen, but do not remove, the discharge line (1) to allow any residual pressure and fluid to drain from the system.
3.
Disconnect the discharge line (1) from the discharge elbow (2) and the T connection (3). Remove the discharge line.
4.
Disconnect the union (4) that connects the flow control valve (5) to the motor (6). Remove the flow control valve from
the motor.
5.
Disconnect the union (7) from the bilge pump discharge piping (8).
6.
Loosen the hose clamps (9) that secure the suction hose (10) to the suction piping (11).
7.
Remove the four mounting bolts (12) and nuts (13) that secure the pedestal to the upright.
0170 00-1
TM 55-1905-242-14
0170 00
REMOVAL (continued)
8.
Remove the pump/hydraulic motor assembly from the engine room and place it on a suitable work bench.
9.
Plug and/or cap all open hydraulic lines to prevent contamination of the system.
INSTALLATION
1.
Position the pump/hydraulic motor assembly against the upright, and secure it with the four mounting bolts (12) and
nuts (13).
2.
Remove the plugs and/or caps from the hydraulic lines and reconnect the hydraulic lines to their fittings.
3.
Secure the suction hose (10) to the suction piping (11) with the hose clamps (9).
4.
Connect the bilge pump discharge piping (8) at the union (7).
5.
Connect the flow control valve (5) to the motor (6) with the union (4).
6.
Connect the hydraulic return line (1) to the discharge elbow (2) and the T connection (3).
7.
Remove the lockouts and tagouts and check the operation of the system, ensuring that the motor and pump operate
properly and that no hydraulic fluid or water leaks are present.
8.
Check the level of hydraulic fluid in the reservoir and replenish the hydraulic fluid as required.
9.
END OF WORK PACKAGE

0170 00-2
TM 55-1905-242-14
0171 00

BILGE PUMP/HYDRAULIC MOTOR ASSEMBLY, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Wrench, Torque, 1/2 Drive, 0-200 lb-ft
(Item 12, Table 1, WP 0230 00)
Bilge pump/hydraulic motor assembly removed
(WP 0170 00)
Personnel Required:
Materials/Parts:
Cleaning Solvent MIL-PRF-680 (Item 2,
Table 2, WP 0230 00)
Materials/Parts: (continued)
WP 0230 00)
Crocus Cloth (Item 22, Table 2, WP 0230 00)
Seal, Shaft Dirt (p/n 20010-02, qty 1)
Seal, High Pressure (p/n 2009-04, qty 1)
O-Ring (p/n 25001-31, qty 1)
O-Ring (p/n 25000-38, qty 2)
O-Ring (p/n 25009-20, qty 1)
References:
WP 0170 00
TM 55-1905-242-24P (WP 0064)
DISASSEMBLY
WARNING
NOTE
The motor and pump must be separated before disassembling either unit. If only one
unit (pump or motor) requires repair, the other unit may be left intact until the pump and
motor are joined.
NOTE
Cotter pins, lockwashers, locking nuts, and similar locking devices shall be discarded
after removal and replaced with new cotter pins, lockwashers, locking nuts and similar
locking devices.
0171 00-1
TM 55-1905-242-14
0171 00
1.
2.
To separate the bilge pump from the hydraulic motor:
3.
a.
Remove the two bolts (1) and washers (2) that secure the hydraulic motor (3) to the bilge pump (4).
b.
Slide the hydraulic motor (3) out of the bilge pump (4).
To disassemble the bilge pump:

a.
Remove the drain plug (5) and drain the housing (6) of any residual water.
b.
Remove the four capscrews (7) and lockwashers (8) that secure the pump adapter (9) to the pedestal (10).
c.
Separate the pump adapter (9) from the pedestal (10).
d.
Remove the six nuts (11) and lockwashers (12) that secure the pump adapter (9) to the housing (6).
e.
Separate the pump adapter (9) from the housing (6) and remove the gasket (13). Do not remove the studs (14) from
the housing unless they require replacement.
f.
Remove the bolts (15), nuts (16), and lockwashers (17) that hold the shaft clamp (18) together. Remove the shaft
clamp.
g.
Slide the impeller (19), shaft sleeve (20), and seal assembly (21) out of the pump adapter (9). The seal seat (21a) will
remain in the pump adapter.
h.
Carefully remove the seal seat (21a) from the pump adapter (9) and remove the seal assembly (21b) from the shaft
sleeve (20).
i.
Remove the impeller locknut (22) from the end of the shaft sleeve (20) and slide the impeller (19) and Woodruff key
(23) off the shaft sleeve.
j.
Remove the snap rings (24) from the pedestal (10).
0171 00-2
TM 55-1905-242-14
0171 00
k.
4.
Remove the shaft (25) and the bearings (26) from the pedestal (10) as an assembly. Do not remove the bearings from
the shaft unless they must be replaced. If the bearings must be replaced, use a puller to pull them off the shaft.
To disassemble the hydraulic motor:

a.
Remove the shaft drive key (27) from the shaft (28).
b.
Remove the four screws (29) from the face of the mounting flange (30). Remove the mounting flange.
c.
Remove the shaft dirt seal (31), high pressure shaft seal (32), O-ring (33), retainer rings (34), thrust bearing (35), and
washers (36).
d.
Remove the six screws (37) and lockwashers (38) that secure the front bearing housing (39) to the motor body (40).
e.
Separate the front bearing housing (39) from the motor body (40). Remove the motor body and front bearing
housing O-ring (41).
f.
Remove the gerotor housing (42) and O-ring (43) from the motor body (40). Do not remove the four locating dowels
(44) unless they must be replaced.
g.
Remove the gerotor (45) and the gerotor drive key (46) from the shaft (28).
h.
Remove the end plug (47) and O-ring (48) from the motor body (40).
i.
Do not remove the roller bearings (49) from the motor body (40) or from the front bearing housing (39) unless the
bearings will be replaced. If the bearings will be replaced, remove the retaining rings (50) from the motor body
and front bearing housing and gently drive out the bearings.
41
39
0171 00-3
TM 55-1905-242-14
0171 00
j.
Remove the two check valve plugs (51), springs (52), and check valve poppets (53) from the motor body (40).
k.
Remove the external drain plug (54) from the motor body (40).
CLEANING AND INSPECTION

1.
If not already on, don protective gloves and goggles. Clean all metal parts with cleaning solvent and dry them with clean
wiping rags.
2.
Inspect the gasket for nicks, tears, or other damage. Replace the gasket if it is not intact.
3.
Inspect the shaft sleeve for nicks, burrs, wear, or other damage. If the shaft sleeve has nicks or burrs, they may be
removed with crocus cloth. If the shaft sleeve is worn or damaged, it must be replaced.
4.
Inspect the seal seat, cup, and bellows for wear or deterioration. If the perfect lapped surface remains on the seal seat
and cup, they may be reused; if not, they must be replaced. The bellows may be reused if it is not deteriorated.
5.
Inspect the bearings for wear or damage. Check that the bearings roll smoothly. Replace the bearings if they are worn,
damaged, or do not roll smoothly.
6.
Inspect the impeller and the pump housing for wear or damage. Replace the component if excessive wear of damage is
found.
7.
Inspect the roller bearings and shaft for wear and damage. Check that the bearings roll smoothly. Replace the roller
bearings if they are worn, damaged. or do not roll smoothly. Replace the shaft if it is worn.
8.
Inspect the sealing surfaces of the front bearing housing, motor body, and gerotor housing for scratches, nicks, scoring,
or other damage. Replace or remachine the parts as necessary.
9.
Inspect the gerotor for wear or damage. The gerotor must be perfectly smooth. Replace the gerotor if it is worn or
damaged.
10. Replace the O-rings and seals.

ASSEMBLY
1.
To assemble the hydraulic motor:

a.
Place the gerotor drive key (46) into its slot on the shaft (28) and slide the gerotor (45) over it.
b.
Install the roller bearings (49) into the front bearing housing (39) and the motor body (40) if they were removed. The
bearings can be installed most easily by placing them in a freezer for one hour prior to installation. The frozen
bearings should slide easily into their bores. If freezing the bearings is not practical, install them with great care to
prevent damage during installation.
c.
Install the retainer rings (50) to secure the roller bearings (49) in their bores. The sharp edge of the retainer rings
must be positioned away from the bearing in order to hold properly.
d.
Install the thrust bearing (35) on the shaft (28) between the washers (36).
e.
Install the retainer rings (34) that locate the thrust bearing (35) and washers (36) on the shaft (28). The sharp edge
of the retainer rings must be positioned away from the washers in order to hold properly. The gaps in the retainer
rings must be placed 180 degrees away from the milled slots in the shaft.
f.
Place the shaft assembly and the front bearing housing O-ring (41) into the front bearing housing (39).
0171 00-4
TM 55-1905-242-14
0171 00
g.
Install the gerotor housing (42) over the gerotor (45) and onto the front bearing housing (39). Ensure that the front
bearing housing O-ring (41) is located properly, and not pinched when the gerotor housing is firmly seated.
h.
Install the O-ring (43) into the motor body (40).
i.
Apply a generous coating of hydraulic fluid to the gerotor (45) and position into the motor body (40) over the shaft
(28). Ensure that the O-ring (43) is located properly and not pinched when the motor body is firmly seated.
j.
Secure the front bearing housing (39), gerotor housing (42), and motor body (40) with the six screws (37) and
lockwashers (38). Torque the screws to 42 lb-ft (57 Nm).
k.
Install the shaft dirt seal (31), high pressure shaft seal (32), and O-ring (33) into the mounting flange (30). Coat the
sealing surfaces with clean hydraulic fluid.
l.
Position the mounting flange (30) onto the front bearing housing (39) and secure it with the four screws (29). Torque
the screws to 8 lb-ft (11 Nm).
m. Install the shaft drive key (27) in the shaft (28) keyway.
2.
n.
Install the two check valve poppets (53), springs (52), check valve plugs (51), and external drain plug (54) into the
motor body (40).
o.
Place the O-ring (48) over the end plug (47) and install the end plug into the motor body (40).
To assemble the bilge pump:

a.
Lubricate the seal seat (21a) and cup assembly with clean hydraulic fluid. Press the seal seat into the pump adapter
(a) counterbore, seating it firmly and squarely. Install the seal cup into the seal seat.
b.
Install the impeller (19) and Woodruff key (23) onto the shaft sleeve (20) and secure with the impeller locknut (22).
c.
Press the seal bellows, washer, and seal assembly (21b) onto the shaft sleeve (20).
d.
Slide the impeller (19)/shaft sleeve (20)/seal assembly (21) into the pump adapter (9).
e.
Install the drain plug (5) and gasket (13) on the housing (6) and install the housing and gasket onto
the pump adapter (9). Secure the housing to the pump adapter with the studs (14), lockwashers (12), and
six nuts (11).
f.
If removed, assemble the bearings (26) and snap rings (24) onto the shaft (25).
g.
Install the shaft assembly (25, 26, and 24) into the shaft sleeve (20).
h.
Install the shaft clamp (18), bolts (15), lockwashers (17), and nuts (16). Loosely tighten the bolts and nuts.
i.
Rotate the shaft (25) slowly by hand to make sure that the impeller (19) does not rub or hit the housing (6). If the
impeller rubs or hits, pry the impeller back and rotate the shaft again. If the impeller does not rub or hit, finish
tightening the bolts (15) and nuts (16).
j.
Position the pump adapter (9) onto the pedestal (10) and secure it with the four capscrews (7) and lockwashers (8).
0171
00-5
0171 00-5
TM 55-1905-242-14
00171 00-6
3.
4.
To assemble the hydraulic motor to the bilge pump:

a.
Sliding the hydraulic motor (3) into the bilge pump (4).
b.
Secure the hydraulic motor (3) to the bilge pump (4) with the bolts (1) and washers (2).
END OF WORK PACKAGE

0171 00-6
TM 55-1905-242-14
0172 00

WASTE OIL PUMP, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Waste oil pump removed (WP 0142 00)
Personnel Required:
Materials/Parts:
Cleaning Solvent PD 680 (Item 2, Table 2, WP
0230 00)
WP 0230 00)
WP 0230 00)
Seal, Plain Encased (p/n A5007, qty 1)
O-Ring (p/n 9797-033, qty 1)
References:
FM 55-502
WP 0142 00
TM 55-1905-242-24P (WP 0142)
DISASSEMBLY
WARNING
1.
2.
Loosen the clamping screw (1) that clamps the waste oil pump (2) to the motor (3). Slide the waste oil pump off the
motor, taking care not to lose the coupling (4).
3.
Remove the screws (5) that attach the body (6) to the cover (7). Remove the cover and the O-ring (8).
4.
If not already removed, slide the coupling (4) off the drive gear shaft (9).
5.
Slide the drive gear (9) and the idler gear (10) out of the body (6).
6.
Use a small punch to remove the seal (11) from the cover (7).
0172 00-1
TM 55-1905-242-14
0172 00
7.
If the bearings (12) will be replaced, use a small chisel to chip them out of their bores. The bearing material is very brittle
and will chip out easily. Take care not to damage the bearing bores during removal.

1.
If not already on, don protective gloves and goggles.
2.
Wash all parts in cleaning solvent and dry them with clean wiping rags.
3.
Check the cover (7) and body (6) for signs of wear or scoring. Replace the body and/or cover if scoring or wear is
present.
4.
Check the amount of bearing wear by sliding the exposed (coupling) end of the drive gear (9) shaft into each of the four
bearings (12) and check for side play. Replace the bearings if the shaft side play (13) exceeds 0.006 inch (0.15 mm). A new
shaft in new bearings should have a side play of 0.002 to 0.003 inch (0.05 to 0.08 mm). If the bearings require replacement,
replace them before performing the remaining clearance inspections.
5.
Check the clearance between the gear teeth and the gear chamber (14) by installing the gears and measuring the clearance
with a feeler gauge. If the gear teeth to gear chamber clearance exceeds 0.010 inch (0.25 mm), the waste oil pump (2) is beyond
repair and must be replaced.
6.
Check the gears for gear teeth wear (15). Gear teeth wear occurs on the pressure face of each tooth only. The extent of
wear can be approximated by visualizing the tooth profile on the back face transposed to the pressure face. Replace the
gears if they show signs of wear.
0172 00-2
TM 55-1905-242-14
0172 00
CLEANING AND INSPECTION (continued)

7.
Check the gears for side wear by noting the level of the gear face below the flange surface. For a new waste oil
pump, the gear face is even with or slightly above 0.001 inch (0.03 mm) the body flange. If the gear face is lower
than 0.005 inch (0.03 mm) below the flange, replace the gears or the body as necessary.
ASSEMBLY
1.
Carefully press a new seal (11) into the cover (7).
2.
If removed, install new bearings (12) into the cover (7) and the body (6).
3.
Rub a thin film of clean grease onto the seal (11) and the gear shafts (9 and 10). Slide the gears into the body (6).
4.
Rub a thin film of clean grease onto the O-ring (8) and install the O-ring into its groove on the body (6).
5.
Position the cover (7) in place on the body (6), aligning it with the dowel pins (16). Secure the cover to the body with the
screws (5).
6.
Turn the drive gear shaft (9) by hand and check that the gears rotate freely.
7.
Remove the cap plugs (17) from the body (6) and install new sealing washers (18). Install the cap plugs and tighten them
snugly.
8.
Slide the coupling (4) onto the drive gear shaft (9).
9.
Slide the waste oil pump (2) onto the motor (3), aligning the coupling (4) to the motor drive. Secure the waste oil pump to the
motor by tightening the clamping screw (1).
END OF WORK PACKAGE

00-3
01720172
00-3/4
blank
TM 55-1905-242-14
0173 00

HAND PUMP, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Hand pump removed (WP 0143 00)
Personnel Required:
Materials/Parts:
00)
WP 0230 00)
References:
FM 55-502
WP 0143 00
TM 55-1905-242-24P (WP 0068)
DISASSEMBLY
WARNING
1.
2.
Remove the bolts (1) that attach the head (2) to the cylinder (3).
3.
Remove the head (2), crank handle (4), and shaft and pin assembly (5) as a unit.
4.
Remove the rotor (6) and vanes (7) as an assembly.
5.
Remove the vanes (7) and springs (8) from the rotor (6).
6.
Do not remove the handle pin (9), nut (10), grip (11), packing nut (12), packing (13), or jam nut (14) unless one or more of
these items requires replacement.
0173 00-1
TM 55-1905-242-14
0173 00

1.
2.
Clean all parts in cleaning solvent and dry with clean wiping rags.
3.
Inspect the cylinder and head for rust, signs of wear, or gouging. Rust and light wear can be dressed out by sanding.
4.
Inspect the vanes for wear or breakage. Replace the vanes if worn or broken.
ASSEMBLY
1.
Lay the cylinder (3) flat on the workbench with the internal port recesses (15) to the right.
2.
Position the O-ring (16) in its groove on the cylinder (3).
3.
Place the rotor (6) in the cylinder (3) with the relief grooves (17) facing in the direction of rotation (clockwise).
4.
Insert the springs (8) into the vanes (7).
5.
Place a vane (7) with spring (8) installed into the slot in the rotor (6). The spring must face the center of the rotor.
6.
Compress the spring (8) against the bottom of the vane slot and slide the vane into position. Ensure that the spring
enters the corresponding hole in the rotor slot.
7.
Repeat steps 5-6 for the remaining two vanes (7).
8.
Position the head (2) assembly on the cylinder (3), ensuring that the shaft and pin assembly (5) engages the slot in the
rotor (6).
0173 00-2
TM 55-1905-242-14
9.
Secure the head (2) assembly to the cylinder (3) with the bolts (1).
10. Turn the pump by hand and ensure that it rotates freely.
11. Dispose of used cleaning solvent and contaminated materials in accordance with local procedures.
END OF WORK PACKAGE

00-3
01730173
00-3/4
blank
0173 00
TM 55-1905-242-14
0174 00

BALLAST/FIRE PUMP, REPAIR/REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Hoisting Device, 2 Ton (Item 11, Table 1,
WP 0230 00)
Diesel generator secured, locked out, and

Fire pump drive shaft removed (WP 0146 00)
Fire pump inlet and discharge piping removed
(WP 0144 00)
Personnel Required:
References:
FM 55-502
WP 0144 00
WP 0145 00
WP 0146 00
TM 55-1905-242-24P (WP 0070)
REMOVAL
NOTE
1.
Remove the bolts (1) and lockwashers (2) that secure the pump to its base.
2.
Attach the hoisting device to the pump and lift it free of its mount. Set the pump down on the deck plate. Reattach the
hoisting device to another overhead structure closer to the engine room hatch. Lift the pump and set it down on the deck
plate in a position closer to the engine room hatch. Continue walking the pump across the deck with the hoisting
device until the pump can be hoisted out the engine room hatch.
0174 00-1
TM 55-1905-242-14
0174 00
31
DISASSEMBLY
NOTE
Unless the lower half casing must be replaced, pump repair may be performed without
removing the pump.
1.
Remove the split gland nuts (3) and gland clips (4).
2.
Remove the bolts (5) and nuts (6) and lift off the upper half casing (7).
3.
Remove the parting gasket (8) and soak it in water.
4.
Remove the bearing cap bolts (9). Match mark and remove the bearing caps (10 and 11).
5.
Lift out the impeller (12) and pump shaft (13) as an assembly.
6.
Do not remove the drive flange (14) unless the flange or the shaft must be replaced. If the flange must be replaced,
remove it by loosening the set screw (15) and sliding the flange off the shaft. Remove the coupling key (16).
7.
Open the tangs on the bearing lockwasher (17). Unscrew and remove the bearing locknut (18) and bearing
lockwasher.
8.
Pull off the bearing housings (19 and 20).
9.
Remove the bearings (21 and 22) from the bearing housings (19 and 20).
10. Remove the deflectors (23) and case wearing rings (24).
11. Remove the packing rings (25) and lantern rings (26).
0174 00-2
TM 55-1905-242-14
0174 00
! CAUTION
One shaft sleeve is right hand thread, the other is left hand thread. The shaft sleeves
must be turned in the correct direction when removing and installing them to prevent
damage to the shaft and shaft sleeves.
12. Mark the impeller (12) location in relation to the pump shaft (13) and remove by unscrewing the shaft sleeves (27). One
shaft sleeve is right-hand thread, the other is left-hand thread.
13. If the impeller wear rings (28) will be replaced, remove all 12 set screws (29) and chisel the impeller wear rings from the
impeller (12).
ASSEMBLY
1.
If removed, press the impeller wear rings (28) onto the impeller (12), ensuring that they are fully and evenly seated.
Secure the impeller wear rings with the 12 set screws (29).
2.
Position the impeller key (30) on the pump shaft (13).
3.
Slide the impeller (12) onto the pump shaft (13), centering the impeller between the shaft threads. Use the match marks
from step 12 of Disassembly as a guide.
4.
Slide the shaft sleeve gaskets (31) over the pump shaft (13) and place one gasket against each side of the impeller (12).
5.
Thread the shaft sleeves (27) onto the pump shaft (13), but do not draw them up to the impeller (12) yet.
6.
Place the lantern rings (26) and deflectors (23) on the pump shaft (13).
7.
Slide the bearings (21 and 22) into the bearing housings (19 and 20). Press only on the outer race, if required.
8.
Place the bearing housings (19 and 20) on the pump shaft (13). Press only on the inner bearing race if required.
9.
Place the bearing lockwasher (17) on the pump shaft (13) and secure the bearing housing (19 and 20) in place with the
bearing locknut (18).
10. Press the bearing dust cover (32) into the bearing cover (33).
11. Place the bearing covers (33 and 34) on the bearing housings (19 and 20) and secure with the bolts (35). Ensure that the
grease fitting (36) matches the dowel pin (37) hole in the bearing housing.
12. Position the case wearing rings (24) on the impeller (12) and lower the impeller/pump shaft (13) assembly into the lower
half casing (38). Ensure that the tongue on the wear ring matches the slot in the lower casing.
13. Match the bearing caps (10 and 11) to the match marks from step 4 of Disassembly as a guide on the casing and position
them on the dowel pins (37) that extend from the bearing housings. Secure the bearing caps with the bearing cap bolts
(9).
14. Position the impeller (12) in the center of the lower half casing (38) and tighten both shaft sleeves (27) against the
impeller.
15. Position the parting gasket (8) on the lower half casing (38).
16. Inspect the inside of both casing halves and remove all foreign objects. Then carefully lower the upper half casing (7)
onto the dowel pin (39).
0174 00-3
TM 55-1905-242-14
0174 00
17. Place the swing bolts (40) in the proper positions and secure the two casing halves (7 and 38) together with the nuts (6)
and bolts (5).
18. Place the packing rings (25) over the pump shaft (13) and slide them, one at a time, into the stuffing box. Alternate the
position of the ring splices 120 apart. Position the lantern rings (26) so that the seal water passage is in line with the ring
splice.
19. When packing is complete, place the split glands (41), gland clips (4), and split gland nuts (3) on the swing bolts (40).
Draw the split gland nuts down tight to seat the bottom rings of the packing, then loosen the split gland nuts to finger
tight for starting.
20. Turn the pump by hand and ensure that it turns without binding. The packing will provide resistance to turning, but
should not bind the pump.
21. If the pump was removed from the boat for repair, install it following the procedure in the Installation procedure in this
work package.
22. Align the pump (WP 0145 00).
23. Install the pump drive shaft (WP 0146 00) and pump piping (WP 0144 00).
24. Remove the lockouts and tagouts, set the fire monitor to discharge overboard, and operate the pump.
! CAUTION
Do not overtighten the packing. Overtightening can cause burning of the packing and
scoring of the pump shaft.
25. Tighten the split gland nuts (3) only enough to slow the flow of water past the packing. The desired flow rate is 3 to 4
drops per minute. Overtightening of the packing can burn the packing and score the pump shaft.
26. After checking the operation and adjusting the packing, secure the pump.
INSTALLATION
1.
Lower the pump into the engine room through the hatch and walk it over to its base using the lifting device.
2.
Position the pump on its base and secure it with the bolts (1) and lockwashers (2).
3.
Align the pump (WP 0145 00).
4.
Connect the pump drive shaft (WP 0146 00).
5.
Connect the pump piping (WP 0144 00).
6.
END OF WORK PACKAGE

0174 00-4
TM 55-1905-242-14
0175 00

ENGINE ROOM FIRE SUPPRESSION SYSTEM HOSES, NOZZLES, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0074)
Engine room fire suppression pull box locked
REMOVAL--HOSE
1.
Loosen the nut (1) that holds one end of the hose (2).
2.
Unscrew the hose (2) from the fitting, using a wrench to turn the pipe connection (3).
INSTALLATION--HOSE
1.
Screw the pipe connection (3) snugly into its fitting.
2.
Attach the other end of the hose (2) by attaching and tightening the nut (1).
REMOVAL--NOZZLE
Remove the nozzle (4) by unscrewing it from its fitting.
0175 00-1
TM 55-1905-242-14
0175 00
INSTALLATION--NOZZLE
1.
Thread the nozzle (4) onto its fitting, ensuring that the discharge openings are oriented aft as shown.
4
AFT
2.
END OF WORK PACKAGE

0175 00-2
TM 55-1905-242-14
0176 00

CYLINDER ASSEMBLY, FM-200, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Engine room fire suppression pull box locked
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0075)
REMOVAL
WARNING
NOTE
The control head must be in the set position (actuating pin is in the fully retracted or
set position) before attaching it to the control valve to prevent accidental discharge.
Observe that the actuating pin has moved to its fully retracted position.
1.
Disconnect the swivel nut (1) on the control head (2) from the cylinder valve actuation port.
2.
Remove the control head (2) from the cylinder (3) and install its protection cap in its place.
3.
Loosen the swivel nut on the flexible discharge hose (4) and remove the flexible discharge hose from the discharge outlet
port adapter (5) and install the safety cap in its place.
4.
Remove the bolts (6) that secure the cylinder straps (7). Remove the cylinder straps.
5.
Using two crewmembers, lift the cylinder (3) from its mount to the accommodation module deck.
0176 00-1
TM 55-1905-242-14
0176 00
INSTALLATION
1.
Using two crewmembers, lift the cylinder (3) onto its mount.
2.
Orient the cylinder (3) with the valve outlet angled toward the cylinder discharge piping.
3.
Secure the cylinder (3) in place with the cylinder straps (7) and bolts (6).
4.
Remove the safety cap from the cylinder valve outlet port adapter (5) and attach the flexible discharge hose (4).
5.
Check that the control head (2) is in the set position (the actuating pin in the fully retracted position).
6.
Remove the protection cap from the cylinder actuation port and install the control head (2), securing it with the swivel
nut (1).
7.
END OF WORK PACKAGE

0176 00-2
TM 55-1905-242-14
0177 00

STEERING PUMP, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Materials/Parts:
WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0077)
Personnel Required:
REMOVAL
WARNING
1.
2.
3.
Loosen, but do not remove, the suction (1) and discharge (2) lines, and allow any residual pressure and fluid to drain from
the lines.
4.
Remove the suction (1) and discharge (2) lines. Cap the lines to prevent contamination of the system.
5.
Remove the mounting bolts (3) and remove the pump (4) and gasket (5) from the engine.
6.
Remove the suction (6) and discharge (7) fittings from the pump (4).
0177 00-1
TM 55-1905-242-14
0177 00
INSTALLATION
1.
Align the pump drive and position the pump (4) and a new gasket (5) on the engine. Secure the pump with the mounting
bolts (3).
2.
Wrap the male threads of the suction (6) and discharge (7) fittings with antiseizing sealant tape and install the fittings
into the pump (4).
3.
Remove the caps from the suction (1) and discharge (2) lines and connect the lines to the suction (6) and discharge (7)
fittings.
4.
Remove the lockouts and tagouts and check the operation of the system, ensuring that the helm operates normally and
5.
6.
END OF WORK PACKAGE

0177 00-2
TM 55-1905-242-14
0178 00

STEERING CYLINDERS, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Steering bypass valves OPEN (WP 0020 00)
Steering isolation valves CLOSED
(WP 0020 00)
Personnel Required:
Materials/Parts:
(WP 0230 00)
References:
FM 55-502
WP 0020 00
TM 55-1905-242-24P (WP 0078)
REMOVAL
WARNING
1.
2.
Loosen, but do not remove, the hydraulic hoses (1 and 2) to allow any residual pressure and fluid to drain from the
system.
3.
Label and disconnect the hydraulic hoses (1 and 2). Cap the hose ends to prevent contamination of the system.
4.
Remove the circlip (3) from the clevis pin (4) on the rod end of the cylinder (5). Remove the clevis pin and spacer (6).
5.
Remove the circlip (7) from the clevis pin (8) on the piston end of the cylinder (5).
0178 00-1
TM 55-1905-242-14
0178 00
REMOVAL (continued)
6.
Have one crewmember support the cylinder (5) while the other removes the clevis pin (8) and spacer (9).
7.
Remove the cylinder (5) from the support plate (10) and tiller mount (11).
13
10
12
3
6
11
INSTALLATION
1.
Have one crewmember position the cylinder (5) on the support plate (10) while the other installs the clevis pin (8) and
spacer (9).
2.
Install the circlip (7) on the clevis pin (8).
3.
Extend or retract the cylinder rod (12) as required to align the clevis (13) with the tiller mount (11).
4.
Install the clevis pin (4) and spacer (6) through the clevis (13) and tiller mount (11). Secure the clevis pin with the circlip
(3).
5.
Uncap the hydraulic hoses (1 and 2) and install them on their respective fittings using the labels from step 3 Removal as
a guide.
6.
OPEN the steering isolation valves and CLOSE the steering bypass valves (WP 0020 00).
7.
Remove the lockouts and tagouts, and bleed the air from the system by using the helm to swing the rudders from full port
to full starboard eight to ten times. Also check for any sign of leakage.
8.
9.
END OF WORK PACKAGE

0178 00-2
TM 55-1905-242-14
0179 00

STEERING HELM UNIT, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Wrench, Torque, 1/2 in. Drive, 0-200 lb-ft
(Item 12, Table 1, WP 0230 00)
Suitable Drain Pan
Access panel below helm removed
Personnel Required:
Materials/Parts:
References:
FM 55-502
TM 55-1905-242-24P (WP 0079)
REMOVAL
WARNING
1.
Don chemical protective gloves and goggles and position a suitable drain pan beneath the helm unit (5).
2.
Remove the nut (1) that secures the helm (2) to the steering column (3). Remove the helm and key (4).
3.
Loosen, but do not remove, the four hydraulic hoses (6) at the helm unit (5) to permit any residual hydraulic pressure or
fluid to drain from the system.
4.
Label and remove the four hydraulic hoses (6) from the helm unit (5). Cap the open ends of the hoses to prevent
contamination of the system.
5.
With one crewmember holding the steering column (3) and the other holding the helm unit (5), remove the bolts (7) that
secure the steering column and helm unit to the console. Remove the steering column and the helm unit.
0179 00-1
TM 55-1905-242-14
0179 00
REMOVAL (continued)
7
5
INSTALLATION
NOTE
Rotate the steering column shaft while bringing the steering column and helm unit
together. This will allow the splines on the steering column to engage the splines on the
helm unit.
1.
With one crewmember holding the steering column (3) and the other holding the helm unit (5), bring the units together
at the console. Rotate the steering column shaft while bringing the units together to allow the splines on the units to
engage.
2.
Secure the steering column (3) to the helm unit (5) with the bolts (7). Torque the bolts to 23 lb-ft (31 Nm).
3.
Remove the caps from the four hydraulic hoses (6) and install the hydraulic hoses to the helm unit (5) using the labels
from step 4 of Removal as a guide.
4.
Install the key (4) and helm (2) on the steering column (3), and secure in place with the nut (1).
5.
Clear the lockouts and tagouts and bleed the air from the system by steering from hard port to hard starboard and back.
Perform eight to ten cycles of port/starboard steering to completely purge the air from the system.
6.
Check the operation of the system, ensuring that the helm operates normally and that no leakage is present.
7.
8.
Install the access panel below the helm.
9.
END OF WORK PACKAGE

0179 00-2
TM 55-1905-242-14
0180 00

STEERING SYSTEM RELIEF VALVE, ADJUST
INITIAL SETUP:
Table 1, WP 0230 00)
Personnel Required:
ADJUST
1.
With at least one propulsion engine running, turn the helm hard port or hard starboard until resistance is felt. Continue
to hold the helm against the resistance while noting the hydraulic pressure on the console gauge. This is the relief
pressure. Desired relief pressure is 1500 lb/in (103 bar).
2.
If the relief pressure is incorrect, adjust it by performing the following procedures:

a.
Remove the cap nut (1) from the relief valve (2).
b.
Hold the adjusting bolt (3) stationary with a screwdriver while loosening the locknut (4).
c.
Turn the adjusting bolt (3) clockwise to increase the relief pressure or counterclockwise to reduce the relief pressure
as required.
d.
When the proper relief pressure has been achieved, hold the adjusting bolt (3) stationary with a screwdriver while
tightening the locknut (4).
e.
After tightening the locknut (4), check the relief pressure again and readjust if necessary.
f.
After final adjustment is achieved, install the cap nut (1) and tighten it snugly.
END OF WORK PACKAGE

01800180
00-1/2
blank
00-1
TM 55-1905-242-14
0181 00

STEERING SYSTEM RELIEF VALVE, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Materials/Parts:
WP 0230 00)
WP 0230 00)
References:
FM 55-502
WP 0181 00
TM 55-1905-242-24P (WP 0081)
Personnel Required:
REMOVAL
WARNING
1.
2.
Loosen, but do not remove, the piping (1 and 2) from the relief valve (3) to permit any residual hydraulic pressure or fluid
to drain from the system.
3.
Remove the piping (1 and 2) from the relief valve (3).
0181 00-1
TM 55-1905-242-14
0181 00
INSTALLATION
1.
Position the relief valve (3) under the console and connect the piping (1 and 2).
2.
Remove the lockouts and tagouts and adjust the relief valve (WP 0180 00).
3.
After adjusting the relief valve (3), check the operation of the system. Ensure that the helm operates normally and that
no leaks are present.
4.
Check the level of hydraulic fluid in the reservoir and replenish as required.
5.
Install the access panel below the helm.
6.
END OF WORK PACKAGE

0181 00-2
TM 55-1905-242-14
0182 00

STEERING SYSTEM FLOW DIVIDER, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Materials/Parts:
WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0082)
Personnel Required:
REMOVAL
WARNING
1.
2.
3.
Loosen, but do not remove, the hydraulic hoses (1) connected to the flow divider piping (2) to permit any residual
hydraulic pressure or fluid to drain from the system.
4.
Label and remove the hydraulic hoses (1) from the flow divider piping (2). Cap the open hoses to prevent contamination
of the system.
5.
Remove the bolts (3) that attach the flow divider (4) to the structure. Remove the flow divider.
6.
Label and remove the flow divider piping (2) from the flow divider (4).
0182 00-1
TM 55-1905-242-14
0182 00
INSTALLATION
1.
Wrap the male pipe threads of the flow divider piping (2) with antiseizing sealant tape, and install the piping in the flow
divider (4) using the labels from step 6 of Removal as a guide.
2.
Position the flow divider (4) on the structure and secure it with the bolts (3).
3.
Connect the hydraulic hoses (1) to the flow divider piping (2) using the labels from step 4 of Removal as a guide.
4.
Remove the lockouts and tagouts and check the operation of the system, ensuring that the helm operates normally and that
there are no leaks present.
5.
Dispose of the used hydraulic fluid and contaminated materials in accordance with local regulations.
END OF WORK PACKAGE

0182 00-2
TM 55-1905-242-14
0183 00

STEERING SYSTEM COUNTERBALANCE VALVE, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Materials/Parts:
WP 0230 00)
WP 0230 00)
Personnel Required:
References:
FM 55-502
WP 0150 00
TM 55-1905-242-24P (WP 0083)
REMOVAL
WARNING
1.
2.
3.
Loosen, but do not remove, the hydraulic hoses (1) and unions (2) connected to the counterbalance valve (3) to permit
any residual hydraulic pressure or fluid to drain from the system.
4.
Label and remove the hydraulic hoses (1) and unions (2) from the counterbalance valve (3) and remove the valve. Cap
the open hoses and unions to prevent contamination of the system.
5.
Label and remove the counterbalance valve piping (4) from the counterbalance valve (3).
0183 00-1
TM 55-1905-242-14
0183 00
INSTALLATION
1.
Wrap the male pipe threads of the counterbalance valve piping (4) with antiseizing sealant tape and install the piping in
the counterbalance valve (3) using the labels from step 5 of Removal as a guide.
2.
Position the counterbalance valve (3) and connect the unions (2) and the hydraulic hoses (1) using the labels from step
4 of Removal as a guide.
3.
Remove the lockouts and tagouts, adjust the counterbalance valve (WP 0150 00), and check the operation of the system.
Ensure that the helm operates normally and that no leaks are present.
4.
Dispose of the used hydraulic fluid and contaminated materials in accordance with local regulations.
END OF WORK PACKAGE

0183 00-2
TM 55-1905-242-14
0184 00

RUDDER ANGLE TRANSMITTER, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Rudder AMIDSHIPS
breaker set to OFF, locked out, and tagged
out IAW FM 55-502
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0087)
REMOVAL
1.
Disconnect the power/transmitter cable (1) at the transmitter (2).
2.
Mark the mounting holes and remove the nuts (3) on both ends of the transmitter linkage (4) and remove the transmitter
linkage.
3.
Remove the bolts (5) and nuts (6) that secure the transmitter (2) to its mount (7). Remove the transmitter.
0184 00-1
TM 55-1905-242-14
0184 00
INSTALLATION
1.
Position the transmitter (2) on its mount (7) with the actuating arm (8) facing the same direction as the tiller activating arm
(9). Secure the transmitter to the mount with the bolts (5) and nuts (6).
2.
Install the transmitter linkage (4) to the same mounting holes from which it was removed, using the marks from step 2 of
Removal as a guide. Secure the transmitter linkage with the nuts (3).
3.
Connect the power/transmitter cable (1) to the transmitter (2).
4.
Clear the lockouts and tagouts and check the operation of the system, ensuring that the unit indicates the proper rudder
angle from hard port to hard starboard.
END OF WORK PACKAGE

0184 00-2
TM 55-1905-242-14
0185 00

RAMP HOIST HYDRAULIC PUMP, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Materials/Parts:
WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0089)
Personnel Required:
REMOVAL
WARNING
NOTE
1.
Remove the bolts (1), nuts (2), and lockwashers (3) that secure the guard (4) to the structure. Remove the guard.
2.
3.
Loosen, but do not remove, the bolts (5) that secure the piping (6) to the pump (7) to permit any residual hydraulic
pressure and fluid to drain from the system.
0185 00-1
TM 55-1905-242-14
REMOVAL (continued)
4.
To loosen the coupling assembly (8) from the pump (7):

a.
Remove the two socket head fixing bolts (9).
b.
Thread one of the socket head fixing bolts (9) into the unclamping hole (10).
c.
Tighten the socket head fixing bolt (9) until the taper lock (11) pops free from the side flange (12).
d.
Remove the socket head fixing bolt (9) and slide the taper lock (11) toward the pump (7).
5.
Remove the bolts (5) that secure the piping (6) to the pump (7).
6.
Remove the bolts (13) that secure the pump (7) to the mounting bracket (14). Remove the pump.
NOTE
If only the coupling will be replaced, it can be replaced with the PTO flange still mounted
to the PTO. If the PTO flange must be replaced, remove the flange from the PTO by
following step 4 of Removal.
7.
If the coupling (15) will be replaced, to remove it:

a.
Remove the clamp bolts (16) from one side flange (12).
b.
Remove the outer (17) and inner (18) clamp rings from the side flange (12).
c.
Repeat steps a and b for the other side flange (12).
0185 00-2
0185 00
TM 55-1905-242-14
0185 00
REMOVAL (continued)
INSTALLATION
1.
If the coupling is being replaced, to install it:

a.
Position the coupling (15) on the first side of the side flange (12).
b.
Position the inner (18) and outer (17) clamp rings and secure them loosely with the clamp bolts (16). Tighten the
bolts only finger tight at this point.
c.
Position the remaining side flange (12) in the coupling (15).
d.
Position the inner (18) and outer (17) clamp rings and secure them loosely with the clamp bolts (16). Tighten the
bolts only finger tight at this point.
e.
Check all around the coupling assembly to ensure that the coupling (15) is properly seated in the side flange (12) and
inner (18) and outer (17) clamp rings.
f.
Tighten all of the clamp bolts (16).
2.
Place the taper lock (11) over the pump (7) shaft with the fixing holes facing the pump.
3.
Position the pump (7) in its mounting bracket (14) and secure it with the bolts (13).
4.
Connect the piping (6) to the pump (7) with the bolts (5).
5.
To connect the coupling to the pump:

a.
Align the fixing holes on the taper lock (11) with the fixing holes on the side flange (12).
b.
Slide the taper lock (11) into the side flange (12) and secure it with the socket head fixing bolts (9).
NOTE
Cotter pins, lockwashers, locking nuts, and similar locking devices shall be discarded
after removal and replaced with new cotter pins, lockwashers, locking nuts and similar
locking devices.
6.
Position the guard (4) on the structure and secure it with the bolts (1), nuts (2), and lockwashers (3).
0185 00-3
TM 55-1905-242-14
0185 00
7.
Remove the lockouts and tagouts and check the operation of the system, ensuring that the pump operates normally and
that no leaks are present.
8.
Check the hydraulic fluid reservoir in the reservoir and replenish as required.
9.
END OF WORK PACKAGE

0185 00-4
TM 55-1905-242-14
0186 00

RAMP HOIST CONTROL VALVE, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Materials/Parts:
WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0090)
Personnel Required:
REMOVAL
WARNING
1.
2.

NOTE
3.
Remove the cotter pin (1) and clevis pin (2) that secure the control rod (3) to the shaft (4).
4.
Loosen, but do not remove, the hoses (5) and return line (6) to permit any residual hydraulic pressure or fluid to drain
from the system.
5.
Label and disconnect the hoses (5) and return line (6) from the valve (7).
0186 00-1
TM 55-1905-242-14
0186 00
REMOVAL (continued)
6.
Remove the bolts (8), lockwashers (9), and nuts (10) that secure the valve (7) to the overhead. Remove the valve.
INSTALLATION
1.
Position the valve (7) on the overhead and secure it with the bolts (8), lockwashers (9), and nuts (10).
2.
Connect the hoses (5) and return line (6) to the valve (7) using the labels from step 5 of Removal as a guide.
3.
Connect the control rod (3) to the shaft (4) with the clevis pin (2). Secure the clevis pin with the cotter pin (1).
4.
Remove the lockouts and tagouts and check the operation of the system, ensuring that the ramp operates properly and that
no leaks are present.
5.
Check the hydraulic fluid level in the reservoir and replenish as required.
6.
END OF WORK PACKAGE

0186 00-2
TM 55-1905-242-14
0187 00

RAMP HOIST HYDRAULIC CHECK VALVE, REPLACE/REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Personnel Required:
Materials/Parts:
WP 0230 00)
O-Ring (p/n 82-20220-21, qty 1)
References:
FM 55-502
TM 55-1905-242-24P (WP 0091 00)
REMOVAL
WARNING
1.
2.
Loosen, but do not remove, the inlet (1) and outlet (2) piping at the check valve (3) to permit any residual hydraulic fluid
or pressure to drain from the system.
3.
Disconnect the inlet (1) and outlet (2) piping and remove the check valve (3).
0187 00-1
TM 55-1905-242-14
DISASSEMBLY
1.
Remove the bolts (4) that secure the cap (5) to the valve body (6). Remove the cap.
2.
Remove the O-ring (7).
3.
Remove the spool spring (8) and spool (9) from the valve body (6).

1.
If not already on, don protective goggles and gloves.
2.
Clean all parts with cleaning solvent and dry with wiping rags.
3.
Inspect the spool spring (8) for distortion, loss of tension, or broken coils.
4.
Inspect the spool (9) for nicks, burrs, or other damage.
5.
Inspect the valve body (6) for cracks. Also inspect for nicks, burrs, or other damage in the spool cavity.
REPAIR
1.
Replace the O-ring (7).
2.
Remove any nicks or burrs with crocus cloth.
3.
If the spool spring (8) is damaged, replace the spring.
0187 00-2
0187 00
TM 55-1905-242-14
0187 00
ASSEMBLY
1.
Coat the spool bore of the valve body (6) with a light coat of clean hydraulic fluid.
2.
Install the spool (9) and spool spring (8) into the valve body (6). The tapered end of the spool (9) must be installed facing
the inlet port (10).
3.
Install the preformed packing (7) in the valve body (6).
4.
Position the cap (5) on the valve body (6) and secure it with the bolts (4).
INSTALLATION
1.
Wrap the male pipe threads on the inlet (1) and outlet (2) piping with antiseizing sealant tape.
2.
Connect the inlet (1) and outlet (2) piping to the check valve (3).
3.
Remove the lockouts and tagouts and check the operation of the system, ensuring that the ramp operates normally and
4.
5.
Dispose of used hydraulic fluid, used cleaning solvent, and contaminated materials in accordance with local regulations.
END OF WORK PACKAGE

01870187
00-3/4
blank
00-3
TM 55-1905-242-14
0188 00

RAMP HOIST HAND PUMP, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Materials/Parts:
WP 0230 00)
WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0092)
Personnel Required:
REMOVAL
WARNING
1.
2.
3.
CLOSE the upper (1) and lower (2) control valves.
4.
Loosen, but do not remove, the union (3) in order to permit any residual hydraulic pressure or fluid to drain from the
system.
5.
Disconnect the union (3) and cap the ends to prevent contamination of the system.
6.
Remove the mounting bolts (4), and remove the hand pump (5) from its enclosure.
0188 00-1
TM 55-1905-242-14
0188 00
2
3
INSTALLATION
1.
Position the hand pump (5) in its enclosure and secure it with the mounting bolts (4).
2.
Remove the caps from the union (3) and connect the union to the hand pump (5).
3.
Remove the lockouts and tagouts and check the operation of the system, ensuring that the hand pump lowers and halts
the bow ramp properly and that no leaks are present.
4.
END OF WORK PACKAGE

0188 00-2
TM 55-1905-242-14
0189 00

RAMP LOCKING HYDRAULIC CYLINDERS, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Materials/Parts:
WP 0230 00)
Bow ramp lowered
References:
FM 55-502
TM 55-1905-242-24P (WP 0093)
Personnel Required:
REMOVAL
WARNING
1.

