LAUNDRY

PLANNING GUIDE

WA S H E R - E X T R A C TO R S

800-628-6434

www.edrocorp.com

T U M B L E R

D RY E R S

O Z O N E

S Y S T E M S

CSL450E Washer-Extractors - USMA, West Point

EDRO Corporation designs and manufactures Industrial Strength DynaWash washer-extractors,

DynOzone - DynaWash Ozone System, the M-SERIES tumbler dryers for U.S. Navy shipboard and submarine laundries,
and the C-SERIES tumbler dryers for all types of On-Premise and Commercial & Industrial Laundries.

You are reading this Laundry Planning Guide because you are interested in getting all you can
out of your laundry in the most efficient manner. This guide will help you with general data calculations for elements in a laundry, sizing the right equipment for your application, and helping
you match EDRO machines to your operation.

Water Data
PH Data
Cubic Content
Volume
Data Charts

Water Consumption

Average Cycle Water
Water Hardness
Water Softener
Gas Water Heaters
Gas Data
Electricity
Air Compressors
Boiler Data
Dain Troughs
Water Extraction
Moisture Retention
G-Force
Tumbler Dryers
Washer-Extractors

Motels / Hotels and Resorts

Nursing Homes

Hospitals

Correctional Facilities

Shirt Laundry / Dry Cleaning Plant
Typical Dry Weights Of Selected Items
Facility Check List

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Table of Contents

Table of Contents

Laundry Planning Gude

Water Data
Specific data on water:

About 60% of water used in a typical laundry formula is hot

(if conventional water system used)
1 cubic foot of water = 62.425 lb
1 cubic foot of water = 7.48 gallons
gallon(s) x 0.1336 = cubic feet gallon(s) x 231 = cubic inches
1 pound (lb) of water x 0.016 = cubic foot
1 pound (lb) of water x 0.12 = gallons
1 gallon = 8.33 lb. @ 62 degrees Fahrenheit (oF)
Boiling water = 212 Fahrenheit (oF) = 100 Celsius (oC)
Freezing water = 32 Fahrenheit (oF) = 0 Celsius (oC)
To convert to oF; multiply oC by 9, divide by 5, and add 32
To convert to oC; subtract oF by 32, multiply by 5, and divide by 9

pH Data

Above 7.0 = Alkaline

Equal to 7.0 = Neutral
Below 7.0 = Acid

Cubic Content
Cubic content measures the physical size of cylinder (or basket). It is the best way to compare
rated capacity of competitive machines. The higher the cubic content, the more laundry the
machines cylinder can hold. It is calculated as follows:

(PI) R2 (radius of cylinder) x depth of cylinder / 1,728 = cubic content of cylinder

The accepted capacity for washer-extractors is between 5 lb and 7 lb per cubic foot. Accepted
capacity for dryers is between 2.5 and 3.5 lb. per cubic foot.
Volume
Volume refers to the available area within the basket or cylinder of the washer. Here are some
relationships between cubic content, gallons and liters.

1.0 cubic foot = 7.48 gallons = 28.27 liters

0.134 cubic foot = 1.0 gallons = 3.78 liters

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Water Consumption
Water Level
Low (15%)
Medium (50%)
High (100%)

CSL60
8 gallons
19
35

CSL110
10 gallons
24
50

CSL175
14 gallons
33
65

CSL225
24 gallons
60
120

CSL350
32 gallons
79
160

Water Level
Low (15%)
Medium (50%)
High (100%)

DW100
16 gallons
38
80

DW150
19 gallons
53
104

DW200
21 gallons
54
113

DW300
29 gallons
75
155

DW400
35 gallons
83
165

Water Level
Low (15%)
Medium (50%)
High (100%)

ESL200
26 gallons
64
124

ESL400
48 gallons
112
205

Water Level
Low (15%)
Medium (50%)
High (100%)

