Institutional Strengthening 7 Supply Chain Management
Institutional Strengthening 7 Supply Chain Management
Institutional Strengthening 7 Supply Chain Management
guid e
Supply Chain
Management
Cover photo: A man fleeing the border. Catholic Relief Services is responding
to the urgent needs of Sudanese refugees in Chad who have fled escalating
conflict in western Sudans Darfur region. Photo by Kevin Hartigan/CRS.
2011 Catholic Relief Services United States Conference of Catholic Bishops
228 West Lexington Street
Baltimore, MD 21201 USA
[email protected]
Download this and other CRS publications at www.crsprogramquality.org.
TABLE OF CONTENTS
Procurement Process Map................................................................................2
Purpose of This Guide.........................................................................................3
What Function Does Procurement Perform?....................................................3
Summary of This Guide.......................................................................................3
Key Principles......................................................................................................5
Procurement Business Process 7.1 Planning............................................ 10
Step 7.1.1 Demand Planning........................................................................... 11
Step 7.1.2 Supply Planning.............................................................................. 14
Step 7.1.3 Balancing Supply and Demand..................................................... 17
Step 7.1.4 Plan Logistics Network................................................................... 20
Procurement Business Process 7.2 Sourcing............................................ 23
Step 7.2.1 Request........................................................................................... 24
Step 7.2.2 Purchase and Acquisition.............................................................. 27
Step 7.2.3 Contracts......................................................................................... 31
Step 7.2.4 Manage Shipping............................................................................ 34
Step 7.2.5 Manage Payments.......................................................................... 38
Step 7.2.6 Manage Suppliers.......................................................................... 42
Procurement Business Process 7.3 Fulfillment......................................... 45
Step 7.3.1 Warehouse and Inventory Management....................................... 46
Step 7.3.2 Distribution..................................................................................... 53
Step 7.3.3 Fleet Management......................................................................... 56
Procurement Business Process 7.4 Reporting.......................................... 59
Step 7.4.1 Reporting and Record Keeping...................................................... 61
Compliance Checklist for Procurement......................................................... 64
Glossary............................................................................................................ 75
References....................................................................................................... 84
ii
Chapter 7:
Supply Chain
Management
Karl Grobl for CRS
Missionaries of Charitys
Gandhiji Prem Nivas Leprosy
Centre near Kolkata, India,
where leprosy patients receive
treatment and learn how to live
and work with their disabilities.
Started by Mother Teresa in 1958.
P r o c u r e m e n t P r o c e ss M a p
Sourcing
Fulfilling
Process 7.1
Process 7.2
Process 7.3
Reporting
Process 7.4
Source
Fulfill
Plan Demand
Request
Operational Plans
Generate Request
Receive
Demand Forecasting
Assess Inventory
Disposition
Bid Analysis
Supply Forecasting
Create PO
Stage/Store
Pick/Kit/Pack
Cycle Count
Monitor Stocking Level
Manage Inventory Age
Return/Recondition Material
Asset Management
Manage Shipping
Supplier Collaboration
Match Demand/Supply
Identify Gaps
Resolve Variances
Distribute
Manage Payments
Route/Schedule Delivery
Receipt at Destination
Manage Suppliers
Plan Warehouse
Supplier/Donor Management
Plan Transport
Contract Management
Catalog/Item Management
Reporting &
Visibility
Reporting
Event Management
Fleet Management
Fleet Management
Maintenance Recording
The first SCM pillar contains sections that focus on core SCM planning
processes that include demand planning, supply planning, balancing supply
and demand, and logistics planning.
The second pillar contains sections that focus on SCM sourcing processes
including requests, purchases, suppliers management, donation management,
shipping management, and payment management.
Key Principles
1. Key Principles Overview
The SCM process is guided by principles that provide guidance. When properly
applied, they lead to best practices in the SCM process. The principles include:
a. Competition, Transparency, and Openness
Procurement activities will be conducted in an open and impartial manner
using transparent, open purchasing processes, adequately testing
the market, avoiding biased specifications, and treating all suppliers
consistently and equitably, so that potential vendors and donors can have
confidence in the outcome of the procurement process.
b. Value for Money
Agencies must pursue value for money purchasing outcomes (e.g., through
weighing the benefits of the purchase against the cost of the purchase)
taking into consideration the following factors:
i. The purchase meets specifications
ii. Quality assurance
iii. The capacity of the supplier (e.g., their managerial and technical abilities)
iv. T he advantages of buying locally, which may include such benefits as
better delivery times, local backup and servicing, and the availability
of spare parts
c. Compliance With All Legal and Regulatory Requirements
All procurement will be made in accordance with the legal regulations of
the jurisdiction and comply with all donor regulations.
d. Internal Controls and Risk Management Measures
To the extent possible, internal control mechanisms and risk management
measures will be put into place to safeguard resources. This is covered in
greater detail below.
e. Conflict of Interest
The organization and its staff shall at all times avoid situations in which
private interests conflict, might reasonably be thought to conflict, or have
potential to conflict with the organizations mandate. This is covered in
greater detail below.
f. Traceability
Each product that enters the supply chain needs to be individually recorded
and remain fully traceable throughout the chain, from planning to postdistribution reporting.
g. Accountability
Organizations need to ensure that they are accountable for all goods and
services they procure, store, and distribute or use. Regular reporting is
necessary to provide constituencies with a clear picture of the supply chain
status. All processes and information are subject to audit.
2. Key Principles: Detailed Internal Controls
a. Internal Control Basics
Employees conducting business transactions on behalf of the organization
hold a position of trust that dictates their actions should be governed by the
highest standards of personal and business conduct. The organization does
not purchase products or services for the personal use of its employees, except
under specific programs as approved by the Executive Board. All transactions
must be undertaken for the exclusive benefit of the organization and its mission.
b. SCM Internal Control Minimum Requirements
There is an approval authority matrix and all requisitions and
purchase orders are approved as per the matrix.
There is segregation of duty between the different functions.
Conflict of interest is declared and managed.
Gifts, donations, and gratuities are managed in the best interest of
the organization and purchase ethics.
A person does not approve his or her own requisitions or
reimbursements.
c. Segregation of Duties
There may not be enough staff members to maintain the full segregation of
duties. The minimum level of segregation of duties is as follows:
should not
Control Objectives
Control Activities
Purchase
Requisition &
Approval Process
Payment and
Linkage to Finance
Records
Maintenance
Single invoices are never paid more than once. Payments for goods
are made only when they have been received and the control
processes ensure that there is no duplicate payment. Payments are
made based on original purchase order and goods received notes.
Laura Sheahen/CRS
In remote villages in
the Du Layna area
of Afghanistan, CRS
has established 64
schools. The bulk of the
schools are for girls, who
traditionally do not walk
long distances outside
their villages to reach
government-run schools.
Procurement Business
Process 7.1 Planning
P r o c e ss D e scr i pt i o n
Planning for procurement and supply chain management refers to the
forecasting of goods and services, either for internal use or for distribution to
external end-users such as beneficiaries of a food distribution program. The
process determines supply forecasting: how much is needed, in what exact
specifications, and when and where the goods and services will be needed.
It also determines where and when to source goods and services and how
much inventory to carry. The planning process requires good understanding of
the logistic network and supply chain constraints, such as warehouse space,
transport options, lead times, optimal inventory carriage, and so on.
Each supply chain needs to be planned in detail to avoid problems during
implementation. Problems that need to be eliminated or minimized
include, but are not limited to, inaccurate estimation of needs, poor timing
of deliveries, poor definition of the needed specifications, insufficient or
excessive storage capacity, and pipeline jams or breaks. A well-planned supply
chain process will ensure that the right goods and services are delivered when
and where they are needed.
P r o c e ss F l o w
Start
Process
Supply Planning
7.1.2
10
Plan Logistics
Network
7.1.4
End
Process
S t e p 7. 1 . 1 D e m a n d P l a n n i n g
Step Name
Demand Planning
Step Number
7.1.1
Inputs
Outputs
Organizational Roles
Integration Points
Summary
Demand planning ensures that the organization uses a formal process for
the forecasting and validating of its requirements for goods and services
for program implementation. Ideal demand plans create a realistic forecast
of what and how much is needed, when and where, and for what specific
timeframe (such as an accounting period, or a project cycle). To accomplish
this, follow the sub-steps in the chart below:
11
Time to Forecast
Do Assessment
Determine
Requirement by
Location
Provide Budget
Feedback
Determine
Available
Budgets
Compile
Assesment
Base Demand
on Assessment
Budgets and
Standardized
Goods
Ensure a
Process of
Standardization
of Goods
Prepare
Demand Plan
Submit Demand
Plan
12
Business Requirements:
1. Key Features
The plan integrates existing data sources through spreadsheets or other
technology.
