Long Lasting Tires
Long Lasting Tires
Long Lasting Tires
Chandkheda, Ahmedabad
Affiliated
A Project ReportOn
NAME
ENROLMENT NO,
Raviraj V.Dodiya
130320102020
Ashit L. Parmar
140323102016
Pritesh U. Pavar
130320102092
Karan B. Makwana
130320102051
Mehulkumar R.Champaneri
140323102003
Assi.Prof.Kartik M. Trivedi
(Faculty Guide)
Academic Year
(2015)
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CERTIFICATE
This is to certify that project work embodied in this report entitled Long
Lasting Tires was carried out by Mr. Ashit Parmar, Dodiya Raviraj,
Pritesh Pawar, Mehulkumar Champaneri, Karan Makwana at
L.J.INSTITUTE OF ENGINEERING & TECHNOLOGY for partial
fulfillment of B.E. semester 5th to be awarded by Gujarat Technological
University. This project work has been carried out under my supervision
and is to my satisfaction.
Date:
Place:
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Project Description:
Our Purpose of defining the project title as Long Lasting Tires not only
in terms of the its life but it also define its durability in all type of
condition, those are less pollutant than tires made from vulcanization
process because it has sulphur content. These tires are airless, no fear of
puncture, can last in any difficult road condition. The idea of inventing
such tires comes from polyurethane tires used in bicycle. These tires have
greater carrying capacity, wear ability, or sound deadening.
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INDEX
NO.
Title
Page
No.
Activity
Environment
Interaction
Object
10
User
12
Empathy
14
Ideation
18
Product Development
23
LNM
29
10
30
11
43
12
45
13
46
14
47
15
Design Calculation
48
16
Conclusion
52
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Driving
Listening Music
Using Mobiles
Going Office
Returning from Office
Fueling
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2) Environment
General impression/observation
Roads
Greenery
Restaurants
Buildings
Elements, Features & Special note
Service Road
Traffic Signal
Accident
Over bridge & Underpass
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3) Interactions
General impression/observation
Mobile Communication
Tea-stall,
Traffic police
Restaurant
Garage
Stores
Elements, Features & Special note
Scene of Interaction:
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4) Objects
General impression/observation
Vehicle
Mobile
Road
Traffic Signals
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Accident
Service Road
Not Proper parking
Vehicles
Signal
Helmet
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5) Users Frame
General impression/observation
Drivers
Students
Doctors
Engineers
Politician
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Empathy Mapping
1) Why the name of the project is Long Lasting Tires?
The name Long Lasting Tires define features of the project that it
last long time means less wear & tear, better comfort, convenience
& suspension effect of the tires.
2) Who is the Selected User? Who are the stakeholders?
The selected users are drivers of commercial & passenger cars, two
wheelers driver, heavy & medium duty vehicles drivers. In short
all the user where the automobile vehicle is concerned. And
stakeholders are the family members of users, mechanic, service
centers, automobile companies, fuel stations, manufacture of tires,
restaurants or dhabas or lodges, traffic police, RTOs, etc.
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3) Activities:
Driving
Fueling
Oil & Lubrication
Tires & Tires pressure
Engine Maintenance
Brake Maintenance
Carrying legal permit documents
Going office
Returning from office
Transit goods
Attending Ceremony
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STORY BOARDING
HAPPY
Once a single senior citizen go through car and in away tire of car was
failed and due to non pneumatic tire he was safety get his work and he
was very happy
HAPPY
Once a patient who needed emergly carried to the hospital in the way a
tire ambulance was punctured. With the help of these tire less time
consume and less effort and carried patient to hospital at proper time.
SAD
My name is Ramesh. I was travelling in construction area where garage
are not available far away that the time my car tire was punctured. I was
pushed my car many kilometer away. I was tired at that time.
SAD
My name is Rahul. When I was going on off road area due to high rocks
the tire got failed and spare wheel is not available. That was my bad
experience.
