The Choice of The Propeller
The Choice of The Propeller
The Choice of The Propeller
By J. D. v a n M a n e n 2
in this paper the four main requirements for a propeller are dealt with. These require*
ments concern efficiency, cavitation, propeller-excited forces and stopping abilities. In a
propeller diagram the characteristic efficiency curves for different conditions are explained. A comparison of the optimum efficiencies for various types of propulsors is
given, and the applications on a 130,000-dwt tanker are considered. Cavitation-inception curves both for a specific propeller and for systematic propeller series are discussed. Predicted torque and thrust fluctuations, based on model*test data, and the
results of measurements on the full-size ship are compared. Finally a quasi-steady testing
technique, developed to analyze different types of stopping maneuvers, is described.
KT=
~'----q Q"O--SrZ
KT
~P=~
Va
" o-5
0,6F
g
"
KI
~ 0,2
. . . . . . . . . .
0.2
0.4
0,5
0,8
l.O
12
--j
Fig. t
"
p(nD)2D
T
2
q
I![Q --
p(nD) 2D2D
pD4n 2
(thrust coefScient)
pD~n 2
(torque coefficient)
where
p = mass density of fluid
a measure of rotative speed of screw
D 2 = a measure of screw-disk area
nD=
' f
id
[dT i
~,
/c. - ~ /
.~:,:-x/~i~ -/
rr/2
~
,
........
;va
P/{
dQi
dO
Fig. 2
-Bp
10
15
20
30
40
50
60
t,0
Fig. 4 Bp -- ~ diagram
......
0,E
a,
o.a.
O.t
1.1
"A',,. /
0,2
\.*/ \ ~ / -
1.3
0.9
%
&2
0.4
0.6
0.8
1.0
1.2
1.4
1.6
J 0.7
Fig. 3 KT-KQ-Jdiagram
0,5
5
The induced velocities G, which are, to a good approximation, at right angles to the resultant incoming
velocity V, can be resolved into axial and tangential
components c~ and c~. At the screw disk the induced
velocities are one-half of their ultimate values far behind
the screw.
IlK the diagram, Fig. 2, the following symbols are indicated:
c~ror 7rnd = tangential speed of blade element at
radius r
dD~
= profile drag of blade element
APRIL 1966
-Bp
10
15
20
30
40
50
60
of profile drag
= hydrodynamic pitch angle uncorrected for
induced velocities
= hydrodynamic pitch angle corrected for
induced velocities
This force and velocity diagram forms the basis for the
lifting-line theory for ship propellers. This theory will
be treated in greater detail in the section "Cavitation of
the Screw-Blade Sections."
This diagram is also helpful when analyzing propulsion
problems using quasi-steady considerations, see also subsequent sections.
Efficiency of the Propeller
Table
T r a n s f o r m a t i o n o f the
K~
KQ
Diagram
Into B~-6 D i a g r a m
KQ
,S
200
0.506
210
0.482
j2s
~D=0.6
0.8
1.0
0.182
0.0100
00234
00398
0.161
0.0108
0.0244
0.0410
Bp
1.2
1.4
0.6
08
1.0
1.2
1.4
0.0612 0.0840
18.2
27.8
36.3
45,0
52.3
0.0624
0.0854
21.3
32.1
41.5
51.3
60,0
36.7
47.3
58.1
679
220
0460
0.144
0.0115
0.0254
0.0420
0.0636
0.0868
24.7
230
0.440
0.128
0.0122
0.0262
00430
0.0647
00879
28.4
4 1 . 7 53.4
65.5
76.4
240
0.422
0116
0.0128
0.0269
0.0438
0.0656
0.0890
32.4
4 7 . 0 60.0
73.4
85.5
250
0.405
0.104
0.0134
0.0275
00446
00666
0.0900
36.7
52.3 67.0
81.8
95.2
260
0.390
0095
0.0138
0.0282
0.0453
0.0672
0.0909
41.0
5 8 . 4 74.1
90.3
1050
270
0.375
0.086
00143
0.0287
0.0460
0.0680
0.09t7
45.9
65.1
82.4
100.2 116.3
280
0.362
0.079
0.0148
0.0292
0.0466
0.0687
00924
51.0
71.7
90.6
110.0 127.6
79.3 I00.0
121.1 140,5
290
0.349
0.072
0.0152
0.0297
0.0472
0.0693
0.0932
56.7
300
0.339
0.066
0.0156
0.0301
0.0477
00698
0.0937
62.2
j = 101.277
8p=33.08\/ ~
diameter ratio dh/D are fixed for this series. The results
of open-water tests for such a screw series are given in the
Kr-KQ-J diagrams, Fig. 3.
