S O S Services Oil Analysis

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Manual de Operacin y Mantenimiento

Caterpillar Machine Fluids Recommendations
Nmero de medio -SEBU6250-20
Fecha de publicacin -01/07/2014
Fecha de actualizacin -02/07/2014
i04955752
SOS Services Oil Analysis

SMCS - 1000; 1348; 3080; 4070; 4250; 4300; 5095; 7000; 7542; 7581
NOTICE
These recommendations are subject to change without notice. Consult
your local Cat dealer for the most up to date recommendations.
Caterpillar has developed a maintenance management tool that evaluates oil degradation and detects the early
signs of wear on internal components. The Cat tool for oil analysis is called SOS Oil Analysis and the tool
is part of the SOS Services program. SOS Oil Analysis divides oil analysis into four categories:
Component wear rate
Oil condition
Oil contamination
Oil identification
Component wear rate analysis evaluates the wear that is taking place inside the lubricated compartment. The
SOS analyst uses the results of elemental analysis and particle count tests to evaluate the wear. Trend
analysis and proprietary wear tables are then used to determine if wear rates are normal or abnormal.
Oil Condition analysis is used to determine if the oil has degraded. Tests are done to look at the oxidation,
sulfation, and viscosity of the oil. The SOS analyst uses established guidelines or trend analysis to
determine if the oil is no longer useable.
Oil Contamination tests are performed to determine if anything harmful has entered the oil. This analysis
relies on the results from the following tests: elemental analysis, soot, particle count, fuel dilution, water, and
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glycol. The SOS Services program has guidelines for the level of contamination that is allowed in the
various compartments of a Cat machine.
Oil Identification is another important part of the SOS Oil Analysis program. The wrong oil in a
compartment can severely damage major components. The SOS analyst uses elemental analysis and
viscosity results to identify key characteristics of the oils.
These four types of analysis are used to monitor the condition of your equipment, and to help you identify
potential problems. A properly administered SOS Services Oil Analysis program will reduce repair costs
and the program will lessen the impact of downtime.
The SOS Oil Analysis program uses a wide range of tests to determine the condition of the oil and the
condition of the lubricated compartment.
Guidelines that are based on experience and a correlation to failures have been established for these tests. See
the following chart for the guidelines. Exceeding one or more of these guidelines could indicate serious fluid
degradation or a pending component failure. A trained person at your Cat dealership should make the final
analysis.
Oil analysis is one of the diagnostic tools to determine engine health. Oils that are within the limits given by
the guidelines may not indicate all engine health issues. Under certain conditions, including, but not limited
to severe operating conditions, oils that are within the limits given by the guidelines may require changing
early.
Note: Cooling system problems will also reduce the life of engines, transmissions, and hydraulic systems.
SOS Coolant Analysis together with SOS Oil Analysis provide a complete and accurate method for
monitoring the health of all machine systems. Refer to the SOS Coolant Analysis information in this
publication. A properly administered SOS Services program will reduce repair costs and lessen the impact
of downtime.
Refer to the "Conamination Control" article in this Special Publication for recommended fluid cleanliness
targets.
Table 1
SOS Oil Analysis Guidelines
Test Parameter
Guideline
Oxidation
(1)
Soot
(1)
Sulfation
(1)
Wear Metals
Trend Analysis and Cat Wear Table norms
Water
0.5% maximum
Glycol
0%
(1)
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(1)
and GC (2) fuel dilution in
Fuel Dilution
based on viscosity
excess of 4%
Viscosity - engines: "ASTM D445" measured at 100

C (212 F)
+/-3 centistoke (cSt) change from new oil

viscosity.
Viscosity - hydraulics & power train: "ASTM D445"

measured at
100 C (212 F)
+/-2 cSt change from new oil viscosity
Particle Count/"ISO Code"
Trend Analysis
(1)
Acceptable values for this guideline parameter are proprietary to the SOS Oil Analysis program.
(2)
Gas Chromatograph
Note: Most oil analysis programs do not detect larger particles in the oil sample. Some failure modes only
produce larger particles. Oil analysis alone will not always detect an impending failure. Oil filters should be
sectioned and inspected for the presence of visible particles.
The engine oil consumption must be measured and recorded. A significant increase in oil consumption can
indicate a problem with cylinder pack deposits or components. Additionally, oil additions dilute wear metals
and other contaminants. Oil analysis results may become inaccurate.
Consult your Cat dealer for complete information and assistance about the SOS Oil Analysis program.
Obtaining SOS Oil Samples

Before you obtain an SOS oil sample, operate the machine until the oil is warm and the oil is well
circulated. Then obtain the SOS oil sample.
In order to obtain a good oil sample, do not take the oil sample from the drain stream. The drain stream
method can allow a stream of dirty oil from the bottom of the compartment to contaminate the sample.
Likewise, never dip an oil sample from an oil container or pour a sample from a used filter.
NOTICE
Always use a designated pump for oil sampling, and use a separate
designated pump for coolant sampling. Using the same pump for both
types of samples may contaminate the samples that are being drawn.
This contaminate may cause a false analysis and an incorrect
interpretation that could lead to concerns by both dealers and
customers.
There are two ways to obtain SOS oil samples. The following methods are listed in the order that is
preferred:
Use an in-line sampling valve for pressurized oil systems.
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Use a sampling gun that is inserted into the sump.

Use of the in-line sampling valve is the preferred method. This method provides samples that are less likely
to be contaminated. Whenever you obtain the samples, obtain the samples from the same point. The samples
will be more representative of the oil that is in the system.
Normally, the oil sample is taken at low idle. If the flow rate is too low, increase engine speed to obtain the
oil sample.
In-line sampling valves cannot be used on nonpressurized oil systems such as differentials and final drives.
Use of the sampling gun is the preferred method for nonpressurized oil systems.
Refer to the Operation and Maintenance Manual, "Maintenance Interval Schedule" for the proper interval.
Copyright 1993 - 2016 Caterpillar Inc.
Todos los derechos reservados.
Red privada para licenciados del SIS.
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Bsqueda del medio - SEBU6250 - Caterpillar Machine Fluids Recomm...

Manual de Operacin y Mantenimiento

Fecha de publicacin -01/07/2014

Fecha de actualizacin -02/07/2014