68406-Ch 02
68406-Ch 02
68406-Ch 02
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Chapter 2
2.1 Can you calculate the percent elongation of materials based only on the information given in
Fig. 2.6? Explain.
2.4 Using the same scale for stress, we note that the
tensile true-stress-true-strain curve is higher
than the engineering stress-strain curve. Explain whether this condition also holds for a
compression test.
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2.6 Explain how the modulus of resilience of a material changes, if at all, as it is strained: (1) for
an elastic, perfectly plastic material, and (2) for
an elastic, linearly strain-hardening material.
If the specimen is pulled very slowly, the temperature generated will be dissipated throughout the specimen and to the environment.
Thus, there will be no appreciable temperature
rise anywhere, particularly with materials with
high thermal conductivity.
2.9 In a tension test, the area under the true-stresstrue-strain curve is the work done per unit volume (the specific work). We also know that
the area under the load-elongation curve rep- 2.12 Modify the curves in Fig. 2.7 to indicate the
effects of temperature. Explain the reasons for
resents the work done on the specimen. If you
your changes.
divide this latter work by the volume of the
specimen between the gage marks, you will deThese modifications can be made by lowering
termine the work done per unit volume (assumthe slope of the elastic region and lowering the
ing that all deformation is confined between
general height of the curves. See, for example,
the gage marks). Will this specific work be
Fig. 2.10 on p. 42.
the same as the area under the true-stress-truestrain curve? Explain. Will your answer be the 2.13 Using a specific example, show why the deforsame for any value of strain? Explain.
mation rate, say in m/s, and the true strain rate
are not the same.
If we divide the work done by the total volume
of the specimen between the gage lengths, we
The deformation rate is the quantity v in
obtain the average specific work throughout the
Eqs. (2.14), (2.15), (2.17), and (2.18) on pp. 41specimen. However, the area under the true
46. Thus, when v is held constant during de2
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2.20 List and explain the factors that you would consider in selecting an appropriate hardness test
2.16 Assume that you are running four-point bendand scale for a particular application.
ing tests on a number of identical specimens of
the same length and cross-section, but with inHardness tests mainly have three differences:
creasing distance between the upper points of
loading (see Fig. 2.21b). What changes, if any,
(a) type of indenter,
would you expect in the test results? Explain.
(b) applied load, and
As the distance between the upper points of
loading in Fig. 2.21b on p. 51 increases, the
magnitude of the bending moment decreases.
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The hardness test selected would depend on the 2.23 Describe the difference between creep and
estimated hardness of the workpiece, its size
stress-relaxation phenomena, giving two examand thickness, and if an average hardness or the
ples for each as they relate to engineering aphardness of individual microstructural compoplications.
nents is desired. For instance, the scleroscope,
Creep is the permanent deformation of a part
which is portable, is capable of measuring the
that is under a load over a period of time, usuhardness of large pieces which otherwise would
ally occurring at elevated temperatures. Stress
be difficult or impossible to measure by other
relaxation is the decrease in the stress level in
techniques.
a part under a constant strain. Examples of
The Brinell hardness measurement leaves a
creep include:
fairly large indentation which provides a good
measure of average hardness, while the Knoop
(a) turbine blades operating at high temperatest leaves a small indentation that allows, for
tures, and
example, the determination of the hardness of
(b) high-temperature steam linesand furnace
individual phases in a two-phase alloy, as well as
components.
inclusions. The small indentation of the Knoop
test also allows it to be useful in measuring the
Stress relaxation is observed when, for example,
hardness of very thin layers on parts, such as
a rubber band or a thermoplastic is pulled to
plating or coatings. Recall that the depth of ina specific length and held at that length for a
dentation should be small relative to part thickperiod of time. This phenomenon is commonly
ness, and that any change on the bottom surobserved in rivets, bolts, and guy wires, as well
face appearance makes the test results invalid.
as thermoplastic components.
2.21 In a Brinell hardness test, the resulting impression is found to be an ellipse. Give possible 2.24 Referring to the two impact tests shown in
Fig. 2.31, explain how different the results
explanations for this phenomenon.
would be if the specimens were impacted from
the opposite directions.