NX40
4 gallons
13
23

NX60
8 gallons
19
35

NX100
9 gallons
24
50

NX140
12 gallons
35
65

CSL450
60 gallons
120
250

Laundry Planning Gude

Data Charts

Average Cycle Water

CSL60
115 gallons

CSL110
210 gallons

CSL175
330 gallons

CSL225
425 gallons

CSL350
665 gallons

DW100
190 gallons

DW150
285 gallons

DW200
380 gallons

DW300
570 gallons

DW400
760 gallons

ESL200
420 gallons

ESL400
830 gallons

NX40
76 gallons

NX60
115 gallons

NX100
190 gallons

NX140
265 gallons

CSL450
855 gallons

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Laundry Planning Gude

Water Hardness
More tallow soap is required for washing in hard water than in soft water. A water softener may
be required if grains/gallon of hardness exceed 3 grains per gallon of water.
Grains per gallon
Parts per million
Less than 1
Less than 17.1
1 to 3.5
17.1 to 60
3.5 to 7.0
60 to 120
7.0 to 10.5
120 to 180
10.5 and over
180 and over
Note - One grain per gallon = 17.1 parts per million

Description
Soft
Slightly hard
Moderately hard
Hard
Like a stone

Water Softener
How To Size:

Determine grain hardness (3 grains acceptable without softening).

Determine total gallons of water to be used per hour.
Multiply grains hardness x total gallons x hours of operation between regeneration (back
washing).

Example:

20 grains x 1000 gallons x 24 hours = 480,000 grain softener
Check the flow rate of softener, and make sure it is adequate.

Gas Water Heaters

How To Size:
To determine the quantity of hot water requirements per hour:

Figure about 2.5 gallons per pound washed.

Figure about 60% of the water to be hot.
Determine temperature of incoming water. Subtract this from the desired hot water level
to arrive at the degree of rise.

Formula: gallons hot/hr x 8.3 (lb./gal) x degree rise / 0.6 = BTU/hr

Example:

100 gal/hr x 8.3 (lb./gal) x 100 F rise / 0.6 = 138,333 BTU/hr
If heating with steam, divide by 33,500 BTU/BHP. Storage capacity should equal from 1/2 to 1
hours demand.
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A BTU (British Thermal Unit) is the amount of heat required to raise one pound (lb) of water
approximately one degree Fahrenheit (oF):

one Therm (TH) = 100,000 BTU

one cubic foot = 1,000 BTU (approx)
one MCF (1,000 cubic feet) = 10 Therms (approx)
one cubic foot of Butane gas = 3,200 BTU
one gallon No. 2 diesel fuel oil = 139,500 BTU (approx)
one gallon No. 6 fuel oil = 149,000 BTU (approx)
one kilowatt (kW) = 3,415 BTU
one gallon propane = 92,000 BTU

Laundry Planning Gude

Gas Data

Gas Cost:
The cost of gas is usually stated in the price per therm or price per M or MCF (1,000 cubic
feet). In computing costs, the actual total to the end user should be used, and divided by the
number of therms used to find the cost per therm. Various rate structures are used by local
gas suppliers. These include straight line rates, and block rates in which the rate varies
for various quantities. Additional charges such as demand charge, commodity charge, or
service charge may also be part of the gas cost. Any charge the customer may pay to receive
gas, including sales tax where applicable, should be included in the total gas cost from which the
actual cost per therm is derived.

Electricity Data

1 kW/hr = 3413 BTU or 0.03413 Therm

1 Therm = 29.99 kW/hr
Kilowatt-hours, kW/hr = Horsepower X 0.7457

For estimated planning purposes, the cost of electrical power can be estimated to be $0.0996
per kW/hr. Contact your local power company for up-to-date costings.

Amps (3 phase) kw X 1,000
(1 phase) kW X1,000


Volts X 1.732
Volts
Air Compressors
How To Size:
Add up CFM requirements on all air driven equipment.
Add an additional 25% to CFM.
Tank size should be 3 to 5 times the CFM output in gallons of storage.
Example:

Required 20 CFM + 25% = 25 CFM

Tank should be 75 - 125 gallon size.

