UPS User Manual Black 60-200 - 10H52179UM01 - 2

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80-NET

UNINTERRUPTIBLE POWER SUPPLY

USER HANDBOOK
10H52179UM01 - rev. 2

CHLORIDE 80-NET

All rights, including rights of translation,


reproduction by printing, copying or similar
methods, even of parts, are reserved.
Offenders will be liable for damages.
All rights, including rights created by patent
grant or registration of utility model or design,
are reserved.
Delivery subject to availability. Right of technical
modification reserved.
80-NET may differ from the one displayed on
the front cover.

User Handbook 10H52179UM01 - Rev. 2- 10/2009

CHLORIDE 80-NET

1. INTRODUCTION ..................................................................................... 5
1.1.
1.2.
1.3.
1.4.

NOTES TO THE EC DECLARATION OF CONFORMITY ................................................. 5


SYMBOLS AND PICTOGRAMS .................................................................................. 5
TERMS USED ........................................................................................................ 6
DOCUMENTATION STRUCTURE ............................................................................... 6

2. PREPARATION FOR USE ....................................................................... 7


2.1.
2.2.
2.3.
2.4.
2.5.
2.6.

TRANSPORT ......................................................................................................... 7
DELIVERY AND STORAGE ....................................................................................... 7
UNPACKING .......................................................................................................... 7
ENVIRONMENTAL CONDITIONS ............................................................................... 8
ACCESS TO AREA .................................................................................................. 8
INSTALLATION AND FOOTPRINT ............................................................................... 9

3. INSTALLATION....................................................................................... 13
3.1. ELECTRICAL PREPARATIONS ................................................................................... 13
3.2. CURRENTS AND SUGGESTED CABLE SIZES ............................................................... 13
3.3. PHYSICAL APPEARANCE ......................................................................................... 14
3.4. EXTERNAL PROTECTION DEVICES ............................................................................ 16
3.5. BACKFEED PROTECTION ........................................................................................ 21
3.6. EXTERNAL ELECTRICAL CONNECTIONS ..................................................................... 22
3.7. POWER CONNECTIONS .......................................................................................... 22
3.8. CONNECTING THE BATTERIES ................................................................................. 25
3.9. CONNECTIONS BETWEEN BATTERY CUBICLES AND UPS ............................................ 27
3.10. HANDLING THE BATTERIES ................................................................................... 28

4. INTERFACES ........................................................................................... 29
4.1. SERIAL INTERFACE FOR SERVICE (SERIAL INPUT/OUTPUT) - X3 .................................. 30
4.2. SERIAL INTERFACE FOR CONNECTIVITY PRODUCTS (SERIAL INPUT/OUTPUT) - X6 ......... 30
4.3. SLOT FOR CONNECTIVITY PRODUCTS - XS3 ............................................................ 31
4.4. SLOT FOR LIFE.NET PRODUCTS - XS6 ................................................................... 31
4.5. ETHERNET RJ-45 INTERFACE FOR SERVICE AND COMMISSIONING - X9 ..................... 31
4.6. CONNECTOR FOR EXTERNAL BATTERY SWITCH - XT1/2 ............................................ 31
4.7. CONNECTOR FOR RPO (INPUT AND OUTPUT) - XT3/8 .............................................. 32
4.8. EXTERNAL BATTERY TEMPERATURE SENSOR - (INPUT - XT1) ..................................... 32
4.9. CONNECTOR FOR BACKFEED STATUS (OUTPUT) - XT2 .............................................. 32
4.10. CUSTOMIZABLE OUTPUT/INPUT CONTACT - TB1 ..................................................... 33
4.11. INTERFACE RJ-45 FOR SYNCHRONIZATION WITH EXTERNAL SIGNAL - X20 ................ 35

5. NORMAL AND SAFE OPERATION ........................................................ 37


5.1.
5.2.
5.3.
5.4.
5.5.
5.6.
5.7.
5.8.

FUNCTION ............................................................................................................ 37
SPECIAL FEATURES ............................................................................................... 38
BLOCK DIAGRAM .................................................................................................. 39
MAINTENANCE BYPASS ......................................................................................... 40
OPERATING MODES .............................................................................................. 41
COMMISSIONING .................................................................................................. 42
UPS SWITCHING PROCEDURES .............................................................................. 43
INVERTER STOP/START PROCEDURES .................................................................. 44

User Handbook 10H52179UM01 - Rev. 2- 10/2009

CHLORIDE 80-NET

6. CONTROL PANEL AND DISPLAY .......................................................... 45


6.1.
6.2.
6.3.
6.4.
6.5.
6.6.

CONTROL PANEL ...................................................................................................45


DISPLAY ...............................................................................................................47
SAMPLE GUIDED PROCEDURE - MANUAL BYPASS .....................................................49
WARNING MESSAGES ............................................................................................53
WARNING AND FAULT INDICATIONS .........................................................................54
TROUBLESHOOTING ...............................................................................................61

7. MAINTENANCE ...................................................................................... 63
7.1.
7.2.
7.3.
7.4.

MAINTENANCE INTERVALS ......................................................................................63


DISPOSAL OF BATTERIES ........................................................................................63
SERVICE ADDRESSES .............................................................................................63
DECOMMISIONING .................................................................................................63

8. PARALLEL OPERATION ......................................................................... 65


8.1.
8.2.
8.3.
8.4.

COMMISSIONING ...................................................................................................65
SYSTEM CONFIGURATIONS .....................................................................................65
COMMUNICATION BETWEEN THE UPS BLOCKS ........................................................65
PARALLEL SWITCHING PROCEDURES ........................................................................66

9. OPTIONS ................................................................................................. 71
9.1. REMOTE ALARM UNIT ............................................................................................71
9.2. EXTERNAL BATTERY CIRCUIT BREAKER .....................................................................71
9.3. TOP CABLE ENTRY .................................................................................................71
9.4. DUST FILTERS .......................................................................................................71
9.5. EMPTY BATTERY CUBICLE .......................................................................................71
9.6. EMPTY OPTIONS CUBICLE .......................................................................................71
9.7. FREQUENCY CONVERTER APPLICATION ....................................................................72
9.8. MOPUPS SHUTDOWN AND MONITORING SOFTWARE ................................................72
9.9. MANAGEUPS ADAPTER .........................................................................................73
9.10. PROFIBUS PROTOCOL ..........................................................................................73
9.11. CONNECTIVITY ....................................................................................................74
9.12. SPECIAL VERSIONS ........................................................................................75

10. TECHNICAL DATA ................................................................................ 79


10.1. UPS DEVICES .....................................................................................................79

User Handbook 10H52179UM01 - Rev. 2- 10/2009

CHLORIDE 80-NET

INTRODUCTION

1. INTRODUCTION
This Users Manual contains information regarding the installation, operation and use of
the Uninterruptible Power System (UPS) 80-NET.
It is advised that this document be consulted before installation of the equipment, whose
operation shall only be carried out by qualified personnel.
Thereafter, it shall be kept and referred to whenever it is necessary to carry out work on
the UPS.

1.1. NOTES TO THE EC DECLARATION OF CONFORMITY


80-NET conforms to the following European directives:

2006/95/EC
Directive of the council for adaptation of the legal regulations of the member states
regarding electrical equipment for use within specific voltage limits (superseding the 73/
23/EC and successive amendments).

89/336/EC
Directive of the council for adaptation of the legal regulations of the member states
regarding electromagnetic compatibility, modified by directive 91/263/EC, 92/31/EC and
93/68/EC.
Conformity is established through compliance with the following standards:
CEI EN 62040-1
CEI EN 62040-2
Additional information regarding adherence to these directives is included in the
appendices NSR and EMC of the EU Declaration of Conformity. If needed, the EU
Declaration of Conformity can be requested from CHLORIDE.

1.2. SYMBOLS AND PICTOGRAMS


The following symbols and pictograms are used in this handbook:

Warning
Indicates instructions which, if not observed, may result in danger to life,
safety, the reliability of your device or data security.

Notice
Indicates additional information and tips.
Indicates a step that you must carry out.

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

INTRODUCTION

CHLORIDE 80-NET

1.3. TERMS USED


1.3.1. Service bypass
The switch that allows continuous supply to the load via the bypass input mains during
maintenance work; also referred to as the maintenance bypass.

1.3.2. Electronic bypass


A thyristor switch which connects the load directly to mains in event of inverter overload;
also referred to as a static switch or static bypass.

1.3.3. Qualified personnel


Personnel who are familiar with the installation, assembly, commissioning and operation
of the product and are qualified to carry out the respective activities.

1.3.4. Display
The control panel comprises a liquid crystal, alphanumeric display, which provides
diagnostic and operational information about the UPS.

1.4. DOCUMENTATION STRUCTURE


These instructions may be supplemented with additional sheets, describing specific
extensions or options.

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

PREPARATION FOR USE

2. PREPARATION FOR USE


2.1. TRANSPORT
The equipment must be kept upright at all times and handled with care, damage may be
caused if dropped or subjected to severe impact. When moving the equipment with a
forklift, secure it against tilting.

2.2. DELIVERY AND STORAGE


The goods have been checked thoroughly before dispatch. On receipt check the
packaging and ensure that the contents are undamaged. Any damage or missing parts
must be reported to the supplier within 8 days of delivery.

2.3. UNPACKING
The utmost care shall be taken when removing the packaging in order to avoid damaging
the equipment. Check all packaging materials to ensure that no items are discarded.
Once the packaging has been removed, the UPS shall be taken off the pallet by removing
the retaining screws, as illustrated in Fig. 1, and lifting it off using a fork lift (max width
between forks - 540mm - Ref EN 1757). Note that the retaining brackets must not be
unscrewed from the UPS feet. Note also, that when moving the pallet, the maximum
distance between forks is 690mm.

Figure 1 - Unpacking
If it is not intended that the UPS be used within seven days of delivery, attention shall be
paid to the storage conditions.
If the batteries or the equipment are to be stored they must be kept in a clean, dry
environment and away from extremes of temperatures.
User Handbook 10H52179UM01 - Rev. 2 - 10/2009

PREPARATION FOR USE

CHLORIDE 80-NET

2.4. ENVIRONMENTAL CONDITIONS


The UPS must be installed vertically, on a level and even surface and in an area protected
from extremes of temperature, water and humidity. Do not stack units and do not place
objects on top of them.
The operating temperature range of the UPS is 0 C to 35 C (40C for maximum 8 hours
continuous operation).
The ideal environmental temperature range is 15 C to 25 C.The battery life is defined
at 20C. Each increment of 10 C above 25 C reduces the expected life by 50%.

2.4.1. Installation altitude

Load in %

The maximum operating altitude of the UPS, without derating, is 1000 m. At higher
altitudes the load must be reduced according to Fig. 2.

Installation altitude in m
Figure 2 - Permissible load dependent on installation altitude

2.5. ACCESS TO AREA


The area must have sufficient space for installation manoeuvres to be carried out. Access
doors must be wide enough to permit unobstructed transport of the device
(Installation on page 13).

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

PREPARATION FOR USE

2.6. INSTALLATION AND FOOTPRINT


The external dimensions of the UPS are as follows:
Rating
(kVA)

Width
(mm)

60/80

572

100/120

845

160/200

975

Depth
(mm)

Height

851

1780

(mm)1

Leave a minimum distance of 500mm between the top of the cabinet and the ceiling
of the installation area.
No rear wall-distance is required, unless the power cables are routed from above, in
which case the distance must at least equal to the bending radius of the cables in
use.
There are no mandatory requirements for access to either side of the device,
although it should be noted that the front door has an aperture of 180, and side
access may assise service operations.
The floor where the UPS is installed must be even and level, its load-carrying capacity
must also be sufficient to support the floor loading of the UPS - the UPS footprints are
illustrated in Fig. 3, Fig. 4 and Fig. 5, the weight may be found in the Data Tables in
Technical data on page 79.
The cable entry glandplates are illustrated below:

USABLE AREA

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

PREPARATION FOR USE

CHLORIDE 80-NET

Figure 3 - Glandplates and footprint 60/80kVA

USABLE AREA

Figure 4 - Glandplates and footprint 100/120 kVA

10

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

PREPARATION FOR USE

USABLE AREA

Figure 5 - Glandplates and footprint 160/200kVA

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

11

PREPARATION FOR USE

12

CHLORIDE 80-NET

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

INSTALLATION

3. INSTALLATION
3.1. ELECTRICAL PREPARATIONS
Ensure that the live input source cannot accidentally be connected to the UPS
during installation.

Notice
Installation may only be carried out by qualified technicians and in conformity with the applicable safety standards.
For electrical installation, the nominal current rating of the source must be
observed.