NOTE
2.
Remove the bolts (1) that secure the protective cover (2) to the cargo well. Remove the protective cover.
3.
4.
Loosen, but do not remove, the hydraulic line (3) at the elbow (4) to permit any residual hydraulic pressure or fluid to
0189 00-1
TM 55-1905-242-14
0189 00
REMOVAL (continued)
5.
Remove the circlip (5) and pin (6) from the cylinder clevis (7).
6.
Remove the bolts (8), lockwashers (9), and nuts (10) that secure the cylinder (11) to the mount. Remove the cylinder.
INSTALLATION
1.
Position the cylinder (11) on its mount and secure it with the bolts (8), lockwashers (9), and nuts (10).
2.
Install the pin (6) through the cylinder clevis (7) and ramp latch (12). Secure the pin (6) with the circlip (5).
3.
Install the hydraulic line (3) to the elbow (4).
4.
Position the protective cover (2) on the cargo well and secure it with the bolts (1).
5.
Remove the lockouts and tagouts and check the operation of the system, ensuring that the cylinder (11) operates
properly and that no leaks are present.
6.
7.
END OF WORK PACKAGE

0189 00-2
TM 55-1905-242-14
0190 00

RAMP WINCH HYDRAULIC MOTOR, REPLACE/REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
(Item 12, Table 1, WP 0230 00)
Suitable Drain Pan
Winch removed (WP 0191 00)
Personnel Required:
Materials/Parts:
Cleaning Solvent MIL-PRF-680 (Item 2, Table
2, WP 0230 00)
WP 0230 00)
WP 0230 00)
Packing (p/n 50392, qty 12)
O-Ring (p/n 22666, qty 1)
Retainer, Packing (p/n MS28782-25, qty 2)
O-Ring Shaft (p/n 50306, qty 2)
Seal, Pocket (p/n 50486, qty 8)
Seal, Plain Encased (A22069, qty 2)
O-Ring Housing (p/n G258, qty 2)
Packing, Preformed (p/n G270, qty 1)
O-Ring Shaft (p/n 50588, qty 2)
References:
FM 55-502
TM 55-1905-242-24P (0094)
WP 0191 00
REMOVAL
WARNING
0190 00-1
TM 55-1905-242-14
0190 00
REMOVAL (continued)
1.
Match mark the spring cover (1) to the primary housing (2) and to the motor assembly (3) so that these parts may be
oriented correctly upon assembly.
NOTE
2.
Position a suitable drain pan beneath the primary housing (2) and drain its oil by removing one of the bottom bolts (4)
with its seal washer (5), and by removing one pipe plug (6) from the top of the primary housing to permit air to enter.
WARNING
The spring cover is under extreme spring pressure. Use extreme caution when removing
the spring cover. Loosen all bolts evenly, one-half turn at a time, until all spring tension
has been relieved. Failure to comply can result in serious injury or death.
3.
Remove the remaining bolts (4) and seal washers (5) by loosening each bolt one-half turn at a time until all the spring
pressure has been relieved. Remove the spring cover (1) after all of the spring pressure has been relieved and all of the
bolts (4) and seal washers (5) removed.
NOTE
In most cases, there will be a spring in every hole. However, in certain applications fewer
springs are required, and it is important that they be located symmetrically when they
are replaced. Note and mark any hole that does not contain a spring.
4.
Mark any holes in the spring cover (1) that do not contain a spring (7). Remove the springs (7) from the spring cover.
0190 00-2
TM 55-1905-242-14
0190 00
REMOVAL (continued)
5.
Remove the preformed packing (8 and 9) and dispose of it in accordance with local regulations.
6.
Remove the snap ring (10) and motor assembly (3).
7.
Remove the primary sun gear (11) if it has remained on the motor shaft (24).
DISASSEMBLY
1.
Remove the capscrews (12 and 13) from the port end cover (14).
2.
Lift off the port end cover (14). The gasket (15), packing (16), bushing seal (17), spacer (18), roller bearings (19), pocket
seal (20), pocket seals (21 and 22), and thrust plate (23) will be removed with the port end cover.
3.
Remove the motor shaft (24) from the shaft end cover (25). The sun gear (26) and key (27) will be removed with the motor
shaft.
4.
Match mark the sun gear (26) and motor shaft (24) to permit proper orientation during Assembly.
5.
Press the sun gear (26) off the motor shaft (24) and remove the key (27).
6.
Remove the planet gears (28) and place them with the sun gear (26). These gears are a matched set and must be kept
together.
7.
Remove the O-ring (29) and discard it in accordance with local regulations.
8.
Remove the gear housing (30).
0190 00-3
TM 55-1905-242-14
0190 00
9.
Remove the O-ring (31) and discard it in accordance with local regulations.
10. Remove the brake piston (32) from the shaft end cover (25).
11. Remove the O-rings (33 and 34) and backup rings (35 and 36) and discard them in accordance with local regulations.
12. Remove the pin (37) from the brake piston (32) only if replacement is required because of damage or wear.
13. Turn up the port end cover (14) and the shaft end cover (25) so that the thrust plates (23 and 38) are up. Pry off the thrust
plates with a knife blade or thin screwdriver. Take care not to mar the face next to the covers (14 and 25).
14. Remove the pocket seals (20, 21, 22, 39, 40, and 41) and discard them in accordance with local regulations.
15. Remove the spacers (18 and 42) and bushing seals (17 and 43) from the covers (14 and 25).
16. Remove the gaskets (15 and 44), packings (16, 45, and 46) and spacer (47) from the covers (14 and 25).
17. Remove the roller bearings (19 and 48) only if they will be replaced.
CLEANING
! CAUTION
Never use cleaning solvent or other substances to clean the thrust plates. Clean the
thrust plates only with clean, lint free wiping rags. Any other cleaning method can result
in damage to the thrust plates.
1.
Clean the thrust plates with clean wiping rags.
2.
3.
Clean all parts except the thrust plates with cleaning solvent and dry with clean wiping rags. Allow the roller bearings to
air dry after cleaning.
INSPECTION
1.
Discard all O-rings, backup washers, and pocket seals and replace with new.
2.
Inspect the roller bearings to ensure that the rollers roll freely. Inspect the rollers for pits, breaks, or excessive wear.
Replace the bearing(s) if any of these conditions exist.
3.
Inspect the gears for scoring or roughness. Remove minor roughness with a fine hone. Replace any gears showing more
than minor scoring or roughness.
NOTE
If any of the gears or roller bearings are replaced because of excessive wear, it is good
practice to replace both the gears and the bearings. Replacement of one part and not the
other will cause premature wear of the new part because of its attempt to conform to the
wear pattern of the old part. Also, if the gears and bearings are replaced due to excessive
wear, carefully check the side of the gear housing bore that has the most wear. In most
cases, the gear housing will also have to be replaced along with the gears and bearings.
4.
Inspect the sun gear hubs and planet gear for excessive wear at the bearing points. If the wear exceeds 0.001 inch (0.03 mm)
on the hub diameter, the gear should be replaced. Replace gears in sets since they are matched at the time of manufacture.
0190 00-4
TM 55-1905-242-14
0190 00
5.
Inspect the machined surfaces of the port end cover, shaft end cover, and gear housing for roughness. Stone to remove
minor roughness. Replace if roughness is excessive.
6.
Measure the gear housing bore. A new housing measures 2.0025 inch (50.86 mm) in the small bores and 3.7525
inch (95.31 mm) in the large bore. Replace the gear housing if the radial wear exceeds 0.006 inch (0.15 mm).
7.
Inspect the thrust plates for erosion or excessive wear on the running surfaces. Replace if necessary.
8.
Inspect the motor shaft for distortion. Replace the motor shaft if it is bent or otherwise distorted.
9.
Rewash all parts except the thrust plates and dry thoroughly.
ASSEMBLY
1.
Install the spacers (18 and 42) in the inside groove in the bushing seals (17 and 43). Install one gasket (15 and 44) in the
outside groove.
2.
Lubricate the packings (16 and 45) with grease and install one packing in the inside groove of each bushing seal (17 and
43) so that both spacers (18 and 42) are together at the thick wall side of the groove.
3.
Install the packing (46) in the outside groove so that it is at the same end of the bushing seal (43) as the packing (45). Give
all packings an additional coat of grease.
4.
Place the port end cover (14) and the shaft end cover (25) on the work bench with the bearing bores facing up.
5.
Install the bushing seal (17) in the center bore in the port end cover (14) so that the spacer (18) enters before the
gasket (15).
6.
Install the roller bearings (19 and 48) in the outer bore of the port end cover (14) and the shaft end cover (25) so that they
bottom at the end of the bearing bore.
7.
Install the bushing seal (43) in the shaft end cover (25) so that the spacer (42) enters the bore before the packing (46).
Locate the bushing seal against the roller bearing (48).
8.
Place the spacer (47) in the center bore of the shaft end cover (25) next to the bushing seal (43). Press the bushing
seal in until it seats on the end of the bore. Be sure that all packings are installed toward the gear side of the
covers (14 and 25).
9.
Check that the outside bores are clean and install the roller bearings (19 and 48) so that they bottom at the end of the
bearing bores.
10. Place a small amount of grease into the middle slots in the open face of each thrust plate (23 and 38) and insert the pocket
seals (20 and 39) in each thrust plate.
11. Place the thrust plates (23 and 38) with the pocket seal slots toward the covers (14 and 25) and install over the roller
bearings (19 and 48).
12. Check to see that the pocket seals (20 and 39) are still in place and tap the thrust plates (23 and 38) into position with a
soft hammer until approximately 1/32 inch clearance is left between the thrust plates and the covers (14 and 25).
13. Insert a pocket seal (21 and 40) into each of the four center radial slots in the thrust plates (23 and 38). Insert a pocket seal
(22 and 41) into each of the four outside slots in the thrust plates. Be sure to push each pocket seal all the way
into the slots so that the hidden end is always in contact with the roller bearing race.
0190 00-5
TM 55-1905-242-14
0190 00
14. Tap the assembled thrust plate (23 and 38) into position against the face of the covers (14 and 25). Trim the exposed ends
of the pocket seals (20 and 39) square and flush with the thrust plates.
15. Install the backup ring (36) in the outside groove of the shaft end cover (25).
16. Lubricate the O-ring (34) with grease and install it next to the backup ring (36) so that it is on the side of the backup ring
nearest to the thrust plate (38) end of the shaft end cover (25). Give the O-ring (34) an additional coat of grease.
17. Install the backup ring (35) in the inside groove in the brake piston (32).
18. Lubricate the O-ring (33) and install it next to the backup ring (35) so that it is on the same side as the backup ring nearest
to the large bore of the brake piston (32). Give the O-ring an additional coat of grease.
19. Check that the pin (37) is installed in the brake piston (32) to the shaft end cover (25). Ensure that the backup
rings (35 and 36) do not extrude and get pinched between the mating diameters of the brake piston and the shaft
end cover.
20. Place the key (27) in the keyway of the motor shaft (24), then press the sun gear (26) over the motor shaft. Ensure that
the sun gear bottoms against the motor shaft shoulder.
21. Place the shaft end cover (25) on the workbench with the thrust plate (38) facing up and install the motor shaft assembly
through the bushing seal (43). Take care not to extrude the gasket (44).
22. Lubricate the O-rings (29 and 31) with grease and install one on each side of the gear housing (30). Give the O-rings an
additional coat of grease.
23. Assemble the gear housing (30) over the thrust plate (38) on the shaft end cover (25) so that the gear housing and the shaft
end cover are concentric. Ensure that the pin (37) locates in the gear housing. Tap the gear housing in place.
NOTE
If the gears are not being replaced with new parts, assemble the gears with respect
to the port end shaft as match marked during Disassembly.
24. Take the matched planet gears (28) and install them so that they pilot into the roller bearings (48) in the shaft end
cover (25) and mate with the sun gear (26).
25. Install the port end cover (14) onto the gear housing (30) so that the hubs of the gears (26 and 28) pilot into the roller
bearings (19). The thrust plate (23) should also pilot into the gear housing. Use a soft hammer to seat the port end cover,
taking care that the O-rings (29 and 31) do not get pinched during assembly.
26. Wrap the threads of the pipe plugs (6) with antiseizing sealant tape and install the pipe plugs (6) in the port end
cover (14).
27. Install the capscrews (12 and 13) and tighten evenly in stages to a torque of 200 lb-ft (271 Nm). After tightening the
capscrews, ensure that the motor shaft (24) can be rotated by hand.
0190 00-6
TM 55-1905-242-14
0190 00
INSTALLATION
NOTE
It may be necessary to rotate the motor assembly slightly so that the spline at the end of
the motor shaft will engage with the gear in the primary planet assembly.
1.
Place the winch assembly in a vertical position. Install the motor assembly (3) and primary sun gear (11) in the primary
housing (2) by holding it square with the end of the primary housing as it enters the primary housing. The spline at the
end of the motor shaft (24) will engage with the primary sun gear in the primary planet assembly and the motor will pilot
into the planet hub bushing.
2.
Install the snap ring (10) and make sure that it is properly seated in the bottom of the snap ring groove all the way around
the primary housing (2).
3.
Rotate the motor assembly (3) in the primary housing (2) to align with the match marks made during disassembly.
4.
Lubricate a new preformed packing (9) with grease and install it in its groove on the motor assembly (3). Lubricate the
preformed packing again after installation.
5.
Install the brake springs (7) in the spring cover (1). If all of the spring holes were not used when disassembled, refer to
the match marks made during Disassembly and install the springs only in the holes used previously.
6.
Lubricate a new preformed packing (8) with grease and install it in its groove in the spring cover (1). Lubricate the
preformed packing again after installation.
7.
Install the spring cover (1) over the motor assembly (3), aligning it according to the match marks made during disassembly.
8.
Install the bolts (4) and seal washers (5). Tighten the bolts evenly, turning each bolt one-half turn at a time to ensure that
the spring cover (1) remains parallel to the end of the primary housing (2) as it is tightened into place. Torque the bolts
to 50 lb-ft (68 Nm).
9.
END OF WORK PACKAGE
00-7
01900190
00-7/8
blank
TM 55-1905-242-14
0191 00

RAMP WINCH, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
WP 0230 00)
Suitable Drain Pan
Ramp lowered and supported by land, pier, or
safety chains
Observe other equipment conditions contained
in the procedure
Personnel Required:
Materials/Parts:
Lubricating Oil, Gear (Item 23, Table 2, WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0095)
REMOVAL
WARNING
Use a suitable hoisting device to lift heavy loads. Heavy loads can crush. Do not allow
any body parts to come under the load or between the load and a stationary object.
Failure to comply can result in serious injury or death.
Always wear leather gloves when handling wire rope. Handling wire rope with bare
hands can cause serious injury or death.
1.
Position one crewmember in the pilothouse to operate the winch and one crewmember on the bow ramp to receive the
winch cable. The crewmember on the bow ramp must don protective leather gloves.
2.
Have the crewmember in the pilothouse operate the winch in the RAMP DOWN position while the crewmember on the
bow ramp fakes the winch cable onto the ramp. Pay out the winch cable until all of the winch cable has been removed
from the winch drum.
3.
Remove the wedge (1) that secures the bitter end of the winch cable to the winch drum (2) and remove the winch cable
4.
Lockout and tagout the propulsion engines in accordance with FM 55-502.
5.
Position a suitable drain pan under the work area.
6.
Label and disconnect the hoses (3, 4, 5, 6, and 7) from the winch (8). Cap the hoses and the winch fittings to prevent
system contamination.
7.
Remove the tubing (9) from the winch (8). Cap the tubing and winch fitting to prevent system contamination.
0191 00-1
TM 55-1905-242-14
REMOVAL (continued)
0191 00
NOTE
8.
Remove the mounting bolts (10) and lockwashers (11) that secure the winch (8) to its foundation.
9.
Attach a suitable hoisting device to the winch (8) and remove it from its foundation.
9
5
10
11
INSTALLATION
1.
Ensure that the final drive is filled with gear lubricating oil 80W-90 to the level of the filler plug.
2.
Fill the primary drive assembly with hydraulic fluid through the vent port (Q).
3.
Use a suitable hoisting device to set the winch (8) on it foundation.
4.
Secure the winch (8) to its foundation with the mounting bolts (10) and lockwashers (11).
5.
Remove the caps and connect the hoses (3, 4, 5, 6, and 7) to the winch (8) using the labels from step 6 of Removal as a
guide.
6.
Remove the caps and connect the tubing (9) to the winch (8).
7.
To check the alignment of the winch:

a. Use feeler gauges to measure the clearance between the winch drum and the final drive (Y) at points V and W.
b.
Use feeler gauges to measure the clearance between the winch drum and the primary drive (Z) at points V and W.
0191 00-2
TM 55-1905-242-14
0191 00
c.
For proper alignment, clearance Y should be the same at points V and W. Clearance Z should also be the
same at points V and W. Clearance Y does not have to equal clearance Z.
d.
If clearance Y or Z varies by more than 0.005 inch (0.13 mm) as measured at points V and W, install shims
under the corner of the winch base until clearances are within acceptable tolerances when the winch is bolted
solidly to its mounting.
OIL LEVEL PLUG
Y
FINAL
DRIVE
ASSEMBLY
PRIMARY
DRIVE
ASSEMBLY
VENT PLUG
VENT PORT (Q)
8.
Position one crewmember in the pilothouse to operate the winch and two crewmembers on the bow ramp to feed the
winch cable. The crewmembers on the bow ramp must don protective leather gloves.
9.
Install the bitter end of the winch cable into the winch drum (2) and secure it with the wedge (1).
10. Remove the lockouts and tagouts from the propulsion engines.
11. Place the ramp control in the UP position (winch in the cable) while one crewmember on the bow ramp keeps the winch
cable taut and the other crewmember ensures that the winch cable reels evenly onto the winch drum (2).
12. After taking up all of the slack in the winch cable, position the bow ramp as required.
13. Check the winch area to ensure that no leakage is present.
14. Dispose of used oil, hydraulic fluid, and contaminated materials in accordance with local regulations.
END OF WORK PACKAGE

01910191
00-3/4
blank
00-3
TM 55-1905-242-14
0192 00

CRANE HYDRAULIC VALVES, HOSES, AND FITTINGS, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Crane boom at rest in boom cradle or otherwise
supported to prevent unexpected movement
Personnel Required:
Materials/Parts:
WP 0230 00)
References:
FM 55-502
WP 0157 00
WP 0158 00
WP 0222 00
TM 55-1905-242-24P (WP 0100)
REMOVAL--SLEWING STOP VALVE
WARNING
1.
Don chemical protective gloves and goggles and position a suitable drain pan under the work area.
2.
Loosen, but do not remove, the hoses (1) and piping (2) at the slewing stop valve (3) in order to permit any residual
hydraulic fluid or pressure to drain from the system.
3.
Label and remove the hoses (1) and piping (2) from the slewing stop valve (3).
4.
Label and remove the fittings (4) from the slewing stop valve (3).
0192 00-1
TM 55-1905-242-14
0192 00
REMOVAL--SLEWING STOP VALVE (continued)

NOTE
5.
Remove the bolts (5) and lockwashers (6) that secure the slewing stop valve (3) to the structure. Remove the slewing
stop valve.
INSTALLATION--SLEWING STOP VALVE

1.
Position the slewing stop valve (3) on the structure and secure it with the bolts (5) and lockwashers (6).
2.
Install the fittings (4) into the slewing stop valve (3) using the labels from step 4 of Removal--Slewing Stop Valve as a
guide.
3.
Install the hoses (1) and piping (2) onto the slewing stop valve (3) using the labels from step 3 of Removal--Slewing Stop
Valve as a guide.
4.
If no further work will be performed, remove the lockouts and tagouts and check the operation of the system.
a.
Slew the boom from one extreme to the other and ensure that the slewing stop valve stops the boom from slewing
at both extremes of swing.
b.
Check that the boom slews smoothly at both slow and fast speeds.
c.
Check that the boom stops properly when the control is released.
d.
Check that no leaks are present.
5.
6.
0192 00-2
TM 55-1905-242-14
0192 00
REMOVAL--FIRST BOOM CYLINDER HOLDING VALVE

1.
2.
Loosen, but do not remove, the hoses (7) and T fitting (8) at the holding valve (9) to permit any residual hydraulic fluid
3.
Label and remove the hoses (7), piping (10), T fitting (8), and elbow (11).
4.
Unscrew the holding valve (9), fittings (12), and elbow (13) as a unit from the first boom cylinder (14).
5.
Label and remove the fittings (12) and elbow (13) from the holding valve (9).
12
INSTALLATION--FIRST BOOM CYLINDER HOLDING VALVE

1.
Install the fittings (12) and elbow (13) into the holding valve (9) and install these items as a unit onto the first boom
cylinder (14) using the labels from step 5 of Removal--First Boom Cylinder Holding Valve as a guide.
2.
Install the hoses (7), piping (10), T fitting (8), and elbow (11) using the labels from step 3 of Removal--First Boom
Cylinder Holding Valve as a guide.
3.
If no further work will be performed, remove the lockouts and tagouts and check the operation of the system, ensuring
that the boom cylinder moves smoothly in both directions and that it does not drift when the control lever is released.
4.
5.
Notify general support maintenance to perform a lift test on the crane (WP 0222 00).
0192 00-3
TM 55-1905-242-14
0192 00
REMOVAL--SECOND BOOM CYLINDER HOLDING VALVE

1.
2.
Loosen, but do not remove, the piping (15) at the holding valve (16) to permit any residual hydraulic fluid or pressure to
3.
Label and remove the piping (15), hoses (17), and fittings (18).
4.
Remove the holding valve (16).
INSTALLATION--SECOND BOOM CYLINDER HOLDING VALVE

1.
Position the holding valve (16) and install the piping (15), hoses (17), and fittings (18) using the labels from step 3 of
Removal--Second Boom Cylinder Holding Valve as a guide.
2.
If no further work will be performed, clear the lockouts and tagouts and check the operation of the system, ensuring that
the boom cylinder moves smoothly in both directions and that it does not drift when the control lever is released.
3.
4.
Notify general support maintenance to perform a lift test on the crane (WP 0222 00).
0192 00-4
TM 55-1905-242-14
0192 00
REMOVAL--EXTENSION CYLINDER HOLDING VALVE

1.
2.
Loosen, but do not remove, the piping (19) and hoses (20) at the holding valve (21) to permit any residual hydraulic fluid
3.
Label and remove the piping (19), hoses (20), and fittings (22).
4.
Unscrew the holding valve (21), fitting (23), and elbow (24) as a unit from the extension cylinder (25).
INSTALLATION--EXTENSION CYLINDER HOLDING VALVE

1.
Assemble the holding valve (21), fitting (23), and elbow (24) and install them as a unit into the extension cylinder (25).
2.
Install the piping (19), hoses (20), and fittings (22) using the labels from step 3 of Removal--Extension Cylinder Holding
Valve as a guide.
3.
If no further work will be performed, remove the lockouts and tagouts and check the operation of the system, ensuring
that the boom cylinder moves smoothly in both directions and that it does not drift when the control lever is released.
4.
5.
Notify general support maintenance to perform a lift test on the crane (WP 0222 00)
REPAIR--VALVE BANK
Repair of the valve bank is described in WP 0158 00.
REPAIR--HOSES AND FITTINGS
Repair of the hoses and fitting is accomplished by the replacement of the defective hoses and/or fittings. For replacement
procedures refer to WP 0157 00.
END OF WORK PACKAGE
01920192
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00-5
TM 55-1905-242-14
0193 00

CRANE ASSEMBLY SLEWING UNIT, REPLACE/REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Crane positioned at midpoint of slewing
rotation
Personnel Required:
Materials/Parts:
00)
WP 0230 00)
References:
FM 55-502
TM 55-1905-242-24P (WP 0101)
REMOVAL
WARNING
1.
Before securing the starboard propulsion engine, operate the crane and position it at the midpoint of its slewing rotation.
2.
Secure the starboard propulsion engine and perform appropriate lockout/tagout procedures in accordance with
FM 55-502.
3.
NOTE
4.
Remove the bolt (1), lockwasher (2), nut (3), and line clamp (4) from the mounting bracket (5).
5.
Label and remove all the hydraulic lines (6) from the slewing cylinders (7) and block (8).
0193 00-1
TM 55-1905-242-14
REMOVAL (continued)
6.
Remove the bolts (9) that secure the slewing cylinder barrels (10) to the crane base.
7.
Pull the slewing cylinder barrels (10) off the rack assembly (11).
8.
Remove the circlips (12) from the end of the racks (13) and remove the pistons (14), gaskets (15 and 16), and
O-rings (17).
0193 00-2
0193 00
TM 55-1905-242-14
0193 00
REMOVAL (continued)
9.
Rotate the boom assembly slowly by hand. This will walk the racks (13) out of the base assembly.
10. Inspect all of the removed parts for signs of wear, damage, or deterioration.
11. If not already on, don chemical protective gloves and goggles, clean all disassembled parts with cleaning solvent, and
wipe them dry with wiping rags.
REPAIR
Repair of the slewing assembly is accomplished by the replacement of worn, damaged, or deteriorated components.
INSTALLATION
1.
Position the racks (13) so that one rack is on each side of the crane base. The teeth should be facing the centerline of the
crane base and both racks should be pushed in until they lightly contact the pinion gear inside the base.
2.
Rotate the boom slowly by hand to walk the racks (13) back into the crane base. Continue rotating the boom until both
racks are centered in the crane base.
3.
Install the gaskets (15 and 16), O-rings (17), and pistons (14) onto the racks (13) and secure them with the circlips (12).
4.
Apply a light coat of hydraulic fluid to the gaskets (15).
5.
Slide the cylinder barrels (10), one at a time, over the ends of the racks (13). It may be necessary to hold the boom
stationary while the cylinder barrels are being installed.
6.
Secure the cylinder barrels (10) to the crane base with the bolts (9).
7.
Connect the hydraulic lines (6) to the slewing cylinders (7) and the block (8) using the labels from step 5 of Removal as
a guide.
8.
Secure the hydraulic lines (6) to the mounting bracket (5) with the line clamp (4), nut (3), lockwasher (2), and bolt (1).
9.
Remove the lockouts and tagouts and check the operation of the system, ensuring that the crane slews smoothly
through its full range of motion. Slew the crane through its full range of motion six to eight times to work all the air from
the system.
10. Check the hydraulic fluid level and replenish as necessary.

END OF WORK PACKAGE

01930193
00-3/4
blank
00-3
TM 55-1905-242-14
0194 00

CRANE ASSEMBLY EXTENSION ASSEMBLY, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Materials/Parts:
References:
FM 55-502
TM 55-1905-242-24P (WP 0102)
Personnel Required:
DISASSEMBLY
WARNING
1.
With the boom in its stowed position, remove one of the hairpin clips (1) that secure the manual extension pin (2) and
remove the pin.
2.
Using two crewmembers, pull the manual extension section (3) completely out of the hydraulic extension section (4).
3.
Remove one of the hairpin clips (5) that secures the hook pin (6). Remove the hook pin and the hook (7).
NOTE
4.
Remove the cotter pin (8) that secures the extension cylinder outer pin (9) and remove the outer pin.
5.
Using two crewmembers, pull the hydraulic extension section (4) out of the second boom section (10).
6.
Remove the screws (11), washers (12), and pin (13) that secure the extension cylinder (14) to the second boom
section (10).
0194 00-1
TM 55-1905-242-14
12
13
0194 00
11
14
16
11 12
15
15
16
10
9
4
8
5
6
2
INSPECTION
1.
Inspect the manual extension section (3), the hydraulic extension section (4), and all hardware for wear, damage, or
deformity.
2.
If the bushings (15) are worn, remove them by removing their attaching screws (16).
3.
Inspect the extension cylinder (14) for dents, scrapes, or corrosion of the rod section. Check the barrel for cracking or
damage. Check the entire cylinder for signs of leakage. Replace the cylinder if damage or leakage are found.
4.
Procure any parts necessary.
ASSEMBLY
1.
If the bushings (15) were removed, position them on the second boom section (10) and on the hydraulic extension
section (4) and secure them with their attaching screws (16).
2.
Apply a light coat of grease to the bushings (15).
3.
Position the extension cylinder (14) on the second boom section (10) and secure it with the pin (13), washers (12), and
screws (11).
4.
Using two crewmembers, slide the hydraulic extension section (4) into the second boom section (10).
0194 00-2
TM 55-1905-242-14
0194 00
5.
Secure the hydraulic extension section (4) to the extension cylinder (14) using the extension cylinder outer pin (9) and
cotter pin (8).
6.
Using two crewmembers, slide the manual extension section (3) into the hydraulic extension section (4).
7.
Secure the manual extension section (3) to the hydraulic extension section (4) with the manual extension pin (2) and
hairpin clips (1).
8.
Attach the hook (7) to the hydraulic extension section (4) using the hook pin (6) and hairpin clips (5).
9.
Remove the lockouts and tagouts and check the operation of the system, ensuring that the hydraulic extension
section (4) slides smoothly in and out of the second boom section (10).
END OF WORK PACKAGE

01940194
00-3/4
blank
00-3
TM 55-1905-242-14
CHAPTER 9
GENERAL SUPPORT
FOR
TM 55-1905-242-14
0195 00
GENERAL SUPPORT MAINTENANCE

HYDRAULIC STARTING SYSTEM RECHARGING PUMP, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Installer, Recharging Pump Shaft Seal (Item 13,
Table 1, WP 0230 00)
Recharging pump removed (WP 0086 00)
Personnel Required:
Materials/Parts:
2, WP 0230 00)
WP 0230 00)
WP 0230 00)
O-Ring (p/n GA1129-2, qty 1)
Packing, Preformed (p/n GA1129-4, qty 1)
Retainer, Packing (p/n RG100157, qty 2)
Seal, Oil (p/n SE100082, qty 1)
Packing (p/n GA1129-5, qty 1)
Seal, Oil (p/n SE1047, qty 1)
References:
WP 0086 00
TM 55-1905-242-24P (WP 0014)
DISASSEMBLY
WARNING
1.
2.
Clamp the pump assembly (1) in a vise.
3.
Remove the pipe plug (2) and setscrew (3) from the drive assembly (4).
0195 00-1
TM 55-1905-242-14
0195 00
51
52
50
4
26
27
28
29
30
31
10
11
13
14
32
33
34
35
43
41
42
20
19 18
36
17
48
16
25
49
12
24
23
44
RN
TU
RE
46
40
47
39
45
37
38
0195 00-2
15
22
21
TM 55-1905-242-14
0195 00
NOTE
4.
Remove the bolts (5), lockwashers (6), and nuts (7) that attach the pump assembly (1) to the drive assembly (4). Separate
the drive assembly from the pump assembly.
5.
Remove the Woodruff key (8) from the drive shaft (9).
6.
Remove the hex plug (10) and O-ring (11) from the top of the pump housing (12). This will allow the valve spring (13) and
check ball (14) to be removed. Remove the valve spring and check ball.
7.
Remove the unloading valve cap (15), adjusting screw (16), spring (17), valve seat (18), and steel ball (19). Do not remove
the valve seat (20) unless replacement is required.
8.
Remove the adapter fitting (21), backup ring (22), O-ring (23), inlet valve (24), and inlet valve spring (25).
9.
Remove the hex plug (26) and O-ring (27). Insert a dowel in the opposite side and push out the valve plunger (28).
10. Remove the backup ring (29), O-ring (30), and backup ring (31).
11. Remove the hex plug (32), O-ring (33), spring (34), check ball (35), and valve seat (36).
12. Remove the bolts (37) and lockwashers (38) holding the mounting flange assembly (39).
13. Remove the drive shaft (9), washer (40), needle bearing (41), and washer (42).
14. Remove the piston (43) and piston retaining ring (44).
15. Remove the oil seal (45), roller bearing (46), and O-ring (47) from the mounting flange assembly (39).
16. Remove the carrier needle bearing (48) in the pump housing (12) only if it will be replaced. Do not attempt to remove the
sleeve (49) from the pump housing. It is not replaceable.
17. Separate the intermediate drive (50) from the flange assembly (51).
18. Remove the oil seal (52) from the flange assembly (51).
CLEANING
1.
If not already on, don protective goggles and gloves and clean all parts thoroughly with cleaning solvent.
2.
Dry all parts, except needle bearings, with clean wiping rags. Allow the needle bearings to air dry.
3.
Remove any foreign material from the bleed hole of the piston.
INSPECTION
1.
Discard all O-rings (11, 23, 27, 30, 33, and 47) and the oil seal (45). Replace these with new parts.
2.
Examine the springs (13, 17, 25, and 34) to be sure that they are not bent, chafed, or otherwise deformed. Replace the
springs as necessary.
3.
Inspect all check balls (14, 19, and 35) and valve seats (18, 20, and 36) for scoring, pitting, or other damage. Replace the
check balls and/or valve seats as necessary.
0195 00-3
TM 55-1905-242-14
0195 00
4.
Inspect the piston (43) for scratches or scoring. Replace the piston as necessary.
5.
Examine the drive shaft (9) to be sure that it is free of burrs or other damage. Check to be sure that the keyway is not
broken or rounded over. Replace the shaft as necessary.
6.
Inspect the needle and roller bearings (41, 46, and 48) for wear, scoring, pitting, or grooving. Replace the bearings as
necessary.
7.
Examine the pump housing (12) for cracks or other damage. Check the threads for damage. Replace the pump housing
as necessary.
8.
Inspect the intermediate drive (50) for cracks and wear. Replace the intermediate drive as necessary.
9.
Inspect the flange assembly (51) for cracks, wear, damaged thread, or other damage. Replace the flange assembly as
necessary.
10. Inspect the pipe plug (2) and setscrew (3) for thread damage. Replace the pipe plug and setscrew as necessary.
ASSEMBLY
1.
Lubricate the new oil seal (52) with clean hydraulic fluid and install it into the flange assembly (51).
2.
Install the intermediate drive (50) in the flange assembly (51).
3.
Press the carrier needle bearing (48) into the pump housing (12) if it has been removed.
4.
Install the piston retaining ring (44) on the piston (43). Put a light coat of grease on the piston and slide the piston with
the piston retaining ring into the sleeve (49). The bleed hole in piston must be facing the inlet.
5.
Install the needle bearing (41) and the washer (42) on the drive shaft (9) and then install the drive shaft into the pump
housing (12). Ensure that the drive shaft enters the carrier needle bearing (48) freely.
6.
Put a light coat of grease on the outside diameter of the roller bearing (46). Press the roller bearing into the bore of the
mounting flange assembly (39) until it is flush with the surface.
7.
Lubricate the new oil seal (45) with clean hydraulic fluid and press it into the bore of the mounting flange assembly (39)
to a depth of 1/4 inch (6 mm) below the surface of the flange. Ensure that the garter spring in the oil seal is facing in the
direction of the roller bearing (46).
8.
Install the washer (40) on the drive shaft (9). Using the recharging pump shaft seal installer tool, install the mounting
flange assembly (39) and O-ring (47) over the drive shaft.
9.
Secure the mounting flange assembly (39) with two bolts (37) and lockwashers (38) before removing the shaft seal
installation tool.
10. Install the check ball (14), valve spring (13), and hex plug (10) with a new O-ring (11).
11. Install the inlet valve spring (25), inlet valve (24), and adapter fitting (21) with new O-ring (23) and backup ring (22).
12. Install the valve seat (20) if removed. Install the steel ball (19), valve seat (18), spring (17) and adjusting screw (16). Install
the unloading valve cap (15) loosely until final pressure adjustment is obtained.
13. Install the backup ring (29), O-ring (30) and backup ring (31) on the valve plunger (28). Install the valve plunger assembly
into the pump housing (12). Install the O-ring (27) on the hex plug (26) and screw the hex plug into the pump
housing.
0195 00-4
TM 55-1905-242-14
0195 00
14. Install the valve seat (36), check ball (35), and spring (34). Install the hex plug (32) with a new O-ring (33).
15. Install the Woodruff key (8) in the drive shaft (9) and check for free rotation of the drive shaft.
16. Install the pump assembly (1) drive shaft (9), with the Woodruff key (8) in place into the drive assembly (4).
17. Secure both assemblies with the bolts (5), lockwashers (6), and nuts (7).
18. Ensure that distance A measures 2.594 inches (65.89 mm) before tightening the bolts (5).
19. Install the setscrew (3) and pipe plug (2) in the drive assembly (4).
ADJUST
1.
Install the pump on the propulsion engine from which it was removed (WP 0086 00).
2.
Remove the lockouts and tagouts and start the engine served by the pump.
3.
Remove the unloading valve cap (15) to gain access to the adjusting screw (16).
4.
Use a screwdriver to turn the adjusting screw (16) clockwise to increase the setting or counterclockwise to decrease the
setting. Set the adjusting screw for the pump to unload at 3000 lb/in, as observed on the accumulator pressure valves.
5.
Check the hydraulic fluid level in the reservoir. Replenish as required.
6.
END OF WORK PACKAGE

01950195
00-5/6
blank
00-5
TM 55-1905-242-14
0196 00

ACCUMULATOR, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Wrench, Torque, 1/2 in. Drive, 0-200 lb-ft
(Item 12, Table 1, WP 0230 00)
Hose Assembly, Accumulator Charging
(Item 14, Table 1, WP 0230 00)
Gauge Assembly, Accumulator (Item 15,
Table 1, WP 0230 00)
Drop Light, Extension (Item 16, Table 1,
WP 0230 00)
Air Compressor (Item 17, Table 1, WP 0230 00)
Accumulator removed (WP 0087 00)
Personnel Required:
Materials/Parts:
WP 0230 00)
WP 0230 00)
Nitrogen Gas (Item 24, Table 2, WP 0230 00)
Gasket (p/n GA100117, qty 2)
Packing, Preformed (p/n RG100155, qty 8)
Packing, Preformed (p/n GA100475, qty 2)
References:
FM 55-502
TM 55-1905-242-24P (WP 0015)
WP 0022 00
WP 0087 00
DISASSEMBLY
WARNING
1.
2.
Remove the protective cap (1) and loosen the air valve (2) until the nitrogen gas escapes.
3.
Remove the air valve assembly (3) and air valve gasket (4).
4.
Remove the fusible plug (5) and gasket (6).
0196 00-1
TM 55-1905-242-14
0196 00
5.
Secure the housing (7) in a vise.

NOTE
6.
Remove the screws (8), lockwashers (9), and retaining plate (10) from the air end cap (11).
7.
Screw a 1/2 - 20 fitting into the air valve assembly (3) port.
8.
Push the air end cap (11) into the housing (7) far enough to permit removal of the ring segments (12 and 13). Remove the
ring segments and air end cap.
9.
Remove the O-ring (14).
10. Repeat steps 5-9 for the oil end cap (15).
12
11
12
14
17
3
2
8
1
10
13
8
9
13
10
14
16
15
11. Use a wooden dowel to push the piston (16) out of the housing (7).
12. Remove the seal rings (17) from the piston (16).
CLEANING
1.
2.
Clean all metal parts with cleaning solvent and dry them with clean wiping rags.
INSPECTION
1.
Use a drop light to examine the bore of the housing (7). The bore must be free of scratches. Check the ring segment
grooves (12 and 13) for sharp, square edges to retain the ring segments. Remachine or replace the housing as required.
2.
Examine the air end cap (11) and oil end cap (15) for damage. Check the fitting threads and fusible plug (5) holder threads.
Repair or replace the air end cap and oil end cap as required.
0196 00-2
TM 55-1905-242-14
0196 00
3.
Examine the piston (16) for scratches or scoring on the Outside Diameter (O.D.). Slide the piston, without seal rings
(17), through the housing (7) to ensure that it moves freely throughout the length of the housing. Machine or replace
the piston as required.
4.
Discard all O-rings and gaskets in accordance with local regulations. Obtain new parts as required.
ASSEMBLY
1.
Install the seal rings (17) onto the piston (16). Lubricate the seal rings with clean hydraulic fluid.
2.
Coat the Inside Diameter (I.D.) of the housing (7) with clean hydraulic fluid.
3.
Insert the piston (16) into the housing (7) bore with the closed end first. Check the seal rings (17) to be sure they are not
twisted or otherwise damaged.
4.
Push the piston (16) half way down the housing (7) bore.
5.
Install the O-ring (14) to the oil end cap (15). Coat the O-ring with light grease to hold it in place.
6.
Slide the oil end cap (15) into the housing (7) beyond its normal position.
7.
Install the ring segments (12 and 13) to hold the oil end cap (15) in place.
8.
Push the piston (16) against the oil end cap (15) to position the oil end cap against the ring segments (12 and 13).
9.
Install the retaining plate (10) and secure the oil end cap (15) with the lockwashers (9) and screws (8).
10. Install the O-ring (14) to the air end cap (11). Coat the O-ring with light grease to hold it in place.
11. Slide the air end cap (11) into the housing (7) beyond its normal position.
12. Install the ring segments (12 and 13) and hold in place.
13. Apply pneumatic force of 50 lb/in (3.4 bar) maximum to position the air end cap (11) against the ring segments (12 and 13).
14. Install the retaining plate (10) and secure it with the lockwashers (9) and screws (8).
15. Release the pneumatic pressure.
16. Install the gasket (6) and fusible plug (5). Torque the fusible plug to 20 to 25 lb-ft (27 to 34 Nm).
17. Install the air valve gasket (4) and air valve assembly (3). Torque the air valve assembly to 45 to 50 lb-ft (61 to 68 Nm).
Do not tighten the air valve (2) at this time.
18. Dispose of used cleaning solvent, hydraulic fluid, and contaminated materials in accordance with local regulations.
0196 00-3
TM 55-1905-242-14
0196 00
CHARGING
1.
Attach the nitrogen regulator (18) to the nitrogen tank.
2.
Install the air valve stem extension (19) on the air check valve connector (20).
3.
Completely back off the shaft pin in the air check valve connector (21) on the charging kit hose (22).
4.
Remove the protective cap (1) from the air valve (2) on the accumulator.
5.
Install the connectors on the air valve stem extension (19) on the air valve (2).
6.
Turn the shaft pin in the air check valve connector (20) clockwise until the valve core air valve is depressed.
7.
Open the nitrogen tank valve (23) on the nitrogen tank and allow a small flow of nitrogen to enter the accumulator until
the charging kit gauge (24) registers 1300 lb/in (90 bar). Close the nitrogen tank valve.
8.
Check the precharge pressure (WP 0022 00). Allow time for the pressure to stabilize
9.
Pressure indicated on pressure gauge (24) is accumulator precharge pressure. Add nitrogen as required to achieve the
proper precharge pressure.
10. Back off the shaft pin in the air check valve connector (20).
11. Tighten the air valve (2) on the accumulator valve stem. Torque to 140 to 160 lb-ft (15.8 to 18.1 Nm).
12. Close the nitrogen tank valve (23) and disconnect the charging kit from the accumulator.
13. Disconnect the charging kit from the nitrogen tank.
14. Install the protective cap (1) on the air valve (2).
18
24
1
23
20
19
21
3
22
END OF WORK PACKAGE

0196 00-4
TM 55-1905-242-14
0197 00

HYDRAULIC STARTING SYSTEM HAND PUMP, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Personnel Required:
Materials/Parts:
2,
WP 0230 00)
WP 0230 00)
WP 0230 00)
O-Ring (p/n GA100113, qty 1)
Packing Plunger (p/n GA100097, qty 1)
References:
WP 0090 00
TM 55-1905-242-24P (WP 0019)
DISASSEMBLY
WARNING
1.
2.
Pull the pump handle grip (1) from the hand pump operating handle (2) only if the pump handle grip is damaged.
3.
Remove the hand pump operating handle (2) from the hand pump operating lever (3).
0197 00-1
TM 55-1905-242-14
0197 00
4.
Remove the retaining rings (4) from the clevis pin (5). Remove the clevis pin.
5.
Remove the retaining rings (6), clevis pins (7), and link (8) to remove the hand pump operating lever (3) from the
plunger (9).
6.
Remove the bleeder screw (10), O-ring (11), and ball (12).
7.
Remove the inlet oil fitting (13), O-ring (14), backup ring (15), O-rings (16 and 17), ball check valve (18), and spring (19)
from the pump body (20).
8.
Remove the retaining ring (21), bushing (22), and plunger (9) assembly from the pump body (20).
9.
Slide the bushing (22) off the plunger (9).
10. Remove the O-rings (23 and 24) and backup rings (25 and 26) from the bushing (22).
11. Remove the check valve seat (27), O-rings (28 and 29), backup ring (30), ball check valve (31), and spring (32).
12. Remove the pipe plug (33).
1
10
11
12
22
20
21
3
14, 15
6,7
6,7
13
33
16
17 18
19
27
29 31
32
28 30
23
24
25
26
CLEAN
1.
2.
INSPECTION
1.
Inspect the springs for distortion, loss of tension, or broken coils. Replace the springs as required.
2.
Inspect the pins, balls, and plunger for burrs, nicks, or other wear. Remove minor nicks or burrs with crocus cloth.
Replace the pins, balls, and/or plunger as required.
0197 00-2
TM 55-1905-242-14
0197 00
3.
Inspect the hand grip for deterioration. Replace the hand grip as required.
4.
Replace all packing, O-rings, and seals with new parts.
5.
Remove burrs or nicks with crocus cloth.
ASSEMBLY
1.
Wrap the pipe plug (33) threads with antiseizing sealant tape and install the pipe plug in the pump body (20).
2.
Install the O-rings (28 and 29) and backup ring (30) on the check valve seat (27). Lubricate the O-rings with clean
hydraulic fluid.
3.
Install the check valve seat (27), ball check valve (31), and spring (32) into the plunger (9).
4.
Install the O-rings (23 and 24) and backup rings (25 and 26) on the bushing (22). Lubricate the O-rings with clean
hydraulic fluid.
5.
Slide the bushing (22) over the plunger (9).
6.
Install the plunger (9) assembly into the pump body (20) and secure it with the retaining ring (21).
7.
Install the O-rings (14, 16, and 17) and backup ring (15) on the inlet oil fitting (13). Lubricate the O-rings with clean
hydraulic fluid.
8.
Install the spring (19), ball check valve (18) and inlet oil fitting (13) into the pump body (20).
9.
Install the O-ring (11) on the bleeder screw (10). Lubricate the O-ring with clean hydraulic fluid.
10. Install the ball (12) and bleeder screw (10) in the pump body (20).
11. Position the hand pump operating lever (3) in the plunger (9) and secure it with the retaining rings (6), clevis pins (7), and
link (8).
12. Position the hand pump operating lever (3) in the pump body (20) and secure it with the clevis pin (5) and retaining
rings (4).
13. Install the pump handle grip (1) on the hand pump operating handle (2) if the grip was removed.
14. Install the hand pump operating handle (2) in the hand pump operating lever (3).
END OF WORK PACKAGE

01970197
00-3/4
blank
00-3
TM 55-1905-242-14
0198 00

KEEL COOLERS, INSPECT/TEST/REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Air Compressor (Item 17, Table 1, WP 0230 00)
Water Tank Large Enough to Accomodate Keel
Cooler
Vessel in drydock or beached
Cooling system drained
Personnel Required:
One Watercraft Operator, 88K
Materials/Parts:
WP 0230 00)
References:
TM 55-1905-242-24P (WP 0022)
INSPECTION
1.
Inspect the keel cooler for evidence of leaking.
2.
Inspect for loose or missing mounting hardware.
3.
Inspect hoses for cracks, breaks, and deterioration.
4.
Inspect hose clamps for looseness and tighten as required.
REMOVAL
WARNING
The keel cooler is heavy. Before removing the keel cooler mounting hardware, position
two crewmembers beneath the vessel to support the keel cooler. Never allow personnel
to support the keel cooler without assistance. Failure to comply can result in damaged
equipment and serious injury or death to personnel.
1.
2.
Loosen the hose clamps (1) and slide them onto the flexible hose (2). Remove the hose.
0198 00-1
TM 55-1905-242-14
0198 00
REMOVAL (continued)
3.
Repeat step 2 for the other keel cooler connection.
4.
Remove the nuts (3), copper washers (4), and neoprene gaskets (5) from each end of the keel cooler (6).
5.
Remove the nuts (7), flat washers (8), and neoprene gaskets (9) from the mounting studs (10).
6.
Remove the keel cooler (6) from the hull.
7.
Remove the copper washers (11) and neoprene gaskets (12) from the keel cooler (6).
7
13
10
11
12
6
13
TESTING
1.
Cap one keel cooler fitting (13) to hold air under approximately 20 lb/in (1.4 bar).
2.
Cap the other keel cooler fitting (13) with a cap that will accommodate the air compressor hose.
3.
Pressurize the keel cooler (6) to approximately 10 lb/in (0.7 bar) and submerge the keel cooler in a tank of clear water,
not allowing the capped keel cooler fittings (13) to become submerged.
4.
Visually inspect for any air bubbles that would indicate a leak. A steady stream of bubbles will indicate a leak. An
occasional bubble may indicate air trapped in the keel cooler coils upon submersion.
5.
If a leak is found, the keel cooler (6) must be replaced.
REPAIR
1.
Replace all gaskets (5, 9, and 12).
2.
Replace all damaged or defective hardware.
3.
Replace defective hoses (2) or hose clamps (1).
0198 00-2
TM 55-1905-242-14
0198 00
INSTALLATION
1.
Place the neoprene gaskets (12) and copper washers (11) over the keel cooler fittings (13).
2.
Using two crewmembers, lift the keel cooler (6) into position. Secure it with the neoprene gaskets (9), flat washers (8),
and nuts (7).
3.
Install the neoprene gaskets (5), copper washers (4), and nuts (3) onto the keel cooler fittings (13). Tighten the nuts.
4.
Slide the hoses (2) into place and secure them with the hose clamps (1).
END OF WORK PACKAGE

0198 00-3/4 blank
0198 00-3
TM 55-1905-242-14
0199 00

PROPELLER, PROPELLER SHAFT, CUTLESS BEARING, INSPECT
INITIAL SETUP:
References:
FM 55-502
WP 0200 00
WP 0201 00
WP 0203 00
TM 55-1905-242-24P (WP 0023)
Personnel Required:
INSPECT--PROPELLER
1.
Inspect the propeller (1) for cracks, bends, corrosion, and other defects.
2.
Repair the propeller (1) as required (WP 0201 00).
INSPECT--CUTLESS BEARING
1.
Inspect the cutless bearing (2) for tears and wear.
2.
Replace the cutless bearing (2) as required (WP 0200 00).
INSPECT--PROPELLER SHAFT AND HARDWARE

1.
Inspect the propeller shaft (3) for pitting, cracks, corrosion, bends, thread damage, or other damage. Pay particular
attention to the wear area at the cutless bearing (2).
2.
Repair (WP 0201 00) or replace (WP 0200 00) the propeller shaft (3) as required.
0199 00-1
TM 55-1905-242-14
0199 00
INSPECT--STUFFING BOX AND HOSE ASSEMBLY

1.
Inspect the stuffing box (4) for cracks and corrosion.
2.
Inspect the flexible hose (5) for deterioration, wear, or leakage. Check the hose clamps (6) for damage.
3.
If the stuffing box (4) is cracked, replace it (WP 0203 00). If the stuffing box is corroded, clean the corrosion from the
stuffing box.
4.
If the flexible hose (5) is deteriorated, worn, or leaking, replace the flexible hose (WP 0203 00).
5.
If the hose clamps (6) are damaged, replace them (WP 0203 00).
END OF WORK PACKAGE

0199 00-2
TM 55-1905-242-14
0200 00

PROPELLER, PROPELLER SHAFT, CUTLESS BEARING, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Puller, Propeller, Size 8 (Item 18, Table 1,
WP 0230 00)
Wrench, Box, Propeller Nut (Item 26, Table 1,
WP 0230 00)
Wrench, Box, Shaft Nut (Item 27, Table 1,
WP 0230 00)

Vessel drydocked or beached
Personnel Required:
Materials/Parts:
Compound, Antiseize (Item 12, Table 2, WP 0230 00)
References:
FM 55-502
WP 0202 00
TM 55-1905-242-24P (WP 0023)
REMOVAL--PROPELLER
NOTE
Cotter pins, lockwashers, locking nuts, and similar locking devices shall be discarded after removal and replaced with new
cotter pins, lockwashers, locking nuts and similar locking devices.
1.
Remove the cotter pin (1) from the end of the propeller shaft (2).
2.
Remove the plain hex nut (3) and jam nut (4) from the propeller shaft (2).
3.
Use the propeller puller to pull the propeller (5) from the propeller shaft (2).
4.
Remove the key (6) from the propeller shaft (2).
INSTALLATION--PROPELLER
1.
Apply a light coat of antiseize compound to the propeller shaft (2) taper.
2.
Install the key (6) and propeller (5) on the propeller shaft (2).
3.
Secure the propeller (5) to the propeller shaft (2) with the jam nut (4), plain hex nut (3), and cotter pin (1).
4.
0200 00-1
TM 55-1905-242-14
0200 00
REMOVAL--PROPELLER SHAFT
WARNING
1.
Remove the bolts (7) and nuts (8) from the shaft coupling (9).
2.
Slide the propeller shaft (2) down through the stern tube (10) until enough clearance exists between the shaft
coupling (9) and the marine transmission coupling to permit the removal of the shaft coupling from the propeller shaft.
3.
Remove the cotter pin (11), hex nut (12), and washer (13) from the end of the propeller shaft (2).
! CAUTION
Do not use a hammer on the threaded ends of the propeller shaft or on the mating
surfaces of the shaft coupling when removing the shaft coupling from the propeller
shaft. Use the hammer only on that portion of the shaft coupling that attaches to the
propeller shaft. Failure to comply with this caution can result in equipment damage.
4.
Jar the shaft coupling (9) loose from the propeller shaft (2) with a heavy hammer. Remove the shaft coupling and the
key (14) from the propeller shaft.
5.
Using two crewmembers, pull the propeller shaft (2) out through the stern tube (10) and strut (15).
11
13 12
14
10
15
0200 00-2
TM 55-1905-242-14
INSTALLATION--PROPELLER SHAFT
1.
Using two crewmembers, slide the propeller shaft (2) into place through the strut (15) and stern tube (10).
2.
Apply a light coat of antiseize compound on the propeller shaft (2) taper.
3.
Install the key (14) and shaft coupling (9) on the propeller shaft (2).
4.
Secure the shaft coupling (9) to the propeller shaft (2) with the washer (13), hex nut (12), and cotter pin (11).
5.
Align the propeller shaft (refer to WP 0202 00).
6.
Secure the shaft coupling (9) to the the marine transmission with the bolts (7) and nuts (8).
7.
REMOVAL--CUTLESS BEARING
1.
Perform the Removal--Propeller and Removal--Propeller Shaft procedures in this work package.
2.
Remove the capscrews (16) that secure the cutless bearing (17) in the strut (15).
3.
Loosen the bolts (18) that secure the upper and lower strut castings.
4.
Remove the cutless bearing (17) from the strut (15).
15
16
17
16
18
0200 00-3
0200 00
TM 55-1905-242-14
INSTALLATION--CUTLESS BEARING
1.
Procure a new cutless bearing.
2.
Install the cutless bearing (17) in the strut (15).
3.
Tighten the bolts (18) that secure the upper and lower strut castings.
4.
Secure the cutless bearing (17) with the capscrews (16).
5.
END OF WORK PACKAGE

