BN44 00428b

Scanning
LIB.
Safety
RoHS
SPECIFICATION FOR
APPROVAL
CUSTOMER
: LG Electronics inc.
ITEM
: Power Supply Unit.
P/NO
Model Name
Customer
Supplier
LGP32-13PL1
EAY62810301
OPVP-0177
DATE
: 2013.08.20
Revision
: 3.4
Remark
: MP (PCB REV 3.0)
Producing District : CSG ( CHINA SUZHOU GENMAO )
: CSG ( )
Safety Standard Parts [ List ]

Power Cord, Power Plug, X/Y-Capacitor, Power Switch, Fuse, SMPS Trans, Stand-By Trans, Photo coupler, Insulation()
Resistor, Discharge() Resistor, Fusing Resistor, FBT.CPT, CPT Socket, DY, D-Coil, Line Filter, PCB Material, Front /
Back-cover Material Relay(1-2), Varistor, Adapter
EMC Standard Parts [ List ]
Power Plug, Line Filter, X-Capacitor, Y-Capacitor, SMPS Trans, Tuner, Saw-Filter, Shield Case, Oscillator, Pattern Change
Green [ ]
This item must meet the standards of LG Electronics for six major substances as designated by RoHS for control.
(Cd: 10ppm under, Pb/Hg/Cr+6/PBB/PBDE: 100 ppm under)
Lien Chang
g Electronic Enterprise
p
Co.,, Ltd.
ADDNo.2, Lane 234, Hsin Shu Rd., Hsin Chuang
Taipei County, Taiwan 242
TEL: (886-2)2203-5100
FAX: (886-2)2202-8472

Lien Chang Electronic Enterprise Co., Ltd.
Rev 3.4
LGP32-13PL1 LCD TV Power specification
Documentation For
Approval
Model Name
Customer
Supplier
LGP32-13PL1
EAY62810301
OPVP-0177
W itt
Written
Ch k d
Checked
miki
Peter
Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.

No copy & disclosure is Allowed. All Right Reserved by LIEN CHANG.
A
Approved
d
C.T

Rev 3.4
Contents
NO.
A table of contents
Page
Documentation of Approval
1~2
1
2
Contents
Revision History
CTQ Management
Specification
1. INTRODUCTION
2. SPECIFICATION
2.1 Input Requirements
2.2 Power Output Characteristics
2.3 Environment Requirement
2.4 Dielectric Strength Voltage and Insulation Resistance
2.5 Burn-in
2.6 Interface
2.7 Product Safety
2.8 Construction
2.9 Function of protection
2.10 Sound Noise Characteristics.
2.11 Connector Specification
2.12 PCB Dimension.
2.13 Apply to Eyelet point.
2.14 Electrical Characteristics
2.15 Mechanical Characteristics
6~16
Schematic Diagram
17~18
Block Diagram
19~20
Parts List
21~25
Process Marking
26~27
10
PCB Layout
28~33
11
Safety Parts
34~36
12
Mechanical Drawing
37~40
13
Packing Drawing
41~46
14
Bar-code Label Drawing
47~48
15
Labeling Point
49~50
16
Workmanship Point
51~52
17
Manufacturing Process (Flow-Chart)
53~56
18
* Appendix
A1. POWER Check list
A2. Warranty letter

57~72
57
72

Rev 3.4
Revision History
Rev No.
0.1
Contents
Apply to PV (PCB REV 0.2)
PCB P/No : EAX64905001(2.0)
Date of
Approval
Checked
12.10.19
Peter
12.11.13
Peter
12.11.26
Peter
12.12.07
Peter
PV 1st Edition.
0.2
Apply to PV ( PCB REV 0.21 )

PCB P/No : EAX64905001(2.1)
Diode temperature
p
improvement
p
: HS2 ( 12X11X21)/HS3(15X11X21)
)
(
)
HS2(38*15*17.5) Integration
PV 2st Edition
0.3
Apply to PV ( PCB REV 0.22 )

PCB P/No : EAX64905001(2.2)
1 S
1.
Sett A
Assembly
bl Improvement
I
t : HS2(38*15*17.5)
HS2(38*15*17 5) HS2(37*10*17.5)
HS2(37*10*17 5)
PV 2st Edition
1.0
Apply to MP ( PCB REV 1.0 )

PCB P/No : EAX64905001(2.4)
1.MP
- Add UL Mark
1.1

PCB P/No : EAX64905001(2.4)
1.CX101 0.33UF changed to 0.47uF
2.CX102 0.33UF changed to 0.22uF
3.R101 1.2M changed to 1M
13.01.09
Peter
1.2

PCB P/No : EAX64905001(2.4)
FEELUX TRAN`S 13S-LPM01 ,13S-DD06 Field smell , Trans
tape maker
13.02.08
Peter
1.3

PCB P/No : EAX64905001(2.4)
13.04.15
Peter
13.04.17
Peter
D203 Lead length management (Max. 2.0mm)

2.0

PCB P/No : EAX64905001(2.6)
1. PCB is modified (It will be applied from 5/15)
2. AC Socket is modified

Remark

Rev 3.4
Revision History
Rev No.
3.0
Contents
PCB P/No : EAX64905001(2.7)
Date of
Approval
Checked
13.05.03
Peter
13.05.14
Peter
13.05.21
Peter
13.07.14
Peter
13.08.20
Peter
1.change J19 -> Axial 1K (PCB REV 3.0 Change 6/1)

3.1

PCB P/No : EAX64905001(2.7)
1. no use vendor delete, and remain actual vendor
3.2

PCB P/No : EAX64905001(2.7)
1.Add WANSHENG CERAMIC CAP 4M
3.3

PCB P/N
P/No : EAX64905001(2
EAX64905001(2.7)
7)
1.ION FLUX Model : ILF714 ILF710
2.R801 1K 0 (8/13)
3.4

PCB P/No : EAX64905001(2.7)
<DONGIL> AC Socket modify : add cover ,
DAC-18C3M1DAC-18C3M1c (It will be applied from 9/23)

Remark

Rev 3.4
CTQ Management
No.
Contents
Page
2.1.1 Power Factor
2.2 .1 Stand By Power Consumption


Rev 3.4
S
Specification
ifi ti


Rev 3.4
1. INTRODUCTION
1.1 Scope
This approval is the description related to every electrical and structural specifications
and reliability For Power Supply Unit used on 32 inch LGE LED TV
TV.
1.2 Customers product related items
Product : Power Supply Unit
Part code : EAY62810301
1.3 Product name
Product name : LGP32-13PL1
Revision code : 3.4
2. SPECIFICATION
2.1 Input Requirements
Nominal Input Voltage
AC 100V to AC 240V
Input Voltage Variation
AC 90V to AC 264V
Input Current
Under 1.5Arms . (at 100Vac & Nominal Load)

Under 0.7Arms . (at 240Vac & Nominal Load)
Nominal Frequency
50 / 60 Hz
Frequency Variation Range
47 Hz to 63 Hz
Phase
Single
Leakage Current
0.35mA_peak. (100Vac ~ 240Vac)
Surge Immunity
4kV / 1000ns / 0 to 360
Hold-up
Hold
up Time
More than 20ms at 100Vac and maximum output load

When it doesnt meet 20ms hold up time,
1. PSU restarts.
2. No hardware failure.(All components)
Lightning Surge
2kA Normal, Common Mode
Inrush Current
80A zero-peak max

at cold start and any specified line, load, temperature conditions.
2.1.1 Power Factor

over than 0.4 at 90 264Vac & max load condition

Rev 3.4
2.2 Power Output Characteristics
Output
Voltage
Variable range
[V]
Rated Current
(Min, Max)
[Amean]
Voltage
Regulation
[V]
Ripple
Voltage
[mVp_p]
3.5V
(STBY)
3.325V ~ 3.675V
1.4A (0.2~1.4A) (ON condition)
5%
250 mVp_p
12V
11 4V ~ 12.6V
11.4V
12 6V
1 2A (0
1.2A
(0.2
2~1
1.2A)
2A)
5%
350 mVp_p
mVp p
24V
21.6V ~ 27.0V
0.6A (0.1~0.6A)
10%
500 mVp_p
LED B+
65.6V~86.9V
0.4A(0.380~0.420A)
5%
0.3W Under (15mA)
* On Condition : In a moment of Power_ON Signal activated, the current of 3.5V output should be
limited within 40mA(Max) at LCD TV condition for stability.
Do not turn Power_ON Signal on at the load condition of 3.5V output, more than 40mA.
* Total regulation for each output circuit includes the results of input voltage variation,
load variation,
variation warm
warm-up
up drift and temperature change
change.
* Maximum input Wattage Rating : Under 75W
* The following instruments shall be used for measuring ripple noise.
1. Probe having impedance ratio of 1:1.
2. Oscilloscope having frequency characteristic of 100MHz or more.
Test Point : power output each pin
Add Electrolytic Capacitor 47 + 0.1
Power Supply Unit

Output Voltage
Load
700mm
Oscilloscope
Measurement point
Ripple and noise are measured at the end of output cable which are added a 0.1uF ceramic
capacitor and 47uF electrolytic capacitor. ( connected parallel )
2.2.1 Stand By Power Consumption

Output Voltage
L d [A]
Load
3.5V (STBY)
12V
0 015
0.015
Wattage [W]

24V
D t C
Dont
Care (P
(Power-Off)
Off)
Less than 0.3W Under (230Vac / 50Hz)

Rev 3.4
2.3 Environment Requirement

-10 to 40
(60:No Hardware Failure
Failure, TV SET Condition)
Operating Temperature Range

Operating Humidity Range
30 to 85 %
Storage Temperature Range
-25 to 85 deg.
Storage humidity Range
5 to 90 %
Temperature 40, Humidity 90%
Power board Storage Condition

MTBF
(Mean Time Between Failure)
50,000 hour
Cooling Condition
Shock
Natural Air
98
Shock test consists of pivoting the power supply, from
one edge of its bottom side, on a flat surface
(such as wood having thickness of 10mm or more) and
allowing the opposite edge to fall from a height of 50mm
to this surface.
The test is performed three times on each edge of the
bottom side of the power supply
2.4 Dielectric Strength

g Voltage
g and Insulation Resistance
Safety
y
Dielectric
Strength Voltage
AC 1.5KV or DC 2,121V 1 Min 10 mA (Test SPEC)

AC 1.8KV 1 Sec 10 mA (PSU Mass Production)
Between Primary and All Secondary Circuits.
Insulation
Resistance
Insulation resistance shall be more than 8M ohm (at DC 500V)

Between Primary Live, Neutral line and Secondary.
* Above tests are performed at room temperature in non-condensing atmospheric

conditions
* Frame grounds are connected to secondary circuits.
2.5 Burn-in
More than 2 hours at 45(5), Normal input voltage.
AC on/off must be test 1 time after burn-in.
80% Load of specification.