3.2. CURRENTS AND SUGGESTED CABLE SIZES


Use cable cross section and fuses according to Table 1 on page 18. Connect the mains
supply cables to the UPS terminals U, V, W, N. Connect the by pass mains supply cables
to the UPS terminals U1, V1, W1, N. Connect the load to UPS terminals U2, V2, W2, N.
(see Fig. 8 on page 21).
In the absence of a separate Bypass mains Supply, connect jumpers between U and U1,
V and V1, W and W1. The conductor cross sections apply for maximum currents:
1). For PVC-insulated copper cables (at 70 C).
2). When routed in conduits for electrical installations.
3). When air temperature surrounding the conduits does not exceed 30C.
4). For cable lengths up to 30 m.
5). For stranded wires up to 35 mm2 and for single wires above 35 mm2.

Notice
Should there be any variation in the conditions it will be necessary to
verify whether the cable dimensions satisfy the requirements of IEC287 and DIN VDE 0298. In cases where the cables are so long that they
cause a drop in voltage of >3%, a larger dimension shall be selected.
If mainly non-linear loads are present in your system, the neutral conductor (N) carries 1.7 times the current of the other conductors and
should be dimensioned accordingly.
Routing of cables (e.g. mains cables, communication or data lines) to
other equipment should be kept separate from that of the UPS (I/P, O/P,
and external battery cables).

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

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INSTALLATION

CHLORIDE 80-NET

3.3. PHYSICAL APPEARANCE


Connectivity panel

ST. SW./BOOST MODULE

ST. SW./BOOST MODULE

INVERTER MODULE

INVERTER MODULE

RECTIFIER MODULE

RECTIFIER MODULE

QS1

QS2

QS4
QS3

QS2

QS1
QS9

60/80kVA

QS4
QS3

QS9

100/120kVA
Figure 6 - Front view

14

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

INSTALLATION

Connectivity panel

RECTIFIER MODULE
PHASE U
INVERTER MODULE
PHASE U

QS1
INVERTER MODULE
PHASE V

RECTIFIER MODULE
PHASE V
QS2

INVERTER MODULE
PHASE W

RECTIFIER MODULE
PHASE W

QS3

QS4
STATIC SWITCH
MODULE

BOOST MODULE
QS9

QS4

160/200kVA
Figure 7 - Front view

Legend:

QS1 = MAINS INPUT SWITCH


QS2 = ELECTRONIC BYPASS SWITCH
QS3 = MAINTENANCE BYPASS SWITCH
QS4 = OUTPUT SWITCH
QS9 = BATTERY SWITCH

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

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INSTALLATION

CHLORIDE 80-NET

3.4. EXTERNAL PROTECTION DEVICES


This device is equipped with manual switches intended only for Service Bypass and
Internal Service operations. It is, therefore, essential that the customer install external
protection devices at the installation site. These must be installed near the unit and
labelled as the mains separation device for the UPS (see EN62040-1-1 sec. 4.5.12).

Warning
The following label must be displayed on all switching devices installed in
the same electrical system as the UPS, even when these are located at a
distance from the area in which it is located (according to European standard EN 62040-1):
ENSURE THAT THE UNINTERRUPTIBLE POWER SYSTEM IS ISOLATED BEFORE
WORKING ON THIS CIRCUIT

3.4.1. Use of differential protection devices


Notice - Differential current breakers
The UPS does not require differential protection devices connected
upstream, however, when these are fitted in order to comply with local
regulations it must be remembered that separate DCBs in the mains and
bypass supply lines may trip spuriously, interrupting the power supply to
the unit. Therefore, if unavoidable, only one differential protection should
be used for both primary and bypass input
A differential device installed on the input bypass supply senses the sum of all earth
leakage currents in both the UPS and the load it supplies.
To avoid spurious operation, the following must be taken into consideration when
selecting differential protection devices for installation on input lines:
1

2
3

The nominal value of ID must take into account the earth leakage current of the UPS
and the load, in normal operating conditions: ID = IDUPS + load leakage current.
N.B. The maximum limit for UPS earth leakage current is 5% of the nominal input
current (see EN62040-1-1, sec. 4.5.13.)
Be of a delayed operation type (greater than 300mS);
The type of differential switch used must conform to product regulation
EN62040-1-1, sec. 4.5.12.

In the case of parallel distributed systems a single, common differential protection device
shall be fitted upstream of the point at which the line divides to supply the bypass inputs
of the UPS. Installation of separate devices in diverse configurations can result in
spurious operation.
16

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CHLORIDE 80-NET

INSTALLATION

In order to guarantee correct current distribution in the neutral cables, installation


personnel shall ensure that their lengths be as equal as possible.
If, however, the bypass lines are drawn from sources that are galvanically isolated from
each other, a differential protection device may be installed on each line.

N.B. In this case, and in cases when the load is supplied from the Bypass via the Bypass
Static Switch, the isolated sources are connected in parallel. It should be evaluated, on
an individual basis, whether any resultant imbalance between the currents on the Bypass
lines is compatible with the respective protection devices.

3.4.2. Primary mains input


These should be capable of protecting the primary AC mains supply up-line of the UPS,
and should take into account the maximum current drain of each UPS as shown in
Table 1 on page 18.

3.4.3. Bypass mains supply


Bypass mains input protection devices must have the following characteristics:
1 A max. current rating in accordance with the values in Table 1 on page 18;
2 A I2t rating lower than that of the thyristor (see Static bypass on page 82 for
pre-arc I2t ratings) in order to protect it in the event of an output short circuit - in
order to allow for component tolerances, the external protection device pre-arc I2t
rating should not exceed 80% of the SCR I2t rating;
3 A pre-arc I2t rating higher than that of the Inverter fuse (already fitted inside the UPS
- see Static bypass on page 82 for pre-arc I2t ratings) so that the Inverter fuse
blows in the event of an overcurrent caused by an internal failure. In this case the
load is supplied by the Bypass - in order to allow for component tolerances, the
external protection device pre-arc I2t rating should be at least 20% higher than that
of the Inverter fuse

3.4.4. Battery input


These should be capable of protecting the battery against short-circuits, and should take
into account the maximum current drain (in discharge at 1.8V per cell), see Table 1 on
page 18. These devices should be fitted as close as possible to the battery.

3.4.5. UPS Output line


As load(s) can be supplied through the Uninterruptible Power System from two sources,
the protection system on the output line should take into account the ratings of the
following supplies:
Supply from inverter:
see Table 1 on page 18 and Table 10.1.4 on page 81
Supply from bypass static switch and maintenance bypass static switch:
see Table 1 on page 18 and Table 10.1.5 on page 82

N.B. If a single differential breaker is installed upstream of the UPS, any fault in the
installation earthing system will result in the interruption of power to both the mains input
and the direct line.
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INSTALLATION

CHLORIDE 80-NET

Table 1 indicates cable dimensions and the protection devices (fuses) which must be
installed by the user to protect both these and the equipment.

Table 1: Conductor cross sections and fuses of standard UPS


UPS devices nominal power kVA

60

80

Primary Mains
Max. current [A]
min. conductor cross section [mm]
recommended protection device [A]
Screw size

98
35
125
M8x25

130
50
160
M8x25

327
260
195
162
2x70
120
95
70
350
275
200
200
M10x30 M10x30 M10x30 M10x30

87
35
100
M8x25

116
50
125
M8x25

290
232
174
145
2x70
120
95
70
315
250
200
160
M10x30 M10x30 M10x30 M10x30

100

120

160

200

Bypass Mains/Load
Nominal current [A]1)
min. conductor cross section [mm]
Recom. fuse/breaker for loads [A]
Screw size
Battery, external +, Max. current (at 1.8V/cell - 240 cells) [A]
min. conductor cross section [mm]
recommended fuse/breakera) [A]
Screw size

437
350
2x120
2x95
450
400
160
200
250
315
M10x25 M10x25 M12x30 M12x30 M10x30 M10x30
131
50

175
70

Neutral (N) from mains/ to load


N, N2
oversize if non-lin. load[coefficient]
Screw size

1.7
M8x25

Earth
min. conductor cross section [mm]
Screw size

50
M8x25

218
95

1.7
M10x30
95
M10x30

Type of connector
1)

262
120

120
M10x30

busbars

For a nominal voltage of 380V multiply the current value by 1.05; for 415V, multpily by 0.95

The conductor cross sections in this table are the minimum value based on the
indicated max/ norm. current values. Ensure that the cables and protection devices are
compatible with your installation and that they conform to local and national regulations.

Table 2: Tigthening torque

18

Screw size

Nm (+/-10%)

M8

20

M10

39

M12

68

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

INSTALLATION

Information about the presence of foreign materials in the vicinity of UPS


equipment installations
The purpose of this note is to provide information and warning regarding a potential risk
to the operational integrity of an installed UPS system, posed by the presence of foreign
material inside or in the vicinity of the UPS module and the associated auxiliary
equipment/components.
This risk is especially high if conductive materials find their way inside the UPS module
or the associated auxiliary equipment/components.
The risk potentially involves damage to the installed UPS equipment, and subsequently
degradation or loss of power to the connected critical site-load.
CHLORIDE employs the highest safety standards in equipment design, to ensure that no
live parts are exposed to external contact, and also to ensure that the equipment is
protected against the introduction of foreign bodies when operational (built to IP20 with
optional filters available for specific conditions).
However, it is not practically possible for CHLORIDE to ensure that foreign bodies will
not be introduced during the site installation works, when the UPS doors & covers are
"open" and the electrical-terminals are exposed for power-line connections to be made
by the electrical contractor/installer.
It is also not uncommon to have other trades working in the same (UPS equipment) room
during the site-installation period, sometimes involving working above the UPS
equipment and associated auxiliary equipment/components.
To avoid the possibility of a major disruption to site operations, and risks to
property and personnel, including the possibility of a fatality, it must be the
responsibility of each site's facility manager or construction manager, to ensure
that the introduction of foreign bodies to the UPS module and associated auxiliary
equipment/components is prevented.
UPS modules and their associated auxiliary equipment/components are all thoroughly
inspected by CHLORIDE engineers prior to any commissioning and testing works being
performed on site. Our engineers are instructed to abort all live work upon identification
of conductive foreign bodies until the equipment and area has been thoroughly cleaned
of any contaminants.
However, the person responsible for the site must ensure that the UPS module and
associated auxiliary equipment/components, and the immediate surroundings is kept

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INSTALLATION

CHLORIDE 80-NET

clean and free of any possible conductive material such as metallic foil, food wraps, cable
shields, washers and other hardware, scrap metal, swarf and dust.
If the UPS system is shutdown after the commissioning & testing works are completed,
the UPS room must be kept clean to avoid the possibility (during restart) of the
considerable volume of air-flow produced by UPS operation to dislodge &/or drag any
foreign bodies into the equipment resulting in system failure and possible supply
interruption to the critical site-load, and several hours of downtime resulting from the
damage typically associated with such events.
If the UPS is left running/operational at the completion of the commissioning and testing
works, the room similarly needs to be kept clean to avoid ingress of any foreign bodies
into the UPS module via the UPS forced air-flow.
CHLORIDE will not accept any liability or expenditure associated with incidents caused
by the presence of introduced conductive foreign bodies in the UPS module or
associated auxiliary equipment/components originated during pre-commissioning or
post-commissioning activities within the UPS environment.

20

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CHLORIDE 80-NET

INSTALLATION

3.5. BACKFEED PROTECTION


In order to avoid electric shock hazard, that may be caused by backfeed of energy via the
electronic static switch, an external disconnector must be installed in conformity with the
Product Standard EN 62040-1 sec. 5.1.4. The UPS generates a logic command at XT2
(see Fig. 12 on page 29) to ensure that the disconnector operates correctly.

N.B. In case of single-line feeder, the disconnector must be installed upstream of the
UPS primary and bypass inputs. When this disconnector is activated, the UPS switches
to Battery Mode.

N.B. The PE and N terminals must be connected in accordance with the requirements
of the local mains distribution system (TN-C, TN-S, TN-C-S, TT etc.) For instance, in
TN-C installations the PEN conductor from the supply transformer must be connected to
the UPS PE and N terminals. See para. 3.6 on page 22 and Fig. 23 on page 69.

Figure 8 - External protection devices


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INSTALLATION

CHLORIDE 80-NET

3.6. EXTERNAL ELECTRICAL CONNECTIONS


In order to access the external electrical connections it is necessary to open the front
door of the UPS and remove the secondary access panel (see Fig. 6 on page 14 and Fig.
7 on page 15). Connect the earth cable (PE) first at
.

Notice
In case of a TN-C distribution system, connect an insulated jumper between UPS ground
and the UPS Neutral connector.
Refer to local Standards and regulations for the correct jumper cross
section.
Connect the mains supply PEN cable to the UPS Neutral connector (N).

Notice
Ensure that the mains and load conductors are connected to the UPS as a
clockwise (right hand) 3 phase system.
Ensure that the UPS is isolated before removing panels.