The plan allows for the aggregation of multi-department plans.
The plan provides for simple and straightforward data analysis and
calculations supported by spreadsheets or other technology.
The plan allows for the comparison of alternative scenarios according to
variations in program participant numbers, products parameters, funding
projections, and market conditions.
The plan provides financial values for budget definition purposes.
The plan delivers aggregated and disaggregated data.
2. Minimum Requirements
All information sources are checked for accuracy and clearly referenced.
Collaborative planning and forecasting is used where appropriate to ensure
harmonization and rationalization across functional areas.
Appropriate methods are used to develop detailed forecasts and product
specifications.
A forecasting calendar is defined; adherence to the calendar is rigorous.
Frequent planning and planning reviews are completed.
3. Best Practices
Specific responsibility is assigned for ownership of the planning/forecasting
function.
Forecasting methodologies are approved and documented as standard
operating procedure (SOP).
Robust market intelligence and internal data are used to develop a longterm operational forecast, including detailed technical specifications for all
products utilized, the current and accurate inventory levels being utilized,
and current vendor data.
A formal structured process exists to collect and analyze market intelligence
and internal data from multiple sources.
Market intelligence, internal data, and forecasting assumptions are validated
and updated on a regular basis.
There is real-time exchange of information among supply chain functions.
13
S t e p 7. 1 . 2 S u pp ly P l a n n i n g
Step Name
Supply Planning
Step Number
7.1.2
Inputs
1.
2.
3.
4.
Outputs
1.
2.
3.
4.
5.
Supply forecast
Order schedule
Gap report
Inventory plan
Contingency plan
Organizational Roles
Integration Points
Summary
Supply planning ensures that the organization uses a formal system through
which supply meets the organizations demand for goods, materials, and
services; maintains minimum stock for regularly needed products; and has
a system of balancing seasonal and emergency demand fluctuations. To
accomplish this, follow the sub-steps in the chart below.
14
Time to Forecast
Warehouse
Space is
Calculated Along
with Optional
Space
Suppliers
Database is
Maintained
and Constantly
Updated
Updated Supply
Plan
Projected
Demand
Forecast
Balance
Demand vs.
Supply
At the time of demand planning (Step 7.1.1), teams from each functional area
need to liaise with the supply chain management team to obtain information on
product specification, availability, previous sourcing experience, and possible
bottlenecks or advantages of different forecasts.
The supply chain management team should provide the demand planning team
with information regarding previous supply experience and any required market
intelligence and possible challenges related to the products in the plan.
Information about the inventory management capacity and constraints will provide
a good basis for planning the supply flow, delivery and dispatch schedules,
frequency, lot sizes, and handling requirements.
The finance unit should provide necessary budget and cash flow information to
ensure timely and realistic spending on goods, materials, and services.
Often, demand and supply planning (Step 7.1.1 and Step 7.1.2) are done
simultaneously as an organization-wide collaborative effort. This results in an
exercise of balancing demand with supply (Step 7.1.3).
1. Key Features
The plan integrates with existing data sources through spreadsheets or other
technology.
The plan allows for the aggregation of multi-department supply
requirements.
The team is able to calculate minimum and maximum orders based on
demand forecasts of required goods, materials, and services.
The plan incorporates lead times (supplier, distribution time, customs
clearing, etc.) into the supply forecast.
The plan considers current stock levels, in-progress purchase orders, and
in-transit deliveries.
15
16
S t e p 7. 1 . 3 B a l a n c i n g S u pp ly a n d D e m a n d
Step Name
Step Number
7.1.3
Inputs
1.
2.
3.
4.
Outputs
Organizational Roles
Integration Points
Summary
Demand plan
Draft supply forecast
Budget and fundraising information
Supplier information
Once the organizations project needs have been estimated through demand
planning and the supply options have been identified through supply planning,
the two elements need to be aligned for the supply planning to be complete.
Often in practice, supply planning and its balancing with demand are done
simultaneously as a team effort between the requesting departments or units
and the procurement unit or officer. In this case, the supply planning process
described above (Step 7.1.2) is a theoretical step. To accomplish this, follow
the sub-steps in the chart below.
17
Projected Demand
Plant
Time to Forecast
Updated Supply
Plan Based
on Available,
Optional Space
in Suppliers
Database
Adjust Demand
Projection
Is Space Adequate?
no
yes
Approved
Demand and
Supply Plan
Can Additional
Space be Budgeted
or Donated?
yes
yes
Is the Supplier
Database Adequate?
no
Look for
More
Suppliers
Work on Additional
Funds for Space
The demand and supply plans need to be adjusted and balanced through
a cross-functional organization or project-wide collaboration in order to
complete the procurement and supply pipeline.
The finance officer should be involved in the procurement and supply
pipeline definitions in order to allow for appropriate financial resource
planning and to support the procurement process (particularly vendor and
service providers payment).
The administrative officer should be informed of the pipeline and discuss it
with the procurement officer in order to know at what point different service
providers (such as transporters) are involved in the procurement and delivery
process, as well as how much warehouse space will be required. This
information will allow for timely service provider selection and contracting.
1. Key Features
The plan integrates with existing data sources through spreadsheets or
other technology.
It allows collaboration across the organizations functions for efficient
planning.
The plan provides for simple and straightforward data analysis and
calculations supported by spreadsheets or other tools.
It allows for the comparison of alternative scenarios according to variations
in funding projections, logistics environment, and/or market conditions.
It delivers aggregated and disaggregated data.
18
David Snyder/CRS
2. Minimum Requirements
Specific process ownership responsibility is assigned for the balancing of
the demand and supply functions.
All data sources are checked for accuracy.
Balancing supply and demand processes are approved and documented
as standard operating procedure (SOP).
The plan takes into consideration fluctuations in the demand and supply
cycles and in the operating environment conditions.1
The pipeline needs to be approved by the executive officer and the
program and/or budget managers.
3. Best Practices
Managers have full visibility for demand and supply over the desired
planning period.
There is flexibility and responsiveness in supply-demand balancing.
The plan provides options for meeting demand based on dynamic
operating conditions.
Substitute items and alternative sourcing and delivery options are
considered and identified.
Users have practical options for sharing with interested parties,
colleagues, and other stakeholders (it is preferable that the supplydemand balancing exercise be done using an electronic document such
as Excel).
1 For example, the procurement of anti-malarial medication needs to take into consideration the peak and low
times for malaria infection; the procurement of agricultural commodities needs to take into consideration that
prices are lower immediately after harvest; the procurement of items for areas that are hard to reach during
the rainy season needs to take that into consideration.
19
S t e p 7. 1 . 4 P l a n L o g i st i cs N e tw o rk
Step Name
Step Number
7.1.4
Inputs
1.
2.
3.
4.
5.
6.
Outputs
Organizational Roles
Integration Points
1.
2.
3.
4.
5.
Summary
Pipeline
Order schedule
Inventory plan
Contingency plan
Historical transactions (shipping)
Maintenance records of the warehouse space
Program planning
Procurement
Inventory management
Logistics management
Budget management
20
21
22
P r o c e ss F l o w
Request
7.2.1
Manage Supplier
7.2.6
Service Contracts
7.2.3
Purchase and
Acquisition
7.2.2
Manage Shipping
7.2.4
Manage Payment
7.2.5
End
Process
23
S t e p 7. 2 . 1 R e q u e st
Step Name
Request
Step Number
7.2.1
Inputs
Outputs
Organizational Roles
1.
2.
3.
4.
Requestor
Budget owner/head of unit
Procurement officer
Finance officer
Integration Points
1.
2.
3.
4.
Summary
A request for supplies is triggered by an existing need in any functional unit for either
an approved project (such as food commodities or medical supplies for project
beneficiaries) or for internal consumption (such as office equipment or furniture). A
requestor is required to follow appropriate procedures to request supplies.
The requested goods, materials, or services (herein referred to as products) should
already be identified in the supply and demand plan and in the approved pipeline,
unless it is an unplanned or emergency need that is approved by the organizations
leadership. To accomplish this, follow the sub-steps in the chart below.
Approved
Demand and Supply
Plan
Beneficiary
Assessment
Identification
of Beneficiaries
and Proposed
Materials
Approved
Request
Materials Available in
Warehouse?
no
Purchase Process
24
yes
Materials Issue
Process
At the end of the planning process, a supply and demand plan is approved in
the form of a pipeline and a logistics plan (see Step 7.1.4). The execution of
the logistics plan starts with a request for procurement, which originates from
the organizations functional unit for products either for internal consumption
or for distribution to external end users (beneficiaries).
For products required for internal use, each functional unit prepares a
request for goods or a request for services (RFG/RFS), preferably once a
period (for example at the beginning of the financial year). The request is
approved by the organizations leadership and submitted to the procurement
unit for processing.
