Catalyst Potential Measurement
Catalyst Potential Measurement
Catalyst Potential Measurement
115
The experimental technique and possible applications of the steady state catalyst potential measurement during Pt metal catalyzed
hydrogenation and oxidation reactions in slurry reactors has been reviewed. The value of this in situ method is illustrated by many
examples, including the separation of consecutive reaction steps, determination of the oxidation state of platinum metal catalyst and
promoter during reaction, elucidation of the role of surface impurities, and controlling the rate of alcohol oxidation by optimizing the
surface concentration of the oxidizing species.
Keywords: catalyst potential, hydrogenation, alcohol oxidation, supported metal catalysts, oxidation state
1. Introduction
The possibilities of using in situ methods for studying
the solid/liquid interface in catalysis are rather limited, compared to the numerous spectroscopic, thermoanalytical and
other techniques available for investigating solid/gas type
reactions. Perhaps the most successful method for examining solid catalysed reactions in the liquid phase is electrocatalysis, an interdisciplinary field between heterogeneous
catalysis and electrochemistry. Electrocatalysis has provided valuable information on the behaviour of metal and
oxide surfaces in polar (mainly aqueous) medium. Great
advantages of this technique are that the (oxidation) state of
the metal surface can easily be controlled via the electrode
potential, and the influence of oxidation state and hydrogen
or oxygen coverage on the catalytic performance can be
studied. The characteristics of heterogeneous catalytic and
electrocatalytic systems are in many respect rather similar
[1,2]. Still, the transfer of this knowledge to heterogeneous
catalysis is not always straightforward. For example, when
comparing to a supported metal catalyst, even a high surface area metal electrode possesses extremely low dispersion (i.e., the number of surface atoms related to the total
number of atoms). An engineering problem is that the rate
of mass transfer is frequently a limiting factor in the electrochemical cell.
Muller and Schwabe [36] were the first who tried to
separate the two major functions of the electrode-catalyst:
they decomposed formic acid by a suspended noble metal
catalyst powder and measured the catalyst potential during reaction by an inactive (very low surface area) Pt
wire as a collector electrode. After their pioneer work,
mainly Russian and German scientists [1,716] developed
the method further for the in situ investigation of metal
hydrogenation catalysts in slurry reactors. The general
electrochemical properties of these slurry electrodes com J.C. Baltzer AG, Science Publishers
2. Experimental technique
When measuring the potential of a catalyst slurry, the
crucial question is whether the potential indicated by the
collector electrode (also termed as probe, sensor or measuring electrode) is identical with the mean potential of the
catalyst particles. In general, four different types of charge
transfer are possible: (i) between the catalyst particles and
116
the electrode, (ii) between two catalyst particles, (iii) between the catalyst particles and the reactants, and (iv) between the electrode and the reactants [18,19,28,29]. The
rate of charge transfer is proportional with the frequency
of collision between catalyst particles and electrode, the
duration of a single collision and the potential difference
between the particles and the electrode, and inversely proportional with the sum of the resistance of the electronic
contact and the electrolyte [30,31]. Accordingly, a bright
(low real surface area), small capacity metal wire or net
with relatively high collision surface should be used as a
collector electrode.
It is clear from the above discussion that the choice of
electrode material depends on the nature of the reaction
studied. Pt, Au and Ag were suggested most frequently to
minimize the electrochemical reaction at the surface of the
collector electrode, compared to the reactions at the catalyst surface [29,3235]. However, in acidic medium Ag
can easily corrode [35]). Cu, Ni and glassy carbon, or an Fe
screen collector electrode as suggested recently [36], are
usually not suitable [18,37]. During applications in oxidation reactions, surface contamination can seriously distort
the measured value [38]. Regular replacement and purification of the probe electrode, or the simultaneous application
of two different electrodes (e.g., Pt and Au) can reveal this
complication.
It is important that the method can be extended to noble metals on non-conductive supports (e.g., alumina and
silica [1,14,37]), on conditions that the metal particles are
mainly located on the outer surface of the support, and the
metal loading and the catalyst concentration in the slurry
are sufficiently high. Carbon particles may adhere to the
electrode and the efficiency of mass transfer is significantly
lower in this porous system compared to the well mixed
slurry [39]. The poor exchange between adhered and suspended particles can distort the observed potential when
using carbon-supported metals.
Two further points have to be considered for catalytic
applications. The low conductivity of the reaction medium
may limit the application. Conducting aqueous acidic or basic solutions may be unacceptable for many purposes. The
presence of a conducting electrolyte which adsorbs weakly
on the metal catalyst, e.g., quaternary ammonium salts for
organic medium and Na2 SO4 for aqueous and aqueousalcoholic solutions, can be a good compromise.
Several different types of reactors have been suggested
for the reliable measurement of the potential of suspended
catalysts during a redox reaction [31,3941]. It is important to note that catalyst contamination by mercury is almost inevitable when using the Hg/HgCl2 /Cl reference electrode. Control experiments are necessary even in case of the
Ag/AgCl/Cl electrode. The glass filter or ground, which
usually separates the reaction medium from the reference
electrode, can slow down but not hinder the migration of
metal and halogen ions to the catalyst surface.
Scheme 1.