3.7. POWER CONNECTIONS


The power connections (see Fig. 9 on page 23 and Fig. 10 on page 24) on the front of the
UPS are:
U, V, W - MAINS INPUT
U1, V1, W1 - BYPASS MAINS SUPPLY (only at the standard UPS type)
N - NEUTRAL BAR (PEN/N) (PRIMARY AND BYPASS MAINS INPUT NEUTRALS)
U2, V2, W2 , N - UPS OUTPUT TO LOAD
D-, C+ - BATTERY TERMINALS

22

EARTH

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

INSTALLATION

U1 V1 W1

U2 V2

W2 N C+

D-

60/80kVA

N U1 V1 W1

U2

V2 W2 N

C+ D-

100/120kVA
Figure 9 - Power connections standard UPS

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INSTALLATION

CHLORIDE 80-NET

U
V
W
N
U1
V1
W1

U2
V2
W2
N
DC+

160/200kVA
Figure 10 - Power connections standard UPS (PARTIAL VIEW)

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CHLORIDE 80-NET

INSTALLATION

3.8. CONNECTING THE BATTERIES


The UPS is equipped with a separating device for the battery DC power
connection.
Before connecting the batteries, please read the notice and warning
label on the UPS or battery cubicle.

Notice
Full safety instructions concerning the use and maintenance of UPS batteries are provided in the appropriate battery manufacturers' manuals.
The battery safety information contained in this section relates to key considerations which must be taken into account during the installation
design process, and may affect the design outcome, depending on localised conditions.

Warning
Special care should be taken when working with the batteries associated
with the 80-NET. When all batteries are connected together the overall
voltage exceeds 500V.
It is most important to ensure that the batteries are installed separately, in
a purpose-designed, lockable, dedicated battery cabinet or battery room.
Battery cabinet specifications can be found in Empty battery cubicle on
page 71 of this manual.

Warning
In the event of malfunction, the battery shelves and/or cabinet chassis or
battery frames may become live!

Notice
The requirements of the EC directives are satisfied when battery cubicles
are used with original accessories. If alternative batteries are used, you
must ensure that the applicable EC directives are met and declare conformity. The UPS must still be parameterised with the service software
and fitted with an all-pole disconnecting device and fuses, according to
table 1 Conductor cross sections and fuses of standard UPS. When
dimensioning your battery cables, note the connection tolerances at terminals +/-.

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

25

INSTALLATION

CHLORIDE 80-NET

Warning
ENSURE CORRECT POLARITY !

Notice
The most common battery type used in UPS installations is the valve
regulated battery.
Valve regulated cells are not sealed.
The amount of gas given off is less than for flooded cells, but when planning the battery installation, allowance must be made for adequate ventilation and heat dissipation.
Valve-regulated cells are not completely maintenance-free. They must
be kept clean and their connections checked periodically to ensure they
are tight, and that there is no evidence of corrosion.
It is inevitable that the batteries will lose some charge during transportation and storage; before attempting to carry out an autonomy test, ensure that the batteries are fully charged as this may take several hours.
Cell performance typically improves after a few discharge/recharge
cycles.

Notice
The battery charger is configured for 240 cells valve regulated battery
(2.27V/cell). The maximum recharge current setting is specified in tab.
10.1.3 (see: Max. batt. recharge current setting range: 240 cells @ Vi/p =
340 V and nominal load). Several charging methods, based on the type of
battery, are available and can be configured by authorized personal only.

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CHLORIDE 80-NET

INSTALLATION

3.9. CONNECTIONS BETWEEN BATTERY CUBICLES AND UPS

The battery cubicle should be installed adjacent to the UPS (note the battery
terminals are located on the right hand side of the UPS).

Make the ground connections (PE).

Connect the batteries with cables as suggested in Table 1 to terminals + (positive


pole) and - (negative pole), and in accordance with the connection diagram.

Connect the cable for the temperature sensor of the battery cabinet between
terminals XT1.1 and XT1.2 of the UPS terminal block (Fig. 11).

Shielded temperature sensor lines must be used between the UPS cabinet and the
battery cabinet for EMC interference suppression as specified by CEI EN 62040-2
Class RS. The shielding is to be connected to the UPS. Secure the sensor in the
battery cabinet using a cable clamp or similar device.

The terminals XT1/2.1 and XT1/2.2 on the UPS connectivity panel (see Fig. 12 on
page 29 and Connector for external battery switch - XT1/2 on page 31) can be
used to monitor the status of an external auxiliary battery switch (not supplied).

Before the system starts, ensure that the UPS battery connections polarity is
correct. Wrong connections can damage the system and endanger operator safety.

Figure 11 - External Battery Connections


User Handbook 10H52179UM01 - Rev. 2 - 10/2009

27

INSTALLATION

CHLORIDE 80-NET

3.10. HANDLING THE BATTERIES


Warning
Batteries are a potential source of danger due to their electrical charge
and chemical composition. Therefore observe the battery handling
instructions of the manufacturer. These usually can be found in the material which accompanies the shipment.

3.10.1. Recharging batteries


Notice
When recharging, observe the indications on the packaging

3.10.2. Exchanging batteries


Notice
Before exchanging batteries, both the batteries in the cubicle, as well as
those to be installed must be fully charged.

3.10.3. Connecting external batteries


Warning
If a battery has been disconnected and is to be reconnected, the battery
isolator may only be reconnected after you have made certain that voltage
with the correct polarity is present in the intermediate circuit (see Connecting the Batteries).

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CHLORIDE 80-NET

INTERFACES

4. INTERFACES

X27

80-NET is equipped with the following interfaces:


X3) Serial Interface for Service;
X6) Serial Interface for external LIFE.net;
XS3) Slot for Connectivity Products (X3 will be switched to XS3 to parameterize
Connectivity Products);
XS6) Slot for LIFE.net modem;
X9) RJ-45 Ethernet Interface for Service and Commissioning only;
XT1/2) 4-pole screw connector for external battery switch;
XT3/8) 4-pole screw connector for RPO Input and Output;
XT4) not used;
XT1) input - external Battery Temperature sensor;
XT2) 2-pole screw connector for Backfeed output contact;
TB1) 2x16-pole screw connector for input and output contacts;
X19A/B) 2x15-pole connector for parallel UPS connection;
X20) RJ-45 Interface for synchronization with external signal.

X19-B

XS3

XS6

XT1

TB1
RS232-1
X3

RS232-2
X6

XT1/2

XT3/8

X9

X19-A

XT4

X20

XT2

Figure 12 - Connectivity panel 60/80kVA

X19-B
XS3
X27

XS6

TB1
RS232-1
X3

RS232-2 XT1/2
X6

X9

XT3/8

XT4

X19-A

X20

XT2

XT1

Figure 13 - Connectivity panel 100/120kVA


DIMENSION (dimensione)
DIMENSION
(dimensione)
MATERIAL (materiale)
MATERIAL
(materiale)

DIMENSION
(dimensione)
DIMENSION
(dimensione)
MATERIAL
(materiale) (materiale)
MATERIAL

Figure 14 - Connectivity panel 160/200kVA

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

29

INTERFACES

CHLORIDE 80-NET

CONNECTORS/TERMINALS IDENTIFICATION
X6) SUB-D 9-pin male

X3) SUB-D 9-pin female

X19A) SUB-D 15-pin female

XT1/2 and XT3/8) screw connector 4-poles

X19B) SUB-D 15-pin male

XT2) screw connector 2-poles

TB1) screw connector 2x16-poles


upper row
lower row

4.1. SERIAL INTERFACE FOR SERVICE (SERIAL INPUT/OUTPUT) - X3


The service Interface is a SUB-D 9pin female connector for RS232 serial communication.
Its purpose is for service and commissioning only.

PIN

Signal

Explanation

PIN 2

RS232 TxD

Send RS232

PIN 3

RS232 RxD

Receive RS232

PIN 5

GND

Signal ground RS232

The Interface is SELV - isolated from UPS primary circuits

4.2. SERIAL INTERFACE FOR CONNECTIVITY PRODUCTS (SERIAL INPUT/OUTPUT) - X6


The service Interface is a SUB-D 9pin male connector for RS232 serial communication.
Its purpose is for communication with external LIFE.net modem (e.g. GSM modem) or
other special applications.

PIN

Signal

Explanation

PIN 2

RS232 RxD

Receive RS232

PIN 3

RS232 TxD

Send RS232

PIN 5

GND

Signal ground RS232

The Interface is SELV - isolated from UPS primary circuits.

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User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

INTERFACES

4.3. SLOT FOR CONNECTIVITY PRODUCTS - XS3


This slot is the recommended interface for the SNMP Adapter ManageUPS NET. This
Adapter provides an independent external network interface for communication with
connectivity products.
When a SNMP Adapter is inserted into XS3, the interface X3 is connected to the Slot XS3
to allow parameterization of the SNMP Adapter if necessary. The normal performance of
X3 for service and commissioning may be reduced by this.
The Slot is SELV - isolated from UPS primary circuits.

4.4. SLOT FOR LIFE.NET PRODUCTS - XS6


This slot is the reserverd interface for LIFE.net modem card. This card provides an
independent external modem interface for communication with LIFE.net service station.
Ask your local CHLORIDE dealer for more details on LIFE.net and its benefits for your
UPS system.
When a LIFE.net modem card is inserted into XS6, the interface X6 is connected to the
Slot XS6 to allow parameterization and diagnosis of the LIFE.net modem card. The
normal performance of X6 is not possible anymore.
The Slot is SELV - isolated from UPS primary circuits.

4.5. ETHERNET RJ-45 INTERFACE FOR SERVICE AND COMMISSIONING - X9


This interface is a 10/100 MBit autonegotiation full/half duplex Ethernet Interface for LAN
communication with service software. This allows the setup and commissioning of UPS
parameters like Battery detail and performance of the UPS.
The Interface is SELV - isolated from UPS primary circuits.

4.6. CONNECTOR FOR EXTERNAL BATTERY SWITCH - XT1/2


This 4-pole screw connector allows the connection of an external battery breaker status
switch. Its purpose is the surveillance of an external battery cabinet.
If the external battery breaker is not equipped with a device for indicating its status, PIN1
and PIN2 must be connected together.

PIN

Signal

PIN 1/2 (right) Battery Switch Input Contact


PIN 3/4
not used

Explanation
Closed when the battery is connected
not used

The maximum cable diameter is 0.75mm.


The Interface is SELV - isolated from UPS primary circuits.

Warning
The external battery breaker status switch must be potential free and isolated from all sources and GND.

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INTERFACES

CHLORIDE 80-NET

4.7. CONNECTOR FOR RPO (INPUT AND OUTPUT) - XT3/8


This 4-pole screw connector allows:
To switch off the UPS via a remote source (e.g. push-button)
To give a feedback to an external supervision system about the status of the UPS
(RPO active)
For a remote or emergency shut down of the UPS, connect to pin 1 and pin 2, a normally
closed push button held open mechanically when activated.
If the push- button is not connected a jumper between pin 1 and pin 2 must be present.
For a remote indication of the EPO status, connect pin 3 and pin 4 to an external
supervision system.
In order that the safety of the wiring installation comply to the European Harmonized
Document HD384-4-46 S1, an Emergency Switching Device (E.S.D.) shall be fitted
downstream of the UPS.
As soon as the cause for the emergency which triggered the switch is removed, switch
off all UPS switches (input, output, battery disconnector, and all external battery
switches) and repeat the start-up procedure as described in Table 3 on page 43.

PIN
PIN 1/2 (right)
PIN 3/4

Signal
RPO INPUT CONTACT
RPO Status CONTACT

Explanation
RPO active when open
Open when RPO is active

The maximum cable diameter is 0.75mm.

Warning
The external Push-Button must be voltage free and isolated from all sources and GND.
The external RPO supervisor Input must not exceed 24 Volt and 20mA.
The Interface is SELV - isolated from UPS primary circuits.

4.8. EXTERNAL BATTERY TEMPERATURE SENSOR - (INPUT - XT1)


Pin

Signal

Explanation

1-2

TEMPERATURE SENSOR

Temperature sensor

For an external battery cabinet temperature measurement sensor, connect the temperature sensor to the XT1 interface.
The interface is a 2-pole screw terminal (Phoenix 1.5/2 STF) that accepts wires up to
0.75mm2.

4.9. CONNECTOR FOR BACKFEED STATUS (OUTPUT) - XT2


This 2-pole screw connector is for the activation of an external magnetic contactor (MC)
if the UPS detects a backfeed current through the bypass in online double conversion
mode.
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CHLORIDE 80-NET

INTERFACES

This can be a result of a short circuit in the bypass thyristor branch of the UPS.
The external magnetic contactor must be provided by the customer installation, refer to
Backfeed protection on page 21.

PIN

Signal

Explanation

PIN 1

Backfeed switch n.c.

Open when backfeed is detected

PIN 2

Backfeed switch common

Common contact

The maximum cable diameter is 0.75mm.


The Interface is SELV - isolated from UPS primary circuits.

Warning
The external Backfeed circuit connected to XT2, Output must not exceed
160Volt and 1A.

