TQM
TQM
TQM
a. Biography
William Edwards Deming was born
in Sioux City (Iowa), a small town in the
Middle
West.
His
senior
year's
mathematics teacher at high school
encouraged him to go to university, in
spite of his parents' slender resources.
Eventually he received a PhD in 1928 at
the Yale University, in the field of
Theoretical Physics.
Among many jobs that were
offered to him after university, Deming
chose to carry out laboratory research in
the Department of Agriculture. He
worked there for ten years, on the
development of nitrate fertilizers. At the
time, the yields in agriculture had made
big progress thanks to a new science,
modern Statistics. In addition Deming
used to give lectures of Statistics at the institute founded by the Department
of Agriculture for training agricultural engineers.
In 1939, Deming joined the Bureau of the Census in Washington. His
knowledge of Statistics was helpful in the development of a new kind of
survey, based on sampling. The statistical techniques of the Census were
adopted worldwide. In 1946 he retired from the Administration and became
consultant in Statistical Studies and Professor of Statistics at New York
University.
During the Second World War, Deming stayed in Washington and used
his knowledge for the service of the arms industry. Jointly with his friend
Walter A. Shewhart, a statistician, a member of the technical staff of the Bell
Telephone Laboratories, he organized management seminars at the Stanford
University with the aim of improving productivity and the quality of military
equipment. This project was the outcome of studies they had been making
together since 1938. Their conclusions were radically opposed to the Taylor's
management principles. Several thousands of engineers and managers from
arm factories made the trip to Stanford and attended the seminars. The
project had a limited impact because the senior executives did not commit
themselves. Productivity did not improve; quality did not improve; but Japan
was defeated.
that French people adopted the English word some decades ago, because
some words they had used previously were misleading.
Deming says that the prevailing style of management leads the
worldwide economy to a dead end, because the emphasis put on competition
and leadership by money causes huge financial losses, poverty and
unemployment. The style of management he recommends stresses
knowledge, which he considers the most important resource a company has.
He promotes the idea that companies should develop knowledge in a climate
of cooperation. This is the goal of the famous Deming's 14 Points.
Finally it is important to see that the Deming's style of management is
extremely favorable to social cohesion. Violence is part and parcel of the
traditional style of management. Psychologists know that violence on the job
- even if it is just symbolic - brings about behavioral problems in everyday
life. Incidentally, the Deming's style of management contributes to improving
human relations in society by softening the climate of violence and fear that
is raging in companies.
Many personalities from all over the world attended his funeral in
Washington, December 1993. The Japanese association which founded the
Deming Prize, the JUSE, published a report of the ceremony, in January 1994,
in a special issue of its magazine Societas Qualitatis.
b.Contributions
Deming opined that by embracing certain principles of the
management, organizations can improve the quality of the product and
concurrently reduce costs. Reduction of costs would include the reduction
of waste production, reducing staff attrition and litigation while
simultaneously increasing customer loyalty. The key, in Demings opinion,
was to practice constant improvement, and to imagine the manufacturing
process as a seamless whole, rather than as a system made up of
incongruent parts.
In the 1970s, some of Deming's Japanese proponents summarized
his philosophy in a two-part comparison:
1. Organizations should focus primarily on quality, which is defined by
the equation Quality = Results of Work Efforts / Total Costs. When
this occurs, quality improves, and costs plummet, over time.
2. When organizations' focus is primarily on costs, the costs will rise,
but over time the quality drops.
13.
Device a vigorous education and training program
14.
Cultivate top management that will strive toward
these goals
PHILIP B. CROSBY
a. Biography
Crosby was born in Wheeling, West Virginia, in 1926. He served in the
Navy during World War II and again during the Korean War. In between, he
earned a degree from the Ohio College of Podiatric Medicine.
His first job in the field of quality was that of test technician in the
quality department at Crosley Corporation in Richmond, Indiana beginning in
1952. He left for a better-paying position as reliability engineer at Bendix
Corporation in Mishawaka, Indiana in 1955, working on the RIM-8 Talos
missile. He left after less than two years to become senior quality engineer at
The Martin Company's new Orlando, Florida organization to develop the
Pershing missile. There he developed the Zero Defects concept. He
eventually rose to become department head before leaving for ITT
Corporation in 1965 to become director of quality.