0200 00-4
0200 00
TM 55-1905-242-14
0201 00

PROPELLER AND SHAFT, REPAIR
INITIAL SETUP:
Propeller removed (WP 0200 00)
References:
WP 0200 00
S9086-HP-STM-010/CH-245R3
REPAIR
Propeller repair should be performed only by facilities and personnel specially trained in propeller repair and testing procedures. Normal field repair of propellers is accomplished by the replacement of the propeller with a good spare. Spare
propellers are provided with the vessels Basic Issue Items (BII). Refer to WP 0200 00 for propeller replacement procedures.
Facilities performing propeller repair must adhere to the following guidelines:
1.
All repairs shall be to the manufacturers designed tolerances and dimensions.
2.
All repairs shall be in accordance with S9086-HP-STM-010/CH-245R3.
3.
Repairs to propeller blades shall be limited to approximately 10% of propeller radius and total material buildup not to
exceed 5% of the designed propeller weight. Reshaping of propeller blades is to be limited to minor corrections in pitch,
contour and/or rake.
4.
Extensive damage to the propeller or blades requiring build up of materials in excess of the quantities listed above, or
extensive reshaping and contouring of blades shall be performed as authorized by the Contracting Officer.
All propellers submitted for repair shall undergo the following testing:
1.
Perform a satisfactory Nondestructive Testing (NDT) dye penetrant test of the hub(s) and keyway(s).
2.
Perform a satisfactory static balance test of the propeller(s).
END OF WORK PACKAGE

02010201
00-1/2
blank
00-1
TM 55-1905-242-14
0202 00

PROPELLER SHAFT, ALIGN
INITIAL SETUP:
Table 1, WP 0230 00)
Dial Indicator (Item 5, Table 1, WP 0230 00)
Vessel afloat for final alignment
Personnel Required:
References:
FM 55-502
ALIGNMENT
NOTE
Propeller shaft alignment is not permanently fixed. The alignment changes with every
docking due to changes in the keel blocking, temperature variations, and the direction of
the suns rays relative to the fore and aft line of the vessel. The alignment of shafting is
affected by the temporary removal of machinery attached to the shafting or in the
vicinity of the shafting because of the redistribution of weights and stresses. The
alignment is not the same when the vessel is waterborne as when it is in drydock. The
final alignment and bolting of the main propulsion shafting should always be done
when the vessel is waterborne.
1.
Remove the bolts (1) and nuts (2) that secure the shaft coupling (3) to the transmission output flange (4).
2.
Slide the propeller shaft (5) back to allow clearance between the shaft coupling (3) and the transmission output
flange (4).
3.
Clean the mating faces of the shaft coupling (3) and the transmission output flange (4) with a wire brush, ensuring that
both surfaces are clean, smooth, and free of corrosion.
4.
Fasten the dial indicator fixing stand (6) to the shaft coupling (3) as shown to check the angular alignment.
3
1
0202 00-1
TM 55-1905-242-14
0202 00
ALIGNMENT (continued)
5.
Position the dial indicator (7) against the transmission output flange (4) as shown. The dial indicator should have a 0.100
inch to 0.200 inch preload when installed against the transmission output flange.
6.
Zero the dial indicator (7) by twisting its bezel (8).
7.
Slowly rotate the propeller shaft (5) while noting the dial indicator (7) reading. Note how far the dial indicator needle
moves to either side of zero. Add the readings on both sides of zero to determine the amount of angular misalignment.
the two readings (0.002 inch + 0.004 inch = 0.006 inch) to determine that the angular misalignment is 0.006 inch.
6
8
4
3
Angular
Misalignment
Parallel
Misalignment
Correct
Alignment
8.
Maximum allowable angular misalignment is 0.025 inch (0.10 mm). Angular misalignment is corrected by loosening the
engine/marine transmission mounting bolts and repositioning the engine and marine transmission as necessary. After
adjusting the alignment, tighten the engine/marine transmission mounting bolts and recheck the alignment.
9.
Reposition the dial indicator (9) as shown to check the parallel alignment. The dial indicator should have a 0.100 inch to
0.200 inch preload when installed against the engine flange.
10. Slowly rotate the propeller shaft (5) while noting the dial indicator (9) reading. Note how far the dial indicator needle
moves to either side of zero. Add the readings on both sides of zero to determine the amount of parallel misalignment.
the two readings (0.002 inch + 0.004 inch = 0.006 inch) to determine that the parallel misalignment is 0.006 inch.
0202 00-2
TM 55-1905-242-14
0202 00
ALIGNMENT (continued)
11. Maximum allowable parallel misalignment is 0.025 inch (0.10 mm). Parallel misalignment is corrected by loosening the
engine/marine transmission mounting bolts, and adjusting the engine and marine transmission up, down, or sideways as
necessary. After adjusting the alignment, tighten the engine/marine transmission mounting bolts and recheck the
alignment.
12. It is frequently necessary to adjust both the angular and the parallel alignment several times before the correct alignment
is obtained. Once the proper angular and parallel alignment measurements are obtained, retighten the mounting bolts
one last time and recheck the measurement.
13. Once the final alignment has been obtained, slide the propeller shaft (5) forward to mate the shaft coupling (3) and the
transmission output flange (4).
14. Secure the shaft coupling (3) to the transmission output flange (4) with the bolts (1) and nuts (2).
15. Remove the lockouts and tagouts and check the operation of the propulsion system, watching for any unusual noise or
vibration.
END OF WORK PACKAGE

02020202
00-3/4
blank
00-3
TM 55-1905-242-14
0203 00

STUFFING BOX, REPAIR/REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Personnel Required:
Materials/Parts:
Packing, Preformed
Vessel in drydock or beached for replacement
Propeller shaft removed for replacement
(WP 0200 00)
References:
FM 55-502
WP 0057 00
WP 0200 00
TM 55-1905-242-24P (WP 0023)
REPAIR
1.
Loosen the hose clamps (1) and remove them from the flexible hose (2) if the clamps will be replaced.
2.
Remove the two upper bolts (3) and nuts (4) securing the stuffing box (5) to the packing brace (6).
3.
Loosen the two lower bolts (7) and nuts (8) securing the packing braces (6) (one on either side) to the mounting plate (9).
4.
Slide the forward portion of the stuffing box (5) up the propeller shaft (10) and remove the old packing from the aft portion
of the stuffing box.
10
4
6
7
3
5.
Procure new packing material.
6.
Wrap the packing material (11) around the propeller shaft (10) to determine the proper length for the new packing material
sections. Cut the ends square and allow them to overlap approximately 1/16 inch (0.16 mm) to permit a snug fit in the
stuffing box.
7.
Slide the packing material sections into the aft section of the stuffing box (5). Stagger the end gaps of the packing
material section to prevent excessive leakage.
0203 00-1
TM 55-1905-242-14
0203 00
REPAIR (continued)
8.
Slide the forward portion of the stuffing box (5) into the aft portion.
9.
Install the packing braces (6) and secure the packing braces and the stuffing box (5) with the bolts (3 and 7) and nuts
(4 and 8). Install the new hose clamps (1) if required.
10. Remove the lockouts and tagouts and adjust the stuffing box as described in WP 0057 00.
10
1/16
11
REMOVAL
1.
If not already removed, remove the propeller shaft as described in WP 0200 00.
2.
Loosen the hose clamps (1) and slide them off the flexible hose (2).
3.
Remove the bolts (3 and 7) and nuts (4 and 8) that secure the packing braces (6) to the stuffing box (5) and the mounting
plate (9). Remove the packing braces.
4.
Slide the stuffing box (5) out of the flexible hose (2).
INSTALLATION
1.
Slide the new stuffing box (5) into the flexible hose (2).
2.
Install the packing braces (6) and secure them to the stuffing box (5) and mounting plate (9) with the bolts (3 and 7) and
nuts (4 and 8).
3.
Slide the hose clamps (1) onto the flexible hose (2) and tighten them snugly.
4.
Install new packing in the stuffing box (5) as described in the Repair procedure in this work package.
END OF WORK PACKAGE

0203 00-2
TM 55-1905-242-14
0204 00

MUFFLERS, PIPING, AND LAGGING, REPLACE/REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Raw water system seacock CLOSED, locked
Engine room certified safe for HOT WORK IAW
FM 55-502
Personnel Required:
Materials/Parts:
Wire, Nonelectrical (Item 25, Table 2, WP 0230 00)
Gasket (p/n 13226E9449M7, qty 12)
Gasket (p/n MIL-G-14243NONASBESTOS, qty 8)
Gasket (p/n 13226E9449M15, qty 4)
References:
FM 55-502
MIL-I-16411
MIL-STD-769J
TM 55-1905-242-24P (WP 0024)
REMOVAL
WARNING
Always wear gloves when handling hot engine components. Handling hot engine components with bare hands or skin may result in severe burns, serious injury, or death.
1.
Remove the lagging (1) from the exhaust system by removing the wire (2) from the clips (3). Put the lagging aside for
installation unless it is damaged and needs replacement.
3
2
0204 00-1
TM 55-1905-242-14
0204 00
REMOVAL (continued)
NOTE
Remove only those components that will be replaced and those that must be removed in
order to remove the defective parts.
Cotter pins, lockwashers, locking nuts, and similar locking devices shall be discarded after removal
and replaced with new cotter pins, lockwashers, locking nuts and similar locking devices.
2.
To remove the flexible joint (4):

a.
Remove the bolts (5), washers (6), lockwashers (7), and nuts (8) that secure the flexible joint (4) to the
flanges (9).
b.
Remove the flexible joint (4) and gaskets (10).

29
28
5
6
24
25
27
23
30
10
21 22
20
35
7
8
26
5
6
14
15
14
32 15
33
10
9
19
18
13
17
16
7
8
12
11
31
16
19
18
17
34
36
3.
To remove the exhaust elbow (11):

a.
Remove the flexible joint (4) as described in step 2 of Removal.

NOTE
It may be necessary to heat the exhaust elbow in order to remove it from the exhaust
manifold.
b.
Unscrew the exhaust elbow (11), pipe (12), and flanges (9) as an assembly from the exhaust manifold.
c.
Unscrew the pipe (12)/flange (9) assembly from the exhaust elbow (11) if necessary.
0204 00-2
TM 55-1905-242-14
0204 00
REMOVAL (continued)
4.
5.
6.
7.
To remove the exhaust outlet elbow (13):

a.
Remove the bolts (14), washers (15), lockwashers (16), and nuts (17) that secure the flanges (18).
b.
Remove the exhaust outlet elbow (13) and gaskets (19).
To remove the muffler inlet piping (20):

a.
Remove the bolts (5 and 21), washers (6 and 22), lockwashers (7 and 23), and nuts (8 and 24) that secure the flanges
(9 and 25) to the flexible joint (4) and muffler (26).
b.
Remove the bolts (27), lockwashers (28), and nuts (29) from the hangers.
c.
Remove the muffler inlet piping (20) and gaskets (10 and 30).
To remove the exhaust expansion connector joint (31):

a.
Remove the bolts (14 and 32), washers (15), lockwashers (16 and 33), and nuts (17) that secure the exhaust expansion
connector joint (31).
b.
Remove the exhaust expansion connector joint (31) and gaskets (19 and 34).
To remove the muffler (26):

a.
Disconnect the raw water piping (35) from the top of the muffler (26).
b.
Remove the bolts (21), washers (22), lockwashers (23), and nuts (24) that secure the muffler inlet piping (20) to the
muffler (26).
c.
Remove the bolts (14), washers (15), lockwashers (16), and nuts (17) that secure the exhaust outlet elbow (13) to the
muffler (26).
d.
Remove the muffler (26) and gaskets (19 and 30).
REPAIR
1.
Repair of the exhaust expansion connector joint (31), flexible joint (4), muffler (26), and exhaust elbow (11) are accomplished by replacement of the defective parts.
2.
Repair of the exhaust outlet elbow (13), muffler inlet piping (20), and piping (12)/flange (9) assembly is accomplished by
fabricating new components. Use the old parts as a pattern when the replacement parts are fabricated.
3.
Repair of insulation/lagging is accomplished by fabricating new insulation/lagging in accordance with MIL-STD-769J.

Insulation material must be 1 inch (25.8 mm) thick and must conform to MIL-I-16411, Type II.
INSTALLATION
1.
To install the muffler (26):

a.
Position new gaskets (19 and 30) on the muffler (26) flanges and position the muffler in the muffler inlet piping (20).
b.
Secure the muffler (26) to the exhaust outlet elbow (13) with the bolts (14), washers (15), lockwashers (16), and nuts (17).
c.
Secure the muffler (26) to the muffler inlet piping (20) with bolts (21), washers (22), lockwashers (23), and nuts (24).
0204 00-3
TM 55-1905-242-14
0204 00
d.
2.
3.
4.
5.
6.
Connect the raw water piping (35) to the top of the muffler (26).
To install the exhaust expansion connector joint (31):

a.
Position the exhaust expansion connector joint (31) and new gaskets (19 and 34) between the exhaust outlet
elbow (13) and the hull (36).
b.
Secure the exhaust expansion connector joint (31) with the bolts (14 and 32), washers (15), lockwashers (16 and 33),
and nuts (17).
To install the muffler inlet piping (20):

a.
Position the muffler inlet piping (20) and new gaskets (10 and 30) between the muffler (26) and the flexible
joint (4).
b.
Secure the muffler inlet piping (20) to the flexible joint (4) and muffler (26) with the bolts (5 and 21), washers (6 and
22), lockwashers (7 and 23), and nuts (8 and 24).
c.
Secure the muffler inlet piping (20) to the hangers with the the bolts (27), lockwashers (28), and nuts (29).
To install the exhaust outlet elbow (13):

a.
Position the exhaust outlet elbow (13) and new gaskets (19) between the muffler (26) and the exhaust expansion
connector joint (31).
b.
Secure the exhaust outlet elbow (13) with the bolts (14), washers (15), lockwashers (16), and nuts (17).
To install the flexible joint (4):

a.
Position the flexible joint (4) and new gaskets (10) between the muffler inlet piping (20) and exhaust elbow (11).
b.
Secure the flexible joint (4) to the muffler inlet piping (20) and exhaust elbow (11) with the bolts (5), washers (6),
lockwashers (7), and nuts (8).
To install the exhaust elbow (11):

a.
Screw the pipe (12)/flange (9) assembly into the exhaust elbow (11) if they were removed during disassembly.
b.
Screw the exhaust elbow (11), pipe (12), and flange (9) as an assembly into the exhaust manifold.
c.
Install the flexible joint (4) as described in step 5 of Installation.
7.
Install the lagging (1) and secure it by crisscrossing wire (2) through the clips (3).
8.
Remove the lockouts and tagouts and check the operation of the system, ensuring that no exhaust or raw water leaks are
present.
END OF WORK PACKAGE

0204 00-4
TM 55-1905-242-14
0205 00

BATTERY CHARGER, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Battery charger circuit breaker set to OFF,
Battery isolation switches set to OFF, locked
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0033)
REPAIR
Repair of the battery charger is accomplished by replacement of the necessary components. The procedures for replacing these
components follow. Only those components specified in this procedure are authorized for repair. If the unit requires more
extensive repair, it must be replaced. Replacement of the battery charger is accomplished at the depot level of maintenance. Notify
depot support maintenance for replacement.
SECURE POWER
WARNING
Before performing any repairs on the battery charger:
1.
Loosen the screws (1) that secure the access door (2), and open the access door.
2.
Set the multimeter to the Vdc (Volts direct current) setting. Connect the positive multimeter lead to a positive fuse
terminal (3) and the negative multimeter lead to the negative terminal strip (4). Note the voltage. Repeat this operation
for the other three positive fuse terminals. If no voltage is noted on any of the positive fuse terminals, proceed to the next
step. If voltage is noted, check that the battery isolation switches are properly secured.
3.
Set the multimeter to the Vac (Volts alternating current) setting. Connect the positive multimeter lead to the input side of
the 220 Volt fuse (5) and the negative lead to a clean case ground. Note the voltage. If no voltage is noted, proceed to
the next step. If voltage is noted, check that the battery charger circuit breaker is properly secured.
0205 00-1
TM 55-1905-242-14
0205 00
DC AMMETER
DC VOLTMETER
16
TRANSISTER
POWER STAGE
10 15 20 25
30
50
15
100
35
150
ACAMPERES
VOLTS
DC
DC VOLTS
14
EQUALIZE
INC
CONTROL
PANEL
INC
FLOAT
5
CONTROL PANEL
BOOST SUPPLY
2
1
SILICON DIODE
24 VDC
FUSES
24 VDC FUSE REPLACEMENT

1.
Remove the nuts (6) and wiring (7) from both ends of the defective fuse (8).
2.
Remove the fuse (8) from its studs.
3.
Position a new fuse (8) on its studs.
4.
Position the wiring (7) on the fuse studs and secure the fuse (8) and wiring with the nuts (6).
0205 00-2
TM 55-1905-242-14
0205 00
220 VAC FUSE REPLACEMENT

1.
Pull the fuse (9) from its holder (10).
2.
Push a new fuse (9) into place in the holder (10).
10
SILICON DIODE REPLACEMENT

1.
Remove the screws (11) that secure the silicon diode assembly (12) to the cabinet.
2.
Label and disconnect the wiring (13) from the silicon diode assembly (12).
3.
Connect the wiring (13) to the new silicon diode assembly (12) using the labels from step 2 of Silicon Diode Replacement
as a guide.
4.
Position the silicon diode assembly (12) in the cabinet and secure it with the screws (11).
13
11
11
12
0205 00-3
TM 55-1905-242-14
0205 00
CONTROL PANEL BOOST SUPPLY REPLACEMENT

1.
Remove the screws (14) that secure the recessed controls panel (15) and the vent panel (16) to the cabinet. Remove the
recessed controls panel and the vent panel.
2.
Label and disconnect the wiring (17) from the control panel boost supply (18).
3.
Remove the screws (19) that secure the control panel boost supply (18) to the cabinet. Remove the control panel boost
supply.
4.
Position a new control panel boost supply (18) in the cabinet and secure it with the screws (19).
5.
Connect the wiring (17) to the control panel boost supply (18) using the labels from step 2 of Control Panel Boost Supply
Replacement as a guide.
6.
Position the vent panel (16) and the recessed controls panel (15) on the cabinet and secure them with the screws (14).
17
MARCHE
17
19
18
TRANSISTOR POWER STAGE REPLACEMENT

1.
2.
Label and disconnect the wiring (20) from the transistor power stage (21).
3.
Remove the screws (22) that secure the transistor power stage (21) to the cabinet. Remove the transistor power stage.
4.
Position a new transistor power stage (21) in the cabinet and secure it with the screws (22).
5.
Connect the wiring (20) to the transistor power stage (21) using the labels from step 2 of Transistor Power Stage
Replacement as a guide.
6.
0205 00-4
TM 55-1905-242-14
0205 00
TRANSISTOR POWER STAGE REPLACEMENT (continued)
22
20
22
21
CONTROL PANEL REPLACEMENT

1.
2.
Disconnect the wiring plug (23) from the control panel connector (24).
3.
Remove the screws (25) that secure the control panel (26) to the cabinet. Remove the control panel.
4.
Position a new control panel (26) in the cabinet and secure it with the screws (25).
5.
Connect the wiring plug (23) to the control panel connector (24).
6.
25
24
25
26
0205 00-5
23
TM 55-1905-242-14
0205 00
DC VOLTMETER OR DC AMMETER REPLACEMENT

1.
Remove the screws (14) that secure the recessed controls panel (15) to the cabinet. Remove the recessed controls panel (15).
2.
Label and remove the wiring (27) from the DC ammeter (28) or the DC voltmeter (29) as necessary.
3.
Remove the nuts (30) that secure the DC ammeter (28) or the DC voltmeter (29) to the recessed controls panel (15).
Remove the defective gauge.
4.
Position a new DC ammeter (28) or DC voltmeter (29) in the recessed controls panel (15) and secure it with the nuts (30).
5.
Connect the wiring (27) to the DC ammeter (28) or DC voltmeter (29) using the labels from step 2 of DC Voltmeter or DC
Ammeter Replacement as a guide.
6.
Position the recessed controls panel (15) on the cabinet and secure it with the screws (14).
27
27
28
30
29
30
15
FOLLOW-ON SERVICE
After completing the necessary repairs:
1.
Close the access door (2) and secure it with the screws (1).
2.
Remove the lockouts and tagouts, power up the battery charger, and check for proper operation.
END OF WORK PACKAGE

0205 00-6
TM 55-1905-242-14
0206 00

STEERING PUMP, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Arbor Press (Item 21, Table 1, WP 0230 00)
Steering pump removed (WP 0177 00)
Personnel Required:
Materials/Parts:
WP 0230 00)
O-Ring (p/n 174619, qty 1)
Seal, Plain Encased (p/n 263585, qty 1)
O-Ring (p/n 213998, qty 1)
O-Ring (p/n 199390, qty 1)
References:
WP 0177 00
TM 55-1905-242-24P (WP 0077)
DISASSEMBLY
WARNING
1.
! CAUTION
Use protective jaws when clamping the pump body in the vise. Failure to use protective
jaws can result in damage to the pump body.
2.
Clamp the mounting flange (1) of the body (2) in the vise. Use protective jaws to prevent damage to the mounting flange.
3.
Remove the bolts (3), washers (4), manifold (5), and gasket (6) from the cover (7).
0206 00-1
TM 55-1905-242-14
0206 00
4.
Remove the screws (8) from the cover (7). Separate the cover from the body (2).
5.
Remove the spring (9) and pressure plate (10) from the body (2).
6.
Matchmark the cam ring (11) to the body (2) by lightly scribing the outside face of the cam ring. Remove the cam ring,
pins (12), rotor (13), vanes (14), and O-rings (15 and 16) from the body.
7.
Clamp the cover (7) in the vise. Use protective jaws. Drive out the retaining pin (17) with a pin punch.
8.
Remove the plug (18), O-ring (19), control valve (20), and spring (21) from the cover (7).
9.
Remove the retaining ring (22) from the body (2).
10. Remove the shaft (23) and bearing (24) from the body (2) as an assembly.
11. Remove the woodruff key (25) from the shaft (23).
12. If the bearing (24) will not be replaced, do not remove it from the shaft (23). If the bearing will be replaced, remove the
retaining ring (26) from the shaft and press the bearing off the shaft.
13. Gently tap the shaft seal (27) from the body (2).
14. If the needle bearing (28) will not be replaced, do not remove it. If the needle bearing will be replaced, gently tap it out
of the body (2).
25
22
23
24
26
27
28
2
16
15
3
13
11
10
6
14
12
17
20
21
19
0206 00-2
18
TM 55-1905-242-14
0206 00
CLEANING
1.
2.
Clean all metal parts in cleaning solvent and dry them with clean wiping rags.
INSPECTION
1.
Discard and replace the old seal (27) and O-rings (15, 16, and 19).
2.
Check the bearings (24 and 28) for wear and looseness. Check for pitted or cracked races, needles, and balls.
3.
Check the body (2), pressure plate (10), cam ring (11), and rotor (13) for scoring and wear.
4.
Inspect the seal mating surface on the shaft (23) for scoring. Inspect the shaft for burrs or nicks. If marks on the shaft
cannot be removed by light polishing, or if the shaft is scored, replace the shaft.
5.
Inspect the vanes (14) for burrs, wear, and excessive play in the rotor (13) slots. Replace the vanes and rotor if the slots
are worn. Replace the vanes if the vanes are worn.
6.
Insert the control valve (20) into its bore in the cover (7). Rotate the control valve through 360 degrees while moving it
in and out of the bore to check for binding. Check the control valve for wear and replace it if it is worn or binding.
ASSEMBLY
1.
Press the needle bearing (28) into the body (2) if it was removed during disassembly.
2.
Position the shaft seal (27) with the spring side of the seal facing toward the needle bearing (28). Press the shaft seal
into place until it engages the shoulder within the body (2).
! CAUTION
When pressing the bearing onto the shaft, apply pressure only to the inner bearing race.
Applying pressure to the outer bearing race can damage or destroy the bearing.
3.
Press a new bearing (24) onto the shaft (23) if the bearing was removed during disassembly. Take care to apply pressure
only to the inner bearing race.
4.
Install the retaining ring (26) on the shaft (23) with the sharp edge facing away from the bearing (24).
5.
Slide the shaft assembly (23, 24, and 26) into the body (2).
6.
Install the retaining ring (22) into its groove in the body (2) with the sharp edge facing away from the bearing (24).
7.
Insert the woodruff key (25) into the shaft (23) and tap it gently into place.
8.
Install the body (2) in the vise with the shaft end facing down. Install the O-rings (15 and 16) into their grooves.
9.
Insert the vanes (14) into the rotor (13) with the radius edge toward the cam ring (11).
10. Place the rotor (13) and vanes (14) over the shaft (23) and onto the body (2) with the rotor counterbore facing the
body.
11. Insert the pins (12) through the cam ring (11) and place the cam ring over the rotor (13) and vanes (14). Align the
matchmarks made during disassembly.
0206 00-3
TM 55-1905-242-14
0206 00
12. Install the pressure plate (10) over the pins (12) and up against the cam ring (11), rotor (13), and vanes (14).
13. Place the spring (9) on top of the pressure plate (10), then install the cover (7) over the spring.
14. Line up the screw holes in the cover (7) with the holes in the body (2) and secure the cover with the screws (8).
15. Insert the spring (21) into the control valve bore of the cover (7).
! CAUTION
Install the control valve into the bore with the hex head going first into the bore. If the
control valve is reversed in the counterbore, the unit will malfunction and pressure will
rise dangerously high.
16. Apply a light coat of clean hydraulic fluid to the control valve (20) and install the control valve into its bore with the hex
head going first into the bore.
17. Install the O-ring (19) onto the plug (18) and slide the plug into the cover (7). Press the plug into the cover until the
retaining pin (17) can be inserted into the cover. Install the retaining pin to secure the cover.
18. Position the gasket (6) and manifold (5) on the cover (7) and secure the manifold with the bolts (3) and washers (4).
19. Turn the shaft (23) by hand and check that the shaft turns without binding.
END OF WORK PACKAGE

0206 00-4
TM 55-1905-242-14
0207 00

STEERING CYLINDERS, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Steering cylinder(s) removed (WP 0178 00)
Personnel Required:
Materials/Parts:
2, WP 0230 00)
WP 0230 00)
WP 0230 00)
Ring, Retaining Rod, Packing (p/n A08-187, qty 1)
Packing Assembly V type (p/n V63-6-4P, qty 1)
O-Ring (p/n A26-033, qty 1)
Gasket Seal (p/n A27-033, qty 1)
O-Ring End Cover (p/n A26-224, qty 2)
Gasket (p/n AN6244-2, qty 2)
Packing, Piston (p/n A8253-2, qty 4)
O-Ring Piston (p/n 26-116, qty 1)
References:
WP 0178 00
TM 55-1905-242-24P (WP 0078)
DISASSEMBLY
WARNING
1.
2.
Place a wrench on the flats of the piston rod (1) to keep it from turning, and unscrew the stud (2) from the piston rod.
3.
Remove the cartridge setscrew (3) and cartridge slug (4).
4.
Remove the tie rod nuts (5).
5.
Slide the piston rod (1) out of the cylinder (6). The piston rod will come out as an assembly with the cartridge retaining
plate (7), head end cover (8), and piston (9).
0207 00-1
TM 55-1905-242-14
0207 00
6.
Remove the cylinder (6) from the end cap cover (10).
7.
Remove the cartridge retaining plate (7) and head end cover (8) from the piston rod (1).
8.
Remove the rod wiper (11), bearing cartridge (12), and rod bearing (13) from the head end cover (8).
9.
Remove the rod packing retaining ring (14) and rod packing (15).
10. Remove the O-rings (16 and 17) and gasket (18) from the head end cover (8).
11. Remove the O-ring (19) and gasket (20) from the end cap cover (10).
12. Remove the piston retaining lockscrew and unscrew the piston (9) from the piston rod (1).
13. Remove the piston ring packing (21) and O-ring (22) from the piston (9).
14. Remove the tie rods (23) from the end cap cover (10) only if the tie rods or end cap cover will be replaced.
10
15
23
13
22
1
12
17
9
20
19
21
14
16
18
CLEANING
1.
2.
Clean all metallic parts in cleaning solvent and dry with clean wiping rags.
INSPECTION
1.
Inspect the piston rod and cylinder bore for wear and scoring.
2.
Inspect threaded parts for thread damage.
3.
Inspect end covers for nicks, burrs, cracks, or other damage.
4.
Replace damaged parts with new.
0207 00-2
11
TM 55-1905-242-14
0207 00
ASSEMBLY
1.
Lightly lubricate all parts with clean hydraulic fluid before installation.
2.
Install a new O-ring (19) and gasket (20) in the end cap cover (10).
3.
Thread the tie rods (23) into the end cap cover (10) if they were removed during disassembly.
4.
Install new piston ring packing (21) and O-ring (22) on the piston (9).
5.
Thread the piston (9) onto the piston rod (1) and secure it with the lockscrew.
6.
Install the rod packing (15) and packing retaining ring (14) into the head end cover (8).
7.
Install new O-rings (16 and 17) and gasket (18) into the head end cover (8).
8.
Install the rod wiper (11), bearing cartridge (12), and rod bearing (13) into the head end cover (8).
9.
Install the head end cover (8) onto the piston rod (1).
10. Install the cartridge retaining plate (7) on the head end cover (8).
11. Install the tie rod nuts (5).
12. Install the cartridge slug (4) and cartridge setscrew (3).
13. Install the stud (2) into the piston rod (1).
END OF WORK PACKAGE

00-3
02070207
00-3/4
blank
TM 55-1905-242-14
0208 00

STEERING SYSTEM HELM UNIT, REPAIR
INITIAL SETUP:
Materials/Parts:
WP 0230 00)
Preformed Packing (p/n 20599, qty 1)

Table 1, WP 0230 00)
Installer Helm Unit Valve Spring (Item 22,
Table 1, WP 0230 00)
Helm unit removed (WP 0179 00)
Personnel Required:
References:
WP 0179 00
TM 55-1905-242-24P (WP 0079 00)
DISASSEMBLY--SHAFT AND FLANGE ASSEMBLY
WARNING
1.
2.
Remove the retaining rings (1 and 2), bearing (3), and retaining ring (4).
3.
Remove the shaft (5) from the tube and flange unit (6).
4.
Remove the key (7) from the shaft (5).
0208 00-1
TM 55-1905-242-14
0208 00
DISASSEMBLY--CONTROL SECTION
1.
2.
Support the control section in the vise, loosen the capscrews (8), and remove the mounting plate (9).
3.
Remove the oil seal (10), preformed packing (11 and 12) and bushing (13) from the face of the housing (14).
! CAUTION
When removing the spool and sleeve assembly, be extremely careful to prevent these
parts from binding, as they are closely fitted. They must generally be rotated slightly as
they are withdrawn. The parts may be damaged if they are bound on disassembly.
4.
Place the housing (14) on a solid surface with the port face down, so that it can be held securely. Remove the control
spool (15) and control sleeve (16) from the housing.
5.
Push the inside lower edge of the control spool (15) so that the control spool moves toward the splined end of the control
sleeve (16).
6.
Remove the centering spring set (17) and centering pin (18) from the spring slot in the control spool (15).
7.
Remove the seal plug (19) and packing (20) from the housing (14).
8.
Unscrew the check valve seat (21), ball (22), and check valve compression spring (23) from the housing (14).
9.
Remove the capscrews (24) that secure the end cap (25) and remove the end cap.
10. Remove the shaft spacer (26), meter gear (27), star gear (28), plate (29), and drive shaft (30).
5
7
3
1
0208 00-2
TM 55-1905-242-14
0208 00
8
17
18
16
10
11
13
12
14
30
15
26
29
28
27
19 20
21 22
25
23
CLEANING
1.
2.
Clean all metal parts in cleaning solvent and dry with clean wiping rags.
INSPECTION
1.
Inspect the retaining rings and bearings for damage.
2.
Check springs for loss of tension.
3.
Inspect the splines on the control spool for nicks and burrs. Polish small defects. Replace the control spool if the defects
are more major.
4.
Inspect all threaded parts for thread damage.
5.
Inspect the end cap for cracks or other damage.
6.
Inspect the meter gear, star gear, and plate for cracks, burrs, wear, or other damage.
7.
Inspect the spacer and drive shaft for cracks, burrs, wear, or other damage.
8.
Discard all O-rings, packing, and seals and replace with new.
ASSEMBLY--CONTROL SECTION
1.
Position the housing (14) in a vise with the control end up.
2.
Install the check valve compression spring (23) in the housing (14) with the large end first.
3.
Drop the ball (22) into the check valve hole and ensure that it rests on top of the small end of the check valve compression
spring (23).
4.
Thread the check valve seat (21) into the housing (14).
5.
Install the packing (20) on the seal plug (19) and install the seal plug into the housing (14).
0208 00-3
24
TM 55-1905-242-14
0208 00
ASSEMBLY--CONTROL SECTION (continued)

6.
Lubricate the control spool (15) with clean hydraulic fluid and slide it into the control sleeve (16) using a twisting motion.
The control spool should slide in and rotate easily.
7.
Align the spring slots of the control spool (15) and control sleeve (16) and install the centering spring set (17) using the
spring installation tool.
8.
Install the centering pin (18) through the control spool (15) and control sleeve (16) assembly.
9.
Install the control spool (15) and control sleeve (16) assembly in the housing (14) so that the splined end of the control
spool enters the housing first. Check that the assembly rotates freely in the housing.
10. Install new preformed packing (11 and 12) and bushing (13) in the housing (14).
11. Install the oil seal (10) in the mounting plate (9) and install the mounting plate on the housing (14). Secure the
mounting plate with the capscrews (8).
! CAUTION
Alignment of the cross slot in the drive with valleys between the teeth of the meter gear
star determines the proper valve timing of the unit. There are 12 teeth on the spline and
six pump teeth on the star. Alignment is exactly right in six positions and exactly wrong
in six positions. If the parts slip out of position during this part of the assembly, repeat
until you are certain that correct alignment is obtained.
12. Place the plate (29) over the housing (14) so that both holes in the plate align with the tapped holes in the housing.
Place the meter gear (27) on the assembly as the bolt holes align.
13. Place the splined end of the drive shaft (30) within the star gear (28) so that the slot at the control end of the drive shaft
(30) is in alignment with the valleys between the meter gear (27) teeth. Push the splined end of the drive shaft so that
the spline extends about one half its length beyond the meter gear star.
14. Install the drive shaft (30) and star gear (28) assembly into the housing (14) so that the star gear fits into the meter
gear (27).
15. Rotate the star gear (28) slightly to bring the cross slot of the drive shaft (30) into engagement with the centering
pin (18).
16. Install the shaft spacer (26) in the slot of the star gear (28) so that it is flush with the star gear surface. If the spacer does
not drop flush with the star gear surface, the drive shaft (30) has not been properly engaged with the centering pin (18).
17. Install the end cap (25) and secure it with the capscrews (24).
ASSEMBLY--SHAFT AND FLANGE ASSEMBLY
1.
Install the retaining ring (4), bearing (3), and retaining rings (1 and 2) onto the shaft (5).
2.
Install the key (7) on the shaft (5).
3.
Install the shaft (5) into the tube and flange unit (6).
4.
Check that the shaft (5) turns easily in the flange unit (6).
5.
Dispose of used cleaning solvent and contaminated materials in accordance with local regulations.
END OF WORK PACKAGE

0208 00-4
TM 55-1905-242-14
0209 00

STEERING SYSTEM COUNTERBALANCE VALVE, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Counterbalance valve removed (WP 0183 00)
Personnel Required:
Materials/Parts:
WP 0230 00)
WP 0230 00)
Gasket (p/n 10-01256-02, qty 1)
Packing,Preformed (p/n 18-20210-01, qty 2)
O-Ring (p/n MS28775-217, qty 1)
Packing, Preformed (p/n 82-20007-01, qty 1)
References:
WP 0183 00
TM 55-1905-242-24P (WP 0083)
DISASSEMBLY
WARNING
1.

NOTE
2. Remove the screws (1), top cap (2), gasket (3), and main spring (4).
3.
Remove the spring follower (5) and preformed packing (6).
4.
Loosen the locknut (7) and remove the adjusting screw (8) with attached parts. Do not remove the locknut unless it, or
the setscrew (12), will be replaced.
0209 00-1
TM 55-1905-242-14
0209 00
5.
If damaged or illegible, remove the drive screws (9) and identification plate (10) from the adjusting knob (11).
6.
If the adjusting knob (11) is damaged or defective, loosen the setscrew (12) and remove the adjusting knob from the
adjusting screw (8).
7.
Remove the pipe plug (13) and plug (14) from the bottom cap (15).
8.
Remove the screws (16) that secure the bottom cap (15). Remove the bottom cap.
9.
Remove the check spring (17) and preformed packing (18, 19, and 20).
10. Remove the main spool (21) and spring stop and seat (22).
11. Remove the check spool (23).
12. Remove the screw (24).
13. Remove the check spool seat (25) from the body (26).
15
16
20
22
26
21
1
2
11
12
13
8
24
14
19
17
18
23
25
CLEANING
1.
2.
0209 00-2
10
TM 55-1905-242-14
0209 00
INSPECT
1.
Inspect threaded parts for thread damage.
2.
Inspect identification plates for legibility and for secure mounting.
3.
Check the springs for distortion or loss of tension.
4.
Inspect the spools for burrs or scoring.
5.
Inspect the spring stop and seat for wear.
6.
Replace all packing and gaskets.
ASSEMBLY
1.
Install the check spool seat (25) in the body (26).
2.
Install the screw (24) in the body (26).
3.
Install the check spool (23), spring stop and seat (22), and main spool (21) into the body (26).
4.
Install the preformed packing (18, 19, and 20) and the check spring (17) into the body (26).
5.
Position the bottom cap (15) onto the body (26) and secure it with the screws (16).
6.
Install the plug (14) and pipe plug (13) into the bottom cap (15).
7.
If removed, install the adjusting knob (11) onto the adjusting screw (8) and secure it with the setscrew (12).
8.
If removed, install the identification plate (10) onto the adjusting knob (11) with the drive screws (9).
9.
If removed, install the locknut (7) onto the adjusting screw (8) and insert the adjusting screw and attached parts into the
top cap (2).
10. Install the preformed packing (6) into the spring follower (5) and install the spring follower and main spring (4) into the
top cap (2).
11. Position the gasket (3) and top cap (2) on the body (26) and secure them with the screws (1).
END OF WORK PACKAGE

02090209
00-3/4
blank
00-3
TM 55-1905-242-14
0210 00

RUDDER AND TILLER, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Materials/Parts:
Gasket (p/n 445-4510939M23, qty 1)
References:
WP 0152 00
WP 0178 00
WP 0184 00
TM 55-1905-242-24P (WP 0086)
Personnel Required:
Two Watercraft Operators, 88K
REMOVAL--RUDDER
WARNING
Use several crewmembers to lift heavy loads. Heavy loads can crush. Do not allow any
NOTE
1.
Remove the cotter pins (1), nuts (2), and bolts (3) from the rudder shoe casting (4).
2.
Remove the nuts (5), washers (6), and bolts (7) that connect the upper flange (8) to the lower flange (9).
3.
Allow the rudder to drop approximately 1/4 inch (6.4 mm) to separate the flanges. Using sufficient manpower, slide the
rudder assembly (10) aft to clear the skeg bar (11) and remove the rudder from the craft.
8
6
7
10
1
2
11
0210 00-1
TM 55-1905-242-14
0210 00
INSTALLATION--RUDDER
WARNING
1.
Using sufficient manpower, slide the rudder assembly (10) forward onto the skeg bar (11) and secure the rudder shoe
casting (4) loosely to the skeg bar with the nuts (2) and bolts (3). Do not tighten the nuts.
2.
Align the upper flange (8) to the lower flange (9) and secure them with the nuts (5), washers (6), and bolts (7). Tighten
the nuts securely.
3.
Tighten the nuts (2) that secure the rudder shoe casting (4) and secure the nuts with the cotter pins (1).
REMOVAL--TIE ROD AND CYLINDER ASSEMBLY

1.
Remove the clevis pin (12) from the starboard tie rod end (13) and remove the starboard tie rod end from the
starboard crank (14).
2.
Repeat step 1 for the port side.
3.
Remove the tie rod (15).
4.
Remove the steering cylinders (WP 0178 00).
5.
Remove the rudder angle transmitter from the rudder stock (WP 0184 00).
14
12
13
15
0210 00-2
TM 55-1905-242-14
0210 00
INSTALLATION--TIE ROD AND CYLINDER ASSEMBLY

1.
Install the steering cylinders (WP 0178 00).
2.
Position the tie rod (15) on the cranks (14).
3.
Install the clevis pin (12) in the starboard tie rod end (13) to secure the starboard tie rod end to the starboard
crank (14).
4.
Repeat step 3 for the port side.
5.
Install the rudder angle transmitter on the rudder stock (WP 0184 00).
REMOVAL--RUDDER STOCK
1.
Remove the nuts (16), washers (17), and bolts (18) from the crank assembly (14).
2.
Remove the crank assembly (14) from the upper rudder stock (19).
3.
Remove the cotter pin (20) and nut (21) from the upper rudder stock (19).
4.
Remove the flange mounting nuts (22), washers (23), and bolts (24).
5.
Separate the lower thrust flange (25), upper thrust flange (26), and thrust bearing (27).
6.
Remove the stuffing box mounting nuts (28), bolts (29), and gasket (30) from the stuffing box (31).
7.
Remove the packing gland jam nuts (32) and hex nuts (33) from the packing gland (34).
8.
Remove the packing gland (34) and flax packing (35) from the stuffing box (31).
24
20
23
22
27
18
25
17
14
16
19
32
33
31
29
34
35
30
28
36
37
0210 00-3
21
26
TM 55-1905-242-14
0210 00
REMOVAL--RUDDER STOCK (continued)

9.
Remove the lower thrust flange (25), upper thrust flange (26), and thrust bearing (27).
10. Remove the upper rudder stock (19) by lowering it through the rudder log (36) and out the bottom of the hull.
11. Remove the sleeve bearing (37) from the rudder log (36) if the bearing will be replaced.
INSTALLATION--RUDDER STOCK
1.
If the sleeve bearing (37) was removed, install it in the rudder log (36).
2.
Install the stuffing box (31), stuffing box mounting nuts (28), bolts (29), and gasket (30). Do not tighten the stuffing box
mounting nuts.
3.
Install the upper rudder stock (19) by raising it through the rudder log (36) from the underside of the hull.
4.
Install new flax packing (35) in the stuffing box (31).
5.
Place the packing gland (34) over the end of the upper rudder stock (19) and position it in the stuffing box (31).
6.
Install the hex nuts (33) and packing gland jam nuts (32) to secure the packing gland (34). Do not tighten the hex nuts (33)
or packing gland jam nuts.
7.
Position the thrust bearing (27) in place and position the upper thrust flange (26) and lower thrust flange (25) over the
thrust bearing.
8.
Secure the upper thrust flange (26) and lower thrust flange (25) with the bolts (24), washers (23), and flange mounting
nuts (22).
9.
Secure the upper rudder stock (19) to the thrust bearing (27) with the nut (21) and cotter pin (20).
10. Position the crank assembly (14) on the upper rudder stock (19) and secure the crank assembly with the bolts (18),
washers (17), and the nuts (16).
11. Tighten the stuffing box mounting nuts (28). Tighten the hex nuts (33) and packing gland jam nuts (32). Adjust the
stuffing box (31) only after the vessel is afloat (WP 0152 00).
END OF WORK PACKAGE

0210 00-4
TM 55-1905-242-14
0211 00

RUDDER AND TILLER, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Table 1, WP 0230 00)
Rudder removed (WP 0210 00)
Personnel Required:
References:
S9074-AQ-GIB-010/248
TB 43-0144
TB 55-1900-204-24
WP 0210 00
TM 55-1905-242-24P (WP 0086)
DISASSEMBLY
WARNING
Repairing components by means of grinding, cutting, and/or welding produces hot,

flying particles. These particles can cause serious injury to personnel. These hot
particles can also ignite fires in the work area and in adjacent spaces. During and after
work, the work area will be very hot. Protective goggles, gloves, and/or aprons must be
worn at all times during cutting and grinding operations. A fire watch must be posted
whenever grinding or cutting operations are taking place. Failure to comply can result
in damaged equipment and serious injury or death to personnel.
and skin protection. Failure to comply can result in serious injury or death to personnel.
! CAUTION
NOTE
All welding must be done by a qualified welder in accordance with S9074-AQ-GIB-010/248.
NOTE
Replace the rudder assembly if the bronze gudgeon bearing is worn or the rudder is
damaged beyond repair.
1.
Remove the lower rudder flange (1) from the rudder assembly (2) if damaged.
2.
Remove the bronze gudgeon bearing (3) from the rudder shoe casting (4).
0211 00-1
TM 55-1905-242-14
0211 00
1
2
3
4
REPAIR
1.
Weld cracks and breaks using standard welding procedures in accordance with S9074-AQ-GIB-010/248. Grind the weld
areas smooth after welding is complete.
2.
Straighten any bends in the rudder by heating and hammering the bent sections.
3.
Remove any corrosion by wire brushing.
4.
Replace any damaged or defective hardware.
5.
Prime and paint all repaired areas in accordance with TB 43-0144.
ASSEMBLY
1.
Install the bronze gudgeon bearing (3) in the rudder shoe casting (4).
2.
Install the rudder shoe casting (4) on the rudder assembly (2).
3.
Install the lower rudder flange (1) on the rudder assembly (2).
END OF WORK PACKAGE

0211 00-2
TM 55-1905-242-14
0212 00

RAMP HOIST HYDRAULIC PUMP, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Wrench, Torque, 1/2 Drive 0-200 lb-ft
(Item 12, Table 1, WP 0230 00)
Pump removed (WP 0185 00)
Personnel Required:
Materials/Parts:
WP 0230 00)
WP 0230 00)
Wiper (p/n 200465, qty 1)
References:
WP 0185 00
TM 55-1905-242-24P (WP 0089)
DISASSEMBLY
WARNING
1.
2.
Matchmark the cover (1) and pump body (2) to permit proper alignment upon assembly.
3.
Remove the cover bolts (3) and cover (1).
0212 00-1
TM 55-1905-242-14
0212 00
NOTE
The pump cartridge assembly is serviced as an assembly. No disassembly or repair of
the cartridge assembly is permitted. If the cartridge assembly is defective, replace it as
an assembly.
4.
Grasp the pump cartridge assembly (4) and pull it from the drive shaft (5) with a twisting motion. If necessary, loosen the
pump cartridge assembly by prying under the flats of the ring with two screwdrivers. Do not disassemble the pump
cartridge assembly.
5.
Remove the shaft key (6) from the drive shaft (5).
6.
Remove the bearing retaining ring (7) and remove the drive shaft (5) and bearing (8) from the pump body (2) by gently
tapping the keyed end of the drive shaft with a soft hammer.
7.
Remove the bearing (8) from the drive shaft (5) only if it will be replaced. To remove the bearing, press it off the drive
shaft.
8.
Remove the washer (9), seal (10), and wiper (11) from the pump body (2).
4
1
2
7
6 9 10 11
CLEANING
1.
2.
INSPECTION
1.
Inspect the bearing by rotating the bearing and applying pressure. Replace the bearing if any roughness, looseness,
pitting, or cracking is noted.
2.
Inspect the sealing surfaces on the drive shaft for scoring or wear. Replace the drive shaft if it is worn or if the scoring
cannot be removed by light polishing.
3.
Discard all seals and wipers.
ASSEMBLY
1.
Install the wiper (11), seal (10), and washer (9) in the pump body (2). Ensure that the lipped edge of the wiper and seal face
toward the pump cartridge assembly (4).
2.
If removed during disassembly, press the bearing (8) onto the drive shaft (5) and secure it with the bearing retaining ring (7).
3.
Lubricate the lips of the wiper (11) and seal (10) with clean hydraulic fluid. Lubricate the bearing (8) with clean hydraulic
fluid. Install the drive shaft (5) and bearing into the pump body (2). If necessary, gently tap the drive shaft with a soft
hammer to position the bearing in the pump body.
0212 00-2
TM 55-1905-242-14
0212 00
4.
Install the shaft key (6) in the drive shaft (5).
5.
Lubricate the pump cartridge assembly (4) with clean hydraulic fluid and carefully install it on the drive shaft (5), and seat
it firmly in the pump body (2).
6.
Align the matchmarks made during disassembly and install the pump cover (1) to the pump body (2). Secure the cover
with the cover bolts (3). Torque the cover bolts to 85 to 95 lb-ft (115 to 129 Nm).
7.
Pour a small quantity of clean hydraulic fluid into the cover inlet port. Rotate the drive shaft (5) by hand to check for free
rotation and to make sure of complete lubrication of the pump cartridge assembly (4). Cap the inlet and outlet ports to
prevent the entrance of contaminants.
8.
Dispose of used hydraulic fluid, cleaning solvent and contaminated materials in accordance with local regulations.
END OF WORK PACKAGE

02120212
00-3/4
blank
00-3
TM 55-1905-242-14
0213 00

RAMP HOIST CONTROL VALVE, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
(Item 12, Table 1, WP 0230 00)
Ramp hoist control valve removed
(WP 0186 00)
Personnel Required:
Materials/Parts:
Cleaning Solvent MIL-PRF-680 (Item 2,
Table 2, WP 0230 00)
WP 0230 00)
WP 0230 00)
O-Ring (p/n 154023, qty 1)
O-Ring (p/n 154132, qty 1)
O-Ring (p/n MS28775-218, qty 2)
O-Ring (p/n 154013, qty 1)
References:
WP 0186 00
TM 55-1905-242-24P (WP 0090)
DISASSEMBLY
WARNING
NOTE
During Disassembly, particular attention should be given to identification of parts for
Assembly. Spools are selectively fitted to valve bodies and must be returned to the
same valve bodies from which they were removed. Valve sections should be assembled
in the same order.
1.
2.
Remove the hex nuts (1) from the section mounting studs (2).
3.
Remove the section mounting studs (2) and separate the valve body (3) from the sections (4 and 5).
0213 00-1
TM 55-1905-242-14
0213 00
4.
Separate section (4) from section (5).
5.
Remove the packing (6 and 7) from the valve body (3).
6.
Remove the capscrews (8), plate (9), and plate packing (10).
7.
Remove the pipe plug (11) from the valve body (3) if it is damaged or leaking.
8.
Remove the valve plug (12), packing (13), spring (14), and valve subassembly (15) from the valve body (3).
9.
Remove the capscrews (16) and end cap (17).
10. Remove the guide mounting machine screw (18), valve guide (19), retainers (20), spring (21), and flat retainer (22).
11. Withdraw the valve spool (23) and packing (24) from section (4).
12. Remove the pipe plug (25), reinforcing ring (26), packing (27), spring (28), poppet (29), and packing (30) from
section (4).
13. Remove the pipe plug (31) from the valve body (3).
16
17
18
19
20
21
12
13
20
14
22
24
15 11
23
31
10
3
7
2
30
5
29
28
27
26
25
CLEANING
1.
2.
INSPECTION
NOTE
Minor nicks and burrs may be polished out on all parts except the valve spool. Replace
all parts showing more significant damage.
0213 00-2
TM 55-1905-242-14
0213 00
1.
Inspect springs for deformity or loss of tension.
2.
Inspect valve spool for nicks, burrs, or scores. The valve spool cannot be repaired. The section must be replaced as a
unit if the valve spool is worn or damaged in any way.
3.
4.
Inspect the end caps and plates for burrs, nicks, or other damage.
5.
Inspect the sealing sections of the valve bodies and sections for scores, burrs, or warpage.
6.
Inspect the poppets for burrs or nicks.
7.
Replace all packing.
ASSEMBLY
1.
Install the pipe plug (31) in the valve body (3). Do not overtighten the pipe plug.
2.
Install the packing (30) in section (4).
3.
Insert the spring (28) into the poppet (29), then insert both into the section (4).
4.
Install the packing (27) and reinforcing ring (26) into the section (4) and secure them with the pipe plug (25). Do not
overtighten the pipe plug.
5.
Place the packing (24) in position on the valve spool (23). Lubricate the valve spool with clean hydraulic fluid and
insert the valve spool into the section (4).
6.
Install the retainers (20), flat retainer (22), spring (21), and valve guide (19) into the section (4). Secure them with the
guide mounting machine screw (18). Align the flat retainer by shifting the valve spool (23). Spool bind is an
indication of retainer misalignment.
7.
Install the end cap (17) and secure it with the capscrews (16).
8.
Lubricate the valve subassembly (15) with clean hydraulic fluid and install the valve subassembly, spring (14), and
packing (13) and secure them with the valve plug (12).
9.
Install the pipe plug (11) if it was removed during disassembly.
10. Install the plate packing (10) and plate (9) and secure the plate with the capscrews (8).
11. Install the packing (6 and 7) in the sections (4 and 5) using petrolatum to hold them in place during assembly.
12. With the mounting feet on a flat surface, carefully place the valve body and sections (3, 4, and 5) together. Secure the
sections with the section mounting studs (2) and hex nuts (1). Torque the hex nuts to 55 to 60 lb-ft (75 to 81 Nm).
13. Check that the valve spool (23) moves freely in the bore after torquing the hex nuts (1).
END OF WORK PACKAGE

00-3
02130213
00-3/4
blank
TM 55-1905-242-14
0214 00

RAMP HOIST HAND PUMP, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Suitable Drain Pan
Materials/Parts:
WP 0230 00)
WP 0230 00)
Personnel Required:
References:
WP 0188 00
TM 55-1905-242-24P (WP 0092)
DISASSEMBLY
WARNING
1.