10

Rev 3.4
2.6 Interface
Appellation
pp
Explanation
p
POWER ON
2.7 Product Safety
Signal
g
Direction
Vcc Circuit ON/OFF
Action
High : Vcc ON
Low : Vcc OFF
Input
Safety
Safety Standards to be applied
Design to meet the requirements as follows

UL60950, IEC60950, IEC60065 and 60950
EMI/RFI Standards to be applied
Design to meet the requirements as follows

FCC and EN55020, EN55013 Class B
with 4dB minimum margin.
2.8 Construction
Weight
Less than 400g
Unit Size (typ.)
159(W) X 121(D) X 26.1(H)
2.9 Function of protection
Protection
Over Current
Short Circuit
Output Circuit
Trip point
Notes
Min
Max
STBY 3.5V
3.0A
11.5A
Auto Re-start
12V
2.0A
7.0A
Auto Re-start
24V
0.8A
4.5A
Auto Re-start
STBY 3.5V
Auto Re-start
12V
Auto Re-start
24V
Auto Re-start
* This Power Supply has above-mentioned protections.

* Short circuit protection between different output terminals is not considered.
* Trip point for over voltage indicates the operating point when the output voltage
slowly increases.
* The conditions of Over Current measurement
Multi output(3.5V,12V,24V) is nominal load state except an over current
measurement.
t

11

Rev 3.4
2.10 Sound Noise Characteristics.

PSU Noise Specification
22.5 dB(a) / 20.u Pa 2.0E-5 Pa
(1/1 octave, A-weighting, to 1khz ~ 16khz Total overall
Measure Location : Anechoic Room
Measure Condition : At a distance of 60cm mic
Full white pattern, at AC 110V/220V
The max specification
(measure 3 points, at PSU center and left & right on the side)

12

Rev 3.4
2.11 Connector Specification

2.11.1 Connectors Usage
SK100
DONGIL TECH
(DAC-18C3M1 c)
P801
YEONHO
(SMAW200A-H07AA2)
Pin No.
Assignment
Pin No.
Assignment
LIVE
LED
LED-
GND
Remove
NEUTRAL
N.C
Remove
NC
N.C
Remove
LED+
P201
YEONHO
(SMAW200-H18S2)
Pin No.
Assignment
Pin No.
Assignment
Power on
DRV-ON
3.5V
PDIM #1
3.5V
N.C
GND
GND
24V
10
24V
11
GND
12
GND
13
12V
14
12V
15
12V
16
N.C
17
GND
18
GND

13

Rev 3.4
2.12 PCB Dimension.

1) Power board PCB
2) Component height
3) Lead Cutting
4) PCB Material
: 159mm 121mm 1.6(T)mm

: Max 22.0mm (Except LF101 : Max 23.0mm)
: Max 2.5mm
: FR-1 KB,DS,L,R-8700 CTI-600
29.5
4.5
MAX 2.5
5
121
1
4.5
10
83
159

14

Rev 3.4
2.13 Apply to the Eyelet point.

Apply to the Eyelet point 2.0 : EL1,EL2,EL11,EL12,EL13,EL14,EL15,EL16,EL18,EL19,EL20,EL21,EL30(13EA)
Apply to the small Eyelet point 1.6 :EL3,EL4,EL5,EL6 EL7,EL8,EL17,EL22,EL23,EL24,EL25,EL26,EL27,EL28,EL29,
EL31,EL32,EL98 (18EA)

15

Rev 3.4
2.14 Electrical Characteristics

No.
Test Item
Test method
Intermittent
Operation stability
Test
The switching regulator shall ON/OFF for 20,000 time at an

Interval of 10 sec at maximum load, after that electrical
Characteristics shall be satisfied.
Low temperature
operation
ti
The switching regulator is left at the operating guarantee

Minimum temperature for 2 hours without applying electricity.
Aft that
After
th t power shall
h ll b
be tturned
d on, and
d th
then th
the electrical
l ti l
Characteristics shall be satisfied.
Low temperature
Storage test Leave
At low temperature
The switching regulator is left at minimum storage

Temperature for 96 hours or more.
Then the switching regulator is left at a room temperature and
humidity for 1 hour or more, after that electrical characteristics
shall be satisfied.
satisfied
The switching regulator is 10 consecutive temperature cycle that

shown below is performed and then leave them at room
temperature and humidity for 1 hour or more.
After that, electrical characteristics shall be satisfied.
Time
Heat cycle storage

test
Heat shock test
Temperature
30 minutes
25
30 minutes
25 -> -20
60 minutes
Minimum storage temperature (-20)
30 minutes
-20 -> 25
30 minutes
25
30 minutes
25 -> 70
60 minutes
Maximum storage temperature (70)
30 minutes
70 -> 25
Heat shock test performed under following conditions without

applying electricity and then leave them at room temperature and
humidity for 1 hour or more.
After that, electrical characteristics shall be satisfied.
Condition : -45(30minutes), 120(30minutes),
Switching time : Less than 5 minutes, 200 cycles.

16

Rev 3.4
2.15 Mechanical Characteristics

No.
Test Item
Test method
Appearance
There shall be no contaminant or dirt on the switching regulator

which has adverse effect on electrical characteristics.
There shall be no excessive unevenness or scratches on the
plated or painted surface.
While applying electricity :
Vibration frequency : 5 ~ 100Hz
Acceleration : 4.9 m/s2
Vibration in X,Y,Z direction for 30 minutes
Vibration
While applying electricity :

Vibration frequency : 5 ~ 100Hz
Acceleration : 14.7
14 7 m/s2
Vibration in X,Y,Z direction for 30 minutes
After that electrical characteristics shall be satisfied.
There shall be no damage to appearance and construction.
Shock : 98 m/s2
Shock
On the oak more than 10mm thickness with the flat face, raise
the one side for 50mm, and it carries out each side free fail for
three sides.
There shall be no damage to appearance and construction.

17

Rev 3.4
Schematic Diagram

18
SW
50V
C214
100uF
100V
NXB
1%
3216
C204
100uF
100V
NXB
1%
1%
R222
N.C
D202
1N4148W
D102
D203
SB560
HER108G
LB201
3.5V
100pF
250V
POWER_ON
3216
3216
R215
240
R216
10K
C202
0.1uF
50V
1
C205
N.C
K
R
A
1.2K
1%
IC201
AZ431(1.24V)
16V
C107
0.1uF
50V
ZD102
3
C105
1000pF
50V
R217
470
0.47uF
25V(16V)
R209
R110
47K
LF101
LLF-124
C206
C
Q202
KTN2222AS
1.4A
C210
0.1uF
50V
C209
470uF
10V
NXB
1%
R204
1K
IC102
EL817MB-DT
4
R206
120K
R210
8.2K
R109
22
3216
R214
240
R-TYPE
3216
R201
240
LB104
330pF
250V
C201
1500uF
10V
NXB
1%
CY110
R228
240
R-TYPE
1%
C103
100uF
50V
NXB
CY111
C112
1000pF
1KV
1%
R229
2.4K
C104
470pF
50V
R207
2.4K
C108
0.1uF
50V
CX102
L801
45uH
12S-DD02
P803
P802
2
620280S
D801
MBRF10200CT
A2
CX101
8
LB801
C
A1
CY102
100pF
250V
A-TYPE
R830
150K
1%
3216
R831
150K
CY101
100pF
250V
0.47uF
275V
HS4
T-3110KT0334A_F
1%
3216
R213
100K
R211
2.2
33V
A2
0.22uF
275V
Q203
KTC3551T
1%
MDF11N65B
R112
10
12
1%
R227
2.4K
GND
C208
100uF
50V
NXB
R208
2.4K
VCC
C
B
DD
R205
120K
OCP
1W
D204
SDURF1030CT
11
A1
R106
220
24V
0.6A
R221
10
ZD203 1%
39B
1KV
R203
560
FB/OLP
R104
8.2K
C106
330pF
50V
R105
1K
BD
C102
330pF
1KV
ZD103
16V
DRV
2W
R113
0.25
R111
10K
100
3216
ST
22
3216
R108
IC101
SSC1S311A
R-TYPE
C213
330pF
ZD202
P6KE30A
ZD105
16B
LB101
R-TYPE
10
C222
220uF
25V
NXB
C223
N.C
S
G
R202
10K
C207
0.022uF
50V
R220
2.4K
AC2
C203
470uF
50V
NXB
R223
2.2K
1W
R103
22K
A
1
3
D201
MBRF10200CT
Q101
R107
1.2A
P204
C
TH101
5D15
LB102
D103
1N4148W
CY104
1000pF
250V
Q201
STD10PF06
CY103
1000pF
250V
C221
1000pF
50V
C216
N.C
1W
HS1
*HEAT-SINK*
A1
B+
C215
0.1uF
50V
A2
T101
13S-LPM01
EER2934
12V
10
GND
R218
10
1KV
R212
56K
D104
HER108G
C211
330pF
AC1
50V
C227
N.C
BD101
TS10K60
FB
C219
0.1uF
R233
20K
C110
ZD201
16V
C109
L201
13S-DD06
24V
C220
0.22uF
50V
2012
1%
IN
1%
R237
N.C
BS
R235
56K
COMP
R234
2.4K
EN
C218
1200pF
R224
18K
C101
1000pF
1KV
2W
R102
62K
C111
1000pF
1KV
SS
50V
R239
10K
D206
SMAB36
C217
0.1uF
EN VTH
HIGH : 2.8V
LOW : 2.0V
3216
100uF/500V NZE
P203
R225
18K
LGP32I-13PL1
P202
IC202
NR891D
R236
10
24V
68uF/450V KMF
R238
47K
LGP32-13PL1
D207
1N4148W
C109,C110
R226
4.7
MODEL
C801
68uF
160V
NFK
Q801
AP18N20GH
DD
D
D802
1N4148W
R816
7.5
1M
1/2W
3216
E
Q803
MMBT2907A
G
R819
10K
R101
ROW:81.4V/0.4A
POLA:70.3V/0.4A
C
2W
R820
0.12
3216
R818
47
LED+
7
VA101
INR14D621K
R801
0
R832
1K
EN
DRV_ON
P201
SMAW200-H18S2
R817
1K
F100
T5A H 250V
IC801
MAP3202SIRH
14
13
12
11
10
FBN
LED1
R812
10
1/4W
VCC
12V
FBP
P801
SMAW200A-H07AA2
PDIM
10
11
12
12V
13
14
12V
15
16
17
18
DAC-18C3M1
24V
GND
24V
CS
RT
19
NEUTRAL
PDIM
OVP
12V
SYNC
LIVE
R807
1K
PWMI
R808
5.1K
Q802
FDT86106
D803
R805 1N4148W
1K
PWMO
R814
22K
REF
G
S
R815
100K
3.5V
COMP
1%
DRV_ON
R811
51K
135V
3.5V
SK100
GATE
POWER_ON
THE
SYMBOL MARK OF THIS SCHEMETIC DIAGRAM INCORPORATES
SPECIAL FEATURES IMPORTANT FOR PROTECTION FROM X-RADIATION.
FILRE AND ELECTRICAL SHOCK HAZARDS, WHEN SERVICING IF IS
ESSENTIAL THAT ONLY MANUFATURES SPECFIED PARTS BE USED FOR
THE CRITICAL COMPONENTS IN THE
SYMBOL MARK OF THE SCHEMETIC.
2012
1%
R824
4.3
2012
1%
R826
4.3
2012
1%
R828
4.3
2012
1%
R825
3.9
2012
1%
R827
3.9
2012
1%
R829
3.9
2012
1%
C810
330pF
50V
R822
4.3
C812
1000pF
50V
C814
0.01uF
50V
2012
1%
C813
1000pF
50V
R823
3.9
C809
1000pF
50V
R810
75K
C811
0.47uF
25V(16V)
1%
R804
10K
C804
1000pF
50V
R809
N.C
1%
C808
470pF
50V
R813
6.8K
1%
C807
0.1uF
50V
R803
430K
EL98
LGP32I-13PL1
C806
0.1uF
50V
R802
10K
LGP32-13PL1
EL99
R806
1K
120kHz
LGP32-13PL1
QRC/LED
13.04.18
1
1

