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TIE RODS TECHNICAL REFERENCE GUIDE

2nd edition October 2015

Solutions for marine works

INTRODUCTION
This Tie Rods Technical Reference Guide is meant to assist contractors, designers and consultants
using Dextra tie rods systems in their projects.
This handbook gives a comprehensive overview of Dextra tie rods system, detailing their technical
specifications and method statements, while illustrating the different applications and services
offered by Dextra in terms of design, surface finish and corrosion protection solutions.

HEADQUARTERS
THAILAND
Dextra Manufacturing Co., Ltd.
Tel: (66) 2 726 5731 Fax: (66) 2 328 0374
E-mail: [email protected]
INDIA
Dextra India Pvt. Ltd.
Tel: (91) 22 2838 6294 / 22 2839 2694
Fax: (91) 22 2839 2674
E-mail: [email protected]
MIDDLE EAST
Dextra Middle-East FZE
Tel: (971) 4886 5620 Fax: (971) 4886 5621
E-mail: [email protected]
EUROPE
Dextra Europe Sarl.
Tel: (33) 1 45 53 70 82 Fax: (33) 1 47 04 28 97
E-mail: [email protected]
SOUTH AMERICA
Dextra do Brasil
Tel: (55) 11 5505 2475 / 2477
E-mail: [email protected]

CHINA & TAIWAN


Dextra Building Products (Guangdong) Co., Ltd.
Tel: (86) 20 2261 9901 Fax: (86) 20 2261 9902
E-mail: [email protected]
HONG KONG
Dextra Pacific Ltd.
Tel: (852) 2845 7766 / 2511 8236
Fax: (852) 2586 1656 / 2519 0852
E-mail: [email protected]
NORTH AMERICA
Dextra America Inc.
Tel: (1) 805 915 4734 / 818 261 5166
E-mail: [email protected]
LATIN AMERICA
Dextra Latam
Tel: (507) 6454 8100 / (507) 831 1442
E-mail: [email protected]

CONTENTS
The Company
.............................
Products Overview
Product Benefits .
Applications
.
Bars
Mechanical Properties & Diameter Range ...
Load Table
....
Load Graphs
.
Benefits of Grade 700/900....
Rolled Thread Profile & Benefits ...
Standard Bar Lengths
....
Corrosion Protection
.
Components
Articulated Joints
Ball Cages
.
Captive Nuts
.
Hinge Couplers .
Hinge Turnbuckles
Pad Eyes
.
Forks and Spades.
Connections
Couplers
....
Turnbuckles
.
Anchorages
Plates and Nuts ....
Angle Seatings .
T-Plates ....
Tailor Made Solutions
...
Waling Beams
C-Channels
.
H-Sections
....
I-Sections
.
Spacers, Support Brackets & Stiffeners

Waling Bolts
.
Splicing Plates .
Design ................................
Quality Assurance
.........
Quality Control ..........
Marking and Traceability...............................
Packing ................................
Labeling ..
Enquiries
..
Major Project References .
Compliance
..
Contact us
..

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80

THE COMPANY
Established since 1983, Dextra Manufacturing is a leading manufacturer and distributor of engineered
construction products for the building and civil industries.
Dextra has developed for the past 15 years a comprehensive range of high-performance bar systems
made of steel and composite materials suitable for a variety of applications in ground anchoring,
concrete tensioning and roof and faade support.
Thanks to its ISO and ASME quality certifications, Dextra is able to control and maintain a high level of
quality in all its bar components and systems. Dextra guarantees full compliance with project
specifications and customer satisfaction from design stage to delivery and installation.
Dextra Manufacturing has 6,000 square meters of bar production area for a yearly production
capacity of 12,000 tons. It employs over 900 people worldwide and operates in every continent
through a network of direct subsidiaries and long term partners.
The combination of in-house engineering expertise and design capability with modern manufacturing
facilities has allowed Dextra to participate in the supply of more than 7,000 construction projects over
the years.
When in-depth know-how and quality assurance are a must, Dextra is your solution.

The two main buildings of Dextra factory in Bangkok

PRODUCTS OVERVIEW
Dextras tie rod systems cover several steel grades with yield strength ranging from 355 to 700
N/mm, and diameter up to 160 mm.
Various articulated joints can be used to accommodate the project requirements ensuring
compatibility with any sheet pile profiles, pile walls, combi walls or concrete diaphragm walls.
Dextra tie rods system can also be supplied with a full range of corrosion protection solutions,
prefabricated waling beams and related accessories.

PRODUCT BENEFITS

Flexibility of the system with various articulation


solutions such as captive nut, swivel nut, ball cage,
hinge coupler, angle seating

Ductile design.

Quick installation.

Pre-tensioning applicable.

Full range of accessories for specific applications.

PRODUCTS OVERVIEW
APPLICATIONS
Dextra tie rods can adapt to any design, configuration, type of terrain and type of anchoring wall
thanks to the numerous accessories available.

Diaphragm wall

Concrete block

Sheet pile wall

Combi wall

BARS

BARS
MECHANICAL PROPERTIES & DIAMETER RANGE

Available in steel grades 355/510, 500/660, 700/900 N/mm


Diameter range up to M162.
Rolled threads.
Other dimensions & grades may be offered upon request.

Grade

355/510

500/660

700/900

N/mm

355

500

700

Min. Ultimate tensile strength

N/mm

510

660

900

Min. Elongation at failure (At)

18 - 22

17

15

Impact strength

KV(J)

Min. Yield strength

27 J @ -20 C

27 J @ 0 C

* As per BSEN-10025, yield and tensile values vary upon the nominal bar size.

BARS
LOAD TABLE
The following yield loads and ultimate loads sum up the scope of our standard tie rod. Other dimensions may
be offered upon request. The load capacities of bars indicated are considered at the cross sectional area of
the thread instead of the nominal bar diameter.

Grade 355/510
Thread
size
mm

Grade 700/900

Grade 500/660

Un-factored Un-factored Un-factored Un-factored Un-factored Un-factored


Yield Load Ultimate Load Yield Load Ultimate Load Yield Load Ultimate Load
kN

kN

kN

kN

kN

kN

M42

398

572

560

740

785

1,009

M45

464

666

653

862

914

1,175

M48

523

751

737

972

1,031

1,326

M52

624

897

879

1,160

1,230

1,582

M56

721

1,035

1,015

1,340

1,421

1,827

M60

839

1,205

1,181

1,559

1,653

2,126

M64

950

1,365

1,338

1,766

1,873

2,408

M68

1,085

1,558

1,528

2,017

2,139

2,750

M72

1,228

1,764

1,730

2,283

2,422

3,114

M78

1,460

2,098

2,057

2,715

2,880

3,702

M83

1,669

2,398

2,351

3,103

3,291

4,231

M88

1,892

2,718

2,664

3,517

3,730

4,796

M93

2,128

3,058

2,998

3,957

4,197

5,396

M98

2,379

3,418

3,351

4,423

4,691

6,031

M103

2,643

3,798

3,723

4,915

5,213

6,702

M108

2,922

4,198

4,115

5,432

5,762

7,408

M113

3,214

4,618

4,527

5,976

6,338

8,149

M118

3,521

5,058

4,959

6,546

6,942

8,926

M123

3,841

5,518

5,410

7,141

7,574

9,738

M128

4,175

5,998

5,881

7,762

8,233

10,585

M133

4,523

6,498

6,371

8,410

8,919

11,468

M143

5,261

7,559

7,411

9,782

10,375

13,339

M153

6,055

8,699

8,529

11,258

11,940

15,352

M162

6,818

9,794

9,602

12,675

13,443

17,284

BARS
LOAD GRAPHS
Yield load (kN)

