Effect of Admixtures On Properties of Alkali-Activated Slag Concrete
Effect of Admixtures On Properties of Alkali-Activated Slag Concrete
Effect of Admixtures On Properties of Alkali-Activated Slag Concrete
Department of Civil Engineering, Monash University, Wellington Road, Clayton, Victoria 3168, Australia
b
Department of Materials Engineering, Monash University, Clayton, Victoria 3168, Australia
Received 28 May 1999; accepted 21 June 2000
Abstract
This paper reports the results of an investigation on concrete that incorporated alkali-activated slag (AAS) as the only binder. The
activators were liquid sodium silicates (4 7% Na, mass of slag) and a multi-compound activator (NaOH + Na2CO3) (8% Na, mass of slag).
AAS utilizes industrial by-products and develops high early strength. However, some of its properties such as high shrinkage and poor
workability impede its practical application. Admixtures used for ordinary portland cement (OPC) were tested to improve these properties of
AAS concrete. Superplasticiser based on modified naphthalene formaldehyde polymers (S), air-entraining agent (AEA), water-reducing
(WRRe), shrinkage-reducing (SHR) admixtures at dosages of 6 10 ml/kg, and gypsum (G) (6% of slag weight) were used. The paper
presents the study of workability in the fresh state, shrinkage and compressive strength of AAS concrete, and the effect of admixtures and
type of activator on these properties. Concrete activated by liquid sodium silicate had the best mechanical properties. AEA, SHR, and G
significantly reduced its shrinkage. AEA also improved workability and had no negative effect on compressive strength. On the basis of this
investigation, AEA was recommended for use in AAS concrete. D 2000 Elsevier Science Ltd. All rights reserved.
Keywords: Ground-granulated blast furnace slag; Alkali-activated cement; Admixtures; Workability; Shrinkage; Strength properties
1. Introduction
Alkali-activated slag (AAS) is a new type of binder used
in concrete manufacturing. Its production utilises industrial
by-products, requires less energy than ordinary portland
cement (OPC) and is associated with low CO2 emission.
AAS concrete has been found to have some superior properties as compared to OPC concrete, namely, low heat of
hydration, high early strength, and excellent durability in
aggressive environment [1 4]. Utilisation of a new material
in the cement industry requires practical experience in
solving processing problems such as rapid set and high
shrinkage, without impeding strength development. Previous investigations of AAS have shown that the strength
of AAS pastes is dependent on the concentration and type of
activator [5,6]. It has also been revealed that the material has
a workability problem, and that the shrinkage in most cases
exceeds that of OPC concrete [5,7,8]. Set-regulating admixtures developed for OPC concrete can be used to overcome
0008-8846/00/$ see front matter D 2000 Elsevier Science Ltd. All rights reserved.
PII: S 0 0 0 8 - 8 8 4 6 ( 0 0 ) 0 0 3 4 9 - 5
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Table 1
Composition of slag
Oxides
SiO2
Al2O3
Fe2O3
CaO
MgO
K2O
Na2O
TiO2
P2O5
MnO
SO3
Sulfide
(sulphur as S2 )
Cl
Loss on
ignition
Percentage
35.04
13.91
0.29
39.43
6.13
0.39
0.34
0.42
< 0.1
0.43
2.43
0.44
80 ppm
1.45
Table 2
Mix proportions of slag concrete
Mix no.
1
2
3
4
5
6
7
8
Admixture,
ml/kg slag
Na hydroxide
solution, kg/m3
Activator, kg/m3
Added water,
kg/m3
WRRe, 10
S, 10
AAE, 6
G, 6%
SHR, 6
WRRe, 10
WRRe, 10
30.14
Na silicate, D, 36.72
147.4
32.47
65.99
Na silicate, D, 128.43
Na2CO3, 14.4
95.22
154.86
plies with ASTM C-494 Type A and F; WRRe = waterreducing and set-retarding admixture based on lignosulphonates, which complies with ASTM C 494 Types B and
D; AEA = air-entraining admixture with a soluble salt of an
alkyl aryl sulphonate, complying with ASTM C260, AS
1478-Type AEA; SHR = shrinkage-reducing admixture,
nonstandard in ASTM. In addition, G supplied by SteelCement was also used. G = gypsum, 80% CaSO42H2O, 15%
CaSO40.5H2O, and 5% CaSO4 ground to a fineness of
550 m2/kg.
3. Procedures
3.1. Concrete mixes
The main concrete mix design comprised slag (360),
coarse aggregates (1130), fine aggregates (830), and total
water (180) kg/m3. Table 2 lists the various mixes that
were made using different admixtures. The water to
binder (w/b) ratio was fixed at 0.5 to enable direct
comparison and reasonable concrete workability. Mixing
of concrete was performed in a 70-l mixer. The sequence
of mixing was as follows: mix for 2 min, rest for 2 min,
followed by remixing for 2 min. Activators were added in
water, the chemical admixtures were added to concrete
during mixing.
3.2. Test procedures
Table 3 shows the experimental programme including the
summary of specimens and tests. For AAS concrete, the
effect of type of activator on compressive and flexural
strength was elucidated first. Then the effect of admixtures
on workability, compressive strength, and shrinkage was
1369
Table 3
Summary of experimental programme
Mix no. Type of specimen
1
2
3
4
5
6
7
8
9
Type of activator
4% Na, Ms = 0.75
7% Na, Ms = 1.25
1.7% Na; 6.3% Na
WRRe
S
AEA
G
SHR
WRRe
WRRe
Slump Shrinkage
X
X
X
X
X
X
X
X
Table 4
Properties of fresh concretes
Mix no.