For products required for external distribution, a distribution plan is prepared
by the program unit and submitted for approval by the organizations
leadership. Within the distribution plan a number of required products are
identified and an RFG or RFS is prepared by the distribution plan owner
(requestor). The request is then approved by the organizations leadership and
submitted to the procurement unit for processing and to the SCM/logistics unit
for appropriate logistics planning.
For RFGs, the SCM or logistics officer checks for availability of goods in stock.
If the goods are in stock, the request if fulfilled from existing stock. If the items
are not in stock, a purchase process is initiated.
1. Key Features
The plan integrates with existing information sources such as market,
supplier, and product information systems.
It reflects planning information as contained in the operation plan,
approved programs, supply and demand plan, and logistics plan.
Products are identified by the requestor (budget or program manager or
other end user), who provides all relevant specifications on a purchase
requisition form or RFG/RFS. In cases of recurrent products, reference
may be made to previous deliveries to ensure that the selected products
fulfill demand expectations.
The requestor liaises with the procurement and/or logistics officer to
identify the status of product availability and any other factors that may
affect the request.
Requisition forms are verified and confirmed by the budget owner
25
26
S t e p 7. 2 . 2 P u rc h a s e a n d Ac q u i s i t i o n
Step Name
Step Number
7.2.2
Inputs
1.
2.
3.
4.
5.
6.
7.
Outputs
Organizational Roles
1.
2.
3.
4.
5.
Integration Points
Summary
Procurement policy
Approved supply and demand planning and pipeline
Approved requisition forms
Approved supplier list
List of approved/allowable items specifications
Boilerplate/sample procurement contracts
For recurring purchases, the existing contract
including previously used negotiated unit cost
The requestor
Procurement officer
Procurement committee
Suppliers
Local government authority (if necessary)
27
A purchase order is created and prepared based on input from the requisition
form and the quote received from the selected vendor. Purchase of materials,
goods, and services (herein referred to as products) should be ordered either
on a purchase order form or using an approved procurement contract.
In the case of in-kind donations, the acquisition process consists of placing
a delivery request or call forward, or accepting a donation notice or transfer
authorization. In this case, the organization does not select a supplier, but might
be involved with the donor in the definition of product specification and delivery
planning. For ease of presentation, this section focuses on purchases, with the
understanding that some processes of the purchase will not be relevant to inkind donations. To accomplish this, follow the sub-steps in the chart below.
Approved
Request
Materials Available in
Warehouse?
no
Request for
Quote
Receipt of
Quote
Approved
Bid
Purchase
Order Issued
yes
Issue Process
End Process
28
1. Key Features
An information system (manual or computerized) is in place
to record information, from approved purchase requisitions to
the actual purchase and use of the products. This is to ensure
consistency in preparing and fulfilling the purchase, as well as
adequate inventory management.
A procurement policy is in place, defining the procurement standards,
procedures, and steps to be followed. The policy determines the
fairness and transparency of the purchase of products, sets up
approval thresholds, and sets up the thresholds of procurement
values that need direct purchase without bids collection as well as
those that need to go through a Request for Quotation (RFQ) and bids
analysis process.
The purchase order approver confirms that local laws and business
practices allow purchase of the products in the manner used. (The
procurement and handling of certain types of products follow very
specific national and international rules and standards.)
RFQs are prepared from information contained in the approved requisition.
Tender procedures allow fair, equitable, and transparent competition.
The purchase order allows a description of purchase conditions and
rules with which suppliers should be in compliance to avoid any possible
conflicts during the purchase process.
The purchasing process and associated documents meet local
government and donors requirements, policies, and regulations.
2. Minimum Requirements
Purchasing policies and SOPs are in place and provide clear guidance on
each category of purchase, including approval thresholds and matrix.
Purchasing terms of reference define the roles and responsibilities of
purchasing staff, requestors, and the approach and strategy in dealing
with suppliers.
An approved purchase order form contains the required conditions when
processing the purchase.
There is a code of conduct that includes a conflict of interest policy.
3. Best Practices
Purchase order forms and sample procurement contracts exist for
different types of procurement (e.g., local and international purchases,
service agreements, etc.) and are used in a consistent manner.
29
A farmer co-op
meeting in Svay Rieng,
Cambodia.
30
S t e p 7. 2 . 3 C o n tr a cts
Step Name
Contracts
Step Number
7.2.3
Inputs
1.
2.
3.
4.
Outputs
Organizational Roles
1.
2.
3.
4.
5.
Integration Points
Summary
Agreements policy
Approved requisition forms
Approved supplier list
Boilerplate/sample contracts
The requestor
Procurement officer
Procurement committee
Suppliers and service providers
Host country government - as the case might be
(Some countries require contracts to be registered)
31
The contract is prepared based on input from the requisition form, the
SOW, and the quote received from the selected supplier or service provider,
preferably using an approved contract template.
The purchase officer, with the assistance of the finance and requesting units,
should develop a contract every time a contractor is recruited. The contract
should be based upon local labor laws, work requirements, value of contract,
and other special requirements as necessary.
Contractors are not employees of the organization. Their contracts should
clearly state that and indicate the limitations of their association with the
organization. Please refer to Chapter 8, the Human Resource guide, for
differences between employees and contractors.
1. Key Features
An agreements and contracts register (manual or computerized) is in
place to record information on all contracts.
An approved agreement signing policy is in place and adhered to.
All contracts are based on a template that has been legally reviewed
and approved.
2. Minimum Requirements
Contract and agreement policies and SOP are in place and provide
clear guidance on review and approval thresholds.
Agreements are supported by a clear scope of work and bill of
materials or services, with detailed specifications of the goods or
services ordered.
All contracts should be reviewed for programmatic conflicts with other
functional units in the organization.
Budgetary reviews should take place to make sure obligations are
planned for financially.
A full and proper record must be kept of all contract negotiations and
related correspondence.
Only those staff members identified in the contract signing delegations
have authority to negotiate, review, and enter in contracts on behalf of
the organization.
There is a code of conduct including a conflict of interest policy.
For contracts involving a bid, the bid process must be documented.
32
3. Best Practices
All contracts and agreements have a documented legal review to ensure
they state what they are intended to without creating unnecessary legal
burden or undue risk on the organization.
All contracts must be entered into the organizations contract register.
Every contract includes the position title of the organizations staff
member accountable for the management of the contract.
An official contract file must be established for all new contracts.
Contract drafts, amended copies, and a full copy of the signed original
are to be placed on file and retained in the relevant department.
Those staff involved in negotiating or establishing contracts must have
appropriate knowledge of contract law.
33
S t e p 7. 2 . 4 M a n a g e S h i pp i n g
Step Name
Step Number
7.2.4
Inputs
1.
2.
3.
4.
5.
6.
Outputs
1.
2.
3.
4.
5.
Transportation orders/contracts
Waybills or goods-received notes
Goods received in good conditions
Delivery survey report
Claims for losses and damages
Organizational Roles
1. Procurement officer/logistician
2. Receiving party (warehouse officer or budget/
program manager)
3. Carriers and vendors
4. Other service providers such as clearing agents,
surveyors, or laborers
Integration Points
Summary
34
Receipt of
Transport
Documents
Detailing Time,
Quantity, Etc.
Inform Transport
to Change
Supply Chain
Reorganize
Supply
Chain
Is Transport
Adequate?
Is Space Adequate?
yes
no
Organize
Warehouse
Space
yes
Materials
Received
Organize
Goods are shipped from the supplier and delivered to the organizations
warehouse or the requesting party as per the issued purchase order
or contract. In the case of bulky goods for storage in the organizations
warehouse, the logistician must determine there is enough space to store
the goods ahead of the purchase and delivery. If there is not enough space,
then the logistician or purchase officer should secure additional space.
Delivery should be delayed until adequate space can be made available.
If the organization is responsible for picking up the goods from the
transporters warehouse, the logistician or purchase officer must also
ensure that adequate transport options are available to facilitate the
delivery process. For a detailed explanation of the delivery terms, please
refer to the Incoterms 20003.
All deliveries must be documented using a waybill and receipt must be
acknowledged on the waybill or the goods-received note. Any discrepancy
in quality or quantity must be recorded.
For bulky or sensitive goods, the delivery process must be witnessed by
an independent surveyor and documented in a survey report. The survey
report must clearly describe the delivery conditions and record any
discrepancies between the quantity and quality ordered and delivered.
Responsibility for losses and damages must be clearly assigned for loss
reporting and claims processing.
3 Pohjola (n.d.). Incoterms 2000: Critical points in international transports. Retrieved December 14, 2010 from
http://logistics.wfp.org/documents/file/incoterms2000.pdf or PBB Global Logistics (n.d.)
35
36
37
S t e p 7. 2 . 5 M a n a g e Pay m e n ts
Step Name
Manage Payments
Step Number
7.2.5
Inputs
1.