M162
M153

M103

2,643

M98

2,379

M93

2,128

M88
M83

2,998

2,351
1,669

M78

2,057
1,460

5,213

3,723

4,691

3,351

2,664
1,892

5,762

4,115

2,922

6,338

4,527

3,214

M108

6,942

4,959

3,521

M113

7,574

5,410

3,841

M118

8,233

5,881

4,175

M123

8,919

6,371

4,523

M128

10,375

7,411

5,261

M133

11,940

8,529

6,055

M143

13,443

9,602

6,818

4,197

Grade 700/900 Un-factored Yield Load kN


Grade 500/660 Un-factored Yield Load kN

3,730

Grade 355/510 Un-factored Yield Load kN

3,291

2,880

2,422
1,730
1,228

M72

2,139
1,528
1,085

M68

1,873
1,338
950

M64

1,653
1,181
839

M60
M56

1,421
1,015
721

M52

1,230
879
624

M48

1,031
737
523

M45

914
653
464

M42

785
560
398

2,000

4,000

6,000

8,000

10,000

12,000

14,000

16,000

Note: Yield loads and ultimate loads are unfactored.

10

BARS
LOAD GRAPHS
Ultimate load (kN)

M162
M153
M143
M133
M128

5,058

M113

4,618

M108

4,198

M103

3,798

M98
M93
M88

3,517
2,718

M83

3,103
2,398

8,149

5,976

7,408

6,702

4,915

3,957
3,058

8,926

6,546

5,432

4,423
3,418

9,738

7,141

5,518

M118

10,585

7,762

5,998

M123

11,468

8,410

6,498

13,339

9,782

7,559

15,352

11,258

8,699

17,284

12,675

9,794

6,031

Grade 700/900 Un-factored Ultimate


Load kN

5,396

Grade 500/660 Un-factored Ultimate


Load kN

4,796

Grade 355/510 Un-factored Ultimate


Load kN

4,231

3,702
2,715
2,098

M78

3,114
2,283
1,764

M72

2,750
2,017
1,558

M68

2,408
1,766
1,365

M64

2,126
1,559
1,205

M60
M56

1,827
1,340
1,035

M52

1,582
1,160
897

M48

1,326
972
751

M45

1,175
862
666

M42

1,009
740
572

2,000

4,000

6,000

8,000 10,000 12,000 14,000 16,000 18,000 20,000

Note: Yield loads and ultimate loads are unfactored.

11

BARS
BENEFITS OF GRADE 700/900
The immediate benefits of grade 700 tie rods compared to lower grades are a smaller tonnage of
steel resulting in lower overall material, transportation costs and an easier / safer handling at site.
Considering a grade 700/900 assembly as compared to grade 500/660 tie rods, the savings on bars
(excluding accessories and connectors) would be:

Detail

500

700

Variance

Savings with
Grade 700

Working Load

1,905 kN

1,905 kN

Bar Diameter

75 mm

65 mm

10 mm

Weight per linear meter

34 kg

26 kg

8 kg

24%

The below table simulates the savings in terms of weight of grade 700 compared to grade 500 for
different given working loads:
Weight/
lm
80

75 kg
68 kg

70
60
50

56 kg

56 kg

50 kg

50 kg
45 kg
40 kg

40

Grade 500/660
Linear
weight

Linear
weight
Grade 700/900
30

M93

M83

M98

M93

M108

M113
M93

20

M98

10
0
3000

3500

4000

4500

kN

12

BARS
ROLLED THREAD PROFILE & BENEFITS

Thread rolling process redistributes the excess material outwards in a compact granular formation
giving it maximum efficiency over the active stress area. There is no removal of steel material
during this process, contrary to a cut thread.
The dies compress the material to form the root of the thread and force the displaced material
outward to form the crests.
The result is a minimal loss of cross-sectional area at the bottom of the thread, and cold working of
the displaced material.

Fibers are not broken but enhanced in


the tip section (major diameter) and
root section (minor diameter), thus
improving the resistance to fatigue in
case of a rolled thread.
Moreover, this process does not
involve any heating of the bar which
could alter its chemical properties.

Tip section
(Major diameter)
Reinforced fibers

Uninterrupted fibers

Root section
(Minor diameter)

Grain detail

13

BARS
STANDARD BAR LENGTHS
Dextra tie rods being usually shipped in standard 20ft or 40ft containers
to the project location, the maximum individual length for bars is 5.8
meters or 11.8 meters respectively.
Special lengths are available upon project requirements.

CORROSION PROTECTION / SURFACE FINISH


Dextra tie rods can be delivered without any specific surface finish when considering sacrificial
thickness as specified in EN 1993 Part 5.
However other alternatives are available to enhance corrosion protection, such as bituminous
tape, paint or hot dip galvanization, depending on the project design and requirements.
When bituminous tape is required, it can either be wrapped at Dextras factory or delivered
separately with the tie rods, depending on projects requirements:
Description

Application

Shop/Site application method

Paste, soft petroleum reinforced tape,


15mm overlap

Backfill, non tidal area or debond


through concrete

Shop and site application


Machine or hand application

As above, 55% overlap

Backfilled marine environment

Shop and site application


Machine or hand application

As above, 55% and pvc overwrap

Backfilled marine environment

Shop and site application


Machine or hand application

As above, 55% overlap,


Denso Therm overvrap

Aggressive environments, marine


environments

Shop application recommended


Machine or hand application

Denso Pol 60 tape system,


55% overwrap

Aggressive & marine environments,


long life maritime strutures

Shop application only


Machine application only

For paint protection, a single coat of epoxy paint is applied as Dextras factory as per EN 1993.
Hot-dip galvanization is performed as per EN ISO 1461:1999 or ASTM A123. In accordance with
common practice and industry recommendations, internal threads of components are not
galvanized and external bar threads are brushed after galvanizing.

14

COMPONENTS
BALL CAGE

CAPTIVE NUT

HINGE COUPLER

HINGE TURNBUCKLE

Page 15

Page 23

Page 30

Page 32

PAD EYE

FORK

SPADE

COUPLER

Page 33

Page 34

Page 34

Page 36

TURNBUCKLE

HEXAGONAL NUT

Page 38

Page 41

T-PLATE

Page 44

SWIVEL HEX.NUT

Page 41

ANGLE SEATING

Page 43

COMPONENTS
ARTICULATED JOINTS BALL CAGES
Ball cages are articulation joints that allow a rotation of the bar in every direction, usually located at
either end of the anchor wall or in the middle of the anchorage.

