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TECHNICAL MANUAL
RF POWER AMPLIFIER
MODELS 51-S21F-64 and 51-S22F-42
CONTENTS COPYRIGHTED BY
ETO, INC.
4975 NORTH 30th STREET
COLORADO SPRINGS, COLORADO 80919
UNITED STATES OF AMERICA
June 6, 1997
*****************************************************************
PREFACE
GENERAL:
The Models 51-S21F-64 and 51-S22F-42 amplifiers are linear,
pulsed, RF power amplifier intended for use as part of a Magnetic
Resonance Imaging System.
The Models 51-S21F-64 and 51-S22F-42 amplifiers are Class 1
ordinary equipment without applied parts. They are to be used in
an area where there are no flammable anesthetics or gasses used.
The Models 51-S21F-64 and 51-S22F-42 amplifiers are UL Listed
under UL 1012 (file #E95768, 91WC) and are certified by TUV for
compliance with the International Electrotechnical Commission
Standard for Medical Electrical Equipment, IEC 601-1(cert#
T9371601-01 & T9371601-02).
The amplifiers do not comply with EMC until the unit is installed
into the MRI system. Verification of EMC requirements must be
done after the installation of the system.
The amplifiers must be enclosed in an outer cabinet when operated
in patient vicinity.
SAFETY:
The 51-S2#F-XX amplifiers must be installed, operated, and
serviced by qualified personnel.
The Model 51-S21F-64 amplifier is capable of delivering in excess
of 25,000 watts peak of RF power at 64.05 MHz, into a 50 ohm
load. This level of RF power can cause severe RF burns and other
injuries if misused. Never operate the amplifier without having
the RF output properly terminated into a load capable of handling
this level of RF power.
The Model 51-S22F-42 amplifiers are capable of delivering in
excess of 10,000 watts peak of RF power at 42.30 MHz, into a 50
ohm load. This level of RF power can cause severe RF burns and
other injuries if misused. Never operate the amplifier without
having the RF output properly terminated into a load capable of
handling this level of RF power.
The user accepts full responsibility for the proper use of this
amplifier and for all safety issues concerning the use of RF
power for medical purposes.
Page - i -
WARNINGS:
LETHAL VOLTAGES ARE PRESENT INSIDE THE AMPLIFIER. DO NOT OPERATE
THE AMPLIFIER WITH THE COVERS REMOVED. CONSULT THIS SERVICE
MANUAL BEFORE SERVICING THE AMPLIFIER.
DO NOT PLACE HEAVY OBJECTS OR LIQUIDS ON TOP OF THE AMPLIFIER.
DO NOT BLOCK AMPLIFIER INPUT OR EXHAUST VENT
REFER TO SECTION 3.2 FOR ADDITIONAL SAFETY REFERENCES. SAFETY
STATEMENTS ARE ALSO PROVIDED IN APPROPRIATE AREAS THROUGHOUT
THIS MANUAL.
ETO, INC. is not responsible for proper or improper installation, application, or
use, nor for patient safety, when this amplifier is used in a Magnetic Resonance
Imaging or other system.
ETO will make available on request circuit diagrams, component
part lists, descriptions, calibration instructions, and other
information necessary in the replacement of field replaceable
units (FRU).
The RF Amplifier system has a serial number label attached to
the rear of the amplifier.
This label contains the following information:
Model Number:
51-S21a-bb
where a = revision
bb = frequency
Serial Number:
Fyyww###
where yy = year produced
ww = week produced
### = sequence number
Part Number:
Customers part number
Amplifier Class:
Class 1
Frequency:
RF operating frequency
Max RF Output:
Maximum pulsed output
Maximum average output
ETO mailing address:
Address for information
Country of origin:
Made in USA
UL registration marking:
Product is UL listed
Compliance to IEC 601-1:
Product complies with IEC
601-1
Page - ii -
PREFACE (continued)
MARKINGS ON THE AMPLIFIER:
Dangerous Voltage
Alternating Current
Equipotentiality
SPECIFICATIONS
MAXIMUM RF POWER OUTPUT: 51-S21F-64 (Mode High)
25 KW peak (3 ms rectangular pulse, 5% duty cycle).
51-S22F-42 (Mode High)
15 KW peak (3 ms rectangular pulse, 5% duty cycle).
MAXIMUM PULSE ENERGY: 51-S21F-64 (Mode High)
80 Joules in any single pulse
51-S22F-42 (Mode High)
40 Joules in any single pulse
FREQUENCY OF OPERATION: 51-S21F-64
64.05 MHz
51-S22F-42
42.30 MHz
LINEARITY:
PULSE VARIATION:
Page - iv -
PRIMARY POWER :
ENVIRONMENTAL:
- Temperature:
- Altitude:
- Humidity:
Page - v -
TABLE OF CONTENTS
1.0
3.4 AMPLIFIER CONTROLLER KEYPAD ......... ............. ............. ............ ............. .............26
3.5 MENUS
.......................... ............. ............ ............. ............. ............ ............. .............27
3.5.1 DEFAULT MENU: ............ ............. ............ ............. ............. ............ ............. .............27
3.5.2 SYSTEM AND TUBE HOURS MENU: ....... ............. ............. ............ ............. .............27
3.5.3 DC TUBE TEST MENU: .. ............. ............ ............. ............. ............ ............. .............28
3.5.4 SYSTEM RF TEST MENU ............. ............ ............. ............. ............ ............. .............28
3.5.5 OPERATING PARAMETERS MENUS ...... ............. ............. ............ ............. .............28
3.5.6 MAINTENANCE MENU ... ............. ............ ............. ............. ............ ............. .............29
3.5.6.1 AUTO TESTS ON/OFF . ............. ............ ............. ............. ............ ............. .............30
3.5.6.2 SET PA BIAS MENU ..... ............. ............ ............. ............. ............ ............. .............30
3.5.6.3 SET IPA BIAS MENU .... ............. ............ ............. ............. ............ ............. .............31
3.6 TEST CONNECTOR J1 .... ............. ............ ............. ............. ............ ............. .............31
3.7 FRONT PANEL PUSHBUTTONS ... ............ ............. ............. ............ ............. .............32
4.0 USING AND SERVICING THE AMPLIFIER ......... ............. ............. ............ ............. .............33
4.1 GENERAL .......................... ............. ............ ............. ............. ............ ............. .............33
4.2 SAFETY PRECAUTIONS ... ............. ............ ............. ............. ............ ............. .............33
4.3 INSTALLATION ................... ............. ............ ............. ............. ............ ............. .............34
4.3.1 INSPECTION ................... ............. ............ ............. ............. ............ ............. .............34
4.3.2 LINE FREQUENCY (50/60 Hz) SELECTION .......... ............. ............ ............. .............34
4.3.3 AC LINE (MAINS) CONNECTION: ............ ............. ............. ............ ............. .............35
4.3.4 MRI SYSTEM INTERFACE CONNECTIONS ......... ............. ............ ............. .............35
4.3.4.1 RS-232 Control J905 (See Figures 2 & 6) ............ ............. ............ ............. .............36
4.3.4.2 GND CTRL J901 (5-PIN LEMO CONNECTOR) . ............. ............ ............. .............37
4.3.4.3 MUX CTRL J902 (TWINAX CONNECTOR) ........ ............. ............ ............. .............37
4.3.4.4 RF ENABLE - J904 (See Figures 2 & 6) ............. ............. ............ ............. .............38
4.3.4.5 RF INPUT - J900 (See Figures 2 & 6) ... ............. ............. ............ ............. .............38
4.3.4.6 RF OUTPUT - J502 & J506 (See Figure 2) .......... ............. ............ ............. .............38
4.4 SAFETY INTERLOCKS ..... ............. ............ ............. ............. ............ ............. .............38
4.4.1 LOGIC SHUTDOWN INTERLOCK ............ ............. ............. ............ ............. .............38
4.4.2 SYSTEM INTERLOCK .... ............. ............ ............. ............. ............ ............. .............39
4.4.3 OTHER SAFETY FEATURES ....... ............ ............. ............. ............ ............. .............39
5.0 DIAGNOSTICS AND TROUBLE SHOOTING ..... ............. ............. ............ ............. .............40
5.1 DETAILED LISTING OF FAULT CODES ..... ............. ............. ............ ............. .............40
5.2 WARNING CODES ............. ............. ............ ............. ............. ............ ............. .............48
5.3 MODULE REPLACEMENT ............. ............ ............. ............. ............ ............. .............49
5.3.1 LIQUID CRYSTAL DISPLAY (LCD) MODULE ........ ............. ............ ............. .............49
5.3.2 AMPLIFIER CONTROLLER MODULE ...... ............. ............. ............ ............. .............50
5.3.3 LED (DISPLAY) PCB ....... ............. ............ ............. ............. ............ ............. .............50
5.3.4 56 VOLT REGULATOR MODULE ............ ............. ............. ............ ............. .............51
5.3.5 100 WATT SOLID STATE DRIVER MODULE ......... ............. ............ ............. .............52
5.3.7 PA TUBE .......................... ............. ............ ............. ............. ............ ............. 53
5.3.8 IPA TUBE REMOVAL ...... ............. ............ ............. ............. ............ ............. .............55
5.3.9 IPA TUBE INSTALLATION ............ ............ ............. ............. ............ ............. .............56
5.3.10 SERIAL CONNECTOR .. ............. ............ ............. ............. ............ ............. .............56
5.3.11 PA CAPACITOR BANK AND HV RECTIFIER BOARD ....... ............ ............. .............56
5.3.12 IPA CAPACITOR BANK ............. ............ ............. ............. ............ ............. .............58
5.3.13 FUSE REPLACEMENT . ............. ............ ............. ............. ............ ............. .............58
Page - B -
5.4 FIELD ADJUSTMENTS ...... ............. ............ ............. ............. ............ ............. .............58
5.4.1 PA CONTROL PCB ADJUSTMENTS ........ ............. ............. ............ ............. .............58
5.4.2 TUNING .......................... ............. ............ ............. ............. ............ ............. .............60
6.0 PERIODIC MAINTENANCE ....... ............. ............ ............. ............. ............ ............. .............62
6.1 INSPECTION ........................ ............. ............ ............. ............. ............ ............. .............62
6.2 ROUTINE CLEANING AND REPLACEMENT ............ ............. ............ ............. .............62
6.2.1 EVERY 30 DAYS .............. ............. ............ ............. ............. ............ ............. .............62
6.2.2 EVERY 90 DAYS .............. ............. ............ ............. ............. ............ ............. .............62
6.2.3 ANNUALLY ....................... ............. ............ ............. ............. ............ ............. .............62
6.3 FUNCTIONAL CHECK ....... ............. ............ ............. ............. ............ ............. .............63
Page - C -
1.0
1.1 GENERAL
The 51-S21F-64 is a fully automatic linear RF amplifier capable of delivering 74 dB of gain and 25 KW of
output at 64.05 MHz. The 51-S22F-42 are fully automatic linear RF amplifiers capable of delivering 72 dB
of gain at 15 KW output at 42.30 MHZ. Figures 1 and 2 show a front and back view of the amplifier.