There are several possible reasons for this
phenomenon, but the two most likely are
Note that impacting the specimens shown in
anisotropy in the material and the presence of
Fig. 2.31 on p. 60 from the opposite directions
surface residual stresses in the material.
would subject the roots of the notches to compressive stresses, and thus they would not act
2.21 Referring to Fig. 2.22 on p. 52, note that the
as stress raisers. Thus, cracks would not propamaterial for indenters are either steel, tungsten
gate as they would when under tensile stresses.
carbide, or diamond. Why isnt diamond used
Consequently, the specimens would basically
for all of the tests?
behave as if they were not notched.
While diamond is the hardest material known,
it would not, for example, be practical to make 2.25 If you remove layer ad from the part shown in
Fig. 2.30d, such as by machining or grinding,
and use a 10-mm diamond indenter because the
which way will the specimen curve? (Hint: Ascosts would be prohibitive. Consequently, a
sume
that the part in diagram (d) can be modhard material such as those listed are sufficient
eled
as
consisting of four horizontal springs held
for most hardness tests.
at the ends. Thus, from the top down, we have
compression, tension, compression, and tension
2.22 What effect, if any, does friction have in a hardsprings.)
ness test? Explain.
The effect of friction has been found to be minimal. In a hardness test, most of the indentation
occurs through plastic deformation, and there
is very little sliding at the indenter-workpiece
interface; see Fig. 2.25 on p. 55.
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springs. Note that the top layer of the material ad in Fig. 2.30d on p. 60, which is under
compression, has the tendency to bend the bar
upward. When this stress is relieved (such as
by removing a layer), the bar will compensate
for it by bending downward.
2.29 Make a sketch showing the nature and distribution of the residual stresses in Figs. 2.31a and b
before the parts were split (cut). Assume that
the split parts are free from any stresses. (Hint:
Force these parts back to the shape they were
in before they were cut.)
(a) Elevator cable: The cable should not elongate elastically to a large extent or undergo yielding as the load is increased.
These requirements thus call for a material with a high elastic modulus and yield
stress.
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material will then be pushed radially out- 2.40 What test would you use to evaluate the hardward, which will then exert radial compressive
ness of a coating on a metal surface? Would it
stresses on the disk volume under the punches.
matter if the coating was harder or softer than
The volume of material directly between the
the substrate? Explain.
punches will now subjected to a triaxial compressive state of stress. According to yield criteria (see Section 2.11), the compressive stress
The answer depends on whether the coating is
exerted by the punches will thus increase, even
relatively thin or thick. For a relatively thick
though the material is not strain hardening.
coating, conventional hardness tests can be conTherefore, the punch force will increase as deducted, as long as the deformed region under
formation increases.
the indenter is less than about one-tenth of
the coating thickness. If the coating thickness
2.36 A perfectly plastic metal is yielding under the
is less than this threshold, then one must eistress state 1 , 2 , 3 , where 1 > 2 > 3 .
ther rely on nontraditional hardness tests, or
Explain what happens if 1 is increased.
else use fairly complicated indentation models
Consider Fig. 2.36 on p. 67. Points in the into extract the material behavior. As an examterior of the yield locus are in an elastic state,
ple of the former, atomic force microscopes uswhereas those on the yield locus are in a plasing diamond-tipped pyramids have been used to
tic state. Points outside the yield locus are not
measure the hardness of coatings less than 100
admissible. Therefore, an increase in 1 while
nanometers thick. As an example of the latthe other stresses remain unchanged would reter, finite-element models of a coated substrate
quire an increase in yield stress. This can also
being indented by an indenter of a known gebe deduced by inspecting either Eq. (2.36) or
ometry can be developed and then correlated
Eq. (2.37) on p. 64.
to experiments.
2.37 What is the dilatation of a material with a Poissons ratio of 0.5? Is it possible for a material to
have a Poissons ratio of 0.7? Give a rationale
for your answer.
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Metallic materials
that the hardness is too high, thus the material may not have sufficient ductility for the intended application. The supplier is reluctant to
accept the return of the material, instead claiming that the diamond cone used in the Rockwell
testing was worn and blunt, and hence the test
needed to be recalibrated. Is this explanation
plausible? Explain.
Tungsten
Titanium
Stainless steels
Steels
Nickel
Molybdenum
Magnesium
Lead
Copper
Aluminum
0
100
200
300
400
500
Kevlar fibers
Glass fibers
Carbon fibers
Boron fibers
Thermosets
Thermoplastics
Rubbers
Glass
Diamond
Ceramics
0
200
400
600
800
1000
1200
2.45 Referring to Question 2.44, would the offset method be necessary for a highly-strained(a) There is a smaller range for metals than
hardened material? Explain.
for non-metals;
The 0.2% offset is still advisable whenever it
(b) Thermoplastics, thermosets and rubbers
can be used, because it is a standardized apare orders of magnitude lower than metproach for determining yield stress, and thus
als and other non-metals;
one should not arbitrarily abandon standards.