Accommodates up to 10 of rotation

16

COMPONENTS
ARTICULATED JOINTS - BALL CAGES
TECHNICAL SPECIFICATIONS

Ball cages are available to accommodate bar grades


355/510, 500/660, 700/900
Ball cage connection can accommodate 10 of
rotation in all directions.
Used as an articulation joint at diaphragm
wall/tubular pile level in conjunction with a
bearing plate (plate embedded in concrete).
Used as an articulation joint in the middle of the
anchorage.

M
M42x4.5
M45x4.5
M48x5.0
M52x5.0
M56x5.5
M60x5.5
M64x6.0
M68x6.0
M72x6.0
M78x6.0
M83x6.0
M88x6.0
M93x6.0
M103x6.0
M108x6.0
M113x6.0
M118x6.0
M123x6.0
M128x6.0
M133x6.0
M143x6.0
M153x6.0
M162x6.0

A
mm
165
165
165
165
195
195
195
225
225
260
260
275
300
320
345
345
360
390
390
405
460
475
475

B
mm
80
80
80
80
97
97
97
110
110
130
130
130
145
160
175
175
175
200
200
210
220
240
250

C
mm
150
150
150
150
182
182
182
198
198
229
229
236
250
275
285
285
310
326
326
352
368
404
409

Example :

Ball cage

17

COMPONENTS
ARTICULATED JOINTS - BALL CAGES
ASSEMBLY INSTRUCTIONS
Ball cages are usually delivered fully pre-assembled from our factory to ease site installation.
Always make sure that the ball cage coupler and ball cage nut have the same marking number to
ensure their correct assembly. The ball cage nut can be assembled to the ball cage coupler or
dismantled by using a simple hand tool supplied by Dextra.

Match the parts by


thread size. In
this case = M95
Identify bar system
material grade. In this
case grade = 700

Ball cage coupler

Last five
digits define the lot
& batch of products

Ball cage nut

Hand tool provided to assemble or


dismantle the ball cage

18

COMPONENTS
ARTICULATED JOINTS - BALL CAGES
ASSEMBLY INSTRUCTIONS IN TUBULAR PILE
The following installation procedure serves as a guideline only. The contractor may adjust the
methods and procedures to suit the site condition as approved by the Engineer.

OD.+5 mm

In order to assemble the ball cage, a mark should be made and a hole drilled on the steel casing of
the tubular pile at the right position. The size of the drilled hole shall equal the outside diameter of
ball cage coupler plus 5mm.

Tubular steel casing

Drill hole
*OD Ball cage coupler + 5 mm
1. Determine the appropriate level of the tie rod and
ball cage and install rebar or equivalent into the
tubular steel casing of the tubular pile and securely
fix them by welding as shown below. The supporting
rebar shall not obstruct the embedded plate.

19

COMPONENTS
ARTICULATED JOINTS - BALL CAGES
ASSEMBLY INSTRUCTIONS IN TUBULAR PILE
2. Insert the tie rod and ball cage system from the front of the drilled hole into the steel casing of
the tubular pile. Adjust the ball cage system and tie rod to the right position.

3. Lock the tie rod and ball cage coupler with the upper layer of rebar or equivalent. Steel wire may
be used to fasten the tie rod with supporting rebar. Assemble the bearing plate and hex nut with
the tie rod. After every component is set at the right position, provide tag welding between the
bearing plate and supporting bars (welding on the tie rod and ball cage system is prohibited).

Tag welding

20

COMPONENTS
ARTICULATED JOINTS - BALL CAGES
ASSEMBLY INSTRUCTIONS IN TUBULAR PILE
4. Fill any gap between the ball cage coupler and the tubular steel casing with filler material to
prevent any leakage.

Fill/seal with filler material (or others)


to prevent concrete leakage

5. Pour concrete into the tubular steel casing or diaphragm wall trench. The extruded 1.5m tie rod
and thread must be protected with suitable means to prevent damage during concreting of the
tubular pile.

21

COMPONENTS
ARTICULATED JOINTS - BALL CAGES
ASSEMBLY INSTRUCTIONS IN DIAPHRAGM WALL
1. Determine the appropriate level of the tie rod and ball cage and install rebar or equivalent into
the cage of the diaphragm wall, and securely fix them by welding as shown below. The supporting
rebar shall not obstruct the embedded plate. The location of the ball cage should be identified and
correctly marked.

2. Cast concrete into the diaphragm wall trench. The thread must be protected by a plastic cap to
prevent damage during the concreting of the diaphragm wall.

22

COMPONENTS
ARTICULATED JOINTS - BALL CAGES
ASSEMBLY INSTRUCTIONS IN DIAPHRAGM WALL
3. During the tie rod installation, remove the plastic cap and insert the starter bar in the embedded
ball cage. Adjust the ball cage system and tie rod to the right position.

23

COMPONENTS
ARTICULATED JOINTS CAPTIVE NUTS
Captive nuts can be used in both concrete walls and combi walls. They provide the tie rod with the
possibility of 5 rotation in every direction, thus allowing alignment adjustments.
Captive nuts are delivered fully pre-assembled from our factory to the site.

Accommodates up to 5 of rotation

24

COMPONENTS
ARTICULATED JOINTS CAPTIVE NUTS
L2

L1

TECHNICAL SPECIFICATIONS

Captive nuts are available to accommodate bar grades


355/510, 500/660, 700/900.

D1

Standard captive nut are available from M45-M164.


Other sizes are available upon request.

Wall thickness 500


L1
L2
D1
mm
mm
mm

Wall thickness 600


L1
L2
D1
mm
mm
mm

Wall thickness 700


L1
L2
D1
mm
mm
mm

M42x4.5

500

65

168

600

65

190

500

65

190

M45x4.5

500

70

168

600

70

190

500

70

190

M48x5.0

500

75

168

600

75

190

500

75

190

M52x5.0

500

80

168

600

80

190

500

80

190

M56x5.5

500

85

168

600

85

190

500

85

190

M60x5.5

500

90

190

600

90

190

500

90

219

M64x6.0

500

95

190

600

95

190

500

95

219

M68x6.0

500

95

190

600

95

190

500

95

219

M72x6.0

500

105

190

600

105

190

500

105

219

M78x6.0

500

110

219

600

110

219

500

110

219

M83x6.0

500

111

219

600

111

219

500

111

273

M88x6.0

500

115

219

600

115

219

500

115

273

M93x6.0

500

119

219

600

119

219

500

119

273

M103x6.0

500

126

219

600

126

273

500

126

273

M108x6.0

500

133

273

600

133

273

500

133

273

M113x6.0

500

140

273

600

140

273

500

140

273

M118x6.0

500

160

273

600

160

273

500

160

273

M123x6.0

500

174

273

600

174

273

500

174

273

M128x6.0

500

188

273

600

188

273

500

188

273

M133x6.0

500

202

273

600

202

273

500

202

324

M143x6.0

500

216

273

600

216

273

500

216

324

M153x6.0

500

230

273

600

230

324

500

230

324

M162x6.0

500

210

324

600

210

324

500

210

324

25

COMPONENTS
ARTICULATED JOINTS CAPTIVE NUTS
ASSEMBLY INSTRUCTIONS IN TUBULAR PILE
The captive nut is delivered fully assembled with a plastic cap and the starter tie rod, as shown
below. The total length of the complete set is determined according to the thickness of the
anchoring wall or the diameter of the pile.