Laundry Planning Gude

Boiler Data
How To Size:
Find the BHP rating on each piece of equipment in the operation that requires steam. If pounds
of steam consumption is known (in place of BHP), divide by 34.5 to get BHP.
To all BHP requirements, add 10% of the total for heat loss/radiation and divide by 0.7 (this allows for efficiency factor and keeps you from operating the boiler at full capacity, which is both
costly and harmful to the boiler).
Horsepower:
one BHP = the work of converting 34.5 lb of water per hour from and at 212oF to steam at 0 lb
gauge pressure.

one BHP = 33,500 BTU/hr

one BHP = 34.5 lb/steam
one BHP = 9.803 kilowatts

Horsepower Chart:
This technical data is based on the following criteria:

Cycle time = 45 minutes

Incoming water temperature = 60F
Desired hot water temperature = 160F
Amount of hot water = 60% of water in total cycle
Model
CSL60
CSL110
CSL175
CSL225
CSL350
CSL450
DW100
DW150
DW200

Boiler HP
1.6
2.9
7.0
9.5
11
15
3.4
6.7
9.2

Model
DW300
DW400
ESL200
ESL400
NX40
NX60
NX100
NX140

BHP required calculated on a per unit basis.

Boiler HP
10.8
13.1
9.5
14
1.2
1.6
2.8
4.5

How To Size:
Determine the total number of gallons to be dumped at one time by all present and future machines. Use high level rinse figures to get this total.
Divide total gallons by 7.48 gallons/cubic foot to get the total cubic feet required.
Example:

300 gallons / 7.48 = 40 cubic feet of trough area

Laundry Planning Gude

Drain Troughs

The trough depth should usually be 12 inches, and the width 14 inches. In the example above,
assume a 12 inch deep and 14 inches wide trough:

14 x 12 = 168 sq in

168/144 (one sq ft) = 1.166 sq. feet (trough area)

40 (cubic feet required) / 1.166 = 34.3 feet (length of trough)

Drain trough should slope 1/4 per linear foot to the outlet drain. On long troughs, this can be
decreased to 1/8 per linear foot to keep the depth from becoming too great.

Laundry Planning Gude

Water Extraction
The extract function reduces moisture retention in the laundering process. The process begins
with textile saturation. Free water will not accumulate in the cylinder until the textiles have absorbed enough water to become saturated.
Saturation Examples:

Cotton
Approximately 0.3 gallons per pound (lb) of cotton or 2.5 lb of water per pound

100% Polyester
Approximately 0.1 gallon per pound (lb) of polyester or 0.8 lb of water per pound

Therefore, a 350 lb load of cotton will hold approx. 105 gallons (876 lb) of water when
saturated. A 350 lb load of 100% polyester will hold approx. 35 gallons (280 lb).

The amount of water needed for saturation must be added to the amount of free water in the
washing cylinders when the water consumption of laundering formulas is calculated. The extract
function reduces the water content of textiles to 25% to 70% moisture retention depending on
the fabric laundered and equipment used.
Moisture retention describes the ratio of retained moisture weight to clean dry textile weight.
Clean dry weight is normally calculated by using the weight after full drying to bone dry state.
One pound of cotton textile holds 2.5 lb of water (0.3 gallons) or 250% of the dry weight.

- The extract function decreases retained moisture to a level of 50%, a removal of two
pounds of water per pound of fabric.

- Since 50/50 polyester/cotton retains only 1.7 lb of water per pound of fabric, only 1.2 lb
would be removed to reach the same 50% moisture retention. However, polyester/cotton
textiles come out drier for the same extraction effort.