Admixture,
ml/kg slag
Na/slag
Slump,
mm
Unit weight,
kg/m3
Air content,
%
Concrete
temperature, C
1
2
3
4
5
6
7
8
9
WRRe, 10
S, 10
AEA, 6
G, 6%
SHR, 6
WRRe, 10
WRRe, 10
4
4
4
4
4
4
7
9.4
55
200
200
200
60
95
200
250
100
2462
2460
2480
2367
2445
2523
2512
2435
2470
2
1.5
2
6
2
1
2
2.5
0.5
22
20
21
22
22
23
21
23
22
investigated mainly for concrete with sodium silicate activator. OPC concrete samples were used for comparison.
Compressive strength testing was conducted on cylinders
(100200 mm), and a total of three cylinders were tested for
each data point. Workability of concrete was assessed by
slump loss test. Shrinkage measurement was performed
using concrete shrinkage prisms 7575285 mm. A minimum of two shrinkage prisms was used in each test. The
first reading was taken immediately after demoulding (24 h
after casting). The prisms for drying shrinkage determination were stored in drying room where temperature was
maintained at 21 2C and relative humidity at 50 5%.
Shrinkage prisms used for measurements of autogenous
shrinkage were stored in 20-l plastic containers (four prisms
in each container) with sealed lids that prevents exchange of
moisture with atmosphere.
4. Results
4.1. Slump
The results of measurements of properties of the
freshly mixed concrete, i.e., temperature, slump, unit
weight, and air content, are presented in detail Table 4.
Fig. 1(a b) shows the effect of admixtures on workability
of AAS concrete prepared with multi-compound activator
and sodium silicate glass. Initially, slump was measured
for AAS concrete without any admixture. Sodium-silicateactivated slag concrete, with 4% Na, had a slump of 55
mm immediately after mixing, and remained workable
during half an hour, although slump continued to decrease. The same sodium-silicate-activated slag concrete
with WRRe admixture of 6 ml/kg had a slump of 80 mm
Fig. 1. Effect of admixtures on slump loss for AAS concrete samples with various activators: (a) multi-compound activator; (b) sodium silicate activator.
1370
and had better workability than concrete without admixture, but it also had some retardation in the initial set.
WRRe admixture addition of 10 ml/kg in the same
concrete mix produced a slump of 200 mm, which was
reduced to zero after 40 min. AEA at a dosage of 6 ml/
kg produced a considerable improvement in workability.
The mixes had a good workability during 30 40 min.
The sodium-silicate-activated slag concrete mix (4% Na),
with the addition of superplasticiser was initially very fluid,
having a slump above 200 mm. However, after 10 min, the
concrete lost its fluidity completely, and it appeared that the
superplasticiser was acting as set accelerating. Addition of
6% G did not improve workability.
The AAS concrete activated by sodium carbonate and
sodium hydroxide and containing the WRRe (10 ml/kg) had
a slump exceeding 200 mm after mixing. Later, slump
remained high for a long period of time. Thus, interaction
of AAS concrete with admixture depended on the activator.
WRRe and AEA were the most effective admixtures for
improving workability. In all cases, no adverse effects on
drying shrinkage have been observed, although the early
strength of AAS concrete for WRRe was relatively impaired
(see Fig. 3).
4.2. Strength
It was found that the type of activator has a significant
effect on strength of AAS concrete. Fig. 2 shows the results
of strength measurements for concretes activated by different
Table 5
Compressive and flexural strength of AAS concretes
Specimen type
Sodium-silicate-activated concrete, 4% Na, Ms = 0.75, w/b = 0.5
Sodium-silicate-activated concrete, 4% Na, Ms = 0.75 with 5%
ultrafine slag, w/b = 0.5
Sodium-silicate-activated concrete, 7% Na, Ms = 1.25, w/b = 0.5
AAS concrete with compound activator, 8% Na, w/b = 0.5
OPC Gr40, w/b = 0.5
Compressive strength
at 1 month, MPa
Flexural strength
at 1 month, MPa
40
46
6.5
7.0
58
20
45
6.4
3.2
5.6
1371
Table 6
Results of drying shrinkage test
Drying shrinkage, microstrain
Mix no.
Admixture
7 Days
14 Days
28 Days
112 Days
224 Days
400 Days
1
2
3
4
5
6
7
8
9
WRRe
S
AEA
G
SHR
WRRe
WRRe
580
200
1300
100
22
82
350
170
86
980
350
1500
140
30
100
550
240
356
1015
420
1800
230
56
116
780
470
600
1400
1000
2300
390
350
260
1235
1612
800
1814
1250
2500
440
550
600
1350
1970
850
1865
1300
2600
1450
1990
910
1372
Fig. 10. XRD of AAS paste with different content of G, 3 days after start of
hydration; C * = overlapping C S H and calcite, G = gypsum, CaSO42H2O; E = AFt phase, C3A3CaSO432H2O; A = AFm phase, type
C3ACaSO4H11 13.
1373
1374
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pastes activated by NaOH and Na2CO3, Cem Concr Res 28 (5) (1998)
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