Rev 3.4
Block Diagram

20

Rev 3.4

21

Rev 3.4
Parts List

22

NO.
L/V
Q'ty
UNIT
Rev 3.4
LOCATION
MI
SPECIFICATION
DESCRIPTION
FET ASS'Y
HEAT SINK ASS'Y
MAKER
MINGXUE
HUAPENG
YAOFENG
MAGNACHIP
TOSHIBA
MI
EA
HS1
HS1(49*10*17.5)
HEAT SINK
MI
EA
Q101
MDF11N65B 650V 12A TO-220F

TK8A65D 650V 8A TO-220F
FET
MI
EA
FOR Q101
M/S S/W + 3.0 7L SILVER PLATE HEAD

M/S S/W + 3.0 8L PAN HEAD
BHM Screw , M3.0 * 6.0L, w ith Clamfix, Cr3+WH Plating
SCREW
RUI YOU
ROEN
MI
0.01
GR
FOR Q101
KD-3
H-SC-7
SILICON GREASE
SANCHEN
XUNWEI
DIODE ASS'Y
HEAT SINK ASS'Y
HS2(37*10*17.5)
HEAT SINK
MI
5
MI
EA
HS2
MI
EA
D201
MI
EA
D204
MI
EA
FOR D201,D204
MI
0.02
GR
FOR D201,D204
MI
10
MI
EA
HS4
11
MI
EA
D801
12
MI
EA
FOR D801
13
MI
0.01
GR
FOR D801
MI
14
MI
EA
BD101
15
MI
EA
D203
16
MI
EA
C109,C110
17
MI
EA
CX101,CX102
18
MI
EA
F100
19
MI
EA
IC102
20
MI
EA
TH101
21
MI
EA
IC202
MBRF10200CT 200V 10A ITO-220AB

MBRF10U200CT 200V 10A TO-220IS
SDURF1030CT 300V 10A ITO-220AB
U10A3CIC 300V 10A TO-220IS
SFF1005G 300V 10A ITO-220AB
M/S S/W + 3.0
3 0 7L SILVER PLATE HEAD
DIODE
DIODE
MINGXUE
HUAPENG
YAOFENG
SENSITRON
KEC
TSC
SENSITRON
KEC
TSC
SCREW
RUI YOU
ROEN
KD-3
H-SC-7
SILICON GREASE
SANCHEN
XUNWEI
DIODE ASS'Y
HEAT SINK ASS'Y
HS4(15*11*21)
HEAT SINK

MBRF10U200CT 200V 10A TO-220IS
M/S S/W + 3.0 7L SILVER PLATE HEAD
KD-3
H-SC-7
LGP32-13PL1 MI COMPONENTS
TS10K60 600V 10A
KBJ1006G 600V 10A
D10XB60 600V 10A
SB560 60V 5A P20
SB560 60V 5A P20
KMF 68uF 450V M RB P7.5 18X31.5
SK 68uF 450V M RB P7.5 18X30
PCX2 337 0.33uF 275V P15
CTX 0.33uF 275V P15
MPX 0.33uF 275V P15
T5A H 250V 215 RED(1-LINE)
T5A H 250V 50CT RED(1
RED(1-LINE)
LINE)
EL817MB(DT)
LTV817M-BN
DSC5D15 5 8A 15 IN, OUT FORMING
MF72-5D15 5 7A 15 OUT FORMING
WTR15D5 5 8A 15 OUT FORMING
NR891D DIP-8
DIODE
SCREW
RUI YOU
ROEN
SILICON GREASE
SANCHEN
XUNWEI
MI ASS'Y
DIODE
DIODE
CAPACITOR, ALUMINUM
CAPACITOR, FILM
FUSE, TIME LAG
IC, PHOTO COUPLER
THERMISTOR
IC-DC DC
22
MI
EA
PG101
YF-002-00131 SPCC 0.4T GND PIN

JS-12-75-04 SPCC 0.4T GND PIN
23
MI
EA
L201
13S DD06 (22uH) EE1614

13S-DD06
CHOKE
24
MI
EA
L801
12S-DD02(45uH) EE1616
CHOKE

23
MINGXUE
HUAPENG
YAOFENG
SENSITRON
KEC
TSC
GND REINFORCE
TSC
LITEON
DACHANG
DACHANG
LITEON
SAMYOUNG
SUSCON
PILKOR
CHENG TUNG
EUROPTRONIC
LITTELFUSE
Dainfuse
EVERLIGHT
LITEON
DSC
NSE
Xiamen Wanming
SANKEN
YAOFENG
DIHUA
FEELUX
SOOJUNG
ZHONGTAI
FEELUX
SOOJUNG
ZHONGTAI

Rev 3.4
25
MI
EA
LF101
LLF-124, 28mHLLF-124, 28mHLLF-124, 28mH
LINE FILTER
FEELUX
SOOJUNG
ZHONGTAI
26
MI
EA
T101
13S-LPM01 (EER2934, 300uH)
TRANSFORMER
FEELUX
ZHONGTAI
INR14D621K-CAP 620V 14 TUBE

WMR14D621K 620V 14 TUBE
SVC621D-14ATW7 620V 14 TUBE
NFC14D621KO037WC 620V 14 TUBE
VARISTOR
AMOTECH
Xiamen Wanming
SAMWHA
NFC
27
MI
EA
VA101
28
29
30
MI
MI
MI
SMT
1
1
1
EA
EA
EA
SK100
P201
P801
DAC-18C3M1 c
SMAW200-H18S2 18PIN WHITE
SMAW200A-H07AA2 4PIN WHITE
LGP32-13PL1 SMD COMPONENT
AC SOCKET
WAFER
WAFER
SMT ASS'Y
31
SMT
EA
C106,C810
330pF 50V J 1608 COG
CAPACITOR, CHIP
32
SMT
EA
C104,C808
470pF 50V J 1608 COG
CAPACITOR, CHIP
33
SMT
EA
C105,C221,C804,C809,C812,
C813
1000pF 50V K 1608 X7R
CAPACITOR, CHIP
34
SMT
EA
C218
1200pF 50V K 1608 X7R
CAPACITOR, CHIP
35
SMT
EA
C814
0 01uF 50V K 1608 X7R

0.01uF
CAPACITOR CHIP
CAPACITOR,
36
SMT
EA
C107,C108,C202,C210,C215,
C217,C219,C806,C807
0.1uF 50V K 1608 X7R
CAPACITOR, CHIP
37
SMT
EA
C206,C811
0.47uF 16V K 1608 X7R

/ 0.47uF 25V K 1608 X7R
CAPACITOR, CHIP
38
SMT
EA
C207
0.022uF 50V K 1608 X7R
CAPACITOR, CHIP
39
SMT
EA
C220
0.22uF 50V K 2012 X7R
CAPACITOR, CHIP
40
SMT
EA
D103,D202,D207,D802,D803
1N4148W 100V 150mA SOD-123

1N4148W 100V 150mA SOD-123
DIODE
41
SMT
EA
D206
SMAB36 60V 3A SMA
DIODE
42
SMT
EA
ZD203
43
SMT
EA
Q801
44
SMT
EA
Q201
STD10PF06 -60V
60V -10A
10A D
D-PAK
PAK
FDD5614P -60V -15A D-PAK
AP9578GH -60V -10A D-PAK
FDT86106LZ 100V 3.2A SOT-223
PF610BL 100V 0.9A SOT-223
STN4NF20L 200V 1A SOT-223
MDHT4N20Y 200V 0.85A SOT-223
BZT52C39S 39V SOD-323

BZT52C39S 39V SOD-323
STD20NF20 18A 200V D_PAK
AP18N20GH 18A 200V D_PAK
FQD18N20V2 15A 200V D_PAK
DIODE, ZENER
FET
DIODES
TSC
STM
APEC
FAIRCHILD
FET
FAIRCHILD
NIKO-SEM
STM
MAGNACHIP
EA
Q802
46
SMT
EA
Q203
47
SMT
EA
Q202
48
SMT
EA
Q803
49
50
SMT
SMT
1
1
EA
EA
IC101
IC801
51
SMT
EA
IC201
52
SMT
EA
R801
0 J 1608
RESISTOR CHIP
RESISTOR,
53
SMT
EA
R211
2.2 J 1608
RESISTOR, CHIP
24
KEC
STM
FAIRCHILD
APEC
SMT

YAGEO
HEC
YAGEO
HEC
YAGEO
HEC
YAGEO
HEC
YAGEO
HEC
YAGEO
HEC
YAGEO
HEC
YAGEO
HEC
YAGEO
HEC
TSC
DIODES
FET
45
BCW66GLT SOT-23 NPN

2SC5865 SOT-23 NPN
KTN2222AS 40V 600mA SOT-23 NPN
SBT2222A 40V 600mA SOT-23 NPN
KTN2907AS -60V -600mA SOT-23 PNP
SBT2907A -60V -600mA SOT-23 PNP
SSC1S311A, SOIC-7
MAP3202SIRH, SOIC-14
SJ432BS 1.24V 0.5% SOT-23
AZ431LANTR-E1 1.24V0.5% SOT-23
DONGIL TECH
YEONHO
YEONHO
TRANSISTOR
TRANSISTOR
TRANSISTOR
IC
IC
IC
ONSEMI
ROHM
KEC
AUK
KEC
AUK
SANKEN
MAGNACHIP
AUK
BCD
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN

