FQ2 Simulator Instruction Manual A
FQ2 Simulator Instruction Manual A
FQ2 Simulator Instruction Manual A
Smart Camera
FQ2 Series
FQ2-****
FQ2 Simulator
Instruction Manual
List of Contents
1. Preface ................................................................................. 1
1.1. Preface .......................................................................... 1
1.2. Copyright and Trademark .............................................. 1
1.3. Symbols in This Instruction Manual ............................... 2
1.4. Other Related Manuals .................................................. 2
1.5. Revision History ............................................................. 4
2. FQ2 Simulator ..................................................................... 5
2.1. Overview........................................................................ 5
2.2. Target Readers and Required Skills .............................. 6
2.3. Description of Terms ...................................................... 6
2.4. Recommended Operational Environment ...................... 7
2.5. Supported Image Formats ............................................. 7
2.6. Restrictions .................................................................... 7
3. Installation Procedure ...................................................... 12
3.1. Download Procedure ................................................... 12
3.2. Installation Procedure .................................................. 12
3.3. Troubleshooting ........................................................... 17
4. Operation Procedure ........................................................ 18
4.1. How to start FQ2 Simulator ......................................... 18
4.2. Screen of FQ2 Simulator ............................................. 22
4.3. Loading Measurement Images .................................... 29
4.4. Setting Inspection Items .............................................. 31
4.5. Measuring Images ....................................................... 38
4.6. Saving Data ................................................................. 45
4.7. Loading Data ............................................................... 50
4.8. How to Exit FQ2 Simulator .......................................... 51
4.9. Troubleshooting ........................................................... 52
AST-153108A
1. Preface
1.1. Preface
Thank you for purchasing FQ2 Smart Camera series.
This instruction manual explains key functions and capabilities to use FQ2 Simulator. Please
follow the rules listed below when you use FQ2 Simulator.
Read this manual carefully, understand the contents prior to use, and use FQ2 Simulator in
a correct manner.
No portion of this manual may be reproduced in any form without prior permission of the publisher.
The contents of this manual including product specifications are subject to change without
prior notice to follow improvements of the product.
We do our best to provide perfect information; however if you find errors, or have questions or
concerns, please contact our branch or sales office.When you do so, please provide us with
the Cat. No.. (manual number) printed on the bottom of the back cover.
Caution
Things that should be done or avoided to prevent malfunction, false operation, or other negative effects to the product.
Useful information
Things that should be read at certain occasions. Information and tips that help you use the
product seamlessly.
Reference
Location of detailed or related information.
information to FQ2 Simulator. Please refer to them together with this manual.
Name of manual
Cat. No.
Model
Use
Content
Smart Camera
SDNC-707
FQ2-S1
Information about
FQ2-S/CH Series
FQ2-S2
User's Manual
FQ2-S3
tings required to
cation, connection
FQ2-S4
FQ2-CH
ries.
ment, inspection
item settings, operational instructions,
and troubleshooting.
FQ2-S1
Information about
FQ2-S/CH Series
FQ2-S2
FQ2-S3
nication settings of
Communications
FQ2-S4
Settings
FQ2-CH
Camera se-
ries-S/CH series.
ification, supported
Smart Camera
SDNC-708
network types,
communication setting, and output data
setting.
Date of revision
April 2015
Original Production
number
01
2. FQ2 Simulator
2.1. Overview
FQ2 Simulator lets you experience the usability of the FQ2 Smart Camera series on your
computer without having an actual FQ2 sensor of FQ2 Smart Camera series.
FQ2 Simulator loads the setting data of the FQ2 sensor via an SD memory card, and shows
the loaded data on your computer. Once data is loaded, they can be edited. Or, you can create setting data for the FQ2 sensor from scratch. You can also simulate inspections on images
saved by the FQ2 sensor.
Caution
FQ2 Simulator is free software for exclusive download for registered FQ2 Smart Camera
series customers.
FQ2 Simulator is simulation software which only shows and allows settings of limited items
of the camera settings or communication settings. For more details about these restrictions, refer to 2.6. Restrictions in this manual.
Useful information
The free download service requires a SYSMAC ID issued for customers who purchased
OMRON factory automation system products, and have completed the user registration.To
use the exclusive services, you need to login to the service page with your SYSMAC ID.
For more information about SYSMAC ID, please visit our website.
For information about supported image formats, refer to Supported Image Format in this
manual.