(c) Diamond and ceramics can be superior to
However, if the material is highly cold worked,
others, but ceramics have a large range of
there will be a more noticeable kink in the
values.
stress-strain curve, and thus the yield stress is
2.43 A hardness test is conducted on as-received
far more easily discernable than for the same
metal as a quality check. The results indicate
material in the annealed condition.
Typical comments regarding such a chart are:
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Problems
2.46 A strip of metal is originally 1.5 m long. It is
stretched in three steps: first to a length of 1.75
m, then to 2.0 m, and finally to 3.0 m. Show
that the total true strain is the sum of the true
strains in each step, that is, that the strains are
additive. Show that, using engineering strains,
the strain for each step cannot be added to obtain the total strain.
do
df
2
=
15
1.20
2
= 156.25 156
ed =
1.2 15
= 0.92
15
Therefore the true strains are additive. Using the same approach for engineering strain
as defined by Eq. (2.1), we obtain e1 = 0.1667,
e2 = 0.1429, and e3 = 0.5. The sum of these
strains is e1 +e2 +e3 = 0.8096. The engineering
strain from step 1 to 3 is
e=
Let us first note that the true UTS of this material is given by UTStrue = Knn (because at
necking = n). We can then determine the
value of this stress from the UTS by following a procedure similar to Example 2.1. Since
n = 0.25, we can write
Ao
UTStrue = UTS
= UTS e0.25
Aneck
= (50, 000)(1.28) = 64, 200 psi
3 1.5
1.5
l lo
=
=
=1
lo
1.5
1.5
UTStrue
64, 200
=
= 90, 800 psi
n
n
0.250.25
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2.49 Based on the information given in Fig. 2.6, calculate the ultimate tensile strength of annealed
70-30 brass.
From Fig. 2.6 on p. 37, the true stress for annealed 70-30 brass at necking (where the slope
becomes constant; see Fig. 2.7a on p. 40) is
found to be about 60,000 psi, while the true
strain is about 0.2. We also know that the ratio
of the original to necked areas of the specimen
is given by
Ao
= 0.20
ln
Aneck
or
Aneck
= e0.20 = 0.819
Ao
Thus,
2.50 Calculate the ultimate tensile strength (engineering) of a material whose strength coefficient
is 400 MPa and of a tensile-test specimen that
necks at a true strain of 0.20.
(314)(5.18) + (418)(1.85)
+(209)(2.22) + (530)(1.48)
= 3650 N
(b) If the n values of the four strands were different, the procedure would consist of plotting the load-elongation curves of the four
strands on the same chart, then obtaining graphically the maximum load. Alternately, a computer program can be written
to determine the maximum load.
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Thus
UTS =
110, 000
= 100, 000 psi
1.1
2.55 A cylindrical specimen made of a brittle material 1 in. high and with a diameter of 1 in. is
subjected to a compressive force along its axis.
It is found that fracture takes place at an angle
of 45 under a load of 30,000 lb. Calculate the
shear stress and the normal stress acting on the
fracture surface.
Assuming that compression takes place without
friction, note that two of the principal stresses
will be zero. The third principal stress acting
on this specimen is normal to the specimen and
its magnitude is
3 =
E
2(1 + )
30, 000
= 38, 200 psi
(0.5)2
The following values can be calculated (midrange values of are taken as appropriate):
Material
Al & alloys
Cu & alloys
Pb & alloys
Mg & alloys
Mo & alloys
Ni & alloys
Steels
Stainless steels
Ti & alloys
W & alloys
Ceramics
Glass
Rubbers
Thermoplastics
Thermosets
E (GPa)
69-79
105-150
14
41-45
330-360
180-214
190-200
190-200
80-130
350-400
70-1000
70-80
0.01-0.1
1.4-3.4
3.5-17
0.32
0.34
0.43
0.32
0.32
0.31
0.30
0.29
0.32
0.27
0.2
0.24
0.5
0.36
0.34
G (GPa)
26-30
39-56
4.9
15.5-17.0
125-136
69-82
73-77
74-77
30-49
138-157
29-417
28-32
0.0033-0.033
0.51-1.25
1.3-6.34
2=90
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(133, 000)2
Y2
=
2E
2(30 106 )
Material
1100-O Al
Cu, annealed
304 Stainless, annealed
70-30 brass, annealed
(62, 200)2
Y2
=
2E
2(15 106 )
u
(MN/m3 )
222
338
1529
977
Work
(Nm)
1562
2391
10,808
6908
Note that these values are slightly different than 2.58 A material has a strength coefficient K =
the values given in the text; this is due to the
100, 000 psi Assuming that a tensile-test specfact that (a) highly cold-worked metals such as
imen made from this material begins to neck
these have a much higher yield stress than the
at a true strain of 0.17, show that the ultimate
annealed materials described in the text, and
tensile strength of this material is 62,400 psi.