OD.+5 mm

The following installation procedure serves as a guideline only. The contractor may adjust the
methods and procedures to suit the site condition as approved by the Engineer.
In order to assemble the captive nut, a mark should be made and a hole drilled on the steel casing of
the tubular pile at the right position. The size of the drilled hole shall equal the outside diameter of
the steel cylinder plus 5mm.

Tubular steel casing

Drill hole
*OD Captive Nut tube (D1) + 5 mm

26

COMPONENTS
ARTICULATED JOINTS CAPTIVE NUTS
ASSEMBLY INSTRUCTIONS IN TUBULAR PILE
1. Determine the appropriate level of the tie rod and captive nut and install rebar or equivalent into
the tubular steel casing of the tubular pile, and securely fix them by welding as shown below. The
supporting rebar shall not obstruct the embedded plate.

2. Lower the captive nut from the top of the casing to the provided support as shown below, and
then slide the captive nut to the drilled hole to make the full thread length of the starter tie rod
protruding outside of the casing.

Tie rod
Captive nut

27

COMPONENTS
ARTICULATED JOINTS CAPTIVE NUTS
ASSEMBLY INSTRUCTIONS IN TUBULAR PILE
3. Secure the captive nut in the right position by welding rebar to the captive nut and previously
provided support bar.

Tag welding
4. Fill any gap between the captive nut and the tubular steel casing with joint sealing material to
prevent any leakage of concrete. In addition, ensure that the supplied plastic cap at the end of the
steel tube is in good condition to prevent concrete and dirt from getting into the tube and altering
the mobility of the rod.

Captive nut

Tie rod
Joint sealer

5. Pour concrete into the tubular steel casing. The protruding tie rod and thread must be protected
with suitable means to prevent damage during the concreting process of the tubular pile.

28

COMPONENTS
ARTICULATED JOINTS CAPTIVE NUTS
ASSEMBLY INSTRUCTIONS IN DIAPHRAGM WALL
1. Determine the appropriate level of the captive nut and install rebar or equivalent into the cage of
the diaphragm wall, and securely fix them by welding as shown below.

2. Cast concrete into the diaphragm wall trench. Ensure the plastic cap is preventing concrete
ingress.

29

COMPONENTS
ARTICULATED JOINTS CAPTIVE NUTS
ASSEMBLY INSTRUCTIONS IN DIAPHRAGM WALL
3. During the tie rod installation, remove the plastic cap and insert the starter bar in the embedded
captive nut.

30

COMPONENTS
ARTICULATED JOINTS HINGE COUPLERS

Hinge couplers are used to connect two bars when a wide angle is needed, up to a maximum of
45. The hinge coupler can either be delivered in loose part, or pre-assembled.

31

COMPONENTS
ARTICULATED JOINTS HINGE COUPLERS
TECHNICAL SPECIFICATIONS
Hinge couplers are available to accommodate bar grades 355/510, 500/660, 700/900.
Other grade can be offered upon request.

mm

mm

mm

mm

M42x4.5

305

140

80

130

M45x4.5

315

145

80

130

M48x5.0

365

170

91

151

M52x5.0

365

170

91

151

M56x5.5

365

170

91

161

M60x5.5

425

195

99

169

M64x6.0

425

195

105

185

M68x6.0

460

215

113

193

M72x6.0

470

225

113

193

M78x6.0

515

245

126

216

M83x6.0

515

240

126

226

M88x6.0

575

275

136

246

M93x6.0

625

295

144

254

M103x6.0

665

320

165

285

M108x6.0

705

335

173

303

M113x6.0

715

340

173

313

M118x6.0

760

365

182

322

M123x6.0

800

380

198

348

M128x6.0

810

390

198

358

M133x6.0

845

410

205

365

M143x6.0

900

435

229

409

M153x6.0

980

475

239

429

M162x6.0

1025

500

246

446

32

COMPONENTS
ARTICULATED JOINTS HINGE TURNBUCKLE

Hinge turnbuckles are used to connect two bars when both a wide angle and length adjustment of
the whole assembly are needed. The hinge turnbuckles allow an angle of up to a maximum of 45,
and a length adjustment of the assembly of 50mm to 300mm, to reduce sagging.
Hinge turnbuckles are available to accommodate bar grades 355/510, 500/660, 700/900, and
their dimensions can be customized as per project requirement.
Hinge turnbuckles can either be delivered in loose parts, or pre-assembled.

33

COMPONENTS
ARTICULATED JOINTS PAD EYE

A pad eye forms an articulation joint in one plan in order to adapt to specific designs or terrain
configurations. A pad eye can provide an articulation joint of up to 90.
Pad eye and T-Plates are designed and manufactured on demand depending of the project
requirements.

Pad eye

Pad eye
connected to
T-Plates

34

COMPONENTS
ARTICULATED JOINTS FORKS AND SPADES
A set of fork and spade forms an articulation joint in one plan in order to adapt to specific
designs or terrain configurations. They can also be connected to gusset plates to serve as a
connector at beam level.

35

COMPONENTS
ARTICULATED JOINTS FORKS
TECHNICAL SPECIFICATIONS
Two types of clevises have been designed to cater for the various structures & configurations that
can be found.
Fork and spades are available to accommodate bar grades 355/510, 500/660, 700/900, in diameters
up to M 162.
B

Tf

C
D

Tf

mm

mm

mm

mm

mm

mm

mm

M42x4.5

108

240

79

64

70

152

20

M45x4.5

120

262

84

69

77

168

22.5

M48x5.0

128

279

90

73

82

178

23

M52x5.0

138

305

98

80

90

196

24.5

M56x5.5

145

323

104

85

93

206

27.5

M60x5.5

153

331

113

92

98

215

29.5

M64x6.0

163

348

120

98

104

228

30.5

M68x6.0

178

371

130

104

114

247

33

M72x6.0

188

388

139

110

120

260

35

M78x6.0

208

420

154

123

125

286

37

M83x6.0

220

441

159

130

133

302

39

M88x6.0

245

478

174

140

141

334

40.5

M93x6.0

258

499

180

145

158

350

44

M103x6.0

283

541

198

162

173

382

48

M108x6.0

295

572

210

172

181

408

50

M113x6.0

308

593

220

178

189

424

53

M118x6.0

318

610

234

182

197

436

55

M123x6.0

333

635

245

194

205

456

58

M128x6.0

343

652

250

200

213

468

59

M133x6.0

358

677

264

210

219

488

62

M143x6.0

370

703

275

220

245

504

68

M153x6.0

395

745

302

245

253

536

72

M162x6.0

420

786

330

260

269

568

78

36

COMPONENTS
CONNECTIONS COUPLERS

Couplers are used to connect individual bars together, and provide no length adjustment.
Dextra couplers are designed to ensure the full strength of the connection up to the load capacity
of the bar, therefore using several couplers in a tie rods assembly does not reduce the overall
strength of the assembly.