2.
3.
4.
5.
Outputs
1. Payment request
2. Payment documentation (finance)
Organizational Roles
1.
2.
3.
4.
5.
Integration Points
Summary
Purchase requisition
Purchase order
Goods-received note
Invoice
Survey and other analysis reports
Vendors
Purchase officer
Warehouse manager
Finance officer
Organization director
Payments to vendors should only be made by the organization when all the
requirements of supply of materials, goods, or services have been met by the
vendor as per the purchase order/contract. The requirements include material
or service specification, delivery timeline, delivery terms, and condition of
goods on delivery.
The officers making and approving payments to suppliers must ensure first
and foremost that the organizations interests are protected. For deliveries
requiring a survey report, payment should only be initiated when the survey
report has been finalized. Any losses or damages due to action by the supplier
or other contractor should be deducted from payment, unless other claim
settlement arrangements have been made. To accomplish this, follow the substeps in the chart below.
38
Purchase
Order Issued
Invoice
Received
Perform
Three-Way
Check
Data Matches
Each Other?
yes
Payment
Request
Prepared
Payment
Request
Approved
Payment
Voucher
Prepared
After
Adjusting
Advance
Payment
Approved
and Paid
no
Perform
Error
Resolution
with Vendor
Advance
Paid
End
Process
The supplier sends an invoice after the receipt of goods. The person in charge
of receiving invoices does a three-way check to ensure that the goods have
been delivered and received as per the purchase order, the price quoted is as
per purchase order, and the invoice matches the final receipt count and quality
certification. If the three-way check identifies an issue with any of these, then
the invoice is returned to the supplier for adjustment.
A payment request is prepared based on the invoice with support of the
purchase order, purchase request, bid comparison, goods-received note and
any other details as may be required. The payment request is approved by the
requesting department supervisor.
The finance unit prepares payment documentation based on the payment
request after making necessary adjustments for any advance paid and any
penalty or interest that may be applicable. Payment is approved as per the
approving authority.
For finance-related guidance on procurement and accounts payable
management, please refer to Chapter 6, the Finance guide.
1. Key Features
The procurement and inventory management system integrates with
the financial system to allow verification and authorization of payment
to vendors.
The payment request initiator will perform a three-way match between
the purchase order, the goods-received note, and the invoice. The
amount invoiced should never be more than what has been stated in the
purchase order or the value of what has been received in good order as
stated on the goods-received note.
39
Matthew Breman/CRS
A family dwelling at
Touloum, Chad. Catholic
Relief Services is
responding to the urgent
needs of Sudanese
refugees in Chad who
have fled escalating
conflict in western
Sudans Darfur region.
agreed-upon standards.
Pre-payment of material/advance to suppliers should be allowed in
select environments based on the circumstance of the purchase.
However, under no circumstance should the organization be put in a
position where greater than acceptable risk has to be accepted. The
general rule is that no advance to vendors/suppliers should have a
value that is greater than the amount of goods and/or services already
supplied and received by the organization. The organization should
never find itself in a credit position vis--vis the supplier.
Any payment request should be supported by documents including,
at a minimum, purchase requisition, purchase order, goods-received
note, and invoice. In the case of procurement requiring a survey report
and/or other quality analyses, the relevant documents should also be
attached as supporting documentation.
2. Minimum Requirements
A person separate from the purchase officer approves the payment
request.
The three-way test is performed and reviewed upon receipt of the
suppliers invoice.
3. Best Practices
The organizations procurement policy and purchase order/contracts
should specify both delivery terms and corresponding payment terms to
avoid any misunderstanding or litigation.
No advance payment should be higher than the supply performance
level at the time of the advance. Advances to vendors should be the
40
exception, not the rule. Any advance should only partially cover the
portion of the purchase that has already been delivered.
All payments are approved based on an approved authorization matrix.
Information about payment and suppliers performance is provided to the
supplier database updater.
41
S t e p 7. 2 . 6 M a n a g e S u pp l i e rs
Step Name
Manage Suppliers
Step Number
7.2.6
Inputs
1.
2.
3.
4.
Outputs
Organizational Roles
1.
2.
3.
4.
Integration Points
1. Finance system
2. Inventory management system
3. Market information sharing between functional
units
4. Organization leadership for vendor relations
Summary
Purchase officer
Warehouse officer
Updater
Organization director
42
Start
Process
no
Maintain
Suppliers
Database
Constantly
Look
for New
Suppliers
New Supplier?
yes
Assess
Supplier
Update
Database
End
Process
1. Key Features
A manual register or an electronic database of current and potential
suppliers is maintained.
The register or database contains information such as name and
particulars of supplier, possible delivery locations (including whether
the supplier can deliver directly to the warehouse), and types of
products supplied. It also documents historical transactions with the
supplier and allows for categorization of the supplier by type of product,
location, size, and performance indicators that show the reliability of
the supplier.
A person (henceforth called the updater) other than the procurement
officer is designated to update the database. This task includes
creation, modification, and deletion of vendors and vendor information.
The procurement officer and the receiving department are required to
continuously provide data on the performance of vendors.
A person senior to the updater periodically reviews the database.
The database is able to store and extract information regarding supplier
performance.
The procurement officer and other organization officials maintain a
relationship with regular suppliers through regular communication via
meetings, phone calls, etc.
43
44
Procurement Business
Process 7.3 Fulfillment
P r o c e ss D e scr i pt i o n
Fulfillment refers to a number of steps involved in managing the flow and
storage of goods, materials, services, and related information from point of
origin to point of distribution. Fulfillment includes inbound and outbound
movements of products; stores, warehouse, and inventory management;
inspections; handling delivery; dispatches, returns, and distribution/use of
goods, materials, and or services; and disposition of damaged, expired, or
unwanted stock.
P r o c e ss F l o w
Warehousing and
Inventory
Management
7.3.1
Distribute
7.3.2
Asset Management
7.3.3
End
Process
45
S t e p 7. 3 . 1 Wa r e h o u s e a n d I n v e n t o r y M a n ag e m e n t
Step Name
Step Number
7.3.1
Inputs/Outputs
1.
2.
3.
4.
5.
Organizational Roles
Integration Points
Summary
Purchase order
Waybill/packing list/delivery note
Survey report
Inventory status report
Warehouse layout/map
46
The term inventory designates the products held available in stock. Inventory
management is comprised of handling functions related to the tracking and
management of products. This includes the monitoring of products received
into, stored in, and dispatched out of storage locations and reconciling the
inventory balances, setting targets, providing replenishment techniques, and
reporting actual and projected inventory status.
Warehouse and inventory management is a process that allows the
organization to have adequate management of its products and to make
decisions and take actions to ensure enough products are available to
support program activities in a timely and efficient manner. The process
provides necessary and adequate guidelines and instruction for:
Warehouse management: How the organization prepares and acts to ensure
that warehouse facilities are ready, in adequate conditions, and with a clear
layout, and that all necessary documents and equipment (e.g., store ledger,
bin card, pallet) are in place.
Time to
Forecast
Receive
Materials
Requisition
Materials
Compare
Materials
to
Purchase
Order
Assess
Condition
of
Inventory
Notify
Project
Manager of
Variances
Dispose
Materials
Approve
Variances
and
Deviation
Initiate
Claims
Process
Update
Inventory
Data
Kit and
Put
Away
Payment
Process
Manage Inventory
47
Materials
Below
Replenishment
Time to Review
Inventory
Identify
Materials Below
Replenishment
Point
Count
and Audit
Inventory
Initiate
Requisition
Dispose of
Damaged
or Expired
Materials
Identify
Inventory
Discrepancies
Update
Inventory
Record with
Explanation
Notify
Donor if
Required
Enter in
Finance
Books
End Process
48
49
50
51
52
S t e p 7. 3 . 2 D i str i b u t i o n
Step Name
Distribution
Step Number
7.3.2
Inputs
1. Requisition form
2. Waybill (dispatch and return)
3. Carrier list and rates
Outputs
Organizational Roles
1. Carriers
2. Final distribution point manager: Ensures that
products are received and distributed in line with the
distribution protocol (number of recipients, ration, etc.)
3. Warehouse manager: Responsible for inventory control
4. Budget/program manager: Designs activities and
strategic objectives for which the product resources
are used
Integration Points
1. Beneficiary/recipients/end-users database
2. Finance system: Records the inventory value
3. Monitoring and evaluation: Ensures distribution is in
line with project objectives
Summary
4 Russell, R. S., & Taylor, B. W. (2006).Operations management: Quality and competitiveness in a global
environment (Fifth edition). New York, NY: John Wiley & Sons.