RT aH,1
ln
,
F
aH,2
(1)
117
Figure 2. Rate of hydrogen consumption and catalyst potential as a function of the logarithm of maleic acid concentration. Conditions: 1 M
sulfuric acid, SPt = 12 m2 g1 , potential related to RHE [44].
the catalyst potential changed significantly [1,47]. A thoroughly investigated example is the hydrogenation of maleic
acid, as shown in figure 1. The kinetic analysis revealed
that the surface coverage by the reactant decreased with the
logarithm of its bulk concentration (figure 2). This effect
on the reaction rate was compensated by the change of the
(2)
(3)
(4)
(5)
Each Pt particle functions as a short-circuited electrochemical cell, where both the anodic and cathodic halfreactions take place at the same rate and the same potential
(Emix ). By Faradays law the reaction rate is proportional
to the mixture current (imix ). At the mixed potential the
118
RT
[ox]
ln
.
F
[red]
(6)
119
Table 1
Change of catalyst potential (half wave potential) and reaction time due to selective poisoning of Pd by lead
nitrate. Conditions: 0.4 g 5 wt% Pd/C, 0.2 g 2-butyne-1,4-diol, 1 M aqueous acetic acid, pH = 2.3, room
temperature, 1 bar [49].
Pb/Pd
atom/atom
0
0.06
0.12
0.16
0.18
Hydrogenation time
(min)
A
14
17
20
25
34
11
16
24
70
>180
195
165
110
30
20
120
In the second case (impure system) the reaction mixture was stirred for 2 h in a nitrogen atmosphere before
hydrogenation. The decreasing catalyst potential manifests
the reduction of Pt by the solvent 1-propanol,
CH3 CH2 CH2 OHad CH3 CH2 CHO + 2Had
PtOx + Had Pt + H2 O
Figure 6. Corrosion of a GePd/C catalyst during the hydrogenation of
nitrobenzene. Conditions: Ge/Pds = 2.6 atom/atom, 60 vol% aqueous
EtOH, 25 C, 1 bar [63].
(7)
(8)
(9)
Introduction of hydrogen at the beginning of pyruvate reduction decreased the catalyst potential to only 220 mV
and the potential remained between 220 and 235 mV up to
90% conversion. Figure 7 demonstrates that at low conversion the catalyst potentials in the two reactions differed
by 70 mV, which corresponds to a significant variation
in surface concentrations including hydrogen and organic
species (mixed potential). The different surface concentrations were clearly mirrored in the enantiomeric excesses
obtained at 80% conversion: 34% in the purified system
but only 20% in the impure system.
Above 50% conversion the difference between the time
resolved potential curves was minor. It was proposed
[64,68] that hydrogen can efficiently compete with CO
and reduce the hydrocarbon fragments to weakly adsorbing species (C2 H6 , C3 H8 ). This is the likely reason why
relatively good enantiomeric excess can be achieved even
in impure systems at high hydrogen pressure (70100 bar)
121
122
Poxygen
(bar)
0.05
0.21
1.0
1 0.05
a
b
Ecat a
(mV)
Time
(h)
Conversionb
(%)
80180
100320
630910
630800
5.5
2.5
8.0
1.0
99
99
98
99
some other reactions (e.g., sorbose oxidation) the lower potential limit is determined by the oxidative removal of surface impurities formed in the initial destructive adsorption
of the reactant, and the rate of alcohol oxidation enhances
only above 0.6 V [80,81].
The upper limit (ca. 0.80.9 V) is determined by the
availability of free Pt0 active sites. High catalyst potentials
are measured at high surface oxygen concentration and low
alcohol/carbonyl compound ratio (high conversion). As the
oxygen concentration increases, more active sites are covered by the oxidizing species and less free sites are available for alcohol adsorption. Accordingly, the observed reaction rate decreases rapidly above the optimum (figure 9).
The phenomenon that high oxygen concentration can deactivate the catalyst is termed over-oxidation in the literature [70,71]. The in situ measurement of catalyst potential
provided the first direct evidence for this early observation
[75,76].
From an engineering point of view it is important to
carry out the reaction in the potential range were the reaction rate is the highest. This can be achieved by the proper
tuning of the rate of oxygen supply. An example is shown
in table 2. When the oxygen concentration was set low
(0.05 bar oxygen partial pressure), the catalyst potential
was low indicating the reduced state of metallic sites, and
the reaction time was long. High oxygen pressure (1 bar)
resulted in a relatively positive catalyst potential. Under
these conditions the rate at low and medium conversions
was very high (not shown here). However, with increasing
conversion the rate of oxygen supply from the gas phase
to the surface sites became higher than the rate of alcohol oxidation. The catalyst was successively oxidized and
deactivated, resulting in the longest reaction time necessary for complete conversion. The shortest reaction time
was achieved when the rate of oxygen supply was properly
tuned to the actual rate of alcohol oxidation on the basis of
the catalyst potential. High oxygen concentration was applied at low conversion. The oxygen partial pressure was
5. Conclusions
The steady state potential of (supported) metal catalysts
during redox reactions reflects the changes in the relative surface concentrations of reactant, intermediates and/or
products. Accordingly, variation of any reaction parameter
and the catalyst properties can shift the observed potential,
making the interpretation of the data compelling. Provided
that the reaction conditions are appropriately selected, catalyst potential measurements offer the opportunity to gain
valuable, on-time information on the catalyst working in
the liquid phase, which is hardly available with any other
analytical method.
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