37

COMPONENTS
CONNECTIONS COUPLERS
TECHNICAL SPECIFICATIONS
Couplers are available to accommodate bar grades 355/510, 500/660, 700/900.
Standard couplers are used with an extended thread on one of the bars, which allows full engagement
of the coupler.
The connection with coupler is achieved by placing the bars butt to butt and simply rotating the coupler.
It is therefore not required to turn the bar.

B
B

A
All Grades

Grades
355 & 500

Grade
700

mm

mm

mm

M42x4.5

93

70

65

M45x4.5

99

75

70

M48x5.0

106

80

75

M52x5.0

114

85

80

M56x5.5

123

90

85

M60x5.5

131

100

95

M64x6.0

140

105

100

M68x6.0

148

110

105

M72x6.0

156

120

110

M78x6.0

168

130

120

M83x6.0

178

140

130

M88x6.0

188

145

135

M93x6.0

198

155

145

M98x6.0

208

165

150

M103x6.0

218

170

160

M108x6.0

228

180

165

M113x6.0

238

190

175

M118x6.0

248

200

180

M123x6.0

258

205

190

M128x6.0

268

215

200

M133x6.0

278

225

205

M143x6.0

298

245

220

M153x6.0

318

260

240

M162x6.0

336

275

250

A
M

Coupler

38

COMPONENTS
CONNECTIONS TURNBUCKLES

Turnbuckles are right hand-left hand threads connectors. The main purpose is to adjust the length
of the total tie rod assembly by up to +/- 50mm.
Turnbuckles can be installed anywhere on the tie rod: either close to the waling beams, sheet piles,
tubular piles and any anchor walls, or at mid distance from the walls.
Turnbuckles are marked with a grove on one side in order to identify the thread direction and make
the installation easier. The left-hand thread side of the turnbuckle has a grove, whereas the righthand thread side does not.

grove identifying the


left-hand thread

39

COMPONENTS
CONNECTIONS TURNBUCKLES
TECHNICAL SPECIFICATIONS
Turnbuckles are available to accommodate bar
grades 355/510, 500/660, 700/900.
The standard adjustment tolerance is + - 50mm.
Greater adjustment lengths are available upon
request.

All grades

Grades
355 & 500

Grade
700

mm

mm

mm

M42x4.5

193

70

65

M45x4.5

199

75

70

M48x5.0

206

80

75

M52x5.0

214

85

80

M56x5.5

223

90

85

M60x5.5

231

100

95

M64x6.0

240

105

100

M68x6.0

248

110

105

M72x6.0

256

120

110

M78x6.0

268

130

120

M83x6.0

278

140

130

M88x6.0

288

145

135

M93x6.0

298

155

145

M98x6.0

308

165

150

M103x6.0

318

170

160

M108x6.0

328

180

165

M113x6.0

338

190

175

M118x6.0

348

200

180

M123x6.0

358

205

190

M128x6.0

368

215

200

M133x6.0

378

225

205

M143x6.0

398

245

220

Turnbuckle

Rotate turnbuckle to
adjust tendon length.

40

COMPONENTS
ANCHORAGES PLATES AND NUTS

Plates & nuts can be divided into 2 types, flat & swivel. Flat plates usually come with standard DIN
439/ISO 898-2 hexagonal nuts. Swivel plates are used with swivel hex. nuts.
FLAT PLATES & HEXAGONAL NUTS
Flat plates & hexagonal nuts are used to anchor the tie rod to the retaining wall, whether it is
diaphragm wall, sheet pile wall or combi wall.
SWIVEL PLATES & SWIVEL HEX. NUTS
Swivel plates & swivel hex. nuts are used when some alignment adjustments are necessary. They
can accommodate an angle up to 7 in any direction.

41

COMPONENTS
ANCHORAGES PLATES AND NUTS
TECHNICAL SPECIFICATIONS
Hexagonal and swivel nuts are available to accommodate
bar grades 355/510, 500/660, 700/900.
Plates serve as bearing elements.
Swivel plates and nuts can accommodate an angle up to 7
in any direction, whereas flat plates and nuts allow no
angular movement.
Bearing plates as per BS EN 10025 are available in
dimensions to suit the project requirement.

Example :

Bearing plate
Hexagonal nut

42

COMPONENTS
ANCHORAGES ANGLE SEATINGS

Angle seatings are bearing plates specially designed for an installation on inclined surfaces. Just like
normal bearing plates they can either be flat or swivel if some alignment adjustment is needed.
Angle seatings are available to accommodate bar grades 355/510, 500/660, 700/900.
Angle seatings are specifically designed according to project requirements.

43

COMPONENTS
ANCHORAGES T-PLATES

T-plates are usually inserted through slots of beams, sheet piles or tubular piles. They serve the same
purpose as bearing plates, and offer a convenient possibility in terms of connection with spade, fork
or hinge coupler.
T-plates are available to accommodate bar grades 355/510, 500/660, 700/900.
T-plates are specifically designed according to projects configuration and requirements.

44

COMPONENTS
ANCHORAGES TAILOR MADE SOLUTIONS
Dextra can support contractors and consultants with tailor made tie rod solutions
A full design and manufacture service is available.

45

WALING BEAMS

WALING BEAMS

Dextra is able to design and manufacture ready to use waling systems with a full range of elements
such as stiffeners, support brackets, splicing plates and spacers.
Waling beams are available in accordance with several standards such as JIS, ASTM and EN.

47

WALING BEAMS
WALING BEAMS C-CHANNELS
TECHNICAL SPECIFICATIONS
As per JIS standard, for reference
(JIS G3192:1990)
Other dimensions following other standards are available.
t2

r2

r1

t1

Y
B

Dimensions & mechanical properties

Standard sectional dimension

Sectional
area

Weight

Geometrical moment
of inertia

Modulus of section

HxB

t1

t2

r1

r2

mm
180x75

mm
7

mm
11

mm
11

mm
6

cm2
27

kg/m
21

lx
cm4
1,380

ly
cm4
131

Zx
cm3
15

Zy
cm3
24

200x80
200x90

8
8

11
14

12
14

6
7

31
39

25
30

1,950
2,490

168
277

195
249

29
44

250x90
250x90

9
11

13
15

14
17

7
9

44
51

35
40

4,180
4,680

294
329

334
374

45
50

300x90
300x90

9
10

13
16

14
19

7
10

49
56

38
44

6,440
7,410

309
360

429
494

46
54

300x90
380x100

12
11

16
16

19
18

10
9

62
63

49
55

7,870
14,500

379
535

525
763

56
71

380x100
380x100

13
13

17
20

18
24

9
12

79
86

62
67

15,600
17,600

565
655

823
926

74
88

48

WALING BEAMS
WALING BEAMS H-SECTIONS
TECHNICAL SPECIFICATIONS 1-2
As per JIS standard, for reference
(JIS G3192:1990)
Other dimensions following other standards are available.