53
Inventory
Issue Waybills/Bills
of Lading/Packaging
List
Fill From
Inventory
Forward for
Shipment/
Transport
Initiate Shipping
Update
Financial
Reporting
System
Ship Material
1. Key Features
Distribution system and procedures allow the organization to adequately
control the distribution of products and plan for effective distribution of
products based on number and type of intended beneficiaries and the
approved products ration size and content per beneficiary.
The system allows for clarity, simplicity, full visibility, and traceability of
the movement of products from the warehouse to the end-user by using
approved documents (e.g., requisition form, waybill, goods-received
note, recipients receipt sheet, distribution report) and allows adequate
tracking of products returned back to the warehouse after distribution.
All transfer and distribution documents are created in multiple copies
to ensure that each party (warehouse officer, transporter, receiver,
logistics officer, finance officer) keeps a copy for his or her records. See
Step 7.2.4, Manage Shipping, for detailed guidance on rules and
documentation.
Acknowledgment of delivery to the final distribution point is required.
The distribution system takes into consideration the amount of products
requested in the pipeline (based on demand and supply planning). The
distribution system allows a system of notification from the warehouse
through which the program and purchase officers are informed of any
expected shortfall or overstock.
Under certain circumstances there may be situations in which materials
may be received and issued directly at the final distribution point without
passing through the warehouse. In these circumstances a waybill is
issued and entered in the inventory ledger and care is taken to show that
the materials did not pass through the warehouse.
Distribution officers have a recipients receipt sheet on which recipients
acknowledge receipt.
54
55
S t e p 7. 3 . 3 F l e e t M a n a g e m e n t
Step Name
Fleet Management
Step Number
7.3.3
Inputs
Outputs
1.
2.
3.
4.
Organizational Role
Integration Points
Summary
56
57
58
Procurement Business
Process 7.4 Reporting
P r o c e ss D e scr i pt i o n
All organizations are required to account to their constituencies for resources
with which they are entrusted. They are accountable to recipients, donors,
board members, partners, governments, and the general public. In particular,
development and relief organizations that use donor funding to carry out
projects have an obligation to their donors and recipients to achieve project
objectives using allocated resources appropriately.
In most development projects, products that are procured, transported,
stored, and distributed to recipients are the largest proportion of the project
budget and constitute the most significant loss, fraud, and misuse risk.
Throughout the supply chain, donors and recipients as well as
organizational leadership need to be informed and assured that
adequate care is taken by the project managers and supply chain
managers to ensure efficient delivery of products to their intended
recipients. Regular product inventory and recipients reports are required
to maintain clarity and visibility and to integrate with the monitoring and
evaluation reports, the finance reports, and the general program reports.
For reporting and record keeping consistency, please refer to the M&E
guide (Chapter 10) and the Finance guide (Chapter 6).
Inventory and recipients reports must be based on accurate source
documents. Primary paper and electronic records must be kept securely
for audit purposes and archiving. Organizations must keep a systematic
filing system to allow for easy retrieval and verification. The quality of
data must be verified on a regular basis.
Different donors, governments, and organizations have specific reporting
and record keeping requirements. The organization must ensure that
its reporting and record keeping systems and policies adhere to these
requirements. Sample inventory and recipient reporting and record
keeping regulations are include the US code of federal regulations
(22 CFR 211.10, Records and Reporting Requirements5). A sample
Commodity Status Report and Recipient Status Report as well as sample
Bed-Net Supply and Distribution Report are attached as Appendix D, E,
and F.
htm#211.10
59
P r o c e ss F l o w
Finance
Team
60
Reporting and
Record Keeping
7.4.1
Step Name
Step Number
7.4.1
Inputs
1.
2.
3.
4.
Outputs
Organizational Role
Laura Sheahen/CRS
S t e p 7. 4 . 1 R e p o rt i n g a n d R e c o rd K e e p i n g
Purchase file
Purchase request documents
Fleet management logs
Supply chain planning file
Integration Points
1. Budget reports
2. Finance: Plan, record
3. Purchase log
Summary
Start Process
Records
Reports
Inspection and
Audit
End Process
61
62
63
64
65
66
Does the method of storage mean that regular and accurate counts
can be made?
If applicable, are the gauges and weighing machines accurate?
When was the accuracy of the measuring devices last checked?
Is the stock kept in well-labeled locations?
Is the stock kept in clean and dry conditions under temperature
control?
Ensure that fuel stock is kept in such a manner that does not
represent a fire risk.
Note: Each stock line should be clearly labeled at its location and should
be identified by a card indicating which stock line the goods represent. This
will reduce errors, limit the reliance upon the skill of identification by the
storekeeper, and help to keep stock types separate.
Review of stock cards:
Review a number of stock cards, selected from each category of stocks
At a health center in
Kdol Tahen, Cambodia,
health staff provide
medicine to the patients
and teach them how to
use the medicine.
(e.g., drugs).
Note the dates when these were last reviewed by a supervising officer
(e.g., accounting, commodities specialist, or finance manager)
Ensure that each stock line and each stock card have unique identifying
numbers.
Trace a selection of balances brought forward on the stock cards to the
previous cards.
Stores handover reports:
Review the stores handover reports relating to the previous months.
Ensure these have been signed and dated by the individuals between
whom the responsibility for the stores has been passed.
When control of the stores is passed from one person to another
there should be some form of handover report to formalize the
passing of responsibility.
Conduct half yearly/yearly stock counts.
Trace a number of items from the last yearly stock count summary to the
relevant entry on the stock card.
Ensure the stock card was signed for these checks.
Review the previous count.
67
68
69
70
71
Review the fixed asset register for items that have outlived their useful
life to the program and assets that no longer physically exist and should
be written off (for example, motorcycles scrapped for spares, obsolete
computer hardware, items lost to theft or robbery, etc.)
Inquire about the accounting treatment of motorcycles and any other
motor vehicles which have been scrapped or dismantled for spares.
1. Fleet Management Checklists
Vehicles are important assets in the organization. It is critical to safeguard
vehicles from misuse and loss.
Review objectives
To establish that the vehicles are maintained and used properly and vehicle
fleet is adequate for the organizations operations.
The following checklist is useful in the review of vehicles management.
Vehicle usage checklist and questions:
Is there a policy on vehicle use?
Is a vehicle logbook issued for each vehicle?
Is it possible to use a donor-funded vehicle on another project?
Is it possible to charge different donors/projects/departments based on
logbook details?
Are donors/projects/departments charged accordingly?
Do all staff members who drive vehicles hold legal driving permits as
required by local laws?
Is the validity of driving permits checked annually?
Select a number of mileage log books for testing.
Verify that the last months mileage (private and official) is in agreement
with the vehicle report.
Verify that the last recorded mileage is in agreement with the vehicle
odometer reading.
Trace private mileage, if any, to the relevant payroll deduction, staff
contribution, or staff debtors account. Ensure that it was calculated correctly.
Ensure the logbooks are properly completed, showing the users
and drivers of the vehicles, mileage and fuel consumption, and the
destination and purpose of each trip.
Check the calculations and additions of the mileage recorded in the
logbooks.
72
Review the logbooks for evidence that the appropriate supervisor has
reviewed them on a monthly basis and that recorded mileages are
compared to the mileage meter or gauge.
Logbooks should be reviewed monthly by an independent member of
staff (e.g., a financial or internal auditor). Private mileage, if applicable,
should be extracted for recharging through the payroll or staff debtors.
Periodic reviews should also compare mileage with fuel consumption
over time.
For the logbooks selected, ensure all the vehicles have road licenses,
insurance, are registered, and are serviced regularly.
Select a number of records of private mileage use from the logbooks and
ensure that it has been properly authorized.
Private mileage should be authorized in advance, either when a vehicle
is assigned to someone or when an unassigned vehicle is used for a
personal use.
Review the private mileage agreement, if applicable, and ensure this
policy is reasonable and is followed by the program.
Ensure that the drivers selected above are properly licensed, as use of
unlicensed drivers would invalidate an insurance claim.
Review the private mileage rate, if applicable.
Compare the private mileage rate to fuel and other transport costs.
When was the mileage rate last updated and is it reasonable?
Obtain a sample of vehicle fuel bills and verify that a selection of entries
are in agreement with the relevant log books.
How many vehicles does the organization have?
How are they allocated to staff and projects?
Is there a policy on private and official use?
Do staff members undergo driving tests before they are allowed to drive
the organizations vehicles?
Where are the vehicles parked overnight? Is this location secure and
covered by insurance?
Are licenses examined before staff members are allowed to drive?
Do the drivers use seat belts, helmets, and protective clothing as
appropriate?
Does each vehicle have a separate logbook?
Verify that each logbook shows the following:
73
74
Glossary
ABC Classification
Classification of a group of items in decreasing order of annual dollar volume
or other criteria. This array is then split into three classes called A, B, and C.