(b) arbitrary property values are given in the
statement of the problem.
The approach is the same as in Example 2.1.
Since the necking strain corresponds to the
2.57 Calculate the work done in frictionless compresmaximum load and the necking strain for this
sion of a solid cylinder 40 mm high and 15 mm
material is given as = n = 0.17, we have, as
in diameter to a reduction in height of 75% for
the true ultimate tensile strength:
the following materials: (1) 1100-O aluminum,
(2) annealed copper, (3) annealed 304 stainless
UTStrue = (100, 000)(0.17)0.17 = 74, 000 psi.
steel, and (4) 70-30 brass, annealed.
The work done is calculated from Eq. (2.62) on
p. 71 where the specific energy, u, is obtained
from Eq. (2.60). Since the reduction in height is
75%, the final height is 10 mm and the absolute
value of the true strain is
40
= ln
= 1.386
10
K (MPa)
180
315
1300
895
n
0.20
0.54
0.30
0.49
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Kn ( + n)
= K ( + n)
htf
hsf
=
hto
hso
and from volume constancy,
Dto
Dtf
2
hsf
=
hso
Dso
Dsf
2
and
c
x
htf
=
hto
Because Dto = Dso , we note from these relationships that Dtf = Dsf .
2.61 A horizontal rigid bar c-c is subjecting specimen
a to tension and specimen b to frictionless compression such that the bar remains horizontal.
(See the accompanying figure.) The force F is
located at a distance ratio of 2:1. Both specimens have an original cross-sectional area of 1
13
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2P
dt
P =
dt
2
Therefore
P =
20,000
10,000
40,000
True stress (psi)
30,000
0.5
1.0
1.5
2.0
Absolute value of true strain
Mod. of Resilience = MR =
2.5
Y2
2E
Thus,
Y =
p
p
2(MR)E = 2(30)(30 106 )
Based on the discussions in Section 2.2.3 starting on p. 35, it is obvious that ordinary metals would not normally behave in this manner.
However, under certain conditions, the following could explain such behavior:
=
c
Y
10, 000
42, 430
+
=
+
= 0.00175
E
E
30 106
30 106
Therefore,
= ln
lf
lo
lf
20 in.
= 0.00175
When specimen b is heated to higher and
higher temperatures as deformation proTherefore, lf = 20.035 in.
gresses, with its strength decreasing as x is
increased further after the maximum value 2.65 Show that you can take a bent bar made of an
elastic, perfectly plastic material and straighten
of stress.
it by stretching it into the plastic range. (Hint:
In compression testing of brittle materials,
Observe the events shown in Fig. 2.32.)
such as ceramics, when the specimen begins to fracture.
The series of events that takes place in straightening a bent bar by stretching it can be visu If the material is susceptible to thermal
alized by starting with a stress distribution as
softening, then it can display such behavin Fig. 2.32a on p. 61, which would represent
ior with a sufficiently high strain rate.
the unbending of a bent section. As we apply
2.63 In a disk test performed on a specimen 40-mm
tension, we algebraically add a uniform tensile
in diameter and 5 m thick, the specimen fracstress to this stress distribution. Note that the
tures at a stress of 500 MPa. What was the
change in the stresses is the same as that deload on the disk at fracture?
picted in Fig. 2.32d, namely, the tensile stress
14
= ln
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2.66 A bar 1 m long is bent and then stress relieved. The radius of curvature to the neutral
axis is 0.50 m. The bar is 30 mm thick and
is made of an elastic, perfectly plastic material
with Y = 600 MPa and E = 200 GPa. Calculate the length to which this bar should be
stretched so that, after unloading, it will become and remain straight.