The propeller efficiency ~ can be expressed in terms of
these nondimensionM coefficients as follows:
TVa
K~. J
~ - 2~rQn - KQ 2~r
By interpolation in the K~.-I~-J diagram of a screw
series most problems, which arise when designing or
analyzing screw propellers, can be solved.
Tile most widely encountered design problem is t h a t
where the speed of advance of the fluid into the screw
disk Va, the power to be absorbed by the screw P and
the number of revolutions n are given. The diameter D
is to be chosen so t h a t the greatest efficiency can be obtained. This is done as follows:
By choosing discrete values of the diameter D, the
corresponding values of the advance ratio J and the
torque eoettlcient K can be calculated. From the K~KQ-J diagram, Fig. 3, the corresponding pitch ratios P / D
and the efficiency ~; can be read off for each diameter
chosen. Plotting the values of ~ as a function of the
diameter will allow the diameter leading to the o p t i m u m
etficieney to be chosen.
I n order to simplify this frequent design problem, the
K~-KQ-J diagrams can be transformed into another diagram, from which the o p t i m u m diameter D can be read
off directly when the speed of advance Va, the power P
and the rotative speed n are given. For this purpose a
design coel~cient B,~ has been formed from the torque
coefficient K and the advance ratio J in such a way t h a t
the screw diameter is eliminated:
B~
160
Va2V~
\ j; ]
fps).
I n the usual diagram, the design eoelficient ]3~, is
the base and a new speed ratio 5 is used. This speed
ratio is defined as
ND
Va
101.27
J
TECHNOLOGY
P
COASTERS
.
.
.
.
TANKERS
0,80
TRAWLERS
PROPELLERS
'
060
SERIES 4 - 7 0
'
o,Ts
Vs
- -
SHP
I ~ ~)O.7,00m
.1s.8 k . - -
=27720hp
~-_.
3",~
,~ D, 6 7 4 m
<I~T~
6142m
~.-
f
W ....
PROPELLERS
- -
R...,oo
PROPELLERS [
~ -
T A N K E R : D I S P L =156.000 m 3
dw
=130,000ton
TUGS
--
- -
D=8.00m
'
0.50
o.es
0=7.60m
o.7.2om
~5.78m
1 ~
O. 7/,7,
I . (~
I 0,
--
~?(--
~p
i opt.
O . 6 0 L - - ~
Z,
0.40
FULLY CAVITATINB PROPELLERS
J
VERTICAL AXIS
o.
I0
'
15
20
"~
"
~"
OF B L A D E S
I
25
30
40
50
6(
70 80 90 fGO
I25
~50
200
Table 2
NUMBER
OF
BLADES
NUMBER
PROPELLER5
8p
Fig. 6
- -
3
4
5
6
7
Survey of
WageningenB-Series
BLADE AREA-RATIO
0.30
0.38
0.36
0,50
0.40
0.65
055
0.45
0,80
0.70
0,60
0.50
0.75
0.65
0.56
0.85 1.00
1,05
0.80
0.70
0.85
Table 3
=
=
=
=
4, percent ....
5, percent ....
6, percent ....
7, percent ....
104
103
103
102
7.60 m
100
100
100
101
8.00 m
96
98
100
103
Counterrotating propellers
z = 4,5;
D = 6.57 -- 5.78 m
95%
89%
Twin-screw ship
z = 3 - - 3 ; D = 7.47m
Resistance increase due to bossings
. . . . 5 percent
100%
Triple-screw ship
z=3--5--3;
D = 6.74 -- 6.42 m
Resistance increase due to bossings
. . . . 4 percent
1.00
0.75 -
2trrc t .