The 51-S2#F-XX consists of a two-stage, grounded-grid vacuum tube amplifier driven by a three-stage,
solid-state driver. The grounded grid amplifiers provide approximately 25 dB of gain. The remaining gain
is supplied by the solid state driver and preamplifier.
All major functions of the amplifier are controlled and monitored by a microprocessor (uP)-based control
system. Amplifier control is local via front panel push buttons or remote via RS-232 communications. A
four line Liquid Crystal Display (LCD) provides system status and diagnostic information.
1.2 FUNCTIONAL BLOCK DIAGRAM
Figure 3 is a functional block diagram of the 51-S2#F-XX. The system includes four major assemblies :
The Amplifier Controller, RF Amplifier deck, Low Voltage Power Supply (LV tray), and the High Voltage
Power Supply.
1.2.1 Amplifier Controller
The Controller provides all system control, monitoring and diagnostics. User interface is via front panel
push buttons or via RS-232 communications. To facilitate service it incorporates a display and keyboard to
allow local control and display of system information. The controller is located at the front of the Low
Voltage tray.
1.2.2 RF Amplifier Deck
The RF Amplifier Deck includes the following assemblies:
1)
2)
3)
4)
5)
Page - 1 -
Page - 2 -
Page - 3 -
Once the user selects the desired operating parameters and the amplifier is requested to go to Standby or
Operate, the amplifier automatically executes the turn-on sequence, checks system operating conditions,
positions relays, and sets power trip points. Correspondingly, when the system is requested to go to "Off",
the turn off sequence is automatically executed.
The amplifier protects itself from most abnormal operating conditions by monitoring many internal
parameters and shuts down if a fault condition is detected. A message through the RS-232 interface,
which is shown on the LCD, will give a fault code and a brief description indicating what problem was
detected in the amplifier. The amplifier cannot be damaged by an incorrect command input sequence.
Safety interlocks are provided to protect the amplifier, service personnel and the MRI system.
Page - 4 -
Page - 5 -
The LED Display board provides status LEDs (OFF, WAIT, STANDBY, OPERATE, ENABLE, and FAULT)
which show the state of the amplifier or indicate when a fault has occurred. The same signal (Solid State
Enable) that gates the amplifier "ON" and "OFF" drives the ENABLE LED. This ensures a positive indication when the amplifier is un-blanked (enabled).
Included on this board is a DB-9 male connector (J1) which is anRS-232 port that can be used by service
personnel to gain control of the amplifier from the front panel. When this port is used for system control, J2
and J4 on the rear panel are automatically disabled, and, the three pushbuttons on this board are disabled.
The pushbuttons and LED serial data are multiplexed on the SWITCH/LED DATA line. The DIAG IN
control line is used to write to the LEDs (DIAG IN low) or read from the pushbuttons (DIAG IN high). The
microprocessor on the Amplifier Control board controls this multiplexing. When the RS-232 Test
Connector J2 is being used, the DIAG IN line is pulled low all the time by the user of the Test Connector.
This lets the microprocessor know that the Test Connector is being used. Since the DIAG IN line is held
low by the user, the front panel pushbuttons are disabled.
Page - 6 -
The watchdog reset circuitry provides an important safety feature for the amplifier. At power-on, this
circuitry provides a 1.6-second positive reset pulse to the micro-controller (RST) and a negative (/RST)
pulse to the rest of the amplifier controller. This allows time for the 5-volt supply and the clock oscillator to
turn on and stabilize. The watchdog chip develops the pulse timing internally. The watchdog circuit
provides the logic high at pin 9 of the Intel 8031 micro-controller needed to reset the micro-controller. The
RST and /RST control lines ensure that the amplifier is completely shut down, all supply voltages (except
the 12-V controller supply) are turned off, and the RF path is completely disabled.
When the 1.6-second reset pulse returns low, the Intel 8031 micro- controller enters the main control loop,
which provides the control for the amplifier. The watchdog circuitry attempts to force another hardware
reset every 100 milliseconds. Every time the control firmware executes the control loop, it sends out a
short-duration (1 to 2 microsecond) positive pulse on pin 3 of the micro-controller, preventing the watchdog
chip from resetting the controller. If the program has a fault, or takes too long completing the control loop,
or a hardware fault occurs which interrupts the proper operation of the micro-controller, the watchdog
circuitry generates a reset pulse which resets the micro- controller and the amplifier. This action immediately disables the RF path (BLANKED), the power supplies are shut off and the amplifier returns to the
"OFF" state.
The Firmware (amplifier control software) resides in the 32K EPROM (U31) and is socketed. When
replacing the amplifier Controller, the new Controller must have a Firmware EPROM with the same version
of software as the one being replaced. If It becomes necessary to update the Firmware, pull the old
Firmware EPROM out carefully and install the new EPROM. Take care to be sure that the new Firmware
EPROM is in the right direction and that no pins bend.
The semi-custom Logic Cell Array (U3) has the tasks of controlling the blanking, analog input line selection,
tube overcurrent protection, and MRI System control interface.
Page - 7 -
The Logic Cell Array contains the hardware interlock circuitry for the amplifier UN-BLANK control. This
controls the gating on and off of the amplifier stages. Four conditions must be met to gate the amplifier on:
1)
2)
3)
4)
The Logic Cell Array selects which amplifier stages to un-blank, based on mode. The hardware interlock
circuitry does not require micro-controller interaction in order to gate the amplifier stages off. When the
amplifier controller detects a fault within the amplifier, the amplifier firmware turns off the OPERATE state
control line, gating off the amplifier.
2.3.4.2 CONTROL INTERFACE SECTION
Refer to Figures 40, 45h, and 45i. The Control Interface section handles the communications interface to
the MRI System computer. This includes RS-232, hardware control interfaces and interlock lines.
Note : The amplifier is controlled via the RS-232 only in the "C" version of the amplifier. The connections
to HEAD/BODY, System Interlock, MUX+ and MUX- are not used by the system.
The Intel 8031 micro-controller on the Amplifier Controller handles the asynchronous communication
interface directly. The buffer chip U16 (Ref. Figure 45i) converts the 5-volt logic level to the +/- 10-volt logic
levels of the RS-232 interface.
A single jumper (JP2) selects the asynchronous communications baud rate. The supported baud rates are
300, 1200, 2400, and 9600. At the end of each message, the Amplifier Controller transmits Carriage
Return <CR> and Linefeed <LF> characters to the MRI System to disable the final <LF> character, a
jumper maybe installed at the position marked "NO LF". This causes the final <LF> character not be
transmitted. During the power-on initialization or after a hardware reset, the micro-controller detects the
state of the jumpers.
A 20-volt regulator (VR1, Figure 45h) supplies +20 volts to the MRI system through pin 1 of J901. This 20
volts is switched in the MRI system and returns to the amplifier to select the Body/Head modes of
operation, and is used for the System Interlock line.