10 = 1 + p
20 = 2 + p
30 = 3 + p
which represents a new loading with an additional hydrostatic pressure, p. The distortionenergy criterion for this stress state is
2
2Y 2
[(1 + p) (2 + p)]
+ [(2 + p) (3 + p)]
+ [(3 + p) (1 + p)]
which can be simplified as
600 MPa
Y
=
= 0.003
E
200 GPa
(1 2 ) + (2 3 ) + (3 1 ) = 2Y 2
which is the original yield criterion. Hence, the
yield criterion is unaffected by the superposition of a hydrostatic pressure.
e = (2)(0.003) = 0.006
or
or
(0.030)
= 0.03
2(0.50)
lf l o
= 0.006
lo
e=
Now consider a new stress state where the principal stresses are
When the curved bar becomes straight, the engineering strain it undergoes is given by the expression
t
e=
2
e=
(1 2 ) + (2 3 ) + (3 1 ) = 2Y 2
lf = 0.006lo + lo
or lf = 1.006 m.
2.67 Assume that a material with a uniaxial yield
stress Y yields under a stress state of principal
stresses 1 , 2 , 3 , where 1 > 2 > 3 . Show
that the superposition of a hydrostatic stress, p,
on this system (such as placing the specimen in
a chamber pressurized with a liquid) does not
15
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2.69 A thin-walled spherical shell with a yield stress 2.71 What would be the answer to Problem 2.70 if
the maximum-shear-stress criterion were used?
Y is subjected to an internal pressure p. With
appropriate equations, show whether or not the
Because 2 is an intermediate stress and using
pressure required to yield this shell depends on
Eq. (2.36), the answer would be
the particular yield criterion used.
1 0 = Y
Here we have a state of plane stress with equal
hence the yield stress in plane strain will be
biaxial tension. The answer to Problem 2.68
equal to the uniaxial yield stress, Y .
leads one to immediately conclude that both
the maximum shear stress and distortion energy
2.72 A closed-end, thin-walled cylinder of original
criteria will give the same results. We will now
length l, thickness t, and internal radius r is
demonstrate this more rigorously. The princisubjected to an internal pressure p. Using the
pal membrane stresses are given by
generalized Hookes law equations, show the
pr
change, if any, that occurs in the length of this
1 = 2 =
2t
cylinder when it is pressurized. Let = 0.33.
and
A closed-end, thin-walled cylinder under internal pressure is subjected to the following principal stresses:
pr
pr
2 = ; 3 = 0
1 = ;
2t
t
where the subscript 1 is the longitudinal direction, 2 is the hoop direction, and 3 is the
thickness direction. From Hookes law given by
Eq. (2.33) on p. 63,
3 = 0
Using the maximum shear-stress criterion, we
find that
1 0 = Y
hence
2tY
r
Using the distortion-energy criterion, we have
p=
(0 0)2 + (2 0)2 + (0 1 )2 = 2Y 2
1
[1 (2 + 3 )]
E
1 pr 1 pr
=
+0
E 2t
3 t
pr
=
6tE
Since all the quantities are positive (note that
in order to produce a tensile membrane stress,
the pressure is positive as well), the longitudinal
strain is finite and positive. Thus the cylinder
becomes longer when pressurized, as it can also
be deduced intuitively.
1
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1
1
[3 (1 + 2 )] =
E
E
l1
l2
l3
ln
+ ln
+ ln
=0
lo
lo
lo
The initial volume and the final volume are constant, so that
lo l o l o = l 1 l 2 l 3
l1 l2 l3
=1
l o lo lo
17
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where V is the volume of the sphere. We integrate this equation between the limits Vo and
Vf , noting that
that
=
=
=
1/2
1
1 2 1 2
2
+
+ (1 )
1
2
2
2
1/2
1
1 1
1
+ +1
2 4 4
!
1
3
3
1 =
1
2
2
2
p=
2tY
r
V =
4r3
3
and
so that
dV = 4r2 dr
2.78 (a) Calculate the work done in expanding a 2mm-thick spherical shell from a diameter of 100
mm to 140 mm, where the shell is made of a material for which = 200+500.5 MPa. (b) Does
your answer depend on the particular yield criterion used? Explain.
W = 8 Y ro to ln
ro
=
=
The yield criterion used does not matter beNote that we have a balanced (or equal) biaxial
cause this is equal biaxial tension; see the anstate of plane stress. Thus, the specific energy
swer to Problem 2.68.