Rev 3.4
54
SMT
EA
R226
4.7 J 1608
RESISTOR, CHIP
55
SMT
EA
R812
10 J 1608
RESISTOR, CHIP
56
SMT
EA
R109
22 J 1608
RESISTOR, CHIP
57
SMT
EA
R106
220 J 1608
RESISTOR, CHIP
58
SMT
EA
R217
470 J 1608
RESISTOR, CHIP
59
SMT
EA
R203
560 J 1608
RESISTOR, CHIP
60
SMT
EA
R105,R204,R805,R806,
R807,R817
1K J 1608
RESISTOR, CHIP
61
SMT
EA
R808
5.1K J 1608
RESISTOR, CHIP
62
SMT
EA
R104,R210
8.2K J 1608
RESISTOR, CHIP
63
SMT
EA
R111,R202,R216,R239,R802,
R819
10K J 1608
RESISTOR, CHIP
64
SMT
EA
R233
20K J 1608
RESISTOR, CHIP
65
SMT
EA
R814
22K J 1608
RESISTOR, CHIP
66
SMT
EA
R110,R238
47K J 1608
RESISTOR, CHIP
67
SMT
EA
R212
56K J 1608
RESISTOR, CHIP
68
SMT
EA
R810
75K J 1608
RESISTOR, CHIP
69
SMT
EA
R213,R815
100K J 1608
RESISTOR, CHIP
70
SMT
EA R209
1.2K F 1608
RESISTOR, CHIP
71
SMT
EA
R223
2.2K F 1608
RESISTOR, CHIP
72
SMT
EA
R207,R208,R220,R234,R227,
R229
2.4K F 1608
RESISTOR, CHIP
73
SMT
EA
R813
6.8K F 1608
RESISTOR, CHIP
74
SMT
EA
R804
10K F 1608
RESISTOR, CHIP
75
SMT
EA
R224,R225
18K F 1608
RESISTOR, CHIP
76
SMT
EA
R811
51K F 1608
RESISTOR, CHIP
77
SMT
EA
R235
56K F 1608
RESISTOR, CHIP
78
SMT
EA R205,R206
120K F 1608
RESISTOR, CHIP
79
SMT
EA
R803
430K F 1608
RESISTOR,, CHIP
80
SMT
EA
R823,R825,R827,R829
3.9 F 2012
RESISTOR, CHIP

25
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN

Rev 3.4
81
SMT
EA
J3
0 J 3216
RESISTOR, CHIP
82
SMT
EA
R816
7.5 J 3216
RESISTOR, CHIP
83
SMT
EA
R112,R236
10 J 3216
RESISTOR, CHIP
84
SMT
EA
R107
22 J 3216
RESISTOR, CHIP
85
SMT
EA
R818
47 J 3216
RESISTOR, CHIP
86
SMT
EA
R108
100 J 3216
RESISTOR, CHIP
87
SMT
EA
R201,R214,R215,R228
240 J 3216
RESISTOR, CHIP
88
SMT
EA
R830,R831
150K F 3216
RESISTOR, CHIP
89
SMT
0.5
GR
NE8800T
BOND
LGP32-13PL1 AI COMPONENTS
NXB 470uF 50V M P5 12.5X20
SG 470uF 50V M P5 12.5*20
NXB 1500uF 10V M P5 10X20
SG 1500uF 10V M P5 10X20
NXB 470uF 10V M P5 8X11.5
SG 470uF 10V M P5 8*12
NXB 100uF 50V M P5 8X11.5
SG 100uF 50V M P5 8*12
NXB 100uF 100V M P5 12.5X20
MF 100uF 100V M P5 13*21
NXB 220uF 25V M P5 8X11.5
SG 220uF
0u 25V
5 M P55 8*12
8
NFK 68uF 160V M P5 12.5X20
SG 68uF 160V M P5 12.5X20
CD 100pF 250V K P10, Y1
CT81 100pF 250V K P10, Y1
CD 330pF 250V K P10, Y1
CT81 330pF 250V K P10, Y1
CD 1000pF 250V M P10 ,Y1
CT81 1000pF 250V M P10 ,Y1
CT81 330pF 1KV K P5 125
CK45 330pF 1KV K P5 125
CT81 330pF 1KV K P5 125
AI ASS'Y
AI
FUJI
SAMYOUNG
SUSCON
SAMYOUNG
SUSCON
SAMYOUNG
SUSCON
SAMYOUNG
SUSCON
SAMYOUNG
SUSCON
SAMYOUNG
SUSCON
SUSCO
SAMYOUNG
SUSCON
TDK
YINANDON
TDK
YINANDON
TDK
YINANDON
YINANDON
TDK
Kunshan Wansheng
90
AI
EA
C203
91
AI
EA
C201
92
AI
EA
C209
93
AI
EA
C103,C208
94
AI
EA
C204,C214
95
AI
EA
C222
96
AI
EA
C801
97
AI
EA
CY101,CY102,CY111
98
AI
EA
CY110
99
AI
EA
CY103,CY104
100
AI
EA
C102,C211,C213
101
AI
EA
C101,C111,C112
CT81 1000pF 1KV K P5 125

CK45 1000pF 1KV K P5 125
CT81 1000pF 1KV K P5 125
CAPACITOR, CERAMIC
YINANDON
TDK
Kunshan Wansheng
102
AI
EA
D102,D104
UF4007 1KV 1A DO-41

UF4007 1KV 1A DO-41
DIODE
TSC
DACHANG
103
AI
EA
ZD202
P6KE30A 600W DO-15

DO 15
DIODE ZENER
DIODE,
TSC
104
AI
EA
ZD102,ZD103,ZD105,ZD201
1N5246B 16V DO-35
DIODE, ZENER
TSC
1.6X3.0
EYELET
YAOFENG
DELIKANG
2.0X3.0
EYELET
YAOFENG
DELIKANG
EL3,EL4,EL5,EL6,EL7,
EL31,EL32,EL98
EL20,EL21,EL30
CAPACITOR, ALUMINUM
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
YAGEO
TZAI YUAN
CAPACITOR ALUMINUM
CAPACITOR,
CAPACITOR, ALUMINUM
CAPACITOR, ALUMINUM
CAPACITOR, ALUMINUM
CAPACITOR, ALUMINUM
CAPACITOR, ALUMINUM
CAPACITOR, CERAMIC
CAPACITOR, CERAMIC
CAPACITOR, CERAMIC
CAPACITOR, CERAMIC
105
AI
18
EA
106
AI
13
EA
107
AI
EA
P202,P203,P204,P802,P803
SSJS236-6-3 (6mm Under)
GT PIN
YAOFENG
DELIKANG
108
AI
EA
LB101,LB102,LB104,LB201
BFS3550R2F SINGLE RADIAL
INDUCTOR,
BEAD FILTER LEAD
SAMWHA

26

109
AI
Rev 3.4
EA
LB801
BFS3550R2F SINGLE RADIAL
INDUCTOR,
BEAD FILTER LEAD
SAMWHA
0.6
JUMPER WIRE
TZAI YUAN
HUIHUA
110
AI
16
EA
J1,J2,J11,J14,J18,
J20,J21,J22,J23,
J26,J27,J28,J30,J31,
J34 J36
J34,J36
111
AI
EA
R832
CF 1K 1/6W J SMALL
112
AI
EA
R101
MSR37 1.2M 1/2W J SURGE
113
AI
EA
R103
MOF 22K 1W J SMALL
RESISTOR,
METAL OXIDE FILM
114
AI
EA
R218,R221
MOF 10 1W J SMALL R-FORMING
RESISTOR, METAL OXIDE FILM TZAI YUAN
115
AI
EA
R102
MOF 62K 2W J SMALL R-FORMING
RESISTOR, METAL OXIDE FILM TZAI YUAN
116
AI
EA
R820
117
AI
EA
R113
118
AI
EA
PCB
119
ETC
ETC
EA
WNPS 0.12 2W J SMALL R-FORMING

SMW 0.12 2W J SMALL R-FORMING
WNPS 0.25 2W J SMALL
PRN 0.25 2W J SMALL
LGP32-13PL1 (159 * 121 * 1.6T)
FR-1 KB,DS,L, 1oz CTI-600
LGP32-PL1 SUBSIDIARY MATERIALS
40X8 NY WHITE 93CODE 19DIGIT
RESISTOR,
CARBON FILM
RESISTOR, FIXED
CARBON COMPOSITION
RESISTOR,WIRE WOUND
RESISTOR,WIRE WOUND
PCB
BAR CODE
120
ETC
3.00
GR
ES2044H & ES2482W

SD-5
UB-5601
121
ETC
0.0333
EA
600 X 500 X 195 X T8
BOX CARTON
122
ETC
0.0667
EA
485 X 170 X T8
BOX PARTITION
123
ETC
0.3667
EA
585 X 170 X T8
BOX PARTITION
TZAI YUAN
PILKOR
TZAI YUAN
ABCO
SMART
ABCO
SMART
SHANGHAI WANZHENG
NEW TRIUNION
WYT
QIUJING
124
ETC
1 00
1.00
EA
130 X 380
BUBBLE SHEET
125
ETC
25
GR
ILF-710(kg)
FLUX
CANADA
SANCHEN
U-BOND
WUJIANG ZHENLONG
SUZHOU JIADELONG
WUJIANG ZHENLONG
SUZHOU JIADELONG
WUJIANG ZHENLONG
SUZHOU JIADELONG
LIYUAN
WINWORLD
ION ELEC
126
ETC
15
GR
SAC0307 A+ SN:99%, AG:0.3%, CU:0.7%
SOLDER BAR
DYFENCO
127
ETC
GR
SAC0307 A+ SN:99%, AG:0.3%, CU:0.7%
SOLDER WIRE
DYFENCO

27
BOND (RTV)

Rev 3.4
Process Marking

28

Rev 3.4
D :
M : SMD
H :
I : ICT
F : 1
A : AGING
G
P : HI-POT
T
T :
(ATE)
S : SET
Q : QC
R :
RT :
Min. 3mm
RT
MARK (PCB SILK)
Min. 3mm
29