Page - 8 -
The BODY/HEAD select line (from J901 pin 2) connects to the opto-isolator U12 on the control board
(figure 50). When the BODY/HEAD select line is at 20 volts, the Body mode of operation is selected.
When the line is at zero volts (or open), the Head mode of operation is selected.
The SYS_INTLK (System Interlock) control line (from J901 pin 3) connects to the opto-isolator U11 on the
control board (figure 45i). When this line is at 20 volts, the amplifier operates normally. When this line is at
zero volts (or open), the amplifier RF is gated off, and if the amplifier is in the Operate State a Fault 43 be
occurs. Fault 43 clears as soon as 20 volts is restored to the SYS_INTLK control line.
The LOGIC SHUTDOWN interlock line (from J905 pin 18) connects to D5, D6, R21, and R22 (figure 50).
This line is pulled to +5 volts by R22 and must normally be pulled low by the MRI system. If it is low (zero
volts), the amplifier operates normally. It it is high (or open), the amplifier gates the RF output off, causing a
Fault 42, and shutdown to the Standby State.
The MUX+ and MUX- control lines from Q3 and Q4 (figure 45i) go to J904. The MUX- control line is low
(zero volts) when the SYS_INTLK line is at 20 volts. The MUX- line is high (+5 volts) when the SYS_INTLK
line is at zero volts or open. The MUX+ line is high (+5 volts) when the BODY/HEAD Select line is at zero
volts or open (Head mode). The MUX+ line is low (0 volts) when the BODY/HEAD select line is at +20
volts (Body mode).
2.3.4.3 ANALOG INPUT/OUTPUT SECTION
Refer to Figures 44, and 45f. The Analog Input section provides a method of monitoring up to 24 analog
voltages within the amplifier system. These voltages are digitized to 8-bit resolution over a range of zero to
+5 volts. RC input filters on each of the analog input lines minimize RF interference. A voltage regulator
provides a precision 5-volt reference for the A/D converter.
Over-voltage on one analog input channel can override another channel through the 4051 analog multiplex
ICs. This occurs if one of the analog input lines rises above +5 volts, a condition that must be checked
when troubleshooting the amplifier.
The Analog output section provides a method to output a voltage from 0 to +5 volts. The PA control board
uses this voltage to adjust the bias voltage during the DC tube tests.
Page - 9 -
Page - 10 -
The enable signals from the Amplifier Controller change the bias voltage from cutoff to class AB operation.
The IPA-enable signal turns off Q6, which turns on Q2. The PA-enable signal turns off Q10, which turns on
Q1. A series diode string on each bias transistor adjusts the operating voltage of each unblanked cathode
line. This sets the tube UN-blank idle current. The IPA and the PA stages have switch-selectable
operating bias (S2 and S1).
IPA and PA stage grid current flows through the bias transistors and shunt resistors R21 and R30,
respectively. The Amplifier Controller monitors these resistors' voltages to be sure that the grids are not
being over driven. The 20-VAC lines from the low voltage deck are rectified by D41- D44 to produce -25volt DC. This voltage is used for the DC tube test and the unregulated input for the -15 VDC supply on the
56-V PS module.
The LM-337 (VR1) regulates the -25 volts for the emission test. The Analog output from the Amplifier
Controller, buffered by U6B, sets the output voltage of VR1. U6A converts and scales this negative voltage
to a positive voltage that the Amplifier Controller monitors during DC Tube Tests. The regulated voltage (V) passes to the IPA (Q3) or PA (Q4) bias line when the Emission Test Enable and the appropriate tube
enable line are low. This adjusts the bias voltage to check the tube's emissions.
Current transformers in the PA deck monitor the plate current flowing in the IPA and PA stages. The
rectified, filtered and scaled current samples go to the Amplifier Controller for monitoring. Op-Amps U2B
and U2A along with the associated circuitry amplifiers and buffers the plate current signals. During the
BIAS set routine the scale factor of the buffer amplifiers is increased for better plate current resolution.
Voltage comparators (U1A, U1C) monitor the current samples. If the comparators detect excessive current
in the PA or IPA high-voltage supplies, they signal the Amplifier Controller. The Logic Cell Array, on the
Amplifier Controller, senses this condition and disables the 24-volt relay driver, causing the HV ON relay
(Figures 16 and 33, K205) to de-energize and turn off the high voltage. High-voltage overcurrent trips of
this type are usually due to high-voltage arcing inside the tube(s). If not stopped, the arcing can quickly
damage components.
The PA Control board scales the forward power signal. The Mode 2/3 control line selects the scaling
factor. When in mode HIGH (BODY), R3 sets the gain of the Forward Power buffer (U5B). When in mode
MID (A-5) R7 sets the gain. R8 sets the gain of the Reflected Power buffer (U5A). R27 sets the gain of the
SSA Forward Power buffer (U3A).
A number of control signals connect directly from the Amplifier Controller through the PA Control board to
the RF Input module,100W-SS driver module, PA/IPA sections and the 56-volt Power Supply.
Page - 11 -
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Page - 13 -
50 Watts
500 Watts - 51-S21F-64 and 51-S22F-42
5,000 Watts - 51-S21F-64 and 51-S22F-42
15,000 Watts - 51-S22F-42
25,000 Watts - 51-S21F-64
The mode "SSA" (Solid State Amplifier) is available for test purposes only. The high voltage is not turned on
for this mode of operation. The RF output of the SSA is dumped into an internal 50 ohm resistor, R44 (figure
21).
The MODE command may be entered at any time.
A MODE=? command returns the present mode the amplifier is set for, i.e. one of the following:
n0_SSA
n2_HEAD
n3_BODY
3.2.3 The FREQ= dd.dd or ? Command
The FREQ= dd.dd command provides no useful purpose in this amplifier. It is provided solely for the
purpose of maintaining compatibility with the multi-frequency amplifier.
If a frequency is entered outside the range for which the amplifier was tuned, then the message:
"e2_AMPLIFIER NOT TUNED AT THIS FREQ/MODE"
is transmitted. No fault occurs if the amplifier is taken to Operate with an invalid frequency.
Page - 14 -
A FREQ = ? command returns the last frequency entered. Upon initial power-up, the amplifier defaults to
63.72 MHz. For instance:
FREQ=? returns:
r1_FREQ= 63.72 MHZ
3.2.4 The AFT=< ON | OFF | ? > Command
The AFT command provides no useful purpose in this amplifier. It is provided solely for the purpose of
maintaining compatibility with the multi-frequency amplifier.
An AFT sequence is provided at the end of the High Voltage On sequence if the AFT option is turned on.
This sequence exactly simulates the AFT sequence in the multi-frequency amplifier in terms of the
messages sent out and the control of the "AFTEN" control line. The AFT sequence does not peak the
tuning in this amplifier.
The AFT=OFF command disables the AFT feature. The AFT=? command returns the present status of the
AFT, i.e.
AFT=? returns:
k2_ON or
k1_OFF
At initial power-on, the amplifier defaults to AFT=OFF.
3.2.5 The PWR= hhh or ? Command
The PWR=hhh command sets the maximum forward RF power that the amplifier will allow. The maximum
RF power depends on the mode of operation of the amplifier. The "hhh" is a 2-or 3- digit hexadecimal
number computed from the equation:
hhh = HEX[ k x P ] Where: P = Power in watts
k = 0.100 MODE MID (A-5)
0.010 MODE HIGH (BODY)
HEX[ ] means to convert the decimal
number to hexadecimal.
EXAMPLE: Set forward power trip point in mode HIGH (BODY) to10000 watts.
P = 10000 k = 0.010
k x P = 0.010 x 10000 = 100
hh = HEX[ 100 ] = 64
PWR=64 will set the forward power trip point to 10000 watts.
Page - 15 -
A PWR= FFF command forces the forward power trip point to be set to the default value for the mode the
amplifier is in. See below for the default values.
The forward power is sampled once every 330 microseconds. For the amplifier to declare a forward power
Fault 95 and shutdown to the Standby State, the RF forward power must be greater than the set threshold
for two consecutive samples, or 660 microseconds.
The PWR=hh command may be entered any time.
When the amplifier is commanded to go from Standby to Operate, one of the first checks in the highvoltage-on sequence is to insure that the power trip level setting is less than or equal to the maximum
allowed for the mode the amplifier is in. If the power trip level setting is greater than the maximum allowed
for the mode, Fault 95 is declared and the amplifier is returned to the Standby state. The power-trip level is
also reset to the default setting for the mode the amplifier is in.
The maximum forward power-trip-level settings for each mode are:
MODE MID (A-5) :
8E ... 1420 Watts
MODE HIGH (BODY): D4 ... 21200 Watts
If the PWR=hhh command has not been used, or a Fault 95 occurs due to the PWR=hhh level being set
too high, or a PWR=FFF command is issued, the forward power trip limits are set to their default values.
The default values are:
MODE MID (A-5) :
8E ... 1420 Watts
MODE HIGH (BODY): D4 ... 21200 Watts
Any time the forward power trip level changes, the message: "r2_PWR= hhh" (hhh is the value the trip
level is set to) is transmitted.
