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    Roadwork Checklist

    Uploaded by

    chinhon
    This document provides a test plan for quality control testing of materials and works for a concreting project. It specifies the control items to be tested, types of tests to be performed, frequency of testing, sample sizes, and minimum number of tests required. Control items include sand, coarse aggregate, water, cement, steel bars, steel fabric, and concrete. Tests include grading, organic content, slump, compressive strength cubes, and physical and mechanical properties. The frequency of testing ranges from once per stockpile to every truck load. The test plan aims to ensure materials and works meet specifications.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Roadwork Checklist

    Uploaded by

    chinhon
    209 views10 pages
    This document provides a test plan for quality control testing of materials and works for a concreting project. It specifies the control items to be tested, types of tests to be performed, frequency of testing, sample sizes, and minimum number of tests required. Control items include sand, coarse aggregate, water, cement, steel bars, steel fabric, and concrete. Tests include grading, organic content, slump, compressive strength cubes, and physical and mechanical properties. The frequency of testing ranges from once per stockpile to every truck load. The test plan aims to ensure materials and works meet specifications.

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    according to SSRW

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    This document provides a test plan for quality control testing of materials and works for a concreting project. It specifies the control items to be tested, types of tests to be performed, frequency of testing, sample sizes, and minimum number of tests required. Control items include sand, coarse aggregate, water, cement, steel bars, steel fabric, and concrete. Tests include grading, organic content, slump, compressive strength cubes, and physical and mechanical properties. The frequency of testing ranges from once per stockpile to every truck load. The test plan aims to ensure materials and works meet specifications.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    209 views10 pages

    Roadwork Checklist

    Uploaded by

    chinhon
    This document provides a test plan for quality control testing of materials and works for a concreting project. It specifies the control items to be tested, types of tests to be performed, frequency of testing, sample sizes, and minimum number of tests required. Control items include sand, coarse aggregate, water, cement, steel bars, steel fabric, and concrete. Tests include grading, organic content, slump, compressive strength cubes, and physical and mechanical properties. The frequency of testing ranges from once per stockpile to every truck load. The test plan aims to ensure materials and works meet specifications.

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    Appendix 1

    TEST PLAN FOR CONCRETING WORKS


    CONTROL ITEM

    SAND

    Coarse Aggregate

    Water

    FREQUENCY OF TESTING
    once per stockpile per 100 ton
    once per stockpile per 1000 ton
    once per stockpile per 1000 ton

    once per stockpile per 100 ton


    once per stockpile per 1000 ton
    once per stockpile per 1000 ton

    At least Once or as directed by SO

    TEST IS TO BE PERFORMED
    Grading (MS30)
    Organic Content (MS30)
    Slit Content
    Chloride Content
    Sulphate Content
    Grading (MS30)
    Water Absportion
    Flakinesss Index
    Elongation Index
    Crushing Value
    Soundness Test
    Chemical Analysis, Mortar Setting and Compressive
    Strength

    13 KG
    13 KG
    13 KG

    MINIMUM NO. OF
    TESTS REQUIRED
    1
    1
    1

    Size : 20mm -25 Kg,


    40mm - 50 Kg

    1
    1
    1

    SAMPLE SIZE

    Chemical Analysis : 5
    liters, Mortar Cube:
    -10 liters

    REMARKS

    1
    Sirim Certificate & Certificate of
    Compliance

    Cement
    Steel Bars

    At least Once or as directed by SO

    Physical & Mechanical Proporties

    Mill Certificate

    Steel Fabric

    At least Once or as directed by SO

    Physical & Mechanical Proporties

    Mill Certificate

    Concrete

    Random batches as directed by SO


    Representative

    Slump Test

    Random batches minimum 6 Nos. Per


    day

    Random batches as directed by SO


    Representative

    Compacting Factor

    Random batches minimum 6 Nos. Per


    day

    Random batches as directed by SO


    Representative

    Cubes

    Random batches minimum 6 Nos. Per


    day

    QUALITY CONTROL TESTING REQUIREMENTS


    TEST IS TO BE PERFORMED

    CONTROL ITEM
    LAB TESTS

    Earthworks

    FREQUENCY OF TESTS

    FIELD TESTS

    (I) Atterburg Limits and Plasticity


    One Test for every 1500m3 and at (I) Insitu Density Test
    Index (II) BS1377 Compaction Test (III) each change of source
    4 days Soak CBR Test.

