Online: Permanent Monitoring of Production Assets With Ultrasound and Vibration

Download as pdf or txt
Download as pdf or txt
You are on page 1of 3

Online

Permanent monitoring
of production assets with
ultrasound and vibration

system
tionary
lu
o
v
e
and
al time
omous
els in re
n
n
a
h
Auton
c
ement
measur
2
3
o
t
Up
ypes
ement t
r
u
s
a
e
m
stall
Many
asy to in
e
d
n
a
friendly
des
Usertion mo
a
ic
n
u
us comm
nosis
Vario
pth diag
e
d
in
r
ility fo
Possib
icators
ring ind
o
it
n
o
4m

www.sdt.eu

For maximum reliability of


your production assets
The ideal solution when competitiveness is associated with
a reduction in costs, elimination of risks, an improvement
of production performance and greater reliability of
installations.
Online4US is the first modular continuous monitoring system
that can combine measurements of ultrasound and vibration
but also of temperature and rotation speed. By combining
the available condition indicators (RMS, Max RMS, Peak and
Crest Factor values) the manager can also determine a security
strategy that is tailored to the specific situation of each machine.
Online4US makes it possible to replace the periodic monitoring
in many applications with continuous monitoring. The system
can be used simultaneously:

as an independent monitoring device. The set alarms alert


the manager of the smallest defect.

as a diagnostic device coupled with our portable


measuring instrument SDT270 and the maintenance
software SDT Ultranalysis Suite (UAS) through the
acquisition of time signals (dynamic signals).

Online4US prevents equipment malfunction, warns of


anomalies and delivers a check-up of the device regardless of
the installation. There are an unlimited number of configurations
possible that meet the specific needs of each sector of activity,
and any environment.

Applications

Communication modes

Bearings, gears and rotating machines

Inputs / Outputs

Steam traps, valves

RS232 /485

Pump cavitation

Ethernet

Partial discharge

GSM

Various gas leaks

Wifi

Ultrasonic

Vibration

Speed

Temperature

Acquisition of measurements
The static measurements are stored in the 32 GB internal
memory of the Online4US and can be copied onto a USB
memory stick and saved.
The acquisition of dynamic signal measurements on a given
sensor is done with a SDT270 device.

The sensors

Coupled to the SDT270 and


UltranalysisSuite, the Online4US
becomes a device for in-depth diagnosis

Transfer and storage of measurements


Via a USB stick all measurements stored in Online4US are
transferred and stored in the Ultranalysis Suite software.
The dynamic measurements, collected by the SDT270, are also
transferred to UAS.
All measurements automatically take their place in the tree
structure with 7 levels set by the user to manage his equipment.

Online
Analysis of trend curves, time and frequency signal
The display of the trend curves with UAS shows the evolution of
the state of the machine, based on its history.
At a glance, the user can compare the state of his machines by
the superposition of the trend curves.
On the basis of the analysis of the dynamic data, the diagnosis of
the machine can be drawn up.

Online4US includes a DIN rack with a central unit with


touchscreen, sensor modules and interface. The system is
upgradeable. From a single platform it can manage up to 32
channels, alarms and inputs and outputs in real time and offers
various communication modes. It makes it possible to connect
a large number of SDT and external sensors. The measurements
from all connected sensors are recorded permanently and
simultaneously.
Online4US is a robust and user-friendly system, easy to
configure and easy to install. It is a cost-effective system for the
monitoring and diagnosis of devices.

Trending curve obtained using UltranalysisSuite software

Settings

Number of measurement channels

Alarm threshold

Rejection of false alarms

Acquisition time

Measurement periodicity

The condition indicators

RMS

Max RMS

Peak

Crest factor

Measurements of ultrasound, vibration acceleration


and speed, and temperature.

Frequency domain representation

SDT support
Our goal is to preserve the effectiveness of your ultrasonic measurement equipment so you can focus on the
maintenance of your assets.
SDTs technical support services guarantees that your products and software operate to the standards you expect.
It ensures your access to the most current software and firmware.

Online4US Technical Specifications


Modules
Central unit

Settings, management of modules, measurements


and alarms.
Internal memory and USB flash drive (not included)
up to 32 GB each.
5 colour touchscreen.

Sensor
modules

Ultrasound measurement

Ethernet interface, RS232 and 485, OSC protocol


(OpenSourceControl).

Measurement
range

- 7 dBV to + 120 dBV

Type A USB 2.0 Host

Bandwidth
(heterodyne
signal)

To choose from:

Sampling rate

64 kHz

Indicators

Effective value (RMS), Max. sub RMS, peak and


crest factor

Modules for US sensors and module for


accelerometers.
2 sensors per module. Max. 16 modules.
2 connectors per module for direct connection of
the SDT270.

Module with
inputs

1 module with 8 digital inputs, 24 VDC.

Module with
outputs

8 digital outputs per module.

500 to 3500 Hz
1000 to 2000 Hz

External power supply.


Max. Switching Capability 750 VA.
Max. 4 modules.
External power supply.

Vibration measurements

Communication
module

1 Wi-Fi module or Bluetooth or GSM/GPRS

Measurement
range

0.1 to 20 g

Electric power
supply

To choose from:

Bandwidth

To choose from 10 to 1000 Hz or 10 to 10000 Hz

24 VDC (100 mA + 100 mA per module)

Sampling rate

64 kHz

Indicators

Effective value (RMS) of the vibration acceleration


and speed, peak and crest factor of the vibration
accelerations

SDT power supply:


universal input: 85-264 VAC, 50/60 Hz (1.2 A to
115 VAC, 0.6 A to 230 VAC)
output: 24VDC (2.5A)
Housing

Ingress protection: IP65

Temperature
range

-10 to 40 C

Relative
humidity

0 to 90%, non-condensing

Cables for
sensors

Standard 10 m. Up to 30 m on request

SDT, leader in acoustic detection for industrial maintenance


Thanks to its 40 years of experience, SDT has become the undisputed leader in its field. SDT designs and produces measuring
instruments for condition monitoring of production assets.
With an extensive knowledge of industrial maintenance
requirements, SDT combines its intelligent and progressive
instruments with powerful database management software
and certified training. The success of the company rests
on its commitment to provide effective and preventative
solutions to its customers needs while allowing them to
improve their profitability.

SDT International sa-nv Bd de lHumanit 415 B-1190 Brussels (Belgium)


Tel: +32(0)2 332 32 25 Fax: +32(0)2 376 27 07 [email protected] www.sdt.eu
The information herein is believed to be accurate to the best of our knowledge. Due to continued research and
development, specications of this product can change without prior notice. Copyright SDT. Version 04/2015

You might also like