NOTE
2.
Remove the cotter pins (1) and pins (2), and remove the lever (3).
3.
Remove the cotter pin (4), pin (5), and pump links (6).
4.
Remove the release screw (7), release valve (8), spring (9), ball (10), and drain plug (11).
5.
Remove the pump piston assembly (12) from the reservoir and block assembly (13).
6.
Remove the valve washer (14) and filter (15) from the reservoir and block assembly (13).
7.
Remove the fill plug (16) from the reservoir and block assembly (13).
0214 00-1
TM 55-1905-242-14
0214 00
3
1
2
16
12
15
14
1
2
4
5
13
7
11
9 10
CLEANING
1.
2.
INSPECTION
NOTE
Minor nicks and burrs may be removed by lightly polishing the affected parts. Replace
any parts that have more significant damage.
1.
Inspect the spring for distortion, loss of tension, or broken coils.
2.
Inspect the pins, ball, piston, and blocks for burrs or nicks.
3.
Discard all packing and replace with new.
ASSEMBLY
1.
Install the fill plug (16) loosely in the reservoir and block assembly (13).
2.
Install the washer (14) and filter (15) in the reservoir and block assembly (13).
3.
Install the pump piston assembly (12) into the reservoir and block assembly (13).
4.
Install the drain plug (11), ball (10), spring (9), release valve (8) and release screw (7) into the reservoir and block
assembly (13).
5.
Install the pump links (6) using the pin (5) and cotter pin (4).
0214 00-2
TM 55-1905-242-14
0214 00
6.
Install the pump lever (3) using the pins (2) and cotter pins (1).
7.
END OF WORK PACKAGE
0214 00-3/4 blank
TM 55-1905-242-14
0215 00

RAMP LOCKING HYDRAULIC CYLINDERS, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
(Item 12, Table 1, WP 0230 00)
Ramp locking hydraulic cylinders removed
(WP 0189 00)
Personnel Required:
Materials/Parts:
WP 0230 00)
WP 0230 00)
Ring, Wiper (p/n 50-00015-003, qty 1)
Seal, Bushing (p/n 50-00001-024, qty 1)
Seal, Rod (p/n 50-00006-049, qty 1)
O-Ring Barrel (p/n 50-00001-029, qty 2)
Seal, Piston (p/n 50-00001-013, qty 1)
Seal, Piston (p/n 50-00007-019, qty 1)
References:
WP 0189 00
TM 55-1905-242-24P (WP 0093)
DISASSEMBLY
WARNING
1.
2.
Remove the retainer plate bolts (1), nuts (2), and retainer plate (3).
3.
Remove the rod end head (4) from the barrel (5).
4.
Remove the blind end cap (6) from the barrel (5).
5.
Withdraw the piston (7), rod (8), and attached parts from the barrel (5).
6.
Remove the wiper (9), cap seal (10), rod seal (11), and barrel seal (12) from the rod end head (4).
0215 00-1
TM 55-1905-242-14
0215 00
7.
Remove the barrel seal (13) from the blind end cap (6).
8.
Do not remove the piston (7) from the rod (8) unless one of these components must be replaced. If it is necessary to
remove the piston from the rod, do so by removing the nut (14) and separating the piston and rod.
9.
Remove the piston seals (15) from the piston (7).
6
14
9
10
11
12
8
5
15
CLEANING
1.
2.
0215 00-2
13
TM 55-1905-242-14
0215 00
INSPECTION
NOTE
Minor scoring may be removed from the piston, rod, and barrel by light stoning or
lapping. Replace all damaged or distorted parts.
1.
Inspect the barrel, rod, and piston for burrs and scores.
2.
3.
Inspect the retainer plate, rod end head, and blind end cap for cracks or breaks.
4.
Replace all seals and packings.
ASSEMBLY
1.
Install the piston seals (15) on the piston (7).
2.
If the piston (7) was removed from the rod (8), join the piston and the rod and secure them with the nut (14).
3.
Install the barrel seal (13) in the blind end cap (6).
4.
Install the wiper (9), cap seal (10), rod seal (11), and barrel seal (12) in the rod end head (4).
5.
Lubricate the piston (7), piston seals (15), and the interior of the barrel (5) with clean hydraulic fluid and slide the piston
(7) and rod (8) assembly into the barrel.
6.
Install the blind end cap (6) on the barrel (5).
7.
Lubricate the wiper (9) and rod seal (11) with clean hydraulic fluid and install the rod end head (4) on the barrel (5).
8.
Install the retainer plate (3) and secure it with the retainer plate bolts (1) and nuts (2).
9.
END OF WORK PACKAGE

00-3
02150215
00-3/4
blank
TM 55-1905-242-14
0216 00

RAMP WINCH, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
(Item 12, Table 1, WP 0230 00)
Puller, Bearing, Ramp Winch (Item 23, Table 1,
WP 0230 00)
Installer, Bushing, Ramp Winch (Item 24,
Table 1, WP 0230 00)
Heel Bar (Item 28, Table 1, WP 0230 00)
Pinch Bar, 3/4 Dia. (Item 29, Table 1,
WP 0230 00)
Scraper, Ship 15 LG all Metal (Item 33, Table 1,
WP 0230 00)
Winch motor removed (WP 0190 00)
Personnel Required:
Materials/Parts:
2, WP 0230 00)
WP 0230 00)
WP 0230 00)
Crocus Cloth A-A 1206 Type I
(Item 22, Table 2, WP 0230 00)
Lubricating Oil, Gear, 80W-90 (Item 23, Table 2,
WP 0230 00)
Spacer, Ring (p/n 71066, qty 1)
O-Ring Taper Seal (p/n 25098, qty 1)
Seal, Oil Drum (p/n 72195, qty 1)
O-Ring Drum (p/n 22357, qty 1)
O-Ring End Cover (p/n 25016, qty 1)
Seal, Oil Housing (p/n 77336, qty 1)
O-Ring Pad (p/n 21150, qty 1)
References:
WP 0190 00
TM 55-1905-242-24P (WP 0095)
REPAIR
Repair of the ramp winch is accomplished by the replacement of worn or damaged parts. Disassembly and assembly procedures are outlined in this work package.
WARNING
0216 00-1
TM 55-1905-242-14
0216 00
REPAIR (continued)
WARNING
REMOVAL--FINAL DRIVE ASSEMBLY

1.

NOTE
2.
Remove the nuts (1) and lock washers (2) from the final drive housing (3).
3.
Support the final drive assembly with additional personnel or a suitable lifting device and use two heel bars to remove
the final drive housing (3) from the dowel bolts (4).
4
1 2
7
6
11
17
16
19
20
20
18
0216 00-2
19
10
TM 55-1905-242-14
0216 00
DISASSEMBLY--FINAL DRIVE ASSEMBLY

1.
Remove the retaining ring (5).
2.
Remove the end cover (6) by using a heel bar under the lug provided below the filler plug (7) boss. Remove the
O-ring (8) from the end cover.
3.
Remove the thrust plate (9) from the final planet assembly (10).
! CAUTION
Use extreme caution when pulling the planet assembly. Do not damage the pilot bore in
the final drive housing that carries the end cover.
4.
Using two pinch bars under the rim of the planet hub (11) and against the end of the final drive housing (3), pull the planet
assembly (10) off the splined end of the drum, taking care not to damage the pilot bore in the final drive housing that
carried the end cover (6).
5.
Remove sun gear shaft (12).
6.
Remove the snap ring (13) and O-ring (14) from the sun gear shaft (12).
7.
Do not remove the taper seal ring (15) unless the tapered diameter has roughness or scratches. If the taper seal ring must
be replaced, remove it by using a punch between the gear teeth to drive the taper ring seal off the sun gear
shaft (12).
4
12
13 14 15
51 55 53 54 56
12
60 59 61
57 58
52
62
DISASSEMBLY--FINAL PLANET ASSEMBLY

NOTE
It is recommended that if this assembly does not function properly,or is worn, it should
be traded in for a complete new assembly. If the assembly is to be disassembled, do so
only if a clean, dust free work area is available.
1.
Using a 1/4" diameter pin punch, drive the pin (16) completely into the final planet pin (17).
0216 00-3
TM 55-1905-242-14
0216 00
DISASSEMBLY--FINAL PLANET ASSEMBLY (continued)

2.
Remove the final planet pin (17) by tapping it out of the planet hub (11) so that it is removed from the splined bore side
of the planet hub.
3.
Remove pin (16) from the final planet pin (17).
4.
Remove the planet gear (18) from the planet hub (11).
Drive the ball bearings (19) out of the planet gear (18) using a drift. Remove the snap rings (20) only if the planet gear or
snap rings are to be replaced because of damage.
6.
Repeat steps 1-5 for the remaining planet gears (18).
DISASSEMBLY--PRIMARY DRIVE ASSEMBLY
! CAUTION
Do not remove this assembly as a unit as damage may be caused to the seal diameter of
the primary planet hub and the tapered seal diameter of the taper seal ring on the sun
gear shaft.
1.
Remove the spring cover and motor assembly (refer to WP 0190 00).
2.
If not already removed with the motor, remove the spacer (21), brake hub (22), snap ring (23), and brake ring (24).
3.
Remove the brake plate (25).
4.
Remove the primary planet assembly (26).
5.
Remove the O-ring (27), oil seal (28), seal ring (29), snap ring (30), drain plug (31), and fill plug (32) from the primary drive
housing (33).
32
21
25
22
27
23
23
26
24
0216 00-4
29
28
30 31
33
TM 55-1905-242-14
0216 00
DISASSEMBLY--PRIMARY PLANET ASSEMBLY

NOTE
It is recommended that if this assembly does not function properly, or is worn, it should
1.
Remove the bushing (34).
2.
Using a 3/16 inch diameter pin punch, drive the pin (35) into the primary planet pin (36) until in can be removed with the
primary planet pin.
3.
Remove the primary planet pin (36) by tapping it out of the planet hub (37) so that it is removed from the side of the planet
hub that carried the bushing (34).
4.
Remove the thrust plug (38) from the primary planet pin (36).
5.
Remove the planet gear (39) with the needle bearing (40).
6.
Repeat steps 2-5 for the remaining planet gears (39).
7.
After all the planet gears (39) have been removed, remove the thrust pad (41) and O-ring (42) from the planet hub (37).
26
39
38
40
35
36
42
34
0216 00-5
41
37
TM 55-1905-242-14
0216 00
DISASSEMBLY--BRAKE HUB ASSEMBLY

NOTE
It is recommended that if this assembly does not function properly, or is worn, it should
1.
Remove the snap ring (43) from the brake hub (44).
2.
Remove the spacer (45) and rollers (46) from the gear end of the sun gear (47). Do not drop the brake hub (44) off the sun
gear during removal.
3.
Slide the sun gear (47) out of the brake hub (44), removing the remaining rollers (46) at the same time.
4.
Remove the spacer (45) from the sun gear (47).
5.
Remove the garter springs (48) and the camlocks (49) from the brake hub (44) and place them on a perfectly clean surface.
NOTE
Do not remove both snap rings unless the snap rings or brake hub will be replaced.
6.
Remove one snap ring (50) from the brake hub (44).
22
47
45
46
50
48
49
48
50
46
44
45
43
DISASSEMBLY--BEARINGS AND SEALS FROM DRUM

1.
Remove the bearing (51) from the drum (52) using a bearing puller to grip in the groove provided in the O.D. of the
bearing. Support the puller screw on a plug located in the bore of the drum.
2.
Remove the small seal ring (53) that contains the oil seal (54) and O-ring (55). Remove the oil seal and O-ring.
3.
Remove the drum bushing (56) with a bearing puller only if replacement is necessary.
4.
Remove the snap ring (57) from the bearing (58). Remove the bearing using the puller and method described in
step 1.
5.
Remove the large seal ring (59) that contains the oil seal (60) and O-ring (61). Remove the oil seal and O-ring.
6.
Using a suitable lifting device or additional personnel, remove the drum (52) from the winch base (62).
0216 00-6
TM 55-1905-242-14
0216 00
CLEANING
1.
2.
INSPECTION
NOTE
Replace any parts that fail the inspection process.
INSPECT--FINAL DRIVE ASSEMBLY
1.
Replace all O-rings, packings, and seals.
2.
Check the snap rings for flatness and that they form a true circle. Replace any snap rings that are bent or damaged.
3.
Check for wear at the center of the thrust plate. The original thickness at the center of the thrust plate is 1.363 inches
Replace the thrust plate if wear is greater than 3/32 inch.
INSPECT--FINAL DRIVE ASSEMBLY

NOTE
If any one of the gears in the final drive assembly requires replacement because of tooth
wear, all of the gears in the assembly should be replaced.
4.
Inspect the gear teeth in the final housing. If wear is greater than 0.015 inch when compared to the unworn part of the
teeth, replace the final housing.
5.
Check the large pilot bore at the end of the final housing used to carry the end cover. Remove all roughness and scores
carefully using a scraper and extra fine crocus cloth so that the O-ring will seal on this diameter.
6.
Inspect the sun gear shaft. Check the gear teeth for wear by comparing the tooth thickness at the worn area of the teeth
with the tooth thickness at the unworn end. If wear is greater than 0.012 inch, replace the sun gear shaft.
7.
Inspect the taper seal ring for roughness or scratches. If these defects are found, replace the taper seal ring.
INSPECT--FINAL PLANET ASSEMBLY

1.
Inspect the planet pin bores in the planet hub for scores or bruises that may have been caused in removing the planet
pins. Sufficiently remove the high spots of any scores or bruises carefully with a scraper to allow a planet pin to be
pressed into each bore by hand.
NOTE
If planet pins, gears, or bearings require replacement, all these parts must be replaced at
the same time.
2.
Inspect the planet pins for excessive wear at the bearing area. If wear exceeds 0.001 inch on the diameter, the pins should
be replaced.
3.
Check the planet gears for wear and damage on the gear teeth. If wear is excessive, replace the planet gears. Also replace
the planet gears if the sun gears or final drive housing will be replaced.
4.
Inspect the ball bearings for wear and pitting at the balls and ball grooves. Replace the bearings if worn or pitted.
0216 00-7
TM 55-1905-242-14
0216 00
INSPECT--PRIMARY DRIVE ASSEMBLY

1.
Replace all O-rings, packing, and seals.
2.
Inspect the bore in the spring cover for scores or bruises. If possible, smooth out scores or bruises with a scraper and
extra fine crocus cloth so that the O-ring will seal effectively after assembly.
3.
Check the snap ring for flatness and that it forms a true circle. Replace the snap ring if it is bent or damaged.
4.
Inspect the teeth in the primary housing for wear. If wear is greater than 0.015 inch when compared to the unworn part
of the teeth, replace the primary housing.
5.
Inspect the friction surfaces of the brake plate. If wear has removed the grooves, replace the plate.
INSPECT--PRIMARY PLANET ASSEMBLY

1.
2.
Check the planet hub. Inspect the seal diameter for scores or roughness. Try removing roughness with extra fine crocus
cloth. If the roughness cannot be removed completely in this way, replace the planet hub.
3.
Inspect the planet pin bores for scores and bruises that may have been caused in removing the planet pins. Sufficiently
remove the high spots of any scores or bruises carefully with a scraper to allow a planet pin to be pressed into each bore
by hand.
4.
Inspect the pins for damage. If they are bent or distorted, discard them.
NOTE
If the planet pins, gears, or bearings require replacement, all these parts must be replaced at the same time.
5.
Inspect the planet pins for excessive wear at the bearing and cam lock areas. If the wear at the bearing area is greater than
0.001 inch on the diameter when compared with the unworn areas, the planet pins should be replaced.
6.
Check the planet gears for wear and damage on the gear teeth. If wear is excessive, replace the planet gears.
7.
Inspect the needle bearings for freeness of the rollers. Check for pits, broken rollers, or excessive wear on the bronze
bearing cage or flange. Replace the bearings if any of these conditions exist.
8.
Check the thrust plugs for wear on the flange end. If the flange has worn down to 1/32 inch thick, the thrust plugs will
require replacement.
9.
Check the thrust pad for wear on its slotted face. If wear exceeds 1/8 inch, replace the thrust pad. Original thickness of
the thrust pad was 0.500 inch.
10. Check the bushing for wear on the bore and flange. If the flange has worn to 1/32 inch thick, replace the bushing.
INSPECT--BRAKE HUB ASSEMBLY
NOTE
If the sun gear requires replacement, all of the other primary drive gears, including the
sun gear, should be replaced at the same time.
1.
Inspect the sun gear for excessive wear at the bearing and camlock areas. If wear is greater than 0.001 inch on the
diameter when compared with the unworn areas, the sun gear should be replaced.
0216 00-8
TM 55-1905-242-14
0216 00
INSPECT--BRAKE HUB ASSEMBLY (continued)

2.
Inspect the bore of the brake hub for ridges in the center area of the bore and for wear at the center and ends of the bore.
If there are definite ridges at the center of the bore or wear at any point in the bore greater than 0.001 inch in diameter, the
brake hub will require replacement. The original bore was 2.8014 inches.
3.
Check the rollers for pits, cracks, or excessive wear. Replace the rollers if any of these conditions exist.
4.
Check the camlocks for wear at the points where they contact the sun gear and brake hub. If flats are worn on the
camlocks at these points, the camlocks must be replaced.
5.
Check the snap rings for flatness and that they form a true circle. Replace any snap rings that are bent or damaged.
INSPECT--DRUM AND BEARINGS

1.
2.
Check the seal diameters at each end of the drum for rust or roughness. Clean and polish the seal diameters, using extra
fine crocus cloth. Check the bearing hub diameters for scores and wear. If there is any wear, possibly caused by a seized
bearing, the drum must be replaced.
3.
Inspect the O-ring seal face in the bore of drum at the splined end. This face must have a smooth finish and be free from
scratches, etc. Polish the face with extra fine emery cloth if roughness and scratches are found. Replace the drum if
damage is excessive.
4.
Inspect the drum bushing for bruises, scores, and wear. Use a scraper to remove all high spots. The original inside
diameter of the bushing was 2.190 inch. If wear is greater than 0.010 inch, replace the bushing.
5.
Inspect all ball bearings for wear and pitting at the balls and ball grooves. Replace any bearings that are worn or pitted.
ASSEMBLY--BEARINGS AND SEALS TO DRUM

1.
Install the oil seal (54) in the small seal ring (53) so that the tip of the oil seal is at the end of the small seal ring (52) farthest
from the O-ring groove.
2.
Lubricate the O-ring (55) with grease and install it in the groove on the outside diameter of the small seal ring (53).
3.
Lubricate the oil seal (54) with grease, give the O-ring (55) an additional coat of grease, and install this seal assembly on
the nonsplined end of the drum (52) so that the lip of the oil seal is towards the drum. Be careful not to damage the lip
of the oil seal as it is pressed over the taper on the seal diameter of the drum.
4.
Pack the oil seal (54) with grease around the seal diameter of the drum (52).
5.
Install the oil seal (60) in the large seal ring (59) so that the lip of the oil seal is at the end of the large seal ring which has
the projecting diameter at the bore.
6.
Lubricate the O-ring (61) with grease and install it in the groove on the outside of the large seal ring (59).
7.
Lubricate the oil seal (60) with grease, give the O-ring (61) an additional coat of grease, and install this assembly on the
splined end of the drum (52) so that the lip of the oil seal is towards the drum. Be careful not to damage the lip of the oil
seal as it is pressed over the taper on the seal diameter of the drum.
8.
Pack the oil seal (60) with grease around the diameter of the drum (52).
9.
Install the bearing (51) on the nonsplined end of the drum (52) so that the groove on the outside diameter of the bearing
is installed towards the drum. Pack the bearing thoroughly with grease.
0216 00-9
TM 55-1905-242-14
0216 00
ASSEMBLY--BEARINGS AND SEALS TO DRUM (continued)

10. Install the bearing (58) on the splined end of the drum (52) so that the snap ring (57) on the bearing is installed towards
the drum.
11. If removed during disassembly, press the bushing (56) in the drum (52) using a sizing mandrel that is 2.1885 inches in
diameter. Install the drum bushing so that the end of the drum bushing is flush with the end of the drum.
ASSEMBLY--DRUM INTO THE WINCH BASE
1.
Using additional personnel or a suitable lifting device, place the winch base (62) on the work bench so that the side that
is to be the final drive end of the winch is facing up.
2.
Attach the final drive housing (3) to the winch base (62) using the dowel bolts (4), lockwashers (2), and nuts (1).
3.
Using additional personnel or a suitable lifting device, turn this assembly over so that it rests on the end of the final drive
housing (3).
4.
Using additional personnel or a suitable lifting device, take the assembled drum (52) and pilot the bearing (58) on the
splined end of the drum into the bore of the final drive housing (3). Tap the drum assembly down until the snap ring (57)
on the bearing at the splined end of the drum is properly seated on the end of the final drive housing bore. There will be
approximately 1/16 inch clearance between the final drive housing and the end of the drum flange when the bearing snap
ring is seated.
5.
Torque the nuts (1) to 75 lb-ft (102 Nm).
ASSEMBLY--BRAKE HUB ASSEMBLY

1.
Place the sun gear (47) splined end down, on a clean work surface.
2.
Install a spacer (45) on the sun gear (47).
3.
Install a snap ring (50) in the bore of the brake hub (44).
4.
Place the brake hub (44) over the sun gear (47) so that it rests on the spacer (45).
5.
Take 28 camlocks (49) and assemble them so that they stand on end between the sun gear (47) and the bore of the brake
hub (44) as shown below.
47
44
0216 00-10
TM 55-1905-242-14
0216 00
ASSEMBLY--BRAKE HUB ASSEMBLY (continued)

6.
When all 28 camlocks (49) have been assembled, install one garter spring (48) so that it engages under the projecting
ends of the camlocks to force them into engagement with the sun gear (47) and the bore of the brake hub (44).
7.
Install the remaining snap ring (50) in the bore of the brake hub (44) next to the camlock (49) ends.
8.
Carefully turn the brake hub (44) and sun gear (47) assembly over so that it rests on the gear end of the brake hub. Be
careful that the brake hub does not slide off the sun gear.
9.
When the brake hub (44) is turned over, allow the brake hub to slide off the sun gear (47) just enough so that the second
garter spring (48) can be installed under the projecting ends of the camlocks (49). Install the garter spring as described
in step 6.
10. Install 32 rollers (46) under the spacer (45) and between the brake hub (44) and the sun gear (47).
11. Slide the brake hub (44) back against the spacer (45) and turn the brake hub over so that it rests on the splined end of the
sun gear (47).
12. Install the remaining 32 rollers (46) between the brake hub (44) and the sun gear (47).
13. Install the spacer (45) and then the snap ring (43).
14. To check that the brake hub assembly (22) is assembled correctly, hold the gear end of the sun gear (47) with one hand
and view the end of the assembly while the gear teeth are away from you. With the other hand, try to rotate the brake hub
(44) in both directions. If the camlocks (49) have been assembled correctly, according to steps 5-13, the brake hub will
rotate freely in a clockwise direction and lock up in the opposite direction.
ASSEMBLY--PRIMARY PLANET ASSEMBLY
1.
Lubricate the O-ring (42) with grease and install its groove in the thrust pad (41). Give the O-ring an additional coat of
grease and install the thrust pad in its recess in the inside wall of the planet hub (37) so that the slotted face of the thrust
pad is outward.
2.
Press the thrust plug (38) into the ends of the primary planet pins (36).
3.
Press the needle bearing (40) into the planet gear (39) so that the ends of the needle bearing are flush or slightly below
the side of the planet gear at each end.
4.
Place the planet gear (39) into the planet hub (37) so that the bore of the bearing lines up with a planet pin hole.
5.
Tap the primary planet pin (36) through the planet hub (37) until the drilled hole in the end of the primary planet pin lines
up with the hole in the rim of the planet hub.
6.
Install the pin (35), and using a 3/16 inch diameter pin punch, drive the pin in until the outer end of the pin is 3/16 inch
below the outside diameter of the planet hub (37).
7.
Repeat steps 1-6 for the remaining planet gears (39) and when they are installed, check that all the gears rotate freely.
0216 00-11
TM 55-1905-242-14
0216 00
ASSEMBLY--PRIMARY DRIVE ASSEMBLY

NOTE
Before starting this assembly, the drum must be mounted between the final and primary
housing, secured to the winch base according to the instructions in the Assembly-Drum into the Winch Base procedure in this work package.
1.
Set the partly completed winch on end so that it rests on the end of the primary drive housing (33). Check that the drum
bearing that is carried in the primary drive housing has been thoroughly packed with grease.
2.
Lubricate the O-ring (27) and oil seal (28) with grease and install it in its groove in the seal ring (29).
3.
Install the oil seal (28) in the seal ring (29) so that the back of the oil seal contacts the shoulder in the seal ring bore. Give
the O-ring (27) and oil seal an additional coat of grease and install the seal ring in the bore of the primary drive housing
(33) so that the lip of the oil seal is out towards the open end of the primary drive housing. Tap the seal ring into place
with a soft hammer so that it locates against the snap ring (30) that was previously installed.
4.
Install the primary planet assembly (26) so that the projecting boss locates in the bushing at the end of the drum. When
this assembly is in place, rotate it by hand to make sure that it is free to turn. Check that the spacer (21) is in place in the
primary planet assembly.
5.
Assemble the brake ring (24) and snap rings (23) on the brake hub (22).
6.
Install the brake hub (22) so that the sun gear engages with the gears in the primary planet assembly (26).
ASSEMBLY--FINAL PLANET ASSEMBLY

1.
Install the snap rings (20) in the bore of the planet gear (18).
2.
Press the ball bearings (19) into the planet gear (18) so that the ends of the bearings shoulder against the snap rings (20).
3.
Place the planet gear (18) into the planet hub (11) so that the bore of the bearing (19) lines up with a final planet pin hole.
4.
Install a final planet pin (17) in the planet hub (11) so that it passes through the ball bearings (19) in the planet gear (18) and
the drilled hole in the final planet pin lines up with the hole in the rim of the planet hub.
5.
Install the pin (16), using a 3/16 inch diameter pin punch, and drive the pin (16) in until the outer end of the pin is 7/16 inch
below the outside diameter of the planet hub (11).
6.
Repeat steps 1-5 for the remaining planet gears (18) and check that all gears turn freely.
ASSEMBLY--FINAL DRIVE ASSEMBLY

NOTE
Before starting this assembly, the drum must be mounted between the final drive and
primary housings and secured to the winch base according to the instructions in the
Assembly--Drum into the Winch Base procedure in this work package.
1.
If removed during disassembly, install the O-ring (14) on the sun gear shaft (12).
2.
Lubricate the O-ring (14) with grease and install it over the taper seal ring (15) that is installed on the sun gear shaft (12).
3.
Check that the snap ring (13) is in place on the sun gear shaft (12) and install the sun gear shaft in the winch so that it
engages in the splined bore of the planet hub (11). Slide the sun gear shaft in until the snap ring contacts the end of the
planet hub. At the same time, the O-ring (14) will contact the seal face on the end of the drum (52) and be pushed up the
tapered diameter of the tapered seal ring (15).
0216 00-12
TM 55-1905-242-14
0216 00
ASSEMBLE FINAL DRIVE ASSEMBLY (continued)

4.
Install the final planet assembly (10) so the planet gears engage in the internal teeth of the final drive housing (3) and the
splined bore of the planet hub (11) locates over the splined end of the drum (52). Tap the planet assembly into place until
it contacts the bearing that carries the drum in the final housing.
5.
Install the thrust plate (9) in the end of the final planet assembly (10).
6.
Lubricate the O-ring (8) with grease and install it in its groove in the end cover (6). Give the O-ring an additional coat of
grease.
7.
Install end cover (6) in final drive housing (3) so that the filler plug (7) boss will be located at the bottom of the final drive
housing when the winch is mounted. Make sure that the end cover is properly seated against the gear teeth in the final
drive housing.
8.
Install the snap ring (5) and make sure that it is properly seated in the bottom of the snap ring groove all the way around
the final drive housing (3).
9.
Fill the final drive housing (3) with gear lubricating oil to the level of the filler hole and install the filler plug (7).
FOLLOW-ON PROCEDURE
Install the motor assembly as described in WP 0190 00.
END OF WORK PACKAGE

0216 0216
00-13/14
00-13blank
TM 55-1905-242-14
0217 00

RAMP AND HINGE PINS, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Truck, Wrecker (Item 10, Table 1, WP 0230 00)
WP 0230 00)
Maul, Ships, 5 lb. (Item 69, Table 2,
WP 0228 00)
Personnel Required:
References:
WP 0219 00
TM 55-1905-242-24P (WP 0097)
REMOVAL
WARNING
The ramp may shift positions once the ramp hinge pins are removed. Keep hands and
feet clear of the area between the ramp and the vessel at all times during hinge pin
removal. Do not place hands or fingers in the ramp pin holes. Failure to heed this
warning can result in serious injury or death.
All personnel in the vicinity of lifting operations should wear appropriate safety equipment including gloves, hard hat, and safety shoes. Failure to comply can result in
1.
Lower the ramp until it rests securely on the drydock or the beach.
2.
Remove the ramp cable from the ramp (WP 0219 00).
3.
Attach the wrecker truck, hoisting device, or an appropriate lifting device to the ramp.
4.
Remove the nuts (1), washers (2), and bolts (3) that secure the ramp hinge pin (4).
5.
Take a slight strain on the ramp with the lifting device, sufficient to ease the strain on the ramp hinge pin (4).
6.
Drive out the ramp hinge pin (4), taking care to keep all body parts out of possible pinch or crush areas.
7.
Remove the ramp hinge pin (4) and washers (5). Take care not to lose the washers.
8.
Carefully lift the ramp up and away from the vessel.
0217 00-1
TM 55-1905-242-14
0217 00
REMOVAL (continued)
RAMP
4
3
2
1
5
VESSEL
INSTALLATION
1.
Carefully swing the ramp into position on the vessel.
2.
Align the holes in the hinges (6), position the washers (5), and drive in the ramp hinge pin (4) to secure the ramp.
3.
Install the bolts (3), washers (2), and nuts (1) that secure the ramp hinge pin (4).
4.
Install the ramp cable (WP 0219 00).
5.
Raise the ramp and secure it.
END OF WORK PACKAGE

0217 00-2
TM 55-1905-242-14
0218 00

RAMP LATCH MECHANISM, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Personnel Required:
References:
FM 55-502
TM 55-1905-242-24P (WP 0097)
Ramp lowered
REMOVAL
1.
Remove the bolts (1) that secure the access plate (2) to the wing wall. Remove the access plate.
2.
Remove the circlip (3) that secures the pin (4) in the clevis (5). Remove the pin.
3.
Remove the nut (6) and washer (7) that secure the latch assembly (8).
6
7
5
8
3
1
4
3
5
INSTALLATION
1.
Position the latch assembly (8) and secure it with the nut (6) and washer (7).
2.
Install the pin (4) through the clevis (5) and the latch and secure it with the circlip (3).
3.
Position the access plate (2) on the wing wall and secure it with the bolts (1).
4.
END OF WORK PACKAGE

00-1
02180218
00-1/2
blank
TM 55-1905-242-14
0219 00

RAMP SHEAVES AND CABLES, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Ramp fully lowered, resting on drydock or beach
Personnel Required:
Materials/Parts:
References:
TM 55-1905-242-24P (WP 0097)
REMOVAL--RAMP CABLE
WARNING
Always wear leather gloves when handling wire rope. Handling wire rope with bare
hands can cause serious injury or death to personnel.
NOTE
1.
Remove the bolts (1) that secure the access plate (2) to the bulkhead. Remove the access plate.
2.
Remove the cotter pin (3), nut (4), and bolt (5) that secure the ramp cable (6) to the dead head assembly (7). Remove the
ramp cable from the deadhead assembly.
1
2
3
4
5
0219 00-1
TM 55-1905-242-14
0219 00
REMOVAL--RAMP CABLE (continued)

3.
Position one crewmember in the pilothouse to operate the winch and one crewmember on the bow ramp to receive the
winch cable. The crewmember on the bow ramp must don protective leather gloves.
4.
Have the crewmember in the pilothouse operate the winch in the RAMP DOWN position while the crewmember on the
bow ramp fakes the winch cable onto the ramp. Pay out the winch cable until all of the winch cable has been removed
5.
Remove the wedge (8) that secures the bitter end of the winch cable to the winch drum (9), and remove the winch cable
6.
Pull the winch cable out of the ramp from the port side of the ramp, and fake it onto the cargo well deck.
8
INSTALLATION--RAMP CABLE
1.
Don protective leather gloves and feed the bitter end of the winch cable through the ramp and ramp sheaves from port
to starboard.
2.
Feed the bitter end of the winch cable through the wing wall sheave and to the winch drum (9).
3.
Secure the bitter end of the winch cable to the winch drum (9) with the wedge (8).
4.
Operate the winch in the RAMP UP position (winch in the cable) while one crewmember on the bow ramp keeps the
winch cable taut and the another crewmember ensures that the winch cable reels evenly onto the winch drum (9).
Continue winching until 3 to 4 wraps of the winch cable are taken around the winch drum. Cease winching.
5.
Attach the end of the ramp cable (6) to the dead head assembly (7) with the cotter pin (3), nut (4), and bolt (5).
6.
Position the access plate (2) on the bulkhead and secure it with the bolts (1).
7.
Resume operating the winch in the RAMP UP position (winch in the cable) while one crewmember on the bow ramp
keeps the winch cable taut and the another crewmember ensures that the winch cable reels evenly onto the winch drum
(9). Continue winching until the winch cable is taut against the ramp.
8.
Clear all personnel from the ramp area and raise and latch the ramp.
REMOVAL--SHEAVES
1.
If a ramp sheave will be removed, remove the bolts (10) that secure the access plate (11) to the bow ramp (12). Remove
the access plate. If the wing wall sheave will be replaced, access is gained through the cable opening in the wing wall.
2.
Remove the nut (13) and bolt (14) that secure the sheave (15) to its mount (16).
3.
Remove the sheave (15).
INSTALLATION--SHEAVES
0219 00-2
TM 55-1905-242-14
0219 00
10
11
15
13, 14
16
12
INSTALLATION--SHEAVES
1.
Position the sheave (15) in its mount (16).
2.
Secure the sheave (15) to the mount (16) with the nut (13) and bolt (14).
3.
If access plate (11) removal was required to gain access to the sheave, install the access plate and secure it with the
bolts (10).
END OF WORK PACKAGE

00-3
02190219
00-3/4
blank
TM 55-1905-242-14
0220 00

RAMP SEAL, REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Ramp fully lowered, resting on drydock or beach
Personnel Required:
Materials/Parts:
Adhesive (Item 26, Table 2, WP 0230 00)
References:
TM 55-1905-242-24P (WP 0097)
REMOVAL--SIDE SEALS
1.
Using a heavy scraper, remove the seal (1) from the sealing bar (2).
2.
Thoroughly remove all of the old seal (1) from the sealing bar (2).
2
1
3
3
INSTALLATION--SIDE SEALS
1.
Apply a coat of adhesive to the sealing bar (2) and to the side of the seal (1) that will be attached to the sealing bar.
2.
Allow the adhesive to set up to a tacky state.
3.
Install the seal (1) to the sealing bar (2) and allow the adhesive to cure for 12 to 24 hours before closing the ramp.
0220 00-1
TM 55-1905-242-14
REMOVAL--BOTTOM SEAL
1.
Using suitable pry bars, expand the metal tube (3) securing the seal (4) in place.
2.
Remove the seal (4) from the vessel.
INSTALLATION--BOTTOM SEAL
1.
Using suitable pry bars, expand the metal tube (3) far enough to accommodate the seal (4).
2.
Install the seal (4) in the metal tube (3).
3.
Using a heavy hammer, fold the metal tube (3) onto the seal (4) to secure the seal to the vessel.
END OF WORK PACKAGE

0220 00-2
0220 00
TM 55-1905-242-14
0221 00

RAMP SHEAVES AND LATCH MECHANISM, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
Materials/Parts:
WP 0230 00)
WP 0230 00)
Ramp latches removed (WP 0218 00)
Ramp sheaves removed (WP 0219 00)
Personnel Required:
References:
WP 0218 00
WP 0219 00
TM 55-1905-242-24P (WP 0097)
DISASSEMBLY--RAMP SHEAVES
WARNING
1.
2.
Remove the sheave pin (1) and flat thrust washers (2) from the sheave (3).
3.
Use an arbor press to remove the bushing halves (4) from the sheave (3).
CLEANING
1.
2.
0221 00-1
TM 55-1905-242-14
0221 00
INSPECTION--RAMP SHEAVES
1.
Inspect the sheave, bushing halves, pins, and thrust washers for cracks, breaks, burrs, or wear. Remove burrs by
grinding smooth or by light stoning.
2.
Replace any defective parts.

1
2
4
4
2
ASSEMBLY--RAMP SHEAVES
1.
Press the bushing halves (4) into the sheave (3).
2.
Lubricate the flat thrust washers (2) and pin (1) with grease and install them in the sheave (3).
DISASSEMBLY--LATCH MECHANISM
1.
Remove the grease fitting (5) from the pin (6).
2.
Remove the circlips (7) that secure the pin (6) in the clevis (8).
3.
Remove the pin (6) from the clevis (8) and latch (9). Use an arbor press if necessary.
8
6
7
5
0221 00-2
TM 55-1905-242-14
0221 00
CLEANING
1.
2.
INSPECTION--LATCH MECHANISM
1.
Inspect the latch, clevis, and pin for cracks, breaks, burrs, or wear. Remove burrs by grinding smooth or by light stoning.
2.
Replace any defective parts.
ASSEMBLY--LATCH MECHANISM
1.
Lubricate the pin (6) and the pin holes of the latch (9) and clevis (8) with grease.
2.
Position the latch (9) inside the clevis (8) and align the pin holes.
3.
Install the pin (6) through the latch (9) and clevis (8) and secure it with the circlips (7).
4.
Install the grease fitting (5) in the pin (6).
5.
Dispose of used cleaning solvent and contaminated materials in accordance with local regulations.
END OF WORK PACKAGE

02210221
00-3/4
00-3
blank
TM 55-1905-242-14
0222 00

CRANE ASSEMBLY, TEST
INITIAL SETUP:
Crane prepared for operation (WP 0026 00)
Personnel Required:
References:
TB 43-0142
WP 0026 00
TEST
In accordance with TB 43-0142, the crane must be load tested and functionally tested annually. TB 43-0142 contains the full
procedure for both the load testing, the annual testing, and for proper documentation of the testing.
In addition to this required annual testing, crane testing is required under the following circumstances:
1.
Prior to initial use, all new, extensively repaired, or altered lifting devices shall be given a rated load test. Manufacturers
and repair activities should perform this test and provide written certification of load testing to the using activity. If load
test certification is not obtained or available, using activities shall arrange for testing through General Support (GS) or
Direct Support (DS) maintenance activities. Manufacturers certification or other records of rated load testing shall be
maintained by the using activity.
2.
Prior to initial use, all new, extensively repaired, or altered lifting devices shall be given a functional test to determine
operability of the equipment. Functional testing requirements are indicated in the applicable appendix of TB 43-0142.
Before performing the functional test, the proper operation of brakes and limit, locking, and other safety devices shall be
tested under no-load conditions.
3.
Lifting devices that have been idle for one year or more shall be functionally tested at 100% of the rated load prior to use.
END OF WORK PACKAGE

02220201
00-1/2
blank
00-1
TM 55-1905-242-14
0223 00

CRANE BOOM ASSEMBLY, REPAIR
INITIAL SETUP:
Table 1, WP 0230 00)
WP 0230 00)
Extension cylinder and extension assemblies
removed (WP 0194 00)
Hoses removed from boom cylinders
(WP 0157 00)
Personnel Required:
Materials/Parts:
WP 0230 00)
WP 0230 00)
References:
WP 55-502
TB 43-0142
WP 0157 00
WP 0194 00
WP 0222 00
TM 55-1905-242-24P (WP 0103)
REPAIR
Repair of the crane boom assembly is accomplished by the replacement of worn or damaged parts. Disassembly and
assembly procedures are outlined in this work package.
Prior to initial use, all new, extensively repaired, or altered lifting devices shall be given a functional test to determine
operability of the equipment. Functional testing requirements are indicated in WP 0222 00 and in TB 43-0142. Before performing the functional test, the proper operation of brakes and limit, locking, and other safety devices shall be tested under noload conditions.
REMOVAL--SECOND BOOM AND SECOND BOOM CYLINDER
WARNING
Use a suitable lifting device to lift heavy loads. Heavy loads can crush. Do not allow
any body parts to come under the load or between the load and a stationary object.
Failure to comply can result in serious injury or death.
0223 00-1
TM 55-1905-242-14
0223 00
REMOVAL--SECOND BOOM AND SECOND BOOM CYLINDER (continued)
WARNING
1.
Remove the bolts (1), washers (2), and nuts (3) that secure the hose clamps (4) to the first boom (5) and the second boom
(6). Swing the extension cylinder hoses clear of the boom sections.
2.
Remove the nut (7), washer (8), and pin (9) that secure the rod end of the second boom cylinder (10) to the second
boom (6).
3.
Remove the nut (11), washer (12), and pin (13) that secure the piston end of the second boom cylinder (10) to the first
boom (5). Remove the second boom cylinder.
4.
Remove the nut (14), washer (15), and pin (16) that secure the second boom (6) to the first boom (5). Using additional
personnel or a suitable lifting device, remove the second boom.
DISASSEMBLY--SECOND BOOM
1.
Remove the bolts (17) that secure the wear pad (18) to the second boom (6). Remove the wear pad.
2.
Remove the bolts (19) and washers (20) that secure the mount (21) to the second boom (6). Remove the mount.
3.
Remove the bushings (22) and grease fitting (23) from the second boom (6).
REMOVAL--FIRST BOOM AND FIRST BOOM CYLINDER

1.
Remove the nut (24), washer (25), and pin (26) that secure the rod end of the first boom cylinder (27) to the first boom (5).
2.
Remove the nut (28), washer (29), and pin (30) that secure the first boom (5) to the pedestal (31). Using additional
crewmembers or a suitable lifting device, remove the first boom from the pedestal.
3.
Remove the nut (32), washer (33), and pin (34) that secure the piston end of the first boom cylinder (27) to the pedestal
(31). Remove the first boom cylinder.
DISASSEMBLY--FIRST BOOM
1.
Remove the grease fitting (35) from the pin (34) only if the pin or fitting will be replaced.
2.
Remove the bushings (36) and grease fitting (37) from the first boom (5).
0223 00-2
TM 55-1905-242-14
0223 00
DISASSEMBLY--FIRST BOOM (continued)

1
37
36
1
2
36
26
13
24
1
2
3
25
12
16
11
23
22
14 15
10
29
28
30
21
22
27
6
4
20
2
1
31
33
32
19
8
18
34
35
17
CLEANING
1.
2.
3.
Dispose of all contaminated materials in accordance with local regulations.
INSPECTION
NOTE
Replace worn or damaged parts with new.
1.
Inspect both boom sections for cracks, deformities, or other damage. Replace any damaged boom section.
2.
Inspect the bushings and pins for wear. Replace any worn bushings or pins.
3.
Inspect the wear pad for wear. Replace the wear pad if it is worn.
4.
Inspect the cylinders for leaking or damage. Replace any leaking or damaged cylinder.
0223 00-3
TM 55-1905-242-14
0223 00
ASSEMBLY--FIRST BOOM
1.
Install the bushings (36) and grease fitting (37) into the first boom (5).
2.
Install the grease fitting (35) into the pin (34) if it was removed during disassembly.
INSTALLATION--FIRST BOOM AND CYLINDER

1.
Position the piston end of the first boom cylinder (27) in the pedestal (31) and secure it with the nut (32), washer (33), and
pin (34).
2.
Using additional personnel or a suitable lifting device, position the first boom (5) in the pedestal (31) and secure it with
the nut (28), washer (29), and pin (30).
3.
Position the rod end of the first boom cylinder (27) in the first boom (5) and secure it with the nut (24), washer (25), and
pin (26).
ASSEMBLY--SECOND BOOM
1.
Install the bushings (22) and grease fitting (23) into the second boom (6).
2.
Install the mount (21) on the second boom (6) and secure it with the bolts (19) and washers (20).
3.
Install the wear pad (18) on the second boom (6) and secure it with the bolts (17).
INSTALLATION--SECOND BOOM AND CYLINDER

1.
Using additional crewmembers or a suitable lifting device, position the second boom (6) on the first boom (5) and secure
it with the nut (14), washer (15), and pin (16).
2.
Position the piston end of the second boom cylinder (10) in the first boom (5) and secure it with the nut (11), washer (12),
and pin (13).
3.
Position the rod end of the second boom cylinder (10) in the second boom (6) and secure it with the nut (7), washer (8),
and pin (9).
4.
Position the extension cylinder hoses on the first boom (5) and second boom (6) and secure them with the bolts (1),
washers (2), nuts (3), and hose clamps (4).
FOLLOW-ON PROCEDURE
1.
Install the extension assembly and cylinder (WP 0194 00).
2.
Lubricate all grease fittings.
3.
Perform load testing and functional testing of the crane following the procedures contained in WP 0222 00.
4.
Clear the lockouts and tagouts and check the operation of the system.
END OF WORK PACKAGE

0223 00-4
TM 55-1905-242-14
0224 00

CATHODIC PROTECTION (ANODES), INSPECT/REPLACE
INITIAL SETUP:
Table 1, WP 0230 00)
Table 1, WP 0230 00)
Personnel Required:
References:
TB 43-0144
TB 55-1900-204-24
TM 55-1905-242-24P (WP 0105)
INSPECTION
WARNING
Repairing components by means of grinding, cutting, and/or welding produces hot,

flying particles. These particles can cause serious injury to personnel. These hot
particles can also ignite fires in the work area and in adjacent spaces. During and after
work, the work area will be very hot. Protective goggles, gloves, and/or aprons must be
worn at all times during cutting and grinding operations. A fire watch must be posted
whenever grinding or cutting operations are taking place. Failure to comply can result
in damaged equipment and serious injury or death to personnel.
and skin protection. Failure to comply can result in serious injury or death to personnel.
1.
Inspect the anode straps (1) for loose mounting.
2.
Inspect the anodes (2) for deterioration and corrosion. Replace any anode that is deteriorated more than 50%.
REMOVAL
1.
Cut or grind the welds that secure the straps (1) to the hull.
2.
Break the straps (1) loose from the hull and remove the anode (2).
3.
Clean the hull in the weld area by wire brushing or grinding to bare metal.
0224 00-1
TM 55-1905-242-14
0224 00
REMOVAL (continued)
2
2
INSTALLATION
1.
Position the anode (2) in place on the hull.
! CAUTION
2.
Weld the straps (1) to the hull.
3.
Paint the straps (1) and hull in accordance with TB 43-0144. Do not paint the anode (2).
END OF WORK PACKAGE

0224 00-2
TM 55-1905-242-14
CHAPTER 10
SUPPORTING INFORMATION
FOR
TM 55-1905-242-14
0225 00

REFERENCES
REFERENCES
This work package lists all field manuals, forms, technical manuals, and miscellaneous publications referenced in this
manual.
ARMY REGULATIONS
AR 70-75
AR 385-10
Survivability of Army Personnel and Materiel

The Army Safety Program
DEPARTMENT OF THE ARMY PAMPHLETS

DA PAM 738-750
Functional Users Manual for The Army Maintenance Management System