    FREQUENCY OF
    TESTS
    One Test for every
    500m2

    (I) Atterburg Limits and Plasticity


    One Test for every 1500m3 and at (I) Insitu Density Test
    Index
    (II)
    BS1377
    Compaction
    Test
    (III)
    each change of source. Minimum
    Subgrade (top
    4
    days
    Soak
    CBR
    Test.
    Frequency will be 1-2 tests per
    300mm below
    KM
    Formation Level)

    One Test for every


    300m2 of each
    compacted layer

    (I) Atterburg Limits and Plasticity


    One Test for every 1500m3 and at (I) Insitu Density Test
    Index (II) BS1377 Compaction Test (III) each change of source. Minimum
    4 days Soak CBR Test.
    Frequency will be 1-2 tests per
    KM

    One Test for every


    300m2 of each
    compacted layer

    (I)Gradation Analysis (II) BS1377


    One Test for every 750m3 of
    Compaction Test (III) 4 days Soak CBR materials or change of source
    Test. (IV) Flakiness Index (v) Sodium
    Sulphate Soundness Test (VI)
    Aggregate crushing Value (VII)
    Atterberg Limits & Plasticity Index

    (I) Insitue Density Test

    One Test for every


    200m2 of each
    compacted layer

    (I)Gradation Analysis (II) BS1377


    One Test for every 750m3 of
    Compaction Test (III) 4 days Soak CBR materials or change of source
    Test. (IV) Flakiness Index (v) Sodium
    Sulphate Soundness Test (VI)
    Aggregate crushing Value (VII)
    Atterberg Limits & Plasticity Index

    (I) Insitue Density Test

    One Test for every


    150m2 of each
    compacted layer

    Earth Shoulder

    Subbase

    Road Base

    (I) Gradation analysis of stockpiled


    1 test per stockpile per 2,500
    aggregate(II) Particle Shape Tests(III) tons (or 1,000 m3) of asphaltic
    Determination of % particles with
    concrete produced
    Asphaltic Wearing fractured face (IV) Specific gravity and
    water absorption of stockpiled
    Course
    aggregates

    (V) Gradation analysis of aggregates 1 test per day of production


    in mixing plant hot bins (VI) Gradation
    analysis of mineral filler
    (VII) Comprehensive Marshall Test
    1 test per 200 tons of asphaltic
    (Preparation of specimen for standard concrete produced
    stability and flow test, determination
    of bulk specific gravityof specimen,
    determine % of voids in compacted
    aggrgate, % of these voids filled with
    bitumen, and % of air voids in
    compacted mix
    (VIII) Extraction of bitumen from
    Asphaltic concrete
    (IX) Gradation analysis of aggregate
    extracted from asphaltic concrete

    1 test per 200 tons of asphaltic


    concrete produced
    1 test per 200 tons of asphaltic
    concrete produced

    (X) Determination of maximum


    specific gravity of asphaltic concrete

    1 test per 200 tons of asphaltic


    concrete produced

    (XI)Coring Test

    1 sample per 500 m2 of


    mix laid but not less
    than 2 samples for the
    work completed in each
    paving

    (XII) Temperature of asphaltic


    concrete at the time of laying

    1 Test per every load delivered


    for Paving

    Appendix 1

    OL TESTING REQUIREMENTS
    SAMPLE
    SIZE (KG)

    REMARKS

    Appendix 2

    Appendix 1
    QUALITY CONTROL TESTING REQUIREMENTS FOR ROAD ACCORDING TO SSRW
    TEST IS TO BE PERFORMED

    CONTROL ITEM
    TESTS

    Check

    RECOMMENDED FREQUENCY
    OF TESTS

    (I) Atterberg Limits and Plasticity Index

    REMARKS
    Check

    PASSING CRITERIA
    PI<=55, LL<=80

    Exisitng Ground
    (ii) Organic Content
    (I) Atterberg Limits and Plasticity Index

    Embankment Fill

    (I) Atterberg Limits and Plasticity Index


    (II) BS1377 Compaction Test

    (I) Atterberg Limits and Plasticity Index


    (II) BS1377 Compaction Test

    (I) Atterberg Limits and Plasticity Index

    Subbase

    90%

    One Test for every 1500m3 and at


    each change of source. Minimum
    Frequency will be 1-2 tests per
    KM

    PI<=20, LL<=45
    NA
    5

    One Test for every 300m2 of each


    compacted layer

    95%

    One Test for every 1500m3 and at


    each change of source. Minimum
    Frequency will be 1-2 tests per
    KM

    PI<=55, LL<=80
    NA
    <= 2.5%

    One Test for every 300m2 of each


    compacted layer
    One Test for every 750m3 of
    materials or change of source

    95%

    PI<=6, LL<=25

    (II) BS1377 Compaction Test

    NA

    (III) 4 days Soak CBR Test.