Description
FQ2 Simulator
TouchFinder
Specification
CPU
OS
.NET Framework
Display
Memory
2GB or greater
*1 If the OS of your computer is Windows 8.1 Pro, installation of .NET Framework 3.5 is required.
Description
File format
File name
Caution
To use images on FQ2 Simulator, pre-save the images to a folder in a specified location. To
learn how to create a folder, refer to 4.3. Loading Measurement Images in this manual.
While FQ2 Simulator can load image data logged by other sensors than the FQ2 sensor,
settings and adjustments made with such images may not be optimized.
2.6. Restrictions
FQ2 Simulator is software on which a simulation capability of the FQ2 sensors and PC Tool
(TouchFinder for PC) are integrated. Since it simulates the capabilities of the FQ2 sensor only
by a computer without an actual FQ2 sensor, it has different ways of operation and restrictions
from the actual FQ2 Smart Camera series.
This section describes the overall restrictions, precautions, and other tips for using FQ2 Simulator. More specific settings are described in corresponding sections.
2.6.1.
Overall Restriction
Sort
Description
Supported models
Common
Version of FQ2
Common
sensor to be configured.
FQ2 sensor
Common
on FQ2 Simulator
Operation on Run
Common
Mode
Image input from
Common
camera
Display or inspection using image inputs from cameras are unavailable. FQ2 Simulator displays and
inspects using only image files.
Camera setup
Image tab
I/O connection
Common
Logging settings
I/O setting
FQ2 Simulator does not work on Run Mode. Therefore, FQ2 Simulator executes an inspection and logging at the following times to confirm the adjusted
settings regardless of the logging settings.
1. When image data is loaded.
2. When a continuous measurement test started.
3. When an inspection is executed during a continuous measurement test.
Note that only inspection data is logged. Image data
and statistical data cannot be logged.
I/O monitor
I/O setting
Communication
Common
vices
Capture button
Common
Image log
Display setting
Update
Sensor setting
Retry details
Sensor setting
Sensor monitor
Run Mode
2.6.2.
Restrictions of tabs
This section describes the restrictions of PC Tool (TouchFinder for PC) on FQ2 Simulator.
Sort
Description
9
Focus
Camera setup
Camera setup
Shutter speed
Camera setup
Sensitivity
Camera setup
Brightness correc-
Camera setup
tion
White balance
Camera setup
Partial input
Camera setup
Rotate 180
Camera setup
Lighting control
Camera setup
Trigger delay
Trigger setup
Sort
Description
Continuous test.
Continuous
test.
Sort
Description
10
Sensor information
Sensor setting
Restart
Sensor setting
Sort
Description
Switch Sensor
Tool button
Sensor list
Tool button
Caution
To use images on FQ2 Simulator, pre-save the images on an SD memory card and copy
them to a folder at a specified location. To learn how to create a folder, refer to Operation
Procedure in this manual.
For information about measurement using image files by FQ2 Simulator, refer to Measuring
Images in this manual.
2.6.3.
Inspection results such as inspection errors or time on FQ2 Simulator may differ from
those on the FQ2 sensor as the FQ2 sensor and computer use different CPUs. Make
sure to confirm on the FQ2 sensor prior to use.
When setting/adjusting inspection items on FQ2 Simulator, use image logs created on the
actual FQ2 sensor to be used. Settings/adjustments may not be optimized if image logs
from other sensor or other optical systems are used.
Make adjustments after loading images that are created on the actual FQ2 sensor for which
the adjustments are to be made.
Settings/adjustments may not be optimized if image logs from other sensor with different color
settings or resolution are used.
Differences of the color setting may cause an error for unregistered model, and the difference
of the resolution may cause different setting range of inspection items from the FQ2 sensor.
11
3. Installation Procedure
FQ2 Simulator is free software for exclusive download for registered FQ2 Smart Camera series customers that can be downloaded from (XXX) by logging in with your SYSMAC ID. After
the download, install it to your computer to start using it.
Useful information
SYSMAC ID is an ID issued for customers who purchased OMRON factory automation system machines.
To use customer-exclusive services, you need to login to the service page with your
SYSMAC ID. If you already own a SYSMAC ID, you only need to register the purchased
product to use services for the product.
12
4. The window proceeds to the License Agreement dialog box. Scroll down and read through
the contents. If you agree with the contents, select I Agree, and then click Next >.
5. The window proceeds to the Select Installation Folder dialog box. Do not change the installation folder. Select the Everyone check box, and then click Next >.
13
14
15
6. When the installation is complete, a dialog to confirm the completion of the installation appears. Click Close to finish the installation.