49

WALING BEAMS
WALING BEAMS H-SECTIONS
TECHNICAL SPECIFICATIONS 2-2
As per JIS standard, for reference
(JIS G3192:1990)

Other dimensions following other standards are available.


t2
Y

t1

Dimensions & mechanical properties


mm
400x200

H
mm
396

Sectional dimension
B
t1
t2
mm
mm
mm
199
7
11

R
mm
16

400x200
400x200

400
404

200
201

8
9

13
15

16
16

84
96

66
76

23,700
27,500

1,740
2,030

1,190
1,360

174
202

400x300
400x300

386
390

299
300

9
10

14
16

22
22

120
136

94
107

33,700
38,700

6,240
7,210

1,740
1,980

418
481

400x400
400x400

388
394

402
398

15
11

15
18

22
22

179
187

140
147

49,000
56,100

16,300
18,900

2,520
2,850

809
951

400x400
400x400

394
400

405
400

18
13

18
21

22
22

214
219

168
172

59,700
66,600

20,000
22,400

3,030
3,330

985
1,120

400x400
400x400

400
414

408
405

21
18

21
28

22
22

251
295

197
232

70,900
92,800

23,800
31,000

3,540
4,480

1,170
1,530

450x200
450x200

446
450

199
200

8
9

12
14

18
18

84
97

66
76

28,700
33,500

1,580
1,870

1,290
1,490

159
187

450x200
450x300

456
434

201
299

10
10

17
17

18
24

113
135

89
106

40,400
46,800

2,310
6,690

1,770
2,160

230
448

450x300
450x300

440
446

300
302

11
13

18
21

24
24

157
184

124
145

56,100
66,400

8,110
9,660

2,550
2,980

541
639

500x200
500x200

496
500

199
200

9
10

14
16

20
20

101
114

80
90

41,900
47,800

1,840
2,140

1,690
1,910

185
214

500x200
500x300

506
482

201
300

11
11

19
15

20
26

131
146

103
114

56,500
60,400

2,580
6,760

2,230
2,500

257
451

500x300
500x300

488
494

300
302

11
13

18
21

26
26

164
191

128
150

71,000
83,800

8,110
9,660

2,910
3,390

541
640

600x200
600x200

596
600

199
200

10
11

15
17

22
22

121
134

95
106

68,700
77,600

1,980
2,280

2,310
2,590

199
228

600x200
600x200

606
612

201
202

12
13

20
23

22
22

153
171

120
134

90,400
103,000

2,720
3,180

2,980
3,380

271
314

600x300
600x300

582
588

300
300

12
12

17
20

28
28

175
193

137
151

103,000
118,000

7,670
9,020

3,530
4,020

511
601

600x300
700x300

594
692

302
300

14
13

23
20

28
28

222
212

175
166

137,000
172,000

10,600
9,020

4,620
4,980

701
602

700x300
800x300

700
792

300
300

13
14

24
22

28
28

236
243

185
191

201,000
254,000

10,800
9,930

5,760
6,410

722
662

900x300

800

300

14

26

28

267

210

292,000

11,700

7,290

782

Nominal
size

Sectional Weight
area cm
kg/m.
72
56

Moment of inertia
Ix
Iy
cm4
cm4
20,000
1,450

Modulus of section
Iy
Ix
cm3
cm3
1,010
145

50

WALING BEAMS
WALING BEAMS I-SECTIONS
TECHNICAL SPECIFICATIONS
As per JIS standard, for reference
(JIS G3192:1990)
Other dimensions following other standards are available.

Dimensions & mechanical properties


Standard sectional dimension

Sectional
Weight
area

HxB

t1

t2

r1

r2

mm
150x75

mm
6

mm
10

mm
9

mm
5

cm2
22

200x100
200x150

7
9

10
16

10
15

5
8

250x125
250x125

8
10

13
19

12
21

300x150
300x150

8
10

13
19

300x150
350x150

12
9

350x150
400x150

Geometrical
Modulus of section
moment of inertia

kg/m
17

lx
cm4
819

ly
cm4
58

Zx
cm3
109

Zy
cm3
15

33
64

26
50

2,170
4,460

138
753

217
446

28
100

6
11

49
71

38
56

5,180
7,310

337
538

414
585

54
86

12
19

6
10

62
83

48
66

9,480
12,700

588
886

632
849

78
118

22
15

23
13

12
7

98
75

77
59

14,700
15,200

1,080
702

978
870

143
94

12
10

24
18

25
17

13
9

111
92

87
72

22,400
24,100

1,180
864

1,280
1,200

158
115

400x150
450x175

13
11

25
20

27
19

14
10

122
117

96
92

31,700
39,200

1,240
1,510

1,580
1,740

165
173

450x175
600x190

13
13

26
25

27
25

14
13

146
169

115
133

48,800
98,400

2,020
2,460

2,170
3,280

231
259

600x190

16

35

38

19

225

176

130,000

3,540

4,330

373

51

WALING BEAMS
SPACERS, SUPPORT BRACKET & STIFFENERS

Stiffener

Support
bracket

Spacer

52

WALING BEAMS
WALING BOLTS

Waling bolts are designed to provide a connection between the sheet pile wall and the waling beam.
They are generally required when the waling beams are located on the inner side of the anchoring
wall.
Waling bolts are available in dimension from M16 and in various grades of steel depending on the
project configuration.

53

WALING BEAMS
SPLICING PLATES

Splicing plates are used to connect waling beams together in order to provide a continuity along the
total length of the sheet pile wall.
Splicing plates are available as per BS EN 10025.

TECHNICAL SPECIFICATIONS
The length and spacing of bolts depends on
waling beams design and working loads.
Bolts are supplied toBS 4190 or ISO 898-2.

54

DESIGN
Dextra pays great attention to the manufacture of its bars and accessories. Its dedicated design
team is involved in the calculations and designs of all components, and all products are tested in
Dextras own accredited testing laboratory.
The design calculations follow the most commonly used codes such as:
- ANSI/AISC 360-05
- EN1993
- AS 4100.

Example of geometry modeling to simulate the working stress distribution

55

QUALITY ASSURANCE
Dextras quality management system complies with the requirements of:
ISO 9001
ASME NCA-3800
Dextra manufacturing facilities and quality management system are regularly audited by the
following third-party certification bodies:
Bureau Veritas: Certificate number TH 08006540.
American Society of Mechanical Engineers (ASME): Certificate number QSC-706.

Dextra Manufacturings goal is to ensure code compliance and customer satisfaction in


accordance with the project needs and specified requirements.

56

QUALITY CONTROL
Dextra is providing each customer with a Standard Inspection and Testing Plan (SITP) containing all
the details about the product inspection, the testing equipment, the products control of nonconformance, the control of materials storage, the handling/packing activities, the control of the
manufacturing processes, the non-destructive testing, and the inspection records.