Warning
XT2 are voltage free contacts fully isolated from the UPS primary circuits.
In case a voltage higher than 40V is applied to control an external dis connection device, XT2 can no longer be considered safe.

4.10. CUSTOMIZABLE OUTPUT/INPUT CONTACT - TB1


This 2x16-pole screw connector allows the connection of:
6 individual configurable Output contacts
4 individual configurable Input contacts
Output Contacts (lower row)

PIN

Status

PIN1 (left)

Normally closed

PIN2

Normally open

PIN3

Normally closed

PIN4

Normally open

PIN5

Normally closed

PIN6

Normally open

PIN7

Normally closed

PIN8

Normally open

PIN9

Common to PIN1-PIN8

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

Preset Value
Summary Alarm

Bypass Active

Low Battery

AC Fail
33

INTERFACES

CHLORIDE 80-NET

PIN10

n.a.

PIN11

Normally closed

PIN12

Normally open

PIN13

Common to PIN11-PIN12

PIN14

Normally closed

PIN15

Normally open

PIN16

Common to PIN14-PIN15

Selectable
Selectable
-

The maximum cable diameter is 0.75mm.


These contacts can be customized to perform various functions by qualified technicians
only.
The Interface is SELV - isolated from UPS primary circuits.

Warning
The maximum ratings of the Output contacts must not exceed 24Volt and
1A.
Input Contacts (upper row)

PIN

Status

PIN1 (left)

Input 1 (24VDC OUT)

PIN2

Input 1 (24VDC signal)

PIN3

Input 2 (24VDC OUT)

PIN4

Input 2 (24VDC signal)

PIN5

Input 3 (24VDC OUT)

PIN6

Input 3 (24VDC signal)

PIN7

Input 4 (24VDC OUT)

PIN8

Input 4 (24VDC signal)

PIN9 16

n.a.

Preset Value
Selectable

Selectable

Selectable

Selectable

The maximum cable diameter is 0.75mm and the signal must be interference
suppressed.
All Input contacts can be defined via Service software.

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User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

INTERFACES

The Interface is SELV - isolated from UPS primary cuircuits.

Warning
Use only the voltage supply provided at the Input.
The Interface is SELV-isolated from UPS primary circuits.

Warning
This interface and its function are only for trained CHLORIDE service technicians. Do not remove any connected cable or connect any cable to this
interface.

4.11. INTERFACE RJ-45 FOR SYNCHRONIZATION WITH EXTERNAL SIGNAL - X20


This Interface is used to communicate with an external syncronisation device, e.g.
MBSM.
It provides the possibility that the Output of various UPS can be in sync with each other
despite that they do not provide a common output. In case of problems, an external static
swich (CROSS) then can switch from one UPS output to another UPS output without
having synchronisation problems.

Warning
This interface and its function are only for trained CHLORIDE service technicians. Do not remove any connected cable or connect any cable to this
interface.
The Interface is SELV-isolated from UPS primary circuits.

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

35

INTERFACES

36

CHLORIDE 80-NET

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

NORMAL AND SAFE OPERATION

5. NORMAL AND SAFE OPERATION


5.1. FUNCTION
The uninterruptible power supply (UPS) is connected between the mains and the
electrical load. It protects the load from mains interruptions and power failures.

5.1.1. On-line Principle


80-NET operates according to the on-line principle. In on-line
operation, the alternating voltage of the mains is converted into
direct voltage. This DC voltage is used simultaneously to charge the
battery and supply the inverter. The inverter converts the direct
voltage into interference-free alternating voltage at a fixed frequency
Figure 15 - UPS in
and amplitude, from which are supplied the connected loads. This on-line operation
protects the load from mains supply disturbances and provides a
secure supply for electrical loads (PCs, network servers, multi-console systems).
In case of a mains failure, the batteries provide uninterrupted power to the loads for a
given period, dependent on battery capacity and connected load.

5.1.2. Battery management


The battery is charged and discharged, as well as monitored, using a dedicated
microprocessor control. This ensures battery lifetime is maximised. For details, see para
5.2 Special features.

5.1.3. Overload capacity


In the event of an overload (e.g. > 150% of nominal load), the load is supplied by the
Bypass.
In the event of an overload with no Bypass supply available, the Inverter will continue to
supply the Load for a limited period (see Inverter output on page 81), after which it
shuts down and the Load is no longer supplied. A fault message is displayed on the LCD
and a manual reset must be carried out before the UPS can be used to supply the Load
again - contact customer service for more information.
In the event of an Inverter fault, the Load is supplied by the Bypass, and the relevant fault
message is displayed on the LCD. The fault condition must be corrected and a manual
reset must be carried out before the Inverter can be used to supply the Load again contact customer service for more information.

5.1.4. Communication
The UPS offers several interfaces for communication with computers. Further
information is included in Interfaces on page 29.

Warning
To avoid overheating inside the UPS, do not operate the unit with the rectifier running, the Inverter switched off and the Bypass switch open for
extended periods.

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NORMAL AND SAFE OPERATION

CHLORIDE 80-NET

5.2. SPECIAL FEATURES


5.2.1. Safe and reliable operation
Real on-line functioning, i.e. complete de-coupling of the load from all anomalies
in the mains supply
Important features of the UPS, such as vector control and high flexibility, are
supported by the Control Unit (internal processor - CU).
Electronic bypass increases the reliability of the electrical supply

5.2.2. Easy installation and operation


Parameterisation using bundled PC software
No requirement for presence of Operator during normal operation
Simple LCD provides clear indication of status, load and battery quality, clear
operating and display concept
Event memory for fault analysis
Fault display and audible signal

5.2.3. Battery management

Automatic battery management ensures maximum battery life


Automatic battery circuit test
Temperature-dependent charging

5.2.4. Environment, EMC

EMC limits values to comply with European regulations and standards


Energy savings due to high efficiency
Low noise level
Special EMC filter for higher demands (optional)

5.2.5. Modern technology


Interfaces with software for all operating systems
IGBT power transistors
Highly integrated digital electronics (ASICs)
Especially well suited for computer loads
The UPS can also be used as a frequency converter for 50/60 Hz or vice versa.

38

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

NORMAL AND SAFE OPERATION

5.3. BLOCK DIAGRAM


(see Fig. 16).
KEY TO SWITCHES:
QS1 = MAINS INPUT SWITCH
QS2 = ELECTRONIC BYPASS SWITCH
QS3 = MAINTENANCE BYPASS SWITCH
QS4 = OUTPUT SWITCH
QS9 = BATTERY SWITCH
QS14 = NEUTRAL ISOLATOR (Normally closed - for maintenance purposes only)

5.3.1. Components
The UPS consists of the following components:
Rectifier - Provides regulated DC voltage supply to inverter and booster/charger.
Inverter - Provides a controlled AC output voltage to the critical load
Booster/charger - Charges the battery when the mains supply is present.
Supplies the inverter using energy from the battery when mains supply is not
present.
Bypass static switch
Maintenance Bypass - Disconnects the Power Module during servicing, without
interrupting the supply to the load
EMC filter
Maintenance Bypass
Bypass static switch

QS3

U1, V1,
W1

QS2

IGBT
Rectifier
IGBT
Inverter

U, V, W

QS1

U2, V2, W2

QS4

Booster/Battery charger
QS14

Battery fuse

QS9
N

C+, D-

LIFE.net
Connectivity
bundled.
Basic signalling.

Battery system

Optional remote
Connectivity
(IP; SNMP; J-BUS;
PROFIBUS, etc.)

Figure 16 - UPS Overview


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39

NORMAL AND SAFE OPERATION

CHLORIDE 80-NET

5.4. MAINTENANCE BYPASS


If it is necessary to take the UPS out of service, for maintenance or repair, 80-NET is
equipped with a Maintenance Bypass switch (QS3), that enables transfer of the load to
a bypass mains supply without any interruption in the supply to the load. All serviceable
components, such as fuses, power modules etc. are isolated in this operating mode.
Transfer/retransfer of the load is achieved by synchronising the UPS automatically to the
bypass mains supply, paralleling it with the inverter, then opening or closing the
Maintenance Bypass switch, as appropriate. The switch configuration during
Maintenance Bypass is as follows:
QS1 = OPEN
QS2 = OPEN
QS3 = CLOSED
QS4 = OPEN
QS9 = OPEN
(See Fig. 6 on page 14 and Fig. 7 on page 15).

Warning
During parallel operation of UPS units, the load switching function of the
built-in must be effected by an external switching device (see PARALLEL OPERATION on page 65).

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CHLORIDE 80-NET

NORMAL AND SAFE OPERATION

5.5. OPERATING MODES


The UPS has four different operating modes. These are described below.

5.5.1. On-line operation


Normal UPS operating mode. The connected loads are supplied
from the mains via the Inverter. The batteries are charged as
necessary. The inverter reliably filters mains disturbances and
provides a stable, interference-free supply to the load. On the control
panel, the OK LED is illuminated when the UPS is in on-line Figure 17 - Power flow
in on-line operation
operation.
In this operating mode, the UPS switches to battery operation if a
mains failure occurs. If an overload or short circuit occurs at the UPS output, or if there
is a fault in the inverter, the UPS switches to bypass operation.

5.5.2. Battery operation


In this operating mode, the connected load is supplied from the
batteries via the inverter. In the event of power failure, battery
operation is automatically activated and supplies the loads without
interruption. If the power failure lasts longer than 30 s, the UPS
signals a fault condition. In battery operation, the OK (green) LED Figure 18 - Power flow
on the control panel and the WARNING (yellow) LED are flashing. in battery operation
From this operating mode, the UPS automatically returns to on-line
operation within the backup time once the mains supply returns. If the power failure lasts
longer than the loads can be supplied by the battery, the UPS provides relevant
information via its interfaces. Computers can be automatically powered down with
additional software (optional).

5.5.3. Bypass operation


In this operating mode, the connected loads are supplied from the
mains via the electronic bypass. The electronic bypass serves to
further ensure power to the loads. If an overload or short-circuit at
the UPS output occurs, it is automatically activated to ensure
uninterrupted power supply to the loads. The WARNING (yellow) Figure 19 - Power flow
in bypass operation
LED on the control panel illuminates. From this operating mode, the
UPS automatically returns to on-line operation after the fault is
corrected.
Bypass operation can also be specifically selected from the control panel with the push
button.

5.5.4. Maintenance bypass


In this operating mode, the connected loads are supplied directly
from the mains supply. The Display/Control Panel is disabled.
Maintenance Bypass is used to supply the connected loads during
maintenance work on the UPS.
Figure 20 - Power flow
in service bypass
operation

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41

NORMAL AND SAFE OPERATION

CHLORIDE 80-NET

5.6. COMMISSIONING
5.6.1. Forming
If the UPS devices have not been used for a period of more than one year, the
intermediate circuit capacitors must be reformed. If the UPS devices are commissioned
within one year after delivery (check nameplate), this action is not necessary.
Contact customer service if the intermediate circuit capacitors need
to be reformed.
Carry out commissioning as follows:

5.6.2. Switch on the UPS


Check that the UPS is connected according to Installation on page 13. For
parallel operation please check PARALLEL OPERATION on page 65.
ensure that the ventilation grilles are unobstructed
ensure the earth connection is in place
ensure that any external switches are in the OFF (0) position
ensure that any external batteries are disconnected

Danger
Do not connect any devices that may overload the UPS or draw direct current from it.

Notice
If these instructions are not observed correctly, problems may be experienced with the electrical supply.

5.6.3. Connect the batteries


Before the system starts, ensure that the UPS battery connections polarity is correct.
Wrong connections can damage the system and endanger operator safety.
This operation must be carried out by authorized personnel. Check that
the LCD status shows that the rectifier is ON, and verify warning 1.16
on DSP stage is not active. Close the battery switch on the UPS (QS9).
Warning 1.1 on the battery stage no longer appears on the LCD. The voltage on the UPS side of the external battery isolator device must have the
same polarity as the battery voltage. Once the polarity has been checked
it is possible to close the external battery isolator device.

5.6.4. Switch to on-line operation

42

Set the UPS to On-line Operation (see para 5.7 on page 43).

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

NORMAL AND SAFE OPERATION

5.7. UPS SWITCHING PROCEDURES


Procedures refer to Fig. 16 - on page 39.