7. Confirm that there is the TouchFinder for PC icon shown below on the desktop.
16
3.3. Troubleshooting
Issue
Remedy
At the startup of
TouchFinder for
PC, a message
to request the
installation
Install .NET Framework 3.5 or validate the functions according to the con-
of .NET Frame-
At the installation
Visual C++ Runtime Library, which is required for FQ2 Simulator to run, is
of TouchFinder
not installed on the same computer. Install Visual C++ Runtime Library by
sage to request
the installation of
Visual C++
Runtime Library
appears.
17
4. Operation Procedure
This section describes the operation procedure of FQ2 Simulator.
Caution
At the first startup of TouchFinder for PC, installation of .NET Framework 3.5 is occasionally
requested. If that happens, refer to At the startup of TouchFinder for PC, a message to request the installation of .NET Framework 3.5 appears. in 3.3. Troubleshooting in this manual.
Match the version of FQ2 Simulator and the FQ2 sensor to be configured. For more details
about restrictions, refer to 2.6. Restrictions in this manual.
18
19
5. At the first startup of FQ2 Simulator, after the simulator startup window appears, you will be
automatically directed to the Language window of TouchFinder display.
On the Language window, the available languages are shown in a drop-down list.
Click a language to use on TouchFinder display.
Menu content
Description
Language
20
Caution
On the Language window shown at the first startup, you can only change the language for the
TouchFinder display.
For information about changing language for the simulator, refer to 4.2.1. Menu bar in this
manual.
7. The window automatically switches to Setup Mode of the simulator.
Caution
On FQ2 Simulator, Setup Mode starts even though no inspection item is registered.
21
TouchFinder display
4.2.1.
Menu bar
Sub menu
Description
File
Connect to the
sensor (online).
End
Language setting
Language
Caution
You can change the language only for Simulator menu pane and Menu bar under the language setting. To change the language for PC Tool (TouchFinder for PC), click the tool button, select TF settings, and then select the language from the drop-down list. For more details about changing the language, refer to "Switching the Display Language" in "7-12 Functions Related to the System" in Smart Camera FQ2-S/CH Series User's Manual: Cat. No.
Z337.
23
Elements
Description
End button
Saves the whole setting data created on FQ2 Simulator (*1) . Then, FQ2
exit button
.
Cancel button
The Connect to sensor (online) dialog box closes while FQ2 Simulator
stays open.
*1 The whole setting data here includes the scene group data, sensor system data, calibration
group, and dictionary data.
*2 xxx as in FQ2-S_Simxxx is the version number of FQ2 Simulator.
4. Click End or Data save and exit.
Then, FQ2 Simulator will close.
24
Exit
25
Language settings
26
4. Click OK.
4.2.2.
TouchFinder display
Caution
For restrictions of FQ2 Simulator, refer to 2.6. Restrictions in this manual.
Reference
For information about how to use TouchFinder display, refer to Smart Camera FQ2-S/CH
Series User's Manual: Cat. No. Z337, and Smart Camera FQ2-S/CH Series User's Manual
for Communications Settings: Cat. No. Z338.
27
4.2.3.
Name
Description
Loads setting data including the scene data and system data to FQ2
Simulator.
Saves the scene data and system data that have been modified by
FQ2 Simulator.
button
During standby:
re-inspection box
28
button
The judgment result
monitor condition
sults.
button
Image counter
Displays the current count of images and the total number of images
in the folder in which the specified image is located (*).
Images in the folder are sorted in ascending order by the file names,
and numbered in the order starting from the first image with 1.
* Only images in the directly specified folder are counted. Those in subfolders are not counted.
Caution
Simulator menu pane is enabled only on Setup Mode. It is disabled on Run Mode.
The Load from file button and Save to file button are only valid for data about the sensor.
The setting data of TouchFinder is not supported.
During a continuous measurement, the only available button is the Continuous meas. button.
Caution
When setting/adjusting inspection items on FQ2 Simulator, use image logs created on the
actual FQ2 sensor to be used. Settings/adjustments may not be optimized if image logs from
other sensor with different color settings or resolution are used.
Differences of the color setting may cause an error for unregistered model, and the difference
of the resolution may cause different setting range of inspection items from the FQ2 sensor.
1. When you install FQ2 Simulator, the OMRON FQ folder is automatically created in Documents. Save images for inspection in the SDCard folder in the OMRON FQ folder. You can
create a subfolder in the SDCard folder, if you want.