Extraction is performed in the washer-extractor; the pre-programmed PLC moves the washer
into high-speed rotation after the laundering cycle.
With conventional washer-extractors, the load has to be removed from the washer and extracted
separately. Extraction is carried out using either centrifugal or hydraulic extraction. With centrifugal extraction, the centrifugal force (G-Force) spins the water out of the fabric at high speed.
There are two types of hydraulic extraction.
In the first type, the water is squeezed from the fabrics by utilizing fluid pressure exerted against
a flexible diaphragm that houses the textiles.
In the second type, the fabrics are placed between a piston and a bulkhead. The piston is forced
towards the bulkhead, squeezing the water from the textiles.

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In tunnel washing equipment, moisture is usually extracted by using a hydraulic press, but centrifugal extraction is an efficient choice for certain classifications of textiles if batch cycle times
allow.

Extraction from textiles is enhanced by increasing water temperature and the incorporation of
fiber lubricants (e.g., fabric softeners) in the sour bath. The warmer the fabric extracted, the
better the moisture removal.
Moisture Retention
Shown below is a Moisture Retention Chart that demonstrates moisture retention in % when
subjected to differing extraction G-Forces. Note that once G-Force exceeds 200G there is a
diminishing return on the moisture removed from textiles compared to moisture removal from
50G to 200G.

Laundry Planning Gude

There are advantages and disadvantages to each extraction method. Water removal using the
extract function is more cost effective than dryers, ironers, presses, etc.

140

120

Moisture Retained In %

100

80
Terry
60
100% Cotton
40

50/50 Blend

20

0
50G

100G

150G

300G
200G
250G
Extraction G-Force

350G

400G

Moisture retention measures the water extracted from the load. The more water removed from
the load, the less drying time required. Too much water removal, however, can damage fabrics.
A certain amount of water retention is required for finishing procedures. To calculate moisture
retention, use the following formula:

Weight after extraction - dry weight / dry weight = Moisture Retention (%)

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Laundry Planning Gude

G-Force
G-Force is a relative measurement used to compare a washers extraction capabilities (spin
cycle). Comparatively, higher RPMs relate to higher G-Force when the cylinder size is similar.
However, larger diameter cylinders can spin slower, yet attain a higher G-Force than smaller
diameter cylinders. Heres the formula to calculate G-Force:

RPM2 x diameter (inches) / 70,500 = G Force

G-Force Chart
Model
CSL60
CSL110
CSL175
CSL225
CSL350
CSL450
DW100
DW150
DW200
DW300
DW400
DW100PT
DW150PT
DW200PT
DW300PT
DW400PT
ESL200
ESL400
NX40
NX60
NX100
NX140

High Spin
(RPM)
810
750
700
650
625
650
625
590
650
625
600
625
590
580
550
540
650
580
700
700
625
575

G-Force
297
310
315
293
324
378
232
237
288
299
306
232
237
229
232
248
276
286
209
222
200
197

NX, ESL, CSL and DW models feature inverter with single motor drive. Extract speeds are field
programmable in (1) RPM increments via the DynaTrol HMi touch screen control.

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How To Size:
Dryer should be of larger capacity than corresponding washer-extractor. Estimate between 1.4
and 1.5 times washer-extractor capacity. (i.e.: a 50 lb. washer requires approximately a 75 lb.
dryer).
Average loads per hour:

Gas fired = 2

Steam heated = 1.5

Electric heated = 1

Laundry Planning Gude

Tumbler Dryers

In general, the 1.2 - 1.4 capacity rule applies to washer-extractors with high extract speeds
(G-Force greater than 200G). If low or medium speed (80G - 180G) are used, a dryer to washer
ratio should be 2:1. Thus, a 50 lb washer would require a 100 lb dryer. If part of the volume of
laundry is to be ironed, dryer capacity can be reduced.
The time for drying a load can be estimated with this formula:

Drying time (hrs) = (Load weight, lb) x (% water retention) x (2,500 BTU/lb)

(BTU per hour rating of dryer)
Under ideal conditions, it takes approximately 1,200 BTU to evaporate 1 lb of water. Since a
dryer is not 100% efficient, use 2,500 BTU/lb to make up for any inefficiencies.
It is usually best to enclose the dryers to separate the make up air supply. This is especially true
if the laundry will have air conditioning or some other environmental control.
Dryer enclosures provide two significant benefits:

The dryers will not use conditioned air from the room for make-up air. This will reduce
operating expenses, since the dryer is not taking cooler room air and heating it to 160 to
180 degrees.