In 1979, Crosby started the management consulting company Philip
Crosby Associates, Inc. This consulting group provided educational courses in
quality management both at their headquarters in Winter Park, Florida, and
at eight foreign locations. Also in 1979, Crosby published his first business
book, Quality Is Free. This book would become popular at the time because
of the crisis in North American quality. During the late 1970s and into the
1980s, North American manufacturers were losing market share to Japanese
products largely due to the superior quality of the Japanese goods.
His belief was that an organization that establishes good quality
management principles will see savings returns that more than pay for the
cost of the quality system: "quality is free". It is less expensive to do it right
the first time than to pay for rework and repairs.
He died on August 18, 2001 at the age of 75 due to acute respiratory
failure. His remains is located at Palm Cemetery in Winter Park, Florida.
b.Contributions
Crosby's principle, Doing It Right the First Time, was his answer
to the quality crisis. He defined quality as full and perfect conformance
to the customers' requirements. The essence of his philosophy is
expressed in what he called the Absolutes of Quality Management and
the Basic Elements of Improvement.
JOSEPH M. JURAN
a. Biography
21st birthday. 15 months later they were married. They had been married for
nearly 82 years when he died in 2008.
Joseph and Sadie raised four children (3 sons and 1 daughter) Robert,
Sylvia, Charles, and Donald. Robert was an award-winning newspaper editor,
and Sylvia earned a doctorate in Russian literature.
Juran was promoted to department chief in 1928, and the following
year became a division chief. He published his first quality-related article in
Mechanical Engineering in 1935. In 1937, he moved to Western
Electric/AT&T's headquarters in New York City, where he held the position of
Chief Industrial Engineer.
As a hedge against the uncertainties of the Great Depression, he
enrolled in Loyola University Chicago School of Law in 1931. He graduated in
1935 and was admitted to the Illinois bar in 1936, though he never practiced
law.
During the Second World War, through an arrangement with his
employer, Juran served in the Lend-Lease Administration and Foreign
Economic Administration. Just before war's end, he resigned from Western
Electric, and his government post, intending to become a freelance
consultant.
He soon joined the faculty of New York University as an adjunct
professor in the Department of Industrial Engineering, where he taught
courses in quality control and ran round table seminars for executives. He
also worked through a small management consulting firm on projects for
Gilette, Hamilton Watch Company and Borg-Warner. After the firm's owner's
sudden death, Juran began his own independent practice, from which he
made a comfortable living until his retirement in the late 1990s. His early
clients included the now defunct Bigelow-Sanford Carpet Company, the
Koppers Company, the International Latex Company, Bausch & Lomb and
General Foods.
The end of World War II compelled Japan to change its focus from
becoming a military power to becoming an economic one. Despite Japan's
ability to compete on price, its consumer goods manufacturers suffered from
a long-established reputation of poor quality. The first edition of Juran's
Quality Control Handbook in 1951 attracted the attention of the Japanese
Union of Scientists and Engineers (JUSE), which invited him to Japan in 1952.
When he finally arrived in Japan in 1954, Juran met with ten manufacturing
companies, notably Showa Denko, Nippon Kgaku, Noritake, and Takeda
Pharmaceutical Company. He also lectured at Hakone, Waseda University,
saka, and Kyasan. During his life, he made ten visits to Japan, the last in
1990.
Working independently of W. Edwards Deming (who focused on the use
of statistical process control), Juranwho focused on managing for quality
went to Japan and started courses (1954) in quality management. The
training started with top and middle management. The idea that top and
middle management needed training had found resistance in the United
States. For Japan, it would take some 20 years for the training to pay off. In
the 1970s, Japanese products began to be seen as the leaders in quality. This
sparked a crisis in the United States due to quality issues in the 1980s.
He started to write his memoirs at 92, which were published two
months before he celebrated his 99th birthday. He gave two interviews at 94
and 97.