A PWR=? command returns the 2- or 3- digit hexadecimal number representing the maximum RF power
level, i.e.
PWR=? returns
r2_PWR= hhh
The PWR=? command may be issued at any time.
Page - 16 -
Page - 17 -
The command returns the warning code the amplifier had along with a short description of the warning.
The format of the command is :
WARN= ? or 0
which returns the last fault that occurred in the amplifier:
x3_WARNING 21 PA GAIN LOW
The command: WARN= 1 returns the warning that occurred before the "WARN= 0". WARN= 2 returns
the warning that occurred before the "WARN= 1" and so on. The last ten warnings that occurred in the
amplifier can be determined by this process.
The WARN= CLEAR command clears the fault code memory. After the amplifier is repaired this command
can be used to restart the saving of warning codes.
3.2.9 HOURS=< ? | AMP | PA | IPA | CLR PA | CLR IPA >
The amplifier keeps track of the total hours that the amplifier has been on and the total filament hours of the
IPA and PA tubes. This command is used to monitor the amplifier or tube hours. It may also be used to
reset the hours to zero on the PA or IPA tubes. The total amplifier hours is not resettable.
The format of the command is:
HOURS= ? or AMP
x3_AMP HOURS = 134H (up to 99999H)
HOURS= PA
x3_PA HOURS = 134H
(up to 99999H)
HOURS= IPA
x3_IPA HOURS = 134H (up to 99999H)
The HOURS= CLR PA or CLR IPA is used to reset the clocks on the PA or IPA tube when that tube is
replaced during normal maintenance. The format is:
HOURS= CLR PA
x3_PA HOURS = 0H
HOURS= CLR IPA
x3_IPA HOURS = 0H
Page - 18 -
Page - 19 -
The "AMP RF" test checks the IPA and PA stages combined. Note: the IPA stage cannot be tested
separately. The oscillator, solid state driver, IPA stage, and PA stage are gated on for a brief period of
time. The RF is applied to an internal 50-ohm load. The gain from the solid state driver output through the
IPA and PA stages is measured along with the RF droop over the pulse. If the gain or droop of the
combined IPA and PA stages is out of tolerance, a warning message is issued. The format for this command is:
TEST=AMP RF
3.2.10.3 TEST COMMAND USE
To use the amplifier self-tests first issue the command:
TEST= ON
This enables the use of the self-test commands. The command:
TEST= OFF
disables the self-tests and turns off any tests not yet completed.
Note:
The amplifier self-tests will be performed only at the end of the high voltage on sequence or
when the amplifier is in the Operate state. If for example the command TEST= TUBES is
issued while the amplifier is in the Standby state, nothing happens until the amplifier is given the
command OPER= ON. At the end of the high-voltage-on sequence, the tube tests will then be
performed. If the amplifier is in Operate when the TEST= TUBES command is given, the tube
tests will be immediately performed.
Page - 20 -
The amplifier message response to any one of the self-tests is (if issued from Operate):
TEST= TUBES
Response (if passed):
x1_WORKING
(short delay)
s3_ON
x3_READY
Note:
The warnings do not cause a fault in the amplifier. The amplifier always returns to Operate.
Use the WARN= < ? |0 - 10 > command to get a descriptive message of the warning(s).
All of these tests can be run using the amplifier keyboard and menu system (see section 3.4). Also the
amplifier can be set up to run all of these tests automatically every 100 hours of amplifier use. See the
"ATEST" command below.
3.2.11 TUBE= ?
This command performs the same functions as: TEST= TUBES, described in Section 3.2.10.
3.2.12 ATEST= < ON | OFF | ? >
The ATEST command is used to turn on or off the automatic testing of the amplifier every 100 hours of
operation. The automatic self tests are designed to give early warning of tubes becoming weak. This
condition does not prevent the further use of the amplifier. The self tests performed are the dc tube
parameter tests and the RF tests described in Section 3.2.10. ATEST sets a flag in nonvolatile memory so
that after the main power has been removed from the amplifier, the amplifier will "remember" the last setting
of this command.
If the command: ATEST= ON is issued, the amplifier will go through a self-test sequence approximately
every 100 hours of operation. The amplifier has a clock that monitors total time the amplifier is on. Every
time the amplifier goes from Standby-to- Operate (if the ATEST= ON command had been issued) it
determines if it has been over 100 hours since the last self-test sequence has been executed.
If it has been over 100 hours, then the self-test sequence is run at the end of the high-voltage-on
sequence. The self-test sequence takes less than 10 seconds, and there are no special messages sent
out over the RS-232 interface indicating the sequence is taking place. If no problems are found during the
tests, the amplifier will go to the Operate State, as normal.
Page - 21 -
o5_A_TEST= ON
o5_A_TEST= OFF
This message is transmitted when the amplifier leaves the OFF state,
STANDBY state or the ON state to perform a task followed by one of the
two following messages.
Page - 22 -
This message is issued when the amplifier is executing a simulated Automatic Fine Tuning(AFT) sequence. This sequence is provided to
maintain compatibility with the multifrequency amplifier.
x2_DONE
s1_OFF
s2_STBY
s3_ON
x3_READY
f1_FAULT xx
r2_PWR=hh
This is the response to the PWR=? command. This message will also be
transmitted any time the PWR=hh value changes.
Page - 23 -
n0_SSA
n2_HEAD
n3_BODY
k1_OFF
k2_ON
( 0 - 99999 )
( 0 - 99999 )
( 0 - 99999 )
This is the response to the HOURS= ? , AMP, PA, IPA command. The
"H" at the end stands for hours.
Page - 24 -
Page - 25 -
The messages in the third and forth lines vary depending on the status of the amplifier. When the amplifier
is in the OFF,STANDBY or OPERATE state, the third line shows the amplifier hours of operation and the
fourth line shows the amplifier model number and software version number.
During the Power-On sequence the third line displays a timer that gives the time, in seconds, remaining for
filament warm-up. The filament warm-up time is 360 seconds.
If a fault occurs, the third line shows the fault code and the fourth line shows a short description of the fault.
3.4 AMPLIFIER CONTROLLER KEYPAD
The keypad, along with the display, allows local access to amplifier control and status without having to use
the MRI system console (Ref. Figure 15). The amplifier may be directed to execute OFF, STANDBY or
OPERATE by using the keypad. The amplifier mode can also be set with the keypad.
The keypad works in parallel with the RS-232 control. The amplifier can be commanded to OFF,
STANDBY, or OPERATE from either the push buttons or from the RS-232 interface. The amplifier does not
differentiate the source of the command, it simply responds in the same manner to the same command.
The "LOCAL" button enables the use of the eight buttons to the right of (Ref. Figure 15). When the
"LOCAL" button is pushed, the green LED comes on and the amplifier is in the LOCAL mode. This allows
use of the other buttons described below.
When the "LOCAL" button is pushed again, the green LED goes out and the eight buttons described below
are disabled.
The "OFF" button commands the amplifier to go to the OFF state.
The "STBY" button commands the amplifier to go to the Standby state.
The "OPER" button commands the amplifier to go to the Operate state.
The "MODE" button toggles the amplifier between MODE= SSA, MODE= HEAD/BODY. The actual
selection between the MID (A-5) and HIGH (BODY) modes of operation is done by the BODY/HEAD
Selection line (J901 pin 2).
The "MENU" button sequences the display through a group of menus (Ref. Section 3.5) that supply
amplifier status information and local access to system diagnostic and maintenance routines.
Page - 26 -
The "UP" and "DOWN" buttons move the menu arrow, allowing selection of the desired operation.
The "ENT" button causes the operation selected with the arrow to be performed.
3.5 MENUS
As the "MENU" key is depressed, a series of menus are displayed in the following order:
Default Menu
System and Tube Hours Menu
DC Tube Test Menu IPA & PA
System RF Test Menu SSA, SSA/PA, SSA/IPA/PA
Operating Parameter Menu PA (Ip), PA (Ig), Fwd Pwr
Maintenance Menu Autotest (ON/OFF)
Default Menu
Enter
--------->
--------------------->EXIT
ZERO PA TUBE HOURS
PA TUBE 1234
----------------------
Page - 27 -
Enter
------->
----------------------
----------------------
----------------------
TEST PASSED
----------------------
----------
----------
To move between the three displays use the arrow keys or the ENT key.
The first display (which comes up when cycling through the menus with the MENU key) shows the
operating parameters of the PA tube (Plate Current: Ip in amps, Grid Current Ig in milliamps, and High
Voltage: HV in kilovolts) along with the forward and reflected RF power out of the amplifier. The PA High
Voltage "HV" display is accurate all the time. When the amplifier is shut down to Standby from Operate, the
display will show the high voltage bleeding down slowly. The other parameters (Ip, Ig, FWR PWR, & REFL
PWR) only show the correct values when the amplifier is in Operate and being gated on and off.
NOTE:
Due to the slow sample rate (333 micro seconds for the FWR PWR and REFL PWR and
less than 1 millisecond for Ip, Ig, and SSD PWR) the displayed values for these
parameters will not be accurate for standard MRI pulse sequences. These displayed
parameters are designed to be use with rectangular pulses of pulse widths greater than 1
millisecond. The purpose of the displayed parameters is to aid in the service of the
amplifier only.