..7
zr
0,50
CL
0.25
i
Fig. 9
Fig. 11
CL -- t / l
1.0
&p
q
1.5
2.0
2.5
- -
0.8
0.7
"
ADDITIONAL UNSTEADY
).80
~/~
0.6
0.5
/f
0,
Fig. 10
0,3
CL
I 0,2
o.,
o
//;"
0.02
APRIL
1966
get
0.06
t/t
0.0~
0.I0
0.12
0.14
OJ6
O.'le
and hence
Cd
{~trnean~
I
0.04
Lo
'
: T =
~.
//
Mcr
V2
v'
-1
\F'ACE OR
MT
~ NACA 6-SEI~IES
:
\ ' VISIBLE
\
oES,GN CL-O
".
"?"
//
kD
'
-04
-02
oi,~//-i
0
0~. 2 1 / .....L
02
04
--CL
L~
08
06
1Jo
I
L
R e l a t i o n b e t w e e n critical M a c h n u m b e r and p r e s s u r e
coefficient Ap/ q
......
-- I H R U S T C O E F F I C I E N T
s i n 3, t a n
(3, -
3)
/ BACK OR
. . . .
Fig. 13
2= , Vm
Ap
M~=v-~,/c-
Fig. 14
KT
--
V
c
V
V .....
TECHNOLOGY
'
N,
~-SUCTION
1,6
__
SIDE CAVITATION
........
._
1.4
1.2
1.e
0.8
0.6
1.8
2.2
2.6
-v%
Fig. 15
0.8
3.0
3.4
3.8
5.4
5.8
6.2
W
0,2
~/~
~/2
~/4
--0
Fig. 16
5.0
...........
0.4
4,6
0.6
4.2
1966
)(
10
I
[
">~
tl\
[NNRR
0 t')
60\
SECT'ON.~
40 B0
/~ ~/~n
80~/V-SHAPEO\
/30~0
~ o,~,,y I
8~ I U-SI'4APEDSECTION
Fig. 18
]Fig. 17
J diagram as proposed by Schuster [11 ] may give a qualitative picture of the forces generated by a screw in a circumferentially nonuniform flow field.
For every 5 or 10 deg of the circumference an instantaneous examination of the blade is made. The axial
wake velocities are regarded as constant at each blade
position. With the aid of the open-water characteristics
(K~-KQ-J diagram) of the particular screw, the time
history of the thrust and torque can be found. The path
of the center of the thrust will be symmetrical with regard to the longitudinal centerplane of the ship when the
tangential wake velocities are neglected. This path will
be swept z-times every revolution for a z-bladed propeller.
Usually the region of maximum wake velocity above the
propeller axis will be broader (thicker) than that below
the propeller shaft. The closed path on which the center
of thrust is moving will lie mostly above the propeller
axis.
When the tangential wake velocities are included, the
rotative speed of the screw blades will be smaller when
entering the peak of the wake and larger when leaving
this peak. This will cause a shift of the path of the center
of thrust to starboard for a screw that rotates clockwise
and to port for a screw that rotates counterclockwise.
The shape of the sections in the ships afterbody has a
pronounced influence on the position and form of this
path, Fig. 17.
Because of this eccentric position of the thrust, horizontal and vertical bending moments are created in the
propeller shaft.
166
TORQUE VARIATIONS
F\
,,,/~,,,
i4A
,i\"
!'
::/0 v
"...i
~.../
~/
.*20
180
Propeller
270
position
HORIZONTAL
LO ,
P~
BENDING
ii
oo
oo0
18o.
,70.
,,'o.
z.,
Z-5
.-5\1
.10
MOMENT
o.=t25
Ii//~ !
,o
v--v-
360
THRUST VARIATIONS
,..15~
",._.1
90
wlwgh~ududed)
!,,/!,
',!/
\ /
Z=6
1 / I', /i ~,~
'.,_,"
.J
-~.,.
9I
I//'
180
270
PropetEer position 8
360
Formulas A p p r o x i m a t i n g
Transverse Forces a n d
Bending Moments,
:/FyO'7D/ = 0 . 1 2 , 0 . 0 7 3
FORCE
SIN(4~3+80 )
Z,4)
LTz g e m j
2) VERTICAL TRANSVERSE
FORCE
ZI 5)
Z= 4)
[Tz gem j
=006,0130
4) VERTICAL BENDING
MOMENT
:[
Tx
]=0.007, 0008
LFz gem 0.7DJ
:[
-Ty
APRIL 1966
( Z = '5)
SIN (413+147 )
(Z=4)
=0.007-0019
SIN (513+159 )
(Z= 5)
]oo.o32-o.o12
S~N(4~,.130~
CZ- 4>
=0032+0053
( Z = "5)
SIN ( 5 p , 2 0 1 o)
gives an illustration of results of measurements on 47 5and 6-bladed screw models in the wake of a ship model.