Table 3: Switch On procedure (all switches in OFF)

Step

Action

Status

1
2
3

Switch QS1 to ON
Switch QS2 to ON - Await Bypass Mode ON
Switch QS4 to ON

4
5

Close external battery switches then switch QS9 to ON


Press Inverter ON button on Control Panel for approx. 5 Normal Mode
seconds (see Fig. 21 on page 45).
(On Line)

Bypass Mode - Output


voltage present

Table 4: Switch Off procedure (UPS in On Line Mode)


Step
1

Action

Status

Press Inverter OFF button on Control Panel for approx. Bypass Mode
5 seconds (see Fig. 21 on page 45).
Switch QS9 to OFF
Switch QS4 to OFF
Load not supplied
Switch QS2 to OFF
Switch QS1 to OFF

2
3
4
5

Table 5: Transfer from On-line to Maintenance Bypass operation


Step
1

Action
Press Inverter OFF on Control Panel for 5 sec (see Fig.
21 on page 45).
Switch QS9 to OFF
Switch QS3 to ON
Switch QS4 to OFF
Switch QS1 and QS2 to OFF

2
3
4
5

Status
Normal Mode
(Electronic bypass)

Service Mode
Maintenance Bypass
Mode

Table 6: Transfer from Maintenance Bypass operation to On-line mode


Step
1
2
3
4
5

Action

Status

Switch QS1 and QS2 to ON - Await Bypass Mode ON


Switch QS4 to ON
Service Mode
Switch QS3 to OFF
Switch QS9 to ON
Press Inverter ON on Control Panel for 5 sec (see Fig. 21 Normal Mode
on page 45).
(On Line)

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NORMAL AND SAFE OPERATION

CHLORIDE 80-NET

5.8. INVERTER STOP/START PROCEDURES


In the course of operating the UPS, it may become necessary, for example in an
emergency situation, to switch off the Inverter, this is done by pressing the Inverter Stop
button (see Fig. 21 - on page 45) and observing the following procedures:

5.8.1. Single UPS - Bypass normal


In this condition, press, and hold, the Inverter Stop button, for the first five seconds their
is no action, if the button is released during this period the operation of the UPS is not
affected and the Inverter remains on. After five seconds, a warning message is indicated
(warning and fault messages may be viewed by scrolling through the Display Menus as
described in Display on page 47):
INVERTER
INVERTER OFF

at which point the Inverter is switched off, the load is


supplied by the Bypass and the Inverter Stop button
can be released

5.8.2. Parallel UPS - Normal operation - Stop inverter


To switch off the Inverters of the UPS in a parallel system, press, and hold, the Inverter
Stop button on each UPS control panel, one by one, after five seconds, the message:
UPS xxxkVA
STOP IN STANDBY

may be viewed (see Display on page 47) while the


Inverter continues to supply the load

Once the last Inverter Stop button has been pressed for five seconds, all the Inverters in
the system switch off and the Load is transferred to the Bypass supply.
Until all the Inverters have switched off and the Load is transferred to the Bypass, the
"STOP IN STANDBY" command may be reset on any, or all, of the UPS, by pressing the
Inverter Start button on the control panel for a minimum of five seconds.
Refer also to para 6.2. on page 47

5.8.3. Parallel UPS - Start Inverter


To switch ON the Inverters of the UPS in a parallel system, press, and hold, the Inverter
Start button on each UPS control panel, one by one, after five seconds, the message:
UPS xxxkVA
START IN STANDBY

may be viewed (see Display on page 47).

Once the last Inverter Start button has been pressed, all the Inverters in the system
switch ON and the Load is supplied from the Inverters.
Until all the Inverters have switched ON the "START IN STANDBY" command may be
reset on any, or all, of the UPS by pressing and holding the Inverter Stop button on the
control panel for a minimum of five seconds.
Refer also to para 6.2. on page 47

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CONTROL PANEL AND DISPLAY

6. CONTROL PANEL AND DISPLAY


6.1. CONTROL PANEL

DISPLAY

2
4

1
3
5

6
9
7
8

10

Figure 21 - Control Panel


LEGEND
1
Navigation button - Left soft key
3
Navigation button - Down
5
Inverter ON push button
7
System Normal LED
9
Alarm LED

2
4
6
8
10

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

Navigation button - Up
Navigation button - Right soft key
Inverter OFF push button
Warning LED
Reset push button

45

CONTROL PANEL AND DISPLAY

CHLORIDE 80-NET

6.1.1. Description of Control Panel Functions

Start Inverter
Press the Inverter ON

button for 5 seconds.

Stop Inverter
Press the Inverter OFF
button for 5 seconds, no it does not.
The UPS can be manually switched between bypass and on-line operation using the keys
Inverter ON (I) and Inverter OFF (O).

Silencing Buzzer
To silence the Buzzer press the Reset button momentarily

Reset button
In order to restore normal operation of the UPS following a fault condition, after having
corrected the situation causing the fault, press the Reset button for at least one second.
If a fault occurs, pressing the button mutes the audible signal and, once the fault has
been corrected, pressing the button a second time resets the latched fault message
brings the UPS into operation again.

General Status LED


Three LED indicators provide a quick, general understanding of the status of the UPS, as
described below:
OK LED (green)

Normal Operation
When this light is on (not flashing), the system is running
normally and neither warnings nor alarms are present. During
mains failures (all other conditions at being nominal level), this
LED will flash.

Warning LED (yellow)

Warning Condition(s) present


This indication shall be activated by the presence of anomalous
conditions, which could affect the nominal functioning of the
UPS. These conditions are not originated with the UPS, but may
be caused either by the surrounding environment or by the
electrical installation (mains side and load side). It shall be
possible to read the description of the active warning(s) by
browsing the relevant LCD display menus.

Alarm LED (red)

Alarm Condition
When this light is on, immediate attention should be given to
the severity of the alarm, and service should be called promptly.
It shall be possible to read the description of the active alarm(s)
by browsing the relevant LCD display menus.

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CONTROL PANEL AND DISPLAY

6.2. DISPLAY
The Display provides the user with a range of information and functions that can be
accessed using the control panel navigation keys 1 to 4 (see Fig. 21 - on page 45).
UPS modifications and settings may only be carried out by appropriately qualified
technicians. Settings should be tested only if the loads supplied by the UPS are
non-critical.
The Main Page displays a block diagram of the UPS, using standard technical symbols to
indicate the current operating state (e.g. on-line operation, battery operation, by-pass
operation, etc.), load level, and remaining autonomy. To access the Main Menu page
from the Main (default) page, press the Right soft key (key 4 - see Fig. 21 - on page 45).
From here you can scroll through the various sub-menus by using the Up and Down soft
keys (2 and 3). Press the Right soft key to select any menu from the list, and the Left soft
key (1) to return to the Main Menu page.
The table on the following page provides a summary of the sub-menus.
When the UPS is not in normal operating mode, you can access the "Warning and Alarm"
summary page directly from the Main (default) page. Warnings and alarms are identified
by text strings and codes (see Table 8 on page 54 and Table 9 on page 57). When battery
operation, the display switches between warning code and estimated backup time
(minutes).

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CHLORIDE 80-NET

Table 7: Display menu summary


Menu

Sub-menus

Information/Functions

Actual values

Mains Input
Bypass Input
DC Link
UPS Output
Battery

Provides information about the


input, bypass and output voltages
and frequencies; mains failures; output current and power; DC stage
parameters; inverter operation; and
battery conditions.

Status

Rectifier
Boost
Battery
Battery Charger
Inverter
Bypass
Load

Provides status information about


the main UPS blocks.

Battery test

- Test Status
- Perform a Test

Provides information about the battery status and allows you to carry
out a battery test. You can select
the length of the battery test from
the list that appears.

LIFE

Provides status information about


LIFE, and allows you to reset a
delayed call; perform a manual call;
and select service mode.

Next call date


Next call time
Delayed call after
Connection status
Call Type
Service Mode

Language

Allows you to select the display language from: English; German;


French; Italian; Spanish; Portuguese; Chinese; Turkish.

Guide procedure

Manual bypass
Return from bypass
Start up
Shut down

Procedures to guide the operator


through specific functions.

About

Manufacturer
Type of UPS
Website
Firmware Code/Rev./Date

Provides miscellaneous information


about the UPS, including the code,
revision and release date for the various firmware versions.

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CONTROL PANEL AND DISPLAY

6.3. SAMPLE GUIDED PROCEDURE - MANUAL BYPASS


When the desired procedure has been selected from the Guided Procedures menu (in
this case the Single UPS Manual Bypass procedure), the following window appears in
the display, illustrating the principle UPS components and their current status:

Manual Bypass

Stop
Exit

Inverter

The various UPS switches are also represented - the Maintenance Bypass switch, QS3,
is shown in the open (OFF) position in the above example - these show the current status
of the switches, and flash to indicate the user must open, or close, the corresponding
switch.
In the event of a fault, a warning message is displayed (see Warning messages on
page 53 for full list of warning messages), exit the procedure, correct the fault condition
and reset before proceeding.
Pressing the button identified by the Exit message at any moment interrupts the
procedure.
In this example, the message Stop Inverter appears in the bottom right of the display,
and

the Stop
symbol flashes over the Inverter, indicating that the user must stop the
Inverter by pressing the corresponding button on the Control Panel on page 45. (See
Instruction messages on page 53 for full list of instruction messages).

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CONTROL PANEL AND DISPLAY

CHLORIDE 80-NET

PROCEDURE:
1
2

Press the Stop Inverter button


for at least 5 seconds.
The messge Wait load on Res. is displayed, indicating that the system is waiting
for the load to be transferred to the Bypass supply.
Manual Bypass

Wait load on Res

Exit

The message Close QS3 is displayed, and the symbol representing QS3 on the
display begins to flash.
QS3

Manual Bypass

Close QS3

Exit

Close QS3 (Maintenance Bypass switch)

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CONTROL PANEL AND DISPLAY

The message Open QS4 is displayed, and the symbol representing QS4 on the
display begins to flash.
Manual Bypass

QS4

Open QS4

Exit

Open QS4 (Output switch).


The message Open QS2 is displayed, and the symbol representing QS2 on the
display begins to flash.
Manual Bypass

QS2

Open QS2

Exit

Open QS2 (Bypass switch)


The message Open QS9 is displayed, and the symbol representing QS9 on the
display begins to flash.
Manual Bypass

QS9
Exit

Open QS9

Open QS9 (Battery switch)


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The message Open QS1 is displayed, and the symbol representing QS1 on the
display begins to flash.
Manual Bypass

QS1

Open QS1

Exit

Open QS1 (Input switch).


The message End of procedure is displayed.
Manual Bypass

Exit

52

End of procedure

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

CONTROL PANEL AND DISPLAY

6.3.1. Instruction messages


Stop Inverter

Open QS1

Close QS1

Start Inverter

Open QS2

Close QS2

Press Exit

Open QS3

Close QS3

Reset Fault

Open QS4

Close QS4

Open QS9

Close QS9

6.4. Warning messages


Procedure not OK
Wait Vdc in range
Waiting Bypass ON
Wait Load on Bypass
Wait Load on Inverter

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CONTROL PANEL AND DISPLAY

CHLORIDE 80-NET

6.5. WARNING AND FAULT INDICATIONS


The UPS recognises and draws attention to a number of events occurring during
operation. These events are divided into Warning and Fault indications. Whether the
message is a warning or fault can be determined from the number which appears in the
Warning/Fault Diagnosis page of the display, and the buzzer signals.

6.5.1. Buzzer
The buzzer has two different patterns, which indicate the tyre of warning active.
Pattern 1: long intervals - This event is less serious. It is not essential that the
cause be rectified immediately, unless otherwise specified in table "Warning
indicators".
Pattern 2: short intervals - This is a serious event. The cause should be rectified
straight away to avoid a fault condition.
The buzzer is silenced automatically as soon as the cause of the event is rectified. It can
also be silenced manually by pressing the button TEST/RESET.

6.5.2. Warning indicators


If a warning indication appears, the UPS continues to operate. The yellow warning LED
illuminates on the control panel. A number appears in the display indicating the type of
warning.