The second display shows the operating parameters of the IPA tube (Plate Current: Ip in amps, Grid
Current Ig in milliamps, and High Voltage: HV in kilovolts) along with the forward RF power out of the
amplifier and the drive power out of the 100 watt Solid State Driver. The IPA High Voltage "HV" display is
accurate all the time. When the amplifier is shut down to Standby from Operate, the display will show the
high voltage bleeding down slowly. The other parameters (Ip, Ig, FWR PWR, & SSD PWR) only show the
correct values when the amplifier is in Operate and being gated on and off.
The third display shows the exhaust air temperature coming out of the PA section of the RF deck in
degrees C. This temperature reading will not be accurate much below 25 to 30 degrees C. The
temperature at the base of the PA tube is also displayed in degrees C. This temperature will read down to
about 0 degrees C. The temperature readings should give a valid temperature reading anytime the
amplifier is on. The readings will not be valid when the amplifier is in the OFF state.
3.5.6 MAINTENANCE MENU
This menu accommodates toggling the auto tests (DC Tube Tests and System RF Tests) "ON" or "OFF"
and has submenus for setting the PA and IPA tube bias. The menu is shown as:
--------------------->AUTOMATIC TESTS OFF
SET PA BIAS
SET IPA BIAS
----------------------
Page - 29 -
Page - 30 -
Page - 31 -
When an RS-232 terminal is connected to J1, the RS-232 communication to the MRI system is disabled,
passing full control to the terminal attached to J1. As soon as the terminal is disconnected from J1, the
control returns to the MRI system.
NOTE: When the test connector, J1, is used, the front panel
buttons, OFF, STBY and OPER are disabled.
The Test Connector, J1, description and pin-out are as follows (see Figure 15):
D Subminiature 9-pin Male (amplifier side) connector.
Pin Out:
2
NOTE:
OFF
STBY
Turns the amplifier on the Standby State or shuts the amplifier down to the
Standby State when the amplifier is in the Operate State.
OPER
Page - 32 -
Page - 33 -
4.3 INSTALLATION
1) Inspect the amplifier (Section 4.3.1)
2) Set the amplifier for the AC line frequency (Section 4.3.2).
3) Connect the AC mains (Section 4.3.3).
4) Make the necessary control connections to the MRI system (Section 4.3.4)
5) Connect the RF Input, RF Output, and RF Enable
(Sections 4.3.4.4, 4.3.4.5, and 4.3.4.6).
Note: Ensure the amplifier is terminated (RF Output connection)in a load capable of handling the RF
output power of this amplifier before operating the amplifier.
6)
Refer to the MRI systems manuals for proper use of this amplifier in the MRI system. Section 3.0 of
this manual covers the operating commands for this amplifier.
4.3.1 INSPECTION
It is recommended that the unit be inspected for physical damage which might have resulted from shipping
and handling.
4.3.2 LINE FREQUENCY (50/60 Hz) SELECTION
The 55-S21B incorporates ferro-resonant supplies which must be configured for either 50 Hz or 60 Hz
operation (60 Hz is the factory default). To reconfigure the 55-S21B from one source type to the other:
1.
Disconnect the primary power plug from the system. Do not supply power for a period of 3 minutes
assuring that the high voltage has discharged to a safe level.
2.
Remove the 50/60 Hz service panel from the rear of the system and follow the directions located on
the panel (Ref. Figures 2 & 5). Replace the panel when complete.
3.
Remove the panel covering the HV assembly (Ref Figures 1 & 7). Take care to unplug the power
supply fan when removing the panel. Its connector is located behind the panel on the lower right
hand side. Attach a shorting strap between PA HV+ and PA HV- on the HV Rectifier board (see
figure 38a). Also connect a shorting strap between IPA HV+ and IPA HV- on the HV Rectifier board.
Locate P103 on the HV Rectifier board and insert it in J103 for 50 Hz operation or J102 for 60 Hz
operation.
Locate P105 on the HV Rectifier board and insert it in J105for 50 Hz operation or J106 for 60 Hz
operation.
Page - 34 -
Remove the shorting straps from the HV Rectifier board. Reconnect the power supply fan connector and
replace the HV front panel.
Note: This amplifier must be enclosed in an outer cabinet when operated in patient vicinity.
4.3.3 AC LINE (MAINS) CONNECTION:
Connector required:
AMP Model Number 213173-1
The amplifier must be connected to the secondary side of an IEC compliant isolation transformer.
The amplifier uses 208 VAC +/- 10%, 50/60 Hz, single phase, 30 amps maximum (60 Hz is the factory
default). Make the AC power connections to pins 1 and 3 of the connector. Make the earth ground
connection to pin 7, the center pin. The other connections are not used by the amplifier.
Power Cord recommended:
UL listed Type S or SO, 3 or 5 conductor, AWG 10 (5.261mm^2) (not provided with amplifier).
4.3.4 MRI SYSTEM INTERFACE CONNECTIONS
The maximum allowable applied voltage to the RS-232 connections below is +/- 12 volts. All other input
signals have a maximum allowable applied voltage of 5.25 volts except where noted. If these levels are
exceeded, the amplifier could be damaged.
The MRI System Interface Connectors are:
1)
2)
3)
4)
5)
6)
J905
RS-232 Control
J901
GND CTRL
J902
MUX CTRL
J905
RF ENABLE
J900
RF INPUT
J502 & J506 RF OUTPUT
Page - 35 -
DESCRIPTION
TX DATA (2)
from AMP
RX DATA (3)
to AMP
CTS
(5)
to AMP
DTR
(20)
from AMP
GND
(1) (7)
NOTE:
While the amplifier may be run using the front panel pushbuttons without the use of the RS232 interface, pin 18 of J905 must be pulled low (0 volts) for the amplifier to operate. A Fault
42 will result in the amplifier if this pin is not pulled low.
Page - 36 -
(PIN)
+20 Volts
(1)
BODY/HEAD SEL
(2)
SYSTEM INTLK
(3)
DESCRIPTION
+20 volt supply used for the Body/Head Select line
and the System Interlock line.
+20 volts on this line will select the Body Imaging
Mode of operation. Zero volts or an open on this line
will select the Head Imaging mode of operation.
+20 volts on this line allows normal operation of the
amplifier. Zero volts or an open forces the RF output
of the amplifier to be gated off and a Fault 43 to be
displayed.
(PIN)
MUX+
MUX-
DESCRIPTION
This is an output interlock to the MRI system. The
MUX+ line will be high (+5 volts) when the
BODY/HEAD SEL line is at zero volts. The MUX+ line
will be low (0 volts) when the BODY/HEAD SEL line
is at +20 volts.
This is an output interlock to the MRI system. The
MUX- line will be low (0 volts) when the SYSTEM
INTLK line is at +20 volts. The MUX- line will be high
(+5 volts) when the SYSTEM INTLK line is at 0 volts.
Page - 37 -
Page - 38 -
Page - 39 -
FAULT DESCRIPTION
NONE
06
08
PA TEMPERATURE LOW:
The temperature in the PA deck was found less than 0 degrees C. This temperature is monitored by
the thermistor TH1 at the base of the PA tube.
09
PA TEMPERATURE HIGH:
The temperature at the base of the PA tube was found above 100 degrees C. This temperature is
monitored by the thermistor TH1 at the base of the PA tube.
Page - 40 -
Check for proper air flow in the amplifier. Ensure that the vent and air filter at the bottom front of the
amplifier are free from obstruction. Ensure that the exhaust vent at the top rear of the amplifier is
free from obstruction. Ensure that the blower in the PA deck is working properly.
10
11
5V SUPPLY LOW:
The 5-volt supply on the amplifier control board was found less than 4.6 volts. Check the 5-volt
supply on the amplifier control board. Also check the unregulated 12-volt supply to the control
board. Replace this board if necessary.
14
PA BIAS LOW:
The bias voltage for the PA tube was found low. This voltage should be greater than +100 volts
when the PA tube is gated off and approximately 40 volts when the PA is gated on. Check F205.
Check for the +100 to +120 volts dc at the top of R58 on the PA control board. Look for a short to
ground on the PA cathode line.
15
PA HV LOW:
Check for excessive drive level to the amplifier. Check for excessive pulse width or duty cycle on
the drive to the amplifier. Check the PA gated on bias voltage. It should be approximately 40 volts.
Check for arc points on the PA HV supply line.
16
IPA HV LOW:
Check for excessive drive level to the amplifier. Check for excessive pulse width or duty cycle on
the drive to the amplifier. Check the IPA gated on bias voltage, which should be approximately 6.5
volts. Check for arc points on the IPA HV supply line.
17
18
Page - 41 -
19
20
21
PA FILAMENT CURRENT:
There is no PA filament current. Check fuse F3 on the front panel. Replace the PA tube.