A statistical investigation of the experimental data
on thrust and torque fluctuations of some 40 different
ship models, tested at the N S M B , leads to the following
conclusions:
1 No systematic relation can be found to exist between the amplitudes of the force fluctuations and the
principal ship-shape parameters such as block coefficient,
prismatic coefficient and screw diameter-ship length ratio.
2 For prismatic coefficients of the afterbody between 0.73 and 0.79 it was ascertained for 4-bladed propellers t h a t with a probability of about 80 percent the
following results will be obtained: The amplitude of the
167
Table 5
~z lz*~z
td:z
*~z
*~z
symbol
Coefficient
Hydrodynamic
moment of inertia
+ ; z C z =rz
1i
measured
17 6 10_~ kgmsec21
i
i
Hydrodynamic
torsional damping
0.86 10 .2 kgm
I
Hydrodynamic
mass
32"10-2
Hydrodynamic
axial damping
2,7
kg sec
m
F
Acceleration
Velocity
coupling
coupling
~]
14 10 -3 kg sec 2
=~
023
kg sec
L~J LL~J
Fig. 20
first harmonic 4 of the torque fluctuation will be 6 ~ percent of the mean total torque, the amplitude of the first
harmonic of the thrust fluctuations will be 10 percent
of the mean total thrust, and the amplitudes of the higher
harmonics will be substantiMly lower.
And likewise for a 5-bladed propeller: The amplitudes
of the first and second harmonics of the torque fluctuations will be, respectively, 1 ~ and 1 percent of the total
torque, and the amplitudes of the first and second harmonics of the thrust fluctuations will be, respectively, 2
and lJ/~ percent of the total thrust.
Deviations from these indications larger than 2 percent absolute do not occur.
3 Fine-ended vessels, which includes most fast ships,
can have substantially greater force fluctuations.
In Table 4 a review of the formulas which approximate the transverse forces and moments generated by a
4-bladed and a 5-bladed propeller behind a 15-knot
tanker is given. For the loading of the shaft in the vertical direction besides the hydrodynamic forces the weight
of the propeller hag to be taken into account.
The mean value of the propeller-generated transverse
forces can be neglected compared to the propeller weight
from a viewpoint of static shaft loading. The static
bending moment, lifts the propeller up and reduces the
deflection of the sterntube. Reckoning has to be held,
however, with a large bending moment in the shaft in
way of the screw plane.
Comparing the dynamic behavior of a 4-bladed and
5-bladed propeller, it is noted that:
(a) The fluctuations in the transverse force of the 54 The first harmonic has the blade frequency.
168
Initial speed
kn
10,1
11.7
13.3
14.6
kn
10
3.1
2.9
2.6
2,3
0.9
1.1
1.4
1.7
km
4.0
4.0
4.0
40
Head
reach
The unsteady character of the screw loading will'induce in the screw race helicoidal trailing vortex patterns,
varying periodically [n strength, see Fig. 10. The energy,
carried away by this vortex system causes hydrodynamic
damping. All the hydrodynamic quantities of the screw
as a source of' vibration are summed up now. If it were
possible to calculate or determine experimentMly these
hydrodynamic quantities, then it would be possible to
predict the expected stresses in the stern construction and
in the propeller shaft resulting from the unsteady forces
of the ship propeller.
Fig. 20 gives the :~cheme of coupled differential equations of the screw-shaft-thrustblock system.