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Ideation
1) People:
Drivers
Employees
Employers
Students
Government officers
Travelers
Women
Police
Military
Doctors
Politician
Mechanic
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2) Activities
Driving
Fueling
Oil & Lubrication
Tires & Tires pressure
Engine Maintenance
Brake Maintenance
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Winter
Summer
Monsoon
While driving
While not driving
Road available
Road not available
Slippery road
Hilly road
Vehicle having load
Vehicle not having load
Festive season
Types of load carry i.e. food, fuel, grain, clothes, etc.
Vehicle carrying passengers
Vehicle not carrying passengers
Manufacturing & Marketing
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2) People:
Drivers
Employees
Employers
Students
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Government officers
Travelers
Women
Police
Military
Doctors
Politician
Mechanic
3) Product of Experience
Feeling of Comfort
Convenience
Safety
Efficient
4) Product Functions
Feeling of Comfort
Convenience
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Safety
Efficient
5) Product Features
6) Components
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Polyurethane
Vulcanized Rubber
Nylon
Ply
7) Customer Revalidation
No Blasting of Tires
Increase Life of Tire
Good in rough
Less Average
Increase speed & performance
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Vehicle Dynamics
Autocad
Creo
Properties of Polyurethane
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School of Mechanical
and Building
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Sciences, V.I.T
University, India
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Some tires have cap plies, an extra layer or two of polyester fabric to
help hold everything in place. These cap plies are not found on all
tires; they are mostly used on tires with higher speed ratings to help
all the components stay in place at high speeds.
The sidewall provides lateral stability for the tire, protects the body
plies and helps keep the air from escaping. It may contain additional
components to help increase the lateral stability.
Tire assembly
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location and then forms the tire into a shape and size fairly close to
its finished dimensions.
At this point the tire has all of its pieces, but it's not held together
very tightly, and it doesn't have any markings or tread patterns. This
is called a green tire. The next step is to run the tire into a curing
machine, which functions something like a waffle iron, molding in
all of the markings and traction patterns. The heat also bonds all of
the tire's components together. This is called vulcanizing. After a
few finishing and inspection procedures, the tire is finished.
Tire Type
The P designates that the tire is a passenger vehicle tire. Some other
designations are LT for light truck, and T for temporary, or spare
tires.
Tire Width
The 235 is the width of the tire in millimeters (mm), measured from
sidewall to sidewall. Since this measure is affected by the width of
the rim, the measurement is for the tire when it is on its intended rim
size.
Aspect Ratio
This number tells you the height of the tire, from the bead to the top
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Extend toward the tread center at least 1/2 inch from the footprint
edge, measured perpendicularly to the tread centerline.
2. The new tire tread contact surface void area will be a minimum of 25
percent based on mold dimensions.
The rough translation of this specification is that the tire must have a row
of fairly big grooves that start at the edge of the tread and extend toward the
center of the tire. Also, at least 25 percent of the surface area must be
grooves.
The idea is to give the tread pattern enough void
space so that it can bite through the snow and get
traction. However, as you can see from the
specification, there is no testing involved.
To
address
this
shortcoming,
the
Rubber
Severe winter
traction icon
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The next time you get in your car, take a close look at the tires. You
will notice that they are not really round. There is a flat spot on the
bottom where the tire meets the road. This flat spot is called the
contact patch, as illustrated here.
Since there is a certain amount of pressure per square inch in the tire,
say 30 psi, then you need quite a few square inches of contact patch
to carry the weight of the car. If you add more weight or decrease the
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pressure, then you need even more square inches of contact patch, so
the flat spot gets bigger.
You can see that the underinflated/overloaded tire is less round than
the properly inflated, properly loaded tire. When the tire is spinning,
the contact patch must move around the tire to stay in contact with
the road. At the spot where the tire meets the road, the rubber is bent
out. It takes force to bend that tire, and the more it has to bend, the
more force it takes. The tire is not perfectly elastic, so when it
returns to its original shape, it does not return all of the force that it
took to bend it. Some of that force is converted to heat in the tire by
the friction and work of bending all of the rubber and steel in the tire.
Since an underinflated or overloaded tire needs to bend more, it
takes more force to push it down the road, so it generates more heat.