C:\Users\User name\Documents\OMRON FQ\SDCard
29
30
5. In the Full path for re-measurement box on Simulator menu pane, the full path of the selected image is shown right justified.
Caution
The inspection is executed when an image file is selected and loaded on to FQ2 Simulator.
Caution
Data created by FQ2 Simulator may not be loaded on an actual FQ2 sensor as the
memory capacity differs between the FQ2 sensor and computer. If that happens, review
settings and scenes on FQ2 Simulator and decrease the amount of necessary memory,
and try loading the data again.
Inspection results such as the inspection error or inspection time may differ between
FQ2 Simulator and the FQ2 sensor as the FQ2 sensor and computer use different
CPUs. Make sure to confirm on the FQ2 sensor prior to use.
Reference
For more detailed procedures to set up inspection items, refer to Smart Camera FQ2-S/CH
Series User's Manual: Cat. No. Z337".
31
Caution
When setting/adjusting inspection items on FQ2 Simulator, use image logs created on
the actual FQ2 sensor to be used. Settings/adjustments may not be optimized if image
logs from other sensor with different color settings or resolution are used.
Differences of the color setting may cause an error for unregistered model, and the difference of the resolution may cause different setting ranges of inspection items from the
FQ2 sensor.
32
3. Click Inspection.
4. On the Inspect > Inspection window, click an empty inspection item number.
5. Click Add item.
33
6. You are direccted to the Add item. window, and available inspection items are listed in a
drop-down list box. Click Search. The Search inspection item is registered.
Useful information
Inspection items are listed in a drop-down list box. If there is mark on the top of the list, or
mark on the bottom of the list, there are more inspection items further on the list. Click
marks to show the hidden inspection items.
34
Reference
For more detailed procedures to set up the Search inspection item, refer to "4-8 Inspecting
with the Search Inspection Item" in Smart Camera FQ2-S/CH Series User's Manual: Cat. No.
Z337.
8. If you want to add more inspection items, repeat the step 4 to 7.
If you want to finish the setting, click Back.
35
9. For more information, refer to 4.6. Saving Data in this manual. Save the modified settings.
Caution
Data created by FQ2 Simulator may not be loaded on an actual FQ2 sensor as the memory
capacity differs between the FQ2 sensor and computer. If that happens, review settings and
scenes on FQ2 Simulator and decrease the amount of necessary memory, and try loading
the data again.
Inspection results such as the inspection error or inspection time may differ between FQ2
Simulator and the FQ2 sensor as the FQ2 sensor and computer use different CPUs. Make
sure to confirm on the FQ2 sensor prior to use.
36
Useful information
If you want to delete an inspection item, follow the procedure 3. Then select Delete from the
drop-down list. The Delete dialog box appears. Click Yes to delete the item.
4. On the Modify window, set up parameters.
Adjust settings on both the Settings tab and Details tab.
After completing the settings, click Back.
37
Reference
For more detailed procedures to set up inspection items, refer to Smart Camera FQ2-S/CH
Series User's Manual: Cat. No. Z337".
Caution
When setting/adjusting inspection items on FQ2 Simulator, use image logs created on
the actual FQ2 sensor to be used. Settings/adjustments may not be optimized if image
logs from other sensor or other optical systems are used.
Inspection results such as error or time on FQ2 Simulator may differ from those on the
FQ2 sensor because the FQ2 sensor and computer use different CPUs. Make sure to
confirm on the FQ2 sensor prior to use.
39
6. The FileExplorer dialog box appears. Select the image to inspect, and click Open.
40
7. In the Full path for re-measurement box on Simulator menu pane, the full path of the
selected image is shown right justified.
Caution
The inspection is executed when an image file is selected and loaded on to FQ2 Simulator.
Therefore, the results are displayed on the All results/region window.
Continuous measurement
1. Click the Continuous meas. button on Simulator menu pane.
2. Then, inspection is executed for all images in the same folder in which the selected image
is located. The Continuous meas. button changes and the displayed count of images in Image counter increases per inspection.
Caution
If you want to stop continuous measurements in the middle, click the Continuous meas.
button.
During a continuous measurement, the only available button is the Continuous meas.
button. Other buttons are unavailable including those on TouchFinder display. Inspections are executed only for images in the directly specified folder, but not those in sub41
folders.
Useful information
Images in the folder are sorted in ascending order by the file names,
Inspection is executed in ascending order starting from the selected image. When the
inspection is complete through the last image in the folder, it continues from the first
image and inspect all images in the folder.