(TAMMS)
FIELD MANUALS
FM 4-25.11
FM 55-502
FM 55-509-1
First Aid
Army Watercraft Safety
Introduction to Marine Electricity
FORMS
DA Form 2408-9
SF 368
Equipment Control Record

Product Quality Deficiency Report
TECHNICAL BULLETINS
TB 43-0142
TB 43-0144
TB 55-1900-204-24
TB 740-93-4
Safety Inspection and Testing of Lifting Devices

Painting of Watercraft
Arc Welding on Water-Borne Vessels
Preservation of Vessels for Storage
TECHNICAL MANUALS
406B851010
54-0043, Rev. D
59249501
59268404
81153_3
81153_4
90-FM200M-021
DSC500
G263647-5
O203 03/97
OME-55090
OPR-330, Rev. 3
OPR-3000
OPR-7000G, Rev. 3
OPR-7001, Rev. 2
Horizon HX350S VHF/FM Marine Handheld Transceiver Owners Manual (Standard Communications)
MV103AC Digital Compass System Technical Manual (KVH Industries, Inc.)
Okidata Microline 184 Turbo Printer Maintenance Manual (Okidata)
Okidata Microline 184 Turbo Printer Handbook (Okidata)
HSB Series CRT Display Owners Handbook (Raytheon)
Pathfinder Radar Scanners Owners Handbook (Raytheon)
FM-200 ECS Series Engineered Fire Suppression System Design, Installation,
Operation, and Maintenance Manual for Marine FM-200 Systems (Kidde
Fire Systems)
Operating Manual DSC 500 Digital Selective Calling Military VHF Transceiver
(Ross Engineering Co.)
RAY430 Loudhailer Operation Manual (Raytheon)
Diesel Generator Operators Manual (Alaska Diesel Electric)
Furuno NAVTEX Receiver NX-500 Operators Manual (Furuno)
SEA 330 Operators Manual 300W HF/SSB Radio System (SEA)
SEATOR 3000 Operators Manual (SEA)
SEACALL 7000G Operators Manual Digital Selective Calling Controller (SEA)
SEAWATCH 7001 Operators Manual (SEA)
0225 00-1
TM 55-1905-242-14
0225 00
TECHNICAL MANUALS (continued)

P844K
S9008-AA-PRO-010 Rev. 1, Change A
S9086-HP-STM-010/CH-245R3
S9074-AQ-GIB-010/248
STP21-1-SMCT
TM 11-5820-890-20
TM 11-5825-291-13
TM 11-5895-1199-12
TM 5-2815-231-24P
TM 5-2815-231-14
TM 55-1905-242-24P
TM 750-244-6
W844
Diesel Generator Parts Manual (Alaska Diesel Electric)

Liferaft, Inflatable Mark 6, Mod 3 Inspection, Test, and Repair Procedures
Naval Ships Technical Manual, Chapter 245 Propellers
Requirements for Welding and Brazing Procedure and Performance Qualification (Supercedes MIL-STD-248D)
U.S. Army Training Manual
AN/VRC-90A Radio Set Operations and Maintenance
AN/PSN-11 GPS Operations and Maintenance
AN/APX-72 Transponder
Engine, Diesel, V-12 (Detroit) Installed in Landing Craft, Mechanized (LCM-8)
(Rohr and Gunderson Models)
Engine, Diesel, V-12 (Detroit) Installed in Landing Craft, Mechanized
(LCM-8) (Rohr and Gunderson Models)
Repair Parts and Special Tools List, Landing Craft Mechanized (LCM-8) Mod 2
Procedures for Destruction of Tank-Automotive Equipment to Prevent Enemy
Use (U.S. Army Tank-Automotive Command)
Diesel Generator Service Manual (Alaska Diesel Electric)
MILITARY STANDARDS
MIL-I-16411
MIL-STD-769J
Insulation Felt, Thermal, Glass Fiber

Thermal Insulation Requirements for Machinery and Piping
END OF WORK PACKAGE

0225 00-2
TM 55-1905-242-14
0226 00

LANDING CRAFT, MECHANIZED (LCM-8) (ALL CRAFT WITH MOD 2 APPLICATION)
MAINTENANCE ALLOCATION CHART (MAC)
INTRODUCTION
THE ARMY MAINTENANCE MANAGEMENT SYSTEM MAC
This introduction provides a general explanation of all maintenance and repair functions authorized at various maintenance
levels under the standard Army Maintenance System concept.
The MAC (immediately following the introduction) designates overall authority and responsibility for the performance of
maintenance functions on the identified end item or component. The application of the maintenance functions to the end
item or component shall be consistent with the capacities and capabilities of the designated maintenance levels, which are
shown on the MAC in column (4) as:
Unit - includes two subcolumns, C (operator/crew) and 0 (unit) maintenance.
Direct Support - includes an F subcolumn.
General Support - includes an H subcolumn.
Depot - includes a D subcolumn.
The tools and test equipment requirements (immediately following the MAC) list the tools and test equipment (both special
tools and common tool sets) required for each maintenance function as referenced from the MAC.
The remarks (immediately following the tools and test equipment requirements) contain supplemental instructions and
explanatory notes for a particular maintenance function.
Maintenance Functions
Maintenance functions are limited to and defined as follows:
1.
Inspect. To determine the serviceability of an item by comparing its physical, mechanical, and/or electrical characteristics with established standards through examination (e.g., by sight, sound, or feel). This includes scheduled inspection
and gaugings and evaluation of cannon tubes.
2.
Test. To verify serviceability by measuring the mechanical, pneumatic, hydraulic, or electrical characteristics of an item
and comparing those characteristics with prescribed standards on a scheduled basis, i.e., load testing of lift devices and
hydrostatic testing of pressure hoses.
3.
Service. Operations required periodically to keep an item in proper operating condition; e.g., to clean (includes decontaminate, when required), to preserve, to drain, to paint, or to replenish fuel, lubricants, chemical fluids, or gases. This
includes scheduled exercising and purging of recoil mechanisms.
4.
Adjust. To maintain or regulate, within prescribed limits, by bringing into proper position, or by setting the operating
characteristics to specified parameters.
5.
Align. To adjust specified variable elements of an item to bring about optimum or desired performance.
6.
Calibrate. To determine and cause corrections to be made or to be adjusted on instruments of test, measuring, and
diagnostic equipment used in precision measurement. Consists of comparisons of two instruments, one of which is a
certified standard of known accuracy, to detect and adjust any discrepancy in the accuracy of the instrument being
compared.
7.
Remove/Install. To remove and install the same item when required to perform service or other maintenance functions.
Install may be the act of emplacing, seating, or fixing into position a spare, repair part, or module (component or
assembly) in a manner to allow the proper functioning of an equipment or system.
0226 00-1
TM 55-1905-242-14
0226 00
Maintenance Functions (continued)

8.
Replace. To remove an unserviceable item and install a serviceable counterpart in its place. Replace is authorized by
the MAC and assigned maintenance level is shown as the third position code of the Source, Maintenance and Recoverability (SMR) code.
9.
Repair. The application of maintenance services, including fault location/troubleshooting, removal/installation, disassembly/assembly procedures, and maintenance actions to identify troubles and restore serviceability to an item by
correcting specific damage, fault, malfunction, or failure in a part, subassembly, module (component or assembly), end
item, or system.
NOTE
The following definitions are applicable to the repair maintenance function:
Services - Inspect, test, service, adjust, align, calibrate, and/or replace.
Fault location/troubleshooting - The process of investigating and detecting the cause of
equipment malfunctioning; the act of isolating a fault within a system or Unit Under
Test (UUT).
Disassembly/assembly - The step-by-step breakdown (taking apart) of a spare/functional group coded item to the level of its least component, that is assigned an SMR
code for the level of maintenance under consideration (i.e., identified as maintenance
significant).
Actions - Welding, grinding, riveting, straightening, facing, machining, and/or resurfacing.
10. Overhaul. That maintenance effort (service/action) prescribed to restore an item to a completely serviceable/operational condition as required by maintenance standards in appropriate technical publications. Overhaul is normally the
highest degree of maintenance performed by the Army. Overhaul does not normally return an item to like new condition.
11. Rebuild. Consists of those services/actions necessary for the restoration of unserviceable equipment to a like new
condition in accordance with original manufacturing standards. Rebuild is the highest degree of materiel maintenance
applied to Army equipment. The rebuild operation includes the act of returning to zero those age measurements (e.g.,
hours/miles) considered in classifying Army equipment/components.
Explanation of Columns in the MAC
Column (1) - Group Number. Column (1) lists FGC numbers, the purpose of which is to identify maintenance significant
components, assemblies, subassemblies, and modules with the Next Higher Assembly (NHA).
Column (2) - Component/Assembly. Column (2) contains the item names of components, assemblies, subassemblies, and
modules for which maintenance is authorized.
Column (3) - Maintenance Function. Column (3) lists the functions to be performed on the item listed in column (2). (For a
detailed explanation of these functions refer to Maintenance Functions outlined above.)
0226 00-2
TM 55-1905-242-14
0226 00
Explanation of Columns in the MAC (continued)

Column (4) - Maintenance Level. Column (4) specifies each level of maintenance authorized to perform each function listed
in column (3), by indicating work time required (expressed as manhours in whole hours or decimals) in the appropriate
subcolumn. This work time figure represents the active time required to perform that maintenance function at the indicated
level of maintenance. If the number or complexity of the tasks within the listed maintenance function varies at different
maintenance levels, appropriate work time figures are to be shown for each level. The work time figure represents the average
time required to restore an item (assembly, subassembly, component, module, end item, or system) to a serviceable condition
under typical field operating conditions. This time includes preparation time (including any necessary disassembly/assembly time), troubleshooting/fault location time, and quality assurance time in addition to the time required to perform the
specific tasks identified for the maintenance functions authorized in the MAC. The symbol designations for the various
maintenance levels are as follows:
C - Operator or crew maintenance
O- Unit maintenance
F - Direct support maintenance
H - General support maintenance
D - Depot maintenance
Column (5) - Tools and Equipment Reference Code. Column (5) specifies, by code, those common tool sets (not individual
tools), common Test, Measurement and Diagnostic Equipment (TMDE), and special tools, special TMDE and special
support equipment required to perform the designated function. Codes are keyed to the entries in the tools and test equipment table.
Column (6) - Remarks Code. When applicable, this column contains a letter code, in alphabetical order, which is keyed to
the remarks table entries.
Explanation of Columns in the Tools and Test Equipment Requirements
Column (1) - Tool or Test Equipment Reference Code. The tool or test equipment reference code correlates with a code used
in column (5) of the MAC.
Column (2) - Maintenance Level. The lowest level of maintenance authorized to use the tool or test equipment.
Column (3) - Nomenclature. Name or identification of the tool or test equipment.
Column (4) - National Stock Number (NSN). The NSN of the tool or test equipment.
Column (5) - Tool Number. The manufacturers part number, model number, or type number.
Explanation of Columns in the Remarks
Column (1) - Remarks Code. The code recorded in column (6) of the MAC.
Column (2) - Remarks. This column lists information pertinent to the maintenance function being performed as indicated in
the MAC.
END OF WORK PACKAGE

02260226
00-3/4
blank
00-3
TM 55-1905-242-14
0227 00

MAINTENANCE ALLOCATION CHART
Table 1. MAC for LCM-8 Mod 2
(4)
MAINTENANCE LEVEL
(1)
GROUP
NUMBER
(2)
COMPONENT/
ASSEMBLY
00
LANDING CRAFT,
MECHANIZED,
LCM-8, MOD 2
01
HULL
STRUCTURE
0101
Hull, Bitts, Chocks,

Tiedowns, Stanchions, Lifelines,
Hatches, and Void
Covers
0102
(3)
MAINTENANCE
FUNCTION
UNIT
Inspect
Service
Replace
Repair
1.5
8.0
Voids and Compart- Inspect

ments
Service
Repair
4.0
30.0
0103
Pilothouse
010301
Mast, Windows
Inspect
Service
Replace
0.5
0.5
Inspect
Service
Replace
0.5
0.5
Control Console,
Instrument Lights,
and Switches
Inspect
Service
Replace
0.5
1.0
010304
Engine/Transmission Instruments
DIRECT GENERAL
SUPPORT SUPPORT DEPOT
(5)
TOOLS
AND
EQUIP
(6)
REMARKS
1
1, 7
1, 7
6.0
4.0
1
1, 7
16.0
3.0
2.0
1
1
2.0
1
1
Replace
2.0
010305
Hydraulic Gauges, Replace

Rudder Angle Indicator, and Ammeter
2.0
010306
Engine Shutdown Inspect

Control and Emer- Service
gency Engine Shut- Replace
down Control
2.0
19
1
010302
010303
Wipers and Wiper

Motor
0.5
0.5
0227 00-1
TM 55-1905-242-14
0227 00
Table 1. MAC for LCM-8 Mod 2 (continued)

(4)
MAINTENANCE LEVEL
(1)
GROUP
NUMBER
(2)
COMPONENT/
ASSEMBLY
(3)
MAINTENANCE
FUNCTION
UNIT
3.1
0.6
2.8
1.0
0.2
02
PROPULSION
SYSTEM
0201
Propulsion Engines Inspect

Test
Adjust
Service
Replace
Repair
4.8
10.2 37.2
2.5 11.6
Marine Gear
0.4
0202
Inspect
Test
Service
Replace
Repair
2.0
0.5
0203
Tachometer Drive
Gear and Cable
0204
Propulsion Controls
and Linkages
020401
Propulsion Control Inspect

Head
Service
Replace
0.5
2.0
Throttle Linkage
Inspect
Adjust
Replace
0.5
Inspect
Adjust
Replace
0.5
0205
Hydraulic Starting
System
020501
Starting System
Inspect
Valves, Piping,
Replace
Hoses, and Fittings
0.5
Recharging Pump
Inspect
Replace
Repair
0.5
Inspect
Service
Replace
Repair
0.5
020402
020403
020502
020503
Clutch Linkage
Accumulator
Replace
DIRECT GENERAL
(5)
TOOLS
AND
EQUIP
(6)
REMARKS
C
2.0
6.0
198.0
53.0
592.0
133.0
D
1.0
2.0
3.0
80.0
26.0
50.0
2.0
4.0
1, 19
1
1.5
4.0
1
1
1.5
3.0
1
1
3.0
2.0
3.0
1.5
1.5
3.5
0227 00-2
1
3, 1
1
1
1, 3, 12, 14
15, 16, 17
TM 55-1905-242-14
0227 00

(4)
MAINTENANCE LEVEL
(1)
GROUP
NUMBER
020504
020505
020506
020507
(2)
COMPONENT/
ASSEMBLY
Reservoir and
Filters
Control Valve
Starting Motor
Hand Pump
(3)
MAINTENANCE
FUNCTION
UNIT
Inspect
Service
Replace
0.1
0.5
Inspect
Replace
0.2
Inspect
Replace
Repair
0.5
Inspect
Replace
Repair
0.5
Piping, Hoses, and

Valves
Inspect
Service
Replace
0.5
0.5
1.5
Expansion Tank
Inspect
Replace
Repair
0.1
0207
0208
Propeller, Propeller
Shaft, Cutless
Bearing
Stuffing Box
0209
Exhaust System
020901
Mufflers, Piping
and Lagging
(5)
TOOLS
AND
EQUIP
(6)
REMARKS
1
1
1.5
1.5
4.0
1
1, 3
2.5
020601
Keel Coolers
1.5
Engine Cooling
System
020603
3.0
0206
020602
DIRECT GENERAL
1
1
1
1
2.0
2.0
1
1, 7
Inspect
Test
Replace
2.5
1.0
5.0
Inspect
Replace
2.5
4.0
Repair
Align
12.0
4.0
1, 5
2.0
2.0
1
1
1
3.0
4.0
1, 7
1, 7
Inspect
Adjust
Repair
Replace
0.2
0.3
Inspect
Replace
Repair
0.1
0227 00-3
1, 17
1
1, 18, 26,
27
H
I, J
I, J
H
J
J, K
J
J
TM 55-1905-242-14
0227 00

(4)
MAINTENANCE LEVEL
(1)
GROUP
NUMBER
(2)
COMPONENT/
ASSEMBLY
(3)
MAINTENANCE
FUNCTION
UNIT
0210
Fuel System
021001
Tank, Piping,
Inspect
Valves, Hoses, and Service
Fittings
Replace
0.5
2.5
Fuel Filter/Water
Separator
Inspect
Service
Replace
0.1
0.2
0.5
03
ELECTRICAL
SYSTEMS
0301
Batteries and Cables Inspect

Service
Test
Replace
0.1
0.3
Alternator and Belts Inspect

Adjust
Test
Replace
0.1
0.5
0.5
021002
0302
0303
24 Volt Supply and

Distribution
030301
24/12V Converter
030302
030303
030304
030305
0.1
0.2
Inspect
Repair
0.2
24V Control and

Inspect
Distribution Panels Test
Repair
0.5
Ground Detector
Battery Charger
0304
220V/110V Supply
and Distribution
030401
220V/110V
Wiring
Replace
Repair
Inspect
Test
Replace
Repair
0.5
Inspect
Repair
0.2
(5)
TOOLS
AND
EQUIP
(6)
REMARKS
1
1
3.0
Inspect
Test
Replace
24 Volt Wiring
DIRECT GENERAL
1
1
1.0
1.5
1
1
2, 4
1
1.0
1
1, 2
1, 2
1.0
2
1, 2
1.0
1, 2
0.5
1.0
2
1
1.0
0.5
1, 2
1, 2
1.0
13.5
1, 2, 7, 11
3.0
1.0
0227 00-4
1, 2
TM 55-1905-242-14
0227 00

(4)
MAINTENANCE LEVEL
(1)
GROUP
NUMBER
030402
030403
0305
0306
(2)
COMPONENT/
ASSEMBLY
220V/110V Control
and Distribution
Panels
(3)
MAINTENANCE
FUNCTION
UNIT
Inspect
Test
Repair
0.5
Power Transformers Inspect

220V/110V
Test
Replace
0.5
0.5
Diesel Generator
Assembly
Lighting Fixtures
and Switches
Service
Test
Replace
Repair
Inspect
Replace
Repair
DIRECT GENERAL
(5)
TOOLS
AND
EQUIP
(6)
REMARKS
0.5
1.0
2
1, 2
1.0
2
1, 2
1.0
1.0
16.0
1, 2, 10
N
0.1
1.0
1.0
1, 2
1, 2
04
COMMAND AND
SURVEILLANCE
0401
AN/PSN-11 GPS
(GPS 9801)
Replace
0.5
0402
AN/PSN-11(V)1
INTFC & SWBOX
9801
Replace
0.5
0403
Digital Compass
System (KVH
MV103AC)
Replace
0.5
1, 2
0404
Alarm, Safety and

Warning Systems
040401
General Alarm
System
Test
Repair
0.5
1.0
Fire Detection
System
Inspect
Test
Repair
0.5
1.0
1.0
1
1, 2
040402
0405
Radio Systems
040501
Radio Set
AN/VRC-92A
Replace
0.5
1, 2
040502
VHF-FM DSC
500A
Replace
0.5
1, 2
040503
SEATOR SEA 3000 Replace

Modem
0.5
1, 2
0227 00-5
TM 55-1905-242-14
0227 00

(4)
MAINTENANCE LEVEL
(1)
GROUP
NUMBER
(2)
COMPONENT/
ASSEMBLY
(3)
MAINTENANCE
FUNCTION
UNIT
DIRECT GENERAL
(5)
TOOLS
AND
EQUIP
(6)
REMARKS
040504
MF/HF DSC Watch Replace

Receiver
0.5
1, 2
040505
SEACALL 7000
MF/HF DSC
Controller
Replace
0.5
1, 2
040506
HF/SSB Radio
Replace
Telephone SEA330
Controller
0.5
1, 2
V, W
040507
MF/HF Transceiver Replace

RF SEA 3301
0.5
1, 2
V, W
040508
RF SEA 1630
Coupler
Replace
0.5
1, 2
V, W
040509
Printers ML 184T-S Replace
0.5
040510
VHF FM Handhelds Replace

HX350SAS1SL
0.5
040511
RAY 430 Loudhailer
Replace
0.5
1, 2
040512
NAVTEX Receiver
NX-500
Replace
0.5
1, 2
AA
040513
AN/APX-72 Transponder
Replace
0.5
1, 2
AB
040514
AN/SPX-69 R80
Radar
Replace
0.5
1, 2
AC
040515
COMSEC KY-99
Replace
0.5
040516
Antenna
Assemblies
Inspect
Replace
0.5
2.0
Navigation Lights:
Bulbs and Lens
Housing
Inspect
Replace
0.5
1.0
Receptacles
Inspect
Replace
0.5
Inspect
Service
Replace
Repair
0.2
0.5
0406
040601
040602
Search Light
1.0
1, 2
1.0
1.0
1
1, 2
1, 2
0227 00-6
TM 55-1905-242-14
0227 00

(4)
MAINTENANCE LEVEL
(1)
GROUP
NUMBER
0407
(2)
COMPONENT/
ASSEMBLY
Electric Horn
0.2
Inspect
Service
Replace
Repair
0.5
0.5
Inspect
Service
Replace
Repair
0.2
0.5
Inspect
Service
Replace
Repair
0.5
0.5
Water Pressure Set Inspect

Replace
0.5
Water Heater
Inspect
Replace
0.5
Windshield Washer Inspect

Pump
Replace
0.5
Tank Monitor
System
Inspect
Replace
0.5
AUXILIARY
SYSTEMS
0501
Raw Water System
050101
Piping, Hoses, and

Valves
Duplex Strainer
0502
Potable Water
System
050201
Piping, Hoses, and

Valves
050202
050203
050204
050205
Inspect
Replace
05
050102
(3)
MAINTENANCE
FUNCTION
UNIT
050301
Piping, Hoses, and

Valves
Inspect
Replace
0.5
Discharge Pump
Inspect
Service
Replace
0.1
0.1
Inspect
Replace
0.5
Tank Monitor
System
(5)
TOOLS
AND
EQUIP
(6)
REMARKS
1.0
1, 2
4.0
4.0
1
1
1
30
1.0
Blackwater System
050303
1.5
0503
050302
DIRECT GENERAL
1
1
1
1
4.0
4.0
1
1
31
1.0
1, 2
3.0
1, 2
2.0
1, 2
1.0
1, 2
4.0
2.5
1
1, 2
1.0
1, 2
0227 00-7
TM 55-1905-242-14
0227 00

(4)
MAINTENANCE LEVEL
(1)
GROUP
NUMBER
(2)
COMPONENT/
ASSEMBLY
(3)
MAINTENANCE
FUNCTION
UNIT
0504
Heating, Air
Conditioning, and
Ventilation Systems
050401
Piping, Valves,
Strainers, Hoses,
and Fittings
Inspect
Service
Replace
2.0
2.0
Raw Water Pump
Inspect
Replace
0.5
Inspect
Service
Replace
0.5
0.5
Service
Replace
0.5
Inspect
Replace
0.5
050402
050403
050404
050405
Cooling Units
Condensing Units
Ventilation Fans
0505
Bilge System
050501
Piping, Valves,
Strainers, Hoses,
and Fittings
Inspect
Service
Replace
2.0
2.0
Bilge Pump/
Hydraulic Motor
Assembly
Inspect
Service
Replace
Repair
0.1
0.1
050502
Oily Water
Collection System
050601
Piping, Valves,
Strainers, Hoses,
and Fittings
Inspect
Service
Replace
2.0
2.0
Waste Oil Tank
Inspect
Service
1.0
2.0
050603
050604
0507
Waste Oil Pump
Hand Pump
(5)
TOOLS
AND
EQUIP
(6)
REMARKS
8.0
1
1
1.0
1, 2
4.0
1, 2, 8, 9
4.0
1, 2, 3, 4
1.0
1, 2
8.0
1
1
1
2.5
3.5
0506
050602
DIRECT GENERAL
1
1
1
1
1
1
1
8.0
Replace
Repair
1.0
Replace
Repair
1.0
Fire Fighting and

Ballast System
0227 00-8
2.0
1, 2
1
2.0
1
1
TM 55-1905-242-14
0227 00

(4)
MAINTENANCE LEVEL
(1)
GROUP
NUMBER
050701
050702
050703
050704
(2)
COMPONENT/
ASSEMBLY
(3)
MAINTENANCE
FUNCTION
UNIT
Piping, Valves,
Strainers, Hoses,
and Fittings
Inspect
Service
Replace
2.0
2.0
Ballast/Fire Pump
Inspect
Service
Align
Repair
Replace
1.0
2.0
Inspect
Replace
0.5
Inspect
Adjust
Service
Replace
Repair
0.5
0.5
0.5
Electric Clutch
Fire Monitor
Engine Room Fire Test

Suppression System Inspect
0.1
0.1
Piping, Hoses,
Nozzles, etc.
Inspect
Service
Replace
2.0
2.0
Cylinder Assembly, Inspect

FM-200
Replace
Repair
0.5
Replace
Steering System
050801
Hydraulic System Inspect

Valves, Piping,
Replace
Hoses, and Fittings
0.5
Steering Pump
Inspect
Service
Replace
Repair
0.5
0.5
Inspect
Service
Replace
Repair
0.5
0.5
Steering Cylinders
(5)
TOOLS
AND
EQUIP
(6)
REMARKS
1
1
1
1
1, 2
1
1, 11
2.0
2.0
3.0
1
1
1
1
1.0
1, 32
8.0
1
1
1
1.0
1
AH
0508
050803
16.0
16.0
050706
050802
4.0
Fire Nozzle
05070602
8.0
050705
05070601
DIRECT GENERAL
1
1
3.0
4.0
1, 3
1
1
1, 3, 13
4.0
1
1
1
1
1.0
1.0
0227 00-9
TM 55-1905-242-14
0227 00

(4)
MAINTENANCE LEVEL
(1)
GROUP
NUMBER
050804
050805
050806
050807
050808
050809
0509
0510
(2)
COMPONENT/
ASSEMBLY
Helm Unit
Relief Valve
Flow Divider
(3)
MAINTENANCE
FUNCTION
Inspect
Service
Replace
Repair
Adjust
Inspect
Replace
UNIT
1.0
0.1
Inspect
Replace
0.1
Hydraulic Reservoir, Filter, and

Strainers
Inspect
Service
0.3
0.5
Rudder and Tiller
Inspect
Service
Replace
Repair
1.0
1.0
1
1
1.0
Inspect
Replace
Repair
0.5
Ramp Hoist Control Inspect

Valve
Replace
Repair
0.5
Ramp Hoist
Hydraulic Check
Valve
0.5
1
1, 6
1
1, 7
J
J
1
1, 3
3.0
6.0
4.0
1
1, 12, 21
3.5
1
1
1
3.0
2.5
4.0
0227 00-10
1
1
1
1
2.0
Ramp Hoist
Hydraulic Pump
Inspect
Replace
Repair
1
1
1
1.0
2.0
1.5
051104
1.5
16.0
24.0
Valves, Piping,
Inspect
Hoses, and Fittings Replace
051103
1.0
051101
1
1
1, 22
1.0
3.0
Hydraulic Ramp
System
(6)
REMARKS
1.0
1.0
Inspect
Adjust
Replace
(5)
TOOLS
AND
EQUIP
1
1
1
0.1
0511
051102
6.0
Inspect
Adjust
Replace
Repair
Rudder Angle
Transmitter
(Follow-up Unit)
3.0
0.1
Check Valve
1.0
1.5
Inspect
Replace
Counterbalance
Valve
DIRECT GENERAL
1
1
AD
TM 55-1905-242-14
0227 00

(4)
MAINTENANCE LEVEL
(1)
GROUP
NUMBER
051105
051106
051107
051108
051109
051110
(2)
COMPONENT/
ASSEMBLY
Ramp Hoist Hand

Pump
(3)
MAINTENANCE
FUNCTION
UNIT
Inspect
Service
Replace
Repair
0.5
0.5
Ramp Locking
Inspect
Hydraulic Cylinders Service
Replace
Repair
0.5
0.5
Ramp Winch
Hydraulic Motor
Inspect
Service
Replace
Repair
1.0
1.0
Inspect
Service
Replace
Repair
1.0
1.0
Ramp Reservoir,
Inspect
Strainers and Filters Service
0.5
1.0
Ramp, Ramp
Cables, Chains,
Sheaves, Latch
Mechanisms, Seal
and Hinge Pins
2.5
3.5
Ramp Winch
0512
Water Closet
Compartment
051201
Electric Toilet
Inspect
Service
Replace
4.0
1
1, 6
1
1, 12
1
1, 6
1
1, 12
12.0
Repair
5.0
0513
Crane Assembly
Test
051301
Hydraulic Valves,
Inspect
Hoses, and Fittings Replace
Repair
1
1, 11
1, 12, 23,
24, 28, 29,
33
1
4.0
0.5
(6)
REMARKS
4.0
8.0
Inspect
Repair
(5)
TOOLS
AND
EQUIP
1
1
1
1
6.0
4.0
Water Closet
Flushing System
Slewing Unit
2.5
0.5
051302
3.0
Test
Repair
051202
DIRECT GENERAL
1, 6
1, 10, 11,
25
1, 21
2.0
1, 2
2.0
1, 2
2.0
Replace
Repair
0227 00-11
AE
AF
0.5
1.0
2.0
1
1
3.0
4.0
1
1
TM 55-1905-242-14
0227 00

(4)
MAINTENANCE LEVEL
(1)
GROUP
NUMBER
051303
051304
051305
(2)
COMPONENT/
ASSEMBLY
Extension
Assembly
Boom Assembly
Control Bank
(3)
MAINTENANCE
FUNCTION
UNIT
Inspect
Service
Repair
0.5
1.0
Inspect
Service
Repair
0.5
1.0
Inspect
Service
Repair
0.5
1.0
06
OUTFIT AND
FURNISHINGS
0601
Cathodic Protection Inspect

Replace
0602
Accommodation
Module Windows,
Furnishings
Inspect
Replace
DIRECT GENERAL
(5)
TOOLS
AND
EQUIP
(6)
REMARKS
1
1
2.0
2.0
1
1
2.0
0.1
1.0
1
1
0.5
2.0
0227 00-12
H
J
TM 55-1905-242-14
0227 00
Table 2. Tool and Test Equipment Requirements for LCM-8 Mod 2

Tool or Test Maintenance
Equipment
Level
Reference Code
1
C, O, F, & H
Nomenclature
National/
NATO
Stock Number
Tool
Number
Tool Kit, Mechanics Rail & Marine
5180-00-629-9783
SM55-45180S02
C, O & F
Multimeter
6625-00-553-0142
TS-352BU
O, F, & H
Vise
5120-00-188-1182
GGG-V-410
TY4
C, O & F
Tester, Battery
6630-00-171-5126
GG-T-258
(81348)
Dial Indicator
4910-00-779-7103
J8165-2
O, F
Grease Gun, Hand, 16 oz.
4930-00-253-2478
MIL-G-3859
F, H
Welding Shop, Trailer Mounted
3431-01-090-1231 and
3431-01-341-6232
11022000 and
11022000-2
Tool Kit, Service Refrigeration
5180-00-596-1474
SC 5180-90CL-N18
Recovery Unit
4330-01-387-1541
5150
10
Truck, Wrecker
2320-01-230-0304
8750189
11
Hoisting Device, 2 Ton
3950-00-965-0096
MIL-H-904E
12
F&H
13
Wrench, Torque, 1/2" Drive, 0-200 lb-ft
J1264 (33287)
Installer, Recharging Pump Shaft Seal
EHS41-1533
14
4730-00-412-3805
TSF8600
15
Gauge Assembly, Accumulator
4920-00-003-1462
TSE8601
16
Drop Light, Extension
6230-00-268-9246
MILL 4020
17
Air Compressor, 40 CFM, Type 1
4310-00-133-3512
HR10-8
18
Puller, Propeller, Size 8
5120-00-372-0652
372-0652
19
Oiler, Hand, 8 oz.
4930-00-266-9182
GGG-O-591
20
Anvil
5120-00-180-2885
GGG-A-576TY1
21
Arbor Press
22
Installer Helm Unit Valve Spring
5120-01-357-4000
600057
23
Puller, Bearing, Ramp Winch
C13115 (36581)
24
Installer, Bushing, Ramp Winch
B1397(36581)
0227 00-13
TM 55-1905-242-14
0227 00
Table 2. Tool and Test Equipment Requirements for LCM-8 Mod 2 (continued)
Tool or Test Maintenance
Equipment
Level
Reference Code
Nomenclature
National/
NATO
Stock Number
Tool
Number
25
Sledge Hammer, 3 lb
5120-00-242-3915
GGG-H86 TY10CL2
26
Wrench, Box, Propeller Nut
5120-00-277-1575
HX840A
27
Wrench, Box, Shaft Nut
5120-00-277-1576
HX880A
28
Heel Bar
29
Pinch Bar, 3/4 Dia.
5120-00-224-1372
GGG-B-101
(81348)
30
Wrench, Pipe, Adj Heavy Duty

Aluminum Handle, 14 Long
5120-00-277-1478
GGG-W-651
31
Crowfoot Attachment, Socket Wrench,

1-1/4
5120-01-335-1122
SCO40 (55719)
32
Wrench, Spanner
5120-00-277-9076
MS16147-3
(96906)
33
Scraper, Ship, 15 LG all Metal
5110-00-240-3094
GGG-S-116
(81348)
0227 00-14
TM 55-1905-242-14
0227 00
Table 3. Remarks
REFERENCE
CODE
REMARKS
Service of hull, bitts, chocks, tiedowns, stanchions, lifelines, hatches and void covers includes removing paint and rust, cleaning gaskets (on hatches) and painting. Dogs and hinges on hatches are to be
freed, and cleaned of paint.
Tank/compartment is to be free of explosive/combustible fumes/liquids prior to any spark causing or

hot work.
Refer to TM 5-2815-231-14 for Repair of the Propulsion Engines.
Refer to TM 5-2815-231-14 for repair of the Marine Gear.
Refer to TM 5-2815-231-14 for replacement of the Tachometer Drive Gear Cable.
Repair of accumulator includes charging accumulator with nitrogen gas.
Service includes replacement of filter elements. System valves and piping will be replaced on a case
by case basis (refer to RPSTL; TM55-1905-242-24P).
Inspection may be accomplished in dry dock or by divers with vessel in water.
When the keel cooler has been removed from the vessel for repairs, test the keel cooler before replacing it.
Maintenance Function requires vessel in drydock or beached.
Repair includes straightening, metalizing and balancing.
Replace includes exhaust insulation.
Repair is limited to replacement of circuit breakers, fuses, lamps, and switches.
Major repair of the generator will be accomplished by a commercial vendor. Refer to Commercial
Manual: Electrical Generator (Model M-844L): Operation - Manual 0203; Parts Catalog - P844K;
AC Generator - OPX300K1 02/99.
Refer to TM 11-5825-291-13 for repair of the AN/PSN-11.
Refer to Commercial Manual: Digital Compass System, KVH MV103AC, KVH Part No. 54-0043,
Rev. D.
Refer to TM 11-5820-890-20 for repair of the AN/VRC-90A Radio Set.
Refer to Commercial Manual: ROSS Engineering Co. DSC500 Military VHF Radio Operators Manual.
Refer to Commercial Manual: SEATOR SEA 3000 Modem: SEATOR 3000 OPR-3000, Rev. 5.
Refer to Commercial Manual: MF/HF DSC Watch Receiver: Seawatch 7001 OPR-7001, Rev. 2.
Refer to Commercial Manual: SEACALL 7000 MF/HF DSC Controller: SEACALL 7000G OPR-7000G,
Rev. 3
Refer to Commercial Manual: HF/SSB Radio Telephone SEA330: SEA 330 OPR-330, Rev. 3.
0227 00-15
TM 55-1905-242-14
0227 00
Table 3. Remarks (continued)

REFERENCE
CODE
REMARKS
The SEA330 Radio Telephone is comprised of the 3300GH Controller, 3301G Transceiver, and 1630
Antenna Tuner.
Refer to Commercial Manual: Printers ML 184T-S: ODA Part No. 59249501; Oki-J Part No. M-520907 1A.
Refer to Commercial Manual: VHF FM Handhelds 406B851010
Refer to Commercial Manual: RAY 430 Loudhailer: Document No. G263647-5.
AA
Refer to Commercial Manual: NAVTEX Receiver NX-500: OME-550-90Z
AB
Refer to TM 11-5895-1199-12 for repair of the AN/APX-72 Transponder.
AC
Refer to Commercial Manual: AN/SPS-69, R80 Radar: Document number: 81153-3; Scanner:
Document number: 81154-4.
AD
Replace involves changing hoses and hose fittings. System valves and piping will be replaced on a
case by case basis (refer to RPSTL; TM55-1905-242-24P).
AE
Replacement of Ramp requires vessel in drydock or beached.
AF
Lift test annually or following major repair.
AG
Replace includes window gaskets.
AH
Repair of the FM-200 Cylinder Assembly should be accomplished by the OEM or a qualified Fire
Suppression System service company. Refer to Commercial Manual: FM-200 Fire Suppression System: P/N 90-FM200M-021.
AI
Repair of the Water Closet Flushing System is accomplished by replacement of the individual components (Valves, Strainers, Fixtures).
END OF WORK PACKAGE

0227 00-16
TM 55-1905-242-14
0228 00

COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS
INTRODUCTION
Scope
This work package lists COEI and BII for the Landing Craft, Mechanized (LCM-8) Mod 2 to help you inventory items for safe
and efficient operation of the equipment.
General
The COEI and BII information is divided into the following lists:
Components of End Item (COEI). This list is for information purposes only and is not authority to requisition replacements.
These items are part of the Landing Craft, Mechanized (LCM-8) Mod 2. As part of the end item, these items must be with the
end item whenever it is issued or transferred between property accounts. Items of COEI are removed and separately packaged for transportation or shipment only when necessary. Illustrations are furnished to help you find and identify the items.
Basic Issue Items (BII) These essential items are required to place the Landing Craft, Mechanized (LCM-8) Mod 2 in
operation, operate it, and to do emergency repairs. Although shipped separately packaged, BII must be with the Landing
Craft, Mechanized (LCM-8) Mod 2 during operation and when it is transferred between property accounts. Listing these
items is your authority to request/requisition them for replacement based on authorization of the end item by the TOE/MTOE.
Illustrations are furnished to help you find and identify the items.
Explanation of Columns in the COEI List and BII List
Column (1)Illus Number. Gives you the number of the item illustrated.
Column (2)National Stock Number (NSN). Identifies the stock number of the item to be used for requisitioning purposes.
Column (3)Description, CAGEC, and Part Number. Identifies the Federal item name (in all capital letters) followed by a
minimum description when needed. The stowage location of COEI and BII is also included in this column. The last line below
the description is the CAGEC (Commercial And Government Entity Code) (in parentheses) and the part number.
Column (4)Usable On Code. When applicable, gives you a code if the item you need is not the same for different models
of equipment.
Column (5)Unit of Measure (U/M). Indicates the physical measurement or count of the item as issued per the National
Stock Number shown in column (2).
Column (6)Qty Rqr. Indicates the quantity required.
0228 00-1
TM 55-1905-242-14
0228 00
2,3, 4, 6, 7, 8
5
9, 10
Table 1. Components of End Item List

(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK
NUMBER
(3)
DESCRIPTION,
CAGEC,AND
PART NUMBER
(4)
USABLE
ON CODE
(5)
U/M
(6)
QTY
RQR
AMMUNITION BOX
(Main Deck,2 stbd.,1 port)
(53711) 804-5184210
EA
5985-01-308-8988
ANTENNA (SINCGARS)
(lazarette)
(80058) AS-3900A/VRC
EA
5985-00-985-9022
ANTENNA ELEMENT (SINCGARS)

(lazarette)
(80058) AS1730/VRC
EA
5985-00-856-2728
ANTENNA ELEMENT (SINCGARS)

(lazarette)
(80058) AT1095/VRC
EA
ANTENNA,GPS RECEIVER
(lazarette)
(0UVG2)AT575-32W-TUCF-000-RG-36-NM
EA
5985-01-471-7205
ANTENNA,MF/HF TRANSCEIVER
(lazarette)
(23657) 5300
EA
5985-00-974-5834
ANTENNA,VHF-FM TRANSCEIVER
(lazarette)
(23657) 396-1
EA
5985-01-052-1272
ANTENNA,WATCH/NAVTEX RECEIVER
(lazarette)
(23657) 390-1
EA
6140-01-446-9498
BATTERY,STORAGE,12V (Generator)
(battery box,engine room)
(19207) 6TMF/TYPE1
EA
10
6140-00-190-9828
BATTERY,STORAGE,12V (Main)
(battery locker,accomodation module)
(81348) 8D-900-D
EA
0228 00-2
TM 55-1905-242-14
0228 00
12
3 / 10A SB

CAL (HOLD DOWN)
F1
SLOW
LIGHT
ON
+
EAST
ON
MED
SET
CRS
FAST
RESPONSE
GPS/
NAV
WEST
DECL.
13
OFF
DIMMER
POWER
11
14
15
Table 1. Components of End Item List (continued)

(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK
NUMBER
(3)
DESCRIPTION,
CAGEC,AND
PART NUMBER
(4)
USABLE
ON CODE
(5)
U/M
(6)
QTY
RQR
11
CABINET,FILING,Type II Steel
(accomodation module,port aft corner)
(97946) C238A
EA
12
COMPASS SYSTEM,DIGITAL
(in brackets,in pilothouse)
(72197) KVH 103AC
EA
13
DATA TERMINAL
(comms locker)
IBM Thinkpad
EA
EPIRB, SATFIND-406 M3
(in mount on accomodation module
bulkhead or in pilothouse)
(04855) S-1010
EA
HYDRAULIC HOSE,all sizes:

(lazarette)
(65230) GC85-011-1
(50599) MS28741-6-1200
(01276) FA710EFE1080
EA
14
6320-01-406-6098
15
4720-00-494-2527
4720-00-702-5214
4620-00-986-3967
0228 00-3
TM 55-1905-242-14
0228 00
16
18
PWR
SEATOR 3000
DIM
TRAFFIC
HI
UPLOAD
ARQ/FEC
LO
BUFFER
BAUDOT
17
20
NAVTEX RECEIVER
NX-500
SAR
PAPER
LOCK
POWER
DIM
19
NAVTEX
RECEIVER
NX-500
MENU
ENT
REJECT
ACCEPT

(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK
NUMBER
(3)
DESCRIPTION,
CAGEC,AND
PART NUMBER
(4)
USABLE
ON CODE
(5)
U/M
(6)
QTY
RQR
16
LOCKER,CREW SERVED WEAPONS,

50 Cal. M.G.
(lazarette)
(97403) 13226E9480
EA
17
LOCKER,INDIVIDUALARMS,Vertical
Cab.,M16A1/M203
(lazarette)
(97403) 13226E9479
EA
18
MODEM,SEATOR
(comms locker)
(0E8U6) SEA3000
EA
MOUNT,MACHINE GUN (50 cal)

(main deck)
(10001) 2663138
EA
NAVTEX RECEIVER
(comms locker)
(S0622) NX-500
EA
19
20
1005-00-879-2819
0228 00-4
TM 55-1905-242-14
0228 00
Raytheon
GAIN
DISPLAY
SEA
23
LI
FE NE
ED FO
FE RM
ED TO
SE F
T SE
21
MARKS
LE
MULTI
CT
AL
AR
VERWEBL
PO
WE
R
PIT
10
12
17
CH
MO
DE
NL
UT Q
HS ILITY
D
RANGE
ALARMS
MIC
RO
LIN
E1
AN/SPS-69
R 41X
RADAR
84
22
ENTER
POWER
CLEAR
MENU
25
PWR
RSET
DISTRESS
XMT
ENT
24

(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK
NUMBER
21
22
7025-01-341-5929
23
(3)
DESCRIPTION,
CAGEC,AND
PART NUMBER
(4)
USABLE
ON CODE
(5)
U/M
(6)
QTY
RQR
OVEN,MICROWAVE
(accomodation module, shelf above sink)
(39428) 4496T31
EA
PRINTER,AUTOMATIC
(comms locker)
(25405) ML184 Turbo
EA
RADAR
(in brackets,in pilothouse)
(7H422) Model R80
EA
24
5820-01-267-9477
RADIO SET (SINCGARS)

(comms locker)
(80058) AN/VRC-92A
EA
25
7025-01-471-7799
RECEIVER,DIGITAL DATA
(comms locker)
(0E8U6) 7000G
EA
0228 00-5
TM 55-1905-242-14
0228 00
26
27
SEAWATCH
TM
MF/HF DSC WATCH RECEIVER
2M
4M
6M
8M
12M
16M
2187.5
4207.5
6312
8414.5
12577
16804.5
PWR
DIM
VOL
SCH
TST
28
HF/SSB
RADIO TELEPHONE
CHAN
FREQ
AUX
SEND
PWR
FREQ
FREQ
2182
RF
RF
AGC
VOL
VOL
ENT
29
SQL
MODE
ALRM
30

(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK
NUMBER
26
7025-01-471-0268
27
28
(3)
DESCRIPTION,
CAGEC,AND
PART NUMBER
(5)
U/M
(6)
QTY
RQR
RECEIVER,DIGITAL DATA
(comms locker)
(OE8U6) 7001
EA
5825-01-395-3513
RECEVIER,GPS
(Pilothouse)
(13499) AN/PSN-11(V)1
EA
5820-01-471-7798
RECEIVER/TRANSMITTER
(pilothouse)
(0E8U6) 330
EA
29
RF COUPLER
(accomodation module top)
(0E8U6) SEA1630
EA
30
TRANSCEIVER,MF/HF
(comms locker)
(0E8U6) SEA3301
EA
0228 00-6
(4)
USABLE
ON CODE
TM 55-1905-242-14
0228 00
32
VOL
DSC 500
VOL
PUSH
WX
PTT
16
D/W
TALK
PUSH AND HOLD
BUTTON FOR 1 SEC.
ON
CHAN
16
OFF
SCAN
CHAN
MICROPHONE/SPEAKER
INSTRUCTIONS
31
EMR
1 . ON-PRESS ON/OFF BUTTON FOR 1 SEC.