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of
Rolling
Tire Type
Friction
Low rolling resistance
0.006 - 0.01
car tire
0.015
Truck tire
0.006 - 0.01
Train wheel
0.001
Let's figure out how much force a typical car might use to push its
tires down the road. Let's say our car weighs 4,000 pounds
(1814.369 kg), and the tires have a CRF of 0.015. The force is equal
to 4,000 x 0.015, which equals 60 pounds (27.215 kg). Now let's
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figure out how much power that is .So the amount of power used by
the tires depends on how fast the car is going. At 75 mph (120.7 kph),
the tires are using 12 horsepower, and at 55 mph (88.513 kph) they
use 8.8 horsepower. All of that power is turning into heat. Most of it
goes into the tires, but some of it goes into the road (the road actually
bends a little when the car drives over it).
From these calculations you can see that the three things that affect
how much force it takes to push the tire down the road (and therefore
how much heat builds up in the tires) are the weight on the tires, the
speed you drive and the CRF (which increases if pressure is
decreased).
If you drive on softer surfaces, such as sand, more of the heat goes
into the ground, and less goes into the tires, but the CRF goes way
up.
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Underinflation can cause tires to wear more on the outside than the
inside. It also causes reduced fuel efficiency and increased heat
buildup in the tires. It is important to check the tire pressure with a
gauge at least once a month.
Performance:
Performance is characterized by the amount of useful work accomplished
by a system compared to the time and resources used.
Performance depends on the following things:
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Mechanism used
Material used
Properties of a material
Dimensions of a system
Working conditions
Environmental variables
Skill of worker
The main objective of the system fulfills when a system gives the
performance for which it is made .System should perform equally well in
all weather conditions, at all locations .Also we have to note that we have
designed a system for by taking into account particular conditions but our
system should be such that it can work under varying conditions, too.
Suppose a turbine has been made to work under a head of 250 m but if
due to less rainfall or any other circumstances if head is less than 250m it
should give equal performance as it was giving under a head of 250 m.
Whenever performance is concern then solid tire is more suitable
because it does not required any air which will maintain its pressure. Due
to this performance of Long Lasting Tires remains same all the time, in
all working condition same. It does not fluctuate due to variation in air
pressure like pneumatic tires.
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Reliability:
Safety:
A machine element should be designed such that it ensures safety
of the users and machine.
Yes our product or tires are more suitable whenever safety is concern
because it eliminates all the problems caused by the pneumatic tires.
Ergonomics:
environment
relationship
and
the
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Aesthetics:
Aesthetics deals with the appearance of the product. In a present days
of buyer's market, with a number of products available in the market are
having most of the parameters identical, the appearance of the product is
often a major factor in attracting the customer. This is particularly true for
consumer durables like: automobiles, domestic, refrigerators, television
sets, music systems, etc.
Our product completes all aspect of aesthetic and looks cool. Buyers
will definitely love to buy it.
Manufacturing:
In a design of machine element, the selection of manufacturing
processes must be given a due importance. The manufacturing processes
should be selected such that the machine element can be produced with
minimum manufacturing cost and, as far as possible, with existing
manufacturing facilities.
Manufacturing is very simple to make it because it does not include
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Assembly:
A machine element or a product should be designed such that it
facilitates to minimize the assembly cost and time.
Due to we just using layer not providing any extra complicated
construction it minimize the assembly cost.
Cost:
The life cycle cost of the machine element consists of: production
cost, operating cost, maintenance cost, and disposal cost.
Our product cost will be the same as the tubeless tires or less then
to it because its simplicity in design.
Environment:
Pneumatic tires has sulphur content & due to wear tear it spoil the
atmosphere using polyurethane solid tie are more eco-friendly.
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Design Calculations:
speed
rotation
velocity
gear ratio
tire size radius
effective
gear ratio
tire size diameter
crawl ratio
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Conclusion:
We think to use solid tires to keep same performance characteristic which
is decreased in pneumatic tire due to low pressure in tires. This decrease
fuel efficiency, increase wear & tear of tires, resulting in decrease life of
tires. Using solid tire by making some material changes of more
modification it can give excellent performance of vehicle and overalls it
proves more reliability.
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