Pre assembly test

Vertical tensile testing machine

Paint thickness control

Dextra tensile testing machine


Load capacity : Up to 640 Tons
Test space available : Up to 2.5 m

57

MARKING AND TRACEABILITY


As part of its quality management system, Dextra is marking each product and component as per
ISO 9001:2008 in order to guaranty full traceability.
The products marking is as follow:
Part

Marking
XXXX
Lot no.

Bars

Ball Cages

Captive Nuts

Forks & Spades

Couplers
Turnbuckles
Flat & Swivel
plates
Walling Beams
Splicing plates

95
Size M
(thread)
95
Size M
(thread)
95
Size M
(thread)
BC64
Model
BT64
Model

700

XXXX

Grade

Supplier

Heat no.

700

XXXX

Grade

Supplier

Heat no.

700

XXXX

Grade

Supplier

Heat no.

DMT

XXXXX
W/O no.

XXXX
Lot no.

DMT

XXXXX

XXXX

W/O no.
XXXX
Lot no.
XXXX
Lot no.
XXXX
Lot no.

Lot no.

The Lot no. allows to trace the product back to its final inspection report, work order, test report,
mill certificate and certificate of compliance.

58

PACKING
TIE RODS PACKING
Dextra pays particular attention to the packing and labeling of all its bars to ensure safe delivery of
the products. The process includes the individual protective packing of the tie rod and various
solutions such as steel racks, boxes or tailor made packing structures.
Each bar is individually labeled in order to provide easy identification, tracking and to facilitate the
installation on site.
All bars are safely stacked into steel racks to protect them during sea shipment.

COMPONENTS PACKING
Similarly, components are packed and labeled, and can be shipped in wooden boxes, crates,
wrapped on pallets or secured on specific packing structures.

WALING BEAMS PACKING


In order to avoid waling beams movements in the container during sea shipment, inflatable bags are
used to hold the beams in place.

59

LABELING
DETAIL OF DEXTRA LABELS
Dextra supplies every bar, part & accessory labeled with an identity tag as shown on the below
picture.
The identity tag is meant to identify the product, trace it, and link it to the assembly drawings.
Each tag comprises the following elements:
Code : specified Dextra drawing number.
Bar : specified thread diameter.
Thread length : specified thread size on Left side & Right side.
Cutting length : specified total length of steel bar.
Quantity: number of elements composing the assembly.
Identity number in drawing (number at the lower right corner): specified balloon number in
Dextra drawing that refers to the bill of material. The bill of material can explain the part
description, part number, qty., etc.

Label detail

Refer to bill of material


item no.

Identify number in drawing

Match with drawing number

60

ENQUIRIES

For each enquiry, customers are requested to provide the following information:
1) The maximum working loads (factored or un-factored)

(See page 9)

2) The length from front to rear wall including tolerances


3) Expected alignment issues and requirements
4) The bill of materials (Quantity per each item)
5) The wall type

(See page 6)

6) Delivery date and location


7) Expected lead time between order and reception
8) Surface finish and corrosion protection required

(See page 14)

61

REFERENCES

MAJOR PROJECT REFERENCES

Project name

Country

Mubarak Al Kabeer (Bubiyan) Port

Tie Rod

Waling
Beam

Year

Contractor

Designer

Kuwait

2014

Hyundai E&C

URS Scott wilson

Wheatstone LNG Facilities

Australia

2014

Besix - Thiess JV

EPCM Bechtel

Ministry of Defence Facility

Bahrain

2013

NASS

Royal Haskoning

Aqaba Container Terminal

Jordan

2013

BAM

CGR

Jebel Ali Terminal 3

UAE

2013

Damen Shipyard

UAE

2012

Dhow Wharfage

UAE

2012

Overseas AST

Aecom

SLNG Berth No.2

Singapore

2012

Samsung E&C

Fluor

Gladstone QCLNG

Australia

2011

John Holland

Aecom

Pointe Noire port - new quay

Congo

2011

Saipem

Saipem

Dubai Creek Wharf

UAE

2011

Waagner Biro

Aecom

Ghantoot Naval Base

UAE

2011

NMDC

Dorsche Group

Jewel of the Creek

UAE

2010

APCC

King Consult

Karimun yard

Indonesia

2010

Saipem Indonesia

Saipem Indonesia

Fujairah OT2 & port expansion

UAE

2008

Athena SA

MUC Engineering

Shell Houndini - ECC

Singapore

2008

Penta Ocean

Delta Marine

TNSBangpakong Port

Thailand

2008

Italian-Thai
Development

Maunsell

Al Ruwais industrial harbour

UAE

2007

Target Eng.

Hyder

Yantian Container Port

China

2006

China Harbour No.


4

Maunsell

Container Terminal 9 (CT9)

Hongkong

2004

Hyundai E&C

Scott Wilson

Laem Chabang port

Thailand

2000

Italian-Thai
Development

Sindhu

Soletanche Bachy TOA JV


Dutco Balfour
Beatty

Royal Haskoning
IV Consult

MAJOR PROJECT REFERENCES

Mubarak
Al-Kabeer
Seaport Project
Phase 1 Stage 2

Location

Boubyan, Kuwait

Developer

Ministry of Public Work


State of Kuwait.

Year/Duration

Nov. 2011 Jan. 2012

Products (qty)

Tie Rods M134 with


Ball Cages and Captive
Nuts 5,000 tons

Application

Tie Rods at Marine


Offloading Facility

Contractor

Hyundai Engineering &


Construction Co.,Ltd.

Consultant

URS Scott Wilson

64

MAJOR PROJECT REFERENCES

Wheatstone
LNG - Material
Offloading Facility

Location

Onslow, Western
Australia, Australia

Contractor

Bechtel Western Autralia Pty.


Ltd.

Year/Duration
2013-2014

Products (qty)

335 tons of tie rods and 120


tons of waling beams

Application

Tie Rods at Marine


Offloading Facility

Sub-contractors
Besix Thiess JV

Client

Chevron Australia Pty.

65

MAJOR PROJECT REFERENCES

Aqaba
Container
Terminal
Project

Location
Aqaba, Jordan
Contractor
BAM International
Year/Duration
2011-2012
Products (qty)
Tie Rods total 455 tons in
Grade 500
Application
CombiWall,
Tie Rods and
Waling Beams.
Contractors
CGR (UK)

66

MAJOR PROJECT REFERENCES

Jebel Ali
Terminal 3

Location
Dubai, UAE.
Year/Duration
2012-2013
Products (qty)
Tie Rods with ball cages,
1,400 tons
Applications
Tie rods
Contractor
Soletanche Bachy
TOA JV
Consultant
Royal Haskoning

67

MAJOR PROJECT REFERENCES

SLNG Berth
No.2

Location
Singapore
Developer
Singapore LNG
Corporation
Year/Duration
2012
Products (qty)
210 tons of Grade 500
tie rods and accessories
Application
Tie Rods at Marine
Offloading Facility
Contractors
Samsung C&T
Corporation
Consultant
Fluor