(for a perfectly-plastic material) will, according
to either yield criteria, be
2.79 A cylindrical slug that has a diameter of 1
in. and is 1 in. high is placed at the center of
rf
u = 21 1 = 2Y ln
a 2-in.-diameter cavity in a rigid die. (See the
ro
accompanying figure.) The slug is surrounded
The work done will be
by a compressible matrix, the pressure of which
is given by the relation
W = (Volume)(u)
V
rf
psi
pm = 40, 000
= 4ro2 to 2Y ln
Vom
ro
where m denotes the matrix and Vom is the origrf
2
= 8Y ro to ln
inal volume of the compressible matrix. Both
ro
the slug and the matrix are being compressed
Using the pressure-volume method of work, we
by a piston and without any friction. The inibegin with the formula
tial pressure on the matrix is zero, and the slug
Z
material has the true-stress-true-strain curve of
W = p dV
= 15, 0000.4 .
18
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1"
Compressible
matrix
Aw =
1"
2"
in2
4(1 d)
Obtain an expression for the force F versus piston travel d up to d = 0.5 in.
The total force, F , on the piston will be
Am =
in2
4(1 d)
F = Fw + Fm ,
where the subscript w denotes the workpiece
and m the matrix. As d increases, the matrix
pressure increases, thus subjecting the slug to
transverse compressive stresses on its circumference. Hence the slug will be subjected to triaxial compressive stresses, with 2 = 3 . Using
the maximum shear-stress criterion for simplicity, we have
1 = + 2
where 1 is the required compressive stress on
the slug, is the flow stress of the slug material corresponding to a given strain, and given
as = 15, 0000.4 , and 2 is the compressive
stress due to matrix pressure. Lets now determine the matrix pressure in terms of d.
The volume of the slug is equal to /4 and the
volume of the cavity when d = 0 is . Hence
the original volume of the matrix is Vom = 43 .
The volume of the matrix at any value of d is
then
3
Vm = (1 d) =
d in3 ,
4
4
Note that when d = 34 in., the volume of the matrix becomes zero. The matrix pressure, hence
2 , is now given by
Aw
(in2 )
0.872
0.98
1.121
1.31
1.571
19
0.105
0.223
0.357
0.510
0.692
(psi)
6089
8230
9934
11,460
12,950
F
(lb)
22,070
41,590
61,410
82,030
104,200
4(40, 000)
160, 000
2 =
d=
d (psi)
3
3
160, 000
d.
3
Force (kip)
1 = + 2 = +
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We note that the volume of the specimen is constant and can be expressed as
(20)(20)(20) = (h)(x)(x)
where x is the lateral dimensions assuming the
specimen expands uniformly during compression. Since h = 3 mm, we have x = 51.6
mm. Thus, the specimen touches the walls and
hence this becomes a plane-strain problem (see
Fig. 2.35d on p. 67). The absolute value of the
true strain is
20
= 1.90
= ln
3
Z
u
1
Z
d =
Y /E
1
E d +
Y d
Y /E
2
Y
E Y
+ Y 1
2 E
E
2
2
Y
Y
Y
+ Y 1
= Y 1
2E
E
2E
=
=
(d) For a rigid, linearly strain hardening material, the specific energy is
Z 1
Ep 21
u=
(Y + Ep ) d = Y 1 +
2
0
(e) For an elastic, linear strain hardening material, the specific energy is identical to
an elastic material for 1 < Y /E and for
1 > Y /E it is
Z 1
Y
u =
Y + Ep
d
E
0
Z 1
Ep
=
Y 1
+ Ep d
E
0
Ep
Ep 21
= Y 1
1 +
E
2
2.82 A material with a yield stress of 70 MPa is subjected to three principal (normal) stresses of 1 ,
2 = 0, and 3 = 1 /2. What is the value of
1 when the metal yields according to the von
Mises criterion? What if 2 = 1 /3?
given by
2
(1 2 ) + (2 3 ) + (3 1 ) = 2Y 2
20
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1
1
1
52 mm
l
+
2(70)2 =
1
= ln
= 0.0392
w = ln
3
3
2
lo
50 mm
2
1
+ 1 = 2.7212
2
Therefore, from Eq. (2.48), the strain in the
rolling (or longitudinal) direction is l = 0
Thus, 1 = 60.0 MPa. Therefore, the stress
0.0392
+ 0.693 = 0.654.
level to initiate yielding actually increases when
2 is increased.