22
23
5V SUPPLY HIGH:
The 5-volt supply on the amplifier control board was found to be greater than 5.4 volts. Replace the
control board or the 5-volt regulator VR1.
26
27
PA HV HIGH:
The PA high voltage was found above its upper limit, indicating that the high-voltage supplies are
unregulated. Therefore it is unlikely to have the high voltage go above its limits. Assure that the
amplifier has been set up properly for the 50/60 Hz line frequency. Check the high-voltage monitor
circuitry.
28
IPA HV HIGH:
The IPA high-voltage was above its upper limit indicating that the high-voltage supplies are
unregulated. Therefore it is unlikely to have the high-voltage go above its limits. Assure the
amplifier has been setup properly for the 50/60 Hz line frequency. Check the high-voltage monitor
circuitry.
29
Page - 42 -
30
31
32
34
35
36
37
38
Page - 43 -
39
40
HV PS AIR FLOW:
The fan in the front of the high-voltage supply is not working properly or the air flow is restricted.
Assure that the air filter is clean and that the fan is running properly.
The air flow sensor for this fan is located on the IPA high voltage supply board.
41
PA AIR FLOW:
The blower in the back of the PA deck is not working properly or the air flow is restricted. Check for
proper operation of this blower.
The air flow sensor for this blower is located at the outlet of the blower underneath the PA deck.
42
LOGIC SHUTDOWN:
The MRI system supplies a Logic Shutdown control line to the amplifier which must be held low (0
volts). If this line is not held low or is open then the amplifier will shutdown to the Standby State.
43
SYSTEM INTERLOCK:
The SYSTEM INTLK line (J901 pin 3) is at zero volts or open. This line should be at +20
volts for normal operation. This fault causes the RF output to be gated off. The amplifier
does not shutdown. Normal operation will resume as soon as the SYSTEM INTLK line is
returned to +20 volts. The fault will only be displayed if the amplifier is in the Operate State.
45
HV PS COVER OPEN:
The front cover on the high-voltage supply is off or loose. Ensure the cover is properly installed to
prevent electrical shock.
Page - 44 -
46
PA COVER OPEN:
One of the covers on the PA deck is off or loose. Assure that the covers to this deck are properly
installed.
The PA deck must not be run with the covers removed. They are required for proper cooling of the
tubes, for RF integrity, and to prevent electrical shock.
47
59
71
SSA OVERDRIVE:
A wattmeter at the output of the Solid State Amplifier monitors for an overdrive condition to
the amplifier. Check RF input drive levels.
76
Page - 45 -
77
78
79
80
83
87
IPA Ip HIGH:
The IPA plate current was found too high. This is the hardware trip. Checks for arcs to ground in
the IPA area. Check for proper bias to the IPA tube.
88
PA Ip HIGH:
The PA plate current was found too high. This is the hardware trip. Check for arcs to ground in the
PA deck. Check for proper bias to the PA tube.
Page - 46 -
89
PA HV NO LOAD LOW:
A test is made at the end of the High-Voltage Turn-on sequence to ensure the high voltage came up
to the proper level. Ensure the amplifier was correctly setup for 50 or 60 Hz AC line operation. Also,
see faults 90 and 91 for further checks.
90
91
PA HV STARTUP LOW 1:
PA HV STARTUP LOW 2:
The PA high-voltage was below startup thresholds. Ensure that the bias voltage to the PA tube
stays above +100 volts during the high-voltage turn-on sequence. Check the high voltage step start
resistor, R201. Check for arc points to ground on the high voltage supply.
92
PA HV NO LOAD HIGH:
A test is made at the end of the High-Voltage Turn-on sequence to ensure the high voltage reaches
the proper level. Check to ensure the amplifier was correctly setup for 50 or 60 Hz AC line
operation.
93
94
DUTY CYCLE:
The RF pulse width or duty cycle through the amplifier was greater than allowed for the amplifier.
95
96
Page - 47 -
DESCRIPTION
01
PA Ip OUT OF LIMIT
The PA tube plate current test level could not be reached. Replace the PA tube. Check the
negative bias supply on the PA control board.
02
PA Vb OUT OF LIMIT
The PA tube bias voltage was out of limit during the tube test. Replace the PA tube.
03
PA EMISSIONS LOW
The PA tube emissions were found low. Replace the PA tube.
05
06
07
10
11
12
20
PA GAIN HIGH
The gain of the PA stage was found high during the RF self test sequence. Check the amplifier in
MODE= LOW for proper operation.
Page - 48 -
21
PA GAIN LOW
The gain of the PA stage was found low during the RF self test sequence. Check the amplifier in
MODE=LOW for proper operation. Replace the PA tube.
22
PA DROOP HIGH
The droop of the PA stage was found excessive during the RF self-test. Replace the PA tube.
30
31
32
Remove main power plug from the rear of the unit. Allow 3 minutes for all capacitors to drain down
to safe levels.
2.
Take proper precautions to ensure that the technician is grounded. There are many components
in the system which are static sensitive.
3.
4.
5.
Slide the LV deck forward approximately 12 inches. Ensure that the harnesses do not become
entangled at the rear of the deck.
6.
Disconnect P303 from J303 on the controller board (Ref. Figure 15).
7.
Remove the 2 mounting screws located above the harness trough, and remove the LCD assembly.
Page - 49 -
8.
9.
Remove main power plug from the rear of the unit. Allow 3 minutes for all capacitors to drain down
to safe levels.
2.
Take proper precautions to ensure that the technician is grounded. There are many components
in the system which are static sensitive.
3.
4.
5.
Slide the LV deck forward approximately 12 inches. Ensure that the harnesses do not become
entangled at the rear of the deck.
6.
Remove J301, J302, J303, J304, J305, J306, and J307 from the Controller PCB.
7.
Remove the screw securing VR3, the 5-V regulator, to the heat sink block. The 5-V regulator is
located at the lower right corner of the Controller PCB. See Figure 15.
8.
Remove the 8 screws that secure the Controller PCB to the chassis.
9.
10.
5.3.3
1.
Remove main power plug from the rear of the unit. Allow 3 minutes for all capacitors to drain down
to safe levels.
2.
Take proper precautions to ensure that the technician is grounded. There are many components in
the system which are static sensitive.
3.
4.
5.
Slide the LV deck forward approximately 12 inches. Ensure that the harnesses do not become
entangled at the rear of the deck.
Page - 50 -
6.
Remove J305 from the System Controller PCB. (See Figure 15)
7.
Remove the two hex studs from the test connector, taking care not to scratch the front panel.
8.
Remove the 3 hex nuts that secure the LED PCB to the chassis (Ref. Figure 15). Take care not to
bend or damage the LEDs.
9.
10.
Reverse the steps to install the LED PCB, taking special care when inserting the LEDs through the
front panel sheet metal.
5.3.4
1.
Remove main power plug from the rear of the unit. Allow 3 minutes for all capacitors to drain down
to safe levels.
2.
Take proper precautions to ensure that the technician is grounded. There are many components
in the system which are static sensitive.
3.
4.
5.
Slide the PA deck forward completely. Ensure that the harnesses do not become entangled at the
rear of the deck.
6.
Locate the 56-volt regulator module, (see Figure 12), and remove J410, J411, J412, and J413 from
the regulator PCB.
7.
Remove the 4 screws that secure the 56-Volt module HEAT SINK to the chassis.
8.
Remove the 56-volt regulator taking care not to damage the feed through capacitors above the 56volt regulator.
9.
10.
Page - 51 -
5.3.5
1.
Remove main power plug from the rear of the unit. Allow 3 minutes for all capacitors to drain down
to safe levels.
2.
Take proper precautions to ensure that the technician is grounded. There are many components
in the system which are static sensitive.
3.
4.
5.
Slide the PA deck forward completely. Ensure that the harnesses do not become entangled at the
rear of the deck.
6.
Locate the 100 Watt SS Driver, (see Figure 12), and remove the cables from the RF Input and
Output BNC connectors.
7.
8.
9.
Remove the 4 screws that secure the 100-Watt SS Driver Heat Sink to the chassis.
10.
11.
5.3.6
PA CONTROL MODULE
1.
Remove main power plug from the rear of the unit. Allow 3 minutes for all capacitors to drain down
to safe levels
2.
Take proper precautions to ensure that the technician is grounded. There are many components
in the system which are static sensitive.
3.
4.
5.
Slide the PA deck forward completely. Ensure that the harnesses do not become entangled at the
rear of the deck.
6.
Remove J400, J401, J403, J404, J405, J406, J407, and J408 from the PA Control PCB.
Page - 52 -
7.
Remove the BNC cable which connects the RF Input PCB to the 100-Watt SS Driver to allow
clearance to remove the PA Control module.
NOTE: Record the settings of S1 and S2. These are factory
settings and vary from amplifier to amplifier.
8.
Remove the 6 mounting screws that secure the PA Control module to the chassis. (See Figure 12)
9.
10.
Reinstall the BNC cable which connected the RF Input module to the 100-Watt SOLID STATE
Driver.
11.