Rev 3.4
PCB Layout

30

Rev 3.4
Top Silk

31

Rev 3.4
Bottom Silk

32

Rev 3.4
Bottom Pattern

33

Rev 3.4
Bottom Solder mask

34

Rev 3.4
Safety Parts

35

Object/part No.
AC input connector, (SK100)
Fuse, (F100)
Line Filter,(LF101)
Base material of Linefilter (LF101)
Rev 3.4
Manufacturer / Trademark
Type / Model
Dongil Tech
DAC-18C3M1
Littelfuse
tte use Inc.
c.
Parts Marking
()
Value / Rating
250V / 2.5A
standard
DAC-18C3M1
IEC 60320-1
215 Se
Series
es
LF.T5AH250VP
.
V
IEC
C 60127-2
WALTER FUSE
TSC
TSC5A250V(P)
IEC 60127
BUSSMANN
S505
T5AH250V
IEC 60127-2
Dainfuse
50CT
T5AH 250V
IEC 60127
CONQURE
UDA-A
UDA-A T5A H 250V
IEC 60127-3-5
TNC
Dongil Tech
FEELUX
ZHONGTAI
JIANGSU CHANNELON ELECTRONIC GROUP
SOOJUNG
DONG YANG TELECOM CO., LTD
MOMENTIVE SPECIALTY CHEMICALS GMBH
CV620280SH(HF)
LSD020280
620280 S3
020280
T5A H / 250V
Rated 130
LLF-124
mark(s) of conformity1)
IEC 60065
Test in appliance
LLF-124
PF 2736
V-0, 150
UL, E61040
UL
Alt
Chang Chun Plastics Co., Ltd
T375HF,T375J
V-0, 150
UL, E59481
UL
Alt
LG CHEMICAL LTD
LUPOX GP-2306F
V-0, 140
UL, E67171
UL
Alt
NAN YA PLASTICS CORP PLASTICS 4TH DIV
1403G3, 1403G6
V-0, 130
UL, E130155
UL
Alt
SAMYANG CORPORATION
1500GN-30
V-0
UL, E121254
UL
Alt
Rhodia Enginnering plastics

Sabic Innovative Plastics japan LLC
TORAY INDUSTRIES INC
A 50H1
420SE0
A604 E604
V-0, 130
V-0, 130
UL, E44716
UL, E45587
UL, E41797
UL
Alt
Alt
Alt
POLY PLASTICS CO., LTD
1140A66
V-0, 130
UL, E109088
UL
Alt
SK CHEMICALS CO., LTD
Ecotran 1040G
V-0, 130
UL, E215991
UL
SVC621D-14A
Climatic category:
40/085/21 Maximum
continuous
voltage:385Va.c.
Current pulse rating:
6 kV/3 kA
CECC 42000 CECC 42200

CECC 42201 IEC 60065
Clause 14.12 and
IEC 60950-1 Annex Q
INR 14D621K
Climatic category:
40/085/56 Maximum
continuous voltage:
385Va.c. Current pulse
rating: 6 kV/3 Ka
WMR14D621K
Climatic category:
40/85/56 Maximum
continuous voltage:
750Va.c. Current pulse
rating: 6 kV/3 kA
Guangxi New Future Information Industry Co.,Ltd
NFC 14D621K
Climatic category:
40/085/21 Maximum
continuous
voltage:385Va.c. Current
pulse rating: 6 kV/3 kA
Lite-on
KBJ1006G
DACHANG
D10XB60
TSC
TS10K60
Samwha
Amotech Co., Ltd.
130
V-0, 130
SVC 621-14
INR 14D621
Varistor, (VA101)
Xiamen Wanming Electronics Co.,Ltd
Bridge Diode, (BD101)
GULF
G10XB60
Switching TR,(Q101)
IEC 61051-1 IEC 61051-2

IEC 61051-2-2 IEC 60950-1
Annex Q
IEC 61051-1 IEC 61051-2

IEC 61051-2-2 IEC 60950-1
Annex Q
KBJ1006G
D10XB60
TS10K60
Min 600V / 10A
E96005
Test in appliance
G10XB60
RECTRON
RS1007M
RS1007M
D10XB60
D10XB60
E142422
Pilkor
PCX2 337
PCX2 337 MKP
IEC 60384-14
UL1414
Okaya
LE
LE
IEC 60384-14
UL1414
MPX
E199061/ E311052
IEC 60384-14-3'nd
edition
Min 275V~ /
(CX101= Max 0.47uF)
EUROPTRONIC
MPX
CHENGTUNG
CTX
CTX
IEC 60384-14
UL1414
Pilkor
PCX2 337
PCX2 337 MKP
IEC 60384-14
UL1414
Okaya
LE
LE
IEC 60384-14
60384 14
UL1414
MPX
E199061/ E311052
IEC 60384-14-3'nd
edition
CTX
IEC 60384-14
UL1414
X-cap.(CX102)
Elec.Cap.(C109,C110)
NFC 14D621K
CECC42000/A1 CECC42200/A1
CECC 42201-001
IEC 61051-1 IEC 61051-2
IEC 61051-2-2 IEC 60065
Clause 14.12 and
IEC 60950-1 Annex Q
SHINDENGEN
X-cap.(CX101)
Thermistor.(TH101)
WMR 14D621K
EUROPTRONIC
MPX
CHENGTUNG
CTX
Min 275V~ /
(CX102= Max 0.22uF)
DSC
DSC 5D-15
DSC 5D-15
Xiamen Wanming Electronics Co.,Ltd
WTR15D050M
WTR15D050
JIANGSU XINGSHUN ELECTRONICS CO., LTD
5D2-15
Smart
ICL-5W
NANJING SHIHENG ELECTRONICS CO., LTD
MF72-5D15
SAMYOUNG
SUSCON
KMF
SK
450V / Max 68uF /

105
SAMYOUNG
NZE
SUSCON
MAGNACHIP
TOSHIBA
SK
MDF11N65B
TK8A65D
500V / Max 100uF /

105

UL
UL
5ohm at 25 C
5D2-15
IEC 60065
ICL-05 5R00MSMT
MF72 5D15
Min. 650V /
Min 7A
36
KMF450V68uF
SK450V68uF
NZE500V100uF
SK500V100uF
MDF11N65B
K8A65D
IEC 60950-1
Test in appliance
IEC 60950-1
Test in appliance
IEC 60950-1
Test in appliance

Rev 3.4
Kunshan Wansheng
Y1 / CT7
CT7 101K
Apex intec
Y1 / NK
NK101K
DONG IL
Y1 / DA
YINANDON
Y1 / CT81
SAMWHA
Y1 / SD
Y Cap. (CY101,CY102)
Bobbin material of transformer (T101)

Insulating Tape of transformer (T101)
Alt
Alt
Alt
Y1 / JN
JN101K
Y1 / F
F101K
TDK
Y1 / CD
CD101K
Kunshan Wansheng
Y1 / CT7
CT7 102M
Apex intec
Y1 / NK
NK102M
DONG IL
Y1 / DA
YINANDON
Y1 / CT81
SAMWHA
Y1 / SD
IEC 60384-14
SD102M
Y1 / JN
JN102M
Y1 / F
F102M
TDK
Y1 / CD
CD102M
Kunshan Wansheng
Y1 / CT7
CT7 331K
Apex intec
Y1 / NK
NK331K
DONG IL
Y1 / DA
YINANDON
Y1 / CT81
SAMWHA
Y1 / SD
DA331K
Min 250V /
Max 330pF
CT81 331K
IEC 60384-14
SD331K
JYA-NAY
Y1 / JN
JN331K
GUANGDONG SOUTH HONGMING
Y1 / F
F331K
TDK
Y1 / CD
CD331K
Kunshan Wansheng
Y1 / CT7
CT7 101K
Apex intec
Y1 / NK
NK101K
DONG IL
Y1 / DA
YINANDON
Y1 / CT81
SAMWHA
Y1 / SD
DA101K
Min 250V /
Max 100pF
CT81 101K
Y1 / JN
JN101K
Y1 / F
F101K
TDK
Y1 / CD
CD101K
FEELUX
JIANGSU CHANNELON ELECTRONIC GROUP
SOOJUNG
ZHONGTAI
NAMYANG
SUMITOMO BAKELITE CO LTD
DUCK SUNG HITECH CO LTD
METAL LINE CO
CO., LTD
JINGJIANG YAHUA PRESSURE SENSITIVE
3M Company
13S-LPM01
Class B, 130
PM-9820/PM-9630
DTS-204
800(a)
CT/PZ
1350F-1
V-0, 150
130
130
130
130
Everlight
EL817
External cr: 7.7 mm,

Internal cr: 6.0 mm
DTI: 0.5 mm / 6000 Vrms
EL817
LTV817...
External cr: 7.8 mm,

Internal cr: 5.2 mm
DTI: 0.8 mm / 6000 Vrms
817BN
Smart
PRC
UNIROYAL ELECTRONICS INDUSTRY CO., LTD
MGR0W2J****A10
SR37,MSR37
DONGMYUNG CIR.
DM5-V-0
94V-0
SHANGHAI WANZHENG
SWZ-2
94V-0
WYT (Wan Yuan Tong)
SWZ-2
94V-0
SHANGHAI AREX
02V0
94V-0
NEW TRIUNION
TU-3
94V-0
TIANJIN DAEDUCK
HUIHO
HSIANG KUO
07V0
IEC 60950-1
Test in appliance
UL,
UL,
UL
UL,
UL,
UL,
UL
UL
UL
UL
UL
E41429
E105147
E162848
E165111
E17385
IEC 60065
UL 1577
IEC 60065
IEC 60065
94V-0
94V-0
94V-0
94V-0
SAMHAN
SH7
94V-0
9
V 0
HT CIRCUIT(QINGDAO)
1794V0
94V-0
WONKYUNG
WK-1
94V-0
TIAN FENG
TU-1
94V-0
Duck sung
DS8-V-0
94V-0
TIS KOREA
TIS-3
94V-0
kyosha
2294V-0
94V-0
kyosha
S4594V-0
94V-0
Wellbest
MTV0-01
94V-0
Cosmotech
GS V
GS2-V-0-1
CJ2-V-0-1
CJ2-V-0-2
94V-0
CHANGZHOU HAIHONG
CCE-V0
94V-0

13S-LPM01
IEC 60065
1/2W, 1Mohm, 5%
Pilkor
E5
F01
DC-1
DC-2
4B-5
4B-1, 4B-2, 4D
IEC 60384-14
SD101K
JYA-NAY
CHIN POON
FR-1
CT81 102M
Lite-on
PCB,
DA102M
Min 250V /
(CY103= Max 1000pF,
CY104= Max 1000pF)
JYA-NAY
Opto-coupler, (IC102)
Discharge Resistor, (R101)
IEC 60384-14
SD101K
Y Cap.(CY110)
Switching Transformer,
(T101)
CT81 101K
JYA-NAY
Bridging Cap.(CY103,CY104)
Y Cap. (CY111)
DA101K
Min 250V /
(CY101= Max 100pF,
CY102= Max 100pF)
37

Rev 3.4
Mechanical
Drawing

38
Rev 3.4
Heatsinnk TYPE-I
Pin TY
YPE-9-1

39
Rev 3.4
Heatsinnk TYPE-I
Pin TYPE-9-1

40

Rev 3.4

41

Rev 3.4
Packing Drawing

42

Rev 3.4

43

POWER BOARD
P/NO.:
EL P/N.:
MODE
Q'TY::
N.W.::
G.W.::
()
P/NO.:
MODEL P/N.:
Q'TY:
N.W.:
G.W.:
PCS.
KGS.
KGS.
PCS.
KGS.
KGS.
NOTES:
,
14kg
1.
LAYER 1: A 175g/m2
LAYER 2: BB 115g/m2
LAYER 3: A 175g/m2
LAYER 4: CC 115g/m2
LAYER 5: A 175g/m2
2.
:
(a)
,
(PANTONE 2738C)
(b)LC
CEMARK
(c)PC
CB A'ssy17.0, 226.5, 5.0
(d)
90.0, 10.0, 2.0
3.
, .
C/NO.
PCB A'ssy
P
100
C/NO.
PCB A'ssy
44
PANTONE RE
ED
LCE'S P/NO
O.:
Customer's P/N.:
Q'TY:
N.W.:
G.W.:
POWER BOAR
RD
10
()
PCS.
KGS.
KGS.
.
.
.
.
PCS.
KGS.
KGS.
DATA
A:
OPERATER:
DATA:
ER:
OPERATE
LCE'S P/NO.:
Customer's P/N.:
Q'TY:
N.W.:
G.W.:
.
.
10
.
.