3. The inspection will stop once all images have been inspected.
2. Click the The judgment result monitor condition button, and select NG or OK from the
drop-down list.
42
3. Click the Continuous meas. button on Simulator menu pane to start inspection.
If the overall judgment result matches the judgment result condition, the The judgment result
monitor dialog box appears.
Elements
Description
ton
box.
Shows the full path of image on which the overall judgment matched
box
button
box.
Caution
Select a different folder from the folder specified by the Select the image. button. If the same
folder is selected, files won't be moved.
43
4. Click the Adjust setting button to stop the inspection, and adjust inspection items and/or
the judgment conditions.
5. Save the modified settings by referring to 4.6. Saving Data in this manual.
Reference
For more detailed procedures to set up/adjust inspection items, refer to Smart Camera
FQ2-S/CH Series User's Manual: Cat. No. Z337.
Single inspection
Click either of the Switch to the next image. buttons on Simulator menu pane.
Useful information
Inspections are executed only for images in the directly specified folder, but not those in
subfolders.
Switch to the next image. button at left inspects one image before the currently selected image. If the displayed image is the first image in the folder, the last image in the
folder is selected and inspected.
Switch to the next image. button at right inspects one image after the currently selected
image. If the displayed image is the last image in the folder, the first image in the folder is
selected and inspected.
44
Logging setting
Simulator menu pane is enabled only on Setup Mode. It is disabled on Run Mode.
Therefore,FQ2 Simulator executes an inspection and logging at the following times to confirm
the adjusted settings regardless of the logging settings.
1. When image data is loaded
2. When a continuous measurement started.
3. When an inspection is executed during a continuous measurement test mode.
Note that only the inspection data will be logged. Image data and Statistical data cannot be
logged.
45
3. Select a check box for desired data under the Data to be saved section.
Some data requires additional information.
Data
Description
Scene data
Calibration data
Dictionary data
The whole setting data including the scene group data, sensor system data, calibration group, and dictionary data.
Reference
For more information about the data listed above, refer to "7-7 Saving Sensor Settings" in
Smart Camera FQ2-S/CH Series User's Manual: Cat. No. Z337.
4. For data that requires additional information, enter a value by clicking the up/down arrows
on the spin boxes located at the right side of the options, or by typing the value from the key
board.
46
47
48
8. Click Save. Data has not been saved yet at this point.
Caution
You can only use alpha numeric characters for the filename.
Useful information
The recommended length of the filename is 36 characters or less.
49
3. Click Open.
The selected setting data is loaded to FQ2 Simulator.
50
Elements
Description
End button
The whole setting data made on FQ2 Simulator (*1) are saved and
button
Cancel button
The End dialog box will close without exiting FQ2 Simulator.
*1 The whole setting data here includes the scene group data, sensor system data, calibration
group, and dictionary data.
*2 xxx as in FQ2-S_Simxxx is the version number of FQ2 Simulator.
5. Click End or Data save and exit.
51
Useful information
If you exit FQ2 Simulator after saving the whole setting data, the setting data will be loaded
at the next startup.
4.9. Troubleshooting
Issue
Remedy
Simulator.
be loaded to FQ2
Simulator.
Simulator cannot be
Simulator.
sensor.
1. The software version of FQ2 Simulator and the FQ2 sensor are
match them.
ing.
52
Confirm that the images used for setting inspection items on FQ2
If the color setting differs between registered image and measured image, the judgment may turn NG.
based on the last loaded image data. Confirm that the loaded image
53
No portion of this manual may be reproduced in any form without prior permission of the publisher.
The contents of this manual including product specifications are subject to change without prior notice to follow improvements of
the product.
We do our best to provide perfect information; however, if you find errors, or have questions or concerns, please contact our
branch or sales office.
When you do so, please provide us with the Cat. No.. (manual number) printed on the bottom of the back cover.
Microsoft, Visual Studio, Visual Basic, and Windows are registered trademarks or trademarks of Microsoft Corporation in US,
Japan, and other countries.
Intel and Core are trademarks of Intel Corporation in US and other countries.
Screen shots of elements of Microsoft products are used with permission from Microsoft Corporation.
The SD logo shown at right is a trademark of SD-3C, LLC.
Names of other companies or products are registered trademarks or trademarks of the companies.
OMRON
Corporation
Authorized Distributor:
Tokyo, JAPAN
Contact: www.ia.omron.com
Regional
Headquarters
Alexandra Technopark,
ti
Cat. No.
AST-153108A
bj
tt
ith
ti
0415