6.5.3. Displayed Warnings


The various possible warning indications are listed in the table below:

Table 8: Warnings Indications


DSP STAGE
ID
W1.1
W1.2
W1.3
W1.5
W1.6
W1.7
W1.8
W1.9
W1.10
W1.11
W1.12
W1.13
W1.14
W1.15
W1.16

54

MESSAGE
Commissioning or test mode
Maintenance bypass switch closed
Fan life exceeded
Synchronisation system fault
DIC Power-up
System shutdown (DIC generated)
ID card missing
Calibration started
Input air high temperature
Input air temp. out of range
Neutral-Booster stab. over-temp.
Neutral switch open
SBS output switch open
SBS bypass switch closed
Do not insert battery switch

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

CONTROL PANEL AND DISPLAY

Table 8: Warnings Indications


ID
W1.1
W1.2
W1.3
W1.4
W1.5
W1.6
W1.7
ID
W1.1
W1.2
W1.3
W1.4
W1.5
W1.6
W3.1
W3.2
W3.3
ID
W1.1
W1.2
W1.3
W1.4
W1.5
W1.6
ID
W1.1
W1.3
W1.5
W1.7
W1.8
W1.9

RECTIFIER STAGE
MESSAGE
Mains switch open
Primary mains failure
Overload warning
Primary mains wrong phase rotation
DC voltage low
Rectifier over-temperature
Out of synchronisation
INVERTER STAGE
MESSAGE
Inv. overtemperature warning
DC undervoltage
Overload warning
Inverter off warning
Inv. off pending command
Inv. on pending command
Current limit
kW protection
Inv. off for shutdown command
BYPASS STAGE
MESSAGE
Bypass switch open
Bypass mains failure
Overload warning
Bypass wrong phase rotation
Bypass disabled for DC voltage low
Bypass over-temperature warning
BATTERY STAGE
MESSAGE
Battery switch open
Imminent end of autonomy time
Battery end of discharge
High battery temperature
Battery temp. out of range
Temp. probe not responding

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CONTROL PANEL AND DISPLAY

CHLORIDE 80-NET

Table 8: Warnings Indications


W1.10
ID
W1.1
W1.2
W1.3
W1.4
W1.5
ID
W1.1
W1.2
W1.3
W1.4
W1.5
W1.6
W1.7
W1.8
ID
W1.1
W1.2

56

Battery autonomy test


LOAD STAGE
MESSAGE
Output switch open
Output load not supplied
Retransfer inhibited
Load supplied by bypass
Load supp. by maintenance bypass
BATTERY CHARGER STAGE
MESSAGE
Charger communication lost
Actual values differ from set ones
Charger on cmd but input volt. low
Chg. on and chg. out. short circ.
Chg. off and chg. out. short circ.
Charger detects no batt. connected
Chg. forced on, volt. not raising
Charger detects reversed polarity
BOOST STAGE
MESSAGE
DC voltage low
Booster-charger over-temperature

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

CONTROL PANEL AND DISPLAY

6.5.4. Fault indications


If a fault occurs, the affected UPS component is always switched off, and the UPS
automatically switches to the best possible operating mode for supplying the loads; the
red FAULT LED illuminates on the control panel. A number appears in the Warning/Fault
Diagnosis page of the display indicating the type of fault. Fault indicators are also
indicated by a continuous tone from the buzzer. If a fault occurs, proceed as follows:

Acknowledge horn

First acknowledge the horn by pressing the TEST/RESET button

Correct fault

Next correct the fault by following the indications in Table 9 on page 57.
If the fault cannot be corrected:
Call Customer Service: The customer service addresses are given on the last page of this
manual.

Acknowledge fault

After the fault has been corrected, it must be acknowledged by pressing the TEST/
RESET button again.

6.5.5. Displayed Faults


The various possible fault indicators are listed in the table below:

Table 9: Faults Indications


DSP STAGE
ID
F1
F2
F3I1
F3I2
F3I3
F3I4
F3I6
F3I7
F3I8
F3I9
F3I10
F3I11
F3I12
F3I13
F4I6
F4I7
F4I8

MESSAGE
EPO
Incorrect power class config.
Incorrect state in main SM
Bypass illegal software state
Rectifier illegal software state
Inverter illegal software state
Incorrect state in state-machine
Generic software error
Too many parameters for EEPROM
Insuff. RAM space for EEPROM par.
Parameter init. called runtime
Parallel node ident. timeout
Error during parallel node ident.
Parallel node ident. not possible
EPROM checksum fault
I2C I/O expander init. failed
I2C multiple error I/O expander

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CONTROL PANEL AND DISPLAY

CHLORIDE 80-NET

Table 9: Faults Indications


F4I9
F4I10
F5
F6I1
F6I2
F6I3
F6I4
ID
F1
F2I1
F2I2
F2I3
F3I1
F3I2
F3I3
F4
F5I1
F5I2
F5I3
F6
F7
F8I1
F8I2
F8I3
F8I4
F8I5
F8I6
ID
F1
F2I1
F2I2
F2I3
F2I4
F2I5

58

I2C multiple error ID card


Par.-cable-fitted signal missing
Input air temp. sensor fault
Neutral Boost filter over-temp.
Neutral Boost over-temperature
Neutral Boost desaturation
Neutral Boost temp. sensor fault
RECTIFIER STAGE
MESSAGE
EPO
Pre-charge short circuit
Pre-charge low Vdc
Pre-charge contactor feedback
Rectifier over-temperature
Rectifier filter over-temperature
Rectifier temperature sensor fault
Rectifier DC over-voltage
Rectifier desaturation phase U
Rectifier desaturation phase V
Rectifier desaturation phase W
Start-up synchronisation error
Stop due to overcurrent
Rect. fuse Phase U Positive blown
Rect. fuse Phase U Negative blown
Rect. fuse Phase V Positive blown
Rect. fuse Phase V Negative blown
Rect. fuse Phase W Positive blown
Rect. fuse Phase W Negative blown
INVERTER STAGE
MESSAGE
EPO
Overtemperature ph U
Overtemperature ph W
Overtemperature ph UW
Overtemperature ph V
Overtemperature ph UV

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

CONTROL PANEL AND DISPLAY

Table 9: Faults Indications


F2I6
F2I7
F2I8
F2I9
F3I1
F3I2
F3I3
F4
F5I1
F5I2
F5I3
F5I4
F5I5
F5I6
F5I7
F6I1
F6I2
F6I3
F7
ID
F1
F2I1
F2I2
F3
F4I1
F4I2
F5
F6
F7
ID
F1
F2
F3
F4

Overtemperature ph WV
Overtemperature ph UVW
Inverter temperature sensor fault
Inverter filter over-temperature
Multiple inv. overcurr. cut off
Inv. stopped due to overcurrent
kW protection
DC BUS overvoltage
Output overvoltage
Output undervoltage
Output freq. out of limits
Output short circuit
DC component phase U
DC component phase V
DC component phase W
DC/AC desaturation ph. U
DC/AC desaturation ph. V
DC/AC desaturation ph. W
Battery thyristor fault
BYPASS STAGE
MESSAGE
EPO
Broken byp. or V_Byp measurement
Bypass ready signal failure
Backfeed protection active
Bypass over-temperature
Bypass temperature sensor fault
Bypass overload timeout
Bypass mains failed during DLS
Parallel byp. failure during DLS
BATTERY STAGE
MESSAGE
Battery reverse polarity
Battery overvoltage
Battery test fault
Battery fuse blown

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CONTROL PANEL AND DISPLAY

CHLORIDE 80-NET

Table 9: Faults Indications


ID
F1
F2
F3I1
F3I2
F3I3
F4
F5
F6
F7
F8
ID
F1
F2
F3I1
F3I2
F3I3
F4
F5
F6

60

BATTERY CHARGER STAGE


MESSAGE
Charger communic. not possible
Charger over-current
Boost Charger over-temperature
Boost Charger temp. sensor fault
Boost Charger filter over-temp.
Boost Charger desaturation
Redundant check of batt. voltage
DC BUS overvoltage
EPO
Charger volts out of control
BOOST STAGE
MESSAGE
EPO
Booster overcurrent
Boost Charger over-temperature
Boost Charger temp. sensor fault
Boost Charger filter over-temp.
Boost Charger desaturation
Redundant check of batt. voltage
DC BUS overvoltage

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

CONTROL PANEL AND DISPLAY

6.6. TROUBLESHOOTING
6.6.1 Rectification of Errors
If, in spite of the high reliability of this device, should problems occur, please check the
following points before contacting the responsible customer service representative:
Is the mains voltage present at the UPS input?
Is the input fuse defective or have circuit breakers tripped?
If you contact the responsible customer service representative, please have the
following information ready:
Device information = model, order no., series no. as per nameplate
An exact description of the problem (what loads are being operated, does the
problem occur regularly or sporadically etc.)
Problem

Possible cause

No display
No alarm
(UPS switched off)

Main switch switched off

Switch on main switch

No mains voltage present

Have mains inspected by


qualified electrician

Input fuse defective or input


circuit breaker tripped

Replace with fuse of same


type or reset circuit breaker.
If the problem persists, contact the responsible customer service
representative.

Green OK LED
does not illuminate,
buzzer sounds at
intervals

No mains voltage present

UPS operation

Green OK LED
does not illuminate
when mains voltage present, buzzer
sounds at intervals

Input fuse defective or input


circuit breaker tripped

Replace with fuse of same


type or reset circuit breaker.
If the problem persists, contact the responsible customer service
representative.

ALARM indicator
illuminates, buzzer
sounds continuously

UPS error

Contact the appropriate customer service representative

Overheating

Reduce ambient temperature

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Action

61

CONTROL PANEL AND DISPLAY

Problem

Possible cause

Action

Backup time less


than that specified

The fuse switch of the battery extension(s) is in


"OPEN" position.

Move the fuse switch to the


"ON" position.

Batteries are not completely


charged

Charge batteries, and test


backup time. If the problem
persists, contact the appropriate customer service rep.

Batteries are defective

Contact customer service

No communication
between UPS and
PC

62

CHLORIDE 80-NET

Charging device is defective

Contact customer service

Wrong serial connection


cable

Check whether the correct


cable has been used (standard modem/null modem
cables are not permissible)

Interface on the PC is being


used by another process or
is defective.

Check whether other software/service is accessing the


interface on the PC; try
selecting a different serial
interface.

Interference on the data


cable

Lay cable differently.

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

MAINTENANCE

7. MAINTENANCE
7.1. MAINTENANCE INTERVALS
CHLORIDE recommends that regular maintenance checks be carried out on site by an
authorized customer service. The UPS indicates when the end of a fans lifetime has
expired (see Table 9 on page 57). A replacement fan is recommended.

7.2. DISPOSAL OF BATTERIES


When the useful lifetime of the batteries has expired, they must be replaced by the
Customer Service representative responsible. Exhausted accumulator batteries are
classified as harmful toxic waste and as such, within the EU, must be disposed of by
a certified disposal specialist. Outside the EU, disposal is to be performed in accordance
with the applicable regulations for the given country. The Customer service centre is fully
equipped to deal with such batteries in accordance with regulations and with the
greatest respect for the environment.
The typical useful lifetime of the battery is 3 to 5 years at 25 C ambient temperature; it
is, however, dependent on the frequency and duration of mains failures.

7.3. SERVICE ADDRESSES


Onsite service is available world-wide. Service telephone and fax numbers can be found
on the last page of this manual.

7.4. DECOMMISIONING
7.4.1. Taking out of service
Switch to service bypass
Switch the UPS to Maintenance Bypass operation (see Table 5 on page 43)
Disconnect batteries
Open the battery isolator or battery switch if other external batteries are used.
Before continuing work, measure the voltage at the battery terminals and at the
mains input and wait until this has dropped to 0 V or wait at least 5 min. Failure to do
this can lead to severe electrical shock and possibly death.
The UPS is now in maintenance bypass operating mode. The only voltage present is at
the mains and load terminals. Qualified personnel may now carry out maintenance work
while observing the corresponding safety measures.
Disconnect mains
If the loads no longer need power, you may now open the external mains separation
device for the UPS.

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MAINTENANCE

64

CHLORIDE 80-NET

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

PARALLEL OPERATION

8. PARALLEL OPERATION
Up to 8 UPS can be connected in parallel to increase the power capacity or for additional
safety for the load supply (redundancy).
The modules in parallel exchange information via a 15-pole shielded cables.
The total load current is divided between the modules.
The power cables used to connect the input distribution to the rectifier (U, V, W, N) must
be the same length as the cables used to connect the input bypass (U1, V1, W1, N1) and
the UPS output (U2, V2, W2, N2).
Differences of 20% are allowed for power cable lengths of up to 20 m. For larger
distances, cable lengths may not vary by more than 10%.

8.1. COMMISSIONING
Commissioning of multiple-block systems must be carried out by appropriately trained
technicians.

8.2. SYSTEM CONFIGURATIONS


Fig. 22 and Fig. 23 illustrate the schematic diagram of a multiple-block system with
Service Bypass Switch (SBS) in various multiple-block systems - contact CHLORIDE
Technical Support for more information. The SBS illustrated can be in 80-NET parallel
systems where units are of standard, 400V type.

8.3. COMMUNICATION BETWEEN THE UPS BLOCKS


UPS units exchange information between each other via the connector cable (15 pin
connector). Fig. 24 displays the loop circuit which is electronically monitored. The
communication cables are shielded and must be run separately and away from the
power cables. The total length of these cables should not exceed 19m.

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PARALLEL OPERATION

CHLORIDE 80-NET

8.4. PARALLEL SWITCHING PROCEDURES


Procedures refer to Fig. 16 on page 39.