Rev 3.4

Rev 3.4

45

Rev 3.4

46

Rev 3.4

47

Rev 3.4
Bar-Code
BarLabel Drawing

48
Rev 3.4

49
62810301
Manufac
cturing Date
(1,2,3,4,5,6,7,8,9,A,B,C,D,EV)
except : I,O
11:N,12:D)
3:Month
h
(Jan.:1~
~9,10:O,
9: Year,
9,A=2010,B=2011 ......
9=2009
E: Lien Chang
o Left Table)
(Refer to
:3.4
62810301
62810301
EAY
Y62810301(LGP32-13PL
L1)

Rev 3.4
Labeling
g Point

50

Rev 3.4
LABELING POINT
LABELING
POINT

51

Rev 3.4
Workmanship Point

52

Silicone Bonding Point (
Rev 3.4
C109 & PCB

Component
Bottom Side
C110 & PCB

Component
p
Bottom Side
R102 & C111 &

C101 ( Top Side)


Rev 3.4
Manufacturing
g Process

54
4M QC Flow Chart
Process
no.
Process name
Work content
Mag. Frequency
Purchasing
Raw material
purchase
Every P/O
Warehouse
QC Flow
4M
Method()
Man()
Machine()
Material()
Ping Lang
PC/ FAX/TEL
1. Part/NoPart NameSpec.Q'ty
Delivery
2. Suppliers' Magt.
Production mamagement procedure BOM
Balance
Couter
1. Check the material box's layer

2. Check P/No.Spec.Part name
Q'tyValidity-period
Incoming receiving procedure Products

protection procedure
Raw material
1. Check the Brand,P/N0, Spec.Q'ty,Validityperiod,Lot No

2. Check the appearance
Incoming inscpection procedure
1. Check the program of M/C

2. Check parts of BOM
3. Check lead angle:20 ~40
1.AI first article inspection records

2.Part date code check (SEB3R24)
Receive material Every accept datasheet Jincheng Guo
MIL-STD-105E(II)
AQL=0.25
David Zhang
Diode tester
LCR meter
Hi-pot equipment
solder oven
IQC
Incoming material
inspection
Eyelet
PCBA eyelet
100%
transfer shift change
model ECN
one time/2 hrs
Yuxing Tang
Eyelet M/C
Eyelet
Jump Wire
PCBA Jump wire

insertion
100%
model ECN
one time/2 hrs
Yuxing Tang
Jump Wire M/C
Jump Wire
1.Check
2.Check
3.Check
4.Check
the program of M/C

parts of BOM
lead angle:15 ~30
lead lenth:1.2~1.8mm

Axial
Axial parts auto

insertion
100%
model ECN
one time/2 hrs
Yuxing Tang
Axial M/C
Axial parts
1.Check
2.Check
3.Check
4.Check
the program of M/C

parts of BOM
lead angle:15 ~30

Radial
Radial parts auto

insertion
100%
model ECN
one time/2 hrs
Yuxing Tang
Radial M/C
barcode scanner
Radial parts
1.Check
2.Check
3.Check
4.Check
the program of M/C

parts of BOM
lead angle:15 ~45

2.Part date code check(SEB3R24)
3.MES system
QA inspection
Sampling check

model ECN
one time/2 hrs
Caselin Sun
magnifier LCR
meter
Apply red glue
Apply red glue on

pcb
100%
model ECN
one time/2 hrs
Yuxing Tang
Apply gule machine
red glue
10
SMT mounting
SMD mounted on
PCB
100%
model ECN
one time/2 hrs
Yuxing Tang
Yamaha Mounting
machine
SMD parts
11
Visual inspection
check parts
100%
model ECN
one time/2 hrs
Yuxing Tang
nipper magnifier
1. check parts
2. Checking the PCBA
3. Checking the Quality of SMD-process
1. QA inspection form in SMT area (SEB1R34)

2. SMD capacitor measure in SMT area
(SEP5R02)
3. Push-pull force data for SMT part
(SEP5R01)
1. Progarm Editing
2. Checking the Progarm File
3. "Red-glue" store-condition: 5~10
/6months
1.Store temp. of Tin paste / red gule

(SEB8R02)
2.Take out/off records of Tin paste and red
gule (SDM5P04)
4. process check form in SMT area (SEB3R28)
1. Progarm Editing
2. Checking the Progarm File
3. Material's checking
1.Part station in SMT area

2.Bom list
1. FAI-checking & "Sample"-checking

2. Check the Part (Missing; inverseinsertion; damaged)
1.Inspection form in SMT area (SEB3R28)

2. QA first samples check in SMT area
(SEB1R33)
12
Reflow
PCBA reflow
100%
model ECN
one time/2 hrs
Yuxing Tang
profile measure
requipment reflow
Control the temperature of "Reflow"-M/C.
1. Profile of reflow
2. Temp. control records of SMT (SEM9R04)
13
SMT inspection
check appearance
100%
model ECN
one time/2 hrs
Yuxing Tang
nipper magnifier
barcode scanner
1. Checking the PCB with magnify

2. Checing the Quality of SMD-process
1. Self-inspection in SMT area ( SEB1R36)

2. Check form in SMT
3.MES system
Caselin Sun
magnifier LCR
meter Push-pull
meter
1. Every 2hrs, testing the capacity of

"SMD-Capacitor"
2. Every 2hrs, testing the "bonding"strength
3. Checking the PCB with magnify
4. Checking the Quality of SMD-process
1. QA inspection form in SMT area (SEB1R34)

2. SMD capacitor measure in SMT area
(SEP5R02)
3. Push-pull force data for SMT part
(SEP5R01)
14
QA inspection
Sampling check

model ECN
one time/2 hrs
15
component
prepare
processing material
100%
model ECN
one time/2 hrs
Yuxing Tang
processing jig
16
M/I
Manual insert material
100%
model ECN
one time/2 hrs
Yuxing Tang
NG box
tray
fixture
barcode scanner
common parts
1. Checking the brandP/N0Spec.

NameQ'tyLot No
2. Checking the quality of MI
1.Self-inspection
2. Check form of part
date code
2. check form of PCBA in process
17
Double wave solder
soldering
100%
model ECN
one time/2 hrs
Yuxing Tang
DIP TEST equipment

auto wave-solder
solder bar flux
1.Pre-heat: 350+/-20
2.Soldering-M/C255~260
3.Flux0.80+/-0.02g/cm3Soldering
Speed1.20 ~ 1.60m/Min.
1. Monthly maintain form of wave solder

(SDR1R23)
2.Daily/weekly maintain form of wave solder
(SDR1R22)
18
PCBA inspection
100%
check appearance
model ECN
one time/2 hrs
Yuxing Tang
magnifier
1.Daily report of AI/INVERTER QC (SEB3R21)

1. Materials' checking
2. Inspection form of PCBA in process
2. Soldering-"Q" Checking
3. Checking the quality of Soldering surface (SEB3R19)
19
AOI inspection
automatic optical
inspection
100%
model ECN
one time/2 hrs
Yuxing Tang
AOI M/C
1. AOI daily test report (SEB3R27)

1. Checking the Test-program
2.Inspection form of PCBA in process
2.Checking the quality of Soldering surface
(SEB3R19)
20
Touch up
manual soldering
100%
model ECN
one time/2 hrs
Yuxing Tang
IRon-soder
solder wire
21
ICT
ICT test
100%
model ECN
one time/2 hrs
Yuxing Tang
ICT test M/C
safety test
100%
model ECN
one time/2 hrs
CTP
CTP
22
HI-POT
Xian Xu
HI-POT test M/C

barcode Scanner
prepared material Sample Checking
1.Self-inspection
2.check datasheet for component prepare
Repair the "Poor-soldering" point

(including cold-soldering, warp-soldering,
solder-short)
1.Self-inspection
(SEB3R19)
1. Checking the Test-program

2. Checking the Part's Spec.
1. ICT daily test report (SEB3R27)

2.Inspection form of PCBA in process
(SEB3R19)
1.check HI-POT test condition meet the

SPEC
2. .For ok products, scan and flow to the
next station. If It is NG, stick NG label and
put into NG box
1. Inspection form (SEB3R23)

2. Equipment adjust before production
(SDS1R03)
3.Inspection form of finished products
(SEB3R19)
4.MES system
23
Initial test
first function test
100%
model ECN
one time/2 hrs
Yuxing Tang
DC load
AC power source
test jig FLUKE-45
barcode Scanner
24
apply glue
Apply RTV bond
100%
model ECN
one time/2 hrs
Yuxing Tang
apply glue M/C
RTV bond
25
PCBA sampling
check
samping check
appearance
100%
model ECN
one time/2 hrs
Caselin Sun
burn in
100%
model ECN
one time/2 hrs
Xian Xu
Final function test
100%
model ECN
one time/2 hrs
CTP
26
Aging
CTP
27
Final test
(ATE)
100%
model ECN
one time/2 hrs
Xian Xu
Xian Xu
magnifier
Power source
aging tools
aging load
ATE
barcode Scanner
magnifier
1.PCBA inspection form (SEB1R26)

2.PCBA rejection form (SEB1R30)
1.Aging Load:meet the SPEC

2.aging time2hrsTemp45+/-5
1.records of AI/INVERTER aging(SDR9R19)