5.3.7 PA TUBE
DANGER
LETHAL VOLTAGES OF UP TO 7500 VOLTS ARE PRESENT IN PA
TUBE COMPARTMENT. ALLOW THE UNIT TO REMAIN IN THE
STATE FOR A MINIMUM OF 3 MINUTES TO ALLOW THE HIGH
VOLTAGE TO DISCHARGE TO A SAFE LEVEL BEFORE CONTINUING
WITH THIS PROCEDURE.
1.
Remove main power plug from the rear of the unit. Allow 3 minutes for all capacitors to drain down
to safe levels.
OFF
2.
Take proper precautions to ensure that the technician is grounded. There are many components
in the system which are static sensitive.
3.
4.
5.
Slide the PA deck forward completely. Ensure that the harnesses do not become entangled at the
rear of the deck.
6.
Remove the PA tube compartment cover screws and lift the cover vertically until the tube is
cleared.
7,
Place a shorting strap from ground to the top of the PA plate choke in order to ensure that all highvoltage is discharged. (See Figure 13) This shorting strap should remain in place while work is
being done in the PA tube compartment.
NOTE: 51-S21#-XX only. It is NOT necessary to remove the rubber tube chimney in order to
remove or install the PA tube.
Page - 53 -
Remove the screw securing the plate choke connection to the Tube Plate Collar (the nut is
captive). (See Figure 13)
9.
Use a wrench to prevent C550 from rotating and remove the screw securing C550 to the Tube
Plate Strap.
(See Figure 13)
NOTE: DO NOT deform the Tube Plate Strap during tube removal or replacement. Deforming the
Tube Plate Strap will change the tuning of the amplifier.
10.
11.
Ensure that the PA deck is FULLY extended on the slides. Remove the slide locking screws, (See
Figure 12), and rotate the PA deck 90 degrees in order to gain access to the bottom of the PA
deck. Remove the screws securing the PA deck bottom cover and remove the bottom cover.
12.
13.
14.
Support the PA tube while removing the last PA tube hold-down bolt. The tube weighs
approximately 11 pounds (2.5 kilograms).
15.
Slide the tube out of its rubber collar and place it onto a stable flat surface. It is acceptable to stand
the tube on its base on a clean surface.
16.
Reverse the steps to install the PA tube taking care to orient the base so that all mounting holes
line up.
17.
18.
19.
Remove the tube from it's socket with a slight rocking motion. Side the tube up through the Plate
Collar, taking care not to deform any of the RF connections.
20.
Page - 54 -
1.
Remove main power plug from the rear of the unit. Allow 3 minutes for all capacitors to drain down
to safe levels.
2.
Take proper precautions to ensure that the technician is grounded. There are many components
in the system which are static sensitive.
3.
4.
5.
Slide the PA deck forward completely. Ensure that the harnesses do not become entangled at the
rear of the deck.
6.
Ensure that the PA deck is FULLY extended on the slides. Remove the slide locking screws, (see
Figure 12), and rotate the PA deck in order to gain access to the bottom of the PA deck. Remove
the screws securing the PA deck bottom cover and remove the bottom cover.
7.
Place a shorting strap from ground to the top of the IPA plate choke in order to ensure that all highvoltage is discharged. (See Figure 14) This shorting strap should remain in place while work is
being done in the IPA tube compartment.
8.
Remove the 4 screws securing the IPA plate collar. Unlatch and remove the collar.
9.
The removal of the IPA tube should only be done with an Eimac tube puller, ETO part # XWXX113. Grasp the tube with the tube puller and with a GENTLE up and down rocking motion pull the
tube out of the socket. The tube is held quite tightly by the socket. The tube should be held by
hand while pulling with the puller. Be patient and the tube will rock free of the socket.
5.3.9
1.
Align the notch in the IPA tube plate with the alignment mark on the plate strap. (See Figure 14)
Gently press the tube into its socket with a rocking motion.
2.
Follow IPA Tube Removal steps 8 through 1 to complete the installation. Do not use tube pullers,
rather press gently with your thumbs to seat the tube.
Take proper precautions to ensure that the technician is grounded. There are many components
in the system which are static sensitive.
3.
4.
5.
6.
1.
2.
3.
Remove the HV Power Supply front panel. Unplug the fan and set
the front panel aside.
Page - 56 -
4.
Remove the two capacitors C101 and C102 from the front compartment. See figure 18. Before
disconnecting the wires from the top of the two capacitors, note how the wires are connected to the
capacitors. When the capacitors are re-installed, ensure that the wires are re-connected in the same
way.
5.
Remove the two screws from the front panel interlock switch. Let the switch hang freely by the two
wires.
6.
Remove the Controller front panel (panel with circuit breakers) and rotate the panel up to gain
clearance for removal of the PA Capacitor Bank.
7.
Remove the 2 nuts which secure the front of the PA Capacitor Bank to the bottom of the cabinet.
8.
Connect a shorting jumper from PA HV- to PA HV- to ensure that there is no voltage remaining on the
PA Capacitor bank. Connect a shorting jumper from IPA HV- to IPA HV+ to ensure that there is no
voltage remaining on the IPA Capacitor Bank. See figure 38a for locations.
9.
Unplug J101, J102 or J103, J104, J105 or J106, J107, J108, and J111. Remove the shorting jumpers
then disconnect the high voltage cable from PA HV-, PA HV+, IPA HV-, and IPA HV+. Open the two
latching clips on the back of the HV Rectifier board which hold the wires going to plugs P103 and P105.
See figure 38a for locations.
10.
Lift the PA Capacitor bank, slightly, and slide the module out the front of the amplifier cabinet. Use the
upright posts on the capacitor tray as handles for moving the tray.
Reverse the steps to install the PA High Voltage module. Take care to ensure that the wires coming over
from the high voltage transformer are neatly placed and not twisted. Take care to ensure that all the plugs
are connected to their proper mates. Ensure that the 50/60 Hz plugs, P103 and P105, are connected for the
AC line frequency being used. Be very careful to ensure that the HV cable wires, PA HV+, PA HV-, IPA HV+,
and IPA HV-, are connected to the proper locations on the HV Rectifier board.
Finally, ensure that there are no wires touching the large power resistors on the HV Rectifier board.
Page - 57 -
1.
Remove the PA Capacitor Bank. Follow all of the instructions in section 5.3.12 above.
2.
Remove the two nuts holding the front of the IPA capacitor bank down.
3.
Lift the capacitor bank up and pull it out the front of the amplifier cabinet.
Bias Adjustment
This adjustment should be made after changing the PA or IPA tube. Refer to sections 3.5.6.2 and
3.5.6.3 for instruction on how to use the PA and IPA Bias Set Menus.
A.
Bring the amplifier to Operate. Using the service keypad go to the "SET PA BIAS MENU".
B.
Move all slide switches of S1 and S2 on the PA Control PCB to the OFF position.
C.
D.
Adjust the PA bias by sliding S1-6 through S1-1 open and closed in a BCD format until the
Liquid Crystal Display reads the PA Ip indicated on the LCD +/- 25 MA.
E.
Exit the PA BIAS SET menu and enter the IPA BIAS SET menu. Turn the IPA BIAS SET:
ON.
Page - 58 -
2.
F.
Adjust the IPA bias by closing switch S2-6 then S2-4, S2-3, etc. until the Liquid Crystal
Display reads the IPA Ip indicated on the LCD +/- 10 MA.
G.
Note : A watt meter which uses "slugs" to set the power range is NOT accurate enough to make this
adjustment.
A.
Place the amplifier into Mode HIGH (Body). Bring the amplifier to Operate. Using the
Menu button, set the LCD display to the Operating Parameter Menu (see section 3.5.5 of
the service manual).
B.
Apply RF at 63.72 MHz (51-S21F-64) or 42.30 (51-S22F-42) at -10 dBm to J900, RF Input,
on the back of the amplifier. Gate the amplifier on by applying a 4 millisecond pulse with a
5% duty cycle to J904, RF Enable, on the back of the amplifier.
C.
Increase the drive level of the RF being supplied to J900, RF Input, until there is 10 KW 70 dBm (51-S21F-64) or 5 KW - 67 dBm (51-S22F-42) being produced at the amplifiers
RF output port, as read by the test instrument used to measure the output of the amplifier.
D.
Adjust R3 on the PA Control PCB until the Liquid Crystal Display reads 10 KW (51-S21F64) or 5 KW (51-S22F-42) .
E.
Increase the drive level of the RF being supplied to J900, RF Input, until there is 20 KW 74 dBm (51-S21F-64) or 10 KW - 70 dBm (51-S22F-42) being produced at the amplifiers
RF output port, as read by the test instrument used to measure the output of the amplifier.
F.
Adjust R3 on the PA Control PCB until the Liquid Crystal Display reads 20 KW (51-S21F64) or 10 KW (51-S22F-42) .
Page - 59 -
G.
H.
I.
Apply RF at 63.72 MHz (51-S21F-64) or 42.30 MHz (51-S22F-42) at -10 dBm to J900, RF
Input, on the back of the amplifier. Gate the amplifier on by applying a 4millisecond pulse
with a 5% duty cycle to J904, RF Enable, on the back of the amplifier.