    >=30

    (IV) Aggregate crushing Value (ACV)

    <=35

    (V) Flakiness Index (FI)

    <=30

    (VI)Gradation Analysis

    Grading curve; Table 4.1


    SSRW

    (VII) Fielde Density Test (FDT)


    (I) BS1377 Compaction Test

    Road Base

    One Test for every 500m2

    (III) Organic Content


    (I) Field Density Test (FDT)

    PI<=55, LL<=80
    NA

    (III) 4 days Soak CBR Test.


    (IV) Field Density Test (FDT)

    Earth Shoulder

    One Test for every 1500m and at


    each change of source

    (II) BS1377 Compaction Test


    (iii) Field Density Test (FDT)

    Subgrade (top
    300mm below
    Formation Level)

    <=2.5%
    3

    One Test for every 200m2 of each


    compacted layer
    One Test for every 750m3 of
    materials or change of source

    95%
    NA

    (II) 4 days Soak CBR Test.

    >=80

    (III) Aggregate crushing Value (ACV)

    <=30

    (IV) Sodium Sulphate Soundness Test

    <=12%

    (V) Flakiness Index

    <=30

    (VI)Gradation Analysis

    grading curve; Table 4.3


    SSRW

    (VII) Fielde Density Test (FDT)


    (I) water absorption of stockpiled
    aggregates
    (II) Flakiness Index of stockpiled
    aggregates
    (III) ACV of stockpiled aggregates

    One Test for every 150m2 of each


    compacted layer
    1 test per stockpile per 2,500
    tons (or 1,000 m3) of asphaltic
    concrete produced

    97%
    <=2%
    <=30
    <=30

    (IV) soundness of stockpiled aggregate

    <=12%

    (V) PSV Of stockpiled aggregate

    >=40

    (VI) Gradation analysis of aggregates in


    mixing plant hot bins
    (VII) Comprehensive Marshall Test

    1 test per day of production

    Grading curve; Table 4.8


    SSRW

    1 test per 200 tons of asphaltic


    concrete produced

    Stability: ACW 500 ;


    ACB 450, Flow: 4.0
    - 2.0; Stiffness: ACW
    250; ACB 200

    (VIII) Extraction of bitumen from Asphaltic


    concrete

    1 test per 200 tons of asphaltic


    concrete produced

    ACW = 4.5-6.5; ACB


    = 4.0-6.0

    (IX) Gradation analysis of aggregate


    extracted from asphaltic concrete
    (X) Determination of maximum specific
    gravity of asphaltic concrete
    (XI)Coring Test

    1 test per 200 tons of asphaltic


    concrete produced
    1 test per 200 tons of asphaltic
    concrete produced
    1 sample per 500 m2 of mix laid
    but not less than 2 samples for
    the work completed in each
    paving

    (XII) Temperature of asphaltic concrete at


    the time of laying

    1 Test per every load delivered


    for Paving

    Asphaltic
    Binder/Wearing
    Course

    Grading curve

    Specified thickness

    110-130 C

    Check

    TEST PLAN FOR CONCRETING WORKS


    CONTROL ITEM
    Steel Bars
    Steel Fabric

    TEST IS TO BE PERFORMED
    Physical & Mechanical
    Properties
    Physical & Mechanical
    Properties

    FREQUENCY OF TESTING
    At least Once or as directed by SO
    At least Once or as directed by SO

    Passing Criteria
    T = 460 Mpa,
    R=250Mpa
    485 Mpa

    Slump Test

    Every ready mix truck or 4m3 of


    production

    As specified

    Cubes

    20m3 for beam, slab; 10m3 for


    foundation and column

    As per grade

    Concrete

    Appendix 1

    REMARKS
    Mill Certificate
    Mill Certificate

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