The A group represents 10 to 20 percent by number of items, and 50 to 70
percent by projected dollar volume. The next grouping, B, represents about 20
percent of the items and about 20 percent of the dollar volume. The C-class
contains 60 to 70 percent of the items, and represents about 10 to 30 percent
of the dollar volume.
ABC Inventory Control
An inventory control approach based on the ABC volume or sales revenue
classification of products (A items are of the highest volume or revenue, C are
the lowest volume or revenue SKUs).
ABC Model
In cost management, a representation of resource costs during a time period
that are consumed through activities and traced to products, services, and
customers or to any other object that creates a demand for the activity to be
performed.
ABC System
In cost management, a system that maintains financial and operating data on
an organizations resources, activities, drivers, objects, and measures. ABC
models are created and maintained within this system.
Acquisition Cost
In cost accounting, the cost required to obtain one or more units of an item. It
is calculated as order quantity times unit cost.
Action Message
An output of a system that identifies the need for and the type of action to be
taken to correct a current or potential problem. Examples of action messages
in an MRP system include release order, reschedule in, reschedule out, and
cancel. Synonyms: action report, exception message.
Action Plan
A specific method or process to achieve the results called for by one or more
objectives. An action plan may be a simpler version of a project plan.
Activity
Work performed by people, equipment, technologies, or facilities. Activities are
usually described in an verb-adjective-noun construction. Activities may occur in
75
a linked sequence and there may be activity-to-activity assignments. 1) In activitybased cost accounting, a task or activity performed by or at a resource, required
in producing the organizations output of goods and services. A resource may be a
person, machine, or facility. Activities are grouped into pools by type of activity and
allocated to products. 2) In project management, an element of work on a project.
It usually has an anticipated duration, anticipated cost, and expected resource
requirements. Sometimes the term major activity is used for larger bodies of work.
Activity Analysis
The process of identifying and cataloging activities for detailed
understanding and documentation of their characteristics. An activity
analysis is accomplished through interviews, group sessions, questionnaires,
observations, and reviews of physical records of work.
An anti-trafficking project
at Tra On in Vinh Long
Province in the Mekong
Delta region of Vietnam.
Many young people
have been trafficked
for marriage or work in
neighboring countries,
and this project
addresses the problem.
Bottleneck
A constraint, obstacle, or planned control that limits throughput or the
utilization of resources.
Bulk Area
A storage area for large items that are most efficiently handled by the palletload.
Bulk Storage
The process of housing or storing materials and packages in larger quantities,
generally using the original packaging or shipping containers or boxes.
Bulk Packing
The process or act of placing numbers of small cartons or boxes into a larger
single box to aid in the movement of product and to prevent damage to or
pilferage of the smaller cartons or boxes.
Business Plan
1) A statement of long-range strategy, revenue, cost, and profit objectives,
usually accompanied by budgets, a projected balance sheet, and a cash flow
(source and application of funds) statement. A business plan is usually stated
in terms of dollars and grouped by product family. The business plan is then
translated into synchronized tactical functional plans through the production
planning process (or the sales and operations planning process). Although
frequently stated in different terms (dollars versus units), these tactical plans
should agree with each other and with the business plan. See also: Long-Term
Planning, Strategic Plan. 2) A document consisting of the business details
(organization, strategy, and financing tactics) prepared by an entrepreneur to
plan for a new business.
76
Commercial Invoice
A document created by the seller. It is an official document that is used to
indicate, among other things, the names and addresses of the buyer and
seller; the product(s) being shipped; and the products value for customs,
insurance, or other purposes.
Commodity
An item that is traded in commerce. The term usually implies an
undifferentiated product competing primarily on price and availability.
Commodity Procurement Strategy
The purchasing plan for a family of items. This would include the plan to
manage the supplier base and solve problems.
Competitive Bid
A price/service offering by a supplier that must compete with offerings from
other suppliers.
Contract
An agreement between two or more competent persons or companies to
perform or not to perform specific acts or services or to deliver merchandise.
A contract may be oral or written. A purchase order, when accepted by a
supplier, becomes a contract. Acceptance may be in writing or by performance,
unless the purchase order requires acceptance in writing.
Contract Administration
The process of managing all aspects of a contract to guarantee that the
contractor fulfills his obligations.
Distribution
Outbound logistics from the end of the production line to the end user. 1) The
activities associated with the movement of material, usually finished goods
or service parts, from the manufacturer to the customer. These activities
encompass the functions of transportation, warehousing, inventory control,
material handling, order administration, site and location analysis, industrial
packaging, data processing, and the communications network necessary for
effective management. It includes all activities related to physical distribution
as well as the return of goods to the manufacturer. In many cases, this
movement is made through one or more levels of field warehouses. Synonym:
Physical Distribution. 2) The systematic division of a whole into discrete parts
having distinctive characteristics.
Ethical Standards
A set of guidelines for proper conduct by business professionals.
77
FEFO
First expiry, first out. The first expiry, first out method attempts to ensure that
perishable products are sold while they are still in good condition.
Forecast
An estimate of future demand. A forecast can be constructed using
quantitative or qualitative methods or a combination of the two. It can be
based on extrinsic (external) or intrinsic (internal) factors. Various forecasting
techniques attempt to predict one or more of the four components of demand:
cyclical, random, seasonal, and trend.
Forecast Accuracy
Measures how accurate your forecast is as a percent of actual units or
dollars shipped, calculated as 1 minus the absolute value of the difference
between forecasted demand and actual demand, expressed as a percentage
of actual demand.
Forecast Cycle
Cycle time between forecast regenerations that reflect true changes in
marketplace demand for shippable end products.
Forecasting
Predictions of how much of a product will be purchased by customers. Relies
upon both quantitative and qualitative methods. See also: Forecast
Integrated Logistics
A comprehensive, system-wide view of the entire supply chain as a single
process, from raw materials supply through finished goods distribution. All
functions that make up the supply chain are managed as a single entity, rather
than managing individual functions separately.
Inventory
Raw materials, work in process, finished goods, and supplies required for
creation of a companys goods and services. Also the number of units and/or
value of the stock of goods held by a company.
Inventory Accuracy
When the on-hand quantity is equivalent to the perpetual balance (plus or
minus the designated count tolerances). Often referred to as a percentage
showing the variance between book inventory and actual count. This is
a major performance metric for any organization which manages large
inventories. Typical minimum and best practice averages would be 95
percent and 99 percent.
78
Inventory Management
The process of ensuring the availability of products through inventory
administration.
Inventory Planning Systems
The systems that help in strategically balancing the inventory policy and
customer service levels throughout the supply chain. These systems calculate
time-phased order quantities and safety stock using selected inventory
strategies. Some inventory planning systems conduct what-if analyses that
compare the current inventory policy with simulated inventory scenarios with the
goal of improving the inventory ROI.
Key Performance Indicator (KPI)
KPIs are commonly used by an organization to evaluate its success or the
success of a particular activity in which it is engaged
Last In, First Out (LIFO)
Accounting method of valuing inventory that assumes latest goods purchased
are first goods used during accounting period.
Lead Time
The total time that elapses between an orders placement and its receipt.
It includes the time required for order transmittal, order processing, order
preparation, and transit.
Logistics
The process of planning, implementing, and controlling procedures for the
efficient and effective transportation and storage of goods, including services,
and related information from the point of origin to the point of consumption for
the purpose of conforming to customer requirements. This definition includes
inbound, outbound, internal, and external movements.
Maximum Inventory
The planned maximum allowable inventory for an item based on its planned
lot size and target safety stock.
Maximum Order Quantity
An order quantity modifier, applied after the lot size has been calculated, that
limits the order quantity to a pre-established maximum.
Order
A type of request for goods or services such as a purchase order, sales order,
work order, etc.
79
Order Cycle
The time and processes involved from the placement of an order to the receipt
of the shipment.
Order Entry and Scheduling
The process of receiving orders from the customer and entering them into
a companys order processing system. Orders can be received through
phone, fax, or electronic media. Activities may include technically
examining orders to ensure an orderable configuration and accurate price,
checking the customers credit and accepting payment, identifying and
reserving inventory (both on hand and scheduled), and committing to and
scheduling a delivery date.
Order Interval
The time period between the placements of orders.
Order Level System
The level of materials at which a new supply order should be placed. In other
words, at this level a purchase requisition is made out. This level is fixed
somewhere between maximum and minimum levels.
Order Management
The planning, directing, monitoring, and controlling of the processes
related to customer orders, manufacturing orders, and purchase orders.
Regarding customer orders, order management includes order promising,
order entry, order pick, pack and ship, billing, and reconciliation of the
customer account. Regarding manufacturing orders, order management
includes order release, routing, manufacture, monitoring, and receipt into
stores or finished goods inventories. Regarding purchasing orders, order
management includes order placement, monitoring, receiving, acceptance,
and payment of supplier.