2. SELECT CHANNEL16 EMERGENCY USE ONLY
6 SHIP TO SHIP AND U.S.C.G.
LIGHT SHOWS CURRENT CHANNEL
3. TRANSMIT- PRESS PUSH TO TALK
(PTT) BUTTON AND SPEAK INTO MIC
4. RECEIVE - RELEASE PUSH TO TALK
5. VOLUME - ADJUST RECEIVE VOLUME
PRESS
TO LOWER VOLUME
TO INCREASE VOLUME
PRESS
6. OFF - PRESS ON/OFF BUTTON
CONSERVE BATTERY WHENEVER POSSIBLE
SEE BACK FOR OTHER INSTRUCTIONS
ENT
CLR
HAIL
FNC
VOL
H/L
ABC
DEF
2
JKL
5
TUV
8
QZ
0
MNO
6
WXY
9
U/I
DIM
GHI
4
PRS
7
ICM
SET
OFF
SQ
MIN
MIC
MAX
MAX
SECURE MARINE VHF
NX350S
33
34
16/9
WX
SCAN
A/B
MEM
STANDARD
S AR T
35
SUBMERSIBLE

(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK
NUMBER
31
(3)
DESCRIPTION,
CAGEC,AND
PART NUMBER
(4)
USABLE
ON CODE
(5)
U/M
(6)
QTY
RQR
TRANSCEIVER,SURVIVAL
(accomodation module inside aft entry
hatch)
(18560) SR-102
EA
32
5985-01-471-0269
TRANSCEIVER,VHF/FM
(comms locker)
(0WF67) DSC500
EA
33
5895-00-879-0211
TRANSPONDER SET
(pilothouse)
(80058) AN/APX-72
EA
34
5895-01-440-7010
TRANSPONDER SET (SART)

(pilothouse, accomodation module)
(18560) 2700
EA
VHF FM HANDHELD RADIO

(comms locker)
(61057) HX 350SAS1SL
EA
35
0228 00-7
TM 55-1905-242-14
0228 00
HEAVY DUTY
INDUSTRY
INDUSTRIAL
HEAVY DUTY
5, 7
INDUSTRIAL
Table 2. Basic Issue Items List

(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK
NUMBER
4020-00-919-3443
2040-00-377-8599
8415-00-082-6108
4210-00-142-4949
6135-00-835-7210
6135-00-050-0915
6135-00-985-7846
6135-00-643-1310
(3)
DESCRIPTION,
CAGEC,AND
PART NUMBER
ANCHOR LINE
(lazarette)
Make From (81349) MIL-R-17343
ANCHOR,MARINE,75 LB
(lazarette)
(81349) MIL-A-15707
APRON,UTILITY
(lazarette)
(58536) A-A-55063
AXE,PICKHEAD
(lazarette)
(88044) AN8028-1
BATTERY (LIGHT MARKER)
(port stowage locker)
(81349) BA-3030/U
BATTERY,DRY,1.5 VOLT
(81349) BA-23
BATTERY,DRY,12 EA PER PACKAGE
(77542)AL-C
BATTERY,DRY,6 VOLT,12 EA PER
PACKAGE
(80204) C18.1
0228 00-8
(4)
USABLE
ON CODE
(5)
U/M
(6)
QTY
RQR
FT
125
EA
EA
EA
EA
EA
PG
PG
TM 55-1905-242-14
0228 00
10
11
12
13
14
15
Table 2. Basic Issue Items List (continued)

(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK
NUMBER
7510-00-889-3494
10
6650-00-530-0974
11
2040-00-268-9250
12
6150-01-523-8976
13
7240-00-256-7700
14
5120-00-529-4124
15
4010-00-555-9510
(3)
DESCRIPTION,
CAGEC,AND
PART NUMBER
BINDER-EQUIPMENT LOG BOOK
(pilothouse)
(19207) 11677003
BINOCULAR,7 X 50
(pilothouse)
(81349) B13656TYPEM17A1
BOAT HOOK,10FT
(lazarette)
(21530) H389
CABLE ASSEMBLY,SHORE POWER
(port exterior stowage locker)
(16998) M151841-24W-100-BWRG
(use with item 22)
CAN,FLAMMABLE WASTE,10 GL
(engine room)
(58536) A-A-1674
CARRIER,BATTERY, HAND
(lazarette)
(80534) 541
CHAIN ASSEMBLY,ANCHOR,3/8",
10FT LG
(lazarette)
(81349) MILC2683A
0228 00-9
(4)
USABLE
ON CODE
(5)
U/M
(6)
QTY
RQR
EA
EA
EA
EA
EA
EA
AY
TM 55-1905-242-14
0228 00
17
11
12
1
10
8
7
16
18
11
12
20
10
3
8
19
4
7
21

(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK
NUMBER
16
5110-00-242-3457
17
5110-00-222-2117
18
6645-01-282-1928
19
6645-01-229-7499
20
5935-01-210-6370
21
(3)
DESCRIPTION,
CAGEC,AND
PART NUMBER
CHISEL,COLD,HAND 3/8"
(lazarette)
(45225) CC10
CHISEL,HAND,HALF ROUND NOSE
(lazarette)
(81348) GGG-C-313
CHRONOMETER
(pilothouse)
(54121) MQ-2
CLOCK,WALL
(accomodation module)
(81349) MIL-C-1194DTYPEA
CONNECTOR,PLUG,ELECTRICAL
(SHORE POWER)
(port exterior stowage locker)
(78011) JPS1034HR
(use with item 14)
COVERALL,ANTI-EXPOSURE
(lazarette)
8415-01-011-5051, Small
8415-01-011-5052, Medium
8415-01-011-5053, Large
8415-01-011-5054, X-Large
(58536) A-A-55278
0228 00-10
(4)
USABLE
ON CODE
(5)
U/M
(6)
QTY
RQR
EA
EA
EA
EA
EA
EA
TM 55-1905-242-14
0228 00
22

TION
CAU
TION
CAU
NAL
S SIGE
RES
L
DIST MMAB
HEN
FLA
NW
UTIO NITED
A
C
USE AL IS IG
N
SIG
24
23
25
26
28
27

(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK
NUMBER
(3)
DESCRIPTION,
CAGEC,AND
PART NUMBER
22
6230-01-143-4778
23
1370-01-144-3561
24
6675-00-286-0602
25
4240-00-022-2946
26
4240-01-116-9888
27
4240-00-542-2048
28
2040-00-821-0808
DISTRESS LIGHT MARKER,RING BUOY

(pilothouse exterior)
(88193) UL1196PARA3.1
DISTRESS SIGNAL,MARINE SMOKE
& ILLUMINATION
(10001) 5532237
DRAFTING INSTRUMENT SET
(pilothouse)
(81349) MIL-N-634
EAR PROTECTOR
(lazarette)
(81349) MIL-P-38268
EMERGENCY ESCAPE BREATHING
DEVICE (EEBD)
(lazarette)
(53655) 802300-01
FACE SHIELD,TILTING
(lazarette)
(58536) A-A-1770
FENDER,MARINE,16 DIA. X 36 LG.
(cargo well)
(80064) 805-1340571-16X36IN Fendaire
0228 00-11
(4)
USABLE
ON CODE
(5)
U/M
(6)
QTY
RQR
EA
EA
12
SE
EA
EA
EA
EA
TM 55-1905-242-14
0228 00
WATER JEL
BURN
KIT
31
29
30
SP E
A RH E A
D OF LOGISTI
CS
33
32

(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK
NUMBER
29
4210-00-889-2491
30
6545-00-922-1200
31
6545-01-526-9237
32
8345-00-245-2040
33
8345-00-935-3120
(3)
DESCRIPTION,
CAGEC,AND
PART NUMBER
FIRE EXTINGUISHERS,PORT.,DRYCHEM.
(pilothouse,accomodation module,engine
room)
(58536) A-A-393
FIRST AID KIT,GENERAL PURPOSE
(pilothouse)
(64616) SC C-6545-IL VOL2
FIRST AID,BURN TREATMENT
(pilothouse)
(1NNH6) AWK-1
Kit Consists of:
6510-01-457-5844, 2 EA 8 x 18 Dressing
6510-01-243-5894, 1 EA 4 X 16 Dressing
6510-01-439-0862, 1 EA 72 X 60 Burn Blanket
6510-01-243-5897, 4 EA 4 X 4 Dressing
6510-01-439-5735, 1 EA 12 X 16 Face Mask
Dressing
8510-01-485-8257, 25 EA BurnJel Topical
Dressing
FLAG,NATIONAL,UNITED STATES OF
AMERICA
(inside pilothouse)
(81348) DDD-F-416
FLAG,ORGANIZATIONAL
(inside pilothouse)
(81349) MIL-F-2692
0228 00-12
(4)
USABLE
ON CODE
(5)
U/M
(6)
QTY
RQR
EA
EA
KT
EA
EA
TM 55-1905-242-14
34
0228 00
36
35
38
37
39

(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK
NUMBER
(3)
DESCRIPTION,
CAGEC,AND
PART NUMBER
34
8345-00-935-0445
35
8345-00-926-6803
36
8345-00-935-0451
37
8345-00-926-6814
38
8345-00-935-0455
39
8345-00-935-0456
FLAG,SIGNAL,ALPHABETIC LETTER A
(inside pilothouse)
(83421) 8345-00-935-0445
FLAG,SIGNAL,ALPHABETIC LETTER B
(inside pilothouse)
(83421) 8345-00-926-6803
FLAG,SIGNAL,ALPHABETIC LETTER O
(inside pilothouse)
(83421) 8345-00-935-0451
FLAG,SIGNAL,ALPHABETIC LETTER U
(inside pilothouse)
(83421) 8345-00-926-6814
FLAG,SIGNAL,ALPHABETIC LETTER V
(inside pilothouse)
(80064) 16696 SH 7A
FLAG,SIGNAL,ALPHABETIC LETTER W
(inside pilothouse)
(80064) 16696 SH 7A(W)
0228 00-13
(4)
USABLE
ON CODE
(5)
U/M
(6)
QTY
RQR
EA
EA
EA
EA
EA
EA
TM 55-1905-242-14
0228 00
EMERGENCYEYE
WASH STATION
FUNGICIDE
41
43
42
40

45
44
46, 47, 48

(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK
NUMBER
40
6230-00-264-8261
41
4240-01-258-1245
42
2040-01-107-1164
43
6840-01-267-4346
44
7240-00-527-9868
45
5210-00-387-9581
46
8415-01-267-9661
47
8415-00-266-8677
48
8415-00-264-3618
(3)
DESCRIPTION,
CAGEC,AND
PART NUMBER
FLASHLIGHT,BATTERY OPERATED
(lazarette)
(U4207) E/N47
FOUNTAIN,EYE AND FACE WASH,.
PORTABLE,16 GAL
(accomodation module)
(00236) PORTA-STREAM II 16Gal
FUEL SOUNDING ROD
(lazarette)
(67060) 046045-1
FUNGICIDE (EYE AND FACE WASH)
(lazarette)
(00236) ABA
FUNNEL,STEEL 1 QT
(lazarette)
(58536) A-A-1066
GAUGE,INJECTOR TIMING
(lazarette)
(33287) J1853
GLOVES,ANTI-FLASH
(lazarette)
(81349) MIL-G-2874
GLOVES,CHEMICAL PROTECTION
(lazarette)
(81348) ZZ-G-381
GLOVES,SHELL ELECTRICAL
(lazarette)
(81349) MIL-G-10849
0228 00-14
(4)
USABLE
ON CODE
(5)
U/M
(6)
QTY
RQR
EA
EA
EA
BX
EA
EA
PR
PR
PR
TM 55-1905-242-14
49
0228 00
51
50
52
55, 56
53
57
54

(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK
NUMBER
(3)
DESCRIPTION,
CAGEC,AND
PART NUMBER
49
4240-00-190-6432
50
4240-00-052-3776
51
8465-01-328-8268
52
4930-00-253-2478
53
5120-00-224-4111
54
4020-01-344-0552
55
8415-00-935-3136
56
8415-00-935-3139
57
3950-00-235-4239
GOGGLES,CHEMICAL SPLASH, NO
VENTS
(lazarette)
(58536) A-A-1110
GOGGLES,PLASTIC,SAFETY
(lazarette)
(81348) GG-G-531
GOGGLES,SUN,WIND,AND DUST
(lazarette)
(81349) MIL-G-43914
GREASE GUN,HAND,LEVER OPERATED,
15OZ
(lazarette)
(81349) MIL-G-3859
HAMMER,HAND,SCALING 1 LB
(lazarette)
(58536) A-A-1300
HEAVING LINE,SAFETY,100'
(lazarette)
(0GU87) NIS-G-0213
HELMET,SAFETY,ORANGE
(lazarette)
(80204) ISEA/ANSIZ89.1
HELMET,SAFETY,WHITE
(lazarette)
(58536) A-A-2269
HOIST CHAIN RAMP
(lazarette)
(81349) MILH904
0228 00-15
(4)
USABLE
ON CODE
(5)
U/M
(6)
QTY
RQR
PR
EA
PR
EA
EA
EA
EA
EA
EA
TM 55-1905-242-14
0228 00
60
61
58
59
63
64
62

(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK
NUMBER
(3)
DESCRIPTION,
CAGEC,AND
PART NUMBER
58
8415-01-268-3473
59
4220-01-279-7287
60
6230-01-141-2901
61
4220-01-485-1135
62
4220-01-415-9817
63
4220-01-444-6260
64
6260-01-086-8077
HOOD,ANTI-FLASH
(lazarette)
(81349) MIL-H-24936
HYDROSTATIC RELEASE
(53711) 803-5959322 ASSY 99
LANTERN,ELECTRIC,6 VOLT WITHOUT
RELAY
(engine room)
(81349) M16377/53-100.2
LIFE PRESERVER,VEST
(life vest locker)
(63806) Model 1600-ORG-NAV
LIFE PRESERVER,VEST
(life vest locker)
(63806) IWV-222
LIFE RAFT INFLATABLE
(074V1) 00013592
LIGHT,LIFE PRESERVER
(life vest locker)
(0BY83) 9-80770
0228 00-16
(4)
USABLE
ON CODE
(5)
U/M
(6)
QTY
RQR
EA
EA
EA
EA
56
EA
EA
EA
66
TM 55-1905-242-14
0228 00
67, 68
66
65
69
71
70

(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK
NUMBER
65
5120-00-255-1476
66
7240-00-233-6025
67
2010-00-540-7689
68
2010-00-540-7690
69
5120-00-944-4268
70
4240-00-868-0203
71
4220-00-275-3157
(3)
DESCRIPTION,
CAGEC,AND
PART NUMBER
MAUL,SHIPS, 5 LB
(lazarette)
(58536) A-A-1285
MEASURE,LIQUID 4 QT
(lazarette)
(58536) A-A-1607
PROPELLER,MARINE
(lazarette)
(76455) MICHALLOYK34INHDLH
(72201) Propeller, Seagull Type 1 LH
PROPELLER,MARINE
(lazarette)
(76455) MICHALLOYK34INHDRH
(72201) Propeller, Seagull Type 1 RH
PULLER,BATTERY TERMINAL
(lazarette)
(70786) 21
RESPIRATOR
(lazarette)
(79687) 122115S
RING BUOY,30"
(81340) SUBPART 160.050-30IN.
0228 00-17
(4)
USABLE
ON CODE
(5)
U/M
(6)
QTY
RQR
EA
EA
EA
EA
EA
EA
EA
TM 55-1905-242-14
0228 00
73
72
74
77
75
76

(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK
NUMBER
72
4020-00-919-3443
73
6675-00-191-1509
74
4240-00-022-2518
75
4020-00-022-2522
76
4720-01-521-1706
77
6665-01-429-8592
(3)
DESCRIPTION,
CAGEC,AND
PART NUMBER
ROPE,FIBROUS,NYLON 1" DIA.,3"
CIRCUMFERENCE
(lazarette)
(81349) MILR17343
Rope, Nylon, 48'
Rope, Nylon, 18'
Rope, Nylon, 90'
RULER,PARALLEL
(pilothouse)
(81348) GG-P-118
SAFETY HARNESS WORKING LANYARD
(lazarette)
(86809) 505002
SAFETY HARNESS,TORSO
(lazarette)
(55799) 502644
SAMPLING LINE,10'
(pilothouse)
(00VT4) 73067
SAMPLING PUMP
(pilothouse)
(55799) 487500
0228 00-18
(4)
USABLE
ON CODE
(5)
U/M
(6)
QTY
RQR
RL
EA
EA
EA
EA
EA
EA
EA
EA
TM 55-1905-242-14
0228 00
79
78
81
80
84
82, 83

(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK
NUMBER
78
5110-00-240-3094
79
5120-00-237-6985
80
2010-01-347-6850
81
6350-00-256-9061
82
2090-00-052-1581
83
2090-00-058-3737
84
9390-01-078-8660
(3)
DESCRIPTION,
CAGEC,AND
PART NUMBER
SCRAPER,SHIP,15 LG ALL METAL
(lazarette)
(81348) GGG-S-116
SCREWDRIVER,3/8" FLAT TIP,8" LG
(lazarette)
(80204) B107.15 TY1CL2DEA
SHAFT,PROPELLER,6 TYPE 630
(lazarette)
(19207) 13226E9472 Detail 13-A
SHIP'S BELL,20 LBS.
(81349) D24673-4
SHORING,ADJUSTABLE,STEEL,LONG 6'-11'
(lazarette)
(81349) MILS23965
SHORING,ADJUSTABLE,STEEL,SHORT 3'-5'
(lazarette)
(81349) MIL-S-23965Model3-5
TAPE,REFLECTIVE,3 X 50 YDS
(lazarette)
(63156) FD 1402 Pressure Sensitive
0228 00-19
(4)
USABLE
ON CODE
(5)
U/M
(6)
QTY
RQR
EA
EA
EA
EA
EA
EA
RL
TM 55-1905-242-14
0228 00
86
85
87
90, 91
Water Indicating
Paste
89
88

(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK
NUMBER
(3)
DESCRIPTION,
CAGEC,AND
PART NUMBER
85
6630-00-171-5126
86
6675-00-190-5867
87
6675-00-190-5862
88
4720-01-521-1706
89
6850-00-001-4194
90
5510-00-268-3475
91
5510-00-268-3479
TESTER,BATTERY ELECTROLYTE
SOLUTION
(lazarette)
(81348) GG-T-258
TRIANGLE,DRAFTING,10
(pilothouse)
(81348) GG-T-671/4
TRIANGLE,DRAFTING,8 SIZE AND 45
ANGLE
(pilothouse)
(80244) 6675-00-190-5862
TUBING,NONMETALLIC
(pilothouse)
(00VT4) 804142
WATER INDICATING PASTE
(lazarette)
(65093) SAR-GEL
WEDGE,HARDWOOD,1-1/2" X 2" X 12"
(lazarette)
(80064) S8800-461043
WEDGE,HARDWOOD,2" X 2" X 8"
(lazarette)
(80064) S8800-461043
0228 00-20
(4)
USABLE
ON CODE
(5)
U/M
(6)
QTY
RQR
EA
EA
EA
BX
PG
EA
EA
TM 55-1905-242-14
0228 00
93, 94, 95
96
92
98
99
97

(1)
ILLUS
NUMBER
(2)
NATIONAL
STOCK
NUMBER
92
8465-00-254-8803
93
5510-00-260-8969
94
5510-00-260-8953
95
5510-00-260-8962
96
5120-00-712-0517
97
5120-00-277-1247
98
5120-00-247-2540
99
5120-00-116-9553
(3)
DESCRIPTION,
CAGEC,AND
PART NUMBER
WHISTLE,BALL,PLASTIC WITH
LANYARD
(life vest locker)
(86421) 8465-00-254-8803
WOOD PLUG,SOFT,10"
(lazarette)
(80064) 803-461043
WOOD PLUG,SOFT,3"
(lazarette)
(80064) 803-461043
WOOD PLUG,SOFT,8"
(lazarette)
(80064) 803-461043
WRENCH,FUEL SOUNDING TUBE
(lazarette)
(80064) LCM8S5501H1387536
WRENCH,OPEN END,1-5/16"
(lazarette)
(80244) GGG-W-636 TY5
WRENCH,TORQUE,0-150 FTLBS.
(lazarette)
(58536) A-A-1274
WRENCH,SPANNER
(lazarette)
(46576) FIG826
END OF WORK PACKAGE
00-21
0228 0228
00-21/22
blank
(4)
USABLE
ON CODE
(5)
U/M
(6)
QTY
RQR
EA
66
EA
EA
EA
10
EA
EA
EA
EA
TM 55-1905-242-14
0229 00

EXPENDABLE AND DURABLE ITEMS LIST
INTRODUCTION
Scope
This work package lists expendable and durable items that you will need to operate and maintain the Landing Craft, Mechanized (LCM-8) Mod 2. This list is for information only and is not authority to requisition the listed items. These items are
authorized to you by CTA 50-970, Expendable/Durable Items (Except Medical, Class V Repair Parts, and Heraldic Items), or
CTA 8-100, Army Medical Department Expendable/Durable Items.
Explanation of Columns in the Expendable/Durable Items List
Column (1)Item Number. This number is assigned to the entry in the list and is referenced in the narrative instructions to
identify the item (e.g., Use brake fluid (Item 5, WP 0098 00)).
Column (2)Level. This column identifies the lowest level of maintenance that requires the listed item (C = Operator/Crew,
O = Unit, F = Direct Support, H = General Support).
Column (3) - National Stock Number (NSN). This is the NSN assigned to the item which you can use to requisition it.
Column (4) - Item Name, Description, Commercial and Government Entity Code (CAGEC), and Part Number (P/N). This
column provides the other information you need to identify the item.
Column (5) - Unit of Measure (U/M). This code shows the physical measurement or count of an item, such as gallon, dozen,
gross, etc.
0229 00-1
TM 55-1905-242-14
0229 00
(1)
(2)
ITEM
NUMBER
LEVEL
(3)
NATIONAL
STOCK
NUMBER
(4)
(5)
ITEM NAME, DESCRIPTION,

CAGEC, PART NUMBER
U/M
5350-00-224-7215
Abrasive Paper, 600 Grit

(58536) A-A-1047
EA
8940-00-145-0020
Adhesive (RTV)
(80063) SM-B-586250
TU
8040-00-165-8614
Adhesive
(37695) 827848-7
QT
6850-00-181-7933
Antifreeze, Ethylene Glycol Inhibited

(81349) MIL-A-46153
CN
8105-01-174-0945
Bag, Plastic, 11 GL Capacity

(58536) A-A-2299
BX
7520-00-281-5911
Basket, Waste Paper

(58536) A-A-182
EA
7920-00-291-8305
Broom, Upright
(58536) A-A-2998
EA
7920-00-240-6358
Brush, Dusting, Bench

(58536) A-A-3062
EA
7920-00-291-5815
Brush, Wire, Scratch

(58536) A-A-3118
EA
10
7920-00-772-5800
Brush, Sanitary
(58536) A-A-3069
EA
11
7240-00-160-0440
Can, Garbage, 32 Gal.

(58536) A-A-1069
EA
12
6260-00-840-5578
Candle, Illuminating
(81349) MIL-C-25539
DZ
13
6850-00-281-1985
Cleaning Solvent, Dry

(81348) P-D-680
GL
14
8030-00-251-3980
Compound, Antiseize
(81349) MIL-A-907
CN
15
5350-00-221-0872
Crocus Cloth
(58536) A-A-1206 Type I
EA
16
6840-01-279-3951
Deodorant, Chemical Container

(53800) 673535
EA
17
6840-00-530-7109
Disinfectant, General Purpose

(58536) A-A-1438
GL
0229 00-2
TM 55-1905-242-14
0229 00
(1)
(2)
ITEM
NUMBER
LEVEL
(3)
NATIONAL
STOCK
NUMBER
(4)
(5)

CAGEC, PART NUMBER
U/M
18
4510-00-585-6305
Dispenser, Paper Towel

(58536) A-A-2380 TY3
EA
19
6810-00-107-1510
Distilled Water
(81348) O-C-265
DR
20
7290-00-224-8308
Dustpan
(58536) A-A-300
EA
21
Flushing Compound
No 8509 (Spec AF-3595)
GL
22
9620-00-233-6712
Graphite, Dry
(81348) SS-G-659
LB
23
9150-00-530-6814
Grease, Wire Rope Exposed

(81349) MIL-G-18458
CN
24
9150-00-149-1593
Grease,Ball and Roller Bearing

(81349) DOD-G-24508
CN
25
8520-00-225-8563
Hand Cleaner Paste

(58536) A-A-279
TB
26
7920-00-267-1218
Handle, Mop
(58536) A-A-3061
EA
27
9150-00-111-6256
Hydraulic Fluid
(81349) MIL-H-46170
QT
28
9150-00-582-5480
Hydraulic Fluid
(81349) MIL-H-17672
DR
29
9240-01-170-0702
Lamp,Incandescent
(61204) 904-00003
EA
30
9150-00-188-9858
Lubrication Oil, Engine OE (5 gal)

(81349) MIL-L-2104
CN
31
9150-01-035-5393
Lubricating Oil, Gear, 80W-90

(81349) MIL-L-2105
CN
32
6830-01-382-5105
Monochlorodifluorom (R-22)
(7G746) 2W199 FREON-22
50 lb
33
7920-00-171-1148
Mophead, Wet
(58536) A-A-3081
EA
34
6505-01-141-0643
Nitrogen Gas
(81348) BB-N-411
CF
0229 00-3
TM 55-1905-242-14
0229 00
(1)
(2)
ITEM
NUMBER
LEVEL
(3)
NATIONAL
STOCK
NUMBER
(4)
(5)

CAGEC, PART NUMBER
U/M
35
7240-00-160-0455
Pail, Utility 14 QT
(58536) A-A-1273
EA
36
8540-00-530-3770
Paper, Toilet, 96 Rolls Per Box

(58536) A-A-697
BX
37
9150-00-250-0933
Petrolatum
(81348) VV-P-236
CN
38
7920-00-205-1711
Rag, Wiping
(58536) A-A-2522
BE
39
8030-00-889-3535
Sealant (tape, antiseizing) 1/2 wide

(81349) MIL-T-27730
RO
40
8030-01-025-1692
Sealing Compound, Loctite 242

(81349) MIL-S-46163
BT
41
3940-01-183-9412
Sling,Endless
(15434) 3375957
EA
42
1365-01-359-7102
Smoke (aerosol)
(61908) 25S,ES400
EA
43
6810-00-241-1099
Sodium Bicarbonate
(81348) 0S571
DR
44
5970-00-012-1276
Tape, Insulation, Electrical

(75037) 88
RO
45
7510-01-286-5495
Tape, Silicone
(75037) 70
RO
46
8540-00-262-7178
Towel, Paper, Single Fold

(58536) A-A-696
BX
47
7240-00-965-4427
Waste, Receptacle 10 GL
(58536) A-A-235
EA
48
9505-00-804-3814
Wire, Nonelectrical
(81348) QQ-W-423
RO
END OF WORK PACKAGE

0229 00-4
TM 55-1905-242-14
0230 00

TOOL IDENTIFICATION LIST AND COMMON MATERIALS/PARTS
TOOL IDENTIFICATION LIST
This work package lists all common tools and supplements and special tools/fixtures needed to maintain the LCM-8, Mod 2.
Explanation of Columns in the Tool Identification List
Column (1) -- Item Number. This number is assigned to the entry in the list and is referenced in the initial setup to identify the item
(e.g., Hoisting Device, 2 Ton (Item 11, Table 1, WP 0230 00)).
Column (2) -- Item Name. This column lists the item by noun nomenclature and other descriptive features (e.g., Hoisting Device,
2 Ton).
Column (3) -- National Stock Number. This is the National Stock Number (NSN) assigned to the item; use it to requisition the item.
Column (4) -- Part Number/CAGEC. Indicates the primary number used by the manufacturer (individual, company, firm, corporation, or Government activity) which controls the design and characteristics of the item by means of its engineering drawings,
specifications, standards, and inspection requirements to identify an item or range of items. The manufacturers Commercial and
Government Entity Code (CAGEC) is also included.
Column (5) -- Reference. This Column identifies the authorizing supply catalog or RPSTL for items listed in this work package.
TOOL IDENTIFICATION LIST
Table 1. Tool Identification List
(1)
(2)
(3)
ITEM
NO.
ITEM NAME
NATIONAL
STOCK NUMBER
(4)
PART
NUMBER/
(CAGEC)
(5)
REFERENCE
Tool Kit, Mechanics Rail & Marine
5180-00-629-9783
SM55-4-5180S02
(81996)
TM 55-1905-242-24P
Multimeter
6625-00-553-0142
TS-352BU (81349)
TM 55-1905-242-24P
Vise
5120-00-188-1182
GGG-V-410 TY4
(80244)
TM 55-1905-242-24P
Tester, Battery
6630-00-171-5126
GG-T-258 (81348)
TM 55-1905-242-24P
Dial Indicator
4910-00-779-7103
J8165-2 (33287)
TM 55-1905-242-24P
Grease Gun, Hand, 16 oz.
4930-00-253-2478
MIL-G-3859 (81349)
TM 55-1905-242-24P
Welding Shop, Trailer Mounted
3431-01-090-1231
3431-01-341-6232
11022000 (59678)
11022000-2 (19200)
TM 55-1905-242-24P
Tool Kit, Service Refrigeration
5180-00-596-1474
SC 5180-90-CL-N18
(50980)
TM 55-1905-242-24P
Recovery Unit
4330-01-387-1541
5150 (0K5D1)
TM 55-1905-242-24P
10
Truck, Wrecker
2320-01-230-0304
8750189 (19207)
TM 55-1905-242-24P
11
Hoisting Device, 2 Ton
3950-00-965-0096
MILH904E (81349)
TM 55-1905-242-24P
0230 00-1
TM 55-1905-242-14
0230 00
Table 1. Tool Identification List (continued)

(1)
(2)
(3)
(4)
PART
NUMBER/
(CAGEC)
(5)
ITEM
NO.
ITEMNAME
NATIONAL
STOCK NUMBER
12
Wrench, Torque, 1/2" Drive, 0-200 lb-ft
J1264 (33287)
TM 55-1905-242-24P
13
Installer, Recharging Pump Shaft Seal
EHS41-1533
TM 55-1905-242-24P
14
4730-00-412-3805
TSF8600 (07988)
TM 55-1905-242-24P
15
Gauge Assembly, Accumulator
4920-00-003-1462
TSE8601 (03840)
TM 55-1905-242-24P
16
Drop Light, Extension
6230-00-268-9246
MILL4020 (81349)
TM 55-1905-242-24P
17
Air Compressor, 40 CFM, Type 1
4310-00-133-3512
HR10-8 (11568)
TM 55-1905-242-24P
18
Puller, Propeller, Size 8
5120-00-372-0652
372-0652 (80244)
TM 55-1905-242-24P
19
Oiler, Hand, 8 oz.
4930-00-266-9182
GGG-O-591 (81348)
TM 55-1905-242-24P
20
Anvil
5120-00-180-2885
GGG-A-576TY1 (81348) TM 55-1905-242-24P
21
Arbor Press
22
Installer Helm Unit Valve Spring
23
REFERENCES
TM 55-1905-242-24P
5120-01-357-4000
600057 (96151)
TM 55-1905-242-24P
Puller, Bearing, Ramp Winch
C13115 (36581)
TM 55-1905-242-24P
24
Installer, Bushing, Ramp Winch
B1397(36581)
TM 55-1905-242-24P
25
Sledge Hammer, 3 lb
5120-00-242-3915
GGG-H-86 TY10CL2
TM 55-1905-242-24P
26
Wrench, Box, Propeller Nut
5120-00-277-1575
HX840A
TM 55-1905-242-24P
27
Wrench, Box, Shaft Nut
5120-00-277-1576
HX880A
TM 55-1905-242-24P
28
Heel Bar
29
Pinch Bar, 3/4 Dia.
5120-00-224-1372
GGG-B-101 (81348)
TM 55-1905-242-24P
30
Wrench, Pipe, Adj Heavy Duty

Aluminum Handle, 14 Long
5120-00-277-1478
GGG-W-651 (81348)
TM 55-1905-242-24P
31
Crowfoot Attachment, Socket Wrench,

1-1/4
5120-01-335-1122
SCO40 (55719)
TM 55-1905-242-24P
32
Wrench, Spanner
5120-00-277-9076
J4749 (33287)
TM 55-1905-242-24P
33
Scraper, Ship, 15 LG all Metal
5110-00-240-3094
GGG-S-116 (81348)
TM 55-1905-242-24P
0230 00-2
TM 55-1905-242-14
0230 00
COMMON MATERIALS/PARTS LIST

Scope
Table 2 lists all common materials and parts needed to maintain the LCM-8, Mod 2. These materials are specific to no
system, but are, instead, used commonly and frequently in many widely-varied maintenance procedures.
Explanation of Columns in the Common Materials/Parts List
Column (1) -- Item Number. This number is assigned to the entry in the list and is referenced in the initial setup to identify
the item (e.g., Cleaning Solvent MIL-PRF-680 (Item 2, Table 2, WP 0230 00)).
Column (2) -- Maintenance Level. This column lists the maintenance level(s) at which each material/part is utilized.
Column (3) -- Item Name. This column lists the item by noun nomenclature and other descriptive features (e.g., Rag, Wiping).
Column (4) -- National Stock Number. This is the National Stock Number (NSN) assigned to the item: use it to requisition the item.
Column (5) -- Unit of Issue. Indicates the unit of issue for the item (e.g., GL (gallon) or BX (box)).
Table 2. Common Materials/Parts List

(1)
ITEM
NO.
(2)
MAINTENANCE
LEVEL
(3)
(4)
ITEM NAME
NATIONAL
STOCK NUMBER
(5)
UNIT
OF
ISSUE
C, O, F, & H
Hydraulic Fluid, MIL-H-46170
9150-00-111-6256
GL
C, O, F, & H
Cleaning Solvent MIL-PRF-680
6850-01-474-2319
GL
C, O, F, & H
Gloves, Chemical Protective
8415-00-266-8677
BX
C, O, F, & H
Goggles, Industrial, No Vents
4240-00-190-6432
EA
C, O, F, & H
Rag, Wiping
7920-00-205-1711
BL
C&F
Antifreeze, Ethylene Glycol Inhibited,

AA52624-1-A
6850-01-464-9125
CN
C, O, & H
Petrolatum
9150-00-250-0933
CN
Sodium Bicarbonate
6810-00-241-1099
DR
Distilled Water
6810-00-107-1510
DR
10
C&F
Face Shield, Industrial, Tilting
4240-00-542-2048
EA
11
C&F
Apron, Chemical Protection
8415-00-082-6108
EA
12
Compound, Antiseize MIL-A-907
8030-00-251-3980
CN
13
F&H
Gloves, Anti-Flash
8415-01-267-9661
PR
14
O, F, & H
Sealant (tape, antiseizing) MIL-T-27730

1/2" wide
8030-00-889-3535
RO
0230 00-3
TM 55-1905-242-14
0230 00
Table 2. Common Materials/Parts List (continued)

(1)
ITEM
NO.
(2)
MAINTENANCE
LEVEL
(3)
(4)
ITEM NAME
NATIONAL
STOCK NUMBER
(5)
UNIT
OF
ISSUE
15
Lubrication Oil, Engine OE (5 gal)

MIL-L-2104
9150-00-188-9858
CN
16
Sealing Compound, Loctite 242,

MIL-S-46163
8030-01-025-1692
BT
17
Tape, Insulation, Electrical
5970-00-012-1276
RO
18
Tape, Silicone
7510-01-286-5495
RO
19
Candle, Illuminating MIL-C-25539
6260-00-840-5578
DZ
20
Smoke (aerosol)
1365-01-359-7102
CN
21
O, F, & H
Grease MIL-G-18709
9150-00-149-1593
22
F&H
Crocus Cloth A-A1206 Type I
5350-00-221-0872
EA
23
Lubricating Oil, Gear, 80W-90,

MIL-L-2105
9150-01-035-5393
CN
24
Nitrogen Gas
6505-01-141-0643
CF
25
Wire, Nonelectrical
9505-00-804-3814
RO
26
Adhesive
8040-00-165-8614
QT
27
Monochlorodifluorom (R-22)
6830-01-382-5105
50 lb
END OF WORK PACKAGE

0230 00-4
CN
TM 55-1905-242-14
GLOSSARY
Aft or after
At, near, or toward the stern.
Aids to navigation
Charted marks (such as buoys, beacons, lights, and electronic devices) to

assist navigators.
Amidships
Usually in the line of the keel, but sometimes halfway between bow and
stern; often contracted to midships.
Astern
Athwartship
Behind the vessel; in the direction of the stern.

At right angles to the fore-and-aft line of a vessel; across the vessel in a
direction at right angles to the keel.
Beam
The maximum width of a vessel, also called breadth.
Berth
A place for securing a vessel, either in the stream or alongside a wharf or

other vessel.
Bilge
The lowest interior position of a ship; the water that accumulates in the
bilge is called bilge water.
Bilge pump
A pump used aboard vessels to remove accumulations of water in the

bilge.
Bitter end
Last end of a rope or inboard end of an anchor cable secured to a bitt.
Bitts
Pair of heavy posts, set vertically in a deck or on a pier, to which mooring

or towing lines are fastened.
Boat hook
A wooden staff with a metal hook and prod at one end used for fending off
or holding on when coming alongside a vessel or a wharf. It is also used
for picking up small objects from the water.
Bow
Bowline
The forward part of a vessel.

A line leading from the bow of a vessel.
Bulkhead
Partition dividing the interior of a vessel into various compartments.
Chafe
To wear down by rubbing the surface of a line against a solid object.
Chafing gear
A guard of canvas, rope, or similar material placed around spars, lines, or

rigging to prevent wear.
Chocks
Round or oval holes in a vessels bulwark, sometimes fitted with rollers,

through which hawsers and ropes are passed; also blocks of wood for
supporting boats, weights, and so on.
Cleat
Wood or metal fitting that has two projecting horns to which a line is
secured.
Coaming
Sidewall of a hatch projecting above the deck around the perimeter of the
hatch to prevent water from going below.
Coxswain
The enlisted person in charge of a small craft.

GLOSSARY-1
TM 55-1905-242-14
GLOSSARY (continued)
Dogs
Small, bent metal fittings used to secure watertight doors, hatch covers,
manhole covers, and so on to close and fasten as tight as possible.
Draft
The depth of water a vessel requires to float freely; the depth of a vessel
from the waterline to the keel; also a sling load of cargo.
Engine room
Compartment containing the propulsion machinery of a vessel.
Faking down
To lay down rope in long or circular turns (coils) so that each turn of rope
overlaps the next one underneath in such a way that the rope is clear for
running.
Fender
A device of canvas, wood, or rope used over the side to take the shock of
contact between vessel and wharf or other vessel when alongside.
Fore
Parts of a vessel at or adjacent to the bow; also parts between the midship
section and stern.
Fore and aft

Gunwale
Hard over
Lengthwise of a ship.
The uppermost continuous strake in a vessels side; the upper edge of a
vessels hull.
Turning the wheel as far as possible in a given direction.
Hatch
Opening in a deck giving access to cargo holds.
Helm
The machine by which a vessel is steered.
Hold
Space between the lowermost deck and the bottom of a vessel that is used
for the stowage of ballast, cargo, and stores.
Hull
Framework of a vessel, including all decks, but exclusive of masts, yards,

riggings, and all outfit or equipment.
Inboard
Toward the centerline of a vessel; also the side next to a wharf or another
vessel.
KDF
A filter media consisting of copper-zinc formulations used to remove chlorine and other impurities contained in water.
Knot
A unit of speed equal to 1 nautical mile per hour.
Lanyard
Lazarette
Rope used to make anything fast, especially a short piece reeved through
deadeyes, connecting shrouds, stays, and so on, to side of vessel.
A compartment used for storage purposes in the stern of a vessel.
Left-hand propeller
When viewed from astern, the propeller that turns counterclockwise while
driving the boat ahead.
Life lines
Lines stretched fore and aft along the decks to give the crew safety against
being washed overboard.
Life jacket
An apparatus of buoyant material, designed to keep a person afloat.
GLOSSARY-2
TM 55-1905-242-14
Life raft
Raft kept buoyant by cylindrical air chambers, designed to keep survivors

of a disaster afloat for rescue.
Life ring
Floating ring covered with canvas that is designed to support a person in

water.
Main deck
First complete deck running the full length of a vessel.
Maneuver
To make a series of changes in direction and position for a specific purpose.
Moored
Lying with both anchors down; tied to a pier or anchor buoy; also to secure a vessel other than by anchoring with a single anchor.
Mooring lines
Cables or ropes used to tie up a vessel.
Outboard
Toward the side of a vessel in relation to the centerline or outside the

vessel entirely; also, the side away from a wharf or vessel alongside.
PFD
Personal Flotation Device: An apparatus of buoyant material, designed to

keep a person afloat.
Pier
A wharf that projects into a harbor, with water and accommodations for
berthing vessels on two or more sides of it.
Port side
The left side of a vessel looking forward, indicated by a red running light
when underway at night; an opening in a vessels side; a harbor for cargo
operations.
Potable water
Drinkable water, meeting standards set by the U.S. Public Health Service.
Quarter
General area from the middle of a vessel to the extreme stern; also to
proceed with the quarter to the wind or sea; to bring the sea or wind first
on one quarter and then on the other.
Right-hand propeller
When viewed from astern, the propeller that turns clockwise while driving the boat ahead.
Rudder
Flat structure hung vertically on the sternpost, just aft of the screw, and
used to steer a vessel by offering resistance to the water when turned to an
angle with the centerline.
Rudder amidships
Running lights
Scope
Seacock
Sheave
Spring line
The position of the rudder when it parallels the keel line of the vessel.
All lights required to be shown during peacetime by a vessel that is under
way.
Length of anchor chain or cable to which a vessel is riding.
Valve connecting with the outside sea water in the lower part of vessel
that can be used to flood various parts.
A grooved wheel or pulley inside a block over which a line runs.
A mooring line leading at an angle of about 45 degrees from the fore and
aft line of a vessel to a wharf or another vessel.
GLOSSARY-3
TM 55-1905-242-14
Starboard side
Stern
Stern line
Stow
Topside
Right side of a vessel looking forward, indicated by a green running light

when underway at night.
The after end (rear) of a vessel.
A line leading from the stern of a vessel.
To put away, to lock up for safekeeping in a proper place.
Above decks, such as on the weather deck or bridge.
Towing bitts
Vertical posts on a vessel to which towing or mooring lines are secured.
Trim
Difference in draft at the bow and stern of a vessel; manner in which a

vessel floats on the water, whether on an even keel or down by the head or
stern; shipshape. To adjust a vessels position in the water by arranging
ballast, cargo, and so on. To arrange for sailing; to assume, or cause a
vessel to assume, a certain position, or trim, in the water.
Turnbuckle
Link threaded on both ends of a short bar that is used to pull objects
together.
Underway
A vessel is said to be underway when she is not anchored, moored, aground,

or beached.
Wharf
Projecting platform of timber, stone, or other material that extends into

water deep enough for vessels to be accommodated alongside for loading
or unloading.
Wheel
The instrument attached to the rudder by which a vessel is steered.
Winch
A piece of machinery that operates a shaft, fitted with a drum or drums

upon which lines or cables are wound to hoist or haul an object.
GLOSSARY-4
TM 55-1905-242-14
Subject
INDEX
WP Sequence No.-Page No.
Subject
110/220 Vac distribution panel ...................................................................................

12 Vdc battery bank ...................................................................................................
220/110 Vac electrical system, troubleshooting .......................................................
24 Vdc electrical system, troubleshooting ...............................................................
24 Vdc Power Distribution Panel ...............................................................................
24 Volt control and distribution panels,
repair
........................................................................................................
test
........................................................................................................
24 Volt wiring, repair ...................................................................................................
24/12 Volt converter,
replace
........................................................................................................
test
........................................................................................................
0019 00-14
0005 00-2
0034 00-1
0033 00-1
0016 00-4
A
Abbreviations/acronyms, list ....................................................................................
AC Generator control panel, description and use ...................................................
Accommodation module
components ........................................................................................................
furnishings, replace and stow ............................................................................
ventilation system, theory of operation ............................................................
Accumulator
hydraulic
........................................................................................................
preoperating procedures ....................................................................................
propulsion engine hydraulic starting ................................................................
repair
........................................................................................................
replace
........................................................................................................
valve, propulsion engine hydraulic starting system ........................................
service
........................................................................................................
Adjust,
alternator belt ......................................................................................................
clutch linkage ......................................................................................................
fire monitor ........................................................................................................
rudder angle transmitter ......................................................................................
steering system counterbalance valve ..............................................................
steering system relief valve ................................................................................
stuffing box ........................................................................................................
throttle linkage ....................................................................................................
Adjustments, initial ....................................................................................................
Air conditioning
condensing units, replace ..................................................................................
controls
........................................................................................................
operation under usual conditions ......................................................................
replace
........................................................................................................
strainer, replace ...................................................................................................
system,
data
........................................................................................................
theory of operation ......................................................................................
troubleshooting ...........................................................................................
Alarm panel, fire detection, description and use .....................................................
Alarm system,
engine, theory of operation ................................................................................
fire, theory of operation ......................................................................................
INDEX-1
0096 00-1
0096 00-1
0095 00-1
0094 00-1
0061 00-1
0001 00-3
0014 00-6
0002 00-6
0159 00- 1
0012 00-2
0019 00-9
0022 00-1
0006 00-1
0196 00-1
0087 00-1
0006 00-3
0087 00-1
0060 00-1
0084 00-1
0070 00-1
0153 00-1
0150 00-1
0181 00-1
0057 00-1
0083 00-1
0021 00-1
0169 00-1
0016 00-1
0026 00-31
0168 00-1
0137 00-1
0002 00-20
0012 00-1
0036 00-1
0014 00-13
0009 00-3
0009 00-1
TM 55-1905-242-14
Subject
Alarm system, (continued)

general,
repair
........................................................................................................
test
........................................................................................................
theory of operation .............................................................................................
troubleshooting ...................................................................................................
Align,
fire pump
........................................................................................................
propeller shaft .....................................................................................................
Alternating current
power supply .......................................................................................................
transformers ........................................................................................................
Alternator
belt, adjust ........................................................................................................
generator engine driven ......................................................................................
propulsion engine driven ....................................................................................
test
........................................................................................................
AN/APX-72 transponder, replace ..............................................................................
AN/PSN-11 GPS, replace ............................................................................................
AN/PSN-11 Interface and switchbox 9801, replace ..................................................
Anchor light, theory of operation .............................................................................
Anchoring, operating procedure ...............................................................................
Anodes,
inspect
........................................................................................................
replace
........................................................................................................
Antenna assemblies, replace .....................................................................................
Assembly and preparation for use ............................................................................
B
Ballast tank, forward, operation under usual conditions ........................................
Ballast valve, fire pump system, theory of operation ..............................................
Basic Issue Items List ................................................................................................
Batteries,
cold weather ........................................................................................................
replace
........................................................................................................
service
........................................................................................................
test
........................................................................................................
Battery bank, 12 Vdc ..................................................................................................
Battery cables,
replace
........................................................................................................
service
........................................................................................................
Battery charger ........................................................................................................
repair
........................................................................................................
test
........................................................................................................
Bearing, cutless,
inspect
........................................................................................................
replace
........................................................................................................
BII List
........................................................................................................
Bilge hydraulic system,
bilge pump circuit,
flow divider ...................................................................................................
general ........................................................................................................
hydraulic motor ............................................................................................
INDEX-2
0106 00-1
0064 00-1
0009 00-1
0035 00-1
0145 00-1
0202 00-1
0005 00-1
0005 00-1
0060 00-1
0005 00-2
0005 00-2
0060 00-1
0120 00-1
0103 00-1
0104 00-1
0008 00-2
0023 00-7
0224 00-1
0224 00-1
0123 00-1
0021 00-1
0026 00-20
0007 00-5
0228 00-1
0028 00-3
0092 00-1
0059 00-1
0092 00-1
0005 00-2
0092 00-1
0059 00-1
0005 00-1, 0016 00-6
0026 00-30
0205 00-1
0098 00-1
0199 00-1
0200 00-1
0228 00-1
0006 00-10
0006 00-9
0006 00-10
TM 55-1905-242-14
Subject
Bilge hydraulic system, (continued)

bilge pump circuit, (continued)
bow ramp circuit,
counterbalance valve ...................................................................................
general ........................................................................................................
hand pump ....................................................................................................
hand pump valve ..........................................................................................
pilothouse gauge .........................................................................................
ramp control valve .......................................................................................
ramp latch cylinders .....................................................................................
winch ........................................................................................................
winch brake valve ........................................................................................
crane circuit, control valve block .......................................................................
crane diverter valve .....................................................................................
flow divider ...................................................................................................
general ........................................................................................................
operating cylinders ......................................................................................
relief valve ....................................................................................................
diverter valve .......................................................................................................
general
........................................................................................................
hydraulic pump ....................................................................................................
reservoir
........................................................................................................
return filter ........................................................................................................
suction strainer ...................................................................................................
Bilge manifold, bilge pumping system, theory of operation ...................................
Bilge pump system, theory of operation ..................................................................
Bilge pump, theory of operation ...............................................................................
Bilge pump/hydraulic motor assembly,
repair
........................................................................................................
replace
........................................................................................................
Bilge pumping system,
bilge manifold, theory of operation ...................................................................
bilge pump, theory of operation ........................................................................
bilge strainer, theory of operation .....................................................................
compartment suction valve, theory of operation .............................................
discharge valve, theory of operation .................................................................
general, theory of operation ...............................................................................
priming connection, theory of operation ...........................................................
pump suction valve, theory of operation ..........................................................
swing check valve, theory of operation ............................................................
Bilge pumping, operation under usual conditions ...................................................
Bilge strainer, bilge pumping system, theory of operation .....................................
Bilge system, troubleshooting ..................................................................................
Bitts,
repair
........................................................................................................
replace
........................................................................................................
Black water discharge pump, replace ........................................................................
Black water discharge valves ....................................................................................
Black water system
black water tank, theory of operation ................................................................
check valve, theory of operation .......................................................................
cold weather ........................................................................................................
data
........................................................................................................
discharge fitting, theory of operation ...............................................................
discharge pump, theory of operation ................................................................
INDEX-3
0006 00-9
0006 00-7
0006 00-9
0006 00-9
0006 00-7
0006 00-9
0006 00-9
0006 00-9
0006 00-9
0006 00-10
0006 00-10
0006 00-10
0006 00-10
0006 00-10
0006 00-10
0006 00-7
0006 00-7
0006 00-7
0006 00-7
0006 00-7
0006 00-7
0007 00-1
0007 00-1
0007 00-1
0171 00-1
0170 00-1
0007 00-1
0007 00-1
0007 00-2
0007 00-2
0007 00-2
0007 00-1
0007 00-2
0007 00-2
0007 00-2
0026 00-13
0007 00-2
0043 00-1
0160 00-1
0160 00-1
0135 00-1
0016 00-7
0011 00-1
0011 00-2
0028 00-3
0002 00-19
0011 00-2
0011 00-2
TM 55-1905-242-14
Subject
Black water system (continued)

