Diaphragm Walls

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Further information:

Cementation Skanska
skanska.co.uk/cementation
[email protected]

Diaphragm Walls

Application
Diaphragm walls can be used
in most ground conditions
to construct underground
stations in city centres,
multi-level underground
car parks, road junctions
and underpasses, and open
cut and cut & cover rail
tunnels as well as deep
shafts for tunnel ventilation,
intervention shafts and
water treatment plants.
Diaphragm walls are often
located in confined innercity areas where space is at a
premium.
Diaphragm walls are typically
constructed in reinforced
concrete to provide the
required structural capacity,
but they may also be
designed as unreinforced
plastic cut offs (or slurry
walls) to stop water flow
through porous strata.
Diaphragm walls are typically
20m to 50m deep, but may
extend to considerably
greater depth.
Advantages
Box outs can be
incorporated in
diaphragm walls to
facilitate easy connections
for slabs, stairs, etc
Waterbar can be
incorporated
Less joints required than a
piled wall
Top-down basement
construction gives
significant advantages in
programme
Trademark
CEMLOC
Patents
UK Patent No. 2371069
Europe (DK, FI, IE, IT, NL,SE)
Pub No. 1223248
Hong Kong Pub No. 1045720
USA Patent No. 6739805
USA Pub No. 2002119013

07/10/09 Rev 6

Diaphragm walling refers to the in-situ


construction of vertical walls by means of deep
trench excavations. Stability of the excavation is
maintained by the use of a drilling fluid, usually a
bentonite suspension.
The walls are constructed in discrete panel
lengths ranging typically between 2.5m and
7.0m using purpose built grabs or, in appropriate
circumstances, milling machines (hydromills).
Excavation is typically carried out using either
rope-suspended mechanical or hydraulically
operated grabs. Standard grabs range in weight
from 8-20 tonnes. The grabs are mounted on 80120 tonne hydraulic base crane units providing
stability and suitable line pull.
Specific applications and ground conditions
demand the use of hydromills hydraulically
operated reverse circulation trench cutters where
the excavation technique is by 'cutting' as opposed
to 'digging'. This technique is appropriate for
deeper diaphragm walls and walls located in
granular materials and soft rock.

Where panels are constructed in a line, abutting


one another to form a retaining wall, the term
diaphragm walling applies. Purpose made stop
ends are used to form the joints between adjacent
panels and a water bar can be incorporated across
these joints. Where additional bending moment
capacity or wall stiffness is required more
complicated arrangements can be constructed, e.g.
'L' shaped or 'T' shaped panels.
Standard widths of diaphragm walling equipment
are 600, 800, 1000, 1200 and 1500mm although
greater can be provided. Depths are typically
constructed up to 50m using grabs and up to
80m using standard hydromills. One significant
advantage of using diaphragm walling is the
facility to incorporate floor slab connections and
recessed formwork into the walls.
Verticality tolerances are typically up to 1:200 and
onboard monitoring is now available to provide
real-time monitoring of excavation accuracy.
Management of the bentonite or alternative
drilling fluid requires controlled use of specialist

desanding, desilting and centrifuge equipment.


Unit capacities range from 100 to 500m/hour.
Diaphragm walls are particularly suited in the
construction of deep basements when used
in conjunction with "top down" construction
techniques. The "top down" method of construction
is designed to enable above ground construction
work to be carried out simultaneously with the
excavation of the basement resulting in significant
saving of time on a project.

07/10/09 Rev 6

The technique can be further enhanced when


columns are accurately installed into bearing piles,
cut off below basement slab level. Cementation
Skanskas unique CEMLOC device enables steel
columns to be plunged and accurately located into
piles to structural engineering tolerances, even
when the piles are constructed using drilling fluid,
such as bentonite.

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