Order Picking
Selecting or picking the required quantity of specific products for movement
to a packaging area (usually in response to one or more shipping orders) and
documenting that the material was moved from one location to shipping.
Order Processing
Activities associated with filling customer orders.
Out of Stock
The state of not having inventory available for distribution or sale to a
consumer (zero inventory).
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Procurement
The business functions of procurement planning, purchasing, inventory control,
traffic, receiving, incoming inspection, and salvage operations. Synonym: Purchasing
Pro Forma Invoice
An invoice, forwarded by the seller of goods prior to shipment, that advises the
buyer of the particulars and value of the goods. Usually required by the buyer
in order to obtain an import permit or letter of credit.
Public Warehouse
A business that provides short or long-term storage to a variety of businesses,
usually on a month-to-month basis. A public warehouse will generally use
their own equipment and staff; however, agreements may be made in which
the client either buys or subsidizes equipment. Public warehouse fees are
usually a combination of storage fees (per pallet or actual square footage) and
transaction fees (inbound and outbound). Public warehouses are most often
used to supplement space requirements of a private warehouse.
Purchase Order (PO)
The purchasers authorization used to formalize a purchase transaction with
a supplier. Also the physical form or electronic transaction a buyer uses when
placing order for merchandise.
Purchasing
The functions associated with buying the goods and services required by an
organization.
Quarantine
In quality management, the setting aside of items from availability for use or
sale until all required quality tests have been performed and conformance
has been certified. In a best practice process, items in quarantine are tagged,
logged, and kept in a secure area pending disposition.
Raw Materials (RM)
Crude or processed material that can be converted by manufacturing,
processing, or combination into a new and useful product.
Real-Time Processing
The processing of data in a business application as it happens, as contrasted
with storing data for input at a later time (batch processing).
Receiving
The function encompassing the physical receipt of material, the inspection of
the incoming shipment for conformance with the purchase order (quantity and
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Supply Warehouse
A warehouse that stores raw materials. Goods from different suppliers are picked,
sorted, staged, or sequenced at the warehouse to assemble plant orders.
Transit Inventory
Inventory in transit between manufacturing and stocking locations, or between
warehouses in a distributed warehousing model.
Vendor
The manufacturer or distributor of an item or product line. See also: Supplier.
Warehouse
A storage place for products. Principal warehouse activities include receipt of
product, storage, shipment, and order picking.
Warehousing
The storing (holding) of goods.
Warehouse Management System (WMS)
The system used to effectively manage warehouse business processes and
direct warehouse activities, including receiving, put away, picking, shipping,
and inventory cycle counts. Also includes support of radio-frequency
communications, allowing real-time data transfer between the system and
warehouse personnel. They also maximize space and minimize material
handling by automating put-away processes.
Waybill
A document containing a description of goods that are part of a common
carrier freight shipment. The waybill shows origin, destination, consignee/
consignor, and amount charged. Copies travel with goods and are retained by
originating/delivering agents. Used by carrier for internal record and control,
especially during transit. Not a transportation contract.
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References
Catholic Relief Services. (2010). Purchasing Manual. Baltimore, MD.
84
Plate No.:
Serial No.:
Description:
Local PR No.:
Requisitioner:
Date:
Local PO No.:
Approved by:
Date:
Vendor PO:
Date:
Date Acquired:
Vendor:
Cost (LC):
DSPN (purchase):
Cost (USD):
ERF No.:
Date:
HQ PO No.:
Date:
Chassis No.:
Date:
Engine No.:
on (date):
Documents in file:
(not all may be required)
by (name):
PASTE PICTURE OF VEHICLES HERE
85
Waybill
Project: [insert title and number]
Waybill Number: __________________
1. Recipient Organizations Details
Recipient Organizations (RO) Name:
Code:
ROs Address:
Exact locality of delivery:
Approved
Recipients by
Category:
Cat 1:
Cat 2:
Total:
2. Cargo Details
Request No:
Distribution Period:
Conveyor/Transporter:
DETAILS OF MATERIALS
PACK
TOTAL DISPATCHES
NPACK
G-WT
N-WT
RECEIVED QUANTITY
Sound
Packaging
Torn
Damaged
Missing
TOTAL
Notes: PCKG: Packaging (give type and weight); PR1-3: Apportion amounts by programs/beneficiaries types covered by this dispatch; NPACK: Number
of packages; G/N-W: Gross/Net Weight
3. Organization Approval
Prepared by [Name and Title]:
Signature:
Signature:
Number Plate:
Comments:
NB: This Waybill is made in five colored copies, to distribute as follows: white original (Organization Logistics), blue (Organization
Programs), yellow (Warehouse), green (Recipient Organization), pink (Transporter).
[1]
Each recipient organization must have a second person, other than the Director, authorized to take delivery of the goods.
86
<<COUNTRY>> Program
Date:
Reception Site / Warehouse:
GRN -
Transport Co.:
Origin:
Driver:
Truck No.:
Trailer No.:
PO Number:
Condition Upon Arrival and Discharge
Product Description
Unit QTY
According to
DN / WB
Good
Condition
Missing /
Short-Landed
Units
(A)
Torn or
Leaking
Containers
(B)
Damaged
Units (wet,
crushed, etc.)
(C)
Empty / Light
Units
(D)
Total Losses
(A + B + C
+ D)
TOTALS:
We the undersigned declare that we witnessed the unloading of the truck identified above, and we concur that the products and
commodities listed were received in the condition as noted:
NOTE: By signing, individuals verify the authenticity of this document; it IS NOT an admission of responsibility for loss or damage.
Warehouse Mgr:
Driver:
Date:
AFTER RECONDITIONING
Product Description
QTY
Recovered
(a)
QTY Unfit or
Destroyed
(b)
Other
Losses (c)
Total Loses
(b + c)
Total
Recovered
and/or Lost
(a + b + c
Remarks / Comments
TOTALS:
Operation completed on
Signature: Warehouse Mgr:
20
at
Driver:
AM / PM.
87
MM
WSB
CSB
LENTIL
VEGOIL
RICE
GREEN
PHYSICAL INVENTORY
ADJUSTMENT TO INVENTORY
B.
RECEIPTS
TOTAL
PEAS
10,875
10,875
ARRIVAL ACCORDING TO
PL06BJ0904,0905, 0947, 0949
IN TRANSIT
EXCESS LANDED
675
43,175
89,900
16,371
500
18,378
179,874
675
43,175
89,900
16,371
500
18,378
179,874
349,175
99,995
323,600
772,770
80,000
80,000
TOTAL RECEIPTS
80,000
349,175
99,995
323,600
852,770
C.
TOTAL AVAILABLE
10,875
80,000
349,850
43,175
89,900
116,366
500
341,978
1,032,644
D.
39,800
35,000
21,206
96,006
31,350
37,900
24,850
14,505
18,200
126,805
EMERGENCY
SUB / TOTAL
71,150
37,900
59,850
35,711
18,200
222,811
REPAYMENT OF COMMODITIES TO
AGENCIES
71,150
37,900
59,850
35,711
18,200
222,811
E.
10,875
8,850
349,850
5,275
30,050
80,655
500
323,778
809,833
F.
8,850
349,275
5,275
30,050
80,518
300
323,778
798,046
G.
DIFFERENCE BETWEEN (E - F)
10,875
575
137
200
11,787
123
123
2. PORT LOSSES
3. IN-COUNTRY LOSSES
4. WAREHOUSE LOSSES
10,875
575
0.00
200
11,650
10,875
575
123
200
11,773
14
14
I.
Month 1
Receipient
Partner 1
Stock Initial
Receipt
Distributions
Returns
Stock Final
450
380
67
450
380
67
Partner 2
Partner 3
0
0
0
0
0
Month 2
Receipient
Partner 1
Stock Initial
Receipt
Distributions
Returns
Stock Final
450
380
67
450
380
67
Partner 2
Partner 3
0
0
0
0
0
89
Yr2
Yr3
Yr4
Yr5
0
0
Yr2
Yr3
Yr4
Yr5
Distribution Type
Target Population (New)
Target Population (LLIN Replacement)
Total Target Population
Total LLINs for Round 9 Distribution
0
0
90
Appendix G:
Sample Procurement Officer Job Description
JOB TITLE:
PROCUREMENT OFFICER
PRIMARY FUNCTIONS: Overall procurement and asset management for emergency field operations. Collaborate and
coordinate closely with the Logistics and Procurement Departments (whenever possible). Supervise calls for bid, local purchase
operations, and international procurement. Coordinate with the various programming and administrative departments to ensure
order what they need in the appropriate quantities and quality, that they receive what they ordered in the correct quantities when
needed and at the right cost. Develop procurement management systems as needed and train staff in their use. Align field
procurement systems with country program systems as appropriate. Modify or overhaul systems that are not efficient. Create
filing systems and manage the document trail in a transparent manner to avoid compliance shortfalls and audit findings.