Heat emission is reduced by up to 80%. A good rule of thumb is that a dryer will emit 2%
of its rated BTUs through each exposed face. Thus, if a dryer is unexposed, there are 5
faces radiating heat into the room (the front, sides, rear and top). The total emission is
then 10% of the rated BTU! By enclosing the same dryer, heat emission is reduced
to only 2%.

Noise from the mechanical components of the dryer is also reduced by the enclosure. There are
occasions when enclosing the dryers is not suitable, so use good judgement for each situation.
When enclosing dryers, always provide enough space for service at the rear of the equipment.
Most importantly, always provide a properly sized make up air source. A good rule of thumb for
makeup air is 1 square inch of clear opening for each 800 BTU of heat. Check local codes for
exact requirements. If a louver or screen is to be used, the opening should be at least doubled,
since the device will restrict at least half of the opening.

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Laundry Planning Gude

Washer-Extractors
How To Size:
Motels / Hotels and Resorts

One bed per room in economy hotel

8 lb / day x rooms x 7 days x occupancy % / 40 hrs = lb / hr

Two beds per room in economy hotel

14 lb / day x rooms x 7 days x occupancy % / 40 hrs = lb / hr

One bed per room in luxury hotel or resort

11 lb / day x rooms x 7 days x occupancy % / 50 hrs = lb / hr

Two beds per room in luxury hotel or resort

20 lb / day x rooms x 7 days x occupancy % / 50 hrs = lb / hr

With larger facilities, increase poundage because of pool, spa, fitness, banquet and/or dining
facilities used by both guests and non-guests.
Assume laundry to process 1.5 loads per hr traditional; 2 loads per hr with ozone.
Nursing Homes

50 lb / bed / week x number of beds / 37.5hr = lb / hr.

This includes patient clothing in the average home. If a higher number of incontinent patients,
increase the per bed per week poundage to 60lb.
Assume laundry to process 1.3 loads per hour traditional; 1.5 loads per hr with ozone.
Hospitals

15 lb / day x number of beds x 7 days / 37.5hr = lb / hr. For the division of work, assume
60% flat work (ie: sheets), 40% fluff / dry.

Assume laundry to process 1.3 loads per hour traditional; 1.5 loads per hr with ozone.
Correctional Facilities

6 lb / day x number of inmates x 7 days / 50 hrs = lb / hr.

Assume laundry to process 1.3 loads per hour traditional; 1.5 loads per hr with ozone.
Shirt Laundry / Dry Cleaning Plant

1/2 lb x number of shirts / day x 6 days / 40 hrs = lb / hr.

Assume washer to process 1.2 - 1.5 loads per hr traditional; 2 loads per hr with ozone.

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Item
Apron (waitress)
Apron (bibbed)
Apron (waist)
Apron (shop)
Bath Mat (Terry)
Bath Mat (heavy)
Blanket (84 X110)
Bedspread ( 84 X 118)
Bed Pad (60 X 76)
Chefs Cap
Lab Coat
Coat, Utility
Coverall (lightweight)
Coverall (flame retardant)
Coverall freezer)
Diapers (baby)
Draw Sheet (63 X 99)
Dress (uniform)
Dust Mop (36)
Fire Station Duty Shirt
Fire Station Duty Pants
Fire Station Workout Sweatshirt
Fire Station Workout Sweat Pants
Gloves
Gloves (cotton)
Gloves (canvas)

Weight lbs Item

0.36
0.45
0.36
0.69
0.59
1.35
4.2
4.7
2.75
0.07
1.23
2.5
2.2
2.84
5.0
0.6 - 0.12
1.17
0.91
1.5
1.0
1.5
1.3
0.8
0.5 - 0.75
0.5
0.75