MARINE TECHNOLOGY
FI,~ * ~PIEEE
~!~i~i~i~i~i~i~i~i~i~i~i~i~i~i~i~i~i~i~i~i!i~i~i~i~i~i~i~!~i~i~i~iII~!i~i~i~i !~i~i~i~i~!~ii~!i!i~iii,'i!~ii;!i~!~i i~!i i i i i i li~i i i !ili!i !ii ~i i i~ii!i!~i iii!i~i~i ~i ~!ii i i ~!i~i !~!~!i!~ii !i !!~ii !i ~i i i!i ~i~i!~ii~i~i i!!~ii!!ii i i !i!i!~ii!i~i~i~i i~i i !!i!~ii i ~i!i!!!!~i~!ii ~i i!~i~i~i~i!~ii!i ~!!~ii i i i i ~i!i~i~i i~i i~i i i i~i i ~i i~i~!ii ~
Fig. 21
,5
i
TORQUE VARIATION
THRUST VARIATION
'1 . 5
g
o
I
0
"Jl
45
Stopping of Ships
90
135
PropH[er position e
180
SHIP
The hydrodynamic mass and damping and the hydrodynamic coupling between thrust and torque vibrations
have to be determined for the prediction of the stresses
in a given shaft configuration. Wereldsma has developed
a propeller exciter, Fig. 21, to evaluate the coefficients
appearing in the left-hand side of the equations. With
this exciter a given axial or torsional vibration can be imposed on a model screw at a certain load KT or K~ and at
a certain advance ratio J. In the column at the right in
APRIL 1966
(T)
fuU power
. ~lOO
tugs
w turning stack
v.
I
$Lo~vty~|stern
make flmgt
'i
--*50
--m0
50
zOlO
+100
50
.S,O
-tO0
I
e:
12
L
i
SPEED REOUCTION
14- i9
.9:
knots I
i
3
----HEAO
Fig.
SPEED OF SHIP
2 5
REACH
~ 6-4 knols
__
i
5
~'% j i~
8
IN k m
v,~0
Fig. 23 Relation between thrust and R P M at a constant ship
speed. Force and velocity diagrams for blade element of screw
dv
dv d s
dv
K : m . a = m ~ - = m ~ - ~ - = m ~d~ V
d s = rn KV--dv
vi
in w h i c h
S : Head
reach
A= D i s p l a c e m e n t
g = Gravitational
v i = Initial
vt= Terminal
K = Braking
Fig. 24
ton
acceleration
speed
speed
force
msec-
m.sec- 1
m see -1
ton
The hydrodynamic added mass has been taken into account by tile use of a faetor 1.05.
The values of tee ratio V/K can be determined from a
model test for each speed V at different rotative speeds.
For a given ship displacement the braking force K call be
calculated for any combination of speed V and the rotalive speed, and the integral :for the headreach can be
determined.
The ratio between displacement and power A/SHP, or
as written in the integral of Fig. 24, the r,~tio A/K, is
very important for the length of the headreaeh. A large
displacement propelled b y a relatively small power will
give a long headreach (large value of the ratio A/SHP,
tankers). A low value for the ratio A/SHP, as for in-stance for destroyers and tugboats, will give a very short
headreach.
Analysis for a m a x i m u m allowable headreaeh of 4 k m
(2.5 miles) were made for a 100,000-dwt tanker at different initial speeds, with the assumption thai, tugs would
assist in the stopping maneuver. Table 5 is a review
of this analysis. The only possible maneuw~r is the one
starting from an i>itial speed of 10.1 knots. When braking from 10.1 to 7 knots with a rotative speed of 20 rpm,
the distance covered is 3.1 k m (2 miles). At. 7 knots the
tugs take hold and exert an extra braking force of 40 tons.
The rotative speed becomes 50 r p m astern and the tanker
stops after another 0.9 k m (0.6 mile). Operations requiring tugs to ntske fast at speeds greater than 7 knots
nmst be considered a very risky undertaking. For a
m a x i m u m allowable headreach of zi k m the initi~d speed
of the 100,000-to> tanker may, hence, not exceed 10.1
knots.
These conclusions are based on model tests. I t m a y
be possible, due to a conservative interpretation of the
scale effect, t h a t these results are somewhat pessimistic.
Owing to the lack of sufi%ient data from full-scale tests,
a correction of the data in Table 5 for scale effects is not
possible.
I n Fig. 25 the c~dculation of stopping of a 100,000-ton
tanker is given for an initial speed of 14 knots. The
different phases into which the whole maneuver can be
divided are indicated. An essential part of th.e maneuver
MARINE TI'CHNOLOGY
APRIL 1966
171