2.85 An aluminum alloy yields at a stress of 50 MPa
2.83 A steel plate has the dimensions 100 mm 100
mm 5 mm thick. It is subjected to biaxial
tension of 1 = 2 , with the stress in the thickness direction of 3 = 0. What is the largest
possible change in volume at yielding, using the
von Mises criterion? What would this change
in volume be if the plate were made of copper?
From Table 2.1 on p. 32, it is noted that for
steel we can use E = 200 GPa and = 0.30.
For a stress state of 1 = 2 and 3 = 0, the
von Mises criterion predicts that at yielding,
2
(1 2 ) + (2 3 ) + (3 1 ) = 2Y 2
or
2
= 1 3 = 25 (26) = 51 MPa
However, according to the distortion-energy criterion, the effective stress is given by Eq. (2.52)
on p. 69 as:
q
1
2
2
2
=
(1 2 ) + (2 3 ) + (3 1 )
2
or
(1 1 ) + (1 0) + (0 1 ) = 2Y 2
=
=
=
1 2
(x + y + z )
E
1 2(0.3)
[(350 MPa) + (350 MPa]
200 GPa
= 0.0014
or
= 46.8 MPa. Therefore, the effective stress
is higher than the yield stress for the maximum
shear-stress criterion, and lower than the yield
stress for the distortion-energy criterion. It is
impossible to state whether or not the material will yield at this stress state. An accurate
statement would be that yielding is imminent,
if it is not already occurring.
For copper, we have E = 125 GPa and = 0.34. 2.86 A cylindrical specimen 1-in. in diameter and
Following the same derivation, the dilatation
1-in. high is being compressed by dropping a
for copper is 0.0006144; the stressed volume is
weight of 200 lb on it from a certain height.
50,031 mm3 and thus the change in volume is
After deformation, it is found that the temper31 mm3 .
ature rise in the specimen is 300 F. Assuming
21
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no heat loss and no friction, calculate the final height of the specimen, using the following
data for the material: K = 30, 000 psi, n = 0.5,
density = 0.1 lb/in3 , and specific heat = 0.3
BTU/lb F.
h2 h 1
40 70
=
= 0.429
h1
70
h2
40
2 = ln
= ln
= 0.560
h1
70
e2 =
This problem uses the same approach as in Example 2.8. The volume of the specimen is
V =
(1)2 (1)
d2 h
=
= 0.785 in3
4
4
h2 ho
40 100
=
= 0.6
ho
100
h2
40
= ln
= ln
= 0.916
ho
100
e=
= cp V T
= (0.3)(0.1)(0.785)(300)(778)
= 5500ft-lb = 66, 000 in-lb.
Heat = Work = V u = V
=
Solving for ,
1.5 =
1.5(66, 000)
= 4.20
(0.785)(30, 000)
70 100
h1 ho
=
= 0.300
ho
100
P1 = 1 A1 = (146.5)(7181) = 1050 kN
P2 = (176.9)(12, 566) = 2223 kN
22
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2.89 Determine the specific energy and actual energy 2.91 The area of each face of a metal cube is 400 m2 ,
and the metal has a shear yield stress, k, of 140
expended for the entire process described in the
MPa. Compressive loads of 40 kN and 80 kN
preceding two problems.
are applied at different faces (say in the x- and
From Eq. (2.60) on p. 71 and using total =
y-directions). What must be the compressive
0.916, K = 180 MPa and n = 0.20, we have
load applied to the z-direction to cause yielding according to the Tresca criterion? Assume
1.2
n+1
(180)(0.916)
K
=
= 135 MPa
u=
a frictionless condition.
n+1
1.2
Since the area of each face is 400 mm2 , the
stresses in the x- and y- directions are
x =
40, 000
= 100 MPa
400
80, 000
= 200 MPa
400
where the negative sign indicates that the
stresses are compressive. If the Tresca criterion
is used, then Eq. (2.36) on p. 64 gives
y =
It is stated that 3 is compressive, and is therefore negative. Note that if 3 is zero, then the
material does not yield because max min =
0 (200) = 200 MPa < 280 MPa. Therefore, 3 must be lower than 2 , and is calculated
from:
max min = 1 3 = 280 MPa
or
UTS =
16, 370Ao
= 16, 370 psi
Ao
lo d2o = lf d2f
23
lf
d2
6.352
= 2o =
= 1.613
lo
df
5.002
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reproduction, storage in a retrieval system, or transmission in any form or by any means, electronic, mechanical, photocopying, recording, or
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P
=
Ao
9000
2
4 (6.35)
This problem uses a similar approach as for Example 2.1. First, we note from Table 2.3 on
p. 37 that for cold-rolled 1112 steel, K = 760
MPa and n = 0.08. Also, the initial crosssectional area is Ao = 4 (10)2 = 78.5 mm2 .