hoses, replace ......................................................................................................
piping, replace .....................................................................................................
shutoff valve, theory of operation .....................................................................
strainer, theory of operation ...............................................................................
tank monitor system, theory of operation .........................................................
trap, theory of operation ....................................................................................
valves, replace .....................................................................................................
vent filter, theory of operation ...........................................................................
vent, theory of operation ....................................................................................
water closet, theory of operation .......................................................................
Black water tank monitor system, replace ................................................................
Blowdown valve, propulsion engine hydraulic starting system ............................
Boom assembly, crane, repair ....................................................................................
Bow ramp
hand pump ........................................................................................................
lowering, operating procedure ...........................................................................
raising, operating procedure ..............................................................................
Box, distribution ........................................................................................................
Breakers, circuit ........................................................................................................
Bulbs, navigation lights, replace ...............................................................................
Bypass valve, hydraulic steering system .................................................................
C
Cable, ramp, replace ...................................................................................................
Capabilities and features, equipment characteristics ..............................................
Care and handling, safety ..........................................................................................
Characteristics, capabilities, and features, equipment ............................................
Charger, battery ........................................................................................................
repair
........................................................................................................
test
........................................................................................................
Charging pump, hand .................................................................................................
Chart, lubricant ........................................................................................................
Check valve,
black water system, theory of operation ...........................................................
ramp hoist hydraulic, replace .............................................................................
steering system, replace .....................................................................................
Chocks,
repair
........................................................................................................
replace
........................................................................................................
Circuit breakers ........................................................................................................
Clean/change intervals ..............................................................................................
Clutch
control unit ........................................................................................................
electric, fire pump system, theory of operation ................................................
fire pump, electric, replace ..................................................................................
lever, PTO ........................................................................................................
linkage,
adjust ........................................................................................................
replace ........................................................................................................
INDEX-4
0011 00-2
0134 00-1
0026 00-18
0134 00-1
0011 00-2
0011 00-2
0011 00-3
0011 00-2
0047 00-1
0134 00-1
0011 00-2
0011 00-2
0011 00-2
0136 00-1
0006 00-3
0223 00-1
0017 00-3
0023 00-8
0023 00-10
0005 00-2
0005 00-2
0065 00-1
0006 00-6
0219 00-1
0002 00-1
0001 00-6
0002 00-1
0005 00-1, 0016 00-6
0026 00-30
0205 00-1
0098 00-1
0019 00-10
0053 00-21
0011 00-2
0187 00-1
0151 00-1
0160 00-1
0160 00-1
0005 00-2
0053 00-21
0019 00-7
0007 00-4
0146 00-1
0019 00-8
0084 00-1
0084 00-1
TM 55-1905-242-14
Subject
COEI List
........................................................................................................
Cold weather conditions ............................................................................................
Command and control distribution box .....................................................................
Common materials/parts list .......................................................................................
Comms and nav aids d/b, description and use ........................................................
Communication equipment data ................................................................................
Communication system,
safety, theory of operation .................................................................................
external, theory of operation ..............................................................................
internal, theory of operation ..............................................................................
Communications locker components ........................................................................
Compartment suction valve, bilge pumping system, theory of operation .............
Compartments, repair .................................................................................................
Compass,
description and use .............................................................................................
digital, replace .....................................................................................................
Components of End Item List ....................................................................................
Components,
accommodation module ......................................................................................
communications locker .......................................................................................
electrical distribution ..........................................................................................
engine room ........................................................................................................
lazarette
........................................................................................................
pilothouse ........................................................................................................
pilothouse exterior ..............................................................................................
port stowage locker .............................................................................................
tank void
........................................................................................................
topside, aft ........................................................................................................
topside, amidships ..............................................................................................
topside, forward ..................................................................................................
water closet ........................................................................................................
COMSEC KY-99, replace ............................................................................................
Condensing unit,
replace
........................................................................................................
Configuration, equipment ..........................................................................................
Connection, priming, bilge pumping system, theory of operation .........................
Connector box, mast light ..........................................................................................
Console indicator lights, fire alarm system, theory of operation ............................
Control and distribution panel,
24 Volt, repair .......................................................................................................
24 Volt, test ........................................................................................................
Control assemblies, heating and air conditioning system, theory of operation ....
Control bank, crane assembly, repair ........................................................................
Control console switch, replace ................................................................................
Control head,
fire suppression system, theory of operation ...................................................
propulsion, replace .............................................................................................
Control panel, AC Generator, description and use ...................................................
Control unit,
clutch
........................................................................................................
throttle
........................................................................................................
0228 00-1
0028 00-1
0016 00-2
0230 00-1
0014 00-8
0002 00-18
INDEX-5
0008 00-1
0008 00-5
0008 00-3
0008 00-3
0002 00-14
0007 00-2
0163 00-1
0015 00-18
0105 00-1
0008 00-2
0228 00-1
0002 00-6
0002 00-14
0005 00-2
0002 00-11
0002 00-13
0002 00-9
0002 00-5
0002 00-7
0002 00-7
0002 00-4
0002 00-3
0002 00-2
0002 00-8
0122 00-1
0012
0169
0002
0007
0018
0009
00-1
00-1
00-20
00-2
00-3
00-1
0096 00-1
0096 00-1
0014 00-9
0012 00-2
0158 00-1
0078 00-1
0013 00-2
0082 00-1
0014 00-6
0019 00-7
0019 00-7
TM 55-1905-242-14
Subject
Control valve
block, crane circuit ..............................................................................................
propulsion engine hydraulic starting system ...................................................
ramp hoist,
repair
........................................................................................................
replace ........................................................................................................
starting system, replace ......................................................................................
Control,
emergency engine shutdown, replace ...............................................................
engine shutdown, replace ...................................................................................
Controls,
crane
........................................................................................................
fire monitor ........................................................................................................
forward ballast tank .............................................................................................
oily water pumping and collection system ........................................................
Converter, 24/12 Volt, replace ....................................................................................
Coolant temperature switch, engine alarm system, theory of operation ................
Cooling system, engine .............................................................................................
cold weather ........................................................................................................
hoses, replace ......................................................................................................
piping, replace .....................................................................................................
Cooling unit, heating and air conditioning system, theory of operation ...............
Corrosion Prevention and Control ............................................................................
Counterbalance valve,
bow ramp circuit ..................................................................................................
hydraulic steering system ..................................................................................
adjust ........................................................................................................
repair
........................................................................................................
replace ........................................................................................................
CPC
........................................................................................................
Crane assembly
boom assembly, repair ........................................................................................
control bank, repair .............................................................................................
controls
........................................................................................................
decals and instruction plates .............................................................................
slewing unit,
repair
........................................................................................................
replace ........................................................................................................
test
........................................................................................................
Crane data
........................................................................................................
Crane diverter valve, crane circuit ............................................................................
Crane extension assembly, repair ..............................................................................
Crane hydraulic system
crane diverter valve .............................................................................................
flow divider ........................................................................................................
general
........................................................................................................
operating cylinders .............................................................................................
relief valve ........................................................................................................
hydraulic valves, repair .......................................................................................
Cutless bearing,
inspect
........................................................................................................
replace
........................................................................................................
Cylinder assembly, FM-200, replace .........................................................................
INDEX-6
0006 00-10
0006 00-2
0213 00-1
0186 00-1
0088 00-1
0081 00-1
0081 00-1
0017 00-1
0017 00-2
0017 00-2
0019 00-13
0094 00-1
0009 00-3
0003 00-2
0028 00-3
0056 00-1
0056 00-1
0012 00-2
0001 00-1
0006 00-9
0006 00-6
0150 00-1
0209 00-1
0183 00-1
0001 00-1
0223 00-1
0158 00-1
0017 00-1
0025 00-1
0026 00-21
0193 00-1
0193 00-1
0222 00-1
0041 00-1
0002 00-20
0006 00-10
0194 00-1
0006 00-10
0006 00-10
0006 00-10
0006 00-10
0006 00-10
0192 00-1
0199 00-1
0200 00-1
0176 00-1
TM 55-1905-242-14
Subject
Cylinder,
hydraulic, ramp locking, replace ........................................................................
steering,
........................................................................................................
repair ........................................................................................................
replace ........................................................................................................
bow ramp circuit ..................................................................................................
ramp locking,
repair ........................................................................................................
replace ........................................................................................................
D
Data modem, theory of operation ..............................................................................
Data,
air conditioning/heating system ........................................................................
black water system ..............................................................................................
communication equipment ..................................................................................
crane
........................................................................................................
crane hydraulic system .......................................................................................
electrical system ..................................................................................................
emergency bilge system .....................................................................................
equipment ........................................................................................................
equipment description and .................................................................................
fire detection/alarm system .................................................................................
fire suppression system ......................................................................................
firefighting/ballast system ..................................................................................
fuel system ........................................................................................................
generator set ........................................................................................................
hull and accommodations ...................................................................................
hydraulic starting system ...................................................................................
marine transmission ............................................................................................
mobility
........................................................................................................
navigation equipment .........................................................................................
oily water discharge system ...............................................................................
potable water system ..........................................................................................
propulsion engine ...............................................................................................
ramp hydraulic system ........................................................................................
ventilation system ...............................................................................................
windshield wiper .................................................................................................
Decals and instruction plates ....................................................................................
crane
........................................................................................................
engine room fire suppression system ................................................................
oily water collection system ...............................................................................
Deck fill, potable water system, theory of operation ...............................................
Decontamination ........................................................................................................
Definition, leakage ......................................................................................................
Deployment, life raft,
automatic
........................................................................................................
manual
........................................................................................................
Description and data, equipment ..............................................................................
Description and operation, printer ............................................................................
Description and use,
AC Generator control panel ................................................................................
comms and nav aid d/b .......................................................................................
compass
........................................................................................................
INDEX-7
0189 00-1
0006 00-4
0207 00-1
0178 00-1
0006 00-9
0215 00-1
0189 00-1
0008 00-5
0002 00-20
0002 00-19
0002 00-18
0002 00-20
0002 00-17
0002 00-17
0002 00-19
0002 00-15
0002 00-1
0002 00-20
0002 00-20
0002 00-19
0002 00-16
0002 00-16
0002 00-15
0002 00-16
0002 00-16
0002 00-16
0002 00-15
0002 00-18
0002 00-19
0002 00-19
0002 00-15
0002 00-17
0002 00-20
0002 00-19
0025 00-1
0025 00-1
0025 00-2
0025 00-3
0010 00-3
0029 00-1
0052 00-1
0030 00-6
0030 00-5
0002 00-1
0015 00-12
0014 00-6
0014 00-8
0015 00-18
TM 55-1905-242-14
Subject
Description and use (continued),

control and distribution panel ............................................................................
engine alarms .......................................................................................................
engine room ventilation ......................................................................................
EPIRB
........................................................................................................
equipment switches ............................................................................................
fire detection alarm panel ....................................................................................
fire suppression ...................................................................................................
ground detector ...................................................................................................
heating/air conditioning controls ......................................................................
hydraulic gauges, pilothouse .............................................................................
lighting controls ..................................................................................................
loudhailer
........................................................................................................
miscellaneous controls and indicators ..............................................................
navigation lights .................................................................................................
NAVTEX receiver ................................................................................................
propulsion engine instruments ..........................................................................
radar
........................................................................................................
Ross DSC-500 VHF/FM radio .............................................................................
rudder angle indicator .........................................................................................
SART
........................................................................................................
SEA 330 HF/SSB radio ........................................................................................
SEA 7001 MF/HF DSC watch receiver ...............................................................
SEACALL 7000G MF/HF DSC controller ..........................................................
SEATOR 3000 Telex Modem ...............................................................................
surge suppressor ................................................................................................
survival radio .......................................................................................................
tank monitors .......................................................................................................
VHF/FM radio, handheld ....................................................................................
Destruction of Army materiel to prevent enemy use ...............................................
Diesel generator ........................................................................................................
local operating panel ..........................................................................................
shutdown, operating procedure .........................................................................
siphon break overboard discharge valve ..........................................................
startup,
cold weather .................................................................................................
operating procedure ....................................................................................
hot weather ........................................................................................................
replace
........................................................................................................
service
........................................................................................................
test
........................................................................................................
Digital compass, replace ............................................................................................
Direct current power supply ......................................................................................
Discharge fitting, black water system, theory of operation ....................................
Discharge nozzle, fire suppression system, theory of operation ...........................
Discharge pump, black water system, theory of operation .....................................
Discharge valve,
bilge pumping system, theory of operation ......................................................
black water ........................................................................................................
diesel generator siphon break overboard ..........................................................
oily water collection and pumping system, theory of operation .....................
Distribution box ........................................................................................................
Distribution box,
command and control ..........................................................................................
INDEX-8
0014 00-9
0009 00-3
0014 00-14
0015 00-16
0014 00-4
0014 00-13
0014 00-14
0014 00-12
0014 00-7
0014 00-2
0014 00-3
0015 00-1
0014 00-15
0015 00-5
0015 00-14
0014 00-1
0015 00-19
0015 00-3
0014 00-2
0015 00-17
0015 00-5
0015 00-9
0015 00-8
0015 00-7
0015 00-13
0015 00-15
0014 00-7
0015 00-10
0001 00-1
0005 00-1
0019 00-2
0023 00-12
0019 00-6
0028 00-3
0023 00-3
0028 00-4
0166 00-1
0102 00-1
0102 00-1
0105 00-1
0005 00-1
0011 00-2
0013 00-2
0011 00-2
0007 00-2
0016 00-7
0019 00-6
0007 00-3
0005 00-2
0016 00-2
TM 55-1905-242-14
Subject
Distribution panel,
110/220 Vac ........................................................................................................
24 Vdc power .......................................................................................................
Diverter valve,
bilge hydraulic system ........................................................................................
hydraulic
........................................................................................................
Divider, flow, hydraulic steering system ..................................................................
Drain valve, hydraulic steering system ....................................................................
Drains, fuel filter ........................................................................................................
Drive gears, marine .....................................................................................................
DSC radios, theory of operation ...............................................................................
Duplex strainer, raw water system,
repair
........................................................................................................
replace
........................................................................................................
service
........................................................................................................
E
EIR, Reporting ........................................................................................................
Electric clutch,
fire pump
replace ........................................................................................................
Electric horn, replace ..................................................................................................
Electric toilet
repair
........................................................................................................
test
........................................................................................................
Electrical distribution components ...........................................................................
Electrical system
220/110 Vac, troubleshooting .............................................................................
24 Vdc, troubleshooting .....................................................................................
data
........................................................................................................
general
........................................................................................................
post-operating procedures .................................................................................
startup, operating procedure ..............................................................................
Emergency
bilge system data ................................................................................................
communication systems .....................................................................................
engine shutdown control, replace .....................................................................
procedures ........................................................................................................
propulsion engine shutdown .............................................................................
ramp operation .....................................................................................................
stopping
........................................................................................................
Engine alarm system,
Engine cooling system ...............................................................................................
hoses, replace ......................................................................................................
piping, replace .....................................................................................................
Engine exhaust system ..............................................................................................
Engine instruments, replace .......................................................................................
INDEX-9
0019 00-14
0016 00-4
0006 00-7
0019 00-8
0006 00-7
0006 00-4
0006 00-6
0019 00-3
0003 00-1
0008 00-3
0167 00-1
0128 00-1
0066 00-1
0001 00-1
0146 00-1
0007 00-4
0126 00-1
0155 00-1
0074 00-1
0048 00-1
0005 00-2
0034 00-1
0033 00-1
0002 00-17
0005 00-1
0024 00-5
0022 00-9
0023 00-3
0002 00-19
0008 00-5
0081 00-1
0030 00-1
0030 00-8
0030 00-12
0030 00-12
0026 00-8
0009 00-3
0003 00-2
0056 00-1
0056 00-1
0003 00-3
0079 00-1
TM 55-1905-242-14
Subject
Engine room
components ........................................................................................................
fire flaps
........................................................................................................
fire suppression system
activation ......................................................................................................
decals and instruction plates ......................................................................
hoses, replace ...............................................................................................
nozzles, replace ............................................................................................
operation under usual conditions ...............................................................
test
........................................................................................................
Engine room ventilation,
Engine shutdown control,
emergency, replace ..............................................................................................
normal, replace ....................................................................................................
Engines, propulsion ...................................................................................................
EPIRB
operation
........................................................................................................
Equipment
characteristics, capabilities, and features .........................................................
configuration .......................................................................................................
data
........................................................................................................
description and data ...........................................................................................
switches, description and use ............................................................................
Equipment Improvement Recommendations, Reporting ..........................................
Exhaust system, engine .............................................................................................
Expansion tank
replace
........................................................................................................
sight glass, propulsion engine ...........................................................................
Expendable and Durable Items List ...........................................................................
Extension assembly, crane, repair ..............................................................................
External communication, theory of operation ..........................................................
F
Failure,
steering
........................................................................................................
Fans, ventilation, replace ...........................................................................................
Faucet, potable water system, theory of operation .................................................
Features, equipment characteristics, capabilities, and ............................................
Fill, deck, potable water system, theory of operation .............................................
Filter,
fuel, gauges and drains .......................................................................................
hydraulic starting system, replace .....................................................................
inline, propulsion engine hydraulic starting system ........................................
potable water system, theory of operation .......................................................
return, hydraulic steering system ......................................................................
starting system hydraulic, service .....................................................................
steering system reservoir, service .....................................................................
suction, propulsion engine hydraulic starting system ....................................
vent, black water system, theory of operation ..................................................
INDEX-10
0002 00-11
0018 00-1
0030 00-1
0025 00-2
0175 00-1
0175 00-1
0026 00-2
0071 00-1
0014 00-14
0026 00-32
0012 00-3
0081 00-1
0081 00-1
0003 00-1
0015 00-16
0030 00-6
0008 00-5
0002 00-1
0002 00-20
0002 00-15
0002 00-1
0014 00-4
0001 00-1
0003 00-3
0165 00-1
0019 00-3
0229 00-1
0194 00-1
0008 00-3
0030 00-9
0030 00-10
0139 00-1
0010 00-1
0002 00-1
0010 00-3
0019 00-3
0164 00-1
0006 00-3
0010 00-1
0006 00-6
0055 00-1
0072 00-1
0006 00-4
0011 00-2
TM 55-1905-242-14
Subject
Fire,
other vessel ........................................................................................................
spaces other than engine room ..........................................................................
weather deck ........................................................................................................
Fire alarm system,
console indicator lights, theory of operation ...................................................
data
........................................................................................................
fire detectors, theory of operation .....................................................................
horn/strobe unit, theory of operation ...............................................................
panel, description and use .................................................................................
remote alarm panel, theory of operation ............................................................
repair
........................................................................................................
smoke detectors, theory of operation ................................................................
test
........................................................................................................
Fire detectors, fire alarm system, theory of operation .............................................
Fire extinguishers, operation under usual conditions .............................................
Fire flaps, engine room ...............................................................................................
Fire monitor,
adjust
........................................................................................................
controls
........................................................................................................
fire pump system, theory of operation ..............................................................
repair
........................................................................................................
replace
........................................................................................................
service
........................................................................................................
Fire pump
align
........................................................................................................
ballast valve, theory of operation ......................................................................
electric clutch,
replace ........................................................................................................
fire monitor theory of operation .........................................................................
nozzle, theory of operation .................................................................................
pressure relief valve, theory of operation .........................................................
repair
........................................................................................................
replace
........................................................................................................
service
........................................................................................................
strainer,
replace ........................................................................................................
service ........................................................................................................
suction strainer, theory of operation .................................................................
suction valve, theory of operation ....................................................................
Fire suppression system
activation, engine room ......................................................................................
control head, theory of operation ......................................................................
data
........................................................................................................
discharge nozzle, theory of operation ...............................................................
engine room, test .................................................................................................
FM-200 extinguishing agent, theory of operation ............................................
INDEX-11
0030 00-4
0030 00-4
0030 00-4
0009 00-1
0002 00-20
0009 00-2
0009 00-2
0026 00-7
0014 00-13
0009 00-1
0107 00-1
0009 00-2
0107 00-1
0009 00-1
0009 00-2
0026 00-1
0018 00-1
0070 00-1
0017 00-2
0007 00-4
0026 00-4
0147 00-1
0147 00-1
0070 00-1
0145 00-1
0007 00-5
0146 00-1
0007 00-4
0007 00-5
0007 00-4
0007 00-5
0007 00-5
0174 00-1
0174 00-1
0069 00-1
0144 00-1
0068 00-1
0007 00-5
0007 00-5
0007 00-1
0044 00-1
0030 00-1
0013 00-2
0002 00-20
0014 00-14
0013 00-2
0071 00-1
0013 00-1
TM 55-1905-242-14
Subject
Fire suppression system (continued)

pull box, theory of operation ..............................................................................
storage cylinder, theory of operation ................................................................
Firefighting system nozzle, replace ...........................................................................
Firefighting/ballast system data ................................................................................
Fitting,
discharge, black water system, theory of operation .........................................
fuel sounding ......................................................................................................
steering hydraulic system, replace ....................................................................
Flaps, engine room fire ...............................................................................................
Flooding
........................................................................................................
Flow divider,
bilge pump circuit ................................................................................................
crane circuit ........................................................................................................
steering system, replace .....................................................................................
Flushing system, water closet, repair .......................................................................
FM-200 cylinder assembly, replace ...........................................................................
FM-200 extinguishing agent, fire suppression system, theory of operation .........
Forms, records, and reports, Maintenance ...............................................................
Forward ballast tank,
controls
........................................................................................................
Foul weather operation ..............................................................................................
Fuel fills, vents, and soundings ................................................................................
Fuel filter/water separator, .........................................................................................
replace
........................................................................................................
service
........................................................................................................
Fuel filters, gauges and drains ..................................................................................
Fuel lines and piping ..................................................................................................
Fuel pressure switch, engine alarm system, theory of operation ...........................
Fuel sounding fitting .................................................................................................
Fuel system,
data
........................................................................................................
Fuel tanks
........................................................................................................
valves
........................................................................................................
Fuel valves
........................................................................................................
Furnishings, accommodation module, replace and stow .........................................
Fuses
........................................................................................................
G
Gauge valve, propulsion engine hydraulic starting system ....................................
Gauge,
fuel filter
........................................................................................................
hydraulic, replace ................................................................................................
Gears, marine drive .....................................................................................................
General alarm junction box, general alarm system, theory of operation .................
General alarm system,
alarm bells, theory of operation .........................................................................
INDEX-12
0013 00-2
0013 00-1
0148 00-1
0002 00-19
0011 00-2
0018 00-2
0085 00-1
0149 00-1
0018 00-1
0030 00-4
0006 00-10
0006 00-10
0006 00-4
0182 00-1
0156 00-1
0176 00-1
0013 00-1
0001 00-1
0017 00-2
0026 00-26
0028 00-4
0004 00-1
0004 00-2
0058 00-1
0058 00-1
0019 00-3
0004 00-1
0009 00-3
0018 00-2
0002 00-16
0024 00-4
0022 00-3
0004 00-1
0039 00-1
0004 00-1
0020 00-1
0004 00-1, 0019 00-4
0159 00-1
0005 00-2
0006 00-3
0019 00-3
0080 00-1
0006 00-3
0003 00-1
0009 00-3
0009 00-3
TM 55-1905-242-14
Subject
General alarm system, (continued)

general alarm junction box, theory of operation ...............................................
repair
........................................................................................................
rotary switch, theory of operation .....................................................................
test
........................................................................................................
General information ....................................................................................................
Generator, diesel ........................................................................................................
alternator
........................................................................................................
data
........................................................................................................
replace
........................................................................................................
service
........................................................................................................
test
........................................................................................................
Global Positioning System,
replace
........................................................................................................
Ground detector,
repair
........................................................................................................
replace
........................................................................................................
test
........................................................................................................
H
Hand pump
bow ramp
........................................................................................................
valve, bow ramp circuit ................................................................................
repair ........................................................................................................
replace ........................................................................................................
oily water,
replace ........................................................................................................
propulsion engine starting .................................................................................
repair ........................................................................................................
replace ........................................................................................................
valve
........................................................................................................
Handhelds, VHF FM, replace ....................................................................................
Handling, safety, care, and ........................................................................................
Hatches,
repair
........................................................................................................
replace
........................................................................................................
Head, control, fire suppression system, theory of operation .................................
Heater, water, potable water system, theory of operation .......................................
Heating and air conditioning system,
condensing unit, theory of operation ................................................................
Heating and air conditioning system,
control assemblies, theory of operation ............................................................
cooling unit, theory of operation .......................................................................
raw water pump, theory of operation .................................................................
refrigerant, theory of operation ..........................................................................
controls
........................................................................................................
Helm unit,
........................................................................................................
repair
........................................................................................................
replace
........................................................................................................
INDEX-13
0009 00-3
0106 00-1
0009 00-3
0064 00-1
0009 00-2
0026 00-7
0001 00-1
0005 00-1
0005 00-2
0002 00-16
0166 00-1
0102 00-1
0102 00-1
0103 00-1
0008 00-2
0014 00-12
0097 00-1
0097 00-1
0097 00-1
0017 00-3
0006 00-9
0214 00-1
0188 00-1
0143 00-1
0006 00-2, 0019 00-10
0197 00-1
0090 00-1
0006 00-3, 0019 00-10
0117 00-1
0001 00-6
0161 00-1
0161 00-1
0013 00-2
0010 00-1
0012 00-1
0012 00-2
0012 00-2
0012 00-2
0012 00-2
0012 00-1
0036 00-1
0016 00-1
0026 00-31
0006 00-4
0208 00-1
0179 00-1
TM 55-1905-242-14
Subject
HF sampling port ........................................................................................................

HF/SSB radio telephone SEA 330, replace ................................................................
Hinge pins, ramp, replace ..........................................................................................
Hoisting anchor, operating procedure ......................................................................
Horn,
electric, replace ....................................................................................................
Horn/strobe unit, fire alarm system, theory of operation ........................................
Hoses,
black water system, replace ................................................................................
engine room fire suppression system, replace ..................................................
Hot weather operation ...............................................................................................
Hull and accommodations data .................................................................................
Hull and fittings, cold weather ..................................................................................
Hull, repair
........................................................................................................
Hydraulic
accumulators .......................................................................................................
cold weather ........................................................................................................
cylinders, ramp locking, replace .........................................................................
diverter valve .......................................................................................................
gauge,
replace ........................................................................................................
pilothouse, description and use .................................................................
motor,
bilge pump circuit ........................................................................................
repair ......................................................................................................
replace ...................................................................................................
ramp winch, replace .....................................................................................
pump,
bilge hydraulic system .................................................................................
propulsion engine hydraulic starting .........................................................
ramp hoist, replace .......................................................................................
ramp hydraulic system .................................................................................
starting system
data
........................................................................................................
filter service ..................................................................................................
filters, replace ...............................................................................................
hand pump, repair ........................................................................................
recharging pump, repair ...............................................................................
reservoir, service ..........................................................................................
propulsion engine ........................................................................................
steering system ...................................................................................................
bypass valve ................................................................................................
data
........................................................................................................
drain valve ....................................................................................................
engine-driven pump .....................................................................................
flow divider ...................................................................................................
general ........................................................................................................
helm unit .......................................................................................................
isolation valve ..............................................................................................
0018 00-1
0113 00-1
0217 00-1
0023 00-8
INDEX-14
0126 00-1
0008 00-2
0009 00-2
0134 00-1
0175 00-1
0085 00-1
0149 00-1
0028 00-4
0002 00-15
0028 00-4
0160 00-1
0019 00-9
0028 00-3
0189 00-1
0019 00-8
0080 00-1
0014 00-1
0006 00-9
0171 00-1
0170 00-1
0190 00-1
0024 00-3
0022 00-6
0006 00-7
0006 00-2
0185 00-1
0006 00-7
0002 00-16
0055 00-1
0164 00-1
0197 00-1
0195 00-1
0055 00-1
0006 00-1
0006 00-4
0006 00-6
0006 00-6
0002 00-16
0006 00-6
0006 00-4
0006 00-4
0006 00-4
0006 00-4
0006 00- 6
TM 55-1905-242-14
Subject
Hydraulic (continued)
steering system ...................................................................................................
pump check valve ........................................................................................
relief valve ....................................................................................................
reservoir ........................................................................................................
return filter ....................................................................................................
steering cylinder ..........................................................................................
suction check valve .....................................................................................
suction strainer ............................................................................................
suction valve ................................................................................................
tank,
ramp system ..................................................................................................
starting system .............................................................................................
steering system ............................................................................................
Winch, bow ramp circuit .....................................................................................
I
Indicators, miscellaneous controls and, description and use .................................
Information,
general
........................................................................................................
warranty
........................................................................................................
Initial adjustments ......................................................................................................
Inline filter, propulsion engine hydraulic starting system ......................................
Inspect
anodes
........................................................................................................
cutless bearing ....................................................................................................
keel cooler ........................................................................................................
propeller
........................................................................................................
propeller shaft .....................................................................................................
Instruction plates, decals and ...................................................................................
Instruments,
engine, replace ....................................................................................................
transmission, replace ..........................................................................................
Interface and switchbox, AN/PSN-11, replace .........................................................
Internal communication, theory of operation ...........................................................
Intervals, clean/change ..............................................................................................
Introduction,
MAC
........................................................................................................
Maintenance Allocation Chart ...........................................................................
PMCS
........................................................................................................
Isolation valve,
0006 00-4
0006 00-6
0006 00-4
0006 00-7
0006 00-6
0006 00-4
0006 00-6
0006 00-6
0006 00-6
0019 00-12
0019 00-11
0019 00-12
0006 00-1
0038 00-1
0006 00-7
0014 00-15
0001 00-1
0001 00-2
0021 00-1
0006 00-3
0224 00-1
0199 00-1
0198 00-1
0199 00-1
0199 00-1
0153 00-1
0025 00-1
0079 00-1
0079 00-1
0104 00-1
0008 00-3
0053 00-21
0226 00-1
0226 00-1
0052 00-1
0006 00-6
0006 00-3
J
Junction box, general alarm, general alarm system, theory of operation ............... 0009 00-3
K
Keel cooler,
inspect
replace
........................................................................................................ 0198 00-1

........................................................................................................ 0198 00-1
INDEX-15
TM 55-1905-242-14
Subject
Keel cooler, (continued)

test
........................................................................................................ 0198 00-1
L
L Port valve, black water system, theory of operation ............................................
Lagging,
repair
........................................................................................................
replace
........................................................................................................
Latch mechanism, ramp,
repair
........................................................................................................
replace
........................................................................................................
Lazarette components ................................................................................................
Leakage definition ......................................................................................................
Lever, PTO clutch .......................................................................................................
Life raft deployment,
automatic
........................................................................................................
manual
........................................................................................................
Light fixture,
repair
........................................................................................................
replace
........................................................................................................
Light switch,
repair
........................................................................................................
replace
........................................................................................................
Light,
alarm, engine alarm system, theory of operation ..............................................
anchor, theory of operation ................................................................................
masthead, theory of operation ...........................................................................
navigation,
replace ........................................................................................................
Not Under Command, theory of operation ........................................................
side, theory of operation ....................................................................................
stern, theory of operation ...................................................................................
towing, theory of operation ................................................................................
Lighting controls, description and use .....................................................................
Linkage,
clutch,
adjust ........................................................................................................
replace ........................................................................................................
throttle,
adjust ........................................................................................................
replace ........................................................................................................
List, abbreviations/acronyms ....................................................................................
Local operating panel,
diesel generator ...................................................................................................
Location and description, major components ..........................................................
Loudhailer,
replace
........................................................................................................
Lowering bow ramp, operating procedure ................................................................
Lubricant chart ........................................................................................................
INDEX-16
0011 00-2
0204 00-1
0204 00-1
0221 00-1
0218 00-1
0002 00-13
0052 00-1
0019 00-8
0030 00-6
0030 00-5
0063 00-1
0063 00-1
0063 00-1
0063 00-1
0009 00-3
0008 00-2
0008 00-2
0124 00-1
0008 00-1
0008 00-2
0008 00-2
0008 00-2
0008 00-2
0014 00-3
0084 00-1
0084 00-1
0083 00-1
0083 00-1
0001 00-3
0019 00-2
0019 00-1
0002 00-2
0015 00-1
0118 00-1
0008 00-3
0023 00-8
0053 00-22
TM 55-1905-242-14
Subject
Lubricating systems,
cold weather ........................................................................................................
hot weather ........................................................................................................
Lubrication service intervals,
normal conditions ................................................................................................
unusual conditions .............................................................................................
Lubrication universals ...............................................................................................
M
MAC
........................................................................................................
MAC, introduction .....................................................................................................
Maintenance Allocation Chart ..................................................................................
Maintenance Allocation Chart, introduction ............................................................
Maintenance forms, records, and reports .................................................................
Major components, location and description ..........................................................
Maneuvering, operating procedure ..........................................................................
Manifold, bilge, bilge pumping system, theory of operation .................................
Manual pushbutton, starter control valve ...............................................................
Marine drive gears .....................................................................................................
Marine transmission data ..........................................................................................
Mast light connector box ...........................................................................................
Mast, replace
........................................................................................................
Master malfunction/symptom checklist,
operator
........................................................................................................
unit
........................................................................................................
Masthead light, theory of operation .........................................................................
Material, Quality ........................................................................................................
Mechanical, preoperating procedures ......................................................................
MF/HF DSC watch receiver, replace .........................................................................
MF/HF transceiver, RF SEA 3301, replace ................................................................
Miscellaneous controls and indicators, description and use .................................
Mobility data
........................................................................................................
Modem, data,
replace
........................................................................................................
Monitor system,
black water,
replace ........................................................................................................
potable water tank,
replace ........................................................................................................
Monitor, fire, theory of operation .............................................................................
Mooring, operating procedure ..................................................................................
Motor,
hydraulic, ramp winch, replace ...........................................................................
starting,
repair ........................................................................................................
replace ........................................................................................................
Movement, preparation for ........................................................................................
Mufflers,
repair
........................................................................................................
replace
........................................................................................................
INDEX-17
0028 00-3
0028 00-4
0052 00-2
0052 00-2
0052 00-2
0227 00-1
0226 00-1
0227 00-1
0226 00-1
0001 00-1
0002 00-2
0023 00-5
0007 00-1
0019 00-11
0003 00-1
0002 00-16
0018 00-3
0075 00-1
0031 00-1
0049 00-1
0008 00-2
0001 00-6
0022 00-7
0111 00-1
0114 00-1
0014 00-15
0002 00-15
0015 00-7
0008 00-5
0110 00-1
0136 00-1
0011 00-3
0133 00-1
0010 00-3
0007 00-5
0023 00-6
0190 00-1
0006 00-3
0089 00-1
0089 00-1
0027 00-1
0204 00-1
0204 00-1
TM 55-1905-242-14
Subject
N
Navigation
equipment data ....................................................................................................
horn, theory of operation ...................................................................................
lights,
bulbs, replace ...............................................................................................
description and use .....................................................................................
replace ........................................................................................................
system, theory of operation ...............................................................................
Navigational aids, troubleshooting ..........................................................................
NAVTEX receiver, description and use .....................................................................
NAVTEX receiver, NX-500, replace ...........................................................................
NBC decontamination ................................................................................................
Not Under Command light, theory of operation ......................................................
Nozzle,
discharge, fire suppression system,
replace ........................................................................................................
firefighting system,
replace ........................................................................................................
Nuclear, biological, and chemical decontamination .................................................
O
ODS
........................................................................................................
Oil pressure switch, engine alarm system, theory of operation ..............................
Oily water collection and pumping system,
waste oil tank, service .........................................................................................
controls
........................................................................................................
discharge system
data
........................................................................................................
hand pump,
repair
........................................................................................................
replace ........................................................................................................
pump, repair ........................................................................................................
sight glass, theory of operation .........................................................................
suction strainer, theory of operation .................................................................
suction valve, theory of operation ....................................................................
waste oil pump, theory of operation ..................................................................
waste oil tank, theory of operation ....................................................................
Operating cylinders, crane circuit .............................................................................
Operating procedure,
anchoring ........................................................................................................
diesel generator shutdown .................................................................................
diesel generator startup ......................................................................................
electrical system startup .....................................................................................
hoisting anchor ...................................................................................................
INDEX-18
0002 00-18
0008 00-2
0065 00-1
0014 00-5
0124 00-1
0008 00-1
0008 00-1
0032 00-1
0015 00-14
0119 00-1
0029 00-1
0008 00-2
0013 00- 2
0175 00- 1
0148 00-1
0007 00-5
0029 00-1
0001 00-1
0009 00-3
0067 00-1
0019 00-13
0002 00-19
0007 00-1
0007 00-3
0007 00-2
0173 00-1
0143 00-1
0026 00-8
0172 00-1
0007 00-3
0007 00-3
0007 00-3
0045 00-1
0007 00-3
0007 00-2
0007 00-2
0006 00-10
0023 00-7
0023 00-11
0023 00-3
0023 00-3
0023 00-8
TM 55-1905-242-14
Subject
Operating procedure, (continued)

lowering bow ramp ..............................................................................................
maneuvering ........................................................................................................
mooring
........................................................................................................
propulsion engine shutdown .............................................................................
propulsion engine startup ..................................................................................
raising bow ramp .................................................................................................
Operation under unusual conditions ........................................................................
air conditioning ...................................................................................................
battery charger ....................................................................................................
bilge pumping ......................................................................................................
crane
........................................................................................................
engine alarms .......................................................................................................
Operation under usual conditions,
engine room ventilation ......................................................................................
fire detection system ..........................................................................................
fire extinguishers .................................................................................................
fire monitor ........................................................................................................
forward ballast tank .............................................................................................
general alarm ........................................................................................................
heating
........................................................................................................
shore power ........................................................................................................
water closet ........................................................................................................
Operation,
cold weather ........................................................................................................
EPIRB
........................................................................................................
foul weather ........................................................................................................
hot weather ........................................................................................................
ramp, emergency .................................................................................................
SART
........................................................................................................
Operator PMCS ........................................................................................................
Overboard discharge valve, diesel generator siphon break ....................................
Ozone Depleting Substances ....................................................................................
P
Panel,
110/220 Vac distribution ......................................................................................
diesel generator local operating .........................................................................
fire detection alarm, description and use ..........................................................
propulsion engine local operating .....................................................................
control and distribution, 24 Volt,
repair ........................................................................................................
test
........................................................................................................
Pilothouse components .............................................................................................
Pilothouse exterior components ................................................................................
Pins, hinge, ramp, replace ..........................................................................................
Piping,
engine cooling hoses, replace ............................................................................
engine cooling system, replace ..........................................................................
INDEX-19
0023 00-8
0023 00-5
0023 00-6
0023 00-10
0023 00-1
0023 00-10
0028 00-1
0026 00-31
0026 00-30
0026 00-13
0026 00-18
0026 00-21
0026 00-8
0026 00-2
0026 00-32
0026 00-5
0026 00-1
0026 00-4
0026 00-20
0026 00-7
0026 00-31
0026 00-8
0026 00-13
0026 00-27
0026 00-17
0028 00-1
0030 00-7
0028 00-4
0028 00-4
0030 00-12
0030 00-6
0053 00-1
0019 00-6
0001 00-1
0019 00-14
0019 00-2
0014 00-13
0019 00-1
0096 00-1
0096 00-1
0002 00-9
0002 00-5
0217 00-1
0134 00-1
0056 00-1
0056 00-1
TM 55-1905-242-14
Subject
Piping, (continued)
fuel lines and .......................................................................................................
PMCS
introduction ........................................................................................................
operator
........................................................................................................
unit
........................................................................................................
Port stowage locker components ..............................................................................
Port, HF sampling .......................................................................................................
Post-Fire re-entry procedure .....................................................................................
Post-operating procedures,
electrical
........................................................................................................
fuel system ........................................................................................................
hydraulic system .................................................................................................
raw water cooling system ...................................................................................
Potable water pressure set .........................................................................................
Potable water system
data
........................................................................................................
cold weather ........................................................................................................
deck fill, theory of operation ..............................................................................
faucet, theory of operation .................................................................................
filter, theory of operation ....................................................................................
potable water tank, theory of operation ............................................................
pressure set, theory of operation .......................................................................
tank monitor system, theory of operation .........................................................
valves, replace .....................................................................................................
water heater, theory of operation .......................................................................
windshield washdown pump, theory of operation ...........................................
Potable water tank
monitor system, replace ......................................................................................
Power supply,
alternating current ...............................................................................................
direct current .......................................................................................................
Power transformers 220V to 110V,
replace
........................................................................................................
test
........................................................................................................
Power, shore
........................................................................................................
Preoperating procedures ............................................................................................
accumulators .......................................................................................................
electrical
........................................................................................................
fuel system ........................................................................................................
mechanical ........................................................................................................
raw water cooling system ...................................................................................
Preparation for
movement ........................................................................................................
storage or shipment ............................................................................................
use, assembly and ...............................................................................................
Pressure relief valve, fire pump system, theory of operation .................................
INDEX-20
0004 00-1
0085 00-1
0149 00-1
0052 00-1
0053 00-1
0054 00-1
0002 00-7
0018 00-1
0030 00-2
0024 00-5
0024 00-4
0024 00-3
0024 00-1
0016 00-7
0002 00-19
0028 00-3
0010 00-3
0010 00-1
0010 00-1
0026 00-13
0010 00-1
0010 00-1
0010 00-3
0010 00-1
0046 00-1
0129 00-1
0010 00-3
0010 00-1
0010 00-1
0133 00-1
0010 00-1
0005 00-1
0005 00-1
0101 00-1
0062 00-1
0005 00-1
0022 00-1
0022 00-1
0022 00-1
0022 00-3
0022 00-6
0022 00-7
0022 00-5
0027 00-1
0001 00-2
0021 00-1
0007 00-5
TM 55-1905-242-14
Subject
Pressure set, potable water ........................................................................................

replace
........................................................................................................
Pressure switch,
fuel, engine alarm system, theory of operation ................................................
oil, engine alarm system, theory of operation ...................................................
Priming connection, bilge pumping system, theory of operation ...........................
Printer,
replace
........................................................................................................
Procedures, emergency ..............................................................................................
Propeller shaft,
align
........................................................................................................
inspect
........................................................................................................
repair
........................................................................................................
replace
........................................................................................................
propellers and ......................................................................................................
Propeller,
inspect
........................................................................................................
repair
........................................................................................................
replace
........................................................................................................
Propellers and propeller shafts .................................................................................
Propulsion control head, replace ..............................................................................
Propulsion engine ......................................................................................................
data
........................................................................................................
emergency shutdown ..........................................................................................
expansion tank sight glass .................................................................................
failure
........................................................................................................
hot weather ........................................................................................................
hydraulic starting system ...................................................................................
accumulator valve ........................................................................................
accumulator ..................................................................................................
blowdown valve ...........................................................................................
control valve ................................................................................................
engine-driven hydraulic pump ....................................................................
gauge valve ..................................................................................................
gauges ........................................................................................................
general ........................................................................................................
hand charging pump ....................................................................................
hand charging pump valve ..........................................................................
inline filter .....................................................................................................
isolation valve ..............................................................................................
relief valve ....................................................................................................
reservoir ........................................................................................................
starting motor ...............................................................................................
suction filter .................................................................................................
suction valve ................................................................................................
instruments, description and use .......................................................................
local operating panel ..........................................................................................
raw water
cooling system .............................................................................................
strainer ........................................................................................................
shutdown, operating procedure .........................................................................
0016 00-7
0130 00-1
0010 00-1
INDEX-21
0009 00-3
0009 00-3
0007 00-2
0015 00-12
0116 00-1
0030 00-1
0202 00-1
0199 00-1
0201 00-1
0200 00-1
0003 00-5
0199 00-1
0201 00-1
0200 00-1
0003 00-5
0082 00-1
0003 00-1
0002 00-15
0030 00-8
0019 00-3
0030 00-9
0028 00-4
0006 00-1
0006 00-3
0006 00-2
0006 00-3
0006 00-2
0006 00-2
0006 00-3
0006 00-4
0006 00-1
0006 00-2
0006 00-3
0006 00-3
0006 00-3
0006 00-3
0006 00-2
0006 00-3
0006 00-4
0006 00-3
0014 00-1
0019 00-1
0003 00-3
0019 00-5
0023 00-10
TM 55-1905-242-14
Subject
Propulsion engine (continued)

startup,
cold weather .................................................................................................
Propulsion system,
Propulsion-engine-driven alternator .........................................................................
PTO clutch lever ........................................................................................................
Pull box, fire suppression system, theory of operation ...........................................
Pump,
bilge, bilge pumping system, theory of operation ............................................
black water discharge, replace ...........................................................................
bow ramp hand ....................................................................................................
discharge, black water system, theory of operation .........................................
fire,
repair
........................................................................................................
replace ........................................................................................................
service ........................................................................................................
hand
propulsion engine hydraulic starting .........................................................
repair ......................................................................................................
oily water collection,
repair ......................................................................................................
replace ...................................................................................................
ramp hoist,
repair ......................................................................................................
replace ...................................................................................................
ramp hoist, replace ..............................................................................................
oily water collection,
repair
........................................................................................................
raw water, heating and air conditioning system, theory of operation .............
recharging, hydraulic starting system, repair ...................................................
steering,
repair
........................................................................................................
replace ........................................................................................................
windshield washdown,
replace ........................................................................................................
0028 00-1
0023 00-1
0003 00-1
0037 00-1
0005 00-2
0019 00-8
0013 00-2
0007 00-1
0135 00-1
0017 00-3
0011 00-2
0007 00-4
0174 00-1
0174 00-1
0069 00-1
0006 00-2, 0019 00-10
0197 00-1
0173 00-1
0143 00-1
0214 00-1
0188 00-1
0185 00-1
0007 00-2
0172 00-1
0012 00-2
0195 00-1
0206 00-1
0177 00-1
0132 00-1
0010 00-1
Q
Quality of material ...................................................................................................... 0001 00-6
R
Radar,
replace
........................................................................................................
Radio
AN/VRC-90A, replace .........................................................................................
DSC, theory of operation ....................................................................................
INDEX-22
0015 00-19
0121 00-1
0008 00-2
0108 00-1
0008 00-5
TM 55-1905-242-14
Subject
Radio
HF/SSB, SEA 330, replace ...................................................................................
SINCGARS, theory of operation ........................................................................
SSB,
survival,
VHF/FM,
pilothouse,
description and use ..............................................................................
theory of operation ...............................................................................
handheld,
description and use ..............................................................................
theory of operation ...............................................................................
Raising bow ramp, operating procedure ...................................................................
Ramp
cable, replace .......................................................................................................
hoist control valve, .............................................................................................
repair ........................................................................................................
replace ........................................................................................................
hoist hand pump,
replace ........................................................................................................
repair ........................................................................................................
hoist hydraulic check valve, replace ..................................................................
hoist hydraulic pump, replace ............................................................................
hydraulic system
data
........................................................................................................
general ........................................................................................................
hand pump ....................................................................................................
hand pump valve ..........................................................................................
ramp control valve .......................................................................................
ramp latch cylinders .....................................................................................
general ........................................................................................................
hydraulic pump .............................................................................................
reservoir ........................................................................................................
return filter ....................................................................................................
suction strainer ............................................................................................
tank
........................................................................................................
latch mechanism,
repair ........................................................................................................
replace ........................................................................................................
latch cylinders, ....................................................................................................
repair ........................................................................................................
replace ........................................................................................................
operation, emergency ..........................................................................................
replace
........................................................................................................
reservoir, strainers, service .................................................................................
seal, replace ........................................................................................................
sheaves,
repair ........................................................................................................
replace ........................................................................................................
INDEX-23
0113 00-1
0008 00-5
0015 00-5
0008 00-3
0015 00-15
0008 00-6
0015 00-3
0008 00-3
0015 00-10
0008 00-3
0023 00-10
0219 00-1
0006 00-9
0213 00-1
0186 00-1
0188 00-1
0214 00-1
0187 00-1
0185 00-1
0006 00-9
0002 00-17
0006 00-7
0006 00-9
0006 00-9
0006 00-9
0006 00-9
0006 00-7
0006 00-7
0006 00-7
0006 00-6
0006 00-6
0019 00-12
0221 00-1
0218 00-1
0006 00-9
0215 00-1
0189 00-1
0030 00-12
0217 00-1
0073 00-1
0220 00-1
0221 00-1
0219 00- 1
TM 55-1905-242-14
Subject
Ramp (continued)
Winch
........................................................................................................
hydraulic motor, replace ..............................................................................
repair
........................................................................................................
replace ........................................................................................................
Raw water cooling system,
Raw water pump, heating and air conditioning system, theory of operation ........
Raw water system
cold weather ........................................................................................................
duplex strainer,
repair
........................................................................................................
replace ........................................................................................................
RAY 430 loudhailer, replace .......................................................................................
Receiver,
NAVTEX, description and use ...........................................................................
watch, theory of operation .................................................................................
Recharging pump, hydraulic starting system,
repair
........................................................................................................
replace
........................................................................................................
Records and reports, Maintenance forms, ...............................................................
Re-entry procedure, post-fire ....................................................................................
References
........................................................................................................
Relief valve,
crane circuit ........................................................................................................
steering system,
adjust ........................................................................................................
replace ........................................................................................................
Remote alarm panel, fire alarm system, theory of operation ...................................
Repair
24 Volt control and distribution panels ..............................................................
battery charger ....................................................................................................
bilge pump/hydraulic motor assembly ...............................................................
bitts
........................................................................................................
chocks
........................................................................................................
compartments ......................................................................................................
control bank, crane assembly .............................................................................
crane assembly control bank ..............................................................................
crane assembly slewing unit ..............................................................................
crane boom assembly ..........................................................................................
crane extension assembly ...................................................................................
crane hydraulic valves ........................................................................................
electric toilet ........................................................................................................
fire monitor ........................................................................................................
fire pump
........................................................................................................
general alarm system ...........................................................................................
ground detector ...................................................................................................
hand pump ........................................................................................................
INDEX-24
0040 00-1
0006 00-9
0190 00-1
0216 00-1
0191 00-1
0024 00-1
0022 00-5
0003 00-3
0012 00-2
0028 00-3
0167 00-1
0128 00-1
0118 00-1
0015 00-14
0008 00-5
0195 00-1
0086 00-1
0001 00-1
0030 00-2
0225 00-1
0006 00-10
0006 00-4
0006 00-3
0181 00-1
0180 00-1
0009 00-1
0096 00-1
0205 00-1
0171 00-1
0160 00-1
0160 00-1
0163 00-1
0158 00-1
0158 00-1
0193 00-1
0223 00-1
0194 00-1
0192 00-1
0155 00-1
0107 00-1
0147 00-1
0174 00-1
0106 00-1
0097 00-1
0173 00-1
TM 55-1905-242-14
Subject
Repair (continued)
hatches
........................................................................................................
hull
........................................................................................................
hydraulic starting system hand pump ...............................................................
hydraulic starting system recharging pump ......................................................
lagging
........................................................................................................
light fixture ........................................................................................................
light switch ........................................................................................................
mufflers
........................................................................................................
propeller
........................................................................................................
propeller shaft .....................................................................................................
ramp hoist control valve .....................................................................................
ramp hoist hand pump ........................................................................................
ramp latch mechanism .........................................................................................
ramp locking hydraulic cylinders .......................................................................
ramp sheaves .......................................................................................................
ramp winch ........................................................................................................
rudder
........................................................................................................
searchlight ........................................................................................................
starting motor ......................................................................................................
steering cylinder ..................................................................................................
steering pump ......................................................................................................
steering system counterbalance valve ..............................................................
steering system helm unit ...................................................................................
stuffing box ........................................................................................................
tiedowns
........................................................................................................
tiller
........................................................................................................
valves, crane hydraulic .......................................................................................
voids
........................................................................................................
waste oil pump .....................................................................................................
water closet flushing system ..............................................................................
Replace
24/12 Volt converter .............................................................................................
accommodation module furnishings ..................................................................
accumulators .......................................................................................................
air conditioner strainer ........................................................................................
air conditioning ...................................................................................................
air conditioning condensing units .....................................................................
AN/APX-72 transponder ....................................................................................
AN/PSN-11 GPS ...................................................................................................
AN/PSN-11 interface and switchbox ..................................................................
anodes
........................................................................................................
antenna assemblies .............................................................................................
batteries
........................................................................................................
battery cable ........................................................................................................
bilge pump/hydraulic motor assembly ...............................................................
bitts
........................................................................................................
black water
discharge pump ............................................................................................
monitor system .............................................................................................
hoses ........................................................................................................
piping ........................................................................................................
valves ........................................................................................................
chocks
........................................................................................................
INDEX-25
0161 00-1
0160 00-1
0197 00-1
0195 00-1
0204 00-1
0063 00-1
0063 00-1
0204 00-1
0201 00-1
0201 00-1
0213 00-1
0214 00-1
0221 00-1
0215 00-1
0221 00-1
0216 00-1
0211 00-1
0125 00-1
0089 00-1
0207 00-1
0206 00-1
0209 00-1
0208 00-1
0203 00-1
0160 00-1
0211 00-1
0192 00-1
0163 00-1
0172 00-1
0156 00-1
0094 00-1
0159 00-1
0087 00-1
0137 00-1
0168 00-1
0169 00-1
0120 00-1
0103 00-1
0104 00-1
0224 00-1
0123 00-1
0092 00-1
0092 00-1
0170 00-1
0160 00-1
0135 00-1
0136 00-1
0134 00-1
0134 00-1
0134 00-1
0160 00-1
TM 55-1905-242-14
Subject
Replace (continued)
clutch linkage ......................................................................................................
COMSEC KY-99 ...................................................................................................
control console switch .......................................................................................
crane assembly slewing unit ..............................................................................
cutless bearing ....................................................................................................
digital compass ...................................................................................................
electric horn ........................................................................................................
emergency engine shutdown control ................................................................
engine instruments .............................................................................................
engine room fire suppression
hoses ........................................................................................................
nozzles ........................................................................................................
engine shutdown control ....................................................................................
expansion tank .....................................................................................................
fire monitor ........................................................................................................
fire pump
........................................................................................................
electric clutch ...............................................................................................
strainer ........................................................................................................
firefighting system nozzle ...................................................................................
fittings, steering hydraulic system ....................................................................
FM-200 cylinder assembly ..................................................................................
fuel filter/water separator ....................................................................................
ground detector ...................................................................................................
hand pump ........................................................................................................
hatches
........................................................................................................
HF/SSB radio telephone SEA 330 .......................................................................
hoses, steering hydraulic system ......................................................................
hydraulic gauge ...................................................................................................
keel cooler ........................................................................................................
lagging
........................................................................................................
light fixture ........................................................................................................
light switch ........................................................................................................
mast
........................................................................................................
MF/HF DSC watch receiver ................................................................................
MF/HF transceiver, RF SEA 3301 .......................................................................
mufflers
........................................................................................................
navigation light bulbs .........................................................................................
navigation lights .................................................................................................
NAVTEX receiver, NX-500 ..................................................................................
piping, steering hydraulic system ......................................................................
potable water tank monitor system ....................................................................
power transformer 220V to 110V ........................................................................
printers, ML 184 T-S ............................................................................................
propeller
........................................................................................................
propeller shaft .....................................................................................................
propulsion control head .....................................................................................
radar
........................................................................................................
radio set, AN/VRC-90A .......................................................................................
ramp
........................................................................................................
cable
........................................................................................................
hinge pins .....................................................................................................
hoist control valve .......................................................................................
INDEX-26
0084 00-1
0122 00-1
0078 00-1
0193 00-1
0200 00-1
0166 00-1
0105 00-1
0126 00-1
0081 00-1
0079 00-1
0175 00-1
0175 00-1
0081 00-1
0165 00-1
0147 00-1
0174 00-1
0146 00-1
0144 00-1
0148 00-1
0149 00-1
0176 00-1
0058 00-1
0097 00-1
0143 00-1
0161 00-1
0113 00-1
0149 00-1
0080 00-1
0198 00-1
0204 00-1
0063 00-1
0063 00-1
0075 00-1
0111 00-1
0114 00-1
0204 00-1
0065 00-1
0124 00-1
0119 00-1
0149 00-1
0133 00-1
0101 00-1
0116 00-1
0200 00-1
0200 00-1
0082 00-1
0121 00-1
0108 00-1
0217 00-1
0219 00-1
0217 00-1
0186 00-1
TM 55-1905-242-14
Subject
Replace (continued)
ramp (continued)
hoist
hand pump .............................................................................................
hydraulic check valve ...........................................................................
hydraulic pump .....................................................................................
latch mechanism ...........................................................................................
locking hydraulic cylinders .........................................................................
seal
........................................................................................................
sheaves ........................................................................................................
winch ........................................................................................................
winch hydraulic motor .................................................................................
raw water system duplex strainer .......................................................................
RAY 430 loudhailer .............................................................................................
RF SEA 1630 coupler ...........................................................................................
rudder
........................................................................................................
rudder angle indicator .........................................................................................
SEACALL 7000 MF/HF DSC controller .............................................................
searchlight ........................................................................................................
SEATOR SEA 3000 modem .................................................................................
starting motor ......................................................................................................
starting system control valve .............................................................................
starting system fittings .......................................................................................
starting system hand pump ................................................................................
starting system hoses .........................................................................................
starting system piping ........................................................................................
starting system recharging pump ......................................................................
starting system valves ........................................................................................
steering
check valve ...................................................................................................
cylinders .......................................................................................................
flow divider ...................................................................................................
helm unit .......................................................................................................
pump
........................................................................................................
stuffing box ........................................................................................................
throttle linkage ....................................................................................................
tiedowns
........................................................................................................
tiller
........................................................................................................
transmission instruments ....................................................................................
valves,
potable water system ...................................................................................
steering hydraulic system ...........................................................................
ventilation fans ...................................................................................................
VHF-FM DSC 500A .............................................................................................
VHF FM handhelds .............................................................................................
water pressure set ...............................................................................................
windows
........................................................................................................
windshield washer hand pump ...........................................................................
Reporting Equipment Improvement Recommendations ..........................................
Reports, Maintenance forms, records, and ..............................................................
Requirements,
shelter
........................................................................................................
siting
........................................................................................................
INDEX-27
0188 00-1
0187 00-1
0185 00-1
0218 00-1
0189 00-1
0220 00-1
0219 00-1
0191 00-1
0190 00-1
0128 00-1
0118 00-1
0115 00-1
0210 00-1
0080 00-1
0184 00-1
0112 00-1
0125 00-1
0110 00-1
0089 00-1
0088 00-1
0085 00-1
0090 00-1
0085 00-1
0085 00-1
0086 00-1
0085 00-1
0151 00-1
0183 00-1
0178 00-1
0182 00-1
0179 00-1
0177 00-1
0203 00-1
0083 00-1
0160 00-1
0210 00-1
0079 00-1
0129 00-1
0149 00-1
0139 00-1
0109 00-1
0117 00-1
0130 00-1
0076 00-1
0132 00-1
0001 00-1
0001 00-1
0021 00-1
0021 00-1
TM 55-1905-242-14
Subject
Reservoir,
bilge hydraulic system ........................................................................................
service ........................................................................................................
strainers, service ..........................................................................................
Return filter,
RF SEA 1630 coupler, replace ....................................................................................
Rotary switch, general alarm system, theory of operation ......................................
Rudder angle indicator,
replace
........................................................................................................
Rudder angle transmitter,
adjust
........................................................................................................
inspect
........................................................................................................
replace
........................................................................................................
Rudder,
repair
........................................................................................................
replace
........................................................................................................
service
........................................................................................................
S
Safety, care, and handling ..........................................................................................
SART
operation
........................................................................................................
SEA 7001 MF/HF DSC watch receiver, description and use ...................................
Sea chest seacocks ....................................................................................................
SEACALL 7000 MF/HF DSC controller,
replace
........................................................................................................
Seacock, sea chest .....................................................................................................
Seal, ramp, replace ......................................................................................................
Searchlight,
repair
........................................................................................................
replace
........................................................................................................
SEATOR SEA 3000 modem, replace ...........................................................................
Separators, fuel filters and .........................................................................................
Service upon receipt ...................................................................................................
Service,
accumulators .......................................................................................................
batteries
........................................................................................................
battery cables ......................................................................................................
duplex strainer, raw water system ......................................................................
fire monitor ........................................................................................................
fire pump
........................................................................................................
fire pump strainer ................................................................................................
fuel filter/water separator ....................................................................................
INDEX-28
0006 00-7
0006 00-7
0006 00-2
0055 00-1
0006 00-7
0073 00-1
0006 00-6
0006 00-7
0115 00-1
0009 00-3
0014 00-2
0080 00-1
0153 00-1
0153 00-1
0184 00-1
0211 00-1
0210 00-1
0152 00-1
0001 00-6
0030 00-6
0015 00-17
0008 00-5
0015 00-9
0019 00-6
0015 00-8
0112 00-1
0019 00-6
0220 00-1
0125 00-1
0125 00-1
0110 00-1
0004 00-2
0051 00-1
0087 00-1
0059 00-1
0059 00-1
0102 00-1
0066 00-1
0070 00-1
0069 00-1
0068 00-1
0058 00-1
TM 55-1905-242-14
Subject
Service, (continued)
hydraulic starting system
filter
........................................................................................................
reservoir ........................................................................................................
oily water collection tank ....................................................................................
ramp reservoir strainers ......................................................................................
rudder
........................................................................................................
steering system reservoir
filter
........................................................................................................
strainer ........................................................................................................
tiller
........................................................................................................
Shaft, propeller,
align
........................................................................................................
inspect
........................................................................................................
replace
........................................................................................................
Sheaves, ramp,
repair
........................................................................................................
replace
........................................................................................................
Shelter requirements ...................................................................................................
Shipment, preparation for storage or ........................................................................
Shore power
........................................................................................................
Shutdown,
diesel generator, operating procedure ...............................................................
propulsion engine,
emergency ....................................................................................................
Shutoff valve, black water system, theory of operation ..........................................
Side light, theory of operation ..................................................................................
Sight glass,
expansion tank, propulsion engine ....................................................................
oily water collection and pumping system ........................................................
SINCGARS radio, theory of operation ......................................................................
Siting requirements ....................................................................................................
Slewing unit, crane assembly,
repair
........................................................................................................
replace
........................................................................................................
Smoke detectors, fire alarm system, theory of operation ........................................
Soundings, fuel fills, vents, and ................................................................................
SSB radio,
Starter control valve manual pushbutton .................................................................
Starting motor, propulsion engine hydraulic starting system .................................
repair ........................................................................................................
replace ........................................................................................................
Starting system
control valve, replace ..........................................................................................
fittings, replace ....................................................................................................
hand pump, replace .............................................................................................
hoses, replace ......................................................................................................
hydraulic system recharging pump, replace ......................................................
hydraulic tank ......................................................................................................
piping, replace .....................................................................................................
valves, replace .....................................................................................................
INDEX-29
0055 00-1
0055 00-1
0067 00-1
0073 00-1
0152 00-1
0072 00-1
0072 00-1
0152 00-1
0202 00-1
0199 00-1
0200 00-1
0221 00-1
0219 00-1
0021 00-1
0001 00-2
0005 00-1
0026 00-27
0023 00-11
0030 00-8
0023 00-10
0011 00-2
0008 00-2
0019 00-3
0007 00-3
0008 00-5
0021 00-1
0193 00-1
0193 00-1
0009 00-2
0004 00-1
0015 00-5
0008 00-3
0019 00-11
0006 00-3
0089 00-1
0089 00-1
0088 00-1
0085 00-1
0090 00-1
0085 00-1
0086 00-1
0019 00-11
0085 00-1
0085 00-1
TM 55-1905-242-14
Subject
Starting system (continued)