Table 10: Switch On procedure (all switches in OFF)


Step

Action
On each UPS:
Switch QS1 to ON
Switch QS2 to ON - Await Bypass Mode ON
Switch QS4 to ON

1
2
3

Status

Electronic
Bypass Mode
- Output voltage present

Close external battery switches then switch QS9 to ON


When the above steps have been completed for all the
UPS in the parallel system:
Press Inverter ON button on each UPS Display Panel (Fig. 21 Normal Mode
on page 45) for approx. 5 seconds, until all the Inverters are (On Line)
ON - at this point the Inverters synchronise and take over the
Load

Table 11: Parallel Switch Off procedure (UPS in On Line Mode)


Step

Action

Status

4
5

On each UPS:
Press Inverter OFF on each UPS Display Panel (Fig. 21 on
Electronic
page 45) for 5 sec, until all the Inverters are OFF - at this
Bypass Mode
point the Load is supplied by the Bypass
Carry out the following steps for all the UPS in the parallel system:
Switch QS9 to OFF
Switch QS4 to OFF
Load not
supplied
Switch QS2 to OFF
Switch QS1 to OFF

66

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

2
3

CHLORIDE 80-NET

PARALLEL OPERATION

Table 12: Transfer from On-line to Maintenance Bypass operation


Step

Action
On each UPS:
Press Inverter OFF on each UPS Display Panel (Fig. 21 on
page 45) for 5 sec, until all the Inverters are OFF - at this
point the Load is supplied by the Bypass
Carry out the following steps for all the UPS in the
parallel system:
Switch QS3 to ON
Switch QS4 to OFF
Switch QS9 to OFF
Switch QS1 and QS2 to OFF

2
3
4
5

Status
Electronic Bypass
Mode

Service Mode
Maintenance
Bypass Mode

Table 13: Transfer from Maintenance Bypass operation to On-line mode


Step

Action

Status

On each UPS:
Switch QS1 and QS2 to ON - Await Bypass Mode ON
Switch QS9 to ON
Switch QS4 to ON
Service Mode
Switch QS3 to OFF
When the above steps have been completed for all
the UPS in the parallel system:
Press Inverter ON on Display Panel (Fig. 21 on page 45) Normal Mode
for 5 seconds, until all the Inverters are ON - at this point (On Line)
the Inverters synchronise and take over the Load

1
2
3
4

Table 14: Parallel Switch Off procedure (Bypass Mode)


Step

Action

1
2

On each UPS:
Switch QS9 to OFF
Switch QS4 to OFF

3
4

Switch QS2 to OFF


Switch QS1 to OFF

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

Status

Load not
supplied

67

PARALLEL OPERATION

CHLORIDE 80-NET

Figure 22 - Schematic diagram of a multiple block system


1) See technical data chapter for fuse ratings
2) Values determined by dimension of Service Bypass
3) Switch, fused switch or circuit breaker

System
Bypass

To
Load

Input power
distribution panel

68

Output
power
distribution panel

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

PARALLEL OPERATION

Figure 23 - Schematic diagram of a multiple block system in a TN-C earthing system


1) See technical data chapter for fuse ratings
2) Values determined by dimension of Service Bypass
3) Circuit breaker or fuse
4) External Service Bypass (Ext. SBS) - must be a switch,
a fused switch or a circuit breaker

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

LOAD
DISTRIBUTION

69

PARALLEL OPERATION

CHLORIDE 80-NET

Figure 24 - Loop circuit for parallel UPS (15 pin connector)


1) 15-way Sub-D plug cable

UPS 4
X19/A

1)

X19/B

1)
UPS 3
X19/A
X19/B

1)
UPS 2
X19/A
X19/B

1)
UPS 1
X19/A
X19/B

70

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

OPTIONS

9. OPTIONS
Some of the options listed in this section may modify the data in the standard technical
data tables (see Technical data on page 79). It may not be possible to use certain
options simultaneously on the same UPS.

9.1. REMOTE ALARM UNIT


A remote alarm panel is available for displaying important individual UPS messages. The
connection cable must not exceed 300m.

9.2. EXTERNAL BATTERY CIRCUIT BREAKER


This option consists of a fully-rated circuit breaker, with an auxiliary contact which allows
the UPS to monitor its status via a dedicated input contact. The circuit breaker is housed
in a wall-mounted box and designed for use with rack-mounted battery systems. The
circuit breaker also serves to protect the power cables connecting the battery to the UPS.

9.3. TOP CABLE ENTRY


This option permits power cables to be routed through the top of the UPS for rating from
60 to 120kVA only.

9.4. DUST FILTERS


This option improves the air inlet protection level from IP20 to IP40 for specific
applications such as dusty environments. The filter is housed in the UPS cubicle (IP20).

9.5. EMPTY BATTERY CUBICLE


These cubicles consist of:
Cubicle
Disconnecting device
Fuses
Safety panel
Connection terminals
UPS/battery connection cables (for adjacent installation)
There are two sizes avaiable:
Type A
Type B

Width (mm) Depth (mm) Height (mm)


820
858*
1780
1020
858*
1780

Net Weight (kg)


22035
25035

* including front handle; without handle 830mm.

9.6. EMPTY OPTIONS CUBICLE


A matching cubicle is available for customised applications such as:
Isolation transformers
Input/Output voltage matching transformers
Customised distribution boards

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

71

OPTIONS

CHLORIDE 80-NET

9.7. FREQUENCY CONVERTER APPLICATION


80-NET can be programmed for use as a frequency converter (50Hz in - 60Hz out, or 60Hz
in - 50Hz out), with or without a battery connected. In this operating configuration, the
data shown in the standard technical data tables may vary (e.g. output overload capacity).
Please contact CHLORIDE Technical Support for details.

9.8. MOPUPS SHUTDOWN AND MONITORING SOFTWARE


MopUPS Professional is a safe system shutdown and power management software.
With advanced features such as network shutdown, scheduled shutdown and restart,
event messaging, event logging, data logging, real time viewing, UPS diagnostics and
remote access, MopUPS has everything necessary to preserve data and maximize
system uptime.
The software features:
1

Remote management
Site power and UPS status information can be access securely from any computer
on your IP based network. View event history and voltage logs for trend analysis.
View UPS system status in real time for situational decision support. Access is
based on User Authentication with 128bit, MD5 encryption.
Remote messaging
Keeps you informed anywhere -- fault and recovery messages are sent via SNMP
Trap or email. Body of email will include URL for quick link back to UPS Web page.
Many pager systems will forward email to your wireless pager - so you can be
informed anywhere.
Safe system shutdown
Preserve data integrity and minimize recovery delays with automated system
shutdown. MopUPS monitors the UPS for power failure, low battery, or other events
that jeopardize computer power -- and initiates controlled system shutdown.

While it is always possible to use a serial connection, it is recommended that a


ManageUPS network SNMP Adapter be used for the communication connection
between MopUPS Professional and 80-NET so that multiple Server Systems can
communicate with the UPS via Ethernet.
With 80-NET in redundant parallel configuration, MopUPS P/R Edition monitors all
connected 80-NET units simultaneously. It acquires load data, estimated autonomies,
and other measurements from individual modules and aggregates them according to
whether the system is serial or parallel redundant, and whether it is centralised or
distributed parallel (with or without redundancy). This special edition MopUPS can
analyse module-specific conditions and report situations that may affect redundancy or
power margin.
ManageUPS Net Adapter is required when using MopUPS P/R Edition.
For more details, see http://connectivity.chloridepower.com/

72

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

OPTIONS

9.9. MANAGEUPS ADAPTER


ManageUPS NET Adapter II offers an open approach to network power management by
delivering a complete set of manageability options including: WEB, Telnet, and Out-OfBand accessibility, in addition to the full-featured, embedded SNMP agent. Event
messages are available as email as well, as SNMP Traps - a truly versatile tool for
managing 80-NET UPS systems in a network environment.
The software features:
1

DHCP Network Configuration


Supports automatic IP settings configuration using the DHCP protocol. The DHCP
server must be located on a network routable from the LAN that ManageUPS-II is
connected to.
2 Multiple Network Access Methods
Site power and UPS status information can be accessed securely from any
computer on your network. View UPS system status in real time for situational
decision support. Access via Telnet, SNMP, or Web Browser. SNMP Agent conforms
to RFC1628 Standard UPS MIB.
3 Network Shutdown
ManageUPS includes a UPS status server and a network shutdown controller. Use
these features with host shutdown software (RCCMD, MopUPS NSA, MopUPS
Professional or MopUPS P/R) to ensure safe shutdown of multiple servers,
workstations or PCs in tcp/ip network environments.
4 Event and Data Logging
ManageUPS II keeps a log file of UPS events and environment data. On-board log
file viewer lets you filter records for easy analysis.
For details, see http://connectivity.chloridepower.com/

9.10. PROFIBUS PROTOCOL


80-NET can be connected to higher level automatic systems by installing a Profibus DP
Interface Card. The Profibus Card is compatible with the Profibus DP V1 bus system and
enables very fast, cyclical data exchange between higher level systems such as Simatic
S5, S7, Symadyn D, PC/PG and units in the field.
The following information can be transmitted by the UPS:
Unit status
Alarm and fault information
UPS output voltage levels
Control information

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

73

OPTIONS

CHLORIDE 80-NET

9.11. CONNECTIVITY
The following table gives details of the various combinations of connectivity solutions
which can be used in association with 80-NET. Only one of the combinations may be
used at a time; other combinations may be possible. For port numbers, please refer to
Interfaces on page 29. For further information please refer to CHLORIDE Connectivity
Solutions specifications. X3 and XS3 use the USS protocol, X6 and XS6 can be set to USS
or LIFE.net protocol:
Connectivity
solution

Possible
common connection board
interfaces

ManageUPS II
Slot Modem Card

Protocol

Combination
A

Slot 1 (XS6) and USS


Slot 2 (XS3)

XS3

XS3

XS6

XS3 and
XS6

Slot 1 (XS6)

XS6

Not
available

Not
available

MUX for Slot Modem Slot 1 (XS6)


Card

Life.Net
Life.Net

USS
Application on Serial X3 (also available when ManInterface 1
ageUPS Card is
(e.g. MopUPS)
present in XS3)

Available Available Available Available

Application on Serial X6 (not available USS


when Slot
Interface 2
Modem/MUX is
(e.g. MopUPS)
present in XS6)

Not
available

Available Available Available

Profi-BUS

CUdSMC box

Profibus
DP V1

Yes

Yes

Yes

Yes

AS 400

X7

Dry contact Yes

Yes

Yes

Yes

74

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

OPTIONS

9.12. SPECIAL VERSIONS


80-NET can be supplied with an optional transformer that provides galvanic isolation for
specific load requirements. The transformer may be installed on the input Fig. 26, bypass
Fig. 27 or output line Fig. 28, as requested, and provides complete electrical isolation between the load and the input mains utility.

Figure 25 - 80-NET 160-200kVA TRANSFORMER VERSION


In the case of 160 and 200 kVA models, the transformer is housed in an additional cubicle
mounted on the left hand side of the UPS (see below), whereas in the case of 60 120
kVA the transformer is mounted inside the UPS (behind the switch panel) Fig. 25.

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

75

OPTIONS

CHLORIDE 80-NET

The following table indicates the variations in the technical data:

DESCRIPTION

UNIT
kVA

Depth

mm

Width

mm

Height

mm

RATING
60

80

120

160

200

851
572

845

1380

1780
0.49

0.72

1.174

Floor area
INPUT/OUTPUT

Net Weight INPUT

Kg

545

635

825

1055

1220

Floor loading INPUT

kg/m2

1112

1296

1146

899

1039

Net Weight OUTPUT

Kg

595

825

1115

1290

Floor loading OUTPUT

kg/m2

1214

1146

950

1099

U1, V1, W1

U, V, W
U2, V2, W2

Figure 26 - INPUT TRANSFORMER

76

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

OPTIONS

U1, V1, W1
N

U, V
W

U2, V2, W2

Figure 27 - BYPASS TRANSFORMER

U1, V1, W1

U2, V2
W2

U, V, W

Figure 28 - OUTPUT TRANSFORMER

N.B.: If the Primary Mains and Bypass Mains are supplied from separate sources, the
jumper cables connected between UPS terminals U and U1, V and V1, W and W1 must
be removed.
User Handbook 10H52179UM01 - Rev. 2 - 10/2009

77

OPTIONS

78

CHLORIDE 80-NET

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

TECHNICAL DATA

10. TECHNICAL DATA


10.1. UPS DEVICES
UPS model
Power

80-NET
kVA

60

80

100

120

98.1 A
93.8%

131.4 A
94.3%

163.8 A
94.5%

196.2 A
95%

94.5%

94.5%

95%

95%

98%

98%

98%

98%

Float mode

3.1 kW

4.2 kW

5 kW

6 kW

Recharge mode

3.6 kW

4.8 kW

5.8 kW

7.0 kW

10.1.1. System data


Maximum input current
Efficiency:
(AC/AC double conversion, nominal i/p condi3)
tions , resistive load, no
recharging current)

Heat
dissipation at nominal
input conditions and
output load

7)

Half load

Full load7)
Digital i/active7)

Digital i/active
mode
Noise at 1 m as per ISO 3746
Protection degree with doors open
Mechanical dimensions:
Number of cabinets
Frame colour
(RAL scale)
Net Weight (kg)
Floor area

1.1 kW
1.5 kW
62 dBA (2 dBA)