J.
Increase the drive level of the RF being supplied toJ900, RF Input, until there is .5 KW or
57 dBm being produced at the amplifiers RF output port, as read by the test instrument
used to measure the output of the amplifier.
K.
Adjust R7 on the PA Control PCB until the Liquid Crystal Display reads .5 KW.
L.
Increase the drive level of the RF being supplied toJ900, RF Input, until there is 5 KW - 67
dBm (51-S21F-64) or 2.5 KW - 64 dBm (51-S22F-42) being produced at the amplifiers RF
output port, as read bythe test instrument used to measure the output of the amplifier.
M.
Adjust R7 on the PA Control PCB until the Liquid Crystal Display reads 5 KW (51-S21F64) or 2.5 KW (51-S22F-42).
N.
5.4.2 TUNING
Tuning should only be performed after either the PA or IPA tube has been replaced.
1.
Tuning will be achieved by adjusting only the PA TUNE inductor L514, and IPA TUNE
inductor. See Figure 9 for the location of these adjustments. Loosen the set screw on the
PA tuning adjustment through the top cover of the RF deck. Loosen the collar on the IPA
tune adjustment.
B.
Place the amplifier into Mode Body. Bring the amplifier to Operate. Using the Menu button,
set the LCD to the Operating Parameter Menu (see Section 3.5.5 of the service manual).
Page - 60 -
C.
Apply RF at 63.72 MHz (51-S21F-64) or 42.30 MHz (51-S22F-42)at -10 dBm to J900, RF
Input, on the back of the amplifier. Gate the amplifier on by applying a 4 millisecond pulse
with a 5% duty cycle to J904, RF Enable, on the back of the amplifier.
D.
Increase the drive level of the RF being supplied to J900, RF Input, until the LCD indicates
there is 15 KW (51-S21F-64) or 5 KW (51-S22F-42) being produced at the amplifiers RF
output port. Allow the amplifier to stay at this power for 10 minutes to warm the tube and
surrounding components.
E.
Adjust L514 (the PA Tune) for maximum power output as indicated by the LCD. The adjustment is a minor adjustment, no more than 3 turns of either clockwise or counterclockwise rotation should be needed to peak the output power.
F.
Adjust L507 (the IPA Tune) for maximum power output as indicated by the LCD. The
adjustment is a minor adjustment, no more than 3 turns of either clockwise or
counterclockwise rotation should be needed to peak the output power.
G.
H.
Tighten the locking nut on the IPA Tune and the set screw on the PA Tune.
If you have difficulty, then contact ETO Field Service for assistance at 719-260-1191 or FAX a
request to 719-260-0395. Be sure to include a telephone number where you can be reached.
Page - 61 -
6.0
PERIODIC MAINTENANCE
6.1
INSPECTION
Whenever the MRI system is serviced, but at intervals not greater than 90 days, inspect the interior of the
cabinet for accumulated dust, lint or other foreign matter. Check that all harness and RF cable connectors
are properly and fully engaged.
If visible build-up of dust or lint is evident, clean as described in Section 6.2.3 below.
6.2
6.2.1
EVERY 30 DAYS
Replace intake air filter located on front of High Voltage deck (may be performed by customer personnel if
desired) as follows:
6.2.2
1)
2)
3)
EVERY 90 DAYS
Clean inside of cabinet using vacuum cleaner with soft brush, giving particular attention to outer surfaces of
chassis covers and slotted areas for cooling air intake and exhaust.
6.2.3
ANNUALLY
1)
********************************************************************************************************************
WARNING!
READ SAFETY SECTION 4.2 BEFORE PROCEEDING.
********************************************************************************************************************
Page - 62 -
6.3
2)
3)
Before replacing covers, inspect interior especially high voltage ac, dc, and RF power
circuits - for evidence of arcing or other
malfunction. Insure that any bolted on plug-in
connections are securely mated.
4)
5)
FUNCTIONAL CHECK
2)
Page - 63 -
3)
4)
Page - 64 -
Page 1
ETO Schematics
Figure
1
1a
2
2a
2b
3
3a
4
4a
5
6
7
8
9
10
11
11a
12
13
13a
14
14a
15
16
17
18
19
20
20a
20b
21
21a
21b
22
23
24
25
25a
26
27
28
29
29a
29b
29c
29d
30
30a
Schematic
MAX51026
MAX51001
MAX51027
MAX51028
MAX51002
MAX51003
MAX51004
MAX51005
MAX51006
MAX51029
MAX51030
MAX51007
MAX51008
MAX51009
MAX51010
MAX51011
MAX51025
MAX51012
MAX51013
MAX51024
MAX51014
MAX51023
MAX51031
MAX51032
MAX51033
MAX51034
MAX51015
MAX51020
MAX51021
MAX51022
MAX51035
MAX51036
MAX51037
MAX51038
MAX51039
MAX51040
MAX51041
MAX51042
MAX51016
MAX51017
MAX51043
MAX51044
MAX51045
MAX51046
MAX51047
MAX51048
MAX51049
MAX51050
Description
System Front View in Cabinet
System Front View
System Back View with I/O Panel
System Back View with I/O Panel Removed
System Back View
Functional Block Diagram (S21)
Functional Block Diagram (S22)
Flow Diagram (S21)
Flow Diagram (S22)
Rear Panel Screening
Customer Connector Panel (Mechanical)
System Front View without Panels
System Back View without Panel
PA/IPA Deck Front View
PA/IPA RF Deck Back View
PA/IPA RF Deck Right Side View (S21)
PA/IPA RF Deck, Small Tube, Right Side View S21
PA/IPA RF Deck Left Side View
PA/IPA RF Deck Top View (S21)
PA/IPA RF Deck, Small Tube, Top View
PA/IPA RF Deck, Bottom Deck (S21)
PA/IPA RF Deck, Small Tube, Bottom View (S22)
PA/IPA RF Deck, Small Tube, Bottom View
LV Deck Top View
LV Deck Back View
HV Power Supply Top View
System Interconnect Diagram
100W Driver Schematic (S22) Sheet 1
100W Driver Schematic (S22) Sheet 2
100W Driver Schematic (S22) Sheet 3
100W Driver Schematic (S21) Sheet 1
100W Driver Schematic (S21) Sheet 2
100W Driver Schematic (S21) Sheet 3
100W Driver Flow Diagram and Board Layout
IPA/PA Input PCB Layout
IPA/PA Input PCB Schematic
PA/IPA Deck Schematic (S21)
PA/IPA Deck Schematic (S22)
56V Regulator PCB Layout
56V Regulator Schematic
PA Control PCB Layout
PA Control PCB Schematic (S21) Sheet 1
PA Control PCB Schematic (S21) Sheet 2
PA Control PCB Schematic (S21) Sheet 3
PA Control PCB Schematic (S21) Sheet 4
PA Control PCB Schematic (S21) Sheet 5
PA Control PCB Schematic (S22) Sheet 1
PA Control PCB Schematic (S22) Sheet 2
Description
PA Control PCB Schematic (S22) Sheet 3
PA Control PCB Schematic (S22) Sheet 4
PA Control PCB Schematic (S22) Sheet 5
Wattmeter PCB Layout
Wattmeter PCB Schematic
Low Voltage Power Supply Schematic
Wiring Diagram, HV Deck, XFMR Mod
HV Rectifier PCB Layout
HV Rectifier PCB Schematic
PA Cap Bank PCB Layout
PA Cap Board Schematic
IPA Cap Board PCB Layout
IPA Cap Board Schematic
HV Transformer Assy Layout
Air Flow Sensor PCB Layout
Air Flow Sensor PCB Schematic
System Controller PCB Layout
System Controller Block Diagram
System Controller PCB Schematic Sheet 1
System Controller PCB Schematic Sheet 2
System Controller PCB Schematic Sheet 3
System Controller PCB Schematic Sheet 4
System Controller PCB Schematic Sheet 5
System Controller PCB Schematic Sheet 6
System Controller PCB Schematic Sheet 7
System Controller PCB Schematic Sheet 8
System Controller PCB Schematic Sheet 9
LED/Switch Display PCB Layout
LED/Switch Display PCB Schematic
Serial Connector PCB Layout
Customer Connector Panel Schematic
New System Controller PCB Schematic Sheet 1
New System Controller PCB Schematic Sheet 2
New System Controller PCB Schematic Sheet 3
New System Controller PCB Schematic Sheet 4
New System Controller PCB Schematic Sheet 5
New System Controller PCB Schematic Sheet 6
New System Controller PCB Schematic Sheet 7
New System Controller PCB Schematic Sheet 8
New System Controller PCB Schematic Sheet 9
New System Controller PCB Schematic Sheet 10
New System Controller PCB Schematic Sheet 11
New System Controller PCB Schematic Sheet 12
Description
378730
377873
1.0T PA Tube
378732
378729
399870
1.5T PA Tube
378731
399860
378728
376897
378727
IPA Tube
376631
399868
LED Display
376896
PA Capacitor Tray
377630
399867