2.Aging input check form (SDR9D20)
1.check ATE test condition meet the SPEC

2. For ok products, scan and flow to the
put into NG box
1.Daily visual form(SEB3R21)

(SEB3R19)
3. Adjust equipment before
production(SDS1R03)
4.MES system
1. Check if the part was damaged and the

other fails
1. Daily visual inspection form (SEB3R21)
2. Check if there was miss of applying gule
2.Inspection form of PCBA in
3. Do marking on the good products and
process(SEB3R19)
flow out
LIPS/INVERTER Final test records of finished
4. Stick the NG label on the NG product and
products in process(SEB3R31)
put into the box, at the same time, record
the related information
1.Carefully check the solder status, for
1. Visual daily form(SEB3R21)
example: empty solderwrap soldercold
2. LIPS/INVERTER inspection form(SEB3R31)
solderPCB
3.MES system
2. Check the PIN is damaged in connector
29
100% inspection
100%
check appearance
model ECN
one time/2 hrs
Xian Xu
barcode Scanner
30
Package
100%
model one time/2 hrs
Xian Xu
Tape M/C
Pen
box
bubble sheet
31
OQC
Sampling finished
products
32
Warehouse
Store product
operate
inspect
incoming
MIL-STD-105E(II)
AQL=0.25
Caselin Sun
Every store datasheet Jincheng Guo
store
1. Check the P/N and Spec of sillicone

2.Check the glue quantity which locates on 1.Self-inspection
2. Inspection form of products in process
the right place
3. Check if there is miss of applying glue
1. Material's checking
2. Checking the soldering-quality
3. Checking the quality of PCB-print
check appearance
pack PCBA into

box
1. Check data form (SEB3R23)

2.equipment adjust (SDS S1R03)
3.MES system
Visual inspection
28
1.check test condition meet the SPEC

2.For ok products, scan and flow to the
put into NG box
1. Check the P/NModel namedate

labelcarton
2. Put the products in the right place and
stick label
1.Records of products traking s/n (SEB3R22)

2. Records of tracing the Inverter S/N
Inspection finished products form (SEB3R19)
DC load
AC/DC SOURCE
FLUKE-45
barcode Scanner
1. Check the part, soldering status, part

1.Finished products inspection procedure
damage, and so on
2.Adjust equipment before production
2. Measure the dimension of the product
(SDS1R03)
3. Test the electrical parameter
4. Stick the NG label on the NG product and 3.outgoing inspection data of finished products
put into the NG box, at the same open the (SEB1R28)
4.MES system
reject note
5. NG product must be rework
Trailler
barcode Scanner
1. Check P/N, Model, Quanitity

2. Check the heigh of stock and carton
3. cHeck the QA pass seal
1.Finished product store procedure

2.Store datasheet
3.MES system

Rev 3.4
# Appendix List
No.
Contents
Power Check list
Warranty letter

Total Page
number
12 Page
3 page
58

Rev 3.4
# Appendix 1.
POWER CHECK LIST

59

Rev 3.4
Revision History
Rev
DATE
Format changed PCB Check Sheet Ver1.9 to

Power Check Sheet Ver1.0
1.0
2011.06.02
1.1
2012.05.23
1. Essentiality Marking items Add No. 14

Input Standard Mark for 2 pin in Bare PCB
2. Compoment Add No. 13
If you use choke coil lying,
You can use after appoint test item for poor
prevention.
1.2
2012.10.30
PCB Pattern Space Add No. 9

Add 8.5mm (thickness of GND Pattern) or
Insert of Jump Wire For use Together (IT and TV)

60
REMARK

Rev 3.4
Details Check Item
RESULT
OK
Components LOCATION NO.

1
Power Primary section circuit Location No.

: 100 series (Including Multi primary)
OK
Power Secondary section circuit Location No.

: 200 series (Including Stand by & Multi Secondary)
OK
Inverter Primary section circuit Location No.

: 300 series
Inverter Secondary section (Including F/B,OVP circuit)

circuit Location No. : 400 series
Stand by Primary section circuit Location No.

: 500 series
PFC section circuit Location No

No. : 600 series
MICOM section circuit Location No. : 700 series
LCD : LED Driver section circuit Location No.

: 800 series
PDP : Stand by Primary and Secondary section

circuit Location No.
No : 300 series
REMARK
NG
OK
This content only applies to LCD
This content only applies to PDP
PDP : Va Secondary section circuit Location No.

10 : 500 series
PDP : Vs Secondary section circuit Location No.

11 : 900 series
PDP : V
Vs,Va
V P
Primary
i
section
ti circuit
i it Location
L
ti No.
N
12 : 800 series
Thi content
This
t t only
l applies
li tto PDP
CTV : Power Block section circuit Location No.

13 : 800 series
This content only applies to CTV

61

Rev 3.4
Details Check Item
RESULT
OK
14
Resistor circuit Location No.

: From beginning to R***.
OK
15
Capacitor circuit Location No.

: From beginning to C***.
OK
16
Diode circuit Location No.

: From beginning to D***.
OK
17
Zener Diode circuit Location No.

: From beginning to ZD***.
OK
18
Coil circuit Location No.

: From beginning to L***.(Including PFC section)
OK
19
Transformer circuit Location No.

: From beginning to T***.(Including Drive Trans)
OK
20
Bead circuit Location No.

: From beginning to LB***.
OK
21
Fuse circuit Location No.

: From beginning to F***.
OK
22
TR/FET/Thyristor circuit Location No.

: From beginning to Q***.
OK
23
Varistor circuit Location No.

: From
F
b
beginning
i i to
t VA***.
VA***
OK
24
Volume Resistor circuit Location No.

: From beginning to VR***.
25
Jumper circuit Location No.

: From beginning to J***.
OK
26
H/S circuit Location No.

: From beginning to HS***.
HS***
OK
27
IC circuit Location No.

: From beginning to IC***.
OK
28
Connector wafer / Ass`y(Board in type) circuit Location

No.: From beginning to P***.
OK
29
Eyelet circuit Location No.

: From beginning
g
g to EL***.
OK
30
Gripper circuit Location No.

: From beginning to G***.
31
Holder circuit Location No.

: From beginning to HD***.
32
Thermistor circuit Location No.

: From beginning to TH***.

OK
62
REMARK
NG
Variable Resistance
2007.04.16 DDC Standard

Rev 3.4
Details Check Item
RESULT
OK

33
Metal Ground circuit Location No

No.
: From beginning to PG***.
OK
34
Line Filter circuit Location No.

: From beginning to L***.
OK
AC Socket(Inlet) circuit Location No.

35 : From beginning to SK***. (Including AC Power supply
wafer for Docking)
36
Photo Coupler circuit Location No.

: From beginning to IC***.
37 Relay circuit Location No. : From beginning to RL***.
OK
Y-Capacitor circuit Location No.

: From beginning to CY***.
OK
39
X-Capacitor circuit Location No.

: From beginning to CX***.
OK
40
Fuseble Resistor Location No.

: From beginning to R***.
OK
PCB Pattern Space ( Keep a Safety distance)

Primary Secondary(GND,Y-Cap,Photo Coupler)
: A space(Gap) of at least 6.5mm.
( But, Working Voltage is more than 350V,
Comply with the space of the safety request.)
OK
OK
Primary(L,N) Safety GND

: A space of at least 3mm.
(But, In the case of Two Pin, A space of at least 6mm)
Live Neutral : A space of at least 3mm.
OK
OK
d
components (Clearance)
( l
)
PrimarySecondary
: A space of at least 6mm.
(if space is below 6mm, it must add insulation sheet)
OK
(Power Primary section) Main Current loop is made more

than 3mm on Pattern thickness(width).
(B/Diode Primary Main cap : Very important )
Dont p
pass small signal
g
line under PFC Coil.
DC is no problem.
When It Connects Main GND (AC smooth Capacitor

Cap. GND) to IC GND, separate pattern after
consideration for pattern impedance.
In the case of Stand by IC of the Dip type,

secure safety distance between pin of the high voltage
and pin of the low voltage.
voltage
(Only, use N.A or Bare Pin near Drain pin)

NG
OK
38
REMARK
NG
Refer to the Attached File
NOTE 0
OK
63
Creepage

Rev 3.4
Details Check Item
RESULT
PCB Pattern Space ( Keep a Safety distance)
OK
Satisfy Continuity TEST of the grounding about FG GND

(40A / 2Minute)
Add 8.5mm (thickness of GND Pattern) or
Insert of Jump Wire For use Together (IT and TV)
(But, If EMI Issue occur, we dont apply.)
OK

64
NG
REMARK

Rev 3.4
Details Check Item
RESULT
OK
Component
OK
When surge test

test, Between Primary and Secondary space
have to gap of at least 6mm.
{ Distinguish between safety GND and secondary GND (Use
Y-cap with insulation) , need Space, need Insulation Sheet }
Beside Primary smooth cap. component is separated a

heating component over 3mm. ( clearance)
OK
OK
Primary smooth cap. component is separate as below

- Upper area : over 1mm
- Bottom area : over 5mm
( Only, Vertical type Capacitor) (Note 1)
Dont pass the pattern under 3mm area on primary smooth

cap. ( Only top side pattern of Epoxy)
OK
If use short-height core, you must use insulation tape. ( To

add the space distance with PCB)
OK
OK
In case of trans, use Barrier of at least 7mm(6.4 + 3.2) by

300V (Standard).
(Wires Tube can be use for reduce Barrier tape height)
Safety Gr. is sure to check the item. (Note 0)
OK
In case of AC Inlet, Screw of Yellow-Green wire is use more

than 3.5.
* if it dont use Y/G wire.
When only PCB pattern use, it must have pass the 200A
test.
* Safety GND is role of independence GND.
UL Test Request
If it use only Pattern, Safety is certainly check.
OK
The component is pushed by force, The Clearance is need

t att lleastt 6
to
6mm b
between
t
P
Primary
i
and
dS
Secondary
d
components.
Dont touch the core by another parts.
When use Box type Capacitor, apply to Forming type with

RTV Bond. (Including X-capacitor)
(Only Sony PDP Model)
NOTE 0
NOTE 1
Creepage
CAPACITOR

65
REMARK
NG
3 Pin : A space of at least 3mm

2 Pin : A space of at least 6mm
This content only applies to

Insulation Trans of first,
secondary

Rev 3.4
Details Check Item
RESULT
Component
OK
All of parts should be separated more than 2mm around

CORE (Including all Trans type).
10 In case of Inducted Voltage 1kV (peak to peak)
should be separated more than 4mm.
(based on 1000:1 Probe)
OK
Between Inverter Trans and Metal Frame(shield) is

separated
more than 4mm.
11
( if it is difficult, surely add Insulation sheet)
Output wafer of the secondary use add type

of a fixed pin.
12 (But, except for the wafer of LPB using for Micom
Debugging)
OK
If you use choke coil lying,

13 You can use after appoint test item for poor prevention
(Note 2)
OK
NOTE 2
Choke coil

66
NG
REMARK

Rev 3.4
Details Check Item
RESULT
OK
Essentiality Marking items
REMARK
NG
OK
Fuse is located on Live
AC Socket, AC inlet Wafer must be marked L/N. Also

docking Type is marked.(QA
marked (QA Request),
Request)
: Top & Bottom side (Note 3-2)
OK
But, except for 2 pin
When Safety GND is separated from Chassis, Worker should

be located by confirmation. (Note 2)
PCB top & bottom side is all marking,
Please Check the attached file in detail Content.
And, Certainly receive the final confirm by safety Gr.
OK
Fuse rating(Voltage,T, Current,H), caution(Safety title), UL

Mark should be input.
Ex) T5A H 250V
* Caution: Dont change the words based on ULs sentence.
(For ~ , Replace ~ )
Fuse must locate very ease finding scope.