IP20
see para. 2.6 on page 9
1
7016
295
395

Floor loading
Cable entry
Access
Cooling
Location

Temperature

Temperature

Operating
Max. daily
average (24h)
Maximum (8h)

1.8 kW
2.2 kW
65 dBA (2 dBA)

0.49 m2

0.72 m2

602 kg/m2

549 kg/m2

Bottom/side
Front
Forced ventilation
Indoor
(free from corrosive gases and conductive
dust)
0-40 C
35 C

Transport and storage


Max. relative humidity @ 20C (non condensing)
User Handbook 10H52179UM01 - Rev. 2 - 10/2009

40 C
-20 C to +70 C
Up to 90%

79

TECHNICAL DATA

CHLORIDE 80-NET

UPS model
80-NET
Power
kVA
60
80
100
120
Max. altitude above sea-level without der- Up to 1000 m above M.S.L. (at higher altiating
tudes 80-NET complies with IEC/EN 62040-3)
Immunity to electrical interference
IEC/EN 62040-2
EMC CLASS
standard
IEC/EN 62040-2 Class C3

10.1.2. Input
400 V (3 Ph + N)

Nominal input voltage 1)


Input voltage range
Mains configuration

250 - 460 V
Symmetrical 3Ph mains, e.g. TN-C, TN-S, TNC-S
Nominal frequency
50 Hz (60 Hz selectable) 6%
Maximum input current
98 A
130 A
162 A
195 A
Power factor @ nominal load and input
0.99
conditions 3) 4)
I/p current distortion @ nominal i/p conditions and max. i/p current
Walk in/Soft start
Rectifier Hold-off

<3%

4) 5)

10 s (1-90 selectable)
1 s (1-180 selectable)
1

Inrush current/Imax. input 6)


Rectifier efficiency w/o
charging current, @
nom. i/p conditions
with resistive load:

Half Load7)

96.7

97.1

97.1

97.2

Full Load7)

97.2

97.2

97.3

97.3

10.1.3. Battery
Permissible battery voltage range
Recommended
number of cells

VRLA
Wet
NiCd

VRLA float voltage @ 20C


VRLA end voltage
VRLA float voltage tempemperature compensation
Float mode DC ripple for 10 min. autonomy as per VDE0510
Float voltage stability in steady state
DC ripple voltage without battery
Optimum battery temp.

80

396 V to 700 V
240
240
375
2.27 V/cell
1.65 V/cell
-0.11% per C
<0.05C10
1%
1%
15C to 25C

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

TECHNICAL DATA

UPS model
Power
kVA
60
Batt. recharge current setting for range:
240 cells @ Vi/p = 400 V and nominal load 0 to 18 A
Battery o/p power in discharge mode,
with nominal load
End battery voltage with 240 cells
End battery current with 240 cells and
nominal load

56.7
kW

80-NET
80

100

120

0 to 23 A

0 to 28 A

0 to 34 A

75.6
kW

94.4
kW

113.3
kW

396V
143 A

191 A

238 A

286 A

60 kVA
54 kW
87 A

80 kVA
72 kW
116 A

100 kVA
90 kW
145 A

120 kVA
108 kW
174 A

10.1.4. Inverter output


Nom. apparent power @ 40C ambient
temp., lagging or leading load PF
Nominal active power
Nominal output current
Maximum active power up to 100% of
nominal apparent power
Overload at VOUT NOM. for 10 min.
Overload at VOUT NOM. for 1 min.
Short circuit current for 10ms/<5s
Nominal output voltage
Nominal output frequency
Voltage stability in steady state condition
for input variations (AC & DC) and step
load (0 to a nominal load)
Voltage stability in dynamic condition for
i/p variations (AC & DC) and step load (0
to a nominal load and vice versa)
Voltage stability in steady state with a
nominal load imbalance (0, 0, 100)
Output
Synch. with
frequency
bypass mains
stability
Synch. with
internal clock
Frequency slew rate
Output voltage distortion at 100% nominal load
Output voltage distorsion at @ ref. nonlinear load as per IEC/EN62040-3
Load Crest Factor without derating

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

See note 8)
125%
150%
300%/150%
400 V (380/415 V selectable; 3Ph + N)
50 Hz (60 Hz selectable)
1%

Complies with IEC/EN 62040-3, Class 1

3%
1% (2, 3, 4% selectable)
.1%
<1 Hz/s
<1%
<3%
3:1 (Ipk:Irms)

81

TECHNICAL DATA

CHLORIDE 80-NET

UPS model
Power
kVA
Phase angle accuracy with bal. loads
Phase angle accuracy with 100% unbalanced loads
Inverter efficiency @
Half load %
nom. ip conditions
Full load %
with resistive load:
Neutral conductor size
Output power upgrad25C
ing with ambient tem30C
perature at:
40C

80-NET
60

80

100

120

97.1
97.3

97.2
97.3

1
<3
96.7
97.2

97.1
97.2

1.7 x nominal current


110%
105%
100%

10.1.5. Static bypass


Nominal bypass voltage 1)
Bypass voltage tolerance
Nominal frequency
Frequency range
Maximum
overload
capacity

SCR

400 V (380/415 V selectable, 3Ph + N)

10 min.
1 min.
600 ms
100 ms
I2t @ Tvj=125 C
8.3-10 ms

ITSM @ Tvj=125 C
10 ms

Inverter fuse rating

80000 A2s

125000 A2s

4000 A

5000 A

4000 A2s

15000 A2s

I t

Inverter to bypass and bypass to inverter


transfer time with inverter synchronised
to bypass
Default transfer delay time (inverter to
bypass) with inverter not synchronised to
bypass

82

10% (5 to 15% selectable)


50 Hz (60 Hz selectable)
1% (2, 3, 4% selectable)
125%
150%
700%
1000%

No break

<20 ms

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

TECHNICAL DATA

UPS model

80-NET

Power

kVA

160

200

Half load7)

261.9 A
94.6%

327.6 A
94.7%

Full load7)

95%

95%

10.1.6. System data


Maximum input current
Efficiency:
(AC/AC double conversion, nominal
3)
i/p conditions , resistive load, no
recharging current)

Heat
dissipation at nominal input conditions and output load

Digital i/active7)
Float mode

98%

98%

8.4 kW

10.5 kW

Recharge mode

9.6 kW

12.1 kW

Digital i/active mode


Noise at 1 m as per ISO 3746
Protection degree with doors open
Mechanical dimensions:
Number of cabinets
Frame colour
Net Weight (kg)
Floor area

(RAL scale)

0.83 m2

Floor loading
Cable entry
Access
Cooling
Location
Temperature

Temperature

2.9 kW
3.7 kW
67 dBA (2 dBA)
IP20
see para. 2.6 on page 9
1
7016
495
590

Operating
Max. daily
average (24h)
Maximum (8h)

Transport and storage


Max. relative humidity @ 20C (non condensing)
Max. altitude above sea-level without derating

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

596 kg/m2
711 kg/m2
Top/Bottom
Front
Forced ventilation
Indoor (free from corrosive
gases and conductive dust)
0-40 C
35 C
40 C
-20 C to +70 C
Up to 90%
Up to 1000 m above M.S.L.
(at higher altitudes 80-NET
complies with IEC/EN 620403)

83

TECHNICAL DATA

CHLORIDE 80-NET

UPS model

80-NET

Power
Immunity to electrical interference
EMC CLASS
standard

kVA

160
200
IEC/EN 62040-2
IEC/EN 62040-2 Class C3

10.1.7. Input
400 V (3 Ph + N)

Nominal input voltage 1)


Input voltage range
Mains configuration

250 - 460 V

2)

Nominal frequency
Maximum input current
Power factor @ nominal load and input conditions 3) 4)
I/p current distortion @ nominal i/p conditions and max. i/p
current 4) 5)
Walk in/Soft start
Rectifier Hold-off

<3%
10 s (1-90 selectable)
1 s (1-180 selectable)
1

Inrush current/Imax. input 6)


Rectifier efficiency w/o charging
current, @ nom. i/p conditions
with resistive load:

Symmetrical 3Ph mains, e.g.


TN-C, TN-S, TN-C-S
50 Hz (60 Hz selectable) 6%
260 A
327 A
0.99

Half Load 7)

97.1

97.1

Full Load7)

97.2

97.2

10.1.8. Battery
Permissible battery voltage range
Recommended number of cells

VRLA
Wet
NiCd

VRLA float voltage @ 20C


VRLA end voltage
VRLA float voltage tempemperature compensation
Float mode DC ripple for 10 min. autonomy as per
VDE0510
Float voltage stability in steady state
DC ripple voltage without battery
Optimum battery temp.
Batt. recharge current setting for range: 240 cells @ Vi/p =
400 V and nominal load
Battery o/p power in discharge mode, with nominal load

84

396 V to 700 V
240
240
375
2.27 V/cell
1.65 V/cell
-0.11% per C
<0.05C10
1%
1%
15C to 25C
0 to 45 A

0 to 59 A

151.2
kW

189
kW

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

TECHNICAL DATA

UPS model

80-NET

Power
kVA
End battery voltage with 240 cells
End battery current with 240 cells and nominal load

160

200
396V

382 A

477 A

160 kVA
144 kW
232 A

200 kVA
180 kW
290 A

10.1.9. Inverter output


Nom. apparent power @ 40C ambient temp., lagging or
leading load PF
Nominal active power
Nominal output current
Maximum active power up to 100% of nominal apparent
power
Overload at VOUT NOM. for 10 min.

See note 8)
125%

Overload at VOUT NOM. for 1 min.

150%

Short circuit current for 10ms/<5s


Nominal output voltage

300%/150%
400 V (380/415 V selectable;
3Ph + N)
50 Hz (60 Hz selectable)

Nominal output frequency


Voltage stability in steady state condition for input variations (AC & DC) and step load (0 to 100%)
1%
Voltage stability in dynamic condition for i/p variations (AC
Complies with IEC/EN 62040& DC) and step load (0 to 100% and vice versa)
3, Class 1
Voltage stability in steady state with 100% load imbalance (0, 0, 100)
3%
Output
Synch. with bypass
frequency
mains 1% (2, 3, 4% selectable)
stability
Synch. with internal
clock
.1%
Frequency slew rate
<1 Hz/s
Output voltage distortion at 100% nominal load
<1%
Output voltage distorsion at @ ref. non-linear load as per
<3%
IEC/EN62040-3
Load Crest Factor without derating
3:1 (Ipk:Irms)
Phase angle accuracy with bal. loads
Phase angle accuracy with 100% unbalanced loads

1
<3

Inverter efficiency @ nom. ip


conditions with resistive load:

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

Half load %
Full load %

97.1
97.2

97.1
97.2

85

TECHNICAL DATA

CHLORIDE 80-NET

UPS model
Power
Neutral conductor size
Output power upgrading with
ambient temperature at:

80-NET
kVA
25C
30C
40C

160
200
1.7 x nominal current
110%
105%
100%

10.1.10. Static bypass


Nominal bypass voltage 1)
Bypass voltage tolerance
Nominal frequency
Frequency range
Maximum overload capacity

SCR

10 min.
1 min.
600 ms
100 ms
I2t @ Tvj=125 C
8.3-10 ms
ITSM @ Tvj=125 C
10 ms

Inverter fuse rating

2)
3)
4)
5)
6)
7)
8)

86

320000 A2s
8000 A

I t

Inverter to bypass and bypass to inverter transfer time


with inverter synchronised to bypass
Default transfer delay time (inverter to bypass) with
inverter not synchronised to bypass
1)

400 V (380/415 V selectable,


3Ph + N)
10% (5 to 15% selectable)
50 Hz (60 Hz selectable)
1% (2, 3, 4% selectable)
125%
150%
700%
1000%

44000 A2s

67000 A2s

No break
<20 ms

In the case of a split input configuration, the primary input and the bypass input must have a common
neutral. The neutral conductor may be connected only to the bypass or to primary mains, but it must
be present (bypass and primary neutrals are connected inside the UPS).
Minimum voltage defined with derated load
At nominal voltage and frequency.
Top version only.
With input voltage at nominal value and voltage distortion THD 1%
Imax. input parameter can be calculated using the maximum input power @ 400V in battery recharge
mode.
For tolerances see IEC/EN 60146-1 or DIN VDE 0558
Nominal apparent power loads with PF > 0.8 can be supplied with marginal limitation of other performances. Please contact CHLORIDE Technical Support for further information.

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

CHLORIDE 80-NET

TECHNICAL DATA

General conditions for the Technical Data table:


The data shown are typical and not definable in other ways; furthermore the data refer
to 25C ambient temperature and PF= 1 where not specified.
Not all the data shown apply simultaneously and may be changed without prior warning.
Data apply to the standard version, if not otherwise specified.

Notice
Pay attention to the information provided on the device labels.

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

87

TECHNICAL DATA

88

CHLORIDE 80-NET

User Handbook 10H52179UM01 - Rev. 2 - 10/2009

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