Supervises: Assistant Procurement Officer, Purchasing Agent(s)
Operational contacts: Director; Administrative Officer; Program Managers and Coordinators; CP Purchasing
and other staff; local Customs and various local Government Officials
GENERAL RESPONSABILITIES:
As a member of a support department, encourage and positively reinforce open and continuous coordination and
collaboration with all departments within Organization, particularly with staff, to ensure that the Procurement Office
provides goods and services of the highest quality in the most cost-effective and efficient manner.
Provide training and coaching as necessary to Procurement Office staff and other emergency staff
Design fully compliant procurement and asset management systems; review and revise existing country
program systems to meet the needs of the emergency operation. Verify that all systems and operations
comply with policies and procedures.
Fully document all procurement operations. Create procurement filing systems as required in the Policies and
Procedures Manual.
Review and approve local purchase orders and International Requisition Forms (IRFs). Review orders made by
department managers and other parties to ensure budget availability, as well as quantity, quality and delivery
requirements. Provide regular status reports on procurement to the departments.
Develop efficient office supply requisition and ordering systems.
Develop relationships and maintain contact with local vendors.
Oversee calls for bid and contracting with suppliers. Acquire prices and pro-forma invoices for all purchases.
Fully document all local purchasing activities.
Analyze Field Requisitions, IRFs and purchase orders to determine:
a) that the description of the goods and/or services is accurate in every aspect, and that they are of the
expected quality for the cost;
b)the method of pricing to be used (e.g., catalog, written or telephone inquiries, pro formas or other estimates);
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Appendix H:
Sample Assistant Procurement Officer Job
Description
JOB TITLE: ASSISTANT PROCUREMENT officer
DEPARTMENT: LOGISTICS - PROCUREMENT
SUPERVISOR: PROCUREMENT OFFICER
PRIMARY FUNCTIONS: Efficiently meet the procurement and delivery needs of office(s). Oversee the acquisition locally of
pro formas and estimates. Manage bid comparison and vendor selection process. Provide cost and quality analyses prior
to seeking Procurement Officer approval. Prepare local purchase orders and IRFs. Ensure follow up of purchase orders
and contracted services. Monitor and report on vendor performance. Utilize the procurement management systems and
train staff in their use. With the Procurement Officer, create filing systems and manage the document trail in a transparent
manner to avoid compliance shortfalls and audit findings.
SUPERVISES: N/A
Operational contacts: Administrative staff; Program Managers and Coordinators; local vendors and service
providers; local Customs and various local Government Officials
GENERAL RESPONSABILITIES:
1) Analyze each purchase requisition to determine:
a)
that the quality description is accurate in every aspect, and that it is of appropriate quality;
b)
the method of pricing to be used (e.g., catalog, written or telephone inquiries, or estimates);
c)
d)
the proper supplier (local or international), considering available facilities, dependability, quality, reputation
and geographic location;
e)
the right price, including all payment terms, f.o.b. or c.i.f. terms, and all tax exemptions permitted;
f)
2) Ensure that all requests for quotations are clear and complete.
3) Prepare all local purchase orders and International Requisition Forms (IRFs) in accordance with Organization
procurement policies and procedures. Pass all POs and IRFs to the Procurement Officer for approval prior to
making orders. Place rush orders by telephone, e-mail or fax, and follow up with a written confirmation.
4) Make necessary adjustments to final prices whenever invoice and purchase order prices disagree. Negotiate
with suppliers as necessary and appropriate.
5) Handle correspondences concerning discrepancies.
6) Create and maintain continued working relationship with local supplier sales representatives.
7) Make visits to supplier stores and production facilities whenever the situation warrants.
8) Constantly investigate new sources of vendors, materials and services.
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9) Solicit sealed bids when necessary and appropriate according to agency procurement guidelines.
10) Ensure proper filing of all documents for purchases.
11) Create individual files for vendors, as well as for commodities and services, to speed up procurement operations.
12) Perform additional duties as assigned by the Procurement Officer.
Qualifications:
Self-starter with ability to operate efficiently and be successful under difficult conditions. Creativity and
flexibility are paramount.
Local language fluency required. Written and spoken English highly preferred.
Excellent knowledge of local operating environment and communities highly desired.
Some training and experience in Procurement, General Management, Logistics, Financial Management,
Accounting or equivalent.
Knowledge and understanding of generally accepted procurement and asset accounting principles.
Planning and organizational abilities.
Good analytical and problem solving skills.
Leadership and supervisory skills.
Demonstrated ability to prioritize, manage multiple tasks, delegate responsibilities and ensure follow-up.
Working knowledge of computers and the following software: Outlook, MS Excel, MS Word.
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Appendix I:
Sample EFR Logistics Officer Job Description
TITLE: EFR logistics officer
DEPARTMENT: LOGISTICS office
SUPERVISOR: Director
PRINCIPAL RESPONSIBILITIES: Provide strategic and tactical leadership to the Logistics Office and departments. Create,
implement and monitor the relief commodity and equipment supply chain and operations support system. Negotiate
and contract warehouse facilities, transportation resources and logistics services. Develop commodity and equipment
procurement, storage and dispatch plans. Prepare and submit various reports. Collaborate with the other departments of
ORGANIZATION, particularly Programming, from planning through implementation and close out. Represent ORGANIZATION
at logistics (e.g., Logistics Cluster; civil and military authorities, etc.) and other coordination meetings. Coordinate relief and
supply chain activities with UNJLC, WFP, OCHA, CI partners, sister aid agencies, local partner agencies, etc.
Supervises: Commodity Management Officer, Fleet Manager, Procurement Officer, Distribution Officer, Assistant
Logistics Officers and Secretary
Operational contacts: Program Managers; representatives of various donors, international NGOs and UN agencies
(including Logistics Cluster and UN Joint Logistics Centre); ORGANIZATION/Shipping and ORGANIZATION/Purchasing;
USAID OFDA/DART Officers; partner representatives and officials; and local Customs and various Govt. Officials.
Design, implement and monitor the relief commodity and equipment supply chain:
As a member of a support department, encourage and positively reinforce open and continuous
coordination and collaboration with the other departments within ORGANIZATION, particularly with the
program officers and their staffs. Ensure that the Logistics Office provides goods and services of the
highest quality, in the most cost-effective and efficient manner.
Coordinate with programming staff to determine the types and quantities of operations support, relief
supplies and equipment that will be required immediately and over the longer term to meet program
objectives.
Plan strategically and tactically the immediate and longer-term logistical requirements necessary to
store and transport relief supplies.
Assess logistical infrastructure, utilizing local knowledge, including: road, rail and water transportation
systems; warehouse facilities (central, intermediate and extended); means of transportation (land, air and
water); commodity and equipment vendors.
Identify storage facilities, transportation resources and leasing options; share storage facilities and
transport if possible with UN agencies, other NGOs or partner organizations. Make full use of common
services as available and appropriate.
Coordinate supply chain planning and implementation with other agencies.
Budget costs of personnel, goods, services and leased assets.
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Evaluate in-kind donations against need, appropriateness, management and transport costs. Pay
particular attention to packaging and expiration dates.
Set up inventory of equipment, furniture, etc. imported for the response.
Manage directly international procurement; supervise local procurement.
3. Fleet Manager
Assess local availability of vehicles and leasing options for vehicles (passenger and trucks). Discuss
possibility of borrowing vehicles from other programs, from local Catholic missions and organizations, etc.
Contract passenger and transport vehicles as necessary. Plan for excess capacity (15-20% over expected need).
Coordinate with Programming and the Procurement Office to determine the models of vehicles to procure
internationally. Standardize to the extent possible.
Ensure availability of sufficient drivers, fuel, lubricants, spare parts and tires, maintenance and repair options.
Coordinate with international community to ensure fuel stock availability. Set up fuel farm as necessary.
Hire and train drivers.
Oversee implementation of vehicle management and control system: vehicle logs, daily checks,
maintenance and repair schedules, travel planning, etc.
When necessary, work with local communities or hire temporary personnel to improve roads and
infrastructure along supply chain.
Verify invoices received from private transport companies and service providers; submit verified and
approved copies to the Finance Office for payment.
4. Beneficiary Registration and Distribution Manager
With other agencies, determine coordinated modalities for the distributions of standardized goods and
services, including ration sizes.
Determine distribution points, staffing needs, and schedules.
Prepare various documents and formats needed to register beneficiaries, manage distributions, and report
on distribution activities.
Hire and train distribution staff as necessary.
Ensure beneficiaries are informed of the distribution locations, schedules and services and goods they will
receive.
Other:
Conduct monthly physical inventories of all warehouses. Prepare and submit inventory reports.
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www.crsprogramquality.org
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