For annealed 1112 steel, K = 760 MPa and
n = 0.19. At necking, = n, so that the strain
will be = 0.08 for the cold-rolled steel and
= 0.19 for the annealed steel. For the coldrolled steel, the final length is given by Eq. (2.9)
on p. 35 as
l
= n = ln
lo
= 284 MPa
l lo
lf
=
1 = 1.613 1 = 0.613
lo
lo
P
=
A
9000
2
4 (5.00)
Solving for l,
= 458 MPa
lf lo
27.08 25
100 =
100
lo
25
P = UTStrue Ao en
P
=
Ao
So that
8500
= 268 MPa
2
(6.35)
4
UTS =
lf
d2
6.352
= 2o =
= 1.286
lo
df
5.602
lf
1 = 1.286 1 = 0.286
lo
P
UTStrue Ao en
=
= UTStrue en
Ao
Ao
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reproduction, storage in a retrieval system, or transmission in any form or by any means, electronic, mechanical, photocopying, recording, or
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(1 2 ) + (2 3 ) + (3 1 )
2
1 2 1
2
+
=
1
0 + (0 1 )
3
3
4 2 1 2
14 2
=
+ + 12 =
9 1 9 1
9 1
=
or 1 = 110 MPa.
l
0
0.02
0.08
0.2
0.4
0.6
0.86
0.98
Note from Fig. 2.24 on p. 55 that for coldworked aluminum with a yield stress of 200
MPa, the Brinell hardness is around 65
kg/mm2 . From Fig. 2.22 on p. 52, we can estimate the diameter of the indentation from the
expression:
2P
(D)(D D2 d2 )
5 mm
Extension, l (in.)
0
0.02
0.08
0.20
0.40
0.60
0.86
0.98
1 3 = 1 = 0 = Y
HB =
Load, P (lb)
1600
2500
3000
3600
4200
4500
4600 (max)
4586 (fracture)
3 mm
l
2.0
2.02
2.08
2.2
2.4
2.6
2.86
2.98
0
0.00995
0.0392
0.0953
0.182
0.262
0.357
0.399
A
(in2 )
0.056
0.0554
0.0538
0.0509
0.0467
0.0431
0.0392
0.0376
160
120
80
40
0
0.2
True strain,
25
(ksi)
28.5
45.1
55.7
70.7
90.
104
117
120
2Y 2
0.4
2008 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.
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2.97 A metal is yielding plastically under the stress 2.98 It has been proposed to modify the von Mises
yield criterion as:
state shown in the accompanying figure.
a
(1 2 ) + (2 3 ) + (3 1 ) = C
20 MPa
where C is a constant and a is an even integer larger than 2. Plot this yield criterion for
a = 4 and a = 12, along with the Tresca and
von Mises criteria, in plane stress. (Hint: See
Fig. 2.36 on p. 67).
40 MPa
50 MPa
(A B ) + (B ) + (A ) = C
B
Y
A
Y
max min = Y
So that
Y = 50 MPa (40 MPa) = 90 MPa
(c) If the von Mises criterion is used, then
Eq. (2.37) on p. 64 gives
(1 2 )2 + (2 3 )2 + (3 1 )2 = 2Y 2
or
2Y 2 = (50 20)2 + (20 + 40)2 + (50 + 40)2
or
2Y 2 = 12, 600
which is solved as Y = 79.4 MPa.
(d) If the material is deforming plastically,
then from Eq. (2.48) on p. 69,
2.99 Assume that you are asked to give a quiz to students on the contents of this chapter. Prepare
three quantitative problems and three qualitative questions, and supply the answers.
By the student. This is a challenging, openended question that requires considerable focus
and understanding on the part of the student,
and has been found to be a very valuable homework problem.
1 + 2 + 3 = 0.4 + 0.2 + 3 = 0
or 3 = 0.6.
26
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27
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reproduction, storage in a retrieval system, or transmission in any form or by any means, electronic, mechanical, photocopying, recording, or
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28