Gown (patients)
Gown (surgical)
Jacket (waiter)
Mop Head
Napkin (20 X 20)
Pants (cotton)
Pillow Case
Sheet (King size)
Sheet (Queen size)
Sheet (double)
Sheet (twin)
Shirt (cotton)
Smock (Poly/cotton blend)
Smock (100% cotton)
Tablecloth (54 X 54)
Tablecloth (54 X 96)
Tablecloth (45 X 45)
Tablecloth (64 X 64)
Tablecloth (54 X 120)
Hand Towel (17 X 26)
Bath Towel (24 X 44)
Turnout Gear Pants
Turnout Nomex Hood
Turnout Gear Coat
Turnout Gear Gloves (leather)
Wash Cloth (12 X 12)

Weight lbs
0.64
0.9
1.4
1.5
0.11
1.27
0.32
2.25
1.9
1.75
1.48
0.65
1.11
3.25
0.7
1.35
0.53
0.98
3.0
0.18
0.49
5.0
0.2
6.0
0.8
0.06

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Laundry Planning Gude

Typical Dry Weights Of Selected Items

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Laundry Planning Gude

Facility Check List

An 18-point check list to consider when laying out your new laundry.
1 - Space available: __________ x __________
Ceiling height: ____________________________________________________________
Door height: ______________________________________________________________
Door width: ______________________________________________________________
2 - Floor type: _______________________________________________________________
Concrete thickness: ________________________________________________________
3 - Concrete Pad needed: Yes

No

4 - Floor condition: ____________________________________________________________

5 - Floor Location: ____________________________________________________________
Above ground: ____________________________________________________________
Basement or ground level: _____
6 - Loading dock: Yes
Steps: Yes

No
No

7 - Rigging required: Yes

No

Length of run to location: ____________________________________________________

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Voltage: ________________________________________________________________
Phase: _________________________________________________________________
Available Amps: __________________________________________________________
9 - Location of power: ________________________________________________________
Need to run new line?: Yes

Laundry Planning Gude

8 - Electrical Service:

No

10 - Gas service: ____________________________________________________________

Natural: _______________________________________________________________
Propane: ______________________________________________________________
11 - BTU / cu.ft.: ____________________________________________________________
Work needed: Yes

No

12 - Water: Size of line: ______________________________________________________

Hot water capacity: _____________________________________________________
gal/hour: ______________________________________________________________
Hardness/grain: ________________________________________________________

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Laundry Planning Gude

13 - Drain: Size: _____________________________________________________________

Gravity?: _______________________________________________________________
Sump pump?: ___________________________________________________________
14 - Distance from washers to drain: _____________________________________________
Height of drain: __________________________________________________________
15 - Steam available?: Yes

No

Pressure?: _______________________________________________________________
16 - Ventilation for dryers:
Numbers of vents: ________________________________________________________
Size of vents: ___________________________________________________________
17 - Through roof?: Yes

No

Work needed: Yes

No

18 - Thickness of wall/ceiling for vent to go through: __________________________________

Make-up air available? ____________________________________________________

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DW300SM Washer-Extractors with DynOzone - Halawa Correctional Facility, Aiea, Hawaii

Contact EDRO

Visit EDRO on the web at:

www.edrocorp.com
Contact EDRO at:
800-628-6434 - Toll Free in North America
+ 860-828-0311 - International
860-828-5984 - Fax
E-mail EDRO at:
[email protected] - machinery sales
[email protected] - spare parts sales
[email protected] - tech support & service

Technical specifications and product information are based on the latest information available at the time of
printing and subject to change without notice. The DynaWash brand and logo are registered trademarks of
The EDRO Corporation.
DynaWash brand washer-extractors are manufactured in accordance with Canadian Standards Association
general requirements in production facilities utilizing quality assurance systems that meet best commercial
business practices ensuring our ongoing commitment of product excellence.

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P.O. Box 308

East Berlin, CT 06023
U.S.A.
January, 2015
DBLPG:1516