In 2004, he turned 100 years old and was awarded an honorary
doctorate from Lule University of Technology in Sweden. A special event
was held in May to mark his 100th birthday.
He and Sadie celebrated their 81st wedding anniversary in June 2007.
They were both at the age of 102 at the time of the event. Juran died of a
stroke on 28 February 2008, at the age of 103 in Rye, New York. He was
active on his 103rd birthday and was caring for himself and Sadie who was in
poor health when he died. Sadie died on 2 December 2008, at the age of 103
years. They were survived by their four children, nine grandchildren and ten
great-grandchildren. Juran left a book that was 37% complete, which he
began at age 98.
b.Contributions
The primary focus of every business, during Juran's time, was the
quality of the end product, which is what Deming stressed upon. Juran
shifted track to focus instead on the human dimension of quality
management. He laid emphasis on the importance of educating and
training managers. For Juran, the root cause of quality issues was the
resistance to change, and human relations problems.
KAORU ISHIKAWA
a. Biography
system. Ishikawa would write two books on quality circles (QC Circle Koryo
and How to Operate QC Circle Activities).
Among his efforts to promote quality were the Annual Quality Control
Conference for Top Management (1963) and several books on quality control
(the Guide to Quality Control was translated into English). He was the
chairman of the editorial board of the monthly Statistical Quality Control.
Ishikawa was involved in international standardization activities.
1982 saw the development of the Ishikawa diagram which is used to
determine root causes.
At Ishikawa's 1989 death, Juran delivered this eulogy: There is so much
to be learned by studying how Dr. Ishikawa managed to accomplish so much
during a single lifetime. In my observation, he did so by applying his natural
gifts in an exemplary way. He was dedicated to serving society rather than
serving himself. His manner was modest, and this elicited the cooperation of
others. He followed his own teachings by securing facts and subjecting them
to rigorous analysis. He was completely sincere, and as a result was trusted
completely.
b.
Contributions
b.1. The Ishikawa Diagram
ARMAND FEIGENBAUM
a. Biography
Feigenbaum received a bachelor's
degree from Union College, his master's
degree from the MIT Sloan School of
Management, and his Ph.D. in Economics
from MIT. He was Director of Manufacturing
Operations at General Electric (19581968),
and was later the President and CEO of
General Systems Company of Pittsfield,
Massachusetts, an engineering firm that
designs and installs operational systems.
Feigenbaum wrote several books and served
as President of the American Society for
Quality (19611963). On November 13, 2014, he died at the age of 92
b.Contributions
His contributions to the quality body of knowledge include:
GENICHI TAGUCHI
a. Biography
Taguchi was born and raised in the
textile town of Tokamachi, in Niigata
prefecture. He initially studied textile
engineering at Kiryu Technical College with
the intention of entering the family kimono
business. However, with the escalation of
World War II in 1942, he was drafted into the
Astronomical Department of the Navigation Institute of the Imperial Japanese
Navy.
After the war, in 1948 he joined the Ministry of Public Health and
Welfare, where he came under the influence of eminent statistician
Matosaburo Masuyama, who kindled his interest in the design of
experiments. He also worked at the Institute of Statistical Mathematics
during this time, and supported experimental work on the production of
penicillin at Morinaga Pharmaceuticals, a Morinaga Seika company.
In 1950, he joined the Electrical Communications Laboratory (ECL) of
the Nippon Telegraph and Telephone Corporation just as statistical quality
control was beginning to become popular in Japan, under the influence of W.
Edwards Deming and the Japanese Union of Scientists and Engineers. ECL
was engaged in a rivalry with Bell Labs to develop cross bar and telephone
switching systems, and Taguchi spent his twelve years there in developing
methods for enhancing quality and reliability. Even at this point, he was
beginning to consult widely in Japanese industry, with Toyota being an early
adopter of his ideas.
During the 1950s, he collaborated widely and in 1954-1955 was
visiting professor at the Indian Statistical Institute, where he worked with C.
R. Rao, Ronald Fisher and Walter A. Shewhart. While working at the SQC Unit
of ISI, he was introduced to the orthogonal arrays invented by C. R. Rao - a
topic which was to be instrumental in enabling him to develop the foundation
blocks of what is now known as Taguchi methods.