hydraulic filter service ........................................................................................
hydraulic reservoir, service ................................................................................
propulsion engine hydraulic ..............................................................................
Startup,
diesel generator, cold weather ............................................................................
propulsion engines, cold weather ......................................................................
Steering cylinder, hydraulic steering system ...........................................................
repair
........................................................................................................
replace
........................................................................................................
Steering failure ........................................................................................................
Steering helm unit, replace .........................................................................................
Steering hydraulic system,
fittings, replace ....................................................................................................
hoses, replace ......................................................................................................
piping, replace .....................................................................................................
valves, replace .....................................................................................................
Steering pump,
repair
........................................................................................................
replace
........................................................................................................
Steering system
check valve, replace ............................................................................................
cold weather ........................................................................................................
counterbalance valve,
adjust ........................................................................................................
repair
........................................................................................................
replace ........................................................................................................
flow divider, replace ............................................................................................
helm unit, repair ...................................................................................................
hydraulic tank ......................................................................................................
relief valve,
adjust ........................................................................................................
replace ........................................................................................................
reservoir,
filter, service .................................................................................................
strainer, service ............................................................................................
Steering valves ........................................................................................................
Stern light, theory of operation .................................................................................
Stopping, emergency .................................................................................................
Storage cylinder, fire suppression system, theory of operation .............................
Storage or shipment, preparation for ........................................................................
Strainer,
air conditioner, replace ........................................................................................
bilge, bilge pumping system, theory of operation ............................................
duplex, raw water system,
repair
........................................................................................................
replace ........................................................................................................
service ........................................................................................................
fire pump,
replace ........................................................................................................
service ........................................................................................................
INDEX-30
0055 00-1
0055 00-1
0006 00-1
0028 00-3
0028 00-1
0006 00-4
0207 00-1
0178 00-1
0030 00-10
0179 00-1
0149 00-1
0149 00-1
0149 00-1
0149 00-1
0206 00-1
0177 00-1
0151 00-1
0028 00-3
0150 00-1
0209 00-1
0183 00-1
0182 00-1
0208 00-1
0019 00-12
0181 00-1
0180 00-1
0072 00-1
0072 00-1
0042 00-1
0020 00-2
0008 00-2
0030 00-12
0013 00-1
0001 00-2
0137 00-1
0007 00-2
0011 00-2
0167 00-1
0128 00-1
0066 00-1
0144 00-1
0068 00-1
0007 00-5
0006 00-6
TM 55-1905-242-14
Subject
Strainer, (continued)
steering system reservoir, service .....................................................................
ramp reservoir, service ........................................................................................
Stuffing box,
adjust
........................................................................................................
repair
........................................................................................................
replace
........................................................................................................
Suction
check valve, hydraulic steering system ............................................................
filter, propulsion engine hydraulic starting system ..........................................
strainer,
bilge hydraulic system .................................................................................
fire pump system, theory of operation .......................................................
hydraulic steering system ...........................................................................
oily water collection and pumping system, theory of operation ..............
ramp hydraulic system .................................................................................
valve,
propulsion engine hydraulic starting system ............................................
Surge suppressor, description and use ....................................................................
Survival radio,
Swing check valve, bilge pumping system, theory of operation ............................
Switch,
........................................................................................................
control console, replace ......................................................................................
coolant temperature, engine alarm system, theory of operation .....................
fuel pressure, engine alarm system, theory of operation .................................
oil pressure, engine alarm system, theory of operation ...................................
rotary, general alarm system, theory of operation ............................................
water closet compartment ...................................................................................
T
Tank monitor system,
Tank void components ...............................................................................................
Tank,
black water, black water system, theory of operation ......................................
expansion, replace ...............................................................................................
forward ballast,
controls ........................................................................................................
operation under usual conditions ...............................................................
fuel
........................................................................................................
oily water collection, service ..............................................................................
potable water, theory of operation .....................................................................
ramp system hydraulic ........................................................................................
starting system hydraulic ...................................................................................
steering system hydraulic ..................................................................................
INDEX-31
0007 00-3
0072 00-1
0073 00-1
0057 00-1
0203 00-1
0203 00-1
0006 00-6
0006 00-4
0006 00-7
0007 00-5
0006 00-6
0007 00-3
0006 00-7
0007 00-5
0006 00-6
0007 00-3
0006 00-3
0015 00-13
0015 00-15
0008 00-6
0007 00-2
0005 00-2
0078 00-1
0009 00-3
0009 00-3
0009 00-3
0009 00-3
0016 00-8
0014 00-7
0011 00-3
0010 00-3
0002 00-7
0011 00-1
0165 00-1
0017 00-2
0026 00-20
0004 00-1
0067 00-1
0010 00-1
0019 00-12
0019 00-11
0019 00-12
TM 55-1905-242-14
Subject
Tank, (continued)
waste oil, oily water collection and pumping system, theory of operation ....
Temperature switch, coolant, engine alarm system, theory of operation ...............
Test,
24 Volt control and distribution panels ..............................................................
24/12 V converter ................................................................................................
alternator
........................................................................................................
batteries
........................................................................................................
battery charger ....................................................................................................
crane assembly ....................................................................................................
electric toilet ........................................................................................................
general alarm system ...........................................................................................
ground detector ...................................................................................................
keel cooler ........................................................................................................
power transformer 220V to 110V ........................................................................
Theory of operation,
alarm systems ......................................................................................................
bilge pump system ..............................................................................................
communication systems .....................................................................................
electrical system ..................................................................................................
fire pump system .................................................................................................
fire suppression system ......................................................................................
fuel system ........................................................................................................
heating and air conditioning systems ...............................................................
navigation systems .............................................................................................
oily water discharge system ...............................................................................
propulsion system ...............................................................................................
Throttle control unit ...................................................................................................
Throttle linkage,
adjust
........................................................................................................
replace
........................................................................................................
Tiedowns,
repair
........................................................................................................
replace
........................................................................................................
Tiller,
repair
........................................................................................................
replace
........................................................................................................
service
........................................................................................................
Toilet, electric,
repair
........................................................................................................
test
........................................................................................................
Tool identification list ................................................................................................
Topside components,
aft
........................................................................................................
amidships ........................................................................................................
forward
........................................................................................................
Towing light, theory of operation .............................................................................
Transformer,
alternating current ...............................................................................................
INDEX-32
0007 00-2
0009 00-3
0096 00-1
0061 00-1
0060 00-1
0092 00-1
0098 00-1
0222 00-1
0102 00-1
0074 00-1
0071 00-1
0107 00-1
0064 00-1
0097 00-1
0198 00-1
0062 00-1
0009 00-1
0007 00-1
0011 00-1
0008 00-1
0005 00-1
0007 00-1
0013 00-1
0004 00-1
0012 00-1
0006 00-1
0008 00-1
0007 00-1
0010 00-1
0003 00-1
0012 00-2
0019 00-7
0083 00-1
0083 00-1
0160 00-1
0160 00-1
0211 00-1
0210 00-1
0152 00-1
0155 00-1
0074 00-1
0230 00-1
0002 00-4
0002 00-3
0002 00-2
0008 00-2
0005 00-1
TM 55-1905-242-14
Subject
Transformer, (continued)
power, 220V to 110V,
replace ........................................................................................................
test
........................................................................................................
Transmission instruments, replace ...........................................................................
Transmitter, rudder angle, replace .............................................................................
Trap, black water system, theory of operation .........................................................
Troubleshooting,
220/110 Vac electrical system .............................................................................
24 Vdc electrical system ......................................................................................
air conditioning system ......................................................................................
alarm systems ......................................................................................................
bilge system ........................................................................................................
crane
........................................................................................................
electric toilet system ...........................................................................................
fire pump system .................................................................................................
fuel system ........................................................................................................
heating system ....................................................................................................
navigational aids .................................................................................................
propulsion system ...............................................................................................
ramp system ........................................................................................................
steering system ...................................................................................................
unit procedures ...................................................................................................
0101 00-1
0062 00-1
0079 00-1
0184 00-1
0011 00-2
0034 00-1
0033 00-1
0036 00-1
0035 00-1
0043 00-1
0047 00-1
0041 00-1
0048 00-1
0044 00-1
0039 00-1
0036 00-1
0038 00-1
0032 00-1
0045 00-1
0046 00-1
0037 00-1
0040 00-1
0042 00-1
0050 00-1
0036 00-1
U
Unit
PMCS
........................................................................................................ 0054 00-1
troubleshooting procedures ............................................................................... 0050 00-1
Unusual conditions, operation under ....................................................................... 0028 00-1
V
Valve,
accumulator, propulsion engine hydraulic starting system .............................
ballast, fire pump system, theory of operation .................................................
black water discharge .........................................................................................
blowdown, propulsion engine starting system ................................................
bypass, hydraulic steering system ....................................................................
check,
black water system, theory of operation ....................................................
ramp hoist hydraulic, replace ......................................................................
steering system, replace ..............................................................................
compartment suction, bilge pumping system, theory of operation .................
control, propulsion engine hydraulic starting system .....................................
counterbalance, hydraulic steering system ......................................................
adjust ........................................................................................................
replace ........................................................................................................
crane hydraulic, repair ........................................................................................
INDEX-33
0006 00-3
0007 00-5
0016 00-7
0134 00-1
0006 00-3
0006 00-6
0011 00-2
0187 00-1
0151 00-1
0007 00-2
0006 00-2
0006 00-6
0150 00-1
0183 00-1
0192 00-1
TM 55-1905-242-14
Subject
Valve,
diesel generator siphon break overboard discharge ........................................
discharge,
bilge pumping system, theory of operation ...............................................
drain, hydraulic steering system ........................................................................
fire monitor, fire pump system, theory of operation .........................................
fuel
........................................................................................................
gauge, propulsion engine hydraulic starting system .......................................
hand charging pump, propulsion engine hydraulic starting system ...............
hand pump, bow ramp circuit .............................................................................
hydraulic diverter ................................................................................................
isolation,
L Port, black water system, theory of operation ...............................................
potable water system, replace ............................................................................
pressure relief, fire pump system, theory of operation ....................................
pump check, hydraulic steering system ............................................................
pump suction, bilge pumping system, theory of operation .............................
relief,
steering system, replace ..............................................................................
shutoff, black water system, theory of operation .............................................
steering
........................................................................................................
hydraulic system, replace ............................................................................
suction check, hydraulic steering system .........................................................
suction,
swing check, bilge pumping system, theory of operation ...............................
winch brake, bow ramp circuit ............................................................................
Vent filter, black water system, theory of operation ................................................
Vent,
Ventilation fans, replace .............................................................................................
Ventilation system
accommodation module, theory of operation ...................................................
battery compartment, theory of operation ........................................................
data
........................................................................................................
engine room, theory of operation ......................................................................
water closet, theory of operation .......................................................................
Vents and soundings, fuel fills ..................................................................................
VHF FM radio
handhelds,
replace ........................................................................................................
INDEX-34
0019 00-6
0007 00-2
0007 00-3
0006 00-6
0007 00-5
0004 00-1, 0019 00-4, 0020 00-1
0006 00-3
0006 00-3, 0019 00-10
0006 00-9
0019 00-8
0006 00-6
0006 00-3
0011 00-2
0129 00-1
0007 00-5
0006 00-6
0007 00-2
0006 00-4
0006 00-3
0180 00-1
0011 00-2
0085 00-1
0020 00-2
0149 00-1
0006 00-6
0007 00-5
0006 00-6
0007 00-3
0006 00-3
0007 00-2
0006 00-9
0011 00-2
0011 00-2
0007 00-3
0010 00-3
0139 00-1
0012 00-2
0012 00-3
0002 00-20
0012 00-3
0012 00-2
0036 00-1
0012 00-3
0004 00-1
0117 00-1
0015 00-10
0008 00- 3
TM 55-1905-242-14
Subject
VHF FM radio
pilothouse,
replace ........................................................................................................
Voids, repair
........................................................................................................
0015 00-3
0109 00-1
0008 00-3
0163 00-1
W
Warranty information .................................................................................................
Washdown pump, windshield, theory of operation ................................................
Waste oil
pump, theory of operation ..................................................................................
tank, theory of operation ....................................................................................
Watch receiver,
replace
........................................................................................................
Water closet
compartment switches ........................................................................................
components ........................................................................................................
flushing system, repair .......................................................................................
ventilation system, theory of operation ............................................................
Water heater, theory of operation .............................................................................
Water pressure set, replace .......................................................................................
Water tank,
black, theory of operation ..................................................................................
potable, theory of operation ..............................................................................
Winch brake valve, bow ramp circuit ........................................................................
Winch,
hydraulic, bow ramp circuit ................................................................................
repair
........................................................................................................
replace
........................................................................................................
Windows, replace .......................................................................................................
Windshield washdown pump,
replace
........................................................................................................
Windshield wiper data ...............................................................................................
Wiring, 24 Volt, repair .................................................................................................
END OF WORK PACKAGE

INDEX-35/36
INDEX-35blank
0001 00-2
0010 00-1
0007 00-2
0007 00-2
0015 00-9
0111 00-1
0008 00-5
0011 00-2
0016 00-8
0002 00-8
0156 00-1
0026 00-17
0012 00-2
0010 00-1
0130 00-1
0011 00-1
0010 00-1
0006 00-9
0006 00-9
0216 00-1
0191 00-1
0076 00-1
0010 00-1
0132 00-1
0002 00-19
0095 00-1
TM 55-1905-242-14
SHORE
SUPPLY
SOCKET
004
2P
2P
220V/110V
DISTRIBUTION PANEL
031
15F
005
LD 9.4A
S-1B STOP START CONTROL PANEL

(ENGINE ROOM)
A/C PILOTHOUSE
330
W
HEATER/
COOLER
(EB010C)
005/1
CONDENSING
UNIT
(WFAH10C)
S-3C CONTROL PANEL

(WHEELHOUSE CONSOLE)
006/3
20F
LD 13.9A
DO2
003/1
005/2
1320
W
006
A/C ACCOMMODATION
(PORT SIDE)
1892
W
006/2
660
W
HEATER/COOLER FAN UNIT No. 1 (EB024C)
660
W
HEATER/COOLER FAN UNIT No. 2 (EB024C)
330
W
COOLING PUMP
CONDENSING UNIT No. 1

(F24C-P)
001
007/3
20F
LD 13.9A
007
A/C ACCOMMODATION
(STARBOARD SIDE)
1892
W
007/2
CONDENSING UNIT No. 2

(F24C-P)
006/3
ALT
12V
12V
BATTERY
STR
12V
DIESEL AC
GENERATOR
(ENGINE ROOM)
007/3
20F
220V/110V
1PH 60HZ
20KW
LD 1.89A
25F
FIRE
PUMP
CLUTCH
24V
008
A/C SEA WATER
COOLING PUMP
009
BATTERY CHARGER
50F
010
110V DISTR
10
011
008/1
005/2
014
BC
TO ISOLATING SWITCH AND SHUNT PANEL
015
220/110V TRANSFORMER
010/1
TO (110 VAC DIST PANEL) IN ENG RM
220/110V TRANSFORMER (RCPT COMMS RACK)
080
FROM CONTROL & DISTRIBUTION PANEL
15
023
SPARE
45-65 Hz
INSTRUMENT PANEL
WHEELHOUSE
016
V 0-300 VAC
220V SECTION
110V SECTION
(SEE SHEET 2)
220/110 VAC SUPPLY AND DISTRIBUTION
FO-1
FP-1/(FP-2 blank)
TM 55-1905-242-14
220V SECTION
(SEE SHEET 1)
15
20
032
15
750
W
024
15
025
MICROWAVE OVEN, GALLEY
DUPLEX RECEPTACLE FOR

COFFEE MAKER, GALLEY
1.5
KW
HOT WATER HEATER, ACCOMMODATION
010/1
TO TRANSFORMER SECONDARY
15
026
RECEPTACLE, ENGINE ROOM
5
15
027
RECEPTACLE, ACCOMMODATION
15
20
028
029
030
028 (2)
FWD DE-ICER
SPARE
0-150VAC, INSTRUMENT PANEL, WHEELHOUSE
110V SECTION
220V/110V
DIST PANEL
220/110 VAC SUPPLY AND DISTRIBUTION
FO-2
FP-3/(FP-4 blank)
TM 55-1905-242-14
FM 200
SYS STOR
AREA
069/2
094/3
J BOX
DOOR
SWITCH
069/1
094/2
WHT
14
WHT
RELAY
WC TOILET RLY BOX

BLACK WATER
DISCHARGE PUMP
IFF APX-72
089/2
150
PILOTHOUSE
CONSOLE
153
STERN LT
ANCHOR LT
TOWING LT
155
AN/FSN-11
GPS (28W)
15F
2.5
2.5
2.5
051
F2
TEST SW
BLK
GRN
131
RED
FU
BLK
1514
1110
7 6
3 2
8 5
4 1
PWR SW
10
5
5
15
5
15
5
15
15
15
20
2.5
2.5
20F
20F
20A
084
075
074
078
080
085
084
093
082
081
090
077
079
103
066
092
071
086
070
085
089
2.5
25
25
5
5
20
052
WHT
097
090
052
050/1
WHT
BLK
WHT
BLK
HWT
RIL
076
102
077
081/1
082
076
050 062
050/2
GROUND
053
062
050
054
072
HEADING
INDICATOR
RED
LIGHT
WHITE
LIGHT
RED
LIGHT
WHITE
LIGHT
CHART
LIGHT
088
COIL
STARBOARD
INSTRUMENY PANEL
WHT
40' - 0' - 40'

RUDDER ANGLE
INDICATOR
BLK
BLK
WHT
RAI
RED
WHT
HORN
CABLE SUPPLIED
WITH RAI
089/1
085
PORT BATTERY
+
AM
BLK
HORN PUSH BUTTON

SWITCH
LOCATED ON
PORT SIDE OF
CONSOLE

JUNCTION BOX
LAZARETTE
HWT
RIL
CONTROL AND DISTRIBUTION PANEL
F1, BLK
LA3 LIGHTS
RUDDER FOLLOW UP
10F
F1
BLK
2 1613 1
2 12 9 1
STBD
START
BUSBAR
073
CABLE SUPPLIED
WITH RAI
NAVIGATION LIGHT PANEL

ALARM PANEL ENCLOSURE
ENGINE ALARMS
PORT
STBD
LOP
LOP
RIL
RIL
WHT
24VDC GROUND DETECTION
076
ANCHOR
WHT
MAST HEAD & TOW

1 OFF 2 ANCHOR
GRN
086
START
START
F2, WHT
25
25
5
10
15
RESISTOR
BLK
SPARE
WHT
FU
15
15
PORT
START
088
076
083
069
068
067
072
073
087
094
R2
COMMS & NAV AIDS

DISTRIBUTION BOARD
087
148
CAP
130
132
149
NUC LT
CONTACT
SPARE
092/1
097
099
093
BLK
BLK
129
BLK
BLK
BLK C
WHT
WHT
WHT
WHT
GRN
SPARE
RES
AN/SPS-69
RBD RADAR
NUC LT
BLK
BUSBAR
128
NIPPLED
(6) PLUGS
INTERCOM
RAY 430
NO 2
12/24V CONV
BLK
WHT
MASTHEAD
LT
127
152
157
VHF-FM DSC
500A No. 1
24/12V CONV
148
FUSES
2A
156
FLUXCATE
COMPASS
SWITCH
PANEL
RED
GRN
WHT
BLK
154
1 OFF 2
SIDE 8 NOT UNDER
STERN
COMM'D LTS
1 & 2
I
XFER
SW
H
BLK +
PORT SIDE
LIGHT
149
158
NUC LT
STERN LT
PILOTHOUSE
MASTHEAD LT
092/2
065
064
066
GENL PRP
RCPT
BW TANK
ANCHOR LT
NUC LT
TO GENERAL ALARM DISTRIBUTION BOX
FS FS
FW TANK
AFT WEATHER DECK
079
089/4
089/3
084
094/1
TOWING LT
RED (P)
LIGHT
067
083
069
TO FIRE PUMP CLUTCH
RED (S)
LIGHT
BLU SPARE
BLU SPARE
P
068
089/5
107
SHLD
CARGO DECK
103/1
ACCOMODATION
JUNCTION BOX
080
FRESH WATER TANK

1 2 3 4 5 6 7 8 910 1112
15
10
5
5
115
SINCGARS
AN/VRC-90
WASTE WATER TANK

1 2 3 4 5 6 7 8 910 1112
3 4 5 6
WC FAN RLY BOX
053
GENL PRP
RCPT 092/2
RED
2 1 8 7
WHT
VENT FAN VENT FAN

No. 2
No. 1
MF/HF RADIO
SYSTEM
103/2
103
RED
074
075
CHART LIGHT
CONNECTION BOX
WHT
RED
RED
WHT
RED
083/1
20F
NAVTEX RCVR
078
WHT
112 112 113 113 114114 115 115116 116
108
WEATHERDECK
BLK
BLK
11 9
13 2110
WHT
COMMAND & CONTROL

DISTRIBUTION BOARD
113
NX-500
RED
WHT
1 2 3 4 5 6
TB
WHT
WHITE
PORT
STOWAGE
LOCKER
WC
5
WHT
106 106107 107 108 109 109 109110 110 111 111
RED
WHITE
SWITCH
+ BUSBAR - BUSBAR
WHT
WC
BLK
TB
ACCOMODATION
VENT
FAN
VENT
FAN
WHT
WHT
GRN
RED
BLK
106
107
108
109
110
111
112
113
114
115
116
WHT
WHT
WHT
WHT
GRN
RED
BLK
BLK
5
20
30
2.5
2.5
2.5
2.5
5
5
15
5
FIRE
DETECTION
SYSTEM
151
053
100
STBD BATTERY
+
AM
BLK
INSTRUMENT
LIGHTS
PORT INSTRUMENT
PANEL
104
051/1
STB SIDE
LIGHT
054
052
063/1
100
070/1
071/2
070/2
071/1
PORT WIPER
MOTOR
STBD WIPER
MOTOR
CENTER WIPER
MOTOR
WASHER
PUMP
NEUTRAL
INTERLOCK
(PORT)
098
101
NEUTRAL
INTERLOCK
(STBD)
PROP. CONTROLS
24 VDC ELECTRICAL SUPPLY AND DISTRIBUTION
FO-3
FP-5/(FP-6 blank)
TM 55-1905-242-14
092/2
065
064
066
GEN PURPOSE
RECEIPT
092/1
092/2
045
097
097
099
099
SPARE WHT
099/1
JUNCTION BOX
BLK
RED
049
097/1
BLK
WHT
WHT
BLK
BLK
WHT
WHT
BLK
098
ENGINE ROOM LTG
1 2 3 4 5 6 7 8
PORT ENGINE JB
WHT
SWITCH
RED
098/1
ENGINE ROOM PNL

AMMETER PANEL
(PORT)
051
REMOTE
SWITCH
JUNCTION BOX
OILY WATER TANK
DISCHARGE PUMP
065
076
081/1
077
F/W TANK
PRESSURE SET
+
BLK
AMMETER
IN PANEL
TOGGLE
SW IN
PANEL
63A
REMOTE
053
63A
054
054
HYD START
SOLENOID
FP-1
WARNING LAMP
(PILOT HOUSE)
102/2
-VE
10A
+VE
420 2.5W
TYPE W21
091/1
REG.
W
102/4
ALTERNATOR No. 1
STBD
WHT
RED
BLK
100/1
101
014
015
BLK
081
BLKBLK
WHT
STBD ENGINE JB
BLK
(NOTE: + SIDE OF
AMMETER WIRES OFF
SHUNT ARE BLACK)
102
TO BATTERY CHARGER
102/3
102/5
101/1
098
101
HWT
LOP
63A
100A
STBD ENG
100A
052
ENGINE TEMPERATURE ENGINE TACHO

GAUGE - STBD
STBD
BLK
SHUNT
(TYP)
63A
053
AMMETER PANEL
(STBD)
063
ACCOMODATION
10A
050
104
051/1
091
BATTERY BOX VENT FAN
LOCAL
ISOL SWITCH & SHUNT PANEL
062
ENGINE TEMPERATURE
SENDER - STBD
VENT FAN No. 1
066
082
HYDRAULIC CRANE
DIVERTER VALVE
064
081/1
VENT FAN No. 2
082
102
420 2.5W
TYPE W21
ALTERNATOR No. 2
PORT
PILOT HOUSE
ENGINE TEMPERATURE ENGINE TACHO
GAUGE - PORT
PORT
PORT ENG
+VE
REG.
W
FP-2
ENGINE TEMPERATURE
SENDER - PORT
093
-VE
099/4
FP-1
MOTOR
052
063/1
100
HWT
LOP
HYD START
SOLENOID
LOCAL
+
BLK
AMMETER
IN PANEL
TOGGLE
SW IN
PANEL
099/2
099/3
098/5
BLK
WHT
077
WARNING
LAMP
(PILOT HOUSE)
102/1
057
100
ENGINE ROOM
L5DSGU-10D
L5DSGU-10D
056
055
043
044
-VE
+VE
2x
EXIDE NG8D
12V 200AH
-VE
+VE
2x
EXIDE NG8D
12V 200AH
PORT
BATTERY
STBD
BATTERY
STBD WING
FO-4
FP-7/(FP-8 blank)
TM 55-1905-242-14
FRESH WATER TANK
WASTE WATER TANK
BLK
1 2 3 4 5 6 7 8 9 101112
SHLD
WHT
WHT
GRN
RED
BLK
WHT
WHT
WHT
WHT
GRN
RED
BLK
BLK
1 2 3 4 5 6 7 8 9 101112
BLU SPARE
BLU SPARE
089/2
089/4
089/3
FS FS
FW TANK
BW TANK
FO-5
FP-9/(FP-10 blank)
TM 55-1905-242-14
CONTROL PANEL
S-1B
ENGINE
RELAY BOARD
LOCATED IN GENERATOR J-BOX
12V DC
BATTERY
(+)
(-)
2/0 CABLE
MAX LENGTH
TO ENGINE 5ft
32
RED
# 10 RED
15A
START SLAVE
RELAY
YELLOW/RED
86
85
BLACK
# 10 RED
# 8 RED
SR
30
# 10 YELLOW/RED
87
35
GRAY
PURPLE
99
GRAY
SHUTDOWN
RELAY
86
OIL PRESSURE
SWITCH
GRAY
15 PSI
RR
87
PURPLE
85
# 10 YELLOW/RED
30
RUN INDICATOR
LIGHT
ALTERNATOR
12V/35A
START
STOP
100
YELLOW
YELLOW/RED
102
# 10 RED
RED
RED
STARTING
MOTOR
CIRCUIT
BREAKER
37
PURPLE
FUEL RACK
SOLENOID
ENGINE TEMPERATURE
SWITCH
GRAY
205 F-M
O
87a
SHUTDOWN BYPASS
AND
PREHEAT SWITCH
CONTROL PANEL
S-3C
RED
RED
START
BLACK
STOP
WHITE
GRAY
WHITE
H
C
GAUGE LIGHTS
BLACK
SHUTDOWN BYPASS
AND
PREHEAT SWITCH
4
5
6
D
HOURMETER
LT BLUE
OIL PRESSURE
GAUGE
PURPLE
DC
VOLTMETER
DIODES
YELLOW/RED
ENGINE
CONTROL
SWITCH
RUN
RELAY
BLACK
TAN
8
079
079
10
230O F-NL
24v (+)
BLACK
WHITE
RED
30
38
WHITE
85
86
PREHEAT
RELAY
85
86
THERMAL FLOW
SWITCH
12v
INVERTOR
24v
# 10 RED
HOURMETER
RED
12v (+)
SDR
PHR
30
10 WHITE
97
34
BROWN (+)
PNP
3 N/O
A1 15 26 28
DELAY
RELAY
16 18 25 A2
BLACK (-)
BLACK (-)
10 WHITE
G
F
A
G
101
H
80
BLACK
PREHEAT
ELEMENTS
ENGINE BLOCK
GROUND
LT BLUE
H
C
OIL PRESSURE
SENDER
D
81
TAN
B
ENGINE TEMPERATURE
SENDER
D
E
GENERATOR WIRING DIAGRAM
ENGINE
TEMPERATURE
GAUGE
GEN ALARM
FO-6
FP-11/(FP-12 blank)
TM 55-1905-242-14
SMOKE DETECTOR
SMOKE DETECTOR
RED-TB-1
N/C
RED
PINK
YEL
ORN
BLU
BRN
RED-SD2-RED
GRY
GRY
WHT
WHT
C-FR-1
RED-SD1-RED
PINK
GRY-SD2-GRY
WHT-SD2-6
N/C
SDI
6-TB-2
RED
RED
YEL
ORN
BLU
BRN
N/C
GRY
N/C
GRY
WHT
N/C
WHT
SD2
6-SDI-WHT
GRY-TB-3
GRY-SD1-GRY
ACCOMMODATIONS
C-FR-2
FD3
B
C
B-TB-6
C-TB-7
A-TB-9
B
C
B-TB-10
C-TB-11
A-TB-13
B
C
B-TB-14
C-TB-15
C-FR-3
C-FR-4
C-FR-5
TB
(+) - TB-17
+
-
HORN
TB
+
-
STROBE
C-FR-6
(-) - TB-19
(+) - TB-18
HORN/STROBE
C-FR-7
FD2
A-TB-5
JUMPER
FD1
1-SD1-RED
TB
1
2-SD1-6
3-SD1-GRY
4-SHLD
2
3
4
5-FD1-A
6-FD1-B
7-FD1-C
8-SHLD
6
7
8
9-FD2-A
10-FD2-B
11-FD2-C
12-SHLD
10
11
12
13-FD3-A
13
14-FD3-B
15-FD3-C
16-SHLD
14
15
16
17-HRN-POS
17
18-STB-NEG
19-HRN-NEG
20-SHLD
18
19
20
21-POS
21
22-NEG
25-SHLD
N/C
N/C
22
23
24
25
1-P1-A
C-FR-8
2-P1-B
3-P1-E
A-TB-1
B-TB-2
C-TB-7
D-TB-19
E-TB-3
F-TB-23
G-TB-24
7-P1-C
P1 J1
A A
B
C
D
E
F
G
B
C
D
E
F N/C
G N/C
FIRE ALARM
J2 P2
+18-30VDC
COMMON
ENG RM ALARM (LOW)
HORN (LOW)
ACCOM ALARM (LOW)
+18-30VDC
AA
A-DS1-A
ENG RM ALARM (LOW)

ACCOM ALARM (LOW)
BB
CC
B-DS1-C
C-DS2-C
REMOTE ALARM PANEL
C-FR-9
A-P2-A
C-P2-B
C-P2-C
CONSOLE
ENG RM
ACCOM
A
A
DS1
DS2
LED
CATHODE
TERMINAL
(TYP. 2 PL)
PILOTHOUSE
19-P1-D
23-P1-F
23-P1-G
25-SHLD
FIRE AND SMOKE
JUNCTION BOX
ENGINE ROOM
POS-TB-21
NEG-TB-22
NEG-SHLD
24VDC FROM CONTROL

AND DISTRIBUTION BOX
IN PILOTHOUSE
FIRE ALARM WIRING DIAGRAM
FO-7
FP-13/(FP-14 blank)
By Order of the Secretary of the Army:

PETER J. SCHOOMAKER
General, United States Army
Chief of Staff
Official:
SANDRA R. RILEY
Administrative Assistant to the
Secretary of the Army
0524901
DISTRIBUTION: To be distributed in accordance with the initial distribution requirements for IDN: 256854,
requirements for TM 55-1905-242-14.
These are the instructions for sending an electronic 2028.

The following format must be used if submitting an electronic 2028. The subject line must be exactly the
same and all fields must be included; however, only the following fields are mandatory: 1, 3, 4, 5, 6, 7, 8,
9, 10, 13, 15, 16, 17 and 27.
From: Whomever [email protected]
To:
[email protected]
To:
[email protected]
Subject:DA Form 2028
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
From: Joe Smith

Unit: home
Address: 4300 Park
City: Hometown
St: MO
Zip: 77777
Date Sent: 19-OCT-93
Pub no: 55-1915-200-10
Pub Title: TM
Publication Date: 11-APR-88
Change Number: 12
Submitter Rank: MSG
Submitter Fname: Joe
Submitter Mname: T
Submitter Lname: Smith
Submitter Phone: 123-123-1234
Problem: 1
Page: 1
Paragraph: 3
Line: 4
NSN: 5
Reference: 6
Figure: 7
Table: 8
Item: 9
Total: 123
Text:
This is the text for the problem below line 27.
TM 55-5825-311-10-2
RECOMMENDED CHANGES TO PUBLICATIONS AND
BLANK FORMS
For use of this form, see AR 310-1; the proponent agency is the US Army Adjutant General Center.
TO: (Forward to proponent of publication or form) (Include ZIP Code)
Use Part II (reverse) for Repair Parts

and Special Tool Lists (RPSTL) and
Supply Catalogs/Supply Manuals (SC/
SM).
DATE:
Date form is filled out.
FROM: (Activity and location) (Include ZIP Code)
Mailing address found on title block page.
Your mailing address.
PART I - ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS
DATE:
PUBLICATION/FORM NUMBER:
TM X-XXXX-XXX-XXX
ITEM
NO.
TITLE:
Date of the TM.

TABLE
NO.
Title of TM.
PAGE
NO.
PARAGRAPH
LINE
NO.
FIGURE
NO.
RECOMMENDED CHANGES AND REASON

(Exact wording of recommended change must be given)
0019 00 1
Step No. 2 says to secure doors open with locking bar

or hooks from where to what? The bars or hooks are
not identified.
0019 00 4
Step No. 19 states to remove locking bars, pins or

hooks from where to what? The bars, pins or hooks are
not identified. Where are they stored?
SA
MP
L
* Reference to line numbers within the paragraph or subparagraph.

TYPED NAME, GRADE OR TITLE
Doe, John, CPL
DA FORM 2028, FEB 74
TELEPHONE EXCHANGE/AUTOVON, PLUS

EXTENSION
SIGNATURE
755-1313
REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED.
CPL John Doe
USAPA V3.01
TM 55-5825-311-10-2
TO: (Forward to proponent of publication or form) (Include ZIP
Code)
FROM: (Activity and location) (Include ZIP Code)
DATE:
PART II- REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS
PUBLICATION/FORM NUMBER:
DATE:
TM X-XXXX-XXX-XXX
PAGE
NO.
COLM
NO.
LINE
NO.
FEDERAL STOCK
NUMBER
TITLE:
Date of the TM.

REFERENCE
NO.
FIGURE
NO.
Title of TM.
TOTAL NO.
OF MAJOR
ITEMS
SUPPORTED
ITEM
NO.
SA
RECOMMENDED ACTION
MP
L
PART III - REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and
blank forms. Additional blank sheets may be used if more space is needed.)
* Reference to line numbers within the paragraph or subparagraph.

TYPED NAME, GRADE OR TITLE
Doe, John, CPL
TELEPHONE EXCHANGE/AUTOVON, PLUS

EXTENSION
755-1313
SIGNATURE
CPL John Doe
U.S. GOVERNMENT PRINTING OFFICE 1981 341-646/8606
The Metric System and Equivalents

Linear Measure
Liquid Measure
1 centimeter - 10 millimeters = .39 inch

1 decimeter = 10 centimeters = 3.94 inches
1 meter = 10 decimeters = 39.37 inches
1 dekameter = 10 meters = 32.8 feet
1 hectometer = 10 dekameters = 328.08 feet
1 kilometer = 10 hectometers = 3,280.8 feet
1 centiliter = 10 milliliters = .34 fl. ounce

1 deciliter = 10 centiliters = 3.38 fl. ounces
1 liter = 10 deciliters = 33.81 fl. ounces
1 dekaliter = 10 liters = 2.64 gallons
1 hectoliter = 10 dekaliters = 26.42 gallons
1 kiloliter = 10 hectoliters = 264.18 gallons
Weights
Sqaure Measure
1 centigram = 10 milligrams = .15 grain

1 decigram = 10 centrigram = 1.54 grains
1 gram = 10 decigrams = .035 ounce
1 dekagram = 10 grams = .35 ounce
1 hectogram - 10 dekagrams = 3.52 ounces
1 kilogram = 10 hectograms = 2.2 pounds
1 quintal = 100 kilograms = 220.46
1 metric ton = 10 quintals = 1.1 short tons
1 sq. centimeter = 100 sq. millimeters = .155 sq. inch

1 sq. decimeter = 100 sq. centimeters = 15.5 sq. inches
1 sq. meter (centare) = 100 sq. decimeters = 10.76 sq. feet
1 sq. dekameter (are) = 100 sq. meters = 1,076.4 sq. feet
1 sq. hectometer (hectare) = 100 sq. dekameters = 2.47 acres
1 kilometer = 100 sq. hectometers = .386 sq. mile
Cubic Measure
1 cu. centimeter = 1000 cu. millimeters = .06 cu. inch
1 cu. decimeter = 1000 cu. centimeters = 61.02 cu. inches
1 cu. meter = 1000 cu. decimeters = 35.31 cu. feet
Approximate Conversion Factors

To change
inches
feet
yards
miles
square inches
square feet
square yards
square miles
acres
cubic feet
cubic yards
fluid ounces
pints
quarts
gallons
ounces
pounds
short tons
pound-feet
pounds-inches
To
Mulitply by
centimeters
meters
meters
kilometers
square centimeters
square meters
square meters
square kilometers
square hectometers
cubic meters
cubic meters
milliliters
liters
liters
liters
grams
kilograms
metric tons
newton-meters
newton meters
2.540
.305
.914
1.609
6.451
.093
.836
2.590
.405
.028
.765
29.573
.473
.946
3.785
28.349
.454
.907
1.356
.11296
To change
ounce-inches
centimeters
meters
meters
kilometers
square centimeters
square meters
square meters
square kilometers
square hectometers
cubic meters
cubic meters
millitliters
liters
liters
liters
grams
kilograms
metric tons
To
newton-meters
inches
feet
yards
miles
sqaure inches
square feet
square yards
square miles
acres
cubic feet
cubic yards
fluid ounces
pints
quarts
gallons
ounces
pounds
short tons
Temperature (Exact)
F
Fahrenheit
temperature
5/9 (after
subtracting 32)
Celsius
temperature
Mulitply by
.007062
.394
3.280
1.094
.621
.155
10.764
1.196
.386
2.471
35.315
1.308
.034
2.113
1.057
.264
.035
2.205
1.102
PIN: 082751-000
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TM 55-1905-242-14

OPERATOR, UNIT, DIRECT SUPPORT, AND GENERAL

DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.

HEADQUARTERS, DEPARTMENT OF THE ARMY

GENERAL SAFETY WARNINGS DESCRIPTIONS

EXPLANATION OF HAZARDOUS MATERIALS ICONS

HAZARDOUS MATERIALS DESCRIPTION

Chp 3 title page ............................................

Zero in this column indicates an original page or work package

Zero in this column indicates an original page or work package

Zero in this column indicates an original page or work package

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

CHAPTER 2 - OPERATOR INSTRUCTIONS FOR LANDING CRAFT, MECHANIZED (LCM-8)

CHAPTER 3 - OPERATOR TROUBLESHOOTING PROCEDURES FOR LANDING CRAFT,

CHAPTER 4 - UNIT TROUBLESHOOTING PROCEDURES FOR LANDING CRAFT,

CHAPTER 6 - OPERATOR MAINTENANCE PROCEDURES FOR LANDING CRAFT,

CHAPTER 7 - UNIT MAINTENANCE PROCEDURES FOR LANDING CRAFT,

CHAPTER 8 - DIRECT SUPPORT MAINTENANCE PROCEDURES FOR LANDING CRAFT,

CHAPTER 9 - GENERAL SUPPORT MAINTENANCE PROCEDURES FOR LANDING CRAFT,

CHAPTER 10 - SUPPORTING INFORMATION FOR LANDING CRAFT, MECHANIZED

OPERATOR, UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE

PREPARATION FOR STORAGE OR SHIPMENT

Alternating current transformer

LIST OF ABBREVIATIONS/ACRONYMS (continued)

Place the unit on a grounded, nonconductive work surface.

END OF WORK PACKAGE

OPERATOR, UNIT, DIRECT SUPPORT, AND GENERAL SUPPORT MAINTENANCE

PORT WING WALL

STBD WING WALL

LOCATION AND DESCRIPTION OF MAJOR COMPONENTS

Lifting eye (port and starboard). Used to lift the vessel.

Mooring bitt (port and starboard). Used to secure mooring lines.

TOPSIDE COMPONENTS - AFT

PILOTHOUSE EXTERIOR COMPONENTS

VHF Antenna. Antenna for command and control VHF radio.

PILOTHOUSE EXTERIOR COMPONENTS

ACCOMMODATION MODULE COMPONENTS

ACCOMMODATION MODULE COMPONENTS

PORT STOWAGE LOCKER AND TANK VOID COMPONENTS

Bolted access plate. Allows personnel access to tank void.

PORT STOWAGE LOCKER AND TANK VOID COMPONENTS

WATER CLOSET COMPONENTS

Towel rack. Used to hang towels.

WATER CLOSET COMPONENTS

White light. Located in overhead, illuminates the pilothouse.

PILOTHOUSE COMPONENTS (continued)

PILOTHOUSE COMPONENTS (CONTINUED)

ENGINE ROOM COMPONENTS

ENGINE ROOM COMPONENTS

ENGINE ROOM COMPONENTS (continued)

ENGINE ROOM COMPONENTS (CONTINUED)

Access hatch. Allows personnel access into lazarette.

COMMUNICATIONS LOCKER COMPONENTS

COMMUNICATIONS LOCKER COMPONENTS

10.8 knots (20 km/hr)

HULL AND ACCOMMODATIONS DATA

Engine Coolant System

Ethylene glycol/water mix

Raw Water Cooling System