68

MAJOR PROJECT REFERENCES

Queensland
Curtis LNG
(QCLNG)

Location
Gladstone, Queensland,
Australia
Developer
Queensland Gas
Company & BG
International Ltd
Year/Duration
2011
Products (qty)
307 tons of Grade 460
tie rods and accessories
Application
Tie Rods at Marine
Offloading Facility
Contractors
John Holland Pty Ltd
Consultants
AECOM

69

MAJOR PROJECT REFERENCES

Port Autonome
Pointe Noire

Location
Pointe Noire, Congo
Contractor
SaipemSA
Year/Duration
2011-2012
Products (qty)
Tie Rods total 760 tons
in Grade 700
Application
CombiWall,
Tie Rods and
Waling Beams.
Contractors
SaipemSA

70

MAJOR PROJECT REFERENCES

Jewel of the
Creek
Land Reclamation,
Temporary works

Location
Dubai, UAE.
Year/Duration
2007
Products (qty)
Tie Rod dia. 56mm
Gr.700, 53 tons
Applications
Tie rods
Contractor
APCC (WLL)
Consultant
King Consult

71

MAJOR PROJECT REFERENCES

Karimun Yard
Construction

Location
KarimunIsland,
Indonesia
Year/Duration
December 2009 to May
2010
Products (qty)
Grade 700 Dextra Tie
Rods and Wailing beams
(1,400 Tons)
Contractor
P.T. SaipemIndonesia
Hex / Swivel nuts
Ball cages to be
incorporated into Spiral
welded tubes
Bearing / Swivel Plates
Consultant
P.T. SaipemIndonesia

72

MAJOR PROJECT REFERENCES

Fujairah Port OT2


Oil Terminal Expansion

Location
Fujairah, U.A.E.
Year/Duration
2008 / July to
December
Products (qty)
Tie Rods and related
accessories (1,400 tons)
Applications
Main Quay Wall.
Contractors
Athena SA & Earth
Support Company
Consultant
MUC Engineering
Contractor
Athena SA

73

MAJOR PROJECT REFERENCES

Fujairah Port - SBB


Port Expansion

Location
Fujairah, U.A.E.
Year/Duration
2007 / July to October
Products (qty)
675 tons of tie rods
Grade 700

Sheet
Piles
Driving

Applications
Tie Rods for Tugs Jetty,
Craft Docks & Main
Quay Wall.
Consultant
Mott Mac Donald
Sheet Piles Driving
Tugs Jetty Tie Rods
T-Plate Connection
details
Tugs Jetty after
concreting

Tugs
Jetty Tie
Rods

Contractors
Athena SA & Earth
Support Company
Contractor
Athena SA

T-Plate Connection details

Tugs Jetty after concreting

74

MAJOR PROJECT REFERENCES

SHELL HOUDINI-ECC
Land Reclamation

Location
Pulau Ular, Singapore
Year/Duration
2007
Products (qty)
Dual Tie Rod dia. 64mm
Gr.700, 121 tons
Applications
Tie rods
Contractors
ABB Lumus Global
Toyo Engineering
Company
Consultants
Delta Marine
Consultants BV &
Engineers 9000 Pte Ltd
Contractor
Penta-Ocean
Construction Co. Ltd

75

MAJOR PROJECT REFERENCES

TNS Bangpakong
BPK Yard Development II

Location
Bangpakong, Thailand
Year/Duration
2007
Products (qty)
Tie Rod dia. 64mm
Gr.700, 65 tons,
3,370 BARTEC couplers
Applications
Tie Rod and coupler for
jetty

Preparation of bars

Bars connection through wall

Contractor
Italian-Thai
Development Public
Co.,Ltd
Consultant
SindhuMaunsellConsult
ants
Anchoring plates to mailand

Anchoring piles connected

Installation complete

Anchoring plates

76

MAJOR PROJECT REFERENCES

Ruwais Industrial
Harbour
Land Reclamation

Location
Abu Dhabi, UAE.
Year/Duration
2006-2007
Products (qty)
Tie Rod dia. 64mm
Gr.700, 470 tons
Applications
Tie rods
Consultant
HyderConsulting
Contractor
TARGET ENGINEERING
CONSTRUCTION CO.
(L.L.C.)

77

MAJOR PROJECT REFERENCES

Laem Chabang
Deep sea port

Location
Chonburiprovince,
Thailand
Year/Duration
2000
Products (qty)
Grade 700 of Tie rods
206 tons
Applications
Tie rods for jetty
Contractor
Italian-Thai
Development PCL

Retaining wall
completed

Preparation of
anchoring pile

Anchoring piles
connected

Consultant
SindhuMaunsell
Consultants

Preparation of bars

Installation complete

Connection of bars

Tightening

Load full completed

78

COMPLIANCE

Every components of the Dextra tie rod system is manufactured under consistent quality assurance
as required by ISO 9001 certification. Load-bearing components such as nuts, forks, spades and pins
are all individually marked with a lot number that enables full traceability. Traceability of bars is
achieved through both the mill certificates and the certificates of compliance provided together with
the delivery notes. The customer is advised to keep a proper record of the location of each batch.
A Certificate of Compliance with related quality and test reports are provided with each delivery.
A final dossier comprised of all drawings, calculation notes, and quality documents can be provided
at the end of the supply period, upon request.

The information in this catalogue is considered up to date at the time of publication.


Dextra reserves the right to make technical and design changes at anytime. Dextra shall not accept
liability for the accuracy of the information in this publication or for any issue at site.

79

CONTACT US

International commercial presence in more than 55 countries.


HEADQUARTERS
THAILAND
Dextra Manufacturing Co., Ltd.
Tel: (66) 2 726 5731 Fax: (66) 2 328 0374
E-mail: [email protected]

MIDDLE EAST
Dextra Middle-East FZE
Tel: (971) 4886 5620 Fax: (971) 4886 5621
E-mail: [email protected]
EUROPE
Dextra Europe Sarl.
Tel: (33) 1 45 53 70 82 Fax: (33) 1 47 04 28 97
E-mail: [email protected]
SOUTH AMERICA
Dextra do Brasil
Tel: (55) 11 5505 2475 / 2477
E-mail: [email protected]

CHINA & TAIWAN


Dextra Building Products (Guangdong) Co., Ltd.
Tel: (86) 20 2261 9901 Fax: (86) 20 2261 9902
E-mail: [email protected]
HONG KONG
Dextra Pacific Ltd.
Tel: (852) 2845 7766 / 2511 8236
Fax: (852) 2586 1656 / 2519 0852
E-mail: [email protected]
NORTH AMERICA
Dextra America Inc.
Tel: (1) 805 915 4734 / 818 261 5166
E-mail: [email protected]
LATIN AMERICA
Dextra Latam
Tel: (507) 6454 8100 / (507) 831 1442
E-mail: [email protected]

TIERODSHB-Issue October 2015 VH

INDIA
Dextra India Pvt. Ltd.
Tel: (91) 22 2838 6294 / 22 2839 2694
Fax: (91) 22 2839 2674
E-mail: [email protected]

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