(Fuse Marking is the same)
OK
OK
High Voltage warning mark have to be input.

- Inverter Output : Only LIPS.
- Primary section Metal.(H/Sink), High Voltage opened
location. (Fuse) : All Model
To mark the Input/Output Voltage &, Current Spec. (Note 3)
OK
OK
Classify Primary and Secondary section have to be marked

f separation
for
ti off A
Area.
(Top side/Bottom side)
- Power side Primary & Secondary
- to mark the Only the Inverter output.
Each component circuit No. have to be shown
OK
Dont overlap the Bottom circuit No. in solder pattern/

Components shape etc.
OK
Draw PCB marking, Considering Dead Space of Tool

10 structure.
Add Metal area mark for PCB fixing.
OK
Check CTI spec in PCB specification

11 Check Marking in Bare PCB
- Marking : CTI 600 (More than 600V)
OK
12
13
IInput C
Caution
i Mark
M k in
i a Circuit
Ci i diagram
di
(CCL standards)
OK
Input Screw Mark in Bare PCB
OK
14 Input Standard Mark for 2 pin in Bare PCB

NOTE 2
NOTE 3
Safety GND

Only, apply to 2 pin
NOTE 3-2
Input/Output
67
B/D-in socket

Rev 3.4

RESULT
Details Check Item
OK
EMI
1
When Lightning Surge is L/N Test, Varistor must use more

than 14 620V.
OK
Lightning Surge to L/G & G/N : 3KV over Y-Cap.

(Use Y1 Class)
OK
In case of lightning surge, only Fuse Dead is OK, only.

(Countermeasure : Protect to arcing. Varistor is closely
located Fuse.)
OK
GND Arcing pattern Slit size is 1.2mm.

Both ends distance of the Arcing Pattern is 3.0mm by safety
role. (Between L and N)
OK
OK
Conducted Emission Test Condition :

110Vac/220Vac & 50Hz/60Hz
TV Model : GND Connect / No connect
VIVID/STANDARD, HDMI/ANTENNA
OK
INVERTER (only LIPS)

1
Do use Ballaster capacitor.

-
When small signal AC pattern pass around to 4mm from

Inverter Trans, it is no problem after confirmed OVP/OLP and
etc Worst condition.
( Including Feed Back Line)
[ For the reduce of inverter noise from AC Input
Input, Power FET
FETss
Heat sinks form can change for using shield between AC
input and Inverter Trans.
(CE restriction item) Consider design]
The Lead of high voltage ceramic CAP applied at inverter

output part must keep insulation distance or be applied RTV
bonding, even though the article force is applied.
pp or Eyelet
y
of Inverter Trans.
Check size around Gripper
-Size of the copper around Gripper or Eyelet
: More than 5.5mm
-Pattern Size around Gripper or Eyelet
: More than 6mm
(But, only apply LIPS of more than 32Inch)
Inverter wafer use horizontality type.

68
NG
NG
REMARK

Rev 3.4
Details Check Item
RESULT
OK
ETC
REMARK
NG
D t use CAN T
Dont
Type F
Fuse.
OK
OK
Housing`s Maker of Connector what Main Board /Power

Board (LIPS) have to be same with Wafer Maker.
If they are differ, You have to check the spec./Drawing or
request the component test to IQC(in case Board in type
connector Also Terminal type must be checked
connector,
Dont use Litz Wire.
OK
Apply to PFC Bypass Diode. (Note 4)
See attached file(Bypass)
See attached file(Relay)
When use Relay, apply to Fusing Resistor. (Note 5)

(But, when Fusing Resister dont apply,
Check Relay Open Test Check PL Condition)
Use of High Ripple & Low Impedance types rectification CAP

at primary control IC VCC.
OK
Dont use RN Type (Metal Film Type) Resistor over 100kohm.
OK
In June 26th 08, We have had

problem about this at MP for
LGEND.
OK
In March 08 for LGEAZ CKD PQ

event , We have history responded
to the emergency issues
When apply TO-220, TO-3P type FET, Diode, IC,

Lead length is shorted because of cutting after forming.
So Lead length and pitch must have checked by Heat-sink,
So,
Heat sink
Approval sheet on PDM, Actual Component.
(Take conference previously with LGEAZ, LGEND about this
issue, LGEND wants forming type in all TO-220, TO-3P
types components)
Check the Lead length of PCB bottom side, when use H/sink,
wafer and other component at special type model which
manages Lead length.
OK
10
In this case, Component in Critical Component List.

Check Marking on component.
OK
OK
If discharge resistance is used model sold to the

Japanese market,
11
Use Resister of the Dip Type certified standard.
(Only, Use model sold to the Japanese market)
NOTE 4
NOTE 5`
Bypass-Diode
Relay

69
USTC

Rev 3.4
Details Check Item
RESULT
OK
Attachment
PL check List
OK
PL Safety Check
List Ver3.7

70
NG
REMARK

Rev 3.4
# Appendix 2
Warranty letter

71

Rev 3.4
Non-use certificate
Description
For approval / For mass production
Submitting date
2012
7 . 31
Cooperating suppliers
Company name
Contact
e-Mail
Lien Chang Electronic
Approval
Person in charge
Head of department
Name
Alan Wang
Alan Wang
Tel: (886-2) 22035100
Signature
alanw [email protected]
LGE Part No.
EAY62810301
Part production date
filling the sheet in case of mass production
Maker Part No.
OPVP-0177
Production plant
filling the sheet in case of mass production
Part name
LGP32-13PL1
This is to certify that materials used and contained in the products and components that we supply to
your company, meet the standards of the checked items listed below.
below
6+
We meet the standards of LG Electronics for six major substances (Pb, Cd, Cr , Hg, PBBs, PBDEs) as
designated by RoHS for control.
* Records are requested if they are parts to be actually installed on the PCB (Printed Circuit Board)
Soldering Type:
Flow
1. Maximum heat-resisting temperature : 260
Reflow (Requirement : 250 /10 sec)
2. Time within actual Peak time : 10 sec.
Pb-Free Soldering (all solder cream, Bar, Wires included) is available to apply.
Note.
1. All the contents written on these documents must be created on the basis of facts, and cooperating suppliers
must submit the data immediately whenever LG Electronics requests.
2. In the case that these documents are used for approval purposes, cooperating suppliers must submit the sample
on the request. For the purpose of mass production, it must be submitted at the time of delivering the first product.

72

Rev 3.4
Control list of environment-related substances

Description
Contained
Substances
YES
Level A-
Level A-
Level B
NO
Lead(Pb) and its compounds
Cadmium(Cd) and its compounds
Mercury(Hg)
y( g) and its compounds
p
Hexavalent chromium and its compounds
Polybrominated biphenyls(PBB)
Polybrominated diphenylethers(PBDE)
Polychlorinated biphenyls (PCB)
Polychlorinated naphthalenes (PCN)
Polychlorinated terphenyls (PCT)
Short-chain Chlorinated paraffins (SCCP)
Asbestos and its compounds
Ozone Depleting Substances
Azo compounds
Nickel(Ni) and its compounds
Specific Organic tin compounds
Arsenic(As) and its compounds
Formaldehydes
Polyvinyl chloride (PVC)
Phthalates
B lli (B ) and
Beryllium(Be)
d itits compounds
d
Antimony(Sb) and its compounds
Selenium(Se) and its compounds
Palladium amd its compounds
Bismuth and its compounds
Other Chlorinated flame retardants
Other brominated flame retardants

73
Remark

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: Power Supply Unit.

: MP (PCB REV 3.0)

Producing District : CSG ( CHINA SUZHOU GENMAO )

Safety Standard Parts [ List ]

LGP32-13PL1 LCD TV Power specification

Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.

LGP32-13PL1 LCD TV Power specification

Bar-code Label Drawing

Manufacturing Process (Flow-Chart)

Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.

LGP32-13PL1 LCD TV Power specification

Apply to PV ( PCB REV 0.21 )

Apply to PV ( PCB REV 0.22 )

Apply to MP ( PCB REV 1.0 )

Apply to MP ( PCB REV 1.0 )

Apply to MP ( PCB REV 1.0 )

Apply to MP ( PCB REV 1.0 )

D203 Lead length management (Max. 2.0mm)

Apply to MP ( PCB REV 2.0 )

Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.

LGP32-13PL1 LCD TV Power specification

1.change J19 -> Axial 1K (PCB REV 3.0 Change 6/1)

Apply to MP ( PCB REV 3.0 )

Apply to MP ( PCB REV 3.0 )

Apply to MP ( PCB REV 3.0 )

Apply to MP ( PCB REV 3.0 )

Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.

LGP32-13PL1 LCD TV Power specification

2.1.1 Power Factor

2.2 .1 Stand By Power Consumption

Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.

LGP32-13PL1 LCD TV Power specification

Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.

LGP32-13PL1 LCD TV Power specification

Nominal Input Voltage

Input Voltage Variation

Under 1.5Arms . (at 100Vac & Nominal Load)

Frequency Variation Range

0.35mA_peak. (100Vac ~ 240Vac)

4kV / 1000ns / 0 to 360

More than 20ms at 100Vac and maximum output load

2kA Normal, Common Mode

80A zero-peak max

2.1.1 Power Factor

LGP32-13PL1 LCD TV Power specification

2.2 Power Output Characteristics

1.4A (0.2~1.4A) (ON condition)

0.3W Under (15mA)

Power Supply Unit

2.2.1 Stand By Power Consumption

Copy-right LIEN CHANG Electronic Enterprise Co., Ltd.

LGP32-13PL1 LCD TV Power specification

2.3 Environment Requirement

Operating Temperature Range