On completing his doctorate at Kyushu University in 1962, he left ECL,
though he maintained a consulting relationship. In the same year he visited
Princeton University under the sponsorship of John Tukey, who arranged a
spell at Bell Labs, his old ECL rivals. In 1964 he became professor of
engineering at Aoyama Gakuin University, Tokyo. In 1966 he began
collaboration with Yuin Wu, who later emigrated to the U.S. and, in 1980,
invited Taguchi to lecture. During his visit there, Taguchi himself financed a
return to Bell Labs, where his initial teaching had made little enduring
impact. This second visit began collaboration with Madhav Phadke and a
growing enthusiasm for his methodology in Bell Labs and elsewhere,
including Ford Motor Company, Boeing, Xerox and ITT.
Since 1982, Genichi Taguchi has been an advisor to the Japanese
Standards Institute and executive director of the American Supplier Institute,
an international consulting organization. His concepts pertaining to
experimental design, the loss function, robust design, and the reduction of
variation have influenced fields beyond product design and manufacturing,
such as sales process engineering.
b.Contributions
Taguchi has made a very influential contribution to industrial statistics.
Key elements of his quality philosophy include the following:
1. Taguchi loss function, used to measure financial loss to society
resulting from poor quality;
2. The philosophy of off-line quality control, designing products and
processes so that they are insensitive ("robust") to parameters outside
the design engineer's control; and
3. Innovations in the statistical design of experiments, notably the use of
an outer array for factors that are uncontrollable in real life, but are
systematically varied in the experiment.
WALTER A. SHEWHART
a. Biography
Walter Andrew Shewhart was born
to Anton and Esta Barney Shewhart on
March 18, 1891, in New Canton, IL. Shewhart died on March 11, 1967,
in Troy Hills, NJ. He attended the University of Illinois receiving
bachelors and masters degrees. In 1914, he married Edna Hart and
moved to California where he earned his doctoral degree in physics
while studying as a Whiting Fellow at the University of California,
Berkeley, in 1917.
He had brief stints of teaching at University of Illinois, University of
California at Berkeley, and La Crosse State Teachers College (renamed
Wisconsin State University), but his academic career was short-lived.
In 1918, Shewhart joined the inspection engineering department of
the Western Electric Co. in Hawthorne, IL. Western Electric
manufactured telephone hardware for Bell Telephone Co. Although no
one could have realized it at the time, Shewhart would alter the course
of industrial history.
Shewhart was part of a group of people who were all destined to
become famous in their time. This group included Harold Dodge and
Harry Romig, known for their work on product sampling plans. George
D. Edwards, who became the first president of the American Society for
Quality Control (renamed American Society for Quality in 1997), was
Shewharts supervisor.
Shewhart mentored many during his tenure, including Joseph M.
Juran. During the summers of 1925 and 1926, W. Edwards Deming
worked as an intern at the Hawthorne, IL, plant where he became
interested in Shewharts work.
b.Contributions
The original notions of Total Quality Management and continuous
improvement trace back to a former Bell Telephone employee named Walter
Shewhart. One of W. Edwards Deming's teachers, he preached the
importance of adapting management processes to create profitable
situations for both businesses and consumers, promoting the utilization of his
own creation -- the SPC control chart.
Dr. Shewhart believed that lack of information greatly hampered the
efforts of control and management processes in a production environment. In
order to aid a manager in making scientific, efficient, economical decisions,
he developed Statistical Process Control methods. Many of the modern ideas
regarding quality owe their inspirations to Dr. Shewhart.
He also developed the Shewhart Cycle Learning and Improvement
cycle, combining both creative management thinking with statistical
analysis. This cycle contains four continuous steps: Plan, Do, Study and Act.
These steps (commonly referred to as the PDSA cycle), Shewhart believed;
ultimately lead to total quality improvement. The cycle draws its structure
from the notion that constant evaluation of management practices -- as well
as the willingness of management to adopt and disregard unsupported ideas
--are